Catalogo Combustion

Automation and Control Solutions 2010-2011 Commercial & Industrial Combustion Controls Catalog
In the U.S.:
Honeywell
2010-2011
1985 Douglas Drive North Commercial & Industrial
Combustion Controls Catalog
Golden Valley, MN 55422-3992
In Canada:
Honeywell Limited
35 Dynamic Drive
Toronto, Ontario M1V 4Z9 70-8911
Rev. 06-10
www.honeywell.com © 2010 Honeywell International Inc.
Buying Rebuilts? Proceed with CAUTION
We would like to address a subject that is a concern to all of Although we no longer remanufacture Flame Safeguard
us—safety—specifically burner and boiler safety controls. controls, there are many Honeywell remanufactured controls
still operating safely and reliably. How do you differentiate
As an industry leader in the manufacture of Flame Safeguard genuine Honeywell remanufactured controls from
controls, Honeywell feels obligated to inform you of the independent rebuilt controls? How do you recognize an
difference between Honeywell controls and controls repaired independently rebuilt control? Typically, it has all of the
by an independent rebuilder. approval body designators removed. A rebuilder will often put
his own label on the device, but this label may be removed
There are a number of standards and codes for burners and later; therefore, a rebuilt control can be difficult to identify. The
boilers and the controls for burner and boiler equipment. only way to be sure you have a Honeywell remanufactured
Among the most familiar are those established by control is if it is stamped “REMFRD” or “REMFRD Listed” near
Underwriters Laboratories Inc. (U.L.). The U.L. standards are the U.L. or Component Recognized symbol, and if the letter
often the basis used for local, city, state, insurance, and other “R” follows the date code (e.g., 8850R) or the serial number
codes. Chances are that when a burner or boiler was (e.g., S/N8906Q018R).
originally purchased, it met the U.L. standard in effect at the
time.
When controls fail, they are replaced with new controls or

repaired controls. There are potential safety concerns
regarding controls repaired by an independent rebuilder.
1. The controls purchased from independent rebuilders UL REMFRD

LISTED
may utilize parts from old controls or other parts that ® 286 R
SECTION OF PRIMARY
may not meet approved specifications required for SAFETY CONTROL
safety.
2. Honeywell remanufactured controls were upgraded to
the latest code revisions and engineering specifications.
Independently rebuilt controls typically are not.
3. Honeywell new and remanufactured Flame Safeguard
controls are U.L. Listed or Component Recognized.
Independently rebuilt controls are not. Do not be misled
by rebuilders who do not remove the original U.L. or
other listing identification when they “repair” the control. M11216
4. Since rebuilt controls are not approved by a nationally

recognized testing agency, they do not meet CSD-1, the Honeywell Flame Safeguard controls are specifically
standard adopted by many states and municipalities. designed to supervise the safe operation of a boiler.
Therefore, equipment with rebuilt controls does not Therefore, safety is involved. If you have any doubts that you
meet code in these locations. This could leave you with- have a genuine, Honeywell device, please call the nearest
out insurance should the rebuilt control fail and cause Honeywell Home and Building Control Representative or
damage. Authorized Honeywell Flame Safeguard Distributor for
5. When parts meeting Honeywell specifications and qual- verification and to discuss your options.
ity standards became difficult to obtain, we discontinued
the remanufacture of Flame Safeguard controls. For If you have any other questions about rebuilt controls, or
replacement purposes, Honeywell provides a new con- would like to receive literature, please call:
trol, often through a replacement exchange program. 1-800-345-6770 extension 760.
Independent Rebuilders, however, frequently continue
to repair these controls.
The products in this catalog are protected by U.S. and foreign patents. Illustrations and product descriptions published in this
catalog are not binding in detail. To determine the suitability of a product for a specific application, the customer should consult
the product data sheets provided with the product, or contact Honeywell directly. In keeping with its policy of continued
improvement, Honeywell reserves the right to change or modify design or specifications of products without notice or obligation.
customer.honeywell.com 70-8911
Table of Contents
Model Number Index ..........................................................................................................................................................................ii
Subject Index..................................................................................................................................................................................... iii
Commercial/Industrial Combustion Control Products

Product Selection Matrix................................................................................................................................................................... 1
Microprocessor Burner Controls..................................................................................................................................................... 20
SOLA Controllers............................................................................................................................................................................ 50
SOLA Displays ............................................................................................................................................................................... 52
ControLinks™ Fuel Air Control System.......................................................................................................................................... 55
Delphi Combustion System ............................................................................................................................................................ 59
Advanced Burner Controls ............................................................................................................................................................. 61
Network Communications Interface................................................................................................................................................ 63
Flame Amplifiers............................................................................................................................................................................. 64
Flame Rods and Flame Rod Holders ............................................................................................................................................. 67
Flame Detectors ............................................................................................................................................................................. 69
Pilot Burners ................................................................................................................................................................................... 80
Commercial Hydronic Controllers................................................................................................................................................... 83
Ignition Transformers...................................................................................................................................................................... 84
Firing Rate Motors and Linkages.................................................................................................................................................... 86
Butterfly Valve Linkages ................................................................................................................................................................. 86
Diaphragm Gas Valves................................................................................................................................................................... 87
Butterfly Gas Valves ....................................................................................................................................................................... 93
Gas Valve Actuators....................................................................................................................................................................... 95
Industrial Gas Valves.................................................................................................................................................................... 102
Pilot Gas Valves ........................................................................................................................................................................... 108
Solenoid Gas Valves .................................................................................................................................................................... 109
Pressure Switches........................................................................................................................................................................ 112
Pressure and Limit Controllers ..................................................................................................................................................... 116
Modernization and Replacement.................................................................................................................................................. 125
Electromechanical Burner Controls .............................................................................................................................................. 128
Reset Temperature Controls ........................................................................................................................................................ 132
Testers and Demonstrators .......................................................................................................................................................... 135
Flame Safeguard Legacy Parts .................................................................................................................................................... 139
Reference Information
General Information...................................................................................................................................................................... 140
Reference Information .................................................................................................................................................................. 143
Training Materials
Training Booklets.......................................................................................................................................................................... 148
Programmed Instruction Books .................................................................................................................................................... 148
Service Publications ..................................................................................................................................................................... 148
FSG Textbook .............................................................................................................................................................................. 149
Reference Manuals ...................................................................................................................................................................... 150
Lab Trainers ................................................................................................................................................................................. 151
Ordering Information..................................................................................................................................................................... 152
70-8911 i
Model Number Index
Numerics L408J ................ 65-0287 .............................. 120 RM7896 ............ 66-2026 .................................37
123514A ............65-0093 .............................. 136 L91 .................... 60-2152 .............................. 121 RM7897 ............ 66-1151 .................................38
2001 ...............62-86-25-10 ............................ 59 LCZ460-30-ECC005886-2-EN ....................... 60 RM7898 ............ RM7898 ................................39
203659 ..............65-0093 .............................. 136 M S
51452354 .......62-86-33-48 ............................ 60
M9484D,E,F ...... 63-2190 ................................ 86 S445A ............... 60-1209 ...............................139
99-4218-14-07 .......... ....................................... 62 M9494D,F ......... 63-2190 ................................ 86 S7800................ 65-0090 .................................43
A MF020 ................000670 ................................. 62 S7800A1142 ..... 65-0288 .................................44
A7800 ................65-0110 .............................. 135 ML7999A........... 65-0239 ................................ 57 S7810A ............. 65-0091 .................................45
A7999 ................66-1136 ................................ 58 ML7999B........... 65-0264 ................................ 57 S7810B ............. 65-0228 .................................45
ABC900A,B .......63-9751 ................................ 61 S7810M............. 65-0249 .................................46
P
S7820................ 65-0095 .................................46
C P7810................ 65-0285 .............................. 123
S7830................ 65-0101 .................................47
C437 2000 Series68-0286 ............................ 112 PM7910............. 65-0300 ................................ 54
S7910.........66-1175, 68-0295 ........................52
C437..................60-2320 .............................. 113 Q S7999B ............. 65-0283 .......................... 53, 56
C6097................65-0285 .............................. 114 Q100 ................. 60-2135 ................................ 86 S7999C ............. 65-0303 .................................54
C7005................60-2033 ................................ 82
Q179A,B............ 60-2032 ................................ 80 S900 ........................... ........................................60
C7007................60-2024 ................................ 67
Q179C,D ........... 60-2359 ................................ 81 SNDJ-CNT .... 009558-1-EN ............................60
C7008................60-2024 ................................ 67 Q270 .......................... ...................................... 131 SS-810-1-12BT ........ ........................................62
C7009................60-2024 ................................ 67
Q520 .......................... ...................................... 131 ST71 ........................... ......................................130
C7012................60-2398 ................................ 69
Q624 ................. 60-2049 ................................ 84 ST7800 ............. 65-0089 .................................48
C7024................65-0156 ................................ 71 Q652 ................. 63-2159 ................................ 85 ST795 ........................ ......................................130
C7027................60-2026 ................................ 72
Q7800 ............... 65-0084 ................................ 41
C7035................60-2026 ................................ 73 T
Q795 ................. 65-0042 .............................. 131
C7044................60-2026 ................................ 72 T475.................. 60-2219 ...............................132
Q7999A ............. 65-0240 ................................ 56
C7061................65-0223 ................................ 74 T678B ............... 60-2207 ...............................133
QM4520A .......... 65-0211 ................................ 63
C7076................95-8269 ................................ 75 T991B ............... 63-1102 ...............................133
QS460MMDS .... 69-2377 ................................ 63
C7915................65-0292 ................................ 76 T991E,F ............ 60-2176 ...............................134
C7927................60-2026 ................................ 76 R
V
C7961................65-0267 ................................ 77 R4795................ 60-2285 .............................. 128
V4046C ............. 66-2008 ...............................108
C7962................65-0277 ................................ 78 R7140................ 66-1153 ................................ 40
V4055A,B,D,E... 60-2309 .......................... 95, 96
CR7890 .............65-0259 ................................ 20 R7247 ........................ ........................................ 65
V4055F,G.......... 65-0029 .......................... 95, 98
R7248 ........................ ........................................ 65
D V4062................ 60-2099 .......................... 95, 99
R7249 ........................ ........................................ 65
DSP3452 ................... ..................................... 136 V4295................ 65-0194 ...............................109
R7258 ........................ ........................................ 66
DSP3548 ................... ..................................... 136 V4297A ............. 65-0246 ...............................110
R7259 ........................ ........................................ 66
DSP3564 ................... ..................................... 136 V4297S ............. 65-0244 ...............................111
R7289 ........................ ........................................ 66
DSP3822 ................... ..................................... 136 V48A ................. 60-2080 .................................87
R7290 ........................ ........................................ 66
DSP3943 ................... ..................................... 137 V4943A ............. 65-0212 .................................89
R7476................ 95-8270 ................................ 65
DSP3944 ................... ..................................... 137 V4943B,N.......... 65-0214 .................................90
R7795................ 66-2001 ..................... 126, 128
DSP3949 ................... ....................................... 59 V4944................ 65-0214 .................................91
R7910A ............. 65-0310 ................................ 50
DSP3956 ................... ..................................... 136 V5055................ 60-2307 ........................ 95, 102
R7911A ............. 66-1174 ................................ 51
V5097................ 65-0230 ........................ 95, 105
E R7999A ............. 65-0238 ................................ 55
V51.................... 60-2102 .................................93
EC7810 .............66-2040 ................................ 21 RA890 ............... 60-2034 .............................. 125
V5197................ 65-0247 .................................94
EC7820 .............66-2040 ................................ 21 RA890F ............. 60-2034 .............................. 129
V8046C ............. 66-2008 ...............................108
EC7823 .............66-2031 ................................ 25 RA890G ............ 60-2035 .............................. 130
V8295................ 65-0194 ...............................109
EC7830 .............66-2041 ................................ 22 RM7800............. 66-2028 ......................... 23, 24
V88A ................. 60-2080 .................................87
EC7850 .............66-2041 ................................ 22 RM7823............. 66-2031 ................................ 25
V88J.................. 60-2080 .................................88
EC7885 .............66-2035 ................................ 32 RM7824............. 65-0155 ................................ 26
V8943A ...................... ........................................89
EC7890 .............66-2032 ................................ 35 RM7830............. 66-2041 ................................ 22
V8943B,C,N ...... 65-0214 .................................90
EC7895 .............65-0205 ................................ 36 RM7838A .......... 66-2029 ................................ 27
V8944B,C,L,N ... 65-0214 .................................91
RM7838B,C....... 66-1094 ................................ 28
F V9055................ 60-2311 ........................ 95, 100
RM7838B,C....... 66-2036 ................................ 29
FSP1535 ...........95-6910 .............................. 137 W
RM7840............. 66-2027 ......................... 30, 31
FSP5004 ...........60-0219 .............................. 137 RM7845............. 66-1147 ................................ 32 W136................. 60-2179 ...............................138
FSP5075A1 .......95-8271 .............................. 131
RM7850............. 66-2041 ................................ 22 W7101............... 63-2119 .................................83
FSP5075A3 .......95-8271 .............................. 131
RM7885............. 66-2035 ................................ 32
Y
L RM7888............. 65-0175 ................................ 33
YP900 ............... 66-1190 .................................59
L404F ................60-2150 .............................. 116 RM7890............. 65-0179 ................................ 34
L404T,V.............71-2429 .............................. 118 RM7890............. 66-2032 ................................ 35 Z
L4079 ................60-2156 .............................. 119 RM7895............. 66-2026 ....................... 36, 127 ZM7999A .......... 65-0242 .................................58
ii customer.honeywell.com 70-8911
Subject Index
Numerics B Controllers
7800 SERIES 1–49 Burner and Boiler Controls Commercial Hydronic 83
Accessories 49 Training Booklets 148 ControLinks Fuel Air System 55
Communications interface 45 Burner Controls 61–62 Pressure and Limits 116–124
ControlBus Module 45 Accessories 49 Accessories 124
Expanded Annunciator 47 Communications interface 45 Limit Controller 119
Flame Amplifiers 64–65 ControlBus Module 45 Line Voltage 123
Keyboard Display 43, 44 Electromechanical 128–131 Oil Limit Controller 118
ModBus Module 46 Flame Amplifiers 131 Pressuretrol® 116–119
Network Interface 63 Primary Control 128–130 Proportional 121–122
Primary Control Modernization 127 Purge Timers 130 Vaporstat® 120
Purge Timers 48 Wiring Subbase 131 SOLA 50–51
Relay Modules 1–39 European Community Timings 21, 22 Accessories 54
Reset Module 46 Expanded Annunciator 47 Hydronic 50
Testers and Demonstrators 135 Flame Switch 25 Keyboard Display 52
Wiring Subbase 41–42 Integrated 20 Local Operator Interface 54
Keyboard Display 43, 44 Program Module 54
A Microprocessor 20–49 Replacement Parts 54
Accessories 63 ModBus Module 46 Steam 51
7800 SERIES 49 Oxygen Sensor 62 System Operator Interface 53
Burner Controls 49 Primary Controls 26, 35 Temperature
ControLinks Actuator 58 Manual Start 32 Reset 132–134
ControLinks Fuel Air Control System 58 PLC Adaptable 33 Dual Bulb 133
Delphi Combustion System 60 with Post-Purge 38 Outdoor 132, 133
Diaphragm Gas Valves 92 with Pre and Post-Purge 37 Proportional 134
Flame Amplifiers 66 with Prepurge 36 Type definition 141
Flame Detectors 79 with Purge, Manual Start 27 Conversion factors 147
Flame Rods 68 Programmers 30, 32, 40 Conversion of pressure units 145
Fluid Actuators 101 Manual Start 28
Ignition Transformers 85 D
Purge Timers
Network Interface 63 Data Acquisition Module 63
Microprocessor Burner Controls 48
Pilot Burners 82 Delphi Combustion System 59–60
Reset Module 46
Pressure and Limit Controls 124 Accessories 60
Wiring Subbase 41–42
SOLA Controllers 54 Actuators 59
With VPS 24, 29, 31, 34, 39, 44
Solenoid Gas Valves 111 Efficiency Panel 59
Butterfly Valves 93–94
V5055/V5097 Industrial Gas Valves 107 Replacement Parts 60
Integrated Train 94
Actuators Diaphragm Gas Valves 87–92
Replacement Parts 93
ControLinks Accessories 92
Accessories 58 C High Temperature 88
Direct Coupled 57 Canadian Standards Association 142 On/Off 89
Universal 57 CE Mark 142 Pressure Regulating 90–92
Delphi Combustion System 59 Combustion System Replacement Parts 92
Fluid Power 95–101 Efficiency Panel 59 Direct Coupled Actuators
Accessories 101 Integrated 59–60 ControLinks 57
Manual Reset Safety Shut-Off 98 Accessories 60 Displays, SOLA 52–54
Modulating 100–101 Actuators 59
E
Off-Lo-Hi 99–100 Replacement Parts 60
Efficiency Panel 59
On-Off 96–97 Commercial Hydronic Controllers 83
Electromechanical Burner Controls 128–131
Replacement Parts 101 Commercial/Industrial Combustion
Flame Amplifier Module 131
Selection Chart 95 Replacement parts 139
Primary Control 128–130
Gas Valves 95–101 Commercial/Industrial Combustion Testers
Modernization 126
Accessories 101 and Demonstrators 135–138
Purge Timers 130
Manual Reset Safety Shut-Off 98 ControlBus Module 45
Tester 137
Modulating 100–101 ControLinks Fuel Air Control System 55–58
Wiring Subbase 131
Off-Lo-Hi 99–100 Accessories 58
On-Off 96–97 Actuator Accessories 58 F
Replacement Parts 101 Controller 55 Factory Mutual 142
Selection Chart 95 Demonstrator 136 Fireye Modernization 125
Herculine 59 Direct Coupled Actuator 57 Flame Amplifier Modules 131
Advanced Burner Controls 61–62 Portable Combustion Analyzer 58 Flame Amplifiers 20, 64–66
Oxygen Sensor 62 System Configuration Software 58 7800 SERIES 64–65
Amplifiers System Display 56 Accessories 66
Flame 64–66 Universal Actuator 57 BC7000 Series 65
Accessories 66 Wiring Subbase 56 Electromechanical Burner Controls 131
Annunciator 63 ControLinks Fuel Air Ration System R4140 65
Approval agencies 142 Configuration Kit 151 R4795 66
Demonstrator 151
Display Demo 151
70-8911 iii
Subject Index
Flame Detectors 69–79 Modulating 100–101 Flame Amplifier 131
Accessories 79 Off-Lo-Hi 99–100 Motors
Adjustable Sensitivity 75 On-Off 96–97 Firing Rate 86
Infrared 76 Replacement Parts 101 Modutrol IV 86
Lead Sulfide 76 Selection Chart 95
Minipeeper 72–73 N
Purple Peeper 69–71 H NEMA Standard 144
Replacement Parts 79 Herculine Actuators 59 Network Communications Interface 63
Self-Check 74, 77 Horsepower ratings 143 ModBus 63
Solid State 76 Hydronic Controllers
Commercial 83 O
Ultraviolet 20, 69–77
Operator Interface
Visible light 78 I Local 54
Flame Rod Holders 67–68 Ignition Transformers 84–85 System 53
Flame Rods 67–68
Accessories 85 Order Number Guide 141
Accessories 68
Replacement Parts 85 Oxygen Sensor
Replacement Parts 68 Industrial Gas Valves 102–107 High Temperature 62
Flame Safeguard Systems
Accessories 107
Product Selection Matrix 2–19 P
Integrated Valve Train 105–107
Flame Safeguard Textbook 149 Pipe Adapters 106 Pilot Burners 80–82
Flame Simulator 136 Accessories 82
Replacement Parts 107
Fluid Power Actuators 95–101 Flame Rectifier 80, 82
Infrared Flame Detectors 76
Accessories 101 Integrated Valve Train 105–107, 110, 111 Miniature 81
Manual Reset Safety Shut-Off 98 Replacement Parts 82
Pipe Adapters 106
Modulating 100–101 Pilot Gas Valves 108
International Approval Services 142
Off-Lo-Hi 99–100 ISO 9001 140 Portable Combustion Analyzer 58
On-Off 96–97 Pressure and Limit Controllers 116–124
Registered Facilities 140
Replacement Parts 101 Accessories 124
Selection Chart 95 K Limit Controller 119
Fuel Air Control System 55–58 Keyboard Displays Line Voltage 123
Accessories 58 7800 SERIES 44 Oil Limit Controller 118
Actuator Accessories 58 SOLA 52 Pressuretrol® 116–119
Controller 55 Proportional 121–122
Direct Coupled Actuator 57 L Vaporstat® 120
Portable Combustion Analyzer 58 Linkages Pressure Switches 112–115
System Configuration Software 58 Butterfly Valves 86 Pressuretrol® 116–119
System Display 56 Limit Controller 119
M
Universal Actuator 57 Oil Limit Controller 118
Meters, Combustion 138
Wiring Subbase 56 Proportional 121–122
Microprocessor Burner Controls 20–49
Primary Relay Modules 1–41
G Accessories 49
Product Date Code 143
Gas capacity ratings 146 Communications interface 45
Product Selection Matrix for Flame Safeguard
Gas Valves ControlBus Module 45
Systems 2–19
Butterfly 93, 93–94 Expanded Annunciator 47
Flame Switch 25 Program Module
Integrated Train 94 SOLA Controllers 54
Replacement Parts 93 Industrial Programmers 29
Programmer Relay Modules 1–41
Diaphragm 87–92 Keyboard Display 43, 44
ModBus Module 46 Protectorelay™ 129–130
Accessories 92 Purge Timers 48
High Temperature 88 Primary Controls 21, 26, 34, 35, 39
Electromechanical Burner Controls 130
On/Off 89 Manual Start 32
Modernization 127 Purple Peeper Flame Detectors 69–71
Pressure Regulating 90–92
Replacement Parts 92 PLC Adaptable 33 R
Industrial 102–107 with Post-Purge 38 RA890 Modernization 125
Accessories 107 with Pre and Post-Purge 37 Relay Modules 1–41
Integrated Valve Train 105–107 with Prepurge 36 Remote Bulb Temperature Controller 133
Pipe Adapters 106 with Purge, Manual Start 27 Replacement Parts
Replacement Parts 107 Programmers 23, 24, 30, 31, 32, 40 Butterfly Valves 93
Linkages Manual Start 28 Delphi Combustion System 60
Commercial 86 Programming Control 22 Diaphragm Gas Valves 92
Pilot 108 Purge Timers 48 Flame Detectors 79
Solenoid 109–111 Reset Module 46 Flame Rods 68
Accessories 111 Wiring Subbase 41–42 Fluid Actuators 101
Normally Open 111 ModBus 56 Ignition Transformers 85
Replacement Parts 111 ModBus Module 46 Pilot Burners 82
Safety Shut-off 110 Modernization and Replacement SOLA Controllers 54
Gas Valves Actuators 95–101 Flame Safeguard 125–127 Solenoid Gas Valves 111
Accessories 101 Modules V5055/V5097 Industrial Gas Valves 107
Manual Reset Safety Shut-Off 98 Data Acquisition 63
iv customer.honeywell.com 70-8911
Subject Index
Reset Temperature Controls 132–134 T V
Dual Bulb 133 Temperature Controllers Valve Proving System 24, 29, 31, 34, 39, 44
Outdoor 132, 133 Reset 132–134 Valves
Proportional 134 Dual Bulb 133 Butterfly 93
Outdoor 132, 133 Replacement Parts 93
S
Proportional 134 Commercial Gas
Selection Chart
Testers and Demonstrators 135–138 Diaphragm 87–92
Industrial Gas Valves and Fluid Actuators
7800 SERIES 135 Accessories 92
95
ControLinks 136 High Temperature 88
Selection Matrix
Electromechanical Burner Controls 137 On/Off 89
Flame Safeguard Systems 1–19
Flame Simulator 136 Pressure Regulating 90–92
Sensors, Oxygen 62
Meter 138 Replacement Parts 92
Software
Primary Controls Tester 137 Industrial Gas 102–107
ControLinks System Configuration 58
SOLA Demonstrators 137 Accessories 107
Delphi Herculink Software 60
Transformers Integrated Valve Train 105–107
SOLA Controllers 50–51
Commercial Ignition 84–85 Pipe Adapters 106
Accessories 54
Accessories 85 Replacement Parts 107
Demonstrators 137
Replacement Parts 85 Linkages 86
Hydronic 50
Pilot Gas 108
Keyboard Display 52 U Solenoid Gas 109–111
Local Operator Interface 54 Ultraviolet Flame Detectors 69–77 Accessories 111
Program Module 54 Adjustable Sensitivity 75 Normally Open 111
Replacement Parts 54 Minipeepers 72–73 Replacement Parts 111
Steam 51 Self-Check 74, 77 Safety Shut-off 110
System Operator Interface 53 Solid State 76 Vaporstat® 120
SOLA Displays 52–54 Underwriters Laboratories Inc 142 Voltmeter and Microammeter 138
Solenoid Gas Valves 109–111 of Canada 142
Accessories 111 W
Normally Open 111 Wiring Subbase
Replacement Parts 111 ControLinks 56
Safety Shut-off 110 Electromechanical Burner Controls 131
Start-Stop Switch 139 Microprocessor Burner Controls 41–42
Subbase, Wiring
7800 SERIES 41
ControLinks 56
Electromechanical Burner Controls 131
Expanded Annunciator 41
Switches
Gas/Air Pressure 112–115
System Display, ControLinks 56
70-8911 v
vi customer.honeywell.com 70-8911
Product Selection Matrix
Product Selection Matrix for CE Sequence
Primary/Programmer Relay Modules:
For 230 Vac nominal applications—
Fuel Burner Type Relay Module Type
Single Atmospheric EC7810
Single Atmospheric with fan EC7820
Combination or single On/Off Controlled Power Burner EC7830
Combination or single Full Modulation Power Burner EC7850
For 120 Vac nominal applications—
Fuel Burner Type Relay Module Type
Combination or single On/Off Controlled Power Burner RM7830
Combination or single Full Modulation Power Burner RM7850
Use the following pages to select the following required devices: Use the following pages to select the following optional devices:
Relay Module, 1 per burner Keyboard Display module, up to 1 mounted to relay module, remote as
Subbase, 1 per relay module desired
Purge Timer Card, 1 per relay module Communications, network and ControlBus™ modules to service
Flame Amplifier, 1 per relay module selected relays
Miscellaneous, as required to complete installation
Some products are available only through Authorized Flame Safeguard
Wholesalers and/or Distributors.
70-8911 1
PRODUCT SELECTION MATRIX FOR EC7810 PROGRAMMER RELAY MODULES:
SELECT A 220-240 VAC 50/60 HZ DESCRIPTION

1.) RELAY EC7810A1027 ONE IGNITION ATTEMPT
MODULE EC7810A1035 FIVE IGNITION ATTEMPTS
O.S. NO. DESCRIPTION

SELECT A Q7800A1005 PANEL MOUNT
2.) Q7800B1003 BURNER/WALL MOUNT
SUBBASE
Q7800B1011 BURNER/WALL MOUNT WITH 3 KNOCKOUTS
O.S. NO. DESCRIPTION O.S. NO. DESCRIPTION

SELECT A ST7800A1005 TIMING: 2 SECOND ST7800A1070 TIMING: 2.5 MINUTE
3.) PURGE ST7800A1013 TIMING: 7 SECOND ST7800A1088 TIMING: 4 MINUTE
CARD ST7800A1021 TIMING: 10 SECOND ST7800A1096 TIMING: 6 MINUTE
ST7800A1039 TIMING: 30 SECOND ST7800A1104 TIMING: 9 MINUTE
ST7800A1146 TIMING: 30 MINUTE
O.S. NO. DESCRIPTION CHECKING USE WITH

SELECT R7847A1025 1 SECOND FFRT NONE FLAME ROD
4.) A FLAME R7847A1033 2 SECOND FFRT NONE FLAME ROD
AMPLIFIER R7847A1074 1 SECOND FFRT NONE FLAME ROD*
R7847A1082 2 SECOND FFRT NONE FLAME ROD*, C7012A, C
R7847B1023 1 SECOND FFRT AMPLICHECK® FLAME ROD
R7847B1064 1 SECOND FFRT AMPLICHECK® FLAME ROD*
R7847B1072 2 SECOND FFRT AMPLICHECK® FLAME ROD*, C7012A, C
R7849A1015 1 SECOND FFRT AMPLICHECK® C7027, C7035
R7849B1013 1 SECOND FFRT AMPLICHECK® C7027, C7035
R7861A1026 2 SECOND FFRT DYNAMIC SELF-CHECK C7061A, F**
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012 A,C.
** EC APPLICATIONS REQUIRE A 220-240 VAC TO 120 VAC, STEP DOWN, 10VA TRANSFORMER.
SELECT
5.) OPTIONAL
COMPONENTS
S7800A1001 ENGLISH LANGUAGE
S7800A1035 FRENCH LANGUAGE
KEYBOARD S7800A1043 GERMAN LANGUAGE
DISPLAY S7800A1050 ITALIAN LANGUAGE
MODULE S7800A1068 SPANISH LANGUAGE
S7800A1118 KATAKANA (JAPANESE) LANGUAGE
S7800A1126 PORTUGUESE LANGUAGE

S7810A1009 DATA CONTROLBUS® MODULE (IF NO KEYBOARD DISPLAY IS USED)
COMMUNICATIONS S7810M1029 MODBUS MODULE - CE APPROVAL

S7820A1007 REMOTE RESET MODULE
203541 DATA CONTROLBUS CONNECTOR, 5-WIRE
203765 REMOTE DISPLAY MOUNTING BRACKET
MISCELLANEOUS 221729 DUST COVER, RELAY MODULE
204718A KEYBOARD DISPLAY MODULE COVER, NEMA 4, CLEAR
50023821-001 KEYBOARD DISPLAY MODULE COVER, NEMA 4, CLEAR FOR
SERIES 5 DISPLAY
204718B KEYBOARD DISPLAY MODULE COVER, CLEAR
204718C KEYBOARD DISPLAY MODULE COVER, NEMA 4, CLEAR WITH
RESET BUTTON
50023821-002 KEYBOARD DISPLAY MODULE COVER, NEMA 4, CLEAR WITH
RESET BUTTON FOR SERIES 5 DISPLAY
205321B FLUSH DISPLAY MOUNTING KIT
221818A EXTENSION CABLE, DISPLAY 5FT (1524MM)
221818C EXTENSION CABLE, DISPLAY 10FT (3048MM)
M15515F
2 customer.honeywell.com 70-8911
PRODUCT SELECTION MATRIX FOR EC7820 PROGRAMMER RELAY MODULES:
SELECT A 220-240 VAC 50/60 HZ DESCRIPTION

1.) RELAY EC7820A1026 ONE IGNITION ATTEMPT
MODULE EC7820A1034 FIVE IGNITION ATTEMPTS

2.)
SUBBASE Q7800B1003 BURNER/WALL MOUNT


* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARA;LLEL C7012 A,C.
SELECT
5.) OPTIONAL O.S. NO. DESCRIPTION
COMPONENTS S7800A1001 ENGLISH LANGUAGE

COMMUNICATIONS S7810M1029 MODBUS MODULE - CE APPROVAL

ERIES 5 DISPLAY
RESET BUTTON
M15516F
70-8911 3
PRODUCT SELECTION MATRIX FOR EC/RM7830 PROGRAMMER RELAY MODULES:
220-240 VAC 50/60 HZ 120VAC 50/60 HZ DESCRIPTION

SELECT A POST-PURGE 2 SECONDS
EC7830A1033 RM7830A1003
1.) RELAY POST-PURGE 30 SECONDS
EC7830A1041 RM7830A1011
MODULE POST-PURGE 15 SECONDS
EC7830A1066 RM7830A1029

SUBBASE


* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012 A,C.
SELECT O.S. NO. DESCRIPTION

5.) OPTIONAL S7800A1001 ENGLISH LANGUAGE
COMPONENTS S7800A1035 FRENCH LANGUAGE

COMMUNICATIONS
S7810M1029 MODBUS MODULE - CE APPROVAL

SERIES 5 DISPLAY
RESET BUTTON
M15517F
PRODUCT SELECTION MATRIX FOR EC/RM7850 PROGRAMMER RELAY MODULES:

SELECT A EC7850A1064 DYNAMIC AIR DAMPER CHECK
1.) RELAY EC7850A1072 RM7850A1001 POST-PURGE 2 SECONDS
MODULE EC7850A1080 RM7850A1027 POST-PURGE 30 SECONDS
EC7850A1122 RM7850A1019 POST-PURGE 15 SECONDS

2.)


* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.

S7800A1043 GERMAN LANGUAGE
KEYBOARD
S7800A1050 ITALIAN LANGUAGE
DISPLAY
S7800A1068 SPANISH LANGUAGE
MODULE

COMMUNICATIONS
S7810M1029 MODBUS MODULE - CE APPROVAL

221729 DUST COVER, RELAY MODULE
MISCELLANEOUS 204718A KEYBOARD DISPLAY MODULE COVER, NEMA 4, CLEAR
SERIES 5 DISPLAY
RESET BUTTON
M15519F
70-8911 5
PRODUCT SELECTION MATRIX FOR EC/RM7823 FLAME SWITCH RELAY MODULES:
SELECT A
1.) RELAY 220-240 VAC 50/60 HZ 120VAC 50/60 HZ
MODULE EC7823A1004 RM7823A1016

SUBBASE
O.S. NO. DESCRIPTION *** CHECKING USE WITH

SELECT R7847A1025 0.8 SECOND FFRT NONE FLAME ROD
3.) A FLAME R7847A1033 3.0 SECOND FFRT NONE FLAME ROD
AMPLIFIER R7847A1074 0.8 SECOND FFRT NONE FLAME ROD*
R7847A1082 3.0 SECOND FFRT NONE FLAME ROD*, C7012A, C
R7847B1023 0.8 SECOND FFRT AMPLICHECK® FLAME ROD
R7847B1064 0.8 SECOND FFRT AMPLICHECK® FLAME ROD*
R7847B1072 3.0 SECOND FFRT AMPLICHECK® FLAME ROD*, C7012A, C
R7847C1005 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7012E,F**
R7849A1015 0.8 SECOND FFRT NONE C7027, C7035
R7849B1013 0.8 SECOND FFRT AMPLICHECK® C7027, C7035
R7851C1008 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7961E,F
R7852A1001 3.0 SECOND FFRT NONE C7915
R7852B1009 3.0 SECOND FFRT AMPLICHECK® C7915
R7861A1026 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7061A, F**
R7886A1001 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7076A, D**
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM).

SELECT
4.) OPTIONAL
COMPONENTS O.S. NO. DESCRIPTION
KEYBOARD S7800A1035 FRENCH LANGUAGE
DISPLAY S7800A1043 GERMAN LANGUAGE
MODULE S7800A1050 ITALIAN LANGUAGE

COMMUNICATIONS S7810M1003 MODBUS MODULE

MISCELLANEOUS S7830A1005 EXPANDED ANNUNCIATIOR (120 VAC, 50/60 HZ)
SERIES 5 DISPLAY
RESET BUTTON
M15520E
PRODUCT SELECTION MATRIX FOR RM7824A 24VDC PRIMARY CONTROL RELAY MODULES:
SELECT A
1.) RELAY RM7824A1006 24VDC
MODULE

2.) SELECT A Q7800A1005 PANEL MOUNT

SELECT R7824C1002 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7024E, F
3.) A FLAME R7851B1000 3.0 SECOND FFRT AMPLICHECK® C7927, C7962
AMPLIFIER R7851B1018 0.8 SECOND FFRT AMPLICHECK® C7927, C7962
SELECT
4.) OPTIONAL


MISCELLANEOUS
SERIES 5 DISPLAY
RESET BUTTON
M15521C
70-8911 7
PRODUCT SELECTION MATRIX FOR EC/RM7885 MANUAL START PRIMARY RELAY MODULES:
SELECT A
1.) RELAY 220-240 VAC 50/60 HZ 120VAC 50/60 HZ DESCRIPTION
MODULE EC7885A1011 RM7885A1015 SEMI AUTOMATIC PRIMARY

2.)
O.S. NO. DESCRIPTION*** CHECKING USE WITH

R7847C1005 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7012E, F**

SELECT

COMMUNICATIONS S7810A1009 DATA CONTROLBUS® MODULE (IF NO KEYBOARD DISPLAY IS USED)
S7810M1003 MODBUS MODULE

MISCELLANEOUS 203765 REMOTE DISPLAY MOUNTING BRACKET
SERIES 5 DISPLAY
RESET BUTTON
M15522E
PRODUCT SELECTION MATRIX FOR RM7888A SPECIAL FUNCTION PRIMARY CONTROL RELAY MODULES:
SELECT A 120VAC 50/60 HZ DESCRIPTION

1.)
RELAY RM7888A1019 INDUSTRIAL PRIMARY CONTROL (COMPONENT UL APPROVED)
MODULE RM7888A1027 INDUSTRIAL PRIMARY CONTROL (COMPONENT UL APPROVED)

2.) SELECT A Q7800A1005 PANEL MOUNT
SELECT O.S. NO. DESCRIPTION CHECKING USE WITH

AMPLIFIER R7847A1033 3.0 SECOND FFRT NONE FLAME ROD
R7847A1074 0.8 SECOND FFRT NONE FLAME ROD*
R7847C1005 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7012E, F
R7861A1026 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7061A, F
R7886A1001 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7076A, D
SELECT
4.) OPTIONAL
COMPONENTS


S7830A1005 EXPANDED ANNUNCIATIOR (120 VAC, 50/60 HZ)
MISCELLANEOUS
SERIES 5 DISPLAY
RESET BUTTON
M15523E
70-8911 9
PRODUCT SELECTION MATRIX FOR EC/RM7890 ON/OFF PRIMARY CONTROL RELAY MODULES:

EC7890A1011 RM7890A1015
EC7890A1029‡
RM7890A1031 30 SECOND PFEP
RM7890A1056 FOR VALVE PROVING APPLICATIONS
RM7890A1064‡
SELECT A EC7890B1010 RM7890B1014 WITH SHUTTER DRIVE
1.) RELAY RM7890B1030 WITH SHUTTER DRIVE AND FULL PFEP
MODULE RM7890B1048 WITH SHUTTER DRIVE - FOR VALVE PROVING APPLICATIONS
RM7890B1055++ WITH SHUTTER DRIVE
RM7890C1005 STANDING PILOT APPLICATIONS WITH FLAME RODS ONLY
RM7890D1004 INFRARED HEATER ONLY 15 OR 30 PREF
‡ CE APPROVED
++ NORTH AMERICAN AMD CE APPROVED

2.)


*** FFRT FOR CE APPROVED CONTROLS 1 SEC. OR 2 SEC.
SELECT
4.) OPTIONAL
S7800A1142 ENGLISH (REQUIRED TO PROGRAM VP TIMINGS)
S7800A1167 SPANISH (REQUIRED TO PROGRAM VP TIMINGS)

COMMUNICATIONS S7810B1007 DATA CONTROLBUS® MODULE, MULTI DROP SWITCH MODULE
S7810M1029 MODBUS MODULE - CE APPROVED

SERIES 5 DISPLAY
RESET BUTTON
M15524E
PRODUCT SELECTION MATRIX FOR EC/RM7895 ON/OFF WITH PURGE PRIMARY RELAY MODULES:
INTERMITTENT PILOT
SELECT A EC7895A1010 RM7895A1014
1.) RELAY RM7895A1048 EARLY SPARK TERMINATION
MODULE RM7895B1013 DYNAMIC AIRFLOW SWITCH CHECK
INTERRUPTED PILOT
EC7895C1000 RM7895C1012
RM7895C1020 EARLY SPARK TERMINATION
RM7895D1011 DYNAMIC AIRFLOW SWITCH CHECK
RM7895E1002 INFRARED HEATER APPLICATIONS, 15/30 SECOND PFEP
RM7895F1001 DYNAMIC AIRFLOW SWITCH CHECK, INFRARED
HEATER APPLICATIONS, 15/30 SECOND PFEP

2.)



SELECT


SERIES 5 DISPLAY
RESET BUTTON
M15525E
70-8911 11
PRODUCT SELECTION MATRIX FOR RM7896 ON/OFF WITH PRE- AND POST-PURGE PRIMARY RELAY MODULES:
INTERMITTENT PILOT
120VAC 50/60 HZ DESCRIPTION
SELECT A RM7896A1012 EARLY SPARK TERMINATION
1.) RELAY RM7896B1011 DYNAMIC AIRFLOW SWITCH CHECK
MODULE
INTERRUPTED PILOT
RM7896C1010 EARLY SPARK TERMINATION
RM7896D1019 DYNAMIC AIRFLOW SWITCH CHECK
RM7896D1027 5 SEC EARLY SPARK TERMINATION AND
60 SEC POST-PURGE

2.)


SELECT
KEYBOARD
DISPLAY
MODULE


SERIES 5 DISPLAY
RESET BUTTON
M13908A
PRODUCT SELECTION MATRIX FOR RM7897 ON/OFF WITH PRE- AND PROGRAMMABLE POST-PURGE
PRIMARY RELAY MODULES:
120 VAC 50/60 HZ DESCRIPTION

SELECT A RM7897A1002 INTERMITTENT/INTERRUPTED PILOT AND PROOF OF CLOSURE
1.) RELAY RM7897C1000 INTERRUPTED PILOT WITH DELAYED MV2 AND PROOF OF CLOSURE
MODULE RM7897C1018 INTERRUPTED PILOT WITH DELAYED MV2 AND PROOF OF CLOSURE 5 SEC MFEP

2.)



SELECT
5.) OPTIONAL
COMPONENTS
KEYBOARD
DISPLAY
MODULE
S7800A1142 ENGLISH (REQUIRED TO SET POST PURGE TIME)
S7800A1167 SPANISH (REQUIRED TO SET POST PURGE TIME)


SERIES 5 DISPLAY
RESET BUTTON
M15526F
70-8911 13
PRODUCT SELECTION MATRIX FOR RM7898 ON/OFF WITH PRE- AND PROGRAMMABLE POST-PURGE PRIMARY
RELAY MODULES FOR VALVE PROVING APPLICATIONS:
120 VAC 50/60 HZ DESCRIPTION

SELECT A RM7898A1000 INTERMITTENT/INTERRUPTED PILOT
1.) RELAY RM7898A1018 INTERMITTENT/INTERRUPTED PILOT WITH EARLY SPARK TERMINATION
MODULE

2.)



KEYBOARD S7800A1050 ITALIAN LANGUAGE
DISPLAY S7800A1068 SPANISH LANGUAGE
MODULE S7800A1118 KATAKANA (JAPANESE) LANGUAGE
S7800A1142 ENGLISH (REQUIRED TO PROGRAM POST PURGE AND VP TIMINGS)
S7800A1167 SPANISH (REQUIRED TO PROGRAM POST PURGE AND VP TIMINGS)


MISCELLANEOUS
SERIES 5 DISPLAY
RESET BUTTON
M23254B
PRODUCT SELECTION MATRIX FOR RM7838A MANUAL START WITH PURGE INDUSTRIAL PRIMARY RELAY MODULE:
SELECT A
1.) RELAY 120 VAC 50/60 HZ DESCRIPTION
MODULE RM7838A1014 INTERMITTENT PILOT, S7800A1001 KEYBOARD DISPLAY STANDARD

SUBBASE



OPTIONAL S7800A1001 ENGLISH LANGUAGE
5.) COMPONENTS S7800A1035 FRENCH LANGUAGE


SERIES 5 DISPLAY
RESET BUTTON
M15527E
70-8911 15
PRODUCT SELECTION MATRIX FOR RM7838B MANUAL START INDUSTRIAL PROGRAMMER RELAY MODULE:
SELECT A 120 VAC 50/60 HZ DESCRIPTION

1.) RELAY RM7838B1013* SEMI-AUTOMATIC PROGRAMMER WITH
MODULE S7800A1001 KEYBOARD DISPLAY STANDARD
RM7838B1021* S7800A1142 KEYBOARD DISPLAY STANDARD - HAS VALVE PRVING FEATURE
* ALARM SOUNDS UNTIL FLAME SENSED

2.)

3.) ST7800A1013 TIMING: 7 SECOND ST7800A1088 TIMING: 4 MINUTE
PURGE


SELECT S7800A1001 ENGLISH LANGUAGE
5.) OPTIONAL S7800A1035 FRENCH LANGUAGE
COMPONENTS S7800A1043 GERMAN LANGUAGE


SERIES 5 DISPLAY
RESET BUTTON
M15528E
PRODUCT SELECTION MATRIX FOR RM7838C MANUAL START INDUSTRIAL PROGRAMMER RELAY MODULE:
SELECT A 120 VAC 50/60 HZ DESCRIPTION

1.) RELAY SEMI-AUTOMATIC PROGRAMMER WITH
MODULE RM7838C1004* S7800A1001 KEYBOARD DISPLAY STANDARD
RM7838C1012* S7800A1142 KEYBOARD DISPLAY STANDARD - DEVICE HAS VALVE PROVING FEATURE
RM7838C1020*+ S7800A1001 KEYBOARD DISPLAY STANDARD
* ALARM OUTPUT - LOCKOUT ONLY

+NORTH AMERICAN AND CE APPROVED

2.)

SELECT A ST7800C1003 TIMING: 7 SECOND ST7800C1078 TIMING: 14 MINUTE
3.) ST7800C1011 TIMING: 20 SECOND ST7800C1086 TIMING: 16 MINUTE
PURGE
CARD ST7800C1029 TIMING: 4 MINUTE ST7800C1094 TIMING: 18 MINUTE
ST7800C1037 TIMING: 6 MINUTE ST7800C1102 TIMING: 20 MINUTE
ST7800C1144 TIMING: 45 MINUTE

R7847C1005 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7012E,E

KEYBOARD S7800A1068 SPANISH LANGUAGE
DISPLAY S7800A1118 KATAKANA (JAPANESE) LANGUAGE
MODULE S7800A1126 PORTUGUESE LANGUAGE
S7800A1142 ENGLISH (REQUIRED TO PROGRAM POST PURGE AND VP TIMINGS)
S7800A1167 SPANISH (REQUIRED TO PROGRAM POST PURGE AND VP TIMINGS)


SERIES 5 DISPLAY
RESET BUTTON
M18830D
70-8911 17
PRODUCT SELECTION MATRIX FOR UL/CSA RM78XXG,M PROGRAMMER RELAY MODULE:

SELECT A RM7800G1018 MODULATING BURNER CONTROL, S7800A1001 KEYBOARD DISPLAY MODULE STANDARD
1.) RELAY RM7840G1014 MODULATING BURNER CONTROL, WITHOUT KEYBOARD DISPLAY MODULE
MODULE RM7840G1022 MODULATING BURNER CONTROL, WITHOUT KEYBOARD DISPLAY MODULE - FOR VALVE PROVING
RM7800M1011 ON-OFF BURNER CONTROL, S7800A1001 KEYBOARD DISPLAY MODULE STANDARD
RM7840M1017 ON-OFF BURNER CONTROL, WITHOUT KEYBOARD DISPLAY MODULE

SUBBASE



KEYBOARD SPANISH LANGUAGE
S7800A1068
DISPLAY KATAKANA (JAPANESE) LANGUAGE
S7800A1118
MODULE PORTUGEUESE LANGUAGE
S7800A1126
S7800A1142 ENGLISH (REQUIRED TO PROGRAM VALVE PROVING FEATURE)
S7800A1167 SPANISH (REQUIRED TO PROGRAM VALVE PROVING FEATURE)


SERIES 5 DISPLAY
204718C KEYBOARD DISPLAY MODULE COVER, NEMA 4, RESET BUTTON
M15529E
PRODUCT SELECTION MATRIX FOR FM/IRI RM78XXE, L PROGRAMMER RELAY MODULE:
SELECT A
1.) RM7800E1010 ENERGY SAVING PURGE, S7800A1001 KEYBOARD DISPLAY STANDARD
RELAY
RM7840E1016 ENERGY SAVING PURGE WITHOUT KEYBOARD DISPLAY
MODULE
RM7800L1012 S7800A1001 KEYBOARD DISPLAY STANDARD
RM7840L1018 WITHOUT KEYBOARD DISPLAY
RM7800L1053 INTERMITTENT PILOT, S7800A1001 KEYBOARD DISPLAY STANDARD
RM7840L1026 INTERMITTENT PILOT WITHOUT KEYBOARD DISPLAY
RM7800L1087 S7800A1142 KEYBOARD DISPLAY STANDARD - DEVICE HAVE VALVE PROVING FEATURE
RM7840L1075 WITHOUT KEYBOARD DISPLAY - WITH VALVE PROVING FEATURE

SUBBASE



OPTIONAL S7800A1035 FRENCH LANGUAGE
5.)
KEYBOARD S7800A1068 SPANISH LANGUAGE
DISPLAY S7800A1118 KATAKANA (JAPANESE) LANGUAGE
MODULE S7800A1126 PORTUGUESE LANGUAGE
S7800A1142 ENGLISH (REQUIRED TO PROGRAM VALVE PROVING FEATURE)
S7800A1167 SPANISH (REQUIRED TO PROGRAM VALVE PROVING FEATURE)


SERIES 5 DISPLAY
RESET BUTTON
M15530E
70-8911 19
Microprocessor Burner Controls
CR7890 Integrated Burner Control
• Oscillating shutter interrupts ultraviolet radiation reaching the UV
sensor to provide the UV sensor checking function.
• Amplifier circuitry components are checked from the microprocessor
in the CR7890B Control.
• Device can be mounted horizontally, vertically or at any other angle.
• The device has faceplate alignment and integral locating reference
points to assure proper shutter mechanism operation.
• Quartz viewing window is field replaceable. CR7890B1019 uses
Brad Harrison® 3R9006A20A120 connector.
• A swivel mount is available to facilitate flame sighting.
• -40 F (-40 C) rated ultraviolet sensing tube.
• High pressure 50 psi (345 kPa) quartz viewing window, magnifying
lens and anti-vibration mount are available as accessories.
The CR7890B Integrated Burner Control consists of a self • Housing meets NEMA 4 enclosure standards. (NEMA 1 when access
contained relay module, amplifier and a shutter type solid state cover is used.)
Ultraviolet Detector for sensing the ultraviolet radiation generated • Protective heat block built into mounting flange.
by the combustion of gas, oil, or other fuels. • Power LED blinks a fault code when device is in ALARM state.
• Optional Keyboard Display Module (KDM).
Dimensions in inches (millimeters)

Application: On-Off Primary Control with 9 pin connector
MOUNTING FLANGE Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C)
3/4–14 NPT
7-7/32 Vibration: 0.5 G environment
(183) Frequency: 50 Hz; 60 Hz (±10%)
5-1/8 (130) Weight: 3.78 lb (1.71 kg)
3-3/4 Approvals:
(95)
Canadian Standards Association: Certified
3-7/16 Control Safety Devices: Acceptable: CSD-1
(87) Federal Communications Commission: FCC Part 15, Class B,
Emissions.
1-3/16 Swiss RE (formerly IRI): Acceptable
1/2–14 NPSM (30) Underwriters Laboratories, Inc. Component Recognized, File No.
5-1/4 (133) MP268; Guide No. MCCZ.
FACEPLATE
CR7890A M20577A
Flame Establishing Period

Product Number Voltage Pilot Type Main Pilot
CR7890B1019 120 Vac (+10, -15%) intermittent Intermittent 10 sec
EC7810; EC7820
Primary Control Meeting European Community Timings
Microprocessor-based integrated burner control for automatically
fired gas, oil, or combination fuel single burner atmospheric with
fan applications. Provides automatic burner sequencing, flame
supervision, system status indication, system or self-diagnostics,
and troubleshooting.
• Access for external electrical voltage checks.
• Application flexibility and communication interface capability.
• Five LEDs provide sequence information.
• Five function Run/Test Switch. Interchangeable plug-in amplifiers.
• Local or remote annunciation of operation and fault information
(optional).
• Non-volatile memory retains history files and lockout status after loss
of power.
• Compatible with existing Honeywell flame detectors.
Application: Primary Control Second Stage Pilot Valve: Intermittent
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Weight: 1 lb 10 oz (0.7 kg)
Vibration: 0.5 G environment
Approvals:
Frequency: 50 Hz; 60 Hz (±10%) Factory Mutual: Report No. 1V9AO.AF.
Early Spark Termination: Yes, 5 sec Gastec/European: GASTEC: CE-63AP3070/1, Approved to EN298.
Preignition: Yes Swiss RE (formerly IRI): Acceptable
PrePurge: Determined by ST7800A Purge Timer Card Required Components: Q7800A,B Universal Wiring Subbases.
PostPurge: 5 sec R7847, R7849, R7861, or R7886 Flame Signal Amplifier. ST7800A
Interlocks: Lockout Plug-in Purge Timer Card.
Main: 5 sec, or 8 sec, or Intermittent
Pilot: 5 sec or 10 sec
Product Number Voltage Pilot Type AirFlow Check Comments

EC7810A1027 220 to 240 Vac (+10, -15%) interrupted — 1 ignition attempt, Includes Modulation w/o Fan Output
EC7810A1035 220 to 240 Vac (+10, -15%) interrupted — 5 ignition attempts, Includes Modulation w/o Fan Output
EC7820A1026 220 to 240 Vac (+10, -15%) interrupted User selectable 1 ignition attempt, Includes Modulation w/ Fan Output
EC7820A1034 220 to 240 Vac (+10, -15%) interrupted User selectable 5 ignition attempts, Includes Modulation w/ Fan Output
Dimensions in millimeters
BURNER CONTROL
127
127 133
1 REMOVE ONLY FOR TERMINAL TEST ACCESS. M12821
70-8911 21
EC7830; EC7850; RM7830; RM7850
Programming Control Meeting European Community Timings
Microprocessor-based integrated burner control for full modulation
applications. Provides automatic burner sequencing, flame
supervision, system status indication, system or self-diagnostics,
and troubleshooting.
• Five function Run/Test Switch.
• Interchangeable plug-in amplifiers.
(optional).
• Nonvolatile memory retains history files and lockout status after loss
of power.
Application: Programming Control Second Stage Pilot Valve: Intermittent
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Weight: 1 lb 10 oz (0.7 kg)
Approvals:
Early Spark Termination: Yes, 5 sec Gastec/European: GASTEC: CE-63AP3070/1, Approved to EN298.
PrePurge: Determined by ST7800A Purge Timer Card Required Components: Q7800A,B Universal Wiring Subbases.
AirFlow Check: User selectable R7847, R7849, R7861, or R7886 Flame Signal Amplifier. ST7800A
Flame Establishing Period Plug-in Purge Timer Card.
Main: 3 sec, or 5 sec, or Intermittent
Product Number Voltage Pilot Type PostPurge Interlocks Comments

EC7830A1033 220 to 240 Vac (+10, -15%) interrupted 2 sec Lockout On/Off Power Burner
EC7850A1064 220 to 240 Vac (+10, -15%) interrupted 30 sec Lockout LHL-LF&HF Proven;
Dynamic damper check
EC7850A1072 220 to 240 Vac (+10, -15%) interrupted 2 sec Lockout LHL-LF&HF Proven
RM7830A1003 120 Vac (+10, -15%) interrupted 2 sec Lockout On/Off Power Burner
RM7850A1001 120 Vac (+10, -15%) interrupted 2 sec Lockout LHL-LF&HF Proven
BURNER CONTROL
5
(127)
1
5-1/4 (133) 6-3/32 (155)

5 (127)
1 REMOVE ONLY FOR TERMINAL TEST ACCESS.

