Standard ISO TR 22514 4 2007 9658 PDF
Standard ISO TR 22514 4 2007 9658 PDF
Standard ISO TR 22514 4 2007 9658 PDF
REPORT 22514-4
First edition
2007-12-01
Reference number
ISO/TR 22514-4:2007(E)
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Contents Page
Foreword............................................................................................................................................................ iv
Introduction ........................................................................................................................................................ v
1 Scope ......................................................................................................................................................1
2 Terms and definitions ...........................................................................................................................1
2.1 Basic terms.............................................................................................................................................1
2.2 Process capability, estimates and indices..........................................................................................5
2.3 Process performance, measures and indices ....................................................................................8
3 Symbols and abbreviated terms ........................................................................................................10
3.1 Symbols ................................................................................................................................................10
3.2 Abbreviated terms ...............................................................................................................................12
4 Statistical measures used in process capability and performance ...............................................13
4.1 General..................................................................................................................................................13
4.2 Measures of location ...........................................................................................................................13
4.3 Measures of dispersion.......................................................................................................................13
4.4 Mean square error (MSE) ....................................................................................................................13
4.5 Reference limits ...................................................................................................................................13
4.6 Reference interval, also known as process spread .........................................................................13
4.7 Attributes ..............................................................................................................................................13
5 Capability..............................................................................................................................................14
5.1 General..................................................................................................................................................14
5.2 Process capability ...............................................................................................................................15
5.3 Process location ..................................................................................................................................16
5.4 Process capability indices for measured data .................................................................................17
5.5 Process capability indices for measured data (non-normal) ..........................................................19
5.6 Alternative method for describing and calculating process capability estimates .......................21
5.7 Other capability indices for measured data in other special cases ...............................................22
5.8 Assessment of proportion out-of-specification (normal distribution) ...........................................23
5.9 Attributes ..............................................................................................................................................24
6 Performance .........................................................................................................................................25
6.1 General..................................................................................................................................................25
6.2 Process performance indices for measured data (normal distribution)........................................26
6.3 Process performance indices for measured data (non-normal distribution) ................................27
6.4 Other performance indices for measured data.................................................................................28
6.5 Assessment of proportion out-of-specification (normal distribution) ...........................................28
6.6 Attributes ..............................................................................................................................................28
Annex A (informative) Estimating standard deviations.................................................................................29
Annex B (informative) Estimating capability and performance measures using Pearson curves —
Procedure and example ......................................................................................................................31
Annex C (informative) Distribution identification ..........................................................................................39
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Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
In exceptional circumstances, when a technical committee has collected data of a different kind from that
which is normally published as an International Standard (“state of the art”, for example), it may decide by a
simple majority vote of its participating members to publish a Technical Report. A Technical Report is entirely
informative in nature and does not have to be reviewed until the data it provides are considered to be no
longer valid or useful.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO/TR 22514-4 has been prepared by Technical Committee ISO/TC 69, Applications of statistical methods,
Subcommittee SC 4, Applications of statistical methods in process management.
ISO 22514 consists of the following parts, under the general title Statistical methods in process management
— Capability and performance:
In the future, it is planned to revise ISO 21747:2006 (Statistical methods — Process performance and
capability statistics for measured quality characteristics) as Part 2.
NOTE ISO/TR 22514-4 was initially prepared as ISO/DTR 12783. It was renumbered before publication to include it
in the ISO 22514 series.
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Introduction
Many organizations have embarked upon a continuous improvement strategy. To comply with such a strategy,
any organization will need to evaluate the capability and performance of its key processes. The methods
described in this part of ISO 22514 are intended to assist any management in this respect. These evaluations
need to be constantly reviewed by management so that actions compatible with continuous improvement can
be taken when required.
The content of this part of ISO 22514 has been subject to large shifts of opinion during recent times and this
report attempts to reflect the current position. The most fundamental shift has been to philosophically separate
what is named in this document as capability conditions from performance conditions, the primary difference
being whether statistical stability has been obtained (capability) or not (performance). This naturally leads onto
the two sets of indices that are to be found in their relevant clauses. It has become necessary to draw a firm
distinction between these since it has been observed in industry that companies have been deceived about
their true capability position due to inappropriate indices being calculated and published.
The progression of this part of ISO 22514 is from the general condition to the specific and this approach leads
to general formulae being presented before their more usual but specific manifestations.
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There exist numerous references that describe the importance of understanding the processes at work within
any organization, be it a manufacturing process or an information handling process. As organizations compete
for sales with each other, it has become increasingly apparent that it is not only the price paid for a product or
service that matters so much, but also what costs will be incurred by the purchaser from using such a product
or service. The objective for any supplier is to continually reduce variability and not to just satisfy specification.
Continual improvement leads to reductions in the costs of failure and assists in the drive for survival in an
increasingly more competitive world. There will also be savings in appraisal costs for as variation is reduced
the need to inspect product might disappear or the frequency of sampling might be reduced.
Process capability and performance evaluations are necessary to enable organizations to assess the
capability and performance of their suppliers. Those organizations will find the indices contained within this
part of ISO 22514 useful in this endeavour.
Quantifying the variation present within a process enables judgement of its suitability and ability to meet some
given requirement. The following paragraphs and clauses provide an outline of the philosophy required to be
understood to determine the capability or performance of any process.
All processes will be subject to certain inherent variability. This part of ISO 22514 does not attempt to explain
what is meant by inherent variation, why it exists, where it comes from nor how it affects a process. This part
of ISO 22514 starts from the premise that it exists and is stable.
Process owners should endeavour to understand the sources of variation in their processes. Methods such as
flowcharting the process and identifying the inputs and outputs from a process assist in identification of these
variations together with the appropriate use of cause and effect (fishbone) diagrams.
It is important for the user of this part of ISO 22514 to appreciate that variations exist that will be of a short-
term nature as well as those that will be of a long-term nature and that capability determinations using only the
short-term variation might be greatly different to those which have used the long-term variability.
When considering short-term variation, a study that uses only the shortest-term variation, sometimes known
as a machine study, might be carried out. The method required to carry out such a study will be outside the
scope of this part of ISO 22514; however, it should be noted that such studies are important and useful.
It should be noted that where the capability indices given in this part of ISO 22514 are computed, they only
form point estimates of their true values. It is therefore recommended that, wherever possible, the indices'
confidence intervals are computed and reported. This part of ISO 22514 describes methods by which these
can be computed.
1 Scope
This part of ISO 22514 describes process capability and performance measures that are commonly used.
2.1.1
product
result of a process
NOTE Process is defined in ISO 12207:1995, 3.17 and in ISO 9000:2005, 3.4.1.
2.1.2
characteristic
distinguishing feature
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2.1.3
quality characteristic
inherent characteristic (2.1.2) of a product (2.1.1), process or system related to a requirement
NOTE 2 A characteristic assigned to a product, process or system (e.g. the price of a product, the owner of a product)
is not a quality characteristic of that product, process or system.
2.1.4
specification limit
limiting value stated for a characteristic (2.1.2)
2.1.5
specified tolerance
difference between the upper specification limits and lower specification limits (2.1.4)
2.1.6
target value
T
preferred or reference value of a characteristic (2.1.2) stated in a specification
2.1.7
distribution
〈of a characteristic〉 information on the probabilistic behaviour of a characteristic (2.1.2)
NOTE 1 The distribution of a characteristic (2.1.2) can be represented, for example, by ranking of the values of the
characteristic (2.1.2) and showing the resulting pattern of measures or scores in the form of a tally chart or histogram.
Such a pattern provides all of the numerical value information of the characteristic (2.1.2) except for the serial order in
which the data arises.
NOTE 2 The distribution of a characteristic (2.1.2) is dependent on prevailing conditions. Thus, if meaningful
information about the distribution of a characteristic (2.1.2) is desired the conditions under which the data are collected
should be specified.
NOTE 3 It is important to know the class of distributions (2.1.8), for instance, normal or log-normal, before predicting
or estimating process capability or performance measures and indices or fraction nonconforming.
2.1.8
class of distributions
particular family of distributions (2.1.7) each member of which has the same common attributes by which the
family is fully specified
EXAMPLE 1 The two-parameter, symmetrical bell-shaped, normal distribution with parameters mean and standard
deviation.
EXAMPLE 2 The three-parameter Weibull distribution with parameters location, shape and scale.
NOTE 1 The class of distributions can often be fully specified through the values of the appropriate parameters.
2
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NOTE 2 Tests for the normality of data can be found in ISO 5479.
2.1.9
distribution model
specified distribution (2.1.7) or class of distributions (2.1.8)
EXAMPLE 1 A model for the distribution of a product characteristic, such as the diameter of a bolt, might be the
normal distribution with mean 15 mm and standard deviation 0,05 mm. Here the model is a fully specified one.
EXAMPLE 2 A model for the diameter of bolts as in Example 1 could be the class of normal distributions without
attempting to specify a particular distribution. Here the model is the class of normal distributions.
2.1.10
reference limits
nominated quantiles of the distribution (2.1.7) of the product characteristic
NOTE 1 The conditions of the distribution (2.1.7) of the product characteristic must be specified, see Notes 2 and 3 of
2.1.7.
NOTE 2 Traditionally the 0,135 % and 99,865 % quantiles have been used.
EXAMPLE If the distribution (2.1.7) of the product characteristic is normal with mean µ and standard deviation σ,
the limits are µ ± 3σ when the traditional 0,135 % and 99,865 % quantiles are used.
2.1.11
reference interval
interval bounded by the 99,865 % distribution quantile, X 99,865 % , and the 0,135 % distribution quantile,
X 0,135 %
NOTE 1 The interval can be expressed by ( X 99,865 %, X 0,135 % ) and the length of the interval is
( )
X 99,865 % − X 0,135 % .
NOTE 2 This term is used only as an arbitrary, but standardized, basis for defining the process performance index
(2.3.3) and process capability index (2.2.3).
NOTE 3 For a normal distribution (2.1.7), the reference interval may be expressed in terms of six standard deviations,
6σ, or 6S, when estimated from a sample.
NOTE 4 For a non-normal distribution, the length of the reference interval can be estimated by means of appropriate
probability papers (e.g. log-normal) or from the sample kurtosis and sample skewness using, for example, Pearson
curves.
NOTE 5 A quantile or fractile indicates division of a distribution into equal units or fractions, e.g. percentiles. Quantile is
defined in ISO 3534-1.
2.1.12
upper fraction nonconforming
pU
fraction of the distribution (2.1.7) of a characteristic (2.1.2) that is greater than the upper specification limit
(2.1.4), U
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⎛U − µ ⎞ ⎛ µ −U ⎞
pU = 1 − Φ ⎜ ⎟ =Φ ⎜ ⎟
⎝ σ ⎠ ⎝ σ ⎠
where
NOTE 1 Tables (or functions in statistical computer packages) of the standard normal distribution are readily available
which give the proportion of process output expected beyond a particular value of interest, such as a specification limit
(2.1.4), in terms of standard deviations away from the process mean. This obviates the need to work out the statistical
distribution function given in the example.
NOTE 2 The function relates to a theoretical distribution. In practice, with empirical distributions, the parameters are
replaced by estimates.
2.1.13
lower fraction nonconforming
pL
fraction of the distribution (2.1.7) of a characteristic (2.1.2) that is less than the lower specification limit
(2.1.4), L
⎛L−µ ⎞
pL = Φ ⎜ ⎟
⎝ σ ⎠
where
NOTE 1 Tables (or functions in statistical computer packages) of the standard normal distribution are readily available
which give the proportion of process output expected beyond a particular value of interest, such as a specification limit
(2.1.4), in terms of standard deviations away from the process mean. This obviates the need to work out the statistical
distribution function given in the example.
NOTE 2 The function relates to a theoretical distribution. In practice, with empirical distributions, the parameters are
replaced by estimates.
4
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2.1.14
total fraction nonconforming
pt
sum of upper fraction nonconforming (2.1.12) and lower fraction nonconforming (2.1.13)
⎛ µ −U ⎞ ⎛L−µ⎞
pt = Φ ⎜ ⎟ +Φ ⎜ ⎟
⎝ σ ⎠ ⎝ σ ⎠
where
2.2.1
process capability
〈estimate〉 statistical estimate of the outcome of a characteristic from a process which has been demonstrated
to be in a state of statistical control and which describes that process’s ability to realize a characteristic that
will fulfil the requirements for that characteristic
NOTE 1 The characteristic from the process needs to be documented to have been in statistical control.
NOTE 2 The outcome is a distribution (2.1.7), the class of which needs determination and its parameters estimated.
NOTE 3 In certain circumstances, the standard deviation, Sw, that represents only within subgroup variation can be
used as an estimator for St:
m m
∑ Sj ∑ Sj2
R j =1 j =1
Sw ≈ or or
d2 mc 4 m
where
Alternatively, for a normal distribution, the process overall standard deviation σt, can be estimated using the formula for St.
