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2013-2014 Commercial & Industrial Combustion Controls Catalog
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1985 Douglas Drive North Commercial & Industrial
Combustion Controls Catalog
Golden Valley, MN 55422-3992
In Canada:
Honeywell Limited
35 Dynamic Drive
Toronto, Ontario M1V 4Z9 70-8911 PR
Rev. 06-13
www.honeywell.com © 2013 Honeywell International Inc.
70-8911_PR_0613_CICC_Catalog_CVwSpineBK.indd 1 6/11/13 4:23 PM

Buying Rebuilts? Proceed with CAUTION
We would like to address a subject that is a concern to all of Although we no longer remanufacture Flame Safeguard
us—safety—specifically burner and boiler safety controls. controls, there are many Honeywell remanufactured controls
still operating safely and reliably. How do you differentiate
As an industry leader in the manufacture of Flame Safeguard genuine Honeywell remanufactured controls from
controls, Honeywell feels obligated to inform you of the independent rebuilt controls? How do you recognize an
difference between Honeywell controls and controls repaired independently rebuilt control? Typically, it has all of the
by an independent rebuilder. approval body designators removed. A rebuilder will often put
his own label on the device, but this label may be removed
There are a number of standards and codes for burners and later; therefore, a rebuilt control can be difficult to identify. The
boilers and the controls for burner and boiler equipment. only way to be sure you have a Honeywell remanufactured
Among the most familiar are those established by control is if it is stamped “REMFRD” or “REMFRD Listed” near
Underwriters Laboratories Inc. (U.L.). The U.L. standards are the U.L. or Component Recognized symbol, and if the letter
often the basis used for local, city, state, insurance, and other “R” follows the date code (e.g., 8850R) or the serial number
codes. Chances are that when a burner or boiler was (e.g., S/N8906Q018R).
originally purchased, it met the U.L. standard in effect at the
time.
When controls fail, they are replaced with new controls or

repaired controls. There are potential safety concerns
regarding controls repaired by an independent rebuilder.
1. The controls purchased from independent rebuilders UL REMFRD

LISTED
may utilize parts from old controls or other parts that ® 286 R
SECTION OF PRIMARY
may not meet approved specifications required for SAFETY CONTROL
safety.
2. Honeywell remanufactured controls were upgraded to
the latest code revisions and engineering specifications.
Independently rebuilt controls typically are not.
3. Honeywell new and remanufactured Flame Safeguard
controls are U.L. Listed or Component Recognized.
Independently rebuilt controls are not. Do not be misled
by rebuilders who do not remove the original U.L. or
other listing identification when they “repair” the control. M11216
4. Since rebuilt controls are not approved by a nationally

recognized testing agency, they do not meet CSD-1, the Honeywell Flame Safeguard controls are specifically
standard adopted by many states and municipalities. designed to supervise the safe operation of a boiler.
Therefore, equipment with rebuilt controls does not Therefore, safety is involved. If you have any doubts that you
meet code in these locations. This could leave you with- have a genuine, Honeywell device, please call the nearest
out insurance should the rebuilt control fail and cause Honeywell Home and Building Control Representative or
damage. Authorized Honeywell Flame Safeguard Distributor for
5. When parts meeting Honeywell specifications and qual- verification and to discuss your options.
ity standards became difficult to obtain, we discontinued
the remanufacture of Flame Safeguard controls. For If you have any other questions about rebuilt controls, or
replacement purposes, Honeywell provides a new con- would like to receive literature, please call:
trol, often through a replacement exchange program. 1-800-345-6770 extension 760.
Independent Rebuilders, however, frequently continue
to repair these controls.
The products in this catalog are protected by U.S. and foreign patents. Illustrations and product descriptions published in this
catalog are not binding in detail. To determine the suitability of a product for a specific application, the customer should consult
the product data sheets provided with the product, or contact Honeywell directly. In keeping with its policy of continued
improvement, Honeywell reserves the right to change or modify design or specifications of products without notice or obligation.
customer.honeywell.com 70-8911
Table of Contents
Model Number Index ..........................................................................................................................................................................ii
Subject Index..................................................................................................................................................................................... iii
Commercial/Industrial Combustion Products
Product Selection Matrix................................................................................................................................................................... 1
Microprocessor Burner Controls..................................................................................................................................................... 20
SOLA Controllers............................................................................................................................................................................ 50
SOLA Displays ............................................................................................................................................................................... 52
SOLA Program Module .................................................................................................................................................................. 54
ControLinks Fuel Air Control System ............................................................................................................................................. 55
Delphi Combustion System ............................................................................................................................................................ 60
Advanced Burner Controls ............................................................................................................................................................. 62
Network Interface Communications................................................................................................................................................ 63
Flame Amplifiers............................................................................................................................................................................. 64
Flame Rods and Flame Rod Holders ............................................................................................................................................. 67
Flame Detectors ............................................................................................................................................................................. 69
Pilot Burners ................................................................................................................................................................................... 81
Commercial Hydronic Controllers................................................................................................................................................... 84
Ignition Transformers...................................................................................................................................................................... 85
Firing Rate Motors and Linkages.................................................................................................................................................... 87
Diaphragm Gas Valves................................................................................................................................................................... 88
Butterfly Gas Valves ....................................................................................................................................................................... 94
Gas Valve Actuators....................................................................................................................................................................... 96
Industrial Gas Valves.................................................................................................................................................................... 103
Pilot Gas Valves ........................................................................................................................................................................... 110
Solenoid Gas Valves .................................................................................................................................................................... 111
Servo Regulated Gas Valves ....................................................................................................................................................... 114
Venturi Mixing Unit ....................................................................................................................................................................... 116
Pressure Switches........................................................................................................................................................................ 117
Pressure and Limit Controllers ..................................................................................................................................................... 120
Modernization and Replacement.................................................................................................................................................. 129
Electromechanical Burner Controls .............................................................................................................................................. 132
Reset Temperature Controls ........................................................................................................................................................ 137
Testers and Demonstrators .......................................................................................................................................................... 140
Industrial Flame Monitoring Products
Signal Processors......................................................................................................................................................................... 143
Industrial Flame Monitoring Accessories...................................................................................................................................... 146
Flame Detectors ........................................................................................................................................................................... 152
Reference Information
General Information...................................................................................................................................................................... 155
Reference Information .................................................................................................................................................................. 158
Training Materials
Training Booklets.......................................................................................................................................................................... 163
Programmed Instruction Books .................................................................................................................................................... 163
Service Publications ..................................................................................................................................................................... 163
FSG Textbook .............................................................................................................................................................................. 164
Reference Manuals ...................................................................................................................................................................... 165
Lab Trainers ................................................................................................................................................................................. 166
Ordering Information..................................................................................................................................................................... 168
Warranty ................................................................................................................................................................. Inside Back Cover
70-8911 i
Model Number Index
Numerics P RP522 ............... 67-7147 ...............................144
123514A ............65-0093 .............................. 141 P222.................. 67-7147 .............................. 144 RP531 ............... 67-7147 ...............................143
133392A ............60-0074 .............................. 109 P522.................. 67-7147 .............................. 144 RP532 ............... 67-7147 ...............................143
133393A ............60-0074 .............................. 109 P7810................ 65-0285 .............................. 127 S
137253A ............60-0074 .............................. 109 PM7910............. 65-0300 ................................ 54
S256.................. 67-7147 ...............................154
2001-100-090-EC62-86-25-10 ....................... 60
Q S550.................. 67-7147 ...............................154
203659 ..............65-0093 .............................. 141
Q100 ................. 60-2135 ................................ 87 S552.................. 67-7147 ...............................153
32003971-002 ...66-1184 ................................ 54
Q179A,B............ 60-2032 ................................ 81 S700 Series ...... 67-7147 ...............................152
32003971-003 ...66-1184 ................................ 54 S7800................ 65-0090 .................................44
Q179C,D ........... 60-2359 ................................ 82
50001464-006 ...66-1184 ................................ 54
Q520 ................. 60-0183 .............................. 135 S7810A ............. 65-0091 .................................45
50001464-007 ...66-1184 ................................ 54
Q624 ................. 60-2049 ................................ 85 S7810M............. 65-0249 .................................45
700 ....................67-7147 .............................. 145 S7820................ 65-0095 .................................46
Q652 ................. 63-2159 ................................ 86
A Q7800A ............. 65-0084 ................................ 42 S7830................ 66-2033 .................................47
A7800 ................65-0289 .............................. 140 Q7800B ............. 65-0084 ................................ 42 S7910................ 66-1175 .................................52
ABC900 .............63-9751 ................................ 62 Q7999A ............. 65-0240 ................................ 56 S7999D ............. 65-0315 .................................53
QM4520A .......... 65-0211 ................................ 63 S7999D1048 ..... 65-0321 .................................56
C S800 Series ...... 67-7147 ...............................152
C437D,E............60-2320 .............................. 117 R ST71 ................. 60-0148 ...............................134
C6097................65-0237 .............................. 118 R4795................ 60-2285 .............................. 132
ST7800 ............. 65-0167 .................................48
C7005................60-2033 ................................ 83 R7120................ 66-1193 ................................ 40
ST795 ............... 65-0043 ...............................134
C7007................60-2024 ................................ 67 R7140................ 63-9362 ................................ 41
C7008................60-2024 ................................ 67 R7247................ 95-8270 ................................ 65 T
C7009................60-2024 ................................ 68 R7248................ 95-8270 ................................ 65 T475.................. 60-2219 ...............................137
C7012................60-2398 ................................ 69 R7249................ 95-8270 ................................ 65 T678B ............... 60-2207 ...............................138
C7024................65-0156 ................................ 71 R7476................ 95-8270 ................................ 65 T991B ............... 63-1102 ...............................138
C7027................60-2026 ................................ 72 R7795................ 66-2001 ..................... 130, 133 T991E,F ............ 60-2176 ...............................139
C7035................60-2026 ................................ 73 R7824................ 65-0109 ................................ 64 U
C7044................60-2026 ................................ 72 R7847................ 65-0109 ................................ 64 U2-1010 ............ 67-7147 ...............................145
C7061................65-0223 ................................ 74 R7848................ 65-0109 ................................ 64
C7076................95-8269 ................................ 76 R7849................ 65-0109 ................................ 64 V
C7915................65-0292 ................................ 79 R7851................ 65-0109 ................................ 64 V4046C ............. 66-2008 ...............................110
C7927................60-2026 ................................ 77 R7852................ 65-0109 ................................ 64 V4055A,B,D,E... 60-2309 .......................... 96, 97
C7961................65-0267 ................................ 78 R7861................ 65-0109 ................................ 64 V4055F,G.......... 65-0029 .......................... 96, 99
C7962................65-0277 ................................ 79 R7886................ 65-0109 ................................ 64 V4062................ 60-2099 ........................ 96, 100
CR7890 .............65-0259 ................................ 20 R7910A ............. 66-1174 ......................... 50, 51 V4295................ 63-9339 ...............................111
R7911................ 66-1174 ......................... 50, 51 V4297A ............. 65-0246 ...............................112
E V4297S ............. 65-0244 ...............................113
R7999A ............. 65-0238 ................................ 55
EC7820 .............66-2040 ................................ 21
R7999B ............. 65-0238 ................................ 55 V4730C ............. 65-0282 ...............................114
EC7823 .............66-2031 ................................ 25 V4734C ............. 65-0282 ...............................114
RA890 ............... 60-2034 .............................. 129
EC7830 .............66-2041 ................................ 22
RA890F ............. 60-2034 .............................. 133 V48A ................. 60-2080 .................................88
EC7850 .............66-2041 ................................ 22
RA890G ............ 60-2035 .............................. 134 V4943................ 65-0212 .................................90
EC7890 .............66-2032 ................................ 35 V4943, V8943 ... 65-0212 .................................91
RM7800............. 66-2028 ......................... 23, 24
EC7895A ...........65-0205 ................................ 36
RM7823............. 66-2031 ................................ 25 V4944................ 65-0214 .................................92
F RM7824A .......... 65-0155 ................................ 26 V5055................ 60-2307 ........................ 96, 103
FSP1535 ...........95-6910 .............................. 142 RM7830............. 66-2041 ................................ 22 V5097................ 65-0230 ........................ 96, 107
FSP5004 ...........60-0219 .............................. 142 RM7838A .......... 66-1087 ................................ 27 V51.................... 60-2102 .................................94
FSP5075A .........95-8271 .............................. 136 RM7838B .......... 66-1094 ................................ 28 V5197................ 65-0247 .................................95
RM7838B .......... 66-1152 ................................ 29 V8046C ............. 66-2008 ...............................110
L V8295................ 63-9339 ...............................111
RM7838C .......... 66-1094 ................................ 28
L404F ................71-2429 .............................. 120
RM7838C .......... 66-1152 ................................ 29 V8730C ............. 65-0282 ...............................114
L404T,V.............71-2429 .............................. 122 V88A ................. 60-2080 .................................88
RM7840............. 66-2027 ......................... 30, 31
L4079 ................60-2156 .............................. 123
RM7845A .......... 66-1147 ................................ 32 V88J.................. 60-2080 .................................89
L408J.................65-0287 .............................. 124
RM7850............. 66-2041 ................................ 22 V8943................ 65-0212 .................................90
L91 ....................60-2152 .............................. 125 V8944................ 65-0214 .................................92
RM7885............. 66-2035 ................................ 32
M RM7888A .......... 65-0175 ................................ 33 V9055................ 60-2311 ........................ 96, 101
M9484D,E,F ......63-1157 ................................ 87 RM7890............. 66-1195 ................................ 34 VMU Series....... 65-0282 ...............................116
M9494D,F..........63-1157 ................................ 87 RM7890............. 66-2032 ................................ 35 Y
MF020 ............... 000670................................. 62 RM7895............. 66-2026 .............................. 131 YP900 ............... 66-1190 .................................60
ML7999A ...........65-0239 ................................ 57 RM7895A .......... 65-0205 ................................ 36
ML7999B ...........65-0264 ................................ 58 RM7896............. 66-2026 ................................ 37 Z
RM7897A .......... 66-1151 ......................... 38, 39 ZM7999............. 65-0242 .................................59
RM7897C .......... 66-1151 ......................... 38, 39
ii customer.honeywell.com 70-8911
Subject Index
Numerics D Replacement Parts 102
7800 SERIES 1–49 Data Acquisition Module 63 Selection Chart 96
Accessories 49 Delphi Combustion System 60–61 Gas Valves 88–115
Data ControlBus Module 45 Accessories 61 Butterfly 94–95
Expanded Annunciator 47 Actuator 60 Commercial 88–116
Keyboard Display Module 44 Replacement Parts 61 Butterfly 94
ModBus Module 45 Diaphragm Gas Valves 88–93 Diaphgram 88–93
Primary Control Modernization 131 Accessories 93 Integrated Valve Train 95, 107–109
Purge Timers 48 High Temperature 89 Pilot 110
Remote Reset Module 46 On/Off 90 Solenoid 111–113
Replacement Parts 49 Pressure Regulating 91, 92 Servo Regulated 114
Wiring subbases 42 Replacement Parts 93 Accessories 115
Replacement Parts 115
A E
Accessories Electromechanical Burner Controls 130–136 H
Industrial Flame Monitoring 146–150 Flame Amplifier Modules 136 Horsepower ratings 158
Actuators 57–102 Primary Control 132–134
I
ControLinks 57 Accessories 134
Ignition Transformers 85–86
Direct Coupled 58 Modernization 130
Accessories 86
Universal 57 Protectorelay™ 133–134
Delphi Combustion System 60 Purge Timers 134
Industrial Flame Monitoring 143–154
Fluid Power 96–102 Wiring Subbases 135
Accessories 146–150
Accessories 102
F Signal Processors 143–151
Manual Reset Safety Shut-off 99
Factory Mutual 157 Industrial Gas Valves 103–109
Modulating 101
Fireye Modernization 129 Accessories 109
Off-Lo-Hi 100
Fireye Replacement Control 40 Integrated Valve Train 107
On-Off 97
Flame Amplifiers 64–66 Pipe Adapters 109
7800 SERIES 64 Replacement Parts 109
Selection Chart 96
Flame Detectors International Approval Services 157
Gas Valves 96–102
Accessories 80 ISO 9001 155
Selection Chart 96
Adjustable Sensitivity 76 Registered Facilities 155
Approval agencies 157
Commercial 69–80
B M
Compact Viewing Head 152
Microprocessor Burner Controls 20–49
Burner and Boiler Controls Dual Flame with Digital Display 154
ControlBus Module 45
Training Booklets 163 Flare Stack 154
Expanded Annunciator 47
Burner Controls 62 Industrial 152–154
Fireye Replacement Control 41
Fireye Replacement 40 Infrared 79
Flame Switch 25
Oxygen Sensor 62 Minipeeper 72–73
Industrial Programmers 28
Burner management systems 143–151 Purple Peeper 69–71
Manual Start 29, 32
Butterfly Gas Valves 94–95 Replacement Parts 80
Keyboard Display 44
Gas or Air 94 Self-Check 74, 78
meeting European Community Timings
Replacement Parts 94 Solid State 77
21–22
Ultraviolet 69–78
C Viewing Head with Digital Display 153
ModBus Module 45
Canadian Standards Association 157 Primary Controls 26, 35
Visible Light 79
CE Mark 157 Automatic 38
Flame Monitoring 143–154
Commercial Hydronic Controllers 84 Manual Start 27, 32
Flame Rods 67–68
Accessories 84 Modernization 131
Accessories 68
ControLinks Fuel Air Control System 55–59 PLC Adaptable 33
Holders 67–68
Accessories 58, 59 with Post-Purge 38
Controller 55 with Pre- and Post-Purge 36, 37
Flame Safeguard Systems
Direct Coupled Actuator 58 with Prepurge 36
Product Selection Matrix 2–18
System Configuration Software 59 with VPS 34, 39
Flame Safeguard Textbook 164
System Display 56 Programmers 30, 31, 32, 41
Flame Signal Amplifiers 64–66
Universal Actuator 57 Purge Timer 48
Accessories 66
Wiring Subbase 56 Reset Module 46
Flare Stack Flame Detector 154
ControLinks Fuel Air Ratio System Wiring Subbases 42, 44
Fluid Power Actuators 96–102
Demonstrator 166 Modernization and Replacement
Selection Chart 96
Display Demo 166 Flame Safeguard 129–131
Controllers G Modutrol Motors 87
Reset Temperature 137–139 Gas capacity ratings 161 Butterfly Valve Linkages 87
Dual Bulb 138 Gas Valve Actuators 96–102
N
Outdoor 137, 138 Accessories 102
NEMA Standard 159
Proportional 139 Manual Reset Safety Shut-off 99
Network Interface Communications 63
Type definition 156 Modulating 101
Conversion factors 162 Off-Lo-Hi 100 O
Conversion of pressure units 160 On-Off 97 Order Number Guide 156
70-8911 iii
Subject Index
P S Flame Simulator 142
Pilot Burners 81–83 Selection Chart Primary Controls Tester 142
Commercial 81–83 Industrial Gas Valves and Fluid Actuators Replacement Parts 140, 142
Accessories 83 96 SOLA Demonstrators 141
Flame Rectifier 81, 82, 83 Selection Matrix
U
Miniature 82 Flame Safeguard Systems 1–18
Underwriters Laboratories Inc 157
Replacement Parts 83 Signal Processors 143–151
of Canada 157
Pilot Gas Valves 110 1 Channel 145
Pressure and Limit Controllers 120–128 2 Channels and Keypad 144 V
Accessories 128 Combination DC 145 Valves 88–115
Limit Controllers 123 Flame Rod 143 Gas 88–115
Oil Limit Controllers 122 WATCHDOGIII Flare Stack 144 Commercial 88–116
Pressuretrol® 120–123 Software Butterfly 94
Proportional 125 ControLinks System Configuration 59 Diaphgram 88–93
Vaporstat® 124 SOLA Controllers 50–51 Integrated Valve Train 95,
Pressure Switches 117–119 Accessories 54 107–109
Pressuretrol® 120–123 Parts 54 Pilot 110
Limit Controllers 123 Program Module 54 Solenoid 111–113
Oil Limit Controllers 122 SOLA Displays 52–53 Industrial 103–109
Proportional 125 Solenoid Gas Valves 111–113 Pilot Gas 110
Primary Relay Modules 1–19 Accessories 113 Servo Regulated Gas
Product Date Code 158 Normally Open 113 Accessories 115
Product Selection Matrix for Flame Safeguard Replacement Parts 113 Replacement Parts 115
Systems 2–18 Safety Shut-off 112 Servo Regulated Gas/Air 114
Programmer Relay Modules 1–19 Solenoid Gas 111–113
T
Accessories 113
R Temperature Controllers
Normally Open 113
RA890 Modernization 129 Reset 137–139
Relay Modules 1–19 Dual Bulb 138
Safety Shut-off 112
Remote Bulb Temperature Controller 138 Outdoor 137, 138
Venturi Mixing Unit 116
Reset Temperature Controls 137–139 Proportional 139
Dual Bulb 138 Testers and Demonstrators 140–142
Outdoor 137, 138 7800 SERIES 140
Proportional 139 ControLinks 141
iv customer.honeywell.com 70-8911
Product Selection Matrix
Product Selection Matrix for CE Sequence
Primary/Programmer Relay Modules:
For 230 Vac nominal applications —
Fuel Burner Type Relay Module Type
Single Atmospheric with fan EC7820
Combination or single On/Off Controlled Power Burner EC7830
Combination or single Full Modulation Power Burner EC7850
For 120 Vac nominal applications —