M15532A
RM7800 Programmers
fired gas, oil, coal or combination fuel single burner applications.
Provides safety, functional capability and features beyond
conventional controls.
• Functions include automatic burner sequencing, flame supervision,
system status indication, system or self-diagnostics and trouble
shooting.
• Interchangeable plug-in flame amplifiers.
(optional).
of power.
• Includes Keyboard Display Module.
Application: Programming Control Approvals:
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Canadian Standards Association: Certified, File No. LR95329-3.
Vibration: 0.5 G environment Federal Communications Commission: FCC Part 15, Class B,
Frequency: 50 Hz; 60 Hz (±10%) Emissions.
Early Spark Termination: Yes, 5 sec Factory Mutual: Report No. 1V9AO.AF.
PrePurge: Determined by ST7800A Purge Timer Card Underwriters Laboratories, Inc. Component Recognized, File No.
PostPurge: 15 sec MP268; Guide No. MCCZ.
Interlocks: Lockout Required Components: Q7800A,B Universal Wiring Subbases.
AirFlow Check: User selectable R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Weight: 1 lb 10 oz (0.7 kg) Amplifier. ST7800A Plug-in Purge Timer Card.
Flame Establishing Period Second

Stage Pilot
Product Number Voltage Pilot Type Main Pilot Valve Interlocks Comments
RM7800E1010 120 Vac (+10, -15%) interrupted 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout Includes S7800 Display,
LHL-LF&HF Proven
RM7800G1018 120 Vac (+10, -15%) interrupted 10 sec, or 15 sec, or 4 sec or 10 sec selectable Running Includes S7800 Display,
30 sec, or Intermittent LHL-LF Proven
RM7800L1012 120 Vac (+10, -15%) interrupted 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout Includes S7800 Display,
LHL-LF&HF Proven
RM7800L1053 120 Vac (+10, -15%) interrupted 10 sec or Intermittent 4 sec or 10 sec Intermittent Lockout Includes S7800 Display,
LHL-LF&HF Proven
RM7800M1011 120 Vac (+10, -15%) interrupted 10 sec or Intermittent 4 sec or 10 sec Intermittent Running Includes S7800 Display,
On/Off-LF proven
BURNER CONTROL
5
(127)
POWER
PILOT
FLAME 1
MAIN
ALARM
1
RESET
5 (127) 5-1/4 (133) 6-3/32 (155)
MODULE WITH SUBBASE

M15518A
70-8911 23
RM7800 Programmers with VPS
shooting.
• Five LEDs provide sequence information. Power LED blinks fault
code on Lockout.
(optional).
of power.
Microprocessor-based integrated burner control for automatically • RM7800 comes with S7800A1142 Keyboard Display Module.
fired gas, oil, coal or combination fuel single burner applications. • Keyboard required to setup Valve Proving Feature and change post
Provides safety, functional capability and features beyond purge time.
conventional controls. With Valve Proving Feature. RM7800L
comes standard with S7800A1142 Keyboard Display.
Dimensions Diagram: See page 23 Second Stage Pilot Valve: Interrupted
Weight: 1 lb 10 oz (0.7 kg)
Application: Programming Control w/VPS
Approvals:
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C)
Federal Communications Commission: FCC Part 15, Class B,
Emissions.
Frequency: 50 Hz; 60 Hz (±10%)
Factory Mutual: Report No. 1V9AO.AF.
Early Spark Termination: Yes, 5 sec
Underwriters Laboratories, Inc. Component Recognized, File No.
Preignition: Yes
MP268; Guide No. MCCZ.
PrePurge: Determined by ST7800A Purge Timer Card
Required Components: Q7800A,B Universal Wiring Subbases.
PostPurge: programmed with S7800A1142 display
R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame Signal
AirFlow Check: User selectable
Amplifier. ST7800A Plug-in Purge Timer Card.
Main: 10 sec or 15 sec
Product Number Voltage Pilot Type Interlocks Comments

RM7800L1087 120 Vac (+10, -15%) interrupted Lockout Includes S7800A1142 Display, LHL-LF&HF Proven
RM7823; EC7823 Flame Switch
Microprocessor-based integrated flame switch for detecting a
flame using rectification, ultraviolet (UV) or infrared (IR) source.
Provides level of safety, functional capability and features beyond
• Can be fitted with any 7800 Series Amplifier to provide relay action
from two single pole, double throw (SPDT) relays when flame is
present or not present. RM7823A and EC7823 are a flame detector
relays only.
• Suitable primary control must be used to provide safe-start check,
safety lockout, load switching and other functions required in flame
safeguard systems.
• Three LEDs to indicate power, flame and alarm.
• Nonvolatile memory.
• Shutter drive output.

Application: Flame Switch
BURNER CONTROL Vibration: 0.5 G environment
1
5 Approvals:
(127) Factory Mutual: Report No. OY0A9.AF.
POWER Swiss RE (formerly IRI): Acceptable
FLAME
ALARM
RESET
Amplifier.
5 (127) 5-1/4 (133)

M2649
Approvals
Canadian Standards
Product Number Voltage Comments Association Underwriters Laboratories, Inc.
EC7823A1004 220 to 240 Vac (+10, -15%) two SPDT outputs — —
RM7823A1016 120 Vac (+10, -15%) two SPDT outputs Certified, File No. LR95329-3. Component Recognized, File No.
70-8911 25
RM7824 On-Off Primary Control
24 Vdc microprocessor-based integrated burner control for
automatically fired gas, oil or combination fuel single burner
applications. Provides level of safety, functional capability and
features beyond the capacity of conventional controls.
• For use with R7824C Amplifier with C7024E,F Flame Detectors;
R7848A,B with C7015A Flame Detectors; R7851B with C7927,
C7962 Flame Detectors; or R7852A,B with C7915 Flame Detectors.
system status indication, system or self diagnostics and
troubleshooting.
• Selectable recycle or lockout on loss of flame.
• Shutter drive output for use with dynamic self-check flame detectors.
• Plug-in flame amplifier.
of power.
Dimensions in inches (millimeters) Application: Primary Control 24 Vdc

BURNER CONTROL
Main: Intermittent
1 Pilot: 4 sec or 10 sec
5 Weight: 1 lb 13 oz; (0.8 kg)
(127)
Approvals:
Canadian Standards Association: Certified, File No. LR95329-3.
Emissions.
Factory Mutual: Report No. OX4A5.AF.
Swiss RE (formerly IRI): Acceptable
5 (127) 5-1/4 (133) Underwriters Laboratories, Inc. Component Recognized, File No.
1 REMOVE ONLY FOR TERMINAL TEST ACCESS. M5872 Required Components: Q7800A,B Universal Wiring Subbases. R7824
or R7848 Flame Signal Amplifier.
Product Number Voltage Pilot Type

RM7824A1006 24 Vdc (+10, -15%) intermittent
RM7838A Manual Start Industrial Primary Control with Purge
• Functions include purge, burner pilot startup, flame supervision,
system status indication, system or self diagnosis and
troubleshooting.
• Delays admission of fuel to combustion chamber until pilot flame has
been proven and then monitors the flame through the run period
while providing system status indication.
• Intermittent pilot valve.
• Interchangeable plug-in flame amplifier.
of power.
• Selectable pilot flame establishing period.
Microprocessor-based integrated burner control for industrial • Provides application flexibility and optional communication interface
semi-automatically fired gas, oil, coal or combination fuel single capability.
burner applications. Provides level of safety, functional capability • Compatible with existing Honeywell flame detectors.
and features beyond conventional controls.
Dimensions Diagram: See page 23 Approvals:
Application: Semi Automatic Primary Control with Purge Control Safety Devices: Acceptable: CSD-1
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Federal Communications Commission: FCC Part 15, Class B,
Vibration: 0.5 G environment Emissions.
Frequency: 50 Hz; 60 Hz (±10%) Factory Mutual: Report No. OX4A5.AF.
PrePurge: Determined by ST7800A Purge Timer Card Swiss RE (formerly IRI): Acceptable
Interlocks: Running Underwriters Laboratories, Inc. Component Recognized, File No.
Flame Establishing Period MP268; Guide No. MCCZ.
Main: Intermittent Required Components: Q7800A,B Universal Wiring Subbases.
Pilot: 4 sec or 10 sec R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Weight: 1 lb 10 oz (0.7 kg) Amplifier. ST7800A Plug-in Purge Timer Card.
Product Number Voltage Pilot Type Comments

RM7838A1014 120 Vac (+10, -15%) intermittent Includes S7800 Display
70-8911 27
RM7838B,C Manual Start Industrial Programmers
troubleshooting.
of power.
Dimensions Diagram: See page 23 Weight: 1 lb 10 oz (0.7 kg)
Approvals:
Application: Semi Automatic Programming Control
Control Safety Devices: Acceptable: CSD-1
Emissions.
Preignition: Yes
Interlocks: Lockout
Flame Establishing Period Required Components: Q7800A,B Universal Wiring Subbases.
Main: 10 sec or Intermittent R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Pilot: 4 sec or 10 sec Amplifier. ST7800A Plug-in Purge Timer Card.
Product Number Voltage Pilot Type Comments Gastec/European

RM7838B1013 120 Vac (+10, -15%) interrupted Includes S7800 Display —
RM7838C1004 120 Vac (+10, -15%) interrupted Includes S7800 Display —
RM7838C1020 120 Vac (+10, -15%) interrupted Includes S7800 Display Gastec EN268 Report 1156791
RM7838B,C Manual Start Industrial Programmers with VPS
troubleshooting.
• Includes S7800A1142 Keyboard Display Module.
of power.
and features beyond conventional controls. Includes Valve Proving • With Valve Proving Feature and Programmable Post Purge Time.
Feature. • Power LED blinks a fault code on system lockout.

Approvals:
Application: Semi Automatic Programming Control w/VPS
Control Safety Devices: Acceptable: CSD-1
Emissions.
Preignition: Yes
Interlocks: Lockout
Flame Establishing Period Amplifier. ST7800A Plug-in Purge Timer Card.
Main: 10 sec or Intermittent
Product Number Voltage Pilot Type Interlocks Comments

RM7838B1021 120 Vac (+10, -15%) interrupted Lockout Includes programmable VPS (Valve Proving Switch) check feature and blinking
LED fault annunciation
RM7838C1012 120 Vac (+10, -15%) interrupted Lockout Includes programmable VPS (Valve Proving Switch) check feature and blinking
LED fault annunciation
70-8911 29
RM7840 Programmers
system status indication, system or self-diagnostics and
troubleshooting.
• Local or remote annunciation of RM7840 operation and fault
information.
of power.
Dimensions in inches (millimeters) Vibration: 0.5 G environment

BURNER CONTROL Preignition: Yes
PostPurge: 15 sec
1 AirFlow Check: User selectable
5 Weight: 1 lb 13 oz (0.8 kg)
(127)
POWER
Approvals:
PILOT
FLAME Canadian Standards Association: Certified, File No. LR95329-3.
MAIN
ALARM Control Safety Devices: Acceptable: CSD-1
RESET
Emissions.
5 (127) 5-1/4 (133) Swiss RE (formerly IRI): Acceptable
1 REMOVE ONLY FOR TERMINAL TEST ACCESS. M5003B MP268; Guide No. MCCZ.
Application: Programming Control R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Amplifier. ST7800A Plug-in Purge Timer Card.
Flame Establishing Period Second

Stage Pilot
Product Number Voltage Pilot Type Main Pilot Valve Interlocks Comments
RM7840E1016 120 Vac (+10, -15%) interrupted 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout LHL-LF&HF Proven
RM7840G1014 120 Vac (+10, -15%) interrupted 10 sec, or 15 sec, or 30 4 sec or 10 sec selectable Running LHL-LF Proven
sec, or Intermittent
RM7840L1018 120 Vac (+10, -15%) interrupted 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout LHL-LF&HF Proven
RM7840L1026 120 Vac (+10, -15%) interrupted 10 sec or Intermittent 4 sec or 10 sec Intermittent Lockout LHL-LF&HF Proven
RM7840M1017 120 Vac (+10, -15%) interrupted 10 sec or Intermittent 4 sec or 10 sec Intermittent Running On/Off-LF Proven
RM7840 Programmers with VPS
shooting.
code on Lockout.
(optional).
of power.
• RM7800 comes with S7800A1142 Keyboard Display Module.
• Keyboard required to setup Valve Proving Feature and change post
purge time.
conventional controls. With Valve Proving Feature. RM7800L
comes standard with S7800A1142 Keyboard Display.
Approvals:
Application: Programming Control w/VPS
Emissions.
Preignition: Yes
Second Stage Pilot Valve: selectable

Product Number Voltage Pilot Type Main Pilot Interlocks Comments
RM7840G1022 120 Vac (+10, -15%) interrupted 10 sec, or 15 sec, or 30 4 sec or 10 sec Running Requires S7800A1142 Display,
sec, or Intermittent LHL-LF Proven
RM7840L1075 120 Vac (+10, -15%) interrupted 10 sec or 15 sec 4 sec or 10 sec Lockout Requires S7800A1142 Display,
LHL-LF&HF Proven
70-8911 31
RM7845 Programmers
troubleshooting.
• Local or remote annunciation of RM7840 operation and fault
information.
of power.
Dimensions Diagram: See page 30 Approvals:
Application: Programming Control Control Safety Devices: Acceptable: CSD-1
AirFlow Check: User selectable MP268; Guide No. MCCZ.
Flame Establishing Period Required Components: Q7800A,B Universal Wiring Subbases.
Main: 10 sec R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Pilot: 4 sec or 10 sec Amplifier. ST7800A Plug-in Purge Timer Card.
Product Number Voltage Pilot Type PostPurge Interlocks Comments

RM7885; EC7885 Manual Start Industrial Primary Control

• Functions include flame supervision, system status indication,
system or self-diagnostics and troubleshooting.
• Adaptable to continuous firing, high-low or modulating firing rate for
semi-automatic burner sequencing.
• Operates with the following: Torch-ignited main burner or torch-
ignited pilot using S445A Start-Stop Station, or conventional knee or
foot operated station.
• Direct-ignition oil burner or electrically ignited pilot, using S445A
Start-Stop Station.
• Nonvolatile memory.
• Flame signal check during standby.
• Shutter drive output.
Microprocessor-based integrated burner control for industrial • Terminal provided for external alarm to sound on flame failure.
semi-automatically fired gas, oil, coal, or combination fuel single
burner applications. Provides level of safety, functional capability
Approvals:
Application: Semi Automatic Primary Control
Amplifier.
Main: Intermittent
Pilot: 15 min
Approvals:
Canadian Standards Swiss RE
Product Number Voltage Pilot Type Association (formerly IRI) Underwriters Laboratories, Inc.
EC7885A1011 220 to 240 Vac (+10, -15%) intermittent — — —
RM7885A1015 120 Vac (+10, -15%) intermittent Certified, File No. LR95329- Acceptable Component Recognized, File No.
3. MP268; Guide No. MCCZ.
RM7888 PLC Adaptable Primary Control
• Functions include automatic burner startup sequencing, five user
selectable run sequences, four line-voltage sequence control inputs,
flame supervision, system status indication, system or self-
diagnostics and troubleshooting.
• Requires a relay module, subbase, and amplifier for operation.
• Options include PC interface, keyboard display module, DATA
CONTROLBUS™ MODULE, remote display mounting, first-out
expanded annunciator, and COMBUSTION SYSTEM MANAGER™
software.
• Use with master system control which determines purge timing and
confirms air supply and air flow.
• Nonvolatile memory retains history files and sequencing status after
power loss.
• Optional remote reset capability.
Microprocessor-based integrated burner control for industrial • Interchangeable plug-in flame amplifiers.
process semi-automatically fired gas, oil, coal, or combination • Local or remote annunciation of operation and fault information.
fuels for single and multiple burner applications. Provides level of
safety, functional capability and features beyond conventional
controls.

Application: Primary Control - PLC Adaptable
BURNER CONTROL Vibration: 0.5 G environment
SCROLL MODE 5 Main: 15 sec
SAVE
(127) Pilot: 4 sec
POWER
PILOT
FLAME
1
Approvals:
MAIN
ALARM
RESET
Factory Mutual: Approved.
5 (127) 5-1/4 (133) R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Amplifier.
1 REMOVE ONLY FOR TERMINAL TEST ACCESS. M9494

RM7888A1019 120 Vac (+10, -15%) selectable Selectable sequences
RM7888A1027 120 Vac (+10, -15%) selectable For 10 sec DSI applications, selectable sequences
70-8911 33
RM7890 On-Off Primary Control with VPS
troubleshooting.
• Subbase and amplifier are required for operation.
• Power LED blinks Fault Code on lockout.
CONTROLBUS™ MODULE, remote display module, first-out
software.
• Optional local or remote annunciation of operation and fault
information.
Microprocessor-based integrated primary burner control for power loss.
automatically fired gas, oil or combination fuel single burner • Optional remote reset capability.
applications. Provides level of safety, functional capability and • Optional report generation.
features beyond conventional controls. • Selectable relight or lockout on loss of flame.
• Contains Valve Proving Feature - require S7800A1142 Keyboard
Display (not provided) to set up.
Dimensions Diagram: See page 30
Application: On-Off Primary Control w/VPS Canadian Standards Association: Certified, File No. LR95329-3.
Frequency: 50 Hz; 60 Hz (±10%) Factory Mutual: Report No. OX4A5.AF.
Flame Establishing Period Underwriters Laboratories, Inc. Component Recognized, File No.
Main: Intermittent MP268; Guide No. MCCZ.
Pilot: 4 sec or 10 sec Required Components: Q7800A,B Universal Wiring Subbases.
Weight: 1 lb 13 oz (0.8 kg) R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Amplifier.
Approvals:

RM7890A1056 120 Vac (+10, -15%) intermittent Includes programmable VPS (Valve Proving Switch) check feature and blinking LED fault
annunciation
RM7890B1048 120 Vac (+10, -15%) intermittent Includes Shutter Drive Capability, VPS (Valve Proving Switch) check and blinking LED fault
annunciation
RM7890; EC7890 On-Off Primary Controls
troubleshooting.
• Subbase and amplifier are required for operation.
software.
information.
power loss.
Microprocessor-based integrated primary burner control for • Optional remote reset capability.
automatically fired gas, oil or combination fuel single burner • Optional report generation.
applications. Provides level of safety, functional capability and • Selectable relight or lockout on loss of flame.
features beyond conventional controls.
Application: On-Off Primary Control Approvals:

Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Factory Mutual: Report No. 1D0A1.AF
Vibration: 0.5 G environment Required Components: Q7800A,B Universal Wiring Subbases.
Frequency: 50 Hz; 60 Hz (±10%) R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Weight: 1 lb 13 oz (0.8 kg) Amplifier.
Flame Establishing
Period Approvals
Canadian
Gastec/ Standards Swiss RE Underwriters
Product Number Voltage Pilot Type Main Pilot Comments European Association (formerly IRI) Laboratories, Inc.
EC7890A1011 220 to 240 Vac intermittent Intermittent 4 sec or 10 — — — — —
(+10, -15%) sec
EC7890A1029 220 to 240 Vac intermittent Intermittent 4 sec or 10 — Gastec: CE- — — —
(+10, -15%) sec 63AP3070/1,
Approved to
EN298.
EC7890B1010 220 to 240 Vac intermittent Intermittent 4 sec or 10 Includes Shutter Drive — — — —
(+10, -15%) sec Capability
RM7890A1015 120 Vac (+10, intermittent Intermittent 4 sec or 10 — — Certified, File No. Acceptable Component Recognized,
-15%) sec LR95329-3. File No. MP268; Guide
No. MCCZ.
RM7890A1031 120 Vac (+10, intermittent Intermittent 30 sec fixed — — Certified, File No. Acceptable Component Recognized,
-15%) LR95329-3. File No. MP268; Guide
No. MCCZ.
RM7890A1064 120 Vac (+10, intermittent Intermittent 4 sec or 10 — Gastec: CE- — — —
-15%) sec 63AP3070/1,
Approved to
EN298.
RM7890B1014 120 Vac (+10, intermittent Intermittent 4 sec or 10 Includes Shutter Drive — Certified, File No. Acceptable Component Recognized,
-15%) sec Capability LR95329-3. File No. MP268; Guide
No. MCCZ.
RM7890B1030 120 Vac (+10, intermittent Intermittent Fixed 4 sec Includes Shutter Drive — Certified, File No. Acceptable Component Recognized,
-15%) or 10 sec Capability, Alarm LR95329-3. File No. MP268; Guide
PFEP sounds when Reset No. MCCZ.
pushed.
RM7890B1055 120 Vac (+10, intermittent Intermittent 4 sec or 10 Includes Shutter Drive Gastec EN268 Certified, File No. Acceptable Component Recognized,
-15%) sec Capability Report LR95329-3. File No. MP268; Guide
1156791 No. MCCZ.
RM7890C1005 120 Vac (+10, Standing Intermittent — Standing Pilot — Certified, File No. Acceptable Component Recognized,
-15%) Pilot Applications LR95329-3. File No. MP268; Guide
No. MCCZ.
RM7890D1004 120 Vac (+10, intermittent Intermittent 15 sec or Higher Flame Sensor — Certified, File No. Acceptable Component Recognized,
-15%) 30 sec Voltage for Infra Red LR95329-3. File No. MP268; Guide
Heater Applications No. MCCZ.
70-8911 35
RM7895; EC7895 On-Off Primary Control with Prepurge
troubleshooting.
• Subbase, amplifier, and prepurge timer are required for operation.
software.
information.
power loss.
Microprocessor-based integrated primary burner control for • Optional report generation.
automatically fired gas, oil, or combination fuel single burner • Selectable relight or lockout on loss of flame.
applications. Provides level of safety, functional capability and • Airflow switch check.
features beyond conventional controls.
Application: On-Off Primary Control with Prepurge Approvals:

Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Factory Mutual: Report No. 1D0A1.AF
Vibration: 0.5 G environment Required Components: Q7800A,B Universal Wiring Subbases.
Frequency: 50 Hz; 60 Hz (±10%) R7847, R7848, R7849, R7851, R7852, R7861, or R7886 Flame Signal
PrePurge: Determined by ST7800A Purge Timer Card Amplifier. ST7800A Plug-in Purge Timer Card.
Interlocks: Selectable
Flame
Establishing
Period Approvals
Delayed Canadian Swiss RE Control Underwriters
Pilot AirFlow Main Standards (formerly Safety Laboratories,
Product Number Voltage Type Check Main Pilot Valve Comments Used With Association IRI) Devices Inc.
EC7895A1010 220 to 240 Vac intermittent — Intermittent 4 sec or No — 7800 Series — — — —
(+10, -15%) 10 sec Amplifiers
EC7895C1000 220 to 240 Vac interrupted — 10 sec 4 sec or Yes — — — — —
(+10, -15%) 10 sec
RM7895A1014 120 Vac (+10, intermittent — Intermittent 4 sec or No — 7800 Series Certified, File Acceptable Acceptable: Component
-15%) 10 sec Amplifiers No. LR95329-3. CSD-1 Recognized,
File No. MP268;
RM7895A1048 120 Vac (+10, intermittent — Intermittent 4 sec or No Includes
Guide No.
-15%) 10 sec ignition cut-out
MCCZ.
during PFEP
RM7895B1013 120 Vac (+10, intermittent Dynamic Intermittent 4 sec to No —
-15%) 10 sec
RM7895C1012 120 Vac (+10, interrupted — 10 sec 4 sec or Yes —
-15%) 10 sec
RM7895C1020 120 Vac (+10, interrupted — 10 sec 10 sec Yes Includes
-15%) ignition cut-out
during PFEP
RM7895D1011 120 Vac (+10, interrupted Dynamic 10 sec 4 sec or Yes —
-15%) 10 sec
RM7895E1002 120 Vac (+10, intermittent — Intermittent 15 sec or No Higher Flame R7847 only
-15%) 30 sec Sensor
Voltage for
RM7895F1001 120 Vac (+10, interrupted Dynamic 10 sec 15 sec or Yes
Infra Red
-15%) 30 sec
Heater
Applications
RM7896 On-Off Primary Control with Pre- and Post-Purge
troubleshooting.
• Subbase, amplifier and purge card are required for operation.
software.
• 15 second postpurge.
• Local or remote annunciation of operation and fault information.
power loss.
Microprocessor-based integrated full-function primary burner • Optional remote reset capability.
control for automatically fired gas, oil, or combination fuel single • Optional report generation.
burner applications. Provides level of safety, functional capability • Selectable recycle or lockout on loss of airflow or flame.
and features beyond conventional controls. • Shutter drive output.
• Airflow switch check.
• Delayed main valve.
Application: On-Off Primary Control with Pre and Post purge Approvals:
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Canadian Standards Association: Certified, File No. LR95329-3.
PrePurge: Determined by ST7800A Purge Timer Card Factory Mutual: Report No. OX4A5.AF.
Interlocks: Selectable Swiss RE (formerly IRI): Acceptable
Weight: 1 lb 15 oz (0.9 kg) Underwriters Laboratories, Inc. Component Recognized, File No.
Flame Establishing Period Delayed

AirFlow Main
Product Number Voltage Pilot Type Check Main Pilot Valve PostPurge Comments
RM7896A1012 120 Vac (+10, -15%) intermittent — Intermittent 4 sec or 10 sec No 15 sec Includes Pre- and Post -Purge.
RM7896B1011 120 Vac (+10, -15%) intermittent Dynamic Intermittent 4 sec or 10 sec No 15 sec Includes Pre- and Post -Purge.
RM7896C1010 120 Vac (+10, -15%) interrupted — 10 sec 4 sec or 10 sec Yes 15 sec Includes Pre- and Post -Purge.
RM7896D1019 120 Vac (+10, -15%) interrupted Dynamic 10 sec 4 sec or 10 sec Yes 15 sec Includes Pre- and Post -Purge.
RM7896D1027 120 Vac (+10, -15%) interrupted Dynamic 10 sec 4 sec or 10 sec Yes 60 sec Blinking Fault code LED, early
spark termination when flame
sensed, pre and post purge
70-8911 37
RM7897 Automatic Primary Control with Programmable Post-Purge
troubleshooting.
software.
code on Safety Shutdown.
power loss.
Microprocessor-based integrated full-function primary burner • Optional remote reset capability.
control for automatically fired gas, oil, or combination fuel single • Optional report generation.
burner applications. Provides level of safety, functional capability • Selectable recycle or lockout on loss of airflow or flame.
and features beyond conventional controls. Along with • Shutter drive output.
Programmable Post Purge. • Airflow switch check.
• Delayed main valve.
• Programmable post purge using S7800A1142 Keyboard Display (not
provided).
Application: On-Off Primary Control with Pre and Programmable Post Approvals:
purge Canadian Standards Association: Certified, File No. LR95329-3.
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Control Safety Devices: Acceptable: CSD-1
Pilot Type: selectable Factory Mutual: Report No. OX4A5.AF.
PostPurge: programmed with S7800A1142 display MP268; Guide No. MCCZ.
Interlocks: Selectable Required Components: Q7800A,B Universal Wiring Subbases.
Delayed
Product Number Voltage Pilot Type Main Valve Comments Used With
RM7897A1002 120 Vac (+10, -15%) selectable — Includes blinking LED fault annunciation feature 7800 Series Amplifiers
RM7897C1000 120 Vac (+10, -15%) selectable Yes Includes blinking LED fault annunciation feature 7800 Series Amplifiers
RM7898 On-Off Primary Control with VPS
troubleshooting.
software.
• Programmable postpurge.
• Five LEDs provide sequence information. Power LED Blinks Fault
code on safety shutdown.
Microprocessor-based integrated full-function primary burner power loss.
control for automatically fired gas, oil, or combination fuel single • Optional remote reset capability.
burner applications. Provides level of safety, functional capability • Optional report generation.
and features beyond conventional controls. Include Program able • Selectable recycle or lockout on loss of airflow or flame.
Post Purge and Valve Proving Feature. • Shutter drive output.
• Airflow switch check.
• Program able post purge and Valve Proving feature with
S7800A1142 Keyboard Display (not supplied).
Application: On-Off Primary Control w/VPS Approvals:

Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Canadian Standards Association: Pending
Preignition: Yes Factory Mutual: Report No. OX4A5.AF.
PrePurge: Determined by ST7800A Purge Timer Card Swiss RE (formerly IRI): Acceptable
PostPurge: programmed with S7800A1142 display Underwriters Laboratories, Inc. Component Recognized, File No.
Interlocks: Selectable MP268; Guide No. MCCZ.
Product Number Voltage Pilot Type Comments Used With

RM7898A1000 120 Vac (+10, -15%) selectable Includes blinking LED fault annunciation feature 7800 Series Amplifiers
RM7898A1018 120 Vac (+10, -15%) selectable Includes blinking LED fault annunciation feature, with early 7800 Series Amplifiers
spark termination
70-8911 39
R7140 Programmers
The Honeywell R7140G, L, M Burner Control Modules are
microprocessor-based integrated burner control for automatically
fired gas, oil or combination fuel single burner applications.
• Functions provided by the R7140G,L,M include automatic burner
sequencing, flame supervision, system status indication, system or
self-diagnostics and troubleshooting.
• Upgrade replacement for BC7000 or R4140 legacy Programmer
controls.
• Require ST7800 Purge Timer and appropriate R78XX Amplifier to
complete the replacement.
Dimensions in inches (millimeters) Application: Upgrade Replacement Programming Control for R4140 or
BC7000
BURNER CONTROL
Voltage: 120 Vac (+10, -15%)
5
6-5/32 (127) Preignition: Yes
(156) PrePurge: Determined by ST7800A Purge Timer Card
POWER
PILOT
PostPurge: 15 sec
FLAME
MAIN
ALARM
RESET
S
_ +
Approvals:
1-1/4 5 (127) Emissions.
(32) Underwriters Laboratories, Inc. Component Recognized, File No.
7 (177)
5-3/4 (146) MP268; Guide No. MCCZ.
M22604
Required Components: R7847, R7848, R7849, R7851, R7852,
R7861, or R7886 Flame Signal Amplifier. ST7800 Plug-in Purge Timer
Card.

Second Stage
Product Number Voltage Pilot Type Main Pilot Pilot Valve Interlocks Comments
R7140G1000 120 Vac (+10, -15%) Interrupted or 10 sec, or 15 sec, or 30 4 sec or 10 sec selectable Running LHL-LF Proven
Intermittent sec, or Intermittent
R7140G2008 120 Vac (+10, -15%) Interrupted or 10 sec, or 15 sec, or 30 4 sec or 10 sec — Running LHL-LF Proven
Intermittent sec, or Intermittent
R7140L1009 120 Vac (+10, -15%) interrupted 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout LHL-LF&HF Proven
R7140L2007 120 Vac (+10, -15%) interrupted 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout LHL-LF&HF Proven
R7140M1007 120 Vac (+10, -15%) Interrupted or 10 sec or Intermittent 4 sec or 10 sec Intermittent Running On/Off-LF Proven
Intermittent
Q7800 22 Terminal Universal Wiring Subbases
Burner, panel or wall mount subbases for 7800 SERIES relay
modules and S7830A Expanded Annunciator.
• Makes electrical connections for 7800 SERIES relay modules or
S7830A Expanded Annunciator through bifurcated contacts.
• Provides terminals for field wiring.
• Twenty-two terminals.
Application: Wiring Subbase

Weight: 7 oz (0.20 kg)
Approvals:
Q7800B Q7800A MP268; Guide No. MCCZ2.
Q7800F
Product Number Application Comments Used With

Q7800A1005 Wiring Subbase Panel mount —
Q7800B1003 Wiring Subbase Burner/wall mount 2 knockouts each end —
Q7800B1011 Wiring Subbase Burner/wall mount 3 knockouts each end —
Q7800F1004 Wiring Adapter Subbase Burner/wall mount adapter subbase for RA890 RM7890
Q7800F1012 Wiring Adapter Subbase Burner/wall mount adapter subbase for R4795 RM7895
USE NO. 6 MOUNTING SCREWS (4)
G 12
L2(N) 13
3 14
4 15 4-31/32
5 16 (126)
6 17 2-1/2
(64)
7 18
8 19
9 20
10 21
F 22 1-11/32
1
(34)
1-11/32 2-9/32 1-13/32

(34) (58) (36)
4-31/32
(126)
M1968C
1 OPTIONAL TERMINAL TEST ACCESS COVER.
70-8911 41
23/32 (18)
1/2 (19)
2-1/8 (54) 1 (25) 7/8 in. DIA. KNOCKOUTS (7)

FOR 1/2 in. CONDUIT
USE NO. 6 MOUNTING SCREWS (4)
G 12
L2(N) 13
3 14
4 15
1-13/32
5 16 (36)
4-31/32
2-1/4 6 17 (126)
(64)
7 18
8 19 1-5/8
(41)
9 20
10 21
1
1-11/32 F 22
(34)
27/32 (21)
1-11/32 2-9/32 2-7/32

(34) (58) (56)
4-31/32
(126)
2-1/8 1 (25)
(54)
3/4 (19) 1 REMOVE ONLY FOR

TERMINAL TEST ACCESS.
23/32 (18)
M1966B
S7800 Keyboard Display Module
Provides current status of burner sequence, timing information,
hold information and lockout information, as well as selectable or
preemptive messages.
• Application flexibility.
• First-out annunciation and system diagnostics provided by 2 row by
20 column Vacuum Fluorescent Display (VFD).
• S7800A1001 offers "Call Service" (Business Card) programmable
message displayed when system lockout occurs.
• S7800A1001 series 5 and greater has selectable ModBus Feature.
• First out expanded annunciation with 24 limit and interlock LEDs
enhances keyboard display module information.
• Remote reset.

Application: Keyboard Display
BURNER CONTROL Weight: 4 oz (0.11 kg)
Approvals:
2-3/4 Canadian Standards Association: Certified, File No. LR95329-3.
Emissions.
BACK Factory Mutual: Report No. 1V9AO.AF.
Edit: - + ENTER
4-27/32 (123)
5/32 29/32
(4) (23)
4-3/32 (104)
5/16
19/32 1-1/4 1-1/32 (8)
(15) (32) (26)
7/16 (11) 1/2

1-5/16
(49) (13)
2-7/16 (62)
2 -1 /3 2
(5 2 )
29/32
(23)
5/32 (4) 5/16

15/32 13/ (8)
3-7/8 (99) 32
(12)
(11)
M22870
Product Number Voltage Comments

S7800A1001 13 Vdc peak fullwave rectified (+20/-15%). English Language
S7800A1035 13 Vdc peak fullwave rectified (+20/-15%). French Language
S7800A1043 13 Vdc peak fullwave rectified (+20/-15%). German Language
S7800A1050 13 Vdc peak fullwave rectified (+20/-15%). Italian Language
S7800A1068 13 Vdc peak fullwave rectified (+20/-15%). Spanish Language
S7800A1118 13 Vdc peak fullwave rectified (+20/-15%). Japanese Language
S7800A1126 13 Vdc peak fullwave rectified (+20/-15%). Portuguese Language
70-8911 43
S7800 Keyboard Display Module for VP Programming
Provides current status of burner sequence, timing information,
hold information and lockout information, as well as selectable or
preemptive messages.
• Application flexibility.
• First-out annunciation and system diagnostics provided by 2 row by
20 column Vacuum Fluorescent Display (VFD).
• "Call Service" (Business Card) programmable message displayed
when system lockout occurs.
• First out expanded annunciation with 24 limit and interlock LEDs
enhances keyboard display module information. Display can be
Programmed to customize the expanded annunciator messages to
the system.
• Required to program Valve Proving and Post Purge feature on
selected 7800 Series devices.
• Can be setup for ModBus Communication.
• Provides burner controller data.
• Remote reset.

Application: Keyboard Display for VP setup
BURNER CONTROL Weight: 4 oz (0.11 kg)
Approvals:
2-3/4 Canadian Standards Association: Certified, File No. LR95329-3.
Emissions.
BACK Factory Mutual: Report No. 1V9AO.AF.
Edit: - + ENTER
4-27/32 (123)
5/32 29/32
(4) (23)
4-3/32 (104)
5/16
19/32 1-1/4 1-1/32 (8)
(15) (32) (26)
7/16 (11) 1/2

1-5/16
(49) (13)
2-7/16 (62)
2 -1 /3 2
(5 2 )
29/32
(23)
5/32 (4) 5/16

15/32 13/ (8)
3-7/8 (99) 32
(12)
(11)
M22870

S7800A1142 13 Vdc peak fullwave rectified English Language, Capable of displaying special "Call Service" messages, allows setup of S7830A1005
(+20/-15%). Expanded Annunciator messages, used for VPS programming, and programming Post Purge on select
7800 Devices
S7800A1167 13 Vdc peak fullwave rectified Spanish Language with Valve Proving, Postpurge, "Call Service", and Expanded Annunciator
(+20/-15%). programming ability
S7810A Data ControlBus Module
Supports remote mounting of S7800 Keyboard Display Module,
personal computer communications interface and remote reset.
• Use with remotely mounted S7800 Keyboard Display Module.
• Installs directly on the front of 7800 SERIES Relay Modules.
• Provides communications bus interface and remote reset.

Application: ControlBus™ Module
Approvals:
MP268; Guide No. MCCZ2.

S7810A1009 13 Vdc peak fullwave rectified (+20/-15%). Includes 203541 5-wire Connector
S7810B Multi-Drop Switch Module

S7810B Multi-Drop Switch Module primarily used for
communications interface for multiple 7800 SERIES subnetworks.
• Provides ability to remotely mount S7800 Keyboard Display Module.
• Provides communications bus interface and remote reset.

Application: ControlBus™ Module
1-1/8 Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C)
(29) Vibration: 0.5 G environment
7/16 (11) Weight: 4 oz (0.11 kg)
MODE
Approvals:
BURNER CONTROL
2-3/4 MP268; Guide No. MCCZ2.
(69)
29/32
(23)
4-27/32 5/32
(123) (4)
M11349A

S7810B1007 13 Vdc peak fullwave rectified (+20/-15%). Includes 208727 8 pin electrical connector
70-8911 45
S7810M ModBus Module
S7810M ModBus Module operates as ModBus RTU slave device.
• Provides ability to remotely mount the S7800 Keyboard Display
Module.
• Provides ModBus communications bus interface.
• Remote reset.

1-1/8 Vibration: 0.5 G environment
(29) Weight: 4 oz (0.11 kg)
7/16 (11) Approvals:
MODE
BURNER CONTROL
2-3/4
(69)
29/32
(23)
4-27/32 5/32
(123) (4)
M11349A
Product Number Application Voltage Comments Gastec/European

S7810M1003 ControlBus™ Module-MODBUS 13 Vdc peak fullwave rectified Includes 208727 8 pin electrical —
(+20/-15%). connector
S7810M1029 ControlBus™ Module-MODBUS - 13 Vdc peak fullwave rectified Includes 208727 8 pin electrical Gastec EN268 Report
CE Certified (no reset allowed) (+20/-15%). connector 1156791
S7820 Remote Reset Module

Serves as link between remote reset pushbutton and relay module.
Allows 7800 SERIES relay module to be reset from a remote
location.
• Reset button can be installed up to 1000 feet away.
• Installs directly on the front of 7800 SERIES relay module.

Approvals:
Product Number Application Comments

S7820A1007 Remote Reset Module Includes 203541 5-wire Connector
S7830 First Out Expanded Annunciator
Microprocessor-based expanded annunciator to support the 7800
SERIES relay modules for first-out annunciation, sequencing,
system or self-diagnostics and troubleshooting.
• Twenty-six status LEDs.
• Front panel LED array-arranged to indicate flow of line-voltage
through string of limits, controls and interlocks.
• Selectable current and first-out LED array display status.
• Twenty-one monitored contact points.
Dimensions, Approximate: 5 in. wide x 5 in. high x 5 1/4 in. deep with Approvals:
Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase Canadian Standards Association: Certified, File No. LR95329.
(127 mm wide x 127 mm high x 133 mm deep with Q7800A Subbase Federal Communications Commission: FCC Part 15, Class B,
x 155 mm deep with Q7800B Subbase) Emissions.
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Factory Mutual: Report No. 1V9AO.AF.
Vibration: 0.5 G environment Swiss RE (formerly IRI): Acceptable
Frequency: 50 Hz; 60 Hz (±10%) Underwriters Laboratories, Inc. Component Recognized, File No.
Weight: 1 lb 6 oz (0.62 kg) MH17367; Guide No. MJAT.
Required Components: 7800 Series Relay Modules and Q7800A, B
Subbases
Product Number Application Voltage

S7830A1005 Expanded Annunciator 120 Vac (+10, -15%)
12
EXPANDED ANNUNCIATOR
13
14
Burner Switch Power
L1 Operating Control
Auxiliary Limit 1 15
Auxiliary Limit 2
Proof of Closure Low Water Cutoff
16
High Limit
Preignition Interlocks Atomizing imit 3
17
Fuel Selection
Oil Select Gas Select
18
High Oil Pressure

Low Oil Pressure High Gas Pressure
High Oil Temperature
19
Low Oil Temperature Low Gas Pressure

Atomizing Switch
20
System Lockout
Airflow Switch
21
Auxiliary Interlock 4 First Out

Auxiliary Interlock 5 Current
22
a b c
Reset Interlocks Select
70-8911 47
ST7800 Plug In Purge Timer
Provides the prepurge timing for select 7800 SERIES relay
modules. ST7800C used with the RM7838C only.
Application: Purge Timer

PrePurge: 2 seconds
Approvals:
Factory Mutual: Approved: Report No. 2X0A1.AF.
Product Number Application PrePurge

ST7800A1005 Purge Timer 2 seconds
ST7800A1070 Purge Timer 2.5 minutes
ST7800C1003 Purge Timer for RM7838C Only 7 seconds
ST7800C1011 Purge Timer for RM7838C Only 20 seconds
ST7800C1029 Purge Timer for RM7838C Only 4.0 minutes
7800 Series Accessories or Parts
Product Number Application Description Comments Used With
203541 Accessory or Five Wire Connector for S7800 Display — S7800 Display
Replacement Part
203765 Accessory or Remote Mounting Bracket for S7800 Display (wall Includes 203541 5-wire Connector S7800 Display
Replacement Part mounting)
204718A Accessory or Nema 4 Cover Assembly for Panel Mounting S7800 Includes 203541 5-wire Connector S7800 Display
Replacement Part Display (series 1-4 models)
204718B Accessory or Nema 1 Cover Assembly for Panel Mounting S7800 Includes 203541 5-wire Connector S7800 Display
Replacement Part Display (series 1-4 models)
204718C Accessory or Nema 4 Cover Assembly with Reset Button for Panel Includes 203541 5-wire Connector S7800 Display
Replacement Part Mounting S7800 Display (series 1-4 models)
205321B Accessory or Mounting Bracket - Flush Mounting the S7800 Display Includes 203541 5-wire Connector S7800 Display
Replacement Part
206311 Accessory or Carrying Case for S7800 Display Carrying Case for S7800 Display S7800 Display
Replacement Part
208727 Accessory or Connector, 8 pin for S7810B, M — S7810B, S7810M
Replacement Part
221729A Dust Cover for 7800 Dust Cover for 7800 Relay Modules - Honeywell Logo — 7800 Relay
Relay Modules - Modules
Honeywell Logo
221769 Accessory or Barrier to Cover Wiring Q7800A; Q7800B
Replacement Part
221779 Accessory or Terminal Slot Cover for Q7800 — Q7800
Replacement Part
221818A Accessory or Display Extension Cable - 60 inches for S7800 Display — S7800 Display
Replacement Part
221818C Accessory or Display Extension Cable - 120 inches (10 foot) for — S7800 Display
Replacement Part S7800 Display
32005580-001 Accessory or Cable for connecting Keyboard Display Module (KDM) — CR7890
Replacement Part to CR7890
32007181-001 Accessory or Wiring Harness with 9-pin Brad Harrison® to CR7890 — CR7890
Replacement Part
50023821-001 Accessory or Nema 4 Cover Assembly for Panel Mounting Series 5 Includes 203541 5-wire Connector S7800 Display
Replacement Part S7800 Display
50023821-002 Accessory or Nema 4 Cover Assembly with Reset Button for Panel Includes 203541 5-wire Connector S7800 Display
Replacement Part Mounting Series 5 S7800 Display
70-8911 49
SOLA Controllers
SOLA Hydronic Control
• Frost Protection, Slow Start, Anti-condensate, Boiler Delta-T, Stack
Limit, Boiler Limit, DHW Limit, Outlet T-Rise Limit
• Primary Flame Safeguard Control
• Internal or external spark generator.
• Analog NTC Sensor Inputs (10kohm or 12kohm).
• Other Analog Inputs
• PID Load Control
• Digital Inputs
• Digital Outputs
• Analog Outputs
• Algorithm Prioritization
• Two Temperature Loops of Control
• High Limit Control-CH, DHW, & Stack (Meets UL 353) using dual
10kohm NTC sensors.
• Fifteen Item Fault Code History including equipment status at time of
lockout
• Fifteen Item Alert Code Status including equipment status at time of
internal alerts
• 24Vac Device Power
• 24 or 120Vac Digital I/O models available.
• Flame Signal test jacks (Vdc)
The R7910A SOLA HC is a hydronic boiler control system that • Three Status LEDs.
provides heat control, flame supervision, circulation pump control, • UV or Flame rod Flame Sensing.
fan control, boiler control, and electric ignition function. It will also
provide boiler status and error reporting.