The value of the estimators St and Sw converge for a process in a state of statistical control. A comparison of the two gives
an indication of the degree of stability of the process. For an out-of-control process about a constant mean, or for a
process that is subject to systematic changes in the mean, the value of Sw is likely to significantly underestimate the
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process standard deviation. Hence Sw should be used with extreme caution. Sometimes, too, the estimator St is preferred
to Sw because it has more tractable statistical properties (e.g. facilitating the calculation of confidence limits).
NOTE 4 For a normal distribution, process capability can be assessed from the expression:
X ± zS t
where
m
1
X =
m ∑X j
j =1
The choice of z depends on the particular parts per million capability standard used. Typically z takes the value of 3, 4 or 5.
If the process capability meets the specified requirements, a z value of 3 indicates an expected 2 700 parts per million
outside of specification. Similarly, a z of 4 indicates an expected 64 parts per million and a z of 5 an expected 0,6 parts per
million outside of specification.
NOTE 5 For a non-normal distribution, process capability can be assessed using, for example, an appropriate
probability paper or from the parameters of the distribution fitted to the data. The expression for process capability takes
the asymmetric form:
X −+ba
The notation +−ba is in the same style as standard drawing office practice for expressing specified tolerances about a
nominal, or preferred, value for a characteristic when the preferred value is not equidistant from each limit. The equivalent
notation for limits symmetrical about the preferred value is ±. This enables a direct comparison to be made between the
dimensional performance of a characteristic and its specified requirements in terms of both location and dispersion.
R
NOTE 6 When S w = is used, it needs to be appreciated that this estimator:
d2
2.2.2
process capability estimate
quantity that describes one or more properties of the distribution (2.1.7) of the product characteristic under
capability conditions
EXAMPLE 1 The standard deviation (ISO 3534-1:2006, 2.37) of the distribution (2.1.7) of the product characteristic
under capability conditions (see 2.2.1, Notes 1 and 7).
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EXAMPLE 2 The mean (ISO 3534-1:2006, 2.35.1) of the distribution (2.1.7) of the product characteristic under
capability conditions (see 2.2.1, Notes 1 and 7).
EXAMPLE 3 The reference interval (2.1.11) of the distribution (2.1.7) of the product characteristic under capability
conditions (see 2.2.1, Notes 1 and 7).
2.2.3
process capability index
Cp
index describing process capability (2.2.1) in relation to specified tolerance (2.1.5)
NOTE 1 Frequently, the process capability index is expressed as the value of the specified tolerance (2.1.5) divided
by a measure of the length of the reference interval (2.1.11) for a process in a state of statistical control, namely as:
U −L
Cp =
X 99,865 % − X 0,135 %
NOTE 2 For a normal distribution (2.1.7), the reference interval (2.1.11) is equal to 6Sw (see 2.2.1, Notes).
NOTE 3 For a non-normal distribution (2.1.7), the reference interval (2.1.11) can be estimated, for example, using
the probability paper method or the Pearson curves method.
2.2.4
upper process capability index
CpkU
index describing process capability (2.2.1) in relation to the upper specification limit (2.1.4), U
NOTE 1 Frequently, the upper process capability index is expressed as the difference between the upper
specification limit (2.1.4) and the 50 % distribution quantile, X 50 % divided by a measure of the length of the upper
reference interval (2.1.11) for a process in a state of statistical control, namely as:
U − X 50 %
C pkU =
X 99,865 % − X 50 %
NOTE 2 For a normal distribution (2.1.7), the upper reference interval (2.1.11) is equal to 3Sw (see 2.2.1, Notes) and
X 50 % represents both the mean and the median.
NOTE 3 For a non-normal distribution (2.1.7), the upper reference interval (2.1.11) can be estimated, for example,
using the probability paper method or the Pearson curves method and X 50 % represents the median.
2.2.5
lower process capability index
CpkL
index describing process capability (2.2.1) in relation to the lower specification limit (2.1.4)
NOTE 1 Frequently, the lower process capability index is expressed as the difference between the 50 % distribution
quantile, X 50 % , and the lower specification limit (2.1.4) divided by a measure of the length of the lower reference
interval (2.1.11) for a process in a state of statistical control, namely as:
X 50 % − L
C pkL =
X 50 % − X 0,135 %
NOTE 2 For a normal distribution (2.1.7) the lower reference interval (2.1.11) is equal to 3Sw (see 2.2.1, Notes) and
X 50 % represents both the mean and the median.
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NOTE 3 For a non-normal distribution (2.1.7), the lower reference interval (2.1.11) can be estimated, for example,
using the probability paper method or the Pearson curves method and X 50 % represents the median.
2.2.6
minimum process capability index
Cpk
smaller of upper process capability index (2.2.4) and lower process capability index (2.2.5)
2.3.1
process performance
〈measure〉 statistical measure of the outcome of a characteristic from a process that may not have been
demonstrated to be in a state of statistical control
NOTE 1 The characteristic from the process does not need to be documented to have been in statistical control.
NOTE 2 The outcome is a distribution (2.1.7) the class of which needs determination and its parameters assessed.
NOTE 3 Care should be exercised in using this measure as it may contain a component of variability due to special
causes the value of which is not predictable.
NOTE 4 For a normal distribution (2.1.7) described in terms of the standard deviation, St, estimated from only one
sample of size N, the standard deviation is expressed thus:
N
∑( X i − X )
2
St = i =1
N −1
where
N
∑ Xi
X = i =1
N
The descriptor, St, takes into account the variation both due to random (common) causes together with any special causes
that may be present. St is used here instead of σt as the standard deviation is a statistical descriptive measure. The
sample size can be made up of m subgroups each of size n.
NOTE 5 For a normal distribution (2.1.7) process performance can be assessed from the expression:
X ± zS t
The choice of z depends on the particular parts per million performance requirement. Typically z takes the value of 3, 4 or
5. If the process capability meets the specified requirements, a z value of 3 indicates an expected 2 700 parts per million
outside of specification. Similarly, a z of 4 indicates an expected 64 parts per million and a z of 5 an expected 0,6 parts per
million outside of specification.
NOTE 6 For a non-normal distribution, process performance can be assessed using, for example, an appropriate
probability paper or from the parameters of the distribution fitted to the data. The expression for process performance
takes the asymmetric form:
X −+ba
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The notation +−ba is in the same style as standard drawing office practice for expressing specified tolerances about a
nominal, or preferred, value for a characteristic when the preferred value is not equidistant from each limit. The equivalent
notation for limits symmetrical about the preferred value is ±. This enables a direct comparison to be made between the
dimensional performance of a characteristic and its specified requirements in terms of both location and dispersion.
2.3.2
process performance measure
quantity that describes one or more properties of the distribution (2.1.7) of the product characteristic under
performance conditions
EXAMPLE 1 The standard deviation (ISO 3534-1:2006, 2.37) of the distribution (2.1.7) of the product characteristic
under performance conditions (see 2.3.1, Notes 1 and 7).
EXAMPLE 2 The mean (ISO 3534-1:2006, 2.35.1) of the distribution (2.1.7) of the product characteristic under
performance conditions (see 2.3.1, Notes 1 and 7).
EXAMPLE 3 The reference interval (2.1.11) of the distribution (2.1.7) of the product characteristic under
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2.3.3
process performance index
Pp
index describing process performance (2.3.1) in relation to specified tolerance (2.1.5)
NOTE 1 Frequently, the process performance index is expressed as the value of the specified tolerance (2.1.5)
divided by a measure of the length of the reference interval (2.1.11) for a process in a state of statistical control, namely
as:
U −L
Pp =
X 99,865 % − X 0,135 %
NOTE 2 For a normal distribution (2.1.7), the length of the reference interval (2.1.11) is equal to 6St (see 2.3.1,
Notes).
NOTE 3 For a non-normal distribution (2.1.7), the length of the reference interval (2.1.11) can be estimated, for
example, using the probability paper method or the Pearson curves method.
2.3.4
upper process performance index
PpkU
index describing process performance (2.3.1) in relation to the upper specification limit (2.1.4), U
NOTE 1 Frequently, the upper process performance index is expressed as the difference between the upper
specification limit (2.1.4) and the 50 % distribution quantile, X 50 %, divided by a measure of the length of the upper
reference interval (2.1.11), namely as:
U − X 50 %
PpkU =
X 99,865 % − X 50 %
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NOTE 2 For a normal distribution (2.1.7), the upper reference interval (2.1.11) is equal to 3St (see 2.3.1, Notes) and
X 50 % represents both the mean and the median.
NOTE 3 For a non-normal distribution (2.1.7), the upper reference interval (2.1.11) can be estimated, for example,
using the probability paper method or the Pearson curves method and X 50 % represents the median.
2.3.5
lower process performance index
PpkL
index describing process performance (2.3.1) in relation to the lower specification limit (2.1.4), L
NOTE 1 Frequently, the lower process performance index is expressed as the difference between the 50 % distribution
quantile, X 50 %, and the lower specification limit (2.1.4) divided by a measure of the length of the lower reference
interval (2.1.11), namely as:
X 50 % − L
PpkL =
X 50 % − X 0,135 %
NOTE 2 For a normal distribution (2.1.7), the lower reference interval (2.1.11) is equal to 3St (see 2.3.1, Notes) and
X 50 % represents both the mean and the median.
NOTE 3 For a non-normal distribution (2.1.7), the lower reference interval (2.1.11) can be estimated, for example,
using the probability paper method or the Pearson curves method and X 50 % represents the median.
2.3.6
minimum process performance index
Ppk
smaller of upper process performance index (2.3.4) and lower process performance index (2.3.5)
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3.1 Symbols
In addition to the symbols listed below, some symbols are defined where they are used within the text.
α fraction or proportion
β2 coefficient of kurtosis
10
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e mathematical constant
γ1 coefficient of skewness
m number of subgroups
Kl, Ku multipliers for estimating the confidence limits for a process capability index
Pα % α percentile
π geometric constant
T target value
Xα % α % distribution quantile
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4.1 General
The measures referred to below in 4.2 to 4.6 refer only to measured data. They are unsuitable for count or
attribute data and information concerning the expression of measures for such data will be found later in 4.7.
The most common measure of location used is the mean, µ, although the sample median, X 50 % , is
sometimes used. With non-normally distributed process measurements, the median is often a preferred
alternative measure.
The preferred measure to quantify inherent process variation (ISO 3534-2:2006, 2.2.2) is the standard
deviation, σ. This is often estimated from the mean range value, R , taken from a range (R) chart when the
process is stable and in a state of statistical control as indicated in 5.1. Methods used to estimate the process
standard deviation are given in Annex A.
It is necessary to differentiate between a standard deviation that measures only short-term variation and that
which measures longer-term variation. Methods of calculating the standard deviations representing these
variations are given in Annex A.
Very often, when data are gathered over a long period of time, the standard deviation is made larger by the
effects of fluctuations in the process. When this standard deviation is computed, the symbol σˆ t is used within
this part of ISO 22514.
When minimizing variation some practitioners, use the mean square error as the preferred measure. It is
compatible with the methods used in off-line quality techniques.
The lower and upper reference limits are respectively defined as the 0,135 % and the 99,865 % quantiles of
the distribution that describe the output of the process characteristic. They are written as X 0,135 % and
X 99,865 % .
The reference interval is the interval between the upper and the lower reference limits. The reference interval
includes 99,73 % of the individuals in the population from a process that is in a state of statistical control.
4.7 Attributes
Measurement of quality by attributes consists of recording the presence (or absence) of some characteristic or
attribute in each of the items in the subgroup under consideration. Counts are made of how many items do (or
do not) possess the quality attribute or how many such events occur in the item, group of items or unit area.
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When the data are attributive, the usual statistic will be the number of nonconforming items (np) or the number
of nonconformities (c) found. Sometimes, it will be necessary to compute the fraction nonconforming (p) or the
number of nonconformities per item (u) depending upon the sampling strategies adopted.
5 Capability
5.1 General
Process capability is a measure of inherent process variability. The variability that is inherent in a process
when operating in a state of statistical control is known as the inherent process variability. It represents the
variation that remains after all known removable assignable causes have been eliminated. If the process is
--`,,```,,,,````-`-`,,`,,`,`,,`---
monitored using a control chart, the control chart will show an in control state.
Capability is often regarded as being related to the proportion of output that will occur within the product
specification tolerances. Since a process in statistical control can be described by a predictable distribution,
the proportion of out-of-specification outputs can be estimated. As long as the process remains in statistical
control, it will continue to produce the same proportion out-of-specification.
Management actions to reduce the variation from random causes are required to improve the process' ability
to consistently meet the specification requirements.
a) define the process and its operating conditions. If there is a change to those conditions, it will necessitate
a new process study;
b) assess the short-term and long-term measurement variabilities as percentages of the total variability and
minimize them;
The following are the conditions that will apply for capability:
⎯ all technical conditions, e.g. temperature and humidity, must be clearly stated;
⎯ the duration over which the data has been gathered must be recorded;
⎯ the frequency of sampling must be specified and the start and finish dates of data collection;
It is necessary to check the control chart from which the data have been taken for statistical control and to
examine a histogram of the data with any specification limits superimposed upon it. A valid test for normality
should be used in assessing the data such as the Anderson-Darling test [8]. This test is powerful in detecting
departures from normality in the tails of the distribution and is suggested here as this is the region of interest
14
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for capability and performance indices. Additionally, normal probability paper can be used to look for the
following:
1) verification of normality;
2) outliers;
Explanations of anomalies should be sought in relation to these mentioned features and appropriate action
taken on the data prior to the calculation of any measure. It would be inappropriate to just discard data that do
not appear to fit any preconceived pattern. Such departures might be very revealing about the process's
behaviour and should be thoroughly investigated.
