1.1 Background of The Problem Task Undertaken
1.1 Background of The Problem Task Undertaken
1.1 Background of The Problem Task Undertaken
1
1.3 STATUS OF INDUSTRY:
It contributes about 13 per cent in export earning and 4 per cent in India’s
GDP is still suffering the heat of global slowdown as indicated by declining
exports and massive layoffs. Textile exports during April-March 2008-09
registered a decline of 1.71 per cent from USD 22.13 billion in April-March
2007-08 to USD 21.75 billion. Among the maximum hit segments,
handicrafts registered maximum decline of 48.35 per cent in 2008-09, from
USD 3481.14 million in 2007-08 to USD 1797.88 million. sector registered
50 per cent increase in investment during 2008-09 to Rs 49,613 crore from
Rs 31,161 crore in 2007-08. But as compared to the year 2006-07 the sector
registered 48 per cent decline in investment. However, in 2006-07,
Rs.90,369 crore of investment was poured in textile sector. According to the
Chamber, an investment of Rupees one lakh in power loom sector creates
about three jobs, hence the government should create an investment friendly
environment and provide low interest rate loans to investors and should also
provide export profits be made tax-free in slow down period to encourage
the export.
2
How have textile exports performed against this backdrop? Fortunately, after
a period of low activity,the scenario is fast undergoing a change for the
better and in a positive direction leading to higher growth. As Indian textile
industry, which has accelerated to an annual growth of 9 -10 per cent , is
expected to grow at rate of 16 per can in values and reach a level of USD
115 billion by 2012 , UNION MINSTER STATE FOR TEXTILES E V K S
Elangovan said that growth can be fuelled by both exports as well as a rise
in domestic consumption, resulting in India's share in the global textile and
clothing trade moving up from the current three per cent to seven per cent by
2012.
This trend augurs well for India and is a clear indication of a shift in
production base from raw materials to value added products with the
“VALUE” being captured by Indian producers. With all forecasts by
leading analyst , pointing towards greater trade in INTERNATIONAL
MARKETS in processed/ finished goods rather than raw materials, Indian
appears to be positioning itself well to increase its market share in WORLD
trade in merchandise export. The ASSOCHAM has stated that despite
marked improvement in the financial position, the Indian textile continue to
face serious issues involving transaction cost and raw material. The
government should focus on infrastructure facility related to the supply
chain and provide low cost logistics service to the sector.
The sector suffers from high power cost and lack of power supply. Effective
power management system has to be put in place. States should offer power
at low cost on the incentive based system for the new investment made in the
textile industry for commercial production. The sector requires higher
technology upgradation and active involvement of new technology.
ASSOCHAM recommended that government should further increase funds
under the Technology Upgradation Fund Scheme (TUFS) for textile firms
from Rs 3140 crore to Rs 4500 crore and release appropriate funds to clear
3
the existing backlog of subsidy payments and upgrade technology of textile
units.
4
1.5 SCOPE :
1.6 LIMITATIONS:
2. As the working place being away from the actual export procedure
transition hence only theoretical aspects of the export procedure
could be covered.
5
2.0 INTRODUCTION OF THE COMPANY
2.1COMPANY PROFILE:
The organization is manufacturing Pressed Wool Felts since 1968. The quality
consciousness, competitive pricing and the capacity to satisfy the customer's
specific requirements have given us a firm footing in marketing their products
successfully at home and abroad. They have complete manufacturing expertise
to manufacture Pressed Wool Felts conforming to all International standards.
They also have their associate Units where they have facilities like Slitters,
Cutters, Hydro-Pnuematic Presses, CNC Kiss cut Press, Hydraulic Presses,
Splitting Machines, Vacuum Impregnation Plants, Adhesive Coating/Lamination
machines and tool room for Die making etc. These facilities enable them to
fabricate the Custom-built parts to suit individual customers requirements.
This organization is made up of four major groups, each led by the best
manufacturing and managerial talent in India. In addition to manufacturing they
have interest in civic utility systems.
