Powtran PI9000-S
Powtran PI9000-S
Powtran PI9000-S
Thank you for choosing POWTRAN PI9000-S Series Frequency Inverter. This product
made by POWTRAN is based on years of experience in professional production and
sale, and designed for solar pump inverter
For any problem when using this product, please contact your local dealer authorized by
Powtran or directly contact us, our professionals are happy to serve you.
The end-users should hold this manual, and keep it well for future maintenance & care,
and other application occasions. For any problem within the warranty period, please fill
out the warranty card and fax it to the our authorized dealer.
The contents of this manual are subject to change without prior notice. To obtain the
latest information, please visit our website.
POWTRAN
April, 2014
Table of contents
Foreword ............................................................................................................... 1
Table of contents .................................................................................................... 2
Chapter 1.Inspection and safety precautions ............................................................ 1
1-1. Inspection after unpacking ............................................................................... 1
1-1-1.Instructions on nameplate .............................................................................. 1
1-1-2.Safety precautions ......................................................................................... 1
1-2. Safety precautions ........................................................................................... 2
1-3. Precautions...................................................................................................... 4
1-4. Scope of applications....................................................................................... 6
Chapter 2 Standard specifications ........................................................................... 8
2-1. Technical specifications ................................................................................... 8
2-2. Standard specifications .................................................................................... 9
2-3. Dimensions ................................................................................................... 13
2-3-1. Appearance and installation holes size......................................................... 13
2-3-2. PI9100 series.............................................................................................. 13
2-3-3. PI9200 series.............................................................................................. 15
2-3-4. Keyboard size diagram ............................................................................... 16
Chapter 3 Keyboard.............................................................................................. 17
3-1. Keyboard description..................................................................................... 17
3-2. Keyboard Indicators ...................................................................................... 17
3-3. Description of operation panel keys................................................................ 18
3-4. Examples of parameter settings ...................................................................... 18
3-4-1. Instructions on viewing and modifying function code .................................. 18
3-4-2. The way to read parameters in various status ............................................... 20
3-4-3. Password settings ....................................................................................... 20
3-4-4. Motor parameter auto tunning ..................................................................... 20
Chapter 4 Commissioning..................................................................................... 22
Chapter 5 Function parameter ............................................................................... 23
5-1. Menu grouping .............................................................................................. 23
5-1-1. d0Group - Monitoring function group ......................................................... 24
5-1-2. F0 Group -Basic function group .................................................................. 26
5-1-3. F1 Input terminals group ............................................................................. 28
5-1-4. F2 Group - Output terminals group ............................................................. 33
5-1-5. F3 Group - Start and stop control group ....................................................... 37
5-1-6. F4 V/Fcontrol group ................................................................................... 38
5-1-7. F6 Keybaord and Display ........................................................................... 39
5-1-8. F7 Group - Auxiliary function group ........................................................... 40
5-1-9. F8 Group - Fault and protection .................................................................. 41
5-1-10. F9 Group - Communication parameter....................................................... 43
5-1-11. FB Group - Control optimization parameters ............................................. 45
5-1-12. E0 Solar water pump special group ........................................................... 45
5-1-13. E2 PID Function Group ............................................................................ 47
5-1-14. E3 Virtual terminal group.......................................................................... 49
5-1-15. b0 Motor parameters group ....................................................................... 52
5-1-16. y0 Function code management group ........................................................ 54
5-1-17. y1 Fault query group................................................................................. 57
Chapter 6 EMC (Electromagnetic Compatibility)................................................... 61
6-1. Definition ...................................................................................................... 61
6-2. EMC standard ............................................................................................... 61
6-3. EMC directive ............................................................................................... 61
6-3-1. Harmonic effect.......................................................................................... 61
6-3-2. Electromagnetic interference and installation precautions ............................ 61
6-3-3. Remedies for the interferences from the surrounding electromagnetic
equipments to the inverter..................................................................................... 62
6-3-4. Remedies for the interferences from the inverter to the surrounding
electromagnetic equipments .................................................................................. 62
6-3-5. Remedies for leakage current ...................................................................... 62
6-3-6. Precautions on installing EMC input filter at the input end of power supply.. 63
Chapter 7 Troubleshooting .................................................................................... 64
7-1.Fault alarm and countermeasures .................................................................... 64
Chapter 8 Installation and Commissioning guidance. ............................................. 71
8-1. Operating environment .................................................................................. 71
8-2. Installation direction and space ...................................................................... 71
8-3. Wiring diagram ............................................................................................. 71
Chapter 9 Maintenance and Repair........................................................................ 81
9-1. Inspection and Maintenance........................................................................... 81
9-2. Parts for regular replacement ......................................................................... 82
9-3. Storage.......................................................................................................... 82
9-4. Capacitor ...................................................................................................... 82
9-4-1. Capacitor rebuilt......................................................................................... 82
9-5. Measuring and readings ................................................................................. 83
Chapter 10 Warranty............................................................................................. 84
Appendix I Recommended solar array configuration.............................................. 85
Appendix II RS485 Communication protocol ........................................................ 86
II-1 Communication protocol ............................................................................. 86
II-2 Check mode................................................................................................ 90
II-3 Definition of communication parameter address ........................................... 92
Warranty Card ...................................................................................................... 98
Chapter 1.Inspection and safety precautions
POWTRAN frequency inverters have been tested and inspected before leaving
factory. After purchasing, please check if its package is damaged due to careless
transportation, and if the specifications and model of the product are consistent with
your order requirements. For any problem, please contact your local authorized
POWTRAN dealer or directly contact this company.
1-1.Inspection after unpacking
※ Check if that packing container contains this unit, one manual and one warranty
card.
※ Check the nameplate on the side of the frequency inverter to ensure that the
product you have received is right the one you ordered.
1-1-1 .Instructions on nameplate
1
Chapter1.Inspection and Safety Precautions
1-2.Safety precautions
Safety precautions in this manual are divided into the following two categories:
Danger: the dangers caused by failure to perform required operation, may result in
serious injury or even death;
Caution:the dangers caused by failure to perform required operation, may result in
moderate injury or minor injury, and equipment damage;
Process Type Explanation
● When unpacking, if control system with water,
parts missed or component damaged are found,
do not install!
● If packing list does not match the real name, do
not install!
● Gently carry with care, otherwise there is the risk
Before
Danger of damage to equipment!
installation
● Please do not use the damaged driver or the
frequency inverter with missed pieces, otherwise
there is the risk of injury!
● Do not use your hand to touch the control system
components, otherwise there is the risk of
electrostatic damage!
● Please install the unit on the metal or flame
retardant objects; away from combustible material.
Danger Failure to do so may cause a fire!
● Never twist the mounting bolts of the equipment
components, especially the bolt with the red mark!
● Do not let the lead wires or screws fall into the
When
driver. Otherwise which may cause damage to the
installing
driver!
● Keep the driver installed in the place where less
Note vibration, avoid direct sunlight.
● When two or more converters are installed in a
cabinet, please pay attention to the installation
location, ensure the good heat dissipation effect.
● Must comply with this manual's guidance, any
construction shall be performed by a professional
electrician, otherwise there would be the
unexpected risk !
● A circuit breaker must be set between the inverter
and the power supply to separate them, otherwise it
may cause a fire!
When wiring Danger ● Verify if power is a zero-energy status before
wiring, otherwise there is a risk of electric shock!
● The inverter shall be grounded correctly
according to standard specifications, otherwise
there is a danger of electrical shock!
● Ensure that the distribution line meets the
regional safety standards of EMC requirements.
2
Chapter1.Inspection and Safety Precautions
The diameter of used wire shall refer to the
recommendations of this manual. Otherwise it may
cause an accident!
● Never directly connect braking resistor to the DC
bus P(+) and P(-) terminals. Otherwise it may cause
a fire!
● Encoder must use the shielded wire, and the
shielding layer must ensure the single-ended
grounded!
● Please confirm whether the input power voltage
is same as the inverter rated voltage; wiring
positions of power input terminals(R, S, T) and
output terminals(U, V, W) are correct or not; and
note that if there is a short circuit in the peripheral
circuit connected to driver, if the connected lines
Note are tight, otherwise it may cause damage to the
driver!
● Do not need to perform withstand voltage test for
Before any part of the inverter, this product has been tested
energizing before leaving factory. Otherwise it may cause an
accident!
● The inverter's cover plate must be closed before
power on. Otherwise it may cause an electric shock!
● Wiring of all external accessories must comply
Danger with the guidance of this manual, please correctly
wiring in accordance with the circuit connection
methods described in this manual. Otherwise it may
cause an accident!
● Do not open cover plate after energizing.
Otherwise there is a risk of electric shock!
● Do not touch the driver and peripheral circuits
with wet hands. Otherwise there is a risk of electric
shock!
● Do not touch any input and output terminals of
the inverter. Otherwise there is a risk of electric
shock!
● The inverter automatically perform the safety
After
Danger testing for the external strong electrical circuit in
energizing
the early stages of energizing, therefore never touch
the driver terminals(U, V, W) or motor terminals,
otherwise there is a risk of electric shock!
● If you need to identify the parameters, please pay
attention to the danger of injury during motor
rotation. Otherwise it may cause an accident!
● Please do not change the inverter manufacturer
parameters. Otherwise it may cause damage to this
unit!
During Danger ● Do not touch the cooling fan and the discharge
3
Chapter1.Inspection and Safety Precautions
operation resistor to feel the temperature. Otherwise it may
cause burns!
