Beckhoff Main Catalog 2019 Volume1
Beckhoff Main Catalog 2019 Volume1
Beckhoff Main Catalog 2019 Volume1
www.beckhoff.com
Beckhoff New Automation Technology
System overview and worldwide presence
IPC
16 Industrial PC, Control Panel
PC Control for all applications
184 Embedded PC
Modular DIN rail IPCs and Industrial Motherboards
I/O
456 TwinCAT
PLC and Motion Control on the PC
542 TwinSAFE
Open and scalable safety technology
© Photo, Ralph@Larmann.com
© AREVA Wind/Jan Oelker
Beckhoff implements open automation systems based on PC Control technology. The product
range covers Industrial PCs, I/O and Fieldbus Components, Drive Technology and automation
software. Products that can be used as separate components or integrated into a complete and
seamless control system are available for all industries. The Beckhoff New Automation Technology
philosophy represents universal and open control and automation solutions that are used world-
wide in a wide variety of different applications, ranging from CNC-controlled machine tools to
intelligent building automation.
Million €
820
810
800
780
Worldwide presence
760
740
720
on all continents
700
680
660
640
620
The central divisions of Beckhoff, such as development, pro-
600
580 duction, administration, distribution, marketing, support and
560
540
service are located at the Beckhoff Automation GmbH & Co. KG
520 headquarters in Verl, Germany. Rapidly growing presence in the
500
480 international market is taking place through subsidiaries and
460
branch offices. Through worldwide co-operation with partners,
440
420 Beckhoff is represented in more than 75 countries.
400
380
360
340
320
300
280
Beckhoff Automation
260
240
220
200
180
160
– Headquarters: Verl, Germany
140 – Sales 2017: 810 million € (+19 %)
120
100 – Staff worldwide: 3,900 (+16 %)
80
60
– Sales Offices Germany: 22
40 – Subsidiaries/Branch Offices worldwide: 37
20
0
– Distributors worldwide: 75
1891 1981
1991 1991
1002 2001
0102 2010
1102 2011
2102 2012
3102 2013
4102 2014
5102 2015
6102 2016
7102 2017
0891 1980
2891 1982
3891 1983
4891 1984
5891 1985
6891 1986
7891 1987
8891 1988
9891 1989
0991 1990
2991 1992
3991 1993
4991 1994
5991 1995
6991 1996
7991 1997
8991 1998
9991 1999
0002 2000
2002 2002
3002 2003
4002 2004
5002 2005
6002 2006
7002 2007
8002 2008
9002 2009
Sales
0 trend (as of 04/2018)
20
40
60
80
100
4
Since the foundation of the company in 1980, continuous development of innovative products
and solutions using PC-based control technology has been the basis for the continued success
of Beckhoff. Many automation technology standards that are taken for granted today were
conceptualised by Beckhoff at an early stage and successfully introduced to the market.
The Beckhoff PC Control philosophy and the invention of the Lightbus system, the Bus Terminals
and TwinCAT automation software represent milestones in automation technology and have
become accepted as high-performance alternatives to traditional control technology. EtherCAT,
the real-time Ethernet solution, makes forward-looking, high-performance technology available
for a new generation of leading edge control concepts.
Milestones
1982 P1000 – single-board motion controller 2012 2nd generation of Control Panels – Panel PCs
1986 PC Control – first PC-based machine controller and Control Panels with multi-touch technology
1988 S1000 – software PLC/NC on PC (DOS) 2012 XTS – eXtended Transport System
1989 Lightbus – high-speed fieldbus utilising optical fibre 2014 Many-core control – Industrial server maximises
1990 All-in-one PC motherboard industrial computing power
1995 Bus Terminal – fieldbus technology in 2014 AX8000 – multi-axis servo system
terminal block format 2014 EtherCAT Plug-in Modules – Bus Terminals for
1996 TwinCAT – real-time software package under circuit boards
Windows with PLC and motion control functions 2015 EtherCAT P – One Cable Automation
1998 Control Panel – remote IPC Control Panels 2015 TwinCAT HMI – for platform-independent user
1999 Fieldbus Box – the I/O system in IP 67 interfaces
2002 CX1000 – modular Embedded PCs for 2015 TwinCAT IoT – for simple cloud communication
DIN rail mounting 2015 TwinCAT Analytics – recording and analysis
2003 EtherCAT – real-time Ethernet fieldbus system of process data
2005 TwinSAFE – the compact safety solution 2016 EtherCAT measurement modules – system-integrated
2005 AX5000 – EtherCAT Servo Drives high-end measurement technology
2007 Industrial Motherboards – made in Germany 2017 Process technology – system-integrated solutions
2008 XFC – eXtreme Fast Control Technology for explosion protection requirement
2009 HD Bus Terminals – 16-channel terminals in 12 mm 2017 C60xx – the generation of ultra-compact IPCs
2010 TwinCAT 3 – eXtended Automation Technology 2017 AMP8000 – Distributed Servo Drive system
2011 AM8000 – Synchronous Servomotors with 2017 TwinCAT Vision – machine vision integrated into
One Cable Technology automation technology
6
456 TwinCAT
16 Industrial PC
Panel PC Panel PC Panel PC Panel PC Panel PC Panel PC Panel PC Panel PC Panel PC Panel PC
CP22xx CP26xx CP27xx CP32xx CP37xx CP62xx CP65xx CP66xx CP67xx CP72xx
184 Embedded PC
2 610 Infrastructure
Components
PCIe Ethernet FC902x PCI PROFIBUS FC310x
Bus Coupler BK1120 (K-bus interface), Bus Coupler BK3xx0, Bus Terminal Controller
Bus Terminals KL/KSxxxx Bus Terminals KL/KSxxxx BC/BX31x0 (IEC 61131-3)
2 70 EtherCAT
EtherCAT EtherCAT
Terminal
Coupler EK1xxx, EtherCAT EtherCAT Plug-in Bus Coupler EK3100,
2 364 EtherCAT Terminals EL/ESxxxx/ELM3xxx Modules EJxxxx EtherCAT Terminals EL/ESxxxx
Plug-in Modules
Coupler Box Exten- EtherCAT Box EtherCAT P Box Compact Box Coupler Box Extension PLC Box IL230x-C31x
IL230x-B110 sion Box EPxxxx, EQxxxx, EPPxxxx IPxxxx-B31x IL230x-B31x Box IExxxx (IEC 61131-3)
IExxxx ERxxxx
Motion
306 Drive
Technology
Multi-axis servo system Servo Drives Distributed Servo Drive Synchronous Servomotors
AX8xxx AX5xxx system AMP8000 AM8xxx
TwinCAT TwinCAT TwinCAT TwinCAT TwinCAT TwinCAT TwinCAT TwinCAT TwinCAT TwinCAT TwinCAT
Speech Vision Control Motion PTP NC I CNC Robotics Connectivity Industrie 4.0 Industry specific
Panel PC Panel PC 19-inch slide-in PC Control Built-in Control Control Control Built-in Control Control Panel Built-in Control Control Panel
CP77xx C36xx C5xxx cabinet PC Industrial cabinet PC cabinet cabinet Panel CP29xx CP39xx Panel CP69xx CP79xx
C61xx PC C65xx C66xx PC PC
C60xx C69xx
Embedded PC Embedded PC
CX2020, CX2030, CX2040 CX2042, CX2062, CX2072
Ethernet
Switch
PCIe CANopen FC512x PCI DeviceNet FC520x CU20xx PCIe Ethernet FC902x
Bus Coupler BK5xx0, Bus Terminal Controller Bus Coupler BK9xx0, Bus Terminal
Bus Terminals KL/KSxxxx BC/BX5xx0 (IEC 61131-3) Controller BC/BX9xx0 (IEC 61131-3)
EtherCAT
Stainless steel servomotors Linear Servomotors Compact Drive Technology XTS | eXtended Transport System
AM88xx ALxxxx
10
Beckhoff worldwide
Headquarters
Beckhoff Automation GmbH & Co. KG
Hülshorstweg 20
33415 Verl
Germany
Phone: +49 52469630
Fax: +49 5246963198
info@beckhoff.com
www.beckhoff.com
11
Headquarters
Subsidiary
Headquarters distributor
12
Beckhoff worldwide
Norway Sales office Vladimir Switzerland Sales office Glasgow Sales office Austin
Headquarters Beckhoff Automation OOO Headquarters Beckhoff Automation Ltd. Beckhoff Automation LLC
Beckhoff Automation AS 600000 Vladimir Beckhoff Automation AG Glasgow G75 0QD Austin TX
Raveien 205 Phone: +7 4922464180 Rheinweg 7 Phone: +44 1418471411 Phone: +1 5122509809
3184 Borre vladimir@beckhoff.com 8200 Schaffhausen scotland@beckhoff.com southwest.sales@beckhoff.com
Phone: +47 33504690 www.beckhoff.ru Phone: +41 526334040 www.beckhoff.co.uk www.beckhoffautomation.com
info@beckhoff.no info@beckhoff.ch
www.beckhoff.no Sales office Yekaterinburg www.beckhoff.ch Sales office Huntingdon Sales office Baltimore
Beckhoff Automation OOO Beckhoff Automation Ltd. Beckhoff Automation LLC
Poland 620049 Yekaterinburg Sales office Arbon Huntingdon PE29 6UA Havre de Grace MD
Headquarters Phone: +7 3433799873 Beckhoff Automation AG Phone: +44 1491410539 Phone: +1 4109379638
Beckhoff Automation Sp. z o.o. ekaterinburg@beckhoff.com 9320 Arbon info@beckhoff.co.uk northeast.sales@beckhoff.com
Żabieniec, ul. Ruczajowa 15 www.beckhoff.ru Phone: +41 714401141 www.beckhoff.co.uk www.beckhoffautomation.com
05500 Piaseczno info@beckhoff.ch
Phone: +48 227504700 Slovenia, Bosnia and www.beckhoff.ch Sales office Boston
info@beckhoff.pl Herzegovina, Kosovo, Beckhoff Automation LLC
www.beckhoff.pl Macedonia, Montenegro,
Serbia
Sales office Losone
Beckhoff Automation AG
North Boston MA
Phone: +1 5087767167
Sales office Katowice
Beckhoff Automation Sp. z o.o.
Headquarters
Beckhoff Avtomatizacija d.o.o.
6616 Losone
Phone: +41 917922440 America newengland@beckhoff.com
www.beckhoffautomation.com
40476 Katowice Zbiljska cesta 4 ticino@beckhoff.ch
Phone: +48 727722700 1215 Medvode www.beckhoff.ch Canada Sales office Charlotte
info@beckhoff.pl Phone: +386 13613080 Headquarters Beckhoff Automation LLC
www.beckhoff.pl info@beckhoff.si Sales office Lyssach Beckhoff Automation Ltd. Charlotte NC
www.beckhoff.si Beckhoff Automation AG 2900 Argentia Road Phone: +1 7049104367
Sales office Wrocław 3421 Lyssach Mississauga ON L5N 7X9 southeast.usa@beckhoff.com
Beckhoff Automation Sp. z o.o. Spain Phone: +41 344474480 Phone: +1 2896271900 www.beckhoffautomation.com
54616 Wrocław Headquarters info@beckhoff.ch canada@beckhoff.com
Phone: +48 727722800 Beckhoff Automation S.A. www.beckhoff.ch www.beckhoff.ca Sales office Chicago
info@beckhoff.pl Avda. Alcalde Barnils, 64-68 Beckhoff Automation LLC
www.beckhoff.pl 08174 Sant Cugat Sales office Yverdon-les-Bains Sales office London Woodridge IL
Phone: +34 935844997 Beckhoff Automation AG Beckhoff Automation Ltd. Phone: +1 6306318467
Portugal info@beckhoff.es 1400 Yverdon-les-Bains London ON midwest.usa@beckhoff.com
Distributor www.beckhoff.es Phone: +41 244472700 Phone: +1 5194947262 www.beckhoffautomation.com
Bresimar Automação, S.A. yverdon@beckhoff.ch canada@beckhoff.com
Quinta do Simão, EN109, Esgueira Sales office Madrid www.beckhoff.ch www.beckhoff.ca Sales office Cincinetti
3800230 Aveiro Beckhoff Automation S.A. Beckhoff Automation LLC
Phone: +351 234303320 28290 Madrid Sales office Zürich Sales office Montreal Mason OH
bresimar@bresimar.pt Phone: +34 916364357 Beckhoff Automation AG Beckhoff Automation Ltd. Phone: +1 5132045861
www.bresimar.pt centro@beckhoff.com 8052 Zürich Laval QC ohio.sales@beckhoff.com
www.beckhoff.es Phone: +41 526334040 Phone: +1 5149223282 www.beckhoffautomation.com
Romania info@beckhoff.ch canada@beckhoff.com
Distributor Sales office Zamudio www.beckhoff.ch www.beckhoff.ca Sales office Dallas
Kreatron Automation S.R.L. Beckhoff Automation S.A. Beckhoff Automation LLC
Str. Octavian Fodor nr. 113, ap. 13 48170 Zamudio Turkey, Azerbaijan Sales office Toronto Plano TX
400434 Cluj-Napoca Phone: +34 944314075 Headquarters Beckhoff Automation Ltd. Phone: +1 9725332585
Phone: +40 364401612 norte@beckhoff.com Beckhoff Otomasyon Ltd. Şti. Toronto ON southwest.sales@beckhoff.com
office@kreatron.ro www.beckhoff.es Gardenya-3 Plaza No: 18-19-20 Phone: +1 9054664371 www.beckhoffautomation.com
www.kreatron.ro 34758 Istanbul canada@beckhoff.com
Sweden Phone: +90 2165809830 www.beckhoff.ca Sales office Denver
Russia, Belarus Headquarters info@beckhoff.com.tr Beckhoff Automation LLC
Headquarters Beckhoff Automation AB www.beckhoff.com.tr Sales office Vancouver Denver CO
Beckhoff Automation OOO Stenåldersgatan 2A Beckhoff Automation Ltd. Phone: +1 3034290758
Staraya Basmannaya 14/2, Str. 2 21376 Malmö Sales office Ankara Surrey BC mountain.sales@beckhoff.com
105064 Moscow Phone: +46 406808160 Beckhoff Otomasyon Ltd. Şti. Phone: +1 6043584782 www.beckhoffautomation.com
Phone: +7 4957778366 info@beckhoff.se 06378 Ankara canada@beckhoff.com
russia@beckhoff.com www.beckhoff.se Phone: +90 3123940346 www.beckhoff.ca Sales office Detroit
www.beckhoff.ru info@beckhoff.com.tr Beckhoff Automation LLC
Sales office Gothenburg www.beckhoff.com.tr Mexico Detroit MI
Sales office Novosibirsk Beckhoff Automation AB Distributor Phone: +1 2488285310
Beckhoff Automation OOO 43360 Sävedalen Sales office Bursa Integra Automation, SA de CV michigan@beckhoff.com
630054 Novosibirsk Phone: +46 406808160 Beckhoff Otomasyon Ltd. Şti. Av. Industrias 1482 www.beckhoffautomation.com
Phone: +7 3833559951 info@beckhoff.se 16110 Bursa San Luis Potosí
novosibirsk@beckhoff.com www.beckhoff.se Phone: +90 2245010017 Phone: +52 4448222615 Sales office Fond du Lac
www.beckhoff.ru info@beckhoff.com.tr mexico@beckhoff.com Beckhoff Automation LLC
Sales office Piteå www.beckhoff.com.tr www.integra-automation.com Fond du Lac WI
Sales office Samara Beckhoff Automation AB Phone: +1 9202512777
Beckhoff Automation OOO 94141 Piteå Sales office İzmir United States of America wisconsin@beckhoff.com
443010 Samara Phone: +46 406808160 Beckhoff Otomasyon Ltd. Şti. Headquarters www.beckhoffautomation.com
Phone: +7 8462698067 info@beckhoff.se 35530 İzmir Beckhoff Automation LLC
samara@beckhoff.com www.beckhoff.se Phone: +90 2324860350 13130 Dakota Avenue Sales office Houston
www.beckhoff.ru info@beckhoff.com.tr 55378 Savage MN Beckhoff Automation LLC
Sales office Stockholm www.beckhoff.com.tr Phone: +1 9528900000 Houston TX
Sales office St Petersburg Beckhoff Automation AB beckhoff.usa@beckhoff.com Phone: +1 8326104034
Beckhoff Automation OOO 16250 Vällingby United Kingdom, Ireland www.beckhoffautomation.com southwest.sales@beckhoff.com
199178 St Petersburg Phone: +46 406808160 Headquarters www.beckhoffautomation.com
Phone: +7 8123326205 info@beckhoff.se Beckhoff Automation Ltd. Sales office Atlanta
st.petersburg@beckhoff.com www.beckhoff.se Station Road Beckhoff Automation LLC Sales office Los Angeles
www.beckhoff.ru Henley-on-Thames RG9 1AZ Atlanta GA Beckhoff Automation LLC
Phone: +44 1491410539 Phone: +1 7704038868 Los Angeles CA
info@beckhoff.co.uk georgia.sales@beckhoff.com Phone: +1 3109250006
www.beckhoff.co.uk www.beckhoffautomation.com losangeles@beckhoff.com
www.beckhoffautomation.com
14
Sales office San Francisco Calle 112 70-B-18 Sales office Nanjing India
Beckhoff Automation LLC Bogotá China Beckhoff Automation Headquarters
San Francisco CA Phone: +57 15334323 Headquarters (Shanghai) Co., Ltd. Beckhoff Automation Pvt. Ltd.
Phone: +1 4084790185 sensores@sentronic.com.co Beckhoff Automation Nanjing Suyog Platinum Tower
norcal@beckhoff.com www.sentronic.com.co (Shanghai) Co., Ltd. Phone: +86 2585862271 Naylor Road, Sangamvadi
www.beckhoffautomation.com No. 163 JiangChang San Road nanjing@beckhoff.com.cn 411001 Pune
Ecuador 200436 Shanghai www.beckhoff.com.cn Phone: +91 2040004800
Sales office San Jose Distributor Phone: +86 2166312666 info@beckhoff.co.in
Beckhoff Automation LLC TCS Industrial info@beckhoff.com.cn Sales office Ningbo www.beckhoff.co.in
San Jose CA Pasaje A y Carlos Dousdebes www.beckhoff.com.cn Beckhoff Automation
Phone: +1 8778946228 sector Tanda (Shanghai) Co., Ltd. Sales office Ahmedabad
norcal@beckhoff.com EC170157 Quito Sales office Beijing Ningbo Beckhoff Automation Pvt. Ltd.
www.beckhoffautomation.com Phone: +593 22889040 Beckhoff Automation Phone: +86 57487203335 380015 Ahmedabad
ingenieria@tcsindustrial.com (Shanghai) Co., Ltd. ningbo@beckhoff.com.cn Phone: +91 7940084800
Sales office Seattle www.tcsindustrial.com Beijing www.beckhoff.com.cn info@beckhoff.co.in
Beckhoff Automation LLC Phone: +86 1082200036 www.beckhoff.co.in
Mill Creek WA Peru beijing@beckhoff.com.cn Sales office Qingdao
Phone: +1 4254514444 Distributor www.beckhoff.com.cn Beckhoff Automation Sales office Bangalore
northwest.sales@beckhoff.com TECHPRO S.A.C. (Shanghai) Co., Ltd. Beckhoff Automation Pvt. Ltd.
www.beckhoffautomation.com Jr. Contralmirante Montero Sales office Changsha Qingdao 560004 Bangalore
(Alberto del Campo) N°414 Beckhoff Automation Phone: +86 53282842199 Phone: +91 8040824800
Sales office Tiffin Lima (Shanghai) Co., Ltd. qingdao@beckhoff.com.cn info@beckhoff.co.in
Beckhoff Automation LLC Phone: +51 989435854 Changsha www.beckhoff.com.cn www.beckhoff.co.in
Tiffin OH techpro.peru@techprocorp.net Phone: +86 73189608950
Phone: +1 4193575112 www.techprocorp.net changsha@beckhoff.com.cn Sales office Shenyang
ohio.sales@beckhoff.com www.beckhoff.com.cn Beckhoff Automation
www.beckhoffautomation.com (Shanghai) Co., Ltd.
Shenyang
Phone: +86 2422788896
shenyang@beckhoff.com.cn
www.beckhoff.com.cn
15
16
..
Highlights
..technology
Appealing industrial design housings
Industrial PC
Industrial PC
PC Control for all applications
17
u www.beckhoff.com/IPC
86 Control cabinet
Industrial PCs
18
Industrial PCs
Compact Compact 3½-inch 3½-inch 3½-inch ATX Control Panel
motherboard motherboard motherboard motherboard motherboard motherboard
Intel® Core™ Intel® Atom™ Intel® Core™ Intel® Atom™/ ARM Intel® Core™
Celeron ULV
®
Cortex™-A8
Multi-touch Panel CP22xx 34 CP27xx 42 CP26xx 38 CP29xx 150
PCs/Control Panels CP32xx 46 CPX27xx 43 CPX29xx 152
CP37xx 50 CP39xx 154
CPX37xx 51 CPX39xx 153
Control cabinet C6030 96 C6015 94 C6920 122 C6905 120 C6140 100
Industrial PCs C6017 95 C6930 125 C6915 121 C6150 101
C6515 108 C6925 124 C6240 104
C6525 110 C6250 105
C6640 114
C6650 115
Industrial PC
the technical data of the PC (including the processor).
The following overview shows the various TwinCAT 3 platforms. The controllers
integrated in the platform classifications represent sample configurations. The TwinCAT 3
19
performance class required for a TwinCAT 3 Runtime component can be found in the
product description of the respective Beckhoff PC.
TwinCAT 3 – Platforms
P81 P90
Very high Third-party
performance devices
P80
Many Core, 1 – 4 cores
Very high
5 – 8 cores
performance
P91
Example of a TwinCAT 3 P70 P82
performance class: High Very high 5 – 8 cores
performance performance
C6920 | Control cabinet Industrial PC
P60 P92
with Intel® Core™ i3, 2 cores, processor
Mid Many Core,
TwinCAT 3 performance class: (TC3: 60),
performance 9 – 16 cores 9 – 16 cores
corresponds to the TwinCAT 3 platform
P60 Mid performance P50 P83 P93
Performance Very high
plus performance 17 – 32 cores
P40
Intel® Celeron® Many Core, P94
Performance
ULV, Celeron®, 17 – 32 cores
Pentium®, 33 – 64 cores
P30
Atom™ Intel® Intel® Intel® P84
Economy plus
(4 cores) Core™ i3 Core™ i5 Core™ i7 Very high
Intel® Atom™ performance
P20
Economy ARM Many Core,
Cortex™-A8, 33 – 64 cores
1 GHz
ARM
Cortex™-A9,
800 MHz
The controllers integrated in the platform categorisation are only example configurations.
20
CP26xx dual-finger CP2607 CP2612 CP2613 CP2615 CP2616 CP2618 CP2619 CP2621 CP2624 38
– ARM touch screen
Cortex™-
A8
CP27xx multi-finger CP2712 CP2713 CP2715 CP2716 CP2718 CP2719 CP2721 CP2724 42
– I ntel® touch screen, CPX2715 CPX2719 CPX2721 43
Celeron™ only
ULV or horizontal
Atom™
CP37xx multi-finger CP3712 CP3713 CP3715 CP3716 CP3718 CP3719 CP3721 CP3724 50
– I ntel® touch screen, CPX3715 CPX3719 CPX3721 51
Atom™ only
horizontal
Industrial PC
21
CP29xx CP39xx
CP29xx-0010 multi-finger CP2907- CP2912- CP2913- CP2915- CP2916- CP2918- CP2919- CP2921- CP2924- 150
– CP-Link 4* touch screen 0010 0010 0010 0010 0010 0010 0010 0010 0010
CP39xx-0010 multi-finger CP3907- CP3912- CP3913- CP3915- CP3916- CP3918- CP3919- CP3921- CP3924- 154
– CP-Link 4* touch screen 0010 0010 0010 0010 0010 0010 0010 0010 0010
CPX3915- CPX3919- CPX3921- 153
0010 0010 0010
*For further information on CP-Link 4 see page 147 , for further information on DVI/USB Extended see page 164
22
Industrial PC
keyboard on the sides
23
Processor Intel® Atom™ Intel® Celeron® ULV Intel® Celeron®, Intel® Celeron®,
Intel Core™ i3/i5/i7
®
Intel® Core™ i3/i5/i7
4 Generation
th
6th/7th Generation
C5210, 1 rack unit C5210-0020 C5210-0030 90
19-inch slide-in
Industrial PCs
C65xx fanless C6515-0050 C6515-0060 108
www.beckhoff.com/Panel-PC www.beckhoff.com/Control-cabinet-PC
See page 142 Multi-touch Control Panel accessories see page 156
Single-touch Control Panel accessories see page 172
www.beckhoff.com/ControlPanel www.beckhoff.com/IPC-accessories
28
– stand-alone device (Panel PC with In addition to that, 24 V DC power supplies Robust industrial design PCs with
Windows 7, Embedded Standard 7, with integrated UPS, Ethernet adapters and highest performance components
Embedded Compact 7 or Ethernet switches, Fieldbus Cards, DVI display
Windows 10 IoT Enterprise) interfaces, DVI/USB extensions and USB hubs Beckhoff Industrial PCs satisfy
– DVI/USB Extended Control Panel for are produced by Beckhoff’s own development industry’s demands:
direct or indirect operation at the PC and manufacturing facilities. International – the right Industrial PC for every
(distance up to 50 m) standards and experience in the applica- controller
– CP-Link 3 (Panel PCs connected tion of PC systems under difficult industrial – highest performance PCs with
to the host PC via Ethernet), conditions provide the basis for Beckhoff Intel® Atom™ up to Intel® Xeon®
see page 140 system integration. Only a few LC displays, processors
– CP-Link 4 Control Panel for operation at plug-in cards or hard disks are suited to use – open standards following
the PC with a distance of up to 100 m, in tough industrial environments. Experience the norm ATX
see page 147 and detailed testing are therefore required – components carefully tested
for checking whether the components meet to ensure appropriateness for
Careful selection of components the stringent requirements in terms of industrial applications
A great deal of attention and care is put temperature resistance, resistance to vibra- – appealing industrial design housings
into the development and choice of the IPC tion, and electromagnetic compatibility. – CPX for use in hazardous areas,
components used, their compatibility, their Prior to delivery, all Industrial PCs are Zone 2/22
long-term availability, mechanical loading subjected to comprehensive quality control – easy access to PC components
capacity and industrial suitability. In devel- procedures in order to verify that they are – Individual housing construction
oping electronic modules, Beckhoff fulfils fit for the purpose. Beckhoff Industrial PCs allows optimum adaptation to
the high requirements for Industrial PC satisfy the Machine Guidelines and carry controller requirements.
components that are necessary in order the CE mark: all PC components are checked – integration of electromechanical
to ensure permanent reliable operation. for electromagnetic compatibility (EMC) buttons, switches, scanners,
Beckhoff is the developer and manu- and comply with the relevant standards. handwheels and other components
facturer of the motherboards in the Indus- in the Control Panel
trial PCs. The BIOS for the motherboards – designed for machine-oriented use
even has its own development department. – long-term availability of components
u www.beckhoff.com/Panel-PC
30
C36xx | ATX built-in Panel PC, CP32xx | Multi-touch Panel PC CP22xx | Multi-touch built-in Panel PC,
Intel® Celeron®, Pentium® or Core™ with mounting arm, Intel® Celeron® Intel® Celeron® or Core™
– display sizes: 12- or 15-inch or Core™ – display sizes: 12-, 15-, 15.6-, 18.5-,
– display sizes: 12-, 15-, 15.6-, 19-, 21.5- or 24-inch
18.5-, 19-, 21.5- or 24-inch
– IP 65 protection
CP65xx | ATX built-in Panel PC, CP72xx | Panel PC with mounting arm, CP62xx | Built-in Panel PC,
Intel® Celeron®, Pentium® or Core™ Intel® Celeron® or Core™ Intel® Celeron® or Core™
– display sizes: 12-, 15- or 19-inch – display sizes: 12-, 15- or 19-inch – display sizes: 12-, 15- or 19-inch
– IP 65 protection
CP37xx | Multi-touch Panel PC CP27xx | Multi-touch built-in Panel PC, CP26xx | Built-in Panel PC,
with mounting arm, Intel® Atom™ Intel® Celeron® ULV or Atom™ ARM Cortex™-A8
– display sizes: 12-, 12.1-, 15-, – display sizes: 12-, 12.1-, 15-, – display sizes: 7-, 12-, 12.1-,
15.6-, 18.5-, 19-, 21.5- or 24-inch 15.6-, 18.5-, 19-, 21.5- or 24-inch 15-, 15.6-, 18.5-, 19-, 21.5-
– IP 65 protection – display sizes CPX27xx: or 24-inch
– display sizes CPX37xx: 15-, 19- or 21.5-inch
15-, 19- or 21.5-inch
CP77xx | Panel PC with mounting arm, CP67xx | Built-in Panel PC, CP66xx | Built-in Panel PC,
Intel® Celeron® ULV Intel® Celeron® ULV or Atom™ ARM Cortex™-A8
– display sizes: 12-, 15- or 19-inch – display sizes: 5.7-, 12-, 15- or 19-inch – display sizes: 5.7-, 6.5-, 12-,
– IP 65 protection – display sizes CP6706: 7-inch; 15- or 19-inch
CP6700: 10.1-inch – display sizes CP6606: 7-inch;
CP6600: 10.1-inch
u www.beckhoff.com/CP22xx
32
The CP22xx built-in Panel PC series is charac- trial PC technology. The right display size is applications that can be used in conjunction
terised by a modern operating concept with available for every application – in landscape with TwinCAT automation software under
multi-touch display as well as an advanced, or portrait orientation (horizontal/vertical). Windows 10 IoT Enterprise.
elegant device design. It is designed for With their highly integrated 3½-inch moth- CP22xx Panel PCs are equipped with Intel®
installation in the front of a control cabinet. erboards, the CP22xx built-in Industrial PCs Celeron® or Intel® Core™ i3/i5/i7 processors
The CP22xx combine reliable Beckhoff Con- represent a high-performance platform for and have one or two hard disks, SSDs or CFast
trol Panel design with state-of-the-art Indus- machine construction and plant engineering cards or combinations thereof. With the
Industrial PC
33
on-board RAID controller, two same hard Data media, the fan and the lithium battery Two free slots for PCIe modules can be
disks, SSDs or CFast cards can be mirrored. of the system clock are accessible from the optionally integrated in the PC housing,
CP22xx are supplied with a 24 V power rear under the fan cover. offering the possibility to extend the PC,
supply unit, optionally also with an inte- Due to its two independent Ethernet e.g. with additional Ethernet interfaces,
grated uninterruptible power supply (UPS). interfaces the CP22xx is ideally suited as USB ports or PROFIBUS. NOVRAM for fail-
A battery pack can be connected externally a compact central processing unit for an safe data storage can also be plugged as
and installed on a DIN rail close to the PC. EtherCAT control system. PCIe module.
On-board dual
TFT display Ethernet adapter
34
Industrial PC
35
u www.beckhoff.com/CP26xx
36
The CP26xx built-in Panel PC series is charac- Control Panel design with state-of-the-art the CP26xx built-in Industrial PCs represent a
terised by a modern operating concept with Industrial PC technology. The right display high-performance platform for machine con-
dual-touch display as well as an advanced, size from 7 to 24 inches is available for struction and plant engineering applications
elegant device design. It is designed for every application – in landscape or portrait that can be used in conjunction with TwinCAT
installation in the front of a control cabinet. orientation (horizontal/vertical). With their automation software under Windows Embed-
The CP26xx combine reliable Beckhoff highly integrated 3½-inch motherboards, ded Compact 7.
Industrial PC
37
CP26xx Panel PCs are equipped with an ARM The microSD card and the lithium battery for an EtherCAT control system. NOVRAM
Cortex™-A8 processor. They are equipped with of the system clock are accessible from the for fail-safe data storage is integrated on
a microSD card and have no rotating parts. rear in the connector bracket. the motherboard.
CP26xx are supplied with a 24 V power Due to its independent Ethernet and
supply unit, optionally also with a capacitive EtherCAT interfaces the CP26xx is ideally
uninterruptible power supply (second UPS). suited as a compact central processing unit
MicroSD card
38
Industrial PC
39
CP26xx CP26xx-0000
Housing aluminium housing with glass front
all connectors at the bottom of the rear side
PC to be opened from the back side, all components easily accessible
1 slot for a microSD flash card, accessible from outside
protection class front side IP 65, rear side IP 20
operating temperature 0…55 °C
Features CP26xx-0000
Display 7-, 12-, 12.1-, 15-, 15.6-, 18.5-, 19-, 21.5- or 24-inch display
Processor ARM Cortex™-A8, 1 GHz
Motherboard 3½-inch
Slots –
Memory 1 GB DDR3 RAM
Graphic adapter integrated in the processor
Ethernet 1 x Ethernet and 1 x EtherCAT on-board
Hard disks/flash microSD flash card
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CP26xx
40
built-in Panel PC
u www.beckhoff.com/CP27xx
The CP27xx built-in Panel PC series is charac- TwinCAT automation software under an integrated uninterruptible power supply
terised by a modern operating concept with Windows 7 Professional, Windows 7 (UPS). A battery pack can be connected
multi-touch display as well as an advanced, Ultimate, Windows Embedded Standard 7, externally and installed on a DIN rail close
elegant device design. It is designed for Windows Embedded Compact 7 or with to the PC.
installation in the front of a control cabinet. Intel® Atom™ also under Windows 10 Data media and the lithium battery of
The CP27xx combine reliable Beckhoff Con- IoT Enterprise. the system clock are accessible from the rear.
trol Panel design with state-of-the-art Indus- CP27xx Panel PCs are equipped with Due to its two independent Ethernet
trial PC technology. The right display size is Intel® Celeron® ULV 1.4 GHz or with Intel® interfaces the CP27xx is ideally suited as
available for every application. With their Atom™ with up to four cores and have a compact central processing unit for an
highly integrated 3½-inch motherboards, one or two CFast cards. With the on-board EtherCAT control system. A third independent
the CP27xx built-in Industrial PCs represent RAID controller, two same CFast cards can Ethernet interface is available as an option.
a high-performance platform for machine be mirrored in the CP27xx-0000. An optional PCIe module slot offers the
construction and plant engineering applica- CP27xx are supplied with a 24 V possibility to extend the PC, e.g. with addi-
tions that can be used in conjunction with power supply unit, optionally also with tional Ethernet interfaces.
Industrial PC
41
CPX27xx for application in look and feel of the aluminium housing are
hazardous areas, Zone 2/22 maintained, making them visual highlights
With the CPX Panel PC series, the proven in explosion-proof environments. The devices
multi-touch technology of Beckhoff Panel PCs are available with three different displays
is available in particularly robust versions, in the sizes 15, 19 and 21.5 inches.
complying with the requirements for use The CPX27xx features an Intel® Atom™
in hazardous areas classified Zone 2/22. processor with up to four cores, one CFast
The high level of functionality and excellent card and no rotating parts. The CPX27xx
build quality ensure the reliability of CPX comes with a 24 V power supply unit.
panels even under harsh environmental The CFast card is accessible from the rear
conditions. The capacitive touch technology in the plug connector panel. Optionally,
provides the typical convenient operation of a third Ethernet interface and a 2½-inch
all Beckhoff multi-touch panels. The aestheti- hard disk/SSD can be integrated instead CPX27xx
cally pleasing appearance of the panel and the of the CFast card.
On-board dual
Ethernet adapter
42
Industrial PC
43
CPX27xx CPX27xx-0010
Housing aluminium housing with glass front
for use in hazardous areas, Zone 2/22
all connectors at the bottom of the rear side
PC to be opened from the back side
all components easily accessible
1 slot for one CFast card, accessible from outside
pull-out clamping levers for fast installation without loose parts
solid clamping frame for even pressure distribution on the seal
protection class front side IP 65, rear side IP 20
operating temperature 0…55 °C
Features CPX27xx-0010
Display 15-, 19- or 21.5-inch TFT display
Processor Intel® Atom™
Motherboard 3½-inch
Memory 2…8 GB DDR3L RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board
Hard disks/flash 4 GB CFast card
Power supply 24 V DC
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CPX27xx
u www.beckhoff.com/CP32xx
44
With the CP32xx series, a high-end Panel PC A choice of seven different multi-touch TFT The Panel PC features an integrated rotat-
with multi-touch can be used directly in the displays in sizes between 12-inch and 24-inch able and tiltable mounting arm adapter for a
field. The devices in a slender aluminium and 4:3, widescreen, landscape or portrait 48 mm diameter mounting arm tube. There is
housing feature complete IP 65 protection formats are available. Cooling is achieved a choice of attaching the mounting arm from
and are designed for mounting arm instal- by means of cooling fins on the outer wall above or below. The connecting cables are
lation. The Panel PCs offer maximum com- as well as fans inside the closed housing. laid through the mounting arm. The Industrial
puting power with processors of the latest The operating temperature range is 0 to PC connections (up to six) with IP 65 connec-
generation, such as Intel® Celeron® or 45 °C. tors are positioned in the large wiring space
Core™ i3/i5/i7. and are easily accessible. The wiring area
Industrial PC
45
can be opened easily without dismounting tery pack can be connected externally and There is a PCI slot in the CP32xx. A factory-
the device from the mounting arm, offering installed on a DIN rail in the control cabinet. fitted FC9062 PCIe module with two addi-
fast access to the IP 65 connectors for power The CP32xx Panel PCs are equipped with tional Ethernet ports can be added. NOVRAM
supply, Ethernet and optional fieldbus or one or two hard disks, SSDs or CFast cards is also available as PCIe module for fail-safe
USB. Prefabricated cables in various lengths or combinations thereof. With the on-board data storage.
are available for all connections.The C32xx RAID controller, two same hard disks, SSDs or
series Panel PCs are supplied with a 24 V CFast cards can be mirrored. The data media
power supply unit, optionally with integrated and the lithium battery of the system clock
uninterruptible power supply (UPS). A bat- are accessible from the rear under the cover.
46
Industrial PC
47
u www.beckhoff.com/CP37xx
48
With the CP37xx series, a Panel PC with inside the closed housing. The operating arm, offering fast access to the IP 65 connec-
multi-touch can be used directly in the field. temperature range is 0 to 45 °C. tors for power supply, Ethernet and optional
The devices in a robust aluminium housing The Panel PC features an integrated USB or RS232. Prefabricated cables in vari-
feature complete IP 65 protection and are rotatable and tiltable mounting arm adapter ous lengths are available for all connections.
designed for mounting arm installation. for a 48 mm diameter mounting arm tube. The C37xx series Panel PCs are supplied with
The Panel PCs offer high computing power There is a choice of attaching the mounting a 24 V power supply unit, optionally with inte-
with Intel® Atom™ processors with up to arm from above or below. The connecting grated uninterruptible power supply (UPS).
four cores. cables are laid through the mounting arm. A battery pack can be connected externally and
A choice of seven different multi-touch The Industrial PC connections (up to four) installed on a DIN rail in the control cabinet.
TFT displays in sizes between 12-inch and with IP 65 connectors are positioned in the The CP37xx Panel PCs are equipped with
24-inch in 4:3, 5:4 or widescreen formats are large wiring space and are easily accessible. one or two CFast cards. The data media and
available. Cooling is achieved by means of The wiring area can be opened easily without the lithium battery of the system clock are
cooling fins on the outer wall as well as fans dismounting the device from the mounting accessible from the rear under the cover.
Industrial PC
49
CPX37xx for application in look and feel of the aluminium housing are
hazardous areas, Zone 2/22 maintained, making them visual highlights
With the CPX Panel PC series, the proven in explosion-proof environments. The devices
multi-touch technology of Beckhoff Panel PCs are available with three different displays
is available in particularly robust versions, in the sizes 15, 19 and 21.5 inches.
complying with the requirements for use The CPX37xx features an Intel® Atom™
in hazardous areas classified Zone 2/22. processor with up to four cores, one CFast
The high level of functionality and excellent card and no rotating parts. The CPX37xx
build quality ensure the reliability of CPX comes with a 24 V power supply unit.
panels even under harsh environmental The CFast card is accessible from the side.
conditions. The capacitive touch technology Optionally, a 2½-inch hard disk/SSD can
provides the typical convenient operation of be integrated instead of the CFast card.
all Beckhoff multi-touch panels. The aestheti- The device is mounted via 4 x M6 threaded CPX37xx
cally pleasing appearance of the panel and the holes at the rear.
50
CP37xx CP37xx-0010
Housing Industrial PC with Control Panel for mounting arm installation
rotatable and tiltable mounting arm adapter for Rittal and Rolec mounting arm systems with 48 mm tube from top
wiring area for up to 4 IP 65 connectors
2 slots for CFast cards
CFast cards and lithium battery of the system clock, changeable from outside
passive cooling through heat sink; internal fan for equal heat distribution to all the walls of the housing
20 cm free space required around the PC for air circulation
protection class IP 65
operating temperature 0…45 °C
Features CP37xx-0010
Display 12-, 12.1-, 15-, 15.6-, 18.5-, 19-, 21.5- or 24-inch display
Processor Intel® Atom™
Motherboard 3½-inch
Slots optionally 1 PCIe module
Memory 2…8 GB DDR3L RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board, one of these is led out in the wiring area
Hard disks/flash 1 or 2 x CFast
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CP37xx
Industrial PC
51
CPX37xx CPX37xx-0010
Housing Industrial PC with Control Panel for mounting arm installation
for use in hazardous areas, Zone 2/22
For mounting four M6 threaded holes are provided at a distance of 100 x 100 mm in the connection block on the
rear panel. The connectors for connecting the Control Panel are plugged into the connection block from the rear.
1 slot for one CFast card
CFast card and lithium battery of the system clock, changeable from outside
passive cooling
protection class IP 65
operating temperature 0…45 °C
Features CPX37xx-0010
Display 15-, 19- or 21.5-inch TFT display
Processor Intel® Atom™
Motherboard 3½-inch
Memory 2…8 GB DDR3L RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board, one of these is led out in the wiring area
Hard disks/flash 4 GB CFast card
Power supply 24 V DC
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CPX37xx
u www.beckhoff.com/CP62xx
52
The CP62xx built-in Panel PC-series is Industrial PCs represent a high-performance card and a 2½-inch hard disk or SSD. A fan
designed for installation in the front of a platform for machine construction and plant cartridge with speed-controlled fans sup-
control cabinet. The CP62xx series combines engineering applications that can be used in ported by dual ball bearing is integrated in
the Beckhoff Control Panel design with state- conjunction with TwinCAT automation soft- the rear panel. In front of the fan cartridge a
of-the-art Industrial PC technology. The right ware under Windows 10 IoT Enterprise. 2 cm space is required for ventilation. In each
display size and keyboard are available for The CP62xx Panel PCs are available with configuration the Panel PCs of this series are
every application. With their highly integrated a choice of Intel® processors. The CP62xx approved for ambient temperatures between
3½-inch motherboards, the CP62xx built-in Panel PCs can be equipped with a CFast 0 and 55 °C.
Industrial PC
53
Without keys Function keys Numeric keyboard Alphanumeric keyboard With PLC keys on the sides
The CP62xx are supplied with a 24 V Due to its two independent Ethernet inter- PC, e.g. with additional Ethernet interfaces,
power supply unit, optionally also with faces the CP62xx is ideally suited as a com- USB ports or PROFIBUS. NOVRAM for fail-
an integrated uninterruptible power supply pact central processing unit for an EtherCAT save data storage can also be plugged as
(UPS). A battery pack can be connected control system. Two free slots for PCIe mod- PCIe module.
externally and installed on a DIN rail close ules can be optionally integrated into the PC The CP62xx can optionally be extended
to the PC. housing, offering the possibility to extend the with PCIe module or plug-in card slots.
On-board dual
Ethernet adapter
CFast card
4 USB ports
TFT display
Serial interface
54
Ordering information without touch screen with single-touch screen with touch pad
Display only
12-inch display 800 x 600 CP6201-0000-00xx CP6201-0001-00xx
15-inch display 1024 x 768 CP6202-0000-00xx CP6202-0001-00xx
19-inch display 1280 x 1024 CP6203-0000-00xx CP6203-0001-00xx
Display only, USB A socket in the front
12-inch display 800 x 600 CP6201-0020-00xx CP6201-0021-00xx
15-inch display 1024 x 768 CP6202-0020-00xx CP6202-0021-00xx
19-inch display 1280 x 1024 CP6203-0020-00xx CP6203-0021-00xx
With function keys
12-inch display 800 x 600 CP6211-0000-00xx CP6211-0001-00xx
15-inch display 1024 x 768 CP6212-0000-00xx CP6212-0001-00xx
19-inch display 1280 x 1024 CP6213-0000-00xx CP6213-0001-00xx
Numeric keyboard
12-inch display 800 x 600 CP6221-0000-00xx CP6221-0001-00xx CP6221-0002-00xx
15-inch display 1024 x 768 CP6222-0000-00xx CP6222-0001-00xx CP6222-0002-00xx
19-inch display 1280 x 1024 CP6223-0000-00xx CP6223-0001-00xx CP6223-0002-00xx
Alphanumeric keyboard
12-inch display 800 x 600 CP6231-0000-00xx CP6231-0001-00xx CP6231-0002-00xx
15-inch display 1024 x 768 CP6232-0000-00xx CP6232-0001-00xx CP6232-0002-00xx
19-inch display 1280 x 1024 CP6233-0000-00xx CP6233-0001-00xx CP6233-0002-00xx
Alphanumeric keyboard with PLC keys on the sides
15-inch display 1024 x 768 CP6242-0000-00xx CP6242-0001-00xx
Industrial PC
55
Without keys Function keys Numeric keyboard Alphanumeric keyboard Alphanumeric keyboard
with PLC keys on the sides
56
Industrial PC
57
u www.beckhoff.com/CP65xx
58
The Panel PC series CP65xx is designed and keyboard are thus available for every automation software under Windows 10 IoT
for installation in the front of a control application. The CP65xx built-in Industrial Enterprise.
cabinet. A built-in Control Panel with PCs represent a powerful platform for The 7-slot ATX Panel PCs CP65xx can be
DVI and USB interface is the front of machine construction and plant engineering equipped with 12-, 15- or 19-inch TFT display,
the Panel PC. The correct display size applications, for example with the TwinCAT as a monitor without keys or with different
Industrial PC
59
Without keys Function keys Numeric keyboard Alphanumeric keyboard With PLC keys on the sides
types of keyboards. A touch screen or touch processors on an ATX motherboard and have to the PC via DVI and USB. The PC deals
pad is optionally available. A large number PCI and PCI Express slots. A multi DVD drive with the power supply for the Control Panel.
of push-button extensions are also available. can be installed. A 100 to 240 AC full range The cables are installed in the PC housing.
The CP65xx are equipped with Intel® power supply or a 24 V DC power supply is
Celeron®, Pentium® or Core™ i3/i5/i7 used in the PC. The Control Panel is connected
On-board dual
TFT display Ethernet adapter
4 USB ports
Serial interface
RS232
7 slots free
Power supply
ATX motherboard 100–240 V full range
or 24 V DC, optionally
with 24 V DC UPS
Fan with speed
monitoring and double
ball bearing, easily
exchangeable
Hard disk
or SSD DVD drive slot
60
Ordering information without touch screen with single-touch screen with touch pad
Display only
12-inch display 800 x 600 CP6501-0000-00xx CP6501-0001-00xx
15-inch display 1024 x 768 CP6502-0000-00xx CP6502-0001-00xx
19-inch display 1280 x 1024 CP6503-0000-00xx CP6503-0001-00xx
Display only, USB A socket in the front
12-inch display 800 x 600 CP6501-0020-00xx CP6501-0021-00xx
15-inch display 1024 x 768 CP6502-0020-00xx CP6502-0021-00xx
19-inch display 1280 x 1024 CP6503-0020-00xx CP6503-0021-00xx
With function keys
12-inch display 800 x 600 CP6511-0000-00xx CP6511-0001-00xx
15-inch display 1024 x 768 CP6512-0000-00xx CP6512-0001-00xx
19-inch display 1280 x 1024 CP6513-0000-00xx CP6513-0001-00xx
Numeric keyboard
12-inch display 800 x 600 CP6521-0000-00xx CP6521-0001-00xx CP6521-0002-00xx
15-inch display 1024 x 768 CP6522-0000-00xx CP6522-0001-00xx CP6522-0002-00xx
19-inch display 1280 x 1024 CP6523-0000-00xx CP6523-0001-00xx CP6523-0002-00xx
Alphanumeric keyboard
12-inch display 800 x 600 CP6531-0000-00xx CP6531-0001-00xx CP6531-0002-00xx
15-inch display 1024 x 768 CP6532-0000-00xx CP6532-0001-00xx CP6532-0002-00xx
19-inch display 1280 x 1024 CP6533-0000-00xx CP6533-0001-00xx CP6533-0002-00xx
Alphanumeric keyboard with PLC keys on the sides
15-inch display 1024 x 768 CP6542-0000-00xx CP6542-0001-00xx
Industrial PC
61
Without keys Function keys Numeric keyboard Alphanumeric keyboard Alphanumeric keyboard
with PLC keys on the sides
u www.beckhoff.com/CP66xx
62
The built-in Panel PCs of the CP66xx CP66xx Panel PCs are equipped with an CP66xx are supplied with a 24 V power
series have a wide range of uses including ARM Cortex™-A8 processor. They are supply unit, optionally also with a capacitive
remote desktop display or CP-Link 3 client. equipped with a microSD card and have uninterruptible power supply (second UPS).
They are available in five display sizes: no rotating parts.
5.7, 6.5, 12, 15 or 19 inches.
Industrial PC
63
The microSD card and the lithium battery of plant engineering applications in conjunction suited as a compact central processing unit
the system clock are accessible from the rear with TwinCAT automation software under for an EtherCAT control system. NOVRAM
in the connector bracket. Windows Embedded Compact 7. for fail-safe data storage is integrated on
These devices are ideally suited as small Due to its independent Ethernet and the motherboard.
controllers for machine construction and EtherCAT interfaces the CP66xx is ideally
2 USB ports
TFT display
64
Ordering information without touch screen with single-touch screen with touch pad
Display only
5.7-inch display 640 x 480 CP6607-0000-0020 CP6607-0001-0020
6.5-inch display 640 x 480 CP6609-0000-0020 CP6609-0001-0020
12-inch display 800 x 600 CP6601-0000-0020 CP6601-0001-0020
15-inch display 1024 x 768 CP6602-0000-0020 CP6602-0001-0020
19-inch display 1280 x 1024 CP6603-0000-0020 CP6603-0001-0020
Display only, USB A socket in the front
12-inch display 800 x 600 CP6601-0020-0020 CP6601-0021-0020
15-inch display 1024 x 768 CP6602-0020-0020 CP6602-0021-0020
19-inch display 1280 x 1024 CP6603-0020-0020 CP6603-0021-0020
With function keys
6.5-inch display 640 x 480 CP6619-0000-0020 CP6619-0001-0020
12-inch display 800 x 600 CP6611-0000-0020 CP6611-0001-0020
15-inch display 1024 x 768 CP6612-0000-0020 CP6612-0001-0020
19-inch display 1280 x 1024 CP6613-0000-0020 CP6613-0001-0020
Numeric keyboard
6.5-inch display 640 x 480 CP6629-0000-0020 CP6629-0001-0020
12-inch display 800 x 600 CP6621-0000-0020 CP6621-0001-0020 CP6621-0002-0020
15-inch display 1024 x 768 CP6622-0000-0020 CP6622-0001-0020 CP6622-0002-0020
19-inch display 1280 x 1024 CP6623-0000-0020 CP6623-0001-0020 CP6623-0002-0020
Alphanumeric keyboard
12-inch display 800 x 600 CP6631-0000-0020 CP6631-0001-0020 CP6631-0002-0020
15-inch display 1024 x 768 CP6632-0000-0020 CP6632-0001-0020 CP6632-0002-0020
19-inch display 1280 x 1024 CP6633-0000-0020 CP6633-0001-0020 CP6633-0002-0020
Industrial PC
65
CP66xx CP66xx-xxxx-0020
Housing aluminium front with steel sheet rear cover
all connectors at the bottom of the rear side
1 slot for microSD flash card, accessible from the rear side
lithium battery of the system clock, accessible from the rear side
pull-out clamping levers for fast installation without loose parts
protection class front side IP 65, rear side IP 20
operating temperature 0…55 °C
Features CP66xx-xxxx-0020
Display 5.7-, 6.5-, 12-, 15- or 19-inch TFT display
Processor ARM Cortex™-A8, 1 GHz
Motherboard 3½-inch
Slots –
Free slots –
Max. card length –
Memory 1 GB DDR3 RAM
Graphic adapter integrated in the processor
Ethernet 1 x Ethernet and 1 x EtherCAT on-board
Hard disks/flash microSD flash card
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CP66xx
66
Panel PC
u www.beckhoff.com/CP6606
u www.beckhoff.com/CP6600
With its highly integrated 3½-inch mother- They are designed for installation in the The CP66xx are supplied with a 24 V power
board, the CP6606 and CP6600 built-in Panel front of a control cabinet and have a supply unit. The microSD card and the lithium
PCs are ideally suited for use in mechanical 7-inch, respectively 10.1-inch touch screen battery of the system clock are accessible
engineering, for example with TwinCAT auto- displays. Equipped with a fanless ARM from the rear in the connector bracket.
mation software under Windows Embedded Cortex™-A8 processor and a MicroSD
Compact 7 or as a CP-Link 3 client or card the CP66xx contain no rotary com-
Ethernet Control Panel. ponents.
CP6600
Industrial PC
67
CP6606
Features CP66xx-0001-0020
Display 7-, 10.1-inch TFT display
Processor ARM Cortex™-A8, 1 GHz
Motherboard 3½-inch
Slots –
Free slots –
Max. card length –
Memory 1 GB DDR3 RAM
Graphic adapter integrated in the processor
Ethernet 1 x Ethernet and 1 x EtherCAT on-board
Hard disks/flash microSD flash card
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CP6606
u www.beckhoff.com/CP67xx
68
The CP67xx built-in Panel PC series is With their highly integrated 3½-inch moth- Embedded Standard 7, Windows 7 Profes-
designed for installation in the front of a con- erboard the CP67xx built-in Industrial PCs sional, Windows 7 Ultimate or Windows 10
trol cabinet or control housing. The CP67xx represent a high-performance platform IoT Enterprise. The PC can be equipped with
series combines the Beckhoff Control Panel for machine construction and plant engi- a 5.7-, 12-, 15- or 19-inch LC display, or as a
design with state-of-the-art Industrial PC neering applications running the TwinCAT monitor without keys or with different types
technology. The right display size and key- automation software under Windows of keyboard. Optionally, a touch screen or
board are available for every application. Embedded Compact Standard 7, Windows touch pad is available. In addition, a large
Industrial PC
69
Without keys Function keys Numeric keyboard Alphanumeric keyboard With PLC keys on the sides
number of push-button extensions are avail- series are approved for ambient temperatures Due to its two independent Ethernet inter-
able. between 0 and 55 °C. faces, the CP67xx is ideally suited as a com-
A CP67xx Panel PC is equipped with an The CP67xx Panel PCs are supplied with pact central processing unit for an EtherCAT
Intel® Celeron® ULV 1.4 GHz or with Intel® a CFast card and a 2½-inch hard disk or SSD. control system.
Atom™ with up to four cores and a CFast The CP67xx have a 24 V power supply unit.
card. It contains no rotating parts. In each The data media and the lithium battery for
configuration the fanless Panel PCs of this the system clock are accessible from the rear.
On-board dual
Ethernet adapter
CFast card
4 USB ports
TFT display
70
Ordering information without touch screen with single-touch screen with touch pad
Display only
5.7-inch display 640 x 480 CP6707-0000-0050 CP6707-0001-0050
12-inch display 800 x 600 CP6701-0000-00xx CP6701-0001-00xx
15-inch display 1024 x 768 CP6702-0000-00xx CP6702-0001-00xx
19-inch display 1280 x 1024 CP6703-0000-00xx CP6703-0001-00xx
Display only, USB A socket in the front
12-inch display 800 x 600 CP6701-0020-00xx CP6701-0021-00xx
15-inch display 1024 x 768 CP6702-0020-00xx CP6702-0021-00xx
19-inch display 1280 x 1024 CP6703-0020-00xx CP6703-0021-00xx
With function keys
12-inch display 800 x 600 CP6711-0000-00xx CP6711-0001-00xx
15-inch display 1024 x 768 CP6712-0000-00xx CP6712-0001-00xx
19-inch display 1280 x 1024 CP6713-0000-00xx CP6713-0001-00xx
Numeric keyboard
12-inch display 800 x 600 CP6721-0000-00xx CP6721-0001-00xx CP6721-0002-00xx
15-inch display 1024 x 768 CP6722-0000-00xx CP6722-0001-00xx CP6722-0002-00xx
19-inch display 1280 x 1024 CP6723-0000-00xx CP6723-0001-00xx CP6723-0002-00xx
Alphanumeric keyboard
12-inch display 800 x 600 CP6731-0000-00xx CP6731-0001-00xx CP6731-0002-00xx
15-inch display 1024 x 768 CP6732-0000-00xx CP6732-0001-00xx CP6732-0002-00xx
19-inch display 1280 x 1024 CP6733-0000-00xx CP6733-0001-00xx CP6733-0002-00xx
Alphanumeric keyboard with PLC keys on the sides
15-inch display 1024 x 768 CP6742-0000-00xx CP6742-0001-00xx
Industrial PC
71
Without keys Function keys Numeric keyboard Alphanumeric keyboard Alphanumeric keyboard
with PLC keys on the sides
72
Panel PC
u www.beckhoff.com/CP6706
u www.beckhoff.com/CP6700
With its highly integrated 3½-inch mother- dard 7, Windows 7 Professional, Windows 7 and a CFast card, the CP67xx contain no
board, the CP6706 and CP6700 built-in Panel Ultimate or Windows 10 IoT Enterprise. rotary components.
PC series is ideally suited for use in mechani- They are designed for installation in the The CP67xx are supplied with a 24 V
cal engineering, for example with TwinCAT front of a control cabinet and have a 7-inch power supply unit. The CFast card and the
automation software under Windows Embed- or 10.1-inch touch screen display. Equipped lithium battery of the system clock are acces-
ded Compact 7, Windows Embedded Stan- with an Intel® Atom™ with up to four cores sible from the rear in the connector bracket.
CP6700
Industrial PC
73
CP6706
Features CP67xx-0001-0050
Display 7-, 10.1-inch TFT display
Processor Intel® Atom™
Motherboard 3½-inch
Slots –
Free slots –
Max. card length –
Memory 2…8 GB DDR3L RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board
Hard disks/flash CFast card
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CP6706
74
with mounting arm
u www.beckhoff.com/CP72xx
The CP72xx “Economy” Panel PC series The PC can be equipped with a 12-, 15- or can be operated at up to 45 °C ambient
is designed for mounting arm installation. 19-inch LC display as a monitor without keys temperature.
Control Panels form the front of the IP 65 or with different types of keyboards. Option- The housing is designed for installation
Panel PC. The right display size and key- ally, a touch screen or touch pad is available. on a mounting arm. There is a choice of
board are thus available for every application. In addition, a large number of push-button attaching the mounting arm from above or
The CP72xx Industrial PCs represent a power- extensions are available. below. The Panel PC features an integrated
ful platform for use in machine and plant Cooling is achieved via cooling ribs rotatable mounting arm adapter for a 48 mm
construction, for example using the TwinCAT between the Control Panel and the add-on diameter mounting arm tube. Optionally,
automation software under Windows 10 IoT PC. A fan inside the closed housing ensures a rotatable and tiltable mounting arm
Enterprise. that the heat is distributed evenly. The PC adapter can be integrated in the Panel PC.
Industrial PC
75
Without keys Function keys Numeric keyboard Alphanumeric keyboard With PLC keys on the sides
The connecting cables are laid through the arm, offering fast access to the IP 65 connec- ply (UPS). A battery pack can be connected
mounting arm. tors for power supply, Ethernet and optional externally and installed on a DIN rail in the
The compact aluminium housing of the USB. Prefabricated cables in various lengths control cabinet.
CP72xx Panel PCs is equipped with a 3½-inch are available for all connections. One or two CFast cards or up to two hard
Beckhoff Motherboard for Intel® Core™ i3/ Due to its two independent Ethernet disks or SSDs, as well as the lithium battery
i5/i7 processors of the latest generation. interfaces the CP72xx is ideally suited as for the system clock, are accessible from the
The Industrial PC connections (up to six) a compact central processing unit for an rear side underneath a cover. Two hard disks,
with IP 65 connectors are positioned in the EtherCAT control system. two SSDs or two CFast cards can be mirrored
large wiring space and are easily accessible. The CP72xx series Panel PCs are supplied using the on-board SATA RAID 1 controller.
The wiring area can be opened easily without with a 24 V power supply unit, optionally
dismounting the device from the mounting with integrated uninterruptible power sup-
TFT display
3½-inch motherboard
Lithium battery easily accessible
76
Ordering information without touch screen with single-touch screen with touch pad
Display only
12-inch display 800 x 600 CP7201-0000-00xx CP7201-0001-00xx
15-inch display 1024 x 768 CP7202-0000-00xx CP7202-0001-00xx
19-inch display 1280 x 1024 CP7203-0000-00xx CP7203-0001-00xx
Display only, USB A socket in the front
12-inch display 800 x 600 CP7201-0020-00xx CP7201-0021-00xx
15-inch display 1024 x 768 CP7202-0020-00xx CP7202-0021-00xx
19-inch display 1280 x 1024 CP7203-0020-00xx CP7203-0021-00xx
With function keys
12-inch display 800 x 600 CP7211-0000-00xx CP7211-0001-00xx
15-inch display 1024 x 768 CP7212-0000-00xx CP7212-0001-00xx
19-inch display 1280 x 1024 CP7213-0000-00xx CP7213-0001-00xx
Numeric keyboard
12-inch display 800 x 600 CP7221-0000-00xx CP7221-0001-00xx CP7221-0002-00xx
15-inch display 1024 x 768 CP7222-0000-00xx CP7222-0001-00xx CP7222-0002-00xx
19-inch display 1280 x 1024 CP7223-0000-00xx CP7223-0001-00xx CP7223-0002-00xx
Alphanumeric keyboard
12-inch display 800 x 600 CP7231-0000-00xx CP7231-0001-00xx CP7231-0002-00xx
15-inch display 1024 x 768 CP7232-0000-00xx CP7232-0001-00xx CP7232-0002-00xx
19-inch display 1280 x 1024 CP7233-0000-00xx CP7233-0001-00xx CP7233-0002-00xx
Alphanumeric keyboard with PLC keys on the sides
15-inch display 1024 x 768 CP7242-0000-00xx CP7242-0001-00xx
Industrial PC
77
Without keys Function keys Numeric keyboard Alphanumeric keyboard Alphanumeric keyboard
with PLC keys on the sides
u www.beckhoff.com/CP77xx
78
The CP77xx Panel PC series is designed for for example using the TwinCAT automation a large number of push-button extensions
mounting arm installation. Control Panels software. are available.
form the front of the IP 65 Panel PC. The right The PC can be equipped with a 12-, Cooling is achieved directly via the rear
display size and keyboard are thus available 15- or 19-inch LC display, as a monitor panel of the Control Panel. No fan is required.
for every application. The CP77xx Indus- without keys or with different types of The PC can be operated at up to 45 °C ambi-
trial PCs represent a powerful platform keyboard. Optionally, a touch screen ent temperature.
for use in machine and plant construction, or touch pad is available. In addition,
Industrial PC
79
The housing is optionally designed for direct lengths are available for the Ethernet con- suited as a compact central processing unit
wall mounting or for mounting arm instal- nections. for an EtherCAT control system.
lation. The mounting arm can be attached The compact aluminium housing of the The CP77xx series Panel PCs are supplied
from above or below. If a mounting arm is Panel PCs CP77xx is equipped with a Beckhoff with a 24 V power supply unit. The CFast card
used, the connection cables are fed through motherboard for Intel® Celeron® ULV. and the lithium battery for the system clock
the mounting arm adapter attached centrally Due to its two independent gigabit are located under a cover and accessible
at the rear. Prefabricated cables in various Ethernet interfaces, the CP77xx are ideally from the rear.
