PUMP SIZING CALCULATION

Process Department
Ver.0.6MKS / 24 Nov 2005/GHa
Revision 0
Date 24-Nov-2005
Prepared
Checked
Approved GHA
S.No. ITEM UNITS ITEM
1 Pump Tag No. & Description 3 Validation examples: 1 for C, 1 for R, 1 for Laminar. Tes
2 Operating Case or Route Description THIS IS FOR R : ONE MORE ROW IS ADDED. TEXT WILL
3 CONTINI\UATION - WILL ALSO SHRINK TO FIT. CONTINUATION - WILL SHRINK TO FIT - DEFAULT IS
4 CONTINI\UATION - WILL ALSO SHRINK TO FIT. CONTINUATION - WILL SHRINK TO FIT - DEFAULT IS
GENERAL & OPERATING DATA

5 Pump Type Centrifugal (C) / Reciprocating (R) R (For rotary pumps, indicate R)
6 Nominal pump flow m3/h 5.67
7 Flow rate in each suction branch m3/h 5.670 5.670 5.670
8 Flow rate in each discharge branch m3/h 5.670 5.670 5.670
9 Pumping Temperature, PT o
C 40.0 40.0 40.0
10 Vapor Pressure @ PT kg/cm2a 0.012 0.012 0.012
11 Fluid Density @ PT kg/m3 930.00 930.0 930.00
12 Fluid Viscosity @ PT cP 0.9100 0.9100 0.9100
13 Pipe Roughness, e m 4.57E-05 Pump speed if reciprocating
14 Empirical Constant 'C' (if Reciprocating) 4.00E-01 'K' Factor(if Reciprocating)
15 Pump efficiency for power calc. % 50 K = 1.4 for water and 2.5 for hot oil, refer
16 Suction tank pressure, MIN kg/cm2a 1.03 Suction tank pressure, MAX
17 Static head at suction, MIN mLC 3.0 Static head at suction, MAX
18 Pipe Details Pipe size 1 Pipe size 2 Pipe size 3
19 Straight pipe length, horizontal m 1 1
20 Straight pipe length, vertical m 1
21 Nominal Pipe Diameter (Note : 5)inches 1.50 1.50 1.50
22 Schedule 40 40 40
23 Use calculated pipe ID Yes/No Yes No Yes
24 Inside Pipe Diameter (pipe ID) m 0.0409 0.0381 0.0409
25 Fittings Details No. off No. off No. off
26 Branch-off Tee
SUCTION SIDE INPUT DATA

27 Run-off Tee
28 45o Elbow
29 Long Radius Elbow
30 Short Radius Elbow
31 Reducer(d/D=1/2)
32 Reducer(d/D=3/4)
33 Sudden Contraction(d/D=1/4)
34 Expander(d/D=1/2)
35 Expander(d/D=3/4)
36 Sudden Expansion(d/D=1/4)
37 Ball Valve
38 Gate Valve
39 Plug Valve
40 Butterfly Valve
41 3-way valve (plug), straight way
42 3-way valve (plug), branch way
43 Pressure drop of in-line equipment
44 Strainer kg/cm2 0.00 0.00 0.00
 45 Miscellaneous kg/cm2 0.00 0.00 0.00
46 Eq. Length of Fittings m 0.00 0.00 0.00
47 Straight pipe length m 1.00 1.00 1.00
48 Velocity m/s 1.199 1.381 1.199
49 Reynolds No. 50,116 53,791 50,116
50 SUCTION SIDE CALCULATIONS
e/D 0.000093 0.000100 0.000093
51 Friction factor fT only for fittings in laminar flow 0.021 0.021 0.021
52 Regular Friction Factor 0.0235 0.0234 0.0235
53 Dp/L for each line size (Note:7) kg/cm2 per 100m 0.3918 0.5566 0.3918
54 Line & fittings Dp for each line size kg/cm2 0.0039 0.0056 0.0039
55 Equipment Dp for each line size kg/cm2 0.0000 0.0000 0.0000
56 Sub-total Dp for each line size kg/cm 2
0.0039 0.0056 0.0039
57 Total Dp for suction side kg/cm2 0.66
58 Elevation as pressure, min. kg/cm2 0.28 Elevation as pressure, max.
59 Min. (Rated) Suction Pressure kg/cm2a 0.65 Max. Suction pressure (no flow)
60 Velocity Head mLC 0.03 Acceleration head
61 NPSH Available mLC 1.3 Decide to report NPSHA as
SPACE BELOW IS FOR USER'S NOTES (IF MORE SPACE REQ'D, USE SPACE ON SHEET 3). REFER SHEET 2 FOR TEM
In this version comparison is made with line sizing charts and the pr drop per 100 m is compared and found OK (0.41 to 0.39).
Other items are checked by manual calculation / comparison and found OK, the sheet is signed off. Check original hard copy for validation notes/sign

