Hes 1250 2015

I N S T R U CT I O N M A N UA L
HES Series
Refrigerated Type Compressed Air Dryers
FOR M NO.: 7427751 R EVI S ION: 05/2015 R E A D A N D U N D E R S TA N D T H I S M A N UA L P R I O R TO O P E R AT I N G O R S E R V I C I N G T H I S P R O D U CT.
Water Cooled
RATED
MODELS
FLOW
HES3750 3750 SCFM
HES5000 5000 SCFM
HES6250 6250 SCFM
HES7500 7500 SCFM
HES8750 8750 SCFM
HES10000 10000 SCFM
HES11250 11250 SCFM
HES12500 12500 SCFM
Air Cooled
RATED
MODELS
FLOW
HES3150AC 3150 SCFM
HES4200AC 4200 SCFM
HES5250AC 5250 SCFM
HES6300AC 6300 SCFM
HES7350AC 7350 SCFM
HES8400AC 8400 SCFM
HES9450AC 9450 SCFM
HES10500AC 10500 SCFM
CONTENTS
1.0 GENERAL SAFETY INFORMATION......................................................... 1

2.0 RECEIVING, MOVING, AND UNPACKING............................................... 1
3.0 INSTALLATION.......................................................................................... 6
4.0 OPERATION ............................................................................................. 9
5.0 MAINTENANCE......................................................................................... 19
6.0 TROUBLESHOOTING GUIDE................................................................... 21
7.0 REFERENCE
Sizing.......................................................................................................... 24
Engineering Data Tables............................................................................ 25-26
Dryer Set Point Tables................................................................................ 27-28
Dryer Alarm Tables..................................................................................... 29-30
Controller Screen Shots
Dryer Status Screens.............................................................................. 31
Module Status Screens.......................................................................... 32
Alarm History Screens............................................................................ 33
Energy Savings Screens........................................................................ 34
Dryer Scheduler Screens....................................................................... 35
Dryer Setting Screens............................................................................. 36-37
Network Setting Screens........................................................................ 38
Factory Setting Screens......................................................................... 39
8.0 DRAWINGS: WATER-COOLED UNITS
General Arrangement
Models 3750 and 5000........................................................................... 40
Models 6250 and 7500........................................................................... 41
Models 8750 and 10000......................................................................... 42
Models 11250 and 12500....................................................................... 43
Electrical Schematic
Refrigeration Dryer................................................................................. 44-47
Instrumentation Option........................................................................... 48-51
575V option............................................................................................ 51
9.0 DRAWINGS: AIR-COOLED UNITS
General Arrangement
Models 3150 and 4200........................................................................... 52
Models 5250 and 6300........................................................................... 53
Models 7350 and 8400........................................................................... 54
Models 9450 and 10500......................................................................... 55
Electrical Schematic................................................................................... 56
Refrigeration Dryer................................................................................. 56-60
Instrumentation Option........................................................................... 61-63
575V option............................................................................................ 64
10.0 REPLACEMENT PARTS
Cabinet Panels........................................................................................... 65
Water-Cooled Units.................................................................................... 66-67
Air-Cooled Units......................................................................................... 68-69
NOTES:................................................................................................................. 70
WARRANTY.......................................................................................................... 71
1.0 GENERAL SAFETY INFORMATION 2.0 RECEIVING, MOVING, AND UNPACKING
1.1 PRESSURIZED DEVICES: 2.1 RECEIVING
This equipment is a pressure containing This shipment has been thoroughly checked, packed and
device. inspected before leaving our plant. It was received in good
• Do not exceed maximum operating condition by the carrier and was so acknowledged.
pressure as shown on equipment Check for Visible Loss or Damage. If this shipment shows
serial number tag. evidence of loss or damage at time of delivery to you,
• Make sure equipment is depressurized before working insist that a notation of this loss or damage be made on
on or disassembling it for service. the delivery receipt by the carrier’s agent.
1.2 ELECTRICAL: 2.2 UNPACKING
This equipment requires electricity to Check for Concealed Loss or Damage. When a shipment
operate. has been delivered to you in apparent good order, but
concealed damage is found upon unpacking, notify the
• Install equipment in compliance with all carrier immediately and insist on his agent inspecting
applicable electrical codes. the shipment. Concealed damage claims are not our
• Standard equipment is supplied with electrical responsibility as our terms are F.O.B. point of shipment.
enclosures not intended for installation in hazardous
environments. 2.3 MOVING
• Disconnect the power supply to the equipment when In moving or transporting dryer, do not tip dryer onto its
performing any electrical service work. side.
1.3 BREATHING AIR: 2.4 STORAGE/SHUT DOWN

• Air treated by this equipment may The dryer should not be stored outside (either
not be suitable for breathing without packaged or unpackaged) or exposed to the weather. Damage
further purification. to the electrical and control components may result.
Refer to applicable standards and IMPORTANT: If the dryer is shut down in below freezing
specifications for the requirements temperatures, the water-cooled condenser may freeze and
for breathing quality air. cause permanent damage. The condenser must be drained
when the unit is shut down.
IMPORTANT: Do not store dryer in temperatures above 130°F
(54°C).
1
FEATURES AT A GLANCE:
WATER-COOLED UNITS
LED TEXT DISPLAY
MASTER CONTROL ELECTRICAL ENCLOSURE

WITH CUSTOMER INTERFACE
MASTER CONTROL KEYPAD

QUARTER TURN LATCH
MASTER ENCLOSURE POWER

DISCONNECT SWITCH
DETAIL A
SEPARATOR ACCESS RIGID GROOVE COUPLINGS

(NO PANEL REMOVAL REQUIRED)
CONDENSATE DRAIN
CONNECTION 3/8-FPT
A
2
SWING PANEL ACCESS
(PANEL HINGES LOCK OPEN @115°)
DETAIL C
MODULE POWER
DISCONNECT SWITCH
QUARTER TURN LATCH FOR

ELECTRICAL ENCLOSURE ACCESS
POWER ON LED (GREEN)

QUARTER TURN LATCHES FOR
SWING PANEL ACCESS
WARNING LED (YELLOW)
ALARM LED (RED)
DETAIL B
GROOVED FLANGE ADAPTERS
MODULE ELECTRICAL ENCLOSURE

MOUNTED ON SWING PANEL
FLOOR MOUNT BRACKET
3
FEATURES AT A GLANCE:
AIR-COOLED UNITS
LED TEXT DISPLAY
MASTER CONTROL ELECTRICAL ENCLOSURE

WITH CUSTOMER INTERFACE
MASTER CONTROL KEYPAD

QUARTER TURN LATCH
MASTER ENCLOSURE POWER

DISCONNECT SWITCH
DETAIL A
AIR COOLED CONDENSER

(ONE PER MODULE)
VARIABLE SPEED FANS
SEPARATOR ACCESS QUICK DISCONNECT NO-LOSS

(NO PANEL REMOVAL REQUIRED) REFRIGERATION FITTINGS
GROOVED FLANGE ADAPTERS
CONDENSATE DRAIN A
CONNECTION 3/8-FPT
4
SWING PANEL ACCESS
(PANEL HINGES LOCK OPEN @115°)
DETAIL C
MODULE POWER
DISCONNECT SWITCH
QUARTER TURN LATCH FOR

ELECTRICAL ENCLOSURE ACCESS
POWER ON LED (GREEN)

QUARTER TURN LATCHES FOR
SWING PANEL ACCESS
WARNING LED (YELLOW)
ALARM LED (RED)
DETAIL B
RIGID GROOVE COUPLINGS
MODULE ELECTRICAL ENCLOSURE

MOUNTED ON SWING PANEL
FLOOR MOUNT BRACKET
5
IMPORTANT: READ PRIOR TO STARTING THIS EQUIPMENT 3.3 ADDITIONAL INSTALLATION PROCEDURE FOR AIR
COOLED CONDENSER OPTION
3.0 INSTALLATION A. Air Condenser – Locate air condenser and set condenser
with brackets on top of unit. Locate brackets per drawing
3.1 LOCATION on following page and bolt to frame using Qty (4) 3/8-16
A. For typical placement in a compressed air system, see Bolt’s supplied.
drawing. B. Install discharge and liquid refrigerant piping per drawing.
B. Air compressor intake – Locate the air compressor so that Turn until nut bottoms using quick links. Please note piping
contaminants potentially harmful to the dryer (e.g. ammo- is charged with refrigerant.
nia) are not drawn into the air system. C. Wire junction box per wiring schematic reference drawing
C. The dryer should be installed in a moderately heated, well for air cooled units in manual.
ventilated area. Avoid locations immediately adjacent to
cold exterior windows or walls, or adjacent to high tem- 3.4 MODULE INSTALLATION
perature ovens or boilers. A. Identify customer-to-dryer connection requirements.
D. The dryer should be installed in the air system at the high- NOTE: Inlet and outlet headers on the dryer offer dual
est air pressure possible (e.g. before pressure reducing installation capability. Either end of the header (inlet or
valves). outlet) may be equipped with an adaptor flange or blind
E. The dryer should be installed in the air system at the cool- flange for the customer connection.
est compressed air temperature possible. B. Install a grooved adapter flange to the inlet header of the
F. Clearances: module which is to be connected to the customer inlet con-
Service clearance should be a minimum of 48 inches nection. (Refer to the General Arrangement drawing for
(1220 mm) on all sides to allow adequate space for access the specific model in Section 8 or 9 of this manual for the
and maintenance. Recommended overhead clearance is correct Inlet location.)
36 inches (914mm) from top of cabinet for water cooled C. Install a grooved adapter flange to the outlet header of the
unit and top of condenser for air cooled unit. module which is to be connected to the customer outlet
G. Standard units are designed to operate in ambient: connection. (Refer to the General Arrangement drawing
Water-cooled: 40 to 130°F (4 to 54°C) for the specific model in Section 8 or 9 of this manual for
Air-cooled: 40 to 110°F (4 to 43°C). the correct Outlet location.)
H. Dryer is designed to operate at all altitudes - no adjust- D. NOTE: Be sure that the leveling feet are seated completely
ment for altitude is required. against the bottom of the cabinet prior to setting the module.
This will allow the greatest range of adjustment.
I. The installation of a flexible connection prior to the dryer is
recommended to prevent possible damage from vibration. Utilizing a standard floor jack and the fork channels con-
structed in the base pan of each module, align the module
NOTE: Outdoor installation – Standard units are designed for
with the grooved adapter flange on the inlet connection
indoor installation. Contact manufacturer if installing outdoors.
with the customer’s inlet connection.
3.2 MOUNTING Level and plumb the module by adjusting the leveling feet
Mount the dryer on a level solid surface. at the bottom of each module.
Aftercooler
Dryer
Compressor
Separator
6
INSTALLATION PROCEDURE FOR AIR COOLED CONDENSER
CONDENSER INLET
(GAS LINE)
SEE NOTES!
CONDENSER OUTLET
(LIQUID LINE)
SEE NOTES!
DETAIL C
ATTACH SUPPORT STRUCTURE WITH

BOLT & WASHER UP THROUGH FROM
INSIDE AND WASHER & LOCKNUT ON
D TOP, OUTSIDE UNIT (2 PLACES)
DETAIL D
NOTES:
1. After installing the condenser unit assembly to the top
of the module, apply appropriate amount of approved
refrigerant fitting lubricant to the condenser lines quick
connect fittings (Detail ‘C’).
CONNECT CONDENSER
POWER HARNESS 2. Connect line assemblies between condenser and dryer
MAIN POWER ENTRY IS
TO CORRESPONDING
JUNCTION BOX IN CONDENSER ENCLOSURE module (Detail ‘C’).
TERMINALS AT BOTTOM CENTER
3. Use back up wrenches when tightening fittings to prevent
twisting lines, making sure the fittings are fully seated.
4. After the lines are connected, use a leak detection device
to assure there are no leaks at the connections.
ATTACH REAR SUPPORT STRUCTURE

W/ BOLT & WASHER DOWN THROUGH
FROM OUTSIDE AND WASHER &
LOCKNUT INSIDE UNIT. (2 PLACES)
7
E. Connect the module to the customer’s inlet connection. work down. Piping that begins on the left side will start
Tighten flange bolts. with the lowest numbered module and work up. Interior
NOTE: Tighten flange bolts to customer outlet connec- modules can be identified by their open framework on
tion if grooved adapter flange to the outlet header is also each side of the module.
installed on module. G. Install blind flanges on module headers not previously
F. CRITICAL ASSEMBLY NOTE! The permissible gap fitted with grooved adapter flanges.
range between the ends of the adjacent inlet and outlet H. Secure the dryer to the floor with the floor mounting
headers is 0 - 0.25 inches. Also, based on the tolerance brackets provided on the Master Module and the end
of the modules the module cabinets may either be flush or Dryer Module.
will provide a gap. Check each module cabinet gap prior
to tightening the header couplings in place and set the gap 3.5 WATER CONNECTIONS (Standard Water Cooled Unit)
to be consistent if so desired. A. Connect the cooling water supply to the cooling water inlet
Repeat step D for installing the remaining modules to the connection of the dryer.
dryer. Connect the modules together using couplings B. Connect the cooling water return line to the cooling water
provided. Tighten bolts. outlet connection of the dryer.
NOTE: The modules are numbered and should be NOTE: It is recommended to add water inlet and outlet
installed in sequential order. If piping begins on the right temperature and pressure gauges to the water piping at
side, start with the highest numbered module first and the dryer inlet and outlet connections.
Cooling Water System – Hose Labeling Matrix

Flow Rate Module Position Module Tie Wrap Label Description
Cooling Water Inlet Wrap - MI
M2
Cooling Water Outlet Wrap - MO
3750 - 5000 scfm
Cooling Water Inlet Wrap - ZI
Z
M2 Z Cooling Water Outlet Wrap - ZO

M3
Cooling Water Inlet Wrap - YI
6250 - 7500 scfm Y
Cooling Water Outlet Wrap - YO
M3 Y Z Cooling Water Inlet Wrap - ZI
Z
Cooling Water Outlet Wrap - ZO

M4
Cooling Water Inlet Wrap - XI
X
Cooling Water Outlet Wrap - XO
8750 - 10000 scfm
Cooling Water Inlet Wrap - YI
Y
M4 X Y Z Cooling Water Outlet Wrap - YO
Z

M5
Cooling Water Inlet Wrap - WI
W
Cooling Water Outlet Wrap - WO
Cooling Water Inlet Wrap - XI
11250 - 12500 scfm X
Cooling Water Outlet Wrap - XO
M5 W X Y Z Cooling Water Inlet Wrap - YI