Process capability is defined as a statistical measure of inherent process variability for a given characteristic.
The conventional method is to take the reference interval which describes 99,73 % of the individual values
from a process that is in a state of statistical control with the 0,135 % remaining on each side. This applies
even if the population of individual values is not normally distributed. For a normal distribution, this process
--`,,```,,,,````-`-`,,`,,`,`,,`---
interval is represented by six standard deviations. See Figure 1.
Key
a Reference interval 99,73%.
Figure 1
On occasions, process capability is taken to account for extra sources of variation such as a multiple stream
process, for example, output from a multi-cavity injection moulding press. Under these circumstances, the
distribution of values may still be approximately normal but with extra variability so that the standard deviation
must represent the total variation, σ t . It is important to state how the standard deviation has been calculated
as well as the sampling strategy used, sample size and the quantity and variability of output produced
between samples as these will in practice affect the validity of the capability assessment.
Data will usually be taken from a control chart. If the control chart had relaxed control lines or modified control
lines, the real process standard deviation will be larger than that estimated from data taken from a control
chart with standard control lines. Issues such as these and those given earlier will influence the reference
interval and it is important that they are stated in any capability assessment.
“Capable” processes will be those whose reference intervals are less than any specified tolerance by a
particular amount. An example of this is shown in Figure 2.
Key
a Reference interval 99,73 %.
Figure 2
--`,,```,,,,````-`-`,,`,,`,`,,`---
If the distribution of individual values does not form a normal distribution but is skewed, then the reference
interval may appear as in Figure 3. The values Y1 and Y2, which will usually be the 0,135 % and the 99,865 %
quantiles, can be estimated using a suitable probability paper (see Figure 4 for an example using an extreme
value distribution probability paper) or by the use of suitable computer software (see Annex E). They may also
be computed using tabular values (see Annex B) or using the particular probability function as suggested in
Annex C.
Key
a Reference interval 99,73 %.
Figure 3
Even if a process can be deemed capable by the above definition (in 5.2.1), if the process distribution has
been poorly centred relative to the specification limits, out-of-specification items may be produced. For this
reason, it is necessary to assess the location in addition to the process interval.
16
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Key
best fit line
cumulative percent
Figure 4
5.4.1 General
It should be noted that when the capability indices given in this part of ISO 22514 are computed, they only
form point estimates of their true values. It is therefore recommended that wherever possible the indices'
confidence intervals are computed and reported. Methods by which these can be computed are described in
Annex D.
It is effective to express the capability of a process with the use of an index number. Several indices are given.
Care must be taken when handling non-normal distributions.
The process capability index often used is the ratio of a specified tolerance to the reference interval and is
known as Cp. Thus:
U −L
Cp = (1)
X 99,865% − X 0,135%
--`,,```,,,,````-`-`,,`,,`,`,,`---
where
There are other indices that incorporate both the location and the variation; of these, the most widely used is
the Cpk index. If the index is less than a given value, the process is deemed to be producing an excessive
proportion of items outside of the specification.
The Cpk index is the ratio of the difference between a specified tolerance limit and the process location to the
difference between the corresponding natural process limit and the process location.
U − X 50 %
CpkU = (2)
X 99,865% − X 50%
and
X 50% − L
CpkL =
X 50% − X 0,135%
where
Some practitioners report both of the above values that are also known as CPU and CPL, respectively. This
provides information about both sides of the process.
These indices will provide information about whether a process is poorly centred and whether it will possibly
produce out-of-specification items. Even if the Cp index is high, a low value of the Cpk index will reveal a poorly
centred process and a high probability of producing out-of-specification items.
If the individual values form a normal distribution, the length of the reference interval is equal to 6σ, where σ is
the inherent process standard deviation. Therefore, the Cp index can be expressed as:
U −L
Cp =
6σ
An estimate ( σˆ ) of the inherent process standard deviation (σ ) is required to obtain an estimate of the Cp
index. When this has been obtained, usually with data from a control chart once the process is shown to be
statistically stable (see 5.1), the index is estimated:
U −L
Cˆ p =
6σˆ
--`,,```,,,,````-`-`,,`,,`,`,,`---
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When the distribution of individual values forms a normal distribution, the median X 50 % is equal to the mean
(µ). Further, X 99,865 % − X 50 % and X 50 % − X 0,135 % are each equal to 3σ. Therefore, the Cpk index can be
expressed as the minimum of:
U −µ
C pkU =
3σ
or
µ−L
C pkL =
3σ
U−X
Cˆ pkU =
3σˆ
or
X −L
Cˆ pkL =
3σˆ
In computing a capability index, thought must be given to the measure of the process variation used in the
denominator. Here, σ is given to represent the variation when the data comes from a process that is in a state
of statistical control.
The data might come from a multiple stream process such as a multi-headed filling machine or a multi-spindle
machine where the total output is treated together, where data from all streams are simultaneously
considered. The lower the index, the greater the proportion of items produced out-of-specification.
5.5.1 General
If the distribution of individual values is non-normal, the expressions in Equations (1) and (2) still apply but the
estimation of the indices becomes more complicated. Three approaches to estimate the reference limits are
--`,,```,,,,````-`-`,,`,,`,`,,`---
given.
The probability paper method described in 5.5.2 is fairly simple and requires little computation but is
somewhat crude. The approach given in 5.5.4 is computationally more involved but is superior to any other
method as far as accuracy is concerned.
From graphs similar to that shown in Figure 4, estimates of the quantiles X 0,135 % and X 99,865 % can be
obtained. The estimates are denoted by Y1 and Y2 respectively and Equation (1) becomes:
U −L
Cˆ p =
Y2 − Y1
U − X 50 %
Cˆ pkU =
Y2 − X 50 %
or
X 50 % −L
Cˆ pkL =
--`,,```,,,,````-`-`,,`,,`,`,,`---
X 50 % − Y1
whichever gives the lower value. If the index is less than a given value, the process is deemed to be
producing an excessive proportion of items outside of the specification. The proportion nonconforming
depends upon the distribution and the value of the index. The link between the index and the proportion of
nonconforming items produced depends on the class of distributions. Care should be taken not to interpret
indices on the basis of cut-off points that have been derived for the normal distribution and hence are only
applicable for that distribution.
Note that the probability paper method directly estimates fairly extreme quantiles and this can be inaccurate.
As an alternative to using probability paper, standardized Pearson curves may be used. The method is
described by way of an example (see Annex B). The index is computed using the formula:
U −L
Cˆ p =
Xˆ 99,865 % − Xˆ 0,135 %
where X̂ 0,135 % and X̂ 99,865 % are the 0,135 % and 99,865 % quantiles estimated from the standardized
Pearson curves.
U − Xˆ 50 %
Cˆ pkU =
Xˆ 99,865 % − Xˆ 50 %
or
Xˆ 50 % − L
Cˆ pkL =
Xˆ 50 % − Xˆ 0,135 %
In order to use this method, it is necessary to establish skewness and kurtosis values in addition to the mean
and standard deviation for the data set upon which the index is to be computed.
This method is not preferred but is presented here for completeness due to its occasional use.
This approach, and a similar one based on Johnson curves, should be regarded with considerable caution,
especially when it is a procedure within a “black box” computer program used to analyse large sets of data.
Some of the potential difficulties are as follows:
⎯ within a system of distributions, some distributions are more difficult to fit than others. The method of
moments can yield unstable or inefficient curve parameters in some cases;
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⎯ unless the estimation technique is applied skilfully, it is possible to obtain fitted curves that are
meaningless over certain ranges of the data. For example, with the method of moments, an easily made
mistake is to fit a Pearson Type III distribution whose estimated threshold is less than the lower bound for
the process output, thereby invalidating the estimates of X 0,135 % and Cpk;
⎯ the method of moments does not yield estimates of the variability in the estimated indices. Likewise,
these methods do not yield confidence intervals for the indices;
⎯ not every data distribution can be described adequately with a Pearson or Johnson curve;
⎯ goodness-of-fit tests are limited to the chi-squared test since more powerful tests are not generally
available for the Pearson and Johnson systems;
⎯ the “black box” approach tends to displace basic practices, such as plotting the data and applying simple
normalizing transformations, that provide genuine understanding of the process.
Annex C describes certain families of distribution functions (such as the log-normal distribution, the Rayleigh
and the Weibull distributions) that are commonly found when investigating process capability. The method is
first to identify the appropriate family of distributions, secondly to estimate the parameters of the distribution of
the family that best explain the data by some efficient estimation method and finally to express the quantiles in
terms of the parameters of that distribution.
This is analogous to the procedure adopted in the case of the normal distribution where σ is estimated and 6σ
is represented by ( X 99,865 % − X 0,135 % ) .
Various types of probability paper may be useful to identify the appropriate family of distributions.
5.6 Alternative method for describing and calculating process capability estimates
The bases for this method are the widely used definitions of Cp and Cpk for the “ideal process” with a normally
distributed characteristic X, where the expectation µ and variance σ 2 are constant with time and the
corresponding estimates are X and S 2 .
Index Estimate
U −L U −L
Cp = Cˆ p =
6σ 6S
U −µ U−X
C pkU = Cˆ pkU =
3σ 3S
µ−L
C pkL = X −L
3σ Cˆ pkL =
3S
Cpk = min(CpkL , C pkU )
C = min(Cˆ
ˆ
pk
ˆ
pkL , C pkU )
This “ideal process” implies that the long-term standard deviation is equal to the short-term standard deviation.
When these measures of process capability have to be extended to characteristics that are not normally
distributed, it is necessary to begin from the point of view that these measures are meant to be managerial
tools, that they display and reflect the conformance of the actual values of a characteristic with its
corresponding specification limits. Therefore, these measures must be linked to the fraction of actual values
conforming or nonconforming. In particular, the same fraction conforming or nonconforming has to yield the
21
--`,,```,,,,````-`-`,,`,,`,`,,`---
same values of capability or performance independent of the shape of the distribution of the actual values of a
characteristic.
Table 2 — Process capability indices and estimates (normal distribution) — Equivalent formulae
Index Estimate
where pU and p L are the fractions nonconforming at the upper and lower specification limits and pˆ U , pˆ L
are the corresponding estimates. The formulae in the above table can be applied to any distribution.
It is assumed that the user has knowledge of the shape of the distribution because of what is known about the
manufacturing process or by some evaluation of a sample by an appropriate probability paper.
For those distributions that are frequently observed (normal, log-normal, Rayleigh and Weibull), the required
relations and formulae are given in Annex C.
5.7 Other capability indices for measured data in other special cases
6σ 1
=
U − L Cp
5.7.2 Indices when the specification limit is one-sided or no specification limit is given
5.7.2.1 General
Sometimes, a specification is given that has only one limit, e.g. a maximum value. In these circumstances, it
will only be possible to compute a Cpk or a Ppk index.
There will also be situations when specification limits are not given or not known. However, if a target or
nominal value is given for the product characteristic or process parameter the following measures might be
appropriate. They present a special appeal to those engaged in minimizing process variation around a target
value.
The mean square error provides a measure that involves both location and variation. It is computed as
follows:
σ 2 + (µ − T )
2
--`,,```,,,,````-`-`,,`,,`,`,,`-
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where
In deriving this measure from data, it is necessary to provide estimates of the process standard deviation and
µ using sample data from a control chart.
5.7.2.3 Qk index
This index uses the mean square error given in 5.7.2.2, but expresses the whole value as a coefficient of
variation and is computed as follows:
100 σ 2 + ( µ − T )
2
Qk = (%)
T
for T ≠ 0 .
An interesting property of this index is if the process drifts from its target, the index will increase in value, and
if the process variation increases, it will also increase the value of the index. The smaller this index becomes,
the better the process is deemed to have performed.
The proportion of out-of-specification items ( p L and pU ) that fall below L and above U can be estimated
using properties of the standard normal distribution. Standardized deviates can be calculated as follows:
z pˆ = 3Cˆ pkU
U
and
z pˆ L = 3Cˆ pkL
pˆ U and pˆ L are found as the proportions exceeding z p and z p L , respectively, in a standard normal
U
distribution.
Additionally, the process yield can be computed as 100 % minus the total percentage nonconforming, in the
case of a controlled process.
If a characteristic, in statistical control and stable, has a CpkU of 0,86 and a CpkL of 0,91, the proportion of
out-of-specification can be determined using the method given above as follows.
z pˆ L = 3Cˆ pkL
= 3 × 0,91
= 2,73
z pˆ L = 3Cˆ pkU
= 3 × 0,86
= 2,58
--`,,```,,,,````-`-`,,`,,`,`,,`---
c) Using a standard normal table, look up the values pˆ U and pˆ L for the proportions of the distribution
beyond the specification limits U and L, z p and z p L respectively.
