T 201 Wa
T 201 Wa
T 201 Wa
Version: 002
Date:2007/5/17
Notice:
- For RO to input specific “Legal Requirement” in specific NS regarding to responsibility and liability
liabilit
statements.
- Please check BenQ’s eSupport web site, http://esupport.benq.com, to ensure that you have the most
recent version of this manual.
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This manual contains information about maintenance and service of BenQ products. Use this
manual to perform diagnostics tests, troubleshoot problems, and align the BenQ product.
1.1. Trademark
Importance
Only trained service personnel who are familiar with this BenQ Product shall
perform service or maintenance to it. Before performing any maintenance or service,
the engineer MUST read the “Safety Note”.
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This Service Manual contains general information. There are 3 levels of service:
Level 1: Cosmetic / Appearance / Alignment Service
Level 2: Circuit Board or Standard Parts Replacement
Level 3: Component Repair to Circuit Boards
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Test Equipment:
Westar TRD 100
Response time Rising + Falling time 5 ms (typ.),7ms(max) √ or equal level
equipment ;
At Contrast ratio = 10 R/L: 80/80 degrees (typ.) √
Viewing angle
At Contrast ratio = 10 U/D: 80/80 degrees (typ.) √
CIE coordinate of White (0.313, 0.329) ± (0.03, 0.03) √
Display colors 16.2 Millions colors √ 6 bit + FRC
3.1.3.4 Environment
3.1.3.5 Transportation
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3.1.3.7 EMC
3.1.3.8 Reliability
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3.1.6.2 Weight
3.1.6.3 Plastic
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3.1..7.2.1Product:
3.1..7.2.2Package:
3.1.8. Certification
Item Condition Spec OK N.A Remark
ISO14000
Green design API Doc. 715-C49 √ Requirement
Blue Angel German Standard √
E-2000 Switzerland √
Environment EPA USA Standard √
TCO’99 √
TCO’03 √
Green Mark √
Microsoft Windows PC98/99 √
DPMS VESA √
PC-Monitor
DDC 2B Version 1.3 √
USB External √
UL (USA) rd
UL60950 3 edition √
FIMKO EN60950 √
CE Mark 73/23/EEC √
CB IEC60950 √
Safety
CB EN60950 √
EN60950 /
TUV/GS √
EK1-ITB 2000:2003
CCC (China) CB4943 √
GOST EN60950 √
SASO IEC60950 √
CE Mark 89/336/EEC √
FCC (USA) FCC Part 15 B √
EN55022 Class B √
EMC CISPR 22 Class B √
VCCI (Japan) VCCI Class B √
BSMI (Taiwan) CNS 13438 √
C-Tick (Australia) AS/ NZS CISPR22 √
X- Ray Requirement DHHS (21 CFR) USA X- Ray Standard √
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3.2.2. PURPOSE
The purpose of this publication is to define a procedure for inspection of the LCD monitor by
means of a customer acceptance test, the method of evaluation of defects and rules for specifying
acceptance levels.
3.2.3. APPLICATION
The "Customer Acceptance Criteria" is applicable to the inspection of the LCD monitor, completely
packed and ready for dispatch to customers. Unless otherwise specified, the customer acceptance
inspection should be conducted at manufacturer's site.
3.2.4. DEFINITION
The "Customer Acceptance Criteria" is the document defining the process of examining, testing
or otherwise comparing the product with a given set of specified technical, esthetic and workmanship
requirements leading to an evaluation of the "degree of fitness for use", including possible personal
injury or property damage for the user of the product.
Critical defect
A critical defect is a defect that judgment and experience indicate is likely to result in hazardous or unsafe
conditions for individuals using, maintaining or depending upon the product.
Major defect
A major defect is a defect, other than critical, that is likely to result in failure, or to reduce materially the
usability of the product for its intended purpose.
Minor defect
A minor defect is a defect that is not likely to reduce materially the usability of the product for its intended
purpose, or is a departure from established standards having little bearing on the effective use of
operation of the product.