Y
Cooling Water Outlet Wrap - YO
Z
8
NOTE: Each module is shipped from the factory with the 4.0 OPERATION
necessary water piping included. A strainer and water
regulating valve is supplied on each dryer module. Basic theory of operation: The dryer uses digital scroll technol-
C. Open the swing panels that hold the module electrical ogy to achieve energy savings. The refrigeration compres-
enclosures. sor has a unique mechanism that allows it to be completely
“unloaded”.
D. Connect the labeled water lines of each module to the
barbed fittings of the mating lines located on the module to This is accomplished internally, using a piston to “pull” the
its left. See the table below for hose identification. upper scroll apart from the lower scroll. This stops the com-
pression of the refrigerant and dramatically reduces energy
3.6 ELECTRICAL CONNECTIONS consumption. The compressor motor continues to spin, provid-
ing lubrication to the mechanism.
IMPORTANT: Use copper supply wires
only. At the rated compressed air flow rate, the compressor runs
fully loaded. At reduced flow rates, the control system
A. The dryer is designed to operate on determines the amount of unloading required to maintain a
the voltage, phase, and frequency constant outlet dew point.
listed on the serial number tag.
NOTE: The compressor sound changes noticeably between
B. Water Cooled Units: The electrical supply connection for the loaded and unloaded state, this occurs every ten to forty
each dryer module is made in the junction box located at seconds.
the top of each module. Refer to the dryer serial tag or the
electrical data table for the maximum overcurrent protec- 4.1 MINIMUM/MAXIMUM OPERATING CONDITIONS
tion to be used with each dryer module circuit.
A. Inlet air pressure: 30 / 232 psig (2 /16 barg)
NOTE: The dryer is designed to run continuously
B. Inlet air temperature: 40 / 130°F (4 / 54°C)
and should NOT be wired to cycle on/off with the air
compressor. C. Ambient temperature:
Water Cooled: 40 / 130°F (4 / 54°C)
C. Air Cooled Units: The electrical supply connection for
Air Cooled: 40 / 110°F (4 / 43°C)
each dryer module is made in the junction box located at
the end of the air cooled condenser. Refer to the dryer 4.2 START-UP
serial tag or the electrical data table for the maximum
overcurrent protection to be used with each dryer module (Refer to the Control Panel illustration on the following page
circuit. and Controller Screen Shots in Section 8 for control panel as-
sistance)
NOTE: The dryer is designed to run continuously and should
NOT be wired to cycle on/off with the air compressor. A. Energize the dryer by turning on the red/yellow disconnect
switches at the main display control panel and at each
3.7 CONDENSATE AND ELECTRONIC module. A green power on light will illuminate and blink on
DEMAND DRAIN (EDD) CONNECTIONS each enclosure.
A. Connect customer supplied condensate
line to condensate drain connection lo- IMPORTANT: Energize for 24 hours before starting the
cated at the bottom left of the dryer. dryer! All disconnect switches must be turned on. Never
use the disconnect switches to shut down the dryer for
NOTE: Condensate may contain oil. Com- an extended period of time (except for repair). Failure to
ply with applicable laws concerning proper follow these instructions may result in a non-warrantable
disposal. compressor failure.
B. All dryer modules are supplied with one EDD as standard.
Modules with the additional (optional) oil removal filters B. Programming the Dryer Controller (MEM)
are supplied with two additional EDDs each.
Select and press the keypad button associated with each
C. From the back of each module, remove the panel and programming function. Use the Up and Down arrow buttons
connect each drain line to the adjacent module using the to scroll through the list of sub-menu choices. Press the Enter
push-to-connect drain connections. button to view the sub-menu that is displayed. Press ESC to
return to the Main Menu.
3.8 COMMUNICATION CONNECTIONS
A. Open the swing panels that hold the module electrical 1. Setting Date & Time
enclosures. a. Press the Clock keypad button to display the Date/
B. Locate the communications cable located at the top right Time Set-up Menu.
corner of the module. NOTE: This menu can also be displayed by pressing
C. Plug the cable in to the connector located on the back of the Set-up Menu keypad button.
the swing panel of the module to its right. b. Use the ‘Up’ and ‘Down’ arrow buttons to set year (10
to 99 representing 2010 to 2099). Press ‘Enter’ to
accept new value.
c. Use the ‘Up’ and ‘Down’ arrow buttons to set month (01
to 12). Press ‘Enter’ to accept new value.
9
d. Use the ‘Up’ and ‘Down’ arrow buttons to set day (01 C. Starting the Dryer
to maximum for the month and year selected). Press IMPORTANT: The dryer must be energized 24 hours before
‘Enter’ to accept new value. starting the refrigeration compressor.
e. Use the ‘Up’ and ‘Down’ arrow buttons to set hours (00 NOTE: It is recommended that dryer be started 15 minutes
to 23). Press ‘Enter’ to accept new value. before compressed air flow begins.
f. Use the ‘Up’ and ‘Down’ arrow buttons to set minutes 1. Begin cooling water flow prior to starting water cooled
(00 to 59). Press ‘Enter’ to accept new value. units. Turn air condenser disconnect on for air cooled
g. Use the ‘Up’ and ‘Down’ arrow buttons to set seconds units.
(00 to 59). Press ‘Enter’ to accept new value. NOTE: If a module must be shut down, refer to section
2. Setting Schedule 5.1 – “Procedure for Shutting Down a Single Module”
located on page 18.
a. Press the Scheduler keypad button.
2. Check for proper electrical voltage.
b. Use the ‘Up’ and ‘Down’ arrow buttons to select desired
“Day of week ”. Press ‘Enter’ to accept new value. 3. Confirm the module ball valves located behind the electri-
cal enclosure swing panel are open, unless the module is
c. Use the ‘Up’ and ‘Down’ arrow buttons to set hour (00 intended to be off-line.
to 23). Press ‘Enter’ to accept new value.
4. The dryer may be operated in either manual or scheduled
NOTE: If the hour setting is ‘IGNORE’, Press ‘Enter’ mode.
again.
a. Manual mode - This mode is initiated by pushing the
d. Use the ‘Up’ and ‘Down’ arrow buttons to set minutes. On/Off button. The modules will run continuously and
Press ‘Enter’ to accept new value. Repeat steps a will not be turned on and off by the controller. All of the
through c as needed. modules will be started when pushing the On/Off from
3. Setting Hours To Service the home screen. Individual modules can be started
from the module screen. Push the module button and
a. Press the Set-up Menu keypad button. push the On/Off button. Scroll to the next module by
b. Use the Up and Down arrow buttons to scroll to the using the module button then push the On/Off button.
Service Interval Set-Up menu. Press ‘Enter’ to view Continue this until all the desired modules are started.
the sub-menu. From the home screen, scroll down one screen to see
c. Use the ‘Up’ and ‘Down’ arrow buttons to scroll through the status of each module.
the range of permissible values (1000 to 8000) before Module Status Modes: S - standby, R - running,
service reminder is initiated. Press ‘Enter’ to accept A - alarm, D - disconnected
new value. (Only hours that refrigeration compressor is
operating are counted). Once turned On, the dryer and modules will begin will
begin to register a load percentage value. The mod-
NOTE: All dryers contain an integral 3 micron filter. ules can also be turned off at the dryer home screen or
As the filter element accumulates solid contaminants, individually at the module screen.
differential pressure increases. Solid particulate
load in the compressed air supply will determine b. Schedule mode - This mode allows the user to set a
frequency of service. Typically element change out is weekly schedule for when the dryer will be on and off.
recommended at least annually. See 4.2.B.2 for setting the schedule. Each module can
be selected to operate on the preset schedule. Press
4. Energy Cost the module key and press Enter to select either Manual
a. Press the Set-up Menu keypad button. Standby or Scheduled Standby.
b. Use the Up and Down arrow buttons to scroll to the NOTE: The dryer may be returned to the manual mode
Energy Cost Set-Up menu. Press ‘Enter’ to view the at any time using the ‘On/Off’ button. MANUAL FIXED or
sub-menu. MANUAL STANDBY will appear on display panel. To reinstitute
Schedule, go to the module screen and push the Enter button.
c. Use the ‘Up’ and ‘Down’ arrow buttons to select the
desired currency ($ or €). Press ‘Enter’ to accept new NOTE: The dryer will not automatically restart in the event
value. of a power failure. Consult factory if it is desired to have the
equipment automatically restart after power interruption.
d. Use the ‘Up’ and ‘Down’ arrow buttons to set the
energy cost. Press ‘Enter’ to accept new value. NOTE: The dryer will run in FIXED mode for a brief period
then switch over to PID control.
5. Event or Alarm History 5. Slowly pressurize the unit air side by opening the inlet
a. Press the Event keypad button. isolation valve. Check for air leaks.
b. Use the Event keypad button to scroll through the 6. After 15 minutes, slowly open the outlet isolation valve and
Event (Alarm History) menu. close the air by-pass valve (if equipped).
c. Use the ‘Up’ and ‘Down’ arrow buttons to scroll through
the last twenty (20) alarms beginning with the most
recent alarm.
NOTE: The number at the end of the top line identifies
which of the past twenty alarms is being displayed.
10
CONTROL PANEL
1
2 4
3
I 2 3
5
$
ESC RESET
1. Alarm / Service Light

2. Warning Light
3. Power-on Light
4. Operator Interface Display
5. Operator Keypad
6. Disconnect Switch
I 2 3
ESC RESET
Operator Keypad
Dryer Status I 2 3
Module Status Setup Up Arrow
Scheduler Graph Event Down Arrow
$
Energy Savings Mute Date/Time Setup Enter
ESC RESET
Shift Escape/Cancel Reset On/Off
11
D. Operating Check Points Communication Parameters:
1. Check that no alarms or warnings exist. The green light RS-485 Parameters
only should be illuminated on the module and master elec- Baud Rate 19200
trical enclosures. A yellow light indicates a warning which Data Bits 8
indicates an issue that needs to be addressed. The dryer Parity None
will continue to operate. A red light indicates an alarm and Stop Bits 1
will shut down the affected module. Refer to the Trouble- Flow Control None
shooting Guide for addressing Warnings and Alarms. Slave ID 1
2. The home screen will indicate an operating load % value
for the dryer. Press the module button and scroll through
each module to confirm the status is NORMAL and a load
% value for the module is displayed.
3. Check the operating parameters of the modules by select-
ing the modules using the arrow keys to scroll through the
list.
4. If equipped with the optional instrumentation package, ad-
ditional parameters can be viewed on the home screen by
using the arrow keys.
E. Using the RS-485 Port Connector (J3)

This connector provides RS-485 compatible signals from the
internal master microprocessor. Using jumpers on the headers
supplied near the connector (J1 and J2), 120 ohm termination
resistors can be connected and the system can be connected
for either two-wire or four-wire operation (half or full duplex). To
connect the termination resistors, install jumpers on J1 in the
direction shown by the white bars printed above the connector.
If the jumpers are removed no termination of the RS-485 bus is
in effect. Usually, these jumpers must be in position for proper
operation of the bus.
J2 (located above J1) contains the two-wire/four-wire jumpers. If
the jumpers are in place, the circuit is set up for two-wire opera-
tion. If the jumpers are removed the circuit is set up for four-wire
operation. Selection of jumper settings must be determined by the
customer’s system. The jumpers are supplied as standard and
are installed as shown at the factory. Be sure to set the jumpers
properly for your system.
RS-485 Pinout
Following is the pinout for J3, the RS-485 communications
connector.
1 TX-
2 TX+
3 RX+
4 RX-
5 Data Enable - asserted high (+5 VDC) when transmitting
6 100 Ohms to Ground
7 TX- (spare)
8 TX+ (spare)
When connected in two-wire mode, the bus wires may be
connected to pins 1 & 2, Pins 3 & 4 or pins 7 & 8. Also note
that when in two-wire mode, one termination resistor jumper
should be removed to prevent the termination from being too
low in value. It may be stored on the top set of pins on J1.
Those pins are not connected. Please make sure that your
connections are properly made. This connector is an 8-pin
RJ45 connector. Mating connectors are not supplied. The
electrical signals supplied by this connector are TIA/EIA-485A
compliant. A good cable should be used to transmit signals
such as Belden 3109A or equivalent.
12
Modbus Registers
Page 1 of 3
Holding Register
Reference Address Name Units Description
40001 0x0000 DRYER_STATUS Status ID Status ID for the dryer
40002 0x0001 ALARM_STATUS Flag Bits Alarm flag bits
40003 0x0002 WARNING_STATUS Flag Bits Warning flag bits
40004 0x0003 SERVICE_STATUS Flag Bits Service flag bits
40005 0x0004 DRYER_LOAD Percent Dryer load as a percentage of full load
40006 0x0005 AVG_DAILY_LOAD Percent Average daily dryer load
40007 0x0006 AVG_MONTHLY_LOAD Percent Average monthly dryer load
40008 0x0007 INLET_AIR_TEMP Celsius Inlet air temperature
40009 0x0008 WATER_TEMP / AMBIENT_TEMP Celsius Water Cooled - Cooling water temperature / Air Cooled - Ambient air temperature
40010 0x0009 OUTLET_AIR_PRESSURE PSIG Outlet air pressure
40011 0x000A WATER_PRESS / RESERVED PSIG Water Cooled - Cooling water pressure / Air Cooled - Reserved
40012 0x000B ANNUAL_SAVINGS Integer Projected annual energy savings in dollars / euros
40013 0x000C CUMULATIVE_SAVINGS Integer Total cumulative energy savings in dollars / euros
40017 0x0010 MOD_1_STATUS Status ID Status ID for module #1

40018 0x0011 MOD_1_ALARMS Flag Bits Alarm flag bits
40019 0x0012 MOD_1_WARNING Flag Bits Warning flag bits
40020 0x0013 MOD_1_SERVICE Flag Bits Service flag bits
40021 0x0014 MOD_1_LOAD Percentage Module load as a percentage of full load
40022 0x0015 MOD_1_PV PSIG Process value
40023 0x0016 MOD_1_SUCTION_TEMP Celsius Suction temperature
40024 0x0017 MOD_1_SEPARATOR_TEMP Celsius Separator temperature
40025 0x0018 MOD_1_DISCHARGE_TEMP Celsius Discharge temperature
40026 0x0019 MOD_1_SUCTION_PRESS PSIG Suction pressure
40027 0x001A MOD_1_DISCHARGE_PRESS PSIG Discharge pressure
40028 0x001B MOD_1_SERVICE_TIMER Hours Module service timer
40029 0x001C MOD_1_TOTAL_TIMER Hours Module total operating timer
40030 0x001D MOD_1_ALARM_PHRASE1 Phrase ID Alarm phrase 1
40031 0x001E MOD_1_ALARM_PHRASE2 Phrase ID Alarm phrase 2
40032 0x001F MOD_1_ALARM_PHRASE3 Phrase ID Alarm phrase 3

13
Modbus Registers
Page 2 of 3
Holding Register


14
Modbus Registers
Page 3 of 3
Holding Register
40129 0x0080 NUM_MODULES Integer Number of installed modules
40130 0x0081 SERVICE_INTERVAL Hours Service interval
40131 0x0082 ENERGY_COST Integer Energy cost in 1/100th Dollars / Euros per kWh
40132 0x0083 CONDENSER_TYPE Integer Condenser type selection (0=Water Cooled, 1=Air Cooled)
40133 0x0084 MODBUS_ADDRESS Integer Modbus drop number
40134 0x0085 AUDIBLE_ALARM Boolean Audible alarm enabled
40135 0x0086 WATER_PRESSURE_SP PSIG Low cooling water pressure alarm set point
40136 0x0087 WATER_TEMPERATURE_SP Celsius High cooling water temperature alarm set point
40137 0x0088 INLET_TEMPERATURE_SP Celsius High inlet air temperature alarm set point
40138 0x0089 OUTLET_PRESSURE_SP PSIG Low outlet air pressure alarm set point
40139 0x008A AMBIENT_TEMPERATURE_SP Celsius High ambient air temperature alarm set point
40140 0x008B MOD_1_TYPE Integer Module type (0=None, 1=6HP, 2=10HP)
40141 0x008C MOD_2_TYPE Integer Module type (0=None, 1=6HP, 2=10HP)
40142 0x008D MOD_3_TYPE Integer Module type (0=None, 1=6HP, 2=10HP)
40143 0x008E MOD_4_TYPE Integer Module type (0=None, 1=6HP, 2=10HP)
40144 0x008F MOD_5_TYPE Integer Module type (0=None, 1=6HP, 2=10HP)
15
Modbus Register Details
Page 1 of 3
Dryer Status Flags

Register 40001
Bit Mask Description
0 0x0001 Module 1 status (0 = not installed, 1 = installed)
5 0x0020 Reserved
6 0x0040 Reserved
7 0x0080 Reserved
Dryer Alarm Flags

Register 40002
0 0x0001 Reserved
1 0x0002 Reserved
2 0x0004 Reserved
3 0x0008 Reserved
4 0x0010 Reserved
5 0x0020 Reserved
6 0x0040 Reserved
7 0x0080 Reserved
Dryer Warning Flags

Register 40003
0 0x0001 Inlet temperature sensor failure
1 0x0002 Cooling water temperature sensor failure
2 0x0004 Outlet pressure sensor failure
3 0x0008 High inlet air temperature
4 0x0010 High cooling water temperature
5 0x0020 Low cooling water pressure
6 0x0040 Low outlet air pressure
7 0x0080 Cooling water pressure sensor failure
8 0x0100 Ambient air temperature sensor failure
9 0x0200 High ambient air temperature
10 0x0400 Reserved
11 0x0800 Reserved
12 0x1000 Reserved
13 0x2000 Reserved
14 0x4000 Reserved
15 0x8000 Reserved
16
Page 2 of 3
Dryer Service Flags

Register 40004
0 0x0001 Service Module #1
5 0x0020 Reserved
6 0x0040 Reserved
7 0x0080 Reserved
Module Status
Register(s) 40017, 40033, 40049, 40065, 40081
Decimal Hex Description
0 0x0000 Standby
1 0x0001 Fixed Cycle
2 0x0002 PID Cycle
3 0x0003 Alarm
Module Alarm Flags

Register(s) 40018, 40034, 40050, 40066, 40082
0 0x0001 Compressor failure
1 0x0002 Suction pressure sensor failure
2 0x0004 Discharge pressure sensor failure
3 0x0008 High discharge temperature
4 0x0010 High suction super heat
5 0x0020 Low refrigerant pressure alarm
6 0x0040 High refrigerant pressure alarm
7 0x0080 Compression alarm
8 0x0100 Discharge temperature sensor failure
9 0x0200 Suction temperature sensor failure
10 0x0400 Crank case heater failure
11 0x0800 Reserved
12 0x1000 Reserved
13 0x2000 Reserved
14 0x4000 Reserved
15 0x8000 Reserved
17
Page 3 of 3
Module Warning Flags

Register(s) 40019, 40035, 40051, 40067, 40083
0 0x0001 Separator temperature sensor failure
1 0x0002 Drain 1 alarm
4 0x0010 High separator temperature
5 0x0020 High refrigerant pressure warning
6 0x0040 Reserved
7 0x0080 Reserved
8 0x0100 Reserved
9 0x0200 Reserved
10 0x0400 Reserved
11 0x0800 Reserved
12 0x1000 Reserved
13 0x2000 Reserved
14 0x4000 Reserved
15 0x8000 Reserved
Module Service Flags