Application: Hydronic
[4] Ø 3/16 (5) MAX Enclosure Rating: NEMA I/IP 40
[2] 5-19/64 (135) 2-19/32 (66) Frequency (Hz): 60 Hz ± 5%
Comments: Includes Programmable features
Approvals:
Control Safety Devices: Acceptable
Federal Communications Commission: Part 15, Class B Emissions
Underwriters Laboratories, Inc. UL, cUL Component File No.
MH20613 (MCCZ)
[2] 8-21/32
(220)
9-21/64
(237) MAX
6-21/64 (161)
M27583
Modulation Output
Operating
Product Number Firing Rate Switch Flame Sensor Type (0-10 Vdc) (4-20 mA) (PWM) Load Voltage Voltage
R7910A1001 — FR/UV Yes Yes Yes 24 Vac 24 Vac
R7910A1019 Low Fire Switch; FR/UV Yes Yes Yes 120 Vac 24 Vac
High Fire Switch
R7910A1084 — FR; Stat Yes Yes Yes 24 Vac 24 Vac
SOLA Controllers
SOLA Steam Control
• Slow Start, Stack Limit, Boiler Limit,
• Primary Flame Safeguard Control
• Internal or external spark generator.
• Analog Stack Temp NTC Sensor Inputs (10kohm or 12kohm).
• Other Analog Inputs
• PID Load Control
• Digital Inputs
• Digital Outputs
• Analog Outputs
• Algorithm Prioritization
• High Limit Control- Stack (Meets UL 353) using dual 10kohm NTC
sensors.
• Fifteen Item Fault Code History including equipment status at time of
lockout
• Fifteen Item Alert Code Status including equipment status at time of
internal alerts
• 24Vac Device Power
• 24 or 120Vac Digital I/O models available.
• Flame Signal test jacks (Vdc)
• Three Status LEDs.
• UV or Flame rod Flame Sensing.
The R7911A SOLA SC is a steam boiler control system that
provides heat control, flame supervision, fan control, boiler
control, and electric ignition function. It will also provide boiler
status and error reporting.

Application: Steam
[4] Ø 3/16 (5) MAX Load Voltage: 120 Vac
[2] 5-19/64 (135) 2-19/32 (66) Operating Voltage: 24 Vac
Enclosure Rating: NEMA I/IP 40
Frequency (Hz): 60 Hz ± 5%
Flame Sensor Type: FR/UV
Comments: Includes Programmable features
Approvals:
Control Safety Devices: Acceptable
[2] 8-21/32 Federal Communications Commission: Part 15, Class B Emissions
(220) Underwriters Laboratories, Inc. UL, cUL Component File No.
MH20613 (MCCZ)
9-21/64
(237) MAX
6-21/64 (161)
M27583
Modulation Output
Operating
Product Number Firing Rate Switch Flame Sensor Type (0-10 Vdc) (4-20 mA) (PWM) Load Voltage Voltage
R7911A1026 Low Fire Switch; FR/UV Yes Yes No 120 Vac 24 Vac
High Fire Switch
70-8911 51
SOLA Displays
S7910 SOLA Keyboard Display
has four function buttons. The function of the bottom two buttons
varies according to the operation mode and screen displayed. The
right two buttons are used to adjust settings and navigate up and
down the displayed data.
• Burner control state, sequence
• Rate control manual adjustment
• Lockout code
• Alert and Hold Reason
• CH, CH TOD, DHW, and DHW TOD set points
• Communication interface with R7910.
• First out and system status and diagnostics provided through the
LCD.
• Local communication of operation and fault information.
• Control DHW, Inlet, Outlet, Delta T (Outlet-Inlet), and Stack
Temperatures
• Set-up
• Diagnostics
• Blue, includes (future feature: TOD), only "talks" to Commercial
The S7910 Local Keyboard display interface provides setpoint and R7910A, Flame Signal Vdc, pilot hold function, screw mounting
control adjustments to parameters of the R7910 SOLA Hydronic
Control. All data is displayed on an LCD with backlight. The S7910

Ambient Temperature Range: 32 F to 120 F (0 C to 49 C)
5 (3/16) ± 0 (1/64) (4) Temperature Range, Storage: -60 F to +150 F (-51 C to +66 C)
Operating Humidity Range (% RH): 85% relative humidity continuous,
noncondensing
Weight: 4 oz (124 g)
69 Approvals:
(2-45/64) 103 Federal Communications Commission: Part 15, Class B emissions.
(4-1/16) Underwriters Laboratories, Inc. Listed: File No. MH20613 (MCCZ)
38 Canadian Underwriters Laboratories, Inc. Listed: File No. MH20613
(1-1/2)
(MCCZ)
58
(2-9/32)
121 (4-3/4)
144 (5-21/32)
NOTE: STICKS OUT BACK 6 MM (1/4 IN.) MC27094
Product Number Electrical Ratings Vibration Description Used With

S7910A1008 24 VAC powered from R7910A/R7911A 0.5G environment Keyboard Display Module R7910/R7911
SOLA Displays
S7999B SOLA System Operator Interface
• Individual and multiple boiler status, configuration, history,
diagnostics, and trend analysis.
• Allows configuration and monitoring of the R7910 SOLA Hydronic or
the R7911 SOLA Steam system.
• Allows monitoring of the R7910/R7911 burner control sequence,
flame signal, diagnostics, historical files, and faults.
• Allows switching view between multiple boilers.
• Allows for lead/lag commissioning (future enhancement).
• Locates up to 8 attached boilers.
• Allows boiler naming.
• System trend analysis.
• Color 3.5 in. x 4.625 in. (5.7 in. diagonal) user interface display.
• Touch screen.
• Two communication ports
• LED indicators
• Touch screen disable for screen cleaning.
• 12 Vdc power supply (included).
The S7999B is a four color touch-screen display module that • Screen saver.
provides operator interface for monitoring and configuring • Contrast control.
parameters in the R7910 SOLA Hydronic or the R7911 SOLA Steam • Volume control.
system. • Real-time data trending analysis.
The S7999B is flush mounted into a panel cutout (8-1/8 in. wide x • Graphic user interface.
5-7/8 in. high). Wiring connections to the S7999B are through a
removable 9-pin wiring header.

Ambient Temperature Range: 14 F to 122 F (-10 C to 50 C)
9-13/32 (239) 1-1/32 Temperature Range, Storage: -13 F to 155 F (-25 C to 60 C)
(26)
Operating Humidity Range (% RH): 85% RH continuous, non-
condensing
Approvals:
Federal Communications Commission: FCC Part 15, Class A digital
device
Underwriters Laboratories, Inc. Component Recognized: File Number
6-21/32 5-55/64
MH20613 (MCCZ)
(169) (149)
Canadian Underwriters Laboratories, Inc. Component Recognized:
File Number MH20613 (MCCZ)
Accessories:
50036684 Enclosure for S7999B Display
1-9/16
(40)
M22975
Product Number Electrical Ratings Description Includes Used With

S7999B1026 +12 Vdc input, maximum of System Operator Interface with 25W power supply with Inputs: 85 to 264 Vac, 47-63 Hz; R7910/R7911
500 mA current drain Blue Plastic Border 120 to 370 Vdc and Output: 12 Vdc; 0 to 2.1 A
S7999B1067 +12 Vdc input, maximum of System Operator Interface with 25W power supply with Inputs: 85 to 264 Vac, 47-63 Hz; R7910/R7911
500 mA current drain Black Plastic Border 120 to 370 Vdc and Output: 12 Vdc; 0 to 2.1 A
70-8911 53
SOLA Displays
S7999C SOLA Local Operator Interface
parameters in the R7910 SOLA Hydronic or R7911 SOLA Steam
system. The S7999C is flush mounted onto a panel by means of a
mounting plate. Wiring connections to the S7999C are through a 4-
pin wiring header.
• Individual boiler status, configuration, history, and diagnostics.
• Allows configuration and monitoring of the R7910 SOLA Hydronic or
R7911 SOLA Steam system burner control sequence, flame signal,
diagnostics, historical files, and faults.
• Locates attached boiler.
• Allows boiler naming.
• Color 3.5 in. x 4.625 in. (5.7 in. diagonal) user interface display.
• Touch screen.
• LED indicators
• Touch screen disable for screen cleaning.
• 12 Vdc power supply (included).
• Screen saver.
• Contrast control.
• Volume control.
• Includes power supply.
The S7999C is a four color touch-screen display module that
• Graphic user interface.
provides an operator interface for monitoring and configuring
Dimensions, Approximate: Operating Humidity Range (% RH): 85% RH continuous, non-
7-1/8 in. wide by 5 in. high by 1-1/4 in. deep condensing
(181 mm wide x 127 mm high x 32 mm deep) Approvals:
Ambient Temperature Range: 14 F to 122 F (-10 C to 50 C) Federal Communications Commission: FCC Part 15, Class A digital
Temperature Range, Storage: -13 F to 155 F (-25 C to 60 C) device
Underwriters Laboratories, Inc. Component Listed
Product Number Electrical Ratings Description Used With

S7999C1008 +12 Vdc input Local Operator Interface with White Plastic border R7910/R7911
S7999C1016 +12 Vdc input Local Operator Interface with Blue Plastic Border R7910/R7911
S7999C1040 +12 Vdc input Local Operator Interface with Black Plastic Border R7910/R7911
PM7910 Program Module

The PM7910 Program Module is an optional plug-in device for the
R7910 SOLA HC (Hydronic Control) and R7911 SOLA SC (Steam
Control). From the system level the S7999 System Operator
Interface can direct the R7910/R7911 to transfer or retrieve
parameter information with the Program Module.
• Can be removed or installed while the R7910 or R7911 is powered.
• Facilitate multiple controller setups.
• Backup and restore the R7910 programmable data including:
— Non-safety parameter values
— Parameter Control Blocks (information on how the parameter val-
ues may be modified
Comments: Indicator LEDs - One (Status LED) Blinking LED indicated

the Program Module is properly seated and powered from the R7910/
R7911.
Product Number Application Description

PM7910A1013 Support backup and restore Program Module
SOLA Accessories or Parts

Product Number Application Description
32003971-002 Single element sensor with 6 in.Leadwire with Socket Sensor with 6 in.Leadwire with Socket
32003971-003 Single element sensor with 42 in.leadwires, includes wire nuts (2), Sensor with 6 in.Leadwire with Socket
#8 mounting screws (3), anchors (2), sensor clip (1), tie strap (2)
50001464-006 Dual Element Sensor with 6 in.leadwires with Female Socket Sensor with 6 in.Leadwire with Socket
50001464-007 Dual Element Sensor with 42 in.leadwires without connector Sensor with 6 in.Leadwire with Socket
50032893-001 Bag of connectors for R7910 and R7911 Controllers Bag of connectors for R7910 and R7911 Controllers
ControLinks™ Fuel Air Control System
R7999A ControLinks Fuel Air Controller
• Fast burner setup via PC or laptop.
• Fuel, air, FGR profile download capability.
• Two independent fuel profiles with or without FGR.
• 7 to 24 point profiles.
• Programmable behaviors of all actuators during Purge and Standby.
• Programmable behavior of non-selected fuel actuator.
• Independent light off and minimum modulation positions.
• Wide power voltage input range (100 to 120 Vac, 50/60 Hz). Auto/
Manual input.
• Manual mode firing rate input.
• Pluggable controller to wiring subbase.
• Multipurpose communications port.
• Field-configurable device.
• Integrated boiler shock protection algorithms: Water temperature low
fire hold.
Uses microprocessor-based technology to control the ML7999 • Stack temperature low fire hold. FGR and low fire hold.
Universal Parallel Positioning Actuators This represents a value- • Selectable FGR hold based on stack temperature.
added replacement of mechanical cam and linkage assembly • Programmable behavior of FGR actuator during purge.
controlling the relationship between fuel, airflow and flue gas • Maximum modulation limit capability.
recirculation (if used) on a power burner. The ControLinks™ Fuel • Remote reset input.
Air Control System consists of the R7999 Fuel Air Controller, • Automated actuator endpoint seeking process.
Q7999 Wiring Subbase, ML7999 Universal Parallel Positioning • CSD-1 and NFPA acceptable.
Actuator and ZM7999 Configuration Software. The R7999, with one
communications port, provides communications capabilities
similar to those found in the 7800 SERIES controls.

Vibration: 0.0 to 0.5g continuous
5-3/16 1-15/16 Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C)
(131) (48) Operating Humidity Range (% RH): 90% RH maximum, non-
condensing
Approvals:
Underwriters Laboratories, Inc. Listed: Report No. MH17367
Replacement Parts:
32002515-001 3 pin electrical connector, for R7999
7-3/16
(182)
2-13/16
R7999 3 (76)
(71)
INSTALLED
ON Q7999
M16548
Q7999
Product Number Electrical Ratings Frequency Description

R7999A1005 100 to 120 Vac 50 Hz60 Hz Fuel Air Ratio Controller, 100 to 120 Vac, 50/60 Hz.
70-8911 55
S7999B ControLinks® System Display
Up to 99 burner systems connected via Modbus can be monitored
with the S7999B. Each burner control, fuel/air ratio control,
expanded annunciator other Modbus devices present on the
burner system can be viewed individually to determine its status.
• Color 3.5 in. x4.6 in. Touch Screen User Interface.
• Flush Mounting.
• Allows setup and monitoring of R7999 ControLinks.
• Two RS485 communication ports.
• Screen saver, contrast control and volume control.
• Modbus communication allows monitoring up to 99 different controls.
• Allows Programmable Expanded Annunciator terminal naming.
• Allows R7999 ControLinks EEPROM backup and restore.
1-1/32
(26)
9-13/32 (239)
6-21/32 5-55/64
(169) (149)
1-9/16
(40) M27580
Ambient Temperature Range: 14 F to 122 F (-10 C to 50 C) Approvals:

Storage Temperature Range: -13 F to 155 F (-25 C to 60 C) Federal Communications Commission: FCC Part 15, Class A digital
Operating Humidity Range (% RH): 85% RH continuous, non- device
condensing Underwriters Laboratories, Inc. Component Listed
Accessories:
S7810M1003 ControlBus™ Module-MODBUS
Product Number Electrical Ratings Description Used With

S7999B1000 +12 Vdc input, maximum of S7999B System Display for R7999 ControLinks Configuration and System (7800 R7999
500 mA current drain Series, EA and certain UDC Devices) Monitoring (English Language)
S7999B1075 +12 Vdc input, maximum of S7999B System Display for R7999 ControLinks Configuration and System (7800 R7999
500 mA current drain Series, EA and certain UDC Devices) Monitoring (Spanish Language)
Q7999A ControLinks Fuel Air Control Wiring Subbase

Provides terminals for field wiring for the R7999A ControLinks™
Fuel Air Controller. Terminals on the R7999A,B Controller engage
the Q7999 contacts to make electrical connections. The Q7999A
Subbase is panel-mounted.
• Quick-mount wiring subbase for R7999A,B Fuel Air Ratio
Controllers.
• Allows wiring of control system before installation of controller.
• Panel-mounted.
• NEMA 1 enclosure.
Vibration: 0.0 to 0.5g continuous Weight: 10 oz (0.28 kg)

Approvals:
Storage Temperature Range: -40 F to +150 F (-40 C to +65 C) Underwriters Laboratories, Inc. Listed: Report No. MH17367
Operating Humidity Range (% RH): 5 to 95% RH, non-condensing

Q7999A1006 100 to 120 Vac 50 Hz; 60 Hz Fuel Air Ratio Controller Wiring Subbase
ML7999A Universal Parallel-Positioning Actuator
• Password protected with an eight-digit hexadecimal identification
signal.
• Separate wiring compartment between line voltage power wiring and
low voltage control.
• Couples directly to a 1/2 in. (13 mm) shaft with no additional parts
required.
• Couples directly to 5/16 in. (8 mm) and 3/8 in. (9 mm) shafts using
available self-centering shaft reduction accessories.
• Shaft coupler assembly available for shafts larger than 1/2 in.
• Bracket Accessory Kit available for mounting to Honeywell V51
Butterfly Gas Valves.
• NEMA 2.
• IP54 with weatherproof kit (see Accessories).
• Visual indication of actuator position.
Provides 100 lb-in. torque, pulse-width-modulating (PWM) control
of combustion air dampers, butterfly gas valves, oil modulation
valves, and flue gas recirculation systems. The actuator includes a
precision feedback potentiometer and integral power supply. The
ML7999A Actuator is part of the ControLinks™ Fuel Air Control
System, and must be used with the R7999 Fuel Air Controller.
Vibration: 0.0 to 0.5g continuous Approvals:
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Canadian Standards Association: Certified
Storage Temperature Range: -40 F to +150 F (-40 C to +65 C) CE: Certified
Operating Humidity Range (% RH): 5 to 95% RH, non-condensing Underwriters Laboratories, Inc. Meets UL873

ML7999A2001 15VA; 100 to 240 Vac 50 Hz60 Hz Universal Parallel-Positioning Actuator. Medium torque electronic actuator with a precision
feedback potentiometer and integral power supply capable of direct line voltage connection.
Must be used with a Series 2 R7999.
ML7999B Universal Direct Coupled Actuator

ML7999B Universal Direct Coupled Actuator provides 100 lb-in.
torque, 4 to 20 mA control input to control combustion air dampers
and modulation valves. The actuator includes precision drive shaft
control and integral power supply capable of direct line voltage
connection.
• Separate wiring compartment between line voltage power wiring and
low voltage control.
• Programmable actuator stroke against 4 to 20 mA input.
• Couples directly to a 1/2 in. (13 mm) shaft with no additional parts
required.
• Couples directly to 5/16 in. (8 mm) and 3/8 in. (9 mm) shafts using
available self-centering shaft reduction accessories.
• Shaft coupler assembly available for shafts larger than 1/2 in.
• Bracket Accessory Kit available for mounting to Honeywell V51E
Butterfly Gas Valves.
• NEMA 2.
• IP54 with weatherproof kit (see Accessories).
• Visual indication of actuator position.
Vibration: 0.0 to 0.5g continuous CE: Certified
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Underwriters Laboratories, Inc. Meets UL873
Storage Temperature Range: -40 F to +150 F (-40 C to +65 C)
Operating Humidity Range (% RH): 5 to 95% RH, non-condensing Accessories:
32002935-001 Weather Proofing kit for ML7999 ControLinks Actuator
Approvals: (includes (1) Corner stop and (2) gaskets)

ML7999B1002 15VA; 100 to 240 Vac 50 Hz; 60 Hz Universal Parallel-Positioning Actuator. Medium torque electronic actuator with a precision
feedback potentiometer and integral power supply capable of direct line voltage connection.
70-8911 57
ML7999 Accessories
Product Number Description
201391 Shaft Adapter for 3/8 in. round or square valve shaft
32002935-001 Weatherproofing kit for actuator, ML7999 ControLinks (NEMA 3).
32003167-001 Shaft Adapter for 5/16 in. round or square shaft
32003168-001 Shaft Adapter for 3/4 in. round shaft only
32003396-001 V51E Mounting Kit for ML7999 Actuator (1-1/2 & 2 in. valves). Includes angle bracket, mounting bracket, screws, nuts and washers, and
instructions.
32003396-002 V51E Mounting Kit for ML7999 Actuator (2-1/2, 3 & 4 in. valves). Includes angle bracket, mounting bracket, screws, nuts and washers,
and instructions.
50036542-001 Auxiliary Switch Mounting Plate for ML7999B for 201052A or 201052B Auxiliary switch assembly
ZM7999A ControLinks Fuel Air Control System Configuration

Software
The ZM7999 Software Configuration Tool reduces burner setup • Minimum Hardware Requirements: PC or laptop with a Pentium©
time by letting you create a burner modulation curve (profile) for processor.
the burner that allows for safe and efficient operation at all points • Windows® 95 or Windows® 98.
along the modulation curve. The software uses a wizard-like • 16 MB of RAM.
process to assist you through the commissioning process. It also • 1G hard drive with 100 MB of free memory.
lets you save curves in standard PC files so that you can • 4X (or higher) CD-ROM drive.
commission similar systems rapidly and safely. Once the burner is • Mouse.
commissioned, real-time monitoring of the system can be done via • Super VGA color monitor (800 x 600 resolution suggested).
the monitoring tool.
Accessories:
QM4520A1004 Isolated RS-232 to RS-485 Converter Module
Product Number Description Used With

ZM7999A1006 Configuration Software R7999
A7999 ControLinks Portable Combustion Analyzer

The portable Combustion Analyzer (PCA) is a commercial grade,
hand held, combustion efficiency analyzer that is designed for
continuous (on demand) sampling of light industrial and residential
furnaces, appliances, and boilers.
• The basic instrument is supplied with a probe, instruction manual,
batteries, and carrying case.

A7999A1003 Portable combustion Analyzer for ControLinks Fuel Air Control System
ControLinks Accessories
32002515-001 3 pin electrical connector, for R7999 R7999
50020034-001 9 pin electrical connector, for S7999B S7999B
Delphi Combustion System
YP900 Delphi Combustion Efficiency Panel
• Works with a variety of burners and boilers.
• Components housed in one panel.
• Integrated flame safeguard control and linkageless fuel/air ratio
control with oxygen trim.
• Dual Fuels allowed with independent profiles.
• Oxygen trim compensates for variable combustion air.
• High accuracy O2 sensor with quick response and open air
calibration (MF020-1-LC3).
• VFD control capability (Honeywell NXL or NXS Series).
• Large color touchscreen interface.
• Available actuators from 100 to 400 lb-in.(ML7999B or Herculine
2001)
• Embedded software for commissioning, control and monitoring.
• VPS (Valve Proving System) capability via flame safeguard control.
• Dedicated actuator and VFD channels with feedback.
• Up to 4 independently controlled actuators.
• Firing rate/load control via temperature, pressure or manual
Delphi Combustion Efficiency Panel is a packaged, pre-wired panel operation.
with integrated color touchscreen display, flame safeguard control, • 24 Vdc industrial panel PC control.
linkageless fuel/air ratio control, oxygen trim and VFD capability.
Operating Humidity Range (% RH): 90% RH maximum, non-
MF020-1-LC3 Oxygen sensor with mounting fitting and electrical
connector and a Hall-effect sensor which monitors VFD driven condensing
blower and provides feedback to the control are included. System
is set-up entirely via the touchscreen interface.

YP900A1004 120 Vac 50 Hz; 60 Hz Combustion Efficiency Panel
DSP3949 120 Vac 50 Hz; 60 Hz Delphi Accessory Case
Herculine Actuator
Honeywell’s HecuLine® 2001 actuator are smart actuators used in
applications requiring current proportional control or digital
control. They offer digital electronics providing for precision
positioning control, easy set-up and configuration, on board
monitoring and network communications.
• 90 degree stroke.
• 4-20mA or 0-10vdc input.
• 4-20mA or 0-10vdc output.
• CCW rotation.
• Modbus RTU RS485
Vibration: 0.0 to 0.5g continuous

Approvals:
Underwriters Laboratories, Inc. Recognized
Product Number Electrical Ratings Frequency Description Used With

2001-100-090-EC 100 to 130 Vac 50 Hz; 60 Hz Herculine Actuator 100 lb-in torque, 12 second/90 degree YP900
70-8911 59
Delphi Combustion System
Delphi Accessories
51452352-501EC Herculine Eurofast Cable Kit Herculine 2001/YP900
51452354-501EC Mounting plate adapter for Barber Colman Series MP495 actuator to Herculine 2001 Herculine 2001/YP900
51452354-502EC Mounting plate adapter to replace Landis & Staefa SQM53/56 actuator to Herculine 2001. Herculine 2001/YP900
51452354-503EC Allows Herculine 2001 actuator to be directly coupled to a variety of gas and oil valves. Herculine 2001/YP900
51452354-504EC Linkage Assembly ball joint for 5/16 in.pushrod used with Herculine 2001 actuators Herculine 2001/YP900
51452354-505EC Push Rod, 5/16 in.diameter, 12 in.long, used with Herculine 2001 actuators Herculine 2001/YP900
51452354-509EC Herculink Software™ (Windows™ 98 or XP only) Herculine 2001/YP900
51452354-511EC North American valve retrofit kit, replaces Honeywell Actionator Actuator with Herculine 2001 actuator Herculine 2001/YP900
51452354-513EC V51 valve mounting kit for 2.5 to 3 in. valves. Adapter plate and linkage. Used with Herculine 2001 Herculine 2001/YP900
actuators
51452354-514EC V51 valve mounting kit for 4 in. valves. Adapter plate and linkage. Used with Herculine 2001 actuators Herculine 2001/YP900
Delphi Replacement Parts

Product Number Description Supply Voltage Used With
LCZ460-30-ECC Hall-effect zero speed sensor, 5/8-18UNF-2A thread — YP900
S900A1000 Panel PC with 12 in.color touchscreen with Delphi software 24 Vdc YP900
loaded
SNDJ-CNT-G02-ECC Tachometer with single channel, relay and 0/2-10Vdc — YP900
output
Advanced Burner Controls
The ABC900 Advanced Burner Control is a process and logic
control that can be programmed for burner and boiler applications.
This flexible platform can be programmed to provide all of the
control functions required for fuel/air ratio control and O2 trim.
Programming of the ABC900 is completed using the HC900
Designer Software. Additional programming can provide:
• Optional drum level control
• Boiler feedwater control
• Draft damper control
• Fuel selection inputs
• Mass fuel flow monitoring
• Dedicated actuator channels
• Dedicated VFD channels
• Interface with 7800 SERIES primary safety controls
• Interface with third party displays
• Communication with building automation systems via Modbus
Power Supply: 120 to 240 VAC

Operating Temperature Range: 32 F to 140 F (0 C to 60 C)
Operating Humidity Range (% RH): 10 to 90%
Approvals:
CE: CE
Canadian Underwriters Laboratories, Inc. Listed
Factory Mutual: Approved
Underwriters Laboratories, Inc. Listed
Dimensions, Approximate
Product Number Description (inch) (mm)
ABC900A1000 C30 CPU (4) I/O Modules (1 analog input module, 1 analog output module, 10-1/2 in. wide x 5-3/8 in. high 267 mm wide x 137 mm high
1 digital input module, 1digital output module with shield kit, power supply x 6 in. deep x 152 mm deep
and resistor kit).
ABC900B1009 C30 CPU (8) I/O Modules (2 analog input modules, 1 analog output 16-1/2 in. wide x 5-3/8 in. high 419 mm wide x 137 mm high
module, 1 digital input module, 2 digital output modules with shield kit, x 6 in. deep x 152 mm deep
power supply).
70-8911 61
Advanced Burner Controls - Oxygen Sensor
99-4218-14-07
MF020 SS-810-1-12BT
Temperature
Dimensions, Approximate Range, Operating
NEMA Power
Product Number Description (inch) (mm) Rating Supply (F) (C) Used With
99-4218-14-07 Cable Connector for MF020 — — — — — — MF020
MF020-0-LC3 High Temperature Oxygen Sensor 1 to 1 5/8 in. wide x 42 mm wide x IP65 24 Vdc -148 F to -100 C to 99-4218-14-07;
250 mbar (0.4 to 200"w.c.) 220mm/ 2 7/16 in. high x 60 mm high x 752 F at 400 C at SS-810-1-12BT;
8.7 in.Probe, 4-20ma output, 0.1 to 25 12 13/16 in. deep 325 mm deep probe tip probe tip ABC900A,B
volume % O2
1000 mbar (0.4 to 401"w.c.) 220mm/ 2 7/16 in. high x 60 mm high x 752 F at 400 C at SS-810-1-12BT;
8.7 in.Probe, 4-20ma output, 0.1 to 100 12 13/16 in. deep 325 mm deep probe tip probe tip ABC900A,B
volume % O2
250 mbar (0.4 to 200"w.c.) 400mm/ 2 -13/32 in. high x 60 mm high x 752 F at 400 C at SS-810-1-12BT;
15.7 in.Probe, 4-20mA output, 0.1 to 19 13/16 in. deep 503 mm deep probe tip probe tip ABC900A,B
25 volume % O2
15.7 in.Probe, 4-20ma output, 0.1 to 19 13/16 in. deep 503 mm deep probe tip probe tip ABC900A,B
100 volume % O2
23.6 in.Probe, 4-20mA output, 0.1 to 27-13/16 in. deep 706 mm deep probe tip probe tip ABC900A,B
25 volume % O2
MF020-2-LC4 High Temperature Oxygen Sensor 1 to 1 5/8 in. wide x 2 - 42 mm wide x IP65 24 Vdc -148 F to -100 C to 99-4218-14-07;
1000 mbar (0.4 to 401"w.c.) 600mm/ 13/32 in. high x 60 mm high x 752 F at 400 C at SS-810-1-12BT;
23.6 in.Probe, 4-20ma output, 0.1 to 27-13/16 in. deep 706 mm deep probe tip probe tip ABC900A,B
100 volume % O2
SS-810-1-12BT Compression tube fitting 1/2 in.Bore — — — — — — MF020
through, 3/4 in.NPT for MF020
Network Communications Interface
QM4520A Data Acquisition Module
The QM4520A RS-232 to RS485 Converter allows a PC to
communicate with multiple devices on a single bus, over greater
distances.
• Mount on DIN rail, panel or in a piggyback stack.
• Uses unregulated power between +10 Vdc and +30 Vdc.
• Transmit data on single twisted pair (RS-485).
• Plug-in screw terminal blocks assure simple
• installation, maintenance and modification.
• Clean and reliable communications assured by
• noise-suppressing special circuitry.
• RS-485 communications reduce the number of required cables,
connectors and conditioners.
• Modules can be remotely mounted up to 4,000 ft
• (1.2 km) away.
Dimensions, Approximate: 2 11/32 in. x 4 13/16 in. x 1 3/16 in.

(60 mm x 122 mm x 30 mm)
Electrical Connections: Plug-in screw terminal block.
Voltage:
Unregulated +10 Vdc to +30 Vdc; protected against power reversal
Unregulated +10 Vdc to +30 Vdc - Power supply not provided.
Ambient Temperature Range: 32 F to 158 F (0 C to 70 C)
Product Number Input Description Used With

QM4520A1004 RS-232 (4-wire: TX, RX, RTS, GND) (Null modem may be RS-232 to RS-485 Converter ZM7850 or ZM7999 software;
required.) BCS7700 and 7800 SERIES Points
QS460MMDS ModBus™ RTU to DeviceNet™ Gateway

The QS460 ModBus to DeviceNet Gateway provides connection Electrical Connections: 2 pin barrel
from ModBus of RM78XX devices, S7830 Expanded Annunciator or Voltage:
Controlinks to DeviceNet. Unregulated +10 Vdc to +30 Vdc; protected against power reversal
• Mount on DIN rail Unregulated +10 Vdc to +30 Vdc - Power supply not provided.
• Uses 12 Vdc unregulated power. 12 Vdc from DeviceNet network
• Clean and reliable communications assured by Ambient Temperature Range: 32 F to 158 F (0 C to 70 C)
• noise-suppressing special circuitry. Operating Humidity Range (% RH): 5 to 95% RH, non-condensing
Product Number Input Description Includes Used With

QS460MMDS1000 RJ45 Ethernet and two DB-9 ModBus RTU to DeviceNet Gateway 7800 Series, Controlinks ZM7850 or ZM7999 software;
Connectors BCS7700 and 7800 SERIES Points
Network Interface Accessories

206610A Accessory Disk for QS7850A1006-contains BCS7700 and 7800 Series points QS7850A1006
221769 Barrier to Cover Wiring Q7800B; Q7800A
70-8911 63
Flame Amplifiers
7800 SERIES and R7140 Flame Signal Amplifiers
Solid state plug-in amplifiers that respond to flame detector inputs
to indicate the presence of flame when used with 7800 SERIES
relay modules.
• Flame failure response time of 0.8 or 3.0 seconds.
• Flame signal strength ranges from 0.0 to 5.0 Vdc.
• Plug into 7800 relay module through printed circuit board edge
connector keyed for proper orientation.
• Flame signal test jacks to measure amplifier flame signal voltage.
• Color-coded labels identify flame detection type. Dynamic Self-
Check Amplifier test the detectors and all electronic components in
the flame detection system 7800 SERIES relay module locks out on
safety shutdown with flame detection system failure.
• Compatible with existing Honeywell flame detectors (order
separately).
Dynamic Self Check Standard
Approvals: Swiss RE (formerly IRI): Acceptable

Canadian Standards Association: Certified: File No. LR95329-3 Underwriters Laboratories, Inc. Listed: File No. MP268, Guide No.
Factory Mutual: Approved: Report No. 1V9A0.AF MCCZ
Flame Failure
Response Time Use With Primary
Product Number (sec) Self Checking Use With Flame Sensor Safety Control Comments
R7824C1002 3.0 sec Dynamic Self-Check C7024E, F Flame Detector RM7824 Color: Green
R7847A1025 0.8 sec or 1.0 sec None (standard) Gas: Rectifying Flame Rods C7004, C7005, C7007, 7800 SERIES Relay Color: Green
C7008, C7009, Q179 Modules
R7847A1033 2.0 sec or 3.0 sec None (standard) Gas: Rectifying Flame Rods C7004, C7005, C7007, 7800 SERIES Relay Color: Green
C7008, C7009, Q179Gas, oil, coal: Ultraviolet Flame Modules
Sensor C7012A, C
R7847A1074 0.8 sec or 1.0 sec None (standard) Gas: Rectifying Flame Rods C7004,5,7,8, or 9, Q179 7800 SERIES Relay Color: Green
for impedance matching for leadwire runs > 50' or Modules
Ultraviolet Flame Sensor C7012A, C
R7847A1082 2.0 sec or 3.0 sec None (standard) Gas: Rectifying Flame Rods C7004,5,7,8, or 9, Q179 7800 SERIES Relay Color: Green
R7847B1023 0.8 sec or 1.0 sec Ampli-Check Gas: Rectifying Flame Rods C7004, C7005, C7007, 7800 SERIES Relay Color: Green
C7008, C7009, Q179 Modules
R7847B1031 2.0 sec or 3.0 sec Ampli-Check Gas: Rectifying Flame Rods C7004, C7005, C7007, 7800 SERIES Relay Color: Green
C7008, C7009, Q179Gas, oil, coal: Ultraviolet Flame Modules
Sensor C7012A, C
R7847B1064 0.8 sec or 1.0 sec Ampli-Check Gas: Rectifying Flame Rods C7004,5,7,8, or 9, Q179 7800 SERIES Relay Color: Green
R7847B1072 2.0 sec or 3.0 sec Ampli-Check Gas: Rectifying Flame Rods C7004,5,7,8, or 9, Q179 7800 SERIES Relay Color: Green
R7847C1005 2.0 sec or 3.0 sec Dynamic Self-Check Gas, oil, coal: Ultraviolet Flame Sensor C7012E, F 7800 SERIES Relay Color: Green
Modules
R7848A1008 2.0 sec or 3.0 sec None (standard) Gas, oil, coal: Infrared ( lead sulfide) C7015 7800 SERIES Relay Color: Red
Modules
R7848B1006 2.0 sec or 3.0 sec Ampli-Check Gas, oil, coal: Infrared ( lead sulfide) C7015 7800 SERIES Relay Color: Red
Modules
R7849A1015 0.8 sec or 1.0 sec None (standard) Gas, Oil: Minipeeper C7027A, C7035A, C7044 7800 SERIES Relay Color: Purple
Modules
R7849A1023 2.0 sec or 3.0 sec None (standard) Gas, Oil: Minipeeper C7027A, C7035A, C7044 7800 SERIES Relay Color: Purple
Modules
R7849B1013 0.8 sec or 1.0 sec Ampli-Check Gas, Oil: Minipeeper C7027A, C7035A, C7044 7800 SERIES Relay Color: Purple
Modules
R7849B1021 2.0 sec or 3.0 sec Ampli-Check Gas, Oil: Minipeeper C7027A, C7035A, C7044 7800 SERIES Relay Color: Purple
Modules
R7851B1000 2.0 sec or 3.0 sec Ampli-Check Gas, Oil, Coal: Optical (UV, Visible Light) C7927, 7800 SERIES Relay Color: White
C7962 Modules
R7851B1018 0.8 sec or 1.0 sec Ampli-Check Gas, Oil, Coal: Optical (UV, Visible Light) C7927, 7800 SERIES Relay Color: White
C7962 Modules
R7851C1008 2.0 sec or 3.0 sec Dynamic Self-Check Gas, oil, coal: optical (UV only) C7961E,F 7800 SERIES Relay Color: White
Modules
R7852A1001 2.0 sec or 3.0 sec None (standard) Gas, oil, coal: Infrared (lead sulfide) C7915 7800 SERIES Relay Color: Red/
Modules White
Flame Amplifiers
Flame Failure
R7852B1009 2.0 sec or 3.0 sec Ampli-Check Gas, oil, coal: Infrared (lead sulfide) C7915 7800 SERIES Relay Color: Red/
Modules White
R7861A1026 2.0 sec or 3.0 sec Dynamic Self-Check Gas, oil, coal: Ultraviolet Flame Sensor C7061 7800 SERIES Relay Color: Purple
Modules
R7861A1034 0.8 sec or 1.0 sec Dynamic Self-Check Gas, oil, coal: Ultraviolet Flame Sensor C7061 7800 SERIES Relay Color: Purple
Modules
R7886A1001 2.0 sec or 3.0 sec Dynamic Self-Check Gas, oil, coal: Adjustable Sensitivity Ultraviolet Flame 7800 SERIES Relay Color: Blue
Sensor C7076 Modules
R7247; R7248; R7249; R7476 Flame Amplifiers

Solid state plug-in units respond to flame detector signal and
indicate presence of flame.
• Use with BC7000; R4140; R4075C,D,E; R4138C,D Flame
Safeguard controls and appropriate flame detector and FSP5075A1,
FSP5075A3 Flame Amplifier Modules.
Approvals:
Canadian Standards Association: Certified: File No. LR1620, Guide
No. 140-A-2
Control Safety Devices: Acceptable (CSD-1)
Factory Mutual: Approved: Report No. 24181.01
R7247 Swiss RE (formerly IRI): Acceptable
Underwriters Laboratories, Inc. Listed: File No. MP268, Guide No.
MCCZ2
R7249
R7248
Flame Failure
Response Time Use With Primary Safety
Product Number (sec) Self Checking Use With Flame Sensor Control Comments
R7247A1005 2 to 4 sec None (standard) Gas, oil, coal: Ultraviolet Flame Sensor R4140; BC7000; R4075C,D,E; Color: Green
C7012A, C R4138C,D; FSP5075
R7247B1003 2 to 4 sec Ampli-Check Gas: Rectifying Flame Rods C7004, C7005, R4140; BC7000; R4075C,D,E; Color: Green
C7007, C7008, C7009, Q179Gas, oil, coal: R4138C,D; FSP5075
R7247C1001 2 to 4 sec Dynamic Self-Check Gas, oil, coal: Ultraviolet Flame Sensor R4140, BC7000, R4075C, D, E, Color: Green
C7012E, F R4138C, D, FSP5075
R7247C1019 2 sec max. Dynamic Self-Check Gas, oil, coal: Ultraviolet Flame Sensor R4140; BC7000; R4075C,D,E; Color: Green
C7012E, F R4138C,D; FSP5075
R7248A1004 2 to 4 sec None (standard) Gas, oil, coal: Infrared ( lead sulfide) C7015 R4140; BC7000; R4075C,D,E; Color: Red
R4138C,D; FSP5075
R7248B1028 2 to 4 sec Ampli-Check Gas, oil, coal: Infrared ( lead sulfide) C7015 R4140; BC7000; R4075C,D,E; Color: Red
R4138C,D; FSP5075
R7249A1003 2 to 4 sec None (standard) Gas, oil, coal: Ultraviolet (Minipeeper) C7027, R4140; BC7000; R4075C,D,E; Color:
C7035 R4138C,D; FSP5075 Purple
R7476A1007 2 to 4 sec Dynamic Self-Check Gas, oil, coal: Adjustable Sensitivity R4140; BC7000; R4075C,D,E; Color: Blue
Ultraviolet Flame Sensor C7076 R4138C,D; FSP5075
R7476A1015 2 sec max. Dynamic Self-Check Gas, oil, coal: Adjustable Sensitivity R4140, BC7000, R4075C, D, E, Color: Blue
Ultraviolet Flame Sensor C7076 R4138C, D, FSP5075
70-8911 65
Flame Amplifiers
R7258; R7259 Flame Safeguard Amplifiers
Solid state, plug-in units allow use of rectification, infrared and Approvals:
ultraviolet flame detections. Canadian Standards Association: Certified: File No. LR95329-3
• Use with Q518, Q519 and W688A Flame Safeguard multi-burner Underwriters Laboratories, Inc. Listed: File No. MP268, Guide No.
modules and appropriate flame detector. MCCZ2
Flame Failure
R7258A1001 2 to 4 sec None (standard) Gas, oil, coal: Infrared (lead sulfide) C7015 Q518, Q519, W688A Color: Red
R7259A1000 2 to 4 sec None (standard) Gas, oil, coal: Ultraviolet (Minipeeper) C7027, C7035 Q518, Q519, W688A Color: Purple
R7289; R7290 Flame Safeguard Amplifiers (for R4795)

Solid state, plug-in units allow use of rectification or ultraviolet Approvals:
flame detection. Canadian Standards Association: Certified: File No. 158158-1120040
• Use with R4795A,D Flame Safeguard primary controls and Factory Mutual: Approved: Report No. 19608.1
appropriate flame detector. Underwriters Laboratories, Inc. Listed: File No. MP268, Vol 7, Sec. 2
Flame Failure
R7289A1004 2 to 4 sec None (standard) Gas: Rectifying Flame Rods C7004, C7005, C7007, R4795A, D Color: Green
C7008, C7009, Q179; Gas, oil, coal: Ultraviolet Flame
Sensor C7012A, C
R7290A1001 2 to 4 sec None (standard) Gas, oil, coal: Ultraviolet ( Minipeeper ) C7027, C7035 R4795A, D Color: Purple
Flame Amplifier Accessories

32005301-001 T Filter for Rectification Amplifiers R7847, R7247
Flame Rods and Flame Rod Holders
C7007 Flame Rod Holder
Used to apply flame rod in gas-fired system controlled by
recitification type flame safeguard control.
• Use with pressurized fire boxes.
• Hold flame rods firmly over the pilot or burner with a chuck and
setscrew arrangement.
• Provide electrical connection through a terminal screw.
• Allow ventilation to cool the unit or to minimize soot deposit through a
1/2 in.
• NPT tapping.
• Mount easily with sleeve or thread type mounting adapters, and a
straight or angle body.
Description: Flame Rod Holder Approvals:

Application: Gas fired pilot or gas fired system. Canadian Standards Association: Certified: File No. L95329-1
Dimensions, Approximate: 1 15/16 in. high x 2 3/16 in. diameter x Factory Mutual: Approved: Report No. 24181.03
3 3/16 in. long (49 mm high x 56 mm diameter x 81 mm long) Swiss RE (formerly IRI): Acceptable
Mounting: 1/2 in.-14 NPT male Underwriters Laboratories, Inc. Listed: File No. MP268, Guide No.
Electrical Connections: Terminal screw MCCZ
Product Number Type Required Parts Comments Used With

C7007A1001 Flame Rod 102709E (48 in., 1219 mm); 102709D (36 in., 914 mm); Holder only, order Kanthal Flame Amplifiers: R7247A, B,
102709C (24 in., 610 mm); 102709B (18 in., 457 mm); flame rod separately. R7847A, B, R7257, R7289
102709A (12 in., 305 mm)

• Use with Honeywell Flame Safeguard controls requiring rectification-
type flame detection.
• Use only with gas.
• Install with or without cover.
The small size of these devices enable their application to flame • Comes in several different lengths and can be cut to exact desired
detection in installations where space is limited. The holder and length.
flame rod assemblies facilitate flame proving on gas burners or • Uses Rajah electrical connector.
gas-ignited oil burners which are controlled by electronic flame
safeguard systems.
Description: Flame Rod Assembly Approvals:
Dimensions, Approximate: Holder: 7/8 in. diameter x 3 3/4 in. long Factory Mutual: Approved: Report No. 24181.03
(Holder: 22 mm diameter x 95 mm long) Swiss RE (formerly IRI): Acceptable
Mounting: 1/4 in. NPT male Underwriters Laboratories, Inc. Listed: File No. MP268, Guide No.
Electrical Connections: Rajah electrical connector MCCZ
Product Number Type Includes Used With

C7008A1174 Flame Rod 12 in.Flame rod and holder Flame Amplifiers: R7247A, B, R7847A, B, R7257, R7289
C7008A1182 Flame Rod 24 in.Flame rod and holder Flame Amplifiers: R7247A, B, R7847A, B, R7257, R7289

• Use on industrial flame-retention gas burner nozzles.
• Works with Honeywell Flame Safeguard controls requiring
rectification type flame detector.
The small size of these devices enable their application to flame • Mounts in areas with limited space because flame rod can be cut to
detection in installations where space is limited. The holder and desired length.
flame rod assemblies facilitate flame proving on gas burners or gas • Uses Rajah electrical connector.
ignited oil burners which are controlled by electronic flame
safeguard systems.
Description: Flame Rod Assembly Approvals:
Dimensions, Approximate: Holder: 3/8 in. diameter x 2 3/8 in. long Factory Mutual: Approved: Report No. 24181.03
(Holder: 10 mm diameter x 60 mm long) Swiss RE (formerly IRI): Acceptable
Mounting: 1/8 in. NPT male Underwriters Laboratories, Inc. Listed: File No. MP268, Guide No.
Electrical Connections: Rajah electrical connector MCCZ
Product Number Type Includes Comments Used With

C7009A1009 Flame Rod Flame rod and holder 4 in. (102 mm) flame rod Flame Amplifiers: R7247A, B, R7847A, B, R7257, R7289
C7009A1025 Flame Rod Flame rod and holder 12 in. (305 mm) flame rod Flame Amplifiers: R7247A, B, R7847A, B, R7257, R7289
70-8911 67
Flame Rods and Flame Rod Holders
Flame Rod Accessories or Parts
102709A Kanthal Flame Rod - 12 in. (.182 in.Diameter) for C7004B, C7007A, C7011A
102709B Kanthal Flame Rod - 18 in.(.182 in.diameter) for C7004B, C7007A, C7011A
102709C Kanthal Flame Rod - 24 in. (.182 in.diameter) for C7004B, C7007A, C7011A
102709D Kanthal Flame Rod - 36 in. (.182 in.diameter) for C7004B, C7007A, C7011A
102709E Kanthal Flame Rod - 48 in. (.182 in.diameter) for C7004B, C7007A, C7011A
105478A Kanthal Flame Rod - 6 in. (.182 in.diameter -threaded 6-32) for C7008
105478B Kanthal Flame Rod - 12 in. (.182 in.diameter-threaded 6-32) for C7008
105478C Kanthal Flame Rod - 18 in. (.182 in.diameter-threaded 6-32) for C7008
105478D Kanthal Flame Rod - 24 in. (.182 in.diameter-threaded 6-32) for C7008
Flame Detectors
C7012 Solid State Purple Peeper® Ultraviolet Flame Detector
Solid state electronic flame detectors for use with Honeywell Flame
Safeguard controls and amplifiers. Sense ultraviolet radiation
produced by combustion of gas, oil, coal or other fuels.
• Mount horizontally, vertically or at any angle in between.
• Provide quick electrical hookup with threaded conduit fitting and
color-coded leadwires.
• Reduced nuisance shutdowns by wiring two in parallel.
• C7012E1278 5 pin Brad Harrison type (formally 41307N) mating
connector not supplied nor available through Honeywell.
• C7012A,E meets NEMA 4 standards with viewing window rated to 20
psi.
• C7012C,F has an explosion-proof housing for use in hazardous
atmospheres with a viewing window rated to 100 psi.
C7012A,E,G C7012C,F
C7012A,E,G Dimensions in inches (millimeters) C7012C,F Dimensions in inches (millimeters)
MOUNTING FLANGE 3/4–14 NPT 1–11 1/2 NPT

FACEPLATE
7-7/32
(183) PIPE
UNION
5-1/8 (130)
3-3/4 1(25)
(95) 8
(203)
3-7/16 DIA. 5
(87) 1 (127)
1 2
1 16
2 (52)
1/2–14 NPT (38) 2
LEADWIRES (51)
1/2–14 NPSM 2(51) 5/16–18 UNC–2B BY
5-1/4 (133) 3 (76)
9 (229) 7/16 (11) DEEP
LEADWIRES
FACEPLATE M10167 M1963 MOUNTING HOLES (2)
Description: Ultraviolet Flame Detector (Purple Peeper) Approvals:

