How02 V01uab12 Aqa023 C02

HORNSEA II OFFSHORE WINDFARM PROJECT - JACKETS
WINDFARM – SUPPLIER – 4800030558 – 0099
COMMENT RESOLUTION SHEET
DOCUMENT
DOCUMENT NUMBER ORSTED DOC. NO. DOCUMENT TITLE REV. CODE ISSUE STATUS
STATUS
Issued For
HOW02=V01UAB12&AQA023 01039076 SURFACE PREPARATION AND COATING PROCEDURES C02 1
Construction
SUPPLIER
NO SMOP/PT. SOME COMMENTS ORIGINATOR COMMENTS DATE SMOP/PT. SMOE ACTION NAME &TITLE SECTION AFFECTED COMMENT STATUS
RESPONSE
A. Agreed, Comment will
1 update a new form by PT. SOME Hery Kurniawan 23-Sep-19 please refer to section 9. Appendix A coating report Hery Kurniawan Page 15,16,17,18,19,20,21
be implemented
Doc. No.: HOW02= V01UAB12&AQA023
Rev. No.: C02
Date: 24-Sep-2019
C02 24-Sep-2019 ISSUED FOR CONSTRUCTION (IFC) HRK SWM MVT

C01 17-May-2019 ISSUED FOR CONSTRUCTION (IFC) HRK SWM MVT
A01 01-Apr-2019 ISSUED FOR REVIEW (IFR) HRK SWM MVT
Rev. No. Release Date Revision Description Created by Checked by Approved by
Title: Purchase Order No.: 4800030558

Contract No.: 0099
Surface Preparation and Coating Procedures System ID: HOW02
Project Name: Hornsea II Wind Farm
EC Doc. No.: N/A
Ørsted Doc. No.: 01039076
Hornsea II Offshore Wind Farm