Register(s) 40020, 40036, 40052, 40068, 40084
0 0x0001 Reserved
1 0x0002 Reserved
2 0x0004 Reserved
3 0x0008 Reserved
4 0x0010 Reserved
5 0x0020 Reserved
6 0x0040 Reserved
7 0x0080 Reserved
18
5.0 MAINTENANCE B. Water Cooled – Clean the water strainers monthly, or
more frequently if required. Shut down the module to be
5.1 PROCEDURE FOR SHUTTING DOWN A SINGLE serviced per section 5.1. Remove the master module side
MODULE panel at the main water inlet and outlet and shut off the
IMPORTANT: Whenever service work is to be performed inlet and outlet water valves for the module to be serviced.
on a module, the module should be de-energized and The hoses will be labeled to indicate which module they
depressurized. supply. See the table in section 1.4 for hose identification.
Slowly loosen the fitting in the Y-strainer to relieve the
A. Close the air inlet and outlet ball valves located behind the water pressure. Remove the fitting and strainer. Clean
module electrical enclosure swing panel. the strainer and reinstall. Open the water valves, turn the
B. Turn off the module at the main control panel. Press the drain line valve back to its original position, apply power to
module key until the desired module is displayed and the module, and restart. After 15 minutes, open the ball
press the On/Off key. Confirm the module is now in stand- valves located behind the swing panel.
by status. C. Check the condensate drains’ operation. Remove the
C. Turn off the disconnect switch at the module to be ser- rear panels and confirm a green light is illuminated on the
viced. Turn off the disconnect at the external power sup- top of the drain housing. Press the push to test button to
ply to the module. verify the drain is discharging properly.
D. Remove the rear panel of the module. Depressurize the
5.4 ANNUAL MAINTENANCE
module by turning the three-way valve located on the drain
line of moisture separator ¼ turn. A. Maintenance/Cleaning of the condensate drain.
1. To facilitate service, maintenance kits are available.
5.2 PROCEDURE FOR RESTART
B. Replacement of the filter elements in the separator ves-
NOTE: The module should be energized 1 hour for every sel. All the necessary replacement parts are provided in
3 hours it has been de-energized to allow the compressor the maintenance kit. Refer to the Parts List section of the
crankcase to warm. The module disconnect switch must be manual.
on..
NOTE: Replace the elements annually or when the pres-
A. Turn back the three way valve located on the drain line sure drop across the dryer is excessive.
moisture separator 1/4 turn.
1. Shut down the module to be serviced per section 5.1.
B. Turn on the disconnect at the external power supply to the
module. 2. Remove the insulation from the top of the vessel.
C. Energize system by turning on module disconnect switch 3. Loosen the bolts in the top blind flange of the vessel.
and also for air cooled models condenser disconnect Loosen slowly to confirm the system is no longer under
switch. pressure.
D. Turn on the module at the main control panel. Press the 4. Remove bolts, blind flange, retaining spring and
Module key until the desired module is displayed. Confirm element retaining plate.
the Module is in standby status. 5. Remove each element by pulling upwards. Moving the
element side-to-side while pulling up may be required.
E. Start Module by pressing the On/Off Key. Manual fixed
should display for Module.
Insulation
F. Slowly pressurize the unit air side by opening the air inlet
ball valves.
G. After 15 minutes or when the display reads Manual PID,
slowly open the module air outlet ball valves. Flange Cover
5.3 MONTHLY
A. Air-Cooled- Clean refrigerant condenser. Blow the fins of Retaining
Spring
the condenser clean with compressed air, if necessary,
remove heavier soiling with a suitable cleansing agent. Element
Retaining
Plate

19
6. For each new element, lubricate the o-ring located at
the inside, open end of the element with the lubricant
provided in the kit.
7. Install each new element by pushing it down over the
post located at the bottom of the vessel.
8. Replace the o-ring in the top flange of the vessel.
9. Reinstall the element retaining plate, retaining spring,
flange and insulation.
10. Turn the drain line valve back to its original position,
apply power to the module, and restart. After 15
minutes, open the ball valves located behind the swing
panel.
20
6.0 TROUBLESHOOTING GUIDE
SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

A) Water downstream of dryer 1. Residual free moisture remaining in 1. Purge system with dry air.
downstream pipelines.
2. Air bypass system is open. 2. Check valve positions.
3. Inlet and Outlet connections are reversed. 3. Check for correct connection.
4. Air lines downstream of dryer are exposed 4. Insulate or heat trace air lines exposed to
to temperatures below the dew point. low ambients or dry air to lower dew point.
5. Excessive free moisture (bulk liquid) at dryer 5. Install separator ahead of dryer.
inlet.
6. Condensate not being drained. 6. See C) (DRAIN ALARM) below.
7. A module is off but the inlet outlet valves are 7. Close the inlet and outlet valves.
still open.
8. A module is off on an alarm. 8. See D) below.
9. Dryer overloaded resulting in elevated dew 9. See C) below.
point.
10. A module is low on refrigerant. 10. Check the system for refrigerant leaks and
add refrigerant if necessary.
B) High pressure drop across dryer 1. Excessive air flow. 1. Check flow rate.
2. Freezing of moisture in a module evaporator 2. See D) below.
because of refrigeration system fault.
3. Filter elements loaded with solid 3. Replace the filter elements.
particulates.
C) Warning faults - Yellow Light On
DRAIN # X 1. Drain line restricted or frozen. 1. Open the drain line.

2. Drain mechanism faulty. 2. Check the drain by pressing the “Test”
button on the drain of the module. If faulty,
isolate the drain and rebuild or replace.
CRANKCASE HEATER SENSOR 1. Faulty Crankcase band heater. 1. Replace the heater.
FAILURE 2. Loose wiring in heater circuit. 2. Check the circuit for loose or broken wires.
3. Faulty compressor contactor. 3. Check wiring and operation of contactor and
replace if necessary.
4. Faulty N.O. auxiliary contact on compressor 4. Check wiring and operation of auxiliary
contactor. contact and replace if necessary.
SERVICE DRYER MODULE 1. Service interval specified has elapsed. 1. Perform scheduled service and reset the
service interval.
HIGH SEPARATOR TEMPERATURE 1. Separator temperature sensor not making 1. Re-attach the sensor and insulate well.
contact with the separator piping.
2. Module overload condition. 2. Check the flow rate and inlet air
temperature.
3. Module low on refrigerant charge. 3. Check the system for refrigerant leaks and
HIGH REFRIGERANT PRESSURE Water-Cooled Units

WARNING 1. Cooling water - temperature too high, 1. Check cooling water temperature and
differential pressure too low, clogged pressure, clean strainer.
strainer
2. Faulty water regulating valves. 2. Replace regulating valve.
temperature.
Air-Cooled Units
1. Ambient temperature too high, clogged 1. Check air temperature 6” in front of
condenser fins, obstructed flow across condenser; Clean condenser and check for
condenser. free air flow.
2. Faulty fan motor or fan control transducer. 2. Check fan and transducer operation.
temperature.
SEPARATOR TEMP SENSOR 1. Loose wiring in sensor circuit. 1. Check the circuit for loose or broken wires.
FAILURE 2. Faulty RTD sensor. 2. Replace the sensor.
INLET AIR TEMP SENSOR FAILURE 1. Loose wiring in sensor circuit. 1. Check the circuit for loose or broken wires.
(optional) 2. Faulty RTD sensor. 2. Replace the sensor.
21
TROUBLESHOOTING GUIDE

C) Warning faults - Yellow Light On
(continued)
COOLING WATER TEMP SENSOR 1. Check the circuit for loose or broken wires. 1. Check the circuit for loose or broken wires.
FAILURE (optional) 2. Replace the sensor. 2. Replace the sensor.
OUTLET PRESSURE SENSOR 1. Loose wiring in current loop circuit. 1. Check the circuit for loose or broken wires.
FAILURE (optional) 2. Faulty transducer. 2. Replace the transducer.
3. Faulty analog circuit board. 3. Replace the circuit board.
4. Faulty DC power supply. 4. Replace the power supply.
COOLING WATER PRESSURE 1. Loose wiring in current loop circuit. 1. Check the circuit for loose or broken wires.
SENSOR FAILURE (optional) 2. Faulty transducer. 2. Replace the transducer.
3. Faulty analog circuit board. 3. Replace the circuit board.
4. Faulty DC power supply. 4. Replace the power supply.
INLET AIR HIGH TEMPERATURE 1. Inlet air temperature is exceeding alarm 1. Reduce the inlet air temperature or increase
(optional) limit. the alarm set point.
COOLING WATER HIGH 1. Inlet water temperature is exceeding alarm 1. Reduce the inlet water temperature or
TEMPERATURE (optional) limit. increase the alarm set point.
OUTLET AIR LOW PRESSURE 1. Supply pressure to the dryer is low. 1. Increase the supply pressure or decrease
(optional) the alarm set point.
2. High pressure drop across the dryer. 2. See B) above.
COOLING WATER LOW PRESSURE 1. Supply water pressure to the dryer is low. 1. Increase the supply pressure or decrease
(optional) the alarm set point.
AMBIENT AIR SENSOR FAILURE 1. Loose wiring in sensor circuit. 1. Check the circuit for loose or broken wires.
(optional) 2. Faulty sensor. 2. Replace the sensor.
AMBIENT AIR HIGH TEMPERATURE 1. Ambient air temperature is exceeding alarm 1. Reduce the ambient air temperature or
(optional) limit. increase the alarm set point.
D) Alarm faults - Red Light On
HIGH DISCHARGE TEMPERATURE 1. Module overload condition. 1. Check the flow rate and inlet air
temperature.
2. Module is low on refrigerant. 2. Check the system for refrigerant leaks and
3. High refrigerant pressure. 3. See C) above.
LOW REFRIGERANT PRESSURE 1. Extreme change in operating condition. 1. Clear alarm and restart module(s).
ALARM 2. Module is low on refrigerant. 2. Check the system for refrigeration leaks and
3. A refrigeration valve is closed. 3. Check and open refrigerant high side
valves.
HIGH REFRIGERANT PRESSURE Water-Cooled Units

ALARM 1. Cooling water - temperature too high, 1. Check cooling water temperature and
differential pressure too low, clogged pressure, clean strainer.
(NOTE: If a high refrigerant pressure strainer.
alarm occurs, the pressure switch must 2. Faulty water regulating valve. 2. Replace regulating valve.
be manually reset.) 3. Module overload condition. 3. Check the flow rate and inlet air
temperature.
4. A refrigeration valve is closed. 4. Check and open refrigerant valves.
Air-Cooled Units
1. Ambient temperature too high, clogged 1. Check air temperature 6” in front of
condenser fins, obstructed flow across condenser; Clean condenser and check for
condenser. free air flow.
2. Faulty fan motor or fan control transducer. 2. Check fan and transducer operation.
temperature.
4. A refrigeration valve is closed. 4. Check and open refrigerant valves.
22
TROUBLESHOOTING GUIDE

D) Alarm faults - Red Light On
(continued)

SUCTION HIGH SUPERHEAT 1. Module overload condition. 1. Check the flow rate and inlet air
temperature.
2. Module is low on refrigerant. 2. Check the system for refrigerant leaks and
3. Faulty thermal expansion valve(s). 3. Adjust or replace valve(s).
MOTOR STARTER OVERLOAD TRIP 1. Motor starter not set correctly. 1. Confirm the setting from the electrical
drawing and reset.
temperature.
3. Electrical short circuit. 3. Inspect electrical wiring.
4. Faulty refrigeration compressor. 4. Check the resistance of the compressor
windings and replace the compressor if
necessary.
COMPRESSION ALARM 1. Module power supply leads are reversed. 1. Reverse any two of the three power leads at
the entry junction box.
2. Loose wiring in compressor coil circuit. 2. Check the circuit for loose or broken wires.
3. Faulty compressor coil. 3. Replace coil.
4. Faulty unloading valve. 4. Replace unloading valve.
5. Faulty compressor. 5. Replace compressor.
DISCHARGE TEMP SENSOR 1. Loose wiring in sensor circuit. 1. Check the circuit for loose or broken wires.
FAILURE 2. Faulty RTD sensor. 2. Replace the sensor.
SUCTION TEMP SENSOR FAILURE 1. Loose wiring in sensor circuit. 1. Check the circuit for loose or broken wires.
2. Faulty RTD sensor. 2. Replace the sensor.
SUCTION PRESSURE SENSOR 1. Loose wiring in current loop circuit. 1. Check the circuit for loose or broken wires.
FAILURE 2. Faulty transducer. 2. Replace the transducer.
3. Faulty module control circuit board. 3. Replace the circuit board.
DISCHARGE PRESSURE SENSOR 1. Loose wiring in current loop circuit. 1. Check the circuit for loose or broken wires.
FAILURE 2. Faulty transducer. 2. Replace the transducer.
3. Faulty module control circuit board. 3. Replace the circuit board.
23
7.0 REFERENCE
SIZING
Determining dryer capacity at actual operating conditions.
To determine the maximum inlet flow capacity of a dryer at
various operating conditions, multiply the rated capacity from
Table 1 by the multipliers shown in Table 2 and Table 3 (if air
cooled).
Example: What is the rated flow capacity in scfm for a
model 7500 water-cooled unit operating at 60 Hz. with the
compressed air at 125 psig and 90°F inlet temperature?
Answer: 7500 x 1.31 = 9825 scfm.
TABLE 1
Rated air flow capacity in scfm:
60 Hz at 100°F inlet temperature and 100 psig inlet pressure.
50 Hz at 95°F inlet temperature and 101.5 psig inlet pressure.
Water Cooled Models 3750 5000 6250 7500 8750 10000 11250 12500
Rated capacity (scfm) 60 Hz 3750 5000 6250 7500 8750 10000 11250 12500
50 Hz 3484 4646 5807 6969 8130 9292 10453 11615
Air Cooled Models 3150 4200 5250 6300 7350 8400 9450 10500
Rated capacity (scfm) 60 Hz 3150 4200 5250 6300 7350 8400 9450 10500
50 Hz 2927 3903 4878 5854 6829 7805 8781 9757
TABLE 2
Air capacity correction factors (Multipliers)
INLET COMPRESSED AIR CONDITIONS
INLET INLET TEMPERATURES
PRESSURES 80°F 90°F 100°F 110°F 120°F 130°F
psig barg 27°C 32°C 38°C 43°C 49°C 54°C
30 2.1 1.24 0.92 0.71 0.56 0.44 0.35
50 3.5 1.40 1.07 0.83 0.66 0.54 0.44
80 5.6 1.55 1.19 0.95 0.77 0.63 0.52
100 6.9 1.61 1.25 1.00 0.82 0.68 0.56
125 8.6 1.67 1.31 1.05 0.86 0.72 0.61
150 10.3 1.71 1.34 1.08 0.90 0.75 0.64
175 12.1 1.75 1.37 1.11 0.92 0.78 0.66
200 13.8 1.77 1.39 1.14 0.95 0.80 0.68
TABLE 3
Air-Cooled Models – Ambient correction factors (Multipliers)
COOLING MEDIUM*
AMBIENT
TEMPERATURE MULTIPLIER
°F °C
80 27 1.12
90 32 1.06
100 38 1.00
110 43 0.94
24
ENGINEERING DATA TABLES
Sheet 1 of 2
Water Cooled Models

Model 3750 5000 6250 7500 8750 10000 11250 12500
Operating Data
Rated Air Flow at 100°F & 100 psig Inlet (scfm) 60 Hz 3750 5000 6250 7500 8750 10000 11250 12500
Rated Air Flow at 95°F & 101.5 psig Inlet (scfm) 50 Hz 3484 4646 5807 6969 8130 9292 10453 11615
Minimum / Maximum Inlet Compressed Air Pressure 30 / 232 psig (2.1 / 16.0 barg)
Minimum / Maximum Inlet Compressed Air Temperature 40° / 130°F (4° / 54°C)
Minimum / Maximum Ambient Temperature 40° / 130°F (4° / 54°C)
Outlet Air Temperature (nominal at rated conditions) 85°F (29°C)
Refrigeration System Data
Compressor Type Hermetic, Digital Scroll
1250 scfm (1) - 6 — (1) - 6 — (1) - 6 — (1) - 6 —
Refrigeration Compressor Horsepower per module
2500 scfm (1) - 10 (2) - 10 (2) - 10 (3) - 10 (3) - 10 (4) - 10 (4) - 10 (5) - 10
(number of modules) - hp
Total Hp. 16 20 26 30 36 40 46 50
60 Hz 187 238 306 357 425 476 544 595
Total Refrigeration Capacity @ Rated Flow (KBTU/hr)
50 Hz 156 198 255 297 354 396 453 496
Refrigerant Type R-404A
Refrigerant Charge 1250 scfm module – 17 lbs. (7.7 kg.) / 2500 scfm module – 31 lbs. (14.1 kg.)
Suction Pressure Setting (nominal operating range) 75 - 80 psig (5.2 - 5.5 barg)
High 320 / 250 psig (22.1 / 17.2 barg)
Compressor Pressure Switch Setting (cut out / cut in)
Low 62 / 72 psig (4.3 / 5.0 barg)
Water-Cooled Condensers
Water Regulating Valve Setting 255 psig (17.6 barg)
Minimum Water Pressure Differential 40 psig (2.8 barg)
Cooling Water Flow with 85°F (gpm) 60 Hz 19 26 32 39 45 52 58 65
50 Hz 18 24 30 36 42 48 54 60
Air Cooled Models