6
This unit, multi-products, multi-location conglomerate is built on the plinths of
experience, expertise, quality, innovation & values in the business. Their best
play is successful work & creation of a new industrial order they can provide
tailor made solution to the customers.
At Filterco, listening the customers and his needs is a tradition as old as the
group itself. For it is they who drive us future, make us reach higher & better
solutions. In the customers often unspoken wish for better implements lies the
seed for a new invention, a path-breaking industrial concept.
2.2Company division:
The groups consist of 4-companies from the core of filterco Groups. Each
company is a renowned name in its own area of operation and is respected world
wide for its service & products. For us manufacturing is not just a limited to our
factory premises & our products. It is also about world class services.
7
2.3 Company’s Achievement:
They are awarded for the Highest Exports by the Govt. Of India for the last
6 years in a row which speaks volumes about thier satisfied customers all
over the world
IN 1986 The CEO Mr. D.S.CHORDIA receiving the Udyog Patra Award
from Mr. M.HIDEYATULLAH,PM of India at FICCI auditorium, NEW
DELHI on 20 t h December 1986.
In 1992-1993 Certificate of merit in hair belling felts.
In1992-1993 Award for the highest export performance.
In 1993-1994 Certificate of merit in hair belling felts.
In 1994-1995 Award for the highest export performance.
In 1995-1996 Biggest Export performance
In 1995-1996 Certificate of merit in hair belling felts..
In 1996-1997 Biggest Export performance
In 1997-1998 Award for the highest export performance
In 1998-1999Award for the second biggest export performance.
In 1999-2000 Biggest Export performance
From 2000-2007 Biggest Export performance
8
2.4 FILTERCO CAPACITIES
SECTION CAPACITIES(monthly) kg
INTERNATIONAL CLIENT:
9
CUSTOMER CLIENT
• Technofeltro. • ITALY
• Lampe technical. • HOLLAND.
• Joh.Birkenstack • GERMANY.
• Brand felt. • CANADA.
• Hardy & son’s • ENGLAND
• ACEE auto • AUSTRIALIA
• Ahuja . • AUSTRIALIA
• Ahuja • SINGAPUR
• Ahuja • MALASIA
• British felt . • U.K
• S.A FELT . • SOUTH AFRIACA
• Closeal . • SOUTH AFRICA
• Custom Seal. • SOUTH AFRICA
• Ahuja . • NEWZELAND
• Ahuja • POLAND
• Aypa talstil • TURKEY.
Customer Client
10
B.R.wool agency . LUDHIYANA
Modern wollen. BHILWARA
Sarvesh wool tax . .LUDHIYANA
Kamal Industries . .BIJAYNAGAR
Marutex wool Industres. LUDHIYANA
Although wool felt is the World’s oldest textile structure and it has been
practically in every industry, generations of engineers and materials
science/specifiers are growing up without knowing much about much about
this remarkable material.
11
or combination of new recycled wool fibers mixed with one or more man-
made fibres, vegetable fibres, etc.
12
B. Felt Flap Wheels and discs
13
E. Industrial felts component :
14
F.Woolen felt Plating Sheet :
15
2.8 Pressed Wool Felt Stocking Grid
Stock = In Stock
S/O = Special Order
More
Product 1/16" 3/32" 1/8" 3/16" 1/4" 3/8" 1/2" 5/8" 3/4" 1"
than 1"
F-1 - - stock stock stock stock Stock stock stock stock S/O
F-2 - - S/O S/O S/O S/O S/O S/O S/O S/O S/O
F-3 - - stock stock stock stock Stock stock stock stock S/O
F-5 - - stock stock stock stock Stock stock stock stock S/O
F-7 - - stock stock stock stock Stock stock stock stock S/O
F-10 - - stock stock stock stock Stock stock stock stock S/O
F-11 - - stock stock stock stock Stock stock stock stock S/O
F-13 - - stock stock stock stock Stock stock stock stock S/O
F-50 stock stock - - - - - - - - -
F-51 stock stock - - - - - - - - -
F-55 stock stock - - - - - - - - -
Special Orders normally require a 3-4 week lead time and a manufacturing
minimum. Items designated as in-stock are normally inventoried, but may
occasionally be in the process of being produced, thus requiring a 3-4 week
lea
16
hats,etc;buffing wheels for shoe machinery.
