Atlas Copco

Heatless adsorption compressed air dryers

CD 25+, CD 30+, CD 35+, CD 50+, CD 60+, CD 70+, CD 80+, CD 100+, CD

145+
Basic control and purge control version

Instruction book
Atlas Copco
Heatless adsorption compressed air dryers

CD 25+, CD 30+, CD 35+, CD 50+, CD 60+, CD 70+, CD 80+,

CD 100+, CD 145+
Basic control and purge control version
From following serial No. onwards: API 089 000

Instruction book
Original instructions

Copyright notice
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as identified
in the Declaration of Conformity.

2010 - 06
No. 2920 7092 40

www.atlascopco.com
 Instruction book

Table of contents

1 Safety precautions..........................................................................................................4

1.1 SAFETY ICONS...................................................................................................................................4

1.2 SAFETY PRECAUTIONS, GENERAL...........................................................................................................4

1.3 SAFETY PRECAUTIONS DURING INSTALLATION...........................................................................................5

1.4 SAFETY PRECAUTIONS DURING OPERATION..............................................................................................6

1.5 SAFETY PRECAUTIONS DURING MAINTENANCE OR REPAIR...........................................................................7

2 General description........................................................................................................9

2.1 GENERAL DESCRIPTION.......................................................................................................................9

2.2 OPERATION.....................................................................................................................................10

3 Electric diagram............................................................................................................15

4 Installation.....................................................................................................................17

4.1 DIMENSION DRAWINGS.......................................................................................................................17

4.2 INSTALLATION PROPOSAL...................................................................................................................22

5 Electrical connections..................................................................................................26

6 Operating instructions.................................................................................................30

7 Maintenance..................................................................................................................32

7.1 MAINTENANCE.................................................................................................................................32

7.2 RESETTING THE SERVICE COUNTER......................................................................................................33

7.3 DISPOSAL OF USED MATERIAL.............................................................................................................33

8 Problem solving............................................................................................................34

9 Technical data...............................................................................................................35

9.1 REFERENCE CONDITIONS...................................................................................................................35

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9.2 LIMITATIONS FOR OPERATION..............................................................................................................35

9.3 TECHNICAL SPECIFICATIONS................................................................................................................35

10 Instructions for use......................................................................................................37

11 Guidelines for inspection.............................................................................................38

12 Pressure equipment directives...................................................................................39

13 Declaration of conformity............................................................................................40

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1 Safety precautions

1.1 Safety icons

Explanation

Danger for life

Warning

Important note

1.2 Safety precautions, general

General precautions

All responsibility for any damage or injury resulting from neglecting these precautions, or
non-observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

1. The dryers are designed for normal indoor use.

2. The operator must employ safe working practices and observe all related work safety requirements and
regulations.
3. If any of the following statements does not comply with the applicable legislation, the stricter of the two
shall apply.
4. Installation, operation, maintenance and repair work must only be performed by authorized, trained,
specialized personnel.
5. The dryer is not considered capable of producing air of breathing quality. To obtain air of breathing quality,
the compressed air must be adequately purified according to the applicable legislation and standards.
6. Before any maintenance, repair work, adjustment or any other non-routine checks, stop the dryer, press
the emergency stop button, switch off the voltage and depressurize the dryer. In addition, the power
isolating switch must be opened and locked.
7. Never play with compressed air. Do not apply the air to your skin or direct an air stream at people. Never
use the air to clean dirt from your clothes. When using the air to clean equipment, do so with extreme
caution and wear eye protection.
8. The owner is responsible for maintaining the dryer in safe operating condition. Parts and accessories shall
be replaced if unsuitable for safe operation.
9. It is not allowed to walk or stand on the dryer or its components.

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1.3 Safety precautions during installation

Precautions during installation

1. The dryer must only be lifted using suitable equipment and in accordance with the applicable safety
regulations. Loose or pivoting parts must be securely fastened before lifting. It is strictly forbidden to
dwell or stay in the risk zone under a lifted load. Lifting acceleration and deceleration must be kept within
safe limits. Wear a safety helmet when working in the area of overhead or lifting equipment.
2. Place the dryer where the ambient air is as cool and clean as possible. If necessary, install a suction duct.
Never obstruct the air inlet. Care must be taken to minimize the entry of moisture at the inlet air.
3. Any blanking flanges, plugs, caps or desiccant bags must be removed before connecting the pipes.
4. Air hoses must be of correct size and suitable for the working pressure. Never use frayed, damaged or
worn hoses. Distribution pipes and connections must be of the correct size and suitable for the working
pressure.
5. The aspirated air must be free of flammable fumes, vapours and particles, e.g. paint solvents, that can lead
to internal fire or explosion.
6. Arrange the air intake so that loose clothing worn by people cannot be sucked in.
7. Ensure that all piping is free to expand under heat and that it is not in contact with or close to flammable
materials.
8. No external force may be exerted on the air outlet valve. The connected pipe must be free of strain.
9. If remote control is installed, the machine must bear a clear sign stating "Danger: This machine is remotely
controlled and may start without warning".
The operator has to make sure that the machine is stopped and that the isolating switch is open and locked
before any maintenance or repair. As a further safeguard, persons switching on remotely controlled
machines shall take adequate precautions to ensure that there is no one checking or working on the
machine. To this end, a suitable notice shall be affixed to the starting equipment.
10. Air-cooled machines must be installed in such a way that an adequate flow of cooling air is available and
that the exhausted cooling air does not recirculate to the inlet.
11. The electrical connections must correspond to the applicable codes. The machines must be earthed and
protected against short circuits by fuses in all phases. A lockable power isolating switch must be installed
near the equipment.
12. On machines with automatic start-stop system or if the automatic restart function after voltage failure is
activated, a sign stating "This machine may start without warning" must be affixed near the instrument
panel.
13. Never remove or tamper with the safety devices, guards or insulation fitted on the machine. Every pressure
vessel or auxiliary installed outside the machine to contain air above atmospheric pressure must be
protected by a pressure-relieving device or devices as required.
14. Piping or other parts with a temperature in excess of 80˚C (176˚F) and which may be accidentally touched
by personnel during normal operation must be guarded or insulated. Other high-temperature piping must
be clearly marked.
15. For water-cooled machines, the cooling water system installed outside the machine has to be protected by
a safety device with set pressure according to the maximum cooling water inlet pressure.
16. If no safety valve is present in the air net close to the desiccant dryer (e.g. safety valve of compressor),
full flow safety valves must be installed on the dryer vessels.
17. If the maximum pressure of the compressor is higher than the design pressure of the dryer, a full flow
safety valve must be installed between the compressor and the dryer in order to blow off the excessive
pressure in case the safety valve of the dryer should be out of order or blocked.