TFT display
80
Ordering information without touch screen with single-touch screen with touch pad
Display only
12-inch display 800 x 600 CP7701-0000-0040 CP7701-0001-0040
15-inch display 1024 x 768 CP7702-0000-0040 CP7702-0001-0040
19-inch display 1280 x 1024 CP7703-0000-0040 CP7703-0001-0040
Display only, USB A socket in the front
12-inch display 800 x 600 CP7701-0020-0040 CP7701-0021-0040
15-inch display 1024 x 768 CP7702-0020-0040 CP7702-0021-0040
19-inch display 1280 x 1024 CP7703-0020-0040 CP7703-0021-0040
With function keys
12-inch display 800 x 600 CP7711-0000-0040 CP7711-0001-0040
15-inch display 1024 x 768 CP7712-0000-0040 CP7712-0001-0040
19-inch display 1280 x 1024 CP7713-0000-0040 CP7713-0001-0040
Numeric keyboard
12-inch display 800 x 600 CP7721-0000-0040 CP7721-0001-0040 CP7721-0002-0040
15-inch display 1024 x 768 CP7722-0000-0040 CP7722-0001-0040 CP7722-0002-0040
19-inch display 1280 x 1024 CP7723-0000-0040 CP7723-0001-0040 CP7723-0002-0040
Alphanumeric keyboard
12-inch display 800 x 600 CP7731-0000-0040 CP7731-0001-0040 CP7731-0002-0040
15-inch display 1024 x 768 CP7732-0000-0040 CP7732-0001-0040 CP7732-0002-0040
19-inch display 1280 x 1024 CP7733-0000-0040 CP7733-0001-0040 CP7733-0002-0040
Industrial PC
81
CP77xx CP77xx-xxxx-0040
Housing TFT display in three sizes
aluminium housing, protection class IP 65
front laminate in four variants
special keys identified by slide-in labels
for mounting 4 M6 x 18 mm threaded holes in the backplane
operating temperature 0…45 °C
Features CP77xx-xxxx-0040
Display 12-, 15- or 19-inch TFT display
Processor Intel® Celeron® ULV 1.4 GHz
Motherboard CP format
Memory 2 GB DDR3 RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board
Hard disks/flash CFast card
Power supply 24 V DC
Recommendation available
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CP77xx
u www.beckhoff.com/C36xx
82
The Panel PC series C36xx, fitted with Intel® from the rear. All components can be reached plug-in cards generate insensitivity to shocks
Celeron®, Pentium® or Core™ i3/i5/i7 pro- quickly and easily. and vibrations. The card holders can be fixed
cessors of the latest generation on an ATX An optional multi DVD drive for commis- and removed without tools.
motherboard, offers controllers of the highest sioning, data backup and software updates The type plate on the rear provides
performance class with 12- or 15-inch TFT are accessible from the rear side. The drives detailed information regarding the PC’s con-
display, as a display/computer unit optionally can be removed without tools once the hous- figuration. Data on the function and type is
with touch screen. The housing is opened ing has been opened. Card holders for the listed for the fitted plug-in cards. Data about
C3620 C3640
drives indicates not just the manufacturer any PC components that will appear in the that will be created according to individual
and type, but also provides information about next few years. requirements, for example with an individual
type of connection and jumpers. logo on the front or a completely different
The construction of the housing of the Customer-specific design design of the front laminate.
C36xx series accords with the ATX standard, For the Industrial PC series represented
thus ensuring long-term compatibility with here, customer-specific designs are available
4 USB ports
7 slots free
Power supply
100–240 V full range
or 24 V DC, optionally
with 24 V DC UPS
84
C3620 | Panel PC
Industrial PC
85
C3640 | Panel PC
u www.beckhoff.com/Control-cabinet-PC
86
C6670 | Control cabinet industrial server, C61xx | ATX control cabinet Industrial PC,
2 x Intel® Xeon® Intel® Celeron®, Pentium® or Core™
C62xx | ATX control cabinet Industrial PC, C52xx | 19-inch slide-in Industrial PC,
Intel® Celeron®, Pentium® or Core™ Intel® Celeron® or Core™
C6640/C6650 | ATX control cabinet C65xx | Built-in Industrial PC, C6920/C6930 | Compact Industrial PC,
Industrial PC, Intel® Celeron®, Intel® Celeron® or Core™ Intel® Celeron® or Core™
Pentium® or Core™
88
for 19-inch rack installation
u www.beckhoff.com/C52xx
The C5210 19-inch slide-in Industrial PC extremely flat design makes the C5210 The C5210 can be extended with two PCIe
measures only one height unit. This IPC has particularly well-suited for space-saving modules. A multi DVD drive can be option-
an Intel® Celeron® or Core™ i3/i5/i7 processor applications. The low installation height is ally installed behind the front flap. The fol-
of the latest generation on a 3½-inch mother- made possible with the Beckhoff 3½-inch lowing operating systems are offered for
board with on-board RAID controller and motherboards. The motherboard is equipped the 19-inch Industrial PC depending on the
two 3½-inch hard drive removable frames. with a multitude of on-board interfaces, CPU: Windows 7 Professional, Windows 7
The combination of industrially-capable such as two Gigabit Ethernet ports, a DVI Ultimate, Windows Embedded Standard 7
performance and functionality with an and a COM port as well as four USB ports. or Windows 10 IoT Enterprise.
19-inch housing,
1 rack unit DVD drive slot
Optional: pull-out
rails on the side
Second remov-
3½-inch hard disk able frame for a
in removable frame RAID 1 system
C5210 C5240
The C5240 Industrial PC expands the Indus- in a 19-inch rack and is equipped with 64-bit operating system. With the fourth and
trial PC series by a version with four height components of the highest performance sixth generation, Windows 7 32-bit or 64-bit
units and seven PCI and PCIe plug-in card class according to the ATX standard. can be used too.
slots in 24 V DC or 110 to 230 V AC versions. A Beckhoff industrial motherboard The C5240 is ideally suited for use in
The basic configuration includes three 5¼-inch is used with Intel® Celeron®, Pentium®, machine and plant engineering, for example
drive bays behind the front flap. As an option, Core™ i3/i5/i7 fourth, sixth or seventh with TwinCAT automation software.
three additional 5¼-inch drive bays are avail- generation processors. The seventh
able ex factory. It is designed for installation generation requires a Windows 10
Power supply
4 USB ports 100–240 V AC or 24 V DC
90
Industrial PC
91
92
Industrial PC series
u www.beckhoff.com/C60xx
The series of ultra-compact Industrial PCs installation are also available for complex As the latest addition to the product
that was launched with the C6015 has been applications with the highest performance family, the C6017 multi-core device offers
highly successfully positioned in the market requirements. Intel® Core™ i processors further optional interfaces (up to 2 x RJ45,
because of its flexible application possibili- of the 6th and 7th Generation are used. 2 x USB 2.0), an optional 1-second UPS,
ties. With the addition of the C6030 ultra- In this compact size they offer previously or a combination of additional interfaces
compact Industrial PC, the many benefits of unattained CPU performances of up to 3.9 GHz and UPS, all in a housing that still measures
the series such as low space requirements, with two cores or 3.4 GHz with four cores. only 82 x 82 x 66 millimeters.
universal applicability for almost any automa- For fine-granular scalability there is a choice Besides an excellent price-performance
tion and visualisation task as well as flexible of eight different CPU types available. ratio, the PCs offer all common industry
standard features such as a high temperature known for, such as industrial compatibility, range of mounting scenarios possible,
range, EtherCAT compatibility and high resis- reliability and products made in Germany. even in the tightest of mounting spaces,
tance to vibration and shocks. Only processors The extremely flexible mounting with free orientation of the connection
with long-term availability are used in the concept of the C60xx enables both vertical level concentrated on one side, which
C60xx series, ensuring a future-proof invest- and horizontal rear wall mounting in the can be aligned in this way precisely to
ment for the user. Both the new compact control cabinet. In addition, the symmetrical the direction of the incoming cables.
motherboard and the combined die-cast zinc heat sink of the C6015 allows it to be
and aluminium housing have been developed freely positioned in the corresponding
to ensure the high quality Beckhoff is well- mounting frame. This makes a versatile
Mounting plate
24 V DC voltage supply,
UPS optionally integrated
Dual Ethernet
on-board adapters
4 USB ports
DisplayPort interface
Aluminium zinc die-cast housing
C6015 for
installation at
Industrial PC
94
C6015 for
installation at
the side wall
C6015 C6015-0010
Housing fanless industrial PC for space-saving control cabinet installation
mounting sheet at the rear wall
all connectors on the same level
flexible mounting mechanism for the free alignment of the connecting area
aluminium zinc die-cast housing
status LEDs
lithium battery easily accessible
1 slot for one M.2 SSD easily accessible
passive, fanless cooling with one-sided cool plate
5 cm (2”) free space on top and bottom of the PC necessary for air circulation
protection class IP 20
operating temperature 0…55 °C
compact dimensions (W x H x D) 82 x 82 x 40 mm (3.2” x 3.2” x 1.6”) without mounting plate
Features C6015-0010
Processor Intel® Atom™
Motherboard compact motherboard
Slots –
Free slots –
Max. card length –
Memory 2…4 GB DDR3L RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board
Hard disks/flash M.2 SSD
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/C6015
C6017 for
installation at
Industrial PC
the rear wall
95
C6017 for
installation at
the side wall
C6017 C6017-0010
Housing fanless industrial PC for space-saving control cabinet installation
housing prepared for ex work installation of further configurations
mounting plate on the rear wall
all connectors on the same level
flexible mounting mechanism for the free alignment of the connecting area
aluminium zinc die-cast housing
status LEDs
lithium battery easily accessible
1 slot for one M.2 SSD easily accessible
passive, fanless cooling with one-sided cool plate
5 cm (2“) free space on top and bottom of the PC necessary for air circulation
protection class IP 20
operating temperature 0…55 °C
compact dimensions (W x H x D) 82 x 82 x 66 mm (3.2“ x 3.2“ x 2.6“) without mounting plate
Features C6017-0010
Processor Intel® Atom™
Motherboard compact motherboard
Slots –
Free slots –
Max. card length –
Memory 2…4 GB DDR3L RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board
Hard disks/flash M.2 SSD
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/C6017
C6030 for
installation at
Industrial PC
96
C6030 for
installation at
the side wall
C6030 C6030-0060
Housing Industrial PC for space-saving control cabinet installation
mounting plate on the rear wall for the free alignment of the connecting area
all connectors on the same level
flexible mounting mechanism for the free alignment of the connecting area
aluminium zinc die-cast housing
status LEDs
lithium battery easily accessible under the side cover
2 slots for M.2 SSDs easily accessible under the side cover
controlled fan with speed monitoring and double ball bearings, exchangeable
5 cm (2“) free space required around the PC for air circulation
protection class IP 20
operating temperature 0…50 °C
compact dimensions (W x H x D) 129 x 133 x 76 mm (5.2“ x 5.2“ x 2.6“) without mounting plate
Features C6030-0060
Processor Intel® Celeron®, Pentium®, Core™ i3/i5/i7 6th/7th Generation
Motherboard compact motherboard
Slots –
Free slots –
Max. card length –
Memory 4…32 GB DDR4 RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board
Hard disks/flash 2 x M.2 SSD
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/C6030
Industrial PC
C61xx | Industrial PC series
Industrial PC
98
for control cabinet installation
u www.beckhoff.com/C61xx
The C61xx control cabinet PC is equipped The construction of the housing for the All the PC’s connections face upwards,
with maximum performance class compo- C61xx series ensures long-term compatibility so that the connecting cable can be taken
nents with Intel® Celeron®, Pentium® or with any new PC components that appear directly to the wiring channel. The side walls
Core™ i3/i5/i7 of the latest generation on over the next few years. If, in a few years, are completely passive and allow the Indus-
an ATX motherboard. The PCs in the C61xx the Industrial PC needs to be upgraded, trial PC to be fitted immediately next to other
series are constructed according to a uni- you swap the motherboard, the processor, control cabinet devices.
form plan, optimised for the exploitation of the memory or the hard disk, but the housing The housing permits fast access to the
available space and easy accessibility of all remains unchanged and is compatible with fitted components. After removing the front
components. the technology of the future. cover, plug-in cards and drives are freely
C6140 C6150
accessible. Hard disks are held by spring- the full function of a PC and can be oper- shocks and vibrations. The card holders can
loaded ball catches and can be removed ated with a standard monitor and a standard be fixed and removed without tools.
in a single action. Three screws must be keyboard. A type plate is located on the front cover
undone, after which the PC’s inner chassis, The C61xx series PCs are supplied with a behind an inspection window, giving detailed
to which all the components are attached, 100 to 240 V AC full range or 24 V DC power information about the configuration of the
can be removed from the outer housing. supply unit. An industrial latching socket strip PC. The construction of the housing has been
The inner chassis can be placed on a table is used for the power supply. A CD/DVD ROM designed to allow individual adaptation,
in any orientation for maintenance purposes. or multi DVD drive can be fitted. Card holders and many features can be adjusted for your
When removed, the inner chassis still has for the plug-in cards generate insensitivity to application.
7 free slots
ATX motherboard
Fan with speed
monitoring and double
ball bearing, easily Passive side wall: fitting possible
exchangeable immediately next to other devices
100
Industrial PC
101
102
for control cabinet installation
u www.beckhoff.com/C62xx
The control cabinet PC series C62xx is The construction of the housing for the All the PC’s connections face to the front.
equipped with maximum performance class C62xx series ensures long-term compatibility The inner chassis can be drawn out forward
components: with Intel® Celeron®, Pentium® with any new PC components that appear on telescopic rails, thus offering free access
or Core™ i3/i5/i7 of the latest generation on over the next few years. If, in a few years, to all the fitted components.
an ATX motherboard. The PCs in the C62xx the Industrial PC needs to be upgraded, The C62xx series PCs are offered with a
series are constructed according to a uni- you swap the motherboard, the processor, 100 to 240 V AC full range or 24 V DC power
form plan, optimised for the exploitation of the memory or the hard disk, but the housing supply unit. An industrial latching socket strip
available space and easy accessibility of all remains unchanged, and is compatible with is used for the power supply.
components. the technology of the future.
C6240 C6250
4 USB ports
104
Industrial PC
105
106
for control cabinet installation
u www.beckhoff.com/C65xx
The C65xx Industrial PC series is designed Integrated seals provide for an IP 65 closure. The compact housing is equipped with a
to be installed in control cabinet walls or in This enables high thermal stability and at the 3½-inch motherboard for Intel® Celeron®
the rear panel of a control housing or con- same time fanless operation. Industrial PCs of or Core™ i3/i5/i7 of the latest generation.
sole housing. The heat sink of the Industrial type C65xx are thus completely without rotat- All of the PC’s connectors are located on
PC is fed to the outside through a suitable ing parts. Installation in a control housing in the top of the housing. The C65xx series PCs
cut-out in the panel or wall of the control combination with a Beckhoff Control Panel are supplied with an integrated power supply
cabinet. Power dissipation from the processor results in a fanless Panel PC that can be oper- unit with 24 V DC input voltage, optionally
and chipset takes place directly to ambient. ated at ambient temperatures up to 45 °C. with integrated uninterruptible power
supply (UPS). A battery pack can be con- conjunction with TwinCAT automation cards. If one of the RAID disks fails, the system
nected externally and installed on a DIN software under Windows 10 IoT Enterprise. continues to run. The faulty data medium can
rail close to the PC. Due to their two independent Ethernet inter- be replaced and mirrored during operation.
Industrial PCs from this series and faces the C6515 and C6525 Industrial PCs are
Beckhoff Control Panels as control units ideally suited as compact central processing
make an ideal combination for high-per- units for an EtherCAT control system.
formance control platforms in mechanical The on-board SATA RAID 1 controller can
engineering applications, particularly in mirror two hard disks, two SSDs or two CFast
DVI connection
Lithium battery easily accessible
24 V DC power supply,
optionally with UPS Serial interface
On-board dual
Ethernet adapter
CFast card
108
Industrial PC
109
110
Industrial PC
111
C6525 with PCIe module slots C6525 with plug-in card slots
112
for control cabinet installation
u www.beckhoff.com/C66xx
The C6640/C6650 control cabinet PC series available on-board, without taking up The C6640/C6650 series is designed for opti-
includes two devices, both of which are a slot. mum space utilisation and easy accessibility
equipped with top-performance components All PC connections face upwards, of all components. The C6640 is the most
with Intel® Celeron®, Pentium® or Core™ so that the connecting cable can be taken compact PC with ATX motherboard but nev-
i3/i5/i7 of the latest generation on an ATX directly to the wiring channel. The side ertheless offers convenient access to drives,
motherboard. All slots are available for walls are completely passive, and allow memory and plug-in cards.
plug-in cards with a length of up to 210 mm. the Industrial PC to be fitted immediately The C6650 features hard drive removable
Graphics and Ethernet adapters are already next to other control cabinet devices. frames which, together with the on-board
C6640 C6650
RAID controller, form a RAID 1 system with while the same housing can be used with 100 to 240 V AC full range or 24 V DC
two mirrored hard disks. This ensures high for years to come. power supply unit.
data security. Hard disks which failed can The device can be equipped with a A type plate is located on the top of the
easily be exchanged during operation. multi DVD drive. A choice of a CFast socket front cover, giving detailed information about
The housing design of the C6640/C6650 or a 2½-inch SSD slot is offered for a flash the PC configuration.
series ensures long-term compatibility with disk. Card holders for the plug-in cards The housing design offers plenty of scope
new PC components. The motherboard, pro- ensure resistance to impacts and vibrations. for adjustment to the respective application.
cessor, memory or hard disk are upgradable, The C6640/C6650 series PCs are supplied
Optional SSD or
Fan with speed CFast card
monitoring and
double ball bearing,
DVD drive slot
easily exchangeable
114
Industrial PC
115
116
for control cabinet installation
u www.beckhoff.com/C6670
The C6670 and a Beckhoff Control Panel up to 1024 GB DDR4 RAM, 5 or 6 free plug- This ensures high data security. Hard disks
with DVI and USB connection make an in card slots are also available for several or SSDs which failed can easily be exchanged
ideal combination, representing a powerful camera interface cards for video evaluation. during operation.
platform for machine construction and plant All connections of the industrial server The device can be equipped with a multi
engineering applications with the TwinCAT face upwards, so that the connecting cables DVD drive. Card holders for the plug-in cards
automation software. can be taken directly to the wiring channel. ensure resistance to impacts and vibrations.
In combination with TwinCAT 3, The side walls are completely passive, The C6670 offers convenient access to drives,
two Intel® Xeon® processors, each with and allow the industrial server to be fitted memory and plug-in cards. The industrial
6, 8, 12, 16 or 20 cores on one motherboard immediately next to other control cabinet server is supplied with a 100 to 240 V AC
with two Gigabit Ethernet controllers and devices. full range power supply unit.
a powerful graphics card produce a machine The C6670 features two hard drive A type plate is located on the top of
or plant controller that offers computing removable frames which, together with the front cover, giving detailed information
power for completely new ideas. Apart the on-board RAID controller, form a RAID 1 about the server configuration.
from the extremely high performance, system with two mirrored hard disks or SSDs.
Industrial PC
117
118
for control cabinet installation
u www.beckhoff.com/C69xx
The compact aluminium housing of the C69xx integrated uninterruptible power supply (UPS). Intel® Celeron® ULV or Intel® Atom™ with
Industrial PCs is equipped with a 3½-inch A battery pack can be connected externally up to four cores requires no fan. The basic
motherboard. All PC connections are on and installed on a DIN rail close to the PC. configuration of the C6915 and C6925
one side of the housing. The PC can option- Cooling fins behind the right-hand side panel features a flash disk, thus creating PCs
ally be equipped with mounting plates on enable fanless operation of the PC at tem- without moving parts. A hard disk or a
two sides and fastened with screws in the peratures up to 55 °C. The four types of second flash card can be integrated in all
control cabinet. Installation is possible at the Industrial PCs in the C69xx series differ in of the PCs from this series as an option.
rear panel or on the right-hand side panel. their processors and data storage devices. The C6920 with Intel® Celeron® or Core™
The C69xx series PCs are supplied with Cooling of the C6915 with Intel® Atom™ i3/i5/i7 of the latest generation has an easily
a 24 V DC power supply unit, optionally with with up to four cores and the C6925 with exchangeable fan cartridge on the underside
C6905
of the housing. The C6930 Industrial PC is Industrial PCs of this series and a Beckhoff Ultimate, Windows Embedded Standard 7,
also offered with Intel® Celeron® or Core™ Control Panel with DVI and USB connection with Intel® Atom™ also under Windows
i3/i5/i7 of the latest generation. It has a SATA make an ideal combination and offer a high- Embedded Compact 7. Due to its two inde-
RAID controller for mirroring two hard disks, performance control platform for mechanical pendent Ethernet interfaces, the C69xx is ide-
SSDs or CFast cards. In the basic configuration, engineering applications, particularly in con- ally suited as a compact central processing
one of the two hard disk slots is equipped junction with the TwinCAT automation soft- unit for an EtherCAT control system.
with a 2½-inch drive. A second hard disk is ware under Windows 10 IoT Enterprise, up
offered as an option. In addition, a CFast slot to the 6th generation of Core processor also
is accessible behind the front cover. under Windows 7 Professional, Windows 7
24 V DC power supply,
optionally with UPS
Lithium battery
easily accessible C6930: 2 PCIe module slots
On-board dual
Ethernet adapter
CFast card
Optionally 2 PCI or PCIe
2nd serial interface with output
plug-in card slots
via PCIe module slot
4 USB ports
3½-inch motherboard
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C6905 C6905-0010
Housing fanless industrial PC for space-saving control cabinet installation
mounting sheet at the rear wall
all connectors on the front
status LEDs
passive cooling without fan
5 cm (2”) free space on top and bottom of the PC necessary for air circulation
protection class IP 20
operating temperature 0…55 °C
weight of the basic configuration 0.9 kg (1.9 lbs)
compact dimensions (W x H x D) 45 x 163 x 115 mm (1.8” x 6.4” x 4.5”) without mounting plate
Features C6905-0010
Processor Intel® Atom™
Motherboard 3½-inch
Slots –
Free slots –
Max. card length –
Memory 2…8 GB DDR3L RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board
Hard disks/flash 1 x 2½-inch HDD or SSD or CFast
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/C6905
Industrial PC
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C6915 C6915-0010
Housing fanless industrial PC for space-saving control cabinet installation
mounting sheet at the rear wall
all connectors on the front
status LEDs
lithium battery accessible behind the front flap
1 slot for one Compact Flash card behind the front flap
passive cooling without fan
5 cm (2”) free space on top and bottom of the PC necessary for air circulation
protection class IP 20
operating temperature 0…55 °C
weight of the basic configuration 1.25 kg (2.8 lbs)
compact dimensions (W x H x D) 48 x 164 x 119 mm (1.9” x 6.5” x 4.7”) without mounting plate
Features C6915-0010
Processor Intel® Atom™
Motherboard 3½-inch
Slots –
Free slots –
Max. card length –
Memory 2…8 GB DDR3L RAM
Graphic adapter integrated in the processor
Ethernet 2 on-board
Hard disks/flash 2½-inch HDD or SSD or 1 x CFast or 2 x CFast
Power supply 24 V DC
Recommendation recommended for new projects
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/C6915
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Industrial PC
123
124
Industrial PC
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126
Industrial PC
u www.beckhoff.com/IPC-accessories
127
CU8006 | 4-port CU8800 | USB Extender 1.1 Tx, CU8871 | USB CFast slot
USB 3.0 hub CU8801 | USB Extender 2.0 Tx
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Industrial PC
129
CU8801, CU8851, C9900-E271 | USB Extended 2.0, the USB 2.0 extension
The USB specification allows a distance of receiver, which converts the signal back to
5 m between the PC and the USB devices. USB. Data rates of up to 480 Mbit/s can be
A further 5 m of cable can be added by using transmitted. Both USB Extender boxes are
a USB hub. In the construction of machines designed for DIN rail mounting. The CU8801
and plants, larger distances must be bridged transmitter is powered by the PC. The CU8851
without having to insert a USB hub every 5 m. receiver has an integrated 24 V DC power
The CU8801 USB Extender sends the 2.0 USB supply unit. The USB Extended 2.0 receiver
signal via a Cat.5 cable that can be up to is already integrated into the Control Panels
50 m long to the CU8851 USB Extended from the CP29xx and CP39xx series.
Technical data CU8801 | USB Extender 2.0 Tx CU8851 | USB Extender 2.0 Rx
USB Extended 2.0 transmitter box USB Extended 2.0 receiver box
1 USB input with USB B socket to be connected to 1 USB Extended 2.0 input with RJ45 socket
the PC in maximum 1 m distance for up to 50 m Cat.5 cable
1 USB Extended 2.0 output with RJ45 socket 1 USB output with USB A socket to be connected to
for up to 50 m Cat.5 cable a USB device in maximum 5 m distance
– quick error analysing with diagnostic LEDs
plastic housing for DIN rail installation plastic housing for DIN rail installation
USB transfer rate up to 480 Mbit/s for USB 2.0 USB transfer rate up to 480 Mbit/s for USB 2.0
IP 20 IP 20
0…+55 °C 0…+55 °C
34 mm x 98 mm x 77 mm 34 mm x 98 mm x 77 mm
power supply via USB 24 V DC power supply
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Industrial PC
131
Technical data CU8802 | Transmitter box for CP-Link 4 – CU8803 | Transmitter box for CP-Link 4 –
The Two Cable Display Link The One Cable Display Link
CP-Link 4 Extender Tx for connecting a Control Panel with CP-Link 4 Extender Tx for connecting a Control Panel with
CP-Link 4 interface CP29xx-0010 or CP39xx-0010 CP-Link 4 interface CP29xx-0010 or CP39xx-0010
1 USB input with USB B socket to be connected to the PC 1 USB input with USB B socket to be connected to the PC
in maximum 1 m distance in maximum 1 m distance
1 DVI input with DVI-D socket to be connected to the PC 1 DVI input with DVI-D socket to be connected to the PC
in maximum 1 m distance in maximum 1 m distance
1 CP-Link 4 output with RJ45 socket for up to 100 m 1 CP-Link 4 output with RJ45 socket for up to 100 m
Cat.6A cable for connecting a Control Panel with CP-Link 4 Cat.6A cable for connecting a Control Panel with CP-Link 4
interface CP29xx-0010 or CP39xx-0010 interface CP29xx-0010 or CP39xx-0010
power supply for the Control Panel with connection power supply of the Control Panel with CU8803 via the
of 24 V at the Control Panel Cat.6A cable
metal housing for DIN rail installation metal housing for DIN rail installation
CP-Link 4 transfers USB 2.0 with 100 Mbit/s and DVI. CP-Link 4 transfers USB 2.0 with 100 Mbit/s and DVI.
24 V input for power supply of the CU8802 transmitter box 24 V input for power supply of the CU8803 transmitter box
and the Control Panel
IP 20 IP 20
0…+55 °C 0…+55 °C
45 mm x 100 mm x 80 mm 70 mm x 100 mm x 80 mm
1 m USB connecting cable 1 m USB connecting cable
1 m DVI connecting cable 1 m DVI connecting cable
Technical data C9900-E276 | PCIe module for CP-Link 4 – The Two Cable Display Link
CP-Link 4 Extender Tx PCIe module
CP-Link 4 transmitter module for ex factory installation in PCs with Beckhoff PCIe module slots
1 CP-Link 4 output with RJ45 socket for up to 100 m Cat.6A cable for connecting a Control Panel with CP-Link 4
interface CP29xx-0010 or CP39xx-0010
CP-Link 4 transfers USB 2.0 with 100 Mbit/s and DVI.
power supply for the Control Panel with connection of 24 V at the Control Panel
www.beckhoff.com/CP-Link4
Ordering information USB sticks with Beckhoff Service Tool (BST) and Acronis™ Backup & Recovery
C9900-H371 4 GB USB stick, USB 3.0, with Beckhoff Service Tool (BST) and Acronis™ Backup, English,
for PCs with at least 2 GB RAM and with USB 2.0 or higher
C9900-H372 8 GB USB stick, USB 3.0, with Beckhoff Service Tool (BST) and Acronis™ Backup, English,
for PCs with at least 2 GB RAM and with USB 2.0 or higher
C9900-H377 16 GB USB stick, USB 3.0, with Beckhoff Service Tool (BST) and Acronis™ Backup, English,
for PCs with at least 2 GB RAM and with USB 2.0 or higher
C9900-H391 32 GB USB stick, USB 3.0, with Beckhoff Service Tool (BST) and Acronis™ Backup, English,
for PCs with at least 2 GB RAM and with USB 2.0 or higher
Industrial PC
PC screen on several monitors. Up to four CP69xx or CP79xx DVI/USB Control Panels can
be connected to a PC via the CU8810 DVI splitter. Thanks to DVI/USB extension technology,
the Control Panels can each be connected at distances of 50 m from the DVI splitter. PCs with
133
two DVI outputs, which are configured as extended desktops, generate two different screen
contents. Both DVI outputs can be fed into the DVI splitter. Using DIP switches, the four DVI
outputs can each be assigned to one of the two DVI inputs, so that the Control Panels show
either the left or the right half of the desktop, as selected.
and unplugged like removable data storage devices for exchanging data with other PCs during
operation. The USB 3.0 connection offers the highest data transfer rate possible with a CFast
card, but the CFast adapter can also be connected to PCs with a USB 2.0 interface. Power is
134
also supplied via USB. Status LEDs indicate whether the CU8871 is connected, signal data
accesses and provide information as to whether a CFast card is inserted.
Industrial PC
and a better long time availability. The Mini PCI slot, if still present, remains free for the use
of NOVRAM cards. The FC9071 can also be operated with TwinCAT drivers – and therefore
in real-time.
135
Ordering information
FC9071-0000 Gigabit Ethernet PC interface card, 10/100/1000 Mbit/s, 1-channel, PCIe interface
136
Industrial PC
USB module can also be plugged in later. USB 3.0 devices can be connected at a distance of
up to 3 m. Connection to USB 2.0 devices is possible with 5-m cables.
137
Ordering information
C9900-K920 adapter cable Harting ix Type B to D-sub 9-pin for C9900-E301 RS232 PCIe module, length 45 cm
Power supply
Industrial PC
138
Industrial PC
139
USB 1.1/2.0 USB 1.1/2.0 USB 1.1/2.0 USB 1.1/2.0 USB 1.1/2.0 USB 1.1/2.0
Ethernet
Ethernet TCP/IP UDP/IP (TCP/IP) Ethernet TCP/IP
(Multicast)
140
Industrial PC
TCP/IP. connection by Ethernet or Internet, TCP/IP
Keyboard entries, touch screen and 1 virtual graphic adapter
special key functions are transferred from Virtual USB
USB devices connected at the client are found by the host PC like a local USB device. 141
the client to the host PC via Virtual USB.
USB devices connected to a Panel PC 1 client controllable
appear in the host PC just like locally The client shows the screen of the host PC.
connected devices. host software for PCs with Windows XP, Windows 7 or
Windows Embedded Standard
client software for Beckhoff Panel PCs with Windows CE, Windows XP,
Windows 7 or Windows Embedded Standard
u www.beckhoff.com/ControlPanel
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144
CP29xx and CP39xx
u www.beckhoff.com/multi-touch
With Windows 10 the multi-finger touch IP 65 protection. The panels CP29xx-0000 – 15.6-inch, resolution 1366 x 768
screens are becoming increasingly popular and CP39xx-0000 with DVI/USB Extended – 18.5-inch, resolution 1366 x 768
for use with PCs. Industrial applications are interface can be operated up to 50 m away – 21.5-inch, full HD resolution 1920 x 1080
using the projected capacitive multi-touch from the Industrial PC. With CP-Link 4 – – 24-inch, full HD resolution 1920 x 1080
technology. An anti-reflective glass plate The One Cable Display Link – and CP29xx- Further display sizes
forms the display front. The operation with 0010 and CP39xx-0010 Control Panels – 12-inch, resolution 800 x 600 (4:3)
gloves is possible. Ten fingers are detected the distance between Industrial PC and – 15-inch, resolution 1024 x 768 (4:3)
separately. operating panel can be increased to 100 m. – 19-inch, resolution 1280 x 1024 (5:4)
The CP29xx built-in Panel series for Beckhoff offers the following display With the option C9900-M575 all of the dis-
control cabinet installation is implemented sizes: plays are also available in portrait format.
with IP 65 protection at the front and IP 20 Wide screen (16:9) Customer-specific adaptations for push-
at the rear. The CP39xx Control Panels for – 7-inch, resolution 800 x 480 button extension individualise the multi-
mounting arm installation feature all-round – 12.1-inch, resolution 1280 x 800 touch Control Panel series.
CP39xx
CP29xx CP39xx
CPX29xx and CPX39xx for application harsh environmental conditions. The capac-
in hazardous areas, Zone 2/22 itive touch technology provides the typical
With the CPX Control Panel series, the convenient operation of all Beckhoff multi-
proven multi-touch technology of Beckhoff touch panels. The aesthetically pleasing
Control Panels is available in particularly appearance of the panel and the look and
robust versions, complying with the require- feel of the aluminium housing are main-
ments for use in hazardous areas classified tained, making them visual highlights in
Zone 2/22. The high level of functionality explosion-proof environments. The devices
and excellent build quality ensure the reli- are available with three different displays
ability of CPX Control Panels even under in the sizes 15, 19 and 21.5 inches.
CPX29xx
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With the DVI/USB Extended technology, (USB-E 2.0) and transmits it via up to 50 m input and an RJ45 USB Extended output.
Control Panel and Industrial PC can be of Cat.5 cable to the Control Panel, where The box is available in a set with all required
operated at distances of up to 50 m. The DVI it is reconverted to USB 2.0 with data rates cables in various lengths to bridge distances
graphics signal from the PC is directly trans- of 480 Mbit/s. of up to 50 m between PC and Control Panel.
mitted via a DVI-E cable. The Control Panel A USB hub in the Control Panel enables For smaller distances of up to 5 m,
is equipped with a signal processor, which the connection of external USB devices such CP29xx-0000 Control Panels and PC can
restores the DVI signal after 50 m. as a keyboard or USB stick in addition to be directly connected via USB cable,
For the connection of CP29xx-0000 touch screen and push-button extension. whereas the CP39xx-0000 Control Panels
and CP39xx-0000 Control Panels, the CU8801 It is not possible, however, to connect an have to be connected by means of the
USB Extender box is connected to a USB port additional USB hub to the Control Panel. CU8801 USB Extender no matter what
of the PC. The CU8800 converts the USB sig- The CU8801 USB Extender box does not distance.
nal coming from the PC to USB Extended 2.0 require auxiliary power supply. It has a USB
Industrial PC
147
With CP-Link 4 operating panels can be CP-Link 4 – The Two Cable Display Link CP-Link 4 – The One Cable Display Link
located up to 100 m away from the Industrial The CP29xx-0010 multi-touch built-in The power supply for the Control Panel
PC. The one cable solution can be used to panels and the CP39xx-0010 multi-touch can also be provided via CP-Link 4 –
transfer video signals, USB 2.0 and the power panels for mounting arm installation can The One Cable Display Link. The CU8803
supply in an industrial Cat.6A cable, thus be operated up to 100 m away from the PC. CP-Link 4 transmitter box is used instead of
significantly reducing cable and installation CP-Link 4 – The Two Cable Display Link – the CU8802 or the PCIe module. The Control
costs. A further benefit is the use of purely transfers DVI and USB together via a Cat.6A Panel remains unchanged. The CU8803 trans-
passive displays. The CP-Link 4 technology is cable. The CU8802 CP-Link 4 transmitter mitter box provides power to the Control
supported by the new Beckhoff multi-touch box is connected to the PC via DVI and Panel via the Cat.6A cable, which also trans-
panel series CP29xx-0010 (built-in version) USB, or else the C9900-E276 PCIe module fers DVI and USB. The power supply socket
and CP39xx-0010 (mounting arm version). for CP-Link 4 is installed in the PC. of the panel is not used.
Cat.6 A, 100 m
Cat.6 A, 100 m
24 V
Industrial PC CU8803 CP29xx-0010 or CP39xx-0010
Multi-touch Control Panel in 15-inch multi-touch Control Panel Multi-touch Control Panel with
portrait orientation with cus- with RFID reader, emergency stop RGB illuminated ring keys
tomised push-button extension and 3 RGB illuminated ring keys
Multi-touch Control Panel with Multi-touch Control Panel with 21.5-inch multi-touch Control Panel
emergency stop, electromechani- emergency stop, start/stop keys and for machine tools
cal keys and graycode switch membrane keys with slide-in labels
Multi-touch Control Panel with Multi-touch Control Panel in Multi-touch Control Panel
company logo and keyboard shelf the customer’s corporate design with push-button extension
18.5-inch multi-touch Control Panel with Multi-touch Control Panel in Multi-touch Control Panel
emergency stop and 3 buttons, connection the customer’s corporate design with individualised functions
alternatively via USB or directly wired
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Ordering information Multi-finger touch screen with DVI/USB Extended Multi-finger touch screen with CP-Link 4
7-inch display 800 x 480 CP2907-0000 CP2907-0010
12-inch display 800 x 600 CP2912-0000 CP2912-0010
12.1-inch display 1280 x 800 CP2913-0000 CP2913-0010
15-inch display 1024 x 768 CP2915-0000 CP2915-0010
15.6-inch display 1366 x 768 CP2916-0000 CP2916-0010
18.5-inch display 1366 x 768 CP2918-0000 CP2918-0010
19-inch display 1280 x 1024 CP2919-0000 CP2919-0010
21.5-inch display 1920 x 1080 CP2921-0000 CP2921-0010
24-inch display 1920 x 1080 CP2924-0000 CP2924-0010
Industrial PC
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152
CPX29xx CPX29xx-0000
Features TFT display in three sizes
aluminium housing with glass front, front side IP 65, rear side IP 20
for use in hazardous areas, Zone 2/22
multi-finger touch screen
– multi-finger touch screen driver, included in Windows 7 and Windows 10
– single-finger touch screen driver, available for Windows XP and Windows CE 6
integrated DVI/USB extension technology
– DVI-E and USB-E 2.0 enable remote panel operation at a distance of up to 50 m from the PC.
– USB-E 2.0 transmits USB 2.0 with 480 Mbit/s.
– DVI-E input is compatible to the standard DVI output of a PC.
USB 3.0 input for the direct connection to a standard USB output of a PC with distances of up to 3 m
2-port USB 3.0 socket inside the Control Panel backplane, for USB-E 2.0 limited to USB 2.0
all connectors at the lower rear side
24 V power supply
operating temperature 0…55 °C
pull-out clamping levers for fast installation without loose parts
solid clamping frame for even pressure distribution on the seal
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CPX29xx
Industrial PC
153
CPX39xx CPX39xx-0010
Features TFT display in three sizes
aluminium housing with glass front, protection class IP 65
for use in hazardous areas, Zone 2/22
multi-finger touch screen
– multi-finger touch screen driver, included in Windows 7 and Windows 10
– single-finger touch screen driver, available for Windows XP and Windows CE 6
integrated CP-Link 4 connection technology
– CP-Link 4 enables remote panel operation at a distance of up to 100 m from the PC via a Cat.6A cable
with integrated or separate 24 V DC power supply depending on the transmitter module.
– CP-Link 4 transmits USB 2.0 with 100 Mbit/s and DVI.
connection via M12 round connector (IP 65) for CP-Link 4 in the backplane
additional M12 round connector for optional 24 V power supply
operating temperature 0…50 °C
For mounting four M6 threaded holes at a distance of 100 x 100 mm in the connection block on the rear wall.
The plug connectors for connecting the Control Panel are plugged into the connection block from underneath.
Further information for further options, technical drawings, documentations, etc. see www.beckhoff.com/CPX39xx
154
Ordering information Multi-finger touch screen with DVI/USB Extended Multi-finger touch screen with CP-Link 4
7-inch display 800 x 480 CP3907-0000 CP3907-0010
12-inch display 800 x 600 CP3912-0000 CP3912-0010
12.1-inch display 1280 x 800 CP3913-0000 CP3913-0010
15-inch display 1024 x 768 CP3915-0000 CP3915-0010
15.6-inch display 1366 x 768 CP3916-0000 CP3916-0010
18.5-inch display 1366 x 768 CP3918-0000 CP3918-0010
19-inch display 1280 x 1024 CP3919-0000 CP3919-0010
21.5-inch display 1920 x 1080 CP3921-0000 CP3921-0010
24-inch display 1920 x 1080 CP3924-0000 CP3924-0010
Industrial PC
155
156
multi-touch Control Panels and Panel PCs
u www.beckhoff.com/IPC-accessories
Industrial PC
157
158
Industrial PC
159
C9900-G02x, -G03x Push-button extension for multi-touch panels with mounting arm
Features push-button extension below
push-button keys with signal lamp, type RAFI RAFIX 22FS+, round, 30 mm
1 emergency stop key, type RAFI RAFIX 22FS+
labels for push-button caps for individual marking of each push-button
All push-buttons are transmitted via USB with one normally-open contact.
Additionally, all push-buttons are directly wireable with a second normally-open contact via a terminal row.
All signal lamps are transmitted via USB only.
aluminium cable channel to the mounting arm adapter on the backside
Selector switches and keylock switches as well as other elements from the series RAFIX 22FS+ are integrateable.
Further information www.beckhoff.com/C9900-G02x
Ordering information Push-button extension for multi-touch panels with mounting arm
C9900-G022 push-button extension for CP3912 12” landscape: 4 push-button keys and 1 emergency stop key
C9900-G029 push-button extension for CP3913 12.1” landscape: 4 push-button keys and 1 emergency stop key
C9900-G023 push-button extension for CP3915 15” landscape: 7 push-button keys and 1 emergency stop key
C9900-G024 push-button extension for CP3916 15.6” landscape: 8 push-button keys and 1 emergency stop key
C9900-G025 push-button extension for CP3918 18.5” landscape: 10 push-button keys and 1 emergency stop key
C9900-G026 push-button extension for CP3919 19” landscape: 9 push-button keys and 1 emergency stop key
C9900-G028 push-button extension for CP3921 21.5” landscape: 12 push-button keys and 1 emergency stop key
C9900-G027 push-button extension for CP3924 24” landscape: 13 push-button keys and 1 emergency stop key
C9900-G032 push-button extension for CP3912 12” portrait: 3 push-button keys and 1 emergency stop key
C9900-G033 push-button extension for CP3915 15” portrait: 4 push-button keys and 1 emergency stop key
C9900-G034 push-button extension for CP3916 15.6” portrait: 4 push-button keys and 1 emergency stop key
C9900-G035 push-button extension for CP3918 18.5” portrait: 4 push-button keys and 1 emergency stop key
C9900-G036 push-button extension for CP3919 19” portrait: 7 push-button keys and 1 emergency stop key
C9900-G038 push-button extension for CP3921 21.5” portrait: 6 push-button keys and 1 emergency stop key
C9900-G037 push-button extension for CP3924 24” portrait: 6 push-button keys and 1 emergency stop key
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CP6xxx and CP7xxx
u www.beckhoff.com/singletouch-control-panel
What frame does an image need? Light emitting diodes are integrated into nents such as all kinds of switches, barcode
The carefully planned use of design elements the keys, while slide-in labels mean that scanners, graycode switches and handwheels.
gives the Control Panel its reserved and exchangeable key identification can match External housings can be attached to either
elegant appearance. the needs of the plant. side of the Control Panel. The signal leads may
The open design possibilities of a be laid separately or can be operated via USB.
membrane keyboard are fully exploited The emergency stop at
here. The robust keyboard ensures that the the Control Panel Assembly
IP 65 protection class is retained as if new, Push-button extensions in the design of The back plate of the Control Panel series
even after long use in a tough industrial the Control Panel make it thicker, but permit CP7xxx offers a free surface for a variety of
environment. the application-specific arrangement of assembly methods, for example a mounting
electromechanical keys and other compo- arm system.
Control Panel for installation in models up to full alphanumeric keyboards be combined with an individually designed
the control cabinet door with 10 PLC special keys and 10 LEDs. membrane keyboard. This puts customisation
The built-in Control Panels CP6xxx are The same range of push-button extensions on a wide footing at Beckhoff. Hardly one
designed for control cabinet installation. with electromechanical keys as for the Control Panel is like another.
Only 4 mm of the front are visible in front CP7xxx series is available. The Bus Terminal interface integrated
of the control cabinet wall. Installation via The Control Panels are connected to into the Control Panel permits the connection
pull-out clamping levers makes the process the PC with a DVI/USB Extended interface of standard Beckhoff Bus Terminals to realise
very simple without loose parts. for distances up to 50 m. handwheels, graycode switches, buttons,
The built-in Control Panels CP69xx are switches, indicator lamps or other components
available with 5.7-, 6.5-, 12-, 15-inch or The Control Panel toolkit without any additional wiring. Such elements
19-inch TFT display, with touch screen or A housing that can be dimensioned precisely can be integrated into the Control Panel and
touch pad, as a monitor without keyboard in line with the needs of the particular appli- connected to the PC via USB.
or with different membrane keyboard cation according to the customer’s wishes can
Aluminium housing
in IP 65
Push-button
extension with
emergency stop
Single-touch screen
or glass plate
Interchangeable logo
Individual housing adaptation Modified membrane keypad colour scheme Individual housing construction
and keypad matrix for flush-mounted installation
Individual housing design, colour scheme and key shape/layout Individual housing construction
according to customer requirements
Push-button extension with hand wheel Panel PC for injection molding applications Control solution for
blow molding machines
Extension with additional display, Integration of a barcode scanner Extension with joystick, graycode switch
incremental encoders and switch elements and signal transducer and incremental encoder
Keyboard with larger number and Front membrane design with modified colour
higher density of membrane keys scheme and different size membrane keys
164
Panels with DVI/USB Extended interface
u www.beckhoff.com/CP69xx
u www.beckhoff.com/CP79xx
The digital visual interface (DVI), defined a motherboard with DVI output and the The CP69xx built-in Control Panels are
as successor to analog VGA connections, USB port available with every motherboard, connected via standard USB and DVI
digitally transfers the PC image to the dis- no additional card is required in the PC. connectors and feature an industrial pin
play. The universal serial bus (USB) enables CP79xx Control Panels are designed contact strip for the 24 V power supply.
connection of input devices and drives to for mounting arm installation. They offer A 2-port USB socket in the rear panel enables
the PC. DVI/USB Extended enables CP69xx all-round IP 65 protection. To this end they connection of keyboard, mouse, USB stick
and CP79xx “Economy” Control Panels to are equipped via industrial IP 65 round or CD/DVD drive. USB Extended transfers the
be operated at a distance of up to 50 metres connectors for DVI or USB Extended and data with 12 Mbit/s according to USB 1.1.
from the PC. Apart from a graphics card or the 24 V power supply.
DVI/USB Extended signal coming from the PC to USB Extended The CU8800 USB Extender box does not
With the DVI/USB Extended technology, (USB-E) and transmits it to the Control Panel require auxiliary power supply. It has a USB
Control Panel and Industrial PC can be via up to 50 m of Cat.5 cable, where it is input and an RJ45 USB Extended output.
operated at distances of up to 50 m. The DVI reconverted to USB 1.1 with data rates of The box is available in a set with all required
graphics signal from the PC is directly trans- 12 Mbit/s. cables in various lengths to bridge distances
mitted via a DVI-E cable. The Control Panel A USB hub in the Control Panel enables of up to 50 m between PC and Control Panel.
is equipped with a signal processor, which the connection of external USB devices such For smaller distances of up to 5 m,
restores the DVI signal after 50 m. as a keyboard or USB stick in addition to CP69xx Control Panels and PC can be directly
For the connection of CP69xx and touch screen, membrane keyboard and push- connected via a USB cable, whereas the
CP79xx Control Panels, the CU8800 USB button extension. It is not possible, however, CP79xx Control Panels have to be connected
Extender box is connected to a USB port to connect an additional USB hub to the by means of the CU8800 USB Extender no
of the PC. The CU8800 converts the USB Control Panel. matter what distance.
USB Extended input for distances 2 USB ports for the connection of
up to 50 m to the PC keyboard, mouse or storage media
166
Ordering information without touch screen with single-touch screen with touch pad
Display only
5.7-inch display 640 x 480 CP6907-0000-0000 CP6907-0001-0000
6.5-inch display 640 x 480 CP6909-0000-0000 CP6909-0001-0000
12-inch display 800 x 600 CP6901-0000-0000 CP6901-0001-0000
15-inch display 1024 x 768 CP6902-0000-0000 CP6902-0001-0000
19-inch display 1280 x 1024 CP6903-0000-0000 CP6903-0001-0000
Display only, USB A socket in the front
12-inch display 800 x 600 CP6901-0020-0000 CP6901-0021-0000
15-inch display 1024 x 768 CP6902-0020-0000 CP6902-0021-0000
19-inch display 1280 x 1024 CP6903-0020-0000 CP6903-0021-0000
With function keys
6.5-inch display 640 x 480 CP6919-0000-0000 CP6919-0001-0000
12-inch display 800 x 600 CP6911-0000-0000 CP6911-0001-0000
15-inch display 1024 x 768 CP6912-0000-0000 CP6912-0001-0000
19-inch display 1280 x 1024 CP6913-0000-0000 CP6913-0001-0000
Numeric keyboard
6.5-inch display 640 x 480 CP6929-0000-0000 CP6929-0001-0000
12-inch display 800 x 600 CP6921-0000-0000 CP6921-0001-0000 CP6921-0002-0000
15-inch display 1024 x 768 CP6922-0000-0000 CP6922-0001-0000 CP6922-0002-0000
19-inch display 1280 x 1024 CP6923-0000-0000 CP6923-0001-0000 CP6923-0002-0000
Alphanumeric keyboard
12-inch display 800 x 600 CP6931-0000-0000 CP6931-0001-0000 CP6931-0002-0000
15-inch display 1024 x 768 CP6932-0000-0000 CP6932-0001-0000 CP6932-0002-0000
19-inch display 1280 x 1024 CP6933-0000-0000 CP6933-0001-0000 CP6933-0002-0000
Alphanumeric keyboard with PLC keys on the sides
15-inch display 1024 x 768 CP6942-0000-0000 CP6942-0001-0000
Industrial PC
167
Without keys Function keys Numeric keyboard Alphanumeric keyboard Alphanumeric keyboard
with PLC keys on the sides
168
trol Panels with DVI/USB Extended interface
u www.beckhoff.com/CP6906
u www.beckhoff.com/CP6900
The CP6906 and CP6900 “Economy” Control cabinet and have a 7-inch respectively a bination. Both Control Panel types are sup-
Panel series expands the IPC entry-level class 10.1-inch touch screen display. Ideally com- plied with a 24 V power supply unit. The inte-
by two built-in Control Panels with DVI/USB bined with the compact Embedded PCs in grated DVI/USB Extended technology enables
Extended interface. The panels are designed the CX series or C6xxx series Industrial PCs, remote panel operation at a distance of up
for installation in the front of a control this results in an inexpensive PC/panel com- to 50 m from the PC.
CP6900
Industrial PC
169
CP6906
170
Ordering information without touch screen with single-touch screen with touch pad
Display only
6.5-inch display 640 x 480 CP7909-0000-0000 CP7909-0001-0000
12-inch display 800 x 600 CP7901-0000-0000 CP7901-0001-0000
15-inch display 1024 x 768 CP7902-0000-0000 CP7902-0001-0000
19-inch display 1280 x 1024 CP7903-0000-0000 CP7903-0001-0000
Display only, USB A socket in the front
12-inch display 800 x 600 CP7901-0020-0000 CP7901-0021-0000
15-inch display 1024 x 768 CP7902-0020-0000 CP7902-0021-0000
19-inch display 1280 x 1024 CP7903-0020-0000 CP7903-0021-0000
With function keys
6.5-inch display 640 x 480 CP7919-0000-0000 CP7919-0001-0000
12-inch display 800 x 600 CP7911-0000-0000 CP7911-0001-0000
15-inch display 1024 x 768 CP7912-0000-0000 CP7912-0001-0000
19-inch display 1280 x 1024 CP7913-0000-0000 CP7913-0001-0000
Numeric keyboard
6.5-inch display 640 x 480 CP7929-0000-0000 CP7929-0001-0000
12-inch display 800 x 600 CP7921-0000-0000 CP7921-0001-0000 CP7921-0002-0000
15-inch display 1024 x 768 CP7922-0000-0000 CP7922-0001-0000 CP7922-0002-0000
19-inch display 1280 x 1024 CP7923-0000-0000 CP7923-0001-0000 CP7923-0002-0000
Alphanumeric keyboard
12-inch display 800 x 600 CP7931-0000-0000 CP7931-0001-0000 CP7931-0002-0000
15-inch display 1024 x 768 CP7932-0000-0000 CP7932-0001-0000 CP7932-0002-0000
19-inch display 1280 x 1024 CP7933-0000-0000 CP7933-0001-0000 CP7933-0002-0000
Alphanumeric keyboard with PLC keys on the sides
15-inch display 1024 x 768 CP7942-0000-0000 CP7942-0001-0000
Stainless steel housing with single-touch screen with single-touch screen,
push-buttons and USB socket
12-inch display 800 x 600 CP7901-1400-0000 CP7901-1401-0000
15-inch display 1024 x 768 CP7902-1400-0000 CP7902-1401-0000
19-inch display 1280 x 1024 CP7903-1400-0000 CP7903-1401-0000
Industrial PC
171
Without keys Function keys Numeric keyboard Alphanumeric keyboard Alphanumeric keyboard
with PLC keys on the sides
172
single-touch Control Panels and Panel PCs
Electromechanical buttons
on the Control Panel or Panel PC
Control Panels and Panel PCs with push- above or below. The Rittal mounting arm
button extension enable the application- system is available as an additional option.
specific arrangement of electromechanical The CP6508.020 or CP6501.170 Rittal
buttons, switches, signal lamps, additional adapters can be mounted at the back of the
membrane keys and a hand wheel directly Control Panel. The cables are routed through
on the operating unit. It enables precise the mounting arm, through a cable gland in
adaptation of the Control Panel to the the mounting arm adapter and from there
machine control requirements. In many concealed through a channel at the rear of
cases, a machine operator control panel is the Control Panel to the push-button exten-
no longer required, since all functions are sion. A circular plug-in connector instead of a
integrated in the Control Panel. The Control screwed cable gland is available on request.
Panel housing is increased in size on one The housings of the CP7xxx range have
side. Depending on the required functions protection class IP 65 on all sides. The wiring
and the electromechanical components, space can be opened without removing the
the flat rear panel is enlarged or extended Control Panel from the mounting arm.
with a trough-shaped rear panel for the The buttons, switches and indicator
button area. lamps are connected to the control system
For the CP77xx and CP79xx units the via USB. A second contact on the buttons Open wiring space
Rolec Tara Plus mounting arm system, arti- and switches can at the same time be wired
cle numbers 149.025.012, 149.025.013, directly via a terminal row. Besides the push-
149.025.014, 149.035.012, 149.035.013 or button extensions shown on the following
149.035.015, can be mounted centrally at pages, numerous other variants are conceiv-
the rear of the Control Panel. The mounting able, which can be individually designed in
arm can optionally be connected from accordance with requirements.
174
C9900-Exxx Push-button extension for “Economy” built-in Panel PCs, built-in Panel PCs, “Economy” built-in Control Panels
Features push-button extension on the right side
push-button keys with signal lamp, type Siemens Signum square, 30 x 30 mm
1 emergency stop key Siemens Signum
Labels for push-button caps allow individual marking.
All push-buttons are transmitted via USB with one normally-open contact.
Additionally, all push-buttons are directly wireable with a second normally-open contact via a terminal row.
All signal lamps are transmitted via USB only.
Selector switches and keylock switches as well as other elements from the Signum series are integrateable on request.
Options A circular plug-in connector is available on request (instead of a screwed cable gland).
Further information www.beckhoff.com/C9900-Exxx
Industrial PC
175
176
Ordering information Push-button extension for “Economy” built-in Control Panel CP69xx
C9900-E905 push-button extension for CP6921 with 12“ display and numeric keyboard, 12 push-button keys with signal lamp
C9900-E915 push-button extension for CP6931 with 12“ display and alphanumeric keyboard, 16 push-button keys with signal lamp
C9900-E945 push-button extension for CP6902 with 15“ display and without keyboard, 16 push-button keys with signal lamp
C9900-E955 push-button extension for CP6912 with 15“ display and function keys, 16 push-button keys with signal lamp
C9900-E965 push-button extension for CP6922 with 15“ display and numeric keyboard, 14 push-button keys with signal lamp
C9900-E975 push-button extension for CP6932 with 15“ display and alphanumeric keyboard, 18 push-button keys with signal lamp
C9900-E925 push-button extension for CP6903 with 19“ display and without keyboard, 20 push-button keys with signal lamp
C9900-E935 push-button extension for CP6913 with 19“ display and function keys, 20 push-button keys with signal lamp
C9900-E996 push-button extension for CP6923 with 19“ display and numeric keyboard, 20 push-button keys with signal lamp
C9900-E997 push-button extension for CP6933 with 19“ display and alphanumeric keyboard, 20 push-button keys with signal lamp
Industrial PC
177
CP7202-0001-0010
with C9900-E547 and
C9900-M161 Open wiring space
178
Industrial PC
179
180
C9900-E78x PLC push-button extension for tool machines at “Economy” built-in Panel PC, built-in Panel PC,
built-in Control Panel, Panel PC and Control Panel
Features push-button extension below
16 push-button keys with signal lamp, type Siemens Signum square, 30 x 30 mm
1 emergency stop key Siemens Signum
inscription of the keys via slide-in labels
All push-buttons are transmitted via USB with one normally-open contact.
Additionally, all push-buttons are directly wireable with a second normally-open contact via a terminal row.
All signal lamps are transmitted via USB only.
1 graycode switch with 23 positions, controlled via USB
2-port USB A interface in the front with screw cap IP 65
Additional features CP7942 mounting arm adapter plate at the Control Panel backplane for mounting arm installation from top or bottom
for mounting arm system Rolec
Options Circular plug-in connector instead of screwed cable gland is integrateable on request.
Additional options CP7942 mounting arm adapter plate for mounting arm system Rittal instead of Rolec
mounting arm adapter plate for mounting arm system Rose instead of Rolec,
with 2-port USB interface on the side with screw cap IP 65
Further information www.beckhoff.com/C9900-Exxx
Ordering information PLC push-button extension for CP6242, CP6542, CP6742-00xx-0040, CP6942, CP7242 and CP7942
C9900-E781 push-button extension for CP6242 with 15“ display and alphanumeric keyboard
C9900-E780 push-button extension for CP6542 with 15“ display and alphanumeric keyboard
C9900-E781 push-button extension for CP6742-00xx-0040 with 15“ display and alphanumeric keyboard
C9900-E781 push-button extension for CP6942 with 15“ display and alphanumeric keyboard
C9900-E784 push-button extension for CP7242 with 15“ display and alphanumeric keyboard
C9900-E783 push-button extension for CP7942 with 15“ display and alphanumeric keyboard
Industrial PC
181
C9900-E7xx CNC push-button extension for tool machines at “Economy” built-in Panel PC, built-in Panel PC,
built-in Control Panel, Panel PC and Control Panel
Features push-button extension below
2 push-button keys with signal lamp, type Siemens Signum round, directly wireable
1 emergency stop key Siemens Signum
1 key switch, type Siemens Signum round, directly wireable
45 membrane keys with an LED in each key, controlled via USB
inscription of the keys via slide-in labels
1 graycode switch with 17 positions, controlled via USB
1 graycode switch with 23 positions, controlled via USB
circular plug-in connector
Additional features CP7942 mounting arm adapter plate at the Control Panel backplane for mounting arm installation from top or bottom
for mounting arm system Rolec
Options CP7242 connection IP 65 for control unit Euchner at the bottom of the CNC push-button extension
Options CP7942 connection IP 65 for control unit Euchner at the bottom of the CNC push-button extension
mounting arm adapter plate for mounting arm system Rittal instead of Rolec
mounting arm adapter plate for mounting arm system Rose instead of Rolec,
with 2-port USB interface on the side with screw cap IP 65
Further information www.beckhoff.com/C9900-Exxx
Ordering information CNC push-button extension for CP6242, CP6542, CP6742-00xx-0040, CP6942, CP7242 and CP7942
C9900-E787 push-button extension for CP6242 with 15“ display and alphanumeric keyboard
C9900-E786 push-button extension for CP6542 with 15“ display and alphanumeric keyboard
C9900-E787 push-button extension for CP6742-00xx-0040 with 15“ display and alphanumeric keyboard
C9900-E787 push-button extension for CP6942 with 15“ display and alphanumeric keyboard
C9900-E791 push-button extension for CP7242 with 15“ display and alphanumeric keyboard
C9900-E789 push-button extension for CP7942 with 15“ display and alphanumeric keyboard
The K7xxx and KT7xxx PC keyboards add a keyboard to the Control Panel which allows the
comfortable entry of large amounts of data with a keyboard designed for industrial use.
The Control Panel keyboards K7xxx and KT7xxx are even more robust than a membrane
182
keyboard and yet feel almost like a standard keyboard. They offer the optimum in operating
comfort in tough industrial environments.
An aluminium keyboard housing in Control Panel design combines the keyboard and the
Control Panel to form a homogeneous unit. The width of the housing is adapted to the Control
Panel for which the keyboard is intended.
A touch pad can be integrated into the keyboard housing. Here, large, easily accessible
keys meeting protection class IP 67 serve as mouse keys. The keyboards K7xxx and KT7xxx
are mounted in a holder on the Control Panel which is available in a version located at a fixed
angle of 100° and a version which can be adjusted between 90° and 180°. The Control Panel
is modified to have additional open sections in the side contour which allow the cabling to be
stored in an invisible way.
Ordering information
K7100-0000 additional keyboard to be mounted to a Control Panel CP79xx or to a Panel PC CP72xx and CP77xx
KT7100-0000 additional keyboard with touch pad to be mounted to a Control Panel CP79xx or to a Panel PC CP72xx and CP77xx
C9900-M300 mounting adapter with fixed 100° angle for mounting a keyboard K7xxx or KT7xxx to a Control Panel
C9900-M310 mounting adapter with adjustable 90° to 180° angle for mounting a keyboard K7xxx or KT7xxx to a Control Panel
C9900-M400 | Keyboard shelf for CP7xxx Control Panels and Panel PCs
The keyboard shelf at a Beckhoff Control Panel permits a standard PC keyboard to be
placed in front of the Control Panel, allowing convenient operation during commissioning
or software updates. During normal production, the machine operator can rest tools and
other items here while using the Control Panel.
The shelf is constructed from anodised aluminium. Its design matches that of the
Control Panel. A ribbed rubber mat is glued to the surface of the shelf. The keyboard shelf
is made as wide as the Control Panel. In the case of small Control Panels, the shelf is wider
than the Control Panel housing, so that a keyboard can be rested on it. The Control Panel is
given additional holes on the lower side, so the shelf should be ordered at the same time
as the Control Panel.
Ordering information
C9900-M400 toolboard for keyboard or tools, mounted under a Control Panel CP7xxx or Panel PCs CP7xxx
C9900-M401 drill holes at the bottom of a Control Panel or Panel PC CP7xxx for assembly of a keyboard shelf
(supply without shelf)
Industrial PC
touch screen pen, it is possible to make the touch screen technology available for tough oper-
ating environments and to allow higher operating precision than using the finger or another
pointing medium.
183
The stable, round point of the pen allows easy, flowing operation of the touch screen and
gives a better view of the display at the same time. It is also possible for operators who wear
gloves to work in a precise and comfortable way with the Beckhoff touch screen pen. Grit or
dirt on the finger is no longer a problem. The plastic tip is gentle on the surface of the touch
screen. Direct operation without a pen still remains possible.
The user of the Beckhoff touch screen pen receives a precise input medium with an
ergonomically formed, non-slip aluminium shaft, in a design which conforms to that of the
Control Panel, and with the right balance of weight, form and friction. This pen is also ideal
for the built-in Panel PCs with touch screen.
The touch screen pen is kept in a holder fastened to the Control Panel or to the Panel PC.
A connecting cord between the pen and the holder makes the pen accessible at any time.
Ordering information
C9900-T900 touch screen pen with holder for Control Panel and Panel PCs CP7xxx
C9900-T902 touch screen pen with wall holder for built-in Control Panel and Panel PCs CP6xxx and C3xxx
Ordering information
C9900-E213 RFID reader for Legic transponder inside the front of a Panel PC CP7202 or CP7702 or of a Control Panel CP7902,
integrated behind the front laminate, protection class IP 65, connected internally by USB
C9900-E214 RFID reader for Legic transponder inside the front of a Panel PC CP7203 or CP7703 or of a Control Panel CP7903,
integrated behind the front laminate, protection class IP 65, connected internally by USB
184
..
