Enviroline® 405HTR

Epoxy Novolac
PRODUCT An ultra-high solids, two component polycyclamine cured lining system utilising advanced epoxy
DESCRIPTION novolac technology with glass fibre and flake reinforcement.

INTENDED USES To provide corrosion protection for the internals of steel storage tanks, pressure vessels, spools and
pipes for a range of products, including but not limited to:

- Crude oil up to 120°C (249°F)

- Refined oil products (including unleaded gasoline blends and solvents)
- Produced water up to 150°C (300°F)

Using Enviroline 405HTR in conjunction with API 653 inspection and API 652 guidelines as a thick
film reinforced lining allows internal inspection intervals to be set at the maximum time allowable.

PRACTICAL Colour Tan

INFORMATION FOR
ENVIROLINE 405HTR Gloss Level Not applicable
Volume Solids 98% ±2% (ISO 3233:1998)
Typical Thickness 500-1500 microns (20-60 mils) dry equivalent to
510-1531 microns (20.4-61.2 mils) wet
Theoretical Coverage 1.30 m²/litre at 750 microns d.f.t and stated volume solids
52 sq.ft/US gallon at 30 mils d.f.t and stated volume solids
Practical Coverage Allow appropriate loss factors
Method of Application Airless Spray, Plural Component Airless Spray
Drying Time
Overcoating interval with self

Temperature Touch Dry Hard Dry Minimum Maximum

10°C (50°F) 16 hours 23 hours 23 hours 30 hours

15°C (59°F) 10 hours 16 hours 16 hours 21 hours
25°C (77°F) 2.5 hours 6.5 hours 6.5 hours 10 hours
40°C (104°F) 1.5 hours 2.5 hours 3 hours 6 hours
The values quoted relate to use within an enclosed tank or vessel environment.

REGULATORY DATA Flash Point (Typical) Part A 66°C; Part B 66°C; Mixed 66°C
Product Weight 1.57 kg/l (13.1 lb/gal)
VOC
0.20 lb/gal (24 g/lt) EPA Method 24

51 g/kg EU Solvent Emissions Directive

(Council Directive 1999/13/EC)
See Product Characteristics section for further details

Protective Coatings Worldwide Product

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Issue Date:15/09/2015
Ref:10287
Enviroline® 405HTR
Epoxy Novolac
SURFACE All surfaces to be coated should be clean and free from contamination. Prior to application all
PREPARATION surfaces should be assessed and treated in accordance with ISO 8504:2000.

Where necessary, remove weld spatter and where required smooth weld seams and sharp edges.
Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.

Abrasive Blast Cleaning

Best performance will always be achieved when Enviroline 405HTR is applied to surfaces prepared
by abrasive blast cleaning to Sa3 (ISO 8501-1:2007) or SSPC-SP5. Where Enviroline 405HTR is
not to be used in high heat and/or aggressive service, preparation to Sa2½ (ISO 8501-1:2007) or
SSPC-SP10 may be acceptable. Contact International Protective Coatings for further information.

A sharp, angular surface profile of a minimum 75 microns (3 mils) is recommended.

Enviroline 405HTR must be applied before oxidation of the steel occurs. If oxidation does occur the
entire oxidised area should be reblasted to the standard specified above.

Surface defects revealed by the blast cleaning process should be ground, filled or treated in the
appropriate manner.

The preferred method of holding the blast standard is by dehumidification.

APPLICATION Mixing The detailed Enviroline 405HTR Application Guidelines should be

consulted prior to use.
Material is supplied in two containers as a unit. Always mix a complete unit
in the proportions supplied. Once the unit has been mixed, it must be used
within the working pot life specified.

Mix Ratio 2 part(s) : 1 part(s) by volume

Working Pot Life 25°C (77°F) 40°C (104°F)
50 minutes 30 minutes

Plural Component Recommended Tip Range 0.53-0.68 mm (21-27 thou)

Airless Spray Total output fluid pressure at spray tip not less
than 211 kg/cm² (3000 p.s.i.)
Airless Spray Suitable

Brush Suitable Small areas only

Thinner Not normally required Refer to Enviroline Application Guidelines for

specific advice.
Cleaner Enviroline 71C / International GTA203
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment.
Thoroughly flush all equipment with Enviroline 71C or International
GTA203. Once units of paint have been mixed, they should not be resealed
and it is advised that after prolonged stoppages, work recommences with
freshly mixed units.
Clean Up Clean all equipment immediately after use with Enviroline 71C or
International GTA203. It is good working practice to periodically flush out
spray equipment during the course of the working day. Frequency should
depend upon amount sprayed, temperature and elapsed time, including
any delays.

All surplus material and empty containers should be disposed of in

accordance with appropriate regional regulations/legislation.

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Enviroline® 405HTR
Epoxy Novolac
PRODUCT The detailed Enviroline 405HTR Application Guidelines should be consulted prior to use.
CHARACTERISTICS This datasheet provides general guidance on the use of Enviroline 405HTR. Specific project
requirements will be dependent upon the service end use and operating conditions of the
tank or vessel. Always consult International Protective Coatings to confirm that Enviroline
405HTR is suitable for contact with the product to be stored.