Fuel Burner Type Relay Module Type
Combination or single On/Off Controlled Power Burner RM7830
Combination or single Full Modulation Power Burner RM7850
Use the following pages to select the following required devices: Use the following pages to select the following optional devices:
Relay Module, 1 per burner Keyboard Display module, up to 1 mounted to relay module, remote as desired
Subbase, 1 per relay module network and ControlBus™ modules to service selected relays
Purge Timer Card, 1 per relay module Miscellaneous, as required to complete installation
Flame Amplifier, 1 per relay module
Some products are available only through Authorized Flame Safeguard

Wholesalers and/or Distributors.
70-8911 1
PRODUCT SELECTION MATRIX FOR EC7820 PROGRAMMER RELAY MODULES:
SELECT A 220-240 VAC 50/60 HZ DESCRIPTION

1.) RELAY EC7820A1026 ONE IGNITION ATTEMPT
MODULE EC7820A1034 FIVE IGNITION ATTEMPTS
O.S. NO. DESCRIPTION

SELECT A Q7800A1005 PANEL MOUNT
2.)
SUBBASE Q7800B1003 BURNER/WALL MOUNT
Q7800B1011 BURNER/WALL MOUNT WITH 3 KNOCKOUTS
O.S. NO. DESCRIPTION O.S. NO. DESCRIPTION

SELECT A ST7800A1005 TIMING: 2 SECOND ST7800A1070 TIMING: 2.5 MINUTE
3.) PURGE ST7800A1013 TIMING: 7 SECOND ST7800A1088 TIMING: 4 MINUTE
CARD ST7800A1021 TIMING: 10 SECOND ST7800A1096 TIMING: 6 MINUTE
ST7800A1039 TIMING: 30 SECOND ST7800A1104 TIMING: 9 MINUTE
ST7800A1146 TIMING: 30 MINUTE
O.S. NO. DESCRIPTION CHECKING USE WITH

SELECT R7847A1025 1 SECOND FFRT NONE FLAME ROD
4.) A FLAME R7847A1033 2 SECOND FFRT NONE FLAME ROD
AMPLIFIER R7847A1074 1 SECOND FFRT NONE FLAME ROD*
R7847A1082 2 SECOND FFRT NONE FLAME ROD*, C7012A, C
R7847B1023 1 SECOND FFRT AMPLICHECK® FLAME ROD
R7847B1064 1 SECOND FFRT AMPLICHECK® FLAME ROD*
R7847B1072 2 SECOND FFRT AMPLICHECK® FLAME ROD*, C7012A, C
R7849A1015 1 SECOND FFRT AMPLICHECK® C7027, C7035
R7849B1013 1 SECOND FFRT AMPLICHECK® C7027, C7035
R7861A1026 2 SECOND FFRT DYNAMIC SELF-CHECK C7061A, F, M**
R7886A1001 2 SECOND FFRT DYNAMIC SELF-CHECK C7076A, F
* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012 A,C.
** EC APPLICATIONS REQUIRE A 220-240 VAC TO 120 VAC, STEP DOWN, 10VA TRANSFORMER.
SELECT
5.) OPTIONAL O.S. NO. DESCRIPTION
COMPONENTS S7800A1001 ENGLISH LANGUAGE
S7800A1035 FRENCH LANGUAGE
KEYBOARD S7800A1043 GERMAN LANGUAGE
DISPLAY S7800A1050 ITALIAN LANGUAGE
MODULE S7800A1068 SPANISH LANGUAGE
S7800A1118 KATAKANA (JAPANESE) LANGUAGE
S7800A1126 PORTUGUESE LANGUAGE

S7810A1009 DATA CONTROLBUS® MODULE (IF NO KEYBOARD DISPLAY IS USED)
COMMUNICATIONS S7810M1029 MODBUS MODULE - CE APPROVAL

S7820A1007 REMOTE RESET MODULE
203541 DATA CONTROLBUS CONNECTOR, 5-WIRE
203765 REMOTE DISPLAY MOUNTING BRACKET
MISCELLANEOUS 221729 DUST COVER, RELAY MODULE
50023821-001 KEYBOARD DISPLAY MODULE COVER, NEMA 4,
204718B KEYBOARD DISPLAY MODULE COVER, CLEAR
50023821-002 KEYBOARD DISPLAY MODULE COVER, NEMA 4, CLEAR
WITH RESET BUTTON
205321B FLUSH DISPLAY MOUNTING KIT
221818A EXTENSION CABLE, DISPLAY 5FT (1524MM)
221818C EXTENSION CABLE, DISPLAY 10FT (3048MM)
M15516G
2 customer.honeywell.com 70-8911
PRODUCT SELECTION MATRIX FOR EC/RM7830 PROGRAMMER RELAY MODULES:
220-240 VAC 50/60 HZ 120VAC 50/60 HZ DESCRIPTION

SELECT A POST-PURGE 2 SECONDS
EC7830A1033 RM7830A1003
1.) RELAY POST-PURGE 30 SECONDS
EC7830A1041 RM7830A1029
MODULE POST-PURGE 15 SECONDS
EC7830A1066 RM7830A1011

2.) Q7800B1003 BURNER/WALL MOUNT
SUBBASE


* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012 A,C.
SELECT O.S. NO. DESCRIPTION

5.) OPTIONAL S7800A1001 ENGLISH LANGUAGE
COMPONENTS S7800A1035 FRENCH LANGUAGE

COMMUNICATIONS
S7810M1029 MODBUS MODULE - CE APPROVAL

50023821-001 KEYBOARD DISPLAY MODULE COVER, NEMA 4
50023821-002 KEYBOARD DISPLAY MODULE COVER, NEMA 4, CLEAR WITH
RESET BUTTON
M15517H
70-8911 3
PRODUCT SELECTION MATRIX FOR EC/RM7850 PROGRAMMER RELAY MODULES:

SELECT A EC7850A1064 DYNAMIC AIR DAMPER CHECK
1.) RELAY EC7850A1072 RM7850A1001 POST-PURGE 2 SECONDS
MODULE EC7850A1080 RM7850A1027 POST-PURGE 30 SECONDS
EC7850A1122 RM7850A1019 POST-PURGE 15 SECONDS

2.)