Model 3150 4200 5250 6300 7350 8400 9450 10500
Operating Data
Rated Air Flow at 100°F & 100 psig Inlet (scfm) 60 Hz 3150 4200 5250 6300 7350 8400 9450 10500
Rated Air Flow at 95°F & 101.5 psig Inlet (scfm) 50 Hz 2927 3903 4878 5854 6829 7805 8781 9757
Minimum / Maximum Inlet Compressed Air Pressure 30 / 232 psig (2.1 / 16.0 barg)
Minimum / Maximum Inlet Compressed Air Temperature 40° / 130°F (4° / 54°C)
Minimum / Maximum Ambient Temperature 40° / 110°F (4° / 43°C)
Outlet Air Temperature (nominal at rated conditions) 85°F (29°C)
Refrigeration System Data
Compressor Type Hermetic, Digital Scroll
1050 scfm (1) - 6 — (1) - 6 — (1) - 6 — (1) - 6 —
Refrigeration Compressor Horsepower per module
2100 scfm (1) - 10 (2) - 10 (2) - 10 (3) - 10 (3) - 10 (4) - 10 (4) - 10 (5) - 10
(number of modules) - hp
Total Hp. 16 20 26 30 36 40 46 50
60 Hz 162 206 265 310 368 413 472 516
Total Refrigeration Capacity @ Rated Flow (KBTU/hr)
50 Hz 140 172 226 258 311 344 397 430
Refrigerant Type R-404A
Refrigerant Charge 1050 scfm module – 17 lbs. (7.7 kg.) / 2100 scfm module – 31 lbs. (14.1 kg.)
Suction Pressure Setting (nominal operating range) 75 - 80 psig (5.2 - 5.5 barg)
High 450 / 350 psig (31.0 / 24.1 barg)
Compressor Pressure Switch Setting (cut out / cut in)
Low 62 / 72 psig (4.3 / 5.0 barg)
Air-Cooled Condensers
Air Flow Across Condenser (cfm) 50/60 Hz 10,500
Variable Speed Fans Control Pressure 232 psig (16.0 barg)
25
ENGINEERING DATA TABLES
Water Cooled Air Cooled

Model
1250 scfm (6 Hp.) 2500 scfm (10 Hp.) 1050 scfm (6 Hp.) 2100 scfm (10 Hp.)
Electrical Data
Nominal Voltage 230/3/60 * 230/3/60 *
Voltage Range 207 - 253 207 - 253
Input Power @ Rated Flow (kW) 5.89 9.88 8.85 14.10
Minimum Circuit Ampacity 25 45 31 52
Maximum Overcurrent Protector (amps) 40 80 50 80
Compressor Rated Load Amps 9.9 17.9 9.9 17.9
Compressor Locked Rotor Amps 75 125 75 125
Compressor Winding Resistance (ohms) 2.27 1.24 2.27 1.24
Nominal Voltage 460/3/60 460/3/60
Voltage Range 414 - 506 414 - 506
Nominal Voltage 575/3/60 * 575/3/60 *
Voltage Range 518 - 633 518 - 633
Nominal Voltage 380-420/3/50 380-420/3/50
Voltage Range 342 - 462 342 - 462
Compressor Locked Rotor Amps 67-74 110-118 67-74 110-118
* 230/3/60 and 575/3/60 units use equipment transformers on incoming power. The compressor voltage is 460/3/60.
NOTE: A dryer consists of multiple modules that require independent power supply and circuit protection. Refer to the module nameplate for the
module size.
26
DRYER SET POINT TABLE
Sheet 1 of 2
Dryer Module DIP Switch Settings

Module SW1 SW2 SW3 SW4
Module #1 Off Off Off Off
Module #2 On Off Off Off
Module #3 Off On Off Off
Module #4 On On Off Off
Module #5 Off Off On Off
Dryer Module Jumper Settings

Jumper Description On Off
0 Auto-start Enabled Disabled
1 Alarm Override Enabled Disabled
2 Auto-restart Enabled Disabled
3 Module Type Air cooled Water cooled
4 Reserved N/A N/A
5 Reserved N/A N/A
Master Controller Set Points

Description Units Lower Upper Increment Default
Modbus Address Integer 1 247 1 1
Service Interval Hours 1000 8000 250 4000
Energy Cost Decimal 0.00 0.99 0.01 0.13
High Cooling Water Temperature Celsius 4.0°C (39.2°F) 49.0°C (120.2°F) 1.0°C (1.8°F) 29.0°C (84.2°F)
High Inlet Air Temperature Celsius 4.0°C (39.2°F) 54.0°C (129.2°F) 1.0°C (1.8°F) 38.0°C (100.4°F)
Low Cooling Water Pressure PSIG 15.0 150.0 1.0 60.0
Low Outlet Air Pressure PSIG 30.0 232.0 1.0 100.0
High Ambient Temperature Celsius 25.0°C (77.0°F) 45.0°C (113.0°F) 1.0°C (1.8°F) 40.0°C (104.0°F)
Audible Alarm Selection Table

Selection Description
Disabled (Default) Audible alarm is disabled
Enabled Audible alarm is enabled
Module #1 Type Selection Table

None No module installed
6 HP 1250 SCFM Module w/ 6 HP Compressor
10 HP (Default) 2500 SCFM Module w/ 10 HP Compressor

None (Default) No module installed
27
DRYER SET POINT TABLE
Sheet 2 of 2



Condenser Type Selection Table

Water Cooled (Default) Dryer has water cooled condensers
Air Cooled Dryer has air cooled condensers
Module Alarm Set Points

High Discharge Temperature Celsius — — — 120.0°C (248.0°F)
High Separator Temperature Celsius — — — 15.0°C (59.0°F)
High Super Heat Temperature Celsius — — — -10.0°C (14.0°F)
High Discharge Pressure [Water Cooled] PSIG — — — 290.00
High Discharge Pressure [Air Cooled] PSIG — — — 375.00
Low Suction Pressure PSIG — — — 62.00
High Separator Temperature Delay Minutes — — — 15
Low Suction Pressure Delay Minutes — — — 1
High Super Heat Delay Minutes — — — 5
High Separator Temperature Load Percent — — — 25
Compression Alarm Delay Seconds — — — 10
Compression Alarm ΔP PSIG — — — 5.00
Minimum RTD Temperature Celsius — — — -45.0°C (-49.0°F)
Maximum RTD Temperature Celsius — — — 150.0°C (302.0°F)
Module Control Set Points

Fixed load Percent 0 100 1 30
Set Value PSIG 0 327.68 0.01 77.00
28
DRYER ALARM TABLE
Sheet 1 of 2
Module Alarm Conditions

Alarm Text Alarm Trigger States Exit Condition Alarm Action
DRAIN #1 Drain alarm #1 switch open ALL Alarm condition cleared Warning LED
AND 10 minute alarm delay
CRANKCASE HEATER Crank case heater current not detected Compressor off Alarm condition cleared Warning LED
AND 2 second alarm delay
SUCTION PRESSURE Suction pressure sensor < 3.5 mA ALL Alarm condition cleared Alarm LED
SENSOR FAILURE Shut-off compressor
DISCHARGE PRESSURE Discharge pressure sensor < 3.5 mA ALL Alarm condition cleared Alarm LED
DISCHARGE TEMP -50°F > Discharge temperature > 300°F ALL Alarm condition cleared Alarm LED
SEPARATOR TEMP -50°F > Separator temperature > 300°F ALL Alarm condition cleared Warning LED
SENSOR FAILURE
SUCTION TEMP -50°F > Suction temperature > 300°F ALL Alarm condition cleared Alarm LED
SERVICE Service Timer > Service Interval ALL Service timer reset Warning LED
DRYER MODULE
HIGH DISCHARGE Discharge temperature > 250ºF ALL Alarm condition cleared Alarm LED
TEMPERATURE Shut-off compressor
SUCTION Suction temperature > PID Control Alarm condition cleared Alarm LED
HIGH SUPERHEAT Saturation temperature + 15°F Shut-off compressor
LOW REFRIGERANT PV < 62 psig Compressor on PV > 72 PSIG Alarm LED
PRESSURE ALARM AND Shut-off compressor
Alarm condition cleared
HIGH REFRIGERANT High pressure switch open ALL Alarm condition cleared Alarm LED
PRESSURE ALARM AND 2 second alarm delay Shut-off compressor
MOTOR STARTER Motor starter switch open Compressor on Alarm condition cleared Alarm LED
OVERLOAD TRIP Shut-off compressor
HIGH SEPARATOR Separator temperature > 55°F Compressor on Alarm condition cleared Warning LED
TEMPERATURE AND > 15 minutes
Dryer load > 25%
HIGH REFRIGERANT Discharge pressure > Compressor on Alarm condition cleared Warning LED
PRESSURE WARNING High discharge pressure set point
COMPRESSION [pDischargeLoaded – pDischargeUnloaded] Compressor on Alarm condition cleared Alarm LED
ALARM < 5 PSIG > 10 seconds Shut-off compressor
29
DRYER ALARM TABLE
Sheet 2 of 2
Dryer Alarm Conditions

Alarm Text Alarm Trigger States Exit Condition Alarm Action
INLET AIR TEMP -50°F > Inlet Air Temperature > 300°F ALL Alarm condition cleared Warning LED
SENSOR FAILURE AND analog board installed
COOLING WATER TEMP -50°F > Water Temperature > 300°F ALL Alarm condition cleared Warning LED
AND water cooled
OUTLET PRESSURE Outlet Pressure Sensor < 3.5 mA ALL Alarm condition cleared Warning LED
INLET AIR Inlet Air Temperature > ALL Alarm condition cleared Warning LED
HIGH TEMPERATURE High Inlet Air Temperature Set Point
AND analog board installed
COOLING WATER Cooling Water Temperature > ALL Alarm condition cleared Warning LED
HIGH TEMPERATURE High Cooling Water Temperature Set Point
AND water cooled
COOLING WATER Cooling Water Pressure < ALL Alarm condition cleared Warning LED
LOW PRESSURE Low Cooling Water Pressure Set Point
AND water cooled
OUTLET AIR Outlet Air Pressure < ALL Alarm condition cleared Warning LED
LOW PRESSURE Low Outlet Air Pressure Set Point
COOLING WATER PRESS Cooling Water Pressure Sensor < 3.5 mA ALL Alarm condition cleared Warning LED
AND water cooled
AMBIENT AIR -50°F > Ambient Air Temperature > 300°F ALL Alarm condition cleared Warning LED
AND air cooled
AMBIENT AIR Ambient Air Temperature > ALL Alarm condition cleared Warning LED
HIGH TEMPERATURE High Ambient Air Temperature Set Point
AND air cooled
30
CONTROLLER SCREEN SHOTS
Dryer Status Screens
Dryer Status Screens
Dryer load =
Dryer Status
Average of connected module loads
Dryer Load xxx%
mm/dd/yyyy hh:mm:ss Power button:

Starts all installed modules
Up/Down
Dryer Status
X Modules Installed
1:s 2:s 3:s 4:s 5:s
Up/Down
Water Cooled Air Cooled

Condenser Condenser
Dryer Status Dryer Status

Inlet Air Inlet Air
Temperature Temperature
xxxx°F / xxxx°C xxxx°F / xxxx°C
Up/Down Up/Down Up/Down

Cooling Water Ambient Optional
Temperature Temperature w/ Analog Board
xxxx°F / xxxx°C xxxx°F / xxxx°C
Up/Down Up/Down

Outlet Air Outlet Air
Pressure Pressure
xxxx PSI / xx.xx BAR xxxx PSI / xx.xx BAR
Up/Down
Dryer Status
Cooling Water
Pressure
xxxx PSI / xx.xx BAR
HES-HC User Interface Diagram 1 of 10 Rev N - 10/07/2014
31
Module Status Screens
Module Status Screens
Module Status:
-Standby
-Manual On
Module #x Status Module #x Status
-Manual Off
Standby Discharge
-Scheduled On
Normal/Alarm! Pressure
-Scheduled Off
Load xxx% xxxx PSI / xx.xx BAR
Up/Down Up/Down
Count down
Module Module
Module #x Status timer Module #x Status
Suction Hours
Temperature Press and to service
xxx°F / xxx°C Hold xxxxx
<Reset> to
reset service
Up/Down timer Up/Down
Module Module
Module #x Status Count up Module #x Status
Separator timer Total
Temperature Hours
xxx°F / xxx°C xxxxx
Up/Down Up/Down
Up/Down
Module Module
Module #x Status Module #x Status
Discharge Version
Temperature xx.x
xxx°F / xxxx°C
Up/Down
Module
Module #x Status
Process
Pressure
Up/Down
Module
Module #x Status
Suction
Pressure
Up/Down
32
Alarm History Screens
Alarm History Screens
Up/Down
Dryer Mx Event yy
mm/dd/yyyy hh:mm:ss
Message #1
Message #2
Event
Up/Down
Module #1 Event yy
mm/dd/yyyy hh:mm:ss
Message #1
Message #2
Event
Up/Down
Module #2 Event yy
mm/dd/yyyy hh:mm:ss
Message #1
Message #2
Event Event
Up/Down
Module #3 Event yy
mm/dd/yyyy hh:mm:ss
Message #1
Message #2
Event
Up/Down
Module #4 Event yy
mm/dd/yyyy hh:mm:ss
Message #1
Message #2
Event
Up/Down
Module #5 Event yy
mm/dd/yyyy hh:mm:ss
Message #1
Message #2
NOTE: Message text starts with ‘I’ if alarm is active.

NOTE: Press and hold <Reset> to reset alarm history.
33
Energy Savings Screens
Energy Savings Screens
Energy Savings
Projected Annual
$ xxxx
Up/Down
Energy Savings
Cumulative
$ xxxx
Up/Down Up/Down
Energy Savings
Average Daily
Dryer Load
xxx%
Up/Down
Energy Savings
Average Monthly
Dryer Load
xxx%
NOTE: Press and hold <Reset> to reset energy savings.
34
Dryer Scheduler Screens
Dryer Scheduler Screens
Ok/Cancel
Scheduler
Monday
On Time: hh:mm
Off Time: hh:mm
Up/Down
Ok/Cancel
Scheduler
Tuesday
On Time: hh:mm
Off Time: hh:mm
Up/Down
Ok/Cancel
Scheduler
Wednesday
On Time: hh:mm
Off Time: hh:mm
Up/Down
Ok/Cancel
Scheduler
Thursday
Up/Down
On Time: hh:mm
Off Time: hh:mm
Up/Down
Ok/Cancel
Scheduler
Friday
On Time: hh:mm
Off Time: hh:mm
Up/Down
Ok/Cancel
Scheduler
Saturday
On Time: hh:mm
Off Time: hh:mm
Up/Down
Ok/Cancel
Scheduler
Sunday
On Time: hh:mm
Off Time: hh:mm
35
Dryer Setting Screens
Sheet 1 of 2
Setup Menu Setup Menu

Date/Time Enter Date/Time
Cancel mm/dd/yyyy hh:mm:ss
Up/Down
Setup Menu
Setup Menu
Enter Service Interval
Service Interval
Cancel Hours
xxxx
Up/Down
Setup Menu
Setup Menu Enter
Energy Cost
Energy Cost Cancel
$ 0.xx / kWh
Up/Down
Setup Menu
Setup Menu Enter
Auditable Alarm
Auditable Alarm Cancel
Enabled/Disabled
Up/Down
Setup Menu
Setup Menu
Enter Cooling Water
Cooling Water
Cancel Temperature
Temperature
xxxx°F / xxxx°C
Up/Down
Setup Menu
Setup Menu
Enter Inlet Air
Inlet Air
Cancel Temperature
Temperature
xxxx°F / xxxx°C
Up/Down
Settings
36
Sheet 2 of 2
Settings
Up/Down
Setup Menu
Setup Menu
Enter Outlet Air
Outlet Air
Cancel Pressure
Pressure
Up/Down
Setup Menu
Setup Menu
Enter Cooling Water
Cooling Water
Cancel Pressure
Pressure
Up/Down
Setup Menu
Setup Menu
Enter Ambient Air
Ambient Air
Cancel Temperature
Temperature
Up/Down
Factory
Setup Menu Enter
Settings
Network Cancel
Up/Down
Factory
Setup Menu Enter
Settings
Factory Setup Cancel
37
Network Setting Screens
Network Setting Screens
Network
Settings
Up/Down
Network Menu Network Menu

IP Address Type Enter IP Address Type
Cancel Static/Dymanic
Up/Down

IP Address Enter IP Address Type
Cancel Static/Dymanic
Up/Down

Subnet Mask Enter Subnet Mask
Cancel xxx.xxx.xxx.xxx
Up/Down

Default Gateway Enter Subnet Mask
Cancel xxx.xxx.xxx.xxx
Up/Down
Network Menu
Network Menu
Enter Modbus Address
Modbus Address
Cancel xxx
38
Factory Setting Screens
Factory Setting Screens
Factory
Settings
Up/Down
Factory Setup Menu

Factory Setup Menu Enter
Module #1
Module #1 Cancel
10 Hp/6 Hp/None
Up/Down
Factory Setup Menu

Module #2
Module #2 Cancel
10 Hp/6 Hp/None
Up/Down
Modules 3...4
Up/Down
Factory Setup Menu