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Also consult following safety precautions: Safety precautions during operation and Safety
precautions during maintenance or repair.
These precautions apply to machinery processing or consuming air or inert gas. Processing
of any other gas requires additional safety precautions typical to the application which are not
included herein.
Some precautions are general and cover several machine types and equipment; hence some
statements may not apply to your machine.

1.4 Safety precautions during operation

Precautions during operation

1. Always be careful when touching any piping or components of the dryer during operation. On dryers using
heat to regenerate the desiccant, some parts will become very hot.
2. Use only the correct type and size of hose end fittings and connections. When blowing through a hose or
air line, ensure that the open end is held securely. A free end will whip and may cause injury. Make sure
that a hose is fully depressurized before disconnecting it.
3. Persons switching on remotely controlled machines shall take adequate precautions to ensure that there
is no one checking or working on the machine. To this end, a suitable notice shall be affixed to the remote
start equipment.
4. Never operate the machine when there is a possibility of taking in flammable or toxic fumes, vapours or
particles.
5. Never operate the machine below or in excess of its limit ratings.
6. Keep all bodywork closed during operation. Bodywork should be opened for short periods only, e.g. to
carry out routine checks. Wear ear protectors when removing a panel.
7. People staying in environments or rooms where the sound pressure level reaches or exceeds 90 dB(A)
shall wear ear protectors.
8. Periodically check that:
• All guards are in place and securely fastened
• All hoses and/or pipes inside the machine are in good condition, secure and not rubbing
• There are no leaks
• All fasteners are tight
• All electrical leads are secure and in good order
• Safety valves and other pressure-relief devices are not obstructed by dirt or paint
• Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, hoses, etc. are in good condition,
free of wear or abuse
9. If warm cooling air from dryers is used in air heating systems, e.g. to warm up a working area, take
precautions against air pollution and possible contamination of the breathing air.
10. Do not remove any of, or tamper with, the sound-damping material.
11. Never remove or tamper with the safety devices, guards or insulations fitted on the machine. Every pressure
vessel or auxiliary installed outside the machine to contain air above atmospheric pressure shall be
protected by a pressure-relieving device or devices as required.

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Also consult following safety precautions: Safety precautions during installation and Safety
precautions during maintenance or repair.
These precautions apply to machinery processing or consuming air or inert gas. Processing
of any other gas requires additional safety precautions typical to the application which are not
included herein.
Some precautions are general and cover several machine types and equipment; hence some
statements may not apply to your machine.

1.5 Safety precautions during maintenance or repair

Precautions during maintenance or repair

1. Always use the correct safety equipment (such as safety glasses, gloves, safety shoes, etc.).
2. Use only the correct tools for maintenance and repair work.
3. Use only genuine spare parts.
4. All maintenance work shall only be undertaken when the machine has cooled down.
5. A warning sign bearing a legend such as "Work in progress - do not start" shall be attached to the starting
equipment.
6. Persons switching on remotely controlled machines shall take adequate precautions to ensure that there
is no one checking or working on the machine. To this end, a suitable notice shall be affixed to the remote
starting equipment.
7. Close the dryer air outlet valve before connecting or disconnecting a pipe.
8. Before removing any pressurized component, effectively isolate the machine from all sources of pressure
and relieve the entire system of pressure.
9. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety precautions against
toxic vapours of cleaning liquids.
10. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering the parts
and exposed openings with a clean cloth, paper or tape.
11. Never weld on, or in any way modify, pressure vessels.
12. Whenever there is an indication or any suspicion that an internal part of a machine is overheated, the
machine shall be stopped but no inspection covers shall be opened before sufficient cooling time has
elapsed; this to avoid the risk of spontaneous ignition of the oil vapor when air is admitted.
13. Never use a light source with open flame for inspecting the interior of a machine, pressure vessel, etc.
14. Make sure that no tools, loose parts or rags are left in or on the machine.
15. All regulating and safety devices shall be maintained with due care to ensure that they function properly.
They may not be put out of action.
16. Before clearing the machine for use after maintenance or overhaul, check that operating pressures,
temperatures and time settings are correct. Check that all control and shut-down devices are fitted and that
they function correctly.
17. Protect the motor, electrical and regulating components, etc. to prevent moisture from entering them, e.g.
when steam-cleaning.
18. Make sure that all sound-damping material and vibration dampers, e.g. damping material on the bodywork,
is in good condition. If damaged, replace it by genuine material from the manufacturer to prevent the
sound pressure level from increasing.
19. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate bowls.
20. The following safety precautions are stressed when handling refrigerant:
• Never inhale refrigerant vapours. Check that the working area is adequately ventilated; if required, use
breathing protection.