D:\AEC Short Course Training PPT Files\13.0 Pumps & Pumping Systems\13.0 Pumps and Pumping Systems\[Hump_Hydraulics_Calculations.xlsx]

PUMP SIZING CALCULATION

Process Department
Ver.0.6MKS / 24 Nov 2005/GHa
Pump Tag No. & Description 3 Validation examples: 1 for C, 1 for R, 1 for Laminar. Test if
Operating Case or Route Description THIS IS FOR R : ONE MORE ROW IS ADDED. TEXT WILL SH
S.No. ITEM UNITS ITEM
62 Max. Discharge Tank Pressure kg/cm2a 1.0332 Max static elevation at disch.
63 Pipe Details Pipe size 1 Pipe size 2 Pipe size 3
64 Straight pipe length, horizontal m 10 10
65 Straight pipe length, vertical m 10
66 Nominal Pipe Diameter (Note : 5)inches 1.50 1.50 1.50
67 Pipe Schedule - 40 40 40
68 Use calculated pipe ID Yes/No Yes No Yes
69 Inside Pipe Diameter (pipe ID) m 0.0409 0.0381 0.0409
70 Fittings Details No. off No. off No. off
71 Branch-off Tee
72 Run-off Tee
73 45o Elbow
74 Long Radius Elbow
HARGE SIDE INPUT DATA

75 Short Radius Elbow

76 Reducer(d/D=1/2)
77 Reducer(d/D=3/4)
78 Sudden Contraction(d/D=1/4)
79 Expander(d/D=1/2)
80 Expander(d/D=3/4)
 DISCHARGE SIDE I
81 Sudden Expansion(d/D=1/4)
82 Globe Valve / Angle Valve
83 Ball Valve
84 Gate Valve
85 Plug Valve
86 Butterfly Valve
87 3-way valve (plug), straight way
88 3-way valve (plug), branch way
89 Swing Check Valve
90 Ball Check Valve
91 Pressure Drop of in-line equipment
92 Control Valve kg/cm2 0.70
93 Filter kg/cm 2
0.50
94 Flow Element kg/cm2 0.30
95 Restriction Orifice kg/cm 2

96 Heat Exchanger kg/cm2

97 Spray / injection nozzle kg/cm2 1.40
98 Miscellaneous kg/cm2 0.20 0.10
99 Eq. Length of Fittings m 0.0 0.0 0.0
100 Straight Pipe length m 10.0 10.0 10.0
101 Velocity m/s 1.199 1.381 1.199
DISCHARGE SIDE CALCULATIONS & SUMMARY

102 Reynolds No. 50,116 53,791 50,116

103 e/D 0.000093 0.000100 0.000093
104 Friction factor fT only for fittings in laminar flow 0.021 0.021 0.021
105 Regular Friction Factor 0.0235 0.0234 0.0235
106 Dp/L for each line size (Note:7) kg/cm2 per 100m 0.3918 0.5566 0.3918
107 Line & fittings Dp for each line size kg/cm2 0.0392 0.0557 0.0392
108 Equipment Dp for each line size kg/cm 2
2.1000 0.7000 0.4000
109 Sub-total Dp for each line size kg/cm 2
2.1392 0.7557 0.4392
110 Total Dp for discharge side kg/cm2 4.92 Total differential head (calc)
111 Elevation as pressure kg/cm2 1.40 Suggested TDH with margin
112 Discharge pressure (calc) kg/cm2 a 7.34 Head adjustment (if required)
113 Calc differential pressure kg/cm 2
6.69 Estimated shutoff head
114 INPUTS FOR DATA SHEET AND ELECTRICAL LOAD LIST
115 Rated capacity (flow rate) m3/h 5.67 Rated discharge pressure
116 Rated pump head mLC 78.2 Rated head in pressure units
117 Max. suction pressure kg/cm2a 1.50 Rated (min) suction pressure
118 Shut-off Head mLC 93.8 Shutoff discharge pressure
119 Estimated shaft power kW 2.25 Calculated motor power
TEMPLATE NOTES : 1.Light shaded cells are for input. Dot shaded cells are not used. Cells without shading are locked cell
2 In absence of better data, enter 50 m and 150 m straight length for suction and discharge side respectively.
3 Motor power given above is a calculated value. Round it to next standard in electrical load list. Standard sizes are in kW
0.18, 0.25, 0.37, 0.55, 0.75, 1.1, 1.5, 2.2, 3, 3.7, 5.5, 7.5, 9, 11, 15, 18.5, 22, 30, 37, 45, 55, 75, 90, 110, 132, 150 etc.
4 For pump in recirculation : even though pump does not have to overcome static liquid height, data of static height & pres
or other recirculation point) must be entered, but equal in suction & discharge ! If these values are omitted, actual press
5 For non-standard pipe materials/sizes not covered in lookup, enter inside diameter instead of nominal, and enter no for "
6 C = 0.4/0.2 for simplex single-/double-acting, 0.2/0.115 for duplex single-/double-acting, etc., for more values refer API 6
7 If flow is laminar, equiv. length is converted to K value, friction factor is different, so DP/L is OK only for pipe, but OK for f
D:\AEC Short Course Training PPT Files\13.0 Pumps & Pumping Systems\13.0 Pumps and Pumping Systems\[Hump_Hydraulics_Calculations.xlsx]