● Non-professional personnel is not allowed to
detect signal when operating. Doing so may cause
personal injury or damage to this unit!
● When the inverter is operating, you should avoid
that objects fall into this unit.Otherwise cause
Note damage to this unit!
● Do not start/stop the driver by switching on/off
contactor. Otherwise cause damage to this unit!
● Do not perform repairs and maintenance for the
live electrical equipment. Otherwise there is a risk
of electric shock!
● The repairs and maintenance task can be
performed only when the inverter bus voltage is
lower than 36V,Otherwise, the residual charge from
When capacitor would cause personal injury!
maintaining Danger ● Non-well-trained professional personnel is not
allowed to perform repairs and maintenance of
inverter. Doing this may cause personal injury or
damage to this unit!
● After replacing the inverter, parameter settings
must be redone, all pluggable plugs can be operated
only in the case of powering off!
1-3.Precautions
N
Type Explanation
o.
Please perform motor insulation inspection for the first time
use, re-use after leaving unused for a long time as well as
regular check, in order to prevent damage to the inverter
Motor insulation
1 inspection
because of the motor's winding insulation failure. Wiring
between motor and inverter shall be disconnected, it is
recommended that the 500V voltage type megger should be
adopted and insulation resistance shall be not less than 5MΩ.
If the rated capacity of the selected motor does not match the
inverter, especially when the inverter rated power is greater
Motor thermal
2 protection
than the motor rated power, be sure to adjust the motor
protection parameter values inside inverter or install thermal
relay in the front of motor for motor protection.
The inverter output frequency rang is 0Hz to
Run over
3200Hz(Maz.vector control only supports 300Hz). If the user
3 power
is required to run at 50Hz or more, please consider the
frequency
endurance of your mechanical devices.
Vibrations of Inverter output frequency may be encountered mechanical
4 mechanical resonance point of the load device, you can set jump
device frequency parameter inside inverter to avoid the case.
5 Motor heat The inverter output voltage is PWM wave that contains a
4
Chapter1.Inspection and Safety Precautions
and noise certain amount of harmonics, so the temperature rise, noise
and vibration of motor show a slight higher than frequency
power frequency operation.
Output side
The inverter output is PWM wave, if the piezo-resistor for
with piezo-
lightning protection or the capacitor for improving power
resistor or
6 capacitor for
factor is installed in the output side, which easily cause the
inverter instantaneous over-current or even cause damage to
improving
the inverter. Please do not use.
power factor
If contactor is installed between power supply and inverter,
the contactor is not allowed to start/stop the inverter.
Contactor or Necessarily need to use the contactor to control the inverter
switch used in start/stop, the interval should not be less than one hour.
7 the inverter Frequent charging and discharging may reduce the service
input/output life of the inverter capacitor. If the contactor or switch is
terminals equipped between output terminals and motor, the inverter
should be turned on/off without output status, otherwise
which easily lead to damage to the inverter module.
PI series inverter is not suitable for use beyond the allowable
Use other
operating voltage described in this manual, which easily
8 than the rated
cause damage to the parts inside inverter. If necessary, please
voltage
use the corresponding transformer to change voltage.
Never change
Never change PI series 3-phase inverter to 2-phase one for
3-phase input
9 to 2-phase
application. Otherwise it will lead to malfunction or damage
to the inverter.
input
The series inverter is equipped with lightning over-current
Lightning protection device, so it has the ability of self-protection to
10 surge lightning induction. For the area where lightning is frequent,
protection user should also install the extra protection in the front of the
inverter.
When the inverter is used in areas over 1000m altitude, it is
High altitude
required to reduce frequency because the thin air will
11 and derating
decrease the cooling effect of inverter. Please consult our
application
technician for details on the application.
If the user need to use methods other than the suggested
12 Special use wiring diagram provided in this manual, such as common DC
bus, please consult our technician.
Precautions
When electrolytic capacitors on the main circuit and printed
for scrap
13 disposal of
circuit board as well as plastic parts are burned, it may produce
toxic gases.Please disposing as industrial waste.
the inverter
1) Standard adaptive motor shall be four-pole asynchronous
squirrel-cage induction motor or permanent magnet
Adaptive synchronous motor. Apart from the said motors, please select
14 motor the inverter according to the motor rated current.
2) The cooling fan and the rotor shaft for non-inverter motor
are coaxially connected, the fan cooling effect is reduced
5
Chapter1.Inspection and Safety Precautions
when the rotational speed is reduced, therefore, when the
motor works in overheating occasions, a strong exhaust fan
should be retrofitted or replace non-inverter motor with the
inverter motor.
3) The inverter has built-in the adaptive motor standard
parameters, according to the actual situation, please identify
motor parameters or accordingly modify the default values to
try to meet the actual value, otherwise it will operation affect
and protection performance;
4) When short-circuit of cable or motor internal will activate
the inverter alarm, even bombing. Therefore, firstly perform
insulation short-circuit test for the initial installation of the
motor and cable, routine maintenance often also need to
perform such test. Note that the parts to be tested and the
inverter shall be disconnected completely when testing.
1) Never connect the AC power to the inverter output
terminals(U, V, W).
2) Properly fix and lock the panel before powering on, so as
to avoid hurting the personal safety due to internal poor
capacitors.
3) Never perform wiring, checking and other operations after
power is turned on.
4) Do not touch the internal circuit board and its components
in order to avoid the risk of electric shock after this unit is
powered,
5) Do not touch internal circuit board and any parts after
powering off and within five minutes after keyboard indicator
lamp goes out, you must use the instrument to confirm that
15 Others internal capacitor has been discharged fully, otherwise there
is a danger of electric shock.
6) Body static electricity will seriously damage the internal
MOS field-effect transistors, etc., if there are not anti-static
measures, do not touch the printed circuit board and IGBT
internal device with hand, otherwise it may cause a
malfunction.
7)The ground terminal of the inverter(E or ) shall be
earthed firmly according to the provisions of the National
Electrical Safety and other relevant standards. Do not shut
down(power off) by pulling switch, and only cut off the
power until the motor stopping operation.
8) It is required to add the optional input filter attachment so
as to meet CE standards
1-4.Scope of applications
※ This inverter is suitable for three-phase AC asynchronous motor and permanent
magnet synchronous motor.
※ This inverter can only be used in those occasions recognized by this company, an
unapproved use may result in fire, electric shock, explosion and other accidents.
6
Chapter1.Inspection and Safety Precautions
Only the well-trained personnel can be allowed to operate this unit, please
carefully read the instre1tions on safety, installation, operation and
maintenance before use. The safe operation of this unit depends on proper
transport, installation, operation and maintenance!
7
Chapter 2 Standard specifications
2-1.Technical specifications
Rated Rated
Inverter output output Adaptive Base
Input voltage
model power(kW current motor No.
) (A)
PI9130-S 0R4G1 0.4 2.5 0.4 9S2
※Remarks:The power of solar modules should be up to 1.2 times higher than inverter
power
※Remarks:PI9130 distinguish between A and B two series,A is single IGBT,B is
integrated intelligent power modules,the specification of both parameters are the same.
8
Chapter2.Standard Specifications
2-2.Standard specifications
Items Specifications
Single-phase 220V±10%,50/60Hz±5%
Voltage and
Three-phase 220V±10%,50/60Hz±5%
frequency levels
Power
Three-phase 380V±10%,50/60Hz±5%
Recommend pv
G1/G2:DC 200~380V;
input DC
G3:DC 350~750V
voltage range
Control system High performance vector control inverter based on DSP
Control method V/F control, vector control W/O PG
Automatic torque Realize low frequency (1Hz) and large output torque
boost function control under the V/F control mode.
Acceleration/de
Straight or S-curve mode. Four times available and time
celeration
range is 0.0 to 6500.0s.
control
V/F curve mode Linear, square root/m-th power, custom V/F curve
Over load G type:rated current 150% - 1 minute, rated current 180% -
capability 2 seconds
Maximum Vector control:0 to 300Hz
frequency V/F control:0 to 3200Hz
Carrier 0.5 to 16kHz; automatically adjust carrier frequency
Frequency according to the load characteristics.
Control system
9
Chapter2.Standard Specifications
Items Specifications
Automatic
Automatically maintain a constant output voltage when the
voltage
voltage of electricity grid changes
regulation(AVR)
the biggest Optical power tracking,Light weak auto
The specific
sleep,Light intensity automatically wake up,High water
function of solar
level automatic stop,Low water level automatic run,under
pump inveter
load protection.
Self-inspection
After powering on, peripheral equipment will perform
of peripherals
Peronalization function
Running
Keyboard/terminal/communication
method
10 frequency settings available, including adjustable DC(0
Frequency
to 10V), adjustable DC(0 to 20mA), panel potentiometer,
setting
etc.
Start
Input signal
Rotate forward/reverse
signal
Multi- At most 16-speed can be set(run by using the multi-function
speed terminals or program)
Emergenc
Interrupt controller output
y stop
Running
10
Chapter2.Standard Specifications
Items Specifications
Limit frequency, jump frequency, frequency compensation,
Run function
auto-tuning, PID control
DC current Built-in PID regulates braking current to ensure sufficient
braking braking torque under no overcurrent condition.
Running Three channels: operation panel, control terminals and
command serial communication port. They can be switched through a
channel variety of ways.
Total 5 frequency sources: digital, analog voltage, analog
Frequency
current, multi-speed and serial port. They can be switched
source through a variety of ways.