* FLAME ROD LEADWIRE RUNS GREATER THAN 50FT (1524 CM) OR PARALLEL C7012A,C.

S7800A1043 GERMAN LANGUAGE
KEYBOARD S7800A1050 ITALIAN LANGUAGE
DISPLAY S7800A1068 SPANISH LANGUAGE
MODULE S7800A1118 KATAKANA (JAPANESE) LANGUAGE

COMMUNICATIONS S7810A1009 DATA CONTROLBUS® MODULE (IF NO KEYBOARD DISPLAY IS USED)
S7810M1029 MODBUS MODULE - CE APPROVAL

221729 DUST COVER, RELAY MODULE
MISCELLANEOUS 50023821-001 KEYBOARD DISPLAY MODULE COVER, NEMA 4
RESET BUTTON
M15519G
PRODUCT SELECTION MATRIX FOR EC/RM7823 FLAME SWITCH RELAY MODULES:
SELECT A
1.) RELAY 220-240 VAC 50/60 HZ 120VAC 50/60 HZ
MODULE EC7823A1004 RM7823A1016

SUBBASE
O.S. NO. DESCRIPTION *** CHECKING USE WITH

SELECT R7847A1025 0.8 SECOND FFRT NONE FLAME ROD
3.) A FLAME R7847A1033 3.0 SECOND FFRT NONE FLAME ROD
AMPLIFIER R7847A1074 0.8 SECOND FFRT NONE FLAME ROD*
R7847A1082 3.0 SECOND FFRT NONE FLAME ROD*, C7012A, C
R7847B1023 0.8 SECOND FFRT AMPLICHECK® FLAME ROD
R7847B1064 0.8 SECOND FFRT AMPLICHECK® FLAME ROD*
R7847B1072 3.0 SECOND FFRT AMPLICHECK® FLAME ROD*, C7012A, C
R7847C1005 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7012E,F**
R7849A1015 0.8 SECOND FFRT NONE C7027, C7035
R7849B1013 0.8 SECOND FFRT AMPLICHECK® C7027, C7035
R7851C1008 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7961E,F
R7852A1001 3.0 SECOND FFRT NONE C7915
R7852B1009 3.0 SECOND FFRT AMPLICHECK® C7915
R7861A1026 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7061A, F, M**
R7886A1001 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7076A, D
SELECT
4.) OPTIONAL
COMPONENTS O.S. NO. DESCRIPTION
S7800A1001 ENGLISH LANGUAGE
KEYBOARD S7800A1035 FRENCH LANGUAGE
DISPLAY S7800A1043 GERMAN LANGUAGE
MODULE S7800A1050 ITALIAN LANGUAGE
S7800A1068 SPANISH LANGUAGE

COMMUNICATIONS S7810M1003 MODBUS MODULE

MISCELLANEOUS S7830A1005 EXPANDED ANNUNCIATIOR (120 VAC, 50/60 HZ)
RESET BUTTON
M15520F
70-8911 5
PRODUCT SELECTION MATRIX FOR RM7824A 24VDC PRIMARY CONTROL RELAY MODULES:
SELECT A
1.) RELAY RM7824A1006 24VDC
MODULE

2.) SELECT A Q7800A1005 PANEL MOUNT

SELECT R7824C1002 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7024E, F
3.) A FLAME R7851B1000 3.0 SECOND FFRT AMPLICHECK® C7927, C7962
AMPLIFIER R7851B1018 0.8 SECOND FFRT AMPLICHECK® C7927, C7962
SELECT
4.) OPTIONAL


MISCELLANEOUS
RESET BUTTON
M15521D
PRODUCT SELECTION MATRIX FOR RM7885 MANUAL START PRIMARY RELAY MODULES:
SELECT A
1.) RELAY 120VAC 50/60 HZ DESCRIPTION
MODULE RM7885A1015 SEMI AUTOMATIC PRIMARY

2.)
O.S. NO. DESCRIPTION*** CHECKING USE WITH

R7847C1005 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7012E, F
R7861A1026 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7061A, F, M
SELECT

S7810M1003 MODBUS MODULE

MISCELLANEOUS
RESET BUTTON
M15522F
70-8911 7
PRODUCT SELECTION MATRIX FOR RM7888A SPECIAL FUNCTION PRIMARY CONTROL RELAY MODULES:
SELECT A 120VAC 50/60 HZ DESCRIPTION

1.)
RELAY RM7888A1019 INDUSTRIAL PRIMARY CONTROL (COMPONENT UL APPROVED)
MODULE RM7888A1027 INDUSTRIAL PRIMARY CONTROL (COMPONENT UL APPROVED)

2.) SELECT A Q7800A1005 PANEL MOUNT
SELECT O.S. NO. DESCRIPTION CHECKING USE WITH

AMPLIFIER R7847A1033 3.0 SECOND FFRT NONE FLAME ROD
R7847A1074 0.8 SECOND FFRT NONE FLAME ROD*
SELECT
4.) OPTIONAL
COMPONENTS


RESET BUTTON
M15523F
PRODUCT SELECTION MATRIX FOR EC/RM7890 ON/OFF PRIMARY CONTROL RELAY MODULES:

EC7890A1011 RM7890A1015
EC7890A1029‡
RM7890A1031 30 SECOND PFEP
RM7890A1056 FOR VALVE PROVING APPLICATIONS
RM7890A1064‡
SELECT A EC7890B1010 RM7890B1014 WITH SHUTTER DRIVE
1.) RELAY RM7890B1030 WITH SHUTTER DRIVE AND FULL PFEP
MODULE RM7890B1048 WITH SHUTTER DRIVE - FOR VALVE PROVING APPLICATIONS
RM7890B1055++ WITH SHUTTER DRIVE
RM7890C1005 STANDING PILOT APPLICATIONS WITH FLAME RODS ONLY
RM7890D1004 INFRARED HEATER ONLY 15 OR 30 PREF
‡ CE APPROVED
++ NORTH AMERICAN AND CE APPROVED

2.)

R7847C1005 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7012E, F**
*** FFRT FOR CE APPROVED CONTROLS 1 SEC. OR 2 SEC.
SELECT
4.) OPTIONAL
S7800A1142 ENGLISH (REQUIRED TO PROGRAM VP TIMINGS)
S7800A1167 SPANISH (REQUIRED TO PROGRAM VP TIMINGS)

S7810M1029 MODBUS MODULE - CE APPROVED

RESET BUTTON
M15524F
70-8911 9
PRODUCT SELECTION MATRIX FOR EC/RM7895 ON/OFF WITH PURGE PRIMARY RELAY MODULES:
INTERMITTENT PILOT
SELECT A EC7895A1010 RM7895A1014
1.) RELAY RM7895A1048 EARLY SPARK TERMINATION
MODULE RM7895B1013 DYNAMIC AIRFLOW SWITCH CHECK
INTERRUPTED PILOT
EC7895C1000 RM7895C1012
RM7895C1020 EARLY SPARK TERMINATION
RM7895D1011 DYNAMIC AIRFLOW SWITCH CHECK
RM7895E1002 INFRARED HEATER APPLICATIONS, 15/30 SECOND PFEP

2.)


R7847C1005 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7012E, F**
SELECT


S7830A1005 EXPANDED ANNUNCIATIOR (120 VAC, 50/60 HZ)
RESET BUTTON
M15525F
PRODUCT SELECTION MATRIX FOR RM7896 ON/OFF WITH PRE- AND POST-PURGE PRIMARY RELAY MODULES:
INTERMITTENT PILOT
120VAC 50/60 HZ DESCRIPTION
SELECT A RM7896A1012
1.) RELAY RM7896B1011 DYNAMIC AIRFLOW SWITCH CHECK
MODULE
INTERRUPTED PILOT
RM7896C1010
RM7896D1019 DYNAMIC AIRFLOW SWITCH CHECK
RM7896D1027 5 SEC EARLY SPARK TERMINATION, DYNAMIC AIRFLOW SWITCH CHECK AND
60 SEC POST-PURGE

2.)


SELECT
KEYBOARD
DISPLAY
S7800A1050 ITALIAN LANGUAGE
MODULE


RESET BUTTON
M13908B
70-8911 11
PRODUCT SELECTION MATRIX FOR RM7897 ON/OFF WITH PRE- AND PROGRAMMABLE POST-PURGE
PRIMARY RELAY MODULES:
120 VAC 50/60 HZ DESCRIPTION

SELECT A RM7897A1002 INTERMITTENT/INTERRUPTED PILOT AND PROOF OF CLOSURE
1.) RELAY RM7897C1000 INTERRUPTED PILOT WITH DELAYED MV2 AND PROOF OF CLOSURE
MODULE RM7897C1018 INTERRUPTED PILOT WITH DELAYED MV2 AND PROOF OF CLOSURE 5 SEC MFEP

2.)



SELECT
5.) OPTIONAL
COMPONENTS
KEYBOARD
DISPLAY
MODULE
S7800A1142 ENGLISH (REQUIRED TO SET POST PURGE TIME)
S7800A1167 SPANISH (REQUIRED TO SET POST PURGE TIME)


RESET BUTTON
M15526H
PRODUCT SELECTION MATRIX FOR RM7898 ON/OFF WITH PRE- AND PROGRAMMABLE POST-PURGE PRIMARY
RELAY MODULES FOR VALVE PROVING APPLICATIONS:
120 VAC 50/60 HZ DESCRIPTION

SELECT A RM7898A1000 INTERMITTENT/INTERRUPTED PILOT AND PROOF OF CLOSURE
1.) RELAY RM7898A1018 INTERMITTENT/INTERRUPTED PILOT WITH EARLY SPARK TERMINATION AND PROOF OF CLOSURE
MODULE

2.)



S7800A1142 ENGLISH (REQUIRED TO PROGRAM POST PURGE AND VP TIMINGS)
S7800A1167 SPANISH (REQUIRED TO PROGRAM POST PURGE AND VP TIMINGS)


MISCELLANEOUS
RESET BUTTON
M23254C
70-8911 13
PRODUCT SELECTION MATRIX FOR RM7838A MANUAL START WITH PURGE INDUSTRIAL PRIMARY RELAY MODULE:
SELECT A
1.) RELAY 120 VAC 50/60 HZ DESCRIPTION
MODULE RM7838A1014 INTERMITTENT PILOT, S7800A1001 KEYBOARD DISPLAY STANDARD

SUBBASE



SELECT S7800A1001 ENGLISH LANGUAGE
OPTIONAL
5.) S7800A1035 FRENCH LANGUAGE
COMPONENTS


RESET BUTTON
M15527F
PRODUCT SELECTION MATRIX FOR RM7838B MANUAL START INDUSTRIAL PROGRAMMER RELAY MODULE:
SELECT A 120 VAC 50/60 HZ DESCRIPTION

1.) RELAY SEMI-AUTOMATIC PROGRAMMER WITH:
MODULE RM7838B1013* S7800A1001 KEYBOARD DISPLAY STANDARD
RM7838B1021* S7800A1142 KEYBOARD DISPLAY STANDARD - HAS VALVE PROVING FEATURE
* ALARM SOUNDS UNTIL FLAME SENSED

2.)

3.) ST7800A1013 TIMING: 7 SECOND ST7800A1088 TIMING: 4 MINUTE
PURGE


5.) OPTIONAL S7800A1035 FRENCH LANGUAGE
COMPONENTS S7800A1043 GERMAN LANGUAGE


RESET BUTTON
M15528F
70-8911 15
PRODUCT SELECTION MATRIX FOR RM7838C MANUAL START INDUSTRIAL PROGRAMMER RELAY MODULE:
SELECT A 120 VAC 50/60 HZ DESCRIPTION

1.) RELAY SEMI-AUTOMATIC PROGRAMMER WITH:
MODULE RM7838C1004* S7800A1001 KEYBOARD DISPLAY STANDARD
RM7838C1012* S7800A1142 KEYBOARD DISPLAY STANDARD - DEVICE HAS VALVE PROVING FEATURE
RM7838C1020*+ S7800A1001 KEYBOARD DISPLAY STANDARD
* ALARM OUTPUT - LOCKOUT ONLY

+NORTH AMERICAN AND CE APPROVED

2.)

SELECT A ST7800C1003 TIMING: 7 SECOND ST7800C1078 TIMING: 14 MINUTE
3.) ST7800C1011 TIMING: 20 SECOND ST7800C1086 TIMING: 16 MINUTE
PURGE
CARD ST7800C1029 TIMING: 4 MINUTE ST7800C1094 TIMING: 18 MINUTE
ST7800C1037 TIMING: 6 MINUTE ST7800C1102 TIMING: 20 MINUTE
ST7800C1144 TIMING: 45 MINUTE

R7847C1005 3.0 SECOND FFRT DYNAMIC SELF-CHECK C7012E,E

KEYBOARD S7800A1068 SPANISH LANGUAGE
DISPLAY S7800A1118 KATAKANA (JAPANESE) LANGUAGE
MODULE S7800A1126 PORTUGUESE LANGUAGE
S7800A1142 ENGLISH (REQUIRED TO PROGRAM POST PURGE AND VP TIMINGS)
S7800A1167 SPANISH (REQUIRED TO PROGRAM POST PURGE AND VP TIMINGS)


RESET BUTTON
M18830E
PRODUCT SELECTION MATRIX FOR UL/CSA RM78XXG,M PROGRAMMER RELAY MODULE:

SELECT A RM7800G1018 MODULATING BURNER CONTROL, S7800A1001 KEYBOARD DISPLAY MODULE STANDARD
1.) RELAY RM7840G1014 MODULATING BURNER CONTROL, WITHOUT KEYBOARD DISPLAY MODULE
MODULE RM7840G1022 MODULATING BURNER CONTROL, WITHOUT KEYBOARD DISPLAY MODULE - FOR VALVE PROVING
RM7800M1011 ON-OFF BURNER CONTROL, S7800A1001 KEYBOARD DISPLAY MODULE STANDARD
RM7840M1017 ON-OFF BURNER CONTROL, WITHOUT KEYBOARD DISPLAY MODULE

SUBBASE



KEYBOARD SPANISH LANGUAGE
S7800A1068
DISPLAY KATAKANA (JAPANESE) LANGUAGE
S7800A1118
MODULE PORTUGEUESE LANGUAGE
S7800A1126
S7800A1142 ENGLISH (REQUIRED TO PROGRAM VALVE PROVING FEATURE)
S7800A1167 SPANISH (REQUIRED TO PROGRAM VALVE PROVING FEATURE)


RESET BUTTON
M15529F
70-8911 17
PRODUCT SELECTION MATRIX FOR FM/IRI RM78XXE, L PROGRAMMER RELAY MODULE:
SELECT A
1.) 120VAC 50/60 HZ DESCRIPTION
RELAY
RM7845A1001 WITHOUT KEYBOARD DISPLAY (LESS IGNITION AND 15 SECOND MFEP PILOT TERMINALS)
MODULE

SUBBASE



OPTIONAL S7800A1035 FRENCH LANGUAGE
5.)