Highlights
..Compact design
Embedded PC
u www.beckhoff.com/Embedded-PC
185
Embedded PC
186
Flash memory slot for microSD card, slot for microSD card, 2 x slot for microSD card,
512 MB included (expandable) 512 MB included (expandable) 512 MB included (expandable)
Main memory 64 MB DDR2 RAM 512 MB DDR3 RAM 1 GB DDR3 RAM
(not expandable) (not expandable) (not expandable)
Interfaces 1 x RJ45 10/100 Mbit/s, 1 x USB device 1 x RJ45 10/100 Mbit/s, 1 x USB device 2 x RJ45 10/100 Mbit/s (internal switch),
(behind the front flap), fieldbus interface (behind the front flap), fieldbus interface 1 x DVI-D, 4 x USB 2.0, 1 x optional interface
I/O connection E-bus or K-bus, E-bus or K-bus, E-bus or K-bus,
automatic recognition automatic recognition automatic recognition
System integrated or expandable integrated or expandable
integrated
interfaces via EtherCAT Terminals via EtherCAT Terminals
DVI/USB – – in the basic CPU 210
RS232 CX8080 202 CX8180 208 CX9020-N030 210
PROFIBUS CX8030 master 200 EL6731 master 2 217 CX9020-M310 master 210
CX8031 slave 201 EL6731-0010 slave 2 217 CX9020-B310 slave 210
CANopen CX8050 master 201 EL6751 master 2 218 CX9020-M510 master 210
CX8051 slave 201 EL6751-0010 slave 2 218 CX9020-B510 slave 210
DeviceNet EL6752 master 2 219 EL6752 master 2 219 EL6752 master 2 219
EL6752-0010 slave 2 219 EL6752-0010 slave 2 219 EL6752-0010 slave 2 219
PROFINET RT CX8093 device 203 EL6631 controller 2 215 CX9020-M930 controller 210
EL6631-0010 device 2 215 CX9020-B930 device 210
EtherNet/IP CX8095 slave 203 EL6652 master 2 216 CX9020-B950 slave 210
EL6652-0010 slave 2 216
SERCOS – – –
CX1010-N010 216 in the basic CPU 220 in the basic CPU 220
CX1010-N030 (COM 1/2) 216 CX5010-N030 220 CX5020-N030 220
CX1010-N040 (COM 3/4) 216
CX1010-N031 (COM 1/2) 216 CX5010-N031 220 CX5020-N031 220
CX1010-N041 (COM 3/4) 216
CX1010-N020 216 CX5010-N020 220 CX5020-N020 220
CX1010-N060 216 in the basic CPU 220 in the basic CPU 220
– in the basic CPU 220 in the basic CPU 220
in the basic CPU 216 in the basic CPU 220 in the basic CPU 220
integrated or expandable integrated or expandable
modularly expandable
via EtherCAT Terminals via EtherCAT Terminals
– CX5010-B110 slave 220 CX5020-B110 slave 220
CX1500-M200 master 241 EL6720 master 2 220 EL6720 master 2 220
CX1500-B200 slave 242
CX1500-M310 master 241 CX5010-M310 master 220 CX5020-M310 master 220
CX1500-B310 slave 242 CX5010-B310 slave 220 CX5020-B310 slave 220
CX1500-M510 master 241 CX5010-M510 master 220 CX5020-M510 master 220
CX1500-B510 slave 242 CX5010-B510 slave 220 CX5020-B510 slave 220
CX1500-M520 master 241 EL6752 master 2 219 EL6752 master 2 219
CX1500-B520 slave 242 EL6752-0010 slave 2 219 EL6752-0010 slave 2 219
– CX5010-M930 controller 220 CX5020-M930 controller 220
CX5010-B930 device 220 CX5020-B930 device 220
– CX5010-B950 slave 220 CX5020-B950 slave 220
Embedded PC
188
Flash memory slot for CFast card and for slot for CFast card and for slot for CFast card and for
microSD card, cards not included microSD card, cards not included microSD card, cards not included
Main memory 2 GB DDR3 RAM 4 GB DDR3 RAM 4 GB DDR3 RAM
(not expandable) (not expandable) (not expandable)
Interfaces 2 x RJ45 10/100/1000 Mbit/s, 1 x DVI-I, 2 x RJ45 10/100/1000 Mbit/s, 1 x DVI-I, 2 x RJ45 10/100/1000 Mbit/s, 1 x DVI-I,
4 x USB 2.0, 1 x optional interface 4 x USB 2.0, 1 x optional interface 4 x USB 2.0, 1 x optional interface
I/O connection E-bus or K-bus, E-bus or K-bus, E-bus or K-bus,
automatic recognition automatic recognition automatic recognition
System
integrated integrated integrated
interfaces
DVI/USB in the basic CPU 224 in the basic CPU 226 in the basic CPU 228
RS232 CX5120-N030 224 CX5130-N030 226 CX5140-N030 228
PROFIBUS CX5120-M310 master 224 CX5130-M310 master 226 CX5140-M310 master 228
CX5120-B310 slave 224 CX5130-B310 slave 226 CX5140-B310 slave 228
CANopen CX5120-M510 master 224 CX5130-M510 master 226 CX5140-M510 master 228
CX5120-B510 slave 224 CX5130-B510 slave 226 CX5140-B510 slave 228
DeviceNet EL6752 master 2 219 EL6752 master 2 219 EL6752 master 2 219
EL6752-0010 slave 2 219 EL6752-0010 slave 2 219 EL6752-0010 slave 2 219
PROFINET RT CX5120-M930 controller 224 CX5130-M930 controller 226 CX5140-M930 controller 228
CX5120-B930 device 224 CX5130-B930 device 226 CX5140-B930 device 228
PROFINET IRT CX5120-B931 device 224 CX5130-B931 device 226 CX5140-B931 device 228
EtherNet/IP CX5120-B950 slave 224 CX5130-B950 slave 226 CX5140-B950 slave 228
SERCOS – – –
CX1020 CX1030
232 234
Intel® Celeron® M ULV, Intel® Pentium® M,
1 GHz clock frequency 1.8 GHz clock frequency
slot for Compact Flash card, slot for Compact Flash card,
128 MB included (expandable) 128 MB included (expandable)
256 MB DDR RAM 256 MB DDR RAM
(expandable ex factory to 1 GB) (expandable ex factory to 1 GB)
2 x RJ45 10/100 Mbit/s 2 x RJ45 10/100 Mbit/s
(internal switch) (internal switch)
via power supply module via power supply module
(E-bus, K-bus, K-bus/IP-Link) (E-bus, K-bus, K-bus/IP-Link)
– –
CX1500-M200 master 241 CX1500-M200 master 241
CX1500-B200 slave 242 CX1500-B200 slave 242
CX1500-M310 master 241 CX1500-M310 master 241
CX1500-B310 slave 242 CX1500-B310 slave 242
CX1500-M510 master 241 CX1500-M510 master 241
CX1500-B510 slave 242 CX1500-B510 slave 242
CX1500-M520 master 241 CX1500-M520 master 241
CX1500-B520 slave 242 CX1500-B520 slave 242
– –
– –
– –
CX1500-M750 SERCOS II master 241 CX1500-M750 SERCOS II master 241
CX1100-0920 CX1100-0930
243 243
Embedded PC
190
Basic CPU CX2020 CX2030 CX2040
246 246 246
Processor Intel® Celeron® 827E 1.4 GHz Intel® Core™ i7 2610UE 1.5 GHz Intel® Core™ i7 2715QE 2.1 GHz
Flash memory slot for CFast card, optionally slot for CFast card, optionally slot for CFast card, optionally
4 or 8 GB included (expandable) 4 or 8 GB included (expandable) 4 or 8 GB included (expandable)
Main memory 2 GB DDR3 RAM 2 GB DDR3 RAM 4 GB DDR3 RAM
(expandable ex factory to 4 GB) (expandable ex factory to 4 GB) (not expandable)
Interfaces 2 x RJ45 10/100/1000 Mbit/s, 1 x DVI-I, 2 x RJ45 10/100/1000 Mbit/s, 1 x DVI-I, 2 x RJ45 10/100/1000 Mbit/s, 1 x DVI-I,
4 x USB 2.0, 1 x optional interface 4 x USB 2.0, 1 x optional interface 4 x USB 2.0, 1 x optional interface
I/O connection via power supply module via power supply module via power supply module
(E-bus or K-bus, automatic recognition) (E-bus or K-bus, automatic recognition) (E-bus or K-bus, automatic recognition)
System
modularly expandable modularly expandable modularly expandable
interfaces
DVI/USB in the basic CPU, 2nd DVI port 246 in the basic CPU, 2nd DVI port 246 in the basic CPU, 2nd DVI port 246
as option CX2020-N010 as option CX2030-N010 as option CX2040-N010
RS232 CX2020-N030 or CX2500-0030 246 CX2030-N030 or CX2500-0030 246 CX2040-N030 or CX2500-0030 246
RS422/ RS485 CX2020-N031 or CX2500-0031 246 CX2030-N031 or CX2500-0031 246 CX2040-N031 or CX2500-0031 246
Audio CX2500-0020 253 CX2500-0020 253 CX2500-0020 253
Ethernet in the basic CPU or CX2500-0060 246 in the basic CPU or CX2500-0060 246 in the basic CPU or CX2500-0060 246
Power over CX2500-0061 253 CX2500-0061 253 CX2500-0061 253
Ethernet
4-port USB hub in the basic CPU or CX2500-0070 246 in the basic CPU or CX2500-0070 246 in the basic CPU or CX2500-0070 246
Memory in the basic CPU or CX2550-0010/ 246 in the basic CPU or CX2550-0010/ 246 in the basic CPU or CX2550-0010/ 246
medium CX2550-0020 CX2550-0020 CX2550-0020
USB extension CX2550-0179 (USB 1.1) or 255 CX2550-0179 (USB 1.1) or 255 CX2550-0179 (USB 1.1) or 255
CX2550-0279 (USB 2.0) CX2550-0279 (USB 2.0) CX2550-0279 (USB 2.0)
Fieldbus integrated or expandable integrated or expandable integrated or expandable
interfaces via EtherCAT Terminals via EtherCAT Terminals via EtherCAT Terminals
EtherCAT CX2020-B110 slave 246 CX2030-B110 slave 246 CX2040-B110 slave 246
Lightbus EL6720 master 2 220 EL6720 master 2 220 EL6720 master 2 220
PROFIBUS CX2020-M310 or CX2500-M310 master 246 CX2030-M310 or CX2500-M310 master 246 CX2040-M310 or CX2500-M310 master 246
CX2020-B310 or CX2500-B310 slave 246 CX2030-B310 or CX2500-B310 slave 246 CX2040-B310 or CX2500-B310 slave 246
CANopen CX2020-M510 or CX2500-M510 master 246 CX2030-M510 or CX2500-M510 master 246 CX2040-M510 or CX2500-M510 master 246
CX2020-B510 or CX2500-B510 slave 246 CX2030-B510 or CX2500-B510 slave 246 CX2040-B510 or CX2500-B510 slave 246
DeviceNet EL6752 master 2 219 EL6752 master 2 219 EL6752 master 2 219
EL6752-0010 slave 2 219 EL6752-0010 slave 2 219 EL6752-0010 slave 2 219
PROFINET RT CX2020-M930 controller 246 CX2030-M930 controller 246 CX2040-M930 controller 246
CX2020-B930 device 246 CX2030-B930 device 246 CX2040-B930 device 246
PROFINET IRT CX2020-B931 device 246 CX2030-B931 device 246 CX2040-B931 device 246
EtherNet/IP CX2020-B950 slave 246 CX2030-B950 slave 246 CX2040-B950 slave 246
in the basic CPU, 2nd DVI port 250 in the basic CPU, 2nd DVI port 250 in the basic CPU, 2nd DVI port 250
as option CX2042-N010 as option CX2062-N010 as option CX2072-N010
CX2042-N030 or CX2500-0030 250 CX2062-N030 or CX2500-0030 250 CX2072-N030 or CX2500-0030 250
CX2042-N031 or CX2500-0031 250 CX2062-N031 or CX2500-0031 250 CX2072-N031 or CX2500-0031 250
– – –
in the basic CPU or CX2500-0060 250 in the basic CPU or CX2500-0060 250 in the basic CPU or CX2500-0060 250
CX2500-0061 253 CX2500-0061 253 CX2500-0061 253
in the basic CPU or CX2500-0070 250 in the basic CPU or CX2500-0070 250 in the basic CPU or CX2500-0070 250
in the basic CPU or CX2550-0010/ 250 in the basic CPU or CX2550-0010/ 250 in the basic CPU or CX2550-0010/ 250
CX2550-0020 CX2550-0020 CX2550-0020
CX2550-0179 (USB 1.1) or 255 CX2550-0179 (USB 1.1) or 255 CX2550-0179 (USB 1.1) or 255
CX2550-0279 (USB 2.0) CX2550-0279 (USB 2.0) CX2550-0279 (USB 2.0)
integrated or expandable integrated or expandable integrated or expandable
via EtherCAT Terminals via EtherCAT Terminals via EtherCAT Terminals
CX2042-B110 slave 250 CX2062-B110 slave 250 CX2072-B110 slave 250
EL6720 master 2 220 EL6720 master 2 220 EL6720 master 2 220
CX2042-M310 or CX2500-M310 master 250 CX2062-M310 or CX2500-M310 master 250 CX2072-M310 or CX2500-M310 master 250
CX2042-B310 or CX2500-B310 slave 250 CX2062-B310 or CX2500-B310 slave 250 CX2072-B310 or CX2500-B310 slave 250
CX2042-M510 or CX2500-M510 master 250 CX2062-M510 or CX2500-M510 master 250 CX2072-M510 or CX2500-M510 master 250
CX2042-B510 or CX2500-B510 slave 250 CX2062-B510 or CX2500-B510 slave 250 CX2072-B510 or CX2500-B510 slave 250
EL6752 master 2 219 EL6752 master 2 219 EL6752 master 2 219
EL6752-0010 slave 2 219 EL6752-0010 slave 2 219 EL6752-0010 slave 2 219
CX2042-M930 controller 250 CX2062-M930 controller 250 CX2072-M930 controller 250
CX2042-B930 device 250 CX2062-B930 device 250 CX2072-B930 device 250
CX2042-B931 device 250 CX2062-B931 device 250 CX2072-B931 device 250
CX2042-B950 slave 250 CX2062-B950 slave 250 CX2072-B950 slave 250
– – –
192
Embedded PC
Windows Embedded Standard 2009 Windows Embedded Standard 2009
See page 196
See page 212 See page 230
193
faces, only those components that the system interface These devices are also characterised by a
actually requires are installed on the DIN rail CX8000: basic CX with ARM9 CPU, 400 MHz, further important feature: the automatic
in the control cabinet or terminal box. Instal- and integrated fieldbus interface K-bus/E-bus detection enables the use of
194 lation space and costs are reduced. Apart from various CPUs, the individual both types of I/O terminals without additional
The CX family covers the whole range of CX types also have different system interfaces expenditure.
Beckhoff control technology in terms of both and power supply units. Via the associated EtherCAT integration offers a wide range
price and performance. This product range is I/O interfaces the Embedded PCs support of expansion capability. Further master/slave
designed for tasks requiring the characteris- Beckhoff Bus Terminals and also EtherCAT fieldbus connections or communication inter-
tics and computing capacity of Industrial PCs, Terminals as I/O system. faces and all other signal types accessible
but whose budget does not stretch to full- A suitable CX controller is selected on via EtherCAT can be directly connected as
blown Industrial PCs. the basis of the expected complexity and EtherCAT Terminals.
scope of the automation program. Decisive
Scalable performance classes here is not just the clock frequency of the The software
The CX family includes several basic CPU, but a combination of many criteria. In combination with the TwinCAT 2 or
CPU modules with different processors The main criteria apart from the clock fre- TwinCAT 3 automation software, the
for optimum adaptation to the respective quency are the CPU architecture, the cache CX Embedded PC becomes a powerful
control task. The following list gives an sizes, the type and size of the RAM, graphic IEC 61131-3 PLC. Additionally, Motion
overview, sorted by CPU type and, within controller etc. Changing from one CX CPU Control tasks can also be executed. Depend-
the group, in descending order of com- to another with a higher performance is, ing on the required cycle time, it may be
puting performance: however, still possible even at a very late used to control several servo axes. With the
Devices with x86 CPU: stage in the course of the project and can CX1010, CX5000, CX5100, CX1020, CX1030
CX2072: many-core CX with Intel® Xeon® usually take place without any program and CX2000 even special functions such as
D-1567 2.1 GHz, 12 cores modification. flying saw, electronic gearbox or cam plate
CX2062: many-core CX with Intel® Xeon® can be realised. The CX thus becomes a con-
D-1548 2.0 GHz, 8 cores The components troller that covers PLC, Motion Control and
CX2042: many-core CX with Intel® Xeon® The individual system components of the visualisation tasks with a single hardware.
D-1527 2.2 GHz, 4 cores CX series come as modules in standard Under Windows Embedded CE, thanks to the
CX2040: multi-core CX with Intel® Core™ widths of 19 mm or 22 mm, that can be real-time capability of the operating system,
i7 CPU, 2.1 GHz, 4 cores connected in series. The basic unit for the user tasks written in high-level languages
CX2030: multi-core CX with Intel® Core™ CX20x2, CX2000 and CX10x0 series consists can be processed in real-time in parallel with
i7 CPU, 1.5 GHz, 2 cores of a CPU module and a separate power sup- TwinCAT.
CX2020: high-performance CX with Intel® ply module. The CX8000, CX8100, CX9020,
Celeron® CPU, 1.4 GHz CX5000 and CX5100 Embedded PCs inte- Wide range of applications
CX5140: multi-core CX with Intel® Atom™ grate CPU and power supply in a single unit. Due to the design and the features of an
CPU, 1.91 GHz, 4 cores Depending on the CX type, the controllers industrial PC control, the Embedded PCs
CX5130: multi-core CX with Intel® Atom™ can be expanded through further system can be used in a wide range of applications.
CPU, 1.75 GHz, 2 cores interfaces. The range of optional modules Existing applications include mechanical
CX5120: compact CX with Intel® Atom™ is complemented by fieldbus connections engineering, process technology, building
CPU, 1.46 GHz for PROFIBUS, CANopen, DeviceNet, services and many more.
CX5020: compact CX with Intel® Atom™ SERCOS and Lightbus, both as master
CPU, 1.6 GHz or slave versions.
CX5010: compact CX with Intel® Atom™ In contrast to the other CX device families,
CPU, 1.1 GHz the CX8000, CX8100, CX9020, CX5100 and
CX1030: high-performance CX with CX5000 series have a fixed, non-expandable
Intel® Pentium® M CPU, 1.8 GHz number of system interfaces. The devices
CX8100
CX9020
195
CX1010
CX5010, CX5020
CX5100
CX1020, CX1030
196
Battery, microSD card,
DIP switch and USB connection
behind the front flap
Ethernet port
Fieldbus-specific
bus interface
Address selector
K-bus or E-bus
(automatic recognition)
Embedded PC
197
CX8000 is a device family of programmable system configuration and the programming family features an integrated, capacitive
controllers with 32‑bit ARM CPU, which can of the PLC functionality. The CX8000 target 1‑second UPS, which in the event of a failure
be used for processing of PLC programs device features a pre-installed TwinCAT 2 PLC of the supply voltage provides sufficient
or as intelligent slave devices for higher- runtime environment. All software required energy for saving persistent data. Important
level fieldbus systems. Unlike with the non- for operating the device, including the oper‑ data are thus retained without battery back‑
programmable Bus Couplers of the EK series ating system, the TwinCAT files and user files up in the event of a loss of power.
(EtherCAT Coupler), which only act as gate‑ and data, is stored on the microSD flash card. With a high-performance but never-
way between the associated fieldbus system This simplifies exchange in the case of ser‑ theless energy-saving 32-bit ARM processor,
and the connected EtherCAT terminals, the vice. Commercial card readers can be used to EtherCAT as I/O bus and TwinCAT 2 PLC
CX8000 is programmable and able to run its access the card data. The size of the microSD with extensive PLC libraries, the Embedded
own control program. The CX8000 devices flash card (e.g. 256 MB) can be chosen Controllers from the CX8000 series represent
can therefore be used as local controllers. depending on the application and the quan‑ very compact, high-performance and versatile
Bus Terminals (K‑bus) or EtherCAT Terminals tity of data to be stored. The CX8000 device controllers with slave fieldbus connection.
(E‑bus) can alternatively be connected; the
CX8000 automatically recognises the type
of I/O system connected during the start‑up
phase. The use of EtherCAT gives rise to fur‑
ther options, such as the realisation of differ‑
Ethernet
ent topologies, the integration of further bus
systems such as CANopen, PROFIBUS and
PROFINET and – with the EtherCAT Box mod‑ PROFIBUS
ules – connection to the IP 67 world.
Like all CX products, the CX8000 devices
are programmed and commissioned via the
Ethernet interface, which can also be used for
connection of the control system with a regu‑
Embedded PC CX8031 for PROFIBUS, Coupler EK1100,
lar network. Some of the Embedded PCs have EtherCAT Terminals ELxxxx EtherCAT Terminals ELxxxx
further Ethernet interfaces with switch func‑
tions, so that a linear “daisy chain” topology
can be constructed inexpensively without
additional hardware. The other connections
on the lower plug level are fieldbus-specific.
Thanks to their low power consumption,
the devices are fanless. Microsoft Windows
Embedded CE 6 is used as the operating
system. TwinCAT 2 software is used for
Power LEDs
Ethernet port
E-bus or K-bus
(automatic recognition)
Coupler supply
Fieldbus-specific
Front flap
bus interface
Input for
power contacts
Address selector
Embedded PC
Power contacts
198
Embedded PC
199
Embedded PC Embedded PC
for EtherCAT for PROFIBUS
200 Max. number of 512 byte input and 512 byte output only limited by memory
bytes fieldbus
Data transfer rates 100 Mbit/s up to 12 Mbaud (automatic detection)
Bus interface EtherCAT IN and OUT (2 x RJ45) 1 x D-sub 9-pin socket with shielding
The DIP switch enables the fixed addressing The CX8030 is a PROFIBUS master device. Optionally
of a hot plug group. Automatic addressing in it can be operated as a PROFIBUS slave device.
the EtherCAT network is also possible.
Embedded PC
PROFIBUS-DP (slave) CANopen (master) CANopen (slave)
240 byte input and 240 byte output + only limited by memory 16 Tx/Rx PDOs + 3 virtual slaves 201
3 virtual slaves
up to 12 Mbaud (automatic detection) up to 1 Mbaud (automatic detection) up to 1 Mbaud (automatic detection)
1 x D-sub 9-pin socket with shielding D-sub connector, 9-pin according to CANopen D-sub connector, 9-pin according to CANopen
specification, galvanically decoupled specification, galvanically decoupled
The PROFIBUS address is set via two rotary selec‑ The CX8050 controller is equipped with a The CANopen address is set via two rotary
tion switches. The CX8031 offers automatic baud CANopen master interface. Apart from offering selection switches. The CX8051 offers automatic
rate detection. The CX8031 offers three virtual the CANopen master functionality, it can option‑ baud rate detection.
slaves, so that the amount of data can be tripled. ally be used to support CAN layer 2 communica‑
tion.
EtherCAT Terminals see page 2 110 , EtherCAT Box modules see page 2 272 , Bus Terminals see page 2 442
Embedded PC Embedded PC
for RS232/RS485 for different Ethernet protocols
Protocol serial communication real-time Ethernet, ADS TCP, Modbus TCP, TCP/IP,
UDP/IP, EAP (EtherCAT Automation Protocol)
202 Max. number of 512 byte input and 512 byte output protocol dependency
bytes fieldbus
Data transfer rates 300 baud…115 kbaud 100 Mbit/s
The CX8080 has two serial interfaces: one with RS232 It supports protocols such as realtime Ethernet,
and one with RS485 physics. Both serial interfaces ADS UDP/TCP, Modbus TCP client/server or open
are on the D-sub socket. The interface is not bound to TCP/IP-UDP/IP communication.
a particular protocol and can be expanded with the
appropriate TwinCAT supplements for the different
serial communication protocols.
BACnet/IP
OPC UA
Embedded PC Embedded PC Embedded PC
for BACnet/IP and OPC UA for PROFINET RT for EtherNet/IP
Embedded PC
BACnet/IP or OPC UA PROFINET RT device EtherNet/IP (slave)
protocol dependency 1024 byte input and 1024 byte output + 1024 byte input and 1024 byte output + 203
1 virtual slave 1 virtual slave
100 Mbit/s 100 Mbit/s 100 Mbit/s
It supports the BACnet/IP and The PROFINET interface is designed as a 2-port The EtherNet/IP interface is designed as a 2-port
OPC UA protocols. switch for realisation of daisy-chain cabling. switch for realisation of daisy-chain cabling.
EtherCAT Terminals see page 2 110 , EtherCAT Box modules see page 2 272 , Bus Terminals see page 2 442
204
Battery, microSD card
and reset switch behind
the front flap
Ethernet port
Address selector
K-bus or E-bus
(automatic recognition)
Embedded PC
205
Beckhoff supports a multitude of bus systems as e.g. a 1‑second UPS for saving persistent
and offers an unequalled level of openness in data and automatic K-bus/E-bus recognition
the market segment of compact controllers. are also provided.
The CX8100 series of Embedded PCs is an +60 °C Designed for an extended tem-
advancement of the CX8000 series featuring ‑25 °C
perature range of ‑25 to +60 °C,
a faster CPU, programmability with TwinCAT 3, the CX8100 covers a wide variety
and significantly expanded main memory. of possible applications.
– performance class 20 in TwinCAT 3 The CX8100 series is being advanced con‑
– ARM Cortex™ A9 CPU, 800 MHz, tinuously and now has its own real-time
512 MB RAM driver. The resulting reduction in jitter delivers
– microSD cards up to 8 GB a noticeable performance increase in dis‑
– 1-second UPS tributed-clock applications. As new fieldbus
Users benefit from powerful object-oriented interfaces, the CX8110 EtherCAT slave and
programming capabilities and a wide range the CX8180 for serial protocols were intro‑
of software components (Functions) from duced. The fieldbus and communication sys‑
the TwinCAT 3 portfolio. They are cost-opti‑ tem support will be extended e.g. PROFINET,
mised for use on the CX8100 device platform. EtherNet/IP, CANopen, PROFIBUS.
Proven features of the CX8000 series such
+60 °C
‑25 °C
Power LEDs
Ethernet port
E-bus or K-bus
Link/Act Coupler supply
Ethernet RJ45 (switched)
Front flap
Link/Act
Ethernet RJ45 (switched)
Input for
power contacts
Embedded PC
Address selector
Power contacts
206
Embedded PC
207
Protocol EtherCAT (slave) serial communication real-time Ethernet, ADS UDP, ADS TCP,
EAP (EtherCAT Automation Protocol)
208 Max. number of 512 byte input and 512 byte output protocol dependency protocol dependency
bytes fieldbus
Data transfer rates 100 Mbit/s 300 baud…115 kbaud 100 Mbit/s
Bus interface EtherCAT IN and OUT (2 x RJ45) D-sub socket, 9-pin, 2 x RJ45 (switched)
1 x RS232, 1 x RS485
EtherCAT Terminals see page 2 110 , EtherCAT Box modules see page 2 272 , Bus Terminals see page 2 442
Embedded PC
209
2 internally switched 4 USB 2.0
Ethernet ports interfaces
DVI-D interface
Optional interface
K-bus or
Metal housing E-bus interface
+60 °C
‑25 °C
Status LEDs
Battery compartment
(behind the flap)
Optional interface
(e.g. RS232, PROFIBUS,
Embedded PC
CANopen)
210
Embedded PC
Technical data CX9020
Processor ARM Cortex™-A8, 1 GHz 211
Flash memory 2 x slot for microSD card, 512 MB included (expandable)
Main memory 1 GB DDR3 RAM (not expandable)
Persistent memory 128 KB NOVRAM integrated
Interfaces 2 x RJ45 10/100 Mbit/s (internal switch), 1 x DVI-D, 4 x USB 2.0, 1 x optional interface
Diagnostics LED 1 x power, 1 x TC status, 2 x flash access, 2 x bus status
Clock internal battery-backed clock for time and date (battery exchangeable)
Operating system Microsoft Windows Embedded Compact 7, English
Control software TwinCAT 2 runtime
TwinCAT 3 runtime (XAR)
I/O connection E-bus or K-bus, automatic recognition
Power supply 24 V DC (-15 %/+20 %)
Current supply E-bus/K-bus 2A
Max. power loss 5 W (including the system interfaces)
Dimensions (W x H x D) 84 mm x 99 mm x 91 mm
Weight approx. 590 g
Operating/storage temperature -25…+60 °C/-40…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL, Ex, GL, IECEx
TC3 performance class Economy plus (30); for further information on TwinCAT 3 see page 470
Further information www.beckhoff.com/CX9020
Options
CX9020-U900 internal, capacitive 1-second UPS to ensure secure backup of persistent application data on the microSD card
CX2900-0107 Device modification for CX5120, CX5130, CX5140 and CX9020 Embedded PCs according to the requirements for
ATEX and IECEx certification. The modification is mandatory for the usage of CX5120, CX5130, CX5140 and CX9020
in hazardous areas, Zone 2/22. It includes the modification and repositioning of the device label as well as a mounting
bracket installed ex works for mechanical locking of the connectors. Product labeling:
ATEX: II 3 G Ex nA IIC T4 Gc and II 3 D Ex tc IIIC T135 °C Dc; IECEx: Ex nA IIC T4 Gc and Ex tc IIIC T135 °C Dc
Read the device documentation for use in hazardous areas carefully.
212
Ethernet connection Compact Flash insert
System
interface
DVI/USB
connection
Battery
compartment
Labeling area
Power supply
Ejector module
Loudspeaker
Embedded PC
213
The basic CX1010 module is the basic device – TwinCAT 2 software (pre-installed): PLC, Motion Control and visualisation
of the CX family. With a 500 MHz Intel® Pen- without a TwinCAT 2 system, with In combination with TwinCAT 2 automation
tium® MMX-compatible processor it offers TwinCAT 2 CE PLC or with TwinCAT 2 software, the CX1010 Embedded PC becomes
average CPU performance. Depending on the CE NC PTP, or with the associated full a powerful IEC 61131-3 PLC with up to
application the CX1010 can also be operated version of the individual TwinCAT 2 four user tasks. Additionally, Motion Control
in “headless” mode, i.e. without display and levels for PLC and NC PTP tasks can also be executed. Depending on
keyboard. If local visualisation is required, the required cycle time, several servo axes
this can be implemented via a DVI (digital Power supply unit with integrated can be controlled. Even special functions
video interface), to which all Beckhoff Con‑ I/O interface such as flying saw, electronic gearbox and
trol Panels and all commercially available For the 24 V DC power supply unit there cam plate can be realised. Under Windows
monitors with DVI input or VGA input can is a choice of four different versions: Embedded CE 6, thanks to the real-time
be connected. The touch screen signal is read – CX1100-0001: without I/O interface capability of the operating system, user tasks
via one of the two available USB interfaces. – CX1100-0002: with terminal bus written in high-level languages can be pro-
interface for Beckhoff Bus Terminals cessed in real-time in parallel with TwinCAT 2.
The components – CX1100-0003: with terminal bus
The individual system components are interface for Beckhoff Bus Terminals Remote programming via Ethernet
modules with a width of 19 mm (single) and IP-Link interface for Beckhoff The CX1010 units are programmed via a
or 38 mm (double) that can be arranged in Fieldbus Box modules laptop or a desktop PC that is connected
series. The basic unit consists of a (CX1010) – CX1100-0004: with terminal bus inter‑ with the CX1010 via Ethernet (network or
CPU module and a power supply module face for Beckhoff EtherCAT Terminals crossover cable). The programs are developed
(CX1100-000x). All power supply variants have an illumi‑ on the laptop with a standard TwinCAT 2
The CPU module is available in several nated, low-glare LC-display with FSTN tech‑ software license and then loaded into the
variants, e.g. nology and two rows with 16 characters each target device.
– System interfaces: as an option, a DVI for displaying status messages. The applica‑
and two USB interfaces can be added to tion programs can also use the display for Operating systems
the existing Ethernet interface. Further displaying application-specific texts. 8 kB of Both Windows Embedded Standard 2009 and
system interfaces for serial communica‑ non-volatile memory for remanent data are Windows Embedded CE 6 are available as
tion (2 x RS232 or 2 x RS422/485) or also included. operating system. The latter has the advan‑
audio signals can be ordered separately. The range of optional modules is tages of faster boot up and lower license
– Operating system: There is a choice of complemented by fieldbus connections costs. The Beckhoff OPC server for connec‑
no operating system, Microsoft Windows for PROFIBUS, CANopen, DeviceNet, tion to SCADA packages is available for both
Embedded CE 6 or Microsoft Windows SERCOS and Lightbus, both as master operating systems variants. The same applies
Embedded Standard 2009. or slave versions. to the CX1010: easy visualisation and at the
same time real-time control on one system.
Status LEDs
Ethernet connection
PC/104 interface
Battery compartment
Ejector
Labeling area
214
CX1010-0CST 0 = no TwinCAT
1 = with TwinCAT 2 PLC runtime
2 = with TwinCAT 2 PLC/NC PTP runtime
0 = no operating system
1 = operating system Windows Embedded CE 6
2 = operating system Windows Embedded Standard 2009
Since not all combinations make sense, the table “Ordering information” contains
Embedded PC interfaces for CX1010 a breakdown of the permissible combinations.
see page 238
Embedded PC
Technical data CX1010-0xxx 215
Processor compatible with Intel® Pentium® MMX, clock frequency 500 MHz
Flash memory slot for Compact Flash card, 128 MB included (expandable)
Main memory 256 MB DDR RAM (not expandable)
Interfaces 1 x RJ45 10/100 Mbit/s
Diagnostics LED 1 x power, 1 x LAN speed, 1 x LAN activity, TC status, 1 x flash access
Expansion slot 1 x Compact Flash type II insert with ejector
Clock internal battery-backed clock for time and date (battery exchangeable)
Operating system Microsoft Windows Embedded CE 6 or Microsoft Windows Embedded Standard 2009
Control software TwinCAT 2 PLC runtime or TwinCAT 2 NC PTP runtime
System bus 16 bit ISA (PC/104)
I/O connection via power supply module (E-bus, K-bus, K-bus/IP-Link)
Power supply via system bus (through CX1100-xxxx power supply modules)
Max. power loss 8 W (including the system interfaces CX1010-N0xx)
Dimensions (W x H x D) 58 mm x 120 mm x 91 mm
Weight approx. 355 g
Operating/storage temperature 0…+50 °C/-25…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL
Further information www.beckhoff.com/CX1010
216
Embedded PC
217
218
Ethernet and
USB connection
Optional interface
(e.g. CANopen, EtherCAT,
PROFINET, EtherNet/IP,
RS232/RS485)
Battery compartment
and Compact Flash K-bus or
DVI connection insert behind the flap E-bus interface
Embedded PC
PROFINET interfaces 9-pin
219
The CX5000 series devices are DIN rail- Two independent Gigabit Ethernet ports behind a panel, is used as boot and storage
mountable, fanless Embedded PCs with and four USB 2.0 interfaces are available. medium. The CF card serves as a substitute
direct connection for Beckhoff Bus Terminals A Beckhoff Control Panel or a commercially for a hard disk; i.e. the operating system as
or EtherCAT Terminals. available DVI monitor can be connected well as TwinCAT and user projects are stored
The housing concept of this series is to the DVI-D interface. Unlike the other CX on it. This way, in the case of service, hard‑
optimised for sturdiness and compactness; device families, the CX5000 series has no ware can be exchanged quickly or a software
the individual housing parts are made of option for expansion using attachable expan‑ update can be performed on site by simply
metal (magnesium). Apart from the electri‑ sion modules to the left. There is, however, exchanging the CF card. The builtin capaci‑
cal advantages of better screening and ESD a factory-fitted option slot in the basic hous‑ tive 1-second UPS ensures secure backup of
protection, the user also benefits from the ing. For example, a serial port (RS232/RS422/ persistent application data on the CF card.
weight-saving magnesium construction. RS485) or a fieldbus connection with master The date and time are buffered via a replace‑
The I/O level can be implemented both or slave function can be added here as an able battery.
with Bus Terminals and with EtherCAT Termi‑ optional interface as required. Particularly TwinCAT automation software transforms
nals. The connection of EtherCAT gives rise worth mentioning is the function as an a CX5000 system into a powerful PLC and
to many different extension options. Further EtherCAT slave, as a result of which the Motion Control system that can be operated
master/slave fieldbus connections (PROFIBUS, CX5000 becomes a programmable local with or without visualisation.
CANopen, DeviceNet) or communication controller within an EtherCAT network.
interfaces (RS232, RS422/RS485) and all The operating system can be Windows
other signal types accessible via EtherCAT Embedded CE 6 or Windows Embedded
can be directly connected as EtherCAT Ter‑ Standard 2009. An exchangeable, industrially-
minals. compatible CF card, which can be accessed
Components
– CPU CX5020-0112
– display CP39xx
Control Panel CPU Servo terminal with OCT – drive: EL7211-0010 servo terminal and
(One Cable Technology) AM8131-wF1z motor
+60 °C
‑25 °C
Ethernet and
Status LEDs
USB connection
E-bus/K-bus interface
Battery compartment
(behind the flap)
DVI connection
Compact Flash insert
(behind the flap)
Optional interface
(e.g. RS232, PROFIBUS,
Embedded PC
CANopen)
220
Embedded PC
Power supply 24 V DC (-15 %/+20 %)
Current supply E-bus/K-bus 2A
Max. power loss 12 W (including the system interfaces) 12.5 W (including the system interfaces)
Dimensions (W x H x D) 100 mm x 106 mm x 92 mm 221
Weight approx. 575 g
Operating/storage temperature -25…+60 °C/-40…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL, Ex
TC3 performance class Performance (40); for further information on TwinCAT 3 see page 470
Further information www.beckhoff.com/CX5010 www.beckhoff.com/CX5020
Options
CX1900-0204 1 GB DDR2 RAM for CX5020, instead of 512 MB DDR2 RAM; pre-assembled ex factory
CX1800-0401 Microsoft Windows Embedded Standard 7 P 32 bit instead of Microsoft Windows Embedded Standard 2009
CX1900-0105 Device modification for CX5010 and CX5020 Embedded PCs according to the requirements for ATEX certification.
The modification is mandatory for the usage of the devices in hazardous areas, Zone 2. It includes the modification
and repositioning of the device label as well as a mounting bracket installed ex works for mechanical locking of
the connectors. Product labeling: ATEX: II 3 G Ex nA IIC T4 Gc
Read the device documentation for use in hazardous areas carefully.
*CX50x0 systems with Microsoft Embedded Standard 2009 require Compact Flash with a capacity of at least 2 GB (must be ordered separately).
222
2 Ethernet 4 USB 2.0
ports interfaces
DVI-I
interface
Optional
interface
K-bus or
Metal housing E-bus interface
Embedded PC
223
The DIN-rail-mountable, fanless Embedded interface of the CX5100 can be factory-fitted the card on site. The built-in capacitive 1-sec‑
PCs from the CX5100 series are equipped with various interfaces depending on needs: ond UPS ensures secure backup of persistent
with Intel® Atom™ multi-core processors. e.g. with a serial port (RS232/RS422/RS485) application data on the CFast card. Date and
The series encompasses three devices that or a fieldbus connection for master or slave time are buffered via a replaceable battery.
differ from each other by processor type, function. If the EtherCAT Slave option is The new CX5100 Embedded PCs are
RAM size and housing size. The new CX5100 selected, the CX5100 becomes a program‑ positioned in terms of both price and per‑
PCs supplement the existing devices of the mable, decentralised controller within an formance below the CX2000 series with
CX5000 series which are equipped with pro- EtherCAT network. multi-core-i CPU. If the machine and plant
cessors of the first Intel® Atom™ generation. At I/O level either Bus Terminals or programmer uses the CX5100 in combina‑
In direct comparison the new processors are EtherCAT Terminals can be used. Like all tion with the TwinCAT 3 automation suite, he
considerably more efficient: the out-of-order Embedded PCs of the second generation, now benefits from the availability of genuine
architecture and the modern 22-nm techno- the CX5100 automatically recognises the I/O multi-core processors and the optimised
logy enable higher clock rates combined with type that is plugged-in. With EtherCAT many allocation of different program sections to
reduced power losses. different extension options are available: individual cores, even with Intel® Atom™-
– CX5120: Intel® Atom™ CPU, further master/slave fieldbus connections based devices.
1.46 GHz, 1 core (PROFIBUS, CANopen, DeviceNet, etc.) and
– CX5130: Intel® Atom™ CPU, communication interfaces (RS232, RS422/
1.75 GHz, 2 cores RS485) as well as all other signal types
– CX5140: Intel® Atom™ CPU, supported by EtherCAT can be directly con‑
1.91 GHz, 4 cores nected as EtherCAT Terminals.
The CX5100 has a fixed number of system The operating system is Windows Embed‑
interfaces, which in the basic version is ded Standard 7 P, optionally in a 32-bit or
identical to previous CX5000 devices. Two 64-bit version. The boot and storage medium
independent Gigabit Ethernet ports and four is an interchangeable, industrially compat‑
USB 2.0 interfaces are available. To the DVI-I ible CFast card with a slot that is accessible
interface either a Beckhoff Control Panel or behind a cover. The CFast card serves as a
a commercially available DVI or VGA moni‑ substitute for a hard disk; i.e. the operating
tor can be connected. Like the CX5000 the system as well as TwinCAT and user projects
CX5100 series has a compact design; a mod‑ are stored on it. Fast hardware exchange is
ular device with extension modules like in thus possible if service is required; a software
the CX2000 series is not available. The option update can be performed simply by replacing
+60 °C
‑25 °C
Status LEDs
Ethernet and
USB connection
E-bus/K-bus interface
Battery compartment
(behind the flap)
DVI connection
CFast slot
(behind the flap)
Optional interface
(e.g. RS232, PROFIBUS,
Embedded PC
CANopen)
224
Embedded PC
I/O connection E-bus or K-bus, automatic recognition
Power supply 24 V DC (-15 %/+20 %)
Current supply E-bus/K-bus 2A
Max. power loss 9 W (including the system interfaces) 225
Dimensions (W x H x D) 124 mm x 100 mm x 92 mm
Weight approx. 860 g
Operating/storage temperature -25…+60 °C/-40…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL, Ex, IECEx
TC3 performance class Performance (40); for further information on TwinCAT 3 see page 470
Further information www.beckhoff.com/CX5120
+60 °C
‑25 °C
Status LEDs
Ethernet and
USB connection
E-bus/K-bus interface
Battery compartment
(behind the flap)
DVI connection
CFast slot
(behind the flap)
Optional interface
(e.g. RS232, PROFIBUS,
Embedded PC
CANopen)
226
Embedded PC
I/O connection E-bus or K-bus, automatic recognition
Power supply 24 V DC (-15 %/+20 %)
Current supply E-bus/K-bus 2A
Max. power loss 11 W (including the system interfaces) 227
Dimensions (W x H x D) 142 mm x 100 mm x 92 mm
Weight approx. 960 g
Operating/storage temperature -25…+60 °C/-40…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL, Ex, IECEx
TC3 performance class Performance (40); for further information on TwinCAT 3 see page 470
Further information www.beckhoff.com/CX5130
+60 °C
‑25 °C
Status LEDs
Ethernet and
USB connection
E-bus/K-bus interface
Battery compartment
(behind the flap)
DVI connection
CFast slot
(behind the flap)
Optional interface
(e.g. RS232, PROFIBUS,
Embedded PC
CANopen)
228
Embedded PC
I/O connection E-bus or K-bus, automatic recognition
Power supply 24 V DC (-15 %/+20 %)
Current supply E-bus/K-bus 2A
Max. power loss 12 W (including the system interfaces) 229
Dimensions (W x H x D) 142 mm x 100 mm x 92 mm
Weight approx. 960 g
Operating/storage temperature -25…+60 °C/-40…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL, Ex, IECEx
TC3 performance class Performance plus (50); for further information on TwinCAT 3 see page 470
Further information www.beckhoff.com/CX5140
230
Ethernet Battery Compact Flash insert
connection compartment
(port 1)
System interface
DVI/USB connection
Ethernet
connection Power supply
(port 2) Ejector module
Embedded PC
231
The Embedded PCs CX1020 and CX1030 The components EtherCAT as a fast I/O system
extend the CX product family by versions The modules of the CX series system are The Embedded PCs CX1020 and CX1030
with higher CPU performance and enable connected with each other via the standard‑ were developed for optimum interaction
the direct connection of Bus Terminals and ised PC/104 bus (16 bit). The individual sys‑ with EtherCAT.
EtherCAT Terminals. The CX1020 is equipped tem components are modules with a width EtherCAT offers several options for con‑
with a 1 GHz Intel® Celeron® M CPU. It is of 19 mm (single) or 38 mm (double) that necting traditional fieldbus systems with the
an energy-saving device that operates with can be arranged in series. The basic unit con‑ CX1020/CX1030: either as a CX1500 module
ultra-low core voltage and features low sists of a CPU module CX1020/CX1030 and directly at the CPU or as an EtherCAT device
thermal power dissipation of only 7 W TDP a power supply module (CX1100-00xx). in terminal form. The PROFIBUS master is
(thermal design power). As a result, no fan is The range of optional modules is available either as a CX1500-M310 or as an
required despite the compact design of the complemented by fieldbus connections EL6731 EtherCAT Terminal.
CX1020 Embedded PC. Since Compact Flash for PROFIBUS, CANopen, DeviceNet,
is used as boot and memory medium, no SERCOS and Lightbus, both as master PLC, Motion Control, interpolation
rotating media are required in the controller. or slave versions. and visualisation
This is an important aspect for increasing the As a DIN rail IPC and in conjunction with
MTBF (mean time between failures) of the Power supply unit with integrated the TwinCAT software from Beckhoff, the
overall system. I/O interface CX1020/CX1030 offers the same functionality
The CX1030 is equipped with a 1.8 GHz The following types of 24 V DC power supply as large Industrial PCs. In terms of PLC, up
Intel® Pentium® M. Apart from the cartridge units are available: to four virtual IEC 61131 CPUs can be pro‑
(which is required due to the higher per‑ – CX1100-0001: without I/O interface, grammed with up to four tasks each, with a
formance) and the CPU, the CX1030 and CX1020 only minimum cycle time of 50 µs. All IEC 61131-3
CX1020 feature identical hardware and – CX1100-00x2: with terminal bus languages can be used.
software. The high-quality fan is supported interface for Beckhoff Bus Terminals Moreover, all TwinCAT functionalities
by dual ball bearings and mounted in a tray – CX1100-00x3: with terminal bus are available for Motion Control applications:
so that it can be replaced in the field without interface for Beckhoff Bus Terminals in theory, up to 256 axes can be controlled.
tools or wiring, if required. The fan speed is and IP-Link interface for Beckhoff In addition to simple point-to-point move‑
monitored and can be queried via software. Fieldbus Box modules ments, more complex multi-axis functions
The combination of CX1030, EtherCAT and – CX1100-00x4: with terminal bus such as electronic gearbox, cam plate and
TwinCAT enables very fast control processes interface for Beckhoff EtherCAT Terminals flying saw can be implemented. Thanks to the
in the sub-millisecond range (eXtreme Fast All power supply variants have an illumi‑ more powerful CPU, the CX1020 and CX1030
Control Technology). nated, low-glare LC display with FSTN tech‑ can also be used for interpolating 3D path
The basic CPU modules are equipped nology and two rows with 16 characters each movements and DIN 66025 programs.
with two RJ45 sockets and an integrated for displaying status messages. The applica‑ In addition to real-time execution of
3-port switch as standard. tion programs can also use the display for control tasks, the TwinCAT real-time kernel
displaying application-specific texts. 8 kB of ensures that enough time remains for the
non-volatile memory for remanent data are user interface (HMI) to communicate with the
also included. real-time components via software interfaces
such as ADS or OPC.
Status LEDs
PC/104 interface
Battery compartment
Ejector
Labeling area
232
CX1020-0CST 0 = no TwinCAT
1 = with TwinCAT 2 PLC runtime
2 = with TwinCAT 2 PLC/NC PTP runtime
3 = with TwinCAT 2 PLC/NC I runtime
0 = no operating system
1 = operating system Windows Embedded CE 6
2 = operating system Windows Embedded Standard 2009
Since not all combinations make sense, the table “Ordering information” contains
Embedded PC interfaces for CX10x0 a breakdown of the permissible combinations.
see page 238
Embedded PC
Clock internal battery-backed clock for time and date (battery exchangeable)
Operating system Microsoft Windows Embedded CE 6 or Microsoft Windows Embedded Standard 2009
Control software TwinCAT 2 PLC runtime, NC PTP runtime, NC I runtime
System bus 16 bit ISA (PC/104) 233
I/O connection via power supply module (E-bus, K-bus, K-bus/IP-Link)
Power supply via system bus (through CX1100-xxxx power supply modules)
Max. power loss 11 W (including CX1020-N0xx system interfaces)
Dimensions (W x H x D) 96 mm x 112 mm x 99 mm
Weight approx. 550 g
Operating/storage temperature 0…+50 °C/-25…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL
Further information www.beckhoff.com/CX1020
Options
CX1900-0320 option for basic CPU module: Intel® Celeron® M processor 1 GHz, zero second level cache
CX1900-0120 “Active cooling”: factory conversion of the CX1020 CPU module for active cooling in order to enable flexible installation
positions (see documentation). Active cooling takes place via a fan cartridge. This option requires the use of a power
supply unit type CX1100-001x.
*CX1020 systems with Microsoft Embedded Standard require Compact Flash with a capacity of at least 2 GB (must be ordered separately).
Status LEDs
PC/104 interface
Battery compartment
Ejector
Labeling area
234
Cartridge
CX1030-0CST 0 = no TwinCAT
1 = with TwinCAT 2 PLC runtime
2 = with TwinCAT 2 PLC/NC PTP runtime
3 = with TwinCAT 2 PLC/NC I runtime
0 = no operating system
1 = operating system Windows Embedded CE 6
2 = operating system Windows Embedded Standard 2009
Since not all combinations make sense, the table “Ordering information” contains
Embedded PC interfaces for CX10x0 a breakdown of the permissible combinations.
see page 238
Embedded PC
Flash memory slot for Compact Flash card, 128 MB included (expandable)
Main memory 256 MB DDR RAM (expandable ex factory to 1 GB)
Interfaces 2 x RJ45 10/100 Mbit/s (internal switch)
Cooling cooling module + fan cartridge featuring speed control with double ball bearing fans, easily replaceable 235
Diagnostics LED 1 x power, 2 x LAN link/activity, TC status, 1 x flash access
Expansion slot 1 x Compact Flash type I+II insert with eject mechanism
Clock internal battery-backed clock for time and date (battery exchangeable)
Operating system Microsoft Windows Embedded CE 6 or Microsoft Windows Embedded Standard 2009
Control software TwinCAT 2 PLC runtime, NC PTP runtime, NC I runtime
System bus 16 bit ISA (PC/104)
I/O connection via power supply module (E-bus, K-bus, K-bus/IP-Link)
Power supply via system bus (through CX1100-0012 [K-bus], CX1100-0013 [K-bus, IP-Link], CX1100-014 [E-bus] power supply module)
Max. power loss 32 W (including CX1030-N0xx system interfaces)
Dimensions (W x H x D) 96 mm x 112 mm x 99 mm
Weight approx. 580 g
Operating/storage temperature 0…+50 °C/-25…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL
Further information www.beckhoff.com/CX1030
236
Embedded PC
237
238
Power supply
K-bus interface
(Bus Terminals)
Status Status
LCD display LCD display
Power LEDs
K-bus interface
(Bus Terminals)
Power supply
Power supply
Status
LCD
Embedded PC
display
239
Power LEDs
K-bus interface
(Bus Terminals)
Power supply
Status
LCD
display
Embedded PC
240
Status LEDs
Fieldbus connection
PC/104 interface
Lightbus master CANopen master
Address selector
Embedded PC
Labeling area
241
Status LEDs
Fieldbus connection
PC/104 interface
Lightbus slave
Address selector
Embedded PC
Labeling area
242
UPS CX1100-0910
Switch for
retention time setting
Embedded PC
243
244
Metal 2 independent Power supply with inte-
housing Gbit Ethernet grated I/O interface, which
ports can alternatively drive
either E-bus or K-bus
Dual Gbit
Ethernet
module
4 USB 2.0
interfaces
Embedded PC
245
The CX2020, CX2030 and CX2040 Embedded – CX2100-0004: E-bus/K-bus power PLC, Motion Control, interpolation
PCs extend the CX product family with ver‑ supply unit with automatic switchover and visualisation
sions with very high CPU power (optionally – CX2100-0014: E-bus/K-bus power As IPC on a DIN rail the CX2000 in conjunc‑
with multi-core) and enable direct connec- supply unit with automatic switchover tion with TwinCAT offers the functionality
tion of Bus Terminals or EtherCAT Terminals. and passive ventilation of large Industrial PCs. Multi-core CPUs in
The CX2000 in conjunction with EtherCAT – CX2100-0904: E-bus/K-bus power conjunction with TwinCAT 3 enable PLC
and TwinCAT enables very fast control pro‑ supply unit with automatic switchover projects to be distributed to several cores,
cesses in the microsecond range (eXtreme and integrated capacitive UPS resulting in significant performance gains.
Fast Control Technology). – CX2100-0914: E-bus/K-bus power Moreover, all TwinCAT functionalities
The basic CPU modules have a CFast supply unit with automatic switchover are available for Motion Control applications:
card, two independent Gbit Ethernet inter‑ and integrated electronic charging unit in theory, up to 256 axes can be controlled.
faces, four USB 2.0 interfaces and a DVI-I for external battery packs in order to In addition to simple point-to-point move‑
interface as standard. In addition there maintain UPS functionality ments, more complex multi-axis functions
are fieldbus or serial connection options. All power supply units feature an illumi- such as electronic gearbox, cam plates and
Please note that these have to be specified nated anti-glare LC display with two rows flying saw can be implemented. Due to the
with the order, i.e. retrospective installation of 16 characters each for displaying status high-performance CPUs in the CX2000,
is not possible. Other components from the messages. interpolating 3D path movements can also
CX2000 family can be connected via the The application programs can also be implemented and DIN 66025 programs
multi-pin terminals on either side. The multi- use the display for displaying application- executed.
pin terminal on the left-hand side enables specific texts. In addition to handling real-time control
the connection of up to four further optional tasks the TwinCAT real-time kernel leaves
modules. EtherCAT as a fast I/O system enough time for the user interface (HMI).
The Embedded PCs were developed with The high performance of the graphics kernel
The components a view towards optimised interaction integrated in the CPU enables demanding
The individual system component are 22 mm with EtherCAT. EtherCAT offers a wide visualisations with advanced user interfaces
wide or a multiple thereof. The basic unit con‑ range of application options. The separate to be realised.
sists of the CX20x0 CPU module and a power Gbit Ethernet interfaces enable EtherCAT
supply module (CX2100-0xxx). to be used with cable redundancy by using +60 °C The extended operating temperature
one of the Ethernet interfaces as redundancy ‑25 °C
range between -25…+60 °C enables
Power supply unit with integrated port. In addition, devices with EtherCAT application in climatically demanding
I/O interface and optional UPS slave interface can be operated such that situations.
The 24 V DC power supply unit is available several intelligent controllers can be syn-
in four different versions: chronised via an EtherCAT network.
+60 °C
‑25 °C
Status LEDs
Ethernet and
USB connection
Battery
compartment
(behind the
DVI connection flap)
CFast
Optional interface
Embedded PC
246
Embedded PC
Diagnostics LED 1 x power, 1 x TC status, 1 x flash access, 2 x bus status
Clock internal battery-backed clock for time and date (battery exchangeable)
Operating system Microsoft Windows Embedded Compact 7, Microsoft Windows Embedded Standard 7 P or
Microsoft Windows 10 IoT Enterprise LTSB 247
Control software TwinCAT 2 runtime
TwinCAT 3 runtime (XAR)
I/O connection via power supply module (E-bus or K-bus, automatic recognition)
Power supply 24 V DC (-15 %/+20 %)
Max. power loss 15 W (including the system interfaces) 20 W (including the system interfaces) 42 W (including the system interfaces)
Dimensions (W x H x D) 144 mm x 100 mm x 91 mm
Weight approx. 1160 g approx. 1165 g approx. 1230 g
Operating/storage temperature -25…+60 °C/-40…+85 °C
Relative humidity 95 %, no condensation
Vibration/shock resistance conforms to EN 60068-2-6/EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Approvals CE, UL
TC3 performance class Performance plus (50); for further Mid performance (60); for further High performance (70); for further
information on TwinCAT 3 information on TwinCAT 3 information on TwinCAT 3
see page 470 see page 470 see page 470
Further information www.beckhoff.com/CX2020 www.beckhoff.com/CX2030 www.beckhoff.com/CX2040
248
Metal 2 independent Power supply with inte-
housing Gbit Ethernet grated I/O interface, which
ports can alternatively drive
either K-bus or E-bus
RS232
module
4 USB 3.0
interfaces
Embedded PC
249
The CX2042, CX2062 and CX2072 Embedded – CX2100-0914: E-bus/K-bus power Moreover, all TwinCAT functionalities are
PCs extend the CX product family with ver‑ supply unit with automatic switchover available for Motion Control applications:
sions with very high CPU power (optionally and integrated electronic charging unit in theory, up to 256 axes can be controlled.
with many-core) and enable direct connec‑ for external battery packs in order to In addition to simple point-to-point move‑
tion of Bus Terminals or EtherCAT Terminals. maintain UPS functionality ments, more complex multi-axis functions
The CX20x2 in conjunction with EtherCAT Both power supply units feature an illumi‑ such as electronic gearbox, cam plates and
and TwinCAT enables very fast control pro‑ nated anti-glare LC display with two rows flying saw can be implemented. Due to
cesses in the microsecond range (eXtreme of 16 characters each for displaying status the high-performance CPUs in the CX20x2,
Fast Control Technology). messages. interpolating 3D path movements can also
The basic CPU modules have a CFast The application programs can also be implemented and DIN 66025 programs
card, two independent Gbit Ethernet inter‑ use the display for displaying application- executed.
faces, four USB 3.0 interfaces and a DVI-I specific texts. In addition to handling real-time control
interface as standard. In addition there are tasks the TwinCAT real-time kernel leaves
fieldbus or serial connection options. Please EtherCAT as a fast I/O system enough time for the user interface (HMI).
note that these have to be specified with The CX2042, CX2062 and CX2072 The high performance of the graphics kernel
the order, i.e. retrospective installation is not Embedded PCs were developed with a integrated in the CPU enables demanding
possible. Other components from the CX2000 view towards optimised interaction with visualisations with advanced user interfaces
family can be connected via the multi-pin ter‑ EtherCAT. EtherCAT offers a wide range to be realised.
minals on either side. The multi-pin terminal of application options. The separate Gbit
on the left-hand side enables the connection Ethernet interfaces enable EtherCAT to
of up to four further optional modules. be used with cable redundancy by using
one of the Ethernet interfaces as redundancy
The components port. In addition, devices with EtherCAT
The individual system component are 22 mm slave interface can be operated such that
wide or a multiple thereof. The basic unit con‑ several intelligent controllers can be syn-
sists of the CX20x2 CPU module and a power chronised via an EtherCAT network.
supply module (CX2100-0xxx).
PLC, Motion Control, interpolation
Power supply unit with integrated and visualisation
I/O interface and optional UPS As IPC on a DIN rail the CX20x2 in conjunc‑
The 24 V DC power supply unit is available tion with TwinCAT offers the functionality of
in two different versions: large Industrial PCs. Many-core CPUs in con‑
– CX2100-0014: E-bus/K-bus power junction with TwinCAT 3 enable PLC projects
supply unit with automatic switchover to be distributed to several cores, resulting in
and passive ventilation significant performance gains.
Ethernet and
USB connection
Status LEDs
Battery com-
partment
(behind the flap)
CFast slot
DVI connection
Embedded PC
Optional interface
(e.g. RS232,
PROFIBUS,
CANopen)
250
Embedded PC
251
+60 °C +60 °C
‑25 °C ‑25 °C
+60 °C
‑25 °C
Embedded PC
252
Power supply unit with Power supply unit with E-bus/K-bus Power supply unit with integrated Smart
E-bus/K-bus interface interface and passive ventilation Battery charger and E-bus/K-bus interface
+60 °C +60 °C
‑25 °C ‑25 °C
Embedded PC
253
+60 °C +60 °C
‑25 °C ‑25 °C
Embedded PC
254
+60 °C +60 °C
‑25 °C ‑25 °C
Diagnostic and
power LEDs
Embedded PC
RJ45 connection
255
+60 °C +60 °C
‑25 °C ‑25 °C
Status LEDs
Address selector
PCIe interface
Fieldbus connection
Embedded PC
256
+60 °C +60 °C
‑25 °C ‑25 °C
Status LEDs
Address selector
PCIe interface
Fieldbus connection
Embedded PC
257
258
Simple cooling adaptation | The Operating system support | Beckhoff Auxiliary on-board interfaces |
layout of the boards is optimised supports all Microsoft operating systems On-board touch screen control-
for simple and efficient cooling. like Windows NT, 2000, XP, XP Embedded, ler, I2C, SMB, and GPIO reduce
Windows 7, 10 and CE. the overall bill of material for
a device.
Embedded PC
259
Motherboards with Intel x86 ®
Standard form factors a visual, electrical and functional inspection.
and ARM architecture Typical form factors such as 3½-inch and The manufacturing date and serial number
Beckhoff has expanded the “Industrial ATX are supported. The 3½-inch form factor are clearly marked on the boards.
Motherboards” line of business into an is characterised by its compact dimensions
independent product segment, with in-house and simple cooling adaptation. No specially Customer-specific adaptation and
board development, design and production. adapted cables are required for fast com- integration services
In addition, the own motherboard and BIOS missioning. In general, Beckhoff provides all Board and BIOS can be adapted to meet the
development initiatives enable Beckhoff to form factors with one chipset. This allows the needs of a customized device. Furthermore,
respond more quickly to new technologies construction of a family with architecture- Beckhoff is experienced in designing and pro-
in the PC market and to customer-specific identical devices. ducing complete embedded units, including
requirements. the housing, display, various other electrical
Long-term availability and mechanical interfaces, operating systems
Flexible PC BIOS software Boards are made available for a minimum of and application software.