6 digital input terminals, compatible with active PNP or
NPN input mode, one of them can be for high-speed pulse
Input terminals input(0 to 100 kHz square wave); 2 analog input terminals
for voltage or current input.
2 digital output terminals, one of them can be for high-speed
pulse output(0 to 100kHz square wave); one relay output
terminal; 2 analog output terminals respectively for optional
Output terminals range (0 to 20mA or 0 to 10V), they can be used to set
frequency, output frequency, speed and other physical
parameters.
Overvoltage protection, undervoltage protection,
overcurrent protection, overload protection, overheat
Inverter protection, overcurrent stall protection, overvoltage stall
protection protection, losting-phase protection (optional),
communication error, PID feedback signal abnormalities,
and short circuit to ground protection.
IGBT
Protection function
11
Chapter2.Standard Specifications
Items Specifications
Runni Monitoring objects including: running frequency, set
frequency, bus voltage, output voltage, output current,
ng
output power, output torque, input terminal status, output
LED/OL infor terminal status, analog AI1 value, analog AI2 value, motor
ED matio Actual running speed ,PID set value percentage, PID
display n feedback value percentage.
keyboard Error At most save three error message, and the time, type,
messa voltage, current, frequency and work status can be queried
Display
Environment
Less than 90% R.H, no condensation.
humidity
Vibration Below 5.9m/s²(= 0.6g)
Indoor where no sunlight or corrosive, explosive gas and
Application sites water vapor, dust, flammable gas, oil mist, water vapor,
drip or salt, etc.
Altitude Below 1000m
Pollution degree 2
Product standard
Product adopts
IEC61800-5-1:2007
safety standards.
Product adopts
IEC61800-3:2005
EMC standards.
12
Chapter2.Standard Specifications
2-3.Dimensions
2-3-1.Appearance and installation holes size
Top
上盖板 cover plate
Operation
操作面板 panel
活动盖板
Movable cover plate
Sealing guard
防护密封片
mounting position
控制电缆入口
Control cable inlet 安装位(可选)
(optional)
Fixing
整机固定孔 holes
Air 风道进风口
duct inlet
Nameplate
普传变频器铭牌
2-3-2.PI9100 series
1. 9S2 to 9S4
W
b
d
L
a
WARNING
Refer to the operation manual when adjust or inspect.
d
personnel.
Confirm the output or control Confirm the output or
control wires are not grounded.
Perform parts replacement after discharge.
1) 9S2
13
Chapter2.Standard Specifications
2) 9S3
14
Chapter2.Standard Specifications
2-3-3.PI9200 series
2. 9L1 to 9L3
W
b d H
L
a
WARNING
Read instruction manual carefully before installation
and operation
High voltage inslde. Maintenance shorld be performed
by well-trained personel
Make sure to connect the ground terminal before
connecting orther terminals
Perform maintenance or inspection after the charge
LED turns off(fully discharged)
16
Chapter 3 Keyboard
3-1.Keyboard description
Hz frequency unit
combination
indicator
A current unit
Units
17
Chapter3.Keyboard
3-3.Description of operation panel keys
Sign Name Function
Parameter * Enter into the modified status of main menu
Setting/Esc * Esc from functional parameter modification
Key * Esc submenu or functional menu to status menu
*Choose displayed parameter circularly under running
Shift Key or stop interface; choose parameter’s modified position
when modify parameter
Multi-
function key *UP key setted by parameter F6.18
definition 1
Multi-
function key * DOWN key setted by parameter F6.19
definition 2
* For starting running in the mode of keyboard control
Running key
status
* For stopping running in the running status; for
Stop/Reset
resetting the operation in fault alarm status. The
Key
function of the key is subject to F6.00
18
Chapter3.Keyboard
Power-on
PRG
PRG
Change
parameter group
ENTER
PRG Change function
parameter
selection
Change function
ENTER ENTER parameter
PRG value
Press
Press PRG ENTER
Press
Press ENTER
Flicker
PRG to
confirm
Example 2 :Change F0.01 from 50.00Hz to 40.00Hz
Press Press
PRG ENTER
Press
ENTER
Press
Press ENTER
PRG to
confirm
Press PRG Flicker
Without twinkling parameter position, the function code can not be modified in the
level 3 menu. The reason maybe as following:
19
Chapter3.Keyboard
1) The function code can not be modified itself, eg: actual detecting parameters,
running record parameters.
2) The function code can not be modified in the running status. It must be
modified in the stop status.
3-4-2.The way to read parameters in various status
In stop or run status, operate shift keySHIFT to display a variety of status parameters
respectively. Parameter display selection depends on function code F6.01 (run
parameter 1), F6.02 (run parameter 2) and F6.03 (stop parameter 3).
In stop status, there are total 16 stop status parameters that can be set to display/not
display: set frequency, bus voltage, DI input status, DO output status, analog input AI1
voltage, analog input AI2 voltage, panel potentiometer input voltage, PLC running step
number, Actual speed display, PID settings, high-speed pulse input frequency and
reserve, switch and display the selected parameter by pressing key orderly.
In running status,there are 5 running-status parameters:running frequency,setting
frequency,bus voltage,output voltage, output current default display, and other display
parameters: output power, output torque, DI input status, DO output status, analog
input AI1 voltage, analog input AI2 voltage, panel potentiometer input voltage, linear
speed, PID settings and PID feedback, etc, their display depends on function code
F6.01 and F6.02 switch and display the selected parameter by pressing key orderly.
Inverter powers off and then powers on again, the displayed parameters are the
selected parameters before power-off.
3-4-3.Password settings
The inverter has password protection. When y0.01 become not zero, it is the
password and will be work after exit from function code modified status. Press PRG
key again, will display”----”. One must input the correct password to go to regular
menu, otherwise, inaccessible.
To cancel the password protection function, firstly enter correct password to access
and then set y0.01 to 0.
21
Chapter 4 Commissioning
Commissioning
2:V/F control
Select appropriate ac/deceleration time Select command source Select suitable frequency source
(Set F0.13、F0.14) (Set F0.11) (Set F0.03)
NO
YES
Commissioning
Firstly confirm that AC input power supply voltage shall be within inverter
rated input voltage range before connecting power supply to the inverter.
Connect AC power supply to the R, S and T input terminals of the inverter,
or solar power to the R, T input terminals of the inverter.
Select the appropriate operation control method.
22
Chapter 5 Function parameter
5-1.Menu grouping
Note:
“★”: In running status, can not modify the parameter setting
“●”: The actual testing data, can not be modified
“☆”: In stop and run statuses, both can be changed;
“▲”: “Factory parameter”, no change about it.
“_” means the factory parameter is related to power or model. Please check the details in the
involved parameter introduction.
Change limit refers to whether the parameters are adjustable.
y0.01 is used for parameters protection password. Parameter menu can be enter into only after
inputting the right password in the function parameter mode or user change parameter mode. When the
y0.01 set to 0, the password is canceled.
F group is the basic function parameters,E group is to enhance function parameters, b group is a
function of motor parameters,d group is the monitoring function parameters.
PI9000-S series inverter , some parameters for the "factory reservations ", the serial number is not
listed in the function parameter list , resulting in some of the parameters in the table number is not
connected . Please do not attempt to modify the parameters which is not introduced in the manual , to
avoid errors.
Referenc
Code Parameter name Functional Description
e page
23
Chapter5.Function parameter
Referenc
Code Parameter name Functional Description
e page
24
Chapter5.Function parameter
No
Code Parameter name Functional description Unit
.
6. d0.06 Reserved
25
Chapter5.Function parameter
No
Code Parameter name Functional description Unit
.
Panel potentiometer
Panel potentiometer voltage
30. d0.39 voltage before 0.01V
before linear correction
correction
26
Chapter5.Function parameter
can not be too big. The inverter’s power can be two degree bigger or one degree smal
ler than motor’s power. Otherwise, it will cause the control ability decrease or the dri
ve system can not work normally.
0.00Hz to F0.19 (maximum frequency) 50.0
F0.01 Keyboard set 0Hz ☆
frequency 0
Frequency setting by Keyboard
(F0.01, UP/DOWN can be
0
modified, power-down without
memory)
Frequency set by Keyboard
(F0.01, UP/DOWN can be 1
modified, power-down without
memory)
Analog AI1 setting 2
Frequency
F0.03 source master Analog AI2 setting 3 0 ★
setting Panel potentiometer setting 4
High-speed pulse setting 5
Multi-speed operation setting 6
Simple PLC program setting 7
PV setting
8
PID control setting
Remote communications setting 9
Select inverter master reference frequency input channels. There are 10 master
reference frequency channels in all:
8: PV setting/PID control setting
(1)Set PV setting, you need to choose 1 or 2 to the E0 group dedicated E0.00
photovoltaic pumping, photovoltaic pump function to be effective. If you do not set E0.00
select 1 or 2, it belongs to the PID control settings.
(2)Selection process PID control output as the operating frequency. Generally
being used for closed-loop control, such as the constant pressure closed-loop control,
constant tension closed-loop control and other occasions.
When adopted the PID as the Frequency source, you need to set the E2 group “PID”
related parameters.