Manufacturing and Supply of OSS Jacket
and RCS Jacket
Rev. No.: C02
Date: 24-Sep-2019
Table of Contents
1. GENERAL ................................................................................................................................................2
1.1 INTRODUCTION ............................................................................................................................2
1.2 Abbreviations and Definitions .........................................................................................................3
1.2.1 List of Abbreviations ...................................................................................................................3
1.2.2 List of Definitions ........................................................................................................................3
1.3 Referenced Documents ..................................................................................................................4
1.4 Objectives .......................................................................................................................................5
1.5 Standards and Codes .....................................................................................................................5
1.5.1 International Standards and Codes ............................................................................................5
1.5.2 Clients Technical Standards (SUBTS) .......................................................................................6
2. CONTRACTOR RESPONSIBILITIES ......................................................................................................6
3. PROCEDURE ..........................................................................................................................................7
3.1 COATING REQUIREMENTS / SPECIFICATIONS ........................................................................7
3.1.1 Health, Safety and Environment Requirements .........................................................................7
3.1.2 Classification of Areas ................................................................................................................7
3.1.3 CS/SS Joints ..............................................................................................................................7
3.2 FUNCTIONAL REQUIREMENT .....................................................................................................8
3.2.1 Paint Pre-qualification ................................................................................................................8
3.2.2 Surface Not to be Painted ..........................................................................................................8
3.2.3 Abrasive .....................................................................................................................................8
4. PROJECT SPECIFIC COATING SYSTEMS ...........................................................................................8
5. SURFACE PREPARATION .....................................................................................................................8
6. COATINGS APPLICATION .....................................................................................................................9
7. REPAIR OF COATING DEFECT ...........................................................................................................10
7.1 General .........................................................................................................................................10
8. INSPECTION .........................................................................................................................................11
8.1 General .........................................................................................................................................11
8.2 Storage .........................................................................................................................................11
9. APPENDIX .............................................................................................................................................12
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1. GENERAL
1.1 INTRODUCTION
The Hornsea II offshore wind farm (“HOW02”) is located in United Kingdom, approximately 120km North
East of Grimsby. The RCS is located approximately 60km East of Grimsby. As shown in Figure 1
Figure 1 – Locations of Jacket
Electricity is generated from wind energy by group of offshore Wind Turbine Generators („WTG‟).
The purpose of the Offshore Substation (“OSS”) is to transfer power from the incoming wind turbines‟ MV
radial cables, transforming the power to high voltage and exporting it through export cable(s) to an onshore
substation.
The purpose of the Reactive Compensation Substation (“RCS”) is to compensate for the reactive power
generated in the wind farm power system. The RCS is located between the offshore wind farm and shore.
Both OSS and RCS are constructed as a topside structure supported by a jacket. The substructure
consists of a jacket (split Jacket) fixed to the seabed by piles (fixed bottom structure).
Scope of Work for this project is for the engineering, procurement, fabrication, integration, sea fastening
and load-out of one Offshore Substation (“OSS”) jacket and one Reactive Compensation Substation
(“RCS”) jacket.
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1.2 Abbreviations and Definitions
1.2.1 List of Abbreviations
Abbreviation Description
PROJECT Hornsea II Offshore Wind Farm
EMPLOYER Orsted
CONTRACTOR PT SMOE
RCS Reactive Compensation Substation
OSS Offshore Substation
QMS Quality Management System
MDR Master Document Register
ITR Inspection and Test Report
ITP Inspection and Test Plan
RFI Request for Inspection
PQP Project Quality Plan
Z11 (OSS) Topside and jacket for Offshore Substation HOW02Z11
Z01 (RCS) Topside and jacket for Reactive Compensation Substation HOW02Z01
ASTM American Society for Testing and Materials
CAR Corrective Action Report
CS Carbon steel
DFT Dry film thickness
DNV Det Norske Veritas (now DNVGL)
EN European Standard
HDG Hot Dip Galvanising
ISO International Standards Organisation
ITP Inspection and Test Plan
MEK Methyl Ethyl Ketone
NCR Non-Conformity Report
NDFT Nominal Dry Film Thickness
OHSAS Occupational Health and Safety Assessment Scheme
PMT Project Management Team
PPE Personal Protective Equipment
QA/QC Quality Assurance / Quality Control
RH Relative Humidity
SSPC The Society for Protective Coatings
TS Technical Standard
TSA Thermal Spray Aluminium
PDS Product Data Sheet
SS Stainless Steel
1.2.2 List of Definitions
Definitions Description
RAL System according to RAL standard of Deutches Institute für Gütesischerung und
Kennzeichnunge
WFT Wet Film Thickness (wet thickness of the coating present on surface at the time of its
application
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SSPC-SP5 A white metal blast cleaned surface, when viewed without magnification, shall be free of
visible oil, grease, dirt, dust, mill scale, rust, paint, oxides, corrosion products, and other
foreign matter
SSPC-SP10 A near white metal blast cleaned surface, when viewed without magnification, shall be
free of all visible oil, grease, dirt, dust, mill scale, rust, paint, oxides, corrosion products,
and other foreign matter, except for staining which shall be limited to no more than 5 per
cent of each square of surface area and may consist of light shadows, slight streaks, or
minor discolorations casued by stains of rust, stains of mill scale or stains of previously
applied paint.
Sweep Blast A method of surface preparation where the the grit volume flow rate is reduced, the
Cleaning distance of nozzle to surface is increased and the rate of blasting is increased to
especially create an etched surface of non-ferrous surfaces such as galvanizing and
stainless steel material which require over coating for corrosion protection protection.
SSPC-SP11 Power tool cleaning to bare metal by non-woven disks followed by rotary flaps or needle
gun to impart profile and / to restore previously existing profile.
The power tool cleaned surface when viewed without magnification, shall be free of all
visible oil, grease, dirt, dust, mill scale, rust, paint, oxide, corrosion products, and other
foreign matter
Inspection Inspection is a phase of Quality Control process, and consists of organized examination
(s) or formal evaluation exercise(s) to determine the conformance of materials, supplies,
components, processes or structures to predetermined quality requirements
Non- Non-fulfilment of specified requirements, i.e., the deviate or absence of one or more
conformance quality characteristics including
dependability characteristics or quality system elements from specified requirements
Procedure Specified way to carry out an activity or a process.
Procedures can be documented or not. When a procedure is documented, it is called
written procedure‟ or documented procedure
Quality Quality Assurance (QA) is the CONTRACTOR‟s
Assurance management process of systematic planning, implementing and evidencing
(QA) organisational provisions which, if properly applied, will reasonably assure Employer
that the quality of the work will be achieved in line with Contract requirements.
Quality Control Quality Control is the CONTRACTOR‟s operational process of verifying and reviewing
(QC) Design and Engineering Outputs, and inspecting and testing of individual components or
assembled units (or packages) to check the conformity to CONTRACT requirements
complemented by the recording of associated data
Sub- An organization that has come to a contractual agreement
Contractor with the CONTRACTOR (SMOP) to perform certain work(s) or service(s) in accordance
with the scope of work laid down in the contract agreement
Supplier / Organization or person that provides a product, for example, manufacturer, distributor,
Vendor retailer or vendor of a product, or provider of a service or information
1.3 Referenced Documents
Document ID Description
F1-HOW02 Employer‟s Requirements – Technical Requirements & Scope of Work, Offshore
Substation Fabrication.
K1-HOW02 Employer‟s Requirements Quality Management
SME-QAD-MAN SMOE Quality Manual
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SME-QAD-PRC-011 Procedure for Surface Preparation and Protective Coating
1.4 Objectives
The objective is to ensure a consistent selection of coating systems, surface preparation, application
procedures and inspection for protective coating to be applied for the fabrication of substations as well as
for jacket type structures for offshore substations.
1.5 Standards and Codes
1.5.1 International Standards and Codes
Standard Description
DNVGL-OS-C401 Fabrication and Testing of Offshore Structures
DNVGL-OS-B101 Metallic Materials
DNVGL-ST-0145 Offshore Substations
EN 1395 Thermal Spraying - Acceptance Inspection of Thermal Spraying Equipment
EN ISO 8501-1 Preparation of Steel Substrates before Application of Coatings and Related
Products – Visual Assessment of Surface Cleanliness – Part 1: Rust Grades and
Preparation Grades of Uncoated Steel Substrates and of Steel Substrates after
Removal of Previous Coatings
Products – Visual Assessment of Surface Cleanliness – Part 3: Preparation
Grades of Welds, Cut Edges and Other Areas with Surface Imperfections
Products – Tests for the Assessment of Surface Cleanliness – Assessment of
Dust on Steel Surfaces Prepared for Painting (Pressure-Sensitive Tape Method)
Products – Tests for the Assessment of Surface Cleanliness – Sampling of
Soluble Impurities on Surfaces to be Painted - The Bresle Method.
ISO 8502-9 Preparation of Steel Substrates before Application of Coatings and Related
Products – Tests for the Assessment of Surface Cleanliness – Part 9: Field
Method for Conductometric Determination of Water Soluble Salts
ISO 8503-1 Preparation of Steel Substrates before Application of Coatings and Related
Products – Surface Roughness Characteristics of Blast-Cleaned Steel Substrates
– Part 1: Specifications and Definitions for ISO Surface Profile Comparators for
the Assessment of Abrasive Blast-Cleaned Surfaces
Products – Surface Roughness Characteristics of Blast-Cleaned Steel Substrates
– Part 2: Method for the Grading of Surface Profile of Abrasive Blast-Cleaned
Steel - Comparator Procedure.
EN ISO 8503-4 Preparation of Steel Substrates before Application of Paints and Related Products
– Surface Roughness Characteristics of Blast Cleaned Substrates. Part 4:
Method for the calibration of ISO surface profile comparators and for the
determination of surface profile – Stylus instrument procedure
EN ISO 8503-5 Preparation of Steel Substrates before Application of Paints and Related Products
– Surface Roughness Characteristics of Blast-Cleaned Steel Substrates – Part 5:
Replica Tape Method for the Determination of the Surface Profile
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EN ISO 12944 Paints and Varnishes – Part 1-8, Corrosion Protection of Steel Structures by
Protective Paint Systems
ISO 14918 Thermal Spraying - Approval Testing of Thermal Sprayers
ISO 14919 Thermal Spraying – Wires, Rods and Cords for Flame and Arc Spraying
Classification – Technical Supply Conditions
ISO 20340 Paints and Varnishes - Performance Requirements For Protective Paint Systems
for Offshore and Related Structures
EN ISO 29601 Paints and varnishes – Corrosion protection by protective paint systems -
Assessment of porosity in a dry film
NORSOK M-501 Surface Preparation and Protective Coating, Revision 6
SSPC-AB1 Mineral and Slag Abrasives
SSPC-AB2 Cleanliness of Recycled Ferrous Metallic Abrasives
SSPC-AB3 Ferrous Metallic Abrasive
SSPC GUIDE15 Field Methods for Retrieval and Analysis of Soluble Salts on Steel
and Other Nonporous Substrates
SSPC-SP1 Solvent Cleaning
1.5.2 Clients Technical Standards (SUBTS)
The below Technical Standards shall be read in conjuction with this Technical Standard.
SUBTS Description
SUBTS-000 List of Technical Standards and Definitions
SUBTS-111 Jacket and J-tubes Material and Fabrication
SUBTS-150 Material Selection
SUBTS-131 Protective Coating of Steel
2. CONTRACTOR RESPONSIBILITIES
Project QA/QC Manager is responsible for establishing and monitoring the implementation of this
procedure and ensuring all the concerned parties to witness coating activities to the agreed ITP.
Construction Manager with the assistance of all discipline Lead Engineers or Painting Superintendent is
responsible for implementation of this procedure.
Painting Inspectors shall be responsible for performing daily inspections, test and generating as well as
submitting of relevant inspection reports for review, and approval of all relevant parties. Paints
manufacturer shall be present during PQT and production to control the process.
Painting operators shall have relevant knowledge of health and safety hazard, use of protection equipment,
coating materials, mixing and thinning of coatings, coating pot-life, surface requirements, etc. personnel not
qualified to tradesman level, shall document training and experience to the same level as a formalized
tradesman education. Personnel shall be test, qualify and approved by Company prior to work.
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3. PROCEDURE
3.1 COATING REQUIREMENTS / SPECIFICATIONS
3.1.1 Health, Safety and Environment Requirements
 Correct personal protective equipment shall be used by all personnel engaged at the worksite.
 All coating materials and solvents shall be stored in accordance to paint manufacturer‟s
recommendations. Smoking is prohibited and no unauthorized access to the storage area shall be
allowed. Paint shall be stored in a well-ventilated area. Used paint containers shall be disposed in
accordance to the relevant approved disposal procedure.
 Safety harness with checked tag shall be worn, while conducting any work at heights.
 Check that adequate ventilation in confined space is requested.
 Mixing and handling of painting material shall be performed in areas that are not judged to be
dangerous and where air can circulate freely.
 Blast cleaning abrasives shall not be harmful to operators' health: silica abrasive, as defined in ISO
11126-2, is forbidden. The contractor shall submit details of proposed abrasives to Employer for
review at least 21 days prior to commencement of the works.
 Blasting equipment shall be fitted with dead man control to start and stop the flow of abrasives.
Entire system shall be grounded, including blasting nozzle, hoses.
 Polyurethane topcoat shall be lead-free pigmentation.
 All painting pumps shall also be electrically grounded to reduce the hazard of static electricity
sparking.
 During inspection activities In confined spaces, entry of inspectors for inspection shall be only after
the ”confined space trained” class has been attended and understood. Ventilation and gas checks
with approved equipment shall be in place alongwith other safety requirements
3.1.2 Classification of Areas
 All areas on structures, jacket, piping and equipment shall be classified to comply with Annex B of
SUBTS-131.
 Manufacturer‟s equipment and Contractor Packages shall adhere to these standards.
3.1.3 CS/SS Joints
If stainless steel is welded to carbon steel, the exterior of stainless steel portion shall be painted at
least 50 mm beyond the weld zone on stainless steel
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3.2 FUNCTIONAL REQUIREMENT
3.2.1 Paint Pre-qualification
Pre-qualification reports of recommended coating systems from Paint Manufacturer to be submitted

to Employer for review and approval
3.2.2 Surface Not to be Painted
Following surfaces shall not be painted unless otherwise stated:
 Other non-ferrous metal surfaces (titanium, CuNi, bronze, nickel, aluminium bronze, chrome plate,
copper, brass, plastic, Glass Fibre Reinforced Epoxy (GRE) or similar materials shall not be
blasted or painted unless specifically specified, e.g. for fire water pumps and firefighting
equipment.
 Stainless steel used for piping, HVAC equipment, etc. except other stainless steel e.g. used for
cladding.
 Machined surfaces such as flange faces.
 Surfaces used for identifications purposes, such as nameplates, serial number plates, valve
identification signs, gauge glasses and guards, gauge faces and light fixtures, valve stems and
flange bolts.
 SS instrumentation (excluding bodies) and SS tubing.
3.2.3 Abrasive
 Galvanized surfaces, which require to be coated, shall be roughened by abrasive sweep or brush
off blast cleaning.
 For items to be welded after coating, the bevelled edge shall not be blasted.
 On stainless steel surfaces, only mineral (non-metallic) blast cleaning abrasives may be employed.
 Inhibitive washing to prevent rusting after blast cleaning shall not be used.
 Abrasive grit or a mixture of grit and shots or garnet (ISO 8503-1) shall be used to blast and
remove shop primer before application of the main coating system as complied in.
4. PROJECT SPECIFIC COATING SYSTEMS
Please Refer to Appendix C
5. SURFACE PREPARATION
 Steel materials found to be contaminated with dirt shall be water washed to remove such
deposits. Solvent cleaning SSPC-SP-1 shall be done on spots found with oil and grease.
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Spatter and sharp surface projections shall be removed by chipping or grinding. Sharp edges
arising from cutting steel materials for fabrication shall be rounded and smoothed level P3 (Min.R =
2 mm)
 Carbon steel surfaces shall be blast-cleaned to the required surface cleanliness and anchor profile
by utilizing either of the following grit blasting abrasives:
Garnet --- for manual field blast cleaning