BIOS source code access for Phoenix and five years, based on the general market avail-
AMI BIOS makes it possible to adapt to ability of the components. All components are Beckhoff Motherboards –
special board functions or introduce specific selected according to the longevity of supply. Hightech from Westphalia, Germany
customer requirements. BIOS functionality CPUs and chipsets, for example, are selected The complete engineering and design cycle
very much depends on the field of usage only if they are part of the embedded product as well as manufacturing of the boards
for a motherboard: commercial applications line of the manufacturer. takes place in Westphalia, Germany, at two
typically require a balance between power locations: in Münster and at the Beckhoff
dissipation and program load, the industrial Manufacturing quality headquarters in Verl. This local geographi-
usage often requires full CPU availability at Since Beckhoff is using many of the mother- cal context ensures short turnaround cycles
any time. For example, settings for speed board products in their own PCs, quality is between engineering, production and quality
stepping and thermal monitoring need to be the number one goal. The focus is robustness control. It also ensures that reaction time on
adapted in the BIOS to reflect the different and reliability; only high quality electronic customer feedback is the shortest possible.
usage modes. components are used. All boards must pass
General data
CPU Intel® Core™ i3/i5/i7, Intel® Pentium®/Celeron®/ Intel® Core™ i3/i5/i7,
4 generation
th
Core™ i3/i5/i7, 6 /7 generation
th th
4th generation
Socket LGA1150 LGA1151 FCBGA 1364
Chipset Intel® Q87 Intel® Q170 Intel® QM87
Embedded PC
Intel® Atom™ E38xx, Intel® Pentium®/Celeron®/ Intel® Atom™ E38xx, Intel® Pentium®/Celeron®/
System on a Chip (SoC) Core™ i3/i5/i7, 6 /7 generation
th th
System on a Chip (SoC) Core™ i3/i5/i7, 6th/7th generation
– LGA1151 – LGA1151
Intel® Atom™ E38xx Intel® Q170 Intel® Atom™ E38xx Intel® Q170, Intel® H110
Embedded PC
www.beckhoff.com/CB3063 www.beckhoff.com/CB3064 www.beckhoff.com/CB6263 www.beckhoff.com/CB6464
1920 x 1080 @ 60 Hz 3840 x 2160 @ 60 Hz; 1920 x 1080 @ 60 Hz 3840 x 2160 @ 60 Hz;
4096 x 2160 @ 24 Hz 4096 x 2160 @ 24 Hz
2560 x 1600 @ 60 Hz 3840 x 2160 @ 60 Hz 2560 x 1600 @ 60 Hz 3840 x 2160 @ 60 Hz
1920 x 1200 @ 60 Hz 1920 x 1200 @ 60 Hz 1920 x 1200 @ 60 Hz 1920 x 1200 @ 60 Hz
Intel® i210 Intel® Q170/i210 Phy Intel® i210 Intel® i219 Phy
10/100/1000 MB/s 10/100/1000 MB/s 10/100/1000 MB/s 10/100/1000 MB/s
Intel® i210 Intel® i219 Intel® i210 Intel® Q170/H110/i210 Phy
10/100/1000 MB/s 10/100/1000 MB/s 10/100/1000 MB/s 10/100/1000 MB/s
– – – Intel® Q170/H110/i210 Phy
– – – 10/100/1000 MB/s
– – – Intel® Q170/H110/i210 Phy
– – – 10/100/1000 MB/s
– – – –
– – – –
1 x PCIe x1(2.0), 4 x PCIe x1(2.0) or 1 x PCIe x4(2.0), 2 x PCIe x1(2.0), 2 x PCIe x1 at M.2
adapter cards required adapter cards required adapter cards required (depending on chipset configuration)
– – – –
– – – 1 x via BaseCon*
– – – max. 8 x (3.0) via BaseCon*
2x 4x 2 x (1 x M.2, 1 x BaseCon) 6 x*
– 4x – 2 x at M.2, 4 x via BaseCon*
2x – 2x –
– 0/1/5/10 – 0/1/5/10
1x – – 2 x internally at M.2, 4 x via BaseCon*
4x 6x 3 x (1 x M.2, 2 x BaseCon) 2 x internally at M.2, 4 x via BaseCon*
1 x RS232 1 x RS232 – –
– – – –
– 4x 1x 4x
4x – – –
2x 2x 2x 4x
1x – – –
– 1x – –
– – 1x 2x
– 1 x RS232 – –
– – – –
*(depending on chipset configuration), adapter cards necessary
262
..
Highlights
Comprehensive, modular I/O system for
..for EtherCAT
High investment security: Mature
I/O technology based on more than
20 years of success in the field
Fieldbus Components
I/Os for all common fieldbus systems
u www.beckhoff.com/FieldbusComponents
I/O
266 268 2 36
263
268 Fieldbus systems 2 36 EtherCAT
270 Signal types 2 70 EtherCAT Terminals
272 EtherCAT 2 252 EtherCAT Box
274 EtherCAT Terminals 2 364 EtherCAT Plug-in Modules
282 EtherCAT Box 2 396 Bus Terminals
290 EtherCAT Plug-in Modules 2 546 Fieldbus Box
292 Bus Terminals 2 610 Infrastructure Components
302 Fieldbus Box
305 Infrastructure Components
EtherCAT Terminals 274
– IP 20 EtherCAT I/O system
– Real-time Ethernet performance retained into each terminal
– Integration of highly precise measurement technology,
condition monitoring, drive technology and process technology
– Electronic overcurrent protection
– Gateways for subordinate fieldbus systems
– TwinSAFE PLC and safety I/Os
u www.beckhoff.com/EtherCAT-Terminal
264
EtherCAT Box 282 EtherCAT Plug-in Modules 290 Bus Terminals 292
– IP 67 EtherCAT I/O system – Very compact EtherCAT I/O system – Open, fieldbus-neutral IP 20 I/O system
– High performance for harsh environments in IP 20 for plug-in into a circuit board – More than 400 different Bus Terminals
– Compact and robust (signal distribution board) – Support for more than 20 fieldbus
– Can be mounted directly on machines, out- – Optimised for high-volume production systems
side of control cabinets and terminal boxes – Application-specific connector interface – Gateways for subordinate bus systems
– Integrated sensor/actuator supply directly – Use of cable harnesses avoids wiring – System-integrated safety I/O terminals
via EtherCAT P errors. available
u www.beckhoff.com/EtherCAT-Box u www.beckhoff.com/
u www.beckhoff.com/EtherCAT-P-Box EtherCAT-Plug-in-Modules u www.beckhoff.com/BusTerminal
I/O
265
plant control and significantly increased production efficiency.
u www.beckhoff.com/IO
u www.beckhoff.com/EtherCAT
– Comprehensive, modular
I/O system for all signal types
and fieldbus systems
– Universal product range
optimised for EtherCAT
– High investment security:
Mature I/O technology based
on more than 20 years of success
in the field
– Beckhoff is the I/O pioneer,
developing the Bus Terminal
concept and EtherCAT.
266 Technology) is the Ethernet solution for capability are retained. grated in all common fieldbus systems.
industrial automation, characterised by
outstanding performance and particularly DeviceNet EnOcean
simple handling. DeviceNet is a sensor/actuator bus system EnOcean enables the battery-free trans-
that originated in the USA, but which mission of switching signals and measured
Ethernet meanwhile is increasingly being used in values and is mainly used in building
The advantages of Ethernet, such as high Europe and Asia. DeviceNet is CAN-based automation.
data transmission rates, easy methods of (Controller Area Network).
integration into existing networks, and a BACnet/IP
wide range of services and interfaces are SERCOS BACnet (Building Automation Control
also found in the Beckhoff Ethernet products. SERCOS was originally developed as a fast Network) is a standardised, manufacturer-
fibre optic bus system for drives. Thanks independent communication protocol for
Lightbus to the Beckhoff SERCOS Bus Coupler, the building automation, based on Ethernet.
This well proven fibre optics bus system from advantages such as high data rate and Areas of application include HVAC, lighting
Beckhoff is characterised by particularly good short cycle times can now be provided control, safety and fire alarm technology.
immunity to EMI, easy installation and a very for the I/O peripherals too.
fast, cyclic and deterministic data flow.
Modbus RTU
PROFIBUS Modbus RTU is an open, serial communi-
PROFIBUS is widely used as a fast bus cations protocol based on the master/slave
for decentralised peripheral components architecture. Since it is extremely easy to
(PROFIBUS DP). In addition to PROFIBUS DP implement on all kinds of serial interfaces,
and FMS, Beckhoff also supports the standard it has gained wide acceptance.
for drive communication, PROFIBUS MC.
I/O
LON networks. 267
LON (Local Operating Network) is a multi-
network-capable communication system for ControlNet
distributed applications. It is predominately ControlNet is an open, standardised fieldbus
used for automation applications in commer- system. The protocol allows both cyclic and
cial buildings. acyclic data to be exchanged over the bus
without affecting each other.
DMX
As bus system for professional lighting equip- CC-Link
ment DMX (Digital Multiplexing) controls CC-Link (Control & Communication Link)
dynamic lighting in stage- and event-business is an open bus system for communication
as well as lighting of exclusive displays of between the control and fieldbus level.
light and color in high-profile buildings. It is predominately used in Asia.
MP-Bus
As simple sensor/actuator bus for HVAC
systems the MP-Bus (Multi Point Bus) serves PTP/IEEE 1588
to control flaps and volumetric flow rate con-
trollers alongside valves and window ventila- DALI
tion systems.
BACnet/IP
EIB/KNX
LC5200 BX5200
268
BK7000
BK7150
BK73x0 BC7300 IPxxxx-B730 IL230x-B730
BK7520
RS485 EL6021, EL6022 EP600x EJ6002 BK8000 BC8050 IPxxxx-B800 IL230x-B800
EPP600x KL6021 BX8000
KL6041
RS232 EL6001, EL6002 EP600x EJ6002 BK8100 BC8150 IPxxxx-B810 IL230x-B810
EPP600x KL6001 BX8000
KL6031
EK9000 BK9xx0 BC9xxx IL230x-B90x
EL6601, EL6614 BX9000
switch port
EIB/KNX KL6301
LON KL6401
MP-Bus KL6771
M-Bus KL6781
DALI / DSI KL6811
DALI 2 KL6821
IEEE 1588 EL6688
DMX EL6851
EnOcean KL658x
SMI KL68x1
BACnet EL6861
I/O
ZK/ZS1052
269
EPIxxxx,
ERIxxxx
devices
400 V AC
270
Safety EL29xx
PWM EL25xx
Digital combi
24 V DC EL1859 EP23xx ER23xx EQ23xx
EL1259
Safety
Analog input
Multi-function EL3751
±10 V, ±20 mA, NAMUR NE43 EL3174
0…2 V, ±2 V
0…10 V EL3x6x EP31xx ER31x4 EQ3174
±10 V EL3x0x EP31xx ER31x4 EQ3174
0…20 mA EL3xxx EP31xx ER31x4 EQ3174
4…20 mA EL3xxx EP31xx ER31x4 EQ3174
Resistance thermometer EL32xx EP32xx ER3204 EQ3204
Thermocouple/mV EL331x EP3314 ER3314 EQ3314
Measurement bridge EL335x EP3356
Potentiometer EL3255
Power meas./Condition Monitor. EL3xxx ELM3xxx
Pressure measurement EM37xx EP3744
Analog output
0…10 V EL4x0x EP4x74 ER4x74
±10 V EL4x3x EP4x74 ER4x74
24 V DC EP4378-1022
0…20 mA EL4x1x EP4x74 ER4x74
4…20 mA EL4x2x EP4x74 ER4x74
Special functions
SSI sensor interface EL500x EP5001
EnDat 2.2 interface EL5032
Incremental encoder interface EL51xx EP51x1 ER51x1
RS232, RS485, TTY, IO-Link EL60xx EP6xxx ER600x
Motion Control EL7xxx EP7xxx ER7x4x
Overcurrent protection EL922x
Multi-functional EP8309 ER8309
EJ1128 KL1124
EPP1xxx EJ1xxx K
L1xxx KM1xxx IP10xx-Bxxx, IE10xx EPI1xxx, ERI1xxx
KL1712
KL17x2
EJ19xx KL1904
KL1352
KL1382
EPP1518 KL15xx IP1502-Bxxx, IE1502
KL2124
EPP2xxx EJ2xxx KL2xxx KM20xx IP20xx-Bxxx, IE2xxx EPI2xxx, ERI2xxx
EPP2624 KL27xx
KL2612
KL2xxx KM2xxx
I/O
KL2631
271
EJ29xx KL2904
KL25xx IP2512-Bxxx, IE2512
EJ3104 KL31x2
EPP31x4 KL3x6x IP3102-Bxxx, IE3102 EPI3174, ERI3174
EPP31x4 EJ3x0x KL3xxx IP3102-Bxxx, IE3102 EPI3174, ERI3174
EPP31x4 KL3xxx IP3112-Bxxx, IE3112 EPI3174, ERI3174
EPP31x4 EJ30x8 KL3xxx IP3112-Bxxx, IE3112 EPI3174, ERI3174
EPP3204 KL32xx IP3202-Bxxx, IE3202
EPP3314 EJ3318 KL331x IP3312-Bxxx, IE3312
KL335x
KL3xxx
EPP3744 KM37xx
272
EtherCAT plug-in
modules: very
Embedded PC series CX, further compact EtherCAT
Embedded PCs see page 184 I/O system in IP 20
for plug-in into a
circuit board (signal
distribution board)
I/O
273
2000/20,000 m 50 m Plastic
fibre optic Optical Fibre
(100BASE-FX) (100BASE-FX
POF)
High-speed measurement,
high-precision measure-
ment, Condition Monitoring,
energy monitoring
IP 67 IP 67 IP 67
EtherCAT P EtherCAT IP 69K EtherCAT Box EtherCAT Box
Box Box (stainless steel) (die-cast zinc)
EtherCAT Couplers
EK1541
ID switch, POF
I/O
274
with integrated
digital I/Os
EK1914 EK1960
4 inputs + 4 outputs, 20 safe inputs +
2 safe outputs
K-bus terminals
EL1088
I/O
ground switching
275
Filter 10 µs EL1012 EL1014 EL1034 EL1018 EL1819
type 3 type 3 potential-free inputs, type 1 type 3 type 3
EL1262
type 3, oversampling
Counter EL1502
type 1, 100 kHz, 32 bit
EL1512
type 1, 1 kHz, 32 bit
with diagnostics
EL2808 EL2809
8x0V
EL1852 EL2819
type 3, 8 inputs, 8 outputs, with diagnostics
EL1859 EL2872-0010
8 inputs, 8 outputs, flat-ribbon cable,
2 x 4.0 A, 1 x 8.0 A
276
XFC: EL2202 EL2212 EL1259
TON/TOFF 1 μs push-pull outputs overexcitation, 8 multi-timestamping
Ex i ELX2002
1 safe output
12 V DC EL2024-0010
Imax = 2.0 A
The standard EtherCAT Terminals (ELxxxx) can be optionally ordered as ESxxxx with pluggable wiring level.
PWM EL2502
24 V DC, Imax = 0.5 A
0…4 MHz
EL2521-0024
1-channel AB, 0…500 kHz, 24 V DC
±1 A or ±2 A
I/O
Signal 1-channel 2-channel 4-channel 5-/6-/8-channel
277
±10 V EL3001 EL3002 EL3004 EL3008
single-ended, 12 bit single-ended, 12 bit single-ended, 12 bit single-ended, 12 bit
EL3702
differential input,
16 bit, oversampling
0…30 V EL3062-0030
12 bit
±200 mV EL3602-0002
differential input,
24 bit
±75 mV EL3602-0010
differential input,
24 bit
EL3174-0032 EL3174-0090
16 bit, electrically 16 bit, NAMUR NE43,
±3 V
ELM3148
24 bit, 1 ksps, push-in
EL3112 EL3612
differential input, differential input,
16 bit 24 bit
24 bit HART
±10 mA EL3142-0010
single-ended, 16 bit
EL3314-0002
24 bit, electrically
isolated
EL3214 EL3214-0090
3-wire, 16 bit 16 bit, TwinSAFE SC
(RTD) TwinSAFE SC
EL3356-0010 EL3356-0090
24 bit, 10 ksps TwinSAFE SC
Ex i, ELX3351 ELX3351-0090
measurement 16 bit 16 bit, TwinSAFE SC
bridge (SG)
The standard EtherCAT Terminals (ELxxxx) can be optionally ordered as ESxxxx with pluggable wiring level.
IEPE
Pressure EM3701 EM3702 EM3712
measuring differential pressure, relative pressure, relative pressure,
EL3483
I/O
480 V AC/DC,
279
mains monitor
EL4732
16 bit, oversampling
EL4712
16 bit, oversampling
EL4122 EL4124
16 bit 16 bit
Ex i, ELX4181
0/4…20 mA 16 bit, HART
±10 mA EL4112-0010
16 bit
TwinSAFE SC
EL5032-0090 EL5042
EnDat 2.2 interface, BiSS-C interface,
TwinSAFE SC unidirectional
parameterisable TwinSAFE SC
24 V DC output
EL5021 EL5021-0090
SinCos encoder interface, SinCos encoder interface,
Ex i, ELX5151 ELX5151-0090
I/O
TwinSAFE SC
D-sub D-sub
high performance
EL6861
BACnet, MS/TP, RS485
EL6851-0010
DMX
PROFIsafe gateway
The standard EtherCAT Terminals (ELxxxx) can be optionally ordered as ESxxxx with pluggable wiring level.
EL7201 EL7211
Irms = 2.8 A, 50 V DC, resolver Irms = 4.5 A, 50 V DC, resolver
EL7031-0030 EL7041-0052
Imax = 2.8 A, 24 V DC, 2 AI Imax = 5.0 A, 50 V DC
EL7411-9014
Irms = 4.5 A, 50 V DC, STO
4-axis EM7004
I/O
interface 4 incremental encoders, 32 digital I/Os 24 V DC,
281
4 analog outputs ±10 V
EL9070 EL9080
shield terminal isolation terminal
120…230 V AC EL9290
with fuse
24 V DC functionalities
output 5 V DC/2 A output 5 V DC/2 A output 5 V DC/1 A output 5 V DC/0.5 A output 8 V DC/0.5 A
output 10 V DC/0.5 A output 12 V DC/0.5 A output 15 V DC/0.5 A output 24 V DC/0.1 A electrically isolated
EP2816-0010
2 x D-sub, 9-pin
EP2816-0004
M16, 19-pin
EP2816-0003
IP 20 plug
24-channel EP2817-0008
Imax = 0.5 A D-sub, 25-pin
I/O
filter 3.0 ms, Imax = 2 A
283
16-channel EP2316-0008
8 inputs + 8 outputs, D-sub, 25-pin
single-ended, 16 bit
2-channel EP3182-1002
2 analog inputs, parameterisable, single-ended,
4-channel EP3184-0002
parameterisable, single-ended, 16 bit ER3184-0002
EP3184-1002
2 channels per socket
ER3184-1002
2 channels per socket
I/O
284
Resistance 4-channel EP3204-0002
thermometer PT100, PT200, PT500, PT1000, Ni100, Ni120, ER3204-0002
(RTD) Ni1000, 16 bit EQ3204-0002
EP3744-1041
4 pressure inputs 0…7 bar
4-channel EP4374-0002
2 inputs + 2 outputs, parameterisable, 16 bit ER4374-0002
EPxxxx: industrial housing in IP 67, ERxxxx: zinc die-cast housing in IP 67, EQxxxx: stainless steel housing in IP 69K
EP5101-2011
D-sub, 20 million increments/s
EP6224-3022
Class B
I/O
EP6228-3032
285
Class B
8-channel EPP1518-
286
multi-function input 0002
16-channel EPP1809- EPP1809-
filter 3.0 ms 0021 0022
16-channel EPP1819- EPP1819-
filter 10 µs 0021 0022
16-channel EPP1816-
filter 10 µs, D-sub, 25-pin 0008
EPP1816-
3008
acceleration
sensor
EPP2816-
0010
2 x D-sub, 9-pin
EPP2816-
0004
M16, 19-pin
24-channel EPP2817-
Imax = 0.5 A 0008
D-sub, 25-pin
I/O
8-channel EPP2318- EPP2318-
287
4 inputs + 4 outputs, 0001 0002
filter 10 µs, Imax = 0.5 A
16-channel EPP2316-
8 inputs + 8 outputs, 0008
filter 10 μs, Imax = 0.5 A, ∑ 3 A D-sub, 25-pin
EPP2316-
0003
IP 20 plug
4-channel EPP3184-0002
parameterisable, single-ended, 16 bit
I/O
(RTD)
EPP3744-1041
4 pressure inputs 0…7 bar
Output M8 M12
±10 V, 4-channel EPP4174-0002
0/4…20 mA parameterisable, 16 bit
4-channel EPP4374-0002
2 inputs + 2 outputs, parameterisable, 16 bit
I/O
Communi- Serial interface EPP6001-0002
289
cation 1-channel, RS232, RS422/RS485, 5 V DC/1 A
EtherCAT Couplers
Signal 8-channel
290
5 V DC/ EJ1128
3.3 V DC
(RTD)
EN 61131-2 specification u www.beckhoff.com/EN61131-2
0…20 mA EJ4018
12 bit
Incremental EJ5101
encoder incremental encoder interface RS422
I/O
291
EtherCAT Plug-in Modules | Communication: EJ6xxx
Signal 1-channel 2-channel 4-channel
Master EJ6002 EJ6224 EJ6224-0090
serial interface RS232, RS485 or RS422 IO-Link IO-Link, TwinSAFE SC
Safety EJ6910
TwinSAFE Logic
EJ7211-9414
Irms = 4.5 A, 50 V DC, OCT, STO, TwinSAFE SC
EJ7047
Imax = 5.0 A, 50 V DC, incremental encoder, vector control
DC motor EJ7342
output stage Imax = 3.5 A, 50 V DC, incremental encoder
EJ9505
input 24 V DC, output 5 V DC, 0.5 A
System
System EJ9001
placeholder module
292
IP 67 Fieldbus Box
Embedded PC series CX, further Compact Box Coupler Box/ Extension Box modules
Embedded PCs see page 184 PLC Box
I/O
293
Bus Terminals
with a maximum
measurement
error of ±0.01 %
Fieldbus fieldbus slave fieldbus slave fieldbus slave fieldbus slave fieldbus slave fieldbus slave fieldbus slave fieldbus slave
function
I/O
Performance – – – – – – – –
qualities
Main memory – – – – – – – –
Current supply 500 mA 500 mA 1750 mA 1750 mA 1000 mA 1750 mA 1000 mA 1750 mA
K-bus
Fieldbus direct to the plug depending plug depending plug depending plug depending plug depending plug depending plug depending
connection spring-loaded on fieldbus on fieldbus on fieldbus on fieldbus on fieldbus on fieldbus on fieldbus
technology terminals
Supported all digital all digital all all all all all all
Bus Terminals I/Os except I/Os except
KL15xx, KL25xx, KL15xx, KL25xx,
KL2692, KL27x1 KL2692, KL27x1
Max. number of 64 64 64 255 with 255 with 64 255 with 255 with
Bus Terminals terminal bus terminal bus terminal bus terminal bus
extension extension extension extension
Electrical PROFIBUS: yes, between between between between between between between
isolation CANopen and fieldbus / fieldbus / fieldbus / fieldbus / fieldbus / fieldbus / fieldbus /
DeviceNet: no power power power power power power power contacts /
contacts / contacts / contacts / contacts / contacts / contacts / supply voltage
supply voltage supply voltage supply voltage supply voltage supply voltage supply voltage
I/O
TwinCAT 2 TwinCAT 2 TwinCAT 2 TwinCAT 3 TwinCAT 2, TwinCAT 2,
295
TwinCAT 3 TwinCAT 3
255 with 255 with 255 with 255 with 255 with 255 with
terminal bus terminal bus terminal bus terminal bus terminal bus terminal bus
extension extension extension extension extension extension
BK1120 BK1150
296
BK1250
BK2010 BK2000 BK2020
BK3010
1.5 Mbaud
BK3520
12 Mbaud, fibre optic
BK4000 BK4020
BK7000
BK7150
BK7300 BK7350 BC7300 BC8050
BC8150
BK7520
BK8000 BC8050
BK8100 BC8150
BK9000 BK9050 BC9000 BC9050 BC9020
BK9100 BC9100 BC9191 BC9191-0100
2-channel switch 2-channel switch Room Controller Room Controller
BC9120
2-channel switch
BK9103 BK9053
2-channel switch
BK9105 BK9055
2-channel switch
Program memory CX80xx CX81xx CX9020 CX1010 CX50xx CX51xx CX1020, CX20xx
256 kbyte CX1030
I/O
CX8010 200 CX8110 208 optional (2) optional (2) optional (2) optional (2)
297
optional (1) optional (1)
CX8030 200 optional (2)
optional (1)
optional (2)
optional (2)
optional (1) optional (2)
master
BX5200
BX8000 CX8080 202 CX8180 208 optional (2) optional (2) optional (2) optional (2) optional (2) optional (2)
BX8000 CX8080 202 CX8180 208 optional (2)
optional (2)
optional (2)
optional (2)
optional (2)
optional (2)
BX9000 CX8090 202 CX8190 208 CX9020 210 CX1010 214 CX5010 220 CX5120 224 CX1020 232 CX2020 246
CX5020 220 CX5130 226 CX1030 234 CX2030 246
CX5140 228 CX2040 246
CX2042 250
CX2062 250
CX2072 250
CX8093 203 optional (2) optional (3) optional (2, 3) optional (2, 3) optional (3) optional (2, 3)
switching
switching type 3
switching
type 3 type 2
KL1814 KM1018
8 x 24 V, 4 x 0 V, type 3 64-channel, type 1
4-channel
≥ 48 V DC KL1032 KL1712-0060
filter 3.0 ms
sensor supply filter 3.0 ms, type 3 ground switching D-sub connection
The standard Bus Terminals (KLxxxx) can be optionally ordered as KSxxxx with pluggable wiring level.
EN 61131-2 specification u www.beckhoff.com/EN61131-2
We reserve the right to make technical changes.
Bus Terminal | Digital output: KL2xxx/KS2xxx KM2xxx
Signal 1-channel 2-channel 4-channel 8-channel 2-/4-channel
24 V DC KL2022 KL2424 KL2828
(Imax = 2.0 A) 4 x 2-wire 8 x 2-wire
30 V AC/DC KL2784
(Imax = 2.0 A),
24 V DC KL2442 KL2904
2 x 4 A/1 x 8 A TwinSAFE, 4 safe outputs
operation, Imax = 16 A Imax = 5 A no power contacts, Imax = 5 A 250 V AC/30 V DC 4-channel
I/O
300 W Imax = 5 A, contact- no power contacts, Imax = 5 A, 4-channel,
299
protecting switching contact-protecting switching manual operation
ground switching
KL2535 KL2545
Imax = ±1 A, 24 V DC, Imax = ±3.5 A, 50 V DC,
current-controlled current-controlled
Frequency KL2521
output
KL2284
reverse switching, Imax = 2.0 A, 0…24 V DC
±2 V KL3182
16 bit, 0.05 %
KL3464 KL3468
single-ended, 12 bit single-ended, 12 bit
KL3132
16 bit, 0.05 %
KL3214 KL3228
PT100…1000, Ni100…1000, PT1000, Ni1000
KL4494
12 bit, 2 x input, 2 x output
KL4112 16 bit
The standard Bus Terminals (KLxxxx) can be optionally ordered as KSxxxx with pluggable wiring level.
incremental encoder interface RS422 incremental encoder interface 24 V DC, incremental encoder interface 24 V DC,
I/O
KL6771 KL6781 KL6811 DALI/DSI master nominal current 0.9…9.9 A,
301
MP-Bus master terminal M-Bus master terminal and power supply terminal connection mechanism for
master and power supply terminal SMI terminal, LoVo SMI terminal, 230 V AC
KL9380 KL9560
mains filter, approx. 1 µF output 24 V DC, 0.1 A
IL230x-B110
IPxxxx-B200 IL230x-B200
I/O
IPxxxx-B400 IL230x-B400
IPxxxx-B730 IL230x-B730
IPxxxx-B800 IL230x-B800
IPxxxx-B810 IL230x-B810 IL230x-C810
IL230x-B900 IL230x-B901 IL230x-C900
IL230x-B903
IL230x-B905
Output 8 mm M8 M12
24 V DC 8-channel Imax = 0.5 A IP2000-Bxxx, IE2000 IP2001-Bxxx, IE2001 IP2002-Bxxx, IE2002
8-channel Imax = 2 A, ∑ 4 A IP2020-Bxxx, IE2020 IP2021-Bxxx, IE2021 IP2022-Bxxx, IE2022
8-channel Imax = 2 A, ∑ 12 A IP2040-Bxxx, IE2040 IP2041-Bxxx, IE2041 IP2042-Bxxx, IE2042
16-channel IE2808
Imax = 0.5 A, ∑ 4 A, D-sub IE2808-0001
PWM 2-channel PWM, 24 V DC, Imax = 2.5 A IP2512-Bxxx, IE2512
I/O
4 inputs + 4 outputs, filter 0.2 ms, Imax = 0.5 A IE2310 IE2311 IE2312
303
8-channel 4 inputs + 4 outputs, IP2320-Bxxx IP2321-Bxxx IP2322-Bxxx
filter 3.0 ms, Imax = 2 A, ∑ 4 A IE2320 IE2321 IE2322
8-channel 4 inputs + 4 outputs, IP2330-Bxxx IP2331-Bxxx IP2332-Bxxx
filter 0.2 ms, Imax = 2 A, ∑ 4 A IE2330 IE2331 IE2332
16-channel IP2400-Bxxx IP2401-Bxxx
combi inputs/outputs, filter 3.0 ms, Imax = 0.5 A IE2400 IE2401 IE2403
IP 20 plug
Output M12
±10 V 4-channel 16 bit IP4132-Bxxx, IE4132
0/4…20 mA 4-channel 16 bit IP4112-Bxxx, IE4112
Output M12
±10 V, 4-channel EPI4374-0002
0/4…20 mA 2 inputs + 2 outputs, parameterisable, 16 bit ERI4374-0002
CU2608 CU1124
8 x M12 (D-coded), IP 67 4 x RJ45, IP 20
I/O
CU2005 Media CU1521-0000 EP9521-0020
305
5 x RJ45, IP 20 converters multimode, IP 20 multimode, IP 67
PC Fieldbus Cards
PCI Mini PCI
FC2001-0000 FC2002-0000
1-channel 2-channel
FC5202-0000 FC5202-0002
2-channel 2-channel, 32 kbyte NOVRAM
FC9321-0010 FC9361-0010
1-channel, IRT device, PCIe 1-channel, IRT device, PCIe, compact
306
..
Highlights
Complete drive system with TwinCAT
..Motion Control
For highly dynamic, single and multiple
u www.beckhoff.com/DriveTechnology
308 Product overviews 360 Coupling modules AX503x, 410 Compact Drive Technology
320 Technologies AX883x
320 One Cable Technology (OCT) 361 Distribution module AMP8805 412 Linear actuator AA1121
321 Fan-cooled motors 359 Cables 413 Supply cables for AA1121
322 TwinSAFE 414 Servomotor series AM8100
Drive Technology
324 XTS (eXtended Transport 418 Planetary gear units AG2250
System) 362 Servo and Linear Motors 420 Stepper motors AS2000
424 Stepper motors AS1000
364 Synchronous Servomotors 427 Planetary gear units AG1000
307
334 Servo Drives 366 Motor series AM8000
378 Motor series with higher
336 Multi-axis servo system moment of inertia AM8500 428 XTS
AX8000 392 Stainless steel motor series (eXtended Transport System)
338 Power supply modules AX86xx AM8800
339 Axis modules AX81xx, AX82xx 396 Motor series AM3000 430 XTS Standard
340 Option modules AX88xx 350 Supply cables 432 Motor modules AT20xx-0xxx
342 Motor cables 434 Movers AT9011, AT9012
343 Accessories 400 Linear Servomotors 435 Guide rails AT90xx, AT91xx
402 Linear Servomotors AL2xxx 438 Starter kit AT2000-xx00
344 Digital Compact Servo Drives 406 Accessories
AX5000 407 Supply cables 440 XTS Black Line
346 1-channel up to 40 A AX51xx 441 Motor modules
346 1-channel 60 up to 170 A 386 Planetary gear units AT20xx-0xxx-000x
347 2-channel up to 6 A AX52xx 386 High-end gear series AG2300
348 Encoder option cards AX57xx 388 Economy planetary gear units 442 XTS Hygienic
348 TwinSAFE drive option cards AG3300 444 Motor modules ATH20xx-0xxx
AX58xx 389 Economy planetary gear units 445 Mover ATH9011
349 AX-Bridge quick connection AG3210 446 Guide rails ATH90xx, ATH91xx
system AX59xx 390 High-end planetary gear units
350 Supply cables with output flange AG2400
391 Economy planetary gear units 448 Software
with output flange AG3400
354 Distributed Servo Drive 395 Stainless steel planetary gear 450 TC3 Motion Designer TE5910
system units AG2800 452 TC3 Drive Manager 2 TE5950
418 Planetary gear units AG2250 454 TC3 XTS Extension TF5850
356 Distributed Servo Drive AMP80xx
Product overview Servo Drives
AX8000
Any number of axis modules can be added provided that the rated output current of the power supply modules is sufficient.
Drive Technology
Number of axes 1 1 2
For AX86xx-0000
Capacitor module AX8810-0000-0000 340
Drive Technology
Motor feedback OCT, multi-feedback OCT, multi-feedback OCT, multi-feedback multi-feedback
309
Encoder option AX5701 348 AX5721 348 AX5702 348 AX5722 348
cards 1 VPP, BiSS B, Hiperface, EnDat EnDat 2.2, BiSS C 1 VPP, BiSS B, Hiperface, EnDat EnDat 2.2, BiSS C
AX5201…AX5206 AX5201…AX5206
AX5201…AX5206 AX5201…AX5206
Data for 560 V DC AMP8041-wDyz 358 AMP8041-wEyz 358 AMP8042-wEyz 358 AMP8043-wEyz 358
Standstill torque 2.01 Nm 2.01 Nm 3.48 Nm 4.80 Nm
Rated speed 3000 min-1 6000 min-1 2500 min-1 2500 min-1
Rated power 0.61 kW 1.23 kW 0.87 kW 1.18 kW
Standstill current 1.65 A 3.00 A 2.15 A 2.90 A
Connection technology ECP B23 plug ECP B23 plug ECP B23 plug ECP B23 plug
One Cable Technology (OCT) yes yes yes yes
Drive Technology
Data for 560 V DC AMP8051-wEyz 358 AMP8051-wGyz 358 AMP8052-wFyz 358 AMP8053-wGyz 358
310 Standstill torque 4.08 Nm 4.08 Nm 6.97 Nm 9.70 Nm
Rated speed 2500 min-1 5000 min-1 2000 min-1 2000 min-1
Rated power 1.02 kW 1.02 kW 1.34 kW 1.78 kW
Standstill current 2.70 A 4.75 A 3.30 A 4.70 A
Connection technology ECP B23 plug ECP B23 plug ECP B23 plug ECP B23 plug
One Cable Technology (OCT) yes yes yes yes
AMP8805-0000-0000 361
Function distribution module
Number of channels 1 x Power IN, 5 x Power OUT, 1 x EtherCAT P OUT
Rated input current 24 V 16 A DC
DC-Link voltage 565…680 V DC
DC-Link capacitance 1120 µF
Protection class IP 65
Drive Technology
Increased AM853x AM854x AM855x AM856x 378
inertia M0 = 1.37…3.22 Nm M0 = 2.37…5.65 Nm M0 = 4.80…11.4 Nm, M0 = 12.8…29.0 Nm,
400 V AC
*Please note the different flange size.
AM801x 368
M0 = 0.20…0.52 Nm
400 V AC
*Please note the different flange size.
Linear Servomotors
Protection class IP 64 IP 64 IP 64
312
Linear actuators
AA1121 412
Rated force 150 N
Peak force 800 N
Max. movement 10 mm
Max. acceleration 7 m/s²
Protection class IP 54
Stepper motors
AG3210 389 AG2300 386 AG3300 388 AG2400 390 AG3400 391
Variant standard (MF) standard (MF), standard (MF) standard (MF) standard (MF)
high-speed (MC)
Drive Technology
Gear ratios 1-stage i = 3…10, 1-stage i = 3…10, 1-stage i = 3…10, 1-stage i = 4…10, 1-stage i = 3…10,
2-stage i = 9…100 2-stage i = 16…100 2-stage i = 9…100 2-stage i = 16…100 2-stage i = 9…100
EtherCAT Terminals EtherCAT Plug-in Bus Terminals EtherCAT Box modules EtherCAT P Box
Modules modules
Terminals Irms = 4.5 A, 50 V DC, STO Imax = 1.0 A, 24 V DC ZB8610 Imax = 1.5 A, 24 V DC, incremental encoder,
314
IP 20
Bus Terminals KL2532 2 483 KL2552 Imax = 5.0 A, 2 483 KL2531 2 481
IP 20 Imax = 1.0 A, 24 V DC 50 V DC, incremental encoder Imax = 1.5 A, 24 V DC
Flange code
F3 (72 mm),
N3 (NEMA34)
Flange code
F4 (87 mm)
Servomotor
vector control Irms = 4.5 A, 50 V DC, OCT, STO 50 V DC, OCT, STO
EL7047 2 227 EL7047 + ZB8610 2 227 EL7201 2 229 EL7201 + ZB8610 2 229
Imax = 5.0 A, 50 V DC, incremental encoder, Imax = 6.5 A, 50 V DC, incremental encoder, Irms = 2.8 A, 50 V DC, resolver Irms = 4.5 A, 50 V DC, resolver
Drive Technology
Imax = 5.0 A, 50 V DC, incremental encoder Irms = 4.5 A, 50 V DC, OCT, STO
EL7211-0010 2 229
Irms = 4.5 A, 50 V DC, OCT
EL7211 2 229
Irms = 4.5 A, 50 V DC, resolver 315
KL2541 2 481
Imax = 5.0 A, 50 V DC, incremental encoder
EPP7041-3002 2 351
Imax = 5.0 A, 50 V DC, incremental encoder
AM8113-wFyz 414
4.8 A, 48 V DC, 0.52 Nm, 3000 min-1
AS2043-1Jy0 420
6.5 A, 48 V DC, 8.00 Nm
AM8141-wJyz 414
8.0 A, 48 V DC, 2.40 Nm, 1000 min-1
Motor modules
AT2001-0250-0003 AT2001-0250-0004
with feed, UL-listed with feed, UL-listed
AT2041-0250-0003 AT2041-0250-0004
316 with feed, UL-listed with feed, UL-listed
Movers
AT9011-0050-1550
mover 1, length 50 mm
AT9011-0070-0550
mover standard, length 70 mm
AT9011-0070-1550
mover 1, length 70 mm
12 rollers AT9012-0050-0550
mover standard, length 50 mm
AT9012-0050-1550
mover 1, length 50 mm
Guide rails
AT9100-xxxx ATH9100-xxxx
with lock with lock
ATH9200-xxxx
connector, without lock
Drive Technology
180° length 2250 mm, for 22.5° motor module (1)
AT9040-1250
length 1250 mm, for 45° motor module (1)
AT9050-0500 ATH9050-0500-0075
length 500 mm, for 180° motor module (2) length 500 mm, for 180° motor module 317
(1)
Suitable for mover type AT9011-0050-0550. For mover AT9011-0070-0550, add -0070 to the order specification.
(2)
Suitable for mover types AT9011-0050-0550 and AT9012-0050-0550. For mover AT9011-0070-0550,
add -0070 to the order specification.
Starter kits
Standard 438
Small AT2000-0500
Medium AT2000-1000
Large AT2000-1500
AX8000 multi-axis
EtherCAT drive
Drive Technology
318
Servo Drives 334 Distributed Servo Drive system 354 Synchronous Servomotors 364
– Available as multi-axis system or – Servo drives directly integrated – For demanding positioning
stand-alone version (1-/2-channel) into the motor tasks
– High-speed EtherCAT communication – STO/SS1 safety function as standard; – Highly dynamic behaviour
– Wide range of nominal current types, optionally Safe Motion – Brushless three-phase motors
up to 170 A – Advanced power electronics ensure – Permanent magnet in the rotor
– Flexible motor type selection minimal derating
– Optimised for multi-axis applications – No changes in machine design required
Drive Technology
u www.beckhoff.com/DriveTechnology
319
u www.beckhoff.com/
compact-drive-technology u www.beckhoff.com/XTS
cabling to the mandatory motor cable, This results in greater degrees of – Cable lengths of up to 100 m
which can then also be used directly for freedom on the motor side: the omission are possible.
the feedback signals. As in sensorless of a plug connector allows the new tech- – operating hours counter and error
control, the user no longer has to use an nology to be used even in the smallest memory integrated in the motor
320
additional feedback cable. All the information motor sizes. The AX5000 and AX8000
required for control purposes is transferred EtherCAT Servo Drives support OCT. u www.beckhoff.com/OCT
reliably and interference-proof via a digital
interface. Features
The symbiosis of power and feedback – digital single-cable transmission via
cable enables reliable implementation of the existing motor cable
high-precision positioning and lower velocity – digital transmission of sensor data
fluctuations. The encoder data, rotor position, – no interference-susceptible analog
multi-turn information and thermal condi- signals
tions in motor are transferred via a purely – support for the electronic identification
digital interface. Costly analog evaluation plate
function blocks in the drive amplifier can – Encoder cables, including expensive
be avoided, while retaining extensive plugs, are dispensed with.
diagnostic options. – reduction
Since a cable and plug are omitted – in the costs for cable, plug
at both the motor and controller end, the and assembly
component and commissioning costs are – in warehouse costs by dispensing
significantly reduced. The wiring is simpli- with a cable variant
fied significantly, possible error sources are – in space requirements in cable
eliminated. This also has positive effects on carrier chains
the peripheral devices, since drag-chains, – in space requirements on the
cable bushings and areas reserved for cables motor (important with small sizes)
in machines and control cabinets can now – in the sources of error and wear
Drive Technology
torque even at high speeds. The external the standard variant. the angled M12 plug connector of the
axial ventilation by means of a 24 V DC fan, The new design of the fan hoods, with preassembled, ready-to-install ZK4054-
which is controlled independently of the an enhanced smooth surface, simplifies 6400-0xxx control cable.
motor, increases the power density of the mounting and reduces the required mounting
321
servomotors: the standstill torque is about space by 5 %. Also new is the easy connec-
ZK4054-6400-0xxx
functions such as emergency stop, safety safe drive technology. option -0200 (Safe Motion), various internal
door monitoring, two-hand operation, Like the programming or configuration and external drive signals are available for
safety mat evaluation and muting, safe of the safety application, the entire param- implementing an application-specific safety
position, safely limited velocity, etc. can be eterisation of the safe drive technology function. As usual, these can be intercon-
322
programmed and configured with the inte- is performed from the TwinCAT software. nected with the typical EL6910 pre-certified
grated TwinCAT engineering platform. All system-specific settings are stored together function blocks to form complex, safe drive
Dynamic movements of electrical drive with the application in the TwinSAFE Logic functions such as SLS, SLP, etc. Depending on
technology used in a machine can create components. For that reason the safe drive the application, the safety-oriented informa-
considerable hazards to people and the components can be exchanged at any tion can be pre-processed directly in the drive
environment. From a normative point of view, time without requiring software changes. so that the central TwinSAFE logic need only
drive technology is therefore also considered The respective component receives all the process the information that is aggregated
in a safety-oriented way by coordinating and parameters necessary for operation at there.
monitoring certain movements and processes. the next power-on or boot-up.
TwinSAFE offers three levels for imple- TwinSAFE safe drive technology see
menting safe drive technology: Programmable, safe drive technology u www.beckhoff.com/TwinSAFE
– STO/SS1 according to IEC 61800-5-2 through integrated logic or page 542
– Safe Motion according to IEC 61800-5-2 The AX8000 multi-axis servo drive system
– programmable, safe drive technology encompasses new functions of safe drive
through integrated logic technology with TwinSAFE: the AX8108,
The safe drive components are able to switch AX8118 and AX8206 axis modules include
the motor torque-free or to monitor velocity, a programmable TwinSAFE Logic corre-
position and direction of rotation (in com- sponding to an EL6910 and enable the direct
pliance with EN ISO 13849-1:2008 (Cat. 4, implementation of a safety application in
PL e)). No further devices such as contactors the servo drive. The user enjoys greater
or circuit breakers are necessary in the supply degrees of freedom in the implementation
lines for this. This enables a very lean instal- of safety applications in drive technology
lation and helps to reduce costs and control systems, and the flexibility in programming
cabinet space. facilitates individual design of safe drive
Even safe position monitoring or position technology to suit the specific system.
range monitoring is simple to implement The safety functions STO and SS1 can
with the aid of the safe drive technology. be implemented with the TwinSAFE axis
EL7201-9014 EtherCAT servo terminal for OCT, with STO input, 50 V DC, Irms = 2.8 A
EP7211-9034 EtherCAT Box, industrial housing, servo box module with OCT and STO, 50 V DC, Irms = 4.5 A
EJ7211-9414 EtherCAT plug-in module, servomotor module for OCT, with STO input, 50 V DC, Irms = 4.5 A, TwinSAFE SC
EL7411-9014 BLDC motor terminal with incremental encoder and STO, 50 V DC, Irms = 4.5 A
AX5801-0200 TwinSAFE drive option card for AX5000 up to 40 A, HW 2.0: STO, SS1 (1)
AX8108-0100 single-axis module 8 A, feedback: OCT, TwinSAFE: STO/SS1, TwinSAFE Logic integrated
AX8118-0100 single-axis module 18 A, feedback: OCT, TwinSAFE: STO/SS1, TwinSAFE Logic integrated
AX8206-0100 double-axis module 2 x 6 A, feedback: OCT, TwinSAFE: STO/SS1, TwinSAFE Logic integrated
(1)
only compatible with drives of the HW version 2.0 (AX5xxx-0000-020x)
Ordering information TwinSAFE components for Safe Motion according to IEC 61800-5-2
AX5805-0000 TwinSAFE drive option card for AX5000 up to 40 A, HW 2.0: STO, SS1, SS2, SOS, SLS, SDI (1)
AX5806-0000 TwinSAFE drive option card for AX5000 from 60 A, HW 2.0: STO, SS1, SS2, SOS, SLS, SDI (2)
AX8108-0200 single-axis module 8 A, feedback: OCT, TwinSAFE: Safe Motion, TwinSAFE Logic integrated
AX8118-0200 single-axis module 18 A, feedback: OCT, TwinSAFE: Safe Motion, TwinSAFE Logic integrated
AX8206-0200 double-axis module 2 x 6 A, feedback: OCT, TwinSAFE: Safe Motion, TwinSAFE Logic integrated
(1)
AX5000 up to 40 A: AX5x01-0000-020x, AX5x03-0000-020x, AX5x06-0000-020x, AX5112-0000-020x, AX5118-0000-020x, AX5125-0000-020x, AX5140-0000-020x
(2)
AX5000 from 60 A up to 170 A: AX5160-0000-020x, AX5172-0000-020x, AX519x-0000-020x
tinuous flow of material. Due to the low the maximum application of information ate, brake, position and synchronise; they
construction volume the energy efficiency technology for the simplification of mechan- can take up absolute and positions relative
can be improved and the size of a machine ical processes. With XTS, Beckhoff has to each other; they can group themselves
can be significantly reduced. transferred this principle directly to the and accumulate; they can create clamping
324
field of drive systems – and in this way forces in motion; they can travel through
has opened up new efficiency potentials in curves as fast as along straights; they can
mechanical engineering, because XTS makes recover energy through regenerative braking
do with four simple components. and utilise both travel directions for transport
– Firstly: an arbitrary number of motor purposes. And all of that with precise position
parts, which serve as path modules. control, without backlash, without material
– Secondly: an arbitrary number of movers, fatigue, virtually without wear – and without
which act individually or in groups. cost-intensive maintenance.
– Thirdly: control software.
– And fourthly: an Industrial PC.
Industrial PC, TwinCAT NC PTP, Mover Guide rail Straight or curved motor module
TwinCAT XTS Extension
Drive Technology
in one device. A mover as the moved part. – 1 or more movers
A mechanical guide rail. The most diverse – Beckhoff Industrial PC
applications can be realised with these few – TwinCAT NC PTP
coordinated components. The desired geom- – TwinCAT XTS extension
325
etries, lengths and radii are formed by the – power supply units
number and choice of the components.
Straight motor
modules
Movements with constant force Synchronous movement of a group Free mobility of several movers
A mover follows another with a defined At any place on the path during movement, The movers can all be moved independently
force. It can apply a “clamping force” while groups can be formed that stop together of one another. They can take up absolute
at the same time following a movement, or drive past processing stations with a positions along the entire travel distance.
for example in order to hold a product. specified speed profile. The size of the group In addition, they can be moved relatively to
For other applications the force can be (number and spacing) can be changed each other and always avoid a collision with
limited so as not to place an unnecessary dynamically. their neighbour.
load on a product under any conditions.
From the combination of the basic functions, product flows can be kept constantly in motion with XTS. Since the movers
Drive Technology
in the XTS operate independently of each other, it is possible to stop and process individual objects without having to
interrupt the entire process. Viewed from the outside the production flow is maintained.
327
Push product, adapt product spacing, Clamp and move product
reduce or increase product speed Through the combination of the synchronous
The movers of the XTS system can always movement of a group and the application of
run with the flow of product. No return trip a constant force, a product can be clamped
or return stroke is necessary. The transported and moved in a clamped condition. Move-
material can be accumulated and grouped ment is controlled at all times and at all
during the movement via the dynamic places on the transport path.
buffering.
of the movers, the complex functions of XTS individual modules, which when combined force of a mover acts. Hence, even in the case
enable the gentle control of an endless prod- with one another create both small, compact of a collision with an obstacle, only the mass
uct flow. solutions and metre-long transport paths. of a mover with its payload acts.
Straight sections are made up of 250 mm
328
Arbitrary number of movers modules which can be made endless by the
There are no system limits for the number use of curved segments. A motor cable has
of movers; consequently the number can be to be attached at least every three metres.
optimally adapted to the application. In prac- The electrical connection between the mod-
tice the number is limited only by the avail- ules is automatically made when assembling.
able computing power of the PC. The guide rail system offers lengths of up to
2.5 m.
Unrestricted curve function
The entire travel path becomes the utilisable Lower mass, increased safety
path, since the outward and return path and Small masses lead to a lower hazard poten-
also the curve segments are available for the tial, because unlike XTS, a conveyor chain
transport and processing of materials. This is kept in motion by a central drive unit.
maximum utilisation of the machine volume The total acting force corresponds to the
results in very compact application solutions, sum of all necessary individual forces over
which enable completely new machine con- the entire length. In the case of an error,
cepts. a mechanical malfunction or a manual
F = constant
High-power dynamics, Absolutely precise configuration by changing the software parameters and
but no unrestrained force The arbitrary number of movers, the modular empirical values can also be retrieved at any
The fast signal processing and the large path guidance, the individual controllability time in the form of a stored parameter set.
bandwidth of EtherCAT enable the best of each individual mover and the simple inte- The parameters can be exchanged between
Drive Technology
dynamic characteristics. Together with large grability into existing machines and plants applications of the same type.
peak forces, high acceleration is available ensure a precisely matching solution with
to the application. Position lag monitoring which the production efficiency of a machine
avoids damage to the product in case of can be further optimised.
329
mechanical malfunctions. In addition, force
limitation and jerk reduction allow the opti- Fast, flexible format adaptation
mal handling of the product at all times at A change of format when changing products
different points in the production. For exam- or, for example, when the filling quantity
ple, the parameters can be adapted according changes can be carried out without stopping
to the filling level while moving. production: the modifications can be realised
330
Grouping system
Drive Technology
height and number of stacks without any manual inter-
vention. The distance between the movers and also the
motion profile are changed by parameters in the software.
This can even be done during operation without a stand-
Conveyor 331
still.
Travelling manipulator
Product
Possible
movements
XTS 1 XTS 2
Functioning as a distribution
XTS system, the XTS splits an incom-
Gate 1 ing product stream into multi-
ple streams (two in this case)
inexpensively and with great
flexibility.
Gate 2
Conveyor
XY axis
Drive Technology
ongoing operation.
333
XTS | Trajectories
334
AX5101–AX5112, AX52xx | Digital Compact AX8000 | Multi-axis EtherCAT drive: Compact control power
Servo Drives: 1-/2-channel up to 8.3 kW with 1 µs current control update time
– 1- or 2-channel Servo Drives – optimised, compact dimensions for control cabinet installation
– high-speed EtherCAT communication – OCT integrated
– rated current up to 12 A or 2 x 6 A – new, integrated AX-Bridge: toolless mounting
– optimised for multi-axis applications – powerful FPGA technology combined with multi-core ARM
– variable motor output current for processors
2-channel Servo Drives – multi-channel current control technology
– TwinSAFE drive option card – TwinSAFE axis modules
Drive Technology
335
336
Measuring
points for
test prods
Connection
for external
brake resistor
TwinSAFE
The AX8000 multi-axis servo system greatly the advantages of analog and digital control the user no longer has to use an additional
simplifies the implementation of multi- technology: reaction to a current deviation feedback cable. All information required for
channel drive solutions. The required number from the setpoint value is possible within control purposes is transmitted reliably and
of 1-channel or 2-channel axis modules 1 µs; the velocity controller cycle time is interference-proof via a digital interface.
are attached to the central supply module. around 16 µs at a switching frequency of
The modules are connected without screws 32 kHz. The processing of EtherCAT process Drive-integrated safety functions
or tools using the built-in AX-Bridge quick data (actual and setpoint values) is carried The AX8000 with TwinSAFE supports the
connection system, which is based on spring- out without a processor almost without typical drive-integrated safety functions
loaded terminals. The 1-axis and 2-axis delay in the hardware, so that the minimum and fulfills the requirements of DIN EN ISO
modules can optionally be equipped with EtherCAT cycle time is only 62.5 µs. 13849-1:2008 (PL c/Cat. 3 up to PL e/Cat. 4).
Drive Technology
STO or TwinSAFE (drive-integrated safety – stop functions (STO, SOS, SS1, SS2)
functions). One Cable Technology (OCT) – speed functions (SLS, SSM, SSR, SMS)
The AX8000 multi-axis servo system with up to 8 speeds
eXtreme Fast Control in the drive supports OCT, the One Cable Technology – position functions (SLP, SCA, SLI)
337
The EtherCAT-based AX8000 multi-axis for power and feedback. In connection with reference cams
servo system combines powerful FPGA with the servomotors from the AM8000 – acceleration functions (SAR, SMA)
technology with multi-core ARM proces- (standard), AM8500 (increased inertia) – rotating direction functions (SDIp, SDIn)
sors. The new multi-channel current control and AM8800 (stainless steel) series, the – brake function (SBC)
technology enables extremely short sampling wiring is reduced to the standard motor – safely limited torque (SLT)
and response times. The entirely hardware- cable, via which the feedback signals are
implemented current controller combines also transmitted. As in sensorless control,
ules from the mains voltage. braking of the motors, can be AX8000 supply modules A separate 24 V DC power sup-
It already contains a mains converted into heat either via can be used on 1- and 3-phase ply is required in each case.
filter, for which the drive is the internal brake resistor or via low-voltage mains supplies.
tested and certified in accor- the combination of built-in brake
338
Drive Technology
the axis modules are attached tools via the already integrated encompasses new functions functions STO and SS1 can be
to the supply module to form AX-Bridge: it automatically con- of safe drive technology with implemented with the TwinSAFE
the multi-axis servo system. Axis nects DC-Link, 24 V DC control TwinSAFE: the AX8108, AX8118 axis modules with the ordering
modules with different ratings voltage and communication via and AX8206 axis modules option -0100 (STO/SS1). These
339
can be combined in order to EtherCAT between the linked include a programmable functions can be initiated both
enable an optimised design of modules. The DC-Link connection TwinSAFE Logic corresponding via hard wiring and via FSoE.
the individual axes. enables the exchange of energy to an EL6910 and enable the For TwinSAFE axis modules with
Supporting a wide supply during acceleration and braking direct implementation of a safety the ordering option -0200 (Safe
voltage range from 100 to procedures, where the regenera- application in the servo drive. Motion), various internal and
480 V AC, the axis modules can tive brake energy is primarily The user enjoys greater degrees external drive signals are avail-
be operated without limitation stored in the common DC-Link. of freedom in the implementa- able for implementing an appli-
with any of the supply modules. If the energy exceeds the DC- tion of safety applications in cation-specific safety function.
This flexibility simplifies the Link capacitance, utilize the drive technology systems, and
15 30 15 60
Drive Technology
341
230
217
192 60 30
90
Motor cables 1 mm² for motors with itec® plug at AX8108 and AX8206
Ordering information Motor cable with 1 mm² wire gauge, highly flexible for drag-chain use
ZK4800-8022-xxxx Highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 81 mm (7 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 1 mm² + (2 x 0.75 mm²) + (2 x AWG22)).
The cable is UL and CSA listed.
ZK4800-8022-0050 example for 5 m length
ZK4501-8022-xxxx extension cable
Motor cables 1.5 mm² for motors with M23 speedtec® at AX8108 and AX8206
Ordering information Motor cable with 1.5 mm² wire gauge, fixed installation
ZK4800-8003-xxxx Cables for fixed installation,
min. bending radius = 61 mm (5 x OD),
(4 x 1.5 mm² + (2 x 0.75 mm²) + (2 x AWG22)).
The cable is UL and CSA listed.
ZK4800-8003-0050 example for 5 m length
ZK4501-8003-xxxx extension cable
Drive Technology
Ordering information Motor cable with 1.5 mm² wire gauge, highly flexible for drag-chain use
ZK4800-8023-xxxx Highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 89 mm (7 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
342 (4 x 1.5 mm² + (2 x 0.75 mm²) + (2 x AWG22)).
The cable is UL and CSA listed.
ZK4800-8023-0050 example for 5 m length
ZK4501-8023-xxxx extension cable
Motor cables 2.5 mm² for motors with M23 speedtec® plug at AX8118
Ordering information Motor cable with 2.5 mm² wire gauge, fixed installation
ZK4800-8004-xxxx Cables for fixed installation,
min. bending radius = 69 mm (5 x OD),
(4 x 2.5 mm² + (2 x 1 mm²) + (2 x AWG22)).
The cable is UL and CSA listed.
ZK4800-8004-0050 example for 5 m length
ZK4501-8004-xxxx extension cable
Ordering information Motor cable with 2.5 mm² wire gauge, highly flexible for drag-chain use
ZK4800-8024-xxxx Highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 97 mm (7 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 2.5 mm² + (2 x 1 mm²) + (2 x AWG22)).
The cable is UL and CSA listed.
ZK4800-8024-0050 example for 5 m length
ZK4501-8024-xxxx extension cable
Motor cables 4 mm² for motors with M40 speedtec® plug at AX8118
Ordering information Motor cable with 4 mm² wire gauge, highly flexible for drag-chain use
ZK4800-8025-xxxx Highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 111 mm (7 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 4 mm² + (2 x 1 mm²) + (2 x AWG22)).
The cable is UL and CSA listed.
ZK4800-8025-0050 example for 5 m length
ZK4501-8025-xxxx extension cable
Drive Technology
AX2090-ND80-0040 mains choke for AX8640-xxxx supply module, 3-phase, UK 4 %
343
8 digital I/Os,
e.g. enable, limit switch,
capture input, Status display,
error message e.g. axis identifier
or a diagnostic message
344
Navigation buttons
24 V DC control
and braking voltage
DC-Link system
or external
braking resistor
Power supply
100 V AC -10 %…
480 V AC +10 %
Motor outputs
Brake control,
motor temperature
monitoring, OCT
The EtherCAT drives high-speed control technology with a current with other fieldbus systems. The 2-channel
The AX5000 Servo Drive product line from control cycle of down to 62.5 μs, the AX5000 Servo Drives with variable motor output cur-
Beckhoff sets new standards in drive per- drives support fast and highly dynamic posi- rent optimise the packaging density and the
formance. The AX5000 series is available tioning tasks. The drives utilise EtherCAT as cost per drive channel. The compact design
in single- or multi-channel form and is a high-performance communication system, and simple and safe installation through the
optimised for exceptional functionality and providing an ideal interface with PC-based “AX-Bridge” quick connection system signifi-
cost-effectiveness. Featuring integrated, control technology while supporting coupling cantly simplify control cabinet assembly.
Drive Technology
Technical highlights
346
Drive Technology
AX5112 274 mm 92 mm 232 mm
AX5118 274 mm 185 mm 232 mm
AX5125 274 mm 185 mm 232 mm
AX5140 274 mm 185 mm 232 mm
AX5201 274 mm 92 mm 232 mm 347
348
Drive Technology
(pluggable), for AX5140, 85 A D
AX5911-0000 AX-Bridge power distribution module, quick connection system for power supply, DC-Link and control voltage
(pluggable), for AX5x01…AX5112, 85 A E
AX5912-0000 AX-Bridge power distribution module, quick connection system for power supply, DC-Link and control voltage
(pluggable), for AX5118 and AX5125, 85 A F 349
A B C
D E F
Motor cables 1 mm² for motors with itec® plug at AX5000 (1.5…6 A)
Ordering information Motor cable with 1 mm² wire gauge, highly flexible for drag-chain use
ZK4500-8022-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 81 mm (7 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 1 mm² + (2 x 0.75 mm²) + (2 x AWG22))
ZK4500-8022-0050 example for 5 m length
ZK4501-8022-xxxx extension cable
Motor cables 1.5 mm² for motors with M23 speedtec® plug at AX5000 (1.5…12 A)
Ordering information Motor cable with 1.5 mm² wire gauge, fixed installation
ZK4500-8003-xxxx cables for fixed installation,
min. bending radius = 61 mm (5 x OD),
(4 x 1.5 mm² + (2 x 0.75 mm²) + (2 x AWG22))
ZK4500-8003-0050 example for 5 m length
ZK4501-8003-xxxx extension cable
Ordering information Motor cable with 1.5 mm² wire gauge, highly flexible for drag-chain use
ZK4500-8023-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
Drive Technology
Motor cables 2.5 mm² for motors with M23 speedtec® plug at AX5000 (18…25 A)
Ordering information Motor cable with 2.5 mm² wire gauge, fixed installation
ZK4500-8004-xxxx cables for fixed installation,
min. bending radius = 69 mm (5 x OD),
(4 x 2.5 mm² + (2 x 1 mm²) + (2 x AWG22))
ZK4500-8004-0050 example for 5 m length
ZK4501-8004-xxxx extension cable
Ordering information Motor cable with 2.5 mm² wire gauge, highly flexible for drag-chain use
ZK4500-8024-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 97 mm (7 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 2.5 mm² + (2 x 1 mm²) + (2 x AWG22))
ZK4500-8024-0050 example for 5 m length
ZK4501-8024-xxxx extension cable
Motor cables 4 mm² for motors with M40 speedtec® plug at AX5000 (12…25 A)
Ordering information Motor cable with 4 mm² wire gauge, highly flexible for drag-chain use
ZK4500-8025-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 111 mm (7 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 4 mm² + (2 x 1 mm²) + (2 x AWG22))
ZK4500-8025-0050 example for 5 m length
ZK4501-8025-xxxx extension cable
Motor cables 10 mm² for motors with M40 speedtec® plug at AX5000 (40 A)
Ordering information Motor cable with 10 mm² wire gauge, highly flexible for drag-chain use
ZK4500-8027-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 225 mm (10 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 10 mm² + (2 x 1.5 mm²) + (2 x AWG22))
ZK4500-8027-0050 example for 5 m length
ZK4501-8027-xxxx extension cable
Motor cables 10 mm² for motors with M40 speedtec® plug at AX5000 (60 A) (1)
Ordering information Motor cable with 10 mm² wire gauge, highly flexible for drag-chain use
ZK4504-8027-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 255 mm (10 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 10 mm² + (2 x 1.5 mm²) + (2 x AWG22))
ZK4504-8027-0050 example for 5 m length
ZK4501-8027-xxxx extension cable
(1)
According to DIN EN 60204-1 only permitted for a continuous current of 52 A! With AX5000 Servo Drives (60 A) only permitted for utilising the peak current capacity!
AX5000 (60 A) does not support OCT. Order feedback cable separately: ZK4530-8010-xxxx for resolver, ZK4510-8020-xxxx for encoder.
Motor cables 10 mm² for motors with connector box at AX5000 (60 A) (1)
Drive Technology
Ordering information Motor cable with 10 mm² wire gauge, highly flexible for drag-chain use
ZK4506-8027-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 255 mm (10 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 10 mm² + (2 x 1.5 mm²) + (2 x AWG22))
ZK4506-8027-0050 example for 5 m length 351
(1)
According to DIN EN 60204-1 only permitted for a continuous current of 52 A! With AX5000 Servo Drives (60 A) only permitted for utilising the peak current capacity!
AX5000 (60 A) does not support OCT. Order feedback cable separately: ZK4530-8010-xxxx for resolver, ZK4510-8020-xxxx for encoder.
Motor cables 16 mm² for motors with M40 speedtec® plug at AX5000 (72 A) (1)
Ordering information Motor cable with 16 mm² wire gauge, flexible for drag-chain use
ZK4504-8018-xxxx flexible, drag-chain suitable cable with 5 million bending cycles, max. 180 m/min, max. 5 m/s²,
min. bending radius = 250 mm (10 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 10 mm² + (2 x 1.5 mm²) + (2 x 1.5 mm²))
ZK4504-8018-0050 example for 5 m length
(1)
According to DIN EN 60204-1 only permitted for a continuous current of 70 A! With AX5000 Servo Drives (72 A) only permitted for utilising the peak current capacity!
AX5000 (72 A) does not support OCT. Order feedback cable separately: ZK4530-8010-xxxx for resolver, ZK4510-8020-xxxx for encoder.
Motor cables 16 mm² for motors with connector box at AX5000 (72 A) (1)
Ordering information Motor cable with 16 mm² wire gauge, flexible for drag-chain use
ZK4506-8018-xxxx flexible, drag-chain suitable cable with 5 million bending cycles, max. 180 m/min, max. 5 m/s²,
min. bending radius = 250 mm (10 x OD), max. drag-chain length horizontal 20 m, vertical 5 m,
(4 x 10 mm² + (2 x 1.5 mm²) + (2 x 1.5 mm²))
ZK4506-8018-0050 example for 5 m length
(1)
According to DIN EN 60204-1 only permitted for a continuous current of 70 A! With AX5000 Servo Drives (72 A) only permitted for utilising the peak current capacity!