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• Always wear special gloves. In case of refrigerant contact with the skin, rinse the skin with water. If
liquid refrigerant contacts the skin through clothing, never tear off or remove the latter; flush
abundantly with fresh water over the clothing until all refrigerant is flushed away; then seek medical
first aid.
21. The following safety precautions are stressed when handling desiccant:
• Take precautions not to inhale desiccant dust.
• Check that the working area is adequately ventilated; if required, use breathing protection.
• Do not overfill the dryer when replacing desiccant.

Also consult following safety precautions: Safety precautions during installation and Safety
precautions during operation.
These precautions apply to machinery processing or consuming air or inert gas. Processing
of any other gas requires additional safety precautions typical to the application which are not
included herein.
Some precautions are general and cover several machine types and equipment; hence some
statements may not apply to your machine.

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2 General description

2.1 General description

Introduction
The air dryers described in this book are heatless adsorption dryers, built to remove moisture from compressed
air for industrial purposes.
The standard version is intended to reach a pressure dew point of -40 ˚C (-40 ˚F). There is also a version
available for a pressure dew point of -70˚C (-94 ˚F).
All units are designed for indoor use.

CD 25+ up to CD 145+, general view

Main parts
An overview of the main parts of the dryer is given in below figure:

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Reference Description Reference Description

1 Tower A 5 Solenoid valve
2 Tower B 6 Control cubicle
3 Air inlet 7 Silencers
4 Air outlet

2.2 Operation

General
The construction of the air dryer is simple, reliable and easy to service. A dryer has basically two towers,
containing the adsorption material or desiccant. This desiccant is a very porous grain material, able to adsorb
large amounts of water vapour.

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Flow diagram CD 25+ up to CD 50+

Reference Designation Reference Designation

1 Air inlet 7 Air outlet
2 Inlet selector valve 8 Left solenoid valve
3 Left desiccant tower 9 Right solenoid valve
4 Right desiccant tower 10 Silencer
5 Purge nozzle 11 Silencer
6 Outlet selector valve PI Pressure gauge

Operation principle basic control version

The operation cycle of the dryer is repetitive and is controlled by a factory-set timer. While the desiccant in
one tower dries the compressed air, the desiccant in the second tower is being regenerated. Regeneration of
the desiccant is achieved by means of purge air from the drying tower.
The compressed air entering the dryer is led to one of the towers by means of the bottom selector valve. The
position of the selector valve depends on the condition (activated or not) of the solenoid valves. As the air
flows upwards through the tower, the desiccant adsorbs the water vapour and the compressed air is dried.
Once the top of the tower is reached, the air leaves the dryer via the outlet valve (= top selector valve).
A small portion of the dried air passes a nozzle, expands to atmospheric pressure and flows downwards through
the other tower, regenerating (drying) the desiccant. A nozzle for operation of the dryer at 7 bar is installed
as standard. Alternative nozzles for use at other operating pressures are available as sales kit, see section
Technical data. The regeneration air is released via the corresponding solenoid valve and the silencer. The
solenoid valves are controlled by the timer.
After a pre-set period, the function of the towers is reversed. The fully regenerated tower will now dry the
air, while the desiccant in the other tower will be regenerated.
By default, the regeneration timer will restart from the beginning of the cycle in case of a power failure during
operation or in case the on/off switch was put in position 0.

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However, in case the input of remote control connector X3 (old denomination: P4 - freeze contact, see section
Electric diagram) opens (by the freeze contact), the dryer will "freeze" the drying cycle: purge air flow stops,
both solenoid valves are closed. When the contact, connected to connector X3 closes, the dryer will switch
towers and will continue normal operation. This feature can prevent loss of compressed air (purge air) when
the compressor is not continuously running loaded. On compressors with load/unload regulation, X3 can be
connected to a voltage free contact of the compressor (contact open when the compressor runs unloaded). If
no free contact is available, an additional voltage free contact should be installed on the load/unload contactor
of the compressor to use this feature. See section Electrical connections for more details.

Do not connect X3 when an air receiver is installed before the dryer.

X3 should only be connected when the air receiver is installed downstream of the dryer.

Purge control version

The dryer is equipped with a Pressure Dew Point sensor (PDP sensor), extending the drying time. The
regeneration time is still timer controlled.
The PDP sensor constantly measures the pressure dew point (PDP) of the air leaving the drying tower. As
long as the PDP temperature is below the set point (-40 °C or -70 °C), the drying tower will keep on drying,
until the PDP temperature exceeds the set point. On that moment the regenerated tower will start drying the
compressed air and the other tower will be regenerated. As long as the PDP temperature is below the set point,
regeneration of the non-drying tower is stopped after the preset time interval of the timer has elapsed. As a
result, reduction of purge air is achieved.

