Turfing Advice en
Turfing Advice en
Turfing Advice en
CONTENTS
1. Introduction 4
2. Understanding Turfing 5
4. Grass Type 8
5. Key Considerations 9
9. Aftercare 31
9.1 Guideline Maintenance Activities 31
12. Conclusion 36
Glossary 37
4 Turfing Advice for Stadium and Venue Managers
1. INTRODUCTION
This guide provides basic recommendations and key points for decision-makers in football
organisations considering the turfing of football pitches. The guide will enable them to
make informed decisions in this area. Where possible the information contained in this
guide should be supplemented with expert advice.
For the purpose of this document, we have divided the subject into two broad sections.
The first section deals with turfing in countries where the turf industry is relatively under-
developed; the second section covers turf production and usage in countries that have a
history in turf production, where growing and harvesting techniques are more advanced.
Consideration by the reader therefore must be given to local availability and ultimate end
use of the turf in association with good turf management practices.
Turfing Advice for Stadium and Venue Managers 5
2. UNDERSTANDING TURFING
Turfing, also known as sodding, is the practice of installing pre-grown strips of turfgrass
(turf or sod), on to a prepared rootzone or turf-bed in order to create a natural grass
playing surface. Generally the turf strips contain an adhering soil or sand layer within the
turf; however, in certain situations, turf can also be installed as washed turf, for example
if the growing medium in which the turf is grown is not compatible with the growing
medium on which the turf will be laid.
The world is broadly divided into areas where warm season grasses grow and where cool
season grasses grow – see FIFA Manager’s Guide to Natural Grass Football Pitches. The
production of turf will either originate from seed in a cool season environment or from
sprigs (vegetative propagation from stolons – over-ground plant runners) that creep and
root independently to develop a grass cover in a warm season climate. The fundamental
principles of growing the grass to produce a strong root system to bind the turf together
are basically the same, based on a requirement for adequate water, light and nutrition to
develop healthy growth.
In general:
• Seeding or sprigging a pitch will produce better root development which in turn allows
the most appropriate grass species and cultivars to be selected for a specific situation.
• Seeding or sprigging avoids compatibility problems between the constructed rootzone
or profile material and the imported turf.
• Seeding or sprigging is usually 50-70% cheaper than turfing.
• With seed or sprigging one is not limited by the area or quality of turf from the supplier.
However, in many cases, the need to establish a new playing surface cannot be achieved
fast enough from seed or sprigs and turfing is the only option. If installed and managed
correctly, turf can produce a more than acceptable surface. In some cases, limiting the risks
associated with incompatible rootzones is overcome with the growing of bespoke turf, on
a specified growing medium, but this approach requires careful planning at least two years
in advance.
Turfing Advice for Stadium and Venue Managers 7
Figure 1: A pitch
established from
seed limits potential
problems associated
with incompatibility
between the rootzone
and soil imported with
the turf
Figure 2: Sprigs of
warm season grass
cleaned, boxed
and delivered in
refrigerated lorries
ready for use.
Figure 3: Turfing of a
pitch using specialised
equipment and
machinery can create
an almost immediate
playing surface.
8 Turfing Advice for Stadium and Venue Managers
4. GRASS TYPE
With numerous species and cultivars/types available on the market, there is not one which
is appropriate for all situations. Grass cultivars suitable for sports fields are selected on the
basis of their characteristics and climate in which they perform best and selection must
be reviewed before placing an order. When turfing an entire surface for the first time,
it is always recommended to seek professional advice to help with the critical process of
turfgrass selection. There is a vast amount of technical information available comparing
different cultivars and species to determine which will perform best in a specific situation.
Remember, climate, extremes of weather, standard of playing surface required and level
of maintenance will also play a part in grass selection for the turf. Warm season and cool
season grasses will require careful review.
When returfing any area, it is recommended to use the same turfgrass cultivar(s) that
are used in the surrounding areas. If this is not possible, it is recommended to utilise at
least the same species in an effort to achieve a relatively similar appearance and playing
characteristic.
Turfing Advice for Stadium and Venue Managers 9
5. KEY CONSIDERATIONS
Having made the decision to install turf, there are a number of key issues to consider,
including:
• When is the surface required to be playable?
• What is the soil type at the installation site?
• What budget is available?