AX5000 (72 A) does not support OCT. Order feedback cable separately: ZK4530-8010-xxxx for resolver, ZK4510-8020-xxxx for encoder.
352
Not assembled motor cables for higher performance, for AX5000 (from 25 A)
Ordering information Motor cable, flexible, drag-chain suitable with 5 million bending cycles, for Servo Drives AX5000 from 25 A
ZK4509-0016-0zzz 6 mm², for AX5125, (4 x 6 mm² + (2 x 1 mm² + 2 x 1.5 mm²)) (1)
ZK4509-0017-0zzz 10 mm², for AX5140, (4 x 10 mm² + (2 x 1 mm² + 2 x 1.5 mm²)) (1)
ZK4509-0018-0zzz 16 mm², for AX5160, (4 x 16 mm² + 2 x (2 x 1.5 mm²)) (1)
ZK4509-0019-0zzz 25 mm², for AX5172, (4 x 25 mm² + 2 x (2 x 1.5 mm²)) (1)
ZK4509-0019-1zzz 35 mm², for AX5190, (4 x 35 mm² + 2 x (2 x 1.5 mm²)) (1)
ZK4509-0019-2zzz 50 mm², for AX5191, (4 x 50 mm² + 2 x (2 x 2.5 mm²)) (1)
zzz = ordering indication of the length of material in decimetres, e.g. ZK4509-0016-0100 = 10 metres, (1) not suitable for OCT
Drive Technology
Braking energy management
Ordering information Components for brake energy management for AX5000 353
AX5021-0000-0000 brake module unit with internal braking resistor (250 W) and option for connecting an external braking resistor
(up to 6 kW) as well as an additional DC-Link expansion capacity for storing brake energy efficiently
AX2090-BW50-0300 external braking resistor for AX5x01 to AX5112 (stand-alone), 0.3 kW/47 Ω, 92 x 120 x 349 mm (W x H x D), 2 kg (1)
AX2090-BW50-0600 external braking resistor for AX5x01 to AX5112 (stand-alone), 0.6 kW/47 Ω, 92 x 120 x 549 mm (W x H x D), 3 kg (1)
AX2090-BW50-1600 external braking resistor for AX5x01 to AX5112 (stand-alone), 1.6 kW/47 Ω, 185 x 120 x 649 mm (W x H x D), 5.8 kg (1)
AX2090-BW51-1000 external braking resistor for AX5118 to AX5140 (stand-alone) and in combination with braking unit AX5021,
1 kW/23 Ω, 92 x 120 x 749 mm (W x H x D), 4 kg (2)
AX2090-BW51-3000 external braking resistor for AX5118 to AX5140 (stand-alone) and in combination with braking unit AX5021,
3 kW/23.4 Ω, 355 x 255 x 490 mm (W x H x D), 8 kg (2)
AX2090-BW51-6000 external braking resistor for AX5118 to AX5140 (stand-alone) and in combination with braking unit AX5021,
6 kW/23.2 Ω, 455 x 255 x 490 mm (W x H x D), 12 kg (2)
AX2090-BW52-3000 external braking resistor for AX5160 and AX5172 (stand-alone), 3 kW/13.2 Ω, 355 x 260 x 490 mm (W x H x D), 9.5 kg (3)
AX2090-BW52-6000 external braking resistor for AX5160 and AX5172 (stand-alone), 6 kW/13 Ω, 455 x 260 x 490 mm (W x H x D), 13 kg (3)
AX2090-BW53-3000 external braking resistor for AX5190 and AX5191 (stand-alone), 3 kW/10.2 Ω, 355 x 255 x 490 mm (W x H x D), 9.5 kg (4)
AX2090-BW53-6000 external braking resistor for AX5190 and AX5191 (stand-alone), 6 kW/10 Ω, 455 x 260 x 490 mm (W x H x D), 13 kg (4)
AX2090-BW54-3000 external braking resistor for AX5192 and AX5193 (stand-alone), 3 kW/6.6 Ω, 355 x 255 x 490 mm (W x H x D), 9.5 kg (4)
AX2090-BW54-6000 external braking resistor for AX5192 and AX5193 (stand-alone), 6 kW/6.5 Ω, 455 x 260 x 490 mm (W x H x D), 13 kg (4)
Recommended interface cables: (1) ZK4000-2101-2xxx (1.5 mm²), (2) ZK4000-2102-2xxx (2.5 mm²), (3) ZK4509-8025-xxxx (4 mm²), (4) ZK4000-2104-2xxx (6 mm²)
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Drive Technology
355
P
Drive Technology
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Drive Technology
multiple distributed Servo Drives with TwinSAFE is a universal safety concept that – no reduction in motor performance
a single cable via a distribution module. seamlessly integrates safety functionalities because of highly efficient and
This produces significant savings in terms – from the PLC to I/Os through to the drive thermally insulated power electronics
of material, space, cost, and installation technology – into the standard control – cost-effectiveness through one cable
357
effort. platform. All safety functions such as emer- solution: only one cable type needed
gency stop, safety door monitoring, two- in the entire drive system
More compact motors, fewer cables hand operation, safety mat monitoring, and – reduced cabling effort and minimised
The one cable solution EtherCAT P can muting, safe position, safely limited speed, cable lengths through AMP8805
be used for consistently cabling entire a.o., can be programmed and/or configured distribution module
distributed Servo Drive systems. EtherCAT P with the universal TwinCAT engineering – Efficient through DC-Link group:
combines communication and power platform. The distributed AMP8000 Servo regenerative energy can be used by
supply in one cable. Instead of having Drives support drive-integrated STO/SS1 other drives.
to use multiple connection cables between safety functions with TwinSAFE as per – STO/SS1 safety functions as standard;
a control cabinet and a machine, a single IEC 61800-2 by default. The system will extensive Safe Motion functions as
cable to the AMP8805 distribution module soon be available with TwinSAFE Safe an option
is all it takes, because each of the AMP8805 Motion as well, so that more complex
distribution Servo Drives is in turn con- and more limiting safety functions can
nected to the distribution module with just be implemented.
a short cable. Since the entire system can
machine design, since only the the comparable standard TwinSAFE (STO/SS1) is inte-
overall length has been changed, motor type. grated as standard; Safe Motion
i.e. the other dimensions remain The AMP8000 is avail- will be available as an option.
unchanged. Through the use of able with flange sizes F4
358
Options AMP80xx
Feather key groove according to DIN 6885 P1
Holding brake backlash-free permanent magnet single-surface brake, suitable only as holding brake
Shaft seal radial shaft seal made of FPM
Feedback system option safe absolute encoder single- and multi-turn
TwinSAFE integrated TwinSAFE Logic, STO, SS1, SS2, SOS, SLS, SDIp, SDIn, SSM, SSR, SMS, SLP,
safe drive technology SCA, SLI, SAR, SMA (in preparation)
Ordering options
You will find the possible ordering options for the distributed Servo Drives listed in this table. Please note: The options cannot be retrofitted.
All electrical variables are RMS values.
Drive Technology
Rated power 0.61 kW 1.23 kW 0.87 kW 1.18 kW
Standstill current 1.65 A 3.00 A 2.15 A 2.90 A
Connection technology ECP B23 plug
One Cable Technology (OCT) yes
359
u www.beckhoff.com/AMP8000
Accessories
Ordering information Motor cable with 2.5 mm² wire gauge, flexible for drag-chain use
ZK7A26-3031-0xxx flexible, drag-chain suitable EtherCAT P cable, mechanical coding 3,
(3 G 2.5 mm² + 2 x 1.5 mm² + (1 x 4 x AWG22)),
ECP B23, plug, straight, female+female, 5+4 pin, EtherCAT-P-coded –
ECP B23, plug, straight, male+male, 5+4 pin, EtherCAT-P-coded,
xxxx = ordering indication of the length of the motor cable in decimetres
Drive Technology
even complex machines and into the machine layout. This EtherCAT P Box modules can be
lines can be implemented in reduces the overall cable lengths installed easily and quickly via
simple topologies. Up to five and wiring effort considerably, the integrated EtherCAT P output
outputs are available to connect because only a single cable in order to integrate further I/Os
361
further distributed Servo Drives needs to be routed from the or data acquisition applications.
Servomotors
– AM8000 for applications with highest demands on dynamics and
performance, One Cable Technology (OCT) for power and feedback
– AM8500 with increased internal inertia ratio, One Cable Technology
362
(OCT) for power and feedback
For dynamic applications in the lower power range Beckhoff offers the
compact Drive Technology series.
Drive Technology
363
Linear Servomotors
– AL2xxx: iron core motor for high forces
with different magnetic path widths
(50/80/130 mm)
– Salient-pole Temperature
winding technology sensor PT1000
– Fully-encapsulated
stator
Drive Technology
364
Powder-coated
– scratchproof
– durable
– high quality
AM8000 – Dynamic power packages AM8500 – Synchronous servomotors The motors are made from AISI-316L stain-
made in Germany with increased rotor moment of inertia less steel, making them resistant to aggres-
The AM8000 servomotors are durable The AM8500 series extends the servomotor sive cleaning materials. All AM8800 motors
and powerful synchronous servomotors range by a complete series with increased comply with protection class IP 69K and are
in seven sizes, each with up to four overall rotor moment of inertia. This series covers provided with a hygienic-design cable gland.
lengths and provide seamless coverage a wide performance range with four sizes Four sizes, each with three different lengths,
for all areas of application from 0.2 up to and three lengths with standstill torques are available. The AM8800 range supports
12 Nm. The high-performance servomotor ranging from 1.37 to 41 Nm. Due to the the One Cable Technology (OCT) as standard.
series is characterised by an exceptional high rotor moment of inertia, the control of The available options include a resolver, a
power density. Small end turns and the fully AM8500 servomotors is simplified in applica- sealing-air connection, or an AG2280 stain-
Drive Technology
potted stator enable an optimised thermal tions where a high external inertia has to be less steel gear unit for the implementation of
transition from winding to motor housing. moved, because these motor types tend to a perfectly matched and standards-compliant
As a result of low rotor moment of inertia vibrate less and are much easier to adjust servo axis in hygienic design.
coupled with an overload capability of up to via the servo controller.
365
5 times, the AM8000 series is highly dynamic. AM3000 – High-dynamic, brushless
The motors can be optionally equipped with AM8000/AM8500 – Forced Cooling servomotors
OCT (One Cable Technology) or resolver High torques even at high speeds: This is the The low-inertia servomotors of the AM3000
(2-cable standard). With OCT, no encoder benefit of the AM8000 and AM8500 motor series are equipped with rotors containing
cable is required, since the feedback signals series with additional forced cooling for high-grade neodymium. The high-quality per-
are digitally transmitted over the existing increased performance. Equipped with a fan manent magnet material highly contributes
standard motor cable. Thus, the wiring costs for axial ventilation, the standstill torques of to the exceptionally dynamic behaviour of
can be reduced by up to 50 %. these servomotors can be increased by about the motor series. Consequently, the AM3000
Typical for all seven sizes of this motor 35 %, and the rated torques at the rated synchronous servomotors are mainly used
series is the modular design. Therefore, speed by even up to 150 %. The external in motion applications with highly dynamic
mechanical adjustments to suit customer 24 V DC fan can be actuated independently requirements.
requirements can be made quickly and easily. of the motor. The AM3000 series incorporate resolvers
With a guaranteed service life of 30,000 h as standard feedback unit; however, they can
for wearing parts such as ball bearings, AM8800 – Attractive hygienic design, also be fitted with single-turn or multi-turn
this motor series offers high durability and EHEDG certified absolute encoders. The connection plugs can
robustness. Matching accessories such as The AM8800 stainless steel motor range is be rotated continuously. The IP 65/64 protec-
gears and pre-assembled motor and encoder based on the AM8000 range and especially tion class of the motors can be increased to
cables are available. designed for use in the food, chemical and IP 65/65 by adding a sealing ring. Available
pharmaceutical industries. The motor design accessories for these series include matching
complies with the EHEDG requirements and gears an pre-assembled motor and encoder
the materials used with the FDA guidelines. cables.
The seven flange codes, with thermal transition from winding The modular design of ring (fluoropolymer rubber),
up to four overall lengths, to housing. Another advantage the AM8000 motors enables so that the whole motor is
cover a wide torque range is mechanical protection of the rapid implementation of IP 65 protected.
from 0.2 up to 129 Nm. winding wires against vibrations. mechanical adjustments.
366
The AM8000 motors feature Amply sized, sealed grooved Customer-specific variants are Planetary gear units
a low rotor moment of inertia ball bearings in conjunction available. The motors offer an see page 386
and a very high overload capac- with a sophisticated mechanical electronic identification plate
ity. Based on these technical design ensure a bearing service for simple commissioning. Pre-assembled cables
characteristics, the most highly life of 30,000 hours. All motors The housing is fully powder- see page 350
dynamic applications can be feature an integrated PT1000 coated so that cutting edges are
realised. temperature sensor for exact covered. The acrylic powder coat-
The windings of the AM8000 temperature evaluation. ing also offers high resistance
motors are implemented using In the forced-cooling ver- against scratching and corrosion.
salient pole-wound technology, sion, the power density of the In the basic version, AM8000
resulting in a high copper space AM8000 motor series can be motors feature IP 54 protected
Ordering options
You will find the possible ordering options for the listed motors in this table. The options cannot be retrofitted. All specified electrical values are
RMS values. The specifications for the connection technology (size of the connector) apply to motors with OCT. For motors with standard 2-cable
configuration, “connection technology” refers to the size of the power connector. The size of the feedback connector for a standard 2-cable con-
figuration is different, as follows: flange sizes F1…F3 = ytec® plug, F4…F7 = M23 speedtec® plug.
Drive Technology
y=0 2-cable standard: feedback resolver (not for AM801x)
y=1 One Cable Technology for power and feedback: feedback transmission via motor cable,
no feedback cable necessary, electronic identification plate, single-turn, absolute position
within one revolution, 18 bit resolution
y=2 One Cable Technology for power and feedback: feedback transmission via motor cable, 367
368
AM8022 | Flange code F2, motor length 2
Data for 400 V AC AM8022-wDyz AM8022-wEyz
Standstill torque 0.80 Nm
Rated torque 0.70 Nm 0.65 Nm
Rated speed 8000 min-1 9000 min-1
Rated power 0.59 kW 0.61 kW
Standstill current 1.50 A 2.44 A
Rotor moment of inertia 0.258 kgcm²
Rotor moment of inertia (with brake) 0.328 kgcm²
Connection technology itec® plug
One Cable Technology (OCT) yes
Drive Technology
One Cable Technology (OCT) yes
369
AM8033 | Flange code F3, motor length 3
Data for 400 V AC AM8033-wEyz AM8033-wFyz AM8033-wJyz
Standstill torque 3.20 Nm 3.22 Nm 3.22 Nm
Rated torque 2.98 Nm 2.70 Nm 2.30 Nm
Rated speed 3000 min-1 6000 min-1 9000 min-1
Rated power 0.94 kW 1.70 kW 2.17 kW
Standstill current 2.10 A 4.10 A 6.80 A
Rotor moment of inertia 1.23 kgcm²
Rotor moment of inertia (with brake) 1.46 kgcm²
Connection technology itec® plug
One Cable Technology (OCT) yes
370
AM8051 | Flange code F5, motor length 1
Data for 400 V AC AM8051-wEyz AM8051-wGyz AM8051-wKyz
Standstill torque 4.80 Nm 4.90 Nm 4.90 Nm
Rated torque 4.60 Nm 4.40 Nm 3.90 Nm
Rated speed 2500 min-1 5000 min-1 8000 min-1
Rated power 1.20 kW 2.30 kW 3.27 kW
Standstill current 2.70 A 4.75 A 8.50 A
Rotor moment of inertia 2.25 kgcm²
Rotor moment of inertia (with brake) 2.91 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8051 | Flange code F5, motor length 1, high-performance type with forced cooling
Data for 400 V AC AM8051-wFyz AM8051-wJyz AM8051-wLyz
Standstill torque 6.20 Nm 6.30 Nm 6.30 Nm
Rated torque 5.8 Nm 5.5 Nm 3.6 Nm
Rated speed 2500 min-1 4750 min-1 8000 min-1
Rated power 1.52 kW 2.74 kW 3.02 kW
Standstill current 3.50 A 5.80 A 11.1 A
Rotor moment of inertia 2.24 kgcm²
Rotor moment of inertia (with brake) 2.90 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8052 | Flange code F5, motor length 2, high-performance type with forced cooling
Data for 400 V AC AM8052-wGyz AM8052-wKyz AM8052-wNyz
Standstill torque 10.7 Nm 10.7 Nm 9.6 Nm
Rated torque 9.7 Nm 9.1 Nm 5.4 Nm
Rated speed 2000 min-1 4000 min-1 6000 min-1
Rated power 2.03 kW 3.77 kW 4.08 kW
Standstill current 4.30 A 8.50 A 13.6 A
Rotor moment of inertia 4.08 kgcm²
Rotor moment of inertia (with brake) 4.74 kgcm²
Connection technology M23 speedtec® plug
Drive Technology
One Cable Technology (OCT) yes
371
AM8053 | Flange code F5, motor length 3
Data for 400 V AC AM8053-wGyz AM8053-wKyz AM8053-wNyz
Standstill torque 11.4 Nm
Rated torque 10.0 Nm 8.35 Nm 4.50 Nm
Rated speed 2000 min-1 4000 min-1 7000 min-1
Rated power 2.09 kW 3.50 kW 3.30 kW
Standstill current 4.70 A 8.80 A 15.6 A
Rotor moment of inertia 5.93 kgcm²
Rotor moment of inertia (with brake) 7.04 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8053 | Flange code F5, motor length 3, high-performance type with forced cooling
Data for 400 V AC AM8053-wJyz AM8053-wLyz AM8053-wPyz
Standstill torque 15.4 Nm 15.4 Nm 13.3 Nm
Rated torque 14.9 Nm 12.9 Nm 7.1 Nm
Rated speed 2000 min-1 4000 min-1 5000 min-1
Rated power 3.12 kW 5.41 kW 3.72 kW
Standstill current 6.40 A 11.9 A 18.6 A
Rotor moment of inertia 5.92 kgcm²
Rotor moment of inertia (with brake) 7.04 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8061 | Flange code F6, motor length 1, high-performance type with forced cooling
Data for 400 V AC AM8061-wHyz AM8061-wLyz AM8061-wNyz
Standstill torque 17.1 Nm 17.1 Nm 15.5 Nm
Rated torque 16.1 Nm 14.7 Nm 10.7 Nm
Rated speed 1400 min-1 3000 min-1 5000 min-1
Rated power 2.36 kW 4.60 kW 5.60 kW
Standstill current 5.20 A 10.1 A 15.8 A
Rotor moment of inertia 11.1 kgcm²
Rotor moment of inertia (with brake) 13.4 kgcm²
Connection technology M23 speedtec® plug
Drive Technology
372
AM8062 | Flange code F6, motor length 2
Data for 400 V AC AM8062-wJyz AM8062-wLyz AM8062-wPyz
Standstill torque 21.1 Nm
Rated torque 18.50 Nm 15.2 Nm 6.50 Nm
Rated speed 1500 min-1 3000 min-1 5000 min-1
Rated power 2.91 kW 4.78 kW 3.40 kW
Standstill current 6.20 A 12.4 A 20.3 A
Rotor moment of inertia 20.0 kgcm²
Rotor moment of inertia (with brake) 22.3 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8062 | Flange code F6, motor length 2, high-performance type with forced cooling
Data for 400 V AC AM8062-wKyz AM8062-wNyz AM8062-wRyz
Standstill torque 29.9 Nm 29.9 Nm 28.1 Nm
Rated torque 26.4 Nm 22.2 Nm 13.4 Nm
Rated speed 1400 min-1 3000 min-1 5000 min-1
Rated power 3.87 kW 7.00 kW 7.00 kW
Standstill current 8.70 A 17.4 A 28.7 A
Rotor moment of inertia 20.0 kgcm²
Rotor moment of inertia (with brake) 22.3 kgcm²
Connection technology M23 speedtec® plug M23 speedtec® plug M40 speedtec® plug
One Cable Technology (OCT) yes
AM8063 | Flange code F6, motor length 3, high-performance type with forced cooling
Data for 400 V AC AM8063-wLyz AM8063-wQyz AM8063-wTyz
Standstill torque 41.4 Nm 41.4 Nm 40.1 Nm
Rated torque 33.9 Nm 25.5 Nm 15.1 Nm
Rated speed 1400 min-1 3000 min-1 4000 min-1
Rated power 4.97 kW 8.00 kW 6.30 kW
Standstill current 11.6 A 24.0 A 39.8 A
Rotor moment of inertia 29.0 kgcm²
Rotor moment of inertia (with brake) 34.9 kgcm²
Connection technology M23 speedtec® plug M40 speedtec® plug M40 speedtec® plug
Drive Technology
One Cable Technology (OCT) yes
373
AM8064 | Flange code F6, motor length 4, high-performance type with forced cooling
Data for 400 V AC AM8064-wNyA AM8064-wRyA AM8064-wTyA
Standstill torque 49.0 Nm
Rated torque 33.0 Nm 26.0 Nm 10.0 Nm
Rated speed 1000 min-1 2000 min-1 3000 min-1
Rated power 3.45 kW 5.44 kW 3.10 kW
Standstill current 14.6 A 29.4 A 49.0 A
Rotor moment of inertia 38.6 kgcm²
Connection technology M23 speedtec® plug M40 speedtec® plug terminal box
One Cable Technology (OCT) yes yes –
AM8071 | Flange code F7, motor length 1, high-performance type with forced cooling
Data for 400 V AC AM8071-wMyz AM8071-wPyz AM8071-wTyz
Standstill torque 42.8 Nm 42.8 Nm 41.2 Nm
Rated torque 36.2 Nm 29.2 Nm 18.1 Nm
Rated speed 1500 min-1 2900 min-1 4000 min-1
Rated power 5.70 kW 8.90 kW 7.60 kW
Standstill current 12.6 A 23.8 A 41.1 A
Rotor moment of inertia 49.6 kgcm²
Rotor moment of inertia (with brake) 68.3 kgcm²
Connection technology M40 speedtec® plug
Drive Technology
374
AM8072 | Flange code F7, motor length 2
Data for 400 V AC AM8072-wLyz AM8072-wPyz AM8072-wTyz
Standstill torque 54.6 Nm 54.6 Nm 50.0 Nm
Rated torque 48.9 Nm 38.2 Nm 13.0 Nm
Rated speed 1000 min-1 2000 min-1 3000 min-1
Rated power 5.12 kW 8.00 kW 4.08 kW
Standstill current 11.1 A 20.6 A 39.0 A
Rotor moment of inertia 92.2 kgcm²
Rotor moment of inertia (with brake) 110.9 kgcm²
Connection technology M40 speedtec® plug
One Cable Technology (OCT) yes
AM8072 | Flange code F7, motor length 2, high-performance type with forced cooling
Data for 400 V AC AM8072-wNyz AM8072-wRyz AM8072-wUyz
Standstill torque 80.7 Nm 80.7 Nm 74.0 Nm
Rated torque 72.6 Nm 60.1 Nm 33.8 Nm
Rated speed 1000 min-1 2000 min-1 3000 min-1
Rated power 7.6 kW 12.6 kW 10.6 kW
Standstill current 16.1 A 29.2 A 53.0 A
Rotor moment of inertia 92.2 kgcm²
Rotor moment of inertia (with brake) 111 kgcm²
Connection technology M40 speedtec® plug
One Cable Technology (OCT) yes
AM8073 | Flange code F7, motor length 3, high-performance type with forced cooling
Data for 400 V AC AM8073-wPyz AM8073-wRyz AM8073-wUyz
Standstill torque 104 Nm 104 Nm 95.0 Nm
Rated torque 83.7 Nm 63.3 Nm 17.8 Nm
Rated speed 1000 min-1 2000 min-1 3000 min-1
Rated power 8.8 kW 13.3 kW 5.60 kW
Standstill current 19.8 A 37.4 A 66.5 A
Rotor moment of inertia 135 kgcm²
Rotor moment of inertia (with brake) 154 kgcm²
Connection technology M40 speedtec® plug
Drive Technology
One Cable Technology (OCT) yes
375
AM8074 | Flange code F7, motor length 4, high-performance type with forced cooling
Data for 400 V AC AM8074-wRyA AM8074-wTyA AM8074-wUyA
Standstill torque 129 Nm
Rated torque 93.3 Nm 51.7 Nm 24.5 Nm
Rated speed 1000 min-1 2000 min-1 3000 min-1
Rated power 9.77 kW 10.83 kW 7.7 kW
Standstill current 25.8 A 49.4 A 69.2 A
Rotor moment of inertia 180 kgcm²
Connection technology M40 speedtec® plug terminal box terminal box
One Cable Technology (OCT) yes – –
Resolver version
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Drive Technology
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Drive Technology
AM8023 40 j6 9 k6 20 mm 63 mm 58 mm 155.5 mm 190 mm
AM8031 60 j6 14 k6 30 mm 75 mm 72 mm 129 mm 168 mm
AM8032 60 j6 14 k6 30 mm 75 mm 72 mm 154 mm 194 mm
AM8033 60 j6 14 k6 30 mm 75 mm 72 mm 180 mm 229 mm
AM8041 80 j6 19 k6 40 mm 100 mm 87 mm 132 mm 179.5 mm 377
u www.beckhoff.com/AM80xx
complete series with increased simplified in areas in which a In the forced cooling ver- backlash-free permanent magnet
rotor moment of inertia. Due to high external inertia has to be sion the power density of the holding brake. The forced cooling
the modified rotor geometry it moved, e.g. CNC applications in AM8500 motor series is thus option is available for AM855x
is increased, depending on the machine tools and woodworking increased further thanks to the and AM856x.
378
length, by 100 to 300 % com- machines. The servomotors tend external axial ventilation of
pared to the AM8000 servomo- to vibrate less and are much the servomotors: the standstill Planetary gear units
tors. The AM8500 series covers easier to adjust to the applica- torques can be increased by see page 386
a wide performance range with tion on the servo controller. about 35 %; the rated torques
four sizes and three lengths with Where the ratio of external to at the rated speed even by up to Pre-assembled cables
standstill torques from 1.37 to inherent inertia has previously 150 %. In this version the servo- see page 350
41 Nm. A particular highlight, required a gearbox, this can now motor series offers high torques
as with all servomotors from the be dispensed with in some cases. even at high speeds. Cooling
AM8000 series, is the One Cable Typical areas of application for takes place with a 24 V DC fan,
Technology (OCT) that combines the AM8500 servomotors are in which is actuated independently
power and feedback system in woodworking machines, printing of the motor. In the forced cool-
the standard motor cable. machines and machine tools as ing version all further options
Ordering options
You will find the possible ordering options for the listed motors in this table. The options cannot be retrofitted. All specified electrical values are
RMS values. The specifications for the connection technology (size of the connector) apply to motors with OCT. For motors with standard 2-cable
configuration, “connection technology” refers to the size of the power connector. The size of the feedback connector for a standard 2-cable con-
figuration is different, as follows: flange size F3: ytec® plug, flange sizes F4…F6 = M23 speedtec® plug.
Drive Technology
y=0 2-cable standard: feedback resolver
y=1 One Cable Technology for power and feedback: feedback transmission via motor cable,
no feedback cable necessary, electronic identification plate, single-turn, absolute position
within one revolution, 18 bit resolution
y=2 One Cable Technology for power and feedback: feedback transmission via motor cable, 379
380
AM8533 | Flange code F3, motor length 3
Data for 400 V AC AM8533-wEy0 AM8533-wFy0 AM8533-wJy0
Standstill torque 3.20 Nm 3.22 Nm 3.22 Nm
Rated torque 2.98 Nm 2.70 Nm 2.30 Nm
Rated speed 3000 min-1 6000 min-1 9000 min-1
Rated power 0.94 kW 1.70 kW 2.17 kW
Standstill current 2.10 A 4.10 A 6.80 A
Rotor moment of inertia 2.44 kgcm²
Rotor moment of inertia (with brake) –
Connection technology itec® plug
One Cable Technology (OCT) yes
Drive Technology
One Cable Technology (OCT) yes
381
AM8551 | Flange code F5, motor length 1
Data for 400 V AC AM8551-wEyz AM8551-wGyz AM8551-wKyz
Standstill torque 4.80 Nm 4.90 Nm 4.90 Nm
Rated torque 4.60 Nm 4.40 Nm 3.90 Nm
Rated speed 2500 min-1 5000 min-1 8000 min-1
Rated power 1.20 kW 2.30 kW 3.27 kW
Standstill current 2.70 A 4.75 A 8.50 A
Rotor moment of inertia 8.75 kgcm²
Rotor moment of inertia (with brake) 9.41 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8551 | Flange code F5, motor length 1, high-performance type with forced cooling
Data for 400 V AC AM8551-wFyz AM8551-wJyz AM8551-wLyz
Standstill torque 6.20 Nm 6.30 Nm 6.30 Nm
Rated torque 5.8 Nm 5.5 Nm 3.6 Nm
Rated speed 2500 min-1 4750 min-1 8000 min-1
Rated power 1.52 kW 2.74 kW 3.02 kW
Standstill current 3.50 A 5.80 A 11.1 A
Rotor moment of inertia 8.75 kgcm²
Rotor moment of inertia (with brake) 9.41 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8552 | Flange code F5, motor length 2, high-performance type with forced cooling
Data for 400 V AC AM8552-wGyz AM8552-wKyz AM8552-wNyz
Standstill torque 10.7 Nm 10.7 Nm 9.6 Nm
Rated torque 9.7 Nm 9.1 Nm 5.4 Nm
Rated speed 2000 min-1 4000 min-1 6000 min-1
Rated power 2.03 kW 3.77 kW 4.08 kW
Standstill current 4.30 A 8.50 A 13.6 A
Rotor moment of inertia 10.6 kgcm²
Rotor moment of inertia (with brake) 11.2 kgcm²
Connection technology M23 speedtec® plug
Drive Technology
382
AM8553 | Flange code F5, motor length 3
Data for 400 V AC AM8553-wGy0 AM8553-wKy0 AM8553-wNy0
Standstill torque 11.4 Nm
Rated torque 10.0 Nm 8.35 Nm 4.50 Nm
Rated speed 2000 min-1 4000 min-1 7000 min-1
Rated power 2.09 kW 3.50 kW 3.30 kW
Standstill current 4.70 A 8.80 A 15.6 A
Rotor moment of inertia 12.4 kgcm²
Rotor moment of inertia (with brake) –
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8553 | Flange code F5, motor length 3, high-performance type with forced cooling
Data for 400 V AC AM8553-wJyA AM8553-wLyA AM8553-wPyA
Standstill torque 15.4 Nm 15.4 Nm 13.3 Nm
Rated torque 14.9 Nm 12.9 Nm 7.1 Nm
Rated speed 2000 min-1 4000 min-1 5000 min-1
Rated power 3.12 kW 5.41 kW 3.72 kW
Standstill current 6.40 A 11.9 A 18.6 A
Rotor moment of inertia 12.5 kgcm²
Rotor moment of inertia (with brake) –
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8561 | Flange code F6, motor length 1, high-performance type with forced cooling
Data for 400 V AC AM8561-wHyz AM8561-wLyz AM8561-wNyz
Standstill torque 17.1 Nm 17.1 Nm 15.5 Nm
Rated torque 16.1 Nm 14.7 Nm 10.7 Nm
Rated speed 1400 min-1 3000 min-1 5000 min-1
Rated power 2.36 kW 4.60 kW 5.60 kW
Standstill current 5.20 A 10.1 A 15.8 A
Rotor moment of inertia 48.2 kgcm²
Rotor moment of inertia (with brake) 50.6 kgcm²
Connection technology M23 speedtec® plug
Drive Technology
One Cable Technology (OCT) yes
383
AM8562 | Flange code F6, motor length 2
Data for 400 V AC AM8562-wJyz AM8562-wLyz AM8562-wPyz
Standstill torque 21.1 Nm
Rated torque 18.5 Nm 15.2 Nm 6.50 Nm
Rated speed 1500 min-1 3000 min-1 5000 min-1
Rated power 2.91 kW 4.78 kW 3.40 kW
Standstill current 6.20 A 12.4 A 20.3 A
Rotor moment of inertia 57.1 kgcm²
Rotor moment of inertia (with brake) 59.6 kgcm²
Connection technology M23 speedtec® plug
One Cable Technology (OCT) yes
AM8562 | Flange code F6, motor length 2, high-performance type with forced cooling
Data for 400 V AC AM8562-wKyz AM8562-wNyz AM8562-wRyz
Standstill torque 29.9 Nm 29.9 Nm 28.1 Nm
Rated torque 26.4 Nm 22.2 Nm 13.4 Nm
Rated speed 1400 min-1 3000 min-1 5000 min-1
Rated power 3.87 kW 7.00 kW 7.00 kW
Standstill current 8.70 A 17.4 A 28.7 A
Rotor moment of inertia 57.1 kgcm²
Rotor moment of inertia (with brake) 59.6 kgcm²
Connection technology M23 speedtec® plug M23 speedtec® plug M40 speedtec® plug
One Cable Technology (OCT) yes
AM8563 | Flange code F6, motor length 3, high-performance type with forced cooling
Data for 400 V AC AM8563-wLyA AM8563-wQyA AM8563-wTyA
Standstill torque 41.4 Nm 41.4 Nm 40.1 Nm
Rated torque 33.9 Nm 25.5 Nm 15.1 Nm
Rated speed 1400 min-1 3000 min-1 4000 min-1
Rated power 4.97 kW 8.00 kW 6.30 kW
Standstill current 11.6 A 24.0 A 39.8 A
Drive Technology
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the AG2300 series offer high operation (duty cycle > 60 %). high positioning quality in smooth running thanks
torque, low torsional backlash The gear units of the highly dynamic operating to helical gearing
and a very low noise level in AG2300 series are perfectly cycles – flexible installation position
all 14 gear ratios. The high-end matched to the AM8000 – high-speed version MC for – output shaft with feather
386
gear units for the AM8000 and and AM8500 motor series. high speeds in continuous key or smooth shaft
AM8500 servomotors have a The inertia ratios, the required operation – available in 7 or 6 sizes
high power density and are able torques and the suitable motors – low-backlash planetary gear – MF: SP060 to SP240
to absorb high radial and axial can be conveniently calculated unit with output shaft – MC: SP075 to SP240
forces. The high quality and run- directly in TwinCAT with the – absolutely maintenance-free, – 14 gear ratios,
ning smoothness of this helical TC Motion Designer. In addition, thanks to unique lubrication i = 3, 4, 5, 7, 8, 10 (1-stage),
gear unit series meet the highest the tool checks in a single step concept i = 16, 20, 25, 28, 32, 35, 40,
control quality demands. whether the selected motor can – high axial and radial 50, 64, 70, 100 (2-stage)
The MF standard variant be adapted to the gear unit. forces – acceleration torques
allows high positioning accuracy The planetary gear units are – long service life between 36 and 5400 Nm
and highly dynamic operating fitted to the respective motor (MF > 20,000 h, – low torsional backlash
cycles (duty cycle < 60 %). in the factory and delivered as MC > 30,000 h) (1…8 arcmin)
The high-speed MC variant is a complete motor/gear unit. – maximum efficiency
Drive Technology
Technical data Gear ratio Max. acceleration Max. torsional Typ. flange code
torque backlash
standard/reduced
AG2300-+SP060S-MF1-i 3/4/5/7/8/10 36…50 Nm ≤ 4/2 arcmin F2, F3
AG2300-+SP060S-MF2-i 16/20/25/28/32/35/40/50/64/70/100 38…50 Nm ≤ 6/4 arcmin F2, F3 387
u www.beckhoff.com/AG2300
high-end AG2300 gears. and range from 3 to 100. – high efficiency and
The gears, which are available high power density
in 1-stage and 2-stage versions, Features – high radial and axial forces
are compatible in their mating – equipped with output with low torsional backlash
388
dimensions with those of the shaft – lubricated for life
high-end AG2300 series and – standard version for – IP 65 protection rating;
enable the user to implement applications with high any installation position
applications with lower demands positioning accuracy in – integrated into TC Motion
on dynamics, torque and accu- dynamic cyclical operation; Designer for optimal
racy in a very cost-effective high-torque version for specification
manner. The AG3300 series high-torque applications
Technical data Gear ratio Max. acceleration Max. torsional Typ. flange code
torque backlash
standard/reduced
AG3300-+NPS015S-MF1-i 3/4/5/7/8/10 51…64 Nm ≤ 8 arcmin F2, F3, F4
AG3300-+NPS015S-MF2-i 12/15/16/20/25/28/30/32/35/40/50/64/70/100 51…64 Nm ≤ 10 arcmin F1, F2, F3
AG3300-+NPS025S-MF1-i 3/4/5/7/8/10 128…160 Nm ≤ 8 arcmin F3, F4, F5
AG3300-+NPS025S-MF2-i 9/12/15/16/20/25/28/30/32/35/40/50/64/70/100 128…160 Nm ≤ 10 arcmin F2, F3, F4
AG3300-+NPS035S-MF1-i 3/4/5/7/8/10 320…408 Nm ≤ 8 arcmin F4, F5, F6
AG3300-+NPS035S-MF2-i 9/12/15/16/20/25/28/30/32/35/40/50/64/70/100 320…408 Nm ≤ 10 arcmin F3, F4, F5
AG3300-+NPS045S-MF1-i 5/8/10 640…800 Nm ≤ 8 arcmin F6, F7
AG3300-+NPS045S-MF2-i 25/50/64/100 640…800 Nm ≤ 10 arcmin F5, F6, F7
u www.beckhoff.com/AG3300
Drive Technology
AG2210 gears. The gears, which from 3 to 100. – high efficiency and
are available in 1-stage and high power density
2-stage versions, are compatible Features – high radial and axial forces
in their mating dimensions with – equipped with output with low torsional backlash
389
those of the high-end AG2210 shaft – lubricated for life
series, offering added value – standard version for – IP 64 protection rating;
with regard to the transmittable applications with high any installation position
torque as well as radial and axial positioning accuracy in – integrated into TC Motion
force, and significantly reduced dynamic cyclical operation; Designer for optimal
torsional backlash. The AG3210 high-torque version for specification
series is available in standard high-torque applications
Technical data Gear ratio Max. acceleration Max. torsional Typ. flange code
torque backlash
standard/reduced
AG3210-+NP005S-MF1-i 4/5/7/8/10 18…22 Nm ≤ 10 arcmin F1, F2, F3
AG3210-+NP005S-MF2-i 16/20/25/28/35/40/50/64/70/100 18…22 Nm ≤ 13 arcmin F1, F2, F3
AG3210-+NP015S-MF1-i 3/4/5/7/8/10 51…64 Nm ≤ 8 arcmin F2, F3, F4
AG3210-+NP015S-MF2-i 12/15/16/20/25/28/30/32/35/40/50/64/70/100 51…64 Nm ≤ 10 arcmin F1, F2, F3
AG3210-+NP025S-MF1-i 3/4/5/7/8/10 128…160 Nm ≤ 8 arcmin F3, F4, F5
AG3210-+NP025S-MF2-i 9/12/15/16/20/25/28/30/32/35/40/50/64/70/100 128…160 Nm ≤ 10 arcmin F2, F3, F4
AG3210-+NP035S-MF1-i 3/4/5/7/8/10 320…408 Nm ≤ 8 arcmin F4, F5, F6
AG3210-+NP035S-MF2-i 9/12/15/16/20/25/28/30/32/35/40/50/64/70/100 320…408 Nm ≤ 10 arcmin F3, F4, F5
AG3210-+NP045S-MF1-i 5/8/10 640…800 Nm ≤ 8 arcmin F6, F7
AG3210-+NP045S-MF2-i 25/50/64/100 640…700 Nm ≤ 10 arcmin F5, F6, F7
u www.beckhoff.com/AG3210
Technical data Gear ratio Max. acceleration Max. torsional Typ. flange code
torque backlash
standard/reduced
AG2400-+TP004S-MF1-i 4/5/7/8/10 42…66 Nm ≤ 4/2 arcmin F2, F3, F4
AG2400-+TP004S-MF2-i 16/20/21/25/28/31/32/35/40/50/61/64/70/91/100 38…66 Nm ≤ 4/2 arcmin F1, F2, F3
AG2400-+TP010S-MF1-i 4/5/7/8/10 126…172 Nm ≤ 4/2 arcmin F3, F4, F5
AG2400-+TP010S-MF2-i 16/20/21/25/28/31/32/35/40/50/61/64/70/91/100 96…158 Nm ≤ 3/1 arcmin F2, F3, F4
AG2400-+TP025S-MF1-i 4/5/7/8/10 318…380 Nm ≤ 3/1 arcmin F4, F5, F6
AG2400-+TP025S-MF2-i 16/20/21/25/28/31/32/35/40/50/61/64/70/91/100 275…380 Nm ≤ 3/1 arcmin F3, F4, F5
AG2400-+TP050S-MF1-i 4/5/7/8/10 648…840 Nm ≤ 3/1 arcmin F5, F6, F7
AG2400-+TP050S-MF2-i 16/20/21/25/28/31/32/35/40/50/61/64/70/91/100 550…825 Nm ≤ 3/1 arcmin F4, F5, F6
AG2400-+TP110S-MF1-i 4/5/7/8/10 1680…1920 Nm ≤ 3/1 arcmin F6, F7
AG2400-+TP110S-MF2-i 16/20/21/25/28/31/32/35/40/50/61/64/70/91/100 1430…1760 Nm ≤ 3/1 arcmin F5, F6, F7
AG2400-+TP300S-MF1-i 5/7/8/10 2280…4200 Nm ≤ 3/1 arcmin F6, F7
AG2400-+TP300S-MF2-i 20/21/25/31/32/35/50/61/64/70/91/100 2800…3949 Nm ≤ 3/2 arcmin F6, F7
AG2400-+TP500S-MF1-i 5/7/8/10 4000…7200 Nm ≤ 3/1 arcmin F6, F7
AG2400-+TP500S-MF2-i 20/21/25/31/32/35/50/61/64/70/91/100 4800…6808 Nm ≤ 3/2 arcmin F6, F7
u www.beckhoff.com/AG2400
Drive Technology
high-end AG2400 gears. range from 3 to 100. – high efficiency and
The gears, which are available high power density
in 1-stage and 2-stage versions, Features – high radial and axial forces
are compatible in their mating – equipped with output with low torsional backlash
391
dimensions with those of the flange – lubricated for life
high-end AG2400 series and – standard version for – IP 64 protection rating;
enable the user to implement applications with high any installation position
applications with lower demands positioning accuracy in – integrated into TC Motion
on dynamics, torque and accu- dynamic cyclical operation; Designer for optimal
racy in a very cost-effective high-torque version for specification
manner. The AG3400 series is high-torque applications
Technical data Gear ratio Max. acceleration Max. torsional Typ. flange code
torque backlash
standard/reduced
AG3400-+NPT005S-MF1-i 4/5/7/8/10 18…22 Nm ≤ 10 arcmin F1, F2, F3
AG3400-+NPT005S-MF2-i 16/20/25/28/35/40/50/64/70/100 18…22 Nm ≤ 13 arcmin F1, F2, F3
AG3400-+NPT015S-MF1-i 3/4/5/7/8/10 51…60 Nm ≤ 8 arcmin F2, F3, F4
AG3400-+NPT015S-MF2-i 12/15/16/20/25/28/30/32/35/40/50/64/70/100 51…60 Nm ≤ 10 arcmin F1, F2, F3
AG3400-+NPT025S-MF1-i 3/4/5/7/8/10 128…160 Nm ≤ 8 arcmin F3, F4, F5
AG3400-+NPT025S-MF2-i 9/12/15/16/20/25/28/30/32/35/40/50/64/70/100 128…160 Nm ≤ 10 arcmin F2, F3, F4
AG3400-+NPT035S-MF1-i 3/4/5/7/8/10 320…365 Nm ≤ 8 arcmin F4, F5, F6
AG3400-+NPT035S-MF2-i 9/12/15/16/20/25/28/30/32/35/40/50/64/70/100 320…365 Nm ≤ 10 arcmin F3, F4, F5
AG3400-+NPT045S-MF1-i 5/8/10 640…700 Nm ≤ 8 arcmin F6, F7
AG3400-+NPT045S-MF2-i 25/50/64/100 640…700 Nm ≤ 10 arcmin F5, F6, F7
u www.beckhoff.com/AG3400
guidelines in Hygienic Design. shaft are manufactured from conductor to the power supply AG2800 see page 395
The AM8800 is ideally suited for scratch-proof stainless steel so that the power and feedback
use in the food, pharmaceutical AISI 316L, no corrosion creep systems are combined in a single Pre-assembled cables
and chemical industries. or damage to the paint finish is motor supply cable. With the use see page 350
392
The windings of the AM8800 possible. The motors are manu- of OCT, the information is sent
motors are implemented using factured as standard with IP 69K reliably and without interference
salient pole-wound technology. protection, allowing the use through a digital interface. Since
This gives rise to a high copper of steam pressure cleaners. a cable and plug are omitted at
space factor. Due to the high slot An optional sealing air connec- both the motor and controller
space factor, high continuous tion to prevent the formation of end, the component and com-
torques can be attained. The fully condensation is also available. missioning costs are significantly
potted stator provides for a The cable gland also has a hygi- reduced.
thermally ideal transition of the enic design. The lubricants used
winding to the housing. A further are certified food-safe (FDA).
Ordering options
You will find the possible ordering options for the motors listed in this table. Please note: The options cannot be retrofitted.
All electrical variables are RMS values.
Drive Technology
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Drive Technology
with the high requirements in absolutely necessary. The same servo axis. The planetary gear – high protection class IP 69K
the food, beverage and pharma- requirements apply here as to units are fitted to the respec- (at 30 bar, refering to
ceutical industries with respect the stainless steel servomotors. tive motor in the factory and DIN 40050-9)
to optimum cleaning, resistance All gearbox materials that come delivered as a complete motor/ – laser-etched name plate
395
to aggressive cleaning agents, into contact with the environ- gear unit. – dead-space-free design and
heavy mechanical loads and ment exhibit high resistance to smooth, electro-polished
adverse environmental condi- a large number of aggressive Features surfaces
tions. With their absolutely edge- CIP (Cleaning in Place) clean- – corrosion-resistant
free design these motors reduce ing media. The dead-space-free implementation
the costs for machine manufac- design, the smooth surface, – resistant to aggressive
turers and users to a minimum. the round motor adapter and cleaning agents
A Hygienic Design drive the high resistance to corro- – stainless steel screw
axis does not always end at the sion of the gearboxes make the plug
u www.beckhoff.com/AG2800
a needle winder. design and high overload capac- dimensions can be selected.
With pole winding, the cop- ity. The winding is sealed in order Option
per wire is in close contact with to eliminate air between the Features – planetary gear units
the iron core. The wire insulation individual wires, since the ther- – rotable plug connectors in different variants
396
can be much thinner, since no mal resistance of air is higher – terminal box for AM308x
pressing of the winding head is than that of epoxy resin. This fur- – tight tolerances: resulting in
required. These measures lead ther increases mechanical resil- a highly symmetric structure Pre-assembled cables
to a significant increase in the ience, e.g. in case of vibrations. inside the motor reducing and more accessories
proportion of “active” copper, The AM3000 Synchronous cogging to an absolute www.beckhoff.com/AM30xx
which determines the torque Servomotors are available with minimum
value, so that the performance eight different flange codes. – feedback option: resolver,
of the AM3000 series is approx. For each size, once the flange single-turn and multi-turn
25…35 % higher. An additional code has been defined, there absolute encoders
benefit is that the motors are is scope for variation in the – The motors are available
significantly shorter than con- length. The motors are offered with smooth shaft or with
ventional models. with torques between 0.18 and groove and feather key.
AM30uv-wxyz-000a Stand- Stand- Rated speed at rated supply voltage Rotor moment of inertia Weight Weight
still still 230 V AC 400 V AC 480 V AC (without (with (without (with
torque current brake) brake) brake) brake)
AM3011-wByz-000a 0.18 Nm 1.16 A 8000 min-1 – – 0.017 kg cm² 0.020 kg cm² 0.35 kg 0.55 kg
AM3012-wCyz-000a 0.31 Nm 1.51 A 8000 min-1 – – 0.031 kg cm² 0.034 kg cm² 0.49 kg 0.69 kg
AM3013-wCyz-000a 0.41 Nm 1.48 A 8000 min-1 – – 0.045 kg cm² 0.048 kg cm² 0.63 kg 0.83 kg
AM3013-wDyz-000a 0.40 Nm 2.40 A – – – 0.045 kg cm² 0.048 kg cm² 0.63 kg 0.83 kg
AM3021-wCyz-000a 0.48 Nm 1.58 A 8000 min-1 – – 0.107 kg cm² 0.118 kg cm² 0.82 kg 1.09 kg
AM3022-wCyz-000a 0.84 Nm 1.39 A 3500 min-1 8000 min-1 8000 min-1 0.161 kg cm² 0.172 kg cm² 1.10 kg 1.37 kg
AM3022-wEyz-000a 0.87 Nm 2.73 A 8000 min-1 – – 0.161 kg cm² 0.172 kg cm² 1.10 kg 1.37 kg
AM3023-wCyz-000a 1.13 Nm 1.41 A 2500 min-1 5500 min-1 7000 min-1 0.216 kg cm² 0.227 kg cm² 1.38 kg 1.65 kg
AM3023-wDyz-000a 1.16 Nm 2.19 A 5000 min-1
8000 min-1
8000 min-1 0.216 kg cm² 0.227 kg cm² 1.38 kg 1.65 kg
AM3024-wCyz-000a 1.38 Nm 1.42 A 2000 min-1 4500 min-1 5500 min-1 0.270 kg cm² 0.281 kg cm² 1.66 kg 1.93 kg
AM3024-wDyz-000a 1.41 Nm 2.21 A 4000 min-1 8000 min-1 8000 min-1 0.270 kg cm² 0.281 kg cm² 1.66 kg 1.93 kg
AM3031-wCyz-0000 1.15 Nm 1.37 A 2500 min-1 5000 min-1 6000 min-1 0.330 kg cm² 0.341 kg cm² 1.55 kg 1.90 kg
AM3031-wEyz-0000 1.20 Nm 2.99 A 6000 min-1 – – 0.330 kg cm² 0.341 kg cm² 1.55 kg 1.90 kg
AM3032-wCyz-0000 2.00 Nm 1.44 A 1500 min-1 3000 min-1 3500 min-1 0.590 kg cm² 0.601 kg cm² 2.23 kg 2.58 kg
AM3032-wDyz-0000 2.04 Nm 2.23 A 2500 min-1
5500 min-1
6000 min-1 0.590 kg cm² 0.601 kg cm² 2.23 kg 2.58 kg
AM3032-wHyz-0000 2.10 Nm 5.50 A 7000 min-1 – – 0.590 kg cm² 0.601 kg cm² 2.23 kg 2.58 kg
AM3033-wCyz-0000 2.71 Nm 1.47 A 1000 min-1 2000 min-1 2500 min-1 0.850 kg cm² 0.861 kg cm² 2.90 kg 3.25 kg
AM3033-wEyz-0000 2.79 Nm 2.58 A 2000 min-1
4500 min-1
5000 min-1 0.850 kg cm² 0.861 kg cm² 2.90 kg 3.25 kg
AM3041-wCyz-0000 1.95 Nm 1.46 A 1200 min-1 3000 min-1 3500 min-1 0.810 kg cm² 0.878 kg cm² 2.44 kg 3.07 kg
AM3041-wEyz-0000 2.02 Nm 2.85 A 3000 min-1 6000 min-1 6000 min-1 0.810 kg cm² 0.878 kg cm² 2.44 kg 3.07 kg
AM3041-wHyz-0000 2.06 Nm 5.60 A 6000 min-1 6000 min-1 6000 min-1 0.810 kg cm² 0.878 kg cm² 2.44 kg 3.07 kg
Drive Technology
AM3042-wCyz-0000 3.35 Nm 1.40 A – 1500 min-1 2000 min-1 1.450 kg cm² 1.518 kg cm² 3.39 kg 4.02 kg
AM3042-wEyz-0000 3.42 Nm 2.74 A 1800 min-1 3500 min-1 4000 min-1 1.450 kg cm² 1.518 kg cm² 3.39 kg 4.02 kg
AM3042-wGyz-0000 3.53 Nm 4.80 A 3500 min-1 6000 min-1 6000 min-1 1.450 kg cm² 1.518 kg cm² 3.39 kg 4.02 kg
AM3043-wEyz-0000 4.70 Nm 2.76 A 1500 min-1 2500 min-1 3000 min-1 2.090 kg cm² 2.158 kg cm² 4.35 kg 4.98 kg
AM3043-wGyz-0000 4.80 Nm 4.87 A 2500 min-1 5000 min-1 6000 min-1 2.090 kg cm² 2.158 kg cm² 4.35 kg 4.98 kg 397
AM30uv-wxyz-000a Stand- Stand- Rated speed at rated supply voltage Rotor moment of inertia Weight Weight
still still 230 V AC 400 V AC 480 V AC (without (with (without (with
torque current brake) brake) brake) brake)
AM3063-wHyz-0000 16.60 Nm 5.60 A – 1500 min-1 1800 min-1 31.60 kg cm² 32.21 kg cm² 13.3 kg 15.3 kg
AM3064-wKyz-0000 20.80 Nm 9.20 A 1200 min-1 2000 min-1 2500 min-1 31.60 kg cm² 32.21 kg cm² 13.3 kg 15.3 kg
AM3064-wLyz-0000 21.00 Nm 12.80 A 1500 min-1 3000 min-1 3500 min-1 31.60 kg cm² 32.21 kg cm² 13.3 kg 15.3 kg
AM3064-wPyz-0000 20.40 Nm 18.60 A 2500 min-1 4500 min-1 5500 min-1 31.60 kg cm² 32.21 kg cm² 13.3 kg 15.3 kg
AM3065-wKyz-0000 24.80 Nm 9.80 A 1000 min-1 2000 min-1 2200 min-1 40.00 kg cm² 40.61 kg cm² 15.4 kg 17.4 kg
AM3065-wMyz-0000 25.00 Nm 13.60 A 1500 min-1 2500 min-1 3000 min-1 40.00 kg cm² 40.61 kg cm² 15.4 kg 17.4 kg
AM3065-wNyz-0000 24.30 Nm 17.80 A 2000 min-1 3500 min-1 4000 min-1 40.00 kg cm² 40.61 kg cm² 15.4 kg 17.4 kg
AM3065-wPyz-0000 24.50 Nm 19.80 A 2400 min-1 4000 min-1 5000 min-1 40.00 kg cm² 40.61 kg cm² 15.4 kg 17.4 kg
AM3072-wKyz-0000 29.70 Nm 9.30 A – 1500 min-1 1800 min-1 64.50 kg cm² 66.14 kg cm² 19.7 kg 21.8 kg
AM3072-wMyz-0000 30.00 Nm 13.00 A – 2000 min -1
2500 min-1 64.50 kg cm² 66.14 kg cm² 19.7 kg 21.8 kg
AM3072-wPyz-0000 29.40 Nm 18.70 A 1800 min-1 3000 min-1 3500 min-1 64.50 kg cm² 66.14 kg cm² 19.7 kg 21.8 kg
AM3072-wQyz-0000 29.70 Nm 20.90 A – 3500 min-1 4000 min-1 64.50 kg cm² 66.14 kg cm² 19.7 kg 21.8 kg
AM3073-wMyz-0000 42.00 Nm 13.60 A – 1500 min-1 1800 min-1 92.10 kg cm² 93.74 kg cm² 26.7 kg 28.8 kg
AM3073-wPyz-0000 41.60 Nm 19.50 A 1300 min-1 2400 min-1 2800 min-1 92.10 kg cm² 93.74 kg cm² 26.7 kg 28.8 kg
AM3073-wQyz-0000 41.60 Nm 24.60 A – 3000 min-1 3500 min-1 92.10 kg cm² 93.74 kg cm² 26.7 kg 28.8 kg
AM3074-wLyz-0000 53.00 Nm 12.90 A – 1200 min-1 1400 min-1 119.7 kg cm² 121.34 kg cm² 33.6 kg 35.7 kg
AM3074-wPyz-0000 52.50 Nm 18.50 A – 1800 min-1 2000 min-1 119.7 kg cm² 121.34 kg cm² 33.6 kg 35.7 kg
AM3074-wQyz-0000 51.90 Nm 26.20 A – 2500 min-1 3000 min-1 119.7 kg cm² 121.34 kg cm² 33.0 kg 35.7 kg
AM3082-wTyz-0006 75.00 Nm 48.00 A – 2500 min-1 3000 min-1 172.0 kg cm² 177.00 kg cm² 65.0 kg 73.0 kg
AM3083-wTyz-0006 130.0 Nm 62.00 A – 2200 min-1 2500 min-1 334.0 kg cm² 339.00 kg cm² 85.0 kg 93.0 kg
AM3084-wTyz-0006 180.0 Nm 67.00 A – 1800 min-1 2000 min-1 495.0 kg cm² 500.00 kg cm² 105 kg 113 kg
u: flange code
Drive Technology
v: motor length
l
b
a
d k r
Drive Technology
brake) brake)
AM3011 30 mm 8 mm 25 mm 69.6 mm 106.6 mm 79.1 mm 116.1 mm 46 mm 40 mm
AM3012 30 mm 8 mm 25 mm 88.6 mm 125.6 mm 98.1 mm 135.1 mm 46 mm 40 mm
AM3013 30 mm 8 mm 25 mm 107.6 mm 144.6 mm 117.1 mm 154.1 mm 46 mm 40 mm
AM3021 40 mm 9 mm 20 mm 95.4 mm 129.5 mm 95.4 mm 129.5 mm 63 mm 58 mm 399
u www.beckhoff.com/AM30xx
Primary section:
Coil unit
Drive Technology
400
Secondary section:
Magnet plate (sealed)
Compact power packages: possible to operate several primary sections between two homopolar magnets, i.e.
Linear Servomotors AL2xxx on one magnetic track. This significantly between two north poles, for example.
The AL2xxx Linear Servomotors complement reduces the installation and component costs The attainable accuracy of ±0.1 mm is
the servomotors series and can be used and opens up application options that would sufficient for simple positioning tasks and
wherever rotary design reaches mechanical not normally be considered for linear motors. depends to a large extent on the mechanical
limits during installation, or where special accuracy and position of the magnets along
drive characteristics, in terms of dynamics, AL2200 magnetic encoder system the travel path. Since no graduated rule has
synchronism or acceleration, are required. (MES) for linear motors to be installed, the MES is a cost-efficient
Linear Servomotors are easy to set up The feedback system required by linear feedback solution for linear motors.
and are not subject to mechanical wear. motors for commutation and detection of
Drive Technology
Moreover, there are virtually no limits on speed and position normally consists of a Ironless AL3800 Linear Servomotors
travel options. With their high accelera- reading head and a graduated rule installed www.beckhoff.com/AL38xx
tion characteristics, Linear Servomotors can parallel to the travel path. The hardware
achieve positioning velocities of up to 12 m/s requirements for the complete system
401
– with a high force constant and a very good increase with the length of the travel path.
force/mass ratio. The AL2200 in contrast detects the magnetic
The pole spacing is the same for all the field of a magnetic plate and supplies the
motors of a motor series. This has the advan- servo drive with the incremental encoder
tage that the procedure for adjusting the signals for commutation and position control.
drive amplifiers and the adaptation to a lin- The MES supplies one sine oscillation per
ear encoder is always the same, which saves logical motor revolution. A logical motor
time during commissioning. In principle, it is revolution is equivalent to the distance
AL20xx
AL24xx AL28xx
section contains a grooved, lam- motors of the AL2xxx series 225 N to 1800 N precision of 1/10 mm.
inated core with inlaid copper are very suitable for dynamic
windings. It is generally used as movements, which require high AL24xx AL225x connector box
the moving part. The second- acceleration values over short – velocity: The AL225x connector boxes
402
ary section contains the steel distances. 4.5 m/s to 10 m/s facilitate wiring between linear
plate with attached permanent – peak forces: motor and servo drive. On one
magnets. Features 120 N to 720 N side, the motor, feedback and
The motors of the individual – accelerations up to 30 g thermal protection cables are
series have the same width – no mechanical wear AL28xx connected. The standard motor
(including magnetic plate), i.e. – complete absence of – velocity: and encoder cables are con-
all motors can be operated on backlash, giving stiff 2.5 m/s or 6 m/s nected on the other side of
the same magnetic plates, in control response – peak forces: the boxes.
any combination. The magnetic – extremely precise position- 1800 N to 6750 N
plates are fully sealed and ing, high repeatability – operation optionally with Options, pre-assembled
therefore have an almost per- – even, immediate force, or without water cooling cables and accessories
fectly level and robust surface. little cogging see page 406
The primary sections have – very low thermal resistance, AL2200 scaleless
an IP 64 protection rating and allowing high capacity feedback system (MES)
are therefore suitable for appli- utilisation for Linear Servomotors
cation in harsh environments. – protection from thermal An MES system is available
They are equipped with a 0.5 m overload through integrated as an optional accessory for
cable strand and optionally with temperature sensors monitoring the magnetic field
pre-assembled connectors, so – Operation with the AX5000 of the permanent magnets on
that they can be coupled with simplified through default the magnetic plate. With the
the servo drives either via the values. aid of an integrated electronic
connector box or via plug con- – connection to the AX5000 unit, it provides incremental
nectors. This greatly reduces the through pre-assembled encoder signals for the Servo
difficulty of implementing the cables Drives of the AX5000 series for
h
lb
Dimensions b la h
AL2003 77 mm 98 mm 40 mm
AL2006 77 mm 146 mm 40 mm
AL2009 77 mm 195 mm 40 mm
AL2012 77 mm 244 mm 40 mm
AL2015 77 mm 290 mm 40 mm
AL2018 77 mm 336 mm 40 mm
AL2024 77 mm 468 mm 40 mm
Drive Technology
Continuous force with 75 N 200 N 300 N 400 N 500 N 600 N 800 N
air cooling (Fca)
Continuous current with 2.28 A 2.15 A (N), 2.14 A (N), 4.3 A (N), 4.46 A (N), 6.45 A (N), 8.6 A (N),
air cooling (Ica) 4.3 A (S) 6.45 A (S) 8.6 A (S) 10.75 A (S) 13.38 A (S) 17.2 A (S)
Force constant (Kf) 46 N/A 93 N/A (N), 140 N/A (N), 93 N/A (N), 112 N/A (N), 93 N/A (N), 93 N/A (N), 403
46 N/A (S) 46 N/A (S) 46 N / A (S) 46 N / A (S) 44.9 N / A (S) 46 N / A (S)
Motor constant (Km) 185 N²/W 380 N²/W 570 N²/W 760 N²/W 950 N²/ W 1140 N²/W 1520 N²/ W
Magnet pitch 24 mm
Magnetic attraction force (Fa) 500 N 950 N 1325 N 1700 N 2075 N 2450 N 3400 N
Weight of the coil (Mp) 0.9 kg 1.5 kg 2.0 kg 2.6 kg 3.2 kg 3.8 kg 5.2 kg
Air gap 0.5 mm
Temperature sensor PTC 1 kΩ and KTY83-122
Corresponding Servo Drive AX5x03 AX5x03 (N), AX5x03 (N), AX5x06 (N), AX5x06 (N), AX5112 (N), AX5112 (N),
AX5x06 (S) AX5112 (S) AX5112 (S) AX5112 (S) AX5118 (S) AX5118 (S)
u www.beckhoff.com/AL20xx
h
lb
Dimensions b la h
AL2403 51 mm 93 mm 40 mm
AL2406 51 mm 143 mm 40 mm
AL2412 51 mm 241 mm 40 mm
AL2418 51 mm 336 mm 40 mm
h
lb
Dimensions b la h
AL2812 130 mm 244 mm 45 mm
AL2815 130 mm 290 mm 45 mm
AL2818 130 mm 344 mm 47 mm
AL2830 130 mm 562 mm 45 mm
AL2830-100x-0000 130 mm 580 mm 47 mm
AL2845 130 mm 852 mm 47 mm
Technical data AL2812 AL2815 AL2818 AL2830 AL2845
Winding type N|S N|S N|S N|S N|S
Max. speed 3 m/s (N), 2.5 m/s (N), 3 m/s (N), 2.5 m/s (N), 2.5 m/s (N),
6 m/s (S) 6 m/s (S) 6 m/s (S) 6 m/s (S) 6 m/s (S)
Motor configuration 3-phase synchronous Linear Servomotors (400…480 V AC)
Peak force (FP) 1800 N 2250 N 2700 N 4500 N 6750 N
Peak current (IPa) 13 A (N), 13.5 A (N), 19.6 A (N), 27 A (N), 41 A (N),
26 A (S) 33 A (S) 41 A (S) 66 A (S) 98 A (S)
Continuous force with – – 1200 N 2000 N 3000 N
water cooling (Fcw)
Continuous force with 760 N 950 N 1140 N 1900 N 2850 N
Drive Technology
air cooling (Fca)
Continuous current with – – 6.5 A (N), 8.9 A (N), 13.4 A (N),
water cooling (Icw) 13.4 A (S) 21.5 A (S) 32.3 A (S)
Continuous current with 4.1 A (N), 4.2 A (N), 6.1 A (N), 8.5 A (N), 12.5 A (N),
air cooling (Ica) 8.2 A (S) 10.2 A (S) 12.7 A (S) 20 A (S) 31 A (S) 405
Force constant (Kf) 186 N/A (N), 225 N/A (N), 186 N/A (N), 225 N/A (N), 225 N/A (N),
93 N/A (S) 93 N/A (S) 90 N/A (S) 93 N/A (S) 93 N/A (S)
Motor constant (Km) 1750 N²/W 2150 N²/W 2580 N²/W 4300 N²/W 6450 N²/W
Magnet pitch 24 mm
Magnetic attraction force (Fa) 3400 N 4150 N 4900 N 8300 N 12450 N
Weight of the coil (Mp) 4.9 kg 5.9 kg 7.3 kg 11.6 kg, 18.2 kg
(12.3 kg*)
Air gap 0.5 mm
Temperature sensor PTC 1 kΩ and KTY83-122
Corresponding Servo Drive AX5x06 (N), AX5x06 (N), AX5112 (N), AX5112 (N), AX5118 (N),
AX5112 (S) AX5118 (S) AX5118 (S) AX5125 (S) AX5140 (S)
* increased weight with water-cooled primary section
C D
A B
zzzz = ordering indication of the length of material in decimetres, e.g. ZK4509-0023-0100 = 10 metres
Drive Technology
ZK4509-0024-zzzz not assembled
ZK4501-0024-xxxx extension cable B
zzzz = ordering indication of the length of material in decimetres, e.g. ZK4509-0024-0100 = 10 metres
407
zzzz = ordering indication of the length of material in decimetres, e.g. ZK4509-0017-0100 = 10 metres
A B
zzzz = ordering indication of the length of material in decimetres, e.g. ZK4519-0020-0100 = 10 metres
Encoder cable (SinCos encoder with zero pulse) for ALxxxx and AL2250
at AX5000
Ordering information Encoder cable with 0.14 mm² wire gauge, highly flexible for drag-chain use
ZK4520-0020-xxxx highly flexible, drag-chain suitable cable with 5 million bending cycles, max. 240 m/min, max. 30 m/s²,
min. bending radius = 53 mm (7 x OD), max. drag-chain length horizontal = 20 m, vertical = 5 m,
Drive Technology
408
C D E
Drive Technology
409
A B C
410
Drive Technology
AG2250 | Planetary gear units for servo
411
and stepper motors
– straight or angled design
– low torsional backlash
– suitable for AM8100, AS2000, AS1000
of 10 mm and a peak force of 7 m/s² and linear speeds of with M8 plugs. linear actuator enables a rapid
of 800 N, new standards are 100 mm/s allow exceptionally An absolute stroke measur- return on investment. Beckhoff
achieved with regard to the short control cycles. Mounting ing system is integrated, allow- supplies the necessary preassem-
power density of linear actua- via a B5 flange is possible with- ing an accuracy of 0.01 mm to bled cables and the software to
412
tors. The complete adjusting axis out special tools in the tightest be achieved so that previously go with the actuators.
is defined with a size of only of spaces. The shaft is provided necessary limit switches are not
49 x 49 x 92 mm (flange square as standard with an M8x1 exter- required. In comparison with
x overall length). nal thread, on which commer- conventional pneumatics, the
The linear actuator is cially available adaptors such as linear actuator achieves a much
equipped with integrated power ball heads or tensioning hooks higher positioning accuracy,
electronics that is controlled common in pneumatic/hydraulic resulting in higher process safety.
simply and extremely fast via applications can be mounted. This holds above all for distrib-
EtherCAT. For easy commission- For connection in the protective uted systems. Depending on the
k
l
d a
l
b
Drive Technology
l
l
xU r
413
xE X2 OUT
UP/US
X1 IN
Dimensions a b d xE xU l r k
AA1121 ø28 M8 16 mm 71.5 mm 81.5 mm 19.5 mm 49 mm 92 mm
u www.beckhoff.com/AA1121
the servomotors open up a mul- encoder integrated in the motor: ally reduced by the simple read- dimensioned bearings for gen-
titude of possible applications: the position of the drive is saved ing of the motor parameters. eral mechanical engineering.
for example in industrial robots in the EEPROM, which is ideal The Beckhoff TwinCAT automa- Matching gears and prefabri-
for pick-and-place applications, for adjustable axes. The encoder tion software enables the con- cated connecting cables com-
414
or in general in mechanical engi- data are transmitted entirely venient parameterisation of the plete the ultra-compact drive
neering, where a compact design digitally to the Servo I/Os via the servomotors. axis.
and high positioning accuracy motor cable. The encoder cable The AM81xx motors can
are necessary. Like all motors can be dispensed with. The full optionally be equipped with a
of the AM8xxx family they are integration of the servo terminal backlash-free permanent magnet
available in One Cable Technol- in the Beckhoff control system holding brake, a sealing ring or
ogy (OCT) versions where power facilitates the commissioning of a feather key groove. They are
Ordering options
You will find the possible ordering options for the listed motors in this table. The options cannot be retrofitted. All specified electrical values
are RMS values. The specifications for the connection technology (size of the connector) apply to motors with OCT. For motors with standard
2-cable configuration, the size of the power and feedback connector is determined by the ytec® technology.