Application: Gas, Oil or Coal fired burners Canadian Standards Association: Certified: Master Report
Power Consumption: 2.5 W LR95329-1
Weight: 4.25 lb (1.9 kg) Factory Mutual: Approved: Report No. 14740.01
MCCZ
Ambient
Temperature
Electrical Lead Length Range
Product Connec- NEMA Electrical Fre-
Number Type tions (inch) (mm) Mounting Rating (F) (C) Ratings quency Includes Comments Used With
C7012A1145 Ultraviolet, 4 NEC Class 96 in. 2438 mm 3/4 in. NPT NEMA 4 25 F to -4 C to 120 Vac 50 Hz; Cast case For use with Flame Amplifiers:
Purple 1 Color-coded 175 F +79 C 60 Hz and cover rectification flame R7247A,B;
Peeper leadwires. signal amplifiers R7847A,B; R7257;
C7012A1152 Ultraviolet, 4 NEC Class 96 in. 2438 mm 1 in. NPT NEMA 4 25 F to -4 C to 120 Vac 50 Hz; Cast case For use with Flame Amplifiers:
C7012A1160 Ultraviolet, 4 NEC Class 96 in. 2438 mm 1 in. NPT NEMA 4 -40 F to -40 C to 120 Vac 50 Hz; Cast case For use with Flame Amplifiers:
Purple 1 Color-coded +175 F +79 C 60 Hz and cover rectification flame R7247A,B;
C7012C1042 Ultraviolet, 4 NEC Class 96 in. 2438 mm 1 in. NPT Explosion 25 F to -4 C to 120 Vac 50 Hz; — Explosion-proof, Flame Amplifiers:
Purple 1 Color-coded Proof 175 F +79 C 60 Hz two piece, violet, R7247A,B;
Peeper leadwires. cast aluminum R7847A,B; R7257
enclosure
C7012E1104 Ultraviolet, 6 NEC Class 96 in. 2438 mm 3/4 in. NPT NEMA 4 -20 F to -20 C to 120 Vac 50 Hz; Cast case Dynamic self- Flame Amplifiers:
Purple 1 Color-coded +175 F +79 C 60 Hz and cover checking flame R7247C, R7847C
Peeper, leadwires. detector
Self-
Checking
70-8911 69
Flame Detectors
Ambient
Temperature
Electrical Lead Length Range
Product Connec- NEMA Electrical Fre-
Number Type tions (inch) (mm) Mounting Rating (F) (C) Ratings quency Includes Comments Used With
C7012E1112 Ultraviolet, 6 NEC Class 96 in. 2438 mm 1 in. NPT NEMA 4 -20 F to -20 C to 120 Vac 50 Hz; Cast case Dynamic self- Flame Amplifiers:
Self-
Checking
Self-
Checking
Purple 1 Color-coded +175 F +79 C 60 Hz and cover, checking flame R7247C, R7847C
Peeper, leadwires. with Hot detector
Self- refractory
Checking tube
Self-
Checking
Self-
Checking
C7012E1187 Ultraviolet, 6 NEC Class 96 in. 2438 mm 3/4 in. NPT NEMA 4 -20 F to -20 C to 220 Vac 50 Hz Cast case Dynamic self- Flame Amplifiers:
Purple 1 Color-coded +175 F +79 C and cover checking flame R7247C, R7847C
Self-
Checking
C7012E1195 Ultraviolet, 6 NEC Class 96 in. 2438 mm 3/4 in. NPT NEMA 4 -20 F to -20 C to 110 Vac 50 Hz Cast case Dynamic self- Flame Amplifiers:
Purple 1 Color-coded +175 F +79 C and cover checking flame R7247C, R7847C
Self-
Checking
Self-
Checking
Purple 1 Color-coded +175 F +79 C 60 Hz and cover, checking flame R7247C, R7847C
Peeper, leadwires. with Hot detector
Self- refractory
Checking tube
C7012E1278 Ultraviolet, Brad Harrison — — 1 in. NPT NEMA 4 -20 F to -20 C to 120 Vac 50 Hz; Cast case Dynamic self- Flame Amplifiers:
Purple type number +175 F +79 C 60 Hz and cover checking flame R7247C, R7847C
Peeper, 41310 detector
Self- connector
Checking
C7012F1052 Ultraviolet, 6 NEC Class 96 in. 2438 mm 1 in. NPT Explosion -20 F to -20 C to 120 Vac 50 Hz; — Dynamic self- Flame Amplifiers:
Purple 1 Color-coded Proof +175 F +79 C 60 Hz checking flame R7247C, R7847C
Peeper, leadwires. detector,
Self- explosion-proof,
Checking two piece, violet,
cast aluminum
enclosure
C7012G1019 Ultraviolet, 5 NEC Class 96 in. 2438 mm 3/4 in. NPT NEMA 4 25 F to -4 C to 220 V 50 Hz Cast case For use with Flame Amplifiers:
Purple 1 Color-coded 175 F +79 C and cover rectification flame R7247C, R7847C
Peeper leadwires. signal amplifiers
Flame Detectors
C7024 Solid State Purple Peeper® Ultraviolet Flame Detector
24 Vdc solid state electronic flame detectors for sensing the
ultraviolet radiation emitted by the combustion of most carbon
containing fuels, such as natural gas, LP gases, and oil.
• Use with R7824C Dynamic Self-Check Flame Signal Amplifier.
• Circuitry provides low power consumption and high reliability.
• Mount horizontally, vertically or at any angle in between.
• Field-replaceable UV radiation sensing tube and quartz viewing
window.
• Quick electrical installation with threaded conduit fitting and color-
coded leadwires.
• Reduce nuisance shutdowns by wiring two in parallel.
• Oscillating shutter interrupts UV radiation using the R7824C
amplifier.
• C7024E meets NEMA 4 standards with viewing window rated to 20
C7024E C7024F psi.
• C7024F has an explosion-proof housing for use in hazardous
C7024E Dimensions in inches (millimeters) C7024F Dimensions in inches (millimeters)

FACEPLATE
7-7/32
(183) PIPE
UNION
5-1/8 (130)
3-3/4 1(25)
(95) 8
(203)
3-7/16 DIA. 5
(87) 1 (127)
1 2
1 16
2 (52)
1/2–14 NPT (38) 2
LEADWIRES (51)
1/2–14 NPSM 2(51) 5/16–18 UNC–2B BY
5-1/4 (133) 3 (76)
9 (229) 7/16 (11) DEEP
LEADWIRES
Description: Self-Checking Ultraviolet Flame Detector Approvals:

Application: Coal fired burners; Gas fired burners; Oil fired burners Canadian Standards Association: Certified: Master Report
Electrical Connections: Six NEC CLASS 1 color-coded leaders LR95329-3
Power Consumption: 7.8 W maximum. Underwriters Laboratories, Inc. Component Recognized: File No.
Electrical Ratings: 24 Vdc MP268
Weight: 4.25 lb (1.9 kg)
Accessories:
190971G 24 Vdc Coil and Shutter Assembly for C7024E, F;C7961
Lead Length
NEMA
Product Number Type (inch) (mm) Mounting Rating Includes Comments Used With
C7024E1001 Ultraviolet, Purple 96 in. 2438 mm 3/4 in. NPT NEMA 4 Cast case and Works with 24 Vdc only Flame Amplifiers:
Peeper, Self-Checking cover R7824C
C7024F1009 Ultraviolet, Purple 96 in. 2438 mm 1 in. NPT Explosion — Works with 24 Vdc only, Flame Amplifiers:
Peeper, Self-Checking Proof explosion-proof, two piece, R7824C
violet, cast aluminum.
70-8911 71
Flame Detectors
C7027; C7044 Minipeeper Ultraviolet Flame Detector
Compact flame detector for use with flame safeguard controls with
ultraviolet amplifiers.
• Use with Honeywell Flame Safeguard primary safety controls and
burners requiring ultraviolet flame detection.
• C7027 mounts on a 1/2 in. sighting pipe by using an integral collar.
• Detectors can be wired in parallel for difficult sighting applications.
• C7027 seals against pressures up to 5 psi (34.5kPa) when correctly
installed.
• Allows for blast tube mounting due to compact size.
• C7044 mounts with a two screw bracket.
C7027A C7027A with spud connector • The C7044 UV sensor tube is enclosed in a stainless steel housing.
• C7044 has the capability of side or end viewing in flame monitoring
applications.
C7044
Dimensions in inches (millimeters) Approvals:

Canadian Standards Association: Certified: Master Report
4 (102) 8 FOOT (2.44 METER) LR95329-1
LEADWIRES (2) Factory Mutual: Approved: Report No. 24181.03
3-1/2 (89) 1
MCCZ
1-1/16
2
(27) Dimensions in inches (millimeters)
COLLAR WITH 1/2-14 NPSM

INTERNAL THREADS 3/8
1 C7027A1064 HAS 24 FOOT (7.32 METER) LEADWIRES. (10)
C7027A1114 HAS 44 IN. (1.118 M) LEADWIRES WITH
22 IN. (558 MM) FLEXIBLE CONDUIT.
2 MODELS AVAILABLE WITH SPUD CONNECTOR (1/2-14 NPSM INTERNAL
THREADS) INSTEAD OF CLAMP TYPE CONNECTOR. MOUNTING
BRACKET
M1943F 6 FOOT
[1.83 METER]
LEAD 1-27/64
Type: Ultraviolet, Minipeeper WIRES (2) (36)
Application: Coal fired burners; Gas fired burners; Oil fired burners
Vibration: 0.5 G max
Electrical Connections: 2 NEC Class 1 leadwires 7/8
Used With: Flame Amplifiers: R7249A, B, R7849A, B, R7749B, R7259, (22)
R7290
9/16
(14)
1/2
(13)
3-5/8 (92)
M1944C
Ambient
Temperature
Lead Length Range
Product Number Description (inch) (mm) Mounting (F) (C) Includes Comments
C7027A1023 Minipeeper 96 in. 2438 mm Integral nut for 1/2 in. 0 F to -18 C to — Detects ultraviolet
sighting pipe. 215 F 102 C radiation in flames
C7027A1031 Minipeeper 96 in. 2438 mm Integral nut for 1/2 in. -40 F to -40 C to — Detects ultraviolet
C7027A1049 Minipeeper 96 in. 2438 mm Integral nut for 1/2 in. 0 F to -18 C to 1/2 in. NPT threaded Detects ultraviolet
sighting pipe. 215 F 102 C spud connector. radiation in flames
C7027A1056 Minipeeper 96 in. 2438 mm Integral nut for 1/2 in. 0 F to -18 C to — Detects ultraviolet
C7027A1064 Minipeeper 288 in. 7315 mm Integral nut for 1/2 in. -40 F to -40 C to 1/2 in. NPT threaded Detects ultraviolet
C7027A1072 Minipeeper 96 in. 2438 mm Integral nut for 1/2 in. -40 F to -40 C to 1/2 in. NPT threaded Detects ultraviolet
C7027A1080 Minipeeper 96 in. 2438 mm Integral nut for 1/2 in. 0 F to -18 C to 136733 Heat Block Detects ultraviolet
sighting pipe. 215 F 102 C and 390427B bushing radiation in flames
Flame Detectors
Ambient
Temperature
Lead Length Range
Product Number Description (inch) (mm) Mounting (F) (C) Includes Comments
C7027A1114 Minipeeper 44 in. 1118 mm Integral nut for 1/2 in. 0 F to -18 C to installed 22 in.flexible Detects ultraviolet
sighting pipe. 215 F 102 C conduit radiation in flames
C7044A1006 Ultraviolet 72 in. 1829 mm Mounting Bracket 0 F to -18 C to Mounting bracket Detects ultraviolet
Flame Sensor provided 215 F 102 C radiation in flames -
Side Viewing
C7035 Minipeeper Ultraviolet Flame Detector

Compact flame detector for use with flame safeguard controls with
ultraviolet amplifiers.
• Use with Honeywell Flame Safeguard primary safety controls and
burners requiring ultraviolet flame detection.
• Mounts on a 1 in. sighting pipe by using an integral collar.
• Protects the sensing tube with a shield.
• Meets outdoor rain tight requirements of Underwriters Laboratories
Inc., NEMA 4 and NEMA 4X.
• Wires in parallel for difficult sighting applications.
• Seals against pressures as high as 5 psi (34.5 kPa) when correctly
installed.
• Field-replaceable ultraviolet sensing tube.

Description: Minipeeper
4-1/8 (105) Application: Coal fired burners; Gas fired burners; Oil fired burners
Mounting: Integral nut for 1 in. sighting pipe.
COLLAR WITH 2 (51) 1/2-14 NPSM 2
1 - 1-1/2 NPSM INTERNAL THREADS Vibration: 0.5 G max
1-3/16
INTERNAL
1 (30)
NEMA Rating: NEMA 3 and NEMA 4
THREADS Electrical Connections: 2 NEC Class 1 leadwires
Comments: Detects ultraviolet radiation in flames
31/32 Weight: 6 oz (0.17 kg)
1-1/2 (25)
(38) Approvals:
Canadian Standards Association: Certified: Master Report
2-5/8 (67) 6 FOOT LR95329-1
[1.83 METER] Factory Mutual: Approved: Report No. 24181.03
INSERTION DEPTH LEADWIRES (2) 3 Swiss RE (formerly IRI): Acceptable
1 DIN APPROVED C7035A1064 HAS 1-11 BSP.P1 INTERNAL MOUNTING THREADS. MCCZ
2 DIN APPROVED C7035A1064 HAS 1/2-14 BSP-F INTERNAL MOUNTING THREADS.
3 C7035A1056 HAS 12 FOOT (3.66 METER) LEADWIRES.

M1945D
Lead Length Ambient Temperature Range

Product Number Type (inch) (mm) (F) (C) Includes Used With
C7035A1023 Ultraviolet, Minipeeper 72 in. 1829 mm 0 F to 250 F -18 C to +121 C — Flame Amplifiers: R7249A, B,
R7849A, B, R7749B, R7259, R7290
C7035A1031 Ultraviolet, Minipeeper 72 in. 1829 mm -40 F to +250 F -40 C to +121 C — Flame Amplifiers: R7249A, B,
R7849A, B, R7749B, R7259, R7290
C7035A1049 Ultraviolet, Minipeeper 72 in. 1829 mm 0 F to 250 F -18 C to +121 C — Flame Amplifiers: R7249A, B,
R7849A, B, R7749B, R7259, R7290
R7849A, B, R7749B, R7259, R7290
R7849A, B, R7749B, R7259, R7290
C7035A1080 Ultraviolet, Minipeeper 72 in. 1829 mm 0 F to 250 F -18 C to +121 C 600F leads Flame Amplifiers: R7249A, B,
R7849A, B, R7749B, R7259, R7290
70-8911 73
Flame Detectors
C7061 Dynamic Self-Check Ultraviolet Flame Detector
sensor to provide the UV sensor tube checking function.
• Can be mounted horizontally, vertically or at any angle in between.
• The detector requires faceplate alignment and has integral locating
reference points to assure proper operation of the shutter
mechanism.
• Field replaceable ultraviolet sensing tube and quartz viewing window.
• Models with threaded conduit fitting and color-coded leadwires allow
rapid electrical installation.
• C7061A1038 or A1046 5 pin Brad Harrison type (formally 41307N)
mating connector not supplied nor available through Honeywell.
• Two detectors can be wired in parallel to reduce nuisance shutdowns
in difficult flame sighting applications.
• Protective heat block built into mounting flange.
• -40 F (-40 C) rated ultraviolet sensing tube is supplied.
C7061A C7061F
psi.
• C7061F has an explosion-proof housing for use in hazardous
Dynamic self-checking flame detector used with R7861 Dynamic atmospheres with a viewing window rated to 100 psi.
Self-check Amplifiers for sensing the ultraviolet radiation
generated by the combustion of gas, oil, or other fuels.
C7061A Dimensions in inches (millimeters) C7061F Dimensions in inches (millimeters)

FACEPLATE
7-7/32
(183) PIPE
UNION
5-1/8 (130)
3-3/4 1(25)
(95) 8
(203)
3-7/16 DIA. 5
(87) 1 (127)
1 2
1 16
2 (52)
1/2–14 NPT (38) 2
LEADWIRES (51)
1/2–14 NPSM 2(51) 5/16–18 UNC–2B BY
5-1/4 (133) 3 (76)
9 (229) 7/16 (11) DEEP
LEADWIRES
Description: Ultraviolet Flame Detector with shutter Used With: Flame Amplifiers: R7861
Application: Gas fired burners; Oil fired burners
Approvals:
Frequency: 50 Hz; 60 Hz Swiss RE (formerly IRI): Acceptable
Comments: Dynamic self-checking flame detector
Ambient
Temperature
Lead Length Range
NEMA Electrical
Product Number Type Electrical Connections (inch) (mm) Mounting Rating (F) (C) Ratings
C7061A1004 Ultraviolet, Purple PVC jacketed cable 77 in. 1981 mm 3/4 in. NPT NEMA 4 -40 F to -40 C to 120 Vac
Peeper, Self-Checking +175 F +79 C
C7061A1012 Ultraviolet, Purple Color-coded lead wires 96 in. 2438 mm 3/4 in. NPT NEMA 4 -40 F to -40 C to 120 Vac
C7061A1020 Ultraviolet, Purple Terminal block — — 3/4 in. NPT NEMA 4 -40 F to -40 C to 120 or 230 Vac
C7061A1038 Ultraviolet, Purple Brad Harrison type — — 3/4 in. NPT NEMA 4 -40 F to -40 C to 120 Vac
Peeper, Self-Checking number 41310 connector +175 F +79 C
C7061A1046 Ultraviolet, Purple Brad Harrison type — — 1 in. NPT NEMA 4 -40 F to -40 C to 120 Vac
Peeper, Self-Checking number 41310 connector +175 F +79 C
C7061A1053 Ultraviolet, Purple Color-coded lead wires 96 in. 2438 mm 1 in. NPT NEMA 4 -40 F to -40 C to 120 Vac
C7061F2001 Ultraviolet, Purple Color-coded lead wires 96 in. 2438 mm 1 in. NPT Explosion -40 F to -40 C to 120 Vac
Peeper, Self-Checking Proof +175 F +79 C
Flame Detectors
C7076 Adjustable Sensitivity Ultraviolet Flame Detector
Solid state dynamic self check flame detectors for use with
BC7000, R4140 or FSP5075 with R7476 Amplifier and 7800 SERIES
with R7886 Amplifier.
• Use Honeywell Flame Safeguard primary safety controls requiring
adjustable sensitivity ultraviolet flame detection.
• Detect ultraviolet radiation from flames.
• Include dual sensitivity adjustment.
• C7076A meets NEMA 4 standards with viewing window rated to 20
psi.
• C7076D has an explosion-proof housing for use in hazardous
C7076A C7076D
Description: Adjustable Sensitivity Ultraviolet Flame Detector Swiss RE (formerly IRI): Acceptable
Application: Gas fired burners; Oil fired burners Underwriters Laboratories, Inc. Listed: File No. MP268, Guide No.
Mounting: 1 in. NPT MCCZ
Vibration: 0.5 G max
Electrical Connections: Terminal block Replacement Parts:
Power Consumption: 7.0 W 190998A Aspiration assembly for C7076A
Ambient Temperature Range: -40 F to +160 F (-40 C to +71 C) 190971E 120 Vac Coil and Shutter Assembly for C7076A, D
Used With: Flame Amplifiers: R7476, R7886 190971F 100 Vac Coil and Shutter Assembly for C7076A, D
Weight: 6.6 lb (3 kg) 191050 Quartz Viewing Window for C7076
191053 UV Sensing Tube for C7076
Approvals: 191002B 120Vac Plug in Electronics less UV Sensing Tube for C7076A
Canadian Standards Association: Certified: Master Report LR1620 191002R 120Vac Plug in Electronics less UV Sensing Tube for C7076D
Factory Mutual: Approved: Report No. FM26980
Electrical
Product Number Type NEMA Rating Ratings Frequency Comments
C7076A1007 Ultraviolet, Adjustable NEMA 4 120 Vac 60 Hz Dynamic self-checking flame detector with
Sensitivity adjustable sensitivity
C7076A1015 Ultraviolet, Adjustable NEMA 4 100 Vac 50 Hz; 60 Hz Dynamic self-checking flame detector with
C7076A1031 Ultraviolet, Adjustable NEMA 4 220 Vac; 240 Vac 50 Hz; 60 Hz Dynamic self-checking flame detector with
C7076D1027 Ultraviolet, Adjustable NEMA 7 120 Vac 60 Hz Dynamic self-checking flame detector with
2-1/4
1 INCH NPT (57)
1-1/16
(27)
2-1/4
(57)
4
(102)
4 (102) 2-9/32 7-13/32 (188)

(58)
4-25/32 (122) 10-1/4 (261)
1
3/4 (19)
29/32 (22) OPENING FOR
1/2-INCH CONDUIT
1-5/8 1 (25)
1 POWER SUPPLY. PROVIDE DISCONNECT
(19)
MEANS AND OVERLOAD PROTECTION
AS REQUIRED.
3/8 INCH NPT
2-21/32 7-19/32
(68) (194)
1
C7076A
5/16-18 UNC (3 PLCS)
X 0.47 (12) DEEP
6-23/32 5-25/32
(171) 15/16
(24) (147)
25/32 (20)
1-9/16 (40)
7-13/16 (198) 1-27/32 5-25/32 (147)

1-31/32 (50) (47)
3-15/16 (100) 11-13/16 (300)
C7076D M20749A
70-8911 75
Flame Detectors
C7915 Infrared (Lead Sulfide) Flame Detector
The C7915 Flame Detectors include a lead sulfide photocell that is
sensitive to the infrared radiation emitted by the combustion of
fuels such as natural gas, oil, and coal.
• Used for combination or dual-fuel applications.
• Detects pilot and main flame.
• Mounts quickly and easily on a standard 3/4 in. sighting pipe.
• Works where flame rod or rectifying photocell mounts are difficult to
apply.
• The C7915 includes 50019469-001 Bushing with magnifying lens.
• The C7915 uses photoconductive lead sulfide cells 32007255-001.
Description: Infrared (Lead Sulfide) Flame Detector Used With: Flame Amplifiers: R7852
Application: Used for combination or dual-fuel applications Approvals:
Dimensions, Approximate: 1 1/4 in. diameter x 2 1/4 in. long Canadian Standards Association: Certified: Master Report
(32 mm diameter x 58 mm long) LR95329-1
Mounting: 3/4 in. NPT Factory Mutual: Approved: Report No. 24181.03
Electrical Connections: Two no.18 AWG wires Swiss RE (formerly IRI): Acceptable
Ambient Temperature Range: -20F to 125F operating range Underwriters Laboratories, Inc. Listed: File No. MP268, Guide No.
(-18C to 52 operating range) MCCZ
Comments: Infrared (Lead Sulfide) Flame Detector
Lead Length
Product Number Type (inch) (mm) Includes
C7915A1010 Infrared (Lead Sulfide) 30 in. 762 mm With magnifying lens, 32007255-001 Cell
C7915A1028 Infrared (Lead Sulfide) 48 in. 1219 mm With magnifying lens, 32007255-001 Cell, Orifice, heat block, and reducer bushing
C7915A1036 Infrared (Lead Sulfide) 96 in. 2438 mm With magnifying lens, 32007255-001 Cell
C7927 Solid State Ultraviolet Flame Detector

The Solid State Ultraviolet Flame Detectors detect the ultraviolet
radiation emitted by combustion flames. The flame detectors are
used with Honeywell flame safeguard controls to provide flame
supervision for gas, oil, or combination gas-oil burners.
• Properly installed the flame detectors are pressure rated for 5 psi.
• Flame detector is used with only the R7851B Flame Amplifier and
the 7800 SERIES controls.
• Has an integral collar threaded (internal 1/2-14 NPSM) for mounting
on a one-half inch sight pipe.

Description: Ultraviolet Flame Detector
1 (25) Application: Gas, Oil, or combination burners-intermittent operation
only (burner cycled at least once each 24 hours).
Mounting: 1/2 in NPT pipe mounting
NEMA Rating: NEMA 1
Electrical Connections: 2 NEC Class 1 leadwires
Ambient Temperature Range: -40F to +200F (-40 C to +93 C)
Approvals:
Canadian Standards Association: Report 158158
3-3/8 3-7/8 Factory Mutual: Approved: Report No. 3011020
(86) (98) Swiss RE (formerly IRI): Acceptable
Underwriters Laboratories, Inc. Component Recognized: File No.
MP268
8 FT (2.44 M)
C7927A1016 M24714
Lead Length
Product Number Type (inch) (mm) Comments Used With
C7927A1016 Ultraviolet, Minipeeper 96 in. 2438 mm Detects ultraviolet radiation in flames Flame Amplifiers: R7851B
Flame Detectors
C7961 Dynamic Self-checking Solid State Ultraviolet Flame Detector
• Designed for use with 7800 series controls with the R7851C flame
amp.
sensor to provide the solid state UV sensor checking function.
• Can be mounted horizontally, vertically or at any angle in between.
• The detector requires faceplate alignment and has integral locating
reference points to assure proper operation of the shutter
mechanism.
• Models available with threaded conduit fitting and color-coded
leadwires allow rapid electrical installation.
• C7961E1022 or E1030 5 pin Brad Harrison type (formally 41307N)
mating connector not supplied nor available through Honeywell.
• Incorporates UV sensor tube checking feature; used with
R7851C1008 Dynamic Self-check Amplifiers.
C7961E C7961F • Protective heat block built into mounting flange.
• -40 F (-40 C) rated ultraviolet sensing cell is supplied.
A self-checking flame detector using a solid state UV sensor to psi.
detect ultraviolet radiation in flames for supervision of gas, oil or • C7961F has an explosion-proof housing for use in hazardous
combination gas-oil burners. atmospheres with a viewing window rated to 100 psi.
Dimensions in inches (millimeters) Dimensions in inches (millimeters)

FACEPLATE
7-7/32
(183) PIPE
UNION
5-1/8 (130)
3-3/4 1(25)
(95) 8
(203)
3-7/16 DIA. 5
(87) 1 (127)
1 2
1 16
2 (52)
1/2–14 NPT (38) 2
LEADWIRES (51)
1/2–14 NPSM 2(51) 5/16–18 UNC–2B BY
5-1/4 (133) 3 (76)
9 (229) 7/16 (11) DEEP
LEADWIRES
Description: Dynamic Self-checking Ultraviolet Flame Detector Weight: 2.6 lb (1.2 kg)
Application: Gas, Oil or other fuels
Approvals:
Electrical Ratings: 120 Vac (-15% +10%) Canadian Standards Association: Certified: Pending
Frequency: 50 Hz; 60 Hz Factory Mutual: Pending
Ambient Temperature Range: -40 F to +175 F (-40 C to +80 C) Swiss RE (formerly IRI): Acceptable
Comments: Detects ultraviolet radiation generated by combustion of Underwriters Laboratories, Inc. Component Recognized: File No.
gas, oil, or other fuels MP268
Used With: R7851C Dynamic Self-Check Amplifier
Lead Length
Product Number Type Electrical Connections (inch) (mm) Mounting NEMA Rating Includes
C7961E1006 Ultraviolet, NEC Class 1 color-coded 96 in. 2438 mm 3/4 in. NPT NEMA 4 Quartz Viewing Window rated for
Self-Checking 20 psi (138 kPa)
C7961E1022 Ultraviolet, 5 pin Brad Harrison Type — — 1 in. NPT NEMA 4 Quartz Viewing Window rated for
Self-Checking Connector 20 psi (138 kPa)
C7961F1004 Ultraviolet, NEC Class 1 color-coded 96 in. 2438 mm 1 in. NPT Explosion Proof Quartz Viewing Window rated for
Self-Checking 100 psi
70-8911 77
Flame Detectors
C7962 Visible Light Flame Detector
The C7962B Visible Light Flame Detector detects the visible light
emitted by fuel oil combustion flames. The C7962B Detector is
used with Honeywell Flame Safeguard controls to provide fuel oil
flame supervision in commercial and industrial burners.
• Used with 7800 SERIES Flame Safeguard controls.
• Used with R7851B Flame Amplifier.
• Has an integral collar threaded (internal 1/2-14 NPSM) for mounting
on 1/2 inch sight pipe.
Dimensions in inches (millimeters) Vibration: 0.5 G max

NEMA Rating: NEMA 1
3-3/4 (95) 4 FOOT (1.2 METER) Electrical Connections: 2 NEC Class 1 leadwires
LEADWIRES (2)
3-1/4 (82) Ambient Temperature Range: -40 F to +160 F (-40 C to +71 C)
Approvals:
1 Canadian Standards Association: Report 158158
(25)
C7962B1002
Underwriters Laboratories, Inc. Component Recognized: File No.
M20912 MP268
Description: Solid State Flame Detector to Site Visible Light of an Oil Accessories:
flame 32007439-001 Mounting Bracket and screws for C7962B (1/2 in. NPT to
Application: Commercial, industrial oil burners 3/4 in. NPT)
Mounting: 1/2 in NPT pipe mounting
Lead Length
Product Number Type (inch) (mm) Includes Used With
C7962B1002 Visible Light Flame Detector 96 in. 2438 mm — Flame Amplifiers: R7851B
C7962B1010 Visible Light Flame Detector 96 in. 2438 mm 32007439-001 Mounting Bracket and screws Flame Amplifiers: R7851B
Flame Detectors
Optical Flame Detector Accessories or Parts
105061 3/4 in. Heat Block for C7015, C7915 C7015, C7915
105172A Pressure Seal-off Adapter (3/4 NPT) for C7015, C7915 C7015, C7915
105172C Pressure Seal-off Adapter (3/4 NPT) w/UV Quartz window for C7012, C7024, C7027, C7061 C7012, C7024, C7027, C7061
113228 UV Sensing Tube (-20 F to 175 F) for C7012; C7024 C7012; C7024
114372 20 PSI window for C7012E, F; C7024; C7061 C7024; C7012; C7061
114465 Window Gasket for C7012A, E;C7024A;C7061A C7024; C7012; C7061
114638 Rubber Washer (Red) for C7012A, E;C7024A;C7061A;C7961A C7012; C7061; C7024
117181 Cork Gasket for C7012A, E;C7024A;C7061A C7024; C7012; C7061
118367A Swivel Mount for C7012, C7015, C7024, C7027, C7035, C7061, C7076 C7024; C7012; C7061
120739 Flange Gasket for C7012, C7024, C7061 C7024; C7012; C7061
120934/520 Mounting Flange (3/4") for C7012A,E;C7024A;C7061A;C7961E C7012A,G, C7024E, C7061A,
C7961E
122037 100 PSI Quartz Window for C7012C, F; C7061F C7012C, F; C7061F
122748 50 PSI Quartz Window for C7012, C7061 C7012; C7061; C7024
123539 Anti-Vibration Mount for C7012, C7024 or C7061 C7012; C7061; C7024
124198 Mounting Flange (1") for C7012A,E;C7024A;C7061A;C7961E C7012A,G, C7024E, C7061A,
C7961E
124204 Quartz Magnifying Lens for C7012, C7024 or C7061 C7024; C7012; C7061
129464M UV Power Tube (0 to 250F) for C7035 C7035
129464N UV Power Tube (-40 to 250F) for C7035, C7061 C7061; C7035
129811B Socket Assembly w/NPT threads C7035
136733 Heat Block for C7027, C7015, C7915 (laminated plastic) C7027, C7015, C7915
190971B 120 Vac 50/60 Hz Coil and Shutter Assembly for C7012E, F, C7061A, F C7012E, F; C7061A, F
190971D 110 Vac 50 Hz Coil and Shutter Assembly for C7012E1187, 1195 C7012E
190971E 120 Vac Coil and Shutter Assembly for C7076A, D C7076; C7076A, D
190971F 100 Vac Coil and Shutter Assembly for C7076A, D C7076A, D
190971G 24 Vdc Coil and Shutter Assembly for C7024E, F;C7961 C7024;C7961
190998A Aspiration assembly for C7076A C7076A
190999 Grommet for C7076 Sensors C7076
191002A 100Vac Plug in Electronics less UV Sensing Tube for C7076A C7076A
191002B 120Vac Plug in Electronics less UV Sensing Tube for C7076A C7076A
191002D 220/240Vac Plug in Electronics less UV Sensing Tube for C7076A C7076A
191002R 120Vac Plug in Electronics less UV Sensing Tube for C7076D C7076D
191050 Quartz Viewing Window for C7076 C7076
191053 UV Sensing Tube for C7076 C7076
191054 Housing Gasket for C7076 C7076
191284 Aluminum Shield for C7035 C7035
191286 UV Sensing Tube (-40F to 175F) for C7012, C7024 C7024; C7012
191702 Electronics less UV sensing tube for C7012F (120Vac) C7012F
204341A UV Mirror Assembly for C7012, C7024, C7027, C7035, C7061, C7076 C7012; C7061; C7024
24400152-001 Quartz lens replacement kit for C7076D consists of quartz lens, gasket, gasket seal C7076
32004080-001 120Vac Electronics less UV Sensing Tube and Shutter for C7012C C7012C
32007255-001 Lead Sulfide Cell for C7915 C7915
32007439-001 Mounting Bracket and screws for C7962B (3/8 in. NPT to 1/2 in. NPT) C7962B
390427B Reducer Bushing (3/8 in. NPT to 1/2 in. NPT) C7027; C7015
70-8911 79
Pilot Burners
Q179A,B Flame Rectifier Gas Pilots
Q179A,B Gas Pilot Burner Assemblies use the flame rectification
principle to prove the flame. Q179A,B are used in conjunction with
a suitable electronic flame safeguard control on industrial or
commercial gas and gas pilot ignited oil burners.
• Q179A is a gas pilot assembly (with a flame electrode rod) and
ignition electrode, making it suitable for applications requiring an
interrupted or intermittent electrically ignited gas pilot burner.
• Q179B has only the flame electrode and is suitable for use in
continuous pilot applications.
• Primary aerated type burner is equipped with stainless steel fins that
provide the proper flame rod area to ground area ratio for maximum
flame signal and flame stabilization.
• Stainless steel electrode(s) are mounted in ceramic insulators, which
permit electrode adjustment.
• Rajah connectors facilitate disconnecting (A1126 has terminal
screws).
Q179A • Bracket permits side or end mounting.
Type of Gas: Natural Approvals:

Dimensions, Approximate: 4 5/8 in. high x 1 11/16 in. wide x 3 in. deep Canadian Standards Association: Certified: File No. LR1620, Guide
(118 mm high x 43 mm wide x 76 mm deep) No. 140-A-2
Aeration: Primary Underwriters Laboratories, Inc. Listed: File No. MP268, Guide No.
Gas Consumption: 2.0 cfh (0.06 m3/hr) MCCZ
Gas Fitting: 1/4 in. compression coupling (6.4 mm compression
coupling)
Port and
Mounting Burner Tip
Product Number Application Bracket Style Orifice Includes Used With
Q179A1001 For Intermittent or Interrupted side/end I 0.025 in. dia. Flame electrode and Q624 or other suitable
Ignition (0.635 mm dia.) ignition electrode ignition transformer.
Q179A1035 For Intermittent or Interrupted side/end 45 degree right 0.025 in. dia. Flame electrode and Q624 or other suitable
Ignition hand (0.635 mm dia.) ignition electrode ignition transformer.
Q179A1050 For Intermittent or Interrupted side/end T 0.028 in. dia. Flame electrode and Q624 or other suitable
Q179A1076 For Intermittent or Interrupted side/end 45 degree Y 0.028 in. dia. Flame electrode and Q624 or other suitable
Q179A1092 For Intermittent or Interrupted side/end 45 degree T 0.028 in. dia. Flame electrode and Q624 or other suitable
Q179A1118 For Intermittent or Interrupted side/end 45 degree left 0.025 in. dia. Flame electrode and Q624 or other suitable
Ignition hand (0.635 mm dia.) ignition electrode ignition transformer.
Q179A1126 For Intermittent or Interrupted side/end I 0.025 in. dia. Flame electrode and Q624 or other suitable
Ignition (0.635 mm dia.) ignition electrode with ignition transformer.
screw terminal
connections
Q179A1183 For Intermittent or Interrupted side/end I 0.025 in. dia. Ignition Electrode Only Q624 or other suitable
Ignition (0.635 mm dia.) ignition transformer.
Q179B1042 For Continuous (Standing) side/end T 0.025 in. dia. Flame electrode —
pilot (0.635 mm dia.)
Q179B1109 For Continuous (Standing) side/end 45 degree left 0.025 in. dia. Flame electrode —
pilot hand (0.635 mm dia.)
Q179B1117 For Continuous (Standing) side/end 45 degree I 0.025 in. dia. Flame electrode —
pilot (0.635 mm dia.)
Pilot Burners
Q179C,D Miniature Rectifier Pilots
Q179C,D Gas Pilot Burner Assemblies use the flame rectification
principle to prove the flame. Q179C,D are used in conjunction with
a suitable electronic flame safeguard control on industrial or
commercial gas and gas pilot ignited oil burners.
• Q179C is a gas pilot assembly (with a flame electrode rod) and
ignition electrode, making it suitable for applications requiring an
interrupted or intermittent electrically ignited gas pilot burner.
• Q179D has only the flame electrode and is suitable for use in
continuous pilot applications.
• Primary aerated type burner is equipped with stainless steel fins that
provide the proper flame rod area to ground area ratio for maximum
flame signal and flame stabilization.
• Stainless steel electrode(s) are mounted in ceramic insulators, which
permit electrode adjustment.
• Rajah connectors facilitate disconnecting.
Q179C Q179D
Dimensions, Approximate: 3 1/8 in. high x 2 7/16 in. wide x 1 in. deep Approvals:
(79 mm high x 62 mm wide x 25 mm deep) Canadian Standards Association: Certified: Master Report
Aeration: Primary LR95329-1
Gas Fitting: 1/4 in. compression coupling (6.4 mm compression Underwriters Laboratories, Inc. Component Recognized: File No.
coupling) MH9928, Guide No. MCUR2
Port and
Type of Mounting Burner
Product Number Application Gas Bracket Tip Style Target Mount Orifice Includes Used With
Q179C1009 For Intermittent or Natural rear D Dual Wing- 0.026 in. dia. Flame electrode and Q624 or other suitable
Interrupted Ignition Rear (0.66 mm dia.) ignition electrode ignition transformer.
Q179C1025 For Intermittent or Natural rear L Single Wing- 0.024 in. dia. Flame electrode and Q624 or other suitable
Q179C1033 For Intermittent or Natural left side D Dual Wing- 0.026 in. dia. Flame electrode and Q624 or other suitable
Interrupted Ignition Left Side (0.66 mm dia.) ignition electrode ignition transformer.
Q179C1041 For Intermittent or Natural right side D Dual Wing- 0.026 in. dia. Flame electrode and Q624 or other suitable
Interrupted Ignition Right Side (0.66 mm dia.) ignition electrode ignition transformer.
Q179C1058 For Intermittent or Natural left side L Single Wing- 0.024 in. dia. Flame electrode and Q624 or other suitable
Interrupted Ignition Left Side (0.60 mm dia.) ignition electrode ignition transformer.
Q179C1066 For Intermittent or Natural right side K Single Wing- 0.024 in. dia. Flame electrode and Q624 or other suitable
Interrupted Ignition Right Side (0.60 mm dia.) ignition electrode ignition transformer.
Q179C1090 For Intermittent or LP rear D Dual Wing- 0.016 in. dia. Flame electrode and Q624 or other suitable
Q179C1108 For Intermittent or Natural rear D Dual Wing- 0.026 in. dia. Flame electrode and Q624 or other suitable
Q179D1008 For Continuous Natural rear D Dual Wing- 0.026 in. dia. Flame electrode and Q340 Thermocouple
(Standing) pilot Rear (0.66 mm dia.) thermocouple adapter or Q313A Thermopile
Generator.
Q179D1016 For Continuous Natural left side D Dual Wing- 0.026 in. dia. Flame electrode and Q340 Thermocouple
(Standing) pilot Left Side (0.66 mm dia.) thermocouple adapter or Q313A Thermopile
Generator.
Q179D1024 For Continuous Natural right side D Dual Wing- 0.026 in. dia. Flame electrode and Q340 Thermocouple
(Standing) pilot Right Side (0.66 mm dia.) thermocouple adapter or Q313A Thermopile
Generator.
Q179D1057 For Continuous Natural left side L Single Wing- 0.024 in. dia. Flame electrode and Q340 Thermocouple
(Standing) pilot Left Side (0.60 mm dia.) thermocouple adapter or Q313A Thermopile
Generator.
Q179D1925 For Continuous LP rear D Dual Wing- 0.016 in. dia. Flame electrode and Q340 Thermocouple
(Standing) pilot Rear (0.40 mm dia.) thermocouple adapter or Q313A Thermopile
Generator.
70-8911 81
Pilot Burners
C7005 Flame Rectifier Pilots
Gas Pilot Burner Assemblies include a flame rod to prove the pilot
flame. The assemblies are used with a suitable flame safeguard
control on industrial or commercial gas burners or oil burners with
gas pilots.
• Used with Honeywell controls using the flame rectification principle.
• C7005A is for continuous pilot applications.
• It includes an insulated flame rod, properly positioned relative to the
flame retention type nozzle. C7005B is similar to C7005A, but
includes an ignition electrode suitable for automatic, electric-spark
ignition, gas pilot applications.
• Individually mounted flame rod and ignition electrode in ceramic
insulators allow the head assembly to fit inside a 3-inch pipe.
• Stainless steel fins on the flame retention type pilot head provide the
correct ratio of flame rod area to ground area for maximum flame
signal, and are beneficial in stabilizing the pilot flame.
• Pilot flame retention nozzle and mixing tube are threaded internally,
1/2-14 NPT and 3/8-18 NPT, respectively, and can be assembled
with standard pipe fittings.
• Pilot can be installed in vertical, horizontal, or inclined position.
• Rajah connectors facilitate electrical connections.
Dimensions, Approximate: 3 in. diameter x 3 1/2 in. deep Approvals:
(76 mm diameter x 343 mm deep x) Canadian Standards Association: Certified: File No. LR1620, Guide
Gas Fitting: 1/2 in. NPT male thread No. 140-A-2
MCCZ
Product Number Application Type of Gas Orifice Includes Used With

C7005A1037 For Continuous (Standing) pilot Natural 0.052 in. dia. — —
C7005B1035 For automatic electrically ignited pilot Natural 0.052 in. dia. Ignition electrode Q624 or other suitable ignition
transformer.
C7005B1050 For automatic electrically ignited pilot LP 0.028 in. dia. Ignition electrode Q624 or other suitable ignition
(0.711 mm dia.) transformer.
Commercial Pilot Burners Parts or Accessories

100204B Natural Gas Venturi Mixing Tube for C7005A, B C7005A, C7005B
101738 Insulator for Flame rod or Ignitor C7005A, C7005B
101738A Ignition Assembly C7005A, C7005B
101738B Flame Rod Assembly C7005A, C7005B
101739 Ignition Electrode, 4", Kanthal C7005A, C7005B
101741/0020 7/8 in. long Rajah Connector with plug end for C7005A or C7005B C7005A, C7005B
101742/0021 Electrode Mounting Clip for C7005A or C7005B C7005A, C7005B
101743 Mounting Bracket C7005A, C7005B
103534 Kanthal flame electrode 8 in. used with C7005A, C7005B C7005A, C7005B
104312 Rajah Connector for Flame Electrode used with Q179A, B Q179A, Q179B
131065 Adapts Q340 Thermal Couple to Q179B w/102462 Q179A, Q179B
133451A T Port or LH 90 degree Flame Rod & Insulator for Q179A, B Q179A, Q179B
133453 Insulator for Q179A, B Q179A, Q179B
37356/520 Rajah connector for ignition electrode for Q179A,Q179B,Q179C,or Q179D. Q179A, Q179B, Q179C, Q179D
388146AF Natural Gas spud orifice, .024 in.dia. for Q179C, D Q179C, Q179D
388146KD LP Gas spud orifice, .016 in.dia. for Q179C, D Q179C, Q179D
395390-13 LP Gas Orifice .013 in.dia. for Q179A, B Q179A, Q179B
395390-28 Natural Gas Orifice .028 in.dia. for Q179A, B Q179A, Q179B
R1061012 Ignition cable or Flame Rod Cable. Rated at 350 F, 20,000 volts R.M.S. C7005B, Q179A, Q179C
R1298020 Cable Flame Rod Lead. Rated at 400 F, 600 volts R.M.S. For use with Q179 Q179
Commercial Hydronic Controllers
Satellite Sequencer
Provides up to 6 additional stages of heating/cooling control for
W7100 Discharge air controller applications.
• Extends capacity of W7100 Discharge Air system.
• Advanced microprocessor control algorithm minimizes droop.
• For system with or without economizer.
• Jumper selectable between 4 cool/2 heat or 2 cool/4 heat stages.
LED's indicate operation of each output stage relay.
Dimensions, Approximate: 8 5/8 in. high, 6 1/2 in. wide, 3 in. deep
(219 mm high, 165 mm wide, 76 mm deep)
Frequency: 60 Hz
Operating Temperature Range: -40 F to +150F
Product Number Application Supply Voltage Used With

W7101A1003 Satellite Sequencer 20 to 30 Vac W7100
Commercial Hydronic Controller Accessories

4074EDJ Bag Assembly including Test Plug and Resistors for W7100 W7100
4074EFV Bag Assembly including Resistors for Number of Stages for W7100J W7100J
70-8911 83
Ignition Transformers
Q624 Solid State Ignition Transformer
Used to ignite pilots on commercial or industrial gas burners.
• Ignite gas pilots with spark gaps up to 1/4 in. (6.5 mm).
• Reliable light off with 15,000 peak voltage.
• Prevent detection of the ignition spark when properly applied in a
flame detection system with the C7027, C7035 or C7044 Minipeeper
Ultraviolet Flame Detector.
• For use only in interrupted ignition applications.
• Mount in same space used by conventional ignition transformer.
• Light weight, 3 lbs. (1.4 kg) versus 8-1/2 lbs. (3.9 kg) for standard
transformers.
TERMINAL MOUNTING HIGH VOLTAGE COVER SCREW

BOARD PLATE ELECTRODE
1-1/4
19/64 (32)
(7)
4-1/4
(108)
1-1/4
(32)
13/16
(20.5)
5-1/4 (133.5) KNOCKOUT FOR

5-15/16 (151) 1/2 INCH CONDUIT
6-3/4 (171.5) 3 (76)
M20858
Ambient Temperature Range: -40 F to +125 F (-40 C to +52 C) Accessories:

Operating Humidity Range (% RH): 95% RH 32004766-001 24 inch Ignition Cable for Q624 and Q652
Weight: 3 lb 32004766-002 120 inch Ignition Cable used with Q624 and Q652
Approvals: 32004766-003 Ignition Cable for Q624 and Q652 (order per foot)
Canadian Standards Association: Certified: File No. LR95329 32004766-004 60 inch Ignition Cable used with Q624 and Q652
Underwriters Laboratories, Inc. Component Recognized 32004766-005 8 inch Ignition Cable used with Q624 and Q652
32004766-006 36 inch Ignition Cable used with Q624 and Q652
Product Number Application Electrical Ratings Frequency Description

Q624A1014 Gas Ignition Transformer 120 Vac 50 Hz; 60 Hz 120 Vac, 50/60 Hz Gas Ignition Transformer
Ignition Transformers
Q652 Solid State Spark Generator
Used to ignite gas burners in commercial and industrial
applications.
• Lightweight, 1 lb. (0.4 kg).
• Include single high voltage electrode for gas applications.
• For use with gas pilots with electrode spacings between 0.029 and
0.125 in.
• Secondary Peak Voltage: 14Kv rms at 21Khz.
• Mount in same space used by conventional ignition transformer.
• For use only in interrupted ignition applications.
• Prevent detection of the ignition spark when properly applied in a
flame detection system with the C7027, C7035 or C7044 Minipeeper
Ultraviolet Flame Detector.
HIGH VOLTAGE
ELECTRODE
2-15/16
LEAD WIRES FOR (78)
120V CONNECTION, 2-25/32
19 INCHES LONG (71)
2-3/4 (74) 2-9/32 (58)

3-3/8 (84)
3-21/32 (89)
4-15/16 (102) M20870
Ambient Temperature Range: 14 F to 113 F (-10 C to +45 C) Accessories:

Operating Humidity Range (% RH): 90% RH 32004766-001 24 inch Ignition Cable for Q624 and Q652
Weight: 1 lb 32004766-002 120 inch Ignition Cable used with Q624 and Q652
Approvals: 32004766-003 Ignition Cable for Q624 and Q652 (order per foot)
Canadian Standards Association: LA66894 32004766-004 60 inch Ignition Cable used with Q624 and Q652
Underwriters Laboratories, Inc. Component Recognized File 32004766-005 8 inch Ignition Cable used with Q624 and Q652
MH14381 32004766-006 36 inch Ignition Cable used with Q624 and Q652
Electrical
Product Number Application Ratings Frequency
Q652B1006 Gas Ignition Transformer 120 Vac 60 Hz
Q652B1014 Solid State Ignitor Spark Generator-Gas Applications; 220V 60 Hz 220 Vac 60 Hz
Ignition Transformer Accessories or Parts

134666/510 High voltage terminal insulator for Q652 and Q624 Q652; Q624
32004766-001 24 inch Ignition Cable w/straight boots Q652; Q624
32004766-003 Ignition/flame rod cable for Q624 and Q652 (order per foot) Q652; Q624
32004766-005 8 inch Ignition Cable w/90 degree and straight boot Q652; Q624
32004766-006 36 inch Ignition Cable w/90 degree and straight boot Q652; Q624
4074BTN Bag assembly consisting of washer (103218), cap terminal (135793) and ferrule (37356) for Q624 Q624A
70-8911 85
Firing Rate Motors and Linkages
M9484D,E,F; M9494D,F Modutrol® IV Motors
Reversing, proportional motors used to drive burner firing rate
valves, dampers or auxiliary equipment. Replace M941A,C,D
motors.
• Designed for flame safeguard applications in commercial/industrial
oil or gas burner system.
• Vibration resistant electronic drive circuit.
• Regulated by three-wire proportional controller.
• Stroke is field-adjustable to 90 or 160 degrees.
Description: Proportional control motor for 135 ohm firing rate Frequency: 50 Hz; 60 Hz
applications Switch Ratings - 120 Vac: 7.2 AFL, 43.2 ALR, 40 VA pilot duty
Dimensions, Approximate: 6.45 in high x 5.5 in wide x 7.3 in deep opposite contact
(164 mm high x 140 mm wide x 185 mm deep) Switch Ratings - 240 Vac: 3.6 AFL, 21.6 ALR, 40 VA pilot duty
Ambient Temperature Range: -40 F to +150 F (-40 C to +66 C) opposite contact
Crankshaft: double-ended, 3/8 in. (9.5 mm) square
Approvals:
Deadweight Load on Shaft (Either End): Underwriters Laboratories, Inc. Listed: File No. E4436, Guide No.
200 lb (300 lb combined power and auxiliary shafts) XAPX for USA and Canada
(90.8 kg (136 kg combined power and auxiliary shafts))
Input Signal: 135 ohm Accessories:
Power Consumption: 15 W Q100B1006 Linkage- Connects Modutrol motor to V51E Butterfly Valve.
Voltage: 24 Vac
Torque Rating,
Torque Rating Breakaway Timing
Auxiliary Auxiliary Switch
Product Number (lb-in.) (Nm) (lb-in.) (Nm) (90 Degree Stroke) (160 Degree Stroke) Switch Settings
M9484D1010 150 lb-in. 17 Nm 300 lb-in. 34.0 Nm 30 seconds 60 seconds — —
M9484E1009 75 lb-in. 8.5 Nm 150 lb-in. 17.0 Nm 15 seconds 30 seconds 1 11 degrees
M9484E1017 150 lb-in. 17 Nm 300 lb-in. 34.0 Nm 30 seconds 60 seconds 1 1 degree
M9484E1033 150 lb-in. 17 Nm 300 lb-in. 34.0 Nm 30 seconds 60 seconds 1 7 degrees
M9484F1007 150 lb-in. 17 Nm 300 lb-in. 34.0 Nm 30 seconds 60 seconds 2 7 and 80 degrees
M9484F1023 75 lb-in. 8.5 Nm 150 lb-in. 17.0 Nm 15 seconds 30 seconds 2 —
M9484F1057 150 lb-in. 17 Nm 300 lb-in. 34.0 Nm 30 seconds 53 seconds 2
M9494D1000 300 lb-in. 34 Nm 600 lb-in. 68.0 Nm 60 seconds 120 seconds — —
M9494F1003 300 lb-in. 34 Nm 600 lb-in. 68.0 Nm 60 seconds 107 seconds 2 —
Q100 Butterfly Valve Linkages

Connects V51E valve to M9484 and M9494 Modutrol IV Motors with
adapter plate.
• Fits all sizes of V51E Valves. Mounts easily.
Description: Linkage- Connects Modutrol motor to V51E Butterfly

Valve.
Product Number Linkage Type Linkage Rod Valve Compatibility Used with Actuator Used With
Q100B1006 Butterfly Gas Valve 10 3/4 in. all sizes Modutrol Motor V51E Gas Valve
Diaphragm Gas Valves
V48A; V88A Diaphragm Gas Valves
Solenoid-operated diaphragm valves provide slow opening and
fast closing suitable for controlling natural, LP or manufactured
gases. They are normally used on atmospheric boilers, commercial
water heaters, and rooftop heaters.
• V48 for line voltage service; V88 for 24Vac service.
• Close firmly with diaphragm that is both weight and spring loaded.
• Two second maximum closing time.
• Valve closes on power failure; recommended for final shutoff service.
• Set opening time with various sized bleed orifices or adjustable bleed
valve.
• Use with LP, natural or manufactured gases.
• Made with cast aluminum in straight-through valve pattern.
• Valve position indicator available for 1-1/4 in. V48A2227.