Steel grits / steel shots --- for manual at blasting chamber
Steel grits / steel shots --- for auto blasting at blasting chamber
 Where no requirements are specified, the surface profile shall be graded in accordance with ISO
8501-1 and EN ISO 8503-2 to an approved ISO surface profile comparator Type (G)rit. as
measured with a replica tape technique in accordance with ASTM D 4417 or an agreed equivalent
method. as for the anchor profile as follows :
- Splash zone area 75 to 100 microns.
 Salt test reading on blast cleaned surface shall not exceed to a corresponding water soluble salts
contamination of 50 mg/m2 in accordance to ISO 8502-6&9 using Elcometer 138 Bresle Test Kit or
SSPC Guide 15 using Elcometer 130 or equivalent. The result of test shall be record.
 For the splash zone area, salt test reading on blast cleaned surface shall not exceed to a
corresponding water soluble salts contamination of 20 mg/m2 in accordance to ISO 8502-6&9
using Elcometer 138 Bresle Test Kit or SSPC Guide 15 using Elcometer 130 or equivalent. The
result of test shall be record. The result of test shall be record.
 Dust level check shall conform to dust quantity Rating 2 and dust size Class 2 according to ISO
8502-3.
 Stainless steel surfaces when required for coatings shall be blast-cleaned and and etched for paint
key using garnet blasting grits.
 Blasting abrasives shall be dry and clean and comply with ISO 11127-6 or ASTM D4940 in
accordance to Paint Manufacturer‟s requirement as per batch lot.
 Galvanized items which are nominated for additional protective coating shall be thoughly cleaned
for dirt, zinc ash and flux residue steam cleaning. The surface can be roughened by means of
sweep blasting. When performing abrasive sweep blast cleaning, it‟s important to avoid damage to
the zinc surface.
6. COATINGS APPLICATION
 Coatings shall not be applied when the air relative humidity exceeded 85% RH and when steel
temperature is less than 3ºC above the dew point as measured by a Electronic Hygrometers
(Elcometer or approved equivalent). Dry-bulb, Wet-bulb and Steel Temperatures, Dew Point and
Relative humidity shall be monitored and recorded by coating Foreman and Coating Inspectors at
for times per shift and when the ambient conditions are obviously changing. This practice shall be
followed at all the work sites / yards.
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 On completion of primer coat and when specified by the specification paint systems, stripe coating
by brush shall be done on edges, tight corners, bolt holes, bolt & nut, and to noted weld joints
where there is a need to seal off accepted imperfections on weld profile.
 Recoating time between each coat shall be in accordance with the guidelines published in paint
manufacturers product data sheets. Applicator shall seek advise of paint manufacturer technical
representative on conditions when intended recoating time is outside of those published in the
product data sheet.
 Interval between coat must comply with coating manufacturer‟s recommendation at the prevailing
temperature in order to avoid contamination between coat. Any contamination between coats shall
be removed
 Contrasting colour is required for each coat.
 Zinc primer shall not come into contact with stainless steel, nickel based alloy or copper based
alloy.
 All coating activities shall be done in accordance with paint manufacturer‟s product data sheet and
recommendations.
 The method of application shall be in accordance to the coating manufacturer‟s recommendation

for the specific product used. Reference to Appendix B
 For mixing operation, mechanically stirred agitators shall be used. Incorrect or incomplete mixing
of two component paints shall not be used. The base and curing agents mixed shall match the
specific product to be used. Products used shall be checked against their batch numbers at all
times before use.
 All supplied two component paints shall be used within their shelf life as designated by the paint
manufacturer. Mixed two component paints shall be used within their pot life based on the ambient
temperature as stated on paint manufacturer‟s technical data sheets and/or the recommendation of
the paint manufacturer‟s technical representative at site
7. REPAIR OF COATING DEFECT
7.1 General
 All repair work shall be performed to comply with the project specification
 Paint area with damages below 100 cm2 shall be ground by slow rotating abrasive grinding
tools, until intact steel, Large area shall be abrasively blasted and the edges to intact coating
feathered with a rim of at least 50 mm.
 Spot blast clean the affected areas to SSPC-SP10 aiming the blast nozzle at an angle to chamfer
the edges around the repair area.
 When the primer coat is cured, apply the intermediate coat at specified thickness. Use paint brush
to coat and seal off the edges of repair area.
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 Apply the intermediate coat on cured primer coat. Use a paint brush to coat and seal off the edges
of the repair area as well as build up the thickness.
 Apply the finish coat by conventional air spray equipment allowing the top coat to overlap
beyond the repair area to ensure it blends well with the surrounding intact coating.
7.2 Repair of Damaged Galvanized Coating
Galvanized coating damaged by cutting, heating, grinding, and welding shall be repaired by spot
blast cleaning the damaged spot to SSPC-SP10 followed by the application of zinc rich epoxy
primer. If the damage area is smaller than 4 cm2, the surface is ground to st 3.
If damaged galvanized area is part of the galvanized item to be over-coated, Coating

manufacture shall recommend an appropriate coating that needs to be applied on the damage
area
8. INSPECTION
8.1 General
 Contractor will inform Employer with advance written notice for daily schedule and activities.
 Inspection shall perform in compliance with project specification.
 Fabricated items shall be inspected by concerned structural/welding QC inspectors before release

for blasting.
 Daily activity for blasting / painting shall be recorded and kept in a daily log for references.
 DFT measurements, including calibration, sampling and acceptance criteria, shall be performed to
comply with ISO 19840.
 Adhesion test shall follow ISO 2409 and ASTM D3359 for DFT under 250μm. Acceptance criteria
shall be in classification 1 when using ISO 2409 and classification 4B when using ASTM D3359
 Paint manufacturer‟s technical representatives/inspector shall be qualified as described in Project

Specification
8.2 Storage
 Paint shall be stored in accordance with the Paint Material Manufacturer‟s recommendations and
intrinsically safe power and lighting systems shall be utilised subject to Employer approval.
 Oil, solvent, or paint coated rags shall be stored in closed labelled containers.
 Paint shall be stored in well-ventilated store room and shall be used within their shelf life and for
two pack paints; paint shall be used within their pot life as stated on manufacturer‟s technical data
sheets
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9. APPENDIX
APPENDIX A COATINGS REPORT

APPENDIX B PROJECT SPECIFICATION COATING SYSTEM
APPENDIX C COATING PRODUCTS DATA SHEETS
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APPENDIX A – COATING REPORTS

NAME OF CLIENT / OWNER: ORSTED REPORT No.
PROJECT TITLE:
Hornsea II Offshore Wind Farm Manufacturing and Supply of OSS Topside and Coating Paint system
RCS Topside System No #1
SUBCONTRACTOR: PT.SMOE IRN No.
JOB: HOW02
Sheet 1 of 3
BLASTING INSPECTION REPORT

REFERENCE DOCUMENT No: INSPECTION NOTIFICATION REFERENCE
SUBTS-000, SUBTS-150, SUBTS-131 RFI No.
SPECIFICATION No:
HOW02=V01UAB12_AQA023_C01 / HOW02=Z01&AQA528_C01 / HOW02=Z11&AQA528_C01 Item description :
ENVIRONMENTAL CONDITIONS (BLASTING)