RESET BUTTON
M34645
PRODUCT SELECTION MATRIX FOR FM/IRI RM78XXE, L PROGRAMMER RELAY MODULE:
SELECT A
1.) RM7800E1010 ENERGY SAVING PURGE, S7800A1001 KEYBOARD DISPLAY STANDARD
RELAY
RM7840E1016 ENERGY SAVING PURGE WITHOUT KEYBOARD DISPLAY
MODULE
RM7800L1012 S7800A1001 KEYBOARD DISPLAY STANDARD
RM7840L1018 WITHOUT KEYBOARD DISPLAY
RM7800L1053 INTERMITTENT PILOT, S7800A1001 KEYBOARD DISPLAY STANDARD
RM7840L1026 INTERMITTENT PILOT WITHOUT KEYBOARD DISPLAY
RM7800L1087 S7800A1142 KEYBOARD DISPLAY STANDARD - WITH VALVE PROVING FEATURE
RM7840L1075 WITHOUT KEYBOARD DISPLAY - WITH VALVE PROVING FEATURE

SUBBASE



OPTIONAL S7800A1035 FRENCH LANGUAGE
5.)


RESET BUTTON
M15530G
70-8911 19
Microprocessor Burner Controls
CR7890 Integrated Burner Control
Ultraviolet Detector for sensing the ultraviolet radiation generated
by the combustion of gas, oil, or other fuels.
• Oscillating shutter interrupts ultraviolet radiation reaching the
UV sensor to provide the UV sensor checking function
• Amplifier circuitry components are checked from the microprocessor
in the CR7890B Control
• Device can be mounted horizontally, vertically or at any other angle
• The device has faceplate alignment and integral locating reference
points to assure proper shutter mechanism operation
• Quartz viewing window is field replaceable
• CR7890B1019 uses Brad Harrison® 3R9006A20A120 connector
• A swivel mount is available to facilitate flame sighting
• -40 F (-40 C) rated ultraviolet sensing tube
The CR7890B Integrated Burner Control consists of a self • High pressure 50 psi (345 kPa) quartz viewing window, magnifying
contained relay module, amplifier and a shutter type solid state lens and anti-vibration mount are available as accessories
• Housing meets NEMA 4 enclosure standards
(NEMA 1 when access cover is used)
• Protective heat block built into mounting flange
• Power LED blinks a fault code when device is in ALARM state
• Optional Keyboard Display Module (KDM)
Dimensions in inches (millimeters) Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C)
Vibration: 0.5 G environment
MOUNTING FLANGE
3/4–14 NPT
Frequency: 50 Hz; 60 Hz (±10%)
7-7/32 Main: Intermittent
(183) Pilot: 10 sec
5-1/8 (130) Weight: 3.78 lb (1.71 kg)
3-3/4 Approvals
(95) Underwriters Laboratories, Inc: Component Recognized, File No.
3-7/16 MP268; Guide No. MCCZ.
(87) Canadian Standards Association: Certified
Swiss RE (formerly IRI): Acceptable
Control Safety Devices: Acceptable: CSD-1
1-3/16 Federal Communications Commission: FCC Part 15, Class A,
1/2–14 NPSM (30)
Emissions.
5-1/4 (133) Swiss RE (formerly IRI): Acceptable
FACEPLATE Underwriters Laboratories, Inc: Component Recognized, File No.
CR7890A M20577A MP268; Guide No. MCCZ.
Flame Establishing Period

Product Number Voltage Pilot Type Main Pilot Application
CR7890B1019/U 120 Vac (+10, -15%) intermittent Intermittent 10 sec On-Off Primary Control with 9 pin connector
EC7820 Primary Control Meeting European Community Timings
Microprocessor-based integrated burner control for automatically
fired gas, oil, or combination fuel single burner atmospheric with
fan applications. Provides automatic burner sequencing, flame
supervision, system status indication, system or self-diagnostics,
and troubleshooting.
• Access for external electrical voltage checks
• Application flexibility and communication interface capability through
Modbus™
• Five LEDs provide sequence information
• Five function Run/Test Switch. Interchangeable plug-in amplifiers
• Local or remote annunciation of operation and fault information
(optional)
• Non-volatile memory retains history files and lockout status after loss
of power
• Compatible with existing Honeywell flame detectors
• SIL3 Capable in a properly designed Safety Instrumental System
when using amplifiers R7847B,C; R7849B; R7851B,C; R7852B;
R7861A and R7886 with their appropriate flame detectors
Dimensions in inches (millimeters)
BURNER CONTROL
5 5 1/2
1 REMOVE ONLY FOR TERMINAL TEST ACCESS. M12821
Application: Primary Control Approvals

Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Factory Mutual: Report No. 1V9AO.AF.
Vibration: 0.5 G environment Gastec/European: GASTEC: CE-63AP3070/1, Approved to EN298.
Frequency: 50 Hz; 60 Hz (±10%) Swiss RE (formerly IRI): Acceptable
Early Spark Termination: Yes, 5 sec Required Components: Q7800A,B Universal Wiring Subbases,
Preignition: Yes R7847, R7849, R7861, or R7886 Flame Signal Amplifier. ST7800A
PrePurge: Determined by ST7800A Purge Timer Card Plug-in Purge Timer Card.
PostPurge: 5 sec
Interlocks: Lockout
AirFlow Check: User selectable
Second Stage Pilot Valve: Intermittent SIL3
Weight: 1 lb 10 oz (0.7 kg) Capable

Product Number Voltage Pilot Type Main Pilot Comments
EC7820A1026/U 220 to 240 Vac (+10, -15%) interrupted 5 sec, or 8 sec, 5 sec or 10 sec 1 ignition attempt, Includes Modulation w/ Fan Output
or Intermittent
EC7820A1034/U 220 to 240 Vac (+10, -15%) interrupted 5 sec, or 8 sec, 5 sec or 10 sec 5 ignition attempts, Includes Modulation w/ Fan Output
or Intermittent
70-8911 21
EC7830; EC7850; RM7830; RM7850
Programming Control Meeting European Community Timings
flame supervision, system status indication, system or self-
diagnostics, and troubleshooting.
Modbus™
• Five function Run/Test Switch
• Interchangeable plug-in amplifiers
• Local or remote annunciation of operation and fault information (optional)
• Nonvolatile memory retains history files and lockout status after
loss of power
Microprocessor-based integrated burner control for full
modulation applications. Provides automatic burner sequencing,
BURNER CONTROL
5
(127)
1
5-1/4 (133) 6-3/32 (155)

5 (127)
1 REMOVE ONLY FOR TERMINAL TEST ACCESS.

M15532A
Application: Programming Control Approvals

Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Factory Mutual: Report No. 1V9AO.AF.
Vibration: 0.5 G environment Gastec/European: GASTEC: CE-63AP3070/1, Approved to EN298.
Early Spark Termination: Yes, 5 sec Required Components: Q7800A,B Universal Wiring Subbases.
Preignition: Yes R7847, R7849, R7861, or R7886 Flame Signal Amplifier. ST7800A
PrePurge: Determined by ST7800A Purge Timer Card Plug-in Purge Timer Card.
Interlocks: Lockout
Second Stage Pilot Valve: Intermittent
Weight: 1 lb 10 oz (0.7 kg)
SIL3
Capable

Product Number Voltage Pilot Type Main Pilot PostPurge Comments
EC7830A1033/U 220 to 240 Vac (+10, -15%) interrupted 3 sec, or 5 sec, or Intermittent 3 sec or 5 sec 2 sec On/Off Power Burner
EC7850A1064/U 220 to 240 Vac (+10, -15%) interrupted 3 sec, or 5 sec, or Intermittent 3 sec or 5 sec 30 sec LHL-LF&HF Proven;
Dynamic damper check
EC7850A1072/U 220 to 240 Vac (+10, -15%) interrupted 3 sec, or 5 sec, or Intermittent 3 sec or 5 sec 2 sec LHL-LF&HF Proven
RM7830A1003/U 120 Vac (+10, -15%) interrupted 3 sec, or 5 sec, or Intermittent 3 sec or 5 sec 2 sec On/Off Power Burner
RM7850A1001/U 120 Vac +10, -15%) interrupted 3 sec, or 5 sec, or Intermittent 3 sec or 5 sec 2 sec LHL-LF&HF Proven
RM7850A1019/U 120 Vac (+10, -15%) interrupted 3 sec, or 5 sec, or Intermittent 3 sec or 5 sec 15 sec LHL-LF&HF Proven
RM7850A1027/U 120 Vac (+10, -15%) interrupted 3 sec, or 5 sec, or Intermittent 3 sec or 5 sec 30 sec LHL-LF&HF Proven
RM7800 Programmers
Provides safety, functional capability and features beyond
conventional controls.
• Functions include automatic burner sequencing, flame supervision,
system status indication, system or self-diagnostics and trouble shooting
Modbus™
• Interchangeable plug-in flame amplifiers
• Nonvolatile memory retains history files and lockout status
after loss of power
Microprocessor-based integrated burner control for automatically • Includes Keyboard Display Module
fired gas, oil, coal or combination fuel single burner applications. • SIL3 Capable in a properly designed Safety Instrumental System
BURNER CONTROL
5
(127)
POWER
PILOT
FLAME 1
MAIN
ALARM
1
RESET
5 (127) 5-1/4 (133) 6-3/32 (155)
MODULE WITH SUBBASE

M15518A
Application: Programming Control Approvals

Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Canadian Standards Association: Certified, File No. LR95329-3.
Vibration: 0.5 G environment Federal Communications Commission: FCC Part 15, Class A,
Frequency: 50 Hz; 60 Hz (±10%) Emissions.
Pilot Type: interrupted Factory Mutual: Report No. 1V9AO.AF.
Early Spark Termination: Yes, 5 sec Swiss RE (formerly IRI): Acceptable
Preignition: Yes Underwriters Laboratories, Inc: Component Recognized, File No.
PrePurge: Determined by ST7800A Purge Timer Card MP268; Guide No. MCCZ.
PostPurge: 15 sec Required Components: Q7800A,B Universal Wiring Subbases.
AirFlow Check: User selectable R7847, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Weight: 1 lb 10 oz (0.7 kg) Amplifier. ST7800A Plug-in Purge Timer Card.
SIL3
Capable

Second Stage
Product Number Voltage Main Pilot Pilot Valve Interlocks Comments
RM7800E1010/U 120 Vac (+10, -15%) 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout Includes S7800 Display,
LHL-LF&HF Proven
RM7800G1018/U 120 Vac (+10, -15%) 10 sec, or 15 sec, or 4 sec or 10 sec selectable Running Includes S7800 Display,
30 sec, or Intermittent LHL-LF Proven
RM7800L1012/U 120 Vac (+10, -15%) 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout Includes S7800 Display,
LHL-LF&HF Proven
RM7800L1053/U 120 Vac (+10, -15%) 10 sec or Intermittent 4 sec or 10 sec Intermittent Lockout Includes S7800 Display,
LHL-LF&HF Proven
RM7800M1011/U 120 Vac (+10, -15%) 10 sec or Intermittent 4 sec or 10 sec Intermittent Running Includes S7800 Display,
On/Off-LF proven
70-8911 23
RM7800 Programmers with VPS
conventional controls. With Valve Proving Feature. RM7800L
comes standard with S7800A1142 Keyboard Display.
• Application flexibility and communication interface capability
• Power LED blinks fault code on Lockout
after loss of power
Microprocessor-based integrated burner control for automatically • RM7800 comes with S7800A1142 Keyboard Display Module
fired gas, oil, coal or combination fuel single burner applications. • Keyboard required to setup Valve Proving Feature and
Provides safety, functional capability and features beyond change post purge time
Application: Programming Control w/VPS Weight: 1 lb 10 oz (0.7 kg)
Dimensions, Approximate: 5 in. wide x 5 in. high x 5 1/4 in. deep with Approvals
Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase (127 mm Federal Communications Commission: FCC Part 15, Class A,
wide x 127 mm high x 133 mm deep with Q7800A Subbase x 155 mm Emissions.
deep with Q7800B Subbase) Factory Mutual: Report No. 1V9AO.AF.
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Underwriters Laboratories, Inc: Component Recognized, File No.
Vibration: 0.5 G environment MP268; Guide No. MCCZ.
Frequency: 50 Hz; 60 Hz (±10%) Required Components: Q7800A,B Universal Wiring Subbases.
Pilot Type: interrupted R7847, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Early Spark Termination: Yes, 5 sec Amplifier. ST7800A Plug-in Purge Timer Card.
Preignition: Yes
PrePurge: Determined by ST7800A Purge Timer Card
PostPurge: programmed with S7800A1142 display
Interlocks: Lockout SIL3
AirFlow Check: User selectable Capable