Body Pattern: Straight-through
C 3-11/16 Electrical Connections: 6 in. Leadwires
(94) Ground Terminal: Yes
1-13/16
(46)
Pilot Tapping: 1/8-27 NPT
Pressure Ratings: 1/2 psi (3.4 kPa)
Frequency: 60 Hz
Power Consumption: 9 W; 15 VA max
Mounting: Upright (horizontal)
Bleed Tapping: 1/8-27 NPT
Valve Opening Time: 5 sec max
A
Valve Closing Time: 2 sec max
1 Operating Temperature Range: 32 F to 125 F (0 C to 52 C)
Materials
(Body): Aluminum
E 2 Type of Gas: Natural, LP, Manufactured
Approvals:
B
Canadian Standards Association: Certificate No. 158158-
D 2500005576 (Z21.21-CSA 6.5)
F Underwriters Laboratories, Inc. File No. MH1639, Guide No. YIOZ
VALVE APPROXIMATE DIMENSIONS

SIZE A B C D E F
(IN.)
IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM
3/4 4-11/16 119.1 3/4 19.1 4-5/8 117.5 3-1/2 88.9 1-5/8 41.3 3-13/16 96.8
1 5-1/16 128.6 1 25.4 5 127.0 3-11/16 93.7 2-1/16 52.4 4-5/16 109.5
1-1/4 5-9/16 141.3 1-1/4 31.8 5-7/8 149.2 5-5/16 134.9 2-3/8 60.3 5-5/16 134.9
1-1/2 5-9/16 141.3 1-1/4 31.8 5-7/8 149.2 5-5/16 134.9 2-3/8 60.3 5-5/16 134.9
2 6-15/16 176.2 2-1/4 57.2 9-1/2 241.3 8-3/8 212.7 3-9/16 90.5 5-5/16 236.5
2-1/2 6-15/16 176.2 2-1/4 57.2 9-1/2 241.3 8-3/8 212.7 3-9/16 90.5 9-5/16 236.5
3 6-15/16 176.2 2-1/4 57.2 9-1/2 241.3 8-3/8 212.7 3-9/16 90.5 9-5/16 236.5
1 BLEED TAPPING: 1/8-27 NPT, OR 1/8-28 BSP. PL.
2 PILOT TAPING (2): 1/8-27 NPT FOR 3/4 THROUGH 1-1/2 IN. SIZES,
1/4-18 NPT FOR 2 THROUGH 3 IN. SIZES; OR 1/8-28 BSP.
PL FOR 1 THROUGH 1-1/2 IN. SIZES, 1/4-19 BSP.PL FOR 2 THROUGH
3 IN SIZES. M8487
Pipe Size Capacity

Current (max amps
Product Number (inch) (cfh) (m3/hr) at rated Vac/Hz) Voltage Comments
V48A2151 3/4 in. 668 cfh 18.9 m3/hr 0.13 amps 120 Vac —
V48A2169 1 in. 1021 cfh 28.9 m3/hr 0.13 amps 120 Vac —
V48A2177 1 1/4 in. 2100 cfh 59.5 m3/hr 0.13 amps 120 Vac —
V48A2185 1 1/2 in. 2400 cfh 3/hr 0.13 amps 120 Vac —
67.9 m
V48A2227 1 1/4 in. 2100 cfh 59.5 m3/hr 0.13 amps 120 Vac Includes position indicator
70-8911 87
Pipe Size Capacity
Current (max amps
Product Number (inch) (cfh) (m3/hr) at rated Vac/Hz) Voltage Comments
V88J High Temperature Diaphragm Gas Valves

Solenoid-operated diaphragm valves provide slow opening and
fast closing suitable for controlling natural, LP or manufactured
gases. They are normally used on atmospheric boilers, commercial
water heaters, and rooftop heaters.
• Rated for 150F (66C) maximum temperature applications.
• For 24 Vac service.
• Close firmly with diaphragm that is both weight and spring loaded.
• Two second maximum closing time.
• Set opening time with various sized bleed orifices or adjustable bleed
valve.
• Use with LP, natural or manufactured gases.
• Made with cast aluminum in straight-through valve pattern.
Dimensions Diagram: See page 87 Valve Opening Time: 5 sec max

Valve Closing Time: 2 sec max
Body Pattern: Straight-through Operating Temperature Range: 32 F to 150 F (0 C to 66 C)
Electrical Connections: 6 in. Leadwires
Ground Terminal: Yes Materials
(Body): Aluminum
Type of Gas: Natural, LP, Manufactured
Frequency: 50 Hz; 60 Hz Approvals:
Power Consumption: 9 W; 15 VA max Canadian Standards Association: Certificate No. 158158-
Mounting: Upright (horizontal) 2500005576 (Z21.21-CSA 6.5)
Bleed Tapping: 1/8-27 NPT Underwriters Laboratories, Inc. File No. MH1639, Guide No. YIOZ
Pipe Size Capacity

Current (max amps at rated
Product Number (inch) (cfh) (m3/hr) Vac/Hz) Voltage
V88J1006 1 in. 1021 cfh 28.9 m3/hr 0.62 amps 24 Vac
V88J1022 1 1/4 in. 2100 cfh 59.5 m3/hr 0.62 amps 24 Vac
V4943/V8943A On/Off Diaphragm Gas Valves
V4943A/V8943A are on/off diaphragm gas valve used on boilers,
unit heaters, duct furnaces, makeup air and rooftop heaters.
• Designed for replacement for V4843A/V8843A Gas Valves.
• Suitable for use on atmospheric boilers, commercial water heaters,
and rooftop heaters.
• V8943A/V4943A models are solenoid-operated diaphragm valves for
on/off flow control of natural or LP gas.
• Valve body of die-cast aluminum with a straight-through pattern.
• V4943 are used with line voltage, on/off controllers; V8943A are
used with 24 Vac thermostats or controllers.
SIDE VIEW TOP VIEW
6 (152)
6-9/16 (167)
FOR 1, 1-1/4 6
OR (152)
7-3/8 (187)
FOR 1-1/2, 2
VENT CONNECTIONS
(V4944/V8944 HAVE TWO)
M23232
Body Pattern: Straight-through, non-offset Valve Closing Time: 3 sec max

Electrical Connections: 1/4 in. (6 mm) spade terminals (quick Operating Temperature Range: -40 F to +150 F (-40 C to +66 C)
connects). 30 in. (762 mm) leadwires and cover for electrical conduit
Materials
connection provided. (Body): Aluminum
Pilot Tapping: 1/8-27 NPT Type of Gas: Natural; LP
Frequency: 60 Hz Approvals:
Mounting: Upright (horizontal) Canadian Standards Association: Certificate No. 158158-1042930,
Valve Type: On-Off, Rapid Opening Guide No. 3371-03, 83 (Z21.21, Z21.78)
Bleed Tapping: Internal Bleed Underwriters Laboratories, Inc. File No. MH1639, Guide No. YIOZ (60
Valve Opening Time: 6 sec max Hz only)
Pipe Size Capacity

Current (max amps
Product Number (inch) (cfh) at rated Vac/Hz) Voltage Power Consumption Comments
V4943A1011 1 in. 1000 cfh 0.055 amps 120 Vac 6 VA max (2) 30 in.leadwires
V4943A1029 1 1/4 in. 1600 cfh 0.055 amps 120 Vac 6 VA max (2) 30 in.leadwires
70-8911 89
V4943/V8943B,C,N Single Stage Pressure Regulating Valves
V4943/8943B, C, N are Single-stage Pressure Regulating Valve;
These valves are used on boilers, unit heaters, duct furnaces,
makeup air and rooftop heaters.
• Designed for replacement for V4843/V8843;Gas Valves.
• V4943/V8943B,C,N models are solenoid-operated diaphragm valves
that combine the functions of safety shutoff and pressure regulation
in a single unit.
• V4943/V8943B,N are for use with natural gas.
• V4943/V8943C are for use with LP gas.
• V4943 are used with line voltage, on/off controllers; V8943 are used
with 24 Vac thermostats or controllers;
Dimensions Diagram: See page 89 Valve Closing Time: 2 sec max
Body Pattern: Straight-through, non-offset Operating Temperature Range: -40 F to +150 F (-40 C to +66 C)
Electrical Connections: 1/4 in. (6 mm) spade terminals (quick Materials
connects). 30 in. (762 mm) leadwires and cover for electrical conduit (Body): Aluminum
connection provided. Comments: (2) 30” leadwires
Pressure Ratings: 1/2 psi (3.4 kPa) Approvals:
Frequency: 60 Hz Canadian Standards Association: Certificate No. 158158-1042930,
Mounting: Upright (horizontal) Guide No. 3302-01, 81 (Z21.21, Z21.78)
Valve Type: Single-Stage, Slow Opening Underwriters Laboratories, Inc. File No. MH1639, Guide No. YIOZ (60
Bleed Tapping: 5/16-24 UNF Hz only)
Regulator Setpoints;
High Fire
Current (max
Type of Pipe Size Valve Opening amps at Power Factory
Product Number Gas (inch) Capacity (cfh) Time rated Vac/Hz) Voltage Consumption Adj. Range Setting
V4943B1019 Natural 1 in. 300 cfh to 1000 cfh 3 sec to 25 sec 0.055 amps 120 Vac 6.6 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V4943B1027 Natural 1 1/4 in. 480 cfh to 1600 cfh 3 sec to 25 sec 0.055 amps 120 Vac 6.6 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V4943B1035 Natural 1 1/2 in. 780 cfh to 2300 cfh 3 sec to 25 sec 0.055 amps 120 Vac 6.6 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V4943B1043 Natural 2 in. 870 cfh to 3000 cfh 3 sec to 25 sec 0.055 amps 120 Vac 6.6 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V4943N1012 Natural 1 in. 300 cfh to 1000 cfh 6 sec max 0.055 amps 120 Vac 6.6 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V4943N1020 Natural 1 1/4 in. 480 cfh to 1600 cfh 6 sec max 0.055 amps 120 Vac 6.6 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V4943N1038 Natural 1 1/2 in. 780 cfh to 2300 cfh 6 sec max 0.055 amps 120 Vac 6.6 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V4943N1046 Natural 2 in. 870 cfh to 3000 cfh 6 sec max 0.055 amps 120 Vac 6.6 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V8943B1010 Natural 1 in. 300 cfh to 1000 cfh 3 sec to 25 sec 0.363 amps 24 Vac 9 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V8943B1028 Natural 1 1/4 in. 480 cfh to 1600 cfh 3 sec to 25 sec 0.363 amps 24 Vac 9 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V8943B1036 Natural 1 1/2 in. 780 cfh to 2300 cfh 3 sec to 25 sec 0.363 amps 24 Vac 9 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V8943B1044 Natural 2 in. 870 cfh to 3000 cfh 3 sec to 25 sec 0.363 amps 24 Vac 9 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V8943C1018 LP 1 in. 300 cfh to 1000 cfh 3 sec to 25 sec 0.363 amps 24 Vac 9 VA max 8.8 in. wc to 10.0 in. wc
11.5 in. wc
V8943C1026 LP 1 1/4 in. 480 cfh to 1600 cfh 3 sec to 25 sec 0.363 amps 24 Vac 9 VA max 8.8 in. wc to 10.0 in. wc
11.5 in. wc
V8943N1013 Natural 1 in. 300 cfh to 1000 cfh 6 sec max 0.363 amps 24 Vac 9 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V8943N1021 Natural 1 1/4 in. 480 cfh to 1600 cfh 6 sec max 0.363 amps 24 Vac 9 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V8943N1039 Natural 1 1/2 in. 780 cfh to 2300 cfh 6 sec max 0.363 amps 24 Vac 9 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V8943N1047 Natural 2 in. 870 cfh to 3000 cfh 6 sec max 0.363 amps 24 Vac 9 VA max 3 in. wc to 3.5 in. wc
4.5 in. wc
V4944/V8944B,C,L,N Two Stage Pressure Regulating Gas Valves
V4944B,L,N/8944B,C,L,N are Two-stage Pressure Regulating Gas
Valve. These valves are used on boilers, unit heaters, duct
furnaces, makeup air and rooftop heaters.
• Designed for replacement for V4844/V8844 Gas Valves.
• V4944/V8944B,C,L,N models are solenoid-operated diaphragm
valves that combine the functions of safety shutoff and pressure
regulation in a single unit.
• V4944/V8944B,N are for use with natural gas.
• V4944/V8944C,L are for use with LP gas.
• V4944 are used with line voltage, dual-stage controllers; V8944 are
used with 24 Vac dual-stage thermostats or controllers.
Dimensions Diagram: See page 89 Valve Closing Time: 2 sec max
Body Pattern: Straight-through, non-offset Operating Temperature Range: -40 F to +150 F (-40 C to +66 C)
Electrical Connections: 1/4 in. (6 mm) spade terminals (quick Materials
connects). 30 in. (762 mm) leadwires and cover for electrical conduit (Body): Aluminum
connection provided.
Pilot Tapping: 1/8-27 NPT Approvals:
Pressure Ratings: 1/2 psi (3.4 kPa) Canadian Standards Association: Certificate No. 158158-1042930,
Frequency: 60 Hz Guide No. 3302-01, 81 (Z21.21, Z21.78)
Mounting: Upright (horizontal) Underwriters Laboratories, Inc. File No. MH1639, Guide No. YIOZ (60
Valve Type: Two-Stage, Slow Opening Hz only)
Bleed Tapping: Two 5/16-24 UNF
Pipe Regulator Setpoints; Regulator Setpoints;

Size Capacity Current High Fire Low Fire
Valve (max amps
Type of Opening at rated Power Adj. Factory Adj. Factory
Product Number Gas (inch) (cfh) Time Vac/Hz) Voltage Consumption Range Setting Range Setting Comments
V4944B1018 Natural 1 in. 300 cfh to 3 sec to 0.077 amps 120 Vac 9 VA max 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc (3) 30 in.
1000 cfh 25 sec 4.5 in. wc 2 in. wc leadwires
V4944B1026 Natural 1 1/4 in. 480 cfh to 3 sec to 0.077 amps 120 Vac 9 VA max 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc (3) 30 in
1600 cfh 25 sec 4.5 in. wc 2 in. wc .leadwires
V4944B1034 Natural 1 1/2 in. 780 cfh to 3 sec to 0.077 amps 120 Vac 9 VA max 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc (3) 30 in
2300 cfh 25 sec 4.5 in. wc 2 in. wc .leadwires
V4944B1091 Natural 1 1/2 in. 780 cfh to 3 sec to 0.077 amps 120 Vac 9 VA max 3 in. wc to 3.5 in. wc 1.6 in. wc to 1.6 in. wc —
2300 cfh 25 sec 4.5 in. wc 4. in. wc
V4944L1016 LP 1 in. 300 cfh to 6 sec max 0.077 amps 120 Vac 9 VA max 8.8 in. wc to 10.0 in. wc 1.4 in. wc to 1.4 in. wc (3) 85 in.
1000 cfh 11.5 in. wc 4.2 in. wc leadwires
V4944L1024 LP 1 1/4 in. 480 cfh to 6 sec max 0.077 amps 120 Vac 9 VA max 8.8 in. wc to 10.0 in. wc 1.4 in. wc to 1.4 in. wc (3) 30 in.
V4944N1011 Natural 1 in. 300 cfh to 6 sec max 0.077 amps 120 Vac 9 VA max 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc (3) 30 in.
1000 cfh 4.5 in. wc 2 in. wc leadwires
V4944N1029 Natural 1 1/4 in. 480 cfh to 6 sec max 0.077 amps 120 Vac 9 VA max 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc (3) 30 in.
V8944B1019 Natural 1 in. 300 cfh to 3 sec to 0.516 amps 24 Vac 12.4 VA max 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc (3) 30 in.
V8944B1027 Natural 1 1/4 in. 480 cfh to 3 sec to 0.516 amps 24 Vac 12.4 VA max 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc (3) 30 in.
V8944B1035 Natural 1 1/2 in. 780 cfh to 3 sec to 0.516 amps 24 Vac 12.4 VA max 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc (3) 30 in.
V8944B1043 Natural 2 in. 870 cfh to 3 sec to 0.516 amps 24 Vac 12.4 VA max 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc (3) 30 in.
70-8911 91
Pipe Regulator Setpoints; Regulator Setpoints;
Size Capacity Current High Fire Low Fire
Valve (max amps
Type of Opening at rated Power Adj. Factory Adj. Factory
Product Number Gas (inch) (cfh) Time Vac/Hz) Voltage Consumption Range Setting Range Setting Comments
V8944B1076 Natural 1 1/2 in. 780 cfh to 3 sec to 0.516 amps 24 Vac 12.4 VA max 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc 72 in.
2300 cfh 25 sec 4.5 in. wc 2 in. wc leadwires with
single plug
V8944C1017 LP 1 in. 300 cfh to 3 sec to 0.516 amps 24 Vac 12.4 VA max 8.8 in. wc to 10.0 in. wc 1.4 in. wc to 1.4 in. wc (3) 30 in.
1000 cfh 25 sec 11.5 in. wc 4.2 in. wc leadwires
V8944C1025 LP 1 1/4 in. 480 cfh to 3 sec to 0.516 amps 24 Vac 12.4 VA max 8.8 in. wc to 10.0 in. wc 1.4 in. wc to 1.4 in. wc (3) 30 in.
V8944C1033 LP 1 1/2 in. 780 cfh to 3 sec to 0.516 amps 24 Vac 12.4 VA max 8.8 in. wc to 10.0 in. wc 1.4 in. wc to 1.4 in. wc (3) 30 in.
V8944L1017 LP 1 in. 300 cfh to 6 sec max 0.516 amps 24 Vac 12.4 VA max 8.8 in. wc to 10.0 in. wc 1.4 in. wc to 1.4 in. wc (3) 30 in.
V8944L1025 LP 1 1/4 in. 480 cfh to 6 sec max 0.516 amps 24 Vac 12.4 VA max 8.8 in. wc to 10.0 in. wc 1.4 in. wc to 1.4 in. wc (3) 30 in.
V8944N1012 Natural 1 in. 300 cfh to 6 sec max 0.516 amps 24 Vac 12.4 VA max 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc (3) 30 in.
V8944N1020 Natural 1 1/4 in. 480 cfh to 6 sec max 0.516 amps 24 Vac 12.4 VA max 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc (3) 30 in.
Diaphragm Gas Valve Replacement Parts Accessories

116930 Replacement Coil for V88A V88A;
116931 Replacement Coil for V48A, 120Vac,60Hz V48; V48A;
116932 Replacement Coil for V48A, 220-240Vac,50/60Hz V48A;
118888 24V 60 Hz Replacement Coil for V88J V88J;
122160 Orifice-.018 in. for V48, V88 V48, V88;
124674 Orifice-.011 in. for V48, V88 V48, V88;
126590 Adjustable Bleed Valve Assembly for V48, V88, V4004. V8004. 1/8 V48, V88;
in. NPT to 1/4 in. compression fitting
126590 Adjustable Bleed Valve Assembly for V48, V88, V4004. V8004. 1/8 V48, V88;
in. NPT to 1/4 in. compression fitting
204480 Regulator vent pipe fitting to be used with V4843/V8843B,C,L,N and V4843B; V4843C; V4843L; V4843N; V8843B; V8843C; V8843L;
V4844/V8844B,C,L,N and V4943/V8943, V4944/V8944 V8843N; V4844B; V4844C; V4844L; V4844N; V8844B; V8844C;
V8844L; V8844N; V4943; V8943; V4944; V8944;
Butterfly Gas Valves
V51 Butterfly Gas/Air Valve
Provides modulating control of natural, manufactured, LP gases or
air.
• Use in commercial and industrial installations where large amounts
of gas must be closely controlled.
• NOT for use as safety shutoff valve.
• Adaptable to most modulating jobs.
• Modutrol motor, such as the M9484 or M9494, may be mounted
directly on valve or close to it.
• Valve mechanism has strain release.
• Adjustable stroke over low fire-high fire range.
• Straight-through valve pattern.
• Rugged cast aluminum body provides durability and maintenance-
free operation.
V51E DIMENSIONS
A 1 B 1 C 2 D 1
VALVE
SIZE (in.) in. mm in. mm in. mm in. mm
1 1/2 2 21/32 67.5 1 9/16 39.7 4 1/4 108.0 3 1/32 77.0
A 2 3 5/32 80.2 1 13/16 46.0 4 1/4 108.0 3 17/32 89.7
2 1/2 3 27/32 97.6 2 5/16 58.7 4 13/16 122.2 4 23/32 119.9
3 4 1/32 102.4 2 25/64 60.7 5 127.0 4 23/32 119.9
4 5 21/64 135.3 3 5/32 80.2 5 3/8 136.5 5 17/64 133.8
1 MAXIMUM DIMENSIONS.
C B D 2 NOMINAL DIMENSIONS. M9532
Type of Gas: Air, natural, manufactured, and LP Approvals:

Dimensions, Approximate: 2 11/16 in. high x 3 1/16 in. wide x 5 13/16 Underwriters Laboratories, Inc. File No. MH5968 Vol. 1 Sec. 1, Guide
in. deep (68 mm high x 77 mm wide x 148 mm deep) no. MHKZ
Pressure Ratings: 5 psi (34.5 kPa)
Accessories:
Q100B1006 Linkage- Connects Modutrol motor to V51E Butterfly Valve.
Mounting: Motor shaft horizontal
32003396-001 V51E Mounting Kit for ML7999 Actuator (1-1/2 & 2 in.
Operating Temperature Range: 32 F to 140 F (0 C to 60 C)
valves)
Materials 32003396-002 V51E Mounting Kit for ML7999 Actuator (2-1/2 in. ,3 in. &
(Body): Aluminum 4 in. valves)
Pipe Size Capacity
Product Number (inch) DN (cfh) (m3/hr) Inlet/Outlet Pressure Tapping Used With
V51E1000 1 1/2 in. DN40 4200 cfh 118.9 m3/hr Two downstream 1/4 in. NPT taps Mod Motor with Q100 Linkage
V51E1018 2 in. DN50 9210 cfh 260.7 m3/hr — Mod Motor with Q100 Linkage
V51E1034 2 1/2 in. DN65 8390 cfh 199.8 m3/hr — Mod Motor with Q100 Linkage
Firing Rate Gas Valve Parts

127413 Bracket for 2 in. V51E butterfly valve for use with Modutrol Motor V51E
127415 Bracket, For 2-1/2 in. or 3 in. V51E for use with Modutrol Motor V51E
4074EJU Bag Assembly including mounting bracket for V51E1216 V51E
49084/0021 Adjusting arm for V51E. V51E
49085B Strain Release Assembly for V51E V51E
80897BC/0021 stop screws for stop bracket for V51E. Two required. V51E
70-8911 93
Butterfly Gas Valves
V5197 Integrated Valve Train Butterfly Gas Valve
applications where a high turn down ratio is required. The
maximum flow adjustment screw on the bottom of the valve allows
adjusting the maximum flow of gas through the V5197 while
maintaining the linear modulating characteristics and stroke. The
V5197A is part of the Honeywell Integrated Valve Train System that
allows gas train components to be directly bolted together.
• Used with air, natural, manufactured or liquefied petroleum (LP)
gases.
• For modulating applications that do not require final shutoff service of
firing rate valve.
• Two valve body types (small and large) applicable to seven pipe
sizes: Small body type for 3/4 in. (19 mm), 1 in. (25 mm), 1-1/4 in. (32
mm), 1-1/2 in. (38 mm) and 2 in. (51 mm) pipes, NPT or ISO 7
threads. Large body type for 2 in. (51 mm), 2-1/2 in. (64 mm) and 3
in. (76 mm) pipes, NPT or ISO 7 threads.
• Two downstream 1/4 in. NPT threaded pressure taps available.
• Accepts C6097 Pressure Switch mounted directly to flange
The V5197A is a firing rate valve used to provide variable flow (downstream pressure tap only).
control of air, natural gas, liquefied petroleum (LP), and • Unpainted cast aluminum body.
manufactured gases. The V5197A is actuated by a ML7999A or B • Suitable for electric or pneumatic operators with the appropriate
firing rate motor that can be mounted directly on the valve. The linkage.
V5197A is not applicable as a safety shutoff valve. The V5197A is • May be used with manufacturers own linkage and drive motor.
specially designed to provide fine control of gas flow in • Flow adjustment screw on bottom of valve controls maximum flow.
• Visual position indicator.

Type of Gas: Air, natural, manufactured, and LP
Dimensions, Approximate: 10 5/16 in high x 6 7/16 in wide x 7 11/32 in
deep (277 mm high x 165 mm wide x 187 mm deep)
Pressure Ratings: 15 psi max (1 Bar)
Mounting: Directly bolted to Integrated Valve Train (IVT) components or
7-1/8 IVT adapters
(181)
Operating Temperature Range: -40 F to +150 F (-40 C to +66 C)
10-5/16 Materials
(277) (Body): Die-cast aluminum
Approvals:
Canadian Standards Association: Design Certified
3-25/32 Swiss RE (formerly IRI): Acceptable
(96) Underwriters Laboratories, Inc. Component Listed
6-7/16 (165)
4-27/32 (123) 2-1/2 (64)
M17528
Pipe Size Capacity

Product
Number (inch) DN (cfh) (m3/hr) Inlet/Outlet Pressure Tapping
V5197A1003 2 in. DN50 5480 cfh for 2 in. 51 mm =155 Two downstream 1/4 in. NPT taps
1 1/2 in. DN40 5010 cfh for 1 1/2 in. 38 mm =142
1 1/4 in. DN32 4430 cfh for 1 1/4 in. 32 mm = 125
1 in. DN25 3080 cfh for 1 in. 25 mm =87
3/4 in. DN20 2450 cfh for 3/4 in. 19 mm =69
V5197A1011 3 in. DN80 16,900 cfh for 3 in. 76 mm=478 Two downstream 1/4 in. NPT taps
2 1/2 in. DN65 14,800 cfh for 2 1/2 in. 64 mm=419
2 in. DN50 12,600 cfh for 2 in. 51 mm=356
Gas Valve Actuators
Selection Chart: V5055 and V5097 Industrial Gas Valves with
V4055, V4062 or V9055 Fluid Power Actuators
The chart below describes every model of V5055 or V5097 Valve in Options available on some Fluid Power Actuators include:
the left column, and every model of Fluid Power Actuator across the top. • Damper arm shaft, with or without spring return.
While it's possible to combine any valve with any actuator, we've marked • NEMA 4 enclosure.
the recommended valve/actuator combinations which cover most appli- • Fast or slow open time (13 or 26 seconds).
cations with a •. • Auxiliary switch.
Each valve described in the left column is available: • Valve seal overtravel interlock switch.
• In these sizes: 3/4 to 3 in. (NPT or parallel BSP). V5055A,B,C are also For complete specifications and ordering information on V5055 and
available in 4 in. size (flange connection only). V5097 Valves and V4055, V4062 and V9055 Fluid Power Actuators,
• With upstream and/or downstream tap. refer to Index for specific page numbers.
Standard pressurea High Pressurea

Fluid Power Actuators/
Industrial Gas Valves V5055A, Fb, V5097A V5055B, V5097B V5055C, V5097C V5055D, V5097D V5055E, V5097E
Type Model Pressure Ratinga On-Off Characterized Guidec VSOId On-Off VSOId
V4055 A, Ge Standard • • •
On-Off
B High •f •f •
DdFd e Standard • •
Ed High •f •
V4062 A Standard • •
Hi-Lo-Off B High •
•f •f
Dd Standard •
V9055 A Standard •
Modulating Standard •
Dd
a d
Refer to the table below for actual pressure ratings of the various com- Valve Seal Overtravel Interlock. Valve has two shutoff seals, actuator
binations of valves and actuators. has a proof-of-closure switch.
b e
V5055F models meet EN161 leakage requirements. V4055F, G models include switch for manual control.
cCharacterized guide provides a more linear relationship between stem f
These combinations have higher pressure ratings; see the table below.
travel and gas flow. Check Honeywell form 70-8311 to verify that flow
curve characteristics match application requirements.
Valve Actuator Approvals:
The following combinations of V5055 and V5097 Valves, and V4055, V4062 and V9055 Fluid Power Actuators are approved by these agencies.
Underwriters Laboratories, Inc. Listed: MH1639 Factory Mutual Approved: Report No. 20698, 20835, 21172 and
V4055A/V5055A-E (3/4-4 in.) or V5097A-E (3/4-3 in.). 24061:
V4055B/V5055A-E (3/4-4 in.) or V5097A-E (3/4-3 in.). V4055A/V5055A and V5097A.
V4055D/V5055A-E (3/4-4 in.) or V5097A-E (3/4-3 in.). V4055D/V5055C and V5097C.
V4055E/V5055A-E (3/4-4 in.) or V5097A-E (3/4-3 in.). V4055A/V5055B and V5097B.
V4055F/V5055A-E (3/4-4 in.a) or V5097A-E (3/4-3 in.). V4055B/V5055D and V5097D.
a) or V5097A-E (3/4-3 in.).
V4055G/V5055A-E (3/4-4 in. V4055E/V5055E and V5097E.
V4062A,D/V5055A-E (3/4-4 in.) or V5097A-E (3/4-3 in.). V4055F/V5055Ca and V5097C.
V9055A,D/V5055A,B,C,E (3/4-4 in.) or V5097A-E (3/4-3 in.). V4055G/V5055A,Ba and V5097A,B.
V9055A/V5055B,C and V5097B,C.
a
Manual reset safety shut-off valves.
Pressure Ratings of Valve-Actuator Combinations
Standard Pressure Actuators

V4055A, D, F, G, V4062A, D, V9055A, D High Pressure Actuators V4O55B, E, V4062B
Max. Rated
Model Pipe Size M.O.P.D. a Max. Rated Pressure b M.O.P.D. a Pressure b
Standard Pressure Valves 3/4” to 1-1/2” c 5 PSI 340 mbar 15 PSI 1.0 Bar 15 PSI 1030 mbar 15 PSI 1.0 Bar
V5055A, B, C, F, V5097A,
B, C 2” to 3” d 5 PSI 340 mbar 15 PSI 1.0 Bar 15 PSI 1030 mbar 15 PSI 1.0 Bar
4” flanged e 3 PSI 207 mbar 15 PSI 1.0 Bar 5 PSI 340 mbar 15 PSI 1.0 Bar
High Pressure Valves 3/4” to 1-1/2” c 5 PSI 340 mbar 75 PSI 5.0 Bar 25 PSI 1720 mbar 75 PSI 5.0 Bar
V5055D, E, V5097D, E
2” to 3” d 5 PSI 340 mbar 45 PSI 3.0 Bar 15 PSI 1030 mbar 45 PSI 3.0 Bar
a c
Max Operating Pressure Differential (UL) or Max Operating Pressure Applies for small-body V5097 valves 3/4” up to 2” pipe size.
(CSA); maximum allowable pressure drop from inlet to outlet for proper d
Applies for large-body V5097 valves 2” up to 3” pipe size.
operation. e V5055A, B, C only.
b Max Rated Pressure (UL) or Max Close-off Pressure (CSA); maximum
pressure that the valve can be exposed to without leakage or damage
to the valve.
70-8911 95
Gas Valve Actuators
V4055A,B,D,E On-Off Fluid Power Gas Valve Actuator
Use in combination with V5055 or V5097 Gas Valves to control gas
supply to commercial and industrial burners.
• Use where smooth light off is important.
• One-second maximum closing time.
• Continuously displays the valve position with a red indicator when
open and a yellow indicator when closed.
• Mount in any position directly to valve bonnet with three setscrews.
• Provide final safety shutoff service when used with V5055 or V5097
Gas Valves.

Temperature Range: -40 F to +150 F (-40 C to +66 C)
6-3/4 (171.5) Frequency: 60 Hz
Auxiliary Switch Contact Ratings (120 Vac):
3-23/32 9.8 AFL, 58.8 ALR, 1/2 hp
(94.5) 5 (127.0) Auxiliary Switch Contact Ratings (240 Vac):
27/32
(21.4)
4.9 AFL, 29.4 ALR, 1/2 hp
Closing Time: < 1 sec
Used with: V5055, V5097 gas valves
1-9/32
(32.5)
1
A
KNOCKOUT
FOR 1/2 INCH
CONDUIT (4)
B
VALVE VALVE
1 ALLOW 4 IN. (101.6 MM) CLEARANCE FOR ACTUATOR REMOVAL.
V5055 V5097
VALVE SIZE DIM A DIM B DIM A DIM B

INCH IN. MM IN. MM IN. MM IN. MM
3/4 11-1/8 282.6 2-3/4 69.9 11-1/8 283 2-3/4 70
1 11-1/8 282.6 2-3/4 69.9 11-1/8 283 2-3/4 70
1-1/4 11-1/8 282.6 2-3/4 69.9 11-1/8 283 2-3/4 70
1-1/2 11-1/8 282.6 2-3/4 69.9 11-1/8 283 2-3/4 70
2 11-1/4 285.8 2-7/8 73.0 11-3/4 298 3-3/8 86
2-1/2 11-3/4 298.5 3-3/8 85.7 11-3/4 298 3-3/8 86
3 11-3/4 298.5 3-3/8 85.7 11-3/4 298 3-3/8 86
4 14-1/8 358.8 5-13/16 147.6 — — — —
M10981A
Gas Valve Actuators
Proof of Timing Maximum
Internal Closure Operating
Electrical Auxiliary Auxiliary Pressure
Product Number Ratings Switch Switch (Opening) (psi) Damper Shaft Description Comments
V4055A1007 120 Vac No No 26 sec 5 psi No ON-OFF actuator normally used with —
V5055/V5097A,B valve bodies
V4055A1064 120 Vac No No 26 sec 5 psi Yes ON-OFF actuator normally used with —
V4055A1296 120 Vac Yes - adjusted No 13 sec 5 psi No ON-OFF actuator normally used with —
to 90 degree V5055/V5097A,B valve bodies
stroke
V4055A1304 120 Vac No No 26 sec 5 psi Yes with return ON-OFF actuator normally used with —
spring installed. V5055/V5097A,B valve bodies
V4055A1312 120 Vac No No 26 sec 5 psi No ON-OFF actuator normally used with Nema 4
V5055/V5097A,B valve bodies Enclosure
V4055B1021 120 Vac No No 26 sec 15 or 25 psi Yes High pressure ON-OFF actuator —
normally used with 4 in. V5055/
V5097A,B and all V5055D valve
bodies
V4055B1039 120 Vac No No 13 sec 15 or 25 psi Yes High pressure ON-OFF actuator —
bodies
V4055B1088 220 Vac No No 13 sec 15 or 25 psi No High pressure ON-OFF actuator —
bodies
V4055D1001 120 Vac No Yes 26 sec 5 psi Yes ON-OFF actuator with Proof of —
Closure normally used on V5055C/
V5907C valve bodies (Low pressure)
V4055D1019 120 Vac No Yes 13 sec 5 psi Yes ON-OFF actuator. Normally used —
with Proof of Closure V5055/V5907C
valve bodies. Low pressure.
V4055D1027 120 Vac Yes Yes 13 sec 5 psi No ON-OFF actuator with Proof of Nema 4
Closure normally used on V5055C/ Enclosure
V5907C valve bodies (Low pressure)
V4055D1035 120 Vac Yes Yes 13 sec 5 psi No ON-OFF actuator. Normally used —
V4055D1043 120 Vac No Yes 13 sec 5 psi No ON-OFF actuator. Normally used —
V4055E1016 120 Vac No Yes 13 sec 15 or 25 psi Yes ON-OFF actuator with Proof of —
Closure normally used on V5055C/
V5907C valve bodies (High
Pressure)
V4055E1024 120 Vac Yes Yes 26 sec 15 or 25 psi Yes ON-OFF actuator with Proof of Nema 4
V5907C valve bodies (High pressure)
V4055E1040 120 Vac No Yes 13 sec 15 or 25 psi Yes ON-OFF actuator with Proof of Nema 4
V5907C valve bodies (High
Pressure)
70-8911 97
Gas Valve Actuators
V4055F,G Manual Reset Safety Shut-off Gas Valve Actuators
Provide manual reset, safety shut-off functions as required on FM,
IHEA-IRI and NFPA 86A,B,C industrial furnaces, ovens and kilns.
Use with V5055 or V5097 Gas Valves to control gas supply.
• Close in one second maximum.
closed.
• Mount directly to valve bonnet with three setscrews.
Gas Valves.
Proof of Closure (Factory Mutual) Switch Contact Ratings: 4.9 AFL,
29.4 ALR, 1/2 hp; 9.8 AFL, 58.8 ALR, 1/2 hp
Closing Time: < 1 sec
Frequency: 60 Hz

Electrical Auxiliary Auxiliary Pressure Damper
Product Number Ratings Switch Switch (Opening) (psi) Shaft Description Used With
V4055F1006 120 Vac No Yes 13 sec 5 psi No Manual reset safety shutoff valve V5034; V5055;
with proof of closure switch. V5097; VE5000
V4055G1004 120 Vac No No 13 sec 5 psi No Manual reset safety shutoff valve. V5034; V5055;
V5097; VE5000
Gas Valve Actuators
V4062 Off-Lo-Hi Fluid Power Gas Valve Actuators
Use with V5055 or V5097 Gas Valves to control gas supply for
commercial and industrial burners. Valve opens to low fire position
when power is applied; valve opens all the way on demand.
gas valve.
Gas Valves.

6-3/4 (171.5) Auxiliary Switch Contact Ratings (120 Vac):
9.8 AFL, 58.8 ALR, 1/2 hp
3-23/32 Auxiliary Switch Contact Ratings (240 Vac):
(94.5) 5 (127.0)
4.9 AFL, 29.4 ALR, 1/2 hp
27/32
(21.4) Closing Time: < 1 sec
Frequency: 60 Hz
1-9/32
(32.5)
1
A
KNOCKOUT
FOR 1/2 INCH
CONDUIT (4)
B
VALVE VALVE
1 ALLOW 4 IN. (101.6 MM) CLEARANCE FOR ACTUATOR REMOVAL.
V5055 V5097
VALVE SIZE DIM A DIM B DIM A DIM B

INCH IN. MM IN. MM IN. MM IN. MM
3/4 11-1/8 282.6 2-3/4 69.9 11-1/8 283 2-3/4 70
1 11-1/8 282.6 2-3/4 69.9 11-1/8 283 2-3/4 70
1-1/4 11-1/8 282.6 2-3/4 69.9 11-1/8 283 2-3/4 70
1-1/2 11-1/8 282.6 2-3/4 69.9 11-1/8 283 2-3/4 70
2 11-1/4 285.8 2-7/8 73.0 11-3/4 298 3-3/8 86
2-1/2 11-3/4 298.5 3-3/8 85.7 11-3/4 298 3-3/8 86
3 11-3/4 298.5 3-3/8 85.7 11-3/4 298 3-3/8 86
4 14-1/8 358.8 5-13/16 147.6 — — — —
M10981A

V4062A1008 120 Vac No No 26 sec 5 psi Yes HI-LO-OFF actuator for use with V5034; V5055;
V5055B and V5097B valve bodies. V5097; VE5000
Low pressure.
V4062A1123 120 Vac Yes No 26 sec 5 psi Yes with HI-LO-OFF actuator for use with V5034; V5055;
return spring V5055B and V5097B valve bodies. V5097; VE5000
installed. Low pressure.
V4062A1131 120 Vac No No 13 sec 5 psi Yes HI-LO-OFF actuator for use with V5034; V5055;
Low pressure.
70-8911 99
Gas Valve Actuators
V4062A1156 120 Vac Yes No 26 sec 5 psi No HI-LO-OFF actuator for use with V5034; V5055;
Low pressure.
V4062A1198 120 Vac Yes - No 13 sec 5 psi Yes with HI-LO-OFF actuator for use with V5034; V5055;
adjusted to return spring V5055B and V5097B valve bodies. V5097; VE5000
90 degree installed. Low pressure.
stroke
V4062D1002 120 Vac No Yes 26 sec 5 psi Yes HI-LO-OFF actuator with Proof of V5055;V5097
Closure normally used on V5055C,E/ Gas Valves
V5907C,E valve bodies (Low
Pressure)
V4062D1010 120 Vac No Yes 13 sec 5 psi Yes HI-LO-OFF actuator with Proof of V5055;V5097
Closure normally used on V5055C,E/ Gas Valves
V5907C,E valve bodies (Low
Pressure)
V9055 Modulating Fluid Power Gas Valve Actuators

Use with V5055 or V5097 Gas Valves to control gas supply for
commercial and industrial burners. Valve opens to low fire position
when power is applied; valve opens all the way on demand.
• Include integral shaft to drive combustion air damper in unison with
valve.
Gas Valves.
Temperature Range: -40 F to +125 F (-40 C to +52 C) Closing Time: < 1 sec
Auxiliary Switch Contact Ratings (120 Vac): Frequency: 60 Hz
9.8 AFL, 58.8 ALR, 1/2 hp
Auxiliary Switch Contact Ratings (240 Vac): Accessories:
4.9 AFL, 29.4 ALR, 1/2 hp 203422C 4-20 ma Adapter for V9055
Opening Time: 26 sec
Proof of Maximum
Product Number Ratings Switch Switch (psi) Shaft Description Comments Used With
V9055A1055 120 Vac No No 5 psi Yes Modulating-OFF actuator for use with — V5034; V5055;
V5055B valve bodies. Low pressure. V5097; VE5000
V9055A1063 120 Vac No No 5 psi Yes Modulating-OFF actuator for use with Nema 4 V5034; V5055;
V5055B valve bodies. Low pressure. Enclosure V5097; VE5000
V9055A1113 120 Vac No No 5 psi Yes with Modulating-OFF actuator for use with — V5034; V5055;
return spring V5055B valve bodies. Low pressure. V5097; VE5000
installed.
V9055D1000 120 Vac No Yes 5 psi Yes Modulating-OFF actuator with Proof — V5055;V5097
of Closure normally used on Gas Valves
V5055C,E/V5907C,E valve bodies
(Low Pressure)

Gas Valve Actuators
2 3 [171.5]
6
4
3 23 27
32 [94.5]
32 [21.5]
19 5 [127.0]
3
32 [91]
3
1 16 [30]
KNOCKOUT
FOR1/2 INCH
CONDUIT (4)
9
1
32
[32.5]
1 3
G A
C
3/4 [19.1] BOLT
HOLES (8)
ON 3-3/4 (95)
RADIUS
E
3
9 16
[233]
D OCTAGON
1/4 INCH NPT F
1/4 INCH NPT UPSTREAM TAP
DOWNSTREAM TAP AND PLUG (1/4 BSP
AND PLUG ON INTERNATIONAL
MODELS)
1 ALLOW 4 INCHES CLEARANCE FOR ACTUATOR REMOVAL.
2 ADD 1/8 INCH TO DIMENSION FOR MODELS WITH NEMA 4 ENCLOSURE.
D
3 ADD 1/4 INCH TO DIMENSION A FOR MODELS WITH NEMA 4 ENCLOSURE.
VALVE SIZE DIM A DIM B DIM C DIM D DIM E DIM F DIM G OCTAGON
INCH IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM
3/4 11-1/8 282.6 2-3/4 69.9 8-3/16 208.0 5-3/4 146.1 2-1/4 57.2 4-13/16 122.2 13-1/8 333.4 2-13/16 71.4
1 11-1/8 282.6 2-3/4 69.9 8-3/16 208.0 5-3/4 146.1 2-1/4 57.2 4-13/16 122.2 13-1/8 333.4 2-13/16 71.4
1-1/4 11-1/8 282.6 2-3/4 69.9 8-3/16 208.0 5-3/4 146.1 2-1/4 57.2 4-13/16 122.2 13-1/8 333.4 2-13/16 71.4
1-1/2 11-1/8 282.6 2-3/4 69.9 8-3/16 208.0 5-3/4 146.1 2-1/4 57.2 4-13/16 122.2 13-1/8 333.4 2-13/16 71.4
2 11-1/4 285.8 2-7/8 73.0 8-5/16 211.1 8-3/8 212.7 2-3/4 69.9 7-19/32 192.9 13-1/4 336.5 3-1/2 88.9
2-1/2 11-3/4 298.5 3-3/8 85.7 8-13/16 223.8 9-1/4 235.0 2-3/4 69.9 7-19/32 192.9 13-3/4 349.3 4-1/2 114.3
3 11-3/4 298.5 3-3/8 85.7 8-13/16 223.8 9-1/4 235.0 2-3/4 69.9 7-19/32 192.9 13-3/4 349.3 4-1/2 114.3
4 14-1/8 358.8 5-13/16 147.6 11-7/32 285.0 12-1/2 317.5 4-5/8 117.5 — — 16-3/16 411.0 — —
M7321
Fluid Actuator Accessories and Parts

130618 Replacement clip for damper shaft on V4055, V4062 or V9055 V4055; V4062; V9055
133568 Auxiliary Switch (Adjustable Valve Position) for V4055, V4062 or V9055 V4055; V4062; V9055
133569 Replacement Pre-ignition Interlock (Proof of Closure) Switch for V4055D,E; V4062D or V9055D V4055; V4062; V9055
203422C 4-20 ma Adapter for V9055 V9055
7616BR Crank Arm assembly with clip for Damper Arm of V4055, V4062 or V9055 V4055; V4062; V9055
70-8911 101
Industrial Gas Valves
V5055 Industrial Gas Valves
Safety shutoff valves used with V4055, V4062 and V9055 fluid
power actuators to control gas flow to commercial and industrial
burners.
• Use with natural or LP gases.
• Mount directly in gas supply line.
• Include 1/4 in. NPT upstream and downstream taps and plug.
• 4 in. models have only flanged connections.
• V5055 normally closed valves are rated for final shutoff service
safety shutoff.
• V5055A,C,D,E Valves are for On-Off service.
• V5055B Valve has a characterized guide and in combination with the
V4055, V4062, and V9055 Fluid Power Actuators, provides slow-
opening, hi-lo-off, and modulating functions respectively.
• V5055C,E,F Valves have a double seal and are used with V4055D,E
Actuators to provide proof-of-closure switch and valve seal over-
travel interlock.
• V5055D,E,F Valves are for high pressure applications.
Operating Temperature Range: -40 F to +150 F (-40 C to +66 C) Approvals:
Temperature Ratings when used withV9055: -40 F to +125 F (-40 C Canadian Standards Association: When used with V4055, V4062,
to +52 C) and V5097: Certified General listed File No. 158158, Class 3371 for
Includes: 1/4 in. -18 NPT upstream tap and plug, 1/4 in. -18 NPT USA and Canada
downstream tap and plug Factory Mutual: When used with the V4055A,G: Approved, Report
Used With: V9055, V4055, V4062 Nos. 20698, 20835, 21172, and 24061
Includes: 1/4 in. -18 NPT upstream tap and plug, 1/4 in. -18 NPT Swiss RE (formerly IRI): When used with V4055A,B,D,E, V4062,
downstream tap and plug V9055: Acceptable
Underwriters Laboratories, Inc. When used with V4055A,B,D,E,
V4062, V9055: Listed, File No. MH1639 Guide No. YIOZ
Pipe Maximum Operating

Size Differential Pressure
Pipe Capacity (V4055A,D;
Product Number (inch) Thread (cfh) V4062) (V4055B or E) Description Comments
V5055A1004 1 in. NPT 960 cf/hr; 5 psi (.34 bar) 15 psi (1 bar) 1 in. NPT Industrial Gas Valve with On-off —
27.2 m3/hr safety shut-off
V5055A1012 1 1/4 in. NPT 1406 cf/hr; 5 psi (.34 bar) 15 psi (1 bar) 1 1/4 in. NPT Industrial Gas Valve with —
39.8 m3/hr On-off safety shut-off
102.5 m3/hr safety shut-off
120 m3/hr On-off safety shut-off
148 m3/hr safety shut-off
V5055A1228 4 in. Flanged 10200 cf/hr; 3 psi (20.7 kPa) 5 psi (.34 bar) 4 in. Flanged Industrial Gas Valve with —
V5055A1343 3/4 in. NPT 665 cf/hr 5 psi (.34 bar) 15 psi (1 bar) 3/4 in. NPT Industrial Gas Valve with On- —
off safety shut-off
V5055B1002 1 in. NPT 960 cf/hr; 5 psi (.34 bar) 15 psi (1 bar) 1 in. NPT Industrial Gas Valve with —
27.2 m3/hr characterized guide
V5055B1010 1 1/4 in. NPT 1406 cf/hr; 5 psi (.34 bar) 15 psi (1 bar) 1 1/4 in. NPT Industrial Gas Valve with —
120 m3/hr characterized guide
148 m3/hr characterized guide
V5055B1150 4 in. Flanged 9180 cf/hr; 3 psi (20.7 kPa) 5 psi (.34 bar) 4 in. Flanged Industrial Gas Valve with —
V5055B1234 3/4 in. NPT 665 cf/hr 5 psi (.34 bar) 15 psi (1 bar) 3/4 in. NPT Industrial Gas Valve with —
characterized guide