DATE :
TIME :
AIR TEMP/DRY BULB (˚C) / WET BULB (˚C) :
RELATIVE HUMIDITY (%) :
DEW POINT (˚C) :
SUBSTRATE TEMPERATURE (˚C) :
T DELTA (˚C) :
PRE SURFACE PREPARATION : Low preasure water washing 2100-3000 psi
OIL/GREASE CONTAMINANTS : Free of oil,grease & other visible contaminations
VISUAL ASSESMENT : P2 (Sharp edges,Slivers,Lamination & Surface Irregularities)
BLASTING ABRASIVES
TIME :
TYPE / Bath Number :
SIZE/MESH :
BLOTTER TEST :
ABRASIVE CONDUCTIVITY :
BLASTING INSPECTION CRITERIA

BLASTING CLEANLINESS :
SURFACE DUST CONTAMINATION RATING :
SURFACE PROFILE (SPEC/ACTUAL) (µm) :
MATERIAL GRADE :
SURFACE ROUGHNES :
CLORIDE CONTENT
SOLUBLE CHLORIDE CONTAMINANTS-CL (mg/m²)
NaCI CONTENT / BRESLE TEST :
NOTES :
SMOE QC PAINTING JOTUN REPRESENTATIVE THIRD PARTY EMPLOYER

Name Name Name Name
Signature Signature Signature Signature

Date Date Date Date
Form Code : HOW02-FORM-PAI-010
PROJECT TITLE:
Hornsea II Offshore Wind Farm Manufacturing and Supply of OSS Topside Coating Paint system
and RCS Topside System No #1
JOB: HOW02
Sheet 2 of 3
PRIMER COAT INSPECTION REPORT

SPECIFICATION No:
ENVIRONMENTAL CONDITIONS (PRIMER)

DATE :
TIME :
DEW POINT (˚C) :
T DELTA (˚C) :
METHOD OF PAINTING APPLICATION (airless, conventional, brush, roller, stripe coat)

LAYER: 1st coat : Barrier 80,Grey
Product Colour/RAL Batch No. Exp. Date Mixing Ratio Thinner / Batch No. Thinner % mixed
Primer coat surface have uniform, glossy appearance and free of defect (fish eyes lumps, sags & runs, burning, oxidation)*
PAINTING / COATING REPORT

Tag Item Number
DFT PRIMER COAT RECORD

Total Area
42.14 m² DFT Readings in Microns (µm)
Spot Measurement No. 1 2 3 4 5 6 7 8 9 10
Single sport readig
DFT average from the
readings

Single sport readig

readings

Single sport readig

readings
Arithmetic DFT Mean ##### μm
DFT Range criteria

Coat Layer / Name :
Specification NDFT :
Paint Manufacturer :
Test Apparatus :
Serial Number : Exp Date.
Gauge Adjusment R Rough Surface  Smooth Surface

Name Name Name Name

Date Date Date Date
Report Number
Project Title
Client
REFERENCE DOCUMENT No:
DUST LEVEL TEST REPORT Date/Time
Page Number 3 of 3
Location Acceptance Criteria Max. 2 Rating and Class
Items Description
Standard Refererence
Type of Abrasive
TAPE SAMPLE
Class Description of dust particles
0 Particles not visible under x10 manification
Particles visible under x10 magnification but not with normal or corrected
1
vision (usually particles less than 50µm in diameter)
Particles just visible with normal or corrected vision (usually particles between
2
50µm and 100µm in diameter)
Particles clearly visible with normal or corrected vision (particles up to 0.5mm in

3
diameter)
4 Particles between 0.5mm and 2.5mm in diameter

Rating: Spec : 60 - 100 µm
5 Particles larger than 2.5mm in diameter
Class: 1 Profile : µm
ACCEPTED REJECTED
Comments:

Name Name Name Name

Date Date Date Date
PROJECT TITLE:
JOB: HOW02
Sheet 1 of 1
2ND COAT INSPECTION REPORT

SUBTS-000, SUBTS-150, SUBTS-131 RFI No. SMOE-HOW02-OSS-RFI-COPP-001B
SPECIFICATION No:
HOW02=V01UAB12_AQA023_C01 / HOW02=Z01&AQA528_C01 / HOW02=Z11&AQA528_C01 Item description : Pipe Bracing
ENVIRONMENTAL CONDITIONS (2ND COAT)

DATE :
TIME :
DEW POINT (˚C) :
T DELTA (˚C) :
VISUAL ASSESMENT :
SURFACE PREPARATION R Sand paper R Low preasure water washing 2100-3000 psi R Air blowing

LAYER: 2nd coat Penguard Universal (Aluminium)
2nd coat coat surface have uniform, glossy appearance and free of defect (fish eyes lumps, sags & runs, burning, oxidation)*

Tag Item Number
1
2
3
4
5
6
DFT 2ND COAT RECORD

Total Area
Single sport readig
readings

Single sport readig

readings

Single sport readig
readings
Arithmetic DFT Mean μm
DFT Range criteria

Coat Layer / Name :
Test Apparatus :
Serial Number : RK-18268 Exp Date.

Name Name Name Name

Date Date Date Date
PROJECT TITLE:
JOB: HOW02
Sheet 1 of 1
TOP COAT INSPECTION REPORT

SPECIFICATION No:
ENVIRONMENTAL CONDITIONS (TOP COAT)

DATE :
TIME :
DEW POINT (˚C) :
T DELTA (˚C) :
VISUAL ASSESMENT :
SURFACE PREPARATION R Sand paper R Low preasure water washing 2100-3000 psi R Air blowing

LAYER: Top Coat Hardtop XP (Light Grey / 7035)
Top coat surface have uniform, glossy appearance and free of defect (fish eyes lumps, sags & runs, burning, oxidation)*

Tag Item Number
DFT TOP COAT RECORD

Total Area
Single sport readig
readings

Single sport readig

readings

Single sport readig

readings
Arithmetic DFT Mean μm
DFT Range criteria

Coat Layer / Name :
Test Apparatus :
Serial Number : Exp Date.
SMOE QC PAINTING JOTUN REPRESENTATIVE EMPLOYER OTHER

Name Name Name Name

Date Date Date Date
NAME OF CLIENT / OWNER : ORSTED IRN No.
PROJECT TITLE: Hornsea II Offshore Wind Farm

Manufacturing and Supply of OSS Topside and RCS Topside
SUBCONTRACTOR: PT.SMOE Sheet 1 of 1
FINAL PAINTING RELEASE REPORT
REFERENCE DOCUMENT No: SUBTS-000, SUBTS-150, SUBTS-131
SPECIFICATION No: HOW02=V01UAB12_AQA023_C01 / HOW02=Z01&AQA528_C01 / HOW02=Z11&AQA528_C01
Item Description Pipe Bracing
YES NO NA
Final Painting Visual Inspection successfully completed R  

Painting Inspection Reports Verified and Acceptable R  
Holiday Testing Reports Verified and Acceptable R  
Adhesion Testing Reports Verified and Acceptable   R
Verification of the correct marking R  
Verified and found that there are no major NCR open   R
NOTES:
ITEM/TAG NUMBER :
RFI No.
Note :
SMOE QC PAINTING PAINT MANUFACTURER THIRD PARTY EMPLOYER

NAME NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE SIGNATURE
Date Date Date Date

EMPLOYER : ORSTED MODULE No. : N/A
PROJECT TITLE : Hornsea II Offshore Wind Farm REPORT No. :
Manufacturing and Supply of OSS Topside and RCS Topside HOW02-OSS-COPP-001D
CONTRACTOR : PT SMOE Sheet 1 of 1
HOLIDAY TEST REPORT

Drawings/Specification/Procedure: HOW02=Z01&AQA528 / HOW02=Z11&AQA528 / HOW02=V01UAB12&AQA023
Standard Reference EN ISO 29601
TYPE OF COATING/HSS : System 1 FUNCTIONAL TEST GROUNDING TEST VOLTAGE REQUIREMENT: 90 V-DC
TEST EQUIPMENT TYPE/ MODEL & SERIAL . No: HH 009 PINHOLE DETECTOR 270 / HH 009 Certification of calibration No MCE 0063-19
Test location : Pipe Bracing
Result Result
Tag Item Number Item description Tag Item Number Item description
A R A R
Z11-TRS-R3-PP-006 (TRS-R3-016) (2 ea)
1 1 Pipe Bracing √
Utility Deck
Z11-TRS-R3-PP-011 (TRS-R3-021) (2 ea)
Mezzanine Deck
Z11-TRS-R3-PP-015 (TRS-R3-025) (1 ea)
Utility Deck
NOTES: INSPECTION NOTIFICATION REFERENCE

