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    Sludge Thickener Pump Head Calculation

    Uploaded by

    gawtom
    This document calculates the pump head for 4 sludge thickener pumps that transport sludge through piping to a dry bed. It finds that the total dynamic head required is 11.770 meters, which exceeds the designed head of 10 meters. Specifically: 1) It calculates friction and fitting losses for the suction, discharge, and yard piping systems. 2) The suction and discharge systems service 2 pumps each, while the yard piping services all 4 pumps. 3) When summed, the total losses are greater than the pump's designed operating head.

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    © All Rights Reserved
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    Sludge Thickener Pump Head Calculation

    Uploaded by

    gawtom
    113 views4 pages
    This document calculates the pump head for 4 sludge thickener pumps that transport sludge through piping to a dry bed. It finds that the total dynamic head required is 11.770 meters, which exceeds the designed head of 10 meters. Specifically: 1) It calculates friction and fitting losses for the suction, discharge, and yard piping systems. 2) The suction and discharge systems service 2 pumps each, while the yard piping services all 4 pumps. 3) When summed, the total losses are greater than the pump's designed operating head.

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    sxdasxdas

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    TKNR

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    This document calculates the pump head for 4 sludge thickener pumps that transport sludge through piping to a dry bed. It finds that the total dynamic head required is 11.770 meters, which exceeds the designed head of 10 meters. Specifically: 1) It calculates friction and fitting losses for the suction, discharge, and yard piping systems. 2) The suction and discharge systems service 2 pumps each, while the yard piping services all 4 pumps. 3) When summed, the total losses are greater than the pump's designed operating head.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    113 views4 pages

    Sludge Thickener Pump Head Calculation

    Uploaded by

    gawtom
    This document calculates the pump head for 4 sludge thickener pumps that transport sludge through piping to a dry bed. It finds that the total dynamic head required is 11.770 meters, which exceeds the designed head of 10 meters. Specifically: 1) It calculates friction and fitting losses for the suction, discharge, and yard piping systems. 2) The suction and discharge systems service 2 pumps each, while the yard piping services all 4 pumps. 3) When summed, the total losses are greater than the pump's designed operating head.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 4

    SLUDGE THICKENER PUMP HEAD CALCULATION

    Total Number of Pumps= 4 (11SP01 TO 11SP04)


    Total Running Pumps= 2
    Total Standby Pumps= 2
    LWL= N/A
    Suction Pipe Center Level= +4.350
    Highest Discharge Level= +7.700
    Pump TDH= 10.000 m
    Pump Discharge Flow Rate= 1.600 m3/min = 0.02667 m3/sec
    Longest Path: From Pump no. 11SP04 to Sludge Dry Bed no.01
    Pumps Running Considered: 11SP03 & 11SP04
    Pipe Materials: Ductile Iron

    SUCTION LINE
    Pipe Loss:
    Items DN Qty C Q hf
    Pipe 200 16.000 LM 120 0.027 0.075 m
    Pipe (Suction Header) 250 2.100 LM 120 0.053 0.012 m
    Pipe 125 1.800 LM 120 0.027 0.084 m
    Total Pipe Friction Loss 0.171 m

    Fitting Loss:
    Items DN Qty K V hv
    22.50 Bend 200 1 Nos 0.045 0.849 0.002 m
    Butterfly Valve 200 3 Nos 0.16 0.849 0.018 m
    Line Flow Tee (200x80) 200 1 Nos 0.30 0.849 0.011 m
    Branch Flow Tee (Equal) 200 1 Nos 0.75 1.698 0.110 m
    Conc Taper (200x250) 200 1 Nos 0.25 1.698 0.037 m
    Butterfly Valve 250 2 Nos 0.16 1.086 0.019 m
    Branch Flow Tee (250x125) 250 1 Nos 0.75 1.086 0.045 m
    Butterfly Valve 125 1 Nos 0.75 2.173 0.181 m
    Total Fittings Friction Loss 0.422 m

    DISCHARGE LINE
    Pipe Head Loss:
    Items DN Qty C Q hf
    Pipe 100 2.5 LM 120 0.027 0.345 m
    Pipe (Header) 200 0.68 LM 120 0.027 0.003 m
    Pipe (Header) 200 3.1 LM 120 0.053 0.053 m
    Total Pipe Friction Loss 0.401 m

    Fittings Head Loss:


    Items DN Qty K V hv
    900 Bend 100 1 Nos 0.18 3.395 0.106 m
    Check Valve 100 1 Nos 2.2 3.395 1.293 m
    Butterfly Valve 100 1 Nos 0.16 3.395 0.094 m
    Branch Flow Tee (200x100) 100 1 Nos 0.75 3.395 0.441 m
    Branch Flow Tee (200x100) 200 1 Nos 0.75 1.698 0.110 m
    Line Flow Tee (200x100) 200 2 Nos 0.3 1.698 0.088 m
    900 Bend 200 2 Nos 0.18 1.698 0.053 m
    Total Fittings Friction Loss 2.184 m

    YARD PIPE: THICKENER TO SDB NO.01


    Pipe Head Loss:
    Items DN Qty C Q hf
    Pipe 200 250 LM 120 0.053 4.250 m
    Total Pipe Friction Loss 4.250 m

    Fittings Head Loss:


    Items DN Qty K V hv
    22.50 Bend 200 4 Nos 0.045 1.698 0.026 m
    450 Bend 200 6 Nos 0.09 1.698 0.079 m
    900 Bend 200 1 Nos 0.18 1.698 0.026 m
    Branch Flow Tee (Equal) 200 3 Nos 0.75 1.698 0.331 m
    Line Flow Tee (Equal) 200 12 Nos 0.3 1.698 0.529 m
    Total Fittings Friction Loss 0.992 m

    Result:
    H= 3.350 m
    h f= 4.822 m
    h V = 3.598 m
    TDH= 11.770 m
    Design TDH= 10.000 m
    Net Available Head= -1.770 DESIGNED HEAD NOT OK
    ER PUMP HEAD CALCULATION

    UCTION LINE

    Remarks
    Q for 1 pump
    Q for 2 pumps
    Q for 1 pump

    Remarks
    v for 1 pump
    v for 1 pump
    v for 1 pump
    v for 2 pumps
    v for 2 pumps
    v for 2 pumps
    v for 2 pumps
    v for 1 pump

    SCHARGE LINE

    Remarks
    Q for 1 pump
    Q for 1 pump
    Q for 2 pumps

    Remarks
    v for 1 pump
    v for 1 pump
    v for 1 pump
    v for 1 pump
    v for 2 pumps
    v for 2 pumps
    v for 2 pumps

    HICKENER TO SDB NO.01

    Remarks
    Q for 2 pumps

    Remarks
    v for 2 pumps
    v for 2 pumps
    v for 2 pumps
    v for 2 pumps
    v for 2 pumps

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