U
For convenience and ease of use, Table 3 gives look-up values for the estimated proportion out-of-
specification. Table 3 is indexed by CpkU or CpkL , the process capability indices (PCI). Table 3 should not be
used to derive Cp nor Cpk values for attribute data.
Using the above example of a CpkU of 0,86 and a CpkL of 0,91, the estimated proportion beyond the
specification limits U and L may be read directly from Table 3 as 0,004 9 and 0,003 2.
Table 3 — CpkU or CpkL (PCI in the table) and proportion of the normal distribution remaining
in the tails of the distribution beyond a specification limit
PCI 0,00 0,01 0,02 0,03 0,04 0,05 0,06 0,07 0,08 0,09
1,6 7,9 × 10−07 6,8 × 10−07 5,9 × 10−07 5,0 × 10−07 4,3 × 10−07 3,7 × 10−07 3,2 × 10−07 2,7 × 10−07 2,3 × 10−07 2,0 × 10−07
1,5 3,4 × 10−06 3,0 × 10−06 2,6 × 10−06 2,2 × 10−06 1,9 × 10−06 1,7 × 10−06 1,4 × 10−06 1,2 × 10−06 1,1 × 10−06 9,2 × 10−07
1,4 1,3 × 10−05 1,2 × 10−05 1,0 × 10−05 8,9 × 10−06 7,8 × 10−06 6,8 × 10−06 5,9 × 10−06 5,2 × 10−06 4,5 × 10−06 3,9 × 10−06
1,3 4,8 × 10−05 4,2 × 10−05 3,7 × 10−05 3,3 × 10−05 2,9 × 10−05 2,6 × 10−05 2,3 × 10−05 2,0 × 10−05 1,7 × 10−05 1,5 × 10−05
1,2 0,000 2 0,000 1 0,000 1 0,000 1 0,000 1 0,000 1 0,000 1 0,000 1 0,000 1 0,000 1
1,1 0,000 5 0,000 4 0,000 4 0,000 3 0,000 3 0,000 3 0,000 3 0,000 2 0,000 2 0,000 2
1,0 0,001 3 0,001 2 0,001 1 0,001 0 0,000 9 0,000 8 0,000 7 0,000 7 0,000 6 0,000 5
0,9 0,003 5 0,003 2 0,002 9 0,002 6 0,002 4 0,002 2 0,002 0 0,001 8 0,001 6 0,001 5
0,8 0,008 2 0,007 5 0,006 9 0,006 4 0,005 9 0,005 4 0,004 9 0,004 5 0,004 1 0,003 8
0,7 0,017 9 0,016 6 0,015 4 0,014 3 0,013 2 0,012 2 0,011 3 0,010 4 0,009 6 0,008 9
0,6 0,035 9 0,033 6 0,031 4 0,029 4 0,027 4 0,025 6 0,023 9 0,022 2 0,020 7 0,019 2
0,5 0,066 8 0,063 0 0,059 4 0,055 9 0,052 6 0,049 5 0,046 5 0,043 6 0,040 9 0,038 4
0,4 0,115 1 0,109 3 0,103 8 0,098 5 0,093 4 0,088 5 0,083 8 0,079 3 0,074 9 0,070 8
0,3 0,184 1 0,176 2 0,168 5 0,161 1 0,153 9 0,146 9 0,140 1 0,133 5 0,127 1 0,121 0
0,2 0,274 3 0,264 3 0,254 6 0,245 1 0,235 8 0,226 6 0,217 7 0,209 0 0,200 5 0,192 2
0,1 0,382 1 0,370 7 0,359 4 0,348 3 0,337 2 0,326 4 0,315 6 0,305 0 0,294 6 0,284 3
0,0 0,500 0 0,488 0 0,476 1 0,464 1 0,452 2 0,440 4 0,428 6 0,416 8 0,405 2 0,393 6
5.9 Attributes
5.9.1 General
It is often the case with attribute processes that the objective is zero nonconformities or zero nonconforming
items. Consequently, process capability in the case of a controlled process is restricted to statements about
the level of nonconformities or nonconforming items. This usually takes the form of the process average, for
example, p, and the indices given above and Table 3 do not apply.
If attributes data are generated by a measurement system that evaluates a variables measurement as a pass
or fail judgement, care must be taken to minimize any measurement system variation.
5.9.2 Capability measures and indices in the case of nonconforming units (np) or proportion of
nonconforming units (p)
When a process is monitored using a np-chart or a p-chart (see ISO 7870-1 for a description), the process
capability can be described by the average level p or np once the process is shown to be statistically stable.
--`,,```,,,,````-`-`,,`,,`,`,,`---
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The process yield, sometimes called the first run capability (FRC), can be computed as shown in Equation (3),
i.e. FRC is the percentage of satisfactory items produced:
100 (1 − p ) (%)
or
⎛ np ⎞
100 ⎜ 1 − (%) (3)
⎝ n ⎟⎠
5.9.3 Capability measures and indices in the case of number of nonconformities (c) or proportion of
nonconformities (u)
When a process is monitored using a c-chart or a u-chart (see ISO 7870-1 for a description), the process
performance should be expressed by recording the average level, c or u , once the process is shown to be
statistically stable.
Additionally, the rate of occurrence of nonconformities can be computed as the nonconformities per hundred
units (NHU):
⎛c ⎞
100 ⎜ ⎟
⎝n⎠
or
100u
If the occurrence of nonconformities per hundred is so low that the NHU is very much less than the value 1,
consider the number of nonconformities per million instead, i.e. NMU. When processing discrete items, this
measure is often given as parts per million (ppm).
The NHU is a useful measure when comparing processes under different subgroup sizes and provides
information concerning the expected rate of the nonconformity in the output from the process.
6 Performance
6.1 General
Process performance for a characteristic is the achieved distribution of results. The single important difference
between performance and capability is that for performance there is no requirement for the process to be in a
state of statistical control nor for the process to be controlled using a control chart. The following are the
conditions that will apply for performance:
⎯ all technical conditions, e.g. temperature and humidity, must be clearly stated;
⎯ the duration over which the data has been gathered must be recorded;
⎯ the frequency of sampling must be specified and the start and finish dates of data collection;
--`,,```,,,,````-`-`,,`,,`,`,,`---
⎯ the process need not be in a state of statistical control, in particular historical data where the sequence is
unknown can be used to evaluate process performance.
Indices are given below to express process performance. Their form is similar to those already given in the
clause on capability and the general relationships given in Equations (1) and (2) for measured data are used
except they are named Pp , PpkU and PpkL respectively.
When the individual values form a normal distribution, the length of the reference interval is equal to 6σ t
where σ t is the total standard deviation. Therefore, the Pp index can be expressed as:
U −L
Pp =
6σ t
An estimate, σˆ t , of the total standard deviation ( σ t ) is required to obtain an estimate of the Pp index. In
practice, σˆ t will be the standard deviation (St) of all of the data. When this has been obtained, the index is
estimated:
When the distribution of individual values forms a normal distribution, the median X 50 % is equal to the mean
( µ ) . Further, X 99,865 % − X 50 % and X 50 % − X 0,135 % are each equal to 3σ t . Therefore, the Ppk index is
the smaller of the two values:
U −µ
PpkU =
3σ t
or
µ−L
PpkL =
3σ t
U−X
PˆpkU =
3σˆ t
or
X −L
PˆpkL =
3σˆ t
The lower the index, the greater the proportion of items produced out-of-specification.
26
--`,,```,,,,````-`-`,,`,,`,`,,`---
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6.3.1 General
The approaches adopted in this clause for non-normal data is the same as that given earlier in 5.5 for
capability indices.
From graphs similar to those given in Figure 4, estimates of the quantiles X 0,135 % and X 99,865 % can be
obtained. The estimates are denoted by Y1 and Y2 respectively and the formula becomes:
U −L
Pˆp =
Y2 − Y1
U − Xˆ 50 %
PˆpkU =
Y − Xˆ
2 50 %
or
Xˆ 50 % − L
PˆpkL =
Xˆ 50 % − Y1
whichever gives the lower value. If the index is less than a given value, the process is deemed to have
produced an excessive proportion of items outside of the specification. The proportion nonconforming
depends upon the distribution and the value of the index. The link between the index and the proportion of
nonconforming items produced depends on the class of distributions. Care should be taken not to interpret
indices on the basis of cut-off points that have derived for the normal distribution and hence are only
applicable for that distribution.
Note that the probability paper method directly estimates fairly extreme quantiles and that this can be
inaccurate. Additionally, the estimation method using probability paper, although very simple to use, is
nevertheless somewhat crude and computational procedures are preferred (see Annex C).
As an alternative to using probability paper, standardized Pearson curves are sometimes used. The method is
described by way of an example (see Annex B). The index is computed using the formula:
U −L
Pˆp =
Xˆ 99,865 % − Xˆ 0,135 %
where X̂ 0,135 % and X̂ 99,865 % are the estimated 0,135 % and 99,865 % quantiles from the standardized
Pearson curves.
U − Xˆ 50 %
PˆpkU =
Xˆ 99,865 % − Xˆ 50 %
--`,,```,,,,````-`-`,,`,,`,`,,`---
and
Xˆ 50% − L
PˆpkL =
Xˆ 50% − Xˆ 0,135%
In order to use this method, the user will need to establish skewness and kurtosis values in addition to the
mean and standard deviation for the data set upon which the index is to be computed.
This method is not preferred but is presented here due to its occasional use for completeness. See 5.5.3 for
further comments about the use of this method.
See Annex C for a description of certain families of distribution functions such as the log-normal distribution,
the Rayleigh and the Weibull distributions that are commonly found when investigating process performance.
See also 5.5.4 for further comments about the method.
All of the indices given earlier for capability will have counterparts when considering performance. Any
standard deviation will represent the total variation (σ t ) instead of the inherent variation (σ ) . See 4.3 and
5.2.1.
The same method to estimate the proportion of out-of-specification is used here as in 5.8. The reader should
substitute PˆpkU and PˆpkL respectively for Cˆ pkU and Cˆ pkL . Table 3 may also be used to determine the
proportion out-of-specification and the reader should enter the table with PˆpkU or PˆpkL instead of Cˆ pkU or
Cˆ pkL .
6.6 Attributes
The performance indices will be the same as those given earlier. See 5.9 for a description of the measures.
--`,,```,,,,````-`-`,,`,,`,`,,`---
28
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ISO/TR 22514-4:2007(E)
Annex A
(informative)
A.1 General
It is necessary to estimate the standard deviation in order to calculate the indices referred to in this part of
ISO 22514. There are two types of standard deviation to consider. The first is what might be described as the
short-term standard deviation or instantaneous (inherent) standard deviation. It is often calculated from
statistics taken from a control chart and this is shown in A.2. The other is the estimation of the total standard
deviation and this is described in A.3.
The inherent (process) standard deviation (the data will be taken from an “in control” control chart) may be
estimated from a range control chart using the following formula:
--`,,```,,,,````-`-`,,`,,`,`,,`---
R
σˆ =
d2
Table A.1 — Control chart factors for the estimation of process standard deviation
2 1,128 0,797 9
3 1,693 0,886 2
4 2,059 0,921 3
5 2,326 0,940 0
6 2,534 0,951 5
7 2,704 0,959 4
8 2,847 0,965 0
9 2,970 0,969 3
10 a 3,078 0,972 7
a Values for d2 and c4 may be found in textbooks for sample sizes
greater than 10.
If a standard deviation control chart has been used to monitor the within subgroup variation, the inherent
(process) standard deviation can be estimated using the following formula:
S
σˆ =
c4
If the within subgroup standard deviation is calculated for every subgroup, the following formula gives a more
precise value than those in A.2.1 and A 2.2 for the inherent standard deviation:
m
∑S j2
j =1
σˆ =
m
--`,,```,,,,````-`-`,,`,,`,`,,`---
N
∑( X i − X )
2
i =1
σˆ t = S t =
N −1
The circumstances that lead to the use of this equation are when fluctuations exist in the process mean
caused by assignable causes that might not be removable, and this extra variation is to be incorporated with
the remaining random cause variation. It is the appropriate measure of variation for use in calculating the
performance indices.
When considering multiple stream processes, such as a multiple cavity injection moulding press, it is often
desired to treat the data from all the cavities as if they came from a single process. The data from each cavity
might form a single normal distribution. However, the reality is often that each cavity produces a slightly
different distribution because either the means or the variabilities or both are different. If the data from all of
the process streams can be considered to yield a normal distribution, the best estimate of the process
variation will be given by this equation.
