Lafarge Pakistan Cement Ltd

– Pakistan
Inspection of gear unit
Visiting period: 10th – 15th of September, 2011

Gear units inspected:

1. ATOX gear, TDVL-1050A, M/N 39892 for coal mill

2. Symetro gear, TSHH-2360A, M/N 39873, for cement mill 1
3. Symetro gear, TSHH-2360A, M/N 39874, for cement mill 2
4. Flender gear, H3SH-23, for kiln drive. Right and left seen from motor
5. MAAG gear, WPU-200/C380, M/N 16003866/10 for raw mill

Client representative:
Mr. Muhammad Tariq, Head of Maintenance
Mr. Asim Saeed, Methods Manager
Mr. Tabish Iqbal, Team Leader, Inspection; Methods Department

FLS specialist:
Jens Christian Poulsen, Field Engineer, BSc. (Mech.)
Gear inspection report

Plant: Lafarge Pakistan Cement

Country: Pakistan
Ref. Date Page
Order No.: 2871101083 JCP 28 September 2011 1

WPU-200/C380, M/N 16003866/10 for raw mill ATOX 50 5.507937

1. Conclusions:
The visual inspection proved that the general, mechanical operating condition of the gear
unit is acceptable.

All visible working flanks were fine and polished and that all contact during tooth meshing
appeared good.

The frequency analysis of the vibration measurements shows that the vibration level of
the gear unit is still satisfactory but it also revealed impulse frequencies at the high speed
bearings. The situation should be monitored.

Based on the current operating condition we recommend to implement the spare parts
already on site at the next scheduled kiln stop together with two new high-speed bearings.

2. Recommendations:

We recommend that the quality of the oil be analysed twice a year. The oil sample should be
taken in a place which represents the oil circulating in the gear unit. The oil must meet the
requirements of ANSI / AGMA standard 9005-E02. As to foaming, the requirements of
ASTM standard D892-4 must be complied with.

We recommend implementing the spare parts already on site at the next scheduled kiln stop.

We recommend monitoring the situation around the high-speed bearings.

Gear inspection report

Plant: Lafarge Pakistan Cement

Country: Pakistan
Ref. Date Page
Order No.: 2871101083 JCP 28 September 2011 2

WPU-200/C380, M/N 16003866/10 for raw mill ATOX 50 5.507937

3. Introduction:

The purpose of the visit was to inspect the gears at Lafarge Pakistan Cement according to
the agreement with FLS.

Please see Enclosure 1 ”History”.

4. Inspection:
The inspection comprised a visual check of the components of the gear unit and vibration
measurements taken at the measuring points indicated on the diagram of Enclosure 3.

No adjustments or repairs were made during the inspection.

The results of the inspection appear from the following sections and the enclosures.

4.1 Visual inspection:

High speed gearing:
All working flanks are fine and polished with no pitting or marks, but a few small scratches
are visible on the tops of the teeth.

Tooth contact conditions in the high-speed gearing appeared to be satisfactory.

Pump station:
The general condition of the oil station is considered good. Housekeeping is good; filters
are changed as needed, oil samples are taken for analysis and oil changed if needed.
Gear inspection report

Plant: Lafarge Pakistan Cement

Country: Pakistan
Ref. Date Page
Order No.: 2871101083 JCP 28 September 2011 3

WPU-200/C380,
200/C380, M/N 16003866/10 for raw mill ATOX 50 5.507937
Gear inspection report

Plant: Lafarge Pakistan Cement

Country: Pakistan
Ref. Date Page
Order No.: 2871101083 JCP 28 September 2011 4

WPU-200/C380, M/N 16003866/10 for raw mill ATOX 50 5.507937

4.2 Vibration measurements and frequency analysis :

The frequency analysis of the vibration measurements shows that the overall vibration level
of the gear unit is still normal. The variations seen are due to operation conditions.

The amplitude levels around the high-speed and low-speed gear mesh frequencies are still
considered normal.