Second Stage
Product Number Voltage Main Pilot Pilot Valve Comments
RM7800L1087/U 120 Vac (+10, -15%) 10 sec or 15 sec 4 sec or 10 sec Interrupted Includes S7800A1142 Display, LHL-LF&HF Proven
RM7823; EC7823 Flame Switch
Microprocessor-based integrated flame switch for detecting a
flame using rectification, ultraviolet (UV) or infrared (IR) source.
Provides level of safety, functional capability and features beyond
• Can be fitted with any 7800 Series Amplifier to provide relay
action from two single pole, double throw (SPDT) relays when
flame is present or not present
• RM7823A and EC7823 are a flame detector relays only
• Suitable primary control must be used to provide safe-start check,
safety lockout, load switching and other functions required in flame
safeguard systems
• Three LEDs to indicate power, flame and alarm
• Nonvolatile memory
• Shutter drive output

Application: Flame Switch
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C)
BURNER CONTROL Vibration: 0.5 G environment
1
Approvals
5
(127)
Canadian Standards Association: See table.
POWER
Factory Mutual: Report No. OY0A9.AF.
FLAME Swiss RE (formerly IRI): Acceptable
ALARM
Underwriters Laboratories, Inc: See table.
RESET
Required Components: Q7800A,B Universal Wiring Subbases.
R7847, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Amplifier.
5 (127) 5-1/4 (133)

M2649
Canadian Standards
Product Number Voltage Comments Association Underwriters Laboratories, Inc
EC7823A1004/U 220 to 240 Vac (+10, -15%) two SPDT outputs — —
RM7823A1016/U 120 Vac (+10, -15%) two SPDT outputs Certified, File No. LR95329-3 Component Recognized, File No. MP268;
Guide No. MCCZ
70-8911 25
RM7824 On-Off Primary Control
24 Vdc microprocessor-based integrated burner control for
automatically fired gas, oil or combination fuel single burner
applications. Provides level of safety, functional capability and
features beyond the capacity of conventional controls.
• For use with R7824C Amplifier with C7024E,F Flame Detectors;
R7851B with C7927, C7962 Flame Detectors; or R7852A,B with
C7915 Flame Detectors
system status indication, system or self diagnostics and troubleshooting
• Selectable recycle or lockout on loss of flame
• Shutter drive output for use with dynamic self-check flame detectors
• Plug-in flame amplifier
after loss of power
Dimensions in inches (millimeters) Application: Primary Control 24 Vdc

BURNER CONTROL Pilot Type: intermittent
Weight: (0.8 kg)
1
1 lb 13 oz
5 Approvals
(127) Canadian Standards Association: Certified, File No. LR95329-3.
Federal Communications Commission: FCC Part 15, Class A,
Emissions.
Factory Mutual: Report No. OX4A5.AF.
Underwriters Laboratories, Inc: Component Recognized, File No.
MP268; Guide No. MCCZ.
5 (127) 5-1/4 (133) Required Components: Q7800A,B Universal Wiring Subbases.
R7824, R7851 or R7852 Flame Signal Amplifier.
1 REMOVE ONLY FOR TERMINAL TEST ACCESS. M5872

Product Number Voltage Main Pilot
RM7824A1006/U 24 Vdc (+10, -15%) Intermittent 4 sec or 10 sec
RM7838A Manual Start Industrial Primary Control with Purge
burner applications. Provides level of safety, functional capability
and features beyond conventional controls.
• Functions include purge, burner pilot startup, flame supervision, system
status indication, system or self diagnosis and troubleshooting
• Delays admission of fuel to combustion chamber until pilot flame has
been proven and then monitors the flame through the run period
while providing system status indication
• Includes Keyboard Display Module
• Intermittent pilot valve
• Interchangeable plug-in flame amplifier
after loss of power
Microprocessor-based integrated burner control for industrial • Selectable pilot flame establishing period
semi-automatically fired gas, oil, coal or combination fuel single • Provides application flexibility and optional communication
interface capability through Modbus™
BURNER CONTROL
5
(127)
POWER
PILOT
FLAME 1
MAIN
ALARM
1
RESET
5 (127) 5-1/4 (133) 6-3/32 (155)
MODULE WITH SUBBASE

M15518A
Application: Semi Automatic Primary Control with Purge Approvals

Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Canadian Standards Association: Certified, File No. LR95329-3.
Vibration: 0.5 G environment Control Safety Devices: Acceptable: CSD-1
Frequency: 50 Hz; 60 Hz (±10%) Federal Communications Commission: FCC Part 15, Class A,
Pilot Type: intermittent Emissions
PrePurge: Determined by ST7800A Purge Timer Card Factory Mutual: Report No. OX4A5.AF
Interlocks: Running Swiss RE (formerly IRI): Acceptable
Weight: 1 lb 10 oz (0.7 kg) Underwriters Laboratories, Inc: Component Recognized, File No.
Amplifier. ST7800A Plug-in Purge Timer Card.
SIL3
Capable

Product Number Voltage Main Pilot Comments
RM7838A1014/U 120 Vac (+10, -15%) Intermittent 4 sec or 10 sec Includes S7800 Display
70-8911 27
RM7838B,C Manual Start Industrial Programmers
• Functions include purge, burner pilot startup, flame supervision, system
status indication, system or self diagnosis and troubleshooting
• Includes Keyboard Display Module
after loss of power
Microprocessor-based integrated burner control for industrial • Selectable pilot flame establishing period
semi-automatically fired gas, oil, coal or combination fuel single • Provides application flexibility and optional communication
interface capability through Modbus™
Application: Semi Automatic Programming Control Approvals
Dimensions, Approximate: 5 in. wide x 5 in. high x 5 1/4 in. deep Canadian Standards Association: Certified, File No. LR95329-3
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase Control Safety Devices: Acceptable: CSD-1
(127 mm wide x 127 mm high x 133 mm deep with Federal Communications Commission: FCC Part 15, Class A,
Q7800A Subbase x 155 mm deep with Q7800B Subbase) Emissions
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Factory Mutual: Report No. OX4A5.AF
Vibration: 0.5 G environment Gastec/European: See table
Pilot Type: interrupted Underwriters Laboratories, Inc: Component Recognized, File No.
Early Spark Termination: Yes, 5 sec MP268; Guide No. MCCZ.
Preignition: Yes Required Components: Q7800A,B Universal Wiring Subbases.
PrePurge: Determined by ST7800A Purge Timer Card; RM7838C R7847, R7849, R7851, R7852, R7861, or R7886 Flame Signal
requires ST7800C Purge Timer Card Amplifier. ST7800A (ST7800C for RM7838C) Plug-in Purge Timer
Interlocks: Lockout Card.
SIL3
Capable

Product Number Voltage Main Pilot Comments Gastec/European
RM7838B1013/U 120 Vac (+10, -15%) 10 sec or Intermittent 4 sec or 10 sec Includes S7800 Display —
RM7838C1004/U 120 Vac (+10, -15%) 10 sec or Intermittent 4 sec or 10 sec Includes S7800 Display —
RM7838C1020/U 120 Vac (+10, -15%) 10 sec or Intermittent 4 sec or 10 sec Includes S7800 Display Gastec EN268 Report 1156791
RM7838B,C Manual Start Industrial Programmers with VPS
Microprocessor-based integrated burner control for industrial
semi-automatically fired gas, oil, coal or combination fuel single
and features beyond conventional controls. Includes Valve Proving
Feature.
• Functions include purge, burner pilot startup, flame supervision,
system status indication, system or self diagnosis and
troubleshooting
• Includes S7800A1142 Keyboard Display Module
after loss of power
• Selectable pilot flame establishing period
• Provides application flexibility and optional communication interface
capability through Modbus™
• With Valve Proving Feature and Programmable Post Purge Time
• Power LED blinks a fault code on system lockout
Application: Semi Automatic Programming Control w/VPS Approvals
Dimensions, Approximate: 5 in. wide x 5 in. high x 5 1/4 in. deep Control Safety Devices: Acceptable: CSD-1
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase Federal Communications Commission: FCC Part 15, Class A,
(127 mm wide x 127 mm high x 133 mm deep with Emissions
Q7800A Subbase x 155 mm deep with Q7800B Subbase) Factory Mutual: Report No. OX4A5.AF
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Swiss RE (formerly IRI): Acceptable
Vibration: 0.5 G environment Underwriters Laboratories, Inc: Component Recognized, File No.
Frequency: 50 Hz; 60 Hz (±10%) MP268; Guide No. MCCZ.
Pilot Type: interrupted Required Components: Q7800A,B Universal Wiring Subbases.
Early Spark Termination: Yes, 5 sec R7847, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Preignition: Yes Amplifier. ST7800A (ST7800C for RM7838C) Plug-in Purge Timer
PrePurge: Determined by ST7800A (ST7800C for RM7838C) Purge Card.
Timer Card; RM7838C requires ST7800C Purge Timer Card
Interlocks: Lockout
Weight: 1 lb 10 oz (0.7 kg) SIL3
Capable

Product Number Voltage Main Pilot Comments
RM7838B1021/U 120 Vac (+10, -15%) 10 sec or Intermittent 4 sec or 10 sec Includes programmable VPS (Valve Proving Switch) check feature
and blinking LED fault annunciation
RM7838C1012/U 120 Vac (+10, -15%) 10 sec or Intermittent 4 sec or 10 sec Includes programmable VPS (Valve Proving Switch) check feature
and blinking LED fault annunciation
70-8911 29
RM7840 Programmers
system status indication, system or self-diagnostics and troubleshooting
Modbus™
• Local or remote annunciation of RM7840 operation and fault information
using the S7800 Keyboard Display Module (not included)
after loss of power
Microprocessor-based integrated burner control for automatically • Compatible with existing Honeywell flame detectors
fired gas, oil, coal or combination fuel single burner applications. • SIL3 Capable in a properly designed Safety Instrumental System
Dimensions in inches (millimeters) Early Spark Termination: Yes, 5 sec

Preignition: Yes
BURNER CONTROL PostPurge: 15 sec
1 Approvals
5 Canadian Standards Association: Certified, File No. LR95329-3
(127)
Control Safety Devices: Acceptable: CSD-1
POWER
PILOT
FLAME
MAIN
ALARM
Emissions
RESET Factory Mutual: Report No. OX4A5.AF
5 (127) 5-1/4 (133) MP268; Guide No. MCCZ.
1 REMOVE ONLY FOR TERMINAL TEST ACCESS. M5003B
R7847, RR7849, 7851, R7852, R7861, or R7886 Flame Signal
Amplifier. ST7800A Plug-in Purge Timer Card.
Application: Programming Control

SIL3
Capable
Pilot Type: interrupted

Second Stage
Product Number Voltage Main Pilot Pilot Valve Interlocks Comments
RM7840E1016/U 120 Vac (+10, -15%) 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout LHL-LF&HF Proven
RM7840G1014/U 120 Vac (+10, -15%) 10 sec, or 15 sec, or 4 sec or 10 sec selectable Running LHL-LF Proven
30 sec, or Intermittent
RM7840L1018/U 120 Vac (+10, -15%) 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout LHL-LF&HF Proven
RM7840L1026/U 120 Vac (+10, -15%) 10 sec or Intermittent 4 sec or 10 sec Intermittent Lockout LHL-LF&HF Proven
RM7840M1017/U 120 Vac (+10, -15%) 10 sec or Intermittent 4 sec or 10 sec Intermittent Running On/Off-LF Proven
RM7840 Programmers with VPS
Keyboard Display required to program VPS and change postpurge
required to program VPS and change postpurge.
Modbus™
• Power LED blinks fault code on Lockout
• Local or remote annunciation of operation and fault information using the
S7800 Keyboard Display (optional)
• Nonvolatile memory retains history files and lockout status after
Microprocessor-based integrated burner control for automatically loss of power
fired gas, oil, coal or combination fuel single burner applications. • Compatible with existing Honeywell flame detectors
Provides safety, functional capability and features beyond • S7800A1142 Keyboard required to setup Valve Proving Feature
conventional controls. With Valve Proving Feature. S7800A1142 and change post purge time
Application: Programming Control w/VPS Weight: 1 lb 10 oz (0.7 kg)
Dimensions, Approximate: 5 in. wide x 5 in. high x 5 1/4 in. deep Approvals
Q7800A Subbase x 155 mm deep with Q7800B Subbase) Factory Mutual: See table
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Underwriters Laboratories, Inc: See table
Vibration: 0.5 G environment Required Components: Q7800A,B Universal Wiring Subbases.
Frequency: 50 Hz; 60 Hz (±10%) R7847, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Pilot Type: interrupted Amplifier. ST7800A Plug-in Purge Timer Card.
Early Spark Termination: Yes, 5 sec
Preignition: Yes
PostPurge: programmed with S7800A1142 display SIL3
AirFlow Check: User selectable Capable
Second Stage Pilot Valve: selectable

Factory Underwriters
Product Number Voltage Main Pilot Interlocks Comments Mutual Laboratories, Inc
EC7840L1014/U 220 to 240 Vac 10 sec or 15 sec 4 sec or 10 sec Lockout Requires — —
(+10, -15%) S7800A1142 Display,
LHL-LF&HF Proven
RM7840G1022/U 120 Vac 10 sec, 15 sec, 4 sec or 10 sec Running Requires Report No. Component Recognized,
(+10, -15%) 30 sec, or Intermittent S7800A1142 Display, 1V9AO.AF File No. MP268;
LHL-LF Proven Guide No. MCCZ
RM7840L1075/U 120 Vac 10 sec or 15 sec 4 sec or 10 sec Lockout Requires Report No. Component Recognized,
(+10, -15%) S7800A1142 Display, 1V9AO.AF File No. MP268;
LHL-LF&HF Proven Guide No. MCCZ
70-8911 31
RM7845 Programmers
Modbus™
• Local or remote annunciation operation and fault information using the
S7800 Keyboard Display (optional)
after loss of power
Microprocessor-based integrated burner control for automatically • Compatible with existing Honeywell flame detectors
fired gas, oil, coal or combination fuel single burner applications. • Same as RM7840L; less ignition and 2nd pilot valve output terminals
Application: Programming Control AirFlow Check: User selectable

Dimensions, Approximate: 5 in. wide x 5 in. high x 5 1/4 in. deep Weight: 1 lb 13 oz (0.8 kg)
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase Approvals
(127 mm wide x 127 mm high x 133 mm deep with Canadian Standards Association: Certified, File No. LR95329-3
Q7800A Subbase x 155 mm deep with Q7800B Subbase) Control Safety Devices: Acceptable: CSD-1
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Federal Communications Commission: FCC Part 15, Class A,
Vibration: 0.5 G environment Emissions
Voltage: 120 Vac (+10, -15%) Factory Mutual: Report No. 1V9AO.AF
Pilot Type: Interrupted Underwriters Laboratories, Inc: Component Recognized, File No.
Preignition: Yes MP268; Guide No. MCCZ.
PrePurge: Determined by ST7800A Purge Timer Card Required Components: Q7800A,B Universal Wiring Subbases.
PostPurge: 15 sec R7847, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Interlocks: Lockout Amplifier. ST7800A Plug-in Purge Timer Card.