The detailed project coating specification provided by International Protective Coatings

must be followed at all times.

Apply by plural component airless spray or standard airless spray (with in-line heater). Application
by other methods, e.g. brush or roller, may require more than one coat and is suggested for small
areas only or initial stripe coating. Stripe coating is an essential part of good working practice and
as such should form part of any lining specification. For heavily pitted or porous steel, spray apply
approximately 50% of the required film thickness and follow immediately with a short nap roller or
squeegee to work material into the bottom of pitted areas.
For plural component airless spray application, best results will be achieved when the product is
heated prior to application; Part A (Resin) to a maximum of 60°C (140°F) and Part B (Hardener) to
a maximum of 46°C (115°F).

Surface temperature must always be a minimum of 3°C (5°F) above dew point. Do not apply at
steel temperatures below 10°C (50°F).

The climatic conditions within the tank must be controlled as recommended in the Enviroline
405HTR Application Guidelines. The relative humidity within the confines of the tank should be
controlled using dehumidification equipment. Where such equipment is not available, a single coat
application technique should be employed to avoid intercoat adhesion problems.

After the coating system has cured hard, the dry film thickness should be measured using a
suitable non-destructive magnetic gauge to verify the minimum applied system thickness. The
coating system should be free of all pinholes or other holidays. The cured film should be essentially
free of runs, sags, drips, inclusions or other defects. All deficiencies and defects should be
corrected. The repaired areas shall be retested and allowed to cure as specified before placing the
finished lining into service.

Return to Service
The following minimum cure times are recommended for Enviroline 405HTR to achieve its full
chemical resistance properties.

Temperature Cure Schedule

10°C (50°F) 5 days
25°C (77°F) 14 hours
40°C (104°F) 12 hours

Cure schedule refers to the minimum time at the specified substrate temperature prior to immersion
in all chemicals as per the chemical resistance list. This does not take into consideration any
specific curing requirements for third party approvals.

Note: VOC values are typical and are provided for guidance purpose only. These may be subject to
variation depending on factors such as differences in colour and normal manufacturing tolerances.

SYSTEMS Enviroline 405HTR should always be applied to correctly prepared substrates. A primer is not
COMPATIBILITY available for the system.

Enviroline 405HTR is designed as a single coat system. It must only be overcoated with itself
should re-coats or touch-up be required.

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 Enviroline® 405HTR
Epoxy Novolac
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet can be
INFORMATION found in the following documents available at www.international-pc.com:
et
ail
• Definitions & Abbreviations
T
o
• Surface Preparation
p
• Paint Application

• Theoretical & Practical Coverage

• Enviroline 405HTR Application Guidelines

Individual copies of these information sections are available upon request.

SAFETY This product is intended for use only by professional applicators in industrial situations.
PRECAUTIONS All work involving the application and use of this product should be performed in compliance with all
relevant national Health, Safety and Environmental standards, regulations and legislation.

Proper ventilation must be provided during application and afterwards during curing (refer to product
datasheets for typical curing times) to ensure safe limits and prevent fires and explosions. Forced
extraction will be required in confined spaces. Ventilation and/or respiratory personal protective
equipment (airfed hoods or appropriate cartridge masks) must be provided during application and curing.
Take precautions to avoid skin and eye contact (overalls, gloves, goggles, masks, barrier cream, etc).

Before use, obtain, read and then follow the advice given on the Material Safety Data Sheets (Parts A
and B if two-pack) and the Health and Safety section of the Coatings Applications Procedures for this
product.

In the event that welding or flame cutting is performed on metal coated with this product, dust and fumes
will be emitted which will require the use of appropriate personal protective equipment and adequate local
exhaust ventilation.

The detailed safety measures are dependent on application methods and the work environment. If you do
not fully understand these warnings and instructions or if you cannot strictly comply with them, do not use
the product and consult International Protective Coatings.

Warning: This product contains liquid epoxies and modified polyamines and may cause skin
sensitisation if not used correctly.
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PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
18 litre 12 litre 20 litre 6 litre 10 litre
4 US gal 2.67 US gal 5 US gal 1.33 US gal 2 US gal
150 US gal¹ 100 US gal¹ 50 US gal¹ 50 US gal¹ 50 US gal¹

¹ 150US gal unit supplied as 2x50gal of Part A and 1x50gal of Part B

For availability of other pack sizes, contact International Protective Coatings.
SHIPPING WEIGHT Unit Size Part A Part B
(TYPICAL)
18 litre 18.68 kg 10.04 kg
4 US gal 33.6 lb 18.6 lb
150 US gal¹ 677.7 lb¹ 739.4 lb¹
¹ 150US gal unit supplied as 2x678lb Part A and 1 x 740lb of Part B

STORAGE Shelf Life 12 months minimum at 25°C (77°F) in original, unopened containers.
Subject to re-inspection thereafter. Store in dry, shaded conditions
away from sources of heat and ignition.
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Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.

This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any

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