Module #5
Module #5 Cancel
10 Hp/6 Hp/None
Up/Down
Factory Setup Menu

Condenser
Condenser Cancel
Air/Water Cooled
Up/Down
Press and Hold <Enter>
to restore factory defaults
Factory Setup Menu
Restore Defaults
Restore Defaults Cancel
Complete!
Resets:
-Service Interval
-Service Timer
Up/Down -Total Timer
Factory Setup Menu

Version
x.x
39
40
INDIVIDUAL MODULE SHIPPING DATA DRYER DATA
MAXIMUM MODULE SHIPPING MAXIMUM MODULE FLOW RATE SINGLE SEPARATOR COALESCING OPTION
MODULE DIMENSIONS DIMENSIONS (scfm) WEIGHT, LBS WEIGHT, LBS
WEIGHT, LBS w/SKID (W x H x D) W/O SKID (W x H x D) 85 3750 3,391 3,300
81 5000 3,474 3,550
2,006 42-5/8 x 95-7/8 x 86-5/16 40-1/2 x 95-1/2 x 81
79 3.3/16
6.15/16 1.5/16
SHIPPING DATA NOTES: HEADER/FLANGE DATA
1. THE MAXIMUM MODULE DIMENSIONS WITHOUT THE SKID ARE SIZE DIM. “A” ADDITIONAL DRYER WEIGHTS
(4X) Ø7/8
Models 3750 and 5000
PROVIDED FOR SITE MANEUVERABILITY. THE DIMENSIONS ARE WEIGHT, LBS

BASED ON THE MASTER MODULE UNIT WHICH IS WIDEST AT THE
General Arrangement
8” 95.7/8, 94.7/8 ––––

MASTER ENCLOSURE DISCONNECT SWITCH.
10” 97.1/8, 96.1/8 275
2. THE MAXIMUM MODULE WEIGHT IS INCLUSIVE OF THE 460
12” 98.5/8, 97.5/8
SHIPPING SKID WEIGHT, WHICH IS APPROXIMATELY 85-LBS.
(AIR INLET CONNECTION)

STANDARD HEADER/FLANGE SIZE: 8-INCH 65.5/8
AVAILABLE HEADER/FLANGE SIZES: 10-INCH, 12-INCH
CONNECTION TYPE: CLASS 150 RAISED FACE FLANGE
81
(AIR OUTLET CONNECTION)

STANDARD HEADER/FLANGE SIZE: 8-INCH
8.0 DRAWINGS: WATER-COOLED UNITS
CUSTOMER POWER CONNECTION BOX

40.3/8 24 84.1/8 ONE PER MODULE
(HOLE SIZED FOR 3/4” CONDUIT)
11.7/8
9
"A"
*SEE TABLE &
79.5/8
89.1/8 NOTE 4.
HIGH PRESSURE 78.5/8
88.1/8 CUTOUT SWITCH *SEE NOTE 4.
*SEE NOTE 4.
REFRIGERANT SITE GLASS
9
8 COMPRESSOR OIL SITE GLASS
15° SWIVEL LEVELING FEET
7.5/8 WATER OUTLET 2-1/2 FPT 27.3/4 TYP.

10.1/2 WATER INLET 2-1/2 FPT (SIZED FOR STANDARD PALLET JACK)
9.1/2 21.15/16
3/8-FPT CONDENSATE
*SEE NOTE 4. 30.15/16 DRAIN CONNECTION
NOTES & SPECIFICATIONS:

1. VIEWS DEPICT A FIELD INSTALLED DRYER. ALL DRYERS SHIP TO THE SITE AS INDIVIDUAL MODULES. MODULES SHIP ASSEMBLED UP TO AND INCLUDING
THE MODULE AIR HEADERS. EACH MODULE MUST BE INSTALLED SEPARATELY AND ALL CONNECTIONS BETWEEN MODULE HEADERS, COOLING WATER LINES,
AND COMMUNICATION LINES ARE MADE ON SITE.
2. AIR INLET/OUTLET FLANGE ADAPTERS AND END PLUG LOCATIONS MAY BE SWITCHED TO THE OPPOSITE SIDE IF SO DESIRED.
3. AIR HEADER CONNECTION COUPLINGS, FLANGE ADAPTERS AND END PLUGS ARE SHIPPED SEPARATELY ON A PALLET.
4. THE HEIGHT RANGES SHOWN ARE PROVIDED TO ACCOUNT FOR LEVELING FEET ADJUSTMENT.
5. SERVICE CLEARANCE SHOULD BE A MINIMUM OF 48-INCHES ON ALL SIDES TO ALLOW ADEQUATE SPACE FOR ACCESS AND MAINTENANCE. RECOMMENDED
OVERHEAD CLEARANCE IS 36-INCHES FROM THE TOP OF THE CABINET.
MODULE DIMENSIONS DIMENSIONS (scfm) WEIGHT, LBS WEIGHT, LBS
WEIGHT, LBS w/SKID (W x H x D) W/O SKID (W x H x D) 125.3/8 6250 5,412 5,450
2,147 42-5/8 x 95-7/8 x 86-5/16 40-1/2 x 95-1/2 x 81 7500 5,624 5,700
119.3/8
117.3/8
SHIPPING DATA NOTES: 3.3/16 HEADER/FLANGE DATA
6.15/16 1.5/16
1. THE MAXIMUM MODULE DIMENSIONS WITHOUT THE SKID ARE SIZE DIM. “A” ADDITIONAL DRYER WEIGHTS
PROVIDED FOR SITE MANEUVERABILITY. THE DIMENSIONS ARE WEIGHT, LBS
BASED ON THE MASTER MODULE UNIT WHICH IS WIDEST AT THE (4X) Ø7/8 10” 97.1/8, 96.1/8 ––––
General Arrangement
12” 98.5/8, 97.5/8 690

2. THE MAXIMUM MODULE WEIGHT IS INCLUSIVE OF THE

65.5/8
AVAILABLE HEADER/FLANGE SIZES: 12-INCH 81

AVAILABLE HEADER/FLANGE SIZES: 12-INCH
DRAWINGS: WATER-COOLED UNITS
40.3/8 24 124.5/8
CUSTOMER POWER CONNECTION BOX
ONE PER DRYER MODULE
11.7/8
9
"A"
*SEE TABLE &
NOTE 4.
89.1/8
88.1/8 HIGH PRESSURE 79.5/8
*SEE NOTE 4. CUTOUT SWITCH 78.5/8
REFRIGERANT SITE GLASS *SEE NOTE 4
9
COMPRESSOR
8 OIL SITE GLASS
7.5/8 WATER OUTLET 2-1/2 FPT 27.3/4 TYP. 15° SWIVEL LEVELING FEET SIDE FORKLIFT / PALLET JACK CHANNELS
10.1/2 (SIZED FOR STANDARD PALLET JACK)
21.15/16 WATER INLET 2-1/2 FPT
9.1/2
*SEE NOTE 4. 30.15/16 3/8-FPT CONDENSATE
DRAIN CONNECTION
1. VIEWS DEPICT A FIELD INSTALLED DRYER. ALL DRYERS SHIP TO THE SITE AS INDIVIDUAL MODULES. MODULES SHIP ASSEMBLED UP TO AND INCLUDING
THE MODULE AIR HEADERS. EACH MODULE MUST BE INSTALLED SEPARATELY AND ALL CONNECTIONS BETWEEN MODULE HEADERS, COOLING WATER LINES,
AND COMMUNICATION LINES ARE MADE ON SITE.
OVERHEAD CLEARANCE IS 36-INCHES FROM THE TOP OF THE CABINET.
41
42
MODULE DIMENSIONS DIMENSIONS 163.3/4 (scfm) WEIGHT, LBS WEIGHT, LBS
WEIGHT, LBS w/SKID (W x H x D) W/O SKID (W x H x D) 157.3/4 8750 7,664 7,702
2,240 42-5/8 x 95-7/8 x 86-5/16 40-1/2 x 95-1/2 x 81 155.3/4 3.3/16 10000 7,876 7,952
6.15/16 1.5/16
SHIPPING DATA NOTES:
1. THE MAXIMUM MODULE DIMENSIONS WITHOUT THE SKID ARE

(4X) Ø7/8
General Arrangement
PROVIDED FOR SITE MANEUVERABILITY. THE DIMENSIONS ARE

12-INCH, CLASS 150 65.5/8
RAISED FACE FLANGE
81

12-INCH, CLASS 150
RAISED FACE FLANGE
40.3/8 24 163.1/16 CUSTOMER POWER CONNECTION BOX

11.7/8
9
98.5/8
97.5/8
*SEE NOTE 4.
79.5/8
HIGH PRESSURE 78.5/8
89.1/8 CUTOUT SWITCH *SEE NOTE 4.
88.1/8
REFRIGERANT
*SEE NOTE 4. SITE GLASS
9
8 COMPRESSOR OIL
SITE GLASS
7.5/8 WATER OUTLET 2-1/2 FPT 15° SWIVEL LEVELING FEET SIDE FORKLIFT / PALLET JACK CHANNELS
10.1/2 WATER INLET 2-1/2 FPT 27.3/4 TYP.
9.1/2 (SIZED FOR STANDARD PALLET JACK)
21.15/16 3/8-FPT CONDENSATE
*SEE NOTE 4. DRAIN CONNECTION
30.15/16
1. VIEWS DEPICT A FIELD INSTALLED DRYER. ALL DRYERS SHIP TO THE SITE AS INDIVIDUAL MODULES. MODULES SHIP ASSEMBLED UP TO AND INCLUDING THE MODULE AIR HEADERS.
EACH MODULE MUST BE INSTALLED SEPARATELY AND ALL CONNECTIONS BETWEEN MODULE HEADERS, COOLING WATER LINES, AND COMMUNICATION LINES ARE MADE ON SITE.
5. SERVICE CLEARANCE SHOULD BE A MINIMUM OF 48-INCHES ON ALL SIDES TO ALLOW ADEQUATE SPACE FOR ACCESS AND MAINTENANCE. RECOMMENDED OVERHEAD CLEARANCE IS
36-INCHES FROM THE TOP OF THE CABINET.
MODULE DIMENSIONS DIMENSIONS 202.1/8 (scfm) WEIGHT, LBS WEIGHT, LBS
WEIGHT, LBS w/SKID (W x H x D) W/O SKID (W x H x D) 11250 9,623 9,662
196.1/8 12500 9,836 9,912
2,240 42-5/8 x 95-7/8 x 86-5/16 40-1/2 x 95-1/2 x 81
194.1/8 3.3/16
General Arrangement
SHIPPING DATA NOTES: 6.15/16 1.5/16

PROVIDED FOR SITE MANEUVERABILITY. THE DIMENSIONS ARE (4X) Ø7/8
12-INCH, CLASS 150
RAISED FACE FLANGE
65.5/8
81

12-INCH CLASS 150
RAISED FACE FLANGE
201.7/16
40.3/8 24 CUSTOMER POWER CONNECTION BOX
11.7/8
9
98.5/8
97.5/8
*SEE NOTE 4.
89.1/8 79.5/8
88.1/8 HIGH PRESSURE 78.5/8
CUTOUT SWITCH *SEE NOTE 4.
*SEE NOTE 4. REFRIGERANT
SITE GLASS
9
8 COMPRESSOR OIL
SITE GLASS
7.5/8 WATER OUTLET 2-1/2 FPT 27.3/4 TYP. 15° SWIVEL LEVELING FEET SIDE FORKLIFT / PALLET JACK CHANNELS
10.1/2 21.15/16 WATER INLET 2-1/2 FPT (SIZED FOR STANDARD PALLET JACK)
9.1/2 3/8-FPT CONDENSATE
30.15/16
*SEE NOTE 4. DRAIN CONNECTION

EACH MODULE MUST BE INSTALLED SEPARATELY AND ALL CONNECTIONS BETWEEN MODULE HEADERS, COOLING WATER LINES, AND COMMUNICATION LINES ARE MADE ON SITE.
36-INCHES FROM THE TOP OF THE CABINET.
43
Refrigeration Dryer
Sheet 1 of 4
100
101 NOTES & SPECIFICATIONS:

POWER SUPPLY
460/3/60 OR 400/3/50 1. SHEET 1 PROVIDES WIRING DETAIL SPECIFIC TO THE MASTER
* SEE NOTE 2 ENCLOSURE. THE MASTER ENCLOSURE IS LOCATED ON THE MASTER
102 DRYER MODULE ONLY AND PROVIDES ALL COMMUNICATION AND
INTERFACE BETWEEN THE MODULE DRYERS WITHIN THE DRYER
103 ASSEMBLY.
2. * BY CUSTOMER OR FROM FUSE ENCLOSURE ON DRYERS
104 EQUIPPED WITH THE 575/3/60 VOLTAGE.
105
POWER SUPPLY
106 1 2 3 PE JUNCTION BOX
PE
107
MASTER CONTROLLER ELECTRICAL ENCLOSURE
108 DRYER MODULE
POWER HARNESS
TB1 L1 L1
109 L1 TB1 L2 L2
L2 TB1 L3 L3 MODULE ENCLOSURE
110 L3
DISCONNECT
TB1 PE
TB1 TB1 TB1 PE
111
L1 L2 L3
112 L1 L2 L3
113 DISC-1
MOUNTED ON
XFMR–1
114
B/12
FU–1
115 L2 1A
FU–2
L1 1A
116 FU–3
1 24V XFMR–1
5A
R/18
117 H1 H2 H3 H4 H5 H6
TRANSFORMER PRIMARY
TAP CONNECTION
118 24 H1 H4 400VAC
115
H1 H5 460VAC
X3 F1 X2 X1
119
24V 2
120 WH/18
121 MASTER CONTROLLER (ENCLOSURE DOOR FRONT)
TB2 1 2 TB2
122 + –
1 2
123
TB3
124 CAN BUS CAN BUS
DRYER EXTERNAL
125
CAN–G2
CAN–G1
CAN–H2
CAN–H1
CAN–L2
CAN–L1
126
1 2 3 4 5 6
127
WHITE/BLUE
BLUE
128
129
RELAY BOARD
130 REF. SHEET 2; LINE 201
131
1 2
132
TO LINE 201 TO LINE 201
SHEET 2 SHEET 2
CAN-BUS CABLE ASSEMBLY
DRYER MODULE
REF. SHEET 4
LINES 227 - 229
44
Refrigeration Dryer
Sheet 2 of 4
RELAY BOARD LOCATED WITHIN MASTER
200 CONTROLLER ELECTRICAL ENCLOSURE
FROM SHEET 1 FROM SHEET 1
LINE 132 LINE 132
201
24VAC
202 1 2
203
204
205
FROM MASTER CONTROLLER
REF. SHEET 1, LINE 132
206
207
208
209
L/+ N/– PE 1 2 3 4 5 6
210 TB1 TB2
CAN–G
CAN–G
CAN–H
CAN–H
CAN–L
CAN–L
211
212
INPUTS
TB4
RELAY BOARD ICSP
TB3
213
1 1
Vpp
2 IN0 2
214 Vdd
3 3
All Inputs Active Gnd
4 IN1 4
215 When Grounded RB7
5 5
RB6
6 IN2
216 7
8 IN3
217
218
219 RELAY RELAY RELAY RELAY

OUTPUT 1 OUTPUT 2 OUTPUT 3 OUTPUT 4
220
221
TB5 TB6 TB7 TB8
222
C NO NC C NO NC C NO NC C NO NC
223
224
225
226
227
228 PANEL WIRING
FIELD WIRING
229
230
1. SHEET 2 PROVIDES WIRING DETAIL SPECIFIC TO THE
231 MASTER ENCLOSURE. THE MASTER ENCLOSURE RELAY
BOARD IS LOCATED IN THE MASTER ENCLOSURE ONLY.
232
45
Refrigeration Dryer
Sheet 3 of 4
POWER SUPPLY CONFIGURATION FOR POWER SUPPLY CONFIGURATION FOR NOTES & SPECIFICATIONS:
MASTER DRYER MODULE NON–MASTER DRYER MODULES 1. SHEET 3 PROVIDES WIRING DETAIL SPECIFIC TO THE DRYER
MODULE ENCLOSURE.
POWER SUPPLY 2. THE DRYER MODULE ENCLOSURE RECEIVES POWER EITHER
FROM SHEET 1 460/3/60 OR 400/3/50 FROM THE MASTER ENCLOSURE(MASTER DRYER MODULES ONLY)
LINE 109–110 * SEE NOTE 3 OR FROM THE CUSTOMER JUNCTION BOX ON DRYER MODULES.
SEE CONFIGURATION DETAILS ABOUT POWER SOURCE.
DRYER MODULE
3. * BY CUSTOMER OR FROM FUSE ENCLOSURE ON DRYERS
POWER HARNESS EQUIPPED WITH THE 575/3/60 VOLTAGE.
PE
TB1
POWER SUPPLY
1 2 3 PE JUNCTION BOX
L1
L2
L3
PE
PE
100
SEE POWER SUPPLY
CONFIGURATIONS LISTED ABOVE
MODULE DRYER CONTROLLER
101 ELECTRICAL ENCLOSURE
102
TB1–PE
DISC–1
103
MSP SETTINGS: COMPRESSOR HARNESS
10–HP @ 17.9–AMPS
104 L1 L2 L3 6– HP @ 9.0–AMPS
MSP–1 CONT–1
L1 L1 T1 T1
105 10-HP: B/12
6-HP: B/14
LINK MODULE
L2 L2 T2 T2
106 10-HP: B/12 M COMPRESSOR
6-HP: B/14
L3 L3 T3 T3
107 10-HP: B/12
L1 L2 L3
6-HP: B/14 Ref. Sh4 Line 206 Ref. Line 110
TB1
108 MOUNTED ON PE
24 TB2
XFMR–1
FU–1
FU–2
FU–3
REF. LINE 217; SHEET 4