A defective is a product which contains one or more defects. The defective will be classified into following
classes:
Critical defective
A critical defective contains one or more critical and may also contain major and/or minor defects.
Major defective
A major defective contains one or more defects and may also contain minor defects but contains no
critical defect.
Minor defective
A minor defective contains one or more minor defects but contains no critical and major defects.
Unless otherwise specified, the inspection standard will be defined by MIL- STD-105E(ISO-2859),
SINGLE SAMPLING PLAN. level II is in use all the time , inspection levels are normal ,reduce and
tighten .
When a critical defect is found, this must be reported immediately upon detection, the lot or batch
shall be rejected and further shipments shall be held up pending instructions from the responsible
person in relevant organization.
The inspection must be carried out by trained inspectors having good knowledge of the meaning of
"fitness for use". The inspection must be based upon the documents concerning the completely
assembled and packed product When more defects appear with the same cause only the most serious
defect must be taken into account. Defects found in accessories packed with the product as connecting
cables, plugs, adapters and the like, and being inspected as a part of the complete product, must be
included in the evaluation.
The evaluation must be within the limits of the product specification and, for not specified characteristics,
be related to the design model, limit samples or judgment of a jury of experts.
1. PACKING
2. ACCESSORIES
3. APPEARANCE
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No Description Class
3.4 Poor print of logo or name plate Major
3.5 Label on product Wrong or missing Major
3.6 Scratched or dirty but legible spec. label Minor
3.7 GAP between LCD and front bezel is over 2.0 mm Major
3.8 Dot/area discolor over 1mm dia. in front or over 2mm dia. in other areas Major
3.9 Cabinet warped, sagged or bulging >0.5% of surface length Major
3.10 Cabinet warped, sagged or bulging noticeable but <0.5% of surface length Minor
3.11 Sharp stud or edge, which can cause damage not safe Major
3.12 Finishing of piece parts will not arrived in good condition at the customer Major
3.13 Cabinet step ( between housing and bezel ) >1.0mm , < 1.5mm Minor
3.14 Cabinet step ( between housing and bezel ) >1.5mm Major
3.15 Wiring or fixing cord comes out of cabinet or jammed Major
3.16 Auxiliary material used during production not removed Major
3.17 Cabinet parts come loose during normal handling, not safe Critical
3.18 Cabinet parts come loose during normal handling, but safe Major
3.19 Tilt/swivel too flexible/not working Major
3.20 Tilt/swivel stiff Minor
3.21 Dirty front bezel and housing can’t remove Major
3.22 Dirty front bezel and housing removable easily Minor
3.20 Sticker or loose user control switch which will not function correctly Major
3.21 Missing knob or switch, not safe Critical
3.23 Missing knob or switch, but safe Major
3.24 Poor functional user controls in mechanical Major
3.25 Unreadable printing of user controls label Major
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No Description Class
4.7 AC-DC adapter no function Minor
4.8 Signal cable contact pin dirty Major
5 Interior of the product
5.1 Use Non-QVL ( Qualify vendor list )component Major
5.2 Wrong parts, broken component, but safe Major
5.3 Foreign material
Conductive (Has potential to short circuit) Major
Non-conductive (Moveable) Minor
5.4 Missing hardware, component or screw, stripped screw Major
5.5 Loose hardware/screw or insufficient torque Major
5.6 Poor wire routing, which is no concerned on EMI Minor
5.7 Cold soldering/loose connections (Electrical) Major
5.8 Wires and mechanical structure do not meet UL/CSA or TUV Critical
5.9 Wrong parts, broken component, not safe Critical
5.10 Component burn Critical
3.2.13. OPERATIONAL INSPECTION CRITERIA
1. TEST PATTERN
2. SPECIFICATIONS
3. OPERATIONAL INSPECTION CRITERIA
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Note-3: “P”, “N” stands for “Positive”, “Negative” polarity of incoming H-sync/V-sync (input timing).