Product Number Main Pilot Comments
RM7845A1001/U 10 sec 4 sec or 10 sec LHL-LF&HF Proven
RM7885 Manual Start Industrial Primary Control

• Functions include flame supervision, system status indication,
system or self-diagnostics and troubleshooting
• Adaptable to continuous firing, high-low or modulating firing rate
for semi-automatic burner sequencing
• Operates with the following: Torch-ignited main burner or torch-
ignited pilot using a Start-Stop Station, or conventional knee or foot
operated station
• Direct-ignition oil burner or electrically ignited pilot, using a Start-
Stop Station
• Nonvolatile memory
• Flame signal check during standby
Microprocessor-based integrated burner control for industrial • Shutter drive output
semi-automatically fired gas, oil, coal, or combination fuel single • Compatible with existing Honeywell flame detectors
Application: Semi Automatic Primary Control Approvals

Frequency: 50 Hz; 60 Hz (±10%) MP268; Guide No. MCCZ.
Weight: 1 lb 13 oz (0.8 kg) Required Components: Q7800A,B Universal Wiring Subbases.
Amplifier.

Product Number Voltage Pilot Type Main Pilot
RM7885A1015/U 120 Vac (+10, -15%) intermittent Intermittent 15 min
RM7888 PLC Adaptable Primary Control
safety, functional capability and features beyond conventional
controls.
• Functions include automatic burner startup sequencing, five user
selectable run sequences, four line-voltage sequence control inputs,
flame supervision, system status indication, system or self-
diagnostics and troubleshooting
• Requires a relay module, subbase, and amplifier for operation
• Options include Modbus™ interface, keyboard display module, remote
display mounting
• Use with master system control which determines purge timing and
confirms air supply and air flow
• Nonvolatile memory retains history files and sequencing status
after power loss
Microprocessor-based integrated burner control for industrial • Interchangeable plug-in flame amplifiers
process semi-automatically fired gas, oil, coal, or combination • Local or remote annunciation of operation and fault information using
fuels for single and multiple burner applications. Provides level of the S7800 Keyboard Display Module
Dimensions in inches (millimeters) Application: Primary Control - PLC Adaptable

Dimensions, Approximate: 5 in. wide x 5 in. high x 5 1/4 in. deep
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
BURNER CONTROL (127 mm wide x 127 mm high x 133 mm deep with
Q7800A Subbase x 155 mm deep with Q7800B Subbase)
SCROLL MODE 5 Vibration: 0.5 G environment
SAVE
(127) Voltage: 120 Vac (+10, -15%)
POWER Frequency: 50 Hz; 60 Hz (±10%)
Pilot Type: selectable
PILOT
FLAME
MAIN 1
ALARM
RESET
Approvals
Canadian Standards Association: Certified
5-1/4 (133) Factory Mutual: Approved.
5 (127)
1
REMOVE ONLY FOR TERMINAL TEST ACCESS. M9494
Amplifier

RM7888A1019/U 15 sec 4 sec Selectable sequences
RM7888A1027/U 15 sec 10 sec For 10 sec DSI applications, selectable sequences
70-8911 33
RM7890 On-Off Primary Control with VPS
features beyond conventional controls.
• Subbase and amplifier are required for operation
• Power LED blinks Fault Code on lockout
display module
• Optional local or remote annunciation of operation and fault information
using the S7800 Keyboard Display Module
after power loss
Microprocessor-based integrated primary burner control for • Selectable relight or lockout on loss of flame
automatically fired gas, oil or combination fuel single burner • Contains Valve Proving Feature - require S7800A1142 Keyboard
Display (not provided) to set up
Dimensions in inches (millimeters) Application: On-Off Primary Control w/VPS

Dimensions, Approximate: 5 in. wide x 5 in. high x 5 1/4 in. deep
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase
BURNER CONTROL (127 mm wide x 127 mm high x 133 mm deep with
Q7800A Subbase x 155 mm deep with Q7800B Subbase)
1 Vibration: 0.5 G environment
5 Frequency: 50 Hz; 60 Hz (±10%)
(127)
Preignition: Yes
POWER
PILOT
FLAME
MAIN
ALARM
Approvals
RESET Canadian Standards Association: Certified, File No. LR95329-3
Emissions
5 (127) 5-1/4 (133) Factory Mutual: Report No. OX4A5.AF
1 REMOVE ONLY FOR TERMINAL TEST ACCESS. M5003B
Amplifier.
SIL3
Capable

RM7890A1056/U Intermittent 4 sec or 10 sec Includes programmable VPS (Valve Proving Switch) check feature and
blinking LED fault annunciation
RM7890B1048/U Intermittent 4 sec or 10 sec Includes Shutter Drive Capability, VPS (Valve Proving Switch) check and
blinking LED fault annunciation
RM7890; EC7890 On-Off Primary Controls
• Subbase and amplifier are required for operation
• Options include Modbus™ interface, keyboard display module,
remote display module
after power loss
• Selectable relight or lockout on loss of flame
Microprocessor-based integrated primary burner control for when using amplifiers R7847B,C; R7849B; R7851B,C; R7852B;
automatically fired gas, oil or combination fuel single burner R7861A and R7886 with their appropriate flame detectors
Application: On-Off Primary Control Approvals

Dimensions, Approximate: 5 in. wide x 5 in. high x 5 1/4 in. deep Gastec/European: See table
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase Canadian Standards Association: See table
(127 mm wide x 127 mm high x 133 mm deep with Factory Mutual: See table
Q7800A Subbase x 155 mm deep with Q7800B Subbase) Swiss RE (formerly IRI): Acceptable
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Underwriters Laboratories, Inc: See table
Vibration: 0.5 G environment Required Components: Q7800A,B Universal Wiring Subbases.
Frequency: 50 Hz; 60 Hz (±10%) R7847, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Weight: 1 lb 13 oz (0.8 kg) Amplifier.
SIL3
Capable
Canadian Underwriters
Pilot Flame Establishing Gastec/ Standards Factory Laboratories,
Product Number Voltage Type Period Comments European Association Mutual Inc
EC7890A1011/U 220 to 240 Vac intermittent Intermittent 4 sec or 10 — — — Report No. —
(+10, -15%) sec 1D0A1.AF
EC7890A1029/U 220 to 240 Vac intermittent Intermittent 4 sec or 10 — GASTEC: CE- — Report No. —
(+10, -15%) sec 63AP3070/1, 1D0A1.AF
Approved to
EN298
EC7890B1010/U 220 to 240 Vac intermittent Intermittent 4 sec or 10 Includes Shutter Drive — — Report No. —
(+10, -15%) sec Capability 1D0A1.AF
EC7890B1028/U 220 to 240 Vac intermittent Intermittent 4 sec or 10 Includes Shutter Drive — — Report No. —
(+10, -15%) sec Capability 1V9AO.AF
RM7890A1015/U 120 Vac intermittent Intermittent 4 sec or 10 — — Certified, File Report No. Component
(+10, -15%) sec No. LR95329-3 OX4A5.AF Recognized,
File No. MP268;
RM7890A1031/U 120 Vac intermittent Intermittent 30 sec fixed — — Certified, File Report No.
Guide No.
(+10, -15%) No. LR95329-3 OX4A5.AF
MCCZ.
RM7890A1064/U 120 Vac intermittent Intermittent 4 sec or 10 — GASTEC: CE- — Report No. —
(+10, -15%) sec 63AP3070/1, 1D0A1.AF
Approved to
EN298
RM7890B1014/U 120 Vac intermittent Intermittent 4 sec or 10 Includes Shutter Drive — Certified, File Report No. Component
(+10, -15%) sec Capability No. LR95329-3 OX4A5.AF Recognized,
File No. MP268;
RM7890B1030/U 120 Vac intermittent Intermittent Fixed 4 sec Includes Shutter Drive — Certified, File Report No.
Guide No.
(+10, -15%) or 10 sec Capability, Alarm sounds No. LR95329-3 OX4A5.AF
MCCZ.
PFEP when Reset pushed
RM7890B1055/U 120 Vac intermittent Intermittent 4 sec or 10 Includes Shutter Drive Gastec EN268 Certified, File Report No.
(+10, -15%) sec Capability Report 1156791 No. LR95329-3 OX4A5.AF
RM7890C1005/U 120 Vac Standing Intermittent — Standing Pilot — Certified, File Report No.
(+10, -15%) Pilot Applications No. LR95329-3 OX4A5.AF
RM7890D1004/U 120 Vac intermittent Intermittent 15 sec or 30 Higher Flame Sensor — Certified, File Report No.
(+10, -15%) sec Voltage for Infra Red No. LR95329-3 OX4A5.AF
Heater Applications
70-8911 35
RM7895; EC7895 On-Off Primary Control with Prepurge
• Subbase, amplifier, and prepurge timer are required for operation
display module and first-out expanded annunciator
using the S7800 Keyboard Display Module
after power loss
Microprocessor-based integrated primary burner control for • Dynamic airflow switch check
automatically fired gas, oil, or combination fuel single burner
Application: On-Off Primary Control with Prepurge Weight: 1 lb 15 oz (0.9 kg)
Dimensions, Approximate: 5 in. wide x 5 in. high x 5 1/4 in. deep Approvals
with Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase Canadian Standards Association: See table
(127 mm wide x 127 mm high x 133 mm deep with Factory Mutual: See table
Q7800A Subbase x 155 mm deep with Q7800B Subbase) Swiss RE (formerly IRI): Acceptable
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Control Safety Devices: See table
Vibration: 0.5 G environment Underwriters Laboratories, Inc: See table
PrePurge: Determined by ST7800A Purge Timer Card R7847, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Interlocks: Selectable Amplifier. ST7800A Plug-in Purge Timer Card.
Flame Establishing
Period Delayed Canadian Control Underwriters
AirFlow Main Standards Factory Safety Laboratories,
Product Number Voltage Pilot Type Check Main Pilot Valve Comments Used With Assoc. Mutual Devices Inc.
EC7895A1010/U 220 to intermittent — Intermittent 4 sec or No — 7800 Series — Report No. — —
240 Vac 10 sec Amplifiers 1D0A1.AF
(+10,
EC7895C1000/U -15%)
interrupted — 10 sec 4 sec or Yes — 7800 Series — — —
10 sec Amplifiers
RM7895A1014/U 120 Vac intermittent — Intermittent 4 sec or No — 7800 Series Certified, Report No. Acceptabl Component
(+10, 10 sec Amplifiers File No. OX4A5.AF e: CSD-1 Recognized,
-15%) LR95329-3 File No.
RM7895A1048/U intermittent — Intermittent 4 sec or No Includes 7800 Series
MP268; Guide
10 sec ignition cut- Amplifiers
No. MCCZ.
out during
PFEP
RM7895B1013/U intermittent Dynamic Intermittent 4 sec to No — 7800 Series
10 sec Amplifiers
RM7895C1012/U interrupted — 10 sec 4 sec or Yes — 7800 Series
10 sec Amplifiers
RM7895C1020/U interrupted — 10 sec 10 sec Yes Includes 7800 Series
ignition cut- Amplifiers
out during
PFEP
RM7895D1011/U interrupted Dynamic 10 sec 4 sec or Yes — 7800 Series
10 sec Amplifiers
RM7895E1002/U intermittent — Intermittent 15 sec or No Higher Flame R7847 only
30 sec Sensor
Voltage for
RM7895E1010/U intermittent — Intermittent 15 sec or No
Infra Red
R7847 only
30 sec
Heater
Applications
RM7896 On-Off Primary Control with Pre- and Post-Purge
• Subbase, amplifier and purge card are required for operation
• 15 second postpurge
• Local or remote annunciation of operation and fault information using
the S7800 Keyboard Display Module
after power loss
Microprocessor-based integrated full-function primary burner • Selectable recycle or lockout on loss of airflow or flame
control for automatically fired gas, oil, or combination fuel single • Shutter drive output
• Dynamic airflow switch check
• Delayed main valve
Application: On-Off Primary Control with Pre and Post purge Approvals
Voltage: 120 Vac (+10, -15%) MP268; Guide No. MCCZ.
PrePurge: Determined by ST7800A Purge Timer Card R7847, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Flame Establishing
Period Delayed
AirFlow Main
Product Number Pilot Type Check Main Pilot Valve PostPurge Comments
RM7896A1012/U intermittent — Intermittent 4 sec or 10 sec No 15 sec Includes Pre- and Post -Purge
RM7896C1010/U interrupted — 10 sec 4 sec or 10 sec Yes 15 sec Includes Pre- and Post -Purge
RM7896D1019/U interrupted Dynamic 10 sec 4 sec or 10 sec Yes 15 sec Includes Pre- and Post -Purge
RM7896D1027/U interrupted Dynamic 10 sec 4 sec or 10 sec Yes 60 sec Blinking Fault code LED, early spark termination
when flame sensed, pre and post purge
70-8911 37
RM7897 Automatic Primary Control with Programmable Post-Purge
and features beyond conventional controls. Along with
Programmable Post Purge.
• Power LED blinks fault code on Safety Shutdown
the S7800 Keyboard Display Module.
after power loss
burner applications. Provides level of safety, functional capability • Delayed main valve
• Programmable post purge using S7800A1142 Keyboard Display
(not provided)
Application: On-Off Primary Control with Pre and Programmable Post purge Approvals
Dimensions, Approximate: 5 in. wide x 5 in. high x 5 1/4 in. deep with Canadian Standards Association: Certified, File No. LR95329-3
Q7800A Subbase x 6 3/32 in. deep with Q7800B Subbase Control Safety Devices: Acceptable: CSD-1
(127 mm wide x 127 mm high x 133 mm deep with Federal Communications Commission: FCC Part 15, Class A
Q7800A Subbase x 155 mm deep with Q7800B Subbase) Emissions
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Factory Mutual: Report No. OX4A5.AF
Vibration: 0.5 G environment Swiss RE (formerly IRI): Acceptable
Frequency: 50 Hz; 60 Hz (±10%) Underwriters Laboratories, Inc: Component Recognized, File No.
Preignition: Yes MP268; Guide No. MCCZ.
PrePurge: Determined by ST7800A Purge Timer Card Required Components: Q7800A,B Universal Wiring Subbases.
PostPurge: programmed with S7800A1142 display R7847, R7849, R7851, R7852, R7861, or R7886 Flame Signal
Pilot: 4 sec or 10 sec
Capable
Delayed
Product Number Voltage Pilot Type Main Valve Comments Used With
RM7897A1002/U 120 Vac (+10, -15%) selectable — Includes blinking LED fault annunciation feature 7800 Series Amplifiers
RM7897C1000/U 120 Vac (+10, -15%) selectable Yes Includes blinking LED fault annunciation feature and 5 7800 Series Amplifiers
sec MFEP
RM7897A1018/U 120 Vac (+10, -15%) selectable Yes Includes blinking LED fault annunciation feature and 5 7800 Series Amplifiers
sec MFEP
RM7898 On-Off Primary Control with VPS
and features beyond conventional controls. Include Programmable
Post Purge and Valve Proving Feature.
display module, and first-out expanded annunciator
• Power LED Blinks a Fault code on safety shutdown
the S7800 Keyboard Display Module.
after power loss
burner applications. Provides level of safety, functional capability • Programmable post purge and Valve Proving feature with
S7800A1142 Keyboard Display (not supplied)
Application: On-Off Primary Control w/VPS Approvals
Dimensions, Approximate: 5 in. wide x 5 in. high x 5 1/4 in. deep Canadian Standards Association: Pending
Frequency: 50 Hz; 60 Hz (±10%) MP268; Guide No. MCCZ
Pilot Type: selectable Required Components: Q7800A,B Universal Wiring Subbases.
Preignition: Yes R7847, R7849, R7851, R7852, R7861, or R7886 Flame Signal
PrePurge: Determined by ST7800A Purge Timer Card Amplifier. ST7800A Plug-in Purge Timer Card.
Interlocks: Selectable
Flame Establishing Period Pilot: 4 sec or 10 sec
Capable
Product Number Voltage Comments Used With