Shock pulses in the form of impulse frequencies that could indicate wear on or defects in
the various roller bearing components were registered at the bearing frequencies of the
high-speed spherical roller bearings.

Motor ABB 4550656 type AML 630l6a BAH

5. Enclosures:

Enclosure 1: History
Enclosure 2: Inspection check list
Enclosure 3: Vibration measurements, spectrograms
Plant: Lafarge Pakistan Cement
Country: Pakistan

Order No.: 2871101083

Date Enclosure
MAAG gear, WPU-200/C380, M/N 16003866/10 for raw mill Sep/2011 1

History
2006: April. Installation.
2006: June. Commissioning
2007: December. Inspection and vibration measurements.
2008: May. Damage to gear investigation commencing
2008: June. Repair completed
2009: September. 1000 hours check after repair incl. vibration measurements.
2011: September. Inspection and vibration measurements.
Plant: Lafarge Pakistan Cement
Country: Pakistan

Order No.: 2871101083

Date Enclosure
MAAG gear, WPU-200/C380, M/N 16003866/10 for raw mill Sep/2011 2

Inspection check list

Type and size of gearbox: WPU – 200/C-380 Total service time: 26937 hours

Order No: 16003866 Lube oil diagram: 50077835 Insp. by: JCP

Motor data: 3900 kW, 993 RPM Consumption: 3000 kW Insp.date: 12-09-2011

Measuring point / Check point: Unit Adjusted Checked Remarks

Power consumption mill motor kW Yes
o
Ambient temperature C Yes 28
Oil level below filling level cm Yes 27
Foam thickness in LP-tank mm No
Foam thickness in LP-tank mm No

o
Oil temperature inlet C Yes 42
o
Oil temperature outlet C Yes 51
o
Oil temperature tank C Yes 53
o
Oil temperature gear C Yes 58
Yes
Pressure before filter Bar Yes 7
Pressure after filter Bar Yes 6.5

Oil pressure trust pad 1-3 (53) Bar Yes 55

Oil pressure trust pad 4-6 (54) Bar Yes 60-65
Oil pressure trust pad 7-9 (55) Bar Yes 55-60
Oil pressure trust pad 10-12 (56) Bar Yes 80-90

Grinding pressure set point Bar Yes 139

Layer thickness mm Yes 46-114

Check drive group for leaks Yes None

Check all important bolt connections Yes
Check and retighten gearbox anchoring No
Check alignment of gearbox - driving machine Yes Client
Check load tooth bearing pattern bevel gear stage Yes See photo
Check bevel gear rotors visually Yes See photo
Plant: Lafarge Pakistan Cement
Country: Pakistan

Order No.: 2871101083

Date Enclosure
MAAG gear, WPU-200/C380, M/N 16003866/10 for raw mill Sep/2011 3

Vibration measurements

The vibrations are checked at the points shown above.

The result appears from the enclosed frequency spectrograms

Motor RPM 993 RPM

fz1 = Bevel gear mesh frequency (calculated) 232.17 Hz
fz2 = Planetary gear mesh frequency (calculated) 88.76 Hz
Fr1 = rotational frequency bevel pinion (calculated) 16.58 Hz
Fr2 = rotational frequency sun pinion (calculated) 4.64 Hz
Fr3 = rotational frequency planet carrier (calculated) 0.42 Hz
Fr4 = rotational frequency bevel planet (calculated) 0.92 Hz

Power consumption during the vibration check 3000 kW

Mill feed during the vibration check 490 TPH
Vibration level @ CCR 1.5 mm/s

The vibrations were checked with the following instruments:

SKF Microlog CMXA 50, serial No: 031278
SKF Accelerometer type CMSS2200, Serial No.S9750
Graph Printout Trend - WPU-200/C-380 \ 00 ACC
Trend
WPU-200/C-380 \ 00 ACC, Channel X
WPU-200/C-380 \ 00 ACC, Amp: 0,9466, Date/Time: 12-09-2011 15:23:39
1