Pipe Maximum Operating
Size Differential Pressure
Pipe Capacity (V4055A,D;
Product Number (inch) Thread (cfh) V4062) (V4055B or E) Description Comments
V5055C1000 2 in. NPT 3620 cf/hr; 5 psi (.34 bar) 15 psi (1 bar) 2 in. NPT Industrial Gas Valve with On-off —
102.5 m3/hr safety shut-off with double seal
V5055C1018 2 1/2 in. NPT 4250 cf/hr; 5 psi (.34 bar) 15 psi (1 bar) 2 1/2 in. NPT Industrial Gas Valve with —
120 m3/hr On-off safety shut-off with double seal
148 m3/hr safety shut-off with double seal
27.2 m3/hr safety shut-off with double seal
39.8 m3/hr On-off safety shut-off with double seal
V5055C1109 4 in. Flanged 9180 cf/hr; 3 psi (20.7 kPa) 5 psi (.34 bar) 4 in. Flanged Industrial Gas Valve with —
V5055C1182 3/4 in. NPT 665 cf/hr 5 psi (.34 bar) 15 psi (1 bar) 3/4 in. NPT Industrial Gas Valve with On- —
off safety shut-off with double seal
V5055D1008 1 in. NPT 960 cf/hr; 5 psi (.34 bar) 25 psi (1.6 bar) 1 in. NPT High Pressure Industrial Gas —
27.2 m3/hr Valve with On-off safety shut-off
V5055D1016 1 1/4 in. NPT 1406 cf/hr; 5 psi (.34 bar) 25 psi (1.6 bar) 1 1/4 in. NPT High Pressure Industrial —
39.8 m3/hr Gas Valve with On-off safety shut-off
V5055D1024 1 1/2 in. NPT 1717 cf/hr; 5 psi (.34 bar) 25 psi (1.6 bar) 1 1/2 in. NPT High Pressure Industrial —
48.6 m3/hr Gas Valve with On-off safety shut-off
V5055D1032 2 in. NPT 3620 cf/hr; 5 psi (.34 bar) 15 psi (1 bar) 2 in. NPT High Pressure Industrial Gas —
102.5 m3/hr Valve with On-off safety shut-off
V5055D1040 2 1/2 in. NPT 4250 cf/hr; 5 psi (.34 bar) 15 psi (1 bar) 2 1/2 in. NPT High Pressure Industrial —
120 m3/hr Gas Valve with On-off safety shut-off
V5055D1057 3 in. NPT 5230 cf/hr 5 psi (.34 bar) 15 psi (1 bar) 3 in. NPT High Pressure Industrial Gas —
Valve with On-off safety shut-off
V5055D1065 3/4 in. NPT 665 cf/hr 5 psi (.34 bar) 25 psi (1.6 bar) 3/4 in. NPT High Pressure Industrial Gas —
Valve with On-off safety shut-off
V5055E1005 2 in. NPT 3620 cf/hr; 5 psi (.34 bar) 15 psi (1 bar) 2 in. NPT High Pressure Industrial Gas —
102.5 m3/hr Valve with On-off safety shut-off with
double seal
V5055E1013 2 1/2 in. NPT 4250 cf/hr; 5 psi (.34 bar) 15 psi (1 bar) 2 1/2 in. NPT High Pressure Industrial —
120 m3/hr Gas Valve with On-off safety shut-off with
double seal
V5055E1021 3 in. NPT 5230 cf/hr; 5 psi (.34 bar) 15 psi (1 bar) 3 in. NPT High Pressure Industrial Gas —
148 m3/hr Valve with On-off safety shut-off with
double seal
V5055E1039 1 in. NPT 960 cf/hr; 5 psi (.34 bar) 25 psi (1.6 bar) 1 in. NPT High Pressure Industrial Gas —
27.2 m3/hr Valve with On-off safety shut-off with
double seal
V5055E1047 1 1/4 in. NPT 1406 cf/hr; 5 psi (.34 bar) 25 psi (1.6 bar) 1 1/4 in. NPT High Pressure Industrial —
39.8 m3/hr Gas Valve with On-off safety shut-off with
double seal
V5055E1054 1 1/2 in. NPT 1717 cf/hr; 5 psi (.34 bar) 25 psi (1.6 bar) 1 1/2 in. NPT High Pressure Industrial —
48.6 m3/hr Gas Valve with On-off safety shut-off with
double seal
V5055E1062 3/4 in. NPT 665 cf/hr 5 psi (.34 bar) 25 psi (1.6 bar) 3/4 in. NPT High Pressure Industrial Gas —
Valve with On-off safety shut-off with
double seal
V5055F1003 1 in. NPT 960 cf/hr; 5 psi (.34 bar) 25 psi (1.6 bar) 1 in. NPT High Pressure Industrial Gas Meets Intent of DIN
27.2 m3/hr Valve with On-off safety shut-off with Seat Leakage
double seal Requirements
V5055F1011 1 1/2 in. NPT 1717 cf/hr; 5 psi (.34 bar) 25 psi (1.6 bar) 1 1/2 in. NPT High Pressure Industrial Meets Intent of DIN
48.6 m3/hr Gas Valve with On-off safety shut-off with Seat Leakage
V5055F1037 1 1/4 in. NPT 1406 cf/hr; 5 psi (.34 bar) 25 psi (1.6 bar) 1 1/4 in. NPT High Pressure Industrial Meets Intent of DIN
39.8 m3/hr Gas Valve with On-off safety shut-off with Seat Leakage
70-8911 103
6-3/4 (172)
3-23/32 (95)
5 (127)
27/32 (21)
KNOCKOUT
FOR1/2 INCH
CONDUIT (4)
1-9/32
(33)
1
A
E
1/4 INCH NPT
DOWNSTREAM
TAP AND PLUG
1/4 INCH NPT UPSTREAM OCTAGON
D
TAP AND PLUG F
1 ALLOW 2 IN. (51 mm) CLEARANCE FOR ACTUATOR REMOVAL.
VALVE DIM A DIM B DIM C DIM D DIM E DIM F OCTAGON

SIZE
INCH IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM
3/4 11-1/8 283 2-3/4 70 8-3/16 208 5-3/4 146 2-1/4 57 4-7/8 124 2-13/16 71
1 11-1/8 283 2-3/4 70 8-3/16 208 5-3/4 146 2-1/4 57 4-7/8 124 2-13/16 71
1-1/4 11-1/8 283 2-3/4 70 8-3/16 208 5-3/4 146 2-1/4 57 4-7/8 124 2-13/16 71
1-1/2 11-1/8 283 2-3/4 70 8-3/16 208 5-3/4 146 2-1/4 57 4-7/8 124 2-13/16 71
2 11-1/4 286 2-7/8 73 8-5/16 211 8-3/8 213 2-3/4 70 7-19/32 193 3-1/2 89
2-1/2 11-3/4 299 3-3/8 86 8-13/16 224 9-1/4 235 2-3/4 70 7-19/32 193 4-1/2 114
3 11-3/4 299 3-3/8 86 8-13/16 224 9-1/4 235 2-3/4 70 7-19/32 193 4-1/2 114
M27268

V5097 Integrated Valve Train
• Seven pipe adapter sizes from 3/4 in. to 3 in. have NPT or BSP
threaded connections.
• Provides three 1/4 in. upstream and two 1/4 in. downstream tap and
plug.
• CE version provides an additional downstream tap and plug.
• Yellow SHUT indicator attached to the valve stem provides an
indication of the valve closed position.
• V5097A,C,D,E Valves are for on-off service.
• V5097B Valve has a characterized guide and in combination with the
V4055, V4062 and V9055 Fluid Power Actuators, provides slow-
opening, HI-LO-OFF, and modulating functions, respectively.
• V5097C,E Valves have a double seal and are used with V4055D,E
Actuators to provide proof-of-closure switch and valve seal over-
Safety shutoff valves used with V4055, V4062 and V9055 fluid travel interlock.
power actuators to control gas flow to commercial and industrial • Actuators to provide proof-of-closure switch and valve seal over-
burners. travel interlock.
• Use with natural or LP gases. • V5097D,E Valves are for high pressure applications.
• Mount directly in gas supply line. • Two valve body types (small and large) applicable to server pipe
• Two Valve body types. Small body type for 3/4 in., 1 in., 1-1/4 in., 1-1/ size.
2 in., 2 in. pipes. Large body types for 2 in., 2-1/2 in. and 3 in. pipes.
Operating Temperature Range: -40 F to +150 F (-40 C to +66 C) Approvals:
Temperature Ratings when used withV9055: -40 F to +125 F (-40 C Canadian Standards Association: When used with V4055, V4062,
to +52 C) and V5097: Certified General listed File No. 158158, Class 3371 for
Includes: Three 1/4 in. -18 NPT upstream and two 1/4 in. -18 NPT USA and Canada
downstream taps CE: CE #E3070 (Gastec)
Comments: Select Proper Pipe Adapter Factory Mutual: When used with the V4055A,G: Approved, Report
Used With: V9055, V4055, V4062 Nos. 20698, 20835, 21172, and 24061
Includes: Three 1/4 in. -18 NPT upstream and two 1/4 in. -18 NPT Swiss RE (formerly IRI): When used with V4055A,B,D,E, V4062,
downstream taps V9055: Acceptable
Underwriters Laboratories, Inc. When used with V4055A,B,D,E,
V4062, V9055: Listed, File No. MH1639 Guide No. YIOZ
Pipe Maximum Operating Differential

Size Pressure
Integrated
(V4055A,D; Valve Train
Product Number (inch) Capacity (cfh) V4062) (V4055B or E) Body Size Description
V5097A1004 3/4 in. 665 cf/hr to 3620 cf/hr; 5 psi (340 mbar) 15 psi (1 bar) Small body Small Body Low Pressure Integrated Valve
1 in. 18.8 to 102.5 m3/hr with On-off safety shut-off
1 1/4 in.
2 in.
V5097A1012 2 in. 3620 cf/hr to 5230 cf/hr; 5 psi (340 mbar) 15 psi (1 bar) Large body Large Body Low Pressure Integrated Valve
2 1/2 in. 102.5 to 148.0 m3/hr with On-off safety shut-off
3 in.
V5097A1020 3/4 in. — 5 psi (340 mbar) 15 psi (1 bar) Small body Small Body Low Pressure Integrated Valve
1 1/4 in. with On-off safety shut-off and BSP Port
1 1/2 in. Threads
2 in.
V5097A1038 2 in. — 5 psi (340 mbar) 15 psi (1 bar) Large body Large Body Low Pressure Integrated Valve
2 1/2 in. with On-off safety shut-off and BSP Port
3 in. Threads
V5097B1002 3/4 in. 665 cf/hr to 3620 cf/hr 5 psi (340 mbar) 15 psi (1 bar) Small body Small Body Low Pressure Integrated Valve
1 in. with characterized guide safety shut-off
1 1/4 in.
2 in.
V5097B1010 2 in. 3620 cf/hr to 5230 cf/hr; 5 psi (340 mbar) 15 psi (1 bar) Large body Large Body Low Pressure Integrated Valve
2 1/2 in. 102.5 to 148.0 m3/hr with characterized guide safety shut-off
3 in.
V5097B1028 3/4 in. — 5 psi (340 mbar) 15 psi (1 bar) Small body Small Body Low Pressure Integrated Valve
1 1/4 in. with characterized guide safety shut-off and
1 1/2 in. BSP Port Threads
2 in.
V5097B1036 2 in. — 5 psi (340 mbar) 15 psi (1 bar) Large body Large Body Low Pressure Integrated Valve
2 1/2 in. with characterized guide safety shut-off and
3 in. BSP Port Threads
V5097C1000 3/4 in. 665 cf/hr to 3620 cf/hr; 5 psi (340 mbar) 15 psi (1 bar) Small body Small Body Low Pressure Integrated Valve
1 in. 18.8 to 102.5 m3/hr with On-off safety shut-off with double seal
1 1/4 in.
2 in.
V5097C1018 2 in. 3620 cf/hr to 5230 cf/hr; 5 psi (340 mbar) 15 psi (1 bar) Large body Large Body Low Pressure Integrated Valve
2 1/2 in. 102.5 to 148.0 m3/hr with On-off safety shut-off with double seal
3 in.
70-8911 105
Pipe Maximum Operating Differential
Size Pressure
Integrated
(V4055A,D; Valve Train
Product Number (inch) Capacity (cfh) V4062) (V4055B or E) Body Size Description
V5097D1008 3/4 in. 665 cf/hr to 3620 cf/hr; 5 psi (340 mbar) 25 psi (1.6 bar) Small body Small Body High Pressure Integrated Valve
1 in. 18.8 to 102.5 m3/hr with On-off safety shut-off
1 1/4 in.
2 in.
V5097D1016 2 in. 3620 cf/hr to 5230 cf/hr; 5 psi (340 mbar) 15 psi (1 bar) Large body Large Body High Pressure Integrated Valve
2 1/2 in. 102.5 to 148.0 m3/hr with On-off safety shut-off
3 in.
V5097E1005 3/4 in. 665 cf/hr to 3620 cf/hr; 5 psi (340 mbar) 25 psi (1.6 bar) Small body Small Body High Pressure Integrated Valve
1 in. 18.8 to 102.5 m3/hr with On-off safety shut-off with double seal
1 1/4 in.
2 in.
V5097E1013 2 in. 3620 cf/hr to 5230 cf/hr; 5 psi (340 mbar) 15 psi (1 bar) Large body Large Body High Pressure Integrated Valve
2 1/2 in. 102.5 to 148.0 m3/hr with On-off safety shut-off with double seal
3 in.
Integrated Valve Train Pipe Adapters

Pipe Size
Integrated Valve
Product Number (inch) Pipe Thread Train Body Size Description Used With
32000109-001 3/4 in. NPT Small body 3/4 in. NPT Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
Required for Valve Train Assembly.
32000109-002 1 in. NPT Small body 1 in. NPT Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
32000109-003 1 1/4 in. NPT Small body 1 1/4 in. NPT Pipe Adapter Small Body Integrated Valve V5097; V4297; V5197
Train. Required for Valve Train Assembly.
32000109-004 1 1/2 in. NPT Small body 1 1/2 in. NPT Pipe Adapter Small Body Integrated Valve V5097; V4297; V5197
32000109-005 2 in. NPT Small body 2 in. NPT Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
32000109-006 3/4 in. BSP Small body 3/4 in. BSP Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
32000109-007 1 in. BSP Small body 1 in. BSP Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
32000109-008 1 1/4 in. BSP Small body 1 1/4 in. BSP Pipe Adapter Small Body Integrated Valve V5097; V4297; V5197
32000109-009 1 1/2 in. BSP Small body 1 1/2 in. BSP Pipe Adapter Small Body Integrated Valve V5097; V4297; V5197
32000109-010 2 in. BSP Small body 2 in. BSP Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
32001605-001 2 in. NPT Large body 2 in. NPT Pipe Adapter Large Body Integrated Valve Train. V5097; V4297; V5197
32001605-002 2 1/2 in. NPT Large body 2 1/2 in. NPT Pipe Adapter Large Body Integrated Valve V5097; V4297; V5197
32001605-003 3 in. NPT Large body 3 in. NPT Pipe Adapter Large Body Integrated Valve Train. V5097; V4297; V5197
32001605-004 2 in. BSP Large body 2 in. BSP Pipe Adapter Large Body Integrated Valve Train. V5097; V4297; V5197
32001605-005 2 1/2 in. BSP Large body 2 1/2 in. BSP Pipe Adapter Large Body Integrated Valve V5097; V4297; V5197
32001605-006 3 in. BSP Large body 3 in. BSP Pipe Adapter Large Body Integrated Valve Train. V5097; V4297; V5197

V5055/5097 Replacement Parts or Accessories
133392A O-Ring Assembly for 2 in., 2 1/2 in., and 3 in. V5055 valves V5055/V5097 valves
133393A O-Ring Assembly for 1 in., 1 1/4 in., and 1 1/2 in. V5055 valves V5055/V5097 valves
133398AA Replacement Bonnet Assembly with 133393A Seal Assembly for 3/4, 1, 1-1/4, 1-1/2 in. V5055A valves V5055/V5097 valves
133398BA Replacement Bonnet Assembly with 133393A Seal Assembly for 3/4, 1, 1-1/4, 1-1/2 in. V5055B valves V5055/V5097 valves
133398CA Replacement Bonnet Assembly, with 137253A replacement Seal Assembly for small body (3/4,1, 1/1/2 V5055/V5097 valves
in.) V5055/V5097C.
133417AA Replacement Bonnet Assembly with 133392A Seal Assembly for 2, 2 1/2, and 3 in. V5055A valves V5055/V5097 valves
133417BA Replacement Bonnet Assembly with 133392A Seal Assembly for 2, 2 1/2, and 3 in. V5055B valves V5055/V5097 valves
133417CA Bonnet Assembly for 2, 2 1/2, or 3 in. V5055C or V5097C valves V5055C/V5097C valves
136307AA Replacement bonnet assembly. For large body (2, 2-1/2, 3 inch) V5055D or V5097D V5055/V5097 valves
136307BA Replacement Bonnet Assembly with 132542 Seal Assembly for 2, 2-1/2, and 3 in. V5055E or V5097E V5055/V5097 valves
valves
136308AA Replacement Bonnet Assembly with 133393A Seal Assembly for 3/4, 1, 1-1/4, and 1-1/2 in. V5055D V5055/V5097 valves
valves
136911AA Replacement bonnet assembly. With 137253A replacement seal assembly. For 4 in. V5055A. V5055A
136911BA Replacement bonnet assembly. With 137253A replacement seal assembly. For 4 in. V5055B. V5055B
136911CA Replacement bonnet assembly. With 137253A replacement seal assembly. For 4 in. V5055C. V5055C
137253A Replacement seal assembly. For 4 inch V5055. V5055
32002512-001 Large bodies 2 in.-3 in. normally open vent valve adapter. Use with V5097 V5097
32002513-001 Small bodies 3/4 in.-2 in. normally open vent valve adapter. Use with V5097|Small bodies 3/4 in.-2 in. V5097
normally open vent valve adapter. Use with V5097
32004771-001 Small Body Multi-tap Adapter Assembly, Integrated Valve Train V5097
32004772-001 Large Body Multi-tap Adapter Assembly, Integrated Valve Train V5097
32005096-001 Screen Assembly for Small Body Multi-tap Adapter 32004771 Multi Tap Adapter
32005096-002 Screen Assembly for Large Body Multi-tap Adapter 32004772 Multi Tap Adapter
4074EYE Bag assembly for V5097 (large body) includes 6 ea bolts, nuts and washers. Large Body V5097
4074EYF Bag assembly for V5097 (small body) includes 6 ea bolts, nuts and washers. Small Body V5097
4074EYK Bag assembly for V5097 (small body) includes (2) O-rings, (1) grease capsule. Small Body V5097
4074EYL Bag assembly for V5097 (large body) includes (2) O-rings, (1) grease capsule. Large Body V5097
70-8911 107
Pilot Gas Valves
V4046C; V8046C Pilot Gas Valves
Provide on-off control of natural, LP and manufactured gases to
pilot burners in industrial and commercial applications.
• Magnetically operated, normally closed.
• Provide instantaneous action when energized.
• On power failure, valve closes in one second maximum.
• Use in any position, directly in pipe line or on support bracket.
• Replace the solenoid coil without removing the valve body from the
piping connections.
• Straight-through valve pattern.
• Available in line voltage or low voltage models.

Type of Gas: Air, natural, manufactured, and LP
2-5/8 (67) Dimensions, Approximate: 2 3/4 in. high x 2 5/8 in. wide x 1 5/8 in.
1-3/4 (45)
Electrical Connections: Two 36-in. leadwires and 1/2 in. conduit
bushing
Pressure Ratings: 10 psi (68.9 kPa)
Frequency: 50 Hz; 60 Hz
Power Consumption: 8 W
Mounting: Directly in pipe or on support bracket
1-1/4 (32) 8-32 x 1/4 IN.(6) Valve Opening Time: 1 sec max
DEEP (2)
BASIC
45 Valve Closing Time: 1 sec max
CENTER
BASIC Operating Temperature Range: -40 F to +125 F (-40 C to +52 C)
CENTER 1-5/8 Materials
(41)
(Body): Aluminum
1/2-14
NPSM Approvals:
1-3/16 Canadian Standards Association: Certificate No. 158158-
(30)
DIM. B 2500006058, Guide No. C3371-03, 83
Factory Mutual: Approved: Report No. 17450
36 IN. (915)
LEADS (2) Underwriters Laboratories, Inc. Listed: File No. MH1639, V3, S3 -
Guide No. YIOZ
THREAD DIM. A
SIZE
1-3/4 (45)
1-3/8
(35)
BODY THREAD DIM. A DIM. B

MODEL SIZE SIZE IN MM IN MM
V4046C, SMALL 1/8-27 NPT 5/16 8 2-3/4 70
V8046C SMALL 1/4-18 NPT 3/8 10 3 76
LARGE 1/4-18 NPT 1/2 13 3-1/4 83
LARGE 3/8-18 NPT 1/2 13 3-1/4 83
M16595A
Pipe
Size Capacity
Product Number (inch) (cfh) (m3/hr) Voltage Description

V4046C1005 1/8 in. 20 cfh 0.57 m3/hr 110 Vac, 120 Vac 1/8 in. NPT pipe size Solenoid Pilot Gas Valve
V4046C1088 3/8 in. 67 cfh 1.90 m3/hr 208 Vac 3/8 in. NPT pipe size Solenoid Pilot Gas Valve

Solenoid Gas Valves
V4295; V8295 Solenoid Gas Valves
V4295A/V8295A are normally closed and V4295S/V8295S are
normally open (vent) solenoid gas valve. Suitable for use on
furnaces, ovens, atmospheric burners, commercial water heaters,
roof-top make-up air units, power burners, and commercial/
industrial boilers.
• V8295A,S are used with 24 Vac controllers.
• V4295A,S are used with 120 Vac controllers.
• Positive close off of gas flow when de-energized.
• High valve spring force allows up to 0.7 psi back pressure at valve
seat.
• No inlet pressure influence at valve seat.
• Inlet pressure changes do not affect ability to close valve.
• Low operating noise.
• Low rush-in current.
• Upstream and downstream taps allows tapping and testing pressure
points.
Type of Gas: Air, natural, manufactured, mixed, and LP Materials
Dimensions, Approximate: 4 7/16 in. high x 2 7/8 in. wide x 2 3/16 (Body): Die-cast aluminum
deep (113 mm high x 73 mm wide x 56 mm deep) Approvals:
Body Pattern: Straight-through, non-offset Canadian Standards Association: Certificate No. 158158-1154280,
Electrical Connections: Screw terminals Guide No. C3371-03, 04, 83
Inlet/Outlet Pressure Tapping: 1/4 in. NPT Control Safety Devices: Acceptable
Frequency: 50 Hz; 60 Hz Factory Mutual: Approved: Report No. J.I.OD6A2.AF
Mounting: Vertical to 90 degrees from vertical Swiss RE (formerly IRI): Acceptable
Valve Opening Time: less than 1 sec Underwriters Laboratories, Inc. Listed: File No. MH18476, V1, S1 -
Valve Closing Time: less than 1 sec Guide No. YIOZ
Pipe Size Capacity Pressure Ratings

Current (max amps
3/hr)
Product Number (inch) (cfh) (m (psi) (kPa) at rated Vac/Hz) Voltage
V4295A1015 1/2 in. 250 cfh 7.1 m3/hr 2 psi 13.8 kPa 0.160 amps 120 Vac
V4295A1023 3/4 in. 645 cfh 18.3 m 3/hr 2 psi 13.8 kPa 0.160 amps 120 Vac
V4295A1031 1 in. 790 cfh 22.4 m3/hr 2 psi 13.8 kPa 0.160 amps 120 Vac
V4295A1049 1 1/4 in. 1450 cfh 41.0 m3/hr 2 psi 13.8 kPa 0.340 amps 120 Vac
V4295A1056 1 1/2 in. 2190 cfh 62.0 m 3/hr 2 psi 13.8 kPa 0.300 amps 120 Vac
V4295A1080 3 in. 6100 cfh 172.7 m 3/hr 2 psi 13.8 kPa 0.675 amps 120 Vac
V4295S1005 3/4 in. 350 cfh 9.9 m 3/hr 2 psi 13.8 kPa 0.160 amps 120 Vac
V4295S1013 1 in. 420 cfh 11.9 m3/hr 2 psi 13.8 kPa 0.160 amps 120 Vac
V4295S1021 1 1/4 in. 1100 cfh 31.1 m3/hr 2 psi 13.8 kPa 0.340 amps 120 Vac
V8295A1040 1 1/4 in. 1450 cfh 3
41.0 m /hr 2 psi 13.8 kPa 1.6 amps 24 Vac
V8295S1006 3/4 in. 350 cfh 9.9 m3/hr 2 psi 13.8 kPa 0.8 amps 24 Vac
V8295S1014 1 in. 420 cfh 11.9 m 3/hr 2 psi 13.8 kPa 0.8 amps 24 Vac
V8295S1022 1 1/4 in. 1100 cfh 31.1 m3/hr 2 psi 13.8 kPa 2.40 amps 24 Vac
70-8911 109
Solenoid Gas Valves
V4297A Solenoid Safety Shut-off Valve for IVT
V4297A are normally closed solenoid gas valve. Suitable for use on
furnaces, ovens, atmospheric burners, commercial water heaters,
roof-top make-up air units, power burners, and commercial/
industrial boilers.
• V4297A are used with 120 Vac controllers.
• Positive close off of gas flow when de-energized.
• High valve spring force allows up to 0.7 psi back pressure at valve
seat.
• No inlet pressure influence at valve seat.
• Inlet pressure changes do not affect ability to close valve.
points.
• For use with the Integrated Valve Train.
• Accepts C6097 Pressure Switch mounted directly to flange
(upstream pressure tap only).
1-1/2
(38) 3-3/4 (95)
TOP VIEW 2-3/4

(70)
10-1/4
6-1/4 (260)
(159)
2 (51)
1/2 (13)
5 (127)
5-3/4 (147) 5-1/2 (140)
M23226
5-5/8 (143)
Type of Gas: Air, natural, manufactured, mixed, and LP Approvals:

Inlet/Outlet Pressure Tapping: 1/4 in. NPT Swiss RE (formerly IRI): Acceptable
Pressure Ratings: 5 psi (34.5 kPa) Underwriters Laboratories, Inc. Listed: File No. MH18476, V1, S1 -
Frequency: 50 Hz; 60 Hz Guide No. YIOZ
Mounting: Directly bolted to Integrated Valve Train Components
Valve Opening Time: less than 1 sec
Replacement Parts:
4074EYF Bag assembly for V5097 (small body) includes 6 ea bolts, nuts
Valve Closing Time: less than 1 sec
and washers.
Flanges: Required, Order Separately
4074EYK Bag assembly for V5097 (small body) includes (2) O-rings, (1)
grease capsule.
Materials
(Body): Die-cast aluminum
Pipe Current
Size Capacity Integrated (max amps
Valve Train at rated
Product Number (inch) (cfh) (m3/hr) Body Size Vac/Hz) Voltage Description
V4297A1005 3/4 in. to 780 cfh, 700 cfh, 19.8 m3/hr Small body, 0.2 amps 110/120 Vac; 110 Integrated Valve Train, Normally Closed,
1 1/4 in. 650 cfh small flow Vac; 120 Vac Small Body Solenoid Gas Valve.
V4297A1013 3/4 in. to 3060 cfh, 2735 cfh, — Small body, 0.5 amps 110/120 Vac Integrated Valve Train, Normally Closed,
2 in. 2260 cfh, 1460 cfh, large flow Large Flow Solenoid Gas Valve.
1190 cfh

Solenoid Gas Valves
V4297S Normally Open Vent Valve for IVT
V4297S are normally open (vent) solenoid gas valves. Suitable for
use on furnaces, ovens, atmospheric burners, commercial water
heaters, roof-top make-up air units, power burners, and
commercial/industrial boilers.
• V4297S is used with 120 Vac controllers.
points.
• For use with the Integrated Valve Train
2-3/8 1/2 2 (51)

(60) (13) 1-1/2
1/2
1-15/16 2 (51) 1-1/4 3/16 (5) (32)
(13) 3/8 1/2
(10) (49) 3/16 (5) 1-1/2 (32) (13)
(32) 3/8
(10) 5/16 2-5/8
(8) 3 (69) 5/8
(76)
2-5/8 (16)
(69)
12-3/8
(314)
3-1/8 3/4 (18)
(79)
3/4 (18)
2 1 (25)
1-1/4 IN.
1/2 (51)
(13) NPT
1-1/2
7/8 (38)
(22) 1 IN.
NPT
3-1/8
1/2 (13)
(79)
9-1/2 (3 HOLES)
(241)
4-1/8 2 (51)
(105)
1/2 (13) 4-1/2 (114)

3/8 (10) 5 (127) 8 (203)
(3 HOLES) M23252
3-1/8 (79) 5 (127)

M23251
Type of Gas: Air, natural, manufactured, mixed, and LP Approvals:

Inlet/Outlet Pressure Tapping: 1/4 in. NPT Swiss RE (formerly IRI): Acceptable
Pressure Ratings: 5 psi (34.5 kPa) Underwriters Laboratories, Inc. Listed: File No. MH18476, V1, S1 -
Frequency: 50 Hz; 60 Hz Guide No. YIOZ
Mounting: Directly bolted to Integrated Valve Train Components
Valve Opening Time: less than 1 sec
Replacement Parts:
4074EYF Bag assembly for V5097 (small body) includes 6 ea bolts, nuts
Valve Closing Time: less than 1 sec
and washers.
Flanges: Required for Stand Alone
4074EYK Bag assembly for V5097 (small body) includes (2) O-rings, (1)
grease capsule.
Materials 4074EYL Bag assembly for V5097 (large body) includes (2) O-rings, (1)
(Body): Die-cast aluminum grease capsule.
Capacity Integrated Current (max

Valve Train amps at rated
Product Number (cfh) (m3/hr) Body Size Vac/Hz) Voltage Description
V4297S1003 714 cfh 20.2 m3/hr Small body 0.2 amps 110/120 Vac Integrated Valve Train, Normally Open (1 in. Vent connection),
Small Body Solenoid Gas Valve.
V4297S1011 1115 cfh 31.6 m3/hr Large body 0.34 amps 110/120 Vac Integrated Valve Train, Normally Open (1 1/4 in. Vent
connection), Large Body Solenoid Gas Valve.
Solenoid Gas Valve Replacement Parts or Accessories

116668A Replacement Coil Assembly for 24V, 60 Hz V8046 V8046
32004925-001 Closed Position Indicator (CPI) switch. Used with V4297A V4295/V4297
KTCPI001 Visual indication for V4297A V4295/V4297
70-8911 111
Pressure Switches
C437 2000 Series Gas/Air Pressure Switches
The C437D,E Series 2000 Gas Pressure Switches are pressure-
actuated switching devices used in industrial gas system
applications for safety shutoff, pressure control, and differential-
pressure control.
All Series 2000 models have MicroSwitch™ snap switches to open
or close a circuit on pressure rise or drop.
• Use C437 for SPST (non-mercury) switching.
• Models intended for lockout applications must be manually reset
before resuming operation.
• Models with pressure range of 1 to 26 in. wc (0.25 to 6.5 kPa)
compensate for momentary surges in gas pressure with a restrictive
orifice in inlet pressure channel.
• Impede tampering and provide dust-resistant operation with
enclosed setting.
• Increase strength of control diaphragm with Buna-N fiber-reinforced
material.
• Two Buna-N fiber-reinforced seal-off diaphragms for added reliability.
• Clear glass cover allows observation of interior mechanism to aid in
setting and checkout.

Application: Industrial gas system applications for safety shutoff,
5/16 (8) (4)
6-1/4 (159) pressure control, or differential-pressure control.
1
Pipe Connections, Main or High Pressure: 1/2 in. NPT internal thread
Pipe Connections, Vent or Low pressure: 1/8 in. NPT internal thread
5/8 6-1/2 Electrical Connections: Screw terminals
(15.9) (165.1) Sensor Element: BUNA N Diaphragm
(4)
Differential Type: Subtractive
Switch Operation: Manual Reset
7-3/4
(196.9)
Switch Contact Ratings
7-11/16 120 Vac: 8.0 AFL, 48.0 ALR, 10.0 A resistive
DIA.
(195.3) 240 Vac: 5.1 AFL, 30.6 ALR, 5.0 A resistive
Temperature Range: 32 F to 125 F (0 C to 52 C)
Maximum Ambient Temperature: 125 F (52 C)
Materials (Case): Die-cast aluminum
2
1/8
Approvals:
45 45 (3.2) Canadian Standards Association: Certified: File No. LR1620, Guide
1
No. 380-W-1.16
(25.4) Factory Mutual: Approved: Report No. 22018, 24127, J.I.IF4A3.AF
7-3/8 (187.3) 1-5/16
1/8–27 NPT 2 (50.8) (33.3) Swiss RE (formerly IRI): Acceptable
1/2–14 NPT TAPPED FOR
1/2 IN. CONDUIT 3-7/16 (87.3) Underwriters Laboratories, Inc. Listed: File No. MP2168, Guide No.
MFHX
1 137755 MOUNTING BRACKET (2), IN 4074BWK BAG ASSEMBLY – OPTIONAL.
2 VENT TAPPING. REMOVE DUST-SEAL LABEL BEFORE MOUNTING. M27582
Maximum Sustained
Product Number Operating Pressure Range Operating Pressure Pressure Differential Switching Action
C437D2003 1 to 26 in. wc 0.5 to 7.0 kPa 5.0 psi 34.5 kPa 1 3/4 in. wc 0.44 kPa SPST, break on rise, non-mercury
C437D2011 1/2 to 5 psi 3.0 to 35 kPa 15.0 psi 103.4 kPa 1/2 psi 3.45 kPa SPST, break on rise, non-mercury
C437D2029 1 to 10 psi 5.0 to 70.0 kPa 30.0 psi 206.8 kPa 1 psi 6.89 kPa SPST, break on rise, non-mercury
C437E2002 1 to 26 in. wc 0.5 to 7.0 kPa 5.0 psi 34.5 kPa 1 3/4 in. wc 0.44 kPa SPST, Break on Fall, non mercury
C437E2010 1/2 to 5 psi 3.0 to 35 kPa 15.0 psi 103.4 kPa 1/2 psi 3.45 kPa SPST, Break on Fall, non mercury
C437E2028 1 to 10 psi 5.0 to 70.0 kPa 30.0 psi 206.8 kPa 1 psi 6.89 kPa SPST, Break on Fall, non mercury
C437E2036 0.5 to 5.5 in. wc 0.1 to 1.4 kPa 3.0 psi 20.7 kPa 0.25 in. wc 0.06 kPa SPST, Break on Fall, non mercury

Pressure Switches
C437 Gas/Air Pressure Switches
Pressure or differential pressure limit controls for industrial gas
systems.
• Uses C437 for SPDT Mercury switching.
• Models with pressure range of 1 to 26 in. wc (0.25 to 6.5 kPa)
compensate for momentary surges in gas pressure with a restrictive
orifice in inlet pressure channel.
• Impede tampering and provide dust-resistant operation with
enclosed setting.
• Increase strength of control diaphragm with Buna-N fiber-reinforced
material.
• Clear glass cover allows observation of interior mechanism to aid in
setting and checkout.
• Mercury switch provides visual indication of switch position.

Application: Industrial gas system applications for safety shutoff,
5/16 (8) (4)
6-1/4 (159) pressure control, or differential-pressure control.
1
Pipe Connections, Main or High Pressure: 1/2 in. NPT internal thread
5/8 6-1/2 Electrical Connections: Screw terminals
(15.9) (165.1) Sensor Element: BUNA N Diaphragm
(4)
Differential Type: Additive
Switch Operation: Auto recycle
7-3/4
(196.9)
DIA.
(195.3) 120 Vdc: 2.0 AFL, 20.0 ALR, 8.0 A resistive
240 Vac: 5.1 AFL, 30.6 ALR, 5.0 A resistive
240 Vdc: 1.0 AFL, 10.0 ALR, 4.0 A resistive
2 Maximum Ambient Temperature: 125 F (52 C)
1/8
(3.2)
Materials (Case): Die-cast aluminum
45 45
1 Approvals:
(25.4) Canadian Standards Association: Certified: File No. LR1620, Guide
7-3/8 (187.3) 1-5/16
1/8–27 NPT TAPPED FOR 2 (50.8) (33.3) No. 380-W-1.16
1/2–14 NPT
1/2 IN. CONDUIT 3-7/16 (87.3) Factory Mutual: Approved: Report No. 22018, 24127, J.I.IF4A3.AF
1 137755 MOUNTING BRACKET (2), IN 4074BWK BAG ASSEMBLY – OPTIONAL.
2 VENT TAPPING. REMOVE DUST-SEAL LABEL BEFORE MOUNTING. M27582 MFHX
Maximum Sustained
Product Number Operating Pressure Range Operating Pressure Pressure Differential Switching Action Includes
C437F1003 1 to 26 in. wc 0.5 to 7.0 kPa 5.0 psi 34.5 kPa 1 1/4 in. wc 0.31 kPa SPST (two), break one and —
make one on pressure fall
C437F1011 1/2 to 5 psi 3.0 to 35 kPa 15.0 psi 103.4 kPa 0.25 psi 1.72 kPa SPST (two), break one and —
C437F1029 1 to 10 psi 5.0 to 70.0 kPa 30.0 psi 206.8 kPa 1/2 psi 3.45 kPa SPST (two), break one and —
C437F1037 0.5 to 5.5 in. wc 0.1 to 1.4 kPa 3.0 psi 20.7 kPa 0.25 in. wc 0.06 kPa SPST (two), break one and —
C437F1045 1 to 26 in. wc 0.5 to 7.0 kPa 5.0 psi 34.5 kPa 1 1/4 in. wc 0.31 kPa SPST (two), break one and Weatherproof
make one on pressure fall enclosure (NEMA 3R)
C437F1052 1/2 to 5 psi 3.0 to 35 kPa 15.0 psi 103.4 kPa 0.25 psi 1.72 kPa SPST (two), break one and Weatherproof
C437F1060 1 to 10 psi 5.0 to 70.0 kPa 30.0 psi 206.8 kPa 1/2 psi 3.45 kPa SPST (two), break one and Weatherproof
C437F1078 0.5 to 5.5 in. wc 0.1 to 1.4 kPa 3.0 psi 20.7 kPa 0.25 in. wc 0.06 kPa SPST (two), break one and Weatherproof
70-8911 113
Pressure Switches
C6097 Pressure Switch
Pressure Switches are safety devices used in positive-pressure or
differential-pressure systems to sense gas or air pressure
systems.
• For use with natural gas, liquid propane (LP) gas, or air.
• Diaphragm-actuated safety-limit switch.
• Switch can be wired to turn on alarm.
• C6097A models break control circuit at setpoint on pressure fall.
• C6097B models break control circuit at setpoint on pressure rise.
• Lockout with manual reset and recycle options.
• Lockout models have external manual reset button.
• Removable transparent cover protects scaleplate and adjusting
knob.
• Pipe tappings allow selection of positive pressure (air only) or venting
connections (NPT mount only).
• 1/4 in. NPT or flange mount models for direct mounting to Honeywell
Integrated Valve Train.
• Optional switch position indicator lamp available.
• IP54 enclosure standard.
• Ranges: 0.4 to 5 in.wc, 3 to 21 in.wc, 12 to 60 in.wc or 1.5 to 7 psi.
• Surge orifice.
• Integral vent limiter on all models.

Application: Safety devices used in positive-pressure or differential-
2-21/32 (68) 2-21/32 (68) pressure systems to sense gas or air pressure changes
1-3/32 (28) 15/32 (12) Mounting: 1/4 in. NPT internal thread
Alternate Ratings: Ignition Transformer: 540 VA, Pilot Valve: 50 VA.
27/32
(22) Main Valve: 400 VA with 2-1/2 times inrush
1-17/32
HOLE (90) Electrical Connections: Screw terminals
(81)
240 Vac: 3.0 AFL, 18.0 ALR, 5.0 A resistive
2-1/4
(57) Temperature Range: -40 F to +140 F (-40 C to +60 C)
Approvals:
13/32
(11) 31/32 Canadian Standards Association: File # 95329 Certificate 2632-01
(25) Factory Mutual: JI 2D4A1.AF
2-23/32 (69) 2-23/32 (69) Underwriters Laboratories, Inc. Component Listed, MP 2168-8-1
1-3/4 (45) HOUSING INDICATOR Others: CSD-1 AFB: Acceptable
2-13/32
(61)
25/32
(21)
ATMOSPHERIC GAS CONNECTION TERMINAL DIAGRAM

PRESSURE 1/4 NPT WITH DUST SEAL
REFERENCE PORT 1 2 3
OR DIFFERENTIAL NO
CONNECTION
1/8 NPT COM
NC
P M29773
Product Operating Nominal Pressure Maximum Pressure Differential Switch Switching

Number Pressure Range Pressure Differential Differential Differential Type Operation Action Mounting
C6097A1004 0.4 to 5 0.10 to — — 0.04 kPa 0.16 in. wc 0.24 in. wc 0.06 kPa Additive Auto Break on 1/4 in. NPT
in. wc 1.25 kPa recycle pressure fall internal thread
C6097A1012 3 to 21 0.7 to 5.2 max. 2.4 in. wc @ max. 0.60 kPa @ — — — — Additive Manual Break on 1/4 in. NPT
in. wc kPa min. setpoint; min. setpoint; Reset pressure fall internal thread
max. 4.2 in. wc @ max. 1.05 kPa @
max. setpoint max. setpoint:
C6097A1020 3 to 21 0.7 to 5.2 max. 2.4 in. wc @ max. 0.60 kPa @ — — — — Additive Manual Break on Flange Mount
in. wc kPa min. setpoint; min. setpoint; Reset pressure fall
max. 4.2 in. wc @ max. 1.05 kPa @
C6097A1038 12 to 60 3.0 to 15 max. 10 in. wc @ max. 2.5 kPa @ — — — — Additive Manual Break on 1/4 in. NPT
in. wc kPa min. setpoint; min. setpoint; Reset pressure fall internal thread
max. 12 in. wc @ max. 3.0 kPa @

Pressure Switches
Product Operating Nominal Pressure Maximum Pressure Differential Switch Switching
Number Pressure Range Pressure Differential Differential Differential Type Operation Action Mounting
C6097A1046 12 to 60 3.0 to 15 max. 10 in. wc @ max. 2.5 kPa @ — — — — Additive Manual Break on Flange Mount
in. wc kPa min. setpoint; min. setpoint; Reset pressure fall
C6097A1053 3 to 21 0.7 to 5.2 — — 0.06 kPa 0.24 in. wc 0.48 in. wc 0.12 kPa Additive Auto Break on 1/4 in. NPT
in. wc kPa recycle pressure fall internal thread
C6097A1061 3 to 21 0.7 to 5.2 — — 0.06 kPa 0.24 in. wc 0.48 in. wc 0.12 kPa Additive Auto Break on Flange Mount
in. wc kPa recycle pressure fall
C6097A1079 12 to 60 3.0 to 15 — — 0.27 kPa 1.1 in. wc 2.4 in. wc 0.60 kPa Additive Auto Break on 1/4 in. NPT
in. wc kPa recycle pressure fall internal thread
C6097A1087 12 to 60 3.0 to 15 — — 0.27 kPa 1.1 in. wc 2.4 in. wc 0.60 kPa Additive Auto Break on Flange Mount
in. wc kPa recycle pressure fall
C6097A1095 0.4 to 5 0.10 to max. 0.6 in. wc @ max. 0.15 kPa @ — — — — Additive Manual Break on 1/4 in. NPT
in. wc 1.25 kPa min. setpoint; min. setpoint; Reset pressure fall internal thread
max. 0.25 in. wc max. 0.25 kPa @
@ max. setpoint max. setpoint
C6097A1103 1.5 to 7 10.3 to max. 1.1 in. wc @ max. 7.6 kPa @ — — — — Additive Manual Break on Flange Mount
psi 48 kPa min. setpoint; min. setpoint; Reset pressure fall
max. 1.4 in. wc @ max. 9.6 kPa @
max. setpoint max. setpoint
C6097A1111 1.5 to 7 10.3 to max. 1.1 in. wc @ max. 7.6 kPa @ — — — — Additive Manual Break on 1/4 in. NPT
psi 48 kPa min. setpoint; min. setpoint; Reset pressure fall internal thread
C6097A1129 1.5 to 7 10.3 to — — 0.69 kPa 0.1 psi 0.3 psi 2.07 kPa Additive Auto Break on Flange Mount
psi 48 kPa recycle pressure fall
C6097A1137 1.5 to 7 10.3 to — — 0.69 kPa 0.1 psi 0.3 psi 2.07 kPa Additive Auto Break on 1/4 in. NPT
psi 48 kPa recycle pressure fall internal thread
C6097A1210 0.4 to 5 0.10 to — — 0.04 kPa 0.16 in. wc 0.24 in. wc 0.06 kPa Additive Auto Break on Flange Mount
in. wc 1.25 kPa recycle pressure fall
C6097A1228 0.4 to 5 0.10 to max. 0.6 in. wc @ max. 0.15 kPa @ — — — — Additive Manual Break on Flange Mount
in. wc 1.25 kPa min. setpoint; min. setpoint; Reset pressure fall
max. 0.25 in. wc max. 0.25 kPa @
@ max. setpoint max. setpoint
C6097B1002 12 to 60 3.0 to 15 max. 10 in. wc @ max. 2.5 kPa @ — — — — Subtractive Manual Break on 1/4 in. NPT
in. wc kPa min. setpoint; min. setpoint; Reset pressure rise internal thread
C6097B1010 12 to 60 3.0 to 15 max. 10 in. wc @ max. 2.5 kPa @ — — — — Subtractive Manual Break on Flange Mount
in. wc kPa min. setpoint; min. setpoint; Reset pressure rise
C6097B1028 3 to 21 0.7 to 5.2 max. 2.4 in. wc @ max. 0.60 kPa @ — — — — Subtractive Manual Break on 1/4 in. NPT
in. wc kPa min. setpoint; min. setpoint; Reset pressure rise internal thread
max. 4.2 in. wc @ max. 1.05 kPa @
C6097B1036 3 to 21 0.7 to 5.2 max. 2.4 in. wc @ max. 0.60 kPa @ — — — — Subtractive Manual Break on Flange Mount
in. wc kPa min. setpoint; min. setpoint; Reset pressure rise
max. 4.2 in. wc @ max. 1.05 kPa @
C6097B1044 1.5 to 7 10.3 to max. 1.1 in. wc @ max. 7.6 kPa @ — — — — Subtractive Manual Break on Flange Mount
psi 48 kPa min. setpoint; min. setpoint; Reset pressure rise
C6097B1051 1.5 to 7 10.3 to max. 1.1 in. wc @ max. 7.6 kPa @ — — — — Subtractive Manual Break on 1/4 in. NPT
psi 48 kPa min. setpoint; min. setpoint; Reset pressure rise internal thread
C6097B1069 3 to 21 0.7 to 5.2 — — 0.06 kPa 0.24 in. wc 0.48 in. wc 0.12 kPa Subtractive Auto Break on Flange Mount
in. wc kPa recycle pressure rise
C6097B1077 12 to 60 3.0 to 15 — — 0.27 kPa 1.1 in. wc 2.4 in. wc 0.60 kPa Subtractive Auto Break on Flange Mount
in. wc kPa recycle pressure rise
C6097B1085 12 to 60 3.0 to 15 — — 0.27 kPa 1.1 in. wc 2.4 in. wc 0.60 kPa Subtractive Auto Break on 1/4 in. NPT
in. wc kPa recycle pressure rise internal thread
C6097B1093 1.5 to 7 10.3 to — — 0.69 kPa 0.1 psi 0.3 psi 2.07 kPa Subtractive Auto Break on Flange Mount
psi 48 kPa recycle pressure rise
C6097B1101 1.5 to 7 10.3 to — — 0.69 kPa 0.1 psi 0.3 psi 2.07 kPa Subtractive Auto Break on 1/4 in. NPT
psi 48 kPa recycle pressure rise internal thread
C6097B1119 3 to 21 0.7 to 5.2 — — 0.06 kPa 0.24 in. wc 0.48 in. wc 0.12 kPa Subtractive Auto Break on 1/4 in. NPT
in. wc kPa recycle pressure rise internal thread
70-8911 115
Pressure and Limit Controllers
L404F Pressuretrol® Controllers
Provide operating control with automatic limit protection for
pressure systems up to 300 psi (2068 kPa).
• Use with steam, air, noncombustible gases, or fluids non-corrosive
to pressure sensing element.
• Models have snap-acting switching to open or close a circuit on
pressure rise.
• Have adjustable differentials.
• Adjustments are made by screws on top of case.
• Mount using 1/4 inch -18 NPT internal pipe threads or surface mount
through base of case.
• Ground screw terminal.
4-1/2 (115)
1
3-1/4 (83) 4-11/32 (111)
2-3/4 (70) 1-61/64 (50) 1-15/16 (49)
DIFFERENIAL MAIN SCALE

ADJUSTMENT ADJUSTMENT
SCREW 3/16 X 11/32
(5 X 9) SCREW
DIMENSION
KNOCKOUT
3-3/4 "A"
3-7/8 (95) (SEE TAB)
HOLE FOR
(99) 1-3/16
1/2 INCH PSI DIMENSION
CONDUIT (30) RANGE "A"
2 TO 15 123
5 TO 50 126 1-13/16
10 TO 150 126 (46)
20 TO 300 146
13/16 (21)
CLEAR
PLASTIC
COVER
1-1/16 (27) 2-1/8 (54)
1/4 –18 NPT
1
1-1/2 (38)
1 15 TO 100 kPa (2 TO 15 PSI) SCALE MODELS ONLY. M19635B
Application: Provide control of steam, air, non-combustible gases or Switch Contact Ratings
non-corrosive fluids 120 Vac: 8.0 AFL, 48.0 ALR, 10.0 A resistive
Mounting: 1/4 in. NPT internal thread or surface mount through back of 240 Vac: 5.1 AFL, 30.6 ALR, 5.0 A resistive
case Temperature Range: -35 F to +150 F (-37 C to +66 C)
Pipe Connections, Main or High Pressure: 1/4 in. NPT internal thread Approvals:
Electrical Connections: Screw terminals Canadian Standards Association: Certified: File No. LR1620, Guide
Sensor Element: Stainless Steel diaphragm No. 400-E-O
Differential Type: Subtractive Swiss RE (formerly IRI): Acceptable
Switch Operation: Auto recycle Underwriters Laboratories, Inc. Listed: File No. MP466, Guide No.
MBPR
Maximum
Sustained
Operating Operating Pressure
Pressure Range Pressure Differential
Product Number (psi) (kPa) (psi) (kPa) (psi) (kPa) Switching Action Mounting Includes Comments
L404F1060 2 to 15 14 to 103 25 psi 345 kPa 2 to 6 14 to 41 SPDT snap action, 1/4 in. NPT internal —
psi kPa psi kPa make R-W, break R- thread or surface mount
B on pressure rise through back of case
L404F1078 5 to 50 35 to 345 85 psi 586 kPa 6 to 14 41 to 97 SPDT snap action, 1/4 in. NPT internal —
psi kPa psi kPa make R-W, break R- thread or surface mount

Maximum
Sustained
Operating Operating Pressure
Pressure Range Pressure Differential
Product Number (psi) (kPa) (psi) (kPa) (psi) (kPa) Switching Action Mounting Includes Comments
L404F1094 20 to 138 to 350 psi 2413 kPa 20 to 138 to SPDT snap action, 1/4 in. NPT internal —
300 psi 2068 kPa 50 psi 345 kPa make R-W, break R- thread or surface mount
L404F1102 10 to 69 to 225 psi 1551 kPa 10 to 60 to SPDT snap action, 1/4 in. NPT internal —
150 psi 1034 kPa 22 psi 152 kPa make R-W, break R- thread or surface mount
L404F1219 2 to 15 14 to 103 25 psi 345 kPa 2 to 6 14 to 41 SPDT snap action, 1/4 in. NPT internal BSPT ground
psi kPa psi kPa make R-W, break R- thread or surface mount screw and
B on pressure rise through back of case European
Enclosure
L404F1227 10 to 69 to 225 psi 1551 kPa 10 to 60 to SPDT snap action, 1/4 in. NPT internal BSPT ground
150 psi 1034 kPa 22 psi 152 kPa make R-W, break R- thread or surface mount screw and
Enclosure
L404F1235 20 to 138 to 350 psi 2413 kPa 20 to 138 to SPDT snap action, 1/4 in. NPT internal BSPT ground
300 psi 2068 kPa 50 psi 345 kPa make R-W, break R- thread or surface mount screw and
Enclosure
L404F1243 5 to 50 35 to 345 85 psi 586 kPa 6 to 14 41 to 97 SPDT snap action, 1/4 in. NPT internal BSPT ground
psi kPa psi kPa make R-W, break R- thread or surface mount screw and
Enclosure
L404F1367 1 to 8 7 to 55 25 psi 170 kPa 0.75 to 5 to 14 Snap switch breaks 1/4 inch- 18NPT — Range Stop
psi kPa 2 psi kPa R-B (closes R-W) on connection on installed at 8
pressure rise. Make- diaphragm assembly; or PSI
on devices omit surface mounts using
terminal B. holes in back of case.
L404F1375 5 to 50 35 to 350 85 psi 590 kPa 6 to 14 40 to Snap switch makes 1/4 in. NPT internal Miswiring
psi kPa psi 100 kPa R-W on pressure rise thread or surface mount Compliant
through back of case (less B
terminal)
L404F1383 10 to 70 to 225 1550 kPa 10 to 70 to Snap switch makes 1/4 in. NPT internal Miswiring
150 psi 1035 kPa 22 psi 150 kPa R-W on pressure rise thread or surface mount Compliant
terminal)
L404F1391 20 to 140 to 350 psi 2410 kPa 20 to 140 to Snap switch makes 1/4 in. NPT internal Miswiring
300 psi 2070 kPa 50 psi 345 kPa R-W on pressure rise thread or surface mount Compliant
terminal)
L404F1409 2 to 15 14 to 103 25 psi 172 kPa 2 to 6 15 to 40 Snap switch makes 1/4 in. NPT internal Miswiring
psi kPa psi kPa R-W on pressure rise thread or surface mount Compliant
terminal)
70-8911 117
L404T,V Oil Pressuretrol® Limit Controllers
Oil pressure sensing devices for use on oil burner systems using
any type of fuel oil, including heavy pretreated oils.
• Clear plastic cover allows observation of the pressure settings.
• Models have snap-acting switching to open or close a circuit on
pressure rise.
• L404T High pressure limit, break a circuit on oil pressure rise above
setpoint.
• L404V Low Pressure limit, makes a circuit on oil pressure rise above
setpoint.
• Adjustments are made by screws on top of case.
• Mount using 1/4 inch -18 NPT internal pipe threads or surface mount
through base of case.
• Ground screw terminal.
4-1/2 (115)
1
3-1/4 (83) 4-11/32 (111)
2-3/4 (70) 1-61/64 (50) 1-15/16 (49)
DIFFERENIAL MAIN SCALE

ADJUSTMENT ADJUSTMENT
SCREW 3/16 X 11/32
(5 X 9) SCREW
DIMENSION
KNOCKOUT
3-3/4 "A"
3-7/8 (95) (SEE TAB)
HOLE FOR
(99) 1-3/16
1/2 INCH PSI DIMENSION
CONDUIT (30) RANGE "A"
2 TO 15 123
5 TO 50 126 1-13/16
10 TO 150 126 (46)
20 TO 300 146
13/16 (21)
CLEAR
PLASTIC
COVER
1-1/16 (27) 2-1/8 (54)
1/4 –18 NPT
1
1-1/2 (38)
1 15 TO 100 kPa (2 TO 15 PSI) SCALE MODELS ONLY. M19635B
Application: High oil pressure limit switch for heavy oil applications. Switch Contact Ratings
case 240 Vac: 5.1 AFL, 30.6 ALR, 5.0 A resistive
Pipe Connections, Main or High Pressure: 1/4 in. NPT internal thread Temperature Range: -35 F to +150 F (-37 C to +66 C)
Electrical Connections: Screw terminals Approvals:
Sensor Element: Stainless Steel diaphragm Canadian Standards Association: Certified: File No. LR95329
Differential Type: Subtractive Underwriters Laboratories, Inc. Listed: File No. MP2168, Guide No.
Switch Operation: Auto recycle MFHX
Maximum Sustained
Operating Pressure Range Operating Pressure Pressure Differential
Product Number (psi) (kPa) (psi) (kPa) (psi) (kPa) Switching Action Includes
L404T1055 5 to 50 psi 35 to 350 kPa 85 psi 586 kPa 6 to 14 psi 40 to 100 kPa SPST snap acting break —
on pressure rise
L404T1063 10 to 150 psi 70 to 1035 kPa 225 psi 1550 kPa 10 to 22 psi 70 to 150 kPa SPST snap acting break —
on pressure rise
L404V1087 10 to 150 psi 70 to 1035 kPa 225 psi 1550 kPa 10 to 22 psi 70 to 150 kPa Snap switch makes R-W Miswiring Compliant
on pressure rise (less B terminal)
L404V1095 5 to 50 psi 35 to 350 kPa 85 psi 590 kPa 6 to 14 psi 40 to 100 kPa Snap switch makes R-W Miswiring Compliant
on pressure rise (less B terminal)

L4079 Pressuretrol® Limit Controllers
High pressure limit switches.
• Stainless steel diaphragm for use with steam, air, noncombustible
gases and fluids non-corrosive to stainless steel.
• L4079W is for Oil Applications.
• Micro Switch™ snap-acting switches open automatically on pressure
rise; must be manually reset.
• Mount using 1/4 in. NPT female fitting on diaphragm assembly or
surface mount through back of case.