• What are the expected weather conditions?
• Are there any issues with access to the pitch (tracks and machinery)?
• What turf farms are available that match the type of turfgrass and growing medium
present at the site of installation?
• Do any of the turf farms have the capacity to supply enough of the required turf?
• Is there a competent contractor available with experience in laying turf, ideally on
football pitches?
• Are there adequate watering facilities available to keep the newly laid turf in good
condition during the establishment phase?
With requirements clearly established, ensuring that the works are carried out correctly
is essential to the success of the project. The following section details the key stages of a
turfing project.
10 Turfing Advice for Stadium and Venue Managers
6. COUNTRIES WITH AN
UNDERDEVELOPED TURF INDUSTRY
It is not uncommon for projects to be carried out in countries where there is not a well-
developed turf industry in support. This situation usually means there is a lack of high level
technology and/or resources, the implication being that turf harvesting and laying has to
be carried out at a basic level.
For large, well-funded projects (e.g. a stadium pitch), importation of turf or creation of a
dedicated turf nursery on-site may be viable options; however, for small scale or poorly-
funded projects, there may be more limitations on resources available. Possible examples
include:
• Turf types – only certain species/cultivars may be available, which are not ideal for the
situation but may be all that is available.
• Growing medium quality – turf farms are established only on natural soil types, some of
which may contain higher proportions of silt or clay than is desirable.
• Turf thickness and width – only small roll harvesting equipment may be available.
• Rootzone/seedbed preparation – a lack of laser-guided levelling equipment may result in
poor levels for installing turf.
• Laying equipment and quality – may be carried out manually and by unskilled labour
because of lack of availability of suitable installation machinery.
• Water availability – limitations may exist in terms of quantity, quality and application
methods.
• Aftercare – available skills, equipment, chemicals, fertilisers, etc. may all be limited.
Due to large variation in climates, resources, skills and knowledge between countries, it
is not possible to provide a single management plan that can cover all limitations in this
document. Some limitations will also carry larger risk and cost implications than others;
therefore each project must be planned according to its own merits. However, there are
several key points that should be taken into consideration during planning:
1. Use the most suitable and best quality turf available. This will require regular visits to
the turf farm during the growing stage to make sure it is being well managed ahead of
need. This approach will ensure a smooth transition between the turf in the farm and
the turf on the pitch.
2. Limit the transport time from the farm and storage on site before laying as much as
possible.
3. Ensure rootzone preparation and turf laying is carried out to the highest possible
standard.
4. Maximise water availability and application techniques to ensure uniform watering of
the pitch.
5. Sufficient time must be allowed between laying and playing to ensure the turf is well
knitted and rooted and that surface levels have been perfected to avoid disappointment
from players and spectators.
Turfing Advice for Stadium and Venue Managers 11
Finally, if there is any doubt about how such projects are going to be planned/managed, it
is always recommended to seek professional advice.
Figure 4: Blackened
turf left too long in
the roll before laying.
The grass has started
to rot but given time
can recover.
Figure 5: Gaps
between turfs from
poor installation
can lead to pitches
being unplayable,
even when the
majority of the pitch is
satisfactory.
12 Turfing Advice for Stadium and Venue Managers
on left poorer,
probably caused by
transportation issues.
It is probable in some regions/countries that there may not be a suitable turf supplier or
indeed any turf supplier available. In such circumstances, the two main options available
are to either import turf or develop a nursery at a nearby location, with the latter likely to
be the easier option. The importation of turf from another country is regarded as higher
risk as importing turf has customs and biosecurity implications, long transport times and
high associated costs. In any case, it is recommended to seek professional advice on such a
project, and always work with a highly experienced contractor.
Factors which may need to be considered when importing turf into a country include:
• The regulatory requirements for importing plant matter into a country.
• Protocols which need to be followed during the importation process (quarantine period,
chemical usage, pest monitoring, etc.).
• Associated paperwork to be completed.
• Transport distances, times and routes.
• Transport conditions and methodology and potential need for refrigeration.
• Harvesting and installation methodology.
• Costs and contingencies (e.g. border delays).
• Standard Turf – turf established at a turf farm and grown on the local soil type. Often
this is the cheapest type of turf and used for community sports fields. It is not generally
recommended for use in stadiums or high quality sports fields.