30
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ISO/TR 22514-4:2007(E)
Annex B
(informative)
Mean, x = 0,235
--`,,```,,,,````-`-`,,`,,`,`,,`---
Standard deviation, σˆ = 0,012 2
Xˆ 0,135 % = x − σˆ P0,135 %
= 0,235 − ( 0,012 2 × 3,056 )
= 0,197 7
X 99,865 % = x + σˆ P99,865 %
= 0,235 + ( 0,012 2 × 4,656 )
= 0,291 8
Xˆ 50 % = x + σˆ P50 %
= 0,235 + ( 0,012 2 × −0,067 5 )
= 0,234 2
U −L
Cˆ p =
Xˆ 99,865 % − Xˆ 0,135 %
0,30 − 0,20
=
0,291 8 − 0,197 7
= 1,06
U − Xˆ 50 %
Cˆ pkU =
Xˆ 99,865 % − Xˆ 50 %
0,30 − 0,234 2
=
0,291 8 − 0,234 2
= 1,14
Xˆ 50 % − L
Cˆ pkL =
Xˆ 50 % − Xˆ 0,135 %
0,234 2 − 0,20
=
0,234 2 − 0,197 7
= 0,94
--`,,```,,,,````-`-`,,`,,`,`,,`---
32
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ISO/TR 22514-4:2007(E)
Table B.1
PEARSON CURVES (STANDARDIZED TAILS)
−1,4 1,512 1,421 1,317 1,206 1,092 0,979 0,868 0,762 −1,4
−1,2 1,727 1,619 1,496 1,364 1,230 1,100 0,975 0,858 0,747 −1,2
−1,0 1,966 1,840 1,696 1,541 1,384 1,232 1,089 0,957 0,836 −1,0
−0,8 2,210 2,072 1,912 1,736 1,555 1,377 1,212 1,062 0,927 0,804 0,692 −0,8
−0,6 2,442 2,298 2,129 1,941 1,740 1,539 1,348 1,175 1,023 0,887 0,766 0,656 −0,6
−0,4 2,653 2,506 2,335 2,141 1,930 1,711 1,496 1,299 1,125 0,974 0,841 0,723 0,616 −0,4
−0,2 2,839 2,692 2,522 2,329 2,116 1,887 1,655 1,434 1,235 1,065 0,919 0,791 0,677 0,574 −0,2
0,0 3,000 2,856 2,689 2,500 2,289 2,059 1,817 1,578 1,356 1,163 1,000 0,861 0,739 0,630 0,531 0,0
0,2 3,140 2,986 2,834 2,653 2,447 2,220 1,976 1,726 1,485 1,269 1,086 0,933 0,801 0,686 0,583 0,2
0,4 3,261 3,088 2,952 2,785 2,589 2,368 2,127 1,873 1,619 1,382 1,178 1,008 0,865 0,742 0,634 0,536 0,4
0,6 3,366 3,164 3,045 2,896 2,714 2,502 2,267 2,015 1,754 1,502 1,277 1,087 0,931 0,799 0,658 0,583 0,489 0,6
0,8 3,458 3,222 3,118 2,986 2,821 2,622 2,396 2,148 1,887 1,625 1,381 1,172 1,000 0,857 0,736 0,629 0,533 0,8
1,0 3,539 3,266 3,174 3,058 2,910 2,727 2,512 2,271 2,013 1,748 1,491 1,262 1,072 0,917 0,787 0,675 0,575 0,484 1,0
1,2 3,611 3,300 3,218 3,115 2,983 2,817 2,616 2,385 2,132 1,876 1,602 1,357 1,149 0,979 0,840 0,721 0,617 0,524 1,2
1,4 3,674 3,327 3,254 3,161 3,043 2,893 2,708 2,488 2,243 1,981 1,713 1,456 1,230 1,045 0,894 0,768 0,659 0,562 0,475 1,4
1,6 3,731 3,349 3,282 3,199 3,092 2,957 2,787 2,581 2,345 2,089 1,821 1,556 1,316 1,113 0,950 0,815 0,701 0,600 0,510 1,6
1,8 3,782 3,367 3,306 3,229 3,133 3,011 2,855 2,664 2,438 2,189 1,925 1,664 1,404 1,185 1,008 0,863 0,743 0,638 0,546 0,461 1,8
2,0 3,828 3,382 3,325 3,255 3,167 3,055 2,914 2,736 2,524 2,283 2,023 1,755 1,494 1,261 1,068 0,913 0,785 0,676 0,580 0,494 2,0
2,2 3,870 3,395 3,342 3,277 3,196 3,093 2,964 2,800 2,600 2,369 2,116 1,850 1,584 1,339 1,132 0,964 0,828 0,714 0,615 0,526 0,445 2,2
2,4 3,908 3,405 3,356 3,295 3,220 3,126 3,006 2,855 2,669 2,448 2,202 1,940 1,673 1,420 1,198 1,018 0,873 0,752 0,649 0,557 0,475 2,4
2,6 3,943 3,415 3,367 3,311 3,241 3,153 3,043 2,904 2,730 2,521 2,283 2,026 1,760 1,501 1,267 1,073 0,918 0,791 0,683 0,589 0,504 2,6
2,8 3,975 3,423 3,378 3,324 3,259 3,177 3,075 2,946 2,784 2,586 2,358 2,107 1,844 1,581 1,338 1,131 0,965 0,830 0,717 0,620 0,533 2,8
3,0 4,004 3,430 3,387 3,326 3,274 3,198 3,103 2,983 2,831 2,646 2,427 2,183 1,924 1,661 1,410 1,191 1,013 0,870 0,752 0,651 0,562 3,0
3,2 4,031 3,436 3,395 3,346 3,288 3,216 3,127 3,015 2,874 2,699 2,491 2,254 2,000 1,738 1,483 1,253 1,063 0,911 0,787 0,681 0,590 3,2
3,4 4,056 3,441 3,402 3,356 3,300 3,233 3,149 3,043 2,911 2,747 2,549 2,321 2,072 1,813 1,555 1,317 1,115 0,953 0,822 0,712 0,618 3,4
3,6 4,079 3,446 3,408 3,364 3,311 3,247 3,168 3,069 2,945 2,790 2,602 2,383 2,140 1,884 1,626 1,381 1,169 0,996 0,858 0,744 0,646 3,6
3,8 4,101 3,450 3,414 3,371 3,321 3,259 3,184 3,091 2,974 2,829 2,651 2,440 2,205 1,953 1,695 1,446 1,224 1,041 0,895 0,775 0,674 3,8
4,0 4,121 3,454 3,419 3,378 3,329 3,271 3,200 3,111 3,001 2,864 2,695 2,494 2,265 2,018 1,762 1,510 1,281 1,088 0,932 0,807 0,702 4,0
4,2 4,140 3,458 3,423 3,384 3,337 3,281 3,213 3,129 3,025 2,895 2,735 2,543 2,321 2,080 1,827 1,574 1,338 1,135 0,971 0,839 0,730 4,2
4,4 4,157 3,461 3,428 3,389 3,344 3,290 3,225 3,145 3,047 2,923 2,771 2,588 2,374 2,138 1,889 1,636 1,396 1,184 1,011 0,872 0,758 4,4
4,6 4,174 3,464 3,431 3,394 3,350 3,299 3,236 3,160 3,066 2,949 2,805 2,629 2,424 2,194 1,948 1,697 1,453 1,234 1,052 0,905 0,786 4,6
4,8 4,189 3,466 3,435 3,399 3,356 3,306 3,246 3,173 3,084 2,972 2,835 2,668 2,470 2,246 2,005 1,756 1,510 1,285 1,094 0,939 0,815 4,8
5,0 4,204 3,469 3,438 3,403 3,362 3,313 3,256 3,186 3,100 2,994 2,863 2,703 2,513 2,296 2,059 1,813 1,566 1,336 1,137 0,975 0,844 5,0
--`,,```,,,,````-`-`,,`,,`,`,,`---
5,2 4,218 3,471 3,441 3,406 3,367 3,320 3,264 3,197 3,114 3,013 2,888 2,735 2,562 2,342 2,111 1,867 1,621 1,387 1,181 1,010 0,874 5,2
5,4 4,231 3,473 3,444 3,410 3,371 3,326 3,272 3,207 3,128 3,031 2,911 2,765 2,589 2,386 2,160 1,920 1,675 1,438 1,225 1,047 0,904 5,4
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ISO/TR 22514-4:2007(E)
5,6 4,243 3,475 3,446 3,413 3,375 3,331 3,279 3,216 3,140 3,047 2,933 2,793 2,624 2,427 2,206 1,970 1,727 1,489 1,270 1,085 0,935 5,6
5,8 4,255 3,477 3,448 3,416 3,379 3,336 3,286 3,225 3,152 3,062 2,952 2,818 2,656 2,465 2,260 2,019 1,778 1,539 1,316 1,123 0,966 5,8
6,0 4,266 3,478 3,451 3,419 3,383 3,341 3,292 3,233 3,162 3,076 2,970 2,841 2,685 2,501 2,292 2,065 1,827 1,588 1,361 1,162 0,999 6,0
6,2 4,276 3,480 3,453 3,422 3,386 3,345 3,297 3,240 3,172 3,089 2,987 2,863 2,713 2,535 2,332 2,109 1,874 1,635 1,407 1,202 1,031 6,2
6,4 4,286 3,481 3,454 3,424 3,389 3,349 3,303 3,247 3,181 3,100 3,003 2,883 2,739 2,567 2,369 2,151 1,919 1,682 1,452 1,242 1,065 6,4
6,6 4,296 3,483 3,456 3,426 3,392 3,353 3,308 3,254 3,189 3,111 3,017 2,902 2,763 2,597 2,405 2,191 1,962 1,727 1,496 1,282 1,099 6,6
6,8 4,305 3,484 3,458 3,429 3,395 3,357 3,312 3,260 3,197 3,122 3,030 2,919 2,785 2,624 2,438 2,229 2,004 1,771 1,540 1,323 1,134 6,8
7,0 4,313 3,485 3,459 3,431 3,398 3,360 3,316 3,265 3,204 3,131 3,043 2,936 2,806 2,651 2,469 2,265 2,044 1,814 1,583 1,363 1,169 7,0
7,2 4,322 3,486 3,461 3,432 3,400 3,363 3,321 3,270 3,211 3,140 3,054 2,951 2,825 2,675 2,499 2,300 2,083 1,855 1,625 1,403 1,204 7,2
7,4 4,330 3,487 3,462 3,434 3,403 3,366 3,324 3,275 3,218 3,148 3,065 2,965 2,843 2,698 2,527 2,333 2,120 1,895 1,666 1,443 1,240 7,4
--`,,```,,,,````-`-`,,`,,`,`,,`---
7,6 4,337 3,488 3,464 3,436 3,405 3,369 3,328 3,280 3,224 3,156 3,075 2,978 2,860 2,720 2,554 2,364 2,155 1,933 1,706 1,482 1,276 7,6
7,8 4,344 3,489 3,465 3,437 3,407 3,372 3,331 3,284 3,229 3,164 3,085 2,990 2,876 2,740 2,579 2,394 2,189 1,970 1,744 1,521 1,311 7,8
8,0 4,351 3,490 3,466 3,439 3,409 3,374 3,335 3,289 3,235 3,171 3,094 3,002 2,891 2,759 2,603 2,422 2,221 2,005 1,782 1,559 1,347 8,0
8,2 4,358 3,491 3,467 3,440 3,411 3,377 3,338 3,292 3,240 3,177 3,103 3,013 2,906 2,777 2,625 2,449 2,252 2,040 1,818 1,596 1,382 8,2
8,4 4,365 3,492 3,468 3,442 3,412 3,379 3,340 3,296 3,244 3,183 3,111 3,023 2,919 2,794 2,646 2,475 2,282 2,073 1,854 1,632 1,418 8,4
8,6 4,371 3,492 3,469 3,443 3,414 3,381 3,343 3,300 3,249 3,189 3,118 3,033 2,932 2,810 2,666 2,499 2,310 2,104 1,888 1,667 1,452 8,6
8,8 4,377 3,493 3,470 3,444 3,416 3,383 3,346 3,303 3,253 3,195 3,125 3,042 2,943 2,825 2,685 2,522 2,337 2,135 1,921 1,702 1,486 8,8
9,0 4,382 3,494 3,471 3,445 3,417 3,385 3,348 3,306 3,257 3,200 3,132 3,051 2,955 2,839 2,703 2,544 2,363 2,164 1,953 1,736 1,520 9,0
9,2 4,388 3,495 3,472 3,447 3,418 3,387 3,351 3,309 3,261 3,205 1,138 3,059 2,965 2,853 2,720 2,565 2,388 2,192 1,984 1,768 1,553 9,2
9,4 4,393 3,495 3,473 3,448 3,420 3,388 3,353 3,312 3,265 3,209 3,144 3,067 2,975 2,866 2,738 2,585 2,411 2,219 2,014 1,800 1,586 9,4
9,6 4,398 3,496 3,473 3,449 3,421 3,390 3,355 3,315 3,268 3,214 3,150 3,075 2,985 2,878 2,752 2,604 2,434 2,245 2,042 1,831 1,617 9,6
9,8 4,403 3,496 4,474 3,450 3,422 3,392 3,357 3,317 3,272 3,218 3,156 3,082 2,994 2,890 2,766 2,622 2,456 2,271 2,070 1,861 1,648 9,8
10,0 4,408 3,497 3,475 3,451 3,424 3,393 3,359 3,320 3,275 3,222 3,161 3,088 3,003 2,901 2,780 2,639 2,476 2,295 2,097 1,890 1,679 10,0
10,2 3,425 3,395 3,361 3,322 3,278 3,226 3,166 3,095 3,011 2,911 2,793 2,655 2,496 2,318 2,123 1,918 1,708 10,2
10,4 3,396 3,363 3,325 3,281 3,230 3,171 3,101 3,019 2,921 2,806 2,671 2,515 2,340 2,148 1,945 1,737 10,4
10,6 3,364 3,327 3,283 3,233 3,175 3,107 3,026 2,930 2,818 2,686 2,533 2,361 2,172 1,972 1,765 10,6
10,8 3,329 3,286 3,237 3,179 3,112 3,033 2,940 2,829 2,700 2,551 2,382 2,196 1,998 1,793 10,8
11,0 3,289 3,240 3,184 3,118 3,040 2,948 2,840 2,714 2,567 2,401 2,218 2,023 1,819 11,0
11,2 3,243 3,188 3,123 3,046 2,956 2,851 2,727 2,583 2,420 2,240 2,047 1,845 11,2