Application: Provide limit control of steam, air, non-combustible gases
3-1/2 (89) 4-1/2 (114) (COVER) or non-corrosive fluids
Mounting: 1/4 in. NPT internal thread or surface mount through back of
(2-15 PSI ONLY) 4-3/8 (111) (CASE) case
1-13/16 1-15/16 1-15/16 Pipe Connections, Main or High Pressure: 1/4 in. NPT internal thread
(46) (49) (49)
1/4 Electrical Connections: Screw terminals
(6) 3/16 (5) Sensor Element: Stainless Steel diaphragm
13/16 Switch Operation: Manual Reset
(21)
4-15/16
3-7/8 120 Vac: 9.8 AFL, 58.8 ALR
(98) (125)
240 Vac: 4.9 AFL, 29.4 ALR
6
(1/4) Maximum Ambient Temperature: 150 F (66 C)
1-13/16 1-13/16
(46) (46) Approvals:
13/16
(21) Swiss RE (formerly IRI): Acceptable
KNOCKOUT MBPR
(2) FOR NO.
KNOCKOUT 1-1/16 10 SCREW 2-1/8
FOR 1/2 INCH (27) (54)
CONDUIT (2) 1/4 - 18 NPT
1-1/2 (38) M22435
Maximum Sustained
Operating Pressure Range Operating Pressure
Product Number (psi) (kPa) (psi) (kPa) Switching Action
L4079A1035 2 to 15 psi 14 to 103 kPa 25 psi 172 kPa SPST (two) break simultaneously on pressure rise
L4079A1050 10 to 150 psi 69 to 1034 kPa 225 psi 1551 kPa SPST (two) break simultaneously on pressure rise
L4079B1033 2 to 15 psi 14 to 103 kPa 25 psi 172 kPa SPST break on pressure rise
L4079W1000 10 to 150 psi 35 to 350 kPa 225 psi 590 kPa SPST break on pressure rise - Oil Applications
70-8911 119
L408J Vaporstat® Controllers
Provide operating control and automatic high limit protection for
vapor heating systems with pressures up to 4 psi (8 kPa). All
models have Microswitch snap switches to open or close a circuit
on a pressure rise.
• Stainless steel diaphragm for use with liquids, air, noncombustible
gases, ammonia, oxygen, distilled water and similar media.
• Provide SPDT switching.
• Clear plastic cover allows observation of the pressure settings.
• Mount using hexagonal fitting with 1/4 in. NPT internal threads for
direct mounting to the 14026 (steel) or 50024585-001 (brass) Steam
Trap (siphon loop).
• Ground Screw terminal.
4-1/2 (114)
COVER
4-11/32 (110) 3/16 (9) x 21/64 (8) KNOCKOUT (2)
CASE
1-15/16 1-61/64 2-3/4 (70)
(49) (50)
1-5/32 1-1/16 (27)
(29)
3-7/8
(98) 3-23/32
(95)
13/16 5-1/8
(21) (130)
1-13/16
(46)
7/8
(22) DIA.
1-1/16
2-1/8 (54) 1/4 – 18 NPT (27)
1-3/16 (30)
2-1/4 (57)
2-1/4 (57)
4-1/2 (114)
M19770
Application: Provide operating control and automatic limit protection for Switch Contact Ratings
pressure systems with pressures up to 4 psi (8 kPa) 120 Vac: 8.0 AFL, 48.0 ALR, 10.0 A resistive
case Temperature Range: -35 F to +150 F (-37 C to +66 C)
Pipe Connections, Main or High Pressure: 1/4 in. NPT internal thread Approvals:
Electrical Connections: Screw terminals Canadian Standards Association: Certified: File No. LR1620, Guide
Sensor Element: Stainless Steel diaphragm No. 400-E-O
Differential Type: Subtractive Swiss RE (formerly IRI): Acceptable
Switch Operation: Auto recycle Underwriters Laboratories, Inc. Listed: File No. MP466, Guide No.
MBPR
Product Number Operating Pressure Range Pressure Differential Switching Action Comments
L408J1009 0 to 16 oz/in2 0 to 6.9 kPa 2 to 16 oz/in2 0.9 to 6.9 kPa SPDT make R-W, break R-B on pressure rise
L408J1017 0 to 4 psi 0 to 28 kPa 2 to 16 oz/in2 0.9 to 6.9 kPa SPDT make R-W, break R-B on pressure rise
L408J1025 0 to 16 oz/in2 0 to 6.9 kPa 2 to 16 oz/in2 0.9 to 6.9 kPa SPST make on pressure rise Only Miswire Compliant
L408J1033 0 to 4 psi 0 to 28 kPa 2 to 16 oz/in2 0.9 to 6.9 kPa SPST make on pressure rise Only Miswire Compliant

L91 Proportional Pressuretrol® Controllers
Modulating pressure operating control for regulation of liquid or air
and other non-corrosive gases.
• Use with steam, air, noncombustible gases, or other fluids non-
corrosive to the brass or phos-bronze (300 psi models) bellows.
• Do NOT use with combustible mediums or any medium chemically
harmful to phos-bronze bellows (10-300 psi models) or brass bellows
(all other pressure range models).
4-1/2 (114.3) (COVER)

L91A,B,D
4-11/32 (110.3) (CASE)
2-3/4 (69.9)
3-57/64 (98.8)
3-13/32 (86.5) 1-3/16 (30.2)
1-5/32 (29.4) 3 1-1/16 (27.0) 4

2
2
3-23/32
1-3/32 (27.8) (94.5)
3-7/8 2-5/64
(98.4) (52.8)
ALL OTHER
MODELS 7/8 DIM C (SEE
1-13/16 TABULATION
(46.0) (22.2) (2)
TABLE)
13/16
10 TO 300 PSI (20.1)
0 TO 15 PSI
0 TO 16 OZ/IN 2
1/4-18 NPT
2-1/8 (53.5) 1-1/16

(27.0)
DIM A (SEE TABULATION TABLE) DIM B (SEE

TABULATION
1 EXTERNAL THREADS ON 0 TO 15 PSI MODELS; INTERNAL THREADS ON ALL OTHER MODELS. TABLE)
SOME MODELS ARE ALSO AVAILABLE WITH 1/4-19 BSP-TR INTERNAL THREADS; SEE TABLE 1.
2 PROPORTIONING RANGE ADJUSTING SCREW ON L91B,D MODELS ONLY.
3 33312B KNURLED ADJUSTMENT SCREW KNOB, 7/8 IN. [22.2 MM] DIAMETER,. KNOB IS INCLUDED WITH 10 TO 300 PSI [0.07 TO .07 MPa] MODELS;
OPTIONAL ACCESSORY FOR OTHER MODELS.
4 FOR 10 TO 300 PSI [0.07 TO 2.07 MPa] MODELS. DIM C INCLUDES THE KNURLED ADJUSTMENT KNOB.
TABULATION OF DIMENSIONS A, B, AND C

OPERATING RANGE DIM A DIM B DIM C
CUSTOMARY UNITS METRIC UNITS IN. MM IN. MM IN. MM
0 TO 15 PSI 0 TO 103 kPa 2-7/16 61.9 1-7/32 31.0 6-7/8 174.6
5 TO 150 PSI 0.03 TO 1.03 MPa 1-5/8 41.3 13/16 20.6 5-3/4 146.1
10 TO 300 PSI 0.07 to 2.07 MPa 1-1/4 31.8 5/8 15.9 6-1/16 154.0
4 4
M29781
70-8911 121
Application: Modulating pressure control for regulation of liquid, air, or
PRESSURE RISE PRESSURE RISE other non-corrosive gases.
Pipe Connections, Main or High Pressure: 1/4 in. NPT external
thread
Electrical Connections: Screw terminals
W R B W R B W R B Sensor Element: Brass bellows
M16597
Switch Operation: Modulating
L91A,B L91D
Maximum Sustained
Product Number (psi) (kPa) (psi) (kPa) (psi) (kPa) Modulating Output Mounting
L91A1037 0 to 15 psi 0 to 103 kPa 25 psi 172 kPa 0.5 psi 3.4 kPa Single potentiometer, optional surface mount
140 ohms through back of case
L91A1052 5 to 150 psi 34 to 1034 kPa 225 psi 1551 kPa 5 psi 34 kPa Single potentiometer, optional surface mount
L91B1035 0 to 15 psi 0 to 103 kPa 25 psi 172 kPa 1.5 to 12 psi 10 to 83 kPa Single potentiometer, optional surface mount
L91B1050 5 to 150 psi 34 to 1034 kPa 225 psi 1551 kPa 5 to 23 psi 35 to 160 kPa Single potentiometer, optional surface mount
L91B1100 5 to 150 psi 0 - 1 MPa 225 psi 1551 kPa 5 to 23 psi 35 to 160 kPa Single potentiometer, 1/4 in BSP-TR thread
135 ohms Mounting
L91B1118 10 to 300 psi 0 - 2 MPa 325 psi 2241 kPa 28 to 110 psi 193 to 758 kPa Single potentiometer, 1/4 in BSP-TR thread
140 ohms Mounting
L91D1015 0 to 15 psi 0 to 103 kPa 25 psi 172 kPa 1.5 to 12 psi 10 to 83 kPa Dual potentiometer, optional surface mount
L91D1031 5 to 150 psi 34 to 1034 kPa 225 psi 1551 kPa 11 to 52 psi 76 to 359 kPa Dual potentiometer, optional surface mount
L91D1049 10 to 300 psi 69 to 2068 kPa 325 psi 2241 kPa 28 to 110 psi 193 to 758 kPa Dual potentiometer, optional surface mount
L91D1056 5 to 150 psi 0 - 1 MPa 225 psi 1551 kPa 5 to 23 psi 35 to 160 kPa Dual potentiometer, 1/4 in BSP-TR thread
140 ohms Mounting
L91D1072 10 to 300 psi 0 - 2 MPa 325 psi 2241 kPa 28 to 110 psi 193 to 758 kPa Dual potentiometer, 1/4 in BSP-TR thread
140 ohms Mounting

P7810 Pressure Control
Line voltage pressure controller that provides automatic operating
control, automatic limit protection, manual reset limit protection,
and 4-20ma modulating firing rate control for pressure systems up
to 300 psi.
• May be used with steam, air, non-combustible gases or fluids that will
not corrode the pressure sensing element.
• Models available in 15, 150, 300 psi maximum set points.
• LED indicators show limit function/lockout.
• Reset function easily accessible under cover.
• Clear cover allows set point and differentials to be read (but not
adjusted) without opening the cover.
2x1-5/8 4-21/32
1/4 (6) (119)
(41) 2x27/32 (22)
DIAMETER
PRESSURETROL¨
3 2-5/8
(67)
3? 4
(102)
5-1/4
4-3/4
(133)
(120)
2x 4-23/32
(120) RESET 3/8
3-3/16 (10) 7/8
(81)
(22)
1
2-1/8
(55)
1-5/8 2-17/32
(41) (82) 1 2-5/8 (67) 2
3-7/32 2x5-1/4 (133)
(82)
3-3/8 (86) 5-29/32 (150)
1 DIMENSIONS WITH DOOR IN OPEN POSITION.
2 PIPE THREAD IS 1/4 INCH NATIONAL PIPE THREAD FOR P7810A,B; 1/2 INCH NATIONAL PIPE THREAD FOR P7810C,D.
3 WIRING COMPARTMENT ACCESS COVER. M23225
Application: On-off, Modulate and Limit Control Temperature Range: 32 F to 140 F (0 C to 60 C)

Pipe Connections, Main or High Pressure: 1/2 in. NPT internal thread Operating Humidity Range (% RH): 5 to 95% RH, non-condensing
Power Consumption: 3.6 W, 4.7 VA @ 50Hz; 3.3 W, 4.0 VA @ 60 Hz Materials (Case): Plastic
Voltage: 120 Vac
Approvals:
Frequency: 50 Hz; 60 Hz Canadian Standards Association: Certified: File No. LR95329-6
Electrical Connections: Screw terminals Factory Mutual: Approved: Report No. J.I.2D3A6AF
Switch Contact Ratings (120 Vac): Underwriters Laboratories, Inc. Listed: File No. MP268, Guide No.
9.8 AFL, 58.8 ALR, 10.0 A resistive MCCZ
Sensor Element: Stainless Steel, solid state sensor
Maximum Sustained
Modulating
Product Number (psi) (kPa) (psi) (kPa) (psi) (kPa) Output Switching Action
P7810C1000 0 to 15 psi 0 to 103 kPa 22.5 psi 155 kPa 2 to 10 psi 14 to 69 kPa 4 mA to 20 mA Break on pressure rise
P7810C1018 0 to 150 psi 0 to 1034 kPa 225 psi 1551 kPa 5 to 20 psi 35 to 135 kPa 4 mA to 20 mA Break on pressure rise
P7810C1026 0 to 300 psi 0 to 2068 kPa 450 psi 3103 kPa 15 to 50 psi 103 to 340 kPa 4 mA to 20 mA Break on pressure rise
70-8911 123
Pressure Controls and Limits Accessories
106729 C437, C637 Glass Lens, 6 in. diameter C437, C637
107194/0047 Screw for L404 Range Stop L404
118733/0021 Retaining clip for C437 and C637 C437, C637
127120A P455 Potentiometer P455
129178E L404, L604,Thermoplastic Cover, Honeywell Logo and mounting screw L404; L604
137632 C437, C637 Paper Lens Gasket C437, C637
139870 C437, C637 Lens Gasket for Rainproof Models C437; C637
139870A C437, C637 Lens and Gasket for Rainproof Devices C437, C637
14026 Steam Trap "Black Iron Siphon Loop" for L404, L408, L91 or P7810A,B L404, L91, L604
15865AC Mounting Bracket Assembly - C645A, B, D. C645
209731A Siphon Loop for P7810C, D P7810C, P7810D
23176CB L91 Potentiometer - 135 ohm L91
23176CF L91 Potentiometer - 135 ohm L91
32003039-001 C6097 Lamp Kit, Position Indication C6097
32003040-001 C6097 Cover, Recycle Model C6097
32003041-001 C6097 Cover, Manual Reset Model C6097
4074BWJ Pressure Control/Limits, Limit Stop Assembly - to limit set point. Includes 129564 Range Stop, 107194 Range L404,L604, L91, L4079
Stop Screw and 23466 Wrench.
50024585-001 Steam Trap "Brass Siphon Loop" for L404, L408, L91 or P7810A,B L404, L91, L604

Modernization and Replacement
For All Modernization and Replacement Applications,
Follow the Instructions Below.
CAUTION
Installer must be a trained, experienced, flame safeguard control service technician.
Disconnect power supply before beginning installation to prevent electrical shock and equipment damage. More than one disconnect may
be involved.
All wiring must comply with applicable local electrical codes, ordinances, and regulations.
Voltage and frequency of the power supply and flame detector(s) connected to this control must agree with those marked on the device.
Loads connected to the control terminals must not exceed those listed in specification sheet for this product.
All external timers must be listed or component recognized by authorities having jurisdiction, for the specific purpose for which they are
used.
Perform all required checkout tests after installation is complete.
RA890 and Fireye “M” Series Modernization

R4795 PRIMARY CONTROL • Use R4795 Primary Controls to provide proven prepurge period
(R4795A–RECYCLE)
COVER
and recycle on flame failure.
• 9.8A burner motor contact rating for longer life; solid state
circuitry for greater dependability.
• Mount on same Q270A Subbase as RA890, use same flame
detector.
• Increase flexibility and reduce maintenance costs with field-
replaceable, plug-in purge timers and flame signal amplifiers.
• Flame signal strength (µA) labeled on amplifier to reduce service
time.
• All controls are listed by Underwriters Laboratories Inc.
• Three-second flame failure response time for increased safety.
ST71A PLUG-IN FLAME SIGNAL • Plug-in components add versatility and reduce inventory and
PLUG-IN AMPLIFIER (R7928A– future replacement costs.
PURGE GREEN–RECTIFICATION)
TIMER
For complete Honeywell and competitive modernization information,
M16606
refer to the Flame Safeguard System Modernization Survey and Pro-
Modernize Honeywell RA890E,F,G and Fireye “M” Series relays. posal Form, in THE FIRING LINE, Honeywell form 70-8900. For infor-
mation about THE FIRING LINE, see Training Materials section.
Programmer/Relay to be Replacement
Replaced/Modernized Programmer Plug-in Amplifier Detector Plug-ina Timer (recommended)
RA890E,F Use R4795A1016 for UL R7289A1004 Use existing rectification detector. ST71A1000 (7-sec delay for oil)
RA890G approved installations. R7290A1001 Use existing U.V. detector. ST71A1018 (30-sec purge)
ST71A1026 (60-sec purge)
Fireye TFM Seriesb R7289A1004 Use existing rectification detector. ST71A1034 (90-sec purge)
Fireye UVM Seriesb R7290A1001 Replace Fireye detector with ST71A1042 (10-sec purge)
C7027A1080 U.V. detector.
a
Many codes require 4 air changes during purge. Choose the timing needed to accomplish this (typically 30 seconds at high fire—open damper—or
90 seconds at low fire).
b
When replacing Fireye M-series programmers, a Q270A1024 subbase must be installed in place of the Fireye subbase.
INSTALLING AN R4795
2
1 Make simple 3
Disconnect wiring change Install
power sup- in subbase. R4795.
ply and
remove
RA890.
70-8911 125
4 5
Plug in Plug in
ST71A R7289/R7290
purge timer. amplifier
R7795 Primary Control

DIRECTIONS:
1. Disconnect all power to programmer.
2. Remove old programmer from subbase (trade-in to Honeywell
Authorized Flame Safeguard Distributor).
3. Mark all wires on subbase; i.e., wires connected to terminal “1”
should be marked “1.” Disconnect wires as they are marked.
4. Remove old subbase.
5. Mount Q795A Subbase.
6. Connect wires to subbase per attached cross reference. Pay close
attention to footnotes. For example: to convert a Fireye UVM-2 to a
R7795, the wire marked “A” would connect to terminal #9 on the
Provide flameout protection plus automatic control of commercial
Q795. The wire marked “8” would connect to Q795 terminal #8.
and industrial gas and oil burners.
• Meet requirements for gas burners with 400,000 to 2-1/2 million Btuh 7. A superscript letter, such as “a” designates a footnote. Study these
(117.2 to 732.8 kW) input. R7795C,D meet requirements to over footnotes carefully.
12-1/2 million Btuh. 8. Plug in the R7795. Make sure you select the proper ST795A Purge
• R7795A,B provide ignition cutoff and intermittent pilot. Timer and Detector for the application.
• R7795C,D have interrupted pilot with delayed main valve. 9. There are 2 wires on the amplifier section of the R7795, which are
• Includes terminals for connection of a line voltage airflow switch to used to select the desired trial for ignition timing and mode (lock-out
prove airflow from the start of prepurge through the run period. or recycle). Refer to the R7795 instruction sheet (form 66-2001) for
• Mount on Q795A Subbase with two captive screws. assistance with proper selection.
• Provides all electrical connections between the device and subbase. 10. If a low voltage controller is used on the RA890 or UVM-1, remove it
• Access to wiring terminals for testing. and replace it with a line voltage controller. The line voltage controller
• Integral solid state color-coded flame amplifiers. should be connected in series with the limits.
• Field-selectable ten or four second trial for pilot flame ignition. 11. If a low voltage airflow switch is used on the R7795, it must be
• Field-selectable recycle or lockout on flame failure. replaced with a line voltage airflow switch, such as the Honeywell
Conversion Wiring Chart for R7795A-D C645.
You can easily convert the following model primaries and programmers 12. The following models are recommended for replacements:
to the R7795A,B,C or D by following the step-by-step instructions listed
below. Honeywell Device to be Replace Fireye Device Replace
Honeywell RA890, R4795 All 120 V models. Replaced With to be Replaced With
Fireye M-Series RA890E,F R7795B TFM1,2,3H R7795B
IMPORTANT: For on-off, gas-fired systems, some authorities having RA890G R7795A UVM1,2,3,3H R7795A
jurisdiction prohibit the wiring of any limit or operating contacts in R4795A,D/W-R7290 AMP UVM5 R7795C
series with the main fuel valve(s). R4795A,D/W-R7289 AMP R7795B
R4140P R7795C,D
R4140Y R7795A,B
CONVERSION CHART FOR R7795 120 VOLT ONLY
Q795 TERMINAL L1 L2 3 5 6 7 8 9 16 18 F G
Programmer to be Converted
RA890 (All) 1a 2 b 3d 5 — d,b c 6 4 F G
R4795 (All) a 2 6 b 3 5 — 8, 7 c 1 4 F G
R4140P L1 L2 P 5 7 6 M A 3 — S1 S2
R4140Y L1 L2 3 6 7 — 8 9 4 5 Fe G
Fireye: UVM/TFM (All models)/MII 1 1 6 3 5 — 8 A 7 4 S2f S1
UVM-1 (Prior to 1968) a 2 b 3 5 — d,b A 1 4 S f S
UVM-2 (Prior to 1968), All others a 2 6 3 5 — 8 A 1 4 Sf S
a Connect power to terminal L1.
b
If no airflow switch is used, jumper Q795 terminal 3 to 8.
c
Replace low voltage alarm (if used) with line voltage alarm. Connect alarm directly to Q795 terminal 9.
d
On power burners, identify burner motor wire on terminal 3 and connect it to Q795 terminal 8.
e R7795 uses only rectification or U.V. detectors. All other detectors must be converted to these types.
f
On UVM models, the detector must be changed to a Honeywell C7027 or C7035.

RM7895 On-Off Primary Control with Prepurge
DIRECTIONS:
1. Disconnect all power to programmer.
2. Remove old programmer from subbase (trade-in to Honeywell
Authorized Flame Safeguard Distributor).
3. Mark all wires on subbase; i.e., wires connected to terminal “1”
should be marked “1.” Disconnect wires as they are marked.
4. Remove old subbase.
5. Mount Q7800A Subbase.
6. Connect wires to subbase per attached cross reference. Pay close
attention to footnotes. For example: to convert a Fireye UVM-2 to a
RM7895, the wire marked “A” would connect to terminal #9 on the
Q7800. The wire marked “8” would connect to Q7800 terminal #8.
7. A superscript letter, such as “a” designates a footnote. Study these
footnotes carefully.
Microprocessor-based integrated primary burner control for 8. Plug in the RM7895. Make sure you select the proper ST7800A
automatically fired gas, oil, or combination fuel single burner Purge Timer and Detector for the application.
applications. Provides level of safety, functional capability and 9. There are 2 wires on the amplifier section of the RM7895, which are
features beyond conventional controls. used to select the desired trial for ignition timing and mode (lock-out
• Functions include automatic burner sequencing, flame supervision, or recycle). Refer to the RM7895 instruction sheet (form 66-1090) for
assistance with proper selection.
troubleshooting.
• Subbase, amplifier, and prepurge timer are required for operation. 10. If a low voltage controller is used on the RA890 or UVM-1, remove it
• Options include PC interface, keyboard display module, Data and replace it with a line voltage controller. The line voltage controller
ControlBus™ Module, remote display module, first-out expanded should be connected in series with the limits.
annunciator, and Combustion System Manager™ software. 11. If a low voltage airflow switch is used on the RM7895, it must be
• Five LEDs provide sequence information. replaced with a line voltage airflow switch, such as the Honeywell
• Interchangeable plug-in flame amplifiers. C645.
• Optional local or remote annunciation of operation and fault 12. The following models are recommended for replacements:
information.
• Nonvolatile memory retains history files and sequencing status after Honeywell Device to be
power loss. Replaced Replace With Amplifier
RA890E,F RM7895A R7847A
• Optional report generation.
• Selectable relight or lockout on loss of flame. RA890G RM7895A R7849A
• Airflow switch check. R4795A,D/W-R7290 AMP RM7895A
R4795A,D/W-R7289 AMP RM7895B R7847A
Honeywell RA890, R4795, R7795 All 120 V models.
R7795A RM7895A R7849
Fireye M-Series
R7795B RM7895A R7847
IMPORTANT: For on-off, gas-fired systems, some authorities having R7795C RM7895C R7849
jurisdiction prohibit the wiring of any limit or operating contacts in
R7796D RM7895C R7847
series with the main fuel valve(s).
R4140P RM7895C R7847A or R7849A
R4140Y RM7895A
Fireye Device to be
Replaced Replace With Amplifier
TFM1,2,3H RM7895A R7847A
UVM1,2,3,3H R7849A
UVM5 RM7895C R7849A
CONVERSION CHART FOR RM7895 120 VOLT ONLY
Q7800 TERMINAL L1 L2 3 4 6 7 8 9 10 21 F G
Programmer to be Converted
RA890 (All) 1a 2 c b,d 6 b 3d 5 4 — F G
R4795 (All) a 2 c 8, 7 1 6b 3 5 4 — F G
R7795A,B L1 L2 9 8 16 3 5 6 18 — F G
R7795C,D L1 L2 9 8 16 3 5 6 18 7 F G
R4140P L1 L2 A M 3 P 5 7 — 6 S1 S2
R4140Y L1 L2 9 8 4 3 6 7 5 — Fe G
Fireye: UVM/TFM (All models)/MII 1 1 A 8 7 6 3 5 4 — S2f S1
UVM-1 (Prior to 1968) a 2 A b,d 1 b 3 5 4 — Sf S
UVM-2 (Prior to 1968), All others a 2 A 8 1 6 3 5 4 — Sf S
a
Connect power to terminal L1.
b
If no airflow switch is used, jumper Q7800 terminal 6 to 7.
c
Replace low voltage alarm (if used) with line voltage alarm. Connect alarm directly to Q7800 terminal 3.
d On power burners, identify burner motor wire on terminal 3 and connect it to Q7800 terminal 4.
e Select amplifier to match detector being used.
f
On UVM models, the detector must be changed to a Honeywell C7027 or C7035.
70-8911 127
Electromechanical Burner Controls
R4795 Primary Control with Purge
Provide solid state, electronic flame safeguard protection for
commercial and industrial single or dual fuel burners.
• Use with rectification or ultraviolet type flame detectors depending on
the interchangeable, plug-in amplifier being used.
• Recycle after flame failure in attempt to re-establish pilot before
lockout.
• Include manual push-to-reset safety switch in a dust-resistant
enclosure.
• Includes SPDT alarm contacts.
Application: Primary Control Swiss RE (formerly IRI): Acceptable

Dimensions, Approximate: 5 in. high x 5 in. wide x 4 3/4 in. deep Underwriters Laboratories, Inc. UL Listed:120V with 30, 60, 90 sec
(including subbase) (127 mm high x 127 mm wide x 121 mm deep) prepurge timers, includes -40 F models-File No.MP268, Guide No.
Electrical Connections: Alarm contacts: male quick connect terminals. MCCZ; UL Comp. Recg.:120V with 7, 10 sec prepurge timers, includes
Frequency: 50 Hz; 60 Hz -40 F models-File No.MP268, Guide No.MCCZ2
Temperature Range: -20 F to +105 F @ 50 Hz; -20 F to +115 F @ 60 Hz Required Components:
(-29 C to +40 C @ 50 Hz; -29 C to +46 C @ 60 Hz) Mounting Base: Q270A1024;
Approvals: Plug-in Amplifier: R7289A1004, R7289A1012, R7290A1001,
Canadian Standards Association: CSA Certified: 120V models only, R7290A1019;
includes -40 F models-File No. LR1620 Plug-in Purge Timer: ST71A1000 (7 sec), ST71A1042 (10 sec),
Factory Mutual: Approved: Report No. 18774 ST71A1018 (30 sec), ST71A1026 (60 sec), ST71A1034 (90 sec).
Product Number Voltage Alarm Relay Switching Purging Time Safety Switch Timing Includes
R4795A1016 120 Vac SPDT Determined by Plug-in Purge Timer 15 sec nominal Female quick-connects
R4795A1040 220 Vac SPDT Determined by Plug-in Purge Timer 15 sec nominal Female quick-connects
R7795 Primary Controls

Provide solid state, electronic flame safeguard protection for
commercial and industrial single or dual fuel burners.
• Include flame signal amplifiers that are color-coded: purple for
ultraviolet and green for rectification.
• Require a plug-in prepurge timer of 1.5, 7, 10, 30, 60, or 90 seconds.
• Mount on a Q795A Wiring subbase with two captive screws.
• Include line voltage airflow switch to prove airflow from the start of
prepurge through the run period.
• Prevent start-up with lockout if flame or a flame simulating failure
exists.
Application: Provides Flameout Protection plus Automatic control of Approvals:

Commercial and Industrial Gas and Oil Burners Canadian Standards Association: Certified: File No. LR1620-681
Dimensions, Approximate: 5 in. high x 5 in wide x 5 1/4 in. deep. (127 Factory Mutual: Approved: Report No. J.I.OK389.AF
mm high x 127 mm wide x 133.5 mm deep) Swiss RE (formerly IRI): Acceptable
Electrical Connections: Terminals in Q795 Wiring Subbase Underwriters Laboratories, Inc. Component Recognized: File No.
Frequency: 50 Hz; 60 Hz MP268, Guide No. MCCZ
Temperature Range: -40 F to +135 F (-40 C to +57 C) Required Components: ST795 Prepurge Timer and Q795 Wiring
Subbase
Flame Failure
Response Alarm Relay
Product Number Voltage Time (sec) Switching Purging Time Safety Switch Timing Description
R7795A1001 120 Vac 3 sec nominal 120Vac Output Determined by Plug-in Electronic - 10 seconds, Full Function Primary Safety Control,
for Alarm Purge Timer Mechanical - 15 seconds Intermittent Pilot, Ultraviolet
R7795B1009 120 Vac 3 sec nominal 120Vac Output Determined by Plug-in Electronic - 10 seconds, Full Function Primary Safety Control,
for Alarm Purge Timer Mechanical - 15 seconds Intermittent Pilot, Rectification
R7795C1007 120 Vac 3 sec nominal 120Vac Output Determined by Plug-in Electronic - 10 seconds, Full Function Primary Safety Control,
for Alarm Purge Timer Mechanical - 15 seconds Interrupted Pilot, Ultraviolet
R7795D1005 120 Vac 3 sec nominal 120Vac Output Determined by Plug-in Electronic - 10 seconds, Full Function Primary Safety Control,
for Alarm Purge Timer Mechanical - 15 seconds Interrupted Pilot, Rectification

RA890F Protectorelay™ Primary Control
Primary control provides solid state, electronic flame safeguard
protection for industrial and commercial single or dual fuel burners
for rectification type flame detection.
• Uses rectification principle of electronic flame detection.
• Replaces RA890E in most applications and mounts on same
Q270A1024 Subbase.
• Recycles if flame signal lost while in Run. Failure to establish pilot
results in a lockout.
• Safe-start check prevents start-up if flame-simulating failure occurs
in flame detector circuit.
• Includes built-in protection against ignition crossover in flame rod
systems.
• Solid state circuitry.
• Mounts and removes easily through use of captive mounting screws.
• Mounting base is made of strong thermoplastic.
Application: Primary control for rectification application (Flame Rod for Alarm Relay Switching: SPDT
example)
Approvals:
Dimensions, Approximate: Canadian Standards Association: CSA Certified: 120V models only;
5 in. high x 5 in. wide x 4 3/4 in. deep (including subbase) File No. LR1620
(127 mm high x 127 mm wide x 121 mm deep (including subbase)) Factory Mutual: Approved: Report No. 17678,19417,19784
Frequency: 50 Hz; 60 Hz Underwriters Laboratories, Inc. UL Listed: 120V models only; File No.
Temperature Range: MP268, Guide No. MCCZ
50 Hz models -20 F to +105 F; 60 Hz models -20 F to +115 F
(50 Hz Models -29 C to +41 C; 60 Hz Models -29 C to +46 C)
Flame Failure Response Time

Product Number Voltage (sec) Safety Switch Timing Description
RA890F1270 120 Vac 0.8 sec 15 seconds Rectification, with alarm contacts
RA890F1478 120 Vac 0.8 sec 15 seconds Rectification, with alarm contacts, fast safe start check.
70-8911 129
RA890G Protectorelay™ Primary Control
Primary control provides solid state, electronic flame safeguard
protection for industrial and commercial single or dual fuel burners
applications using Ultraviolet flame detectors.
• Design for interrupted ignition with intermittent pilot on gas burners,
and interrupted or intermittent ignition on oil burners.
• Use with a C7027, C7035 or C7044 Minipeeper Ultraviolet Flame
Detector for flame sensing.
• Recycles if flame signal lost while in Run. Failure to establish pilot
results in a lockout.
• Safe-start check prevents start-up if flame-simulating failure occurs
in flame detector circuit.
• Solid state circuitry, eliminates warm-up and increases resistance to
vibration.
• Mounts and removes easily through use of captive mounting screws.
• Mounting base is made of strong thermoplastic.
Application: Either a line or low voltage controller can be used Alarm Relay Switching: SPDT
Dimensions, Approximate:
Approvals:
5 in. high x 5 in. wide x 4 3/4 in. deep (including subbase) Canadian Standards Association: CSA Certified: 120V models only;
(127 mm high x 127 mm wide x 121 mm deep (including subbase)) File No. LR9S329
Frequency: 50 Hz; 60 Hz Factory Mutual: Approved: Report No. 22013
Temperature Range: Underwriters Laboratories, Inc. UL Listed: 120V models only; File No.
50 Hz models -20 F to +105 F; 60 Hz models -20 F to +115 F MP268, Guide No. MCCZ
(50 Hz Models -29 C to +41 C; 60 Hz Models -29 C to +46 C)
Product Number Voltage Flame Failure Response Time (sec) Safety Switch Timing Description
RA890G1229 120 Vac 0.8 sec 15 seconds Ultraviolet, with alarm contacts
ST71 Prepurge Timer (for R4795)

Application: Prepurge Timer for R4795 Control Systems
Product Number Purging Time Description

ST71A1000 7 sec Prepurge Timer for R4795 Control Systems
ST795 Purge Timer (for R7795)

Application: Plug in Purge Timer for use with R7795 Full Function Primary Safety Control
Product Number Purging Time Description

ST795A1007 1.5 sec Prepurge Timer for R7795 Control Systems
Primary Control Accessories

118702E Remote Reset Cover for RA890F, G and R4795, 120V, 50-60 Hz —
202980 Flame Relay for FSP5075A1 FSP5075A1
202981 Load Relay for FSP5075A1 FSP5075A1

Q270 Wiring Mount Base
Mounting and wiring base for use with RA890 and R4795.

Q270A1024 Wiring Mounting Base for RA890, R4795 RA890, R4795
Q520 Subbase
The Q520A Wiring Subbase is for BC7000, R4140 and R7140 Flame
Safeguard Programmers.
• Provides terminals for field wiring, and knife-blade contacts, which
are engaged by the spring-connectors on the back of the BC7000,
R4140 or R7140 chassis.
• The Q520A is available in a 4-sided model.
• Knockouts are provided on the back, top, and bottom (where
applicable) for conduit connections.
Application: Wiring Subbase

Dimensions, Approximate: 6 5/32 in. high x 7 1/16 in. wide x 1 3/4 in.
Product Number Description Comments

Q520A1121 Subbase (4 sided) 20 terminal Subbase
Q795 Wiring Subbases

The Q795A Wiring Subbase provides Wiring termination and • For wiring and checkout information consult the R7795 Primary
serves as a device mount for the R7795 Full Function Primary Control specification sheet, form 66-2007.
Control. • The Q795A is available in a 4-sided model (Q795Al004)for wall
mounting and a plastic subbase model for cabinet mounting
(Q795Al012).
Product Number Application Description Used With

Q795A1004 Wiring Subbase 4-side conduit box subbase with terminals intended to accept field wiring. For use with R7795 full R7795
function primary safety control.
Q795A1012 Wiring Subbase Subbase for wiring and mounting the R7795 in a Cabinet R7795
FSP5075A1; FSP5075A3 Flame Amplifier Modules

flame amplifier models feature Dynamic Self-Check or Dynamic
Ampli-Check¦™ capability. The flame amplifier module also
features plug-in load and flame relays as well as an integral
terminal strip mounted on its chassis.
• The flame amplifier module amplifier and relay circuitry combine to
provide such safety features as safe-start check, safety shutdown
and rapid flame failure response time.
• Approval body certifications include Underwriters Laboratories Inc.
component recognized, Factory Mutual approved and Swiss RE
(formerly IRI) approvable.
The FSP5075A Flame Amplifier Module is designed to accept a • The zinc dichromate finish resists corrosive effects of most industrial
variety of Honeywell plug-in flame signal amplifiers. Depending on atmospheres.
the plug-in amplifier model installed, the flame amplifier module • A hermetically sealed relay model is also available.
can be used with ultraviolet flame detectors, infrared flame • The FSP5075A Flame Amplifier Module is a standard building block
detectors, rectifying flame rods or rectifying photocells to provide in a burner management system.
continuous flame supervision from lightoff to shutdown. Certain • It allows the system to meet flame safeguard requirements while
adding versatility to the flame detection system.
Application: Flame Amplifier Approvals:
Dimensions, Approximate: 4 7/8 in. high x 8 1/2 in. wide x 4 in. deep. Factory Mutual: Approved: Report No. 26098
(124 mm high x 216 mm wide x 102 mm deep) Swiss RE (formerly IRI): Acceptable
Frequency: 60 Hz Underwriters Laboratories, Inc. Component Recognized: File No.
Temperature Range: -40 F to +140 F (-40 C to +60 C) MP268, Guide No. MCCZ
Product Number Voltage Power Consumption Flame Failure Response Time (sec) Comments Used With
FSP5075A1 120 Vac 5.0 W running (max); Reference flame signal amplifier Relays Plastic R7247, R7248, R7249, or
2.4 W standby. Encapsulated R7476 Flame Amplifier
FSP5075A3 120 Vac 5.0 W running (max); Reference flame signal amplifier Relays Hermetically R7247, R7248, R7249, or
2.4 W standby. Sealed R7476 Flame Amplifier
70-8911 131
Reset Temperature Controls
T475 Outdoor Reset Controller
Operating controller for a hot water or warm air heating system.
• Used for line voltage, low voltage or millivolt (Powerpile) switching.
• Maintains proper balance between heating medium temperature and
outdoor temperature.
• Raises heating medium control point automatically as outdoor
temperature falls.
• Does not replace safety high limit control and is not for use in system
requiring resetting above 71 F (21 C) outdoor temperature.
Type: Remote bulb Reset Ratio: 1:1 reset ratio

Application: Automatically raises heating control setpoint as outdoor Setpoint Temperature Range: 70 F to 140 F (21 C to 60 C)
temperature falls Differential Temperature: 6 F to 20 F (3 C to 11 C)
Dimensions, Approximate: 5 5/8 in. high x 2 in. wide x 2 1/8 in. deep Output: 1 SPST
(143 mm high x 51 mm wide x 57 mm deep) Output Type: relay
Sensor Element: Indoor and outdoor copper bulb Number of Sensor Inputs: 2
Color: Gray Includes: 34886A Outdoor Bulb Guard, 121371P Immersion Well
Contact Ratings (120 Vac): 8.0 AFL, 48.0 ALR Assembly
Contact Ratings (240 Vac): 5.1 AFL, 30.6 ALR
Approvals:
Voltage: 120 Vac or 240 Vac Underwriters Laboratories, Inc. Listed: E4436, vol. 4, Guide XAPX
Bulb Size Capillary Length

Product Number (inch) (mm) (ft) (m) Comments
* T475A1032 indoor: 3/8 in. diameter x 3 9/16 long; indoor: 9.5 mm diameter x 90 mm long; Indoor: 10 ft., Indoor: 3 m, 1:1 reset
outdoor: 3/8 in. diameter x 3 9/16 long outdoor: 9.5 mm diameter x 90 mm long Outdoor: 30 ft. Outdoor: 9.1 m ratio
* T475A1057 indoor: 3/8 in. diameter x 3 9/16 long; indoor: 9.5 mm diameter x 90 mm long; Indoor: 10 ft., Indoor: 3 m, 1:1.5 reset
outdoor: 3/8 in. diameter x 5 5/16 in. long outdoor: 9.5 mm diameter x 135 mm long Outdoor: 30 ft. Outdoor: 9.1 m ratio
* TRADELINE models • SUPER TRADELINE models

T678B; T991B Outdoor Reset Dual Bulb Temperature Controller
Automatic outdoor reset controllers for air or liquid.
• Raises heating medium control point automatically as outdoor
temperature falls.
• One remote element senses heating medium, the other senses
outdoor air temperature.
• T991 has 135 ohm potentiometer for proportional heating control.
Dimensions in inches (millimeters) Type: Remote bulb

Application: Automatic reset based on outdoor temperature
KNOCKOUT FOR
Bulb Size: 1/2 in. x 4 in. (13 mm diameter x 102 mm long)
15/16 (24) 1/2 INCH CONDUIT Capillary Length: Indoor: 10 ft., Outdoor: 30 ft.
(BOTH ENDS) (Indoor: 3 m, Outdoor: 9.1 m)
Sensor Element: Copper bulb
3 Number of Sensor Inputs: 2
4-1/4 (108) Frequency: 50 Hz; 60 Hz
Reset Ratio: 1.0 to 1.0
2-1/4
2 (51) (57) Maximum Operating Temperature: 125 F (52 C)
2-1/8 Setpoint Temperature Range: 70 F to 140 F (21 C to 60 C)
3/8 (10) (54)
Comments: Indoor bulb temperature plus outdoor bulb temperature
must not exceed 265 F (129 C).
1-3/4 Approvals:
(45) Canadian Standards Association: Listed
Underwriters Laboratories, Inc. UL Listed: E4436, Vol. 4, Sec. 11,
Guide XAPX
4-3/16 5-5/8
(106) (143)
15/16 (24) 7/32 (6) DIA. (3)
1-1/4 3/8 (10) DIA.

(32)
1 OUTDOOR BULB SIZE VARIES INVERSELY WITH THE RESET RATIO.
2 INDOOR BULB LENGTH AND DIAMETER IS 4-1/2 INCH (114) BY 1/2 (13)
INCH EXCEPT FOR THE AVERAGING ELEMENT WHICH IS 1/8 (3) INCH
DIAMETER BY 12 FEET (3 M) LONG.
M23882
3 CLEARANCE NECESSARY TO REMOVE COVER.
Interstage
Differential Differential
Contact Ratings Temperature Temperature Throttling Range
Output Analog
Product Number Voltage Type Output Output 120 Vac 240 Vac (F) (C) (F) (C) (F) (C)
T678B1006 120 Vac or relay 2 SPDT — 8.0 AFL, 5.1 AFL, 6F 3.3 C 3 F to 1.7 C to — —
240 Vac switch 48.0 ALR 30.6 ALR fixed fixed 10 F adj. 5.5 C adj.
contacts
T991B1003 24 Vac to analog — One 135 Ohm — — — — — — 3 F to 1.7 C to
30 Vac Potentiometer 10 F 16.7 C
70-8911 133
T991E,F Proportional Temperature Controller
Provide both on-off and modulating control of water or air
temperatures in ducts, tanks and similar applications.
• Micro Switch® end switch cycles burner on and off at low fire; T991
then modulates burner as required.
• Designed for use with V9055; can be used with any series 90 motor.
• Ambient compensated.
• Setpoint adjustment on front of case.
• Switch makes 1 F (0.6 C) above end of throttling range.
• Mount using three holes in the back of the case.
Dimensions in inches (millimeters) Type: Remote bulb

Application: Provides on/off and modulating control of water or air
7/8 (22) DIAM. temperature in ducts or tanks
KNOCKOUT FOR 1-1/16 Bulb Size: 1/2 in. diameter x 4 3/16 in. long (13 mm diameter x 107 mm
1/2 INCH CONDUIT (4) 1-15/16 (27) 15/16
(49) (24) long)
Sensor Element: Copper bulb
Color: Gray
Voltage: 24 Vac to 30 Vac
2-3/16 Output Type: analog and relay
(56) Analog Output: One 135 Ohm Potentiometer
Output: 1 SPST
Throttling Range: 11 F (6 C)
Differential Temperature: 4 F additive (2.2 C additive)
11/16 3/8 (10) DIAM. (3)
(18)
4-1/2 5-7/8
(114) (149)
7/32 (6) [3]
11/16
(18)
3/8 3-3/8
(10) (86)
4-1/8
(105)
1 T991F (WITH AUTOMATIC RESET) HAS 2 REMOTE SENSING BULBS.
M23887
Setpoint Temperature Maximum Operating

Range Temperature Capillary Length Number
of Sensor
Product Number (F) (C) (F) (C) (ft) (m) Inputs Comments
T991E1018 160 F to 260 F 71 C to 127 C 280 F 138 C 5 ft 1.5 m 1 —
T991E1034 55 F to 175 F 13 C to 79 C 200 F 93 C 5 ft 1.5 m 1 —
T991F1009 70 F to 140 F 21 C to 60 C 265 F 129 C Indoor: 10 ft., Indoor: 3 m, 2 Indoor bulb temperature plus
Outdoor: 30 ft. Outdoor: 9.1 m outdoor bulb temperature must
not exceed 265 F (129 C).