Drive Technology
A
415
d k ±1
r
b
a
l
Dimensions a b dOne Cable Technology
l r k (without
Resolver version k (with
brake) brake)
AM8111 30 h7 8 h7 25 mm 46 mm 40 mm 97 mm 129 mm
AM8112 30 h7 8 h7 25 mm 46 mm 40 mm 117 mm 149 mm
AM8113 30 h7 8 h7 25 mm 46 mm 40 mm 137 mm 169 mm
AM8121 40 j6 9 k6 20 mm 63 mm 58 mm 111.5 mm 146 mm
AM8122 40 j6 9 k6 20 mm 63 mm 58 mm 133.5 mm 168 mm
AM8131 60 j6 14 k6 30 mm 75 mm 72 mm 129 mm 168 mm
AM8132 60 j6 14 k6 30 mm 75 mm 72 mm 154 mm 194 mm
AM8141 80 j6 19 k6 40 mm 100 mm 87 mm 132 mm 179.5 mm
Drive Technology
u www.beckhoff.com/AM81xx
417
A B
version. For better design, TC Motion Designer. In addition, – 1-stage planetary gear, 32, 40, 64
planetary and angled planetary the tool checks in a single step transmission ratios – flexible installation
gears are available with the whether the selected motor can 3, 4, 5, 7, 8, 10 position
following transmission ratios: be adapted to the gear unit. – 2-stage planetary gear/ – lifetime lubrication
418
12, 16, 20, 25, 32, 40 and 64. The planetary gear units are angled planetary gear, – suitable for motors of
The AG2250 series com- fitted to the respective motor transmission ratios the AM8100 (48 V DC)
pletes the range of small, in the factory and delivered as 12, 15, 16, 20, 25, and AS2000 (48 V DC)
affordable drive technology a complete motor/gear unit. 32, 40, 64 series
products. The gears are especially The AG2250 series also contains – 1-stage angled
suited to applications where angled planetary gears for planetary gear,
no particularly low torsional space-saving installation transmission ratios
backlash is required. The inertia of motors at a right-angle. 3, 4, 5, 7, 8, 10
Ordering options
You will find the possible ordering options for the gear units listed in this table. Please note: The options cannot be retrofitted.
AG2250 | Size 40
Drive Technology
Technical data AG2250-+PLE40-M01-i AG2250-+PLE40-M02-i AG2250-+WPLE40-M01-i AG2250-+WPLE40-M02-i
Variant planetary gear planetary gear angled planetary gear angled planetary gear
Gear ratio 3/4/5/7/8/10 12/15/16/20/25/32/40/64 3/4/5/7/8/10 12/15/16/20/25/32/40/64
Nominal output torque 5…15 Nm 7.5…20 Nm 4.5…8.5 Nm 7.5…20 Nm
Max. acceleration torque 8…24 Nm 12…32 Nm 7…13.5 Nm 12…32 Nm 419
Max. torsion. backlash standard/reduced ≤ 15/– arcmin ≤ 19/– arcmin ≤ 21/– arcmin ≤ 25/– arcmin
Typ. flange code F1 F1 F1 F1
AG2250 | Size 60
Technical data AG2250-+PLE60-M01-i AG2250-+PLE60-M02-i AG2250-+WPLE60-M01-i AG2250-+WPLE60-M02-i
Variant planetary gear planetary gear angled planetary gear angled planetary gear
Gear ratio 3/4/5/7/8/10 12/15/16/20/25/32/40/64 3/4/5/7/8/10 12/15/16/20/25/32/40/64
Nominal output torque 15…40 Nm 18…44 Nm 14…25 Nm 18…44 Nm
Max. acceleration torque 24…64 Nm 29…70 Nm 24…40 Nm 29…70 Nm
Max. torsion. backlash standard/reduced ≤ 10/– arcmin ≤ 12/– arcmin ≤ 16/– arcmin ≤ 18/– arcmin
Typ. flange code F2, F3, AM312x, N2 F2, F3, AM312x F2, F3, AM312x, N2 F2, F3, AM312x
AG2250 | Size 80
Technical data AG2250-+PLE80-M01-i-wXy-AS204x AG2250-+WPLE80-M01-i-wXy-AS204x
Variant planetary gear angled planetary gear
Gear ratio 3/4/5/7/8/10 3/4/5/7/8/10
Nominal output torque 38…115 Nm 38…67 Nm
Max. acceleration torque 61…184 Nm 61…107 Nm
Max. torsion. backlash standard/reduced ≤ 7/– arcmin ≤ 13/– arcmin
Typ. flange code N3 N3
u www.beckhoff.com/AG2250
performance servomotor. With motors can also be used under operating characteristics. available. They were designed
their flange codes N2 (NEMA23) harsh environmental conditions. All motors in the AS2000 for the stepper motor terminals
and N3 (NEMA34), the stepper It also features easy cabling series were designed to be used and come preconfigured for
motors comply with international thanks to the standardised, with EtherCAT stepper motor the terminal points. With the
420
standards. Users can select from integrated M12 high-power terminals EL7037 (1.5 A) and low-backlash planetary gear of
seven models ranging from screwtype connector for power EL7047 (5 A). Commissioning the AG2250 series in straight or
0.8 to 8 Nm. and the robust M12 connec- them in TwinCAT is easy. To sim- angled versions, a wide range
The AS2023 with 2.3 Nm is tor for the encoder. With its plify the axis layout, the AS2000 of applications can be accom-
a logical addition in the medium torsion-proof, integrated encoder stepper motors are integrated modated. A new elastic coupling
performance range, because the (1024 inc/rev), the motor is ideal into the TC3 Motion Designer connector for easy machine
AS2000 series of stepper motors for the Beckhoff-supported vec- for easy dimensioning. mounting completes the port-
delivers significantly improved tor control of stepper motors. The motors are optionally folio.
scalability. A non-encoder version is avail- available with a smooth shaft
Ordering options
You will find the possible ordering options for the listed motors in this table. The options cannot be retrofitted.
All specified electrical values are RMS values.
Drive Technology
AS202x | Stepper motor 0.8…2.3 Nm (standstill torque), flange code N2
Data for 24…50 V DC AS2021-0Dy0 AS2022-0Hy0 AS2023-0Hy0 AS2023-0Jy0
Flange code N2 (NEMA23/56 mm)
Rated supply voltage 24…50 V DC 421
r
y=1
a
l
k
Drive Technology
422
y=0
Dimensions a b d k k (with x l r
encoder)
AS2021 38.1 mm 6.35 mm 20.6 mm 80 mm 93 mm 64.1 mm 47.14 mm 56 mm (NEMA23)
AS2022 38.1 mm 6.35 mm 20.6 mm 102 mm 115 mm 86.2 mm 47.14 mm 56 mm (NEMA23)
AS2023 38.1 mm 6.35 mm 20.6 mm 121 mm 134 mm 105.1 mm 47.14 mm 56 mm (NEMA23)
AS2041 73 mm 14 mm 30 mm 89.5 mm 100 mm 71.8 mm 69.6 mm 86 mm (NEMA34)
AS2042 73 mm 14 mm 30 mm 120 mm 130.5 mm 102.3 mm 69.6 mm 86 mm (NEMA34)
AS2043 73 mm 14 mm 30 mm 150 mm 161 mm 132.7 mm 69.6 mm 86 mm (NEMA34)
u www.beckhoff.com/AS2000
Max. cable length 10 m, available in lengths of 1 m, 3 m, 5 m and 10 m (xxx = length in decimetres, e.g. -2010 = 1 m)
Technical data for drag-chain use u www.beckhoff.com/compact-drive-technology
Max. cable length 10 m, available in lengths of 1 m, 3 m, 5 m and 10 m (xxx = length in decimetres, e.g. -2010 = 1 m)
Technical data for drag-chain use u www.beckhoff.com/compact-drive-technology
Drive Technology
423
A B C D
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425
AS10xx | Rated current 1.0…1.5 A
Data for 24…50 V DC AS1010-0000 AS1020-0xyz AS1030-0000
Flange code N1 (NEMA17/42 mm) N1 (NEMA17/42 mm) N2 (NEMA23/56 mm)
Rated current (per phase) 1.00 A 1.00 A 1.50 A
Standstill torque 0.38 Nm 0.50 Nm 0.60 Nm
Rotor moment of inertia 0.056 kgcm² 0.074 kgcm² 0.210 kgcm²
Bus Terminal KL2531 KL2531/KL2541 KL2531
EtherCAT Terminal EL7037/EL7031 EL7047/EL7037/EL7031/EL7041 EL7037/EL7031
EtherCAT Box EP7041-1002 EP7041-1002 EP7041-1002
Gear unit – – AG1000-+PM52.i
d k m
b
r
l
o
a
Dimensions a b d k l m o r
AS1010 22 mm 5 mm 24 mm 39 mm 31 mm – – 42 mm (NEMA17)
AS1020 22 mm 5 mm 24 mm 48 mm 31 mm 33 mm 24 mm 42 mm (NEMA17)
AS1030 38.1 mm 6.35 mm 20.6 mm 54 mm 47.14 mm – – 56 mm (NEMA23)
AS1050 38.1 mm 6.35 mm 20.6 mm 75.8 mm 47.14 mm 33 mm 24 mm 56 mm (NEMA23)
AS1060 73 mm 14 mm 30 mm 96.5 mm 69.6 mm 33 mm 24 mm 86 mm (NEMA34)
Drive Technology
u www.beckhoff.com/AS10xx
426
A B
Available in lengths of 0.5 m, 1 m, 2 m and 10 m (xxxx = length in decimetres, e.g. -0005 = 0.5 m).
Technical data for drag-chain use u www.beckhoff.com/compact-drive-technology
C D
Drive Technology
Technical data AG1000-+PM52.4 AG1000-+PM52.7 AG1000-+PM81.4 AG1000-+PM81.7
Nominal output torque 4 Nm 4 Nm 20 Nm 20 Nm
Max. acceleration torque 6 Nm 6 Nm 30 Nm 30 Nm
Gear ratio 3.7 or 63/17 6.75 or 27/4 3.7 or 63/17 6.75 or 27/4 427
d 4x m
l
c
b
a
Dimensions a b c d k l m
AG1000-+PM52.i 32 mm 12 mm 52 mm 25 mm 99.8 mm 40 mm M5 x 10
AG1000-+PM81.i 50 mm 19 mm 81 mm 49 mm 151.2 mm 65 mm M6 x 12
428
XTS | Standard
– linear motor characteristics on an
endless path
– replaces conventional mechanics
with innovative mechatronics
– individual product transport with
a continuous flow of material
– modular structure, simple adaptation
to the application
– low space and power requirements
Drive Technology
429
430
Displacement measurement
integrated in motor module
– non-contact
When mounting two modules, – absolute positions
control voltage (24 V DC), Mounting area: of all movers
power supply (48 V DC) and This surface enables – multi-position
EtherCAT are automatically mounting at the measurement
connected through. machine base. – resistant to dirt
Motor module Guide rail system the attractive forces of the magnets on both
The motor module contains the electro- Movers and guide rails are optimally sides and compensates them as far as possi-
magnetic coils and all other active functions matched to each other. The geometry of the ble. This allows the rollers of the mover to
necessary for the operation of the system. rail and the combination of hard anodised run at high speed in the guide rail with low
Only a power supply and an EtherCAT con- aluminium rail surface and running surface wear. The rollers are equipped with a particu-
nection are required. The motor module of the mover rollers allow good running larly wear-resistant synthetic running surface.
contains no moving parts and is not subject characteristics and low wear. Lubrication The tensioning of the rollers prevents back-
to any wear. of the system is not necessary. lash and is at the same time designed for low
– fully integrated linear motor with wear. Consequently, the lifetime of the rollers
power electronics and displacement Mover depends on the payload. A mechanically
Drive Technology
measurement The mover contains magnetic plates which, robust encoder flag conveys the mover posi-
– Coil arrangement and mechanical together with the coils in the motor modules, tion to the motor module.
structure make up a ready-to-use unit. can generate propulsive forces. It absorbs
431
optimised for the requirement and compact total solution – no wiring expenditure ling fields/movers possible
and reduce assembly expendi- – displacement measurement – exclusion of errors – temperature monitoring
ture. There is an upper mechani- integrated, no additional – minimum mounting of the output stage
cal interface to the guide rail assembly, no calibration space – temperature model of the
432
and a lower one to the support – Tolerances are compensated – Output stage and coil coils for optimum peak load
structure. Straight segments and automatically. are optimally matched use (I²T model)
curves can be combined arbitrar- – Attractive forces neutralise to each other. – low temperature rise due
ily. The geometry of the motor each other. – supply voltage 48 V DC to good thermal coupling
module without edges and open- – lower force effect (wear) (low voltage, low safety to the machine bed
ings allows easy cleaning. on the guide expenditure)
– Friction losses are greatly
reduced.
Drive Technology
433
u www.beckhoff.com/AT2000
Magnetic plates
AT9011 AT9012
travel on the straights and in to the motor module. A Mover 1 of movers of different sizes – low friction losses
the curves. The coating of the can be detected by means of is only possible when traveling – An encoder flag generates
rollers causes very little running a special magnetic plate set. in straight lines. the position signal.
noise and is particularly low- The encoder flag is made from – Short mover length allows
434
wear without lubrication of a sturdy, lightweight glass-fibre Features small product spacings.
the guide rail. The attractive reinforced material. – no sliding contacts or – Geometry allows driving
forces of the magnetic plates The AT9011-0070-0550 cables to the moved part, through curves with
are largely balanced by the mover provides an increased purely passive mover full dynamics.
opposed arrangement, so that payload due to its overall length – 2 magnetic plates generate – no development of heat
the rollers and the rail do not of 70 mm and larger rollers. the controlled propulsive on and in the mover
have to absorb the compara- The standard rail can be used force via the motor module.
Ordering information XTS mover suitable for the guide rail system AT9000/AT9050
AT9011-0050-0550 mover, 6 rollers (plastic coated), length 50 mm, 410 g,
mounted with magnetic plate set AT9001-0550 and set of rollers ZX9011-0050
AT9011-0050-1550 mover, 6 rollers (plastic coated), length 50 mm, 410 g,
mounted with magnetic plate set AT9001-1550 and set of rollers ZX9011-0050
AT9011-0070-0550 mover, 6 rollers (plastic coated), length 70 mm, 595 g,
mounted with magnetic plate set AT9001-0550 and set of rollers ZX9011-0070
AT9011-0070-1550 mover, 6 rollers (plastic coated), length 70 mm, 595 g,
mounted with magnetic plate set AT9001-1550 and set of rollers ZX9011-0070
AT9012-0050-0550 mover, 12 rollers (plastic coated), length 50 mm, 460 g,
mounted with magnetic plate set AT9001-0550 and set of rollers ZX9012-0050
AT9012-0050-1550 mover, 12 rollers (plastic coated), length 50 mm, 460 g,
mounted with magnetic plate set AT9001-1550 and set of rollers ZX9012-0050
The magnetic plates can also be procured separately in order to be able to fit them to a self-developed mover.
Technical boundary conditions and support on enquiry.
u www.beckhoff.com/AT9011
Guide rail
Drive Technology
used together with the magnetic – abrasion-resistant hard minium of the surface in combi-
plate sets as a custom solution anodised aluminium nation with the running surface
without the XTS guide rail. – free of abutting ends, of the mover rollers allow good
The movers can be removed or lengths up to 2.5 m running characteristics and low
435
inserted without tools through available wear.
a lock by releasing two screws – high-precision mounting
and removing part of the rail. by means of fits
– optimised solution – easy maintenance
for immediate mounting through lock for the
on the motor module removal of the movers
Ordering information XTS guide rails, suitable for straight motor modules
AT9000-0250 guide rail, 250 mm, straight, suitable for 1 x straight motor module AT200x-0250 with/without feed
AT9000-0500 guide rail, 500 mm, straight, suitable for 2 x straight motor module AT200x-0250 with/without feed
AT9000-0750 guide rail, 750 mm, straight, suitable for 3 x straight motor module AT200x-0250 with/without feed
AT9000-1000 guide rail, 1000 mm, straight, suitable for 4 x straight motor module AT200x-0250 with/without feed
AT9000-1250 guide rail, 1250 mm, straight, suitable for 5 x straight motor module AT200x-0250 with/without feed
AT9000-1500 guide rail, 1500 mm, straight, suitable for 6 x straight motor module AT200x-0250 with/without feed
AT9000-1750 guide rail, 1750 mm, straight, suitable for 7 x straight motor module AT200x-0250 with/without feed
AT9000-2000 guide rail, 2000 mm, straight, suitable for 8 x straight motor module AT200x-0250 with/without feed
Drive Technology
AT9000-2250 guide rail, 2250 mm, straight, suitable for 9 x straight motor module AT200x-0250 with/without feed
AT9000-2500 guide rail, 2500 mm, straight, suitable for 10 x straight motor module AT200x-0250 with/without feed
436 Ordering information XTS guide rails with gate, suitable for straigth motor modules
AT9100-0250 guide rail, 250 mm, straight with gate, suitable for 1 x straight motor module AT200x-0250 with/without feed
AT9100-0500 guide rail, 500 mm, straight with gate, suitable for 2 x straight motor module AT200x-0250 with/without feed
AT9100-0750 guide rail, 750 mm, straight with gate, suitable for 3 x straight motor module AT200x-0250 with/without feed
AT9100-1000 guide rail, 1000 mm, straight with gate, suitable for 4 x straight motor module AT200x-0250 with/without feed
AT9100-1250 guide rail, 1250 mm, straight with gate, suitable for 5 x straight motor module AT200x-0250 with/without feed
AT9100-1500 guide rail, 1500 mm, straight with gate, suitable for 6 x straight motor module AT200x-0250 with/without feed
AT9100-1750 guide rail, 1750 mm, straight with gate, suitable for 7 x straight motor module AT200x-0250 with/without feed
AT9100-2000 guide rail, 2000 mm, straight with gate, suitable for 8 x straight motor module AT200x-0250 with/without feed
AT9100-2250 guide rail, 2550 mm, straight with gate, suitable for 9 x straight motor module AT200x-0250 with/without feed
AT9100-2500 guide rail, 2500 mm, straight with gate, suitable for 10 x straight motor module AT200x-0250 with/without feed
Ordering information XTS guide rails, suitable for 22.5° motor modules
AT9020-0500 guide rail, 500 mm, 22.5° curve (positive curve, convex, radius constant),
for AT9011-0050-xxxx, suitable for 1 x straight motor module AT200x-0250
with/without feed and 1 x 22.5° motor module AT202x-0250 with/without feed
AT9020-2250 guide rail set, 2250 mm, 180° curve (positive curve, convex, radius constant, 2 parts),
for AT9011-0050-xxxx, consisting of 1 x AT9020-2250-1050 guide rail, 1250 mm, 90° curve,
suitable for 1 x straight motor module AT200x-0250 with/without feed and 4 x 22.5° motor
module AT202x-0250 with/without feed 1 x AT9020-2250-2050 guide rail, 1000 mm, 90° curve,
suitable for 4 x 22.5° motor module AT202x-0250 with/without feed
AT9020-2250-0070 guide rail set, 2250 mm, 180° curve (positive curve, convex, radius constant, 2 parts),
for AT9011-0070-xxxx, consisting of 1 x AT9020-2250-1070 guide rail, 1250 mm, 90° curve,
suitable for 1 x straight motor module AT200x-0250 with/without feed and 4 x 22.5° motor
module AT202x-0250 with/without feed 1 x AT9020-2250-2070 guide rail, 1000 mm, 90° curve,
suitable for 4 x 22.5° motor module AT202x-0250 with/without feed
Ordering information XTS guide rails, suitable for -22.5° motor modules
AT9025-0500 guide rail, 500 mm, -22.5° curve (negative curve, concave, radius constant),
for AT9011-0050-xxxx, suitable for 1 x straight motor module AT200x-0250
with/without feed and 1 x -22.5° motor module AT202x-0250 with/without feed
Ordering information XTS guide rails, suitable for 45° motor modules
AT9040-0500 guide rail, 500 mm, 45° curve (positive curve, convex, radius constant),
for AT9011-0050-xxxx, suitable for 1 x straight motor module AT200x-0250
Drive Technology
with/without feed and 1 x 45° motor module AT204x-0250 with/without feed
AT9040-0750 guide rail, 750 mm, 90° curve (positive curve, convex, radius constant),
for AT9011-0050-xxxx, suitable for 1 x straight motor module AT200x-0250
with/without feed and 2 x 45° motor module AT204x-0250 with/without feed
AT9040-0750-0070 guide rail, 750 mm, 90° curve (positive curve, convex, radius constant), 437
Ordering information XTS guide rails, suitable for 180° motor modules (clothoid)
AT9050-0500 guide rail, 500 mm, 180° curve (clothoid, radius not constant),
for AT9011-0050-xxxx or AT9012-0050-xxxx, suitable for 1 x 180° motor module AT2050-0500
AT9050-0500-0070 guide rail, 500 mm, 180° curve (clothoid, radius not constant),
for AT9011-0070-xxxx, suitable for 1 x 180° motor module AT2050-0500
u www.beckhoff.com/AT9000
own motion profiles are simple pre-assembled. ready for operation Motion Control
to accomplish. Programming – power supply units
experience in IEC 61131-3 and Basic components 24 V DC and 48 V DC For information on the
knowledge of TwinCAT NC are – stand and holder for all – 1 day instruction and Beckhoff training offers
438
required for this. The XTS starter mechanical parts programming support see page 572
kit contains all components – Industrial PC with all neces-
required for the operation of an sary interfaces and sufficient
XTS system. Depending on the system performance
Accessories
The XTS accessories include ready-made roller sets for maintenance of XTS movers, magnetic plate sets for
various applications and further auxiliaries for commissioning of an XTS linear transport system.
Drive Technology
439
Ordering information
ZX2000-0500 device for alignment of straight XTS standard motor modules
AT9001-0550 magnetic plate set mover standard, 5-pin, length 50 mm, preinstalled with 1.2 mm thick encoder flag,
suitable for XTS standard movers
AT9001-0550-1840 magnetic plate set mover standard, 5-pin, length 50 mm, preinstalled with 1.8 mm thick encoder flag,
suitable for external movers
AT9001-1550 magnetic plate set mover 1, 5-pin, length 50 mm, preinstalled with 1.2 mm thick encoder flag,
suitable for XTS standard movers
AT9001-1550-1840 magnetic plate set mover 1, 5-pin, length 50 mm, preinstalled with 1.8 mm thick encoder flag,
suitable for external movers
ZX9011-0050 set of rollers, 6 rollers (plastic coated), suitable for mover AT9011-0050-xxxx
ZX9011-0070 set of rollers, 6 rollers (plastic coated), suitable for mover AT9011-0070-xxxx
ZX9012-0050 set of rollers, 12 rollers (plastic coated), suitable for mover AT9012-0050-xxxx
ZX9001-0000 rail on support for XTS standard movers, suitable for XTS standard guide rails AT9100-xxxx
To create a track the single parts Smooth black Optimised for parallel
with protection class IP 65 are surface guide rail systems
mounted at the machine frame.
Drive Technology
Motor,
440 coil
package
The motor modules of the new XTS Black Straight and curved motor modules
Line supplement the existing product range can be combined with each other and
by variants without holes in the upper pro- also with standard modules as desired.
files of the motor module. The motor modules The Black Line motor modules are easier
in the XTS Black Line are intended for use to clean because there are no holes in
with guide rails that are not screwed onto the upper profile.
the modules.
Drive Technology
441
442
The fully encapsulated mechatronic trans- – multiple movers used as moved parts or undercuts. All components are sealed
port system, XTS Hygienic combines the for controlling the material flow at the joints with a high-quality elastic
advantages of rotary and linear drive systems – mechanical guide rails for configuration material and enable high-pressure wash-
for demanding environmental conditions. of any desired geometry down. As a result, the XTS Hygienic meets
The stainless steel version of the XTS linear With this matching set of only a few compo- all EHEDG requirements for system certifica-
transport system (with IP 69K protection rat- nents, the most diverse applications in the tion according to EL Class I AUX. Due to the
ing) provides all functions required for system food and pharmaceutical industries can be reduced construction volume of the XTS
operation: realised. All surfaces are chemically resis- components, users benefit from a smaller
– modular, fully integrated linear motor tant and provide ease of cleaning. A system machine footprint in a clear layout providing
combines power electronics and position implementation with XTS Hygienic offers ease of maintenance.
Drive Technology
feedback in a single component hygienic design without any hidden edges
443
ments of the food industry in The required FPM seals are and sealing. Certification of a with the movers running on
relation to media resistance and a fixed part of the housing, system into which XTS Hygienic the circumference. To ensure the
easy cleaning. considerably simplifying system components are installed is pos- high IP 69K protection rating,
Power electronics and posi- assembly. As usual, all motor sible according to the “Hygienic the system is completely sealed.
444
tion feedback are integrated in modules can be combined with Design Weihenstephan Certified
an electropolished stainless steel as desired. In the assembled System”.
housing made of 1.4404 AISI state, compliance with protec- The ATH2050-0500 curved
316L and are ready to connect. tion class IP 69K is ensured. modules can be connected to the
u www.beckhoff.com/ATH2000
Drive Technology
Hygienic in order to guarantee magnetic plate set of the mover. with customer connections.
good cleanability. The design Customer-specific attachments
and the materials of the mov- and tools can be mounted on
445
Ordering information XTS Hygienic: stainless steel mover suitable for the ATH900 guide rail system
ATH9011-0075-0550 stainless steel mover, 6 rollers (plastic coated), length 75 mm, 1.04 kg,
mounted with magnetic plate set ATH9001-0550 and set of rollers ZXH9011-0075
u www.beckhoff.com/ATH9011
Accessories
Ordering information XTS Hygienic accessories
ATH9001-0550 magnetic plate set, 5-pin, 50 mm, 3 mm thick encoder flags with electronic labeling mover standard,
suitable for stainless steel mover ATH9011-00xx-0550
ZXH9011-0075 set of rollers, 6 rollers (plastic coated), suitable for stainless steel mover ATH9011-0075-xxxx
been revised for simple sealing. matched to the ATH9011 simple and precise mounting several straight guide rails can
A lock allows fast exchange of mover of the XTS Hygienic. on the motor modules, ensuring be combined.
446
Ordering information XTS Hygienic guide rails, suitable for straight motor modules
ATH9000-0250 stainless steel guide rail, 250 mm, straight,
suitable for 1 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9000-0500 stainless steel guide rail, 500 mm, straight,
suitable for 2 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9000-0750 stainless steel guide rail, 750 mm, straight,
suitable for 3 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9000-1000 stainless steel guide rail, 1000 mm, straight,
suitable for 4 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9000-1250 stainless steel guide rail, 1250 mm, straight,
suitable for 5 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9000-1500 stainless steel guide rail, 1500 mm, straight,
suitable for 6 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9000-1750 stainless steel guide rail, 1750 mm, straight,
suitable for 7 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9000-2000 stainless steel guide rail, 2000 mm, straight,
suitable for 8 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9000-2250 stainless steel guide rail, 2250 mm, straight,
suitable for 9 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9000-2500 stainless steel guide rail, 2500 mm, straight,
suitable for 10 x straight stainless steel motor module ATH200x-0250 with/without feed
Ordering information XTS Hygienic guide rails with gate, suitable for straight motor modules
ATH9100-0500 stainless steel guide rail, 500 mm, straight with gate,
suitable for 2 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9100-0750 stainless steel guide rail, 750 mm, straight with gate,
suitable for 3 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9100-1000 stainless steel guide rail, 1000 mm, straight with gate,
suitable for 4 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9100-1250 stainless steel guide rail, 1250 mm, straight with gate,
suitable for 5 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9100-1500 stainless steel guide rail, 1500 mm, straight with gate,
suitable for 6 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9100-1750 stainless steel guide rail, 1750 mm, straight with gate,
suitable for 7 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9100-2000 stainless steel guide rail, 2000 mm, straight with gate,
suitable for 8 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9100-2250 stainless steel guide rail, 2250 mm, straight with gate,
suitable for 9 x straight stainless steel motor module ATH200x-0250 with/without feed
ATH9100-2500 stainless steel guide rail, 2500 mm, straight with gate,
suitable for 10 x straight stainless steel motor module ATH200x-0250 with/without feed
Drive Technology
Ordering information XTS Hygienic guide rails, suitable for 180° motor modules (clothoid)
ATH9050-0500-0075 stainless steel guide rail, 500 mm, 180° curve (clothoid, radius not constant), for ATH901x-0075-0550,
suitable for 1 x stainless steel motor module ATH2050-0500
447
u www.beckhoff.com/ATH9000
448
TwinCAT 3 – measurement
– one engineering technology
environment, based on – Safety
Microsoft Visual Studio® – TwinCAT 3 modules:
– IEC 61131, C/C++, standardised programming
MATLAB®/Simulink® framework for modular
– integrated modules: programming
– real-time – automatic code generation
– PLC, NC, CNC and project implementation
– HMI with the TwinCAT Automa-
– robotics tion Interface
Drive Technology
system, including detailed report function AX8000 multi-axis servo system
– predefined load cases and motion and the EL72xx servomotor terminals
profiles – clear display of parameter
– optimisation function and parts and startup lists with integrated
449
list generator search function
ries, is the basis for an efficient are also taken account of in the combinations. cycles, including their temporal
machine design. The TC3 Motion TC3 Motion Designer. Export dependence and their influence
Designer is optionally integrated functions enable the configura- Report functions on the common DC-Link, are
in the TwinCAT automation tion to be transferred directly to The axis configuration is docu- taken into account. Selection
450
platform, or it can be used as the TwinCAT System Manager, mented in a report. A choice of of the optimum supply module
a stand-alone project engineer- without the need for repeated short or detailed report is avail- or the common brake resistor
ing tool for mechanical design. inputs. able. is guaranteed.
With a single click the
Mechanics Optimisation function designer can call up the techni-
The TC3 Motion Designer sup- An optimisation algorithm makes cal data sheet for the motor and
ports the designer in the configu- the selection of gear units and gear unit, and with a further click
ration of typical mechanical sys- motors straightforward. It sug- the corresponding 3D model of
tems such as pinion rack, spindle gests the optimum combina- the drive components for inte-
nut, winder, crank drive, etc. tion based on mechanical and gration in the design software.
cost considerations, taking
Motion profiles into account adjustable filters. Parts list generator
Rough estimates for simple The connected database pro- The integrated parts list gener-
load cases with motion profiles, vides access to all available gear ator can be used directly for
e.g. based on a 1/2 or 1/3 rule or units, motors and servo drives preparing the purchase order.
a 7-segment profile, are easy to offered by Beckhoff, including Accessories such as cables,
realise with a few mouse clicks. the compact Drive Technology chokes and installation material
More complex tasks and kine- range with servo terminals. are also considered.
Drive Technology
451
The selected mechanism is graphically displayed and can be adapted The axis utilisation can be directly classified in the
precisely to the real application through further settings. 4-quadrant view.
With the parts list editor all required components can be directly The Motion Designer enables the direct observation of the
added. The complete parts list of all components can be exported curves of position, speed, torque and acceleration over time
in common formats, e.g. Excel. for each axis.
Ordering information
TE5910 TC3 Motion Designer for drive dimensioning
u www.beckhoff.com/TE5910
It is optionally available as plate, TC3 Drive Manager 2 of the axis and a minimisation
an integrated version in the automatically identifies the of the tracking error is easy and
TwinCAT automation plat- motor and corresponding straightforward.
form or an update version parameter data. As a result,
452
independently of TwinCAT. a startup list is automatically Further adaptations are pos-
The TC3 Drive Manager 2 is generated for each axis. sible directly in the TC3 Drive
integrated into a TwinCAT Manager 2 via the Tune Drive
solution as a project and Scope View is integrated function, such as the adjustment
enables a separate assess- Using the Run Motor function, of parameter settings and the
ment of supply modules, axis the motor is ready for opera- configuration of filters.
modules and axis channels. tion with an NC control system.
Detailed visualisation of the motor characteristic according to the Structured parameter list with integrated search function
electronic identification plate
Drive Technology
453
Integrated scope in the NC control overview of the motor All diagnostic messages at a glance and an additional watch window
with individual user options
Ordering information
TE5950 TC3 Drive Manager 2
u www.beckhoff.com/TE5950
PC platform
Application software
NC functions
XTS Extension
Customer application
TC3 XTS Extension | In application programming, a mover is handled like a conventional servo axis.
The XTS configurator enables largely automated system Axis and controller parameters of a mover can simply be copied
Drive Technology
configuration. within the XTS configurator.
455
Ordering information
TF5850-0050 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P50 (performance plus)
TF5850-0060 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P60 (mid performance)
TF5850-0070 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P70 (high performance)
TF5850-0080 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P80 (very high performance)
TF5850-0081 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P81 (Many Core, 5-8 Cores)
TF5850-0082 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P82 (Many Core, 9-16 Cores)
TF5850-0083 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P83 (Many Core, 17-32 Cores)
TF5850-0084 software license, TwinCAT 3 XTS Extension, TwinCAT 3 platform P84 (Many Core, 33-64 Cores)
u www.beckhoff.com/TwinCAT3
456
..
Highlights
One software platform for
u www.beckhoff.com/TwinCAT
TwinCAT
488 TwinCAT 3 Base 524 TwinCAT 2 Supplements 457
The TwinCAT 3 runtime components are available for different platforms. The platform levels correspond to the various TwinCAT 3 performance
classes of the Beckhoff PCs. The TwinCAT 3 performance class of a Beckhoff PC depends on the configuration and the technical data of the PC
(including the processor).
The following overview shows the various TwinCAT 3 platforms. The controllers integrated in the platform classifications represent sample
configurations. The TwinCAT 3 performance class required for a TwinCAT 3 Runtime component can be found in the product description of the
respective Beckhoff PC.
TwinCAT 3 – Platforms
P81 P90
Very high Third-party
performance devices
P80
Many Core, 1 – 4 cores
Very high
5 – 8 cores
performance
P91
Example of a TwinCAT 3 P70 P82
performance class: High Very high 5 – 8 cores
performance performance
C6920 | Control cabinet Industrial PC
P60 P92
with Intel® Core™ i3, 2 cores, processor
Mid Many Core,
TwinCAT 3 performance class: (TC3: 60),
performance 9 – 16 cores 9 – 16 cores
corresponds to the TwinCAT 3 platform
P60 Mid performance P50 P83 P93
TwinCAT
ARM
Cortex™-A9,
800 MHz
The controllers integrated in the platform categorisation are only example configurations.
T X abbb - 0v pp
TwinCAT
TC1260 | TC3 PLC/NC PTP 10/NC I TC1000 | TC3 ADS
Functions
TF1xxx | System
TwinCAT 3 | Base
TwinCAT
System
TF1800 | TC3 PLC HMI stand-alone tool for displaying visualisations from the PLC development environment 492
TF1810 | TC3 PLC HMI Web display of visualisations from the PLC development environment in a web browser 492
TF1910 | TC3 UML UML (Unified Modeling Language) for modelling of PLC software 492
HMI
TF2000 | TC3 HMI Server modular web server, includes a client connection and a target connection 493
TF2010 | TC3 HMI Clients Pack 1 extension of TC3 HMI server for one additional client connection 493
TF2020 | TC3 HMI Clients Pack 3 extension of TC3 HMI server for 3 additional client connections 493
TF2030 | TC3 HMI Clients Pack 10 extension of TC3 HMI server for 10 additional client connections 493
TF2040 | TC3 HMI Clients Pack 25 extension of TC3 HMI server for 25 additional client connections 493
TF2050 | TC3 HMI Targets Pack 1 extension of TC3 HMI server for one additional control system 493
TF2060 | TC3 HMI Targets Pack 3 extension of TC3 HMI server for 3 additional control systems 493
TF2070 | TC3 HMI Targets Pack 10 extension of TC3 HMI server for 10 additional control systems 493
TF2080 | TC3 HMI Targets Pack 25 extension of TC3 HMI server for 25 additional control systems 493
TF2090 | TC3 HMI Targets Pack 100 extension of TC3 HMI server for 100 additional control systems 493
TF2110 | TC3 HMI OPC UA server extension for access to TwinCAT target systems or other controllers via OPC UA 494
TF2200 | TC3 HMI Extension SDK software development kit (C++/.NET) for programming application-specific solutions 494
TF2210 | TC3 HMI Recipe Management server extension for recipe management 494
TF2300 | TC3 HMI Scope software oscilloscope for graphic display of time sequences 494
Measurement
TF3300 | TC3 Scope Server data preparation for visual display in the TwinCAT 3 Scope View 495
TF3500 | TC3 Analytics Logger The TwinCAT Analytics Logger enables the cyclic archiving of the process image. 495
TwinCAT
TF3510 | TC3 Analytics Library PLC library used for online or offline analysis in the PLC runtime of the TwinCAT Analytics Workbench 495
TF3520 | TC3 Analytics Storage Provider IoT client: interface to one or more storage facilities for raw and analysis data
from various sources 496 461
TF3550 | TC3 Analytics Runtime runtime “container” for the Analytics application, which was configured
and developed in the Analytics Workbench 496
TF3560 | TC3 Analytics Controller Pack 4 extension of the TC3 Analytics Workbench for the analysis of 4 additional controllers 496
TF3561 | TC3 Analytics Controller Pack 8 extension of the TC3 Analytics Workbench for the analysis of 8 additional controllers 496
TF3562 | TC3 Analytics Controller Pack 16 extension of the TC3 Analytics Workbench for the analysis of 16 additional controllers 496
TF3563 | TC3 Analytics Controller Pack 32 extension of the TC3 Analytics Workbench for the analysis of 32 additional controllers 496
TF3564 | TC3 Analytics Controller Pack 64 extension of the TC3 Analytics Workbench for the analysis of 64 additional controllers 496
TF3565 | TC3 Analytics Controller Pack 128 extension of the TC3 Analytics Workbench for the analysis of 128 additional controllers 496
TF3600 | TC3 Condition Monitoring Level 1 PLC library for the implementation of Condition Monitoring for machines 497
TF3601 | TC3 Condition Monitoring Level 2 expanded PLC library for the implementation of Condition Monitoring for machines 497
TF3650 | TC3 Power Monitoring TwinCAT Power Monitoring PLC library 497
TF3900 | TC3 Solar Position Algorithm precise calculation of the sun’s position 497
Controller
TF4100 | TC3 Controller Toolbox basic controllers (P, I, D), complex controllers (PI, PID), pulse width modulation, ramps,
signal generators and filters 498
TF4110 | TC3 Temperature Controller temperature control for monitoring and controlling different temperature ranges 498
Motion
TF5000 | TC3 NC PTP 10 Axes NC PTP (point-to-point movements) for up to 10 axes 499
TF5010 | TC3 NC PTP Axes Pack 25 extension of TwinCAT 3 NC PTP to up to 25 axes 499
TF5020 | TC3 NC PTP Axes Pack unlimited extension of TwinCAT 3 NC PTP to over 25 axes 499
TF5050 | TC3 NC Camming using the TwinCAT NC cam plate functionality (table coupling) 500
TF5055 | TC3 NC Flying Saw implementing flying saw functionality 500
TF5060 | TC3 NC FIFO Axes implementation of a pre-defined user setpoint generator for an NC axis 501
TF5065 | TC3 Motion Control XFC high-precision logging and switching of digital signals in relation to axis positions 501
TF5100 | TC3 NC I NC I with 3 interpolating axes and 5 additional axes 501
TF5110 | TC3 Kinematic Transformation L1 realisation of different kinematic transformations Level 1 502
TF5111 | TC3 Kinematic Transformation L2 realisation of different kinematic transformations Level 2 502
TF5112 | TC3 Kinematic Transformation L3 realisation of different kinematic transformations Level 3 502
TF5113 | TC3 Kinematic Transformation L4 realisation of different kinematic transformations Level 4 502
TF5120 | TC3 Robotics mxAutomation direct communication between the PLC and the KUKA KR C4 robot control 503
TF5130 | TC3 Robotics uniVAL PLC direct communication between the PLC and the CS8C robotics controller from Stäubli 503
TF5200 | TC3 CNC CNC path control software 503
TF5210 | TC3 CNC E CNC path control software export version 504
TF5220 | TC3 CNC Axes Pack extension to up to a total of 64 axes/controlled spindles, of which a maximum of 32 can be
path axes and a maximum of 12 can be controlled spindles 504
TF5230 | TC3 CNC Channel Pack further CNC channel, extension to a maximum of 12 channels, channel synchronisation,
axis transfer between channels 504
TF5240 | TC3 CNC Transformation transformation functionality (5-axis functionality) 505
TF5250 | TC3 CNC HSC Pack extending the CNC with HSC technology (high-speed cutting) 505
TF5260 | TC3 CNC Spline Interpolation path programming via splines with programmable spline type, Akima-spline, B-spline 505
TwinCAT
TF5270 | TC3 CNC Virtual NCK Basis virtual TwinCAT CNC for simulation in a Windows environment 505
TF5271 | TC3 CNC Virtual NCK Options virtual TwinCAT CNC for simulation in a Windows environment 506
462 TF5280 | TC3 CNC Volumetric Compensation extension for compensating geometric machine errors based on an ISO-standardised
parametric model 506
TF5290 | TC3 CNC Cutting Plus technology package for extending the CNC functionality for cutting operations 506
TF5410 | TC3 Motion Collision Avoidance collision avoidance and controlled accumulation when operating a number of linearly and/or
translationally dependent axes with TC3 NC PTP 507
TF5420 | TC3 Motion Pick-and-Place for handling tasks carried out by gantry robots and other kinematics 507
TF5800 | TC3 Digital Cam Server fast cam controller with monitoring for various fieldbuses 507
TF5810 | TC3 Hydraulic Positioning algorithms for control and positioning of hydraulic axes 507
TF5850 | TC3 XTS Extension decouples servo algorithms from the hardware and calculates them centrally 454
Connectivity
TF6100 | TC3 OPC UA access to TwinCAT in accordance with OPC UA with UA server (DA/HA/AC) and UA client (DA) 508
TF6120 | TC3 OPC DA access to TwinCAT variables, in accordance with OPC DA and OPC XML DA specification 508
TF6220 | TC3 EtherCAT Redundancy 250 extension of the TwinCAT EtherCAT master with cable redundancy capability for up to 250 slaves 509
TF6221 | TC3 EtherCAT Redundancy 250+ extension of the TwinCAT EtherCAT master with cable redundancy capability for more than 250 slaves 509
TF6225 | TC3 EtherCAT External Sync extension of the TwinCAT EtherCAT master with an option to synchronise the Beckhoff
real-time communication with external signals 509
TF6250 | TC3 Modbus TCP communication with Modbus TCP devices (server and client functionality) 509
TF6255 | TC3 Modbus RTU serial communication with Modbus end devices 510
TF6270 | TC3 PROFINET RT Device communication via PROFINET (PROFINET slave) 510
TF6271 | TC3 PROFINET RT Controller communication via PROFINET (PROFINET master) 510
TF6280 | TC3 Ethernet/IP Slave communication via EtherNet/IP (EtherNet/IP slave) 510
TF6281 | TC3 Ethernet/IP Master communication via EtherNet/IP (EtherNet/IP master) 511
TF6300 | TC3 FTP easy access from TwinCAT PLC to FTP server 511
TF6310 | TC3 TCP/IP communication via generic TCP server 511
TF6311 | TC3 TCP/UDP Realtime direct access from real-time to Ethernet communication 511
TF6340 | TC3 Serial Communication communication via serial Bus Terminals or PC COM ports with the 3964R and RK512 protocol 511
TF6350 | TC3 SMS/SMTP sending SMS and e-mails from the PLC 512
TF6360 | TC3 Virtual Serial COM virtual serial COM driver for Windows platforms 512
TF6420 | TC3 Database Server accessing databases from the PLC 512
TF6421 | TC3 XML Server read and write access to XML files from the PLC 512
TF6500 | TC3 IEC 60870-5-10x communication according to IEC 60870-101, -102, -103, -104 513
TF6510 | TC3 IEC 61850/400-25 communication according to IEC 61850 and IEC 61400-25 513
TF6600 | TC3 RFID Reader Communication connection of RFID readers to the TwinCAT PLC 513
TwinCAT
TF6610 | TC3 S5/S7 Communication communication with S5/S7 controllers 513
TF6650 | TC3 DBC File Import for CAN reading of DBC file formats 513
TF6701 | TC3 IoT Communication (MQTT) provides basic publisher/subscriber-based data connectivity via MQTT 514 463
TF6710 | TC3 IoT Functions provides connectivity for cloud-based communication services 514
TF6720 | TC3 IoT Data Agent gateway application for data connectivity between TwinCAT runtime and IoT services 515
TF6721 | TC3 IoT Data Agent Pack 4 extension of TC3 IoT Data Agent for 4 additional ADS target runtimes or OPC UA namespaces 515
TF6722 | TC3 IoT Data Agent Pack 16 extension of TC3 IoT Data Agent for 16 additional ADS target runtimes or OPC UA namespaces 515
TF6723 | TC3 IoT Data Agent Pack 64 extension of TC3 IoT Data Agent for 64 additional ADS target runtimes or OPC UA namespaces 515
TF6724 | TC3 IoT Data Agent Pack 256 extension of TC3 IoT Data Agent for 256 additional ADS target runtimes or OPC UA namespaces 515
TF6730 | TC3 IoT Communicator sends process data and push notifications from TwinCAT to smartphones and tablets through
a messaging service 515
TF6735 | TC3 IoT Communicator App smartphone and tablet app to receive and visualise live data and push notifications sent from TwinCAT 515
Industry specific
TF8000 | TC3 HVAC library covering all technical systems in building automation 516
TF8010 | TC3 Building Automation Basic executing basic room automation functions 516
TF8020 | TC3 BACnet/IP communication with data networks of building automation and building control systems 516
TF8040 | TC3 Building Automation software package covering all technical building automation services 517
TF8310 | TC3 Wind Framework framework for the development of operational management software for wind turbines 517
TF8810 | TC3 AES70 (OCA) communication library for the operation of a system as an OCA (Open Control Architecture)
controller or OCA device in an OCA network 517
Multi-purpose I/O interface for all common fieldbus systems, Windows driver for Beckhoff Control Panel
PC Fieldbus Cards and interfaces with integrated real-time driver
* Version-dependent/older operating system versions are available on request from our service department.
TwinCAT
circular paths in all main planes, helixes with base functions zero shifts, tool compensations, M and H functions,
circles in all main planes linear, circular, helical mathematical functions, programming of param-
interpolation in the main lanes and freely definable eters/variables, user macros, spindle and help 465
planes, Bezier splines, look-ahead function functions, tool functions
Axis functions online reconfiguration of axes in groups, Geometries linear, circular, helical interpolation in the main
path override, slave coupling to path axes, planes and freely definable planes, max. 32 inter-
auxiliary axes, axis error and sag compensation, polating path axes per channel, look-ahead function
measuring functions Axis functions coupling and gantry axis function,
Operation automatic operation, manual operation override, axis error and sag compensation,
(jog / inching), single block operation, referencing, measuring functions
handwheel operation (motion /superposition) Operation automatic operation, manual operation
(jog / inching), single block operation,
referencing, block search, handwheel
operation (motion /superposition)
466
TwinCAT 2 Supplements | Motion
TS1500 | TwinCAT Valve Diagram Editor graphical tool for designing the characteristic curve of a hydraulic valve 532
TS1510 | TwinCAT Cam Design Tool graphic design tool for electronic cam plates 531
TS5050 | TwinCAT NC Camming using the TwinCAT NC cam plate functionality (table coupling) 531
TS5055 | TwinCAT NC Flying Saw implementing flying saw functionality 530
TS5060 | TwinCAT NC FIFO Axes implementation of a pre-defined user setpoint generator for an NC axis 530
TS5065 | TwinCAT PLC Motion Control XFC high-precision logging and switching of digital signals in relation to axis positions 529
TS5066 | TwinCAT PLC Remote remote synchronisation
Synchronisation 530
TS511x | TwinCAT Kinematic Transformation implementation of different kinematic transformations for TwinCAT PTP or TwinCAT NC I 532
TS5800 | TwinCAT Digital Cam Server software implementation of fast cam controller 531
TS5810 | TwinCAT PLC Hydraulic Positioning control and adjustment of hydraulic axes 529
TwinCAT
TS6507 | TwinCAT PLC IEC 60870-5-101, -104 implementation of IEC 60870-101 and -104 slaves
Slave 534
TS6507 | TwinCAT PLC IEC 60870-5-104 implementation of IEC 60870-104 slaves under Windows CE 467
-0030 Slave CE 534
TS6509 | TwinCAT PLC IEC 61400-25 Server IEC 61400-25 communication 535
TS6511 | TwinCAT PLC IEC 61850 Server IEC 61850 communication 535
TS6600 | TwinCAT PLC RFID Reader connection of RFID readers to the TwinCAT PLC
Communication 539
TS6610 | TwinCAT PLC S5/S7 Communication communication with S5/S7 controllers 539
u www.beckhoff.com/Automation
languages: IEC 61131-3, C/C++, – Support of 32-bit and 64-bit today and tomorrow
MATLAB®/Simulink®, Safety C/FBD operating systems – Adheres to industry-specific and
468 – Modular software development – Pre-emptive multitasking standard protocols
– Automatic code generation interface – Ideal for IoT and cloud computing
– Link to source code control systems applications
u www.beckhoff.com/TwinCAT3
TwinCAT
software PLC, software NC – Compact safety PLC
and software CNC – Certified for solutions up to IEC 61508
– Connection to all common SIL 3 and DIN EN ISO 13849-1:2008 PL e 469
u www.beckhoff.com/TwinCAT2 u www.beckhoff.com/TwinSAFE
470
TwinCAT 3
TwinCAT 3 highlights 471
TwinCAT 3 Runtime
Real-time Kernel
PLC Safety NC C
TcCOM
TcCOM
TcCOM
TcCOM
Module
TcCOM
TcCOM
TcCOM
Module Module
Fieldbus
TwinCAT 3
TwinCAT 3 Runtime
TwinCAT 3
Flexible use of programming languages 473
System C#
Manager
LD editor .NET
IL editor Silverlight
ST editor
CFC editor
Visual C/C++
editor
TwinCAT 3
474
Parallel use of the C++ and FBD programming languages TwinCAT System Manager integrated into Visual Studio®
TwinCAT 3
Improved inline monitoring 475
476
PREOP
Parameter
PS SP
SAFEOP
The routine CycleUpdate
is cyclically processed.
SO OS
The internal variables
are available for moni-
toring in the TwinCAT OP
online watch window
even without having to State machine with transitions
set a breakpoint. for the TwinCAT modules
TwinCAT 3
477
C and C++ programming languages – Beckhoff C++ Libraries for extended .NET programming languages
– powerful, widely used programming functionality in the real-time context – used for non-real-time programming
languages (e.g. HMI)
– standardised, object-orientated Extended debugging of – source control in the same project
programming languages C++ programs
– generation of efficient object code – debugging of C++ programs
– run under the same runtime as that run in real-time
PLC programs – monitoring, watch lists also
– for the implementation of drivers without the use of break points
478
– standard tool in scientific and – automatic code generation via – multiple module instantiation
measuring applications Realtime Workshop possible
– wide range of toolboxes – debug interface between TwinCAT 3 – Modules can be used without
(e.g. Fuzzy Logic Toolbox) and Simulink® MATLAB®/Simulink®.
– development, simulation and – parameterisation of the generated
optimisation of complex control module in TwinCAT 3
loops – download and execution of the
module in TwinCAT 3 runtime
Functionality
TwinCAT 3
479
For further safety-relevant features of the TwinSAFE system and the TwinSAFE products see page 542
TwinCAT 3
480
– fully integrated in TwinCAT 3 – overview of the online state – automatic project download
– graphical programming of relevant groups, connections verification
– convenient diagnostics through and function blocks – automatic generation of the
the direct display of online values – multi-level verification of the documentation for acception
in the graphical environment application for consistency and commissioning
L2 Shared Cache
System Memory
TwinCAT 3
Dialog for the distribution of tasks to processor cores: Moreover, in the so-called 481
PLC C++
TcCOM
TcCOM
Task Call
Module
NC
TcCOM
Task
C++ C
TcCOM
TcCOM
Task Call
Module Module
Simulink®
TcCOM
Task Module
TwinCAT Real-time Kernel
CNC Simulink®
TcCOM
TcCOM
Task
Module
Call
PLC
TcCOM
Task
Safety Safety
TcCOM
TcCOM
Task Call
FBD
TwinCAT 3 Runtime
Fieldbus
TwinCAT 3
482
Categories Pointers
ADS Port
TwinCAT 3
483
TwinCAT Engineering Virtual machine commis- TC3 XCAD Interface serves The TC3 CAD Simulation Interface
contains the engineering sioning becomes possible the purpose of importing is a user-friendly tool that can be
environment of the if the EtherCAT cable of already existing engineer- used to configure a link between
TwinCAT 3 control the machine computer ing results from an ECAD TwinCAT and a 3D CAD system.
software: can simply be plugged program. The TC3 XCAD The aim of this connection is a
– integration into into a simulation Interface enables the software-in-the-loop simulation
Visual Studio® computer, without the import of information (SiL) of the intended sequence on
2010/2012/2013/ need for reconfiguration. about the structure of a machine or system to support
2015/2017 With the TC3 EtherCAT the I/Os and their links virtual commissioning.
(if available) Simulation function and to PLC variables, which The 3D simulation of machine
– support for the native a network adapter the is exported from the and system components is a key
Visual Studio® inter- simulation computer ECAD tool by means of element in the implementation of
faces (e.g. connection can simulate a number XML description. On the virtual commissioning. In the simu-
to source code man- of EtherCAT slaves. For basis of this informa- lation, the movements and inter-
agement systems) configuration purposes tion a system manager actions of all individual installed
– IEC 61131-3 (IL, ST, the EtherCAT slaves of configuration and a basic components are represented in
LD, FBD, SFC) and the original machine PLC program with the combination, so that collisions as
CFC editors configuration are inverted. I/O variables used are well as critical system states can be
– IEC 61131-3 compiler All EtherCAT features generated. The generation determined in advance. In addition,
– integrated system necessary for machine of NC and CNC axes is simulation can be used to train
manager for the simulation are modelled also possible. operators and maintenance person-
configuration of – including distributed nel in advance for regular operation
the target system clocks. Since the com- and to define troubleshooting
– instancing and munication protocols CoE instructions based on simulated
parameterisation of and SoE are implemented, critical machine states. Another
TwinCAT modules acyclic commands can typical application would be pre-
– integrated C++ also be processed in the sales training courses on machines
debugger simulation environment. or machine components for sales
– user interface for personnel using 3D simulations.
TwinCAT 3
TC3 PLC Static Analysis TC3 Scope View TC3 Filter Designer TC3 Target for
Professional MATLAB®/Simulink®
With the integration of the static TwinCAT 3 Scope View is a software The TC3 Filter Designer is a graphic The TwinCAT MATLAB®/Simulink®
code analysis, a further tool is avail- oscilloscope for the graphical dis- engineering tool for determining Target offers System Target Files for
able in TwinCAT 3.1 that supports play of data in a YT, XY or bar chart. coefficient digital filters. In Microsoft the use of the MATLAB®/Simulink®
the PLC software development Scope View Professional extends the Visual Studio® it integrates seam- coder. It enables the generation of
process. Scope View Base version which is lessly with the existing TwinCAT TwinCAT 3 runtime modules, which
The static code analysis is an included in TwinCAT 3 XAE by further engineering landscape. can be instanced and parameter-
analysis tool that tests PLC software functionalities. It can be used for Selectable filter designs ised in the TwinCAT 3 engineering
on the basis of coding rules and tracking and monitoring processes are Butterworth, Chebyshev and environment.
identifies potential weak points of over a longer period of time. Inverse-Chebyshev, while the
an implementation even during the Long-term recordings, print- possible filter types are lowpass,
development stage. The analysis out function, trigger-controlled data highpass, bandpass and bandstop.
extends from checking compliance logging are part of the functionality. The filter coefficients can be modi-
with naming conventions through With multi-core support Scope View fied graphically or by means of a
to examining the use of objects ensures optimised performance in tabular specification. Once the filter
and operators. Easier readability the display of signals. coefficients have been determined,
and an improved program structure Like TwinCAT 3 XAE, Scope View they can be used in the PLC as
are achieved through the analysis. integrates itself into Microsoft Visual an input for digital filter function
Furthermore, the user’s attention is Studio®. It can be used as a stand- blocks or transferred into the
drawn to possibly unintentional and alone project or in combination with ELM measurement modules by
faulty implementations, so that these a TwinCAT project within a solution. drag & drop. Each channel of an
program points can be optimised at Furthermore, Scope View ELM measurement module has
an early stage. Professional can be integrated into two freely configurable digital
a user’s .NET-based visualisation. filters connected in series, which
Thus, seamless integration into an as a result are very easy to adjust
existing machine visualisation is using the Filter Designer.
possible.
TwinCAT 3
485
The interface for MATLAB®/ The TC3 Target for FMI The TwinCAT Valve The TC3 Cam Design Tool
Simulink® provides a communica- provides an interface Diagram Editor allows allows the generation and
tion interface between MATLAB®/ for simulation tools that the linearisation of non- modification of cam plates
Simulink® and the TwinCAT 3 support the Functional linear curves of hydraulic with the aid of a graphical
runtime. It supports the acquisi- Mockup Interface (FMI). valves with the aid of a editor. These are composed
tion and visualisation of real-time The interface enables the graphical editor. On the of sections of laws of
parameters. It can be used both generation of TwinCAT 3 basis of a few base points, motion such as modified
for software-in-the-loop simula- runtime modules, which straight lines or 5th degree sine waves, harmonic
tion (SiL) and (in combination with can be instantiated and polynomials can be deter- combinations, or of vari-
TE1400) hardware-in-the loop parameterised in the mined that connect the ous polynomial functions.
simulation (HiL) of the controller. TwinCAT 3 engineering points. The characteristic Velocity, acceleration and
environment. Models linearisation curve thus jerk are displayed in addi-
Features exported with FMI 2.0 determined can be loaded tion to the slave position.
– data exchange between – both Model Exchange into the TwinCAT NC The generated cam plates
fieldbus devices and and Co-Simulation – real-time and taken into can be transferred to the
MATLAB®/Simulink®, are supported. There account when the volt- NC as tables with speci-
for example for the simple are already a number ages are output in the fied step size or as so-
realisation of control loops of solvers available in drive. called motion functions.
with low real-time require- TwinCAT 3 for the calcula-
ments tions of models exported
– Data exchange between as Model Exchange.
the TwinCAT controller
and MATLAB®/Simulink®;
this enables controller
testing by SiL simulation,
for example.