1A
1A
1A
26 13
109 REF. LINE 218; SHEET 4
CT–1 14
CONT–1
T3–1 T3–2 TB1 T3–2 T3–2
110 B/18 C NC 1
T2–1 T2–1 TB1 T2–1 T2–1
CRANKCASE
111 B/18 2
HEATER HARNESS
TB1
112 PE
T2–1 T2–1
113 B/18
T1–1 T1–1
114 B/18
115
116
XFMR–1
117 H1 H2 H3 H4 H5 H6
TRANSFORMER PRIMARY
TAP CONNECTION
118 24 H1 H4 400VAC
115
F1 H1 H5 460VAC
X3 X2 X1
119
FU–4
1 24V 2
120 R/18 5A WH/18
121
SEPARATOR DRAIN–1
TB2 1 2 TB2
122 1
L1 N
2
18 20
123 REF. LINE 208 REF. LINE 209
SHEET 4 3 4 SHEET 4
124
COALESCING DRAIN–2 OPTION
TB2 1 2 TB2
125 1
L1 N
2
10 11
SHEET 4 3 4 SHEET 4
127
TB2 1 2 TB2
128 L1 N
1 2
13 15
SHEET 4 3 4 SHEET 4
130
131
R/18
132 WH/18
1 2
24 VAC
TO LINE 200
46
Refrigeration Dryer
Sheet 4 of 4
ELECTRICAL ENCLOSURE
24 VAC
FROM SHEET 3, LINE 132
200
201
R/18 WH/18
REFRIGERANT
202 HIGH PRESS.
1 CR1 2
TB2 1 HPS 33 TB2 TB2 33 2 TB2
203 COIL
1 3 3 A1 A2 2
204
TB2 1 1 24V 2 2 TB2
205 J1 J2
1 AC/DC 2
MSP–1
16
206 J16
C NO COMPRESSOR
17 OL
207 J17
DRAIN 1 ALARM
TB2 18
208 J18
SEPARATOR DRAIN 3 4 5 DRAIN–1
HARNESS TB2 20 ALARM 33
209 6
J20 J33
DRAIN 2 ALARM
TB2 10 COMPRESSOR
210 COALESCING DRAIN–2
4
J10 CONTACTOR COMPRESSOR
HARNESS (OPTIONAL) 3 7 DRAIN–2 CONT–1
REMOVE JUMPER IF TB2 11 ALARM 2 TB2
34
211 USED J11 J34 COIL
8 A1 A2 2
DRAIN 3 ALARM MOV
TB2 13
212 COALESCING DRAIN–3 J13
HARNESS (OPTIONAL) 3 4 9 DRAIN–3
REMOVE JUMPER IF TB2 15 ALARM
213 USED J15 SCROLL
10
SOLENOID
TB2 1 1 SCROLL 31 TB2 2 TB2
214 J32 SOLENOID
J31
1 4 2
TB2 24
215 13
J24
CRANKCASE
CT–1
TB2 26 HEAT
216 J26
14
TB3 19
217 + J19 +
1 SUCTION PRESS.
ANALOG–1
TB3 22 (4–20ma)
218 – J22 –
2
TB3 23
219 + J23 +
3 DISCHARGE PRESS.
ANALOG–2 (4–20ma)
TB3 25
220 – J25 –
4
221 RTD–1 TB3 3

J3
5
222
TB3 4 DISCHARGE
J4 TEMP.
6 H1
223 CAN–H1 BLUE
CAN–BUS IN
J5 ETHERNET CABLE
224 RTD–2 CAN–G1 (FROM DRYER MODULE)
TB3 6
J6
7 L1
225 CAN–L1
CAN BUS
WHITE / BLUE
TB3 7 SEPARATOR
J7
8 TEMP. H2
226 CAN–H2 BLUE
CAN–BUS OUT
ETHERNET CABLE
J8 (TO DRYER MODULE OR
227 RTD–3 CAN–G2 MASTER ENCLOSURE)
TB3 9
9
J9
L2
228 CAN–L1 WHITE / BLUE
TB3 12 SUCTION
J12 TEMP.
10
229
J14
230 CR1
TB2 38
11
J38
HI PRESSURE
231 RS–232
TB2 39 ALARM
J39
12
232
TB2 40
J40
15
233 SPARE
TB2 41
J41
16
234
235

1. SHEET 4 PROVIDES ADDITIONAL WIRING DETAIL
SPECIFIC TO THE MODULE DRYER ENCLOSURES.
47
Instrumentation Option
Sheet 1 of 3
100
101
CUSTOMER POWER SUPPLY
460/3/60 OR 400/3/50
102
103
104
105
CUSTOMER TERMINATION
106
PE
107
108 DRYER MODULE
POWER HARNESS
TB1 L1 L1
109 L1 TB1 L2 L2
110 L3 DISCONNECT
TB1 PE
TB1 TB1 TB1 PE
111
L1 L2 L3
+
112 L1 L2 L3
POWER SUPPLY 12VDC (INSTRUMENTATION PACKAGE OPTION – ONLY)
REF. SHEET 3; LINE 300
113 DISC – 1 –
MOUNTED ON TB1
XFMR – 1 PE
114 115VAC
B/12 ( INSTRUMENTATION PACKAGE OPTION – ONLY)
FU – 1
115 L2 1A
FU – 2
L1 1A
116 FU – 3
1 5A
24V XFMR – 1
R/18
117 H1 H2 H3 H4 H5 H6
TRANSFORMER PRIMARY
TAP CONNECTION
118 24 H1 H4 400VAC
115
H1 H5 460VAC
X3 F1 X2 X1
119
24V 2
120 WH/18
TB2 1 2 TB2
122 + –
1 2
123
TB3
124 CAN BUS CAN BUS
DRYER EXTERNAL
125
CAN – G2
CAN – G1
CAN – H2
CAN – H1
CAN – L2
CAN – L1
126
1 2 3 4 5 6
127
WHITE/BLUE
BLUE
128
129
RELAY BOARD
131
1 1
132
TO LINE 201; SHEET 2 TO LINE 201; SHEET 2
CAN – BUS CABLE ASSEMBLY
TO DRYER MODULE
(NOT SHOWN)
48
Sheet 2 of 3

LINE 132 LINE 132
201
24VAC
202 1 2
203
204
205
FROM MASTER CONTROLLER (INSTRUMENTATION PACKAGE OPTION – ONLY)
REF. SHEET 1; LINE 129 ANALOG BOARD
207
208
209
L/+ N/– PE 1 2 3 4 5 6
210 TB1 TB2
CAN–G
CAN–G
CAN–H
CAN–H
CAN–L
CAN–L
211
212
INPUTS RELAY BOARD ICSP
213 TB4 All Inputs Active TB3
1 1
When Grounded Vpp
2 IN0 P/N 3255312 2
214 Vdd
3 3
Gnd
4 IN1 4
215 RB7
5 5
RB6
6 IN2
216 7
8 IN3
217
218

220
221
TB5 TB6 TB7 TB8
222
223
224
49
Sheet 3 of 3
POWER SUPPLY NEGATIVE TERMINAL –
RED BLACK
POWER SUPPLY POSITIVE TERMINAL +
WATER INLET
PRESSURE TRANSDUCER

RED BLACK
AIR OUTLET
PRESSURE TRANSDUCER
(INSTRUMENTATION PACKAGE OPTION – ONLY)

ANALOG BOARD LOCATED WITHIN MASTER
LINE 132 LINE 132
301
302 1 2
24VAC
303
304 (INSTRUMENTATION PACKAGE OPTION – ONLY)

FROM RELAY BOARD
305
306
307
308
L/+ N/– PE 1 2 3 4 5 6 1 2 3 4 5 6 7 8
TB1 TB9 TB3
309
GND
GND
GND
GND
CAN–G
CAN–G
CAN–H
CAN–H
CAN–L
CAN–L
CL0
CL1
CL2
CL3
310
311
312
ANALOG BOARD
313
All Inputs Active
When Grounded
314 P/N 3255367
315
316
317
318
319
320
TB2 TB5
321
TH1 TH1 TH2 TH2 TH3 TH3 TH4 TH4 1 2 3 4
322
GND
323
324
325
326
327
328
WATER INLET
TEMP. RTD
TEMP. RTD
329
AIR INLET
330
331
50
575V option
TRANSFORMER 1 TRANSFORMER 2 FUSE ENCLOSURE

X1 X2 X3 X4 H1 H2 H3 H4 H5 H6 H7 H8 GND X1 X2 X3 X4 H1 H2 H3 H4 H5 H6 H7 H8 GND
POWER SUPPLY
(BY CUSTOMER)
1 2 3 3 2 1 575/3/60
1
}
40A
40A
30A
30A
30A
40A
2
3 1 2 3 3 2 1
GND
POWER SUPPLY
JUNCTION BOX
GND
TO MASTER MODULE
3 OR
GND
3 2 CONTROL ENCLOSURE
2 1
TB
1
GND
}
3
2
1
51
52
INDIVIDUAL MODULE SHIPPING DATA INDIVIDUAL AIR COOLED CONDENSER SHIPPING DATA DRYER DATA
MAXIMUM MODULE SHIPPING MAXIMUM MODULE MAXIMUM A/C CONDENSER A/C CONDENSER FLOW RATE SINGLE SEPARATOR COALESCING OPTION
MODULE DIMENSIONS DIMENSIONS A/C CONDENSER SHIPPING DIMENSIONS MAXIMUM DIMENSIONS (scfm) WEIGHT, LBS WEIGHT, LBS
WEIGHT, LBS w/SKID (W x H x D) W/O SKID (W x H x D) WEIGHT, LBS w/SKID (W x H x D) W/O SKID (W x H x D) 3150 3,720 3,811
2,006 42-5/8 x 95-7/8 x 86-5/16 40-1/2 x 95-1/2 x 81 733 48 x 49-1/2 x 99 37-15/16 x 41-7/8 x 93-3/8 4200 3,894 3,970
85
1. THE MAXIMUM MODULE DIMENSIONS WITHOUT THE SKID ARE 81
PROVIDED FOR SITE MANEUVERABILITY. THE DIMENSIONS 79

ARE BASED ON THE MASTER MODULE UNIT WHICH IS WIDEST 3.3/16
1.5/16 3.5/8
General Arrangement
AT THE MASTER ENCLOSURE DISCONNECT SWITCH.

2. THE MAXIMUM MODULE WEIGHT IS INCLUSIVE OF THE SHIPPING
SKID WEIGHT, WHICH IS APPROXIMATELY 85-LBS. (4X) Ø7/8
3. THE MAXIMUM AIR COOLED CONDENSER DIMENSIONS WITHOUT
THE SKID ARE PROVIDED FOR SITE MANEUVERABILITY. Ø1.72 HOLE
4. THE MAXIMUM AIR COOLED CONDENSER WEIGHT IS INCLUSIVE CUSTOMER
POWER CONNECTION,
OF THE SHIPPING SKID WEIGHT, WHICH IS APPROXIMATELY 313-LBS. (AIR INLET CONNECTION) ONE PER MODULE
AVAILABLE HEADER/FLANGE SIZES: 10-INCH, 12-INCH 65.5/8
CONNECTION TYPE: CLASS 150 RAISED FACE FLANGE 81
16.1/16
9.0 DRAWINGS: AIR-COOLED UNITS
SECTION E-E
TOP VIEW
91.9/16 (A/C CONDENSERS REMOVED FOR CLARITY)
40.3/8 24
E E
10.7/16
128
127
*SEE NOTE 4 100.1/4
99.1/4
89.1/8 *SEE NOTE 4
88.1/8
*SEE NOTE 4
9 REFRIGERANT SIGHT GLASS

8
*SEE NOTE 4
3/8-FPT CONDENSATE DRAIN CONNECTION 15° SWIVEL LEVELING FEET

7.5/8 27.3/4
(SIZED FOR STANDARD PALLET JACK)
LEFT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW

1. VIEWS DEPICT A FIELD INSTALLED DRYER. ALL DRYERS SHIP TO THE SITE AS INDIVIDUAL MODULES. MODULES SHIP ASSEMBLED UP TO AND INCLUDING THE
MODULE AIR HEADERS. EACH MODULE MUST BE INSTALLED SEPARATELY AND ALL CONNECTIONS BETWEEN MODULE HEADERS, CONDENSATE LINES, AND
COMMUNICATION LINES ARE MADE ON SITE. AIR COOLED CONDENSERS WILL SHIP SEPARATELY AND REQUIRE FIELD INSTALLATION.
OVERHEAD CLEARANCE IS 36-INCHES FROM THE TOP OF THE AIR-COOLED CONDENSER'S FANS.
2,006 42-5/8 x 95-7/8 x 86-5/16 40-1/2 x 95-1/2 x 81 733 48 x 49-1/2 x 99 37-15/16 x 41-7/8 x 93-3/8 6300 5,830 5,944
SHIPPING DATA NOTES: 125.3/8

PROVIDED FOR SITE MANEUVERABILITY. THE DIMENSIONS 119.3/8

ARE BASED ON THE MASTER MODULE UNIT WHICH IS WIDEST 117.3/8
General Arrangement
1. AT THE MASTER ENCLOSURE DISCONNECT SWITCH. 3.3/16

1.5/16 3.5/8
SKID WEIGHT, WHICH IS APPROXIMATELY 85-LBS.
3. THE MAXIMUM AIR COOLED CONDENSER DIMENSIONS WITHOUT (4X) Ø7/8
THE SKID ARE PROVIDED FOR SITE MANEUVERABILITY.
4. THE MAXIMUM AIR COOLED CONDENSER WEIGHT IS INCLUSIVE Ø1.72 HOLE
OF THE SHIPPING SKID WEIGHT, WHICH IS APPROXIMATELY 313-LBS. CUSTOMER
POWER CONNECTION,
ONE PER MODULE
STANDARD HEADER/FLANGE SIZE: 8-INCH 65.5/8
AVAILABLE HEADER/FLANGE SIZES: 10-INCH,12-INCH
16.1/16
DRAWINGS: AIR-COOLED UNITS

AVAILABLE HEADER/FLANGE SIZES: 10-INCH,12-INCH
SECTION E-E
TOP VIEW
40.3/8 24
E E
10.7/16
128
127
*SEE NOTE 4 100.1/4
89.1/8
99.1/4
88.1/8
*SEE NOTE 4
*SEE NOTE 4
9
9
*SEE NOTE 4
3/8-FPT CONDENSATE 15° SWIVEL LEVELING FEET

7.5/8 DRAIN CONNECTION 27.3/4

1. VIEWS DEPICT A FIELD INSTALLED DRYER. ALL DRYERS SHIP TO THE SITE AS INDIVIDUAL MODULES. MODULES SHIP ASSEMBLED UP TO AND INCLUDING THE
MODULE AIR HEADERS. EACH MODULE MUST BE INSTALLED SEPARATELY AND ALL CONNECTIONS BETWEEN MODULE HEADERS,CONDENSATE LINES, AND
COMMUNICATION LINES ARE MADE ON SITE. AIR COOLED CONDENSERS WILL SHIP SEPARATELY AND REQUIRE FIELD INSTALLATION.
OVERHEAD CLEARANCE IS 36-INCHES FROM THE TOP OF THE AIR-COOLED CONDENSER'S FANS.
53
54
2,006 42-5/8 x 95-7/8 x 86-5/16 40-1/2 x 95-1/2 x 81 733 48 x 49-1/2 x 99 37-15/16 x 41-7/8 x 93-3/8 8400 7,766 7,918
1. THE MAXIMUM MODULE DIMENSIONS WITHOUT THE SKID ARE 163.3/4
PROVIDED FOR SITE MANEUVERABILITY. THE DIMENSIONS
157.3/4
ARE BASED ON THE MASTER MODULE UNIT WHICH IS WIDEST
AT THE MASTER ENCLOSURE DISCONNECT SWITCH. 155.3/4
General Arrangement
3.3/16
2. THE MAXIMUM MODULE WEIGHT IS INCLUSIVE OF THE SHIPPING 1.5/16
3. THE MAXIMUM AIR COOLED CONDENSER DIMENSIONS WITHOUT 3.5/8
THE SKID ARE PROVIDED FOR SITE MANEUVERABILITY. (4X) Ø7/8
4. THE MAXIMUM AIR COOLED CONDENSER WEIGHT IS INCLUSIVE
OF THE SHIPPING SKID WEIGHT, WHICH IS APPROXIMATELY 313-LBS.
Ø1.72 HOLE
CUSTOMER
POWER CONNECTION,
STANDARD HEADER/FLANGE SIZE: 8-INCH 65.5/8 ONE PER MODULE

16.1/16
SECTION E-E
TOP VIEW
40.3/8 24
E E
10.7/16
128
127
*SEE NOTE 4
89.1/8 100.1/4
88.1/8 99.1/4
*SEE NOTE 4 *SEE NOTE 4
9