Flow diagrams
Depending on the dryer size, the dryer can be composed of a single dryer module (flow diagram: see above),
or of two or three dryer modules in parallel (see below):

Flow diagram CD 60+ up to CD 100+

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Flow diagram CD 145+

Reference Designation Reference Designation

1 Air inlet 7 Outlet selector valve
2 Connecting tube 8 Air outlet
3 Inlet selector valve 9 Left solenoid valve
4 Left desiccant tower 10 Right solenoid valve
5 Right desiccant tower 11 Left silencer
6 Purge nozzle 12 Right silencer
PI Pressure gauge

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Control panel

Control panel with flow diagram

S1 On/Off switch 9 LED <Service warning>

1 LED <Power On> 10 LED <Service alarm>
2 LED <In Operation> 11 Timer countdown (Indication of PDP in option)
3 LED < Left tower drying> 12 Air Inlet
4 LED <Left tower regenerating> 13 Air Outlet
5 LED <Right tower drying> 14 Outlet selector valve
6 LED <Right tower regenerating> 15 Inlet selector valve
7 LED <PDP warning> see note 16 Solenoid valves
8 LED <PDP alarm> see note

Note: The LED indication of the dew point (PDP) (LED’s 7 and 8) is only operational when the dryer is
equipped with an electronic dew point indicator (available as option).

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3 Electric diagram

Service diagram (typical)

Reference Explanation
(1) Customer's installation
(a) Maximum fuses with regard to circuit protection. Cable section may impose fuses of smaller
value
(b) Supply settings for X9

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Reference Explanation
(c) Connection for remote control (X3): to NO contact of compressor
(d) Supply connection for 115 V and 230 V
(f) Time setting solenoid valves
(g) Connection PDP sensor

Reference Designation Reference Designation

E1 Controller card E2 LED/Display card
PDP Pressure Dew Point sensor (optional) X9 Supply connections
K01 Alarm relay K02 Warning relay
K03 Solenoid relay, left tower K04 Solenoid relay, right tower
Y1-(Y3)-(Y5) Solenoid valve(s) left tower Y2-(Y4)-(Y6) Solenoid valve(s) right tower
X1 Input PDP X2 Input On/Off contact
X3 Input Freeze contact S1 On/Off switch
X4 Input Ext 1 contact X5 Input Ext 2 contact
X8 CAN-Bus X11 Output alarm relay
X12 Output warning relay
X13 Output solenoid (left tower) X15 Output solenoid (right tower)

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4 Installation

4.1 Dimension drawings

CD 25+ and CD 30+

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CD 35+

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CD 50+

CD 60+

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CD 70+

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CD 80+ and CD 100+

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CD 145+

4.2 Installation proposal

Piping

Make sure that all pipes, filters, valves, etc. are clean and that they are installed correctly with
or without bypass system.
Make sure that the piping is installed stress-free. For more information concerning air nets,
cooling systems etc. refer to the compressor installation manual.

To ensure correct operation of the dryer, it has to be fitted properly into the compressed air circuit. Depending
from the fact if the remote control connector X3 is used or not (see section Operation), there are two
possibilities:

Installation in case X3 is not used

If the X3 connection is not used, the correct installation sequence is compressor - air
receiver - dryer.

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Installation without use of the X3 connection with the compressor

COMP Compressor
AR Air receiver
D Dryer
EIV External inlet valve
To cut off the air supply towards the dryer
EOV External Outlet Valve
To cut off the air supply towards the air consumer
BV Bypass valves (not shown on the drawings)
Together with the external inlet valve and the external outlet valve, the bypass valves
allow the dryer and the filters to be serviced while non-dried air flows through the
bypass system.
WSD Water separator (optional)
To prevent free water from entering the dryer.
DD Compressed air prefilter DD: general purpose filtration, particle removal down to 1
micron, maximum oil carry-over 0.5 ppm
This filter is not included in the scope of supply, but recommended to provide extra
protection of the CD dryer and extend the lifetime of the PD filter cartridge.
PD PD filter: high efficiency filter, particle removal down to 0.01 micron, maximum oil
carry-over 0.01 ppm
To remove remaining impurities.
DDp DDp filter: dust filter, particle removal down to 1 micron
To remove possible dust particles coming from the desiccant.

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QD Filter with active carbon, capable of absorbing odour (not shown on the drawings). To
be installed downstream of the DDp filter if desired.

Positioning in case X3 is used

If the X3 connection is used, the correct installation sequence is compressor - dryer - air
receiver.

Installation in case the X3 connection with the compressor is used

General recommendations
Important: Keep the following in mind when installing the dryer:
• Place the dryer at a location where the temperature never exceeds the limits, see section Limitations for
operation.
• The dryer does not require extra ventilation.
• Fix the dryer as level as possible to the wall or to the floor. For certain models, a wall mounting kit is
available as option - see spare parts book for part numbers. Make sure the fixating screws are tightened
firmly and that the wall or the floor is suitable for taking the weight of the dryer.
• Provide enough space around the dryer to install and service the filter elements. A minimum free space
of 800 to 1000 mm is recommended - see the installation proposal drawings.
If the filters are mounted directly onto the dryer, the dryer should eventually be positioned higher to enable
servicing of the filter elements.