Keyboard control (LED off) 0
Terminal block control (LED 1
on)
Communications command
2
Command source control (LED flashes)
F0.11
selection Keyboard control+ 0 ☆
Communications command 3
control
Keyboard control+
Communications command 4
control+ Terminal block control
27
Chapter5.Function parameter
Acceleration time
F0.13 0.00s to 6500s - ☆
1
Deceleration time
F0.14 0.00s to 6500s - ☆
1
Maximum output 50.0
F0.19
frequency
50.00Hz to 320.00Hz
0Hz ★
F0.21 setting 0
Analog AI1 setting 1
Upper limit Analog AI2 setting 2
F0.20
frequency source
0 ★
Panel potentiometer setting 3
High-speed pulse setting 4
Communication reference 5
Setting upper limit frequency. The upper limit frequency can be set from either
digital setting (F0.21) or analog input channels. If the upper limit frequency is set from
analog input, the set 100% of analog input is relative to F0.21.
To avoid the "Runaway", the setting of upper limit frequency is required, when the
inverter reaches up to the set upper limit frequency value, the inverter will remain
operation at the upper limit frequency, no further increase.
Upper limit F0.23 (lower limit frequency) to 50.0
F0.21
frequency F0.19(maximum frequency) ☆
0Hz
Lower limit 0.00Hz to F0.21 (upper limit 0.00
F0.23 ☆
frequency frequency) Hz
When the frequency command is lower than the lower limit frequency set by F0.23,
the inverter can shut down, and then run at the lower limit frequency or the zero speed;
the running mode can be set by F7.18.
same direction 0
F0.24 Running direction 0 ☆
opposite direction 1
By changing the parameters, the motor steering can be achieved without changing
the motor wiring, which acts as the adjustment of any two lines(U, V, W) of the motor to
achieve the conversion of the motor rotation direction.
Note: after the parameter is initialized, the motor running direction will be restored to
its original status. When the system debugging is completed, please use with caution
where the change of motor steering is strictly prohibited.
29
Chapter5.Function parameter
K1 K2 Command
K1
0 0 Stop
p DIx Forward (FWD)
K2
0 1 REV DIy Reverse (REV)
1 1 Stop
Two-wire mode 1
1: Two-wire type 2
In the mode, DIx terminal is used as running enabled, while DIy terminal is used to
determine running direction.
The terminal function is set as follows:
Terminals Set value Description
DIx 1 Forward run (FWD)
DIy 2 Reverse run (REV)
30
Chapter5.Function parameter
Of which, DIx and DIy are the multi-function input terminals of DI1 to DI10, the
level is active.
K1 K2 Command
K1
0 0 Stop
DIx Forward (FWD)
K2
0 1 Stop Reverse (REV)
DIy
1 1 REV
Two-wire mode
2
2: Three-wire control mode 1
In the mode, DIn is used as enabled terminal, while DIx, DIy terminal are used to
control direction. The terminal function is set as follows:
Terminals Set value Description
DIx 1 Forward run (FWD)
DIy 2 Reverse run (REV)
Three-wire operation
DIn 3
control
To run, firstly close DIn terminal, the forward or reverse of motor is controlled by the
ascendant edge of DIx or DIy pulse
To stop, you must disconnect DIn terminal signals Of which, DIx, DIy and DIn are
the multi-function input terminals of DI1 to DI10, DIx and DIy are for active pulse, DIn
is for active level.
SB2
DIx Forward run
SB1
DIn Three-wire operation
SB3 control
DIy Reverse run
31
Chapter5.Function parameter
To run, firstly close DIn terminal, the motor run signal is generated by the ascendant
edge of DIx, the motor direction signal is generated by DIy status
To stop, you must disconnect DIn terminal signals Of which, DIx, DIy and DIn are
the multi-function input terminals of DI1 to DI10, DIx is for active pulse, DIy and DIn
are for active level.
SB2
DIx Forward
SB1 K Command
DIn Three-wire
K
operation 0 FWD
DIy Reverse
1 REV
COM Digital common
33
Chapter5.Function parameter
35
Chapter5.Function parameter
F2.15
DO output terminal Hund Expansion D0 terminal 00000 ☆
active status selection reds active status setting (0 to 1,
digit as above)
Thou SPA terminal active status
sands setting (0 to 1, as above)
digit
Ten Relay 2 terminal active
thous status setting (0 to 1, as
ands above)
digit
To define the output logic for output terminal SPA, SPB, relay 1, relay 2 and
expansion DO .0: positive logic:It is active status when the digital output terminal is
connected with the corresponding common terminal, inactive when disconnected; 1: anti-
logic:It is inactive status when the digital output terminal is connected with the
corresponding common terminal, active when disconnected;
37
Chapter5.Function parameter
F3.05 DCpre-excitation 0% ★
0% to 100%
current
38
Chapter5.Function parameter
If the above parameters need to be displayed in operation, firstly set its position to 1, and
then set at F6.01 after converting the binary number to the hexadecimal number.
F6.03 Stop status display 0000~FFFF 0033 ☆
39
Chapter5.Function parameter
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Remain Setting frequency(Hz)
PLC range Bus voltage (V)
Load speed DI input situation
PID setting DO output situation
High speed pulse AI1 voltage (V)
input frequency(Hz)
Remain AI2 voltage (V)
Remain Remain
Remain Remain
If the above parameters need to be displayed on operation, firstly set its position to 1,
and then set at F6.03 after converting the binary number to the hexadecimal number.
frequency frequency)
F7.01 Jog acceleration time 0.0s to 6500.0s 20.0s ☆
F7.02 Jog deceleration time 0.0s to 6500.0s 20.0s ☆
41
Chapter5.Function parameter
according to the inverse time curve of motor overload protection. Inverse time curve of
motor overload protection: 220% x (F8.03) x rated motor current, if this lasts for 1
second, the alarm of motor will be prompted overload fault; 150% x (F8.03) × rated motor
current, if this lasts for 60 seconds, the alarm of motor overload will be prompted.
User shall correctly set the value of F8.03 according to the Actual motor overload
capacity, if the value is set to too large , which may easily lead to motor overheating and
damage while the inverter will not alarm!
42
Chapter5.Function parameter
When the inverter selects automatic fault reset, it is used to set the number of times
of automatic fault reset. If the set number of times is exceeded, the inverter remains a
failed state.
When set F8.10 (number of automatic fault reset) ≥ 1, inverter will run
automatically when repower after instantaneous power-off.
When fault self-recovery restart uptime over an hour later, it will restore the original
setting of automatic fault reset.
OFF 0
F8.11 Fault DO action selection 0 ☆
during automatic fault reset ON 1
If the inverter automatic fault reset function is set, F8.10 can be used to set whether
DO action is active or not during the automatic fault reset
protection Invalid 0
F8.30 Load drop 0 ☆
selection Valid 1
F8.31 Load drop detection 0.0% to 100.0% (rated motor 10.0% ☆
current)
F8.32 level
Load drop detection 0.0s to 60.0s 1.0s ☆
time
If the load drop protection function is active, when the inverter output current is less
than the load drop detection level (F8.31)and the duration is longer than the load drop
detection time(F8.32), the inverter output frequency is automatically reduced to 7% of the
rated frequency. During the load drop protection, if the load recovers, the inverter
automatically resumes to the set frequency to run.
Deadband No compensation 0
FB.03 compensation Compensation mode 1 1 1 ☆
mode selection Compensation mode 2 2
47
Chapter5.Function parameter
48
Chapter5.Function parameter
When automatic switch selected, when the deviation absolute value of “given value”
and “feedback value” is smaller than E2.20, PID parameter select parameter group 1.
when the deviation absolute value of “given value” and “feedback value” is bigger than
E2.21, PID parameter select parameter group 2. And when the deviation absolute value is
between E2.20 and E2.21, PID parameter will be the interpolation value of the two
parameter groups, please refer to diagram.
Unit
Integral separation
digit
invalid 0
Valid 1
E2.22 PID integral nature 00 ☆
Ten Whether to stop integration
digit when output reach limit
Continue integration 0
Stop integration 1
Integral separation:
If set integral separation valid, when multi-function digital terminals DI integral pause
(function 38) is valid, PID integration stop operation, then only PID proportional and
differential action are effective.
If set integral separation invalid, whether DI is effective or not, integral separation are
invalid.
Whether to stop integration when output reach limit: After the PID outputs reaches the
maximum or minimum value, can choose whether to stop the integral action. If choose to
stop integration, PID integration stops, which may help reduce the PID over-regulation
value.
49
Chapter5.Function parameter
51
Chapter5.Function parameter
output function See F2 group physical DO
selection 1to40
output option
With the physical internal
Virtual VDO2 0
sub DIx
E3.12 output function 0 ☆
selection See F2 group physical DO 1to40
output option
With the physical internal
Virtual VDO3 0
sub DIx
E3.13 output function 0 ☆
selection See F2 group physical DO
1to40
output option
With the physical internal
Virtual VDO4 0
sub DIx
E3.14 output function 0 ☆
selection See F2 group physical DO
1to40
output option
With the physical internal
Virtual VDO5 0
sub DIx
E3.15 output function 0 ☆
selection See F2 group physical DO 1to40
output option
Units
VDO1
digit
Positive logic 0
Negative logic 1
Tens
VDO2(0 to 1,same as above)
digit
Hund
VDO output reds VDO3(0 to 1,same as above)
E3.16 terminal effective digit
00000 ☆
status selection Thou
sands VDO4(0 to 1,same as above)
digit
Tens
of
VDO5 ( 0 to 1,same as
thous
above)
ands
digit
E3.17 VDO1 output 0.0s to 3600.0s 0.0s ☆
delay
VDO2time 0.0s to 3600.0s
E3.18 output 0.0s ☆
delay
VDO3time 0.0s to 3600.0s
E3.19 output 0.0s ☆
delay time 0.0s to 3600.0s
E3.20 VDO4 output 0.0s ☆
delay time 0.0s to 3600.0s
E3.21 VDO5 output 0.0s ☆
delay time
5-1-15.b0 Motor parameters group
52
Chapter5.Function parameter
Chan
Factory
Code Parameter name Setting range ge
range
Limit
General asynchronous 0
motor
b0.00 Motor type Asynchronous inverter 1 0 ★
selection motor
Permanent magnet 2
synchronous motor
b0.01 Rated power 0.1kW to 1000.0kW - ★
b0.02 Rated voltage 1V to 2000V - ★
b0.03 Rated current 0.01A to 655.35A - ★
b0.04 0.01Hz to F0.19 (maximum ★
Rated frequency -
frequency)
b0.05 Rated speed 1rpm to 36000rpm - ★
Above b0.00 to b0.05 are the motor nameplate parameters, which affects the
accuracy of the measured parameters. Please set up according to the motor nameplate
parameters. The excellent vector control performance needs the accurate motor
parameters. The accurate identification of parameters is derived from the correct setting of
rated motor parameters.