0,95

0,9

0,85

0,8

0,75

0,7
g

0,65

0,6

0,55

0,5

0,45

0,4

0,35
01-12-2007 29-05-2008 25-11-2008 24-05-2009 20-11-2009 19-05-2010 15-11-2010 12-09-2011
Measurement Time Stamp

Active Trace
POINT Information Value
WPU-200/C-380 \ 00 ACC POINT description HS. BEARINGS
Machine description WPU 200/C-380
SET name Pakistan Cement \ WPU-200/C-380 \ 00 ACC
Location
Orientation None
Units g
Full scale 5
Mean 0,5643
Std. deviation 0,3311

POINT Summary
POINT Information Value
WPU-200/C-380 \ 00 ACC POINT description HS. BEARINGS
Units g
Measurement 12-09-2011 15:23:39, 0,9466
Measurement 02-09-2009 06:38:39, 0,3807
Measurement 01-12-2007 11:02:00, 0,3657

Single Cursor
POINT Date/Time Amplitude
WPU-200/C-380 \ 00 ACC 12-09-2011 15:23:39 0,9466

05-10-2011 13:10:17 Page 1 of 1

Graph Printout Spectrum - WPU-200/C-380 \ 00 VEL
Spectrum
WPU-200/C-380 \ 00 VEL, 12-09-2011 15:23:49, Channel X, Trend Overall: 3,754 mm/s
Amp: 1,759, Freq: 208,8, Order: 12,59, ---
2

1,5
mm/s - RMS

0,5 3
995 RPM

4
5
6 7 8 9 10
0
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 952,7
Frequency - Hz

Active Trace
POINT Information Value
WPU-200/C-380 \ 00 VEL Measurement 12-09-2011 15:23:49
Speed 995
POINT description HS. BEARINGS
Machine description WPU 200/C-380
SET name Pakistan Cement \ WPU-200/C-380 \ 00 VEL
Location
Orientation None
Units mm/s
Full scale 10
Low frequency cutoff 5
Frequency range 0 - 2000 Hz
Detection RMS
Window Hanning
Lines 3200
Averages 3
Save Data FFT and time
Threshold 1
Spectrum Overall 3,755
Sync 1,232
Subsync 0,3669
Nonsync 3,528

POINT Summary
POINT Information Value
WPU-200/C-380 \ 00 VEL POINT description HS. BEARINGS
Units mm/s
Measurement 12-09-2011 15:23:49
WPU-200/C-380 \ 00 VEL POINT description HS. BEARINGS
Units mm/s
Measurement 02-09-2009 06:39:02

Frequencies
POINT Label Harmonic Frequency Amplitude
WPU-200/C-380 \ 00 VEL No FAM visible

05-10-2011 13:19:52 Page 1 of 2

Graph Printout Spectrum - WPU-200/C-380 \ 00 VEL

Single Cursor
POINT Frequency Order Amplitude Phase
WPU-200/C-380 \ 00 VEL 208,8 12,59 1,759 (mm/s)

Harmonic Cursor
POINT Harmonic Frequency Order Amplitude % of Fund.
WPU-200/C-380 \ 00 VEL Fund. 88,13 5,31 0,3171
2 176,3 10,63 0,7114 224,4
3 264,4 15,94 0,4791 151,1
4 352,5 21,26 0,201 63,38
5 440,6 26,57 0,1137 35,85
6 528,8 31,88 0,04212 13,28
7 616,9 37,2 0,02533 7,988
8 705 42,51 0,04898 15,45
9 793,1 47,83 0,02915 9,192
10 881,3 53,14 0,01144 3,609

05-10-2011 13:19:52 Page 2 of 2

Graph Printout Spectrum - WPU-200/C-380 \ 00 ENV
Spectrum
WPU-200/C-380 \ 00 ENV, 01-12-2007 11:02:24, Channel X, Trend Overall: 1,447 gE
8 fundamentals for WPU-200/C-380 \ 00 ENV
0,35