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• Use a DD filter and a PD filter at the inlet of the dryer. Use a DDp filter at the outlet of the dryer. Should
oil vapour and odours are undesirable, a QD carbon filter can be installed downstream the DDp filter.
• When the compressor has no built-in water separator or when the dryer is not located near the compressor,
a water separator (WSD) has to be installed before the dryer in order to prevent free water from entering
the dryer, as free water can damage the desiccant. If the condensate contains oil, install an oil/water
separator for draining of pure condensate water (consult your supplier).
• The drain pipes (1) of the water separator and the filters must not dip into the water.
• It is recommended to install bypass pipes with ball valves over the filters in order to isolate the filters
during service operations without disturbing the compressed air delivery.
• It is required to install pressure relief valves on the dryer when ball valves are installed at the inlet and the
outlet of the dryer to isolate the dryer from the air net.
• If dryers are used in parallel make sure that all dryers can be bypassed through one of the other dryers,
as shown in below figure:

Parallel installation of CD dryers

Never overload the dryer as this will damage the desiccant. It may be recommended to install
the air dryer upstream of the air receiver to prevent overload (e.g. after extending the dry air
circuit). Consult Atlas Copco if in doubt.

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5 Electrical connections

General

The electrical wiring must comply with the local regulations. The air dryer must be earthed
and protected by fuses against short-circuiting. Consult the electric diagram delivered with
the dryer.
Before switching on the main power supply, check the voltage requirements in the technical
specifications or on the dryer’s data plate.

Timer card layout

Below figure shows the terminals of the timer card:

Timer card

• Supply connection (X9)

In most cases, the dryer only needs to be connected to the power supply. If not already done, the power
cable must be connected to terminals X9 as shown below.
Timer card 1900 0713 03 (cubicle 1900 5002 00 and 1900 5002 02) is suitable for supply voltages 115 V
and 230 V.
• For 230 V AC: connect the supply cable to terminals 2 (line) and 5 (neutral) and place a jumper wire
between terminals 3 and 4:

• For 115 V AC: connect the supply cable to terminals 2 (line) and 5 (neutral) and place a jumper wire
between terminals 2-3 and 4-5:

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• For 24 V AC: connect the supply cable to terminals 2 and 3 (only applicable to timer card 1900 0713
07 (cubicle 1900 5002 01)):

• X3 (freeze contact - P4)

If you want to use the feature to “freeze” the regeneration cycle when the compressor runs unloaded,
connect pin 1 and 2 of connector X3 with the potential free contact of the compressor (contact closed =
freeze).
• CAN-Bus connection
The timer card can be interconnected in a LAN with other Elektronikon® controllers. Addressing and
CAN protocol used are the same as for the Elektronikon regulators. Because the timer card has no
programming features however, the exchanged information is pre-configured and cannot be redefined.
Application: data communication between timer cards, MkIV Elektronikon regulators and service PC.

Pin Function Pin Function Pin Function

1 reserved 4 reserved 7 CAN_HIGH
2 CAN_LOW 5 reserved 8 reserved
3 CAN_GND 6 CAN_GND 9 reserved

• PDP sensor connector (X1)

A PDP sensor can be obtained as an option. With the PDP sensor, the Pressure Dew Point (PDP) can be
read from the display and the warning LED and alarm LED become active if the PDP set point is not
reached. The connections are as follows:

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Pin Label Description

1 V+ 13.5 V out / 50 mA max
2 P01 4-20 mA input (40 mA max)
3 GND Ground

• Output alarm relay X11

These terminals are connected to a relay that switches at the same time as the alarm LED.
Pin designations:

Pin Label Description

1 NO2 Alarm contact - Normally Open
2 COM2 Alarm contact - Common
3 NC2 Alarm contact - Normally Closed

• Output warning relay - X12

These terminals are connected to a relay that switches at the same time as the warning LED.
Pin designations:

Pin Label Description

1 NO1 Warning contact - Normally Open
2 COM1 Warning contact - Common
3 NC1 Warning contact - Normally Closed

• Configuration dip switch settings

The dip switch settings are factory set and should not be altered unless the timer card is replaced or an
option is fitted.

Dip switch number Function

1,2 cycle time selection
Sw 1,2=Off, Off: T1=95 s, T2=25 s
3 Off=PDP sensor not configured / disabled
On=PDP sensor enabled (optional)
4 Off=PDP -40˚C version enabled
On=PDP -70˚C version enabled
Do not change the settings without change of desiccant!
5 Off=PDP temperature indication in ˚C
On=PDP temperature indication in ˚F
6,7 Control mode selection
Sw 6,7=Off,Off: local control enabled
Sw 6,7=On,Off: external input control enabled
Sw 6,7=Off,On: LAN control enabled
Sw 6,7=On,On: not valid
8 not used

• CAN Bus address dip switch

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Dip switch number Function

1,2,3 (reserved) Normally Off
used for diagnostic purposes
4,5,6,7,8 Binary address selector (valid values= 1 to 31)
bit 4, bit 3, bit 2, bit 1, bit 0)
On = 1, Off = 0

Example of address selection:

For CAN Bus node address 1, the dip switch configuration is:

Before switching on the main power supply, check the voltage requirements in the technical
specifications or on the dryer’s data plate.