8
*SEE NOTE 4
3/8-FPT CONDENSATE 15° SWIVEL LEVELING FEET


EACH MODULE MUST BE INSTALLED SEPARATELY AND ALL CONNECTIONS BETWEEN MODULE HEADERS, CONDENSATE LINES, AND COMMUNICATION LINES ARE MADE ON SITE.
AIR COOLED CONDENSERS WILL SHIP SEPARATELY AND REQUIRE FIELD INSTALLATION.
2. AIR INLET/OUTLET FLANGE ADAPTERS AND END PLUG LOCATIONS MAYBE SWITCHED TO THE OPPOSITE SIDE IF SO DESIRED.
36-INCHES FROM THE TOP OF THE AIR-COOLED CONDENSER'S FANS.
2,006 42-5/8 x 95-7/8 x 86-5/16 40-1/2 x 95-1/2 x 81 733 48 x 49-1/2 x 99 37-15/16 x 41-7/8 x 93-3/8 10500 9,702 9,892
SHIPPING DATA NOTES: 202.1/8

PROVIDED FOR SITE MANEUVERABILITY. THE DIMENSIONS 196.3/16
ARE BASED ON THE MASTER MODULE UNIT WHICH IS WIDEST
194.3/16 3.3/16
General Arrangement
AT THE MASTER ENCLOSURE DISCONNECT SWITCH. 3.5/8

1.3/8
3. THE MAXIMUM AIR COOLED CONDENSER DIMENSIONS WITHOUT (4X) Ø7/8
THE SKID ARE PROVIDED FOR SITE MANEUVERABILITY.
4. THE MAXIMUM AIR COOLED CONDENSER WEIGHT IS INCLUSIVE Ø1.72 HOLE
OF THE SHIPPING SKID WEIGHT, WHICH IS APPROXIMATELY 313-LBS. CUSTOMER
POWER CONNECTION,
ONE PER MODULE
AVAILABLE HEADER/FLANGE SIZES: 10-INCH, 12-INCH 65.5/8
81 16.1/16

SECTION E-E
TOP VIEW
40.3/8 24
E E
10.7/16
128
127
*SEE NOTE 4
89.1/8 100.1/4
88.1/8 99.1/4
*SEE NOTE 4 *SEE NOTE 4
9
9
8
*SEE NOTE 4
3/8-FPT CONDENSATE 15° SWIVEL LEVELING FEET REFRIGERANT SIGHT GLASS


EACH MODULE MUST BE INSTALLED SEPARATELY AND ALL CONNECTIONS BETWEEN MODULE HEADERS, CONDENSATE LINES, AND COMMUNICATION LINES ARE MADE ON SITE.
AIR COOLED CONDENSERS WILL SHIP SEPARATELY AND REQUIRE FIELD INSTALLATION.
36-INCHES FROM THE TOP OF THE AIR-COOLED CONDENSER'S FANS.
55
56
Sheet 1 of 5
Refrigeration Dryer
AIR COOLED CONDENSER ENCLOSURE


460/3/60 OR 400/3/50
*SEE NOTE 2
M FAN MOTOR 99
FCA FCPM
C CONTACTOR
AO1
COM
AO2
F FUSE 98
TB TERMINAL BLOCK LR A B
TRANSFORMER
SS SERVICE SWITCH 97
PE
MP MOTOR PROTECTOR F16 L1
L2
L3
FCR FAN CYCLE (RELAY) 96
Y CONDENSER HARNESS TO
FCA FAN CYCLE (ANALOG)
3 – GND PE DS MODULE JUNCTION BOX
KL3
FCPM FAN CYCLE POWER MODULE Y/R 4 – Ain 1 U M1 SHEET 2, LINE 103 95
L1 L2 L3
DS DISCONNECT SWITCH Y F15
R RELAY – NO 24 VAC 94
3 – GND
Y/R
KL3
4 – Ain 1 U M2
LR LOCKOUT RELAY
TBM 93
FAN MOTOR IDENTIFICATION
M2 M1 HEADER END TB2 92
TB1
91
NOTES & SPECIFICATIONS: 90

1. THIS SHEET PROVIDES WIRING
DETAIL SPECIFIC TO THE
AIR COOLED CONDENSER 89
ENCLOSURE. THE ENCLOSURE
IS INTEGRAL WITH THE 88
CONDENSER.
2. * BY CUSTOMER OR FROM FUSE
ENCLOSURE ON DRYERS EQUIPPED 87
WITH THE 575/3/60 VOLTAGE.
86
85
84
F2 F1
83
82
M2 M1
81
Refrigeration Dryer
Sheet 2 of 5
100
101 POWER SUPPLY 1. SHEET 2 PROVIDES WIRING DETAIL SPECIFIC TO THE MASTER
460/3/50 or 400/3/50
ENCLOSURE. THE MASTER ENCLOSURE IS LOCATED ON THE MASTER
* SEE NOTE 2
102 DRYER MODULE ONLY AND PROVIDES ALL COMMUNICATION AND
INTERFACE BETWEEN THE MODULE DRYERS WITHIN THE DRYER
103 ASSEMBLY.
2. * BY CUSTOMER OR FROM FUSE ENCLOSURE ON DRYERS EQUIPPED
WITH THE 575/3/60 VOLTAGE.
104
105
POWER SUPPLY
1 2 3 PE
106 JUNCTION BOX
PE
107
108 DRYER MODULE
POWER HARNESS
TB1 L1 L1
109 L1 TB1 L2 L2
L2 TB1 L3 L3
MOUNTED ENCLOSURE
110 DISCONNECT
L3 TB1 PE
TB1 TB1 TB1 PE
111
L1 L2 L3
112 L1 L2 L3
113 DISC – 1
MOUNTED ON
XFMR – 1
114
B/12
L2
115
L1
116
1 24V XFMR – 1
R/18
117 H1 H2 H3 H4 H5 H6
TRANSFORMER PRIMARY
TAP CONNECTION
118 24 H1 H4 400VAC
115
H1 H5 460VAC
X3 F1 X2 X1
119
24V 2
120
WH/18
TB2 1 2 TB2
122 1
+ –
2
123
TB3
124 CAN BUS CAN BUS
DRYER EXTERNAL
125
CAN – G1
CAN – G2
CAN – H1
CAN – H2
CAN – L1
CAN – L2
126
1 2 3 4 5 6
127
WHITE/BLUE
BLUE
128
129
RELAY BOARD
131
1 2
132
TO LINE 201 TO LINE 201

SHEET 3 SHEET 3
DRYER MODULE
REF. SHEET 5
LINES 227 – 229
57
Refrigeration Dryer
Sheet 3 of 5
LINE 132 LINE 132
201
24VAC
202 1 2
203
204
205
FROM MASTER CONTROLLER
REF. SHEET 2, LINE 132
206
207
208
209
L/+ N/– PE 1 2 3 4 5 6
210 TB1 TB2
CAN – G
CAN – G
CAN – H
CAN – H
CAN – L
CAN – L
211
212
INPUTS
TB4
RELAY BOARD ICSP
TB3
213
1 1
Vpp
2 IN0 2
214 Vdd
3 3
All Inputs Active Gnd
4 IN1 4
215 When Grounded RB7
5 5
RB6
6 IN2
216 7
8 IN3
217
218

220
221
TB5 TB6 TB7 TB8
222
223
224
225
226
227
228
PANEL WIRING
229
FIELD WIRING
230
231
232 1. SHEET 3 PROVIDES WIRING DETAIL SPECIFIC TO THE
MASTER ENCLOSURE. THE MASTER ENCLOSURE RELAY
BOARD IS LOCATED IN THE MASTER ENCLOSURE ONLY.
58
Refrigeration Dryer
Sheet 4 of 5
POWER SUPPLY CONFIGURATION FOR POWER SUPPLY CONFIGURATION FOR NOTES & SPECIFICATIONS:
MASTER DRYER MODULE NON – MASTER DRYER MODULES 1. SHEET 4 PROVIDES WIRING DETAIL SPECIFIC TO THE DRYER
MODULE ENCLOSURE.
POWER SUPPLY 2. THE DRYER MODULE ENCLOSURE RECEIVES POWER EITHER
FROM SHEET 2 FROM CONDENSER
LINE 109 – 110 FROM SHEET 1
FROM THE MASTER ENCLOSURE (MASTER DRYER MODULES ONLY)
* SEE NOTE 3 OR FROM THE CUSTOMER JUNCTION BOX ON DRYER MODULES.
SEE CONFIGURATION DETAILS ABOUT POWER SOURCE.
DRYER MODULE 3. * BY CUSTOMER OR FROM FUSE ENCLOSURE ON DRYERS
POWER HARNESS
EQUIPPED WITH THE 575/3/60 VOLTAGE.
TB1
PE
POWER SUPPLY
L1
L2
L3
PE
* SEE NOTE 3
PE
100
SEE POWER SUPPLY
CONFIGURATIONS LISTED ABOVE
101
102
TB1–PE
DISC – 1
103
MSP SETTINGS: COMPRESSOR HARNESS
10 – HP @ 17.9 – AMPS
104 L1 L2 L3 6 – HP @ 9.0 – AMPS
MSP – 1 CONT – 1
L1 L1 T1 T1
105 10-HP: B/12 T2
6-HP: B/14 LINK MODULE
L2 L2 T2 T2
106 10-HP: B/12
M COMPRESSOR
T3
6-HP: B/14
L3 L3 T3 T3
107 10-HP: B/12
L1 L2 L3 6-HP: B/14 Ref.Sh4 Line 206 Ref. Line 110
TB1
108 MOUNTED ON PE
24 TB2
FU – 1
FU – 2
FU – 3
XFMR – 1 REF. LINE 217; SHEET 5

1A
1A
1A
26 13 REF. LINE 218; SHEET 5

109
CT–1 14
CONT–1
T3–1 T3–2 TB1 T3–2 T3–2
110
B/18 C NC 1
T2–1 T2–1 TB1 T2–1
CRANKCASE
111 B/18 2 HEATER HARNESS
TB1
112 PE
T2–1 T2–1
113 B/18
T1–1 T1–1
114 B/18
115
116
XFMR–1
117 H1 H2 H3 H4 H5 H6
TRANSFORMER PRIMARY
TAP CONNECTION
118 24 H1 H4 400VAC
115
H1 H5 460VAC
X3 F1 X2 X1
119
FU–4
24V 2
120 5A
R/18 WH/18
121
SEPARATOR DRAIN–1
TB 2 1 2 TB2
122 1
L1 N
2
18 20
SHEET 5 3 4 SHEET 5
124
TB 2 1 TB2
125 L1 N
1 2
10 11
3 4 SHEET 5
SHEET 5
127
TB 2 1 2 TB2
128 L1 N
1 2
13 15
SHEET 5 3 4
SHEET 5
130
131
R/18
132 WH/18
1 2
24 VAC
TO LINE 200
59
Refrigeration Dryer
Sheet 5 of 5
ELECTRICAL ENCLOSURE
24 VAC
FROM SHEET 4, LINE 132
200
201
R/18 WH/18
REFRIGERANT
202 HIGH PRESS.
1 CR1 2
TB2 1 HPS 33 TB2 TB2 33 2 TB2
203 1 3 3 COIL
2
A1 A2
204 31
TB2 1 1 24V 2 2 TB2

205 1 J1 AC/DC
J2
2
MSP–1
26
206 J16
C NO COMPRESSOR
17 OL
207 J17
DRAIN 1 ALARM
TB2 18
208 5
J18
SEPARATOR DRAIN 3 4 DRAIN–1
HARNESS
TB2 20 ALARM 33
209 J20 J33
6
DRAIN 2 ALARM
TB2 10 COMPRESSOR
7
J10
CONTACTOR COMPRESSOR
HARNESS (OPTIONAL) 3 4 DRAIN–2 CONT–1
REMOVE JUMPER IF TB2 11 ALARM 34 2 TB2
211 USED
8 J11 J34 COIL
A1 A2 2
DRAIN 3 ALARM MOV
TB2 13
9
J13
HARNESS (OPTIONAL) 3 4 DRAIN–3
REMOVE JUMPER IF TB2 15 ALARM
213 USED
10
J15 SCROLL
SOLENOID
TB2 1 1 SCROLL 31 TB2 2 TB2
214 1
J32
SOLENOID
J31
4 2
TB2 24
215 13
J24
CRANKCASE
CT–1
TB2 26 HEAT
216 14
J26
TB3 19
217 +
1 J19 +
SUCTION PRESS.
ANALOG–1
TB3 22 (4 – 20ma)
218 –
2 J22 –
TB3 23
219 +
3
J23 +
DISCHARGE PRESS.
ANALOG–2
TB3 25 (4 – 20ma)
220 –
4
J25 –
221 RTD – 1
TB3 3
5
J3
222
TB3 4 DISCHARGE
6 J4 TEMP. H1
223 CAN–H1 BLUE
CAN–BUS IN
J5 ETHERNET CABLE
224 RTD – 2 CAN–G1 (FROM DRYER MODULE)
TB3 6
7
J6
L1
225 CAN–L1
CAN BUS
WHITE/BLUE
TB3 7 SEPARATOR
J7
8 TEMP. H2
226 CAN–H2 CAN–BUS OUT
BLUE
ETHERNET CABLE
J8 (TO DRYER MODULE OR
227 RTD – 3 CAN–G2 MASTER ENCLOSURE)
TB3 9
J9
9 L2
228 CAN–L1 WHITE/BLUE
TB3 12
J12 SUCTION
10 TEMP.
229
J14
230 CR1
TB2 38
11
J38
231 HI PRESSURE
TB2 39 ALARM RS–232
12
J39
232
TB2 40
J40
15
233 SPARE
TB2 41
16
J41
234
235

1. SHEET 5 PROVIDES ADDITIONAL WIRING DETAIL
SPECIFIC TO THE MODULE DRYER ENCLOSURES.
60
Sheet 1 of 3
100
101
460/3/60 OR 400/3/50
102
103
104
105
CUSTOMER TERMINATION
106
PE
107
108 DRYER MODULE
POWER HARNESS
TB1 L1 L1
109 L1 TB1 L2 L2
110 L3 DISCONNECT
TB1 PE
TB1 TB1 TB1 PE
111
L1 L2 L3
+
112 L1 L2 L3
POWER SUPPLY 12VDC (INSTRUMENTATION PACKAGE OPTION – ONLY)
113 DISC – 1 –
MOUNTED ON TB1
XFMR – 1 PE
114 115VAC
B/12 ( INSTRUMENTATION PACKAGE OPTION – ONLY)
FU – 1
115 L2 1A
FU – 2
L1 1A
116 FU – 3
1 5A
24V XFMR – 1
R/18
117 H1 H2 H3 H4 H5 H6
TRANSFORMER PRIMARY
TAP CONNECTION
118 24 H1 H4 400VAC
115
H1 H5 460VAC
X3 F1 X2 X1
119
24V 2
120 WH/18
TB2 1 2 TB2
122 + –
1 2
123
TB3
124 CAN BUS CAN BUS
DRYER EXTERNAL
125
CAN – G2
CAN – G1
CAN – H2
CAN – H1
CAN – L2
CAN – L1
126
1 2 3 4 5 6
127
WHITE/BLUE
BLUE
128
129
RELAY BOARD
131
1 1
132
TO DRYER MODULE
(NOT SHOWN)
61
Sheet 2 of 3

LINE 132 LINE 132
201
24VAC
202 1 2
203
204
205
FROM MASTER CONTROLLER (INSTRUMENTATION PACKAGE OPTION – ONLY)
REF. SHEET 1; LINE 129 ANALOG BOARD
207
208
209
L/+ N/– PE 1 2 3 4 5 6
210 TB1 TB2
CAN–G
CAN–G
CAN–H
CAN–H
CAN–L
CAN–L
211
212
INPUTS RELAY BOARD ICSP
213 TB4 All Inputs Active TB3
1 1
When Grounded Vpp
2 IN0 P/N 3255312 2
214 Vdd
3 3
Gnd
4 IN1 4
215 RB7
5 5
RB6
6 IN2
216 7
8 IN3
217
218

220
221
TB5 TB6 TB7 TB8
222
223
224
62
Sheet 3 of 3

RED BLACK
AIR OUTLET
PRESSURE TRANSDUCER
(INSTRUMENTATION PACKAGE OPTION – ONLY)

ANALOG BOARD LOCATED WITHIN MASTER
LINE 132 LINE 132
301
302 1 2
24VAC
303
304 (INSTRUMENTATION PACKAGE OPTION – ONLY)

FROM RELAY BOARD
305
306
307
308
L/+ N/– PE 1 2 3 4 5 6 1 2 3 4 5 6 7 8
TB1 TB9 TB3
309
GND
GND
GND
GND
CAN–G
CAN–G
CAN–H
CAN–H
CAN–L
CAN–L
CL0
CL1
CL2
CL3
310
311
312
ANALOG BOARD
313
All Inputs Active
When Grounded
314 P/N 3255367
315
316
317
318
319
320
TB2 TB5
321
TH1 TH1 TH2 TH2 TH3 TH3 TH4 TH4 1 2 3 4
322
GND
323
324
325
326
327
328
WATER INLET
TEMP. RTD
TEMP. RTD
329
AIR INLET
330
331
63
64
575V option
TRANSFORMER 1 TRANSFORMER 2 FUSE ENCLOSURE