PUMP SIZING CALCULATION

 Process Department SKETCH
Ver.0.6MKS / 24 Nov 2005/GHa
NOTE : USER CAN SHIFT OBJECTS AS REQUIRED AND CONNECT UP USING EXCEL DRAWING TOOLS, AND GIVE TAG NUMBERS.
A SET OF STANDARD OBJECTS IS GIVEN. USER MAY DELETE UNWANTED OBJECTS.

No Sketch is made during validation.

D:\AEC Short Course Training PPT Files\13.0 Pumps & Pumping Systems\13.0 Pumps and Pumping Systems\[Hump_Hydraulics_Calculations.xlsx]
 Sheet / of 1 of 3
Job No.
Project Standard
Area All

UNITS REV.
R, 1 for Laminar. Test if it shrinks to fit = OK
OW IS ADDED. TEXT WILL SHRINK TO FIT.
HRINK TO FIT - DEFAULT IS ARIAL 8 .
HRINK TO FIT - DEFAULT IS ARIAL 8 .
s, indicate R)

5.670 5.670
5.670 5.670
40.0 40.0
0.012 0.012
930.00 930.00
0.9100 0.9100
strokes/minute 50
1.40
nd 2.5 for hot oil, refer Note 6 for C values.
kg/cm2a 1.03
mLC 5.0
Pipe size 4 Pipe size 5

1.50 1.50
40 40
Yes Yes
0.0409 0.0409
No. off No. off
1 1

3 3

1 1
1 1

0.20 0.20
 0.10 0.10
6.30 6.30
0.00 0.00
1.199 1.199
50,116 50,116
0.000093 0.000093
0.021 0.021
0.0235 0.0235
0.3918 0.3918
0.0247 0.0247
0.3000 0.3000
0.3247 0.3247

kg/cm2 0.47
kg/cm2a 1.50
mLC 5.51
mLC 1.50
ER SHEET 2 FOR TEMPLATE NOTES.

opy for validation notes/signature.

raulics_Calculations.xlsx]CALC
Sheet / of 2 of 3
Job No. 0.00
Project Standard
Area All
r R, 1 for Laminar. Test if it shrinks to fit = OK REV.
OW IS ADDED. TEXT WILL SHRINK TO FIT. .
UNITS
mLC 15.0
Pipe size 4 Pipe size 5

1.50 1.50
40 40
Yes Yes
0.0409 0.0409
No. off No. off
1 1

3 3

1 1
1 1
 1 1

0.30
0.70

0.15 0.25
23.1 23.1
0.0 0.0
1.199 1.199
50,116 50,116
0.000093 0.000093
0.021 0.021
0.0235 0.0235
0.3918 0.3918
0.0905 0.0905
0.4500 0.9500
0.5405 1.0405
mLC 72.0
mLC 79.2
mLC -1.00
mLC 93.8

kg/cm2a 7.92
kg/cm2 7.27
kg/cm a2
0.65
kg/cm a2
10.22
kW 2.70
hading are locked cells for format and formulae.

andard sizes are in kW below:

, 110, 132, 150 etc.
of static height & pressure (of expansion vessel
omitted, actual pressure in system will be wrong !
inal, and enter no for "use calculated pipe ID".
ore values refer API 674, use 0.4 as default.
y for pipe, but OK for fittings & pipe in turbulent.
raulics_Calculations.xlsx]CALC
Sheet / of 3 of 3
Job No. 0.00
Project Standard
Area All
REV.