Storing, Wicking, Felt-nib marking pens and ink reservoirs,
Syphoning, Transferring Stamp pads,Journal lubricating wicks for
liquids, Lubricating armature shafts, spindles and many other
inaccessible machie part,Wicking material for
copying machines, Cosmetics Transfer rollers,
Wiping devices.
Spacing-Washers Gaskets, Gaskets for auto , arc and flood light.Gaskets
packing. in home clothes dryers, refrigerators,Glass
covered electric meters.Gland packing for
fuel and supply pumps. Washer in nuclear
reactor epuipment.
Sealing Rotating/oburating bands for gunlaunched
projectiles, plain and laminated felt seals to
protect ball and roller bearings.Weather
stripping.
Surfacing, Padding and Covers for bases of lamps , fan and trays, etc
Cushioning Card table covers.Lining and in soles for
shoes, wadding boots.Saddle pads,Cushioning
material in mechanical processes. Padding
under batteries in vechles.Corn and callous
foot pads. Knee pads for horses.Display
.Jewellery silverware and other cases.
Vibration isolation Shock Felt pads for heavy textile and other
absorption and sound machinery. HI-FI speaker
absorption enclosure.Computer Isolating sensitives/
delicate instruments from vibration /shock
during shipment or from floor or building
vibrations
17
Filtration Respirators oil fired heating equipment .Air
compressors , Seprating water from gasoline .
filtering electroplating solution , organic
solvent , oils photographic emulsion , etc
3.0 METHODOLOGY
Methodology means the source through which the data is collected and
which is necessary or important for the study. There are two sources of this
study :
Main source
18
Secondary source
1. Main source :
In primary source, data was collected through interviewing the export
executive and the marketing person. Also I had collected the
information from the other staff.
2. Secondary Source :
Data that is already published in various publication or information
already available is collected and combined and presented earlier by
researches is secondary source.
a) Import and export policy
b) Export procedure handbook
c) International marketing
Company mainly deals in two segment of the felts supply chain i.e. one is
manufacturing of felts and other is manufacturing of non –woven felt.These
two segment are different processes but are very much linked in the supply
chain.The company has different department each having specified function
19
and responsibilities.Description of each department will follow in respect
to how they occur in supply chain.
20
the Roll carding machine which help in making sheet from the wool as per
prescribed by the PPC.it has been supposed that 5 kg of woolen is of 1mm.
21
it is steam pressed , labelled ,packed put into the cartoon.Once all the
cartoon are packed and labeled , external quality placed check takes place
and goods are shipped.
22
4.9 Merchandising department
23
to continually update buyer with planning and production status.The
department is also to take care of all corresponds with buyer and is
responsible for comminuting it to PPC.the department is also responsible
for the necessary sampling such as proto, size set and final which is
necessary prior to production.
Merchandising
The company’s marketing team has been able to diverse different strategies
to suit the need both existing and new buyer. For the existing buyer,the
company prime project is to expand the product base and enhance volume
.By leveraging the long standing relationship with the buyer, the company
strives to preferred partner to the buyer. For the new buyer , based on
understanding of their product range and brand identity/ customer identity,
the company present to them to their entire project range.This give them
good idea of areas of the company’s expertise and capability. Sometimes
the buyer comes to FILTERCO with their thought on different size and
density, where they offer their suggestion on modification. In case where
they come to FILTERCO with predetermined size requirement, they also try
to add value for suggesting modification to enhance functionality or to
reduce cost while retaining the existing size.FILTERCO’s skilled worker
gives the desired size and density along with the sampling department
provide the client with prototypes, which undergoes various alteration till
the client finalize the size.Once the size and density is finalized it is
translated into sample size as quickly as possible because the entire season’s
24
business depend on timely delivery of sample. The costing exercise is done
concurrently at this stage.FILTERCO’s manufacturing scale and efficiency
and global sourcing ability enables .FILTERCO’s to compete with
international vendors effectively. This is proven by the growth of the
Company in non-quota categories, where competition has already been open
without any quota related barriers. Quality and ability to deliver the required
products on time and competitive pricing enables to enhance share with
customers
25
5.1 Pre-Shipment Procedure
Custom Invoice
Packing list
IEC certificate
Purchase Order or L/C, if required.