3.2.14. PANEL INSPECTION CRITERIA
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And I2C Board Jump wire should follow J10 (short), J9 (open), J8/J7/J6/J5 (3 and 2 pin short)
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Connect to
LCD
Monitor
PC Print port
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③. press “power on” switch or “plug in AC power cord”. And software show “command
successful”, that is to say , LCD link PC telecommunication ok.
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EEPROM Bank R/W (For Debug using only, not for Production Line Write EEPROM directly)
Read EEPROM Bank 0 B0 Address XX cksum √
Read EEPROM Bank 1 B1 Address XX cksum √
Read EEPROM Bank 2 B2 Address XX cksum √ (For 24C08 type)
Read EEPROM Bank 3 B3 Address XX cksum √ (For 24C08 type)
Write EEPROM Bank 0 B8 Address Data cksum √
Write EEPROM Bank 1 B9 Address Data cksum √
Write EEPROM Bank 2 BA Address Data cksum √ (For 24C08 type)
Write EEPROM Bank 3 BB Address Data cksum √ (For 24C08 type)
When PC Host sends 0x7D command to MCU, MCU must return as following (2 bytes)
Return Code R-Byte1 R-Byte2
Checksum error code FC AA
Normal return code the above Byte3 (/data) FC
If normal return code is exact FCh FC CF
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(b) IC introduction:
1.) DDC (Display Data Channel) function: We use DDC IC to support DDC/2B function. DDC data
is stored in 24C02(EEPROM). Those data related to LCD monitor specification. PC can read
them by “SDA” and “SCL” serial communication for I²C communication for DDC2B.
2.) TSUMU5RHK IC: There are triple ADC(up to 165MHz ), LVDS transmitter ,Scaling, DIGITAL
VIDEO INPUT, and OSD functions in the TSUMU5RHK IC. Scaling IC is revolutionary scaling
engine, capable of expanding any source resolution to a highly uniform and sharp image,
combined with the critically proven integrated 8 bit triple-ADC and patented Rapid-lock digital
clock recovery system. It also support detect mode and DPMS control.
3.) EEPROM: We use 24C32 to store all the adjustable data and user settings and use 24C02 to store
D-SUB EDID data.
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#1 EMI Filter
This circuit (Fig. 2) is designed to inhibit electrical and magnetic interference for meeting FCC,
VDE, VCCI standard requirements.
L4 L5
t
2 1 L3
TR601
L602
NTC 8OHM 1 4
2 3
C603 N3
2200P 19MH
N2
C604
2200P
2
300U
L601
3
C602
0.22U
L2 N1
Fig. 2
3
BD601
~ GSIB4A60-LF
E1
4 - + 1
1
~ + C605
120U 450V
2
<Spec>
2
Fig. 3
E2
R607 45 OHM
68K J C607
1000P K
2 T601 10
K
E4
D601
UF4007-LF
A
3
E5
L604
45 OHM
7
E3
1
D602 9
EGP10D L608
K A 4
45 OHM
D
G
Q601
2SK3530-01MR
S
5 8
350U
R615
0.22
Fig. 4
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K
A1
2 T601 10 J ZD701 R715
A2 15V 100 J
D701
R713
C
A
1
1
1
Y G862C15R
+ C702 + C703 + C704 R703 B Q701
3 330U 35V 330U 35V 330U 35V 10K 2SC1213A
RC1820 RC1820 RC1820 330
E
2
R714
4.7K
7
1
L702
A1 +5V
9 J
A2
4
D702 2.7U
Y G862C15R
1
1
1
1 + C709
+ C706 + C707 + C708 1000U 10V
1000U 1000U 1000U
2
16V 16V 16V
2
2
2
5 8
350U
Fig. 5
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1