22
23
22
23
22
23
22
23

22

23

22

23
22

22

23
22

23
22

23
0,3

0,25
gE - Peak To Peak

0,2

0,15

0,1
995 RPM

0,05

0
0 25 50 75 100 125 150 175 200 222,8
Frequency - Hz

Active Trace
POINT Information Value
WPU-200/C-380 \ 00 ENV Measurement 01-12-2007 11:02:24
Speed 995
POINT description HS. BEARINGS
Machine description WPU 200/C-380
SET name Pakistan Cement \ WPU-200/C-380 \ 00 ENV
Location
Orientation None
Units gE
Full scale 25
Low frequency cutoff 0
Frequency range 0 - 1000 Hz
Detection Peak to peak
Window Hanning
Lines 1600
Averages 1
Save Data FFT
Threshold 2,5
Spectrum Overall 0,4696
Sync 0,1492
Subsync 0,2077
Nonsync 0,3939

POINT Summary
POINT Information Value
WPU-200/C-380 \ 00 ENV POINT description HS. BEARINGS
Units gE
Measurement 01-12-2007 11:02:24
WPU-200/C-380 \ 00 ENV POINT description HS. BEARINGS
Units gE
Measurement 12-09-2011 15:23:57
WPU-200/C-380 \ 00 ENV POINT description HS. BEARINGS
Units gE
Measurement 02-09-2009 06:39:11

06-10-2011 12:47:11 Page 1 of 2

Graph Printout Spectrum - WPU-200/C-380 \ 00 ENV

Frequencies
POINT Label Harmonic Frequency Amplitude
WPU-200/C-380 \ 00 ENV 23144C (SKF) BPFO 1 163,1 0,06134
2 326,3 0,01541
3 489,4 0,02304
4 652,5 0,03021
23144C (SKF) BPFI 1 208,1 0,08011
2 416,3 0,01495
3 624,4 0,04105
4 832,5 0,038
23144C (SKF) BSF 1 66,88 0,05356
2 133,8 0,04471
3 200,6 0,05341
4 267,5 0,04257
23144C (SKF) FTF 1 7,298 0,04318
2 14,6 0,1224
3 21,89 0,1209
4 29,19 0,07874
22352C (SKF) BPFO 1 111,3 0,08393
2 222,5 0,04532
3 333,8 0,03204
4 445 0,03327
22352C (SKF) BPFI 1 155,6 0,08759
2 311,3 0,05631
3 466,9 0,01129
4 622,5 0,05142
22352C (SKF) BSF 1 46,88 0,05219
2 93,75 0,07736
3 140,6 0,1422
4 187,5 0,03937
22352C (SKF) FTF 1 6,896 0,01328
2 13,79 0,04501
3 20,69 0,06287
4 27,59 0,09949

Single Cursor
POINT Frequency Order Amplitude Phase
WPU-200/C-380 \ 00 ENV 1,875 0,1131 0,1026 (gE)

06-10-2011 12:47:11 Page 2 of 2

Graph Printout Spectrum - WPU-200/C-380 \ 01 ACC
Spectrum
WPU-200/C-380 \ 01 ACC, 12-09-2011 15:24:20, Channel X, Trend Overall: 0,4453 g
Amp: 0,1041, Freq: 87,5, Order: 5,28, ---
0,12

0,1

0,08
g - RMS

0,06

0,04

0,02
995 RPM

0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5455
Frequency - Hz

Active Trace
POINT Information Value
WPU-200/C-380 \ 01 ACC Measurement 12-09-2011 15:24:20
Speed 995
POINT description HS. BEARINGS
Machine description WPU 200/C-380
SET name Pakistan Cement \ WPU-200/C-380 \ 01 ACC
Location
Orientation None
Units g
Full scale 5
Low frequency cutoff 5
Frequency range 0 - 10000 Hz
Detection RMS
Window Hanning
Lines 1600
Averages 3
Save Data FFT and time
Threshold 0,5
Spectrum Overall 0,4453
Sync 0,3639
Subsync 0,001508
Nonsync 0,2568