Testers and Demonstrators
A7800 Tester
Provides quick operational check of the 7800 SERIES System
components.
• Allows testing different 7800 SERIES devices using configuration
plugs and functional switches to simulate interlocks and control
functions.
• Indicator lamps represent outputs as activated.
Application: Tester
Voltage: 120 Vac
Product Number Description Required Components Used With

A7800A1002 Tester, 7800 SERIES Relay Modules Configuration Plugs, Included 7800 SERIES Relay modules
A7800A1010 Tester, 7800 SERIES Relay Modules with Valve Configuration Plugs, Included 7800 SERIES Relay Modules with Valve Proving
Proving System or New Optical Detector Amplifiers System or New Optical Detector Amplifiers
A7800 and DSP2672 Replacement Parts

Product Number Application Description Comments
203579A Tester; DSP2672 Configuration Plug Tester Configuration Plug used with RM7800; RM7840 Configures A7800 and
DSP2672
203579B Tester; DSP2672 Configuration Plug Tester Configuration Plug used with RM7838A Configures A7800 and
DSP2672
203579C Tester; DSP2672 Configuration Plug Tester Configuration Plug used with RM7838B, C Configures A7800 and
DSP2672
203579D Tester; DSP2672 Configuration Plug Tester Configuration Plug used with RM7885 Configures A7800 and
DSP2672
203579E Tester; DSP2672 Configuration Plug Tester Configuration Plug used with RM7890 Configures A7800 and
DSP2672
203579F Tester; DSP2672 Configuration Plug Tester Configuration Plug used with RM7895/RM7896/ Configures A7800 and
RM7897/RM7898 DSP2672
203579G Tester; DSP2672 Configuration Plug Tester Configuration Plug used with RM7823 Configures A7800 and
DSP2672
203579H Tester; DSP2672 Configuration Plug Tester Configuration Plug used with RM7865 Configures A7800 and
DSP2672
203579J Tester; DSP2672 Configuration Plug Tester Configuration Plug used with RM7838B, C w/VP Configures A7800 and
DSP2672
203579K A7800A1010 Tester Tester Configuration Plug used with RM7890A, B w/VP —
203579L A7800A1010 Tester Tester Configuration Plug used with RM7800L/40G, L w/VP —
203579M A7800A1010 Tester Tester Configuration Plug used with RM7898 w/VP —
70-8911 135
Demonstrators or Trainers
The DSP3822 is used as a R7999 Controlinks commissioning or
monitoring tool when a System or Local Operator Interface is not
required for operation. It lets you create or change a fuel/air
modulation curve (profile) for ControLinks that allows for safe and
efficient operation at all
points along the modulation curve. The display uses a wizardlike
process to assist you through the commissioning process.
Voltage: 120 Vac

DSP3452
DSP3548 DSP3564
Product Required
Number Description Application Components Includes Comments Used With
DSP3452 Flame Safeguard Primaries, Devices for jumper wires, propane Complete Flame Primaries,
Trainer - 120 Vac Programmers or 7800 wiring and gas hose with regulator, Safeguard Training Programmers and
Series Trainer training detector mounting Package 7800 SERIES Relay
adapters Modules
DSP3548 ControLink FAR ControLink FAR — ZM software, computer — ControLinks Fuel Air
Configuration Toolkit Configuration Toolkit cables, 485-232 converter Ratio controls
DSP3564 ControLink FAR ControLink FAR — Relay Module, R7999 — ControLinks Fuel Air
Trainer/Demonstrator Trainer/Demonstrator Control and 4 ML Motors Ratio controls
DSP3822 ControLink FAR For Controlinks — — Touchscreen for FAR ControLinks Fuel Air
(S7999B) Display Configuration and Monitoring or Ratio controls
Demo and Monitoring Programming
Configuration Tool
DSP3956 ControLink FAR ControLink FAR — ZM Software; USB-485 — ControLinks Fuel Air
Configuration Toolkit Configuration Toolkit Converter with cable and Ratio controls
Connector for Controlinks
Flame Simulator
Flame simulators simplify the troubleshooting of flame safeguard
controls by providing a quick method to check the flame detection
function.
123514A
203569
Product Number Description Color Comments Used With

123514A Flame Simulator, Rectification Type Flame Brown Applications with test jack in G R4075B; R4181A; R4138A,B; R7253A;
Amplifiers circuit; Test jack in G circuit R8169B; R7257A; R7247A; R7847A
203659 Flame Simulator, Simulates C7027, C7035, Purple Simulates Minipeeper Flame 7800 SERIES Relay modules
C7044 Flame Simulators for 7800 SERIES Detectors

FSP1535 Tester
Provides quick operational check of Honeywell RA890 or R4795
nonprogramming primary controls.
• Includes indicator lights that visually represent functions of ignition,
pilot and main valve as unit simulates system operation.
• Eliminates need to operate entire system.
• Tests units with rated voltage from 100 to 240, 50/60 Hz by
connecting line cord to the rated voltage.
Voltage: 120 Vac; 240 Vac

Product Number Description Application Used With

FSP1535 RA890;R4795 Tester Tester RA890; R4795
FSP5004 Tester
• Includes indicator lights that visually represent control functions of
programmer as unit simulates system operation.
• Works with 120 Vac, 60 Hz controls.
• Use to test some Gordon-Piatt programmers.
• Cannot be used to test some R4140 and R4150 models due to
design or wiring differences. Reference the list at right to see if you
have one of the controls that CANNOT be tested. If you do, check
these out using the instructions provided in their respective
instruction manuals.
• R4150/R4140/BC7000/R7795/R7140 Tester (120V only). Provides a
quick operational check.
Voltage: 120 Vac

Accessories:
198355A Adapter for R7795, used with FSP5004
A Tester that provides quick operational check of most Honeywell
BC7000, R4140, R7140 and R4150 programmers and R7795 primary
controls (order 198355A adapter separately).
Product Number Description Application Comments Used With

FSP5004 R4150/R4140/BC7000/R7795/ Tester DO NOT USE WITH: BC7000L1018, BC7000; R4140; R7795;
R7140 Tester (120V only). Provides BC7000L1034, BC7000L1063; R4140D1004, R7140; BC7000; R4140;
a quick operational check. R4140E1001, R4140M1079, or non-120 Vac R7795
R4140 models
SOLA Demonstrators
The DSP3944 is used as a SOLA commissioning or monitoring tool
when a System or Local Operator Interface is not required for
operation. The DSP contains the S7999B1026 touchscreen display
which uses a wizardlike process to assist you through the
commissioning process.
Voltage: 120 Vac

Frequency: 60 Hz
Color: Black
DSP3943 DSP3944
Product Number Description Application Includes Comments Used With

DSP3943 Demonstrator, SOLA Demonstrator, SOLA S7910 Keyboard display, system — —
switches and pots;
S7999 Touchscreen Display;
S7910A1001 SOLA HC
DSP3944 SOLA (S7999B) Demonstrator S7999B1026 Display Touchscreen for R7910/R7911 SOLA Controls
Display Demo SOLA Monitoring or Programming
70-8911 137
W136 Meter
Combination ac/dc voltmeter and dc micrometer used to test all
flame safeguard controls and associated burner equipment. The
W136A can be used to verify flame detector output is sufficient to
operate the flame relay.
• Measure ac voltage of 0 to 300 Vac and dc voltages of 0 to 150 Vdc.
• Has 0 to 25 dc microamp scale for accurate checking of flame signal
strength.
• Protective circuit prevents meter burnout on 25 uA or SPL settings.
• W136A1045 is in a black carrying case that holds meter and has
compartment for storing test leads and accessories.
• The W136A1045 includes two push-on alligator clips that fit over
probes and 196146 Cable Connector to plug into flame current jack
and connect meter in series with flame current lead.
Dimensions, Approximate: 8 1/2 in. high x 6 in. wide x 2 1/3 in. deep
(216 mm high x 152 mm wide x 59 mm deep)
Product Number Description Application Includes Comments Used With

W136A1045 Test Meter Analog Test Meter Two color coded, 30 in. (762 mm) Scale ranges: 0 to 300 Vac; Flame Safeguard
long pin jack probe terminals 0 to 150 Vdc; 0 to 25 microamps Controls
W136 Replacement Part

196146 Cable Connector for W136 Meter Cable Connector for W136 MeterFlame Simulator, Rectification Flame Amplifiers W136

Flame Safeguard Legacy Parts
S445A Start-Stop Switch
Pushbutton switch for manually operated oil or gas burner
sequencing relays such as RM7885 and RM7838.
• Use with Primary Safety Controls.
• Provides remote start-stop manual control.
• Fully enclosed for minimum maintenance.
Dimensions, Approximate
Product Number Description Application (inch) (mm) Voltage Frequency Used With
S445A1010 Start-Stop Switch Start-Stop 2-1/2 in. wide x 4-3/8 in. 64 mm wide x 111 mm 120 Vac 50 Hz; 60 Hz EC7885A1011,
Switch high x 2-15/16 in. deep. high x 75 mm deep. EC7885A1029,
RM7838A1014,
RM7838B1013,
RM7885A1015
Legacy Replacement Parts

117053 Connector Plug - 138166 Panel Meter Accessory or Replacement Part Q478, R4138C, D, 138166 Panel Meter
118543A Incandescent Bulb for R4138C, D Accessory or Replacement Part R4138C, D
138166 Panel Meter, 0 - 25 microamp Accessory or Replacement Part —
4074EMC Bag Assembly-Battery Assembly for PM7700A Accessory or Replacement Part PM7700
70-8911 139
General Information
Honeywell Environmental and Combustion Controls Maintains
ISO 9001:2008 Registration
What is ISO? The following facilities are registered under ISO 9001:2008 registered
ISO is the International Organization for Standardization. ISO stan- by Quality Management Institute; Certificate # CERT-0038166:
dards used to apply only to manufacturing, but now can be applied to
many types of businesses. This promotes a common standard for ACS ECC – Golden Valley Facility
accessing systems worldwide. 1985 Douglas Drive North
What does ISO 9001 registration involve? USA
ISO 9001 is part of the ISO 9000 family. Registration is evidence that a File No: 014498
Quality Management System has been put in place to verify that
customer requirements are being identified and met. This means that Honeywell Limited - Honeywell Limitée Control Products
an Organization has demonstrated the capability to define, document, 35 Dynamic Drive
and control the processes that define the product or service being Scarborough, Ontario M1V 4Z9
supplied. Continuous improvement is assured through the preventive Canada
and corrective actions that result from a comprehensive system of File No: 001082
Internal Audits and Agency (3rd party) Audits.
Honeywell International ACS ECC (West Coast Operations)
Registration focuses on the concept of companies using a process 2055 Dublin Drive
approach to quality management. ISO requires that companies meet San Diego, CA 92154-8203
some very specific requirements, which include defining the process USA
used and controls for each level of every process, from design, through File No: 014499
delivery of the finished product or service. Systems, procedures and
documentation are required for all processes. Honeywell International Manufacturas de Chihuahua S de RL de CV
Avenida Cristobal Colon #11364 Complejo Ind. Chihuahua
Each facility must be registered separately since it is the quality Chihuahua, C.P. 31136
management system of each facility that is registered, not the products México
that are manufactured by the system. File No: 014501
Characteristics of ISO Compliant Businesses Honeywell International ACS ECC (Mexhon)
ISO Management system standards provide the organization with a Mexhon S.A. de C.V. Blvd. Insurgentes No. 8503-2
model to follow in setting up and operating the management system. Tijuana, Baja, CA
This model incorporates the features on which experts in the field have México
reached a consensus as representing the international state of the art. File No: 014504
A management system, which follows the model - or “conforms to the
standard” - is built on a firm foundation of state-of-the-art practices. It is Honeywell International Inc., A Delaware Corporation ACS ECC
a well-organized operation with trained and motivated people. It 304 S. Chicago Avenue
continually rethinks how it runs its business and focuses on meeting Freeport, IL 61032
and exceeding customer specifications through eliminating non-value- USA
added functions. File No: 014587
It welcomes outside auditors who review its processes and ensure Honeywell International Inc., A Delaware Corporation
continual improvement against a universally recognized standard of 25 E. Spring Street
performance. Freeport, IL 61032
USA
What does Honeywell ISO registration offer you? File No: 014588
It offers the confidence and peace of mind that the Honeywell quality
system requires production processes that meet highest standards for Honeywell International Manufacturas de Chihuahua S de RL de CV
consistency and control, which translates to consistent product quality. Ave. Parque Industrial Juárez #3328
Parque Industrial Juárez
Honeywell ISO Registered Facilities Juárez, Chihuahua 32630
Many of the products described in this catalog are built in ISO regis- México
tered facilities. File No: 1065696

General Information
Order Specification Number System
TYPE LETTER TYPE NUMBER SUFFIX LETTER OS NUMBER
V 4055 A 1007
The type letter is the single letter, or two letter group, which begins the L, LA or LS — Limit controllers.
model number. This letter usually indicates the general type of device M — Motors.
involved, however, some product model numbers may not follow these P — Pressure controllers.
designations exactly. If you have questions about a particular product PM — Program modules.
designation, please contact your Honeywell sales representative. A list Q — Accessories.
of type letters used is shown below (some may fit in more than one QS — Communication interface modules.
category): R, RA or RW — Relays.
A — Testers. RM — Primary controls.
AT — Transformers. S — Switches and ignition modules.
BC — Microcomputer burner control system. ST — Electronic fan timers.
C or CS — Combustion controls; sensors. SV — Integrated controls.
D or DM — Dampers. T, TA or TS — Thermostats and remote bulb temperature
DSP — Demonstrators. controllers.
EL — Lighting controls. TG — Thermostat guards.
ER — Energy recovery ventilators. V, VR, VS or VW— Valves.
F — Electronic air cleaners. W — Load control panels, accessories.
H — Humidity controls, including combination Y — Package sets.
temperature and humidity controllers. ZM — Software packages.
Summary of Honeywell Control Series Designations

Series
Designation Controller Type Controller Action Relay or Valve Type Motor Action Example
Series 20 3-wire, low voltage Makes circuit to start; — Low voltage; rotates 180 to open, V2045
(2-position) makes second circuit to continues 180 to close; stops on power
stop. interruption.
Series 40 2 wire, line voltage Makes circuit to start; Line voltage coil circuit; makes (opens) Line voltage; motor drives open when T42, L4064,
(2-position) breaks it to stop. when powered; breaks (closes) when powered; spring returns on power L4008
power interrupted. interruption.
Series 50 Mechanical (nonelectrical) series. V5011
Series 60 3-wire, line voltage Makes circuit to start; — Old style—line voltage equivalent to M6284
(2-position) makes second circuit to series 20. New style—line or low
stop. voltage drives open when powered
open; reverses and drives closed when
powered closed; stops on power
interruption.
Series 70 Electronic series. M7285,
C7031
Series 80 2-wire, low voltage Makes circuit to start; Low voltage coil circuit; makes (opens) Low voltage; motor drives open when T87, L8124
(2-position) breaks it to stop. when powered; breaks (closes) when powered; spring return closed on power
power interrupted. interruption.
Series 90 3-wire, low voltage Varies resistance — Low voltage; motor modulates position T921,
(modulating) between common in response to changes in controlled M9164,
terminal and two end variable signaled by controller. W899
terminals in response to
controlled variable.
70-8911 141
General Information
Approval Bodies
Most of the devices described in this catalog have been approved or their designs upon compliance with the appropriate national standards.
listed by one or more of the approval bodies listed below. Upon such compliance, the manufacturer is granted an Appliance
Underwriters Laboratories Inc. Certificate or an Accessory Certificate and is permitted to display the
Underwriters Laboratories Inc., is a not-for-profit organization that trademarked Laboratories' Certification Seal or trademarked
examines and tests devices, systems and materials. Its membership Laboratories' Certification Symbol on the appliance or accessory.
represents a broad cross section of industry, education, and International Approval Services—Canada
government. IAS, now part of CSA and no longer known as IAS, represents all
Field inspectors for Underwriters Laboratories Inc., do not normally segments of the Canadian gas industry, has been accredited by the
inspect equipment installed on job sites, but restrict their activities Standards Council of Canada and the Standards Advisory Committee to
entirely to periodic inspections of products coming off manufacturers' prepare National Standards in the area of equipment for use with
assembly lines. natural gas and propane. CSA has laboratories in Toronto, Canada.
The three general categories of acceptance of a product by Each standard is intended to be used within the scope of the standard
Underwriters Laboratories Inc., are: by the manufacturing sector, those applying the equipment or those
1. Listing responsible for its application. It is the responsibility of the user to
2. Component Recognition determine in each case that the standard is suitable for the application.
3. Classification IAS operates a certification program for gas appliances, equipment,
Listed devices are structurally and functionally complete and suitable and accessories.
for field installation. Canadian Gas Association (CGA), is now part of CSA and is no
Component Recognized devices are incomplete in some way that longer known as CGA, although some legacy products still may display
makes them unsuitable for general field installation. They are intended the CGA mark.
to be factory installed as part of some other piece of equipment. American Gas Association (AGA) is also now part of CSA and is no
Classified devices or products have been evaluated as to specific haz- longer known as AGA, although some legacy products still may display
ards only. the AGA mark.
Underwriters Laboratories of Canada can also provide certification Factory Mutual
services to Canadian standards, which is displayed as a “c” adjacent to Factory Mutual is an association of mutual insurance companies
the UL mark (cUL). dedicated to loss prevention. Through its research arm, the Factory
Canadian Standards Association Mutual Research Corporation, it investigates means of preventing and
The Canadian Standards Association is a not-for-profit, membership- minimizing fire and other losses. Factory Mutual Laboratories test and
based, non-governmental organization which provides a national approve two broad categories of devices and materials:
standardizing body for Canada. 1. Those used for the control or prevention of property damage.
2. Those that in themselves would present serious hazards if not
The Canadian Standards Association Testing Laboratories,
properly designed.
inaugurated in May 1940, is a division of the Canadian Standards
Factory Mutual Acceptance refers to a specific installation or
Association, and is recognized as a testing and investigating agency by
arrangement of equipment. Installations using approved devices, if
Inspection Authorities and by Fire Marshals and Fire Commissioners
found satisfactory following review of plans and inspection of completed
throughout Canada.
work, are “accepted”.
The Canadian Standards Association Laboratories test and examine
A continuing follow-up program is carried out through periodic plant
electrical products submitted for approval in compliance with pertinent
inspections and reports of performance in actual use.
Canadian Standards Association codes and standards.
The Canadian Standards Association now includes International CE Mark (“Conformité Européene” European Self-Certification
Approval Services (IAS). mark)
CSA can also provide certification services to UL standards, which is CE marking is mandatory for products covered by one or more
indicated by a “US” adjacent to the CSA mark. Directives. The manufacturer must apply the CE mark and declare
International Approval Services—U.S. conformity to the applicable Directives in order to bring a product on the
IAS, now part of CSA and no longer known as IAS, is the testing market in the European Community. CE marking requirements vary
organization of the American gas industry with laboratories in from Directive to Directive, and even within Directives.
Cleveland, Ohio and Irvine, Calif. The CSA sponsors the American Some of the Directives (e.g. Gas Appliance Directive) require third
National Standards Institute Z21 and Z83 Committees on standards for party testing by Notified Bodies, in which case a product surveillance
gas-fired equipment. contract with a Notified Body is also mandatory. Other Directives can be
Any manufacturer of gas appliances or gas appliance accessories satisfied by Declarations of Conformity provided by the manufacturer as
may submit their products to the Laboratories and secure certification of a result of internal testing and documentation.

Date Code Taxes
A date code is stamped on each device to identify the date of The amount of any and all present or future taxes or other
manufacture. government charges upon the production, shipment, installation or sale
In October 1975, Honeywell adopted the industry standard date code of the equipment covered hereby, including use or occupation taxes,
system of a 4-digit code. The first 2 digits indicate the year; the second shall be added to the price and paid by the Purchaser; or in lieu thereof,
2 digits indicate the week of the year. EXAMPLE: 7812—the last week the Purchaser shall furnish the Company with a tax-exemption
of March 1978. certificate acceptable to the taxing authorities.
For devices manufactured before October 1975, the following date
code was used. If the letter “R” is added as a third letter, it indicates a
repair date.
A January G July H 1962 Z 1970
International Controls
B February H August G 1963 Y 1971 Some Honeywell controls are available with Celsius scales and/or at
C March I September F 1964 X 1972 110/220V, 50 Hz. For information on the availability of these devices,
D April J October E 1965 W 1973 contact:
E May K November D 1966 V 1974 Commercial/Industrial Combustion Controls
F June L December C 1967 U 1975 Honeywell International Inc., MN10-181B
B 1968 T 1976 1985 Douglas Drive North
A 1969 Golden Valley, MN 55422-3992
All other controls and systems:

Terms of Payment and Prices International Marketing MN10-131A
Honeywell International Inc.
Contact your local Honeywell TRADELINE Wholesaler or Authorized 1985 Douglas Drive North
Distributor for your discount and terms of payment. Golden Valley, MN 55422-3992
Horsepower Ratings
Ratings of Honeywell controls listed herein are in amperes, and All motors do not necessarily come within the maximum ampere
correspond generally to the values for various horsepowers as shown in ratings shown in the table, and control devices must be used which
this chart. Full load ratings are taken from the National Electrical Code, have a rating equal to, or greater than, the actual motor running and
1978 edition; locked motor ratings are 6 times full load rating (ac) or 10 starting currents.
times full load rating (dc).
120V 240V
Approximate Horsepower Full Load Locked Rotor Full Load Locked Rotor
1/6 ac 4.4 26.4 2.2 13.2
dc — — — —
1/4 ac 5.8 34.8 2.9 17.4
dc 3.1 31.0 1.6 16.0
1/3 ac 7.2 43.2 3.6 21.6
dc 4.1 41.0 2.0 20.0
1/2 ac 9.8 58.8 4.9 29.4
dc 5.4 54.0 2.7 27.0
3/4 ac 13.8 82.8 6.9 41.4
dc 7.6 76.0 3.8 38.0
1 ac 16.0 96.0 8.0 48.0
dc 9.5 95.0 4.7 47.0
1-1/2 ac 20.0 120.0 10.0 60.0
dc 13.2 132.0 6.6 66.0
2 ac 24.0 144.0 12.0 72.0
dc 17.0 170.0 8.5 85.0
3 ac 34.0 204.0 17.0 102.0
dc 25.0 250.0 12.2 122.0
70-8911 143
NEMA Standard Classification Code for Flame Safeguard
Enclosures
NEMA 1—General purpose. for indoor protection, where conditions are NEMA 6—Submersible. For submerged operation under specified
not unusually severe. pressures and time.
NEMA 2—Driptight. Designed to exclude falling moisture or dirt. Partic- NEMA 7—Hazardous Locations, National Electrical Code Class 1
ularly applicable to cooling rooms, laundries, etc., where condensation (circuit breaks in air).
is prevalent. For indoor use. NEMA 8—Hazardous Locations, National Electrical Code Class 1
NEMA 3—Weather Resistant (weatherproof). For outdoor use; (circuit breaks immersed in oil).
designed to withstand all normal exposure to natural elements. Controls NEMA 9—Hazardous Locations, National Electrical Code Class 2.
mounted on pullout racks for easy access. With rain hood and weather
NEMA 10—Explosion-proof. Meets U.S. Bureau of Mines requirements
seals.
for explosive atmospheres.
NEMA 4—Watertight. Withstands water pressure from 1 in. hose
NEMA 11—Acid or Fume Resistant. Provides for immersion of
nozzle, 65 gallons per minute, from distance of not less than 10 ft for
enclosed equipment in oil.
five minutes. Suitable for maritime applications, breweries, etc.
NEMA 12—IIndustrial Use. Excludes oils, dust, moisture, to satisfy
NEMA 5—Dust-tight. Equipped with dust-tight gaskets. Suitable for individual requirements.
mills and other high-dust atmospheres.
IP Standard Classification
• The IP classification system is used to indicate the degree of • A classification consists of the letters IP followed by two digits which
protection provided by the housings of electrical products operating indicate conformity with test conditions as defined in the table below.
on low and middle voltages (up to 1000 V ~ and 1500 V =).
First Digit Second Digit

Protection against Solid Objects Protection against Water
IP Tests IP Tests
0 No special protection 0 No special protection
A large surface of the body, such as a

hand (but no protection against Dripping water (vertically falling drops)
1 deliberate access). Solid objects 1 shall have no harmful effect.
exceeding 50 mm in diameter.
Vertically dripping water shall have no

Fingers or similar objects not
harmful effect when the enclosure is
2 exceeding 80 mm in length. Solid 2 tilted at any angle up to 15° from its
objects exceeding 12 mm in diameter.
normal position.
Tools, wires etc., of diameter or Water falling as a spray at an angle up

3 thickness greater than 2.5 mm. Solid 3 to 60° from the vertical shall have no
objects exceeding 2.5 mm in diameter. harmful effect.
Wires or strips of thickness greater Water splashed against the enclosure

4 than 1.0 mm. Solid objects exceeding 4 from any direction shall have no
1.0 mm in diameter. harmful effect.

First Digit Second Digit
Protection against Solid Objects Protection against Water
IP Tests IP Tests
Ingress of dust is not totally prevented

Water projected by a nozzle against the
by dust does not enter in sufficient
5 quantity to interfere with satisfactory 5 enclosure from any direction shall have
no harmful effect.
operation of the equipment.
Water from heavy seas or water

projected in powerful jets shall not
6 No ingress of dust 6 enter the enclosure in harmful
quantities.
Ingress of water in a harmful quantity

shall not be possible when the
7 enclosure is immersed in water under
defined conditions of pressure and
time.
The equipment is suitable for

continuous submersion in water under
conditions which shall be specified by
the manufacturer.
NOTE: Normally, this will mean that the
8 equipment is heretically sealed.
However with certain types of
equipment is can mean that
water can enter but only in such
a manner that it produces no
harmful effects.
Conversion of Pressure Units

(Convert by multiplying value in known pressure units by factor listed under required pressure unit.)
Required Pressure Unit
Kilo- Pounds per Ounces per Millimeters Kilograms Inches of Inches of Feet of Centimeters of
Known Pressure Unit pascals sq in. sq in. of Mercury per sq cm Water Mercury Water Water
Centimeters of Water 0.0981 0.0142 0.227 0.735 0.000999 0.394 0.0289 0.0328 —
Feet of Water 2.99 0.433 6.94 22.4 0.0305 12.0 0.883 — 30.5
Inches of Mercury 3.39 0.491 7.86 25.4 0.0345 13.6 — 1.13 34.6
Inches of Water 0.249 0.0361 0.578 1.87 0.00254 — 0.0735 0.0833 2.54
Kilograms per sq cm 98.1 14.2 228.0 735.0 — 394.0 29.0 32.8 1000.0
Millimetres of Mercury 0.133 0.0193 0.308 — 0.00136 0.535 0.0394 0.0446 1.36
Ounces per sq in. 0.431 0.0625 — 8.24 0.00439 1.73 0.128 0.144 4.40
Pounds per sq in. 6.89 — 16.0 51.7 0.0703 27.7 2.04 2.31 70.4
Kilopascals — 0.145 2.32 7.52 0.010 4.02 0.295 0.334 10.2
Absolute Pressure = Gauge Pressure +14.74 psi.
70-8911 145
Capacities
Most gas capacities listed in this catalog are stated for natural gas,
based on 1,000 Btu per cu ft, 0.64 sp. gr. nat. gas, at a pressure drop of Total Heating Value for Gas X
1.0 in. w.c. (37.3 MJ/m3, 0.64 sp. gr. at a pressure drop of 0.25 kPa). Conversion
To calculate the Btu/h capacity for other gases, multiply the listed Btu/cu ft MJ/m3 At sp. gr. Factor (multiply)
Btu/h capacity by the conversion factor. 500 to 800 18.7 to 29.8 0.60 0.516a
800 to 950 29.8 to 35.4 0.70 0.765a
2500 93.3 1.53 (LP gas) 1.62
a
Nominal conversion factor for range of total heat value.
For gases not listed in table, use one of the following formulas:
ListedÑBtu/h Capacity 0.64 Btu/cu ft (MJ/m3 gas X) Btu/h Capacity

=
(0.64 sp. gr.) sp. gr. gas X 1000 Btu/cu ft (37.3 MJ/m3 gas X
or
Btu/h Capacity sp. gr. gas A Btu/cu ft (MJ/m3) gas B Btu/h Capacity
=
(gas A) sp. gr. gas B Btu/cu ft (MJ/m3) gas A gas B
M18317
Power & Heat

1 Btu 776 ft-lb Btu Contents of Fuels
0.293 Watt-hr
252 cal
Grade or Type Unit Btu
1 cal 0.003968 Btu
0.0011619 Watt-hr No. 1 Oil Gallon 137,400
1 Btu/h 0.293 Watt No. 2 Oil Gallon 139,600
4.2 cal/min No. 3 Oil Gallon 141,800
1 Watt 3.413 Btu/h No. 4 Oil Gallon 145,100
1 Watt-hr 3.413 Btu No. 5 Oil Gallon 148,800
1 kW (1000 Watts) 3413 Btu/h No. 6 Oil Gallon 152,400
1 kW-hr 3413 Btu Nat. Gas cu ft 950 to 1,150
1 hp 0.746 kW Propane cu ft 2,550
2544.65 Btu/h Butane cu ft 3,200
33,000 ft-lb./min
1 Bohpa 9.809 kW
33,479 Btu/h
34.5 lb of steam per hour
a
Boiler Output Horsepower is the equivalent of the heat required to
evaporate 34.5 lb of water per hour into dry, saturated steam at 212 F.

Commercial/Industrial Combustion Conversion Factors
Simplified method of determining combustion air required to com- Normally useful for determining standard cubic feet of fuel consumed
pletely burn a given amount of fuel. when metering pressure is other than standard; e.g., gas passing
Btu/hr input through a volumetric gas meter at 5 psig. (The heating value of fuel
Cf/h Air = gases is based on Btu/cf at standard gas conditions.)
100
M18318
To correct gas volume from one set of conditions to another.

P1 V1 P2 V2
------------ = ------------
T1 T2
P = Absolute pressure.
= 14.7 + gauge psi.
T = Absolute temperature in -R = 460.
V = Volume in any consistent terms.
Turndown ratio of fixed area burner.
Maximum Pressure Drop across Burner Maximum Firing Rate
T.D. = =
Minimum Pressure Drop across Burner Minimum Firing Rate
M18319
Where pressure drops are expressed in the same units.
Relationship between flow capacity at a specified pressure drop and Cv factor.
Cv = Flow Factor. Defined as the amount of water at 60 F in gallons Q=1360 Cv
per minute which will flow through a valve in the open position with a (P1 - P2) P2
pressure drop through the valve of 1 pound per square inch.
For capacity conversion to gases the following may be used for
GT
pressure ratios less than critical ratios. M18320
Q = Standard cubic feet per hour at 14.7 psia and 60 F.
P1 = Inlet pressure, psia.
P2 = Outlet pressure, psia.
T = Absolute temperature in -R = -F+460.
G = Specific gravity of the gas.
70-8911 147
Training Booklets
Burners and Boilers

Descriptions of various types of commercial and industrial gas, oil, and coal burners and 70-8107 $1.57
their operation. Also boilers classified by construction and size. A comprehensive and
understandable introduction to the subject. 65 pages (Order in multiples of 20)
Quick and Basic Electricity

A contractor’s beginning guide to HVAC circuits, controls and wiring diagrams. 80 pages 71-97431 $20.00
Really Basic Electricity

Written for the person with no background in electricity. Introduces basic concepts of a.c. 71-97004 $7.00
and d.c. electricity. Includes pictures and diagrams. 96 pages
Service Handbooks
RA890, R4795 and R7795 Service Handbook
Wiring and checkout, normal operation summary, flame current check, flame simulator, 70-8610 $1.42
final checkout, service notes and test equipment. 59 pages
Troubleshooting Flame Safeguard Systems

Generalized troubleshooting information for the controls used on large burners and boilers. 70-8626 $0.28
Information on recurring shut-downs, random shutdowns, measuring flame signal. Ten
commandments for the burner service person, checking system operation and periodic
maintenance. 11 pages (Order in multiples of 20)

FSG Textbook
FSG Textbook, “Flame Safeguard Controls: A Honeywell Textbook” 2nd edition
The most comprehensive and popular Flame Safeguard textbook available in our industry. It’s where the beginners begin and
where the “Old Pros” return year after year and problem after problem.
FSG Textbook, “Flame Safeguard Controls: A Honeywell Textbook”, 362 pages

Contents: 71-97558 $22.50
• Introduction to Flame Safeguard – Flame Safeguard functions and controls.
• Combustion – explanation of fuel types and flame characteristics.
• Burners and Boilers – description of representative burners and boilers.
• Flame Rod Application – design and installation of flame rods and rectification systems.
• Optical Detector Applications – description, operation, application and checkout of
detectors; covering rectifying photocells, infrared, and ultraviolet detectors.
• Primary Controls – capabilities and operation of primary controls (RA890, R4795 and
R7795) used on smaller burners
• Programming Controls – capabilities and operation of programming controls (R4140 and
BC7000 Microcomputer Programmable Controls.
• Troubleshooting FSG Systems – outlines systematic procedures for isolating common
Flame Safeguard problems.
• Service Equipment – description and operation of testers, simulators and meters.
• Auxiliary Equipment – description, operation, application and checkout of pressure and
temperature controllers.
• Valves and Valve Trains – description and application of typical Flame Safeguard valves
and valve trains.
• Sizing and Application of Large Gas Valves – principles and procedures for selecting
gas valves (includes selection nomographs).
• Firing Rate Controls – covers methods for controlling firing rate, firing rate sequences,
programmer switching, motors and valves.
• Glossary – Flame Safeguard terminology.
70-8911 149
Reference Manuals
These reference manuals are collations of Honeywell publications used to apply, install and service various categories of control
products. Combined they represent virtually all of the technical information Honeywell publishes on its residential and light com-
mercial electric and electronic controls.
The Firing Line

A comprehensive manual designed to facilitate the upgrading and replacement of burner and 70-8900 $125.00
boiler controls in commercial and industrial applications. Extensive information on approval
bodies to explain what type of controls are required to meet various codes. Subjects include
how to sell control modernization, how to sell replacement, conversion wiring, handy survey
guides and worksheets.
The Firing Line CD-ROM Version

The CD-ROM version of The Firing Line is a comprehensive reference media designed to 66-1081 $25.00
facilitate the upgrade/replacement of burner and boiler controls in commercial and industrial
applications. 1996
Flame Safeguard Reference Manual

Specification sheet collation on: primary controls, programming controls, gas valves, flame 66-1004 $135.00
sensors, FSG motors, ignition transformers, pressure controls/limits, reset controls, multiple
boiler controls, low water cutoff, and feed water valve.
2010-2011 Commercial/Industrial Combustion Controls Catalog

This catalog covers the complete line of Honeywell Burner and Boiler controls. In addition to 70-8911 $2.00
our premier 7800 SERIES Burner Control Systems, BCS 7700 Boiler Control Systems and
Communication Interface, the catalog covers flame amplifiers, firing rate motors, pressure/
temperature sensors, amplifiers, auxiliary equipment, Flame Safeguard Modutrol IV motors,
flame sensors, gas valves ignition transformers, modernization and replacement equipment,
pressure controls/limits, primary and relay controls, programmers, test equipment, and
commercial hydronic controls. Contains information on Flame Safeguard training materials,
reference manuals and demonstrators and lab trainers.
7800 Series Burner Control Manual

This manual contains promotional literature, features/functions/benefits, product selection 66-1065 $36.00
submittal information, programmers, semi-automatic programmers, primaries, semiautomatic
primaries, subbases, amplifiers, purge cards, optional components, expanded annunciator,
communications, tester, accessories, conversion wiring diagrams, diagnostics, and
troubleshooting, and cross references. In 3-ring poly binder.

Lab Trainers
A lab trainer requires the student to actually perform point-to-point wiring to achieve a properly functioned control system.
.
DSP3548 ControLinks™ Configuration Kit

The Configuration Tool Kit was developed to assist with the commissioning of the DSP3548 $448.37
ControLinks™ Product line. It contains the Configuration Software, Software Manual,
Converter modules and the required cables all in a handy carrying case with handle.
ControLinks™ products are restricted to Authorized ControLinks™ Distributors.
DSP3564 ControLinks™ Demonstrator

The DSP3564 is designed for use in training on the Honeywell ControLinks™ Fuel Air DSP3564 $1,575.00
Control System.
The demonstrator contains the following items:
• One RM7800L1012 One R7847A1033
• One ST7800A1021 One Q7800A1005
• One R7999A1005 One Q7999A1006
• Four ML7999A1003 Six Indicator Lights
• One 1-5K Pot One 2-1K Pot
• Six SPST Toggle Switches One Carrying Case with handle (22” x 16” x 6”)
DSP3822 ControLinks™ Display Demo
The DSP3822 is a field service tool for the ControLinks™ system. The DSP3822 allows DSP3822 $615.00
monitoring and configuration of a ControLinks system without a laptop PC and the
ZM7999 ControLinks Configuration Software. The DSP3822 also functions as a training
and demonstration tool for the Honeywell S7999B ControLinks Configuration Display. The
DSP3822 demonstrates the S7999B functions including configuration of the R7999
ControLinks Controller and setup of burner/boiler modulation curve (profile). The display
uses a wizard-like interface to assist in the configuration process. The DSP3822 includes
an integrated carrying case and internal power supply.
Burner and Boiler Controls Demonstrator Student Workbook

This Manual contains the Operating Training Board Exercises for the student for the 71-97116 $3.25
DSP3472
Burner and Boiler Controls Demonstrator Instructors Manual

This Manual is the Instructor’s version of the Operating Training Board Exercises for the 71-97117 $3.25
DSP3472
70-8911 151
Ordering Information
Order online
You can order online at http://customer.honeywell.com

If you are already a Honeywell customer, please login with your name and password. You can then go to the quick order form and
fill it out to place your order. If you do not know the part number you can click on the Products menu and find the Training Materials
under either the Homes or Buildings products.
For a new customer follow these steps.

1. Go to http://customer.honeywell.com
2. On the lower left side, click on “Create an Account Now.”
The window will change to a page where you will be asked to submit some information about yourselves. If you are unsure of what
to select for “Relationship to Honeywell”, you can select “Training Materials Customer.”
After you have finished the registration process, you should receive an e-mail confirmation. In this confirmation, there will be a link
for you to click on to activate your account. Once your account is active, you can place an order for training materials.
Note: You can use either your username or e-mail address to log in. Also, the password is case sensitive.
Once you are logged in and ready to order you can go to the quick order form and fill it out to place your order. If you do not know
the part number you can click on the Products menu and find the Training Materials under either the Homes or Buildings products.
Payment must be made by VISA, MasterCard or American Express card.
Shipping
All U.S. orders for training materials are shipped freight collect, UPS ground. Please pay with a credit card and the charges will be
added to your total.
Expedited Orders
When requested, we will expedite an order and ship by air, but you must pay by credit card and you will be billed for the shipping
costs.
International Orders
International orders MUST be placed through your local Honeywell subsidiary. They can advise you on ordering and shipping pro-
cedures. We cannot accept or ship international orders.
Returns
Returned items are accepted within four months of purchase. There are no cash refunds, and a $30 restocking fee per item will be
deducted from your credit. You are responsible for return shipping costs. The address for returns is printed on the bill of lading.
Please call or fax in advance of your return and provide a list of the items that you are returning and a reason as to why you are
returning them.
Form of Payment
Check or Money Order (Mailed orders only)
Enclose a check or money order with your order. Make check payable to Honeywell International Inc.
Credit Card
For on line orders, payment must be made by VISA, MasterCard, or American Express card. For mailed orders, charge
your Training Materials Order to your VISA, MasterCard, or American Express card. Include card number, cardholder’s
name and expiration date on the Training Materials Order Form. The form can then be mailed or faxed.
Inquiries
If it is necessary to contact us regarding your order, please provide the following information:
• for mailed orders, please specify the date the order was sent.
• for on line orders, please include the data the order was places, your account number, the web order number (found on the order
confirmation) and the reference number.
Contact us at:
Honeywell International Inc.
MN10-131A
1985 Douglas Drive North
Golden Valley, MN 55422
FAX: 800-356-0149
PHONE: 763-954-5720
Note: Please allow 1 to 2 weeks to process and fill your order.

Training Materials Order Form
Ship to:
Company or School _______________________________________________________________________________________
Attention ____________________________________________________________________ Phone ___________________
E-mail Address _______________________________________________________________ Fax ______________________
Address (not Post Office Box)________________________________________________________________________________
City ___________________________________________________ State ______________ Zip ______________________
You May Pay For Your Order Via:
Company Check made payable to Honeywell International Inc.

Money order made payable to Honeywell International Inc.
Major Credit Card (Visa, MasterCard, American Express only)
CREDIT CARD INFORMATION: Please circle which card VISA MasterCard Amex
Credit Card Number: — — —
Card Holder's Name __ Exp. Date:
PLEASE CHECK THE CATEGORY WHICH BEST IDENTIFIES YOU:

School Distributor/Wholesaler Contractor Other (Specify)
Qty. Catalog No. Description Unit Price Subtotal
Handling $ 8.50
Total Amount of Order
Shipping Information: Orders are shipped via UPS Ground. Please allow 10 days processing and delivery. If
you require expedited delivery, please pay with a credit card and the overnight charges
will be added to your total.
Order On-line at: Send order to: For International Ordering and Shipping Information
http://customer.honeywell.com Honeywell International Inc. Contact Your Local Honeywell Subsidiary
see page 152 of catalog for more MN10-131A
information 1985 Douglas Drive North PLEASE SEND PAYMENT
Golden Valley, MN 55422 WITH YOUR ORDER
FAX: 800-356-0149
PHONE: 763-954-5720
70-8911 153
AUTOMATION AND CONTROL SOLUTIONS PRODUCTS
WARRANTY POLICY
Honeywell warrants the products in this catalog (except those parts designated on Honeywell's price lists as not covered by this warranty) to be free from
defects due to workmanship or materials, under normal use and service, for the following warranty periods. Honeywell VisionPRO®, Commercial
VisionPRO™, FocusPRO®, PRO 4000, PRO 3000, LineVolt™ PRO, Digital Round™, and Modern Round ™ (T87K, N) Series Thermostats with a date
code of 0501 or later: sixty (60) months from date of installation. CommercialPRO, PRO 2000 and PRO 1000 thermostats: twenty-four (24) months from
date of installation. AUBE branded thermostats, timers, and switches: thirty-six (36) months from date of installation. All other Honeywell thermostats and
thermostats with a date code of 0452 or earlier: twelve (12) months from date of installation, unless specified otherwise. Honeywell Air Cleaners,
Humidifiers, Ventilators, Ultraviolet Treatment and Zoning Products with a date code of 0501 or later, excluding replacement maintenance parts: sixty (60)
months from date of installation. Indoor air quality parts F50, F52, F300, F200, F150, UV100E, HE225, HE265, HE365, with date codes of 0452 or earlier,
excluding replacement maintenance parts: sixty (60) months from date of installation. All other Honeywell indoor air quality and zoning products with a date
code of 0452 or earlier: twenty-four (24) months from date of installation, unless specified otherwise. Variable frequency drive devices (VFD) and
accessories: new products for thirty-six (36) months and factory refurbished drives for twelve (12) months from date of installation when start-up and
commissioning is performed by Honeywell VFD Authorized and trained personnel. All VFD warranty return products must have prior authorization (Form
No. 87-0284) and be returned only to the VFD Service Center in Chattanooga, TN. MS, MN and Fact Acting 2-position Direct Coupled Actuators: sixty (60)
months from date of installation. The warranty period for all other products is twelve (12) months from date of installation.
If a product is defective due to workmanship or materials, is removed within the applicable warranty period, and is returned to Honeywell in accordance
with the procedure described below, Honeywell will, at its option, either repair, replace or credit the customer for the purchase price of the product, in
accordance with the procedure described below. This warranty extends only to persons or organizations who purchase products in this catalog for resale.
The expressed warranty above constitutes the entire warranty of Honeywell with respect to the products in this catalog and IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE. IN NO EVENT SHALL HONEYWELL BE RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY NATURE WHATSOEVER.
INSTRUCTIONS—INSTALLING OR listed on Honeywell’s Returned Goods of such return, as shown on

SERVICING CONTRACTOR OR Order (form 71-96024) or a similar form; Honeywell’s then current price sheet.)
(iii) packed separately from other returns Honeywell reserves the right to disallow
DEALER and protected from shipping damage; this credit option in cases of warranty
When replacing a Honeywell product under (iv) have certification by the installer or abuse.
warranty, including those products furnished on servicing dealer that the product was 2. REPAIR OR REPLACEMENT
original heating and/or cooling equipment, you removed, due to failure, within the PROCEDURE. Honeywell will, at its
should rely on your local Honeywell Wholesaler applicable warranty period; option, either repair or replace the product
or Distributor for prompt and efficient product (v) are received transportation pre-paid at: free of charge and return it or its
replacement service. Honeywell Return Goods replacement lowest cost transportation
A Honeywell Returned Goods Identification Tag Dock 4 MN10-3860 prepaid. The replacement will be a
(form 87-0030) or an electronic data notification 1885 Douglas Drive functionally equivalent new TRADELINE
system must be completed and approved by the Golden Valley, MN 55422 product. Premium transportation will be
servicing dealer/contractor prior to submitting the (vi) and are found by Honeywell’s inspection used at customer’s request and expense.
product to the Honeywell Wholesaler or to be defective in workmanship or The warranty will not be honored if:
Distributor. (Tags may be obtained from the materials under normal use and service
will be handled in accordance with one of the two (i) product is damaged or missing parts or
Wholesaler or Distributor in advance.) No accessory items including batteries.
warranty claim for product replacement or credit following procedures, as specified by the
customer making the return: (ii) product exhibits evidence of field
will be honored by the Wholesaler/Distributor misapplications.
without a completed warranty tag attached or All VFD warranty return products must have prior Final disposition of any warranty claim will be
electronic notification. authorization (Form No. 87-0284) and be determined solely by Honeywell. If inspection by
returned only to the VFD Service Center in
INSTRUCTIONS—WHOLESALER OR Chattanooga, TN.
Honeywell does not disclose any defect covered
by the warranty, the product will be returned or
DISTRIBUTOR 1. CREDIT PROCEDURE. Honeywell will scrapped as instructed by the customer and
The following will apply to the return of any issue credit, at Honeywell’s lowest Honeywell’s regular service charges will apply.
product to Honeywell under this warranty: wholesaler net price in effect at the time Products returned to the customer may be sent
Any products which are not variable frequency of the return (as set forth on shipping charges collect.
drives and are: Honeywell’s then current price sheet) or If you have any questions relative to product
(i) identified with Honeywell’s Returned at the actual invoice amount if a copy of returns to Honeywell, contact your Customer
Goods Identification Tag (form 87-0030), that invoice is attached to the packing Care Representative:
or electronic notification system; list. (TRADELINE Replacement
Exchange Products will be at Honeywell International Inc.
(ii) are listed individually with Returned
Honeywell’s lowest replacement Customer Care MN10-131A
Goods ID Tag numbers and date codes
exchange net price in effect at the time 1985 Douglas Drive
Golden Valley, MN 55422
(763) 954-5720
SPECIAL MESSAGE TO INDUSTRIAL is furnished with Honeywell controls or Your supplier can rely on its local Honeywell
components (refer to your owner’s manual Wholesaler/Distributor or Honeywell for prompt
USERS AND BUILDING OWNERS furnished with the equipment). replacement.
Thank you for using Honeywell products.
3. A control has failed on your existing If you have any questions, need additional
As a user, when you purchase a Honeywell commercial and/or process heating and/or information or would like to comment on
product from this catalog you should expect cooling equipment and is replaced by a Honeywell’s products or services, please write or
performance from the product and, if it fails, Honeywell TRADELINE product. phone:
replacement of the product by the installing Honeywell International Inc.
dealer. With few exceptions, you utilize the services of a
Customer Care MN10-131A
competent plumbing, heating and/or cooling
Typically, you will have purchased a Honeywell 1985 Douglas Drive North
dealer/contractor for new or replacement work
product under the following circumstances: Golden Valley, MN 55422-4386
performed.
1. To modernize or refurbish your existing (763) 954-5720
commercial and/or process control Although our warranty does not extend to you, or check your telephone directory (white pages)
system. Honeywell does extend a warranty to your for one of many Honeywell field sales offices.
2. You have purchased new commercial supplier.
and/or process heating, cooling, air
cleaning or humidification equipment that
Rev. 04-10 70-0568

Automation and Control Solutions 2010-2011 Commercial & Industrial Combustion Controls Catalog
In the U.S.:
Honeywell
2010-2011
1985 Douglas Drive North Commercial & Industrial
Combustion Controls Catalog
In Canada:
Honeywell Limited
35 Dynamic Drive
Toronto, Ontario M1V 4Z9 70-8911
Rev. 07-10
www.honeywell.com © 2010 Honeywell International Inc.

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Automation and Control Solutions 2010-2011 Commercial & Industrial Combustion Controls Catalog

When controls fail, they are replaced with new controls or

1. The controls purchased from independent rebuilders UL REMFRD

4. Since rebuilt controls are not approved by a nationally

Commercial/Industrial Combustion Control Products

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