In order to guarantee the control performance, please configure your motor according
to the inverter standards, the motor rated current is limited to between 30% to 100% of the
inverter rated current. The motor rated current can be set, but can not exceed the inverter
rated current. This parameter can be used to determine the inverter's overload protection
capacity and energy efficiency for the motor.
It is used for the prevention of overheating caused by the self-cooled motor at low
speed , or to correct for protecting the motor when the little change of the motor
characteristics may affect the changes of the motor capacity.
Asynchronous
b0.06 motor stator 0.001Ω to 65.535Ω - ★
resistance
Asynchronous
b0.07 motor rotor 0.001Ω to 65.535Ω - ★
resistance
Asynchronous
b0.08 motor leakage 0.01mH to 655.35mH - ★
inductance
Asynchronous
b0.09 motor mutUal 0.01mH to 655.35mH - ★
inductance
Asynchronous
b0.10 motor no-load 0.01A to b0.03 - ★
current
b0.06 to b0.10 are the asynchronous motor parameters, and generally these
parameters will not appear on the motor nameplate and can be obtained by the inverter
auto tunning. Among which, only three parameters of b0.06 to b0.08 can be obtained by
Asynchronous Motor Parameters Still Auto Tunning; however, not only all five
53
Chapter5.Function parameter
parameters but also encoder phase sequence and current loop PI parameters can be
obtained by Asynchronous Motor Parameters Comprehensive Auto Tunning
When modifying the motor's rated power (b0.01) or rated voltage (b0.02), the
inverter will automatically calculate and modify the parameter values of b0.06 to b0.10 ,
and restore these 5 parameters to the motor parameters of commonly used standard Y
Series.
If the asynchronous motor parameters auto tunning can not be achieved on-site, you
can enter the corresponding above parameters according to the parameters provided by the
manufacturer.
No operation 0
Asynchronous motor 1
b0.27 Motor parameter parameters still auto tunning 0 ★
auto tunning Asynchronous motor
parameters comprehensive auto 2
tunning
If the motor is able to disengage the load, in order to obtain a better operating
performance, you can choose comprehensive auto tunning; otherwise, you can only select
parameters still auto tunning. Firstly set the parameter according to load condition, and
then press RUN key, the inverter will perform parameters auto tunning. Parameters auto
tunning can be performed only under keyboard operation mode, is not suitable for
terminal operation mode and communication operation mode.
0: no operation, which prohibits parameters auto tunning.
1: asynchronous motor parameters still auto tunning
Motor type and motor nameplate parameters b0.00 to b0.05 must be set correctly
before performing asynchronous motor parameters still auto tunning. The inverter can
obtain b0.06 to b0.08 three parameters before performing asynchronous motor parameters
still auto tunning.
2: asynchronous motor parameters comprehensive auto tunning
During asynchronous motor parameters comprehensive auto tunning, the inverter
firstly performs parameters still auto tunning, and then accelerates up to 80% of the rated
motor frequency according to the acceleration time F0.13, after a period of time, and then
decelerates till stop according to the deceleration time F0.14 to end auto tunning.
Before preforming asynchronous motor parameters comprehensive auto tunning, not
only motor type and motor nameplate parameters b0.00 to b0.05 must be set properly, but
also encoder type and encoder pulses b0.29, b0.28.
For asynchronous motor parameters comprehensive auto tunning, the inverter can
obtain b0.06 to b0.10 five motor parameters, as well as the AB phase sequence b0.31 of
encoder, vector control current loop PI parameters F5.12 to F5.15.
54
Chapter5.Function parameter
motor parameters
Clear history 2
Restore default parameter
values, including motor 3
parameters
Backup current user
4
parameters
Restore user backup
501
parameters
Clear keyboard storage
10
area
upload parameter to
11
keyboard storage area 1
upload parameter to
12
keyboard storage area 2
download the parameters
from keyboard storage 1 21
area to the storage system
download the parameters
from keyboard storage 2 22
area to the storage system
1: restore the factory setting, not including motor parameters
After y0.00 is set to 1, most of the inverter function parameters are restored to the
factory default parameters, but motor parameters, frequency command decimal point
(F0.02), fault recording information, cumulative running time , cumulative power-on
time and cumulative power consumption will not be restored.
2: clear history
To clear the history of the inverter's fault recording information, cumulative running
time , cumulative power-on time and cumulative power consumption
3: restore default parameter values including motor parameters
4: backup current user parameters
Backup the parameters set by the current user. Backup all function parameters. It is
easy to restore the default settings when user incorrectly adjust parameters.
501, Restore user backup parameters
Restore previous backup user parameters.
10: Clear keyboard storage area
Empty keyboard storage area 1 and keyboard storage area 2
11: upload parameter to keyboard storage area 1
Upload the parameters of the inverter to keyboard storage area 1
12: upload parameter to keyboard storage area 2
Upload the parameters of the inverter to the keyboard storage area 2
21: download the parameters from keyboard storage 1 area to the storage system
Download the parameters from keyboard storage 1 to inverter
22:download the parameters from keyboard storage 2 area to the storage system
Download the parameters from keyboard storage 2 to inverter
y0.01 User password 0 to 65535 0 ☆
When y0.01 is set to one any non-zero number, the password protection will take
effect. You enter the menu for the next time, you must enter the password correctly,
55
Chapter5.Function parameter
otherwise can not view and modify the function parameters, please keep in mind the set
user password.
When y0.01 is set to 0, the set user password will be cleared, the password protection
function is invalid.
Units
d group display selection
digit
Not display 0
Display 1
Tens
E group display selection
digit
Not display 0
Display 1
Hund
reds b group display selection
digit
Not display 0
y0.02 Function parameters ★
11111
display properties Display 1
Thou
y1 group display
sands
digit selection
Not display 0
Display 1
Tens
thous
L group display selection
ands
digit
Not display 0
Display 1
Units digit: Reserved
Tens digit :User’s change
User Parameters parameter display selection
y0.03
display
00 ☆
0:not displays
1:displays
Function code Modifiable 0
y0.04 modification Not modifiable 0 ☆
1
properties
User can set whether function code parameter can be modified or not, so as to
prevent the risk that function parameters are altered unexpectedly.
If the function code is set to 0, all function code can be modified; while it is set to 1, all
function code can only be viewed, can not be modified.
56
Chapter5.Function parameter
abnormal
22 Inverter hardware
abnormal
23 Motor short to ground
26 Running time arrival
27 Custom fault 1
28 Custom fault 2
29 Power-on time arrival
30 Off load
31 PID feedback loss when
running
40 Fast current limiting
timeout
41 Switch motor when
running
42 Reserved
43 Motor overspeed
45 Motor overtemperature
51 Initial position error
Input terminal DI0 DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1
y1.06 status of the third ●
fault When the input terminal is ON, the
corresponding binary bits is 1, OFF is 0, all
DI status is converted to the decimal number
for display.
Output terminal status of the last fault, the
order is:
BIT4 BIT3 BIT2 BIT1 BIT0
Output terminal
y1.07 status of the third REL2 SPA ReserveREL1 SPB ●
fault
When the output terminal is ON, the
corresponding binary bits is 1, OFF is 0, all
DI status is converted to the decimal number
58
Chapter5.Function parameter
for display.
y1.08 Reserved
y1.09 Power-on time of Current power-on time of the last fault ●
the third fault
y1.10 Running time of Current running time of the last fault ●
the third fault
y1.11 to
y1.12 Reserved
Input terminal DI0 DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1
y1.16 status of the ●
When the input terminal is ON, the
second fault
corresponding binary bits is 1, OFF is 0, all
DI status is converted to the decimal number
for display.
Output terminal status of the last fault, the
order is:
BIT4 BIT3 BIT2 BIT1 BIT0
Input terminal DI0 DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1
y1.26 status of the first ●
When the input terminal is ON, the
fault
corresponding binary bits is 1, OFF is 0, all
DI status is converted to the decimal number
for display.
Output terminal status of the last fault, the
order is:
BIT4 BIT3 BIT2 BIT1 BIT0
60
Chapter 6 EMC (Electromagnetic Compatibility)
6-1.Definition
Electromagnetic compatibility refers to the ability that the electric equipment runs in an
electromagnetic interference environment and implements its function stably without
interferences on the electromagnetic environment.