RM7898A1000/U 120 Vac (+10, -15%) Includes blinking LED fault annunciation feature 7800 Series Amplifiers
RM7898A1018/U 120 Vac (+10, -15%) Includes blinking LED fault annunciation feature, with early spark termination 7800 Series Amplifiers
70-8911 39
R7120M Fireye M Series Replacement Control
The Honeywell R7120M Burner Control Modules are
microprocessor-based integrated burner controls. It is a plug in
replacement of Fireye M series controls for automatically fired gas,
oil or combination fuel on/off single burner applications.
• Functions provided by the R7120M include automatic burner
sequencing, flame supervision, system status indication, system
or self-diagnostics and troubleshooting
• Plug in replacement for Fireye M series controls using the
existing Fireye wiring subbase
• Require ST7800 Purge Timer and appropriate R78XX Amplifier
to complete the replacement
Application: Replacement Primary Control for Fireye M Series Interlocks: Running

Dimensions, Approximate: 7 in. wide x 6 5/32 high x 5 3/4 in. deep Weight: 3 lb 1 oz (1.4 kg)
(177 mm wide x 156 mm high x 146 mm deep) Approvals
Ambient Temperature Range: -40 F to +135 F (-40 C to +57 C) Federal Communications Commission: FCC Part 15, Class A, Emissions
Frequency: 50 Hz; 60 Hz MP268; Guide No. MCCZ
PrePurge: Determined by ST7800A Purge Timer Card Required Components: R7847, R7849, R7851, R7852, R7861, or
PostPurge: programmed with S7800A1142 display R7886 Flame Signal Amplifier. ST7800 Plug-in Purge Timer Card.

Product Number Voltage Pilot Type AirFlow Check Main Pilot Comments
R7120M1001/U 120 Vac (+10, -15%) intermittent User selectable Intermittent 4 sec or 10 sec On/Off
R7120M1019/U 120 Vac (+10, -15%) interrupted User selectable 10 sec 4 sec or 10 sec On/Off
R7140 Programmers
The Honeywell R7140G, L, M Burner Control Modules are
microprocessor-based integrated burner control for automatically
fired gas, oil or combination fuel single burner applications.
• Functions provided by the R7140G,L,M include automatic burner
sequencing, flame supervision, system status indication,
system or self-diagnostics and troubleshooting
• Upgrade replacement for BC7000 or R4140 legacy Programmer controls
• Require ST7800 Purge Timer and appropriate R78XX Amplifier
to complete the replacement
Dimensions in inches (millimeters) Application: Upgrade Replacement Programming Control for

R4140 or BC7000
BURNER CONTROL Voltage: 120 Vac (+10, -15%)
Frequency: 50 Hz, 60 Hz (±10%)
5
Early Spark Termination: Yes, 5 sec
6-5/32 (127) Preignition: Yes
(156)
POWER
PILOT
FLAME
MAIN
PostPurge: 15 sec
ALARM
RESET _
S +
Approvals
5 (127) Federal Communications Commission: FCC Part 15, Class A, Emissions
1-1/4
(32) Underwriters Laboratories, Inc: Component Recognized, File No.
7 (177) MP268; Guide No. MCCZ
5-3/4 (146)
M22604 Required Components: R7847, R7849, R7851, R7852, R7861, or
R7886 Flame Signal Amplifier. ST7800 Plug-in Purge Timer Card.

Second Stage
Product Number Pilot Type Main Pilot Pilot Valve Interlocks Comments
R7140G1000/U Interrupted or Intermittent 10 sec, or 15 sec, or 4 sec or 10 sec selectable Running LHL-LF Proven for R4140G
30 sec, or Intermittent applications
R7140G2008/U Interrupted or Intermittent 10 sec, or 15 sec, or 4 sec or 10 sec — Running LHL-LF Proven for BC with
30 sec, or Intermittent PM720G applications
R7140L1009/U interrupted 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout LHL-LF&HF Proven for R4140L
applications
R7140L2007/U interrupted 10 sec or 15 sec 4 sec or 10 sec Interrupted Lockout LHL-LF&HF Proven for BC with
PM720L applications
R7140M1007/U Interrupted or Intermittent 10 sec or Intermittent 4 sec or 10 sec Intermittent Running On/Off-LF Proven for R4140 and
BC with PM720M applications
70-8911 41
Q7800 22 Terminal Universal Wiring Subbases
Burner, panel or wall mount subbases for 7800 SERIES relay
modules and S7830A Expanded Annunciator.
• Makes electrical connections for 7800 SERIES relay modules or
S7830A Expanded Annunciator through bifurcated contacts
• Provides terminals for field wiring
• Twenty-two terminals

Weight: 7 oz (0.20 kg)
Approvals
Canadian Standards Association: Certified, File No. LR95329-3
Q7800A Underwriters Laboratories, Inc: Component Recognized, File No.
MP268; Guide No. MCCZ2
Q7800F
Q7800B
Product Number Application Comments Used With

Q7800A1005/U Wiring Subbase Panel mount —
Q7800B1003/U Wiring Subbase Burner/wall mount 2 knockouts each end —
Q7800B1011/U Wiring Subbase Burner/wall mount 3 knockouts each end —
Q7800F1004/U Wiring Adapter Subbase Burner/wall mount adapter subbase for RA890 RM7890
Q7800F1012/U Wiring Adapter Subbase Burner/wall mount adapter subbase for R4795 RM7895
Q7800A dimensions in inches (millimeters) Q7800F dimensions in inches (millimeters)
USE NO. 6 MOUNTING 1/4 (6)

SCREWS (4)
5 (127) 1-3/4 (44)
G 12
L2(N) 13 12
G
3 14 L2(N) 13
4 15 3 14
5 16 4 15
2-1/2
6 17 (64) 5 16
5
7 18 6 17
(127)
4-31/32 7 18
8 19 (126)
9 8 19
20
9 20
10 21
10 21
F 22 1-11/32
(34) 1 F (11) 22
1-11/32 2-9/32 M5648A

(34) (58) 1-13/32
(36)
4-31/32
(126)
1 OPTIONAL TERMINAL TEST ACCESS COVER.

M1968D
Q7800B1003 dimensions in inches (millimeters) Q7800B1011 dimensions in inches (millimeters)
23/32 (18) 23/32 (18)
1/2 (19) 3/4 (19)
3/4 (19)
2-1/8 (54) 1 (25) 7/8 in. DIA. KNOCKOUTS (7)

FOR 1/2 in. CONDUIT
2-1/8 (54) 1 (25) 7/8 in. (22) KNOCKOUTS (9)

FOR 1/2 in. CONDUIT
USE NO. 6 MOUNTING SCREWS (4)
USE NO. 6 MOUNTING SCREWS (4)

G 12
L2(N) 13
G 12
3 14
L2(N) 13
4 15 3 14
1-13/32
5 16 (36)
4 15 1-13/32
4-31/32
(36)
2-1/4 6 17 (126) 5 16
(64) 2-1/4
7 18 (64) 6 17
4-31/32
8 19 1-5/8 7 18 (126)
(41) 8 19
9 20 1-5/8
10 21 9 20 (41)
1 10 21
1-11/32 F 22 1-11/32
1
(34)
27/32 (21)
(34) F 22
27/32 (21)
1-11/32 2-9/32 2-7/32 1-11/32 (34) 2-9/32 (58) 3 (76)

(34) (58) (56)
4-31/32 4-31/32 (126)
(126)
2-1/8 (54) 1 (25)

2-1/8 1 (25)
(54)
3/4 (19) 1 REMOVE ONLY FOR

3/4 (19) 1 REMOVE ONLY FOR TERMINAL TEST ACCESS.
TERMINAL TEST ACCESS.
3/4 (19)
23/32 (18)
M1966B
23/32 (18)
M9883
70-8911 43
S7800 Keyboard Display Module
Provides current status of burner sequence, timing information,
hold information and lockout information, as well as selectable or
preemptive messages.
• Application flexibility
• First-out annunciation and system diagnostics provided by
2 row by 20 column Vacuum Fluorescent Display (VFD)
• S7800A1001 offers “Call Service” (Business Card) programmable
message displayed when system lockout occurs
• S7800A1001 series 5 and greater has selectable ModBus Feature
• Provides local or remote annunciation of operation and fault
information
• Displays first out S7830 expanded annunciation of 24 limit and
interlock LEDs to enhance keyboard display module information
• Remote reset

Application: Keyboard Display
BURNER CONTROL
Approvals
2-3/4 Canadian Standards Association: Certified, File No. LR95329-3
(69) Federal Communications Commission: FCC Part 15, Class A,
Emissions
BACK Factory Mutual: Report No. 1V9AO.AF
Edit: - + ENTER Swiss RE (formerly IRI): Acceptable
MP268; Guide No. MCCZ
4-27/32 (123)
5/32 29/32
(4) (23)
4-3/32 (104)
5/16
19/32 1-1/4 1-1/32 (8)
(15) (32) (26)
7/16 (11) 1/2

1-5/16
(13)
(49) 2-7/16 (62)
2 -1 /3 2
(5 2 )
29/32
(23)
5/32 (4) 5/16

15/32 13/ (8)
3-7/8 (99) 32
(12)
(11)
M22870
Product Number Voltage Comments

S7800A1001/U 13 Vdc peak fullwave rectified (+20/-15%) English Language
S7800A1035/U 13 Vdc peak fullwave rectified (+20/-15%) French Language
S7800A1043/U 13 Vdc peak fullwave rectified (+20/-15%) German Language
S7800A1050/U 13 Vdc peak fullwave rectified (+20/-15%) Italian Language
S7800A1068/U 13 Vdc peak fullwave rectified (+20/-15%) Spanish Language
S7800A1118/U 13 Vdc peak fullwave rectified (+20/-15%) Japanese Language
S7800A1126/U 13 Vdc peak fullwave rectified (+20/-15%) Portuguese Language
S7800A1142/U 13 Vdc peak fullwave rectified (+20/-15%) English Language, Capable of displaying special “Call Service” messages, allows setup of
S7830A1005 Expanded Annunciator messages, used for VPS programming, and
programming Post Purge on select 7800 Devices
S7800A1167/U 13 Vdc peak fullwave rectified (+20/-15%) Spanish Language with Valve Proving, Postpurge, “Call Service”, and Expanded Annunciator
programming ability
S7810A Data ControlBus Module
Supports remote mounting of S7800 Keyboard Display Module and
remote reset.
• Use with remotely mounted S7800 Keyboard Display Module
• Installs directly on the front of 7800 SERIES Relay Modules
• Provides communications bus interface to remote mount the S7800
Keyboard Display and remote reset