ACCEPTED - NO DISCONTINUITY DETECTED
RFI No: SMOE-HOW02-OSS-RFI-COPP-001D
QC CONTRACTOR COATING ADVISOR EMPLOYER
Name Name Name
Signature Signature Signature

Date Date Date
Rev. No.: C02
Date: 24-Sep-2019
APPENDIX B – PROJECT SPECIFICATION COATING SYSTEM

Jotspec
Technical specification
New Construction
EPC: Name: The Hornsea II Offshore WindFarm

Client: Orsted Unit ID: Sub contr: 'SOME
Cons/Eng: Version: 1 Date: 29/01/2019
Project: The Hornsea II Offshore WindFarm
Prepared by: Dedy Tan - Jotun Coatings
Page 1 of 14
Summary
Project The Hornsea II Offshore WindFarm Prepared by Dedy Tan - Jotun Coatings
Customer Orsted Approved by Dedy Tan Version 1
Location 38-Indonesia, Batam FG whs Date 29/01/2019
The paint specification(s) include(s) the following positions and areas

Position Area m²
Paint System for All Exterior and natural ventilated interior, including appurtenance "lifted or to be lifted" excluding deck area (system 1) 1.00
Paint System for All Exterior and natural ventilated interior deck area including lay down area (system 2) 1.00
Paint System for Internal climate controlled rooms (system 3) 1.00
Paint System for Winch area, top deck (system 4) 1.00
Paint System for Exterior railing, staircase, appurtenance (system 5) 1.00
Paint System for Antena Mast (system 6) 1.00
Paint System for Exterior doors (system 7) 1.00
Paint System for Grating (system 8) 1.00
Paint System for Substructure (J Tube, Boat Landing, Ladder - From top of substructure to lower splash zone level) 1.00
Paint System for Substructure (J Tube - From lower splash zone to bottom of substructure). 1.00
Paint System for Railing, staircase, appurtenance above splash zone 1.00
Total 11.00
Summary of products and volumes

Product Consumption (l)
BARRIER 80,GREY 0.66
HARDTOP XP,NONE 2.04
JOTUN ANTI-SKID,COURSE -
JOTUN ANTI-SKID,MEDIUM -
MARATHON,GREY 1.15
MARATHON,RED 0.63
PENGUARD UNIVERSAL,ALUMINIUM 2.29
PENGUARD UNIVERSAL,GREY 3.17
JOTUN THINNER NO. 10,CLEAR 0.31
JOTUN THINNER NO. 17,CLEAR 1.18
Total 11.42
Page 2 of 14
Position Paint System for All Exterior and natural ventilated interior, including appurtenance "lifted or ISO 12944-2 category N/A
Substrate to be lifted"
Carbon Steel excluding deck area (system 1) Area 1 m² No. 1
Surface Prep. Surfaces to be coated shall be degreased to ISO 12944-4, Part 6.1.4 Alkaline Cleaning, and abrasive blast cleaned to Sa 2½ (ISO 8501-1) with a
minimum surface profile 45 µm, grade Fine to Medium G, Ry5 (ISO 8503-2).
Product Type Area to Vol. solids Filmthickness (µm) Loss Recoating intervals Thinner Consumption (l)
of paint % % (%) 10°C 23°C 40°C
coat
Dry spec. Wet spec. Min Max Min Max Min Max No. Max Theor. Practical
%
BARRIER 80,GREY FC 100 61 60 98 40 2h * 1.5 h * 40 min * 17 15 0 0
PENGUARD UNIVERSAL,GREY FC 100 72 180 250 40 7h * 4h * 2h * 17 15 0 0
HARDTOP XP,NONE FC 100 63 80 127 40 14 h * 7h * 4h * 10 15 0 0
Total 320
Remarks:
Page 3 of 14
Position Paint System for All Exterior and natural ventilated interior deck area including lay down area ISO 12944-2 category N/A
Substrate (system 2)
Carbon Steel Area 1 m² No. 1
of paint % % (%) 10°C 23°C 40°C
coat
BARRIER 80,GREY FC 100 61 60 98 40 2h * 1.5 h * 40 min * 17 %
15 0 0
JOTUN ANTI-SKID,MEDIUM FC 100
Total 400
Remarks:
Page 4 of 14
Position Paint System for Internal climate controlled rooms (system 3) ISO 12944-2 category N/A
Substrate Carbon Steel Area 1 m² No. 1
of paint % % (%) 10°C 23°C 40°C
coat
%
Total 200
Remarks:
Page 5 of 14
Position Paint System for Winch area, top deck (system 4) ISO 12944-2 category N/A
of paint % % (%) 10°C 23°C 40°C
coat
%
JOTUN ANTI-SKID,COURSE FC 100
Total 400
Remarks:
Page 6 of 14
Position Paint System for Exterior railing, staircase, appurtenance (system 5) ISO 12944-2 category N/A
Substrate Galvanized Steel Area 1 m² No. 1
Surface Prep. Light brush blasting using nonmetallic abrasive leaving a clean, rough and even pattern.
of paint % % (%) 10°C 23°C 40°C
coat
%
PENGUARD UNIVERSAL,ALUMINIUM FC 100 72 130 181 40 7h * 4h * 2h * 17 15 0 0
Total 340
Remarks:
Page 7 of 14
Position Paint System for Antena Mast (system 6) ISO 12944-2 category N/A
of paint % % (%) 10°C 23°C 40°C
coat
%
Total 340
Remarks:
Page 8 of 14
Position Paint System for Exterior doors (system 7) ISO 12944-2 category N/A
Substrate Stainless Steel Area 1 m² No. 1
Surface Prep. Abrasive blast cleaning to achieve a surface profile using approved nonmetallic abrasive media which is suitable to achieve a sharp and angular
surface profile.
of paint % % (%) 10°C 23°C 40°C
coat
%
Total 200
Remarks:
Page 9 of 14
Position Paint System for Grating (system 8) ISO 12944-2 category N/A
of paint % % (%) 10°C 23°C 40°C
coat
%
Total 150
Remarks:
Page 10 of 14
Position Paint System for Substructure (J Tube, Boat Landing, Ladder - From top of substructure to ISO 12944-2 category N/A
of paint % % (%) 10°C 23°C 40°C
coat
%
MARATHON,GREY FC 100 80 300 375 40 32 h 5 d 12 h 3 d 6h 2 d 17 15 0 1
MARATHON,RED FC 100 80 300 375 40 32 h 5 d 12 h 3 d 6h 2d 17 15 0 1
MARATHON,GREY FC 100 80 250 313 40 32 h 5 d 12 h 3 d 6h 2d 10 15 0 1
Total 930
Remarks:
Page 11 of 14
Position Paint System for Substructure (J Tube - From lower splash zone to bottom of substructure). ISO 12944-2 category N/A
of paint % % (%) 10°C 23°C 40°C
coat
%
Total 600
Remarks:
Page 12 of 14
Position Paint System for Railing, staircase, appurtenance above splash zone ISO 12944-2 category N/A
of paint % % (%) 10°C 23°C 40°C
coat
%
Total 340
Remarks:
Page 13 of 14
* Please refer to relevant Technical Data Sheets (TDS) for recoating and curing conditions
NR: Not recommended for this exposure or generic type:
Unless otherwise agreed in writing, all product supplied and technical advice given by us are subject to our standard terms and conditions of sale. In the event that supplies are made and
technical advice is given by one of our associated companies or dealers, then such supplies and technical advice shall be subject to the standard terms of sale of that company, a copy of which
is available upon request. The given data must be considered as guidelines only, the figures in some columns may be rounded. Drying times and paint consumptions may vary depending on
actual conditions.
For updated information about our products please refer to our web site at www.jotun.com
Page 14 of 14
Rev. No.: C02
Date: 24-Sep-2019
APPENDIX C – COATING PRODUCTS DATA SHEETS

Technical Data Sheet
Approved 574;576 1,2 574 epoxy ^(ValidationDate) 1
Marathon
Product description
This is a two component polyamine cured epoxy coating. It is a high solids, high build, glass flake reinforced
product. It is scratch and abrasion resistant. Suitable for environments with very high corrosivity. Can be used
as primer, mid coat, finish coat or as single coat system in atmospheric and immersed environments. Suitable
for properly prepared carbon steel and concrete substrates.
Typical use
Marine:
Specially suited in areas where high scratch resistance is required.
Protective:
Suitable for structural steel and piping to be exposed to corrosive environments up to very high and immersed.
Recommended for offshore environments, refineries, power plants, bridges, buildings, mining equipment and
general structural steel. Compatible with cathodic protection systems.
Other
Approvals and certificates