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6 Operating instructions

In your own safety interest, always observe all relevant safety instructions.

Initial start-up
To start up the dryer for the first time or after a long period of standstill, proceed as follows:
1. If installed, open the bypass valves of the dryer.
2. Close the air supply towards the PDP sensor (dryers with PDP sensor).
3. Close off the air supply from the compressor towards the dryer by closing the external inlet valve (if
installed).
4. If installed, close the external outlet valve.
5. Remove the silencers to prevent the silencers from getting clogged by the desiccant and wear a dust mask,
safety glasses and ear protection. (This is only required at initial start-up or after the desiccant was
replaced).
6. Start the compressor and wait for pressure.
7. Slowly open the external inlet valve.
8. Check the connections of the dryer for air leaks and remedy if necessary.
9. Switch the dryer on by putting main switch S1 in position I.
10. Let the dryer operate for several hours with the external outlet valve closed.
11. In case the silencers were removed, refit the silencers.
12. Gradually open the external outlet valve.
13. If applicable, close the bypass valves of the dryer.
14. Open the air supply towards the PDP sensor (dryers with PDP sensor).

If the application allows air that is not completely dry, the valve towards the dry air
consumer may be opened even before the optimal PDP is reached. In this case however
it will take more time for the desiccant to dry completely.
At initial start-up, and specially when the dryer is loaded from the beginning, it can take a
long time before the dew point is reached. For a dew point of -70 ˚C (-94 ˚F), it can take
up to more than 10 days before this value is reached.
It is therefore recommended to operate the dryer for a number of days with the outlet valve
closed.

Normal start
If the dryer has not been used for more than 3 months, refer to section Initial start-up. In all other cases proceed
as follows:
1. Cut off the air supply from the compressor towards the dryer by closing the external inlet valve.
2. Close the air supply towards the PDP sensor (dryers with PDP sensor).
3. If installed, close the external outlet valve between the dryer and the dry air consumer.
4. Start compressor and slowly open the external inlet valve.
5. Switch the dryer on by putting main switch S1 in position I.
6. Gradually open the air outlet valve.
7. If applicable, close the bypass valves of the dryer.
8. Open the air supply towards the PDP sensor (dryers with PDP sensor).

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Close the external inlet valve in case the compressor needs to be restarted. The high air
speed in the start-up phase of the compressor may damage the desiccant.

During operation
At regular intervals, check the status of the LED’s on the control panel. If the warning/alarm LED is alight,
consult the section Trouble shooting.
If the dryer is equipped with a PDP temperature display, check the PDP temperature regularly. If the PDP
temperature is too high, let the dryer regenerate by closing the outlet valve.

The LED’s for PDP warning and PDP alarm are only functional if the dryer is equipped
with a PDP sensor!

Stopping
To stop the dryer, proceed as follows:
1. If installed and if necessary, open the bypass valves of the dryer so that the application will still receive
compressed air.
2. Close the external inlet valve between the compressor and the dryer and the external outlet valve between
the dryer and the dry air consumer.
3. Let the dryer operate for a period without consumption, to depressurize the vessels.
4. Switch off the dryer by putting main switch S1 to position 0.

If the dryer is stopped for a longer period, keep the external inlet and outlet valve closed
to avoid moisture from entering the dryer.
Under no circumstances must compressed air be allowed to flow through the dryer when
the electrical power is switched off. This will result in terminal failure of the desiccant
material, causing regeneration will no longer be possible.

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7 Maintenance

7.1 Maintenance

General recommendations and precautions

The dryer does not need any specific maintenance. Nevertheless, before carrying out any maintenance or
corrective activity, read the following recommendations and safety precautions and act accordingly:
• Switch off the dryer by putting main switch S1 to position 0.
• Disconnect all pressure sources and vent the internal pressure of the system before dismantling any
pressurized component.
• Use genuine Atlas Copco spare parts only. Consult the Spare Parts List for part numbers. For preventive
maintenance, dedicated Service kits are available.
• Check for correct operation after maintenance.

Filters and valves installed between the compressor, the dryer and the air consumer
may need other maintenance activities than those mentioned below (e.g. draining the
filters and replacing the filter elements). Refer to the appropriate manual for more
information.

Preventive maintenance schedule

Frequency Service plan Activity

Daily Check the display panel. Information on the pressure dew point (PDP)
and service messages can be found here.
Every 6 months or A • Check for damaged wiring or loose connections.
every 4000 hours of • Check for air leaks.
operation (1) • Replace the in- and outlet filter cartridges.
• Replace the silencers.
Every year or every B • Service plan A
8000 hours of • Exchange the dew point sensor. The certificate is valid only one
operation (1) year. Contact the supplier of your equipment for re-calibration of the
PDP sensor. Consult ECB AII 0298 .
Every five years or C • Service plan B
every 40000 hours • Replace desiccant
(1) • Replace shuttle valves
Always replace all o-rings, seals and nylon washers that come free when
executing the scheduled maintenance.

(1) whichever comes first

In normal working conditions, the lifetime of the desiccant is approximately 5 years.
It is recommended to have the desiccant replaced by a qualified Atlas Copco service technician.
After each 8000 hours service interval, the timer card needs to be reset with a magnetic key, see section
Resetting the service counter or the instruction, delivered with the service kits.

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All spare parts required for scheduled maintenance are included in specific service kits. Consult the spare
parts list for part number information.