• Specialised Turf – specific sports field type turfgrass established on an imported
proprietary sand-based rootzone material. The seed or sprigs from which the turf
has been established would be certified and the rootzone material analysed before
installation. This information could then be used to examine if the turf was suitable for
the playing surface on which it is to be installed.
• Custom Produced Turf – this turf follows the same production principles as the
specialised turf above. Turfgrass type and rootzone material are specified prior to
establishment to be the same (or as close to possible) as the venue at which it is to be
installed.
• Reinforced – specialised or custom produced turf prepared using a proprietary sand-
based rootzone material typically reinforced with fibres, mesh elements or a proprietary
backing material.
• Washed – harvested turf is washed to remove the material in which the turf has been
grown because the material does not match closely enough to the high quality sand-
based rootzone on which the turf will be laid.
Turfing Advice for Stadium and Venue Managers 15
• Big roll – this is the largest of the three sizes available and is generally preferred
when turfing stadium pitches as it provides a more immediately stable surface and its
installation is more efficient. Such rolls are usually cut 30-50 mm thick and with a width
between 0.6 m and 2.4 m. Due to the weight of the biggest rolls, the turfing process
requires purpose built machinery to be used to lay the turf. Big roll turf lengths are
usually between 5 m and 15 m long.
• Small rolls – these are more commonly used by the landscape industry, although turfing
of smaller damaged areas with small roll turf on stadium pitches is also common. Due
to small rolls generally being thinner (15-25 mm), narrower (30-50 cm) and shorter
(max. 3 m), they are more labour intensive to lay, leave more joins, and are not as stable
immediately after laying. This ultimately results in the turf needing as much time as
seeding to establish the surface.
• Turf slabs – these are large square slabs of turf usually used for re-turfing goalmouths.
Sizes of turf slabs are highly variable and dependent on the producer’s harvesting
equipment. In some cases they can be made to order.
If rolls of turf are too long (and/or heavy) they can easily become damaged in the
harvesting process meaning turf is likely to be thrown away as waste. Generally the
producer should have a reasonable idea of their optimum harvesting length; however if
working with a custom produced turf, it is recommended that some testing is carried out
prior to harvesting to ensure any wastage is kept to a minimum.
One of the main problems associated with big roll turf is transportation and reducing
the risk of the big rolls overheating and the turf being spoiled. Depending on ambient
temperature during harvest and transport and distance between turf farm and stadium,
there may be a necessity for the harvested turf to be transported in refrigerated trucks
to reduce the potential for spoilage. Lolium perenne (perennial ryegrass) is particularly
susceptible to blackening compared to Poa pratensis (Kentucky bluegrass).
16 Turfing Advice for Stadium and Venue Managers
Figure 9: Example of
big roll turf ready for
installation.
7.5 Timing
The ideal time to carry out turfing will vary depending on the type of turfgrass used, the
local climate, the likely weather conditions during and after turfing and the nature of the
project. In general, it is best to carry out turfing during periods of peak growth to allow
for the fastest root development and anchorage of the turf.
However, more often than not, timing of a turfing project will depend on the schedule
of events for the venue in which it is to be installed. This can mean that turfing may
not always be carried out at the most ideal time of the year. In such cases it is always
recommended to allow as much time as possible between turfing and the first event,
especially for high impact sports such as rugby or American football, to allow the turf to
establish fully.
The following sections identify the key steps in rootzone and turf-bed preparation. It
should be noted that while the sections below focus mainly on full pitch turfing projects,
the same stages are all required when smaller areas are turfed. However the equipment
used to carry out certain stages of a small turfing project may be different and more likely
to have a larger proportion of manual operations.
8.3 Cultivation
When working with an existing surface where the turf has been removed, it is often good
practice to cultivate (mix) the existing profile prior to returfing to break up any layers that
may have formed under the removed turf. Equipment commonly used for this process
includes a specialised rotovator or power harrow. Usually only the upper rootzone may
need to be lightly cultivated, with any loose material from the cultivation process being
used to remove any small undulations which may have arisen.
When turfing smaller areas, it may not be feasible to use tractor driven equipment to carry
out the cultivation process. In such cases, this may have to be carried out by small self-
driven equipment, or if existing levels are satisfactory, by light hand-raking to loosen the
surface.