POINT Summary
POINT Information Value
WPU-200/C-380 \ 01 ACC POINT description HS. BEARINGS
Units g
Measurement 12-09-2011 15:24:20
WPU-200/C-380 \ 01 ACC POINT description HS. BEARINGS
Units g
Measurement 02-09-2009 06:39:32

Frequencies
POINT Label Harmonic Frequency Amplitude
WPU-200/C-380 \ 01 ACC No FAM assigned

05-10-2011 13:21:34 Page 1 of 2

Graph Printout Spectrum - WPU-200/C-380 \ 01 ACC

Single Cursor
POINT Frequency Order Amplitude Phase
WPU-200/C-380 \ 01 ACC 87,5 5,28 0,1041 (g)

05-10-2011 13:21:34 Page 2 of 2

Graph Printout Spectrum - WPU-200/C-380 \ 01 ENV
Spectrum
WPU-200/C-380 \ 01 ENV, 12-09-2011 15:24:39, Channel X, Trend Overall: 1,373 gE
Amp: 0,06928, Freq: 6,25, Order: 0,3769, ---
0,16
22
23
22
23
22
23
22
23
22
23
22

23
22

22

23
22

23

22

23

22

23
22

23
22

23

22

23
22

22
23

23
0,14

0,12

0,1
gE - Peak To Peak

0,08

0,06

0,04
995 RPM

0,02

0
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 823,4
Frequency - Hz

Active Trace
POINT Information Value
WPU-200/C-380 \ 01 ENV Measurement 12-09-2011 15:24:39
Speed 995
POINT description HS. BEARINGS
Machine description WPU 200/C-380
SET name Pakistan Cement \ WPU-200/C-380 \ 01 ENV
Location
Orientation None
Units gE
Full scale 25
Low frequency cutoff 0
Frequency range 0 - 1000 Hz
Detection Peak to peak
Window Hanning
Lines 1600
Averages 1
Save Data FFT
Threshold 2,5
Spectrum Overall 0,4978
Sync 0,1607
Subsync 0,1588
Nonsync 0,4436

POINT Summary
POINT Information Value
WPU-200/C-380 \ 01 ENV POINT description HS. BEARINGS
Units gE
Measurement 12-09-2011 15:24:39
WPU-200/C-380 \ 01 ENV POINT description HS. BEARINGS
Units gE
Measurement 02-09-2009 06:39:53

Frequencies
POINT Label Harmonic Frequency Amplitude
WPU-200/C-380 \ 01 ENV 23144C (SKF) BPFO 1 156,9 0,02045

05-10-2011 13:23:00 Page 1 of 2

Graph Printout Spectrum - WPU-200/C-380 \ 01 ENV

POINT Label Harmonic Frequency Amplitude

2 313,8 0,02008
3 470,6 0,02271
4 627,5 0,01929
23144C (SKF) BPFI 1 200 0,01971
2 400 0,01074
3 600 0,00238
4 800 0,008728
23144C (SKF) BSF 1 66,88 0,03174
2 133,8 0,01502
3 200,6 0,006348
4 267,5 0,002503
23144C (SKF) FTF 1 7,298 0,01471
2 14,6 0,0354
3 21,89 0,02271
4 29,19 0,009583
22352C (SKF) BPFO 1 110,6 0,0191
2 221,3 0,02081
3 331,9 0,01483
4 442,5 0,008118
22352C (SKF) BPFI 1 155 0,02338
2 310 0,009949
3 465 0,01575
4 620 0,002503
22352C (SKF) BSF 1 46,88 0,04614
2 93,75 0,007691
3 140,6 0,007324
4 187,5 0,006409
22352C (SKF) FTF 1 6,896 0,05036
2 13,79 0,02234
3 20,69 0,03345
4 27,59 0,001465