7.2 Resetting the service counter

Timer card resetting procedure

To reset the timer card, continue as follows:

• Close off the dryer as described in the stopping procedure, see section Operating instructions.
• Switch off the dryer by putting switch S1 to ‘Off’ position. LED (2) (dryer operating) will extinguish.
Perform the service plan as scheduled.
• If the service warning LED (9) is already alight, go directly to the next step.
If maintenance is being carried out before the service alarm appears (every 8000 hours), the reset procedure
needs to be activated before the service counter can be reset to 0. This can be done by placing the service
magnet during 3 seconds over the indicated area (A) of the control panel, in the middle of the left tower.
As an indication that the reset procedure is activated, the service warning LED (9) will light up.
• Reset the timer card by putting the service magnet over the indicated area (A) of the control panel during
5 s. The service alarm LED extinguishes. The service counter has now been reset to 0.
Also the counter to switch towers will be reset to 0 (only visible in case of timer control).
• Restart the dryer by switching switch S1 to ‘On’. The service counter will restart, the dryer operating LED
(2) is alight, and the drying and regeneration LED’s indicate the status of the dryer operating cycle.
The timer card is now reset and normal operation continues. The service counter has been reset to 0 and will
appear again after 8000 hours.

7.3 Disposal of used material

Used filters or any other used material (e.g. desiccant, lubricants, cleaning rags, machine parts, etc.) must be
disposed of in an environmentally friendly and safe manner, and in line with the local recommendations and
environmental legislation.

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8 Problem solving

Symptom Possible cause Corrective action

LED PDP warning/PDP The dryer has not had the time to Close the valve installed between the
alarm is alight. regenerate completely. dryer and the application (if permitted) and
PDP temperature too high have the desiccant regenerated.
The silencers are clogged. Replace the silencers.
The drain is not working correctly. Check the drain valve of the filter.
The air flow through the dryer is too Check for correct application.
high.
The outlet pressure is too low. Check whether the compressor provides
enough air for the application.
The inlet temperature is too high. Check the compressor aftercooler.
Free water in the dryer. Check the water separator (WSD) and the
drain valve of the filters upstream of the
dryer.
The dryer produces a lot of Check the silencer and its fixation to Replace the silencer if necessary or
noise. the unit. correct its fixation.
Insufficient air leaves the Too much purge air escapes. Check the condition of the solenoid valve
dryer. and replace it if necessary.
Check if the correct nozzle is installed
(standard nozzle supplied is for 7 bar,
alternative nozzles are supplied as loose
parts).
Both silencers are blowing The shuttle valve is stuck. Dismantle the bottom, remove the nipple
off. and detach the shuttle.
LED Service warning/ Both LED’s are timer-controlled and Contact Atlas Copco for maintenance.
Service alarm is alight. will light up after a certain time Reset the timer after maintenance.
(orange LED (warning) after 7750
hours, red LED (alarm) after 8000
hours).

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9 Technical data

9.1 Reference conditions

Compressed air effective inlet pressure bar 7
Compressed air effective inlet pressure psi 101.5
Compressed air inlet temperature ˚C 35
Compressed air inlet temperature ˚F 95
Relative humidity of the air at inlet % 100
Pressure dew point (standard version) ˚C -40
Pressure dew point (standard version) ˚F -40
Pressure dew point (optional version) ˚C -70
Pressure dew point (optional version) ˚F -94

9.2 Limitations for operation

Maximum compressed air effective inlet pressure bar 14.5
Maximum compressed air effective inlet pressure psi 210
Minimum compressed air effective inlet pressure bar 4
Minimum compressed air effective inlet pressure psi 58
Maximum ambient air temperature ˚C 45
Maximum ambient air temperature ˚F 113
Minimum ambient air temperature ˚C 1
Minimum ambient air temperature ˚F 34
Maximum compressed air inlet temperature ˚C 50
Maximum compressed air inlet temperature ˚F 122
Minimum compressed air inlet temperature ˚C 1
Minimum compressed air inlet temperature ˚F 34

9.3 Technical specifications

Data for standard version (PDP -40 ˚C)

Desiccant type: activated alumina (Al2O3)

CD 25+ CD 30+ CD 35+ CD 50+ CD 60+ CD 70+ CD 80+ CD CD

100+ 145+
Max. volume flow at l/s 25 30 35 50 60 70 80 100 145
dryer inlet
Max. volume flow at cfm 53 64 74 106 127 148 169 212 307
dryer inlet

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 Instruction book

CD 25+ CD 30+ CD 35+ CD 50+ CD 60+ CD 70+ CD 80+ CD CD

100+ 145+
Regeneration air % 18 18 18 19 18 18 18 19 19
consumption
average at max.
flow
Total amount of kg 16.4 16.4 24 30.6 32.8 48 61.2 61.2 92.4
desiccant
Total amount of lb 36.1 36.1 52.9 67.5 72.3 105.8 136.2 136.2 203.7
desiccant
Recommended 32 32 32 60 60 60 120 120 150
filter size PD/DDp...
Mass kg 50 50 60 80 100 120 160 160 240
Mass lb 110 110 132 177 220 265 353 353 529
Installed power VA 36 36 36 36 60 60 60 60 82
Time of half a cycle s 120 120 120 120 120 120 120 120 120
Regeneration time s 95 95 95 95 95 95 95 95 95