– acquisition and visuali-
sation of process data via
MATLAB®/Simulink®
TwinCAT 3
TC3 EAP Configurator TC3 HMI TC3 Analytics Workbench TC3 Analytics
Service Tool
The TwinCAT 3 EAP The TC3 HMI (human- The TwinCAT 3 Analytics Workbench is a TC3 engineering The TwinCAT 3 Analytics
Configurator is a tool for machine interface) product for the creation of continual data analyses from Service Tool is used for
visualising and configuring integrates itself into the various spatially distributed machine controllers. The con- commissioning the machine
communication networks, well-known Visual Studio® figuration of the workbench is integrated in Microsoft and for service engineers.
in which data exchange development environ- Visual Studio® and serves as the graphic user interface. Live and historical data can
based on the EtherCAT ment. Based on the latest Many algorithms are available in a toolbox for the con- be retrieved for an analysis
Automation Protocol (EAP) web technologies (HTML5, figuration of the analysis, such as cycle time monitoring, via the IoT connection.
takes place or is to be JavaScript), it allows the user life count, lifetime and minimum/maximum/mean value. The analysis is configured
established. EAP is used to develop platform-inde- The TC3 Analytics Workbench contains the TE1300 in Microsoft Visual Studio®
for master/master com- pendent user interfaces that TC3 Scope View Professional for the simple visualisation where the user has access
munication. are “responsive”, i.e. they of the signal curves: The user can drag the analysis results to a toolbox of algorithms
automatically adapt to the from the analytics configurator and drop them into the for implementing the
screen resolution, size and charting tool in order to mark significant points in the data relevant life time, cycle time,
orientation at hand. With the stream. Such markings can be simple minima or maxima, envelope or component
graphical WYSIWYG (what- counter values or, for example, the results of a logic operator counter analysis. The outputs
you-see-is-what-you-get) that logically links the results from the machine controller of the algorithms can be
editor, controls can be easily so that they can be found in the data stream. Correlation used as inputs for other
arranged via drag-and-drop with other signals in the Scope View is thus possible to algorithms or can be output
and linked with real-time the exact cycle. as a result directly in the
variables. The MQTT input data are selected via the TwinCAT graphical editor. Signal
The HMI is extensible Target Browser, in which live data and, via the TF3520 paths can be visualised
on all levels. Mixing stand- TC3 Analytics Storage Provider, historical data are available. with ease by means of
ard controls with custom If the created analysis is complete and has been tested parallel recording with
design elements makes in the graphic editor, this configuration can be converted the TwinCAT Scope. Analysis
designing your own HMI into readable PLC code with just one click. The automat- results can be dragged by
easy. User controls can also ically generated PLC code can be downloaded directly to the user from the analytics
be created and configured a device with the TF3550 TC3 Analytics Runtime, where it configurator and dropped
by modifying the standard can run 24/7 in parallel to the actual production machine in the charting tool so
controls to create your own and supply analysis results. The use of Beckhoff standard as to mark the significant
TwinCAT 3
toolbox. To create more PLC libraries is also possible. In conjunction with TwinCAT 3 positions in the data stream.
complex pages, predefined HMI, individual HTML 5 dashboards can be created The interaction between
designer templates can be and used to display the results for machine operators, the product components
integrated. production managers and machine manufacturers. offers advantages in partic- 487
On the client side, the ular for diagnosing machine
HMI logic can be imple- behavior and can high-
mented in JavaScript or as light optimisation potential.
a so-called server exten- The user’s location is imma-
sion in C++ or .NET, which terial owing to the IoT tech-
allows users to protect their nologies used, which means
know-how. that service technicians can
perform system and machine
diagnostics from practically
any location.
The Automation Device Specification (ADS) is the communi- Using TwinCAT I/O, cyclic data can be collected by different
cation protocol of TwinCAT. It enables the data exchange and fieldbuses in process images. Cyclic tasks drive the corre-
the control of TwinCAT systems. ADS is media-independent sponding fieldbuses. Various fieldbuses can be operated with
and can communicate via serial or network connections. different cycle times on one CPU. Applications can directly
access the process image. The fieldbuses and the process
ADS enables: images are configured in TwinCAT Engineering.
– access to the process image – provides variable-oriented linkage of I/O devices
– consistent data exchange to tasks
– access to I/O tasks – tasks are variable-oriented among each other
– detection of status changes – the smallest unit is one bit
– read-out of the PLC symbol information – upports both synchronous and asynchronous
– access by variable name relationships
– sum commands – consistent exchange of data areas and process images
– synchronous and asynchronous access – online display in the directory tree
– cyclic and event-based messages – online watch window
– “Force and Write” for commissioning and
Libraries and runtime components are provided for common for testing task variables and I/O devices
programming languages (including .NET, C/C++, Delphi and – supported fieldbuses:
Java). In addition, interfaces are provided for communication – EtherCAT
with third-party software (e.g. MATLAB®, NI LabView, Office). – Lightbus
The ADS web services enable the development of device- – PROFIBUS DP (master and slave)
independent web applications (HTML5, WCF). – Interbus
The message router manages multiple connections and – CANopen
efficiently distributes the messages. The data packets can be – SERCOS interface
recorded via the ADS monitor using the integrated diagnostic – DeviceNet
interface. – Ethernet
The free TC3 ADS supplies the basic components required – USB
in order to communicate with TwinCAT systems. The setup – SMB (System Management Bus)
can be integrated in your own installation routines.
TwinCAT 3
488
TwinCAT PLC realises one or more PLCs with the international standard Extension of the TwinCAT Extension of the TwinCAT PLC/C++ TC1210
IEC 61131-3 3rd edition on one CPU. All programming languages described in PLC TC1200 with additional by the possibility to execute modules
the standard can be used for programming. The blocks of the type PROGRAM C++ functionalities: generated in MATLAB®/Simulink®:
can be linked with real-time tasks. Various convenient debugging options – online connection – contains the TwinCAT 3 PLC and
facilitate fault-finding and commissioning. Program modifications can be to PLC/C++ runtime C++ runtime
carried out at any times and in any size online, i.e. when the PLC is running. system locally or – allows the execution of modules
All variables are available symbolically by ADS and can be read and written worldwide via TCP/IP generated in MATLAB®/Simulink®
in appropriate clients. or via fieldbus – multiple instancing of modules
– process image size, flag range, program size, POU size and – online monitoring of – parameterisation of these modules
number of variables are limited only by size of RAM variables in variable at runtime
– cycle times from 50 µs lists, watch windows – online access to all parameters
– link time: typically 1 µs (Intel® Core™ 2 Duo) and editors without (can be deactivated)
– IEC 61131-3: IL, FBD, LD, SFC, ST, CFC setting break points – generic modules (no hardware
– online changes in programs and variables – online setting of connection necessary within
– remote debugging via TCP/IP variables the models)
– online connection with PLC runtime system worldwide via TCP/IP – connection to the external mode
or fieldbus of Simulink®
– online monitoring of variables in variable lists, watch windows, – connection to the TwinCAT C++
editors debugger, with graphical representation
– online status and powerflow (accumulator contents) of programs of the blocks
and instances – modules can be called from other
– triggering, forcing and setting variables modules or directly by tasks
– powerful debugging with single cycle, break points, step in,
step over, display of the current call stack, watchlist shows selection
of variable, trace functions
– online management of all variable names and structures across
the whole system
– remanent and persistent data, UPS supported storage on hard disk,
storage in NOVRAM as option
TwinCAT 3
– variable reading and writing access via ADS, OPC
– certified in accordance with PLCopen base level (IL/ST)
– structured programming with modular program management
– source code is stored in the target system 489
– convenient library management
– powerful compiler with incremental compilation
– all common data types, structures, arrays,
including multi-dimensional arrays
– convenient creation of programs with: autoformat, autodeclare,
cross-reference, search/replace, project comparison
– simple linking to source code administration tools by embedding
in Microsoft Visual Studio®
20 30 40 50 20 30 40 50 20 30 40 50
x x x x – – x x – – x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x
Windows 7/8/10, Windows CE Windows 7/8/10 (Windows Windows 7/8/10 (Windows
CE is not supported) CE is not supported)
www.beckhoff.com/TC1200 www.beckhoff.com/TC1210 www.beckhoff.com/TC1220
Extension of the TwinCAT PLC TC1200 by the possibility Extension of the TwinCAT PLC/NC PTP 10 by the possibility
to realise point-to-point movements in software (TwinCAT to realise movements with up to three interpolating and
Motion Control PTP 10). The axes are represented by axis up to five auxiliary axes. Various axis types with various
objects and provide a cyclic interface, e.g. for the PLC. This fieldbus interfaces are supported. The movement is usually
axis object is then linked to a corresponding physical axis. programmed in DIN 66025, but it can also alternatively be
In this way the most diverse axis types with the most diverse carried out via PLC function blocks.
fieldbus interfaces can be connected abstractly with the – max. 3 path axes and up to 5 auxiliary axes per group
axis objects, which always offer an identical configuration – 1 group per channel, max. 31 channels
interface. The control of the axes can be configured in various – supports electric servo axes, stepper motor drives
constellations (position or velocity interface) and various – interpreter functions such as subroutine and jump
controllers. The axes are configured in TwinCAT Engineering. technology, programmable loops, zero point shifts,
– up to a maximum of 255 axes on one CPU tool corrections, M and H functions
– supports electrical and hydraulic Servo Drives, – geometry functions: straight lines and circles in 3D
frequency converter drives, stepper motor drives, space, circles at all main levels, helices with base circles
DC drives, switched drives (fast/slow axes), at all main levels, linear, circular and helical interpola-
simulation axes and encoder axes tion at the main levels and freely definable levels,
– supports various encoders such as incremental encoder, Bezier splines, look-ahead function
absolute encoder, digital interface to the drives such as – online reconfiguration of axes in groups, path override,
EtherCAT, SERCOS, SSI, Lightbus, PROFIBUS DP/MC, slave coupling to path axes, auxiliary axes, axis error
pulse train and sag compensation, measuring functions
– standard axis functions such as start/stop/reset/ – programming in DIN 66025
reference, velocity override, master/slave couplings, – access alternatively via function blocks according to
electronic gearbox, online distance compensation, IEC 61131-3
programming is carried out via PLCopen-compliant – operation in automatic mode, manual mode (jog/inch),
IEC 61131-3 function blocks single block mode, referencing, handwheel mode
– convenient axis commissioning options (movement/overlay)
– online monitoring of all axis state variables such – convenient debugging with online monitoring of current
as actual/set values, releases, control values set/actual position (position lag of all axes), NC program
– online axis tuning line currently being processed, NC program line currently
TwinCAT 3
TC3 PLC/NC PTP 10/NC I/CNC TC3 PLC/NC PTP 10/NC I/CNC E TC3 C++ TC3 C++/
MATLAB®/Simulink®
Extension of the TwinCAT PLC/NC PTP 10 by TwinCAT CNC export version (E version): The TwinCAT 3 C++ run- Extension of the TC1300 by
the possibility to realise an interpolation with extension of the TwinCAT PLC/NC PTP 10 by time environment enables the possibility to execute
up to 32 simultaneously interpolating axes. the possibility to realise an interpolation with the execution of real-time modules generated by
The number of axes and/or the number of up to 4 simultaneously interpolating axes. modules written in C++. MATLAB®/Simulink®.
channels can be adapted to the requirements The number of axes and/or the number of The following functions are – contains the TwinCAT 3
of the application via the option packages. channels can be adapted to the requirements supported, among others: C++ runtime
Various transformations can be supple- of the application via the option packages. – online connection to – allows the execution of
mented via option packages. Programming Various transformations can be supple- C++ runtime system modules generated in
takes place according DIN 66025. The axes mented via option packages. Programming locally or worldwide MATLAB®/Simulink®
and channels are configured in TwinCAT takes place according DIN 66025. The axes via TCP/IP or via – multiple instancing
Engineering. and channels are configured in TwinCAT fieldbus of modules
– 8 path axes/controlled spindles, Engineering. – online monitoring of – parameterisation
max. 64 axes/controlled spindles – max. 8 path axes/controlled spindles, variables in variable of these modules at
(optional), max. 12 channels (optional) max. 64 axes/controlled spindles lists, watch windows runtime
– supports electric servo axes, stepper (optional), max. 12 channels (optional) and editors without – online access to
motor drives subroutine and jump – max. 4 simultaneously interpolating setting break points all parameters
technology, programmable loops, zero path axes – online setting of (can be deactivated)
point shifts, tool corrections, M and H – supports electric servo axes, stepper variables – generic modules
functions, mathematical functions, motor drives subroutine and jump (no hardware
programming of parameters/variables, technology, programmable loops, zero connection necessary
user macros, spindle and auxiliary func- point shifts, tool corrections, M and H within the models)
tions, zero point shifts, tool functions functions, mathematical functions, – connection to the
– geometry functions: linear, circular programming of parameters/variables, external mode of
and helical interpolation at the main user macros, spindle and auxiliary Simulink®
levels and freely definable levels, functions, zero point shifts, tool functions – connection to
max. 32 interpolating path axes – geometry functions: linear, circular the TwinCAT C++
per channel (optional), look-ahead and helical interpolation at the main debugger with
function levels and freely definable levels, graphical representa-
– axis functions, coupling and gantry axis max. 4 interpolating path axes per tion of the blocks
TwinCAT 3
function, override, axis error and sag channel (optional), look-ahead function – modules can be called
compensation, measuring functions – axis functions, coupling and gantry axis from other modules or
– programming in DIN 66025 with function, override, axis error and sag directly by tasks
high-level language extension compensation, measuring functions 491
– access via function blocks from – programming in DIN 66025 with high-
TwinCAT PLC according to IEC 61131-3 level language extension
– operation with automatic mode, – access via function blocks from TwinCAT
manual mode (jog/inch), single block PLC according to IEC 61131-3
mode, referencing, block advance, – operation with automatic mode, manual
handwheel mode (movement/overlay) mode (jog/inch), single block mode,
– convenient debugging with online referencing, block advance, handwheel
monitoring of all states mode (movement/overlay)
– convenient debugging with online
monitoring of all states
20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50
– – – x – – – x – – x x – – x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x x x x x
Windows 7/8/10 Windows 7/8/10 Windows 7/8/10 (Windows Windows 7/8/10 (Windows
CE is not supported) CE is not supported)
www.beckhoff.com/TC1270 www.beckhoff.com/TC1275 www.beckhoff.com/TC1300 www.beckhoff.com/TC1320
TC3 PLC HMI is a stand-alone tool TC3 PLC HMI Web is a web-based With the integration of UML (Unified
for the presentation of visualisations visualisation system. The TwinCAT PLC Modeling Language) in TwinCAT 3.1,
which are created in the TwinCAT PLC development environment can be two additional editors for modelling of
development environment. They are used as an editor for creating web PLC software are available. The existing
shown in full-screen as soon as the pages. The web pages are hosted by TwinCAT PLC programming languages
system starts up. the Internet Information Server (IIS). are extended with the UML state and
For display of the web pages HTML5 UML class diagrams.
and JavaScript is needed. Generally speaking, UML is a mod-
elling language for software analysis,
design and documentation. UML is
particularly suitable for object-oriented
implementations. The unified modelling
of the PLC application creates an easy
to follow software documentation,
which can also be analysed by other
departments.
The UML class diagram belongs to
the group of UML structure diagrams
and can be used for schematic repre-
sentation of the software architecture.
In this way, it is possible to represent
object classes and the elements
contained within them, as well as
object relationships in a transparent
manner. The UML state diagram is part
of the UML behaviour diagrams and is
used for dynamic software modelling.
It can be used for a graphic specifica-
tion of the dynamic response or the
TwinCAT 3
TwinCAT 3
an alarms & events system or a recipe
management system. Server extensions
can also be developed in C++ or .NET
with a software development kit, which 493
allows users to develop their own logic
and implement additional communica-
tion protocols.
The TC3 HMI Server includes a
connection to one client (browser)
and a connection to one controller
as standard.
OPC Unified Architecture The TwinCAT HMI Server The TwinCAT HMI Recipe The TwinCAT Scope software
is a vendor-independent can be expanded modularly Management offers the pos- oscilloscope can be used to
communication interface and flexibly via extensions. sibility to manage machine display time sequences with
for linking TwinCAT or other The software development data in various recipes. high resolution. The exten-
controllers. The extension kit (C++/.NET) can be used General descriptions can be sion enables integration of
includes the OPC UA client, for programming applica- created by means of recipe the software oscilloscope
which enables integration tion-specific solutions (e.g. definitions so that machine into the TwinCAT HMI and
of an OPC UA server. business logics, proprietary data for different states can provides ready-made scope
protocols). In addition, user be saved in recipes derived control.
IP (intellectual property) is from them. It is possible to
protected, and existing func- load these recipe data to
tions can be accessed by the the PLC runtime both for
server (e.g. ADS, logging). engineering and at the visu-
alisation runtime. When opti-
mising production processes,
recipes can additionally be
changed at runtime.
TF2210 is integrated
in TE2000 and cannot be
ordered separately.
TwinCAT 3
494
The TwinCAT 3 Scope Server prepares The TwinCAT 3 Analytics Logger The TwinCAT 3 Analytics Library is
data for visual display in the TwinCAT 3 records process and application data a PLC library with analysis functions
Scope View. It can be used for autarkic of the machine controller in synchro- and application data. The library can
data recordings in distributed systems nisation with machine cycles. The logger be used locally on the machine con-
within production, plant or machine is characterised by its high performance troller or on a remote analysis system
networks. The Scope Server not only as it operates directly in the real-time with IoT communication connection.
features TwinCAT-specific communica- context of the TwinCAT controller. In particular for the second application,
tion interfaces, it also offers support for The recorded data can optionally PLC code can be generated automat-
the OPC UA communication standard. be stored locally in a file on the hard ically on the basis of this library with
disk of the machine controller and the engineering tool TE3500 TC3
played back with ring buffer function- Analytics Workbench.
ality or transmitted to a message broker Function modules are available
by means of the IoT communication with simple and more complex
protocol. The configuration required in functions. The spectrum ranges from
this instance is performed in Microsoft flank counters, life time monitoring,
Visual Studio®. All variables of the pro- machine cycle analysis through to
cess image and the PLC application can mathematical functions and envelope
be added easily to the configuration curve monitoring. Minimum and
via a check box without the need for maximum input signal values can
programming. be calculated in just the same way
and linked together by means of
logical operators. All modules are
suitable for object-oriented appli-
cation design and use the features
of IEC 61131-3 programming.
TwinCAT 3
495
496
TC3 Condition Monitoring TC3 Condition Monitoring TC3 Power Monitoring TC3 Solar Position Algorithm
Level 1 Level 2
In order to implement Condition TwinCAT Condition Monitoring The TwinCAT Power Monitoring With the TwinCAT Solar Position
Monitoring for machines and plants, Level 2 includes further algorithms function is a PLC library for the Algorithm it is possible to determine
the TwinCAT Condition Monitoring in addition to the Level 1 functions. evaluation of raw current and volt- the sun angle using the date, time,
library offers a modular construc- age data, which are usually supplied geographical longitude and lati-
tion kit of mathematical algorithms by EL3773 and EL3783 EtherCAT tude as well as further parameters
using which measured values can Terminals. Function blocks are (depending on the desired accuracy).
be analysed. The functionality of available for the calculation of The function block works with a
the library is independent of the RMS values for current, voltage maximum inaccuracy of ±0.001°.
physical background of the meas- and power. These can be output as
ured data, however, a focus is placed a momentary or average values.
on vibration measurement. From Maximum and minimum values are
the available range of components, also available on the function block.
users can select software modules Frequency and frequency spectra can
to suit specific application require- be determined, such as e.g. harmon-
ments and to develop solutions that ics in the network and their load
are scaled to different platforms. in the form of the Total Harmonic
The library’s functions primarily Distortion (THD).
cover the areas of signal analysis All function blocks are avail-
or signal transformation, statistics able for single-phase and three-
and classification. In addition to phase systems. The TwinCAT products
spectral analysis via FFT or using, TE1300 Scope View Professional and
for instance, an envelope spectrum, TF6420 Database Server are suitable
it is possible to calculate key statisti- for displaying or permanently saving
cal values such as the kurtosis or acquired data.
the crest factor. Combining these
algorithms with limit value monitor-
ing is, for instance, ideally suited
to monitoring roller bearings. More-
TwinCAT 3
over, it is possible to implement an
evaluation of machine vibrations
according to DIN ISO 10816.
497
Condition Monitoring Level 1
contains the following algorithms:
– signal processing
– statistics
– classification
– frame-based buffer handling
20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50
– – x x – – x x – x x x x x x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x x x x x
TC1200 TC1200 TC1200 TC1200
Windows 7/8/10 Windows 7/8/10 Windows 7/8/10 Windows 7/8/10, Windows CE
www.beckhoff.com/TF3600 www.beckhoff.com/TF3601 www.beckhoff.com/TF3650 www.beckhoff.com/TF3900
The TwinCAT Controller Toolbox covers all essential blocks Temperature controllers can be simply implemented
for control applications. using TwinCAT Temperature Controller. Simple commission-
– controllers satisfy industrial requirements such as ing through self-adjustment of the controller (auto-tuning)
anti-reset windup is included.
– simple basic controllers (P, I, D) – automatic and manual operation with shock-free set up
– complex controllers (PI, PID, switching controllers) – control value analog or pulse-width modulated signal
– filter blocks – tolerance monitoring, absolute value monitoring
– control value generators (limiters, PWM) – scalable reaction to sensor error and heating
– ramp and signal generator blocks power faults
– limitation of set and control values
– optional ramping of the set value
– optional start-up phase for the setpoint variables
– industrial PID controller as base control algorithm
inside the temperature controller
TwinCAT 3
498
TC3 NC PTP 10 Axes implements Motion Control for point- Extension of Extension of
to-point movements in software. The axes are represented by TF5000-00pp up to a TF5000-00pp up to a
axis objects and provide a cyclic interface, e.g. for the PLC. maximum of 25 axes maximum of 255 axes
This axis object is then linked to a corresponding physical
axis. In this way, the most diverse axis types with the most
diverse fieldbus interfaces can be connected abstractly with
the axis objects, which always offer an identical configuration
interface. The control of the axes can be configured in various
conformations (position or velocity interface) and various
controllers. The axes are configured in TwinCAT Engineering.
– up to 10 axes, developable to a maximum of 255 axes
– supports electrical and hydraulic servo drives, frequency
converter drives, stepper motor drives, DC drives,
switched drives (fast/slow axes), simulation axes and
encoder axes
– supports various encoders such as incremental encoder,
absolute encoder, digital interface to the drives such as
EtherCAT, SERCOS, SSI, Lightbus, PROFIBUS DP/MC,
pulse train
– standard axis functions such as start/stop/reset/
reference, velocity override, master/slave couplings,
electronic gearbox, online distance compensation
– programming is carried out via PLCopen-compliant
IEC 61131-3 function blocks
– convenient axis commissioning options
– online monitoring of all axis state variables such
as actual/setpoint values, releases, control values,
online axis tuning
– forcing of axis variables
TwinCAT 3
– configuration of all axis parameters, such as measuring
system, drive parameters and position controller
– configurable controller structures: P control, PID control,
PID with velocity pre-control, PID with velocity and 499
acceleration pre-control
– online master/slave and slave/master conversion
– flying saw (diagonal saw)
– cam plates (support by TC3 Cam Design Tool [optional])
– FIFO axes (optional)
– external set point value generators
– multi-master coupling
– OMAC PackML PLC library
TwinCAT NC Camming (cam plate) is a non-linear relation- TwinCAT NC Flying Saw implements the coupling of a
ship between a master and a slave axis. The camming slave axis to a master axis in a certain synchronous
package offers various options for the storage of cam plates. position (flying saw). PLC function blocks enable coupling
Convenient PLC blocks enable the loading, coupling and and uncoupling as well as parameterisation.
uncoupling of cam plates. It is possible to load new cam – The master axis can be a real axis, a virtual axis,
plates or to modify cam plates during operation. The TwinCAT or some other external source of actual values.
Cam Design Tool offers support for the creation of the cam – synchronisation of the slave axis from any motion
plates. situation (stop, forward or reverse travel) with the
– position tables with master interpolation points and master in motion
corresponding slave positions; interpolation between – simple synchronisation with the master velocity
the points is done linearly or by splines – precise position synchronisation with the master axis
– motion function table describing a cam plate (velocity and position)
via motion laws according to VDI guideline 2143 – synchronous velocity can be set via a coupling factor
– cyclic or linear processing – optional return prevention as additional safety function
– cam plate with offset and scale, can be modified – superimposed section compensation during the synchro-
on the master or slave side nous phase for dynamic position correction
– high flexibility through online change of the motion
functions
TwinCAT 3
500
Using TwinCAT NC FIFO Axes, externally generated eXtreme Fast Control (XFC) is the technique Using TwinCAT NC I, movements can be imple-
set position values can be output to the axes in that enables very fast, temporally high-precision mented with up to three interpolating and up to
the form of a velocity pre-control. The set value reactions using EtherCAT, special I/O terminals and five auxiliary axes in the interpolation package.
generation is designed in such a way that both the TwinCAT on the PC. Using EtherCAT Distributed Various axis types with various fieldbus interfaces
set position and the set velocity are determined as Clocks (DC) and appropriate terminals, distributed are supported. The movement is usually pro-
the FIFO inputs are worked through in sequence. latches or cam controllers can be implemented grammed in DIN 66025, but it can also alterna-
It is also possible, if necessary, to interpolate simply in this way. tively be carried out via PLC function blocks.
between two neighbouring FIFO inputs. – function blocks for the high-precision – max. 3 path axes and up to 5 auxiliary axes
acquisition and switching of digital signals per group
related to axis positions – 1 group per channel, max. 31 channels
– EtherCAT Distributed Clocks with the – supports electric servo axes, stepper motor
timestamp-based EtherCAT EL1252, EL2252 drives
or EL2262 input and output terminals – interpreter functions such as subroutine
– blocks for the conversion of DC time to and jump technology, programmable loops,
position and vice versa zero point shifts, tool corrections, M and H
– convenient PLCopen-compliant functions
TouchProbe block – geometry functions: straight lines and circles
– digital cam controller as PLCopen- in 3D space, circles at all main levels, helices
compliant block with base circles at all main levels, linear,
In conjunction with TwinCAT NC I, function blocks circular and helical interpolation at the main
are available for high-precision switching of levels and freely definable levels, Bezier
signals depending on the path position. splines, look-ahead function
– online reconfiguration of axes in groups,
path override, slave coupling to path axes,
auxiliary axes, axis error and sag compensa-
tion, measuring functions
– programming in DIN 66025
– access alternatively via function blocks
according to IEC 61131-3
TwinCAT 3
– operation of automatic mode, manual mode
(jog/inch), single block mode, referencing,
handwheel mode (movement/overlay)
– convenient debugging with online monitoring 501
of current setpoint/actual position (position
lag of all axes), NC program line currently
being processed, NC program line currently
being interpreted, channel status
– support of kinematic transformations in
combination with TF511x
20 30 40 50 20 30 40 50 20 30 40 50
– – x x – – x x – – x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x
TC1250 TC1250, TC1260 TC1250
Windows 7/8/10, Windows CE Windows 7/8/10, Windows CE Windows 7/8/10, Windows CE
www.beckhoff.com/TF5060 www.beckhoff.com/TF5065 www.beckhoff.com/TF5100
Various robot types kinematics can be Extension of the Extension of the Extension of the
realised using TwinCAT Kinematic Trans- TwinCAT Kinematic TwinCAT Kinematic TwinCAT Kinematic
formation. The programming of the Transformation L1 with Transformation Transformation
robot movements takes place in Cartesian additional kinematics: L1/L2 with additional L1/L2/L3 with additional
coordinates using either DIN 66025 instruc- – 2D parallel kinematics: kinematics:
tions or the PLCopen-compliant blocks kinematics – 3D Delta – 5D kinematics
from the PLC. An integrated dynamic – shear kinematics – SCARA – serial 6-axis
pre-control ensures high precision of the – crane and roll kinematics
movement even at high accelerations kinematics – Stewart platform
and speeds. Configuration takes place
in TwinCAT Engineering.
– supports various parallel and also
serial kinematics, e.g. for pick-and-
place tasks
– supports the programming of
interpolating movements in G-code
(DIN 66025)
– alternatively, standard PTP and cam
plate applications can be realised
– simple programming in the Cartesian
coordinate system
– automatic calculation of the inverse
kinematic for the relevant motor
positions
– kinematics configured in TwinCAT 3
Engineering; in addition to the type
(e.g. delta), the bar lengths and
offsets must also be parameterised
– mass and mass inertia values can be
TwinCAT 3
TC3 Robotics mxAutomation allows direct The TC3 Robotics uniVAL PLC allows direct TwinCAT CNC offers the option to implement interpola-
communication between the PLC and the KUKA communication between the PLC and the CS8C tion with up to 32 simultaneously interpolating axes.
KR C4 robot control via a common interface. robotics controller from Stäubli via a common The number of axes and/or the number of channels can
The robot movements can be programmed interface. The robot’s movements can be be adapted to the requirements of the application via
directly in the PLC, and the actual values of programmed directly in the PLC and compared the option packages. Various transformations can be
the robot can be synchronised in real time. with the robot’s actual values in real-time. supplemented via option packages. Programming takes
TC3 Robotics mxAutomation combines PLC The TC3 Robotics uniVAL PLC combines PLC place according DIN 66025. The axes and channels are
control and robot on a single platform and control and robotics on a single platform and configured in TwinCAT Engineering.
enables programming from an existing system enables programming from a single system – 8 path axes/controlled spindles,
without knowledge of a specific robot pro- without having to know a special robot pro- max. 64 axes/controlled spindles (optional),
gramming language. gramming language. max. 12 channels (optional)
Communication takes place via EtherCAT, The communication takes place via – supports electric servo axes, stepper motor drives
with the TwinCAT EtherCAT master and the EtherCAT, with TwinCAT and the CS8C control- – subroutine and jump technology, programmable
KR C4 controller from KUKA exchanging data ler from Stäubli exchanging the data as master loops, zero point shifts, tool corrections, M and H
via the EL6695-1001 EtherCAT bridge terminal. and slave, respectively. functions, mathematical functions, programming
In doing so, drive commands are transmitted TwinCAT sends the motion commands to of parameters/variables, user macros, spindle and
from the controller to the robot and actual the robot via EtherCAT. Thanks to this efficient auxiliary functions, tool functions
values from the robot to the controller. The robot communication, commands can be sent from – geometry functions linear, circular and helical
position data are transmitted to the PLC in the PLC to the robot at high speed. In addition, interpolation at the main levels and freely definable
every cycle. In addition, the PLC programmer the PLC programmer has real-time access to levels, max. 32 interpolating path axes per channel
has access to the robot position data at all the robot’s position data at all times. Other (optional), look-ahead function
times in real-time. motion programs which are located in the – axis functions, coupling and gantry axis function,
robot controller’s database can also be acti- override, axis error and sag compensation,
vated via this interface. measuring functions
– programming in DIN 66025 with high-level
language extension
– access via function blocks from TwinCAT PLC
according to IEC 61131-3
– operation with automatic mode, manual mode
TwinCAT 3
(jog/inch), single block mode, referencing, block
advance, handwheel mode (movement/overlay)
– convenient debugging with online monitoring
of all states 503
20 30 40 50 20 30 40 50 20 30 40 50
– – – x – – – x – – – x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x
TC1200 TC1200 TC1260
Windows 7/8/10, Windows CE Windows 7/8/10, Windows CE Windows 7/8/10
TwinCAT CNC in the export version (E-version) offers the Using the TwinCAT CNC Axes Using TwinCAT CNC Channel
option to implement an interpolation with up to four simul- Pack, extension is possible Pack, a further CNC channel
taneously interpolating axes. The number of axes and/or the up to a total of 64 axes/ can be extended to a maxi-
number of channels can be adapted to the requirements of controlled spindles, of which mum of 12 channels.
the application via the option packages. Various transforma- a maximum of 32 can be – channel synchronisation
tions can be supplemented via option packages. Program- path axes and a maximum – axis transfer between
ming takes place according DIN 66025. The axes and chan- of 12 can be controlled channels
nels are configured in TwinCAT Engineering. spindles.
– maximum 8 path axes/controlled spindles,
max. 64 axes/controlled spindles (optional),
max. 12 channels
– maximum 4 interpolationg path axes
– supports electric servo axes, stepper motor drives
– subroutine and jump technology, programmable loops,
zero point shifts, tool corrections, M and H functions,
mathematical functions, programming of parameters/
variables, user macros, spindle and auxiliary functions,
tool functions
– geometry functions linear, circular and helical
interpolation at the main levels and freely definable
levels, max. 64 path axes per channel, look-ahead
function
– axis functions, coupling and gantry axis function,
override, axis error and sag compensation,
measuring functions
– programming in DIN 66025 with high-level
language extension
– access via function blocks from TwinCAT PLC
according to IEC 61131-3
TwinCAT 3
TC3 CNC Transformation TC3 CNC HSC Pack TC3 CNC Spline Interpolation TC3 CNC Virtual NCK Basis
TwinCAT CNC Transformation TwinCAT CNC HSC Pack is an TwinCAT CNC Spline Interpolation TwinCAT CNC Virtual NCK Basis is a
is an optional function for the optional high-speed cutting solution is an optional package for the virtual TwinCAT CNC for simulation
TwinCAT CNC. for the TwinCAT CNC: TwinCAT CNC for path program- in a Windows environment as an
– transformation functionality – cross-block velocity and accel- ming via splines with programmable option for the TwinCAT CNC.
(5-axis functionality) eration control for optimum spline type, Akima-spline, B-spline.
– kinematics selection from utilisation of the axis dynamics
the kinematics library and thus higher path speeds
– RTCP function – high surface quality through
– TLC function smoothed dynamics and associ-
– definition of different ated reduction of vibrational
coordinate systems, excitation of the machine
linking/transition of – effective control of specified
coordinate systems contour tolerances
– path programming via splines
with programmable spline type
(Akima-spline, B-spline) for
reduction of NC blocks for
free-form surfaces
TwinCAT 3
505
20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50
– – – x – – – x – – – x – – – x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x x x x x
TC1270 TC1270 TC1270 TC1000
Windows 7/8/10 Windows 7/8/10 Windows 7/8/10 Windows 7/8/10
www.beckhoff.com/TF5240 www.beckhoff.com/TF5250 www.beckhoff.com/TF5260 www.beckhoff.com/TF5270
TwinCAT CNC Virtual NCK TC3 CNC Volumetric Compensation is an TC3 CNC Cutting Plus is a technology
Options is a virtual TwinCAT optional package for compensating geometric package and enhances the CNC function-
CNC for simulation in a machine errors based on an ISO-standardised ality for cutting.
Windows environment as parametric model.
a further option package Automatic lifting/lowering of an axis
for the TwinCAT CNC and Application (lifts)
TwinCAT CNC Virtual NCK – highly effective option for increasing – block-overlapping automatic lifting
Basis. the machine accuracy and therefore the and lowering of an axis
manufacturing accuracy, simply through – to prevent collisions between the
control measures tool head and ridges or cut-out parts
– correction of the TCP position through – jerk-limited profile without affecting
dynamic calculation of axis correction the path speed
values
– suitable for machines with 3 Cartesian Microsteps, fast laser switching signal
and up to 3 rotary axes – highly accurate output of an
– any kinematic axis order M function (1 μs) at a certain
(head/table kinematics) position
– use of time stamps
Features – supports various types of
– several parameter files per compensation, synchronisation
several compensations per controller – parameterisation by configuration of
– parameter update via NC command or HMI the M functions or programming the
– interpolation of parameter sets M functions via NC programs
(sag compensation, etc.)
– smoothing of parameter step changes Tube transformation
during modulo transitions – multi-axis transformation for sheath
– diagnostics possible via ADS, surface processing
Microsoft Excel file – supports various profiles such as
multi-edge pipes and profile pipes
TwinCAT 3
Standards
– DIN ISO 230 “Test code for machine tools”
– ISO/TR 16907 “Machine tools – Numerical
compensation of geometric errors”
TC3 Motion TC3 Motion Pick-and-Place TC3 Digital Cam Server TC3 Hydraulic Positioning
Collision Avoidance
TC3 Motion Collision Avoidance TC3 Motion Pick-and-Place is an The TwinCAT Digital Cam Server Algorithms for the control and positioning
is an optional package that extension of TC3 NC I (TF5100) is a fast cam controller with of hydraulic axes are combined in TwinCAT
prevents collisions when operating and was especially designed for monitoring for various fieldbuses. Hydraulic Positioning and are available as
a number of linearly and/or trans- handling tasks carried out by The cams are configured in PLCopen-compliant PLC blocks.
lationally dependent axes with gantry robots and other kinemat- TwinCAT Engineering. – programming via certified PLCopen
TC3 NC PTP. The underlying ics. It smooths the transition of – high-performance fieldbus- motion blocks
algorithm ensures the mainte- complex path segments. Special independent cam controller – set value generators especially
nance of a minimum distance methods are used to blend move- with many functions for hydraulic applications
from the previous axis. In this way, ment commands, facilitating – up to 320 outputs – coupling of the set value generators
TC3 Motion Collision Avoidance optimised cycle times when they – up to 180 cams per output to NC PTP/NC I/CNC possible
actively prevents collisions when are processed. This reduces the – path-path cams, path-time – free profile design through
a number of motors are using e.g. bumpiness of motion along the cams, brake cams connection of customer-specific
the same rail. As well as active path, making it run more smoothly, – dynamic speed correction set value generators
collision avoidance, TF5410 can which is vital for high cycle times, – measurement and monitoring – support of non-linear gears
also be used to allow axes to gentle treatment of the robot and of rotary speed – multiple-segmented movements
accumulate in a controlled way, careful handling of the products. (blending)
for example when carrying out The TF5420 is programmed – support of all necessary interfaces
linear movements such as with using a PLC library. There is no via Beckhoff I/O system
XTS (eXtended Transport System). limit on the number of axes in a – support of all common fieldbus
Programming of the PLC’s pick-and-place group, the only systems
movement commands is based on limiting factor is the processing – all process values in physical units,
the standard PTP motion library power of the controller. Given an determination of force true to surface
with an additional input “gap”. appropriate level of processing – support of standardised and
For example, when using TC3 power, interpolating movement application-specific controllers
Motion Collision Avoidance, all commands can be processed even for position, force/pressure
the axes can be given the same for complex machines with more – bumpless transfer of force and
target position. The algorithm then than three or eight axes (three position control
ensures that only the first axis path plus five auxiliary axes). – automatic identification of valve
actually moves to that position. characteristics and axis properties
TwinCAT 3
The remaining axes automatically – linearisation of characteristic curves
line up while maintaining their – maintenance and commissioning
minimum distance. This means that tool for
no further programming effort is – axis parameterisation 507
needed in order to implement a – valve parameterisation incl.
dynamic buffer in which products characteristic curves
can accumulate. – controller parameterisation
– triggering of test commands
– display of actual values
20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50
– – x x – – x x – – x x – – x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x x x x x
TC1250 TC1260 TC1200 TC1200
Windows 7/8/10 Windows 7/8/10 Windows 7/8/10, Windows CE Windows 7/8/10, Windows CE
www.beckhoff.com/TF5410 www.beckhoff.com/TF5420 www.beckhoff.com/TF5800 www.beckhoff.com/TF5810
OPC Unified Architecture offers secure, reliable and OPC is the standard for supplier-independent communication
manufacturer-neutral transport of raw data and pre- in automation technology. OPC DA (Data Access) is based on
processed information from the manufacturing level the Microsoft COM/DCOM standard.
into the production planning or ERP system. With
OPC UA, all desired information is available to every TwinCAT OPC DA Server
authorised application and every authorised person – specifications OPC-DA2x and OPC-XML-DA
at any time and in any place. – configurator for the set-up
– demo DA client for diagnostic purposes and
TwinCAT OPC UA Server the loading of recipes
– certified in the OPC Laboratory, Europe
– functions: DataAccess/HistoricalAccess/Alarm&Condition TF6120 can be replaced by the software component
– PLC blocks for diagnosis and restart TwinCAT OPC UA Gateway of the TF6100 product.
– intermediate storage of data on the server:
interruption of the communication connection does
not lead to loss of data
– configurator for simple handling and diagnostics of
local/remote OPC UA servers
Security
TwinCAT 3
TwinCAT EtherCAT Redundancy TwinCAT EtherCAT Redundancy TC3 EtherCAT External Sync extends TwinCAT Modbus acts as gateway
250 extends the TwinCAT EtherCAT 250+ extends the TwinCAT EtherCAT the TwinCAT EtherCAT master between Modbus TCP devices and
Master by the possibility to imple- Master by the possibility to imple- with an option to synchronise the TwinCAT runtime systems. It provides
ment cable redundancy for up to ment cable redundancy for more Beckhoff real-time communica- both server and client functionalities.
250 EtherCAT devices: from the last than 250 EtherCAT devices: from tion with external digital signals. In server mode the memory areas of
logical device a cable is returned the last logical device a cable The digital signals are read via termi- several TwinCAT runtime systems can
back to the master. Configuration is returned back to the master. nals supporting timestamping, such be mapped directly to the Modbus
and diagnostics take place in the Configuration and diagnosis take as the EL1252 EtherCAT Terminal. memory areas. A PLC library is pro-
TwinCAT 3 engineering environment. place in the TwinCAT 3 engineering vided for implementing a Modbus
environment. TCP client, so that the memory areas
of a Modbus TCP device can be
accessed.
TwinCAT 3
509
20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50
– – x x – – x x x x x x x x x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x x x x x
TC1100 TC1100 TC1100 TC1200
Windows 7/8/10, Windows CE Windows 7/8/10, Windows CE Windows 7/8/10, Windows CE Windows 7/8/10, Windows CE
www.beckhoff.com/TF6220 www.beckhoff.com/TF6221 www.beckhoff.com/TF6225 www.beckhoff.com/TF6250
TwinCAT Modbus RTU The TwinCAT PROFINET RT The TwinCAT PROFINET RT The TwinCAT EtherNet/IP
implements Modbus RTU Device (slave) is a sup- Controller (master) is a Slave is a supplement that
communication via a serial plement that turns any supplement that turns any turns any PC-based control-
RS232, RS422 or RS485 PC-based controller with PC-based controller with ler with an Intel® chipset
interface and is thus suit- an Intel® chipset and the an Intel® chipset and the and the real-time Ethernet
able both for the PC/CX real-time Ethernet driver real-time Ethernet driver driver developed by Beckhoff
interfaces and for operation developed by Beckhoff developed by Beckhoff into into an EtherNet/IP slave.
with the KL6xxx serial Bus into a PROFINET RT device. a PROFINET RT controller. Through this supplement
Terminals. It contains func- By installing the function, By installing the function, the Ethernet interface
tion blocks for master and a standard Ethernet inter- a standard Ethernet inter- becomes an EtherNet/IP
slave operating mode with face becomes a PROFINET face becomes a PROFINET slave. The product can be
simple configuration. slave. master. used on all PC controllers
and Embedded PC control-
lers with an Intel® chipset.
A further feature of
the supplements is that it
enables up to eight slaves
to be parameterised using
a single physical interface.
For this purpose, a virtual
MAC address is created
in order to be able to oper-
ate a total of up to eight
EtherNet/IP slaves on one
PC via a single Ethernet
interface. This feature
can be used, for example,
to exchange larger
amounts of data using
TwinCAT 3
TC3 EtherNet/IP TC3 FTP Client TC3 TCP/IP TC3 TCP/UDP TC3 Serial
Master Realtime Communication
The TwinCAT EtherNet/IP TwinCAT FTP enables TwinCAT TCP/IP enables TwinCAT 3 already offers an option to TwinCAT Serial Com-
Master is a supplement easy access from the the implementation and access the network card of the oper- munication implements
that turns any PC-based PLC to one or several realisation of one or ating system (TF6310) from the PLC communication with serial
controller with an Intel® FTP servers with the aid several TCP/IP servers via the user mode. As an enhance- devices such as printers,
chipset and the real-time of various function blocks. and/or TCP/IP clients ment, TC3 TCP/UDP Realtime (TF6311) bar code scanners, etc.
Ethernet driver developed Files can be loaded to within the TwinCAT 3 PLC. now enables fast and convenient The serial interface of
by Beckhoff into an or from a server after Corresponding blocks access from the real-time directly to the PC and the serial
EtherNet/IP master. the establishment of exist for the establish- the network card. The TwinCAT 3 net- Beckhoff EL6xxx EtherCAT
Through this supplement, a connection (optional ment/disconnection of work card driver handles the access Terminals and KL6xxx Bus
the Ethernet interface with authentication). communication as well as via a dedicated stack. The implemen- Terminals are supported.
becomes an EtherNet/IP Additional function blocks for the pure exchange of tation facilitates cooperative use of Via the network-
master. The product can allow files or directories to data (send and receive). the network card by the operating based fieldbus system
be used on all PC control- be searched for, created, The function blocks also system. TF6311 provides both server from Beckhoff the serial
lers and Embedded PC deleted and renamed. support the use of multi- and client functionality, so that the terminals can be accessed
controllers with an Intel® cast addresses. TCP/IP, UDP/IP and Ping/ARP protocols over a distance of up to
chipset. can be implemented. 100 m. In addition, it is
The process data is Unlike the TF6310 function mod- possible to address virtual
configured using TwinCAT 3 ules, TF6311 is realised as a TcCOM COM interfaces of the
allowing various process (TwinCAT Component Object Model) operating system from
data and various sizes. module and directly implements the PLC.
The supplement supports the TwinCAT 3 philosophy: modules
both multicast and uni- encapsulate functionality and can
cast connections. Up to be used without knowledge of the
16 simple EtherNet/IP internal workings. In addition, this
slave devices can be con- approach enables seamless integra-
nected via one generic tion of the module in the two PLC
node. and C++ programming environments.
Examples of client and server applica-
tions in different protocols illustrate
TwinCAT 3
the use of the TcCOM module, making
implementation of an application
efficient and easy.
511
20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50
– – x x x x x x x x x x x x x x x x x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x x x x x x x x x
TC1100 TC1200 TC1200 TC1200, TC1300 TC1200
Windows 7/8/10, Windows 7/8/10, Windows 7/8/10, Windows 7/8/10, Windows 7/8/10,
Windows CE Windows CE Windows CE Windows CE Windows CE
www.beckhoff.com/TF6281 www.beckhoff.com/TF6300 www.beckhoff.com/TF6310 www.beckhoff.com/TF6311 www.beckhoff.com/TF6340
TwinCAT SMS/SMTP TwinCAT Virtual Serial TwinCAT Database Server The TwinCAT XML Server
enables the transmission COM allows the EL60xx enables the exchange of provides a PLC library
of SMS messages or e-mails EtherCAT Terminals or data between databases enabling write/read access
using PLC function blocks. EP6002 EtherCAT Box and the TwinCAT system. for XML data. The user-
The latter also allows the modules to be inte- PLC variables or direct friendly XML Server facili-
transmission of file attach- grated into Windows XP, values of the EtherCAT I/Os tates e.g. the loading of
ments, HTML texts and the Windows 7/8/10 or can be logged cyclically initialisation data, which is
setting of message priorities. Windows CE as normal when changes occur or often required at machine
Support for STARTTLS/SSL serial interfaces. The com- event-controlled by means startup.
enables encrypted e-mail puter on which a serial of PLC function blocks.
communication to be interface is to be generated A TwinCAT 3 PLC
configured. for it is defined individually library for the Database
for each EL60xx/EP6002. Server utilises the object-
Access to the device con- oriented extensions of the
nected to the terminal IEC 61131-3. As a result,
takes place via Windows the program code is more
API for serial interfaces. structured and much simpler
to extend. The performance
of command processing is
also considerably higher.
Furthermore, a C++ inter-
face is implemented for the
Database Server. This allows
the user to communicate
with the Database Server
not just from the PLC, but
also directly from a C++
application.
TwinCAT 3
512
TC3 IEC 60870-5-10x TC3 IEC 61850/ TC3 RFID Reader TC3 S5/S7 TC3 DBC File Import
IEC 61400-25 Communication Communication for CAN
TwinCAT IEC 60870-5-10x For the standard-compliant RFID Reader Communication TwinCAT S5/S7 Communi- The TwinCAT 3 Function
enables communication communication between allows various RFID readers cation allows the simple enables the reading of
according to the IEC stan- client and server, corre- to be addressed via a serial connection of TwinCAT DBC file formats (.dbc).
dard 60870-5-10x from sponding servers can interface. The new TwinCAT to an S5 or S7 controller. The DBC data format is a
the PLC. Both server and be realised directly in RFID reader library offers a The data blocks, flags, CAN network description
client operating modes the TwinCAT PLC with general abstract interface inputs, outputs, counters and allows the definition
are possible. IEC 61850/IEC 61400-25 that can be used for all and timers of an S5 or S7 of attributes as well as
Telecontrol in TwinCAT 3. readers. The configuration controller can be accessed the assignment of these
PLC library for the IEC 61850 provides data can easily be adapted to a using function blocks. attributes to the elements
realisation of masters models for substation com- specific reader. The communication takes of a network. DBC files are
for munication. IEC 61400-25 place using TCP/IP. text files that contain e.g.
– IEC 60870-5-101 is based on IEC 61850 and scaling information for CAN
– IEC 60870-5-102 offers specific extensions data and signal definitions.
– IEC 60870-5-103 of the data model for The TF6650 Function can be
– IEC 60870-5-104 wind farm communication. used for data import and
The respective server is con- pre-processing according
PLC library for the figured using the TwinCAT to the parameters that
realisation of slaves telecontrol configurator. are stored in the DBC file.
for This decouples the config- As an additional function,
– IEC 60870-5-101 uration work from the network nodes can also
– IEC 60870-5-104 programming work in the be simulated according to
PLC and generates the the DBC files. The function
corresponding PLC code. uses the EL6751 CANopen
The PLC code can be master terminal as hardware
imported into new or interface.
existing PLC projects.
TwinCAT 3
513
20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50 20 30 40 50
x x x x x x x x x x x x x x x x x x x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x x x x x x x x x x x x x x
TC1200 TC1200 TC1200 TC1200 TC1100, EL6751
Windows 7/8/10, Windows 7/8/10, Windows 7/8/10, Windows 7/8/10, Windows 7/8/10,
Windows CE Windows CE Windows CE Windows CE Windows CE
www.beckhoff.com/TF6500 www.beckhoff.com/TF6510 www.beckhoff.com/TF6600 www.beckhoff.com/TF6610 www.beckhoff.com/TF6650
TC3 IoT Communication provides basic functionalities in the The TwinCAT 3 Function can be used to establish connectivity
form of PLC libraries for sending and receiving data via the for cloud-based communication services.
so-called MQ Telemetry Transport (MQTT) protocol. The focus is not on the protocol implementation itself
By enabling the transmission and receipt of publisher/ (such as with the TF6701, for example), but on targeted
subscriber-based MQTT messages directly from the control- communication with a cloud-based system, e.g. the Microsoft
ler, this function makes easy data communication between Azure IoT hub or Amazon Web Services IoT. Several PLC
diverse devices possible. MQTT is an open, standardised com- function blocks are available for sending process data from
munication protocol that is becoming increasingly popular the TwinCAT runtime to such cloud-based communication
for fast and efficient data transmission applications due to services or receiving data from such services.
its low overhead. Many IT providers, but particularly those in
the cloud computing field, provide access to their services via
this protocol.
TwinCAT 3
514
TC3 IoT Data Agent TC3 IoT Communicator TC3 IoT Communicator App
The TC3 IoT Data Agent provides IoT commu- The TC3 IoT Communicator makes it possible The TC3 IoT Communicator App provides a simple
nication functions bi-directional in the form of to easily transmit process data to multiple end solution for monitoring and analysing TwinCAT
a gateway application that can be configured devices, monitor status changes, and send infor- process data on mobile end devices. To receive,
and operated independently from the TwinCAT mation back to the machine. send and display selected TwinCAT messages, apps
real-time environment. The TC3 IoT Communicator connects the can be downloaded from the app stores free of
The data agent picks up configured process TwinCAT controller to a messaging service, charge.
data and transmits it to a specific communication making it easy to set it up within the TwinCAT The TC3 IoT Communicator App communi-
or data service in the Microsoft Azure or Amazon engineering environment to send and receive cates with the TwinCAT controller via a messaging
Web Services (AWS) cloud, or it sends the pro- push messages and process data between the service in the cloud or in a local network. Various
cess data to an MQTT or AMQP message broker. PLC and mobile operating systems. Since each mechanisms are available for authentication and
To pick up the process data, both TwinCAT ADS end device is registered with a unique ID, mes- encryption.
and the OPC UA IEC standard with their security sages can be transmitted to specific people and/
mechanisms are available. This ensures data or controllers. A flag within the message indicates
protection down to the controller or the respective whether messages and status data is buffered in
end device. the messaging service and available on demand.
To reduce the amount of traffic and asso- Since the TC3 IoT Communicator is based on
ciated costs, the data agent supports advanced the publish-subscribe pattern, it does not require
sampling mechanisms, such as on-data-change any special firewall settings but can be easily
transmissions. integrated into an existing IT network. To receive,
If the connection is interrupted, buffering send and display such messages, apps can be
algorithms are available to prevent the loss downloaded from the app stores free of charge.
of data. The entire parameterisation of the
data agent can be done via a graphical editor.
This makes it easy to use and reduces set-up
times when commissioning the system.
The TF672x TC3 IoT Data Agent Packs
extend the TC3 IoT Data Agent with 4, 16, 64 or
256 additional ADS target runtimes or OPC UA
namespaces.
TwinCAT 3
515
20 30 40 50 20 30 40 50 –
x x x x x x x x
60 70 8x 9x 60 70 8x 9x
x x x x x x x x
TC1000 TC1200 TF6730
Windows 7/8/10 Windows 7/8/10 –
www.beckhoff.com/TF6720 www.beckhoff.com/TF6730 www.beckhoff.com/TF6735
The TF8000 TC3 HVAC software library The TC3 Building Automation Basic BACnet (Building Automation Control
allows the implementation of all software library allows the implemen- Network) is a standardised, manu-
functions for automating all building tation of all functions which are impor- facturer-independent communication
services. In addition to conventional tant for room automation. Among protocol for building automation.
HVAC functions relating to energy these are lighting (constant light con- Areas of application include HVAC,
generation and distribution, it also trol, light dimmer…), facade control, lighting control, safety and fire alarm
includes room automation functions scaling functions, filter blocks, timer technology. Implementation of this
for lighting, shading and air-condi- functions and peak load limiter for protocol is carried out as server as
tioning. energy optimisation. well as client and can be run on all
Beckhoff Industrial PCs and Embedded
PCs. All services of a BBC (BACnet
Building Controller) are supported
such as for example, common data
use (DS), alarm and event processing
(AE), time-tabling (SCHED), trend
recording (T) as well as device and
network management (DM).
TwinCAT 3
516
TC3 Building Automation TF8040 is The TwinCAT 3 Wind Framework is based on the modular architecture The TC3 AES70 (OCA) communication
the latest and most comprehensive of TwinCAT 3 and provides control technology and industry expertise in library provides functions for the
software package for building automa- the form of encapsulated modules and an application template. TcCOM operation of a system as an OCA
tion applications. The library contains modules provide higher-level system services. The status module enables (Open Control Architecture) controller
around 180 function blocks. The wide the monitoring of all components and includes error detection, event in an OCA network. Such various func-
range of functions covered by this management, error handling and reporting. The parameter and com- tion modules as gain, mute or switch
library enables system integrators to mand modules provide services for configuration and interaction with are available. These function modules
implement all conceivable heating, the system. can be used to implement arbitrary
ventilation, air conditioning and room The acquisition of signals and their statistical analysis is supported OCA architectures and to represent
automation projects. Extensive tem- by the capture and statistic module. The user module checks, manages any type of OCA devices. With the
plates offer support for system integra- and logs all interactions by the user. The recording of all events and TF8810, OCA-enabled audio systems
tors in familiarisation and application. signals as well as the saving and loading of the entire configuration are can be connected to the PC-based
TF8040 meets the high require- enabled by the database module, which is based on an SQL database. control platform from Beckhoff and
ments of advanced, interoperable The programming of the operational management using these combined with components from the
building automation and provides services is simplified by a PLC library and a complete sample applica- wide range of operating panels and
the basis for safe and energy-efficient tion. When using the TC3 Wind Framework, each subsystem of the I/O components.
operation of building services such as wind turbine system (such as converters, pitch, etc.) is representing an More information on our webpage
HVAC, lighting, air conditioning and individual module. Each subsystem module comes with a specific set Applications & Solutions for Stage and
shading devices. of information and settings. These properties integrate themselves via Show Technology.
specific objects from the framework into the higher-level services and
operational management.
When replacing a subsystem module, the associated objects are
automatically integrated into the services. In this way a group of objects
is created that represent the complete system and enable the monitor-
ing and parametrisation of the turbine. Nevertheless, these subsystem
modules are self-contained and reusable in another operational man-
agement or test environment.
TwinCAT 3
517
20 30 40 50 20 30 40 50 20 30 40 50
x x x x – – x x x x x x
60 70 8x 9x 60 70 8x 9x 60 70 8x 9x
x x x x x x x – x x x x
TC1200 TC1000 TC1200
Windows 7/8/10, Windows CE Windows 7/8/10 Windows 7/8/10, Windows CE
www.beckhoff.com/TF8040 www.beckhoff.com/TF8310 www.beckhoff.com/TF8810
518
TwinCAT 2
519
TwinCAT system
TwinCAT
Supplements System Manager
TwinCAT CP
TwinCAT I/O
Building Automation
TwinCAT PLC
Communication
TwinCAT NC PTP
Controller
TwinCAT NC I
Motion
System
TwinCAT CNC
TX12xx | TwinCAT 2
TwinCAT PLC
TwinCAT PLC realises one or more PLCs with the international standard IEC 61131-3 on one CPU. All programming
languages described in the standard can be used for programming. The blocks of the type PROGRAM can be linked
with real-time tasks. Various convenient debugging options facilitate fault-finding and commissioning. Program modi-
fications can be carried out at any times and in any size online, i.e. when the PLC is running. All variables are available
symbolically by ADS and can be read and written in appropriate clients.
– process image size, flag range, program size, POU size and number of variables are limited only by size of RAM
– cycle times from 50 µs
– link time: typically 1 µs (Intel® Core™ 2 Duo)
– IEC 61131-3: IL, FBD, LD, SFC, ST, CFC
– online changes in programs and variables
– remote debugging via TCP/IP
– online connection with PLC runtime system worldwide via TCP/IP or fieldbus
– online monitoring of variables in variable lists, watch windows, editors
– online status and powerflow (accumulator contents) of programs and instances
– triggering, forcing and setting variables
– powerful debugging with single cycle, break points, step in, step over, display of the current call stack,
watchlist shows selection of variable, trace functions
– online management of all variable names and structures across the whole system
– remanent and persistent data, UPS supported storage on hard disk, storage in NOVRAM as option
– variable reading and writing access via ADS, OPC
– certified in accordance with PLCopen base level (IL/ST)
– source code is stored in the target system
– convenient library management
– powerful compiler with incremental compilation
– all common data types, structures, arrays, including multi-dimensional arrays
– convenient creation of programs with autoformat, autodeclare, cross-reference, search/replace,
project comparison
TwinCAT 2
520
TX1250 TX1260
TwinCAT NC PTP implements Motion Control for point-to-point movements Using TwinCAT NC I, movements can be implemented with up to three inter-
in software. The axes are represented by axis objects and provide a cyclic polating and up to five auxiliary axes in the interpolation package. Various
interface, e.g. for the PLC. This axis object is then linked to a corresponding axis types with various fieldbus interfaces are supported. The movement is
physical axis. In this way, the most diverse axis types with the most diverse usually programmed in DIN 66025, but it can also alternatively be carried
fieldbus interfaces can be connected abstractly with the axis objects, which out via PLC function blocks.
always offer an identical configuration interface. The control of the axes can – max. 3 path axes and up to 5 auxiliary axes per group
be configured in various conformations (position or velocity interface) and – 1 group per channel, max. 31 channels
various controllers. The axes are configured in TwinCAT Engineering. – supports electric servo axes, stepper motor drives
– max. 255 axes – interpreter functions such as subroutine and jump technology,
– supports electrical and hydraulic servo drives, frequency converter programmable loops, zero point shifts, tool corrections,
drives, stepper motor drives, DC drives, switched drives (fast/slow axes), M and H functions
simulation axes and encoder axes – geometry functions: straight lines and circles in 3D space, circles at
– supports various encoders such as incremental encoder, absolute encoder, all main levels, helices with base circles at all main levels, linear, circular
digital interface to the drives such as EtherCAT, SERCOS, SSI, Lightbus, and helical interpolation at the main levels and freely definable levels,
PROFIBUS DP/MC, pulse train Bezier splines, look-ahead function
– standard axis functions such as start/stop/reset/reference, velocity – online reconfiguration of axes in groups, path override,
override, master/slave couplings, electronic gearbox, online distance slave coupling to path axes, auxiliary axes, axis error and
compensation sag compensation, measuring functions
– programming is carried out via PLCopen-compliant IEC 61131-3 – programming in DIN 66025
function blocks – access alternatively via function blocks according to IEC 61131-3
– convenient axis commissioning options – operation of automatic mode, manual mode (jog/inch), single block
– online monitoring of all axis state variables such as actual/setpoint mode, referencing, handwheel mode (movement/overlay)
values, releases, control values, online axis tuning – convenient debugging with online monitoring of current setpoint/
– forcing of axis variables actual position (position lag of all axes), NC program line currently
– configuration of all axis parameters, such as measuring system, being processed, NC program line currently being interpreted,
drive parameters and position controller channel status
– configurable controller structures: P control, PID control, PID with
velocity pre-control, PID with velocity and acceleration pre-control
– online master/slave and slave/master conversion
TwinCAT 2
– flying saw (diagonal saw [optional])
– cam plates (support by TwinCAT Cam Design Tool [optional])
– FIFO axes
– external set point value generators 521
– multi-master coupling
TX1xxx | TwinCAT 2
TwinCAT CNC
TwinCAT CNC offers the option to implement interpolation with up to 32 simultaneously interpolating axes.
The number of axes and/or the number of channels can be adapted to the requirements of the application via
the option packages. Various transformations can be supplemented via option packages. Programming takes
place according DIN 66025. The axes and channels are configured in TwinCAT Engineering.
– 8 path axes/controlled spindles, max. 64 axes/controlled spindles (optional), max. 12 channels (optional)
– supports electric servo axes, stepper motor drives
– subroutine and jump technology, programmable loops, zero point shifts, tool corrections, M and H functions,
mathematical functions, programming of parameters/variables, user macros, spindle and auxiliary functions,
tool functions
– geometry functions linear, circular and helical interpolation at the main levels and freely definable levels,
max. 32 interpolating path axes per channel (optional), look-ahead function
– axis functions, coupling and gantry axis function, override, axis error and sag compensation, measuring functions
– programming in DIN 66025 with high-level language extension
– access via function blocks from TwinCAT PLC according to IEC 61131-3
– operation with automatic mode, manual mode (jog/inch), single block mode, referencing, block advance,
handwheel mode (movement/overlay)
– convenient debugging with online monitoring of all states
TwinCAT 2
522
TX1100 TX1000
Using TwinCAT I/O, cyclic data can be collected by different fieldbuses in TwinCAT CP is a driver for the Beckhoff Control Panels CP6xxx and CP7xxx,
process images. Cyclic tasks drive the corresponding fieldbuses. Various field- the industrial operating and display devices.
buses can be operated with different cycle times on one CPU. Applications Control Panels are optimised for use as a human-machine interface.
can directly access the process image. The fieldbuses and the process images Operating and display elements create an independent unit, separated from
are configured in TwinCAT Engineering. the PC by a simple cable link.
– provides variable-oriented linkage of I/O devices to tasks TwinCAT CP creates the driver connection between general Windows pro-
– tasks are variable-oriented among each other grams and the operating and display elements on the Beckhoff Control Panel:
– the smallest unit is one bit – direct switches for fast machine functions
– supports both synchronous and asynchronous relationships – switch feedback by LEDs
– consistent exchange of data areas and process images – UPS support
– online display in the directory tree The driver permits variable-oriented operation of the Control Panel’s functions
– online watch window by the Windows programs.