11,4 3,191 3,128 3,053 2,964 2,861 2,739 2,598 2,438 2,261 2,070 1,870 11,4
11,6 3,195 3,132 3,058 2,972 2,870 2,751 2,613 2,456 2,281 2,093 1,895 11,6
11,8 3,137 3,064 2,979 2,879 2,762 2,627 2,473 2,301 2,115 1,919 11,8
12,0 3,141 3,070 2,986 2,888 2,773 2,641 2,489 2,320 2,136 1,942 12,0
12,2 3,075 2,993 2,896 2,784 2,653 2,505 2,338 2,157 1,965 12,2
34
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ISO/TR 22514-4:2007(E)
Table B.2
PEARSON CURVES (STANDARDIZED TAILS)
−1,4 1,512 1,584 1,632 1,655 1,653 1,626 1,579 1,516 −1,4
−1,2 1,727 1,813 1,871 1,899 1,895 1,861 1,803 1,726 1,636 −1,2
−1,0 1,966 2,065 2,134 2,170 2,169 2,131 2,061 1,966 1,856 −1,0
−0,8 2,210 2,320 2,400 2,446 2,454 2,422 2,349 2,241 2,108 1,965 1,822 −0,8
--`,,```,,,,````-`-`,,`,,`,`,,`---
−0,6 2,442 2,560 2,648 2,704 2,726 2,708 2,646 2,540 2,395 2,225 2,052 1,885 −0,6
−0,4 2,653 2,774 2,869 2,934 2,969 2,968 2,926 2,837 2,699 2,518 2,314 2,114 1,928 −0,4
−0,2 2,839 2,961 3,060 3,133 3,179 3,194 3,173 3,109 2,993 2,824 2,608 2,373 2,152 1,952 −0,2
0,0 3,000 3,123 3,224 3,303 3,358 3,387 3,385 3,345 3,259 3,116 2,914 2,665 2,405 2,169 1,960 0,0
0,2 3,140 3,261 3,364 3,447 3,510 3,550 3,564 3,546 3,488 3,378 3,206 2,970 2,690 2,412 2,167 0,2
0,4 3,261 3,381 3,484 3,570 3,639 3,688 3,715 3,715 3,681 3,603 3,468 3,264 2,993 2,687 2,398 2,149 0,4
0,6 3,366 3,485 3,588 3,676 3,749 3,805 3,843 3,858 3,844 3,793 3,693 3,529 3,290 2,984 2,658 2,366 2,119 0,6
0,8 3,458 3,575 3,678 3,768 3,844 3,905 3,951 3,978 3,981 3,953 3,883 3,758 3,561 3,283 2,945 2,609 2,322 0,8
1,0 3,539 3,654 3,757 3,847 3,926 3,991 4,044 4,080 4,096 4,087 4,043 3,952 3,797 3,561 3,243 2,881 2,547 2,269 1,0
1,2 3,611 3,724 3,826 3,917 3,997 4,066 4,124 4,167 4,194 4,208 4,177 4,115 3,998 3,808 3,529 3,172 2,798 2,476 1,2
1,4 3,674 3,786 3,887 3,978 4,060 4,131 4,193 4,243 4,278 4,296 4,290 4,252 4,168 4,020 3,789 3,463 3,075 2,705 2,399 1,4
1,6 3,731 3,842 3,942 4,033 4,115 4,189 4,253 4,308 4,351 4,378 4,386 4,367 4,311 4,200 4,015 3,736 3,364 2,961 2,609 1,6
1,8 3,782 3,891 3,990 4,081 4,164 4,239 4,307 4,365 4,414 4,449 4,468 4,472 4,431 4,352 4,209 3,979 3,646 3,238 2,840 2,511 1,8
2,0 3,828 3,936 4,034 4,125 4,208 4,285 4,354 4,416 4,468 4,511 4,539 4,549 4,532 4,479 4,372 4,189 3,907 3,522 3,095 2,719 2,0
2,2 3,870 3,976 4,073 4,164 4,248 4,325 4,396 4,460 4,517 4,564 4,600 4,620 4,619 4,587 4,510 4,369 4,137 3,796 3,370 2,949 2,603 2,2
2,4 3,908 4,013 4,109 4,199 4,283 4,361 4,433 4,500 4,559 4,611 4,653 4,682 4,693 4,678 4,627 4,521 4,336 4,047 3,648 3,201 2,808 2,4
2,6 3,943 4,046 4,142 4,231 4,315 4,394 4,467 4,535 4,597 4,653 4,700 4,736 4,757 4,756 4,725 4,649 4,506 4,269 3,916 3,471 3,033 2,6
2,8 3,975 4,077 4,172 4,261 4,344 4,423 4,498 4,567 4,631 4,690 4,741 4,783 4,812 4,824 4,809 4,758 4,650 4,460 4,160 3,745 3,280 2,8
3,0 4,004 4,105 4,199 4,287 4,371 4,450 4,525 4,596 4,662 4,723 4,777 4,824 4,860 4,882 4,881 4,850 4,771 4,623 4,376 4,007 3,544 3,0
3,2 4,031 4,131 4,224 4,312 4,396 4,475 4,550 4,622 4,689 4,752 4,810 4,861 4,903 4,932 4,944 4,929 4,875 4,762 4,563 4,247 3,813 3,2
3,4 4,056 4,155 4,247 4,335 4,418 4,498 4,573 4,645 4,714 4,779 4,839 4,893 4,940 4,976 4,997 4,996 4,963 4,880 4,723 4,461 4,072 3,4
3,6 4,079 4,177 4,269 4,356 4,439 4,518 4,594 4,667 4,737 4,803 4,865 4,922 4,973 5,015 5,044 5,055 5,038 4,980 4,859 4,647 4,311 3,6
3,8 4,101 4,197 4,288 4,375 4,458 4,537 4,614 4,687 4,757 4,825 4,888 4,948 5,002 5,049 5,085 5,106 5,103 5,066 4,976 4,806 4,524 3,8
4,0 4,121 4,217 4,307 4,393 4,476 4,555 4,631 4,705 4,776 4,845 4,910 4,972 5,029 5,080 5,122 5,150 5,159 5,139 5,075 4,943 4,712 4,0
4,2 4,140 4,234 4,324 4,410 4,492 4,571 4,648 4,722 4,794 4,863 4,929 4,993 5,052 5,107 5,153 5,189 5,208 5,202 5,159 5,059 4,873 4,2
4,4 4,157 4,251 4,340 4,425 4,508 4,587 4,663 4,737 4,809 4,879 4,947 5,012 5,074 5,131 5,181 5,223 5,250 5,257 5,232 5,159 5,012 4,4
4,6 4,174 4,267 4,355 4,440 4,522 4,601 4,677 4,752 4,824 4,895 4,963 5,029 5,093 5,152 5,207 5,253 5,288 5,305 5,295 5,244 5,131 4,6
4,8 4,189 4,281 4,369 4,454 4,535 4,614 4,691 4,765 4,838 4,909 4,978 5,045 5,110 5,172 5,229 5,280 5,321 5,346 5,349 5,318 5,233 4,8
5,0 4,204 4,295 4,383 4,467 4,548 4,627 4,703 4,778 4,851 4,922 4,992 5,060 5,126 5,190 5,249 5,303 5,350 5,383 5,396 5,381 5,320 5,0
5,2 4,218 4,308 4,395 4,479 4,560 4,638 4,715 4,789 4,862 4,934 5,004 5,073 5,141 5,206 5,267 5,325 5,376 5,415 5,437 5,436 5,395 5,2
5,4 4,231 4,321 4,407 4,490 4,571 4,649 4,725 4,800 4,873 4,945 5,016 5,086 5,154 5,220 5,284 5,344 5,399 5,443 5,474 5,483 5,460 5,4
Copyright International Organization for Standardization © ISO 2007 – All rights reserved 35
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ISO/TR 22514-4:2007(E)
5,6 4,243 4,332 4,418 4,501 4,581 4,659 4,736 4,810 4,884 4,956 5,027 5,097 5,166 5,233 5,299 5,361 5,418 5,468 5,505 5,525 5,516 5,6
5,8 4,255 4,343 4,429 4,511 4,591 4,669 4,745 4,820 4,893 4,966 5,037 5,108 5,177 5,246 5,312 5,376 5,436 5,491 5,533 5,561 5,565 5,8
6,0 4,266 4,354 4,439 4,521 4,600 4,678 4,754 4,829 4,902 4,975 5,046 5,117 5,188 5,257 5,325 5,390 5,452 5,511 5,558 5,593 5,608 6,0
6,2 4,276 4,364 4,448 4,530 4,609 4,695 4,763 4,837 4,911 4,983 5,055 5,126 5,197 5,267 5,336 5,403 5,467 5,529 5,581 5,621 5,645 6,2
6,4 4,286 4,373 4,457 4,538 4,618 4,703 4,771 4,845 4,919 4,991 5,063 5,135 5,206 5,276 5,346 5,414 5,480 5,542 5,600 5,646 5,678 6,4
6,6 4,296 4,382 4,466 4,547 4,626 4,710 4,778 4,853 4,926 4,999 5,071 5,143 5,214 5,285 5,356 5,425 5,492 5,557 5,618 5,669 5,706 6,6
6,8 4,305 4,391 4,474 4,554 4,633 4,717 4,785 4,860 4,933 5,006 5,078 5,150 5,222 5,293 5,364 5,434 5,503 5,569 5,634 5,688 5,732 6,8
7,0 4,313 4,399 4,481 4,562 4,640 4,724 4,792 4,867 4,940 5,013 5,085 5,157 5,229 5,301 5,372 5,443 5,513 5,581 5,648 5,706 5,754 7,0
7,2 4,322 4,406 4,489 4,569 4,647 4,730 4,799 4,873 4,946 5,019 5,091 5,164 5,236 5,308 5,380 5,451 5,522 5,591 5,658 5,722 5,775 7,2
7,4 4,330 4,414 4,496 4,576 4,654 4,736 4,805 4,879 4,952 5,025 5,097 5,170 5,242 5,314 5,387 5,459 5,530 5,601 5,669 5,736 5,792 7,4
7,6 4,337 4,421 4,503 4,582 4,660 4,742 4,811 4,885 4,958 5,031 5,103 5,175 5,248 5,320 5,393 5,466 5,538 5,609 5,679 5,749 5,808 7,6
7,8 4,344 4,428 4,509 4,588 4,666 4,747 4,817 4,890 4,963 5,036 5,109 5,181 5,253 5,326 5,399 5,472 5,545 5,617 5,688 5,760 5,823 7,8
8,0 4,351 4,434 4,515 4,594 4,672 4,753 4,822 4,896 4,969 5,041 5,114 5,186 5,259 5,331 5,404 5,478 5,551 5,624 5,696 5,771 5,836 8,0
8,2 4,358 4,441 4,521 4,600 4,677 4,758 4,827 4,901 4,974 5,046 5,118 5,191 5,263 5,336 5,410 5,483 5,557 5,631 5,704 5,775 5,847 8,2
8,4 4,365 4,447 4,527 4,605 4,682 4,762 4,832 4,905 4,978 5,051 5,123 5,195 5,268 5,341 5,414 5,488 5,562 5,637 5,710 5,783 5,858 8,4
8,6 4,371 4,452 4,532 4,611 4,687 4,767 4,837 4,910 4,983 5,055 5,127 5,200 5,272 5,345 5,419 5,493 5,587 5,642 5,717 5,790 5,867 8,6
8,8 4,377 4,458 4,538 4,616 4,692 4,772 4,841 4,914 4,987 5,059 5,132 5,204 5,276 5,349 5,423 5,497 5,572 5,647 5,722 5,797 5,875 8,8
9,0 4,382 4,463 4,543 4,621 4,697 4,776 4,845 4,918 4,991 5,063 5,135 5,208 5,280 5,353 5,427 5,501 5,576 5,652 5,727 5,803 5,883 9,0
9,2 4,388 4,468 4,548 4,625 4,701 4,780 4,850 4,923 4,995 5,067 5,139 5,211 5,284 5,357 5,431 5,505 5,580 5,656 5,732 5,808 5,890 9,2
9,4 4,393 4,473 4,552 4,630 4,705 4,784 4,854 4,926 4,999 5,071 5,143 5,215 5,287 5,361 5,434 5,509 5,584 5,660 5,736 5,813 5,889 9,4
9,6 4,398 4,478 4,557 4,634 4,710 4,788 4,857 4,930 5,002 5,074 5,146 5,218 5,291 5,364 5,437 5,512 5,587 5,663 5,740 5,817 5,894 9,6
9,8 4,403 4,483 4,561 4,638 4,714 4,791 4,861 4,934 5,006 5,078 5,149 5,222 5,294 5,367 5,440 5,515 5,590 5,667 5,744 5,821 5,898 9,8
10,0 4,408 4,487 4,565 4,642 4,717 4,795 4,865 4,937 5,009 5,081 5,153 5,225 5,297 5,370 5,443 5,518 5,593 5,670 5,747 5,825 5,903 10,0
10,2 4,721 4,798 4,868 4,940 5,012 5,084 5,156 5,228 5,300 5,373 5,446 5,521 5,596 5,673 5,750 5,828 5,906 10,2
10,4 4,871 4,943 5,015 5,087 5,158 5,230 5,303 5,375 5,449 5,523 5,599 5,675 5,753 5,831 5,910 10,4
10,6 4,874 4,947 5,018 5,090 5,161 5,233 5,305 5,378 5,451 5,526 5,601 5,678 5,755 5,834 5,913 10,6
10,8 4,949 5,021 5,092 5,164 5,236 5,308 5,380 5,454 5,528 5,603 5,680 5,757 5,836 5,915 10,8
--`,,```,,,,````-`-`,,`,,`,`,,`---
11,0 5,024 5,095 5,166 5,238 5,310 5,383 5,456 5,530 5,605 5,682 5,760 5,838 5,918 11,0
11,2 5,098 5,169 5,240 5,312 5,385 5,458 5,532 5,607 5,684 5,762 5,840 5,920 11,2
11,4 5,171 5,243 5,314 5,387 5,460 5,534 5,609 5,686 5,763 5,842 5,922 11,4
11,6 5,173 5,245 5,316 5,389 5,462 5,536 5,611 5,687 5,765 5,844 5,924 11,6
11,8 5,247 5,318 5,391 5,464 5,538 5,613 5,689 5,767 5,845 5,925 11,8