VESSEL
JACKET

PIPE
JACKET
raulics_Calculations.xlsx]CALC
 LOOKUP FITTINGS

Fittings Equivalent Length 0.125 0.25 0.375 0.5 0.75 1 1.25 1.5 2 2.5 3 3.5 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 54 60
Branch-off Tee 8 8 8 8 8 8 8 8 10 12 14 16 19 23 28 37 47 55 62 72 82 90 100 110 120 130 140 150 160 170 180 190 200 205 210 220 250 260
Run-off Tee 2 2 2 2 2 2 2 2 3 3 4 5 5 6 8 9 12 14 16 18 20 23 25 27 31 35 40 42 44 47 49 52 55 58 61 65 70 80
45o Elbow 1 1 1 1 1 1 1 1 2 2 2 3 3 4 4 5 7 9 10 11 12 14 15 16 17 19 21 22 23 25 26 28 30 31 33 35 40 45
Long Radius Elbow 2 2 2 2 2 2 2 2 3 3 4 5 5 6 8 9 12 14 16 18 20 23 25 27 31 35 40 42 44 47 49 52 55 58 61 65 70 80
Short radius Elbow 3 3 3 3 3 3 3 3 4 5 6 7 7 9 11 15 18 22 26 29 33 36 40 44 47 51 55 58 61 66 69 73 77 80 83 88 99 110
Reducer(d/D=1/2) 1 1 1 1 1 1 1 1 1 2 2 3 3 4 4 5 6 7 8 8 8 8 8 8 10 10 12 12 12 12 13 14 14 14 14 14 16 16
Reducer(d/D=3/4) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 3 3 3 3 3 3 4 4 6 6 6 6 6 7 7 7 8 7 8 8
Sudden Contraction(d/D=1/4) 3 3 3 3 3 3 3 3 3 4 5 6 6 7 9 12 15 18 20 24 26 30 32 35 40 40 60 60 60 60 63 66 70 70 70 70 80 80
Expander(d/D=1/2) 4 4 4 4 4 4 4 4 5 6 8 9 10 12 14 19 24 28 30 30 30 30 30 30 35 35 55 55 55 55 57 60 63 63 63 63 72 72
Expander(d/D=3/4) 1 1 1 1 1 1 1 1 1 2 2 3 3 4 4 5 7 8 10 10 10 10 10 10 12 13 14 15 16 17 18 19 20 21 21 22 25 26
Sudden Expansion(d/D=1/4) 5 5 5 5 5 5 5 5 7 8 10 11 12 15 18 25 31 37 42 47 53 60 65 70 80 80 120 120 120 120 125 130 140 140 140 140 160 160
Globe/Angle Valve 55 55 55 55 55 55 55 55 70 80 100 110 130 160 200 260 330 400 450 500 550 650 688 750 800 800 1200 1200 1200 1200 1250 1300 1400 1400 1400 1400 1600 1600
Ball Valve 1 1 1 1 1 1 1 1 2 2 2 3 3 4 4 6 7 9 10 11 12 14 15 16 17 18 21 22 23 25 26 28 30 31 33 35 40 45
Gate Valve 1 1 1 1 1 1 1 1 2 2 2 3 3 4 4 6 7 9 10 11 12 14 15 16 17 18 21 22 23 25 26 28 30 31 33 35 40 45
Plug Valve 2 2 2 2 2 2 2 2 5 5 5 7 7 9 9 14 16 20 23 25 27 32 34 36 38 41 47 50 52 56 59 63 68 70 74 79 90 101
Butterfly Valve 4 4 4 4 4 4 4 4 9 9 9 13 13 18 18 26 31 39 44 48 53 61 66 70 74 79 92 96 101 109 114 123 131 136 144 153 175 197
3-way valve (plug), straight way 4 4 4 4 4 4 4 4 8 8 8 11 11 15 15 23 26 34 38 41 45 53 56 60 64 68 79 83 86 94 98 105 113 116 124 131 150 169
3-way valve (plug), branch way 11 11 11 11 11 11 11 11 23 23 23 34 34 45 45 68 79 101 113 124 135 158 169 180 191 203 236 248 259 281 293 315 338 349 371 394 450 506
Swing Check Valve 13 13 13 13 13 13 13 13 17 20 25 28 32 38 48 64 80 95 105 120 140 155 170 185 180 190 220 230 240 260 280 300 320 330 350 370 430 480
Ball Check Valve 55 55 55 55 55 55 55 55 70 80 100 110 130 160 200 260 330 400 450 500 550 650 688 750 800 800 1200 1200 1200 1200 1250 1300 1400 1400 1400 1400 1600 1600