APAS approved to specification 0213
NORSOK Standard M-501, Edition 6, Coating system no. 7A - Carbon and stainless steel in the splash zone
NORSOK Standard M-501, Edition 6, Coating system no. 7B - Submerged carbon and stainless steel ≤ 50 °C
NORSOK Standard M-501, Edition 6, Coating system no. 7C - Submerged carbon and stainless steel > 50 °C
Additional certificates and approvals may be available on request.
Colours
selected range of colours
Product data
Property Test/Standard Description
Solids by volume ISO 3233 80 ± 2 %

Gloss level (GU 60 °) ISO 2813 gloss (70-85)
Flash point ISO 3679 Method 1 30 °C
Density calculated 1.3 kg/l
VOC-US/Hong Kong US EPA method 24 (tested) 210 g/l
(CARB(SCM)2007, SCAQMD rule 1113, Hong Kong)
VOC-EU IED (2010/75/EU) (theoretical) 248 g/l
VOC-China GB/T 23985-2009 (tested) 210 g/l
VOC-Korea Korea Clean Air Conservation Act (tested) 219 g/l
The provided data is typical for factory produced products, subject to slight variation depending on colour.
All data is valid for mixed paint.
Gloss description: According to Jotun Performance Coatings' definition.
Date of issue: 7 September 2018 Page: 1/5
This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Marathon
Film thickness per coat

Typical recommended specification range
Dry film thickness 200 - 400 μm

Wet film thickness 250 - 500 μm
Theoretical spreading rate 4 - 2 m²/l
Surface preparation
To secure lasting adhesion to the subsequent product all surfaces shall be clean, dry and free from any
contamination.
Surface preparation summary table
Surface preparation
Substrate Minimum Recommended
Carbon steel Sa 2½ (ISO 8501-1) Sa 2½ (ISO 8501-1)

Coated surfaces Clean, dry and undamaged compatible Clean, dry and undamaged compatible
coating (ISO 12944-4 6.1.4) coating (ISO 12944-4 6.1.4)
Concrete Minimum 4 weeks curing. Moisture Minimum 4 weeks curing. Moisture
content maximum 5 %. Prepare the content maximum 5 %. Prepare the
surface by means of enclosed blast surface by means of enclosed blast
shot or diamond grinding and other shot or diamond grinding and other
appropriate means to abrade the appropriate means to abrade the
surrounding concrete and to remove surrounding concrete and to remove
laitance. laitance.
Shop primed steel Sa 2 (ISO 8501-1) Sa 2 (ISO 8501-1)
Application
Application methods
The product can be applied by
Spray: Use airless spray.

Brush: Recommended for stripe coating and small areas. Care must be taken to achieve the
specified dry film thickness.

Marathon
Product mixing ratio (by volume)
Marathon Comp A 3 part(s)

Marathon Comp B 1 part(s)
Thinner/Cleaning solvent
Thinner: Jotun Thinner No. 17
Guiding data for airless spray

Nozzle tip (inch/1000): 25-43
Pressure at nozzle (minimum): 150 bar/2100 psi
Drying and Curing time

Substrate temperature 10 °C 23 °C 40 °C
Surface (touch) dry 14 h 5.5 h 3h

Walk-on-dry 32 h 12 h 6h
Dry to over coat, minimum 32 h 12 h 6h
Dried/cured for service 14 d 7d 3d
For maximum overcoating intervals, refer to the Application Guide (AG) for this product.
Drying and curing times are determined under controlled temperatures and relative humidity below 85 %, and
at average of the DFT range for the product.
Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal
tackiness.
Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks,
imprints or other physical damage.
Dry to over coat, minimum: The recommended shortest time before the next coat can be applied.
Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended
environment/medium.
Induction time and Pot life

Paint temperature 23 °C
Pot life 1h

Marathon
Heat resistance
Temperature
Continuous Peak
Dry, atmospheric 120 °C 120 °C

Immersed, sea water 70 °C 80 °C
Peak temperature duration max. 1 hour.

The temperatures listed relate to retention of protective properties. Aesthetic properties may suffer at these
temperatures.
Note that the coating will be resistant to various immersion temperatures depending on the specific chemical
and whether immersion is constant or intermittent. Heat resistance is influenced by the total coating system. If
used as part of a system, ensure all coatings in the system have similar heat resistance.
Product compatibility
Depending on the actual exposure of the coating system, various primers and topcoats can be used in
combination with this product. Some examples are shown below. Contact Jotun for specific system
recommendation.
Previous coat: epoxy, zinc epoxy, inorganic zinc silicate

Subsequent coat: polyurethane, polysiloxane, epoxy, vinyl epoxy
Packaging (typical)
Volume Size of containers
(litres) (litres)
Marathon Comp A 15 20
Marathon Comp B 5 5
The volume stated is for factory made colours. Note that local variants in pack size and filled volumes can vary
due to local regulations.
Storage
The product must be stored in accordance with national regulations. Keep the containers in a dry, cool, well
ventilated space and away from sources of heat and ignition. Containers must be kept tightly closed. Handle
with care.
Shelf life at 23 °C
Marathon Comp A 48 month(s)
Marathon Comp B 48 month(s)
In some markets commercial shelf life can be dictated shorter by local legislation. The above is minimum shelf
life, thereafter the paint quality is subject to re-inspection.

Marathon
Caution
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the capability and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical
documentation. Applicators and operators shall use appropriate personal protection equipment when using this
product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit
the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing
the work.
Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do
not inhale spray mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.
Colour variation
When applicable, products primarily meant for use as primers or antifoulings may have slight colour variations
from batch to batch. Such products may fade and chalk when exposed to sunlight and weathering.
Disclaimer
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and
practical experience. Jotun's products are considered as semi-finished goods and as such, products are often
used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product
itself. Minor product variations may be implemented in order to comply with local requirements. Jotun reserves
the right to change the given data without further notice.
Users should always consult Jotun for specific guidance on the general suitability of this product for their needs
and specific application practices.
If there is any inconsistency between different language issues of this document, the English (United Kingdom)
version will prevail.

Approved 3140;3240;4320 1,2 3140 polyurethane ^(ValidationDate) 1
Hardtop XP
Product description
This is a two component chemically curing aliphatic acrylic polyurethane coating. It has a glossy finish with very
good gloss retention. It is a high solids product. The product has good application properties with low dry spray.
To be used as topcoat in atmospheric environments.
Typical use
Marine:
Recommended for topside, deck and superstructure.
Protective:
Recommended for offshore environments, refineries, power plants, bridges and buildings. Suitable for a wide
range of industrial structures. Used as a topcoat in pre-qualified NORSOK systems.
Other

NORSOK System 1, Rev.5
Grain, Newcastle Occupational Health
Food, Compliant with USA, FDA Title 21, Part 175.300 for dry solids
When used as part of an approved scheme, this material has the following certification:
- Low Flame Spread in accordance with EU Directive for Marine Equipment. Approved in accordance with parts 5
and 2 of Annex 1 of IMO 2010 FTP Code, or Parts 5 and 2 of Annex 1 of IMO FTPC when in compliance with
IMO 2010 FTP Code Ch. 8
Consult your Jotun representative for details.

Other variants available

Hardtop XP Alu
Hardtop XPL
Hardtop XPF (Winter grade version)
Refer to separate TDS for each variant.
Colours
according to colour card and Multicolor Industry tinting system (MCI)
Product data

Gloss level (GU 60 °) ISO 2813 gloss (70-85)

Hardtop XP


Theoretical spreading rate 12.6 - 6.3 m²/l
Bright colours may need film thickness in the high end of the recommended specification range to achieve
opacity.
Special effect colours may have diverging specification range. Refer to the Application Guide (AG) for additional
information or contact your nearest Jotun office.
Surface preparation
contamination.
Surface preparation
Coated surfaces Clean, dry and undamaged compatible Clean, dry and undamaged compatible
coating (ISO 12944-4 6.1.4) coating (ISO 12944-4 6.1.4)
Application
Application methods
Spray: Use air spray or airless spray.

Roller: May be used. Care must be taken to achieve the specified dry film thickness.