6-2.EMC standard
In accordance with the requirements of the Chinese national standard GB/T12668.3, the
inverter must comply with the requirements of electromagnetic interference and anti-
electromagnetic interference.
Our existing products adopt the latest international standards: IEC/EN61800-3: 2004
(AdjPstable sPeed electrical Power drive systems Part 3: EMC reqPirements and sPecific test
methods), which is equivalent to the Chinese national standards GB/T12668.3. EC/EN61800 -
3 assesses the inverter in terms of electromagnetic interference and anti-electronic
interference. Electromagnetic interference mainly tests the radiation interference, conduction
interference and harmonics interference on the inverter (necessary for civil inverter)
Anti-electromagnetic interference mainly tests the conduction immunity, radiation
immunity, surge immunity, EFTB(Electrical Fast Transi ent Burs) immunity, ESD immunity
and power low frequency end immunity (the specific test items includes: 1. Immunity tests
of input voltage sag, interrupt and change; 2.commutation notch immunity; 3. harmonic input
immunity ; 4. input frequency change; 5. input voltage unbalance; 6. input voltage
fluctuation). The tests shall be conducted strictly in accordance with the above requirements
of IEC/EN61800-3, and our products are installed and used according to the guideline of the
Section 7.3 and can provide good electromagnetic compatibility in general industry
environment.
6-3.EMC directive
6-3-1.Harmonic effect
The higher harmonics of power supply may damage the inverter. Thus, at some places
where the quality of power system is relatively poor, it is recommended to install AC input
reactor.
61
Chapter6.EMC(Electromagnetic Compatibility)
63
Chapter 7 Troubleshooting
PI9000-S can provide effective protection when the equipment performance is
played fully. The following faults may appear in the process of use, please refer to the
following table to analyze the possible causes and then trouble shoot.
In case of damage to the equipment and the reasons that can not solved, please
contact with your local dealers/agents, or directly contact with the manufacturers to seek
solutions.
7-1. Fault alarm and countermeasures
PI9000-S can provide effective protection when the equipment performance is
played fully. In case of abnormal fault, the protection function will be invoked, the
inverter will stop output, and the faulty relay contact of the inverter will start, and the
fault code will be displayed on the display panel of the inverter. Before consulting the
service department, user can perform self-check , analyze the fault cause and find out
the solution according to the instructions of this chapter. If the fault is caused by the
reasons as described in the dotted frame, please consult the agents of inverter or directly
contact with our company.
Fault
No. Failure type Possible causes Solutions
ID
1.the short circuit of 1.eliminate peripheral
inverter output happens faults
2.the wiring for the 2.additionally install the
motor and the inverter is reactor or the output
too long filter
3.module overheating 3.check the air duct is
1 Err.01 Inverter unit 4.the internal wiring of blocked or not and the
protection inverter is loose fan is working normally
5.the main control panel or not, and eliminate
is abnormal problems
6.the drive panel is 4.correctly plug all
abnormal. cables
7.the inverter module is 5.seek for technical
abnormal support
1.the acceleration time is 1.increase acceleration
too short time
2.manual torque boost or 2.adjust manual torque
V/F curve is not suitable boost or V/F curve
2 Err.02 Acceleration
3.the voltage is low 3.set the voltage to the
overcurrent
4.the short-circuit or normal range
earthing of inverter 4.eliminate peripheral
output happens faults
5.the control mode is 5.perform identification
64
Chapter7.Troubleshooting
65
Chapter7.Troubleshooting
67
Chapter7.Troubleshooting
1.the communication
cable is not normal 1.check the
2.the settings for communication cable
communication 2.correctly set the
expansion card F9.07 are communications
16 Err.16 Communication incorrect expansion card type
fault 3.the settings for 3.correctly set the
communication communication
parameters F9 group are parameters
incorrect 4.check the wiring of
4.the host computer is host computer
not working properly
1.check and eliminate
1.input phase loss the existing problems in
17 Err.17 Contactor fault 2.the drive plate and the the peripheral line
contact are not normal 2.replace the drive, the
power board or contactor
1. Hall device is
Current abnormal 1.replace the drive panel
18 Err.18 detection fault 2.the drive panel is 2.replace hall device
abnormal.
1.the motor parameters 1.correctly set motor
was not set according to parameter according to
Motor parameter
the nameplate the nameplate
19 Err.19 auto tunning
fault 2.the identification 2.check the lead wire
process of parameter is from the inverter to the
timeout motor
20 Reserved
EEPROM read EEPROM chip is Replace the main control
21 Err.21
and write fault damaged panel
1.eliminate overvoltage
Inverter 1.overvoltage fault
22 Err.22
hardware fault 2.overcurrent 2.eliminate overcurrent
fault
Short-circuit to Replace the cable or
23 Err.23 Motor short to ground
ground fault motor
Cumulative Clear history information
26 Err.26 Cumulative running time
running time by using initialization
arrival fault
arrival fault function parameters
Input customer fault 1
27 Err.27 Custom fault 1 signal through the multi- Reset run
function terminal DI
68
Chapter7.Troubleshooting
70
Chapter 8 Installation and Commissioning guidance.
8-1.Operating environment
(1) Environmental temperature -10℃ to 50℃ Above 40℃,the capacity will
decrease 3% by each 1℃.So it is not advisable to use inverter above 50℃
(2) Prevent electromagnetic interference, and away from interference sources.
(3) Prevent the ingress of droplets, vapor, dust, dirt, lint and metal fine powder.
(4) Prevent the ingress of oil, salt and corrosive gases.
(5) Avoid vibration. The maximum amplitude of less than 5.8m / s (0.6g).
(6) Avoid high temperature and humidity or exposure to rain, humidity shall be less
than 90% RH (non-condensing).
(7) Altitude below 1000 meters
(8) Never use in the dangerous environment of flammable, combustible, explosive
gas, liquid or solid.
8-2.Installation direction and space
The inverter shall be installed in the room where it is well ventilated, the wall-
mounted installation shall be adopted, and the inverter must keep enough space around
adjacent items or baffle (wall). As shown below figure:
150mm or more
Air out Air out Air
50mm 50mm
or more or more
WARNING
Read the operation manUal before adjust or inspect.
High voltage inside.Maint ained by the well-trained
personnel.
Confirm the input and outp ut dc control cables are
well connected.
Adjust or inspect the inner circuits af ter power down
and discharge.
150mm or more
Air in Air in
8-3.Wiring diagram
The wiring of inverter is divided into two parts of main circuit and control circuit. User
must correctly connect in accordance with the wiring circuit as shown in the following
figure.
Function description of main circuit terminal
71
Chapter8.Installation and Spare Circuit
72
Chapter8.Installation and Spare Circuit
73
Chapter8.Installation and Spare Circuit
74
Chapter8.Installation and Spare Circuit
75
Chapter8.Installation and Spare Circuit
1. Wiring in accordance with the wiring diagram and closing the switch Q1 after
checking the corrected wiring.
2. y0.00=1(Factory Reset); Set b0.00 ~ b0.05 motor parameters according to the motor
nameplate.
3.Set F0.03 = 8 (PV settings); E0.00 = 2 (MPPT mode);
4.After setting the parameters, press the RUN key, observe the operating frequency and
the water situation. In normal light conditions, if running frequency is high but the water
is running less, it indicates motor reversal phenomenon and need to modify the F0.24 =
1, then observe the water.
5.Set point of failure and fault reset time delay settings. If the customer needs to use the
weak light, full of water, under-load, you can set detection point , the number of
automatic reset and automatic reset time are set as per customer’s request.
(There are many different types of level switches, set parameters according to the site
requirement. The following are examples.)
(1) When the sunlight is weak, the frequency inverter turn into hibernation. When
the sunlight is strong, the frequency inverter automatically wake. Set E0.07 ~
E0.08 voltage detection value.
Take 380V voltage level as an example:
Parameter settings: F0.03 = 8 (PV settings);
E0.00 = 2 (MPPT mode);
E0.07 = 530 (PV wake voltage);
E0.08 = 400 (PV dormant voltage);
If the frequency inverter operate normally and when the sunlight is weak, the bus
voltage becomes less than 400V, then the frequency inverter enters into hibernation.
When the sunlight is strong, the bus voltage is greater than 530V, the frequency inverter
will automatically start running. Set the voltage of PV wake and sleep according to the
situation. The two values can not be set at too close, if setting too close, the frequency
inverter may start and stop frequently.
(2) Water level detection mode 1- Switch detection.
When using the switch detection, the test line lead to DI terminal, Then the
corresponding terminal is set to 8. If used as a feedback input signal DI2, DI2 = 8.
When filled with water, DI2 signal is active, the frequency inverter will free stop. When
the water level is below the detection value, the corresponding terminal is set to 1. (As
with DI1 as the start signal, DI1=1), frequency inverter starts automatically.
76
Chapter8.Installation and Spare Circuit
High level
detection point
DI2
frequency
Water
inverter COM
Tower
DI1
Low level
detection point
77
Chapter8.Installation and Spare Circuit
Set parameters:
F0.03 = 8 (PV settings));
E0.00 = 2 (MPPT mode);
E3.07 = 10 (run pause);
After setting the parameters, press the RUN key. When AI1 voltage is below 7V,
inverter runs; If the water tower above the high level detection point, the inverter
belongs to standby status. Until the water level is below the low water level detection
point(AI1 less than 3V), the frequency inverter automatically starts running.
(4)Pump under-load detection mode 1
After water pump out of well, frequency inverter determine whether to run the water
pump by setting a reference value.