R608 R607 C607
+ C605 330K 68K J 1000P K
L3 120U 450V
<Spec> 2 T601 10
E4
K
2
3
BD601 C1
~ GSIB4A60-LF
R609 D601
330K UF4007-LF
4 - + 1
A
3
E5
C2
R603 L604
N2 ~ 18K R616 45 OHM
330K 7
2
E3
P02 D603 1
1N4148
R611 D602 9
220 EGP10D L608
IC601 E6 2 1 K A 4
45 OHM
K
1
1
NCP1203AP60
1 ‧ 8 + C611 + C606
ADJ HV 47U 50V 47U 50V
2
2
A
2 7
FB NC ZD601
15V
R617 3 6 D604
D
CS VCC R623
1K 1N4148
4.7 2 1
P17
4 5 G
GND DRV Q601
C613 0.1U K R612 2SK3530-01MR
S
47
5 8
2
R613 350U
1K D605 R614
R619 1N4148 18K R615
18K 0.22
R610
1
18K C609
1000P J
P01
Fig. 6
#6 Feedback circuit
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R709
P01
IC602 R701
330
1
1K
R711
PC123FY 1 3 10K F
2
R710
10K
K C711
R 0.1U K
IC702 R712
A
LM 431A 10K F
Fig. 7
Inverter diagram:
An Intelligent CCFL Inverter Controller --- OZ9938
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1 16 +5VA
DRV1 PGND
2 15
2
VDDA DRV2
ZD805
6.2V C804 R808 10K 3 14 R812
1U K TIMER GNDA 34.8K F
1
R811
1
+ C818 4 13 3M F
2.2U K DIM CT
OZ9938
10V
2
5 12
ISEN SSTCMP
R809
33K 6 11
VSEN LCT
7 10 C825
OVPT ENA 4700P J
C829 C826 C823
R810 8 9 56P K 470P J 220P J
33K NC1 NC2 C820
0.047U K
P08
P07
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1
+ C801 C827 R814 R815 F1
330U 35V 1U Z 33 33
RC1820 1206 1206
2
C806 C810
2200P J 2200P J T801
DRVA
6 . 7
C817
15P J
Q808
D
R829
2SK3702JS
.
3
G C835 4
1000P
10 J R837 10K
S
DRVB
.
1
8
F2
1J.26049.061
R830 D Q809
2SK3702JS
G
10 J R838 10K
S
Fig.1
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F1 TP801 CN801
1
TP802 1
R824 2
C814 3M 2
5P D R846 2062204102
T801 1K J
. 7 D805
A2
J
6 C817 BAV70
15P J K A
C845 C815 R832 J
.
3 (OPEN) 2700P J
10K F D809
BAV99
A1
4
TP803 CN802
1
1
.
1
8
F2
R819
TP804
2
2
3M 2062204102
1J.26049.061 R847
1K J
R820
4.7K F
P08
P07
C819 R823
0.22U M 100K
Fig.2
Fig. 2 shows the feedback circuit consists of a lamp, R846, D809, R825, R827 and C837.
With the lamp current through D809, a half sin-waveform voltage signal is produced. We may get the
Maximum value through R825/R827/C837.
After OZ9938 gets the feedback voltage signal from PIN5, the duty of the PWM driver outputs is
decided.
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DC volume Mute
control Enable/Disable
Audio IC
Audio in APA2069 Speaker
Fig.1
The audio block consists of an audio board and dual speaker drivers. The speaker drivers are
using 35 x 16mm (rated 1.5W/CH) with DC volume control, power is supplied by power board
and audio input is from PC audio output (Line Out).
1. Audio Power Amplifier IC:
Use ANPEC POWER IC APA2069 which is stereo ClassAB BTL output amplifiers with
DC volume control. The devices are designed for use in TV and monitor. Use +5V from
power board and connect speaker drivers to offer 1W/CH.
2. DC Power Input:
To supply +5V for Amplifier IC APA2069 power source.
3. Audio Input:
Connect with PC audio output in 3.5mm to 3.5mm signal line.
4. Speaker driver:
Use 8 ohm / 35 x 16mm speaker driver (rated 1.5W/CH).
5. DC Volume Control:
The control voltage range is 0 ~ 3.3V (from MCU).
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