Custom annexure
26
After custom clearance a set of documents with custom clearance
receipt are sent along with the consignment to the forwarder.
Forwarder books the shipment & as per the size of the cartons
calculates CBM & decides which container to be used.
Invoice
Packing List
GSP (if exports to Europe)
Certificate of Origin (if required)
A copy of FCR/ Airway Bill/ Bill of Lading
Buying house then intimates the buyer about the shipment & gives the
details regarding it. Buying house will send a set of these documents to the
buyer.
27
Invoice
Packing List
Letter of Credit
If the payment terms are a confirmed L/C then the payment will be
made by the foreign bank on receiving the following documents:
28
Invoice
Packing list
B/L
o At Sight
After shipment, exporter sends the documents to the buyer’s bank for
payment. As the buyer’s bank receive the documents it will confirm
with the buyer for release of payment. On confirmation, it will make
the payment in the foreign currency. The transaction will be Bank to
Bank.
29
The domestic branch will credit the exporter’s account, as against the
respective purchase order or invoice, in Indian rupees by converting
the foreign currency as per the current bank rate.
Export procedure contains standard step for the business. It can be done
through direct or indirect way. Before starting Export of any product, one
has to get registered itself under IEC & RCMC.
30
Income tax PAN NO.
Invoice
Packing Slip
31
Airway Bill or Bill of Lading
Shipping Bill
Certificate of origin
Bill of Exchange
Generalized System of Preference
Canada Custom Invoice
Letter Of credit
Bank certificate of Export and Realization (BRC)
Insurance
Following are the detailed elaboration of the above listed export documents:
1. INVOICE:
32
the buyer. The invoice number is required in each and every document. It is
also used to customs for the clearnce of the goods.
2. PACKING SLIP:
The pre shipment department prepare packing list. The list is sent to buyer
along with the goods. The packing list contain the details or the description
of the item in each carton. It consist the Invoice Number, Letter Of Credit
no.,total Quality, Total Carton, Carton Dimensions, Net weight and Gross
Weight. The list help the importer to know and identify the item without
opening and counting the goods in the carton and he can also sell the carton
to the buyer without opening the carton, because the style, color, sizes are
mentioned in the particular carton. Thus packing lit contain all the details of
the yarn containing in the carton.
The copy of packing list from Filterco is attached n the Annexure no.2
33
The Bill of Lading or Airway Bill contains the name of exporter, Importer,
Loading Vessel, Port of Loading, and Port of Destination. It also include the
marks and nos. on the carton, description of goods, LC no., Gross and net
weight.
FILTERCO almost 90% transportation was through ship while the sample is
send through Airway. The Bill of Lading is send as per the letter of credit
terms.
4. CERTIFICATE OF ORIGIN:
Certificate of Origin is the document in which the authority certifies that the
goods as described as originated in the country in accordance with the
provision in force in the European Economic Community. This certificate is
a statutory proof that the goods produce or the material used or the exporter
or the seller of the good is of a particular state.
5. SHIPPING BILL:
Shipping Bill is the document of clearance from the custom department. This
Document helps in getting the green signal to the forwarders to go ahead
with the goods towards its final destination.
34
This document consist details as under
Some port in India follows manual procedure of issuing Shipping Bill while
some of the port follows EDI System. The Electronic Data Input system
(EDI) is located only in some important port. Chennai port follows the EDI
system while the Tutocorin port follows Manual method System.