– “Force and Write” for commissioning and for testing task variables
and I/O devices
– supported fieldbuses:
– EtherCAT
– Lightbus
– PROFIBUS DP (master and slave)
– Interbus
– CANopen
– SERCOS interface
– DeviceNet
– Ethernet
– USB
– SMB (System Management Bus)
TwinCAT 2
523
version-dependent: Windows 7/10, Windows CE version-dependent: Windows 7/10, Windows Embedded WES2009/WES7
www.beckhoff.com/TX1100 www.beckhoff.com/TX1000
TwinCAT ECAD Import serves With the TwinCAT Engineer- The TwinCAT Eventlogger The TwinCAT XML Data
the purpose of importing ing Interface (ENI) server it is an alarm and diagnostic Server permits direct access
already existing engineer- is possible for the work of a system for TwinCAT-based to an XML file from the
ing results from an ECAD number of programmers to controllers. The TwinCAT PLC. The values of variables
program. It enables the be coordinated via a central Eventlogger has the task can be read by the PLC
import of information about source code management of managing all messages or written to the XML file.
the structure of the I/Os and system. The TwinCAT ENI (events) appearing in the Access to structures in the
their links to PLC variables, server offers interfaces with TwinCAT system; to for- PLC is also possible.
which is exported from the Microsoft Visual Source Safe ward them and where
ECAD tool by means of XML and a driver for Subversion necessary to write them
description. On the basis of (SVN). A user and rights into the TwinCAT log file.
this information a system management is as much In this context “events”
manager configuration and part of the product as a are understood to comprise
a basic PLC program with database-independent diag- alarms, warnings, notes
the I/O variables used are nostic tool, which gives an or instructions. Messages
generated. The generation of overview of all current tasks can be acknowledged.
NC devices is also possible. of the various users. The Message Formatter
produces the connection
between the actual event
and its message text.
This is stored in an exter-
nal database.
By integration of the
TcEventViewer type library
it is possible, to create your
own message display. Con-
figuration of the message
text is done by the TcEvent
configurator. The event
TwinCAT 2
524
Target system Windows 7/10 Windows NT/2000/XP Windows 7/10, Windows CE Windows 7/10
Min. TwinCAT level TwinCAT PLC/ TwinCAT PLC TwinCAT PLC TwinCAT PLC
TwinCAT NC PTP
(for NC devices)
Further information www.beckhoff.com/TS1120 www.beckhoff.com/TS1600 www.beckhoff.com/TS1010 www.beckhoff.com/TS6421
TwinCAT XML Data Server CE TwinCAT Backup TwinCAT Simulation Manager TwinCAT Database Server
The TwinCAT XML Data Server CE Files, directories, OS-specific The TwinCAT Simulation Manager TwinCAT Database Server enables
permits direct access to an XML file information, settings and TwinCAT is a tool for simplified configuration the exchange of data between
from the PLC. The values of variables configurations can be backed up and of a simulation environment, which databases and the TwinCAT system.
can be read by the PLC or written restored using the TwinCAT Backup integrates into the TwinCAT system PLC variables or direct values of
to the XML file. Access to structures Server. This can be carried out on all environment. It supports the creation the EtherCAT I/Os can be logged
in the PLC is also possible. connected media and also via the of a “virtual machine”, which cor- cyclically when changes occur or
network. responds to a real one in its runtime event-controlled by means of PLC
performance. function blocks.
TwinCAT 2
525
The TwinCAT Database TwinCAT PLC HMI is a stand- TwinCAT PLC HMI CE is TwinCAT PLC HMI Web is
Server CE has the same alone tool for the presenta- a stand-alone tool for the a web-based visualisation
functional attributes as tion of visualisations which presentation of visualisa- system. The TwinCAT PLC
the version which runs on are created in TwinCAT PLC tions which are created Control acts as an editor
non-CE operating systems. Control. They are shown in in TwinCAT PLC Control. for the generation of web
The only difference is full-screen as soon as the They are shown in full- pages. Activation is carried
the range of supported system starts up. screen as soon as the sys- out simply by setting an
databases: MS SQL, MS SQL tem starts up. option in the TwinCAT PLC
Compact and ASCII files. Control. The web pages
are hosted by the Internet
Information Server (IIS).
For display of the web
pages a Java VM is needed.
TwinCAT 2
526
TwinCAT Management Server TwinCAT Scope 2 TwinCAT EtherCAT Redundancy TwinCAT Solar Position
Algorithm
The TwinCAT Management Server With the TwinCAT Scope 2 Beckhoff With TwinCAT EtherCAT Redundancy With the TwinCAT Solar Position
enables the central administration offers a graphical tool for signal the TwinCAT EtherCAT master offers Algorithm it is possible to determine
of Beckhoff CE controllers. Software analysis and data collection. Due to the possibility of implementing cable the sun angle using the date, time,
updates, for example, can thus the separation of the data logger redundancy. From the last logical geographical longitude and lati-
be loaded onto controllers in the and viewer it is possible to show the device a cable is returned back to tude as well as further parameters
network from a central location. signal processes of multiple systems the master. The TwinCAT System (depending on the desired accuracy).
In addition to operating system in the field in a central Scope 2 view. Manager is used for configuration The function block works with
updates, device-specific components Depending on the system it is pos- and diagnostics. a maximum inaccuracy of ±0.001°.
(PLC boot projects) can also be sible to browse, for example in the
loaded. By the option of separating PLC, NC or directly in the connected
known network devices into groups, EtherCAT I/Os, in order to select the
individual actions can be defined for corresponding values. Alongside the
each group. possibility of long-term recording,
various trigger functionalities and
cursors are available in the TwinCAT
Scope 2.
TwinCAT 2
527
The TwinCAT Controller Toolbox covers all essential blocks Temperature controllers can be simply implemented using
for control applications. TwinCAT Temperature Controller. Simple commissioning
– controllers satisfy industrial requirements such as through self-adjustment of the controller (auto-tuning) is
anti-reset windup included.
– simple basic controllers (P, I, D) – automatic and manual operation with shock-free
– complex controllers (PI, PID, switching controllers) set up
– filter blocks – control value analog or pulse-width modulated signal
– control value generators (limiters, PWM) – tolerance monitoring, absolute value monitoring
– ramp and signal generator blocks – scalable reaction to sensor error and
heating power faults
– limitation of set and control values
– optional ramping of the set value
– optional start-up phase for the setpoint variables
– industrial PID controller as base control algorithm
inside the temperature controller
TwinCAT 2
528
eXtreme Fast Control (XFC) is the technique that enables Algorithms for the control and positioning of hydraulic
very fast, temporally high-precision reactions using EtherCAT, axes are combined in TwinCAT Hydraulic Positioning and
special I/O terminals and TwinCAT on the PC. Using EtherCAT are available as PLCopen-compliant PLC blocks.
Distributed Clocks (DC) and appropriate terminals, distributed – programming via certified PLCopen motion blocks
latches or cam controllers can be implemented simply in – set value generators especially for hydraulic applications
this way. – coupling of the set value generators to
– function blocks for the high-precision acquisition and NC PTP/NC I/CNC possible
switching of digital signals related to axis positions – free profile design through connection of
– EtherCAT Distributed Clocks with the timestamp-based customer-specific set value generators
EtherCAT EL1252, EL2252 or EL2262 input and output – support of non-linear gears
terminals – multiple-segmented movements (blending)
– blocks for the conversion of DC time to position and – support of all necessary interfaces via
vice versa Beckhoff I/O system
– convenient PLCopen-compliant TouchProbe block – support of all common fieldbus systems
– digital cam controller as PLCopen-compliant block – all process values in physical units, determination
of force true to surface
– support of standardised and application-specific
controllers for position, force/pressure
– bumpless transfer of force and position control
– automatic identification of valve characteristics
and axis properties
– linearisation of characteristic curves
– maintenance and commissioning tool for
– axis parameterisation
– valve parameterisation incl. characteristic curves
– controller parameterisation
– triggering of test commands
– display of actual values
TwinCAT 2
529
Using TwinCAT NC FIFO Axes, exter- TwinCAT NC Flying Saw implements Due to the increasing use of decentral-
nally generated set position values the coupling of a slave axis to a master ised controllers, time synchronisation
can be output to the axes in the form axis in a certain synchronous position of different systems is becoming an
of a velocity pre-control. The set value (flying saw). PLC function blocks enable increasingly important issue. The imple-
generation is designed in such a way coupling and uncoupling as well as mentation of cyclically-sent information
that both the set position and the set parameterisation. on systems without identical timebase
velocity are determined as the FIFO – The master axis can be a real leads to a beat effect. These manifest
inputs are worked through in sequence. axis, a virtual axis, or some other themselves for example as periodic
It is also possible, if necessary, to inter- external source of actual values. operational faults in the synchronisa-
polate between two neighbouring FIFO – synchronisation of the slave tion of drives, whose axis information
inputs. axis from any motion situation is transferred via network.
(stop, forward or reverse travel) The TwinCAT PLC Remote
with the master in motion Synchronisation library offers options
– simple synchronisation with for general time synchronisation of
the master velocity information with distributed systems as
– precise position synchronisation well as special techniques for synchro-
with the master axis nising NC axes (“distributed axes”).
(velocity and position)
– synchronous velocity can be set
via a coupling factor
– optional return prevention as
additional safety function
– superimposed section compensa-
tion during the synchronous phase
for dynamic position correction
TwinCAT 2
530
Target system Windows 7/10, Windows CE Windows 7/10, Windows CE Windows 7/10, Windows CE
Min. TwinCAT level TwinCAT NC PTP TwinCAT NC PTP TwinCAT PLC
Further information www.beckhoff.com/TS5060 www.beckhoff.com/TS5055 www.beckhoff.com/TS5066
TwinCAT NC Camming TwinCAT Cam Design Tool TwinCAT Digital Cam Server
TwinCAT NC Camming (cam plate) is a non-linear The TwinCAT CAM Design Tool allows the The TwinCAT Digital Cam Server is a fast cam
relationship between a master and a slave axis. generation and modification of cam plates with controller with monitoring for various fieldbuses.
The camming package offers various options the aid of a graphical editor. These are composed The cams are configured in TwinCAT Engineering.
for the storage of cam plates. Convenient PLC of sections of laws of motion such as modified – high-performance fieldbus-independent
blocks enable the loading, coupling and uncou- sine waves, harmonic combinations, or of various cam controller with many functions
pling of cam plates. It is possible to load new cam polynomial functions. Velocity, acceleration and – up to 320 outputs
plates or to modify cam plates during operation. jerk are displayed in addition to the slave position. – up to 180 cams per output
The TwinCAT Cam Design Tool offers support for The generated cam plates can be transferred to – path-path cams, path-time cams,
the creation of the cam plates. the NC as tables with specified step size or as so- brake cams
– position tables with master interpolation called motion functions. – dynamic speed correction
points and corresponding slave positions; – measurement and monitoring
interpolation between the points is done of rotary speed
linearly or by splines
– motion function table describing a
cam plate via motion laws according to
VDI guideline 2143
– cyclic or linear processing
– cam plate with offset and scale, can be
modified on the master or slave side
– high flexibility through online change
of the motion functions
TwinCAT 2
531
The TwinCAT Valve Diagram Editor allows the linearisation of Various robot types kinematics can be realised using TwinCAT
non-linear curves of hydraulic valves with the aid of a graphi- Kinematic Transformation. The programming of the robot
cal editor. On the basis of a few base points, straight lines or movements takes place in Cartesian coordinates using either
5th degree polynomials can be determined that connect the DIN 66025 instructions or the PLCopen-compliant blocks
points. The characteristic linearisation curve thus determined from the PLC. An integrated dynamic pre-control ensures high
can be loaded into the TwinCAT NC real-time and taken into precision of the movement even at high accelerations and
account when the voltages are output in the drive. speeds. Configuration takes place in the TwinCAT Engineering
Interface Server.
– supports various parallel and also serial kinematics,
e.g. for pick-and-place tasks
– supports the programming of interpolating movements
in G-code (DIN 66025)
– alternatively, standard PTP and cam plate applications
can be realised
– simple programming in the Cartesian coordinate system
– automatic calculation of the inverse kinematic for the
relevant motor positions
– kinematics configured in the TwinCAT Engineering
Interface Server; in addition to the type (e.g. delta),
the bar lengths and offsets must also be parameterised
– mass and mass inertia values can be specified for
dynamic pre-control
– tracking with the aid of flying saw and cam plates for
synchronisation (e.g. to conveyor belts)
– optimised for the Beckhoff Servo Drives from the AX5000
series
– The following kinematics are integrated:
– cartesian portals
– 2D parallel kinematics
TwinCAT 2
– shear kinematics
– crane and roll kinematics
– 3D Delta
532 – SCARA
– separated in different product levels, depending on the
complexity of the kinematics
TwinCAT Serial Communication imple- Serial communication via the 3964R TwinCAT Modbus RTU implements
ments communication with serial devices or the RK512 protocols is imple- Modbus RTU communication via a
such as printers, bar code scanners, etc. mented via the TwinCAT PLC Serial serial RS232, RS422 or RS485 interface
The serial interface of the PC and the Communication 3964R/RK512 software and is thus suitable both for the PC/CX
serial Beckhoff EL6xxx EtherCAT Termi- library. The PCs serial interface and the interfaces and for operation with the
nals and and KL6xxx Bus Terminals are Beckhoff KL6xxx serial Bus Terminals KL6xxx serial Bus Terminals. It contains
supported. are supported. The library also contains function blocks for master and slave
Via the network-based fieldbus the TwinCAT PLC Serial Communication operating mode with simple configura-
system from Beckhoff the serial termi- library. tion.
nals can be accessed over a distance of The TwinCAT Serial Communication
up to 100 m. In addition, it is possible RK512 PLC library supports transmis-
to address virtual COM interfaces of the sion and reception of PLC variables of
operating system from the PLC. any type. Data up to 128 bytes long is
transferred transparently in the form
of data blocks. To ensure secure data
transmission, the 3964R protocol is
used underneath the RK512 protocol.
TwinCAT 2
533
Target system Windows 7/10, Windows CE Windows 7/10, Windows CE Windows 7/10, Windows CE
Min. TwinCAT level TwinCAT PLC TwinCAT PLC TwinCAT PLC
Further information www.beckhoff.com/TS6340 www.beckhoff.com/TS6341 www.beckhoff.com/TS6255
TwinCAT Modbus TCP Server TwinCAT Modbus TCP Server The TS650x enable The TS650x-0030 enable
acts as gateway between CE acts as gateway between IEC 60870-5-10x-compliant IEC 60870-5-10x-compliant
Modbus TCP devices and Modbus TCP devices and communication from the communication from the
TwinCAT runtime systems. TwinCAT runtime systems. TwinCAT PLC. Both master TwinCAT PLC. Both master
It provides both server It provides both server and slave libraries are and slave libraries are avail-
and client functionalities. and client functionalities. available. able for applications under
In server mode the memory In server mode the memory Windows CE.
areas of several TwinCAT areas of several TwinCAT PLC library for the realisa-
runtime systems can be runtime systems can be tion of masters for PLC library for the realisa-
mapped directly to the mapped directly to the – IEC 60870-5-101 tion of masters for
Modbus memory areas. Modbus memory areas. – IEC 60870-5-102 – IEC 60870-5-104
A PLC library is provided for A PLC library is provided for – IEC 60870-5-103
implementing a Modbus TCP implementing a Modbus TCP – IEC 60870-5-104 PLC library for the realisa-
client, so that the memory client, so that the memory tion of slaves for
areas of a Modbus TCP areas of a Modbus TCP PLC library for the realisa- – IEC 60870-5-104
device can be accessed. device can be accessed. tion of slaves for
– IEC 60870-5-101
– IEC 60870-5-104
TwinCAT 2
534
TwinCAT PLC TwinCAT PLC TwinCAT DriveTop Server TwinCAT DriveCOM OPC Server
IEC 61850 Server IEC 61400-25 Server
IEC 61850 defines a communication IEC 61400-25 is a specialisation The TwinCAT DriveTop Server is a The DriveCOM user organisation has
protocol which is used particularly of IEC 61850 for wind turbines. communication server for linking the set itself the aim of facilitating uni-
in electrical switchgears. Such stan- The data model is especially Indramat DriveTop Tools to TwinCAT. form, standardised communication
dardised communication can be extended for objects, such as, for This means that the DriveTop tool between configuration, commission-
implemented using the PLC library example wind turbine generators. can be used for configuration and ing and diagnostic tools from different
TwinCAT IEC 61850 Server. The com- The TwinCAT Telecontrol Configura- commissioning of Indramat drives. drive manufacturers, independent of
munication stack developed by tor can also be used here. Beside Configuration with a number of the fieldbus. The TwinCAT DriveCOM
Beckhoff is based on the MMS PLC codes it can also generate SERCOS rings is also supported. OPC Server offers precisely this
protocol and as well as the basic TwinCAT Scope 2 configurations. type of communication connection.
IEC 61850 standard also supports It enables data flow from the engi-
the related specialisations. For easy neering tool to the drive, indepen-
configuration the TwinCAT Telecon- dent of the fieldbus. Based on the
trol Configurator can be used, which network-capable ADS TwinCAT com-
is delivered with the PLC library. munication system, distributed drives
Thanks to the created configuration can be configured and diagnosed
a PLC code export can be carried out, from a central point.
which can be integrated into existing The TwinCAT DriveCOM OPC
PLC projects. Server requires a subordinate TwinCAT
system with an FCxxxx-type Beckhoff
fieldbus card. The TwinCAT DriveCOM
configurator finds supported drives
in the TwinCAT configuration and
makes this information available
for the engineering tool. The config-
urator features an automation inter-
face and can therefore be operated
remotely by other tools.
TwinCAT 2
535
Windows 7/10, Windows CE Windows 7/10, Windows CE Windows 7/10 Windows 7/10
TwinCAT PLC TwinCAT PLC TwinCAT NC PTP TwinCAT NC PTP
www.beckhoff.com/TS6511 www.beckhoff.com/TS6509 www.beckhoff.com/TS6371 www.beckhoff.com/TS6370
The TwinCAT OPC Server is a stan- OPC Unified Architecture (IEC 62541) OPC Unified Architecture (IEC 62541)
dardised data exchange interface. is the newest technology generation is the newest technology generation
It supports the DataAccess (DA) and of the OPC Foundation for the secure, of the OPC Foundation for the secure,
XML DA specifications. DataAccess is reliable and manufacturer-neutral reliable and manufacturer-neutral
based on the Microsoft COM technol- transport of raw data and pre-processed transport of raw data and pre-processed
ogy and provides data for the client. information from the manufacturing information from the manufacturing
The OPC XML DA specification enables level into the production planning or level into the production planning or
data exchange through XML via HTTP. ERP system. With OPC UA, all desired ERP system. With OPC UA, all desired
Configuration of the server is carried information is available to every information is available to every
out in a configuration tool or via XML. authorised application and every authorised application and every
authorised person at any time and authorised person at any time and
in any place. in any place.
purposes purposes
536
TwinCAT SMS/SMTP Server TwinCAT SMS/SMTP Server CE TwinCAT TCP/IP Server TwinCAT TCP/IP Server CE
TwinCAT SMS/SMTP Server enables TwinCAT SMS/SMTP Server CE TwinCAT TCP/IP Server enables the TwinCAT TCP/IP Server CE enables
the transmission of SMS messages enables the transmission of SMS implementation and realisation of the implementation and realisation
or e-mails using PLC function blocks. messages or e-mails using PLC func- one or several TCP/IP servers and/ of one or several TCP/IP servers
The latter also allows the transmis- tion blocks. The latter also allows or clients within the TwinCAT PLC. and/or clients within the TwinCAT
sion of file attachments, HTML texts the transmission of file attachments, Corresponding blocks exist for the PLC. Corresponding blocks exist for
and the setting of message priorities. HTML texts and the setting of mes- establishment/disconnection of the establishment/disconnection of
Support for STARTTLS/SSL enables sage priorities. Support for START- communication as well as for the communication as well as for the
encrypted e-mail communication to TLS/SSL enables encrypted e-mail pure exchange of data (send and pure exchange of data (send and
be configured. communication to be configured. receive). The SNMP library provided receive). The SNMP library provided
enables messages to be sent (traps) enables messages to be sent (traps)
and queries to be answered (get) for and queries to be answered (get) for
monitoring TwinCAT runtimes. monitoring TwinCAT runtimes.
TwinCAT 2
537
The TwinCAT PROFINET RT The TwinCAT PROFINET RT The TwinCAT EtherNet/IP The TwinCAT EtherNet/IP
Controller (master) is a Device (slave) is a sup- Slave is a supplement turns Slave is a supplement turns
supplement that turns any plement that turns any any PC-based controller any PC-based controller
PC-based controller with PC-based controller with with an Intel® chipset and with an Intel® chipset and
an Intel® chipset and the an Intel® chipset and the the real-time Ethernet driver the real-time Ethernet driver
real-time Ethernet driver real-time Ethernet driver developed by Beckhoff developed by Beckhoff
developed by Beckhoff into developed by Beckhoff into an EtherNet/IP slave. into an EtherNet/IP slave.
a PROFINET RT controller. into a PROFINET RT device. By installing the supple- By installing the supple-
An Ethernet interface By installing the supple- ment, the Ethernet interface ment, the Ethernet interface
becomes a PROFINET ment, an Ethernet interface becomes an EtherNet/IP becomes an EtherNet/IP
controller by enabling a key. becomes a PROFINET slave. slave. This product can be slave. This product can be
The PROFINET supplement The supplement can be used used on all PC controllers used on all PC controllers
is part of the TwinCAT instal- on PCs and Embedded PCs. and Embedded PC control- and Embedded PC control-
lation and can be operated PROFINET can also be tun- lers running Windows XP lers running Windows CE.
without key in Config mode. nelled via EtherCAT in con- and Windows CE.
It runs on PCs and Embed- junction with the EL6631-
ded PCs and can be used 0010 PROFINET terminal for
from TwinCAT 2.11 R3. the EtherCAT I/O system.
In conjunction with the In this way, any EtherCAT
EL6631 PROFINET terminal network can exchange data
for the EtherCAT I/O system, with PROFINET IO control-
PROFINET can also be lers. If the EL6631-0010 is
tunnelled via EtherCAT. used, the TwinCAT PROFINET
In this case the supplement RT controller supplement is
is not required. In this not required.
way, any EtherCAT network
can exchange data with
PROFINET RT devices.
TwinCAT 2
538
Target system Windows 7/10, Windows CE Windows 7/10, Windows CE Windows 7/10, Windows CE Windows CE
Min. TwinCAT level TwinCAT I/O TwinCAT I/O TwinCAT I/O TwinCAT I/O
Further information www.beckhoff.com/TS6271 www.beckhoff.com/TS6270 www.beckhoff.com/TS6280 www.beckhoff.com/TS6280
TwinCAT Virtual Serial COM TwinCAT FTP Client TwinCAT PLC RFID Reader TwinCAT PLC S5/S7
Driver Communication Communication
TwinCAT Virtual Serial COM Driver TwinCAT FTP Client enables simple TwinCAT PLC RFID Reader Commu- TwinCAT PLC S5/S7 Communication
allows the EL60xx EtherCAT access from the PLC to several nication allows various RFID readers allows the simple connection of
Terminals or EP6002 EtherCAT FTP servers with the aid of various to be addressed via a serial interface. TwinCAT to an S5 or S7 controller.
Box modules to be integrated into function blocks. This way, files can The new TwinCAT RFID reader library The data blocks, flags, inputs, out-
Windows CE or Windows as normal be loaded to or from a server after offers a general abstract interface puts, counters and timers of an S5 or
serial interfaces. The computer on the establishment of a connection that can be used for all readers. S7 controller can be accessed using
which a serial interface is to be gen- (optional with authentication). The configuration can easily be function blocks. The communication
erated for it is defined individually Additional function blocks allow adapted to a specific reader. takes place using TCP/IP.
for each EL60xx/EP6002. Access to files or directories to be searched
the device connected to the terminal for, created, deleted and renamed.
takes place via Windows API for
serial interfaces.
TwinCAT 2
539
Windows 7/10, Windows CE Windows 7/10, Windows CE Windows 7/10, Windows CE Windows 7/10, Windows CE
TwinCAT I/O TwinCAT PLC TwinCAT PLC TwinCAT PLC
www.beckhoff.com/TS6360 www.beckhoff.com/TS6300 www.beckhoff.com/TS6600 www.beckhoff.com/TS6610
TwinCAT PLC HVAC is an The TwinCAT PLC Building BACnet (Building Automation Control Network) is a stan-
extensive TwinCAT PLC Automation Basic soft- dardised, manufacturer-independent communication protocol
library with function blocks ware library allows the for building automation. Areas of application include HVAC,
for automating all building implementation of all func- lighting control, safety and fire alarm technology. Implemen-
services. In addition to tions which are important tation of this protocol is carried out as server as well as client
conventional HVAC functions for room automation. and can be run on all Beckhoff Industrial PCs and Embed-
relating to energy genera- Among these are lighting ded PCs. All services of a BBC (BACnet Building Controller)
tion and distribution, it also (constant light control, light are supported such as for example, common data use (DS),
includes room automation dimmer…), facade control, alarm and event processing (AE), time-tabling (SCHED),
functions for lighting, shad- scaling functions, filter trend recording (T) as well as device and network manage-
ing and air-conditioning. blocks, timer functions and ment (DM).
peak load limiter for energy
optimisation. BACnet revision 12
Embedded PCs corresponding to the ISO 16484-5:2012
standard:
BACnet revision 6
540 Embedded PCs corresponding to the ISO 16484-5:2010
standard:
Target system Windows 7/10, Windows CE Windows 7/10, Windows CE Windows 7/10, Windows CE
Min. TwinCAT level TwinCAT PLC TwinCAT PLC TwinCAT PLC
Further information www.beckhoff.com/TS8000 www.beckhoff.com/TS8010 www.beckhoff.com/TS8020
TwinCAT FIAS Server TwinCAT Crestron Server TwinCAT Building Automation TwinCAT Building Automation
Framework
The FIAS (Fidelio Interface and Crestron is one of the leading TwinCAT Building Automation is The TwinCAT Building Automation
Application Specification) interface is manufacturers of AV control systems. a software package that covers Framework includes a configuration
a world-leader in hotel management The TwinCAT Crestron Server enables all technical building automation program (TwinCAT Building Automa-
software. The TwinCAT FIAS Server is communication between a TwinCAT services. In addition to modules for tion Manager) and a PLC library.
a software package for communica- PLC and a Crestron control. Both conventional HVAC applications it The PLC library is configured
tion between TwinCAT PLC and a systems are connected by Ethernet. also covers room automation includ- such that a complete application
system with a FIAS standard inter- SIMPL user macros are available for ing lighting, air-conditioning and program with the main room auto-
face. The communication takes place programming the Crestron controller. shading. Essentially, the software mation functions is available, includ-
using TCP/IP. The connection of hotel The required function blocks are package consists of three compo- ing lighting, shading, climate control,
management software and automa- included in the TwinCAT PLC library. nents: time switching functions, scene
tion system helps to optimise the Read and write access to the other management, weather stations and
energy consumption: e.g. the climate device is available from the Crestron TwinCAT BA PLC Libraries energy consumption monitoring.
control is automatically adjusted controller and the TwinCAT PLC. The TwinCAT BA PLC libraries contain All actuators and sensors are
for an unoccupied room; if there basic functions for control, signal registered in the TwinCAT Build-
is strong sunlight the shading is processing, special mathematical ing Automation Manager, grouped
automatically activated. functions, alarm processing and together and linked with the Bus
general system functions. Terminals. The logical ordering of
sensors to actuators is also done in
TwinCAT BA PLC Templates the TwinCAT Building Automation
TwinCAT BA PLC templates consist Manager. From this information the
of ready-made TwinCAT program configuration program generates
blocks for sensors, actuators, and activates the I/O links for all
complete modules for system devices entered in the system and
components and for entire heating, writes all necessary parameters in
ventilation and air-conditioning the controller.
system installations/plants.
TwinCAT 2
configuration program for defining
system components and assigning
them to individual templates. Based
on this information, the project files 541
for TwinCAT PLC Control functions
and the TwinCAT System Manager
can be generated for each controller.
Windows 7/10, Windows CE Windows 7/10, Windows CE Windows 7/10, Windows CE Windows 7/10, Windows CE
TwinCAT PLC TwinCAT PLC TwinCAT PLC TwinCAT PLC
www.beckhoff.com/TS8035 www.beckhoff.com/TS8036 www.beckhoff.com/TS8040 www.beckhoff.com/TS8100
542
..
Highlights
Integrated safety system from
..I/Os to drives
u www.beckhoff.com/TwinSAFE
TwinSAFE
24 safe outputs
1 safe output
Modules
EJ1918 561
TwinSAFE Logic, 8 safe inputs
EJ1957 564
TwinSAFE Logic, 8 safe inputs,
4 safe outputs
TwinSAFE
EJ2914 562
TwinSAFE Logic, 4 safe outputs
544
EJ2918 563
TwinSAFE Logic, 8 safe outputs
TwinSAFE: STO/SS1
24 safe outputs SSM, SSR, SMS, SLP, SCA, SLI, SAR, SMA, SDIp and SDIn
EL1904 560
TwinSAFE, 4 safe inputs Axis modules AX81xx-0100, AX82xx-0100 570
EL1918 560 TwinSAFE Logic, feedback: OCT, TwinSAFE: STO/SS1
EL2911 564
TwinSAFE Logic, 4 safe inputs, 1 safe output Servomotor EL7201-9014 566
EtherCAT Box EP1908-0002 560 terminal Irms = 2.8 A, 50 V DC, OCT, STO
EtherCAT EtherCAT
EtherCAT Terminals
signals over a standard bus system creates used by the controller for diagnostic are required to reliably operate networked
significant advantages in terms of planning, purposes. The generation of diagnostic safety systems. Without these functions,
546 installation, operation, maintenance, diag- data on the safety controller is not commissioning, maintenance and partial
nostics and costs. necessary. That saves programming operation of linked machines is not possible
The safety-relevant application is con- effort as well as computing perfor- or a highly complex task.
figured or programmed in TwinCAT software. mance and thus costs. With the TwinSAFE Logic terminals,
This application is then transmitted over the – All fieldbus systems that are interoper- all diagnostic and status data of the
bus system to a TwinSAFE Logic terminal. able with TwinCAT software are also function blocks can be merged into the
These logic terminals are at the heart of accessible to the safety equipment. cyclic EtherCAT telegram. In addition,
the TwinSAFE system. Due to the enormous The TwinSAFE/Safety over EtherCAT diagnostic data are stored directly in the
flexibility of the system, however, several protocol is so safe that even heteroge- logic component to enable asynchronous
TwinSAFE Logic terminals can be operated neous fieldbus environments as well as access. Extensive diagnostics is thus easy
simultaneously in one network. All safety the safety-relevant exchange of data to implement without additional applica-
devices in an installation communicate between modules on different fieldbus tion requirements.
with these logic terminals. systems are not a problem.
Safety Drives with TwinSAFE option card Axis modules with TwinSAFE Logic
A backup and restore mechanism The logic components provide a special Logic component and the valid TwinSAFE
facilitates exchange in the event backup and restore mechanism. Therefore, application is loaded automatically into
of a fault no additional exchangeable storage medium the new terminal. The safety-related check
Since all parameters and settings as well is required as in other systems. The user can takes place fully automatically and requires
as the application software are stored on activate this function in TwinCAT software no intervention by the user.
TwinSAFE Logic components, the safety con- or by the application. The maintenance staff only needs
troller can be programmed either in the plant If the original terminal has been to exchange the Bus Terminal, everything
over the bus system or at the workstation exchanged, e.g. due to a defect, the system else is accomplished reliably and securely
and then simply plugged into the system. automatically recognises a new TwinSAFE by the TwinSAFE system.
EtherCAT Box. In addition to the availability that this is only possible for non-reactive – EL2911 potential supply terminal
of safe outputs in an IP 67 environment, components (a corresponding list of possible – EJ1957 8-channel digital input,
548 Beckhoff provides the possibility of imple- components can be found on the Beckhoff 4-channel digital output
menting a complete safety loop in an IP 67 website). The EL2911 allows the cost-
environment through integration of the effective substitution of previous solutions Classic architecture
TwinSAFE Logic in this component. Like for this function. For an existing architecture The classic architecture is based on a safety
the EK1960, the EP1957 can also be oper- as shown in the illustration, the following application with a dedicated safety controller,
ated in stand-alone mode. components can be replaced by the simple which can exchange data with 1 to n safe
Possible components for stand-alone use of an EL2911: communication devices. In this architecture,
architectures: – 1 x EL69x0 all safety-relevant data is transmitted to this
– EK1960 Compact Controller – 1 x EL1904 controller and processed there. As a general
– EP1957 digital combi module – 1 x EL2904 rule, all components with logic functionality
– 2 contactors can be used; however, below please find a
– 1 potential supply terminal list of components that do not have safe
inputs as well as safe outputs.
Possible components for classic degree independent modules. With previous Possible components for distributed
architectures: components this is possible only by using controllers:
– EtherCAT Terminals additional dedicated safety controllers in – EtherCAT Terminals
– EL6910 TwinSAFE Logic these modules, which means an additional – EK1960 Compact Controller
– EL1918 8-channel digital input cost expense. In future it will be very simple – EL6910 TwinSAFE Logic
terminal to implement this by providing individual – EL1918 8-channel digital input
– EL6900 TwinSAFE Logic components in these modules with a safety terminal
– EL6930 TwinSAFE/PROFIsafe logic project. For example, a classic architecture – EL2911 potential supply terminal
and gateway terminal can be used inside the modules. A module – EtherCAT Box
– EtherCAT plug-in modules can thus be individually developed, validated – EP1957 digital combi module
– EJ6910 TwinSAFE Logic and verified, whereas any from a safety – EtherCAT plug-in modules
– EJ1914 4-channel digital input aspect central safety controller that exists – EJ6910 TwinSAFE Logic
– EJ1918 8-channel digital input only has to process aggregated data from – EJ1914 4-channel digital input
– EJ2914 4-channel digital output a defined interface to the modules. Through – EJ1918 8-channel digital input
– EJ2918 8-channel digital output customisation, modules can be individually – EJ2914 4-channel digital output
– AX8911 TwinSAFE drive option developed very efficiently and the commis- – EJ2918 8-channel digital output
sioning of the partial or complete system – EJ1957 8-channel digital input,
Distributed controllers is very easy to accomplish. 4-channel digital output
The integration of the TwinSAFE Logic The distribution of the safety controller – AX8911 TwinSAFE drive option
functionality in all new TwinSAFE is not only very useful for the modularisation
components also provides an additional of the complete system. It may also be used, TwinSAFE
option to adopt a further method of for example, for a simplified pre-processing
modularisation. Based on the customising of sensor data. Whereas previously the 549
functionality, fine-granular modularisation specific processing of input data was only
is already possible at software level and possible in the dedicated safety controller,
also flexibly at runtime. This modularity if an input component was not able to
can now also be implemented at the safety provide adequate functions, this can now
project level in TwinCAT 3 and at the hard- be implemented very simply directly inside
ware level. Whereas in a classic architecture the input component. In this way, the actual
all safety-relevant data is processed in safety project becomes less complex and
the form of a large, complex safety project is easier to manage, because any special
by a dedicated safety controller, the intro- treatment is no longer necessary.
duction of the new possibilities allows
safety applications to be distributed directly
to the individual and possibly to a certain
Even safe position monitoring or – AX8000 multi-axis servo system system is necessary in order to implement
position range monitoring is simple to with TwinSAFE AX81xx-x1xx and the safety functions SDI (Safe Direction)
550 implement with the aid of the safe drive AX82xx-x1xx axis modules or SLS (Safely Limited Speed); many stan-
technology. This does not require any – servo terminals variant: EL72xx-9014 dard motors from Beckhoff support these
additional wiring, because the EtherCAT – servomotor box variant: EP7211-9034 functions without further expense and
communication is used in the servo drives, without additional encoder system when
enabling seamless communication between Safe Motion according to the AX5000 is used. A detailed list of
TwinSAFE Logic components and the safe IEC 61800-5-2 permissible motors can be found under
drive technology. More complex safety functions can u www.beckhoff.com/Documentation
Like the programming or configuration be implemented with the aid of the
of a safety application, the entire param- Safe Motion function package:
blocks for KL6904 and EL69xx; additional mode on the other hand, it is possible to debugging and maintenance.
analog function blocks for EL6910, EJ6910, create function blocks in Safety C and thus
552 EK1960, AX8xxx-x1xx, AX8xxx-x2xx etc.). to create custom libraries. Before loading it TwinCAT Safety PLC
The safety editor offers increased flexi- into the safety controller, a check is made as The enormous advances in the field of
bility and portability. This is achieved by to whether the programmed logic consists of Industrial PCs and the associated increase
initially programming independently of the already certified function blocks or whether in reliability and quality allow a standard
actual hardware used. To this end, both the created application requires renewed IPC to be used as a safety controller. This
the target system and all input and output examination. is enabled on a strictly mathematical basis,
devices are made available as so-called alias In addition to programming, improved so that the proof of safety does not only
devices. At this level, all safety-relevant set- tools optimally support the debugging and hold for a specific processor and its environ-
tings can be selected in advance. Before the test phase. Programs can be debugged as ment. The independence from the hardware
project is finally transferred to the execut- usual in the Visual Studio® environment: the component used that this creates, enables
ing hardware, these alias devices must be online values of variables and states of the the use of standard components up to a
assigned to the actually installed physical function blocks are displayed directly in the SIL 3 safety level according to IEC 61508.
devices. graphical environment, enabling fast and
TwinSAFE
553
Low risk
P1
F1 a
P2
S1
P1 b
F2
P2
Start
c
P1
F1
P2
S2
d
P1
F2
High risk
P2
e
Codesys
Development
Codesys
Deployment
Ordering information Integrated TwinSAFE Logic: modularity and scalability on all levels
EtherCAT Terminal
EK1960 TwinSAFE Compact Controller 557
EL1918 8-channel digital input terminal, TwinSAFE, 24 V DC, TwinSAFE Logic 560
EL2911 potential supply terminal, TwinSAFE Logic, 24 V DC, 10 A, 4 safe inputs, 1 safe output 564
EL6900 TwinSAFE Logic 558
EL6910 TwinSAFE Logic 558
EL6930 FSoE/PROFIsafe logic and gateway terminal 559
EtherCAT Box
EP1957-0022 digital combi module, TwinSAFE Logic, 24 V DC, 8 safe inputs, 4 safe outputs 556 TwinSAFE
EtherCAT Plug-in Modules
EJ1914 4-channel digital input, TwinSAFE, 24 V DC 561
555
EJ1918 8-channel digital input, TwinSAFE, 24 V DC 561
EJ1957 8 fail-safe inputs, 4 fail-safe outputs, TwinSAFE, 24 V DC 564
EJ2914 4-channel digital output, TwinSAFE, 24 V DC, 0.5 A 562
EJ2918 8-channel digital output, TwinSAFE, 24 V DC, 0.5 A 563
EJ6910 TwinSAFE Logic 559
Drive Technology
AX8108-0100 single-axis module 8 A, feedback: OCT, TwinSAFE: STO/SS1, TwinSAFE Logic integrated 570
AX8108-0200 single-axis module 8 A, feedback: OCT, TwinSAFE: Safe Motion, TwinSAFE Logic integrated 569
AX8118-0100 single-axis module 18 A, feedback: OCT, TwinSAFE: STO/SS1, TwinSAFE Logic integrated 570
AX8118-0200 single-axis module 18 A, feedback: OCT, TwinSAFE: Safe Motion, TwinSAFE Logic integrated 569
AX8206-0100 double-axis module 2 x 6 A, feedback: OCT, TwinSAFE: STO/SS1, TwinSAFE Logic integrated 570
AX8206-0200 double-axis module 2 x 6 A, feedback: OCT, TwinSAFE: Safe Motion, TwinSAFE Logic integrated 569
EK1960-0000
1-wire
20
2 A (simultaneity factor 50 % at 2 A)
horizontal
EN ISO 13849-1:2015 (Cat. 4, PL e) and EN 61508:2010 (SIL 3)
CE, TÜV SÜD
approx. 500 g (without relay outputs), approx. 560 g (with relay outputs)
IP 20
www.beckhoff.com/EK1960
EK1960-0008 EK1960-2600 EK1960-2608
without relay outputs, M8 bus interface with relay outputs, RJ45 bus interface with relay outputs, M8 bus interface
– – 4
– – 0.5 A/20 mA min. (per channel)
1 5
2 6
3 7
4 8
The EL6930 logic terminal can establish The TwinSAFE Logic can establish The KL6904 can establish up to
127 connections to other TwinSAFE/Safety 212 connections to other TwinSAFE 15 connections (TwinSAFE connections).
over EtherCAT devices and one PROFIsafe devices.
slave connection to a PROFIsafe master.
Specification recording of input signals link unit between safe input recording of input signals
and output signals
Number of inputs 4 8 8
Ch 1
2 3
Ch 2
1 5 1 4
5
2 6
3 7
4 8
Protocol TwinSAFE/Safety over EtherCAT TwinSAFE/Safety over EtherCAT TwinSAFE/Safety over EtherCAT
Response time typ. 4 ms (read input/write to E-bus) typ. 4 ms (read input/write to E-bus) typ. 5.5 ms (read input/write to bus)
Fault response time ≤ watchdog time (parameterisable) ≤ watchdog time (parameterisable) ≤ watchdog time (parameterisable)
Current consumption see documentation see documentation –
power contacts
TwinSAFE
1 5
2 6
3 7
4 8
– – –
561
– – 48 mA
Specification output of output signals link unit between safe input and output signals
Number of outputs 4 4
1 5
2 6
3 7
4 8
EJ2918 KL2904
2-wire
8 4
1 5
2 6
3 7
4 8
typ. 310 mA –
563
– 250 mA
horizontal horizontal
EN ISO 13849-1:2015 (Cat. 4, PL e) DIN EN ISO 13849-1:2008 (Cat. 4, PL e)
and EN 61508:2010 (SIL 3) and EN 61508:2010 (SIL 3)
CE, TÜV SÜD CE, UL, Ex, TÜV SÜD
approx. 62 g approx. 100 g
IP 20 IP 20
www.beckhoff.com/EJ2918 www.beckhoff.com/KL2904
Number of inputs 4 8
Number of outputs 1 4
1 5
2 6
3 7
4 8
TwinSAFE
Sys 24 V Sys 0 V
1 9
2 10
3 11
Pwr 24 V
4 12
5 13
Pwr 0 V
6 14
7 15
8 16
TwinSAFE
Protocol EtherCAT
Fault response time ≤ watchdog time
565
Current consumption –
power contacts
Current consumption –
E-bus
Installation position horizontal
Safety standard DIN EN ISO 13849-1:2008 (Cat. 4, PL e)
Approvals CE, UL, TÜV SÜD
Weight approx. 123 g
Protection class IP 20
Further information www.beckhoff.com/EK1914
Number of channels 1 1 1
Number of inputs 2 x end position, 1 x feedback, 2 x end position, 1 x feedback, 2 x end position, 1 x feedback,
1 x STO 1 x STO 1 x STO
Output current (rms) 2.8 A 4.5 A 7…8 A only with ZB8610
TwinSAFE
Realisation STO hard-wired via safe output hard-wired via safe output hard-wired via safe output
566
Stop functions Safe Torque Off (STO), Safe Torque Off (STO), Safe Torque Off (STO),
Safe Stop 1 (SS1) Safe Stop 1 (SS1) Safe Stop 1 (SS1)
Protocol EtherCAT EtherCAT EtherCAT
Fault response time see documentation see documentation see documentation
Safety standard DIN EN ISO 13849-1:2015 DIN EN ISO 13849-1:2015 DIN EN ISO 13849-1:2015
(Cat. 3, PL d) (Cat. 3, PL d) (Cat. 3, PL d)
Approvals CE, UL, TÜV SÜD CE, UL, TÜV SÜD CE, UL, TÜV SÜD
Servomotor module Servomotor module Stepper motor terminal BLDC motor terminal
with OCT and STO, with OCT, STO and TwinSAFE SC, 50 V DC, 5 A, with incremental encoder and STO,
50 V DC, 4.5 A (Irms) 50 V DC, 4.5 A (Irms) with incremental encoder, 50 V DC, 4.5 A (Irms)
vector control, STO
servo drive in IP 67 servo drive in IP 20 stepper motor output stage in IP 20 BLDC motor output stage in IP 20
for one drive axis for one drive axis for one drive axis for one drive axis
1 1 1 1
2 x end position, 1 x feedback, 2 x end position, 1 x feedback, 2 x end position, 1 x feedback, 2 x end position, 1 x feedback,
1 x STO 1 x STO 1 x STO 1 x STO, 1 x fan diag, 3 x hall sensor
4.5 A 4.5 A – 4.5 A
TwinSAFE
hard-wired via safe output hard-wired via safe output hard-wired via safe output hard-wired via safe output
567
Safe Torque Off (STO), Safe Torque Off (STO), Safe Torque Off (STO), Safe Torque Off (STO),
Safe Stop 1 (SS1) Safe Stop 1 (SS1) Safe Stop 1 (SS1) Safe Stop 1 (SS1)
EtherCAT EtherCAT EtherCAT EtherCAT
see documentation see documentation see documentation see documentation
DIN EN ISO 13849-1:2015 DIN EN ISO 13849-1:2015 DIN EN ISO 13849-1:2015 DIN EN ISO 13849-1:2015
(Cat. 3, PL d) (Cat. 3, PL d) (Cat. 3, PL d) (Cat. 3, PL d)
CE, UL in preparation, TÜV SÜD CE, UL, TÜV SÜD CE, TÜV SÜD CE, UL in preparation, TÜV SÜD
(certification in preparation) (certification in preparation) (certification in preparation) (certification in preparation)
approx. 440 g approx. 95 g approx. 90 g approx. 95 g
www.beckhoff.com/EP7211-9034 www.beckhoff.com/EJ7211-9414 www.beckhoff.com/EL7047-9014 www.beckhoff.com/EL7411-9014
Number of channels 1 1
Number of inputs – –
Output current (rms) servo drives up to 40 A servo drives from 60 A
Realisation STO initiated by TwinSAFE Logic via FSoE initiated by TwinSAFE Logic via FSoE
Stop functions Safe Torque Off (STO), Safe Stop 1 (SS1), Safe Torque Off (STO), Safe Stop 1 (SS1),
Safe Stop 2 (SS2), Safe Operating Stop (SOS) Safe Stop 2 (SS2), Safe Operating Stop (SOS)
Safe position functions Safely Limited Position (SLP), Safe CAM (SCA), Safely Limited Position (SLP), Safe CAM (SCA),
Safely Limited Increment (SLI) Safely Limited Increment (SLI)
Safe speed functions Safe Speed Range (SSR), Safe Speed Range (SSR),
TwinSAFE
AX81xx-0200 AX82xx-0200
1 2
2 x digital inputs per channel (X15, X25) 2 x digital inputs per channel (X15, X25)
AX8101: 8 A, AX8118: 18 A 2 x 6 A
initiated by TwinSAFE Logic via FSoE or hard-wired via safe output initiated by TwinSAFE Logic via FSoE or hard-wired via safe output
Safe Torque Off (STO), Safe Stop 1 (SS1), Safe Torque Off (STO), Safe Stop 1 (SS1),
Safe Stop 2 (SS2), Safe Operating Stop (SOS) Safe Stop 2 (SS2), Safe Operating Stop (SOS)
Safely Limited Position (SLP), Safe CAM (SCA), Safely Limited Position (SLP), Safe CAM (SCA),
Safely Limited Increment (SLI) Safely Limited Increment (SLI)
Safe Speed Range (SSR), Safe Speed Range (SSR),
Safely Limited Speed (SLS), Safely Limited Speed (SLS), TwinSAFE
Safe Speed Monitor (SSM) Safe Speed Monitor (SSM)
Safe Direction positive (SDIp), Safe Direction positive (SDIp),
569
Safe Direction negative (SDIn) Safe Direction negative (SDIn)
Safe Maximum Acceleration (SMA), Safe Maximum Acceleration (SMA),
Safe Acceleration Range (SAR) Safe Acceleration Range (SAR)
Safe Brake Control (SBC) Safe Brake Control (SBC)
TwinSAFE/Safety over EtherCAT TwinSAFE/Safety over EtherCAT
≤ watchdog time (parameterisable) ≤ watchdog time (parameterisable)
EN ISO 13849-1:2015 (Cat. 4, PL e) and IEC 61508:2010 (SIL 3) EN ISO 13849-1:2015 (Cat. 4, PL e) and IEC 61508:2010 (SIL 3)
CE, UL in preparation, TÜV SÜD CE, UL in preparation, TÜV SÜD
AX8108: 2.0 kg, AX8118: 2.5 kg approx. 2.0 kg
www.beckhoff.com/AX81xx www.beckhoff.com/AX82xx
Number of channels 1 1 2
Number of inputs 1 x STO (2 channel), 1 x feedback loop 2 x digital inputs per channel (X15, X25) 2 x digital inputs per channel (X15, X25)
TwinSAFE
Realisation STO hard-wired via safe output initiated by TwinSAFE Logic via FSoE initiated by TwinSAFE Logic via FSoE
570
or hard-wired via safe output or hard-wired via safe output
Stop functions Safe Torque Off (STO), Safe Torque Off (STO), Safe Torque Off (STO),
Safe Stop 1 (SS1) Safe Stop 1 (SS1) Safe Stop 1 (SS1)
Protocol – TwinSAFE/Safety over EtherCAT TwinSAFE/Safety over EtherCAT
Fault response time – ≤ watchdog time (parameterisable) ≤ watchdog time (parameterisable)
Safety standard ISO 13849-1:2006 (Cat. 4, PL e) EN ISO 13849-1:2015 (Cat. 4, PL e) EN ISO 13849-1:2015 (Cat. 4, PL e)
and IEC 61508 (ed.2) (SIL 3) and IEC 61508:2010 (SIL 3) and IEC 61508:2010 (SIL 3)
Approvals CE, UL, TÜV SÜD CE, UL in preparation, TÜV SÜD CE, UL in preparation, TÜV SÜD
Weight approx. 85 g AX8108: 2.0 kg, AX8118: 2.5 kg approx. 2.0 kg
Further information www.beckhoff.com/AX5801 www.beckhoff.com/AX81xx www.beckhoff.com/AX82xx
571
572
..
Comprehensive technical assistance
in the application of individual
Beckhoff products or with wide-
..
ranging services
Support in all matters of after-sales
..
service
Worldwide training for Beckhoff
system components
Support, Service,
Training
u www.beckhoff.com/support
u www.beckhoff.com/training
Beckhoff and its partners around the world offer comprehensive support and service, guaranteeing fast
and competent assistance with all questions related to Beckhoff products and system solutions.
Beckhoff Support
Beckhoff Service
Beckhoff offers a comprehensive training program worldwide for Beckhoff system components.
The training takes place at training centres at the headquarters in Germany or at the Beckhoff
subsidiaries. Please contact the appropriate companies in your country with regard to training
with the partner firms around the world. For addresses see page 12
575
TR3050 | NC Point-to-Point
Information TR3050
Content operation of TwinCAT NC: functional plan, operating modes; NC control with NC MC2 library, cyclic interface, axis function
blocks; TwinCAT Measurement: recording of set value profiles; programming examples; TwinCAT cam plates and MC func-
tion blocks for cam plate functionality
Requirements assured handling of TwinCAT 3 PLC programming; solid knowledge of PLC programming; level of knowledge corresponding
to courses TR3020/TR3030, or corresponding experience in IEC 61131-3 programming; programming languages: ST
Duration 2 days
Further information www.beckhoff.com/TR3050
TR3054 | CNC
Information TR3054
Support, Service, Training
Content introduction to TwinCAT CNC, creating and processing CNC configurations in the System Manager, creating NC programs
compliant with DIN 66025 and extensions of the CNC kernel, operating CNC interfaces via structures in the PLC, data
and communication exchange between PLC and CNC using M functions and V. E. variables, recording and displaying CNC
quantities using ScopeView, system diagnostics facilities, operation and use of the “HLI” (high level interface), kinematic
transformations, commissioning of servo drives using the CNC
Requirements basics of programming and automation technology using TwinCAT; familiarity with TwinCAT 3 system configuration and
578
programming; in-depth knowledge of PLC programming; contents of the courses TR3030/TR3020, or equivalent experience
of IEC 61131-3 programming (we recommend advanced TwinCAT 2 users to first take the course “TR3040 | How to switch
from TC2 to TC3” as a basis); ST programming language
Duration 2 days
Further information www.beckhoff.com/TR3054
TR3072 | OPC UA
Information TR3072
Content overview and benefits of OPC Unified Architecture (OPC UA); basic components of TF6100 TC3 OPC UA; operating principle
of the TwinCAT OPC UA Server (architecture, configuration, symbol files, communication patterns, security, setup scenarios);
operating principle of the TwinCAT OPC UA Configurator (architecture, online panel, diagnostics, certificate management);
operating principle of the TwinCAT OPC UA Client (architecture, function blocks of the PLCopen_Opc_Ua library, read/write
workflow, MethodCall workflow, security)
Requirements knowledge of handling the TwinCAT system is required, such as I/O configuration, PLC handling, linking of PLC variables
Duration 1 day
Further information www.beckhoff.com/TR3072
TR3076 | EtherCAT
Information TR3076
Content EtherCAT basics, diagnostics, Hot Connect, XFC, redundancy, simulation
Requirements knowledge of handling the TwinCAT 3 software
Duration 1 day
Further information www.beckhoff.com/TR3076
Information TR3080
Content basic functions of the TwinCAT Automation Interface (combination of two technologies: Visual Studio® and TwinCAT XAE,
adding TwinCAT configurations); using TwinCAT I/O functions (adding I/O devices, managing I/O templates); using TwinCAT
PLC functions (adding PLC projects, adding POUs, modifying PLC program code, managing libraries, placeholders and
repositories); using TwinCAT TcCOM functions (adding and parameterising TcCOM modules); using TwinCAT measurement
580
functions (adding TwinCAT measurement projects, adding and parameterising charts, axes and channels); mapping between
I/O, PLC and TcCOM modules
Requirements knowledge of handling the TwinCAT system is required, such as I/O configuration, PLC handling, linking of PLC variables
Duration 1 day
Further information www.beckhoff.com/TR3080
TR2020 | NC Point-to-Point
Information TR2020
Content operation of TwinCAT NC: functional plan, operating modes; NC control with NC MC2 library, cyclic interface,
axis function blocks; TwinCAT ScopeView: recording of set value profiles; programming examples; TwinCAT cam plates
and MC function blocks for cam plate functionality
Requirements assured handling of TwinCAT PLC programming; solid knowledge of PLC programming; level of knowledge
corresponding to courses TR1000/TR1020, or corresponding experience in IEC 61131-3 programming;
programming languages: ST, Structured Text
Duration 2 days
Further information www.beckhoff.com/TR2020
Information TR5030
Content BACnet – the idea of an open standard for building automation; BACnet network media (data link layer); BACnet objects,
structure and areas of application; services for data processing; alarms in BACnet; calendar and timer functions; logging
objects (trendlog, eventlog); device and network management; analysis tools, diagnostic options; planning and tendering;
BACnet certificate: what are the key issues?; Common directives and customer requirements for BACnet projects: What is
required?; PICS, BIBBS – How is interoperability specified?; Integration of BACnet/IP in IT infrastructures; current status of
584
BACnet for IPv4; IPv6 outlook; BBMD – area of use and application; MS/TP – The BACnet master/slave fieldbus; outlook on
future developments: Web services, new objects, CSML
Requirements beginner’s seminar; no special knowledge required
Duration 2 days
Further information www.beckhoff.com/TR5030
TR8010 | TwinSAFE
Information TR8010
Content integration of TwinSAFE Terminals, handling the TwinSAFE configurator, using the TwinSAFE library
Requirements experience in handling TwinCAT software
Duration 1 day
Further information www.beckhoff.com/TR8010
TR8020 | EtherCAT
Information TR8020
Content EtherCAT basics, configuration in the System Manager, EtherCAT diagnostics (topology view, emergency scan),
oversampling terminals
Requirements experience in handling of TwinCAT software
Duration 1 day
Further information www.beckhoff.com/TR8020
Support, Service, Training
586
PC Control is issued four times per year and includes general automation technology reports,
particularly from the areas of IPC, I/O, Motion and Automation, and PC-based control tech-
nology. The online version of the Beckhoff company magazine can be found at www.pc-control.
net. All contributions are available both in German and in English as web pages or as PDF
files. The reports are supplemented with links to background or other additional information.
The previous issues of PC Control are available in the archive for online viewing or for down-
loading.
PC Control Magazine
A AT9050-xxxx
AX2090-BW80-xxxx
437
343
C
AX2090-MD50 353
AA1121 412 AX2090-ND50 353 C3620 84
AG1000 427 AX2090-ND80 343 C3640 85
AG2250 418 AX2090-NF50 353 C5210 90
AG2300 386 AX5000 344 C5240 91
AG2800 395 AX5021 353 C6015 94
AL20xx 403 AX503x 360 C6017 95
AL21xx 403 AX57xx 348 C6030 96
AL2200 406 AX58xx 348 C6140 100
AL225x 406 AX8000 336 C6150 101
AL24xx 404 AX81xx 339 C6240 104
AL25xx 404 AX82xx 339 C6250 105
AL28xx 405 AX86xx 338 C6515 108
AL29xx 405 AX8810 340 C6525 110
AM30uv-wxyz-000a 396 AX8832-0000 360 C6640 114
AM80uv-wxyz 366 AX883x 360 C6650 115
AM81uv-wxyz 414 C6670 117
AM85uv-wxyz 378 C6905 120
AM88uv-wxyz 392 C6915 121
AMP80uv-wxyz 358 C6920 122
AMP8805 361 C6925 124
AMxxxx 364 C6930 125
AS20uv-wxyz
ASxxxx
420
420
B C9900-E21x
C9900-E249
183
138
Product Index
589
Product Index
D F M
DIN rail PC 184 FC3161 136 MES system 406
Distributed Servo Drive system 354 FC9062 135 Motion Designer 450
Drive Manager 2 452 FC9071 135 Motor cable, AM81xx 417
Drive Technology 306 Functions, TwinCAT 3 492 Motor cable, AS20xx 423
Motor cable, AX5000 350
Motor cable, AX8000 342
Motor cable, not assembled 352
Motor module 432
Motor module, stainless steel 444
Mover 434
E G Multi-touch built-in
Control Panel
150
R
RFID reader 183
Product Index
590
Product Index
591
Product Index
TF6281 | TC3 EtherNet/IP 511 TS1500 | TwinCAT Valve 532 TS6280 | TwinCAT EtherNet/IP 538
Master Diagram Editor Slave
TF6300 | TC3 FTP Client 511 TS1510 | TwinCAT Cam Design 531 TS6300 | TwinCAT FTP Client 539
TF6310 | TC3 TCP/IP 511 Tool TS6310 | TwinCAT TCP/IP Server 537
TF6311 | TC3 TCP/UDP 511 TS1600 | TwinCAT Engineering 524 TS6310-0030 | TwinCAT TCP/IP 537
Realtime Interface Server Server CE
TF6340 | TC3 Serial 511 TS1800 | TwinCAT PLC HMI 526 TS6340 | TwinCAT PLC Serial 533
Communication TS1800-0030 | TwinCAT PLC 526 Communication
TF6350 | TC3 SMS/SMTP 512 HMI CE TS6341 | TwinCAT PLC Serial 533
TF6360 | TC3 Virtual Serial 512 TS1810 | TwinCAT PLC 526 Communication 3964R/RK512
COM HMI Web TS6350 | TwinCAT SMS/SMTP 537
TF6420 | TC3 Database Server 512 TS3300 | TwinCAT Scope 2 527 Server
TF6421 | TC3 XML Server 512 TS3900 | TwinCAT Solar 527 TS6350-0030 | TwinCAT SMS/ 537
TF6500 | TC3 IEC 60870-5-10x 513 Position Algorithm SMTP Server CE
TF6510 | TC3 IEC 61850/ 513 TS4100 | TwinCAT PLC 528 TS6360 | TwinCAT Virtual Serial 539
IEC 61400-25 Controller Toolbox COM Driver
TF6600 | TC3 RFID Reader 513 TS4110 | TwinCAT PLC 528 TS6370 | TwinCAT DriveCOM 535
Communication Temperature Controller OPC Server
TF6610 | TC3 S5/S7 513 TS5050 | TwinCAT NC 531 TS6371 | TwinCAT DriveTop 535
Communication Camming Server
TF6650 | TC3 DBC File Import 513 TS5055 | TwinCAT NC 530 TS6420 | TwinCAT Database 525
for CAN Flying Saw Server
TF6701 | TC3 IoT 514 TS5060 | TwinCAT NC 530 TS6420-0030 | TwinCAT 526
Communication (MQTT) FIFO Axes Database Server CE
TF6710 | TC3 IoT Function 514 TS5065 | TwinCAT PLC 529 TS6421 | TwinCAT XML 524
TF672x | TC3 IoT Data Agent 515 Motion Control XFC Data Server
TF6730 | TC3 IoT 515 TS5066 | TwinCAT PLC 530 TS6421-0030 | TwinCAT XML 525
Communicator Remote Synchronisation Data Server CE
TF6735 | TC3 IoT 515 TS511x | TwinCAT Kinematic 532 TS6509 | TwinCAT PLC 535
Communicator App Transformation IEC 61400-25 Server
TF8000 | TC3 HVAC 516 TS5800 | TwinCAT Digital Cam 531 TS650x | TwinCAT PLC 534
TF8010 | TC3 Building 516 Server IEC 60870-5-10x
Automation Basic TS5810 | TwinCAT PLC 529 TS650x-0030 | TwinCAT PLC 534
TF8040 | TC3 Building 517 Hydraulic Positioning IEC 60870-5-10x
Automation TS6100 | TwinCAT OPC UA 536 TS6511 | TwinCAT PLC 535
TF8310 | TC3 Wind Framework 517 Server IEC 61850 Server
TF8810 | TC3 AES70 (OCA) 517 TS6100-0030 | TwinCAT OPC UA 536 TS6600 | TwinCAT PLC RFID 539
TR1xxx 583 Server CE Reader Communication
TR2xxx 584 TS6120 | TwinCAT OPC Server 536 TS6610 | TwinCAT PLC S5/S7 539
TR3xxx 576 TS622x | TwinCAT EtherCAT 527 Communication
TR5xxx 581 Redundancy TS8000 | TwinCAT PLC HVAC 540
TR7xxx 582 TS6250 | TwinCAT Modbus TCP 534 TS8010 | TwinCAT PLC Building 540
TR8xxx 585 Server Automation Basic
Training 575 TS6250-0030 | TwinCAT Modbus 534 TS8020 | TwinCAT BACnet/IP 540
TS1010 | TwinCAT Eventlogger 524 TCP Server CE TS8035 | TwinCAT FIAS Server 541
TS1110 | TwinCAT Simulation 525 TS6255 | TwinCAT PLC Modbus 533 TS8036 | TwinCAT Crestron 541
Manager RTU Server
TS1120 | TwinCAT ECAD Import 524 TS6270 | TwinCAT PROFINET RT 538 TS8040 | TwinCAT Building 541
TS1140 | TwinCAT Management 527 Device Automation
Server TS6271 | TwinCAT PROFINET RT 538 TS8100 | TwinCAT Building 541
TS1150 | TwinCAT Backup 525 Controller Automation Framework
Product Index
592
Product Index
TwinCAT 2 518
TwinCAT 3 470
TwinCAT Supplements 524
TwinSAFE 542
TwinSAFE drive option cards 348
TX1000 | TwinCAT CP 523
TX1100 | TwinCAT I/O 523
TX1200 | TwinCAT PLC 520
TX1250 | TwinCAT NC PTP 521
TX1260 | TwinCAT NC I 521
TX1270 | TwinCAT CNC 522
X
XAT 470
XTS Black Line 440
XTS Hygienic 443
XTS Standard 430
XTS (eXtended Transport 324
System)
Z
ZK4000-xxxx-xxxx 423
ZK4500-802x-xxxx 350
ZK4501-00xx-xxxx 407
ZK4509-00xx-xxxx 352
ZK450x-80xx-xxxx 350
ZK4510-8020-xxxx 352
ZK4511-00x0-xxxx 408
ZK4530-8010-xxxx 352
ZK4530-8110-xxxx 352
ZK4800-80xx-xxxx 342
ZX9011-0050 439
ZX9011-0070 439
ZX9012-0050 439
ZXH9011-0070 445
Product Index
593
In use worldwide:
PC-based Control.
Beckhoff®, TwinCAT®, EtherCAT®, EtherCAT P®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are registered trademarks of and licensed by
Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes
could violate the rights of the owners.
The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual application
do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective
characteristics shall only exist if expressively agreed in the terms of contract.
Volume 1 Volume 2
IPC I/O
Motion
Automation
www.beckhoff.com/contact