Hardtop XP
Hardtop XP Comp A 10 part(s)

Hardtop XP Comp B 1 part(s)
Thinner: Jotun Thinner No. 10 / Jotun Thinner No. 26
Jotun Thinner No. 26 is supplied and used in USA due to legislation.

Guiding data for air spray

Nozzle tip: 11-19 (HVLP) / 1.1-1.9 mm (pressure pot)
Pressure at nozzle (minimum): 2.1 bar/30 psi (HVLP) / 2.1 bar/30 psi (pressure pot)

Substrate temperature 5 °C 10 °C 23 °C 40 °C
Surface (touch) dry 16 h 6h 3.5 h 2 h

Walk-on-dry 24 h 14 h 7h 4 h
Dry to over coat, minimum 24 h 14 h 7h 4 h
Dried/cured for service 21 d 14 d 7d 3 d
tackiness.
environment/medium.

Hardtop XP

Paint temperature 23 °C 40 °C
Pot life 1.5 h 50 min
Heat resistance
Temperature
Continuous Peak

temperatures.
recommendation.
Previous coat: epoxy, zinc epoxy, epoxy mastic, polyurethane
Packaging (typical)
(litres) (litres)
Hardtop XP Comp A 4.55 / 18.2 5 / 20

Hardtop XP Comp B 0.45 / 1.8 1/3
Storage
with care.
Hardtop XP Comp A 48 month(s)
Hardtop XP Comp B 48 month(s)

Hardtop XP
Caution
the work.
Health and safety

Colour variation
Disclaimer

Approved 7461;7680 1,2 7680 zinc epoxy ^(ValidationDate) 1
Barrier 80
Product description
This is a two component polyamide cured zinc rich epoxy coating. It is a high solids, high zinc dust containing
product. It conforms to the compositional requirements of SSPC paint 20, level 2 and ISO 12944-5. It provides
very good corrosion protection as part of a complete coating system. To be used as primer in atmospheric
environments. Suitable for carbon steel, repair of inorganic zinc silicate coating and damaged galvanised steel
substrates. This product complies with ASTM D520 type II zinc dust.
Typical use
Protective:
Suitable for structural steel and piping exposed in corrosivity categories up to C5 (ISO 12944-2). Recommended
for offshore environments, refineries, power plants, bridges, buildings, mining equipment and general structural
steel. Specially designed as a primer for coating systems where extended durability is required.
Other

Tested in accordance with ISO 12944-6, high expected durability in corrosivity category C5-I
Colours
grey
Product data

Gloss level (GU 60 °) ISO 2813 matt (0-35)
Date of issue: 9 November 2018 Page: 1/5

Barrier 80


Surface preparation
contamination.
Surface preparation
Carbon steel St 3 (ISO 8501-1) Sa 2½ (ISO 8501-1)

Shop primed steel Clean, dry and undamaged approved Abrasive swept or alternatively
shop primer (ISO 12944-4 6.1.4) blasted to Sa 2 (ISO 8501-1) of at
least 70 % of the surface.
Optimum performance, including adhesion, corrosion protection, heat resistance and chemical resistance is
achieved with recommended surface preparation.
Application
Application methods

Barrier 80 Comp A 3 part(s)

Barrier 80 Comp B 1 part(s)

Barrier 80


Substrate temperature 5 °C 10 °C 23 °C 40 °C
Surface (touch) dry 50 min 20 min 10 min 4 min

Walk-on-dry 3h 2h 1.5 h 40 min
Dry to over coat, minimum 3h 2h 1.5 h 40 min
Dried/cured for service 10 d 7d 5d 2d
tackiness.
environment/medium.

Induction time 30 min

Pot life 12 h
Heat resistance
Temperature
Continuous Peak

Barrier 80
temperatures.
recommendation.
Previous coat: inorganic zinc shop primer

Subsequent coat: epoxy, epoxy mastic, polyurethane
Packaging (typical)
(litres) (litres)
Barrier 80 Comp A 3 / 6.75 5 / 10

Barrier 80 Comp B 1 / 2.25 1/3
Storage
with care.
Barrier 80 Comp A 24 month(s)
Barrier 80 Comp B 24 month(s)
Caution
the work.
Health and safety


Barrier 80
Colour variation
Disclaimer

Technical Data
Jotun Anti-skid
Product description
Jotun Anti-Skid is aluminium oxide grains, intended to be spread into the last coat in a non-skid system. Available in
coarse, medium and fine particle sizes.
Recommended use
For use on decks, floors, gangways and other areas where additional friction properties are required. The spreading is to
take place in the wet film during application.
Recommended quantity
Fine particle size (180 - 250 µm) for coatings applied in 50 to 150 µm DFT, such as topcoats.
The recommended usage is 1,5 - 2,0 kg per 10 litres of paint
Medium particle size (400 - 600 µm) for coatings applied in 150 to 400 µm DFT, such as Jotamastic products and thick
film topcoats.
Coarse particle size (700 - 1000 µm) for coatings applied in 400 to 1500 µm DFT, such as Baltoflake products.
If a more rough surface is required, the quantity may be increased.
Physical properties
Colour Dark
Solids (vol %)* 100 ±
Flash point N.A.
*Measured according to ISO 3233:1998 (E)
Surface preparation
Coated surfaces
According to specifications for the chosen topcoat.
Other surfaces
The coating may be used on other substrates. Please contact your local Jotun office for more information.
Storage
The product must be stored in accordance with national regulations. Storage conditions are to keep the containers in a
dry, cool, well ventilated space and away from source of heat and ignition. Containers must be kept tightly closed.
Jotun Anti-skid Page 1 of 2

Handling
Handle with care.
Packing size
Jotun Anti-Skid Fine in 3 kg in a 3 litre container.
Jotun Anti-Skid Medium and Coarse in 25 kg in a bag.
Packing may vary from country to country according to local requirements.
Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do not
breathe or inhale mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable cleanser,
soap and water. Eyes should be well flushed with water and medical attention sought immediately.
For detailed information on the health and safety hazards and precautions for use of this product, we refer to
the Material Safety Data Sheet.
DISCLAIMER
The information in this data sheet is given to the best of our knowledge based on laboratory testing and practical
experience. However, as the product is often used under conditions beyond our control, we cannot guarantee anything
but the quality of the product itself. We reserve the right to change the given data without notice.
Jotun is a World Wide company with factories, sales offices and stocks in more than 50 countries. For your nearest local Jotun address
please contact the nearest regional office or visit our website at www.jotun.com
ISSUED 6 DECEMBER 2007 BY JOTUN

THIS DATA SHEET SUPERSEDES THOSE PREVIOUSLY ISSUED
Jotun Anti-skid Page 2 of 2

Approved 553 1,2,5 553 Thinner ^(ValidationDate) 1
Jotun Thinner No. 17
Product description
This is a paint thinner. Designed to improve the flow of a range of Jotun epoxy products. Can also be used as
cleaner for pumps and tools before and after painting.
Typical use
Specially suitable as thinner for epoxies and similar type products except Tankguard series. Recommended
usage as per the specific datasheet or application guide of the product one wish to apply.
Other
Colours
clear
Product data
Solids by volume ISO 3233 0± 2 %
Density calculated 0,9 kg/l
VOC-EU IED (2010/75/EU) (calculated) 866 g/l
VOC-China GB/T 23985-2009 (ISO 11890-1) (tested) 860 g/l
Packaging (typical)
(litres) (litres)
Jotun Thinner No. 17 5/20 5/20
Storage
with care.
Date of issue: 30 January 2017 Page: 1/2

Jotun Thinner No. 17 48 month(s)
Caution
the work.
Health and safety

Colour variation
Disclaimer

Approved 549 1,2 549 Thinner ^(ValidationDate) 1
Product description
This is a paint thinner. Designed to improve the flow of a range of Jotun polyurethane products. Can also be
used as cleaner for pumps and tools before and after painting.
Typical use
Specially suitable as thinner for polyurethane and similar products. Recommended usage as per the specific
datasheet or application guide of the product one wish to apply.
Other
Colours
clear
Product data
Solids by volume ISO 3233 0± 2 %
Density calculated 0,9 kg/l
VOC-EU IED (2010/75/EU) (calculated) 871 g/l
VOC-China GB/T 23985-2009 (ISO 11890-1) (tested) 868 g/l
Product mixing
Single pack
Packaging (typical)
(litres) (litres)
Jotun Thinner No. 10 5/20 5/20
Storage

with care.
Jotun Thinner No. 10 48 month(s)
Caution
the work.
Health and safety

Colour variation
Disclaimer

Approved 27800;27801 1 27800 epoxy ^(ValidationDate) 1
Penguard Universal
Product description
This is a two component polyamine cured pure epoxy coating. It is a fast drying, abrasion resistant, high solids,
high build product. It provides excellent corrosion protection as part of a complete coating system. Can be used
as primer, mid coat, finish coat or as single coat system in atmospheric and immersed environments. Suitable
for properly prepared carbon steel, galvanised steel, shop primed steel, stainless steel, aluminium and concrete
substrates. Suitable as maintenance coating on a wide range of aged coating surfaces. It can be applied at sub
zero surface temperatures.
Typical use
Recommended for offshore environments, including splash zones, refineries, power plants, bridges, buildings,
mining equipment and general structural steel. Approved for PSPC cross over testing with a wide range of shop
primers.
Other