Single Cursor
POINT Frequency Order Amplitude Phase
WPU-200/C-380 \ 01 ENV 6,25 0,3769 0,06928 (gE)

05-10-2011 13:23:00 Page 2 of 2

Graph Printout Spectrum - WPU-200/C-380 \ 01 VEL
Spectrum
WPU-200/C-380 \ 01 VEL, 12-09-2011 15:24:30, Channel X, Trend Overall: 2,232 mm/s
Amp: 1,826, Freq: 88,13, Order: 5,31, ---
2

1,5
mm/s - RMS

0,5
995 RPM

0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Frequency - Hz

Active Trace
POINT Information Value
WPU-200/C-380 \ 01 VEL Measurement 12-09-2011 15:24:30
Speed 995
POINT description HS. BEARINGS
Machine description WPU 200/C-380
SET name Pakistan Cement \ WPU-200/C-380 \ 01 VEL
Location
Orientation None
Units mm/s
Full scale 10
Low frequency cutoff 5
Frequency range 0 - 2000 Hz
Detection RMS
Window Hanning
Lines 3200
Averages 3
Save Data FFT and time
Threshold 1
Spectrum Overall 2,232
Sync 0,2927
Subsync 0,9077
Nonsync 2,018

POINT Summary
POINT Information Value
WPU-200/C-380 \ 01 VEL POINT description HS. BEARINGS
Units mm/s
Measurement 12-09-2011 15:24:30
WPU-200/C-380 \ 01 VEL POINT description HS. BEARINGS
Units mm/s
Measurement 02-09-2009 06:39:43

Single Cursor
POINT Frequency Order Amplitude Phase
WPU-200/C-380 \ 01 VEL 88,13 5,31 1,826 (mm/s)

05-10-2011 13:22:10 Page 1 of 1

Graph Printout Time - WPU-200/C-380 \ 02 ACC
Time
WPU-200/C-380 \ 02 ACC, 12-09-2011 15:25:00, Channel X, Trend Overall: 0,305 g
Amp: 1,337, Time: 0,04407
2

1,5

0,5

0
g

-0,5

-1

-1,5

-2
0 0,02 0,04 0,06 0,08 0,1 0,12 0,14 0,16
Time - Seconds

Active Trace
POINT Information Value
WPU-200/C-380 \ 02 ACC Measurement 12-09-2011 15:25:00
Speed 249
POINT description HS. BEARINGS
Machine description WPU 200/C-380
SET name Pakistan Cement \ WPU-200/C-380 \ 02 ACC
Location
Orientation None
Full scale 5,000
Units g
Time range 0 - 0,16 Seconds
Detection RMS
Lines 4096
Averages 3
Save Data FFT and time
Threshold 0

POINT Summary
POINT Information Value
WPU-200/C-380 \ 02 ACC POINT description HS. BEARINGS
Units g
Measurement 12-09-2011 15:25:00
WPU-200/C-380 \ 02 ACC POINT description HS. BEARINGS
Units g
Measurement 02-09-2009 06:40:19

Time
POINT Amplitude Time
WPU-200/C-380 \ 02 ACC 1,337 0,04407

05-10-2011 13:23:26 Page 1 of 1

Graph Printout Spectrum - WPU-200/C-380 \ 02 VEL
Spectrum
WPU-200/C-380 \ 02 VEL, 12-09-2011 15:25:11, Channel X, Trend Overall: 1,824 mm/s
Amp: 0,4288, Freq: 86,88, Order: 20,93, ---
1,5