X1 X2 X3 X4 H1 H2 H3 H4 H5 H6 H7 H8 GND X1 X2 X3 X4 H1 H2 H3 H4 H5 H6 H7 H8 GND
POWER SUPPLY
(BY CUSTOMER)
1 2 3 3 2 1 575/3/60
1
}
40A
40A
30A
30A
30A
40A
2
3 1 2 3 3 2 1
GND
CONDENSER HARNESS
TO
} MODULE JUNCTION BOX
GND
3
GND DS
3 2
2 1 L1 L2 L3
1
GND
3
2
1
10.0 REPLACEMENT PARTS: Cabinet Panels
8
1 6
7
3
4
2
5
ID # PARTS DESCRIPTION Part Numbers

1 Cabinet Panel - Front Left 8000029
2 Cabinet Panel - Front Left Bottom (Air Cooled Units Only) 7428415
3 Cabinet Panel - Front Right 8000239
4 Cabinet Panel - Rear Left 8000025
5 Cabinet Panel - Rear Right 8000025
6 Cabinet Panel - Left 8000026
7 Cabinet Panel - Right Bottom 8000028
8 Cabinet Panel - Right Top 8000027
Phone: 724-745-1555
FAX: 724-745-6040
Email: hankison.americas.am@spx.com
Web: www.spx.com/hankison
65
REPLACEMENT PARTS: Water-Cooled Units
A
33
43 44 45
37 39 41
28
35
26
13 12
27 9
8
36
B
17 24 25
10
VIEW ORIENTATION REFERENCE RIGHT REAR, VIEW-A

(covers and center support shelf removed for clarity)
6
33 43 44 45
23 5
37 39 41 23
26
14 15 16 24 25
38 40 42
38 40 42
30 36
29
37 39 41
9
8
12
12
17
10
RIGHT FRONT, VIEW-B LEFT REAR, VIEW-C

(covers and center support shelf removed for clarity) (covers and center support shelf removed for clarity)
66
REPLACEMENT PARTS: Water-Cooled Units
MAINTENANCE KITS
MODEL HES3750 HES5000 HES6250 HES7500 HES8750 HES10000 HES11250 HES12500
Moisture Separator Filter
MKHES3750D2 MKHES5000D2 MKHES6250D2 MKHES7500D2 MKHES8750D2 MKHES10000D2 MKHES11250D2 MKHES12500D2
(includes separator elements & drain service kit)
Optional Oil Removal Filter
(includes separator elements, oil removal elements & MKHES3750D2C MKHES5000D2C MKHES6250D2C MKHES7500D2C MKHES8750D2C MKHES10000D2C MKHES11250D2C MKHES12500D2C
drain service kit)
Service Kit - Automatic Drain 7428278 7428278 7428278 7428278 7428278 7428278 7428278 7428278
REPLACEMENT PARTS
ID# PARTS DESCRIPTION 1250 2500
1 Auxiliary Contact - Compressor NO/NC 7427939 7427939
2 Auxiliary Contact - MSP SPST 7427940 7427940
3 Circuit Board - Analog (Optional) 3255367 —
4 Circuit Board - Dryer Module Controller — 5005922
5 Circuit Board - Master Controller — 5005923
6 Circuit Board - Relay — 3255312
7 Coil - Compressor Solenoid — 7427938
8 Compressor - Digital Scroll 3221281 7427937
9 Condenser - Water Cooled 7435556 7425887
10 Condensing Unit - Water Cooled 8000198 8000004
11 Contactor - Compressor 5002926 5002928
12 Drain - Electric Demand 7428268 7428268
13 Filter/dryer - Liquid Line 3223813 3223813
14 Fuse - Circuit Board (Master/Module/Analog/Relay) 5002943 5002943
15 Fuse - Control Transformer Primary 3246089 3246089
16 Fuse - Control Transformer Secondary 3246090 3246090
17 Heater - Compressor Crankcase 4010508 3223265
18 Motor Starter Protector (MSP) 5003506 5003504
19 Power Supply - 12 VDC Output (Optional) 7427912 —
20 Refrigerant Type (see Serial Tag for charge amount) R-404A R-404A
21 Relay - High Pressure Cut Out 3246088 3246088
22 Sensor - Temperature 5007289 5007289
23 Sensor - Temperature, Inlet Air (Optional) 7427911 7427911
24 Strainer - Water 4009636 4009636
25 Strainer Screen - Replacement 3230662 3230662
26 Switch - Disconnect 3246083 3246083
27 Switch - High Refrigerant Pressure Cut Out 3230771 3230771
28 Transducer - Air Outlet Pressure (Optional) 7427910 7427910
29 Transducer - Refrigerant High Side Pressure 7427618 7427618
30 Transducer - Refrigerant Low Side Pressure 7427617 7427617
31 Transducer - Water Inlet Pressure (Optional) 7427910 7427910
32 Transformer - Control 3230893 3230893
33 Valve - Air Isolation Ball Valve Assembly 8000117 8000117
34 Valve - Compressor Solenoid 3232517 —
35 Valve - Thermostatic Expansion (TXV) 8000241 8000241
36 Valve - Water Regulating 7427946 7427946
37 Clamp Assembly - H Clamp Assembly 3" (Clamp & Gasket) 5006558 5006558
38 Clamp Assembly - J Clamp Assembly 4" (Clamp & Gasket) 5006559 5006559
39 Clamp - H Clamp, SS 3" 119-273 5005550 5005550
40 Clamp - J Clamp, SS 4" 119-274 5005551 5005551
41 Gasket - H Clamp 3" 5005554 5005554
42 Gasket - J Clamp 4" 5005555 5005555
43 Groove Coupling - 8.00, RIGID, STYLE S89T 8000139 8000139
* Items 4, 5, 6, 7, 8, 12, 13, 14, 15, 17, 18, 19, 20, 21, 27, 28, 32, and 33 are located in the electrical enclosure located behind the control panel. Refer to the appropriate Electrical Schematic to identify part.
Phone: 724-745-1555
FAX: 724-745-6040
67
REPLACEMENT PARTS: Air-Cooled Units
A 13
40 41 42
9
27
31
25
34 36 38
14
26 33
B 8 10
18
VIEW ORIENTATION REFERENCE RIGHT REAR, VIEW-A

(covers and center support shelf removed for clarity)
13
13
40 41 42
6 9
5 24
9 25 31
14 34 36 38
15 16 17
35 37 39 8
29
34 36 38 12
18
28
10
12 8
35 37 39
18
10
RIGHT FRONT, VIEW-B LEFT REAR, VIEW-C

(covers and center support shelf removed for clarity) (covers and center support shelf removed for clarity)
68
REPLACEMENT PARTS: Air-Cooled Units
MAINTENANCE KITS
MODEL HES3150AC HES4200AC HES5250AC HES6300AC HES7350AC HES8400AC HES9450AC HES10500AC
Moisture Separator Filter
MKHES3750D2 MKHES5000D2 MKHES6250D2 MKHES7500D2 MKHES8750D2 MKHES10000D2 MKHES11250D2 MKHES12500D2
(includes separator elements & drain service kit)
Optional Oil Removal Filter
(includes separator elements, oil removal elements & MKHES3750D2C MKHES5000D2C MKHES6250D2C MKHES7500D2C MKHES8750D2C MKHES10000D2C MKHES11250D2C MKHES12500D2C
drain service kit)
Service Kit - Automatic Drain 7428278 7428278 7428278 7428278 7428278 7428278 7428278 7428278
REPLACEMENT PARTS
ID# PARTS DESCRIPTION 1050 2100
1 Auxiliary Contact - Compressor NO/NC 7427939 7427939
2 Auxiliary Contact - MSP SPST 7427940 7427940
3 Circuit Board - Analog (Optional) 3255367 —
4 Circuit Board - Dryer Module Controller — 5005922
5 Circuit Board - Master Controller — 5005923
6 Circuit Board - Relay — 3255312
7 Coil - Compressor Solenoid — 7427938
8 Compressor - Digital Scroll 3221281 7427937
9 Condenser - Air Cooled — 7428417
10 Condensing Unit - Air Cooled — 7428412
11 Contactor - Compressor 5002926 5002928
12 Drain - Electric Demand 7428268 7428268
13 Fan Motor - Air Cooled Condenser Fan Motor — 7427343
14 Filter/dryer - Liquid Line 3223813 3223813
15 Fuse - Circuit Board (Master/Module/Analog/Relay) 5002943 5002943
16 Fuse - Control Transformer Primary 3246089 3246089
17 Fuse - Control Transformer Secondary 3246090 3246090
18 Heater - Compressor Crankcase 4010508 3223265
19 Motor Starter Protector (MSP) 5003506 5003504
20 Power Supply - 12 VDC Output (Optional) 7427912 —
21 Refrigerant Type (see Serial Tag for charge amount) R-404A R-404A
22 Relay - High Pressure Cut Out 3246088 3246088
23 Sensor - Temperature 5007289 5007289
24 Sensor - Temperature, Inlet Air (Optional) 7427911 7427911
25 Switch - Disconnect 3246083 3246083
26 Switch - High Refrigerant Pressure Cut Out 3230771 3230771
27 Transducer - Air Outlet Pressure (Optional) 7427910 7427910
28 Transducer - Refrigerant High Side Pressure 7427618 7427618
29 Transducer - Refrigerant Low Side Pressure 7427617 7427617
30 Transformer - Control 3230893 3230893
31 Valve - Air Isolation Ball Valve Assembly 8000117 8000117
32 Valve - Compressor Solenoid 3232517 —
33 Valve - Thermostatic Expansion (TXV) 8000241 8000241
34 Clamp Assembly - H Clamp Assembly 3" (Clamp & Gasket) 5006558 5006558
35 Clamp Assembly - J Clamp Assembly 4" (Clamp & Gasket) 5006559 5006559
36 Clamp - H Clamp, SS 3" 119-273 5005550 5005550
37 Clamp - J Clamp, SS 4" 119-274 5005551 5005551
38 Gasket - H Clamp 3" 5005554 5005554
39 Gasket - J Clamp 4" 5005555 5005555
* Items 4, 5, 6, 7, 8, 12, 13, 14, 15, 17, 18, 19, 20, 21, 27, 28, 32, and 33 are located in the electrical enclosure located behind the control panel. Refer to the appropriate Electrical Schematic to identify part.
Phone: 724-745-1555
FAX: 724-745-6040
69
NOTES:
70
WARRANTY
The manufacturer warrants the product manufactured by it, when properly installed, operated, applied, and maintained in accordance with
procedures and recommendations outlined in manufacturer’s instruction manuals, to be free from defects in material or workmanship for a
period as specified below, provided such defect is discovered and brought to the manufacturer’s attention within the aforesaid warranty period.
The manufacturer will repair or replace any product or part determined to be defective by the manufacturer within the warranty period, provided
such defect occurred in normal service and not as a result of misuse, abuse, neglect or accident. Normal maintenance items requiring routine
replacement are not warranted. The warranty covers parts and labor for the warranty period unless otherwise specified. Repair or replacement
shall be made at the factory or the installation site, at the sole option of the manufacturer. Any service performed on the product by anyone other
than the manufacturer must first be authorized by the manufacturer.
Unauthorized service voids the warranty and any resulting charge or subsequent claim will not be paid. Products repaired or replaced under
warranty shall be warranted for the unexpired portion of the warranty applying to the original product.
The foregoing is the exclusive remedy of any buyer of the manufacturer’s product. The maximum damages liability of the manufacturer is the
original purchase price of the product or part.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL, OR STATUTORY,
AND IS EXPRESSLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE. THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAMAGE BY REASON OF STRICT LIABILITY IN
TORT OR ITS NEGLIGENCE IN WHATEVER MANNER INCLUDING DESIGN, MANUFACTURE OR INSPECTION OF THE EQUIPMENT OR
ITS FAILURE TO DISCOVER, REPORT, REPAIR, OR MODIFY LATENT DEFECTS INHERENT THEREIN.
THE MANUFACTURER, HIS REPRESENTATIVE OR DISTRIBUTOR SHALL NOT BE LIABLE FOR LOSS OF USE OF THE PRODUCT OR
OTHER INCIDENTAL OR CONSEQUENTIAL COSTS, EXPENSES, OR DAMAGES INCURRED BY THE BUYER, WHETHER ARISING FROM
BREACH OF WARRANTY, NEGLIGENCE OR STRICT LIABILITY IN TORT.
The manufacturer does not warrant any product, part, material, component, or accessory manufactured by others and sold or supplied in
connection with the sale of manufacturer’s products.
Warranty Period
Parts and labor for two (2) years from the date of shipment from the factory; heat exchangers are covered (parts only) for an additional three
(3) years (total of five [5]). On units that manufacturer requests be returned to the factory, a one time removal/reinstallation labor allowance as
noted in the Service Warranty Policies and Procedures Handbook will apply. Freight to the factory from the installation site and to the installation
site from the factory will be paid by the manufacturer; means of transportation to be specified by manufacturer.
AUTHORIZATION FROM THE SERVICE DEPARTMENT IS NECESSARY BEFORE MATERIAL

IS RETURNED TO THE FACTORY OR IN-WARRANTY REPAIRS ARE MADE.
SERVICE DEPARTMENT: (724) 746-1100

HES Series
Refrigerated Type Compressed Air Dryers
Water Cooled Models:

HES3750, HES5000, HES6250, HES7500,
HES8750, HES10000, HES11250, HES12500
Air Cooled Models:

HES3150AC, HES4200AC, HES5250AC,
HES6300AC, HES7350AC, HES8400AC,
HES9450AC, HES10500AC
SPX
4647 S.W. 40th Avenue

Ocala, Florida 34474-5788 U.S.A.
P: (724) 745-1555
F: (724) 745-6040
E: hankison.americas@spx.com
www.spx.com/hankison
Improvements and research are continuous at SPX.

Specifications may change without notice.
ISSUED 05/2015 Form No.: 7427751 Revision: F

COPYRIGHT ©2015 SPX Corporation

Hes 1250 2015

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Hes 1250 2015

Uploaded by

Copyright:

Available Formats

I N S T R U CT I O N M A N UA L

FOR M NO.: 7427751 R EVI S ION: 05/2015 R E A D A N D U N D E R S TA N D T H I S M A N UA L P R I O R TO O P E R AT I N G O R S E R V I C I N G T H I S P R O D U CT.

1.0 GENERAL SAFETY INFORMATION......................................................... 1

1.2 ELECTRICAL: 2.2 UNPACKING

1.3 BREATHING AIR: 2.4 STORAGE/SHUT DOWN

LED TEXT DISPLAY

MASTER CONTROL ELECTRICAL ENCLOSURE

MASTER CONTROL KEYPAD

MASTER ENCLOSURE POWER

SEPARATOR ACCESS RIGID GROOVE COUPLINGS

QUARTER TURN LATCH FOR

POWER ON LED (GREEN)

ALARM LED (RED)

GROOVED FLANGE ADAPTERS

MODULE ELECTRICAL ENCLOSURE

FLOOR MOUNT BRACKET

LED TEXT DISPLAY

MASTER CONTROL ELECTRICAL ENCLOSURE

MASTER CONTROL KEYPAD

MASTER ENCLOSURE POWER

AIR COOLED CONDENSER

VARIABLE SPEED FANS

SEPARATOR ACCESS QUICK DISCONNECT NO-LOSS

GROOVED FLANGE ADAPTERS

QUARTER TURN LATCH FOR

POWER ON LED (GREEN)

ALARM LED (RED)

RIGID GROOVE COUPLINGS

MODULE ELECTRICAL ENCLOSURE

FLOOR MOUNT BRACKET

ATTACH SUPPORT STRUCTURE WITH

ATTACH REAR SUPPORT STRUCTURE

Cooling Water System – Hose Labeling Matrix

Flow Rate Module Position Module Tie Wrap Label Description

Flow Rate Module Position Module Tie Wrap Label Description

Flow Rate Module Position Module Tie Wrap Label Description

M5 W X Y Z Cooling Water Inlet Wrap - YI

1. Alarm / Service Light

Scheduler Graph Event Down Arrow

E. Using the RS-485 Port Connector (J3)

40017 0x0010 MOD_1_STATUS Status ID Status ID for module #1

40033 0x0020 MOD_2_STATUS Status ID Status ID for module #2

40065 0x0040 MOD_4_STATUS Status ID Status ID for module #4

40081 0x0050 MOD_5_STATUS Status ID Status ID for module #5

Dryer Status Flags

Dryer Alarm Flags

Dryer Warning Flags

Dryer Service Flags

Module Alarm Flags

Module Warning Flags

Module Service Flags

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

C) Warning faults - Yellow Light On

DRAIN # X 1. Drain line restricted or frozen. 1. Open the drain line.

HIGH REFRIGERANT PRESSURE Water-Cooled Units

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

D) Alarm faults - Red Light On

HIGH REFRIGERANT PRESSURE Water-Cooled Units

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Water Cooled Models

Air Cooled Models

Water Cooled Air Cooled

Dryer Module DIP Switch Settings