Approved for PSPC for Water Ballast Tanks according to IMO Res. MSC 215(82)
Approved for PSPC for Crude Oil Tanks according to IMO Res. MSC 288(87)
Pre-qualified in accordance with NORSOK M-501, Edition 6, System 1
Pre-qualified in accordance with NORSOK M-501, Edition 6, System 7.
When used as part of an approved scheme, this material has the following certification:
- Low Flame Spread in accordance with EU Directive for Marine Equipment. Approved in accordance with parts 5
and 2 of Annex 1 of IMO 2010 FTP Code, or Parts 5 and 2 of Annex 1 of IMO FTPC when in compliance with
IMO 2010 FTP Code Ch. 8
Consult your Jotun representative for details.

Colours
aluminium, grey and selected range of colours
Product data

Gloss level (GU 60 °) ISO 2813 matt (0-35)
Date of issue: 20 March 2019 Page: 1/5

Penguard Universal
Gloss level may vary slightly with colour, application method, film thickness and with environmental conditions
during application and drying/curing.


Surface preparation
contamination.
Surface preparation
Carbon steel St 2 (ISO 8501-1) Sa 2½ (ISO 8501-1)
Aluminium The surface shall be hand or machine Abrasive blast cleaning to achieve a
abraded with non-metallic abrasives surface profile using non-metallic
or bonded fibre machine or hand abrasive media which is suitable to
abrasive pads to impart a scratch achieve a sharp and angular surface
pattern to the surface. profile.
Galvanised steel The surface shall be clean, dry and Sweep blast-cleaning using non-
appear with a rough and dull profile. metallic abrasive leaving a clean,
rough and even pattern.
Stainless steel The surface shall be hand or machine Abrasive blast cleaning to achieve a
abraded with non-metallic abrasives surface profile using non-metallic
or bonded fibre machine or hand abrasive media which is suitable to
abrasive pads to impart a scratch achieve a sharp and angular surface
pattern to the surface. profile.
Shop primed steel Dry, clean and intact shop primer. Abrasive swept or alternatively
blasted to Sa 2 (ISO 8501-1) of at
least 70 % of the surface.
Coated surfaces Clean, dry and undamaged compatible P Sa 2½ (ISO 8501-2)
coating
Concrete Minimum 4 weeks curing. Moisture Minimum 4 weeks curing. Moisture
content maximum 5 %. Mechanically content maximum 5 %. Prepare the
prepare the existing concrete surface surface by means of enclosed blast
by scabbling, needle gun, mechanical shot or diamond grinding and other
disc grinding. appropriate means to abrade the
surrounding concrete and to remove
laitance.
Optimum performance, including adhesion, corrosion protection, heat resistance and chemical resistance is
achieved with recommended surface preparation.

Penguard Universal
Application
Application methods

Brush: Recommended for stripe coating and small areas, care must be taken to achieve the
Roller: May be used for small areas but is not recommended for first primer coat. However, when
using roller application care must be taken to apply sufficient material in order to achieve
the specified dry film thickness.
Penguard Universal Comp A 3 part(s)

Penguard Universal Comp B 1 part(s)

Pressure at nozzle (minimum): 150 bar / 2100 psi

Substrate temperature -10 °C -5 °C 0 °C 5 °C 10 °C 23 °C 40 °C
Surface (touch) dry 27 h 15 h 11 h 7h 5h 2 h 1 h

Walk-on-dry 73 h 35 h 24 h 14 h 10 h 5 h 2 h
Dry to over coat, minimum 36 h 25 h 16 h 10 h 7h 4 h 2 h
Dried/cured for service 21 d 14 d 11 d 7 d 4 d
tackiness.
environment/medium.

Penguard Universal

Induction time 10 min

Pot life 2h
Heat resistance
Temperature
Continuous Peak

Immersed, sea water 60 °C 70 °C
Immersed, crude oil 80 °C 90 °C

temperatures.
Note that the coating will be resistant to various immersion temperatures depending on the specific chemical
and whether immersion is constant or intermittent. Heat resistance is influenced by the total coating system. If
used as part of a system, ensure all coatings in the system have similar heat resistance.
recommendation.
Previous coat: inorganic zinc silicate shop primer, epoxy, epoxy mastic, zinc epoxy, zinc silicate
Subsequent coat: acrylic, alkyd, epoxy, polyurethane, polysiloxane, epoxy mastic, vinyl epoxy
Packaging (typical)
(litres) (litres)
Penguard Universal Comp A 15 20

Penguard Universal Comp B 5 5
Storage
with care.

Penguard Universal
Penguard Universal Comp A 48 month(s)
Penguard Universal Comp B 48 month(s)
Caution
the work.
Health and safety

Colour variation
Disclaimer


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HORNSEA II OFFSHORE WINDFARM PROJECT - JACKETS

WINDFARM – SUPPLIER – 4800030558 – 0099

COMMENT RESOLUTION SHEET

C02 24-Sep-2019 ISSUED FOR CONSTRUCTION (IFC) HRK SWM MVT

Title: Purchase Order No.: 4800030558

Hornsea II Offshore Wind Farm

Figure 1 – Locations of Jacket

1.2 Abbreviations and Definitions

1.2.1 List of Abbreviations

1.2.2 List of Definitions

1.3 Referenced Documents

SME-QAD-PRC-011 Procedure for Surface Preparation and Protective Coating

1.5 Standards and Codes

1.5.1 International Standards and Codes

SSPC-SP1 Solvent Cleaning

1.5.2 Clients Technical Standards (SUBTS)

3.1 COATING REQUIREMENTS / SPECIFICATIONS

3.1.1 Health, Safety and Environment Requirements

 Check that adequate ventilation in confined space is requested.

 Polyurethane topcoat shall be lead-free pigmentation.

3.1.2 Classification of Areas

 Manufacturer‟s equipment and Contractor Packages shall adhere to these standards.

3.1.3 CS/SS Joints

3.2 FUNCTIONAL REQUIREMENT

3.2.1 Paint Pre-qualification

Pre-qualification reports of recommended coating systems from Paint Manufacturer to be submitted

3.2.2 Surface Not to be Painted

Following surfaces shall not be painted unless otherwise stated:

 Machined surfaces such as flange faces.

 SS instrumentation (excluding bodies) and SS tubing.

4. PROJECT SPECIFIC COATING SYSTEMS

Please Refer to Appendix C

Garnet --- for manual field blast cleaning

 Contrasting colour is required for each coat.

 The method of application shall be in accordance to the coating manufacturer‟s recommendation

7. REPAIR OF COATING DEFECT

7.2 Repair of Damaged Galvanized Coating

If damaged galvanized area is part of the galvanized item to be over-coated, Coating

 Inspection shall perform in compliance with project specification.

 Fabricated items shall be inspected by concerned structural/welding QC inspectors before release

 Paint manufacturer‟s technical representatives/inspector shall be qualified as described in Project

APPENDIX A COATINGS REPORT

APPENDIX A – COATING REPORTS

BLASTING INSPECTION REPORT

ENVIRONMENTAL CONDITIONS (BLASTING)

BLASTING INSPECTION CRITERIA

SMOE QC PAINTING JOTUN REPRESENTATIVE THIRD PARTY EMPLOYER

Signature Signature Signature Signature

PRIMER COAT INSPECTION REPORT

ENVIRONMENTAL CONDITIONS (PRIMER)

METHOD OF PAINTING APPLICATION (airless, conventional, brush, roller, stripe coat)

PAINTING / COATING REPORT

DFT PRIMER COAT RECORD

Spot Measurement No. 11 12 13 14 15 16 17 18 19 20

DFT average from the

Spot Measurement No. 21 22 23 24 25 26 27 28 29 30

DFT average from the

DFT Range criteria