1
mm/s - RMS

0,5
249 RPM

0
0 50 100 150 200 250 300 350 400 450 506,8
Frequency - Hz

Active Trace
POINT Information Value
WPU-200/C-380 \ 02 VEL Measurement 12-09-2011 15:25:11
Speed 249
POINT description HS. BEARINGS
Machine description WPU 200/C-380
SET name Pakistan Cement \ WPU-200/C-380 \ 02 VEL
Location
Orientation None
Units mm/s
Full scale 10
Low frequency cutoff 5
Frequency range 0 - 2000 Hz
Detection RMS
Window Hanning
Lines 3200
Averages 3
Save Data FFT and time
Threshold 1
Spectrum Overall 1,824
Sync 1,209
Subsync 0
Nonsync 1,366

POINT Summary
POINT Information Value
WPU-200/C-380 \ 02 VEL POINT description HS. BEARINGS
Units mm/s
Measurement 12-09-2011 15:25:11
WPU-200/C-380 \ 02 VEL POINT description HS. BEARINGS
Units mm/s
Measurement 02-09-2009 06:40:30

Single Cursor
POINT Frequency Order Amplitude Phase
WPU-200/C-380 \ 02 VEL 86,88 20,93 0,4288 (mm/s)

05-10-2011 13:24:56 Page 1 of 1

Graph Printout Spectrum - WPU-200/C-380 \ 02 ENV
Spectrum
WPU-200/C-380 \ 02 ENV, 12-09-2011 15:25:22, Channel X, Trend Overall: 0,9557 gE
Amp: 0,09677, Freq: 2,5, Order: 0,6024, ---
0,1
24
23
23
24
23
24
23
24
24
23
24

23
24

24
23

23
24

23

24

23
24

24

23

23
24

23

24

24
23

24

23

23
0,095
0,09
0,085
0,08
0,075
0,07
0,065
gE - Peak To Peak

0,06
0,055
0,05
0,045
249 RPM

0,04
0,035
0,03
0,025
0,02
0,015
0,01
0,005
0
0 50 100 150 200 250 300 350 400 450 500,9
Frequency - Hz

Active Trace
POINT Information Value
WPU-200/C-380 \ 02 ENV Measurement 12-09-2011 15:25:22
Speed 249
POINT description HS. BEARINGS
Machine description WPU 200/C-380
SET name Pakistan Cement \ WPU-200/C-380 \ 02 ENV
Location
Orientation None
Units gE
Full scale 25
Low frequency cutoff 0
Frequency range 0 - 1000 Hz
Detection Peak to peak
Window Hanning
Lines 1600
Averages 1
Save Data FFT
Threshold 2,5
Spectrum Overall 0,2939
Sync 0,1831
Subsync 0,1108
Nonsync 0,2014

POINT Summary
POINT Information Value
WPU-200/C-380 \ 02 ENV POINT description HS. BEARINGS
Units gE
Measurement 12-09-2011 15:25:22
WPU-200/C-380 \ 02 ENV POINT description HS. BEARINGS
Units gE
Measurement 02-09-2009 06:40:41

Frequencies
POINT Label Harmonic Frequency Amplitude
WPU-200/C-380 \ 02 ENV 23980CAC (SKF) BPFO 1 72,5 0,009949

05-10-2011 13:25:49 Page 1 of 2

Graph Printout Spectrum - WPU-200/C-380 \ 02 ENV

POINT Label Harmonic Frequency Amplitude

2 145 0,006226
3 217,5 0,008637
4 290 0,005402
23980CAC (SKF) BPFI 1 84,38 0,02115
2 168,8 0,003357
3 253,1 0,01395
4 337,5 0,009186
23980CAC (SKF) BSF 1 29,73 0,007447
2 59,45 0,0126
3 89,18 0,0127
4 118,9 0,008118
23980CAC (SKF) FTF 1 1,932 0,07074
2 3,863 0,04498
3 5,795 0,02316
4 7,727 0,02695
24080CAC (SKF) BPFO 1 48,13 0,01917
2 96,25 0,008881
3 144,4 0,006165
4 192,5 0,002899
24080CAC (SKF) BPFI 1 58,75 0,01651
2 117,5 0,02048
3 176,3 0,01904
4 235 0,006287
24080CAC (SKF) BSF 1 20,68 0,01495
2 41,35 0,01007
3 62,03 0,009735
4 82,7 0,005219
24080CAC (SKF) FTF 1 1,873 0,07074
2 3,746 0,04498
3 5,618 0,02316
4 7,491 0,02695