F0.03 = 8 (PV settings));
F8.30 = 1 (off-load protection choose effective);
F8.31= d0.04 ÷b0.03, suggests to subtract 0.05 to 0.1 based on the calculated
result.
F8.32 = (off overload detection time, suggests to set as 10s)
E0.00 = 2 (MPPT mode);
E0.10 = 6000 (set out interval detection time)
Assuming the b0.03 = 5.1A, when pumping, d0.04 displayed as 4A, F8.31=4÷5.1=0.78,
suggests to subtract by 0.05 to 0.1. F8.31 should be set between 68.4% - 73.4% ( F8.31
is set according to the actual situation). When setting F8.31 = 68.4%, current is less than
3.48, the delay time F8.32 is set to 60 (suggests to subtract setting time by 1Min ~ 3Min,
set according to the actual situation), the inverter will free stop. E0.10 set out interval
contained detectable, the frequency inverter runs automatically set off again into the
detection status. If the pool is still no water detected, the frequency inverter will free
stop again.
(5)Pump under-load detection mode 2
After water pump out of the well, the inverter will shut down automatically.
Install level detection switch at a low water and the test line lead to DI terminal. DI
terminal function selection is set to free stop and start forward. When the water level
falls below the low level detection point, DI2 signal is active and the frequency
inverter will free stop. When the water level is higher than the starting value detected,
the frequency inverter starts automatically.
78
Chapter8.Installation and Spare Circuit
DI2 Frequency
DI1 inverter
COM
Water
Tower
UVW
Well
Start checkpoint
Pump
Low level detection
points
Parameter settings:
F0.03 = 8 (PV settings);
F0.11 = 4 (keyboard + Terminal + communication);
F1.00 = 1 (forward run);
F1.01 = 8 (freewheel);
F1.10 = 2 (three-wire mode 1);
F1.40 = 1 (input terminal can repeat the definitions);
E3.02 = 3 (three-wire operation control);
E3.05 = 00100;
E0.00 = 2 (MPPT mode)
Mark: If the water tower is set to switch value detection, the well is also set to switch
value detection. Set F1.40 to the input terminal which can be reusable definitions.
Wiring Precautions:
Danger
Make sure that the power switch is in the OFF state before wiring operation, or electrical shock may
occur!
Wiring must be performed by a professional trained personnel, or this may cause damage to the
equipment and personal injury!
Must be grounded firmly, otherwise there is a danger of electric shock or fire hazard !
Note
Make sure that the input power is consistent with the rated value of inverter, otherwise which may
cause damage to the inverter!
Make sure that the motor matches the inverter, otherwise which may cause damage to the motor or
activate the inverter protection!
Do not connect power supply to U/T1, V/T2, W/T3 terminals, otherwise which may cause damage to
the inverter!
Do not directly connect braking resistor to DC bus (P), (P +) terminals, otherwise which may cause a
fire!
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Chapter8.Installation and Spare Circuit
※The U, V, W output end of inverter can not install phase advancing capacitor or RC
absorbing device. The inverter input power must be cut off when replacing the motor
※Do not let metal chips or wire ends into inside the inverter when wiring, otherwise
which may cause malfunction to the inverter.
※Disconnect motor or switch power-frequency power supply only when the inverter
stops output
※In order to minimize the effects of electromagnetic interference, it is recommended
that a surge absorption device shall be installed additionally when electromagnetic
contactor and relay is closer from the inverter.
※External control lines of inverter shall adopt isolation device or shielded wire.
※In addition to shielding, the wiring of input command signal should also be aligned
separately, it is best to stay away from the main circuit wiring.
※If the carrier frequency is less than 3kHz, the maximum distance between the inverter
and the motor should be within 50 meters; if the carrier frequency is greater than 4kHz,
the distance should be reduced appropriately, it is best to lay the wiring inside metal
tube.
※When the inverter is additionally equipped with peripherals (filter, reactor, etc.),
firstly measure its insulation resistance to ground by using 1000 volt megger, so as to
ensure the measured value is no less than 4 megohms.
※When the inverter need to be started frequently, do not directly turn power off, only
the control terminal or keyboard or RS485 operation command can be used to control
the start/stop operation, in order to avoid damage to the rectifier bridge.
※Do not connect the AC input power to the inverter output terminals(U, V, W).
※To prevent the occurrence of an accident, the ground terminal( )must be earthed
firmly(grounding impedance should be less than 10 ohms), otherwise the leakage
current will occur.
※The specifications on wires used by the main circuit wiring shall comply with the
relevant provisions of the National Electrical Code.
※The motor's capacity should be equal to or less than the inverter's capacity.
80
Chapter 9 Maintenance and Repair
9-1.Inspection and Maintenance
During normal use of the inverter, in addition to routine inspections, the regular
inspections are required (e.g. the overhaul or the specified interval, and the interval shall
not exceed 6 months), please refer to the following table to implement the preventive
measures.
Check Date Check Check Check to be
Method Criterion
Routine Regular Points Items done
Whether display
Visually As per
√ Display LED display is abnormal or
check use status
not
Whether Visually
Cooling abnormal noise and
√ √ Fan No abnormal
system or vibration audibly
exists or not check
Temperature, Visually
Surrounding humidity, check with As per
√ Body
conditions dust, harmful smelling and Section 2-1
gas. feeling
Whether
Test R, S,
input/output As per
Input/output T and U,
√ Voltage voltage standard
terminals V, W
is abnormal or specifications
terminals
not
Whether these
phenomenon of
loose fastenings, Visually
overheat, check,
Overall No abnormal
discharging, tighten and
much dust, or clean
blocked air duct
exist or not
√ Main circuit Whether
Electrolytic Visually
appearance is No abnormal
capacitance check
abnormal or not
Wires and
Whether they are Visually
conducting No abnormal
loose or not check
bar
If screws or bolts
Terminals Tighten No abnormal
are loose or not
"√" means routine or regular check to be needed
Do not disassemble or shake the device gratuitously during check, and never
unplug the connectors, otherwise the system will not run or will enter into fault state and
lead to component failure or even damage to the main switching device such as IGBT
module.
The different instruments may come to different measurement results when
measuring. It is recommended that the pointer voltmeter shall be used for measuring
81
Chapter9.Mainterance and Repair
input voltage, the rectifier voltmeter for output voltage, the clamp-on ammeter for input
current and output current, and the electric wattmeter for power.
9-2.Parts for regular replacement
To ensure the reliable operation of inverter, in addition to regular care and
maintenance, some internal mechanical wear parts(including cooling fan, filtering
capacitor of main circuit for energy storage and exchange, and printed circuit board)
shall be regularly replaced. Use and replacement for such parts shall follow the
provisions of below table, also depend on the specific application environment, load and
current status of inverter.
Name of Parts Standard life time
Cooling fan 1 to 3 years
Filter capacitor 4 to 5 years
Printed circuit board(PCB) 5 to 8 years
9-3.Storage
The following actions must be taken if the inverter is not put into use
immediately(temporary or long-term storage) after purchasing:
※ It should be store at a well-ventilated site without damp, dust or metal dust, and
the ambient temperature complies with the range stipulated by standard
specification
※ Voltage withstand test can not be arbitrarily implemented, it will reduce the life of
inverter. Insulation test can be made with the 500-volt megger before using, the
insulation resistance shall not be less than 4MΩ.
9-4.Capacitor
9-4-1.Capacitor rebuilt
If the frequency inverter hasn’t been used for a long time, before using it please
rebuilt the DC bus capacitor according the instruction. The storage time is counted from
delivery.
Time Operation instruction
Less than 1 No need to recharge
year
Between 1~2 Before the first time to use, the frequency inverter must be
years recharged for one hour
Between Use adjustable power to charge the frequency inverter:
2~3years --25% rated power 30 minutes,
-- 50% rated power 30minutes,
-- 75% rated power 30minutes,
--Last 100% rated power 30minutes,
More than 3 Use adjustable power to charge the frequency inverter:
years --25% rated power 2hours,
--50% rated power 2 hours,
-- 75% rated power 2hours,
82
Chapter9.Mainternance and Repair
R
Voltage
S Inverter
AC 380V
T
83
Chapter 10 Warranty
The product quality shall comply with the following provisions:
1. Warranty terms
1-1. The product from the user the date of purchase, the warranty period of 12
months (limited to domestic market).
1-2. Export products and non-standard products warranty period is 12 months
or according to the agreement of warranty execution.
1-3. The product from the user the purchase date, guarantee to return,
replacement, repair service, within one month after the date of shipment.
1-4. The product from the user the date of purchase, replacement, repair within
three months after the date of shipment.
1-5. The product from the user the purchase date, enjoy lifelong compensable
service.
2. Exceptions clause
If belongs to the quality problems caused by following reasons products, not
within the warranty.
2-1. The user is not in accordance with the "products manual" is used method of
operation caused the failure.
2-2. Users without permission to repair or alteration caused by product failure.
2-3. Users beyond the standard specifications require the use of the inverter
caused by product failure.
2-4. Users to buy and then fell loss or damage caused by improper handling.
2-5. Because the user use environment device caused by aging lead to product
failure.
2-6. Due to the fault cause of earthquake, fire, lightning, wind or water disaster,
abnormal voltage irresistible natural disasters.
2-7. Damaged during shipping (Note: the transport mode specified by the
customer, the company to assist to handle cargo transfer procedures).