Australia
Canada
Japan
New Zealand
35
Switzerland
USA
Republic of Belarus
Republic of Bulgaria
Czech Republic
Russian Federation
Denmark
Germany
Greece
Spain
France
Ireland
Italy
Luxembourg
Finland
Sweden
Luxembourg
Finland
Netherlands
United kingdom
There are some general condition to qualify for preference, product must
36
A. Fall within a description of product eligible for preference in the
country of destination. The destination entered on the form must be
sufficiently detailed to enable the product to be identified by the
customer officer examining them.
B. Comply with the rules of origin of country of destination. Each article
in a consignment must qualify separately in its own right and
C. Comply with the consignment condition specified by the country
destination.
37
8. LETTER OF CREDIT :
38
the good have been arrived as per their agreement then importer or buyer
orders his bank to realie the cash to the exporter’s bank .after receiving the
exchange the bank issue this certificate (BRC). BRC includes the
specification
The bank keep the records of all necessary transactions the company has
maintain against the letter of credit. This certificate also helps the bank to
allow the foreign exchange the company has earned. Thus BRC certify that
the bank have the relevant has earned. Export document and found to be
correct.
11. INSURANCE:
To overcome risk we need to insure the good .at the filter co there is the
system of taking the bulk insurance of some amount.then as and when there
is shipment with the CIF terms then the insurance policy is taken with the
notification to the insurance company.
40
In order to deliver goods to the clients, traders and suppliers have to choose
among a variety of consignment methods. They generally evaluate a few
aspects before deciding upon the shipping mode.
i. Quick delivery
Different ways have different advantages and limitations. Few are safer,
some actually quick and others have an advantage of being low-cost. You
can decide any of the ways discussed below which suits your necessities.
Air transportation:
41
This way is quickest and much safer mode of transportation. Despite of
being secure and rapid, suppliers (especially the small ones) are often
unwilling to use this method, mostly because of high price associated with
it. This should be supportive when transporting some high-value products or
when a rapid delivery is required due to seasonal factors or goods of
perishable nature. In FILTERCO mainly used air transportation for the
samples deilevery.
Sea transportation:
Most probably the oldest way used in export import for foreign supplies. In
olden days traders voyaged by means of sea, carrying numerous products and
items to trade in overseas nations. Economical but fairly slow, certainly not
a fine choice when fast delivery is desired. However, when the time is not a
concern and consignment is fairly big or bulky, naval transport becomes a
usual alternative. Mostly all consignment in FILTERCO is done by the sea
transportation.
Road transportation:
This is the widely used mode, particularly in local trade. Even when water or
air transport is the main source of consignment, road transportation is still
desirable to carry the items from harbors to consumer. Although restricted to
local trade, this way is both time saving and economical and facilitates door
to door delivery by connecting to the sea and airport. FILTERCO used this
transportation for local trade generally.
OBSERVATION
42
After studying the companies export procedure and documentation following
observation are made.
1. The procedure of exports and imports is very time consuming since at all
levels govt. and semi govt. agencies are involved. At every stage loss of
time is there which is a great hinderance in the foreign trade.
2. Paper work is very much. There are many step involved in foreign trade
procedure. At every step, paper work has to be done in both exports and
imports, which in turn increase the transaction cost. That’s y now All
documentation is done by software, which lead to quick work.
4. Firm has to pay losses while receiving cash due to fluctuation in foreign
exchange prices.
FINDINGS
43
1. Friendly atmosphere
4. All higher positions of the company are filled up within the members of
the Filterco family
RECOMMENDATIONS
44
1. The company should try to advertise its activities through Internet and
direct mails to its target customers.
2. Prices should be made competitive to match the export standard, which
may be done through Economic of scale in this globalization era.
5. Customers and good must be provided with after sales services, it will
help customers and goods to survive more and better
8. There should be some harmony between the directors and the employees.
45
BIBLOGRAPHY
www.ieport.com
www.indiamart.com
Ministry of textile
Export procedure.
46
ANNEXURE
A. INVOICE
B. PACKING LIST
C. SHIPPING BILL
D. GSP CERTIFICATE OF ORIGIN
E. INSURANCE CERTIFICATE
F. BILL OF LADING
47