Single Cursor
POINT Frequency Order Amplitude Phase
WPU-200/C-380 \ 02 ENV 2,5 0,6024 0,09677 (gE)

05-10-2011 13:25:49 Page 2 of 2

Graph Printout Spectrum - WPU-200/C-380 \ 03 VEL
Spectrum
WPU-200/C-380 \ 03 VEL, 12-09-2011 15:26:42, Channel X, Trend Overall: 1,786 mm/s
Amp: 0,7846, Freq: 13,75, Order: 3,31, ---
1
0,95
0,9
0,85
0,8
0,75
0,7
0,65
0,6
mm/s - RMS

0,55
0,5
0,45
0,4
0,35
0,3
0,25
0,2
0,15
249 RPM

0,1
0,05
0
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 803,1
Frequency - Hz

Active Trace
POINT Information Value
WPU-200/C-380 \ 03 VEL Measurement 12-09-2011 15:26:42
Speed 249
POINT description LS.
Machine description WPU 200/C-380
SET name Pakistan Cement \ WPU-200/C-380 \ 03 VEL
Location
Orientation None
Units mm/s
Full scale 10
Low frequency cutoff 5
Frequency range 0 - 2000 Hz
Detection RMS
Window Hanning
Lines 3200
Averages 3
Save Data FFT
Threshold 1
Spectrum Overall 1,787
Sync 1,114
Subsync 0
Nonsync 1,397

POINT Summary
POINT Information Value
WPU-200/C-380 \ 03 VEL POINT description LS.
Units mm/s
Measurement 12-09-2011 15:26:42
WPU-200/C-380 \ 03 VEL POINT description LS.
Units mm/s
Measurement 02-09-2009 06:41:03

Frequencies
POINT Label Harmonic Frequency Amplitude
WPU-200/C-380 \ 03 VEL No FAM assigned

05-10-2011 13:26:25 Page 1 of 2

Graph Printout Spectrum - WPU-200/C-380 \ 03 VEL

Single Cursor
POINT Frequency Order Amplitude Phase
WPU-200/C-380 \ 03 VEL 13,75 3,31 0,7846 (mm/s)

05-10-2011 13:26:25 Page 2 of 2

Graph Printout Trend - WPU-200/C-380 \ 04 VEL
Trend
WPU-200/C-380 \ 04 VEL, Channel X
WPU-200/C-380 \ 04 VEL, Amp: 1,719, Date/Time: 12-09-2011 15:27:28
2,45

2,4

2,35

2,3

2,25

2,2

2,15

2,1
mm/s

2,05

1,95

1,9

1,85

1,8

1,75

1,7
01-12-2007 29-05-2008 25-11-2008 24-05-2009 20-11-2009 19-05-2010 15-11-2010 12-09-2011
Measurement Time Stamp

Active Trace
POINT Information Value
WPU-200/C-380 \ 04 VEL POINT description LS.
Machine description WPU 200/C-380
SET name Pakistan Cement \ WPU-200/C-380 \ 04 VEL
Location
Orientation None
Units mm/s
Full scale 10
Mean 1,952
Std. deviation 0,3687

POINT Summary
POINT Information Value
WPU-200/C-380 \ 04 VEL POINT description LS.
Units mm/s
Measurement 12-09-2011 15:27:28, 1,719
Measurement 02-09-2009 06:41:36, 2,377
Measurement 01-12-2007 11:07:17, 1,76

Single Cursor
POINT Date/Time Amplitude
WPU-200/C-380 \ 04 VEL 12-09-2011 15:27:28 1,719

05-10-2011 13:28:57 Page 1 of 1