12,0 5,249 5,320 5,393 5,465 5,539 5,614 5,690 5,768 5,847 5,927 12,0
12,2 5,322 5,394 5,467 5,541 5,616 5,692 5,769 5,848 5,928 12,2
36
Copyright International Organization for Standardization © ISO 2007 – All rights reserved
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No reproduction or networking permitted without license from IHS Not for Resale
ISO/TR 22514-4:2007(E)
Table B.3
PEARSON CURVES (STANDARDIZED MEDIAN)
−1,4 0,000 0,053 0,111 0,184 0,282 0,424 0,627 0,754 −1,4
--`,,```,,,,````-`-`,,`,,`,`,,`---
−1,2 0,000 0,039 0,082 0,132 0,196 0,284 0,412 0,591 0,727 −1,2
−1,0 0,000 0,031 0,065 0,103 0,151 0,212 0,297 0,419 0,586 −1,0
−0,8 0,000 0,026 0,054 0,085 0,123 0,169 0,231 0,317 0,439 0,598 0,681 −0,8
−0,6 0,000 0,023 0,047 0,073 0,104 0,142 0,190 0,254 0,343 0,468 0,616 0,653 −0,6
−0,4 0,000 0,020 0,041 0,064 0,091 0,122 0,161 0,212 0,280 0,375 0,504 0,633 0,616 −0,4
−0,2 0,000 0,018 0,037 0,058 0,081 0,108 0,141 0,183 0,237 0,311 0,413 0,542 0,638 0,574 −0,2
0,0 0,000 0,017 0,034 0,053 0,073 0,097 0,126 0,161 0,206 0,266 0,347 0,456 0,579 0,621 0,531 0,0
0,2 0,000 0,015 0,032 0,049 0,068 0,089 0,114 0,145 0,183 0,233 0,299 0,388 0,501 0,605 0,582 0,2
0,4 0,000 0,014 0,029 0,045 0,063 0,082 0,105 0,132 0,165 0,208 0,263 0,336 0,433 0,545 0,607 0,536 0,4
0,6 0,000 0,013 0,028 0,043 0,059 0,077 0,097 0,122 0,151 0,188 0,235 0,297 0,379 0,481 0,579 0,579 0,489 0,6
0,8 0,000 0,013 0,026 0,040 0,055 0,072 0,091 0,113 0,140 0,172 0,213 0,266 0,336 0,425 0,527 0,590 0,533 0,8
1,0 0,000 0,012 0,025 0,038 0,053 0,068 0,086 0,106 0,130 0,159 0,196 0,242 0,301 0,379 0,474 0,563 0,569 0,484 1,0
1,2 0,000 0,011 0,024 0,036 0,050 0,065 0,082 0,100 0,122 0,148 0,181 0,222 0,274 0,341 0,426 0,520 0,576 0,524 1,2
1,4 0,000 0,011 0,023 0,035 0,048 0,062 0,078 0,095 0,116 0,140 0,169 0,206 0,252 0,310 0,385 0,474 0,554 0,555 0,475 1,4
1,6 0,000 0,010 0,022 0,034 0,046 0,060 0,074 0,091 0,110 0,132 0,159 0,192 0,233 0,285 0,351 0,432 0,518 0,564 0,510 1,6
1,8 0,000 0,010 0,021 0,032 0,044 0,057 0,072 0,087 0,105 0,126 0,151 0,180 0,217 0,264 0,323 0,396 0,480 0,549 0,540 0,461 1,8
2,0 0,000 0,009 0,020 0,031 0,043 0,055 0,069 0,084 0,101 0,120 0,143 0,171 0,204 0,246 0,299 0,365 0,443 0,521 0,552 0,494 2,0
2,2 0,000 0,009 0,020 0,030 0,042 0,054 0,067 0,081 0,097 0,115 0,137 0,162 0,193 0,231 0,279 0,338 0,410 0,488 0,544 0,522 0,445 2,2
2,4 0,000 0,009 0,019 0,029 0,040 0,052 0,065 0,078 0,094 0,111 0,131 0,155 0,183 0,218 0,261 0,315 0,381 0,456 0,524 0,538 0,475 2,4
2,6 0,000 0,008 0,018 0,029 0,039 0,051 0,063 0,076 0,091 0,107 0,126 0,148 0,175 0,207 0,246 0,295 0,355 0,426 0,498 0,539 0,503 2,6
2,8 0,000 0,008 0,018 0,028 0,038 0,049 0,061 0,074 0,088 0,104 0,122 0,143 0,167 0,197 0,233 0,278 0,333 0,398 0,470 0,526 0,522 2,8
3,0 0,000 0,008 0,017 0,027 0,037 0,048 0,059 0,072 0,085 0,101 0,118 0,138 0,161 0,189 0,222 0,263 0,313 0,374 0,443 0,506 0,530 3,0
3,2 0,000 0,008 0,017 0,027 0,037 0,047 0,058 0,070 0,083 0,098 0,114 0,133 0,155 0,181 0,212 0,250 0,296 0,352 0,417 0,483 0,525 3,2
3,4 0,000 0,008 0,017 0,026 0,036 0,046 0,057 0,068 0,081 0,095 0,111 0,129 0,150 0,174 0,203 0,239 0,281 0,333 0,394 0,460 0,513 3,4
3,6 0,000 0,007 0,016 0,025 0,035 0,045 0,056 0,067 0,079 0,093 0,108 0,125 0,145 0,168 0,196 0,228 0,268 0,316 0,373 0,437 0,495 3,6
3,8 0,000 0,007 0,016 0,025 0,034 0,044 0,054 0,066 0,078 0,091 0,105 0,122 0,141 0,163 0,188 0,219 0,256 0,301 0,354 0,415 0,475 3,8
4,0 0,000 0,007 0,015 0,025 0,034 0,043 0,053 0,064 0,076 0,089 0,103 0,119 0,137 0,158 0,182 0,211 0,246 0,288 0,337 0,395 0,455 4,0
4,2 0,000 0,007 0,015 0,024 0,033 0,043 0,053 0,063 0,075 0,087 0,101 0,116 0,133 0,153 0,176 0,204 0,236 0,276 0,322 0,376 0,435 4,2
4,4 0,000 0,007 0,015 0,024 0,033 0,042 0,052 0,062 0,073 0,085 0,099 0,113 0,130 0,149 0,171 0,197 0,228 0,265 0,308 0,359 0,416 4,4
4,6 0,000 0,007 0,015 0,023 0,032 0,041 0,051 0,061 0,072 0,084 0,097 0,111 0,127 0,145 0,167 0,191 0,220 0,255 0,296 0,344 0,399 4,6
4,8 0,000 0,006 0,015 0,023 0,032 0,041 0,050 0,060 0,071 0,082 0,095 0,109 0,124 0,142 0,162 0,186 0,213 0,246 0,285 0,330 0,382 4,8
5,0 0,000 0,006 0,014 0,023 0,031 0,040 0,049 0,059 0,070 0,081 0,093 0,107 0,122 0,139 0,158 0,181 0,207 0,238 0,274 0,317 0,367 5,0
5,2 0,000 0,006 0,014 0,022 0,031 0,040 0,049 0,058 0,069 0,080 0,092 0,105 0,119 0,136 0,155 0,176 0,201 0,231 0,265 0,306 0,353 5,2
5,4 0,000 0,006 0,014 0,022 0,030 0,039 0,048 0,057 0,068 0,078 0,090 0,103 0,117 0,133 0,151 0,172 0,196 0,224 0,257 0,295 0,340 5,4
5,6 0,000 0,006 0,014 0,022 0,030 0,039 0,047 0,057 0,067 0,077 0,089 0,101 0,115 0,131 0,148 0,168 0,191 0,218 0,249 0,285 0,328 5,6
5,8 0,000 0,006 0,014 0,022 0,030 0,038 0,047 0,056 0,066 0,076 0,087 0,100 0,113 0,128 0,145 0,164 0,186 0,212 0,242 0,277 0,317 5,8
6,0 0,000 0,006 0,014 0,021 0,029 0,038 0,046 0,055 0,065 0,075 0,086 0,098 0,111 0,126 0,142 0,161 0,182 0,207 0,235 0,268 0,307 6,0
6,2 0,000 0,006 0,013 0,021 0,029 0,037 0,046 0,055 0,064 0,074 0,085 0,097 0,110 0,124 0,140 0,158 0,178 0,202 0,229 0,261 0,298 6,2
6,4 0,000 0,006 0,013 0,021 0,029 0,037 0,045 0,054 0,063 0,073 0,084 0,096 0,108 0,122 0,137 0,155 0,175 0,197 0,223 0,254 0,289 6,4
6,6 0,000 0,006 0,013 0,021 0,028 0,037 0,045 0,054 0,063 0,073 0,083 0,094 0,107 0,120 0,135 0,152 0,171 0,193 0,218 0,247 0,281 6,6
6,8 0,000 0,006 0,013 0,021 0,028 0,036 0,044 0,053 0,062 0,072 0,082 0,093 0,105 0,118 0,133 0,150 0,168 0,189 0,213 0,241 0,273 6,8
7,0 0,000 0,005 0,013 0,020 0,028 0,036 0,044 0,053 0,061 0,071 0,081 0,092 0,104 0,117 0,131 0,147 0,165 0,185 0,209 0,236 0,267 7,0
7,2 0,000 0,005 0,013 0,020 0,028 0,036 0,044 0,052 0,061 0,070 0,080 0,091 0,103 0,115 0,129 0,145 0,162 0,182 0,205 0,230 0,260 7,2
7,4 0,000 0,005 0,013 0,020 0,027 0,035 0,043 0,052 0,060 0,070 0,079 0,090 0,101 0,114 0,128 0,143 0,160 0,179 0,201 0,226 0,254 7,4
7,6 0,000 0,005 0,012 0,020 0,027 0,035 0,043 0,051 0,060 0,069 0,079 0,089 0,100 0,113 0,126 0,141 0,157 0,176 0,197 0,221 0,249 7,6
7,8 0,000 0,005 0,012 0,020 0,027 0,035 0,043 0,051 0,059 0,068 0,078 0,088 0,099 0,111 0,124 0,139 0,155 0,173 0,193 0,217 0,243 7,8
8,0 0,000 0,005 0,012 0,019 0,027 0,034 0,042 0,050 0,059 0,068 0,077 0,087 0,098 0,110 0,123 0,137 0,153 0,170 0,190 0,213 0,238 8,0
8,2 0,000 0,005 0,012 0,019 0,027 0,034 0,042 0,050 0,058 0,067 0,076 0,086 0,097 0,109 0,121 0,135 0,151 0,168 0,187 0,209 0,234 8,2
8,4 0,000 0,005 0,012 0,019 0,026 0,034 0,042 0,050 0,058 0,067 0,076 0,086 0,096 0,108 0,120 0,134 0,149 0,165 0,184 0,205 0,229 8,4
8,6 0,000 0,005 0,012 0,019 0,026 0,034 0,041 0,049 0,057 0,066 0,075 0,085 0,095 0,107 0,119 0,132 0,147 0,163 0,181 0,202 0,225 8,6
8,8 0,000 0,005 0,012 0,019 0,026 0,033 0,041 0,049 0,057 0,066 0,075 0,084 0,094 0,106 0,118 0,131 0,145 0,161 0,179 0,199 0,221 8,8
9,0 0,000 0,005 0,012 0,019 0,026 0,033 0,041 0,049 0,057 0,065 0,074 0,084 0,094 0,105 0,116 0,129 0,143 0,159 0,176 0,196 0,218 9,0
9,2 0,000 0,005 0,012 0,019 0,026 0,033 0,040 0,048 0,056 0,065 0,073 0,083 0,093 0,104 0,115 0,128 0,142 0,157 0,174 0,193 0,214 9,2
9,4 0,000 0,005 0,012 0,019 0,026 0,033 0,040 0,048 0,056 0,064 0,073 0,082 0,092 0,103 0,114 0,127 0,140 0,155 0,172 0,190 0,211 9,4
9,6 0,000 0,005 0,012 0,019 0,025 0,033 0,040 0,048 0,055 0,064 0,072 0,082 0,091 0,102 0,113 0,125 0,139 0,153 0,170 0,188 0,208 9,6
9,8 0,000 0,005 0,012 0,018 0,025 0,032 0,040 0,047 0,055 0,063 0,072 0,081 0,091 0,101 0,112 0,124 0,137 0,152 0,168 0,185 0,205 9,8
10,0 0,000 0,005 0,011 0,018 0,025 0,032 0,040 0,047 0,055 0,063 0,071 0,080 0,090 0,100 0,111 0,123 0,136 0,150 0,166 0,183 0,202 10,0
10,2 0,000 0,032 0,039 0,047 0,054 0,063 0,071 0,080 0,089 0,099 0,110 0,122 0,135 0,149 0,164 0,181 0,200 10,2
10,4 0,000 0,032 0,039 0,047 0,054 0,062 0,071 0,079 0,089 0,099 0,109 0,121 0,133 0,147 0,162 0,179 0,197 10,4
10,6 0,000 0,039 0,046 0,054 0,062 0,070 0,079 0,088 0,098 0,109 0,120 0,132 0,146 0,160 0,177 0,195 10,6
10,8 0,000 0,046 0,054 0,061 0,070 0,078 0,088 0,097 0,108 0,119 0,131 0,144 0,159 0,175 0,192 10,8
11,0 0,000 0,053 0,061 0,069 0,078 0,087 0,097 0,107 0,118 0,130 0,143 0,157 0,173 0,190 11,0
11,2 0,000 0,061 0,069 0,078 0,087 0,096 0,106 0,117 0,129 0,142 0,156 0,171 0,188 11,2
11,4 0,000 0,069 0,077 0,086 0,095 0,105 0,116 0,128 0,141 0,154 0,169 0,186 11,4
11,6 0,000 0,068 0,077 0,086 0,095 0,104 0,116 0,127 0,139 0,153 0,168 0,184 11,6
11,8 0,000 0,076 0,085 0,094 0,104 0,115 0,126 0,138 0,152 0,166 0,182 11,8
12,0 0,000 0,076 0,085 0,094 0,104 0,114 0,125 0,137 0,150 0,165 0,181 12,0
12,2 0,000 0,084 0,093 0,103 0,113 0,124 0,136 0,149 0,163 0,179 12,2
--`,,```,,,,````-`-`,,`,,`,`,,`---
38
