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WPS Sa 517

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WELDING PROCEDURE

SPECIFICATION

WPS - 3001-11B REV. NO.: 0 DATE: 10/6/2004 **APPLICABILITY**


WELDING PROCESS/ES: GMAW and GMAW ASME: X AWS: X
SUPPORTING PQR: Z-WS-8-G-V Z-WS-8-H OTHER: AISC

JOINT This WPS shall be used in conjunction with the General Welding Standards (GWS) and Welding
Fabrication Procedure (WFP) sections and criteria for joint details, repairs, NDE, inspection etc.
Weld Joint Type: Groove/fillet Class: Full/partial penetration
See GWS 1-06 for joint details Preparation: Mechanical/thermal
Root Opening: 1/16"- 3/16" Backing: None
Backgrind root: Root/second side Backing Mat.: CS Strap/ring when used
Bkgrd Method: Grind/chip/arc gouge GTAW Flux: N/A Backing Retainer: N/A

FILLER METALS: Class: ER-1xxS-x and ------------


A No: 12 SFA Class: 5.28 and ---- F No: 6 and ---- Size: .045 ---- ---- ----
Insert: N/A Insert Desc.: N/A Weld Metal Thickness Range:
Flux: Type: N/A Size: N/A AWS: 0.187 thru 8.000
Filler Metal Note: ASME: 0.187 thru 8.000

BASE MATERIALS: P No. 11B Gr No. All to: P No. 11B Gr No. All
Spec. SA-517 Grade: ** to: Spec. SA-517 Grade: **
Qualified Pipe Dia Range: = : 0
Qualified Thickness Range: AWS: 0.187 thru 8.000 ASME: 0.187 thru 8.000

QUALIFIED POSITIONS: All-plate ------------ Vertical Progression: V-UP

Preheat Min. Temp.: *70 °F GAS: Shielding: CO2 or ------------


Interpass Max. Temp.: 500 °F Gas Composition: 100 % 0 % 0 %
Preheat Maintinance: *70 °F Gas Flow Rate cfh: 25 to 40
Backing Gas/Comp: None 0 %
PWHT: Time @ °F Temp. N/A Backing Gas Flow cfh: 0 to 0
Temp. Range: 0 °F to 0 °F Trailing Gas/Comp: None %

PREPARED BY: KG Fellers DATE: 10/6/2004


Signature on file at FWO-DECS

APPROVED BY: Tobin oruch DATE: 10/6/2004


Signature on file at FWO-DECS

Note:For SC/SS/ML-1/ML-2 work, this WPS requires independent review.


Wednesday, October 13, 2004 Page 1 of 2
WPS NO: 3001-11B

WELDING CHARACTERISTICS:
Current: DCEP and ---- Tungsten type: N/A Transfer Mode: Spray
Ranges: Amps 180 to 0 Pulsing Cycle: N/A to N/A
Volts 20 to 0 Background Current: N/A
Fuel Gas: N/A Flame: N/A Braze temp. °F N/A to N/A

WELDING TECHNIQUE: For cleaning, grinding, and inspection criteria refer to Volume 2, Welding
Fabrication Procedures
Technique: Semi-auto Cleaning Method: Grind/chip/arc gouge
Single Pass or Multi Pass: M Stringer or Weave bead (S/W): S/W Oscillation: N/A
GMAW Gun Angle °: 5 to 15 Forehand or Backhand for GMAW (F/B): FH
GMAW/FCAW Tube to work distance: 3/8" - 1/2"
Maximum K/J Heat Input: N/A Travel speed: As required Gas Cup Size: 1/2"-3/4"
No single pass shall deposit greater than 1/2" thickness of material.

PROCEDURE QUALIFIED FOR:


Charpy "V" Notch: N/A Nil-Ductil Transition Temperature: N/A Dynamic Tear: N/A

Comments: (1) *IPT and Preheat for material =3/4" = 225 °F min. (2) **Grade #s A,B,E,F,J&P

Weld Manual Filler Metals Nozzel


Layer Process Size Amp Range Volt Range Travel/ipm Angle Other
1 GMAW ER-1xxS-x .045 180 to 220 20 to 24 4 to 5 5 - 15
2 GMAW ------------ ---- 0 to 0 0 to 0 ----- to -----
3
GMAW ------------ ---- 0 to 0 0 to 0 ----- to -----
4
5 ----
6
7
8
REM. * Weld layers are representative only - actual number of passes and layer sequence may vary due to
variations in joint design, thickness and fitup.

Use of LANL Welding Procedures and Welder Qualifications for non-LANL work shall be at the sole risk and
responsibility of the Subcontractor, and the Subcontractor shall indemnify and save LANL and the Government
harmless from any and all claims, demands, actions or causes of action, and for any expense or loss by reason of
Subcontractor's and their employees posession and use of LANL procedures and qualifications.

Wednesday, October 13, 2004 Page 2 of 2

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