Page 11
Pipe Inside Dia. Table in Inches
Sch 10 20 30 40 60 80 100 120 140
0.125 NA NA NA 0.269 NA 0.215 NA NA NA
0.25 NA NA NA 0.364 NA 0.302 NA NA NA
0.375 NA NA NA 0.493 NA 0.423 NA NA NA
0.5 0.674 NA NA 0.622 NA 0.546 NA NA NA
0.75 0.894 NA NA 0.824 NA 0.742 NA NA NA
1 1.097 NA NA 1.049 NA 0.957 NA NA NA
1.25 NA NA NA 1.38 NA 1.278 NA NA NA
1.5 1.682 NA NA 1.61 NA 1.5 NA NA NA
2 2.157 NA NA 2.067 NA 1.939 NA NA NA
2.5 NA NA NA 2.469 NA 2.323 NA NA NA
3 3.26 NA NA 3.068 NA 2.9 NA NA NA
3.5 NA NA NA 3.548 NA 3.364 NA NA NA
4 4.2 NA NA 4.026 NA 3.826 NA 3.627 NA
5 NA NA NA 5.047 NA 4.813 NA 4.563 NA
6 6.357 NA NA 6.065 NA 5.761 NA 5.501 NA
8 8.329 8.125 8.071 7.981 7.813 7.625 7.437 7.187 7.001
10 10.42 10.25 10.136 10.02 9.75 9.562 9.312 9.062 8.75
12 12.39 12.25 12.09 11.938 11.626 11.374 11.062 10.75 10.5
14 13.5 13.376 13.25 13.124 12.812 12.5 12.124 11.876 11.5
16 15.5 15376 15.25 15 14.688 14.312 13.938 13.562 13.124
18 17.5 17.376 17.124 16.876 16.5 16.125 15.688 15.255 14.876
20 19.5 19.25 19 18.812 18.376 17.938 17.438 17 16.5
22 21.5 21.25 21 NA 20.25 19.75 19.25 18.75 18.25
24 23.438 23.25 22.876 22.624 22.062 21.562 20.938 20.376 19.876
26 25.376 25 NA NA NA NA NA NA NA
28 27.376 27 26.75 NA NA NA NA NA NA
30 29.376 29 28.75 NA NA NA NA NA NA
32 31.376 31 30.75 30.624 NA NA NA NA NA
34 33.312 33 32.75 32.624 NA NA NA NA NA
36 35.376 35 34.75 34.5 NA NA NA NA NA
38 NA NA NA NA NA NA NA NA NA
40 NA NA NA NA NA NA NA NA NA
42 NA NA NA NA NA NA NA NA NA
44 NA NA NA NA NA NA NA NA NA
46 NA NA NA NA NA NA NA NA NA
48 NA NA NA NA NA NA NA NA NA
 160 STD XS XXS
NA 0.269 0.215 NA
NA 0.364 0.302 NA
NA 0.493 0.423 NA
0.464 0.622 0.546 0.252
0.612 0.824 0.742 0.435
0.815 1.049 0.957 0.599
1.16 1.38 1.278 0.896
1.338 1.61 1.5 1.1
1.687 2.067 1.939 1.503
2.125 2.469 2.323 1.771
2.624 3.068 2.9 2.3
NA 3.548 3.364 2.728
3.438 4.026 3.826 3.152
4.313 5.047 4.813 4.063
5.187 6.065 5.761 4.897
6.813 7.981 7.625 6.875
8.5 10.02 9.75 8.75
10.126 12 11.75 10.75
11.188 13.25 13 NA
12.812 15.25 15 NA
14.438 17.25 17 NA
16.062 19.25 19 NA
17.75 21.25 21 NA
19.312 23.25 23 NA
NA 25.25 25 NA
NA 27.25 27 NA
29 29.25 29 NA
NA 31.25 31 NA
NA 33.25 33 NA
NA 35.25 35 NA
NA 37.25 37 NA
NA 39.25 39 NA
NA 41.25 41 NA
NA 43.25 43 NA
NA 45.25 45 NA
NA 47.25 47 NA