Copyright International Organization for Standardization © ISO 2007 – All rights reserved
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No reproduction or networking permitted without license from IHS Not for Resale
ISO/TR 22514-4:2007(E)
Annex C
(informative)
Distribution identification
C.1 General
Sometimes, the form of the distribution is known or can be reasonably assumed and can be verified by tests-
of-fit. The approach is to estimate the parameters of that distribution and to use them to derive the relevant
quantiles from which the capability estimates are obtained. The proportion out-of-specification can be directly
estimated.
N
1
µˆ = X =
N i =1
∑
Xi
and
N
1
∑( )
2
σˆ 2 = Xi − X
N − 1 i =1
The capability indices can in turn be estimated using the formulae given in this part of ISO 22514. Thus:
U −L
Cˆ p =
6σˆ
U − µˆ
Cˆ pkU =
3σˆ
µ
ˆ −L
Cˆ pkL =
3σˆ
and, finally,
(
Cˆ pk = min Cˆ pkL , Cˆ pkU )
The estimated proportion out-of-specification items below L is calculated as:
pˆ L = 1 − Φ 3Cˆ pkL( )
and the estimated proportion out-of-specification items above U is calculated as:
pˆ U = 1 − Φ 3Cˆ pkU( )
--`,,```,,,,````-`-`,,`,,`,`,,`---
here Φ denotes the distribution function of the standard normal distribution. The actual calculations of pˆ L and
pˆ U may be performed as outlined in 5.8.
C.3.1 General
The log-normal distribution with parameters µ and σ has probability density function
1 ⎛ (log X − µ ) 2 ⎞
f ( x) = exp ⎜ − ⎟
X σ 2π ⎜ 2σ 2 ⎟
⎝ ⎠
where X > 0, and log denotes the natural logarithm, i.e. the logarithm to base e. When X has a log-normal
distribution with parameters µ and σ, then logX has a normal distribution with mean µ and variance σ2.
--`,,```,,,,````-`-`,,`,,`,`,,`---
If X1, ..., XN is a sample from a log-normal distribution, the data can be transformed to normality by taking the
logarithms logX1, ..., logXN. The calculations in C.2 can then be used. Alternatively, the calculations can be
made directly in the original scale of the measurements. The two methods are given below. In both cases, the
parameters are estimated as:
N
1
µˆ = X = ∑
N i =1
Xi
and
N
1
∑( )
2
σˆ 2 = Xi − X
N − 1 i =1
The upper and lower specification limits must be transformed so they become logU and logL. The formulae in
C.2 can then be applied. For example, the estimates of Cp, CpkL, and CpkU are calculated as:
logU − log L
Cˆ p =
6σˆ
log U − µˆ
Cˆ pkU =
3σˆ
µˆ − log L
Cˆ pkL =
3σˆ
CpkL and CpkU may in turn be inserted in the appropriate formulae in C.2 to give the estimated proportions out-
of-specification.
X α = exp(σΦ −1(α ) + µ )
40
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where Φ−1 is the inverse of the distribution function of the standard normal distribution. In particular:
X 0,135% = e −3σ + µ
X 50% = e µ
X 99,865% = e 3σ + µ
These indices will be numerically different from those obtained using the transformation approach of C.3.2. A
process owner with log-normally distributed items may well develop a “feel” for the indices, but their
interpretation should not routinely be based on the cut-off points used for indices calculated for normal data.
The estimated proportion of out-of-specification items is calculated using the specification limits and the
distribution function of the log-normal distribution. Thus:
⎛ log L − µˆ ⎞
pˆ L = Φ ⎜ ⎟
⎝ σˆ ⎠
and
⎛ logU − µˆ ⎞
pˆ U = 1 − Φ ⎜ ⎟
⎝ σˆ ⎠
These estimates are exactly the same as those obtained with the transformation approach in C.3.2.
⎛ X2 ⎞
F ( x ) = 1 − exp ⎜ − ⎟
⎜ 2θ 2 ⎟
⎝ ⎠
where X > 0 and θ is a positive parameter. If X1, ..., XN is a sample from a Rayleigh distribution, the parameter
θ is estimated by:
N
∑ X i2
i =1
θˆ =
2N
41
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⎛ ⎞
⎜ ⎟
⎜ NU 2 ⎟
pˆ U = exp ⎜ − N ⎟
⎜ 2⎟
⎜ ∑
Xi ⎟
⎝ i =1 ⎠
1) ξ a scale parameter;
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2) β a shape parameter; and
There are occasions when a capability study will not produce data that follow a normal distribution pattern, but
the Weibull distribution can be used to describe the data and thereafter provide a way to calculate capability or
performance measures.
⎛ ⎛ X −γ β⎞
⎞
F ( X ) = 1 − exp ⎜ − ⎜ ⎟ ⎟
⎜ ⎝ ξ ⎠ ⎟
⎝ ⎠
−β
(
X α % = Y + ξ − log (1 − p ) )
In particular, the quantiles X0,135 %, X50 %, and X99,865 % and subsequently, the capability indices can be
calculated. More importantly the proportions out-of-specification items are:
⎛ ⎛ L −γ β⎞
⎞
p L = F ( L ) = 1 − exp ⎜ − ⎜ ⎟ ⎟
⎜ ⎝ ξ ⎠ ⎟
⎝ ⎠
and
⎛ ⎛U −γ β⎞
⎞
pU = 1 − F (U ) = exp ⎜ − ⎜ ⎟ ⎟
⎜ ⎝ ξ ⎠ ⎟
⎝ ⎠
The estimated proportions out-of-specification are obtained using estimates of the parameters.
42
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The folded normal distribution, with parameters µ and σ, has probability density function:
⎧ 2⎫
2 ⎪ 1⎡ X −µ ⎤ ⎪
f ( x) = exp ⎨ − ⎢ ⎥ ⎬
σ 2π ⎪⎩ 2 ⎣⎢ σ ⎥⎦ ⎪⎭
where 0 u X < ∞.
The folded normal distribution is proportional to the normal distribution. The distribution’s estimated
proportions can therefore be found using a standard normal distribution table with the appropriate table value
multiplied by 2.
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Annex D
(informative)
Confidence intervals
D.1.1 General
It is important for any person having calculated a capability index to realize that the computed value is only an
estimate of the true value of that index. Usually, the greater the amount of data used to compute the index the
better the estimate will be. The following paragraphs are intended to alert the reader to this fact and to provide
methods that confidence intervals for the indices can be calculated.
The confidence interval calculations are only appropriate when the mean and not the median has been the
chosen measure of location.
Cˆ p
Cˆ p ± z1−α 2
2N − 2
2
1 Cˆ pk U
Cˆ pkU ± z1−α 2 +
9N 2N − 2
2
1 Cˆ pk L
Cˆ pkL ± z1−α 2 +
9 N 2N − 2
where z is the standardized variate for the normal distribution. These calculations should be done with at least
50 readings.
NOTE These formulae assume the estimated indices have been computed using a standard deviation based on the
total sample size (N).
D.1.3.1 General
An example of the method to estimate a confidence interval for a Cp index is shown in D.1.3.2.
The method requires multipliers Kl and Ku are read from Table D.1. These differ according to how many
readings the estimated Cp has been based on. The index is multiplied by these multipliers to give the
confidence interval. This calculation should be done with at least 50 readings.
K l95% Cˆ p u Cp u K u 95% Cˆ p
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Confidence level = 95 %
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c) Read multipliers from Table D.1:
K l 95 % = 0,86
Ku = 1,14
95 %
K l95 % Cˆ p u Cp u K u 95 % Cˆ p
0,86 × 1,20 u C p u 1,14 × 1,20
1,03 u C p u 1,37
Annex E
(informative)
Measurement
5 4 5 4 6 8 4 4 4 6 9 6 5 4 4
7 11 3 3 5 5 5 6 6 6 5 7 5 7 8
4 7 7 6 4 5 6 4 7 5 5 3 8 9 5
10 6 2 6 3
Table of Percentiles
Standard
Distribution Percent Percentiles Error 95.0% CI
Largest Extreme Value 0.135 1.79066 0.326324 1.2 2.4
Standard
Distribution Percent Percentiles Error 95.0% CI
Largest Extreme Value 50 5.28275 0.257354 4.8 5.8
Standard
Distribution Percent Percentiles Error 95.0% CI
Largest Extreme Value 99.865 14.9478 1.19875 12.6 17.3
2) MINITAB is the trade name of a product supplied by Minitab Inc. This information is given for the convenience of users
of this document and does not constitute an endorsement by ISO of the product named. Equivalent products may be used
if they can be shown to lead to the same results.
46
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Figure E.1
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Bibliography
[1] ISO 3534-1:2006, Statistics — Vocabulary and symbols — Part 1: General statistical terms and terms
used in probability
[2] ISO 3534-2:2006, Statistics — Vocabulary and symbols — Part 2: Applied statistics
[3] ISO 5479, Statistical interpretation of data — Tests for departure from the normal distribution
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[5] ISO 8258, Shewhart control charts
[8] STEPHENS, M.A. Anderson-Darling Test for Goodness of Fit. In: Encyclopedia of Statistical Sciences.
Vol. 1, pp. 81-85, (eds. Johnson, N.L. and Kotz, S.), Wiley Interscience, 1982, ISBN 0-471-05546-8
[9] KOTZ, S. and LOVELACE, C.R. Process Capability Indices in Theory and Practice. Hodder Arnold, 1998
[10] CLEMENTS, J.A. Process capability calculations for non-normal distributions. Quality Process, 22
(1989), pp. 95-100
48
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ICS 03.120.30
Price based on 48 pages
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