84
Appendix I Recommended solar array configuration
Max Com Seria Com Seria Com Seria Com Seria Com Seria
Inv pone l pone l pone l pone l pone l
imu
erte nts num nts num nts num nts num nts num
m
r Powe ber Powe ber Powe ber Powe ber Powe ber
DC
Po r of r of r of r of r±5W of
inpu
wer ±5W comp ±5W comp ±5W comp ±5W comp p comp
t
(k p onent p onent p onent p onent onent
(A
W s per s per s per s per s per
)
) × × × × ×
num num num num num
ber ber ber ber ber
of of of of of
strin strin strin strin strin
gs gs gs gs gs
0.7
4.2 30 29*1 - - - - - - - -
5
1.5 6.1 60 30*1 - - - - - - - -
2.2 7.1 90 30*1 - - 145 18*1 175 15*1 - -
4 16.5 85 28*2 220 22*1 140 17*2 160 15*2 - -
5.5 23.9 - - 195 17*2 220 15*2 - -
7.5 30.6 - - 215 21*2 175 17*3 200 15*3 300 15*2
11 39.2 - - 200 22*3 195 17*4 220 15*4 - -
15 49 - - 205 22*4 200 18*5 240 15*5 300 15*4
Above with 380V voltage rating, recommended for solar array configuration.
220V or 380V voltage level recommended for Solar power inverter, power more than
1.2 configuration.
85
Appendix II RS485 Communication protocol
II-1 Communication protocol
II-1-1 Communication content
This serial communication protocol defines the transmission information and
use format in the series communication Including: master polling( or broadcast)
format; master encoding method, and contents including: function code of action,
transferring data and error checking. The response of slave also adopts the same
structure, and contents including: action confirmation, returning the data and error
checking etc. If slave takes place the error while it is receiving information or cannot
finish the action demanded by master, it will send one fault signal to master as a
response.
Application Method
The inverter will be connected into a “Single-master Multi-slave” PC/PLC
control network with RS485 bus.
Bus structure
(1) Interface mode
RS485 hardware interface
(2) Transmission mode
Asynchronous series and half-duplex transmission mode. For master and slave,
only one of them can send the data and the other only receives the data at the same
time. In the series asynchronous communication, the data is sent out frame by frame
in the form of message
(3) Topological structure
Single-master and multi-slave system. The setting range of slave address is 0 to
247, and 0 refers to broadcast communication address. The address of slave for
network must be exclusive.
II-1-2 Communications connection
Installation of RS485 communication module:
86
Appendix II
19200;7:38400;8:57600;9:115200
3-4-10.F9.02current inverter communication address 1~247 (If there are more than 1
inverters, don’t use the same number);
3-4-11.When using RS485 running control methods, set F0.11=2,choice RS485
running control method
Match register
120ohm 1/4W
RS485 T+
converter T-
PC
Inverter Inverter Inverter
88
Appendix II
will be the address field of a new message. Similarly, if a new message begins
earlier than the interval of 3.5 characters following a previous message, the
receiving device will consider it as a continuation of the previous message. This will
result in an error, because the value in the final CRC field is not right.
RTUframe format :
Command code CMD 03: read slave parameters;06: write slave parameters
Data content DATA(N-1)
Data content DATA(N-2)
Data content: address of function code parameter, numbers of
……………………… function code parameter, value of function code parameter, etc.
Data content DATA0
CRC CHK high-order
Detection Value:CRC value.
CRC CHK low-order
END Time interval of 3.5characters
CMD (Command) and DATA (data word description)
Command code: 03H, reads N words (max.12 words), for example: for the inverter with slave
address 01, its start address F0.02 continuously reads two values.
Master command information
ADR 01H
CMD 03H
Start address high-order F0H
Start address low-order 02H
Number of registers high- 00H
order
Number of registers low- 02H
order
CRC CHK low-order
CRC CHK values are to be calculated
CRC CHK high-order
89
Appendix II
Command Code: 06H, write a word. For example:Write 5000(1388H)into the address F00AH
of the inverter with slave address 02H.
Master command information
ADR 02H
CMD 06H
Data address high-order F0H
Data address low-order 13H
Data content high-order 13H
Data content low-order 88H
CRC CHK low-order
CRC CHK values are to be calculated
CRC CHK high-order
{
unsigned int crc_value=0xFFFF;
int i;
while(length--)
{
crc_value^=*data_value++;
for(i=0;i<8;i++)
if(crc_value&0x0001)
{
c r c _ v a l u e = ( c r c _ v a l u e > > 1 )^0xa001;
}
else
{
crc_value=crc_value>>1;
}
}
}
return(crc_value);
}
91
Appendix II
92
Appendix II
Note:
There is two ways to modify the settings frequencies through communication
mode:
The first: Set F0.03 (main frequency source setting) as 0/1 (keyboard set
frequency), and then modify the settings frequency by modifying F0.01 (keyboard
set frequency). Communication mapping address of F0.01 is 0xF001 (Only need to
change the RAM communication mapping address to 0x0001).
The second :Set F0.03 (main frequency source setting) as 9 (Remote
communication set), and then modify the settings frequency by modifying
(Communication settings). , mailing address of this parameter is 0x1000.the
communication set value is the percentage of the relative value, 10000 corresponds
to 100.00%, -10000 corresponds to -100.00%. For frequency dimension data, it is
the percentage of the maximum frequency (F0.19); for torque dimension data, the
percentage is F5.08 (torque upper limit digital setting).
93
Appendix II
94
Appendix II
Note: the set data for the host computer and the inverter must be the same.
This unit address Default 1
F9.02
Setting range 1 to 247, 0for broadcast address
When the address of this unit is set 0, that is broadcast address, the broadcasting function for the
host computer can be achieved.
The address of this unit has uniqueness (in addition to the broadcast address), which is the basis of
peer-to-peer communication for the host computer and the inverter.
Response delay Default 2ms
F9.03
Setting range 0 to 20ms
Response delay: it refers to the interval time from the end of the inverter receiving data to the start
of it sending data to the host machine. If the response delay is less than the system processing time,
then the response delay time is subject to the system processing time; If the response delay is
longer than the system processing time, after the system finises the data processing, and continues
to wait until the response delay time, and then sends data to the host computer.
Communication Default 0.0 s
F9.04 timeout time 0.0 s(invalid)
Setting range
0.1 to 60.0s
Communication time-out parameter is not valid when the function code is set to 0.0s.
96
Appendix II
Whenthe function code is set to valid, if the interval time between one communication and the next
communication exceeds the communication time-out time, the system will report communication
failure error (Fault ID Err.16). Generally, it is set to invalid. If the parameter can be set to monitor
the communication status in continuous communication system.
Communication Default 0
F9.05 protocol selection 0: non-standard Modbus protocol
Setting range
1: standard Modbus protocol
F9.05=1: select standard Modbus protocol.
F9.05=0: when reading command, the number of bytes returned by slave is more 1 byte than
standard Modbus protocol.
Communication read Default 0
F9.06 current resolution 0: 0.01A
Setting range
1: 0.1A
Used to determine the current output units when communication reads output current.
97
Warranty Card
Sincerely thank you purchase Powtran products !
This product has passed the strict quality inspection by Powtran. According to the
instructions of this warranty card, Powtran will be responsible for free maintenance for
all hardware failures caused by product quality problem under normal use during the
warranty period.
Warranty period:
Invoice Number:
User Name:
(Or company name)
Address:
Dealer Name:
Address:
Dealer stamp
98
Customer Feedback Form of Powtran Inverter
Failure
Dear Customer: please fill out the form below in details so that we may better serve you:
Load and control situation
Electric Frequency
al Rated motor range
power current
and under normal
poles working
□Fan□Textile
Load machine□Extruder Speed □Keyboard □Terminal
type control
□Pump□Injection mode □PID □Host computer
machine□Other load
Control □V/F control □Vector control without PG □Vector control
method with PG
Failure phenomenon
When □power-on □start run □in operation
failure
occurs □accelerate □decelerate
Failure type
Abnorm
al □Err.02 □Err.03 □Err.04□Err.40
current
Abnorm
al □Err.05 □Err.06 □Err.07 □Err.09
voltage
Other
display □Err.14 □Err.15 □Err.20□Err.21□Err.31
failure
Board □no display after power on □smoking after power on
failure □power board relay does not pull-in
Keyboar □button malfunction □parameter can not be modified
d failure □imperfect display □knob malfunction
Device □burnt □fan does not work □main circuit relay or contactor does not
failure pull-in □power resistors burned out
Abnormal □no output voltage □output voltage unbalance □motor with large
output vibrations □motor power inadequate
If your failure is not listed above, Please describe in the following:
Failure description:
99
The following fields shall be filled out by maintenance agency
Maintenance records:
Full name of
maintenance Tel
agency
Maintenance Signature
voucher of the
number serviceman
Full name of
maintenance Tel
agency
2nd
Address Zip Code
time
Maintenance Signature
voucher of the
number serviceman
Full name of
maintenance Tel
agency
3rd
Address Zip Code
time
Maintenance Signature
voucher of the
number serviceman
100
Product Information Feedback
Dear user:
Thank you for your interest in and purchasing Powtran products! In order to better
serve you, we want to be able to timely get your personal information and the related
information of the purchased Powtran products so as to understand your current and
future further demand to Powtran products, we would appreciate your valuable feedback.
For your convenience, please visit our website http://www.powtran.com and then click
"Technologies and Services"and "Download" columns to submit your feedback
information.
101