Figure 19:
Consolidation/rolling
of the surface using
turf tyres. Note:
consolidation with
turf tyres is preferred
over using a flat
roller as it applies a
greater amount of
pressure on a single
point, meaning more
even compaction is
achieved across the
entire surface.
22 Turfing Advice for Stadium and Venue Managers
Harvesting is usually carried out by an automated machine which cuts and rolls the newly
harvested turf. These rolls are then placed manually on to a pallet for transport. The size
of each roll will determine the number of rolls stacked on a single pallet. Smaller rolls of
turf commonly have up to 50 rolls on a single pallet, while big roll turf will usually only
have a single roll on a pallet.
In order to keep the turf in optimum condition during the harvesting process, the
conditions during harvesting need to be taken into consideration. Generally it is not
recommended to carry out harvesting during rainfall (or when the turf is saturated) or
during periods of extreme high or low temperatures. In regions where high temperatures
are always common (e.g. Middle East) it would be ideal to reduce the time between
harvesting and laying as much as possible, and to store the turf rolls in shade. Carrying out
harvesting at night is also a good way to reduce the risk as it allows for cooler storage at
night, and for laying to occur during the day.
24 Turfing Advice for Stadium and Venue Managers
• Age – the age of the turf is an important consideration and will vary between warm
season grasses, which can establish within four months, and cool season turf, which
often requires eighteen months in order to have the maturity required for sports turf.
• Root quantity/quality – conduct a simple visual check of the root system to check that
they are white, wide and vigorous. A dense mat of rhizomatous and stoloniferous
growth is essential in warm season turf.
• Thatch - the layer of living and dead stems, leaves and roots between the growing grass
and the soil – generally with turf of the age identified above, the thatch layer would not
be expected to be excessive; however this should always be checked as too much thatch
can impact on plant health and turf performance. As a guideline, the maximum thatch
depth should be no greater than one third of the cutting depth.
Turfing Advice for Stadium and Venue Managers 25
8.9 Transport
The importance of a proper transportation method can often be overlooked. Damage to
turf during this stage is highly possible, particularly over long distances. Even over short
distances turf transportation requirements are significant and can be a costly undertaking.
Enough turf for a standard football pitch may require around a total of 30 truckloads for
transport.
It is recommended that a representative from the final installation site (e.g. head
groundsman or venue consultant) is present throughout the seedbed/rootzone
preparation and turf installation process. They should ensure that turf is being laid to the
highest of standards and they should regularly check that turf supplied is as specified.
The installation of big roll turf is carried out using a mechanical laying machine. Rolls
should be laid to ensure good contact with the existing rootzone. Following the turf being
laid, a second piece of machinery will be used to push the newly laid roll tight with the roll
to the side of it. Finally, the ends of each roll should be overlapped and cut to ensure that
each end fits neatly together (rather than relying on the existing edges of two rolls being
square).
All the same principles still apply when carrying out small roll turfing. However, the laying
process is usually carried out manually due to the more manageable size of the rolls.
Turfing Advice for Stadium and Venue Managers 29
It is very rare that an entire turfed pitch will be perfect. Following completion of the
turfing stage, the surface should be checked for any poor areas of turf that need to be
replaced. Such areas should be replaced by plugging. In order to ensure plugged areas
have sufficient strength and do not dry out too rapidly, it is recommended that areas are
plugged with a single piece of turf no smaller than 30 cm x 30 cm.
Figure 32: Plugging of poor areas on a newly turfed surface. The area to be plugged on
the right is smaller than the minimum recommended size of 30 cm x 30 cm.
30 Turfing Advice for Stadium and Venue Managers
8.12 Rolling
Following the completion of the turfing and plugging, the final process is to flat roll the
surface. Rolling not only helps to work out any micro-level issues that may have been
imported with the turf itself, but it is also to help bind the joins. Depending on the
surface, it is recommended to use a roller no heavier than 1.5 tonnes, and at no stage
should a vibrating roller be used. Turning at the ends of runs should also be minimised as
much as possible to limit wear. Heavier rollers should only be used in consultation with an
expert.
9. AFTERCARE
A post turfing maintenance programme of works is essential to the success of a newly
turfed surface, with poor maintenance being one of the most common reasons for failure.