Data for special version (PDP -70 ˚C)

Desiccant type: molecular sieves

CD 25+ CD 30+ CD 35+ CD 50+ CD 60+ CD 70+ CD 80+ CD CD

100+ 145+
Max. volume flow at l/s 17.5 21 24.5 35 42 49 56 70 101.5
dryer inlet
Max. volume flow at cfm 37. 44.5 52 74 89 104 119 148 215
dryer inlet
Regeneration air % 26 26 26 27 26 26 26 27 27
consumption
average at max. flow
Total amount of kg 15.5 15.5 21.5 29 31 43 58 58 87
desiccant
Total amount of lb 34 34 47 64 68.5 95 128 128 192
desiccant
Recommended filter 32 32 32 32 60 60 60 120 120
size PD/DDp ...
Mass kg 50 50 60 80 100 120 160 160 240
Mass lb 110 110 132 177 220 265 363 363 529
Installed power VA 36 36 36 36 60 60 60 60 82
Time of half a cycle s 120 120 120 120 120 120 120 120 120
Regeneration time s 95 95 95 95 95 95 95 95 95

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10 Instructions for use

Instructions

1 The dryer vessels can contain pressurised air. This can be potentially dangerous if the
equipment is misused.
2 The towers of the dryer consist of an extruded profile, which must only be used as a
compressed air vessel and must be operated within the limits specified. See section Pressure
Equipment Directives, table A.
3 No alterations must be made to the vessels by welding, drilling or other mechanical methods
without the written permission of the manufacturer.
4 The design pressure and temperature of this pressure bearing part must be clearly indicated
on the data label.
5 The safety valve must correspond with pressure surges of 1.1 times the maximum allowable
operating pressure. This should guarantee that the pressure will not permanently exceed the
maximum allowable operating pressure of the vessel.
6 Original bolts have to be used after opening for inspection. The maximum torque has to be
taken into consideration (see table below).

Maximum bolt torque

Thread size Tightening torque Allowed deviation

Nm Nm
M3 1 0.3
M4 2.4 0.6
M5 5 1.2
M6 8 2.1
M8 20 5
M10 41 10
M12 73 18
M14 115 29
M16 185 46
M18 238 60
M20 335 84

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11 Guidelines for inspection

Guidelines
On the Declaration of Conformity / Declaration by the Manufacturer, the harmonised and/or other standards
that have been used for the design are shown and/or referred to.
The Declaration of Conformity / Declaration by the Manufacturer is part of the documentation that is supplied
with this air dryer.
Local legal requirements and/or use outside the limits and/or conditions as specified by Atlas Copco may
require other inspection periods as mentioned below.

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12 Pressure equipment directives

Components subject to 97/23/EC Pressure Equipment Directive

The drying towers, consisting of extruded profiles, are the only pressure bearing parts of category I. The
category according to 97/23/EC of the pressure assembly, as well as the volume, is indicated in Table A (see
below).
Parts of article 3.3 of 97/23/EC are subject to good engineering practice.
Parts of category I according to 97/23/EC are integrated into the machine and fall under the exclusion of article
I, section 3.6.
Parts subject to the Simple Pressure Vessel Directive 87/404/EEC are excluded from 97/23/EC according to
article I, section 3.3.
The following table contains the necessary information for the inspection of all pressure equipment according
to the Pressure Equipment Directive 97/23/EC.
Design criteria for pressure equipment:
Table A

Dryer Tube drawing Design Design PED Tube wall Tube Tube
type p.n. pressure tem- category thickness diameter internal
bar(e) perature mm mm volume
°C l
CD 25+, 1624 0939 00 16 -10 to +80 I 6 150 15.7
CD 30+,
CD 60+
CD 35+, 1624 0940 00 16 -10 to +80 I 6 150 20.0
CD 70+
CD 50+, 1624 0974 00 16 -10 to +80 I 6 150 26.5
CD 80+,
CD 100+,
CD 145+

Recommendation of the manufacturer for the re-inspection time

Following actions are to be executed by authorised service personnel, unless stated differently in the applicable
legislation. The stated time interval has as reference the day of start-up of the unit.
• Every 6 months: visual check of tube (tower) material on the outside (exposed) for traces of strong
corrosion. Consult the service department of your supplier if necessary.
• Every 5 years: when replacing the desiccant, following inspections are to be carried out:
• Inspection of outside and inside of the material for excessive and local corrosion,
• Inspection of outside and inside of the material for fissures, leaks, damage.
Consult the service department of your supplier if necessary.
• Every 10 years: hydrostatic test according to the Pressure Equipment Directive 97/23/EC. Consult the
service department of your supplier if necessary.

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13 Declaration of conformity

Typical example of a Declaration of Conformity document

(1): Contact address:

Atlas Copco Airpower n.v.
P.O. Box 100
B-2610 Wilrijk (Antwerp)
Belgium

40 2920 7092 40
In order to be First in Mind-First in Choice® for all your quality
compressed air needs, Atlas Copco delivers the products and
services that help to increase your business’ efficiency and
profitability.
Atlas Copco's pursuit of innovation never ceases, driven by our
need for reliability and efficiency. Always working with you, we are
committed to providing you the customized quality air solution that
is the driving force behind your business.

No. 2920 7092 40 / 2010 - 06 - Printed in Belgium

www.atlascopco.com