The aftercare programme should be developed specific to the pitch and customised
according to climate, turf type, format, weather conditions and requirement for use.
Above all else, ready access to water is a basic requirement and is essential during warm
weather. Under warm conditions (i.e. >20o C), both warm season and cool season turf can
start to degrade within several hours, and die within 1-2 days if water is not continually
available.
It is essential that the right knowledge about the pitch and the required maintenance of
the turf is available before proceeding with a turfing project. If there are any concerns
regarding the items identified above, it is recommended to seek professional advice.
A well-maintained, mature, healthy turf is expected to start producing new roots as soon
as it is harvested and laid on a rootzone. In addition, a turfed pitch is more likely to possess
an established organic layer which will further help the immediate durability of the
surface. Seeded surfaces require 6-12 months before a noticeable and useful thatch layer
starts to develop although sprigged surfaces will show noticeable stoloniferous activity (i.e.
development and spreading of new runners) within 3 – 4 months under optimal growing
conditions.
However, if turfing is carried out at a less than ideal time of year, or if turf vigour is poor,
older turfgrass plants in the turf may not have a growth habit as aggressive as young plant
growth meaning that root mass production can be slow. In such cases, turf may appear
well established at the surface but underneath can be weak and quickly succumb to wear,
disease or other factors that lead to deterioration.
Turfing Advice for Stadium and Venue Managers 35
11.1 Pre-delivery
• Where possible, the turf farm should be visited and the exact area of turf required
should be pre-booked. It is recommended to choose a first, second and third preference
in case something unexpected occurs with the first choice of turf.
• Full details (including germination certificates) on the seed used to grow the turf should
be requested.
• Areas affected by weed or pest activity or which are weak should be marked in the field
and not harvested.
• Ideally, a week before turfing, it is recommended to visit the turf farm again to check
the chosen area.
• A representative should be present when the turf is harvested, ideally a member of the
ground staff from the sports venue where the turf will be installed. Turf should not be
harvested from different locations on a field or from peripheral areas where quality is
likely to be lower.
• Adequate access and space for unloading the turf must be available at the sports venue
where the turf will be installed.
If there are issues with the quality of the turf on delivery, contact the supplier.
Assuming the above checks are positive, responsibility for the turf should then pass to
the buyer after this period. If problems are identified, it may be necessary to request the
replacement of some rolls of turf or even a complete replacement of the pitch.
36 Turfing Advice for Stadium and Venue Managers
12. CONCLUSION
The practice of turfing will always carry some risk. The information in this document,
if taken into consideration, will help to reduce these risks and enable the key decision-
makers to make informed decisions when it comes to turfing a football pitch. The
document outlines the key factors which should be considered before, during and after
the turfing process.
GLOSSARY
Aeration Mechnical operation to intensively penetrate the rootzone with
(needle tines) round needle tines with the objectives of improving ventilation,
encouraging root development and enhancing drainage.
Big roll turf Larger cultivated turf, harvested and laid with specialist
equipment and size of generally 0.6-2.4 m wide and 5-15 m long.
Cool season grasses Turfgrass species best adapted to growth during cool, moist
periods of the year; commonly having temperature optimum in
the range of 15-24°C.
Growing medium The material that plants grow in – providing the necessary
physical, biological and chemical conditions required for growth.
Koro Field TopMaker Specialist equipment used in the removal of the superficial layer
of turf and associated thatch to a uniform depth.
Mowing (cylinder) Method of grass cutting where the cutting blade moves in a
vertical plane and cuts due to the action of cylinder blades
against the static lower blade.
Mowing (rotary) Method of grass cutting by means of a high speed blade cutting
in a horizontal plane.
Plugging
Small roll harvesting Mechanical equipment used for lifting turf in small (standard)
equipment sized rolls, approximately 15-25 mm thick and generally up to 3 m
long and 30-50 cm wide.
Thatch The layer of living and dead stems, leaves and roots between the
growing grass and soil.
Turf tyres Tyres with a smooth tread to prevent turf marking and usually
low ground pressure to minimise compaction forces.
Turf-bed The prepared surface of the growing medium on which the turf/
sod is laid.
Warm season grasses Turfgrass species best adapted for optimum growth in
temperatures commonly in the range of 27-35°C.