Application: ControlBus™ Module
Approvals
Factory Mutual: Report No. 1V9AO.AF
Product Number Voltage Comments

S7810A1009/U 13 Vdc peak fullwave rectified (+20/-15%) Includes 203541 5-wire Connector
S7810M ModBus™ Module

S7810M ModBus Module™ operates as ModBus RTU slave device.
• Provides ability to remotely mount the S7800 Keyboard Display Module
• Installs directly on the front of 7800 SERIES Relay Modules
• Provides ModBus communications bus interface
• Remote reset
Dimensions, Approximate: 4 27/32 in. wide x 2 29/32 in. high x 29/32 in. Approvals
deep (123 mm wide x 73 mm high x 23 mm deep) Canadian Standards Association: Certified, File No. LR95329-3
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Factory Mutual: Report No. 1V9AO.AF
Vibration: 0.5 G environment Gastec/European: See table
Voltage: 13 Vdc peak fullwave rectified (+20/-15%) Underwriters Laboratories, Inc: Component Recognized, File No.
Weight: 4 oz (0.11 kg) MP268; Guide No. MCCZ2
Product Number Voltage Application Comments Gastec/European

S7810M1003/U 13 Vdc peak fullwave ControlBus™ Module-MODBUS Includes 208727 8 pin —
rectified (+20/-15%) electrical connector
S7810M1029/U 13 Vdc peak fullwave ControlBus™ Module-MODBUS - CE Certified Includes 208727 8 pin Gastec EN268 Report
rectified (+20/-15%) (no reset allowed) electrical connector 1156791
70-8911 45
S7820 Remote Reset Module
Serves as link between remote reset push button and relay
module. Allows 7800 SERIES relay module to be reset from a
remote location.
• Reset button can be installed up to 1000 feet away
• Installs directly on the front of 7800 SERIES relay module
Dimensions in inches (millimeters) Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C)
Approvals
Factory Mutual: Report No. 1V9AO.AF
Product Number Application Comments

S7820A1007/U Remote Reset Module Includes 203541 5-wire Connector
S7830 First Out Expanded Annunciator
Microprocessor-based expanded annunciator to support the 7800
SERIES relay modules for first-out annunciation, sequencing,
system or self-diagnostics and troubleshooting.
• Twenty-six status LEDs
• Front panel LED array-arranged to indicate flow of line-voltage
through string of limits, controls and interlocks
• Selectable current and first-out LED array display status
• Twenty-one monitored contact points
12
EXPANDED ANNUNCIATOR
13
14
Burner Switch Power
L1 Operating Control
Auxiliary Limit 1
15
Auxiliary Limit 2
Proof of Closure Low Water Cutoff
16
High Limit
Preignition Interlocks Atomizing imit 3
17
Fuel Selection
Oil Select Gas Select
18
High Oil Pressure
Low Oil Pressure High Gas Pressure
High Oil Temperature
19
Low Oil Temperature Low Gas Pressure
Atomizing Switch
20
System Lockout
Airflow Switch
21
Auxiliary Interlock 4 First Out
Auxiliary Interlock 5 Current
22
a b c
Reset Interlocks Select
Ambient Temperature Range: -40 F to +140 F (-40 C to +60 C) Factory Mutual: Report No. 1V9AO.AF
Vibration: 0.5 G environment Swiss RE (formerly IRI): Acceptable
Frequency: 50 Hz; 60 Hz (±10%) Underwriters Laboratories, Inc: Component Recognized, File No.
Weight: 1 lb 6 oz (0.62 kg) MH17367; Guide No. MJAT
Approvals Required Components: 7800 Series Relay Modules and Q7800A,
Canadian Standards Association: Certified, File No. LR95329 B Subbases
Emissions
Product Number Voltage Application

S7830A1005/U 120 Vac (+10, -15%) Expanded Annunciator
70-8911 47
ST7800 Plug In Purge Timer
Provides the prepurge timing for select 7800 SERIES relay
modules. ST7800C used with the RM7838C only.
Approvals Underwriters Laboratories, Inc: Component Recognized, File No.

Canadian Standards Association: Certified, File No. LR95329-3 MP268; Guide No. MCCZ2
Factory Mutual: Approved: Report No. 2X0A1.AF
Product Number PrePurge Application

ST7800A1005/U 2 seconds Purge Timer
ST7800A1070/U 2.5 minutes Purge Timer
ST7800C1003/U 7 seconds Purge Timer for RM7838C Only
ST7800C1011/U 20 seconds Purge Timer for RM7838C Only
ST7800C1029/U 4.0 minutes Purge Timer for RM7838C Only
7800 Series Accessories or Parts
Application: Accessory or Replacement Part
Product Number Comments Used With

203541/U 5 wire Connector for S7800 Display S7800 Display
203765/U Remote Mounting Bracket for S7800 Display (wall mounting).Includes 203541 5-wire Connector S7800 Display
204718B/U Nema I Cover Assembly for Panel Mounting S7800 (series 1-4) displays. Includes 203541 5-wire Connector S7800 Display
205321B/U Mounting Bracket - Flush mounting the S7800 Display for panel mounting. Includes 203541 5-wire S7800 Display
Connector
206311/U Carrying Case for S7800 Display S7800 Display
208727/U Connector, 8 pin for S7810B or M S7810B, S7810M
221729A/U Dust Cover for 7800 Relay Modules - Honeywell Logo 7800 Relay Modules
221818A/U Display Extension Cable - 60 inch for S7800 Display S7800 Display
221818C/U Display Extension Cable - 120 inch for S7800 Display S7800 Display
32005580-001/U Cable for connecting the S7800 Keyboard Display to the CR7890 CR7890
32007181-001/U Wiring Harness with 9 pin connector for wiring CR7890, length 6 fee CR7890
50023821-001/U Nema 4 Cover Assembly for Panel Mounting the S7800 Display. Includes 203541 5-wire Connector S7800 Display
50023821-002/U Nema 4 Cover Assembly with Reset Button for Panel Mounting the S7800 Display. Includes 203541 5-wire S7800 Display
Connector
70-8911 49
SOLA Controllers
R7910 SOLA Hydronic Control
fan control, boiler control, and electric ignition function. It will also
provide boiler status and error reporting.
• Frost Protection, Slow Start, Anti-condensate, Boiler Delta-T,
Stack Limit, Boiler Limit, DHW Limit, Outlet T-Rise Limit
• Primary Flame Safeguard Control
• Internal or external spark generator
• Analog NTC Sensor Inputs (10kohm or 12kohm)
• Other Analog Inputs
• PID Load Control
• Digital Inputs
• Digital Outputs
• Analog Outputs
• Algorithm Prioritization
• Two Temperature Loops of Control (CH and DHW)
• High Limit Control-CH, DHW, & Stack (Meets UL 353) using dual
10kohm NTC sensors
• Fifteen Item Fault Code History including equipment status
at time of lockout
• Fifteen Item Alert Code Status including equipment status
at time of internal alerts
The R7910A SOLA HC is a hydronic boiler control system that • 24Vac Device Power
provides heat control, flame supervision, circulation pump control, • 24 or 120Vac Digital I/O models available
• Flame Signal test jacks (Vdc)
• Three Status LEDs
• UV or Flame rod Flame Sensing
Dimensions in inches (millimeters) Application: Hydronic

Comments: Includes Programmable features
[4] Ø 3/16 (5) MAX Frequency (Hz): 60 Hz ± 5%
[2] 5-19/64 (135) 2-19/32 (66) Approvals
Control Safety Devices: Acceptable
Federal Communications Commission: Part 15, Class B Emissions
Underwriters Laboratories, Inc: UL, cUL Component File No.
MH20613 (MCCZ)
[2] 8-21/32
(220)
9-21/64
(237) MAX
6-21/64 (161)
M27583
Modulation Output
Enclosure Flame (0-10 (4-20 Load Operating
Product Number Rating Firing Rate Switch Sensor Type Vdc) mA) (PWM) Voltage Voltage
R7910A1001/U NEMA I/IP 40 — FR/UV Yes Yes Yes 24 Vac 24 Vac
R7910A1019/U NEMA I/IP 40 Low Fire Switch; High Fire Switch FR/UV Yes Yes Yes 120 Vac 24 Vac
R7910A1084/U NEMA I/IP 40 — FR; Stat Yes Yes Yes 24 Vac 24 Vac
SOLA Controllers
R7911 SOLA Steam Control
status and error reporting.
• Slow Start, Stack Limit, Boiler Limit

• Primary Flame Safeguard Control
• Internal or external spark generator
• Analog Stack Temp NTC Sensor Inputs (10kohm or 12kohm)
• Other Analog Inputs
• PID Load Control
• Digital Inputs
• Digital Outputs
• Analog Outputs
• Algorithm Prioritization
• High Limit Control- Stack (Meets UL 353) using
dual 10kohm NTC sensors
• Fifteen Item Fault Code History including equipment status
at time of lockout
• Fifteen Item Alert Code Status including equipment status
at time of internal alerts
• 24Vac Device Power
The R7911A SOLA SC is a steam boiler control system that • 24 or 120Vac Digital I/O models available
provides heat control, flame supervision, fan control, boiler • Flame Signal test jacks (Vdc)
control, and electric ignition function. It will also provide boiler • Three Status LEDs
• UV or Flame rod Flame Sensing
Dimensions in inches (millimeters) Application: Steam

[4] Ø 3/16 (5) MAX
Comments: Includes Programmable features
[2] 5-19/64 (135) Frequency (Hz): 60 Hz ± 5%
2-19/32 (66)
Flame Sensor Type: FR/UV
Approvals
Control Safety Devices: Acceptable
Federal Communications Commission: Part 15, Class B Emissions
Underwriters Laboratories, Inc: UL, cUL Component File No.
MH20613 (MCCZ)
[2] 8-21/32
(220)
9-21/64
(237) MAX
6-21/64 (161)
M27063
Modulation Output
Enclosure Flame (0-10 (4-20 Load Operating
Product Number Rating Firing Rate Switch Sensor Type Vdc) mA) (PWM) Voltage Voltage
R7911A1026/U NEMA I/IP 40 Low Fire Switch; High Fire Switch FR/UV Yes Yes No 120 Vac 24 Vac
70-8911 51
SOLA Displays
S7910 SOLA Keyboard Display
varies according to the operation mode and screen displayed.
The right two buttons are used to adjust settings and navigate up
and down the displayed data.
• Burner control state, sequence
• Rate control manual adjustment
• Lockout code
• Alert and Hold Reason
• CH, CH TOD, DHW, and DHW TOD set points
• Communication interface with R7910
• First out and system status and diagnostics provided through the LCD
• Local communication of operation and fault information
• Control DHW, Inlet, Outlet, Delta T (Outlet-Inlet), and Stack Temperatures
• Set-up
The S7910 Local Keyboard display interface provides setpoint and • Diagnostics
control adjustments to parameters of the R7910 SOLA Hydronic • Blue, includes (future feature: TOD), only “talks” to Commercial
Control. All data is displayed on an LCD with backlight. The S7910 R7910A, Flame Signal Vdc, pilot hold function, screw mounting
has four function buttons. The function of the bottom two buttons
Dimensions in inches (millimeters) Ambient Temperature Range: 32 F to 120 F (0 C to 49 C)

Temperature Range, Storage: -60 F to +150 F (-51 C to +66 C)
5 (3/16) ± 0 (1/64) (4) Operating Humidity Range (% RH): 85% relative humidity
continuous, non-condensing
Weight: 4 oz (124 g)
Approvals
69 Federal Communications Commission: Part 15, Class B emissions
(2-45/64) 103 Underwriters Laboratories, Inc: Listed: File No. MH20613 (MCCZ)
(4-1/16) Canadian Underwriters Laboratories, Inc: Listed: File No. MH20613
38 (MCCZ)
(1-1/2)
58
(2-9/32)
121 (4-3/4)
144 (5-21/32)
NOTE: STICKS OUT BACK 6 MM (1/4 IN.) MC27094
Product Number Electrical Ratings Vibration Description Used With

S7910A1008/U 24 VAC powered from R7910A/R7911A 0.5G environment Keyboard Display Module R7910/R7911
SOLA Displays
S7999D SOLA System Operator Interface
be flush front or mounted behind in a panel cutout. Wiring
connections are through a removable 8-pin wiring connector.
• Individual boiler status, configuration, history and diagnostics
• Allows configuration and monitoring of the Sola Controls (R7910
Hydronic Controls or R7911 Steam Control) burner control
sequence, flame signal, diagnostics, historical files, and faults
• Allows switching view between multiple boilers and lead-lag master/
slaves
• Real-time data trending analysis and transferring saved trend data to
Excel spreadsheet
• 7 in. 800 x 480, 24 bit high resolution color LCD touch screen for
clarity
• Audio output with integral speaker for sound output.
The S7999D can be used to monitor an individual boiler and also • Adjustable backlight control
used for multiple boiler applications in a lead/lag arrangement. It • Real time clock with coin-cell battery back up (CR2032)
consists of 2 RS485 ports and a USB port. The S7999D display can • Volume control
• Screen Capture function to capture screen images
• USB port for file transfers and software updates
• 2 RS-485 (COM1 & 2) ports for Modbus™ interface to Sola controls
and BAS Gateway.
• Windows® CE 6.0 Operating System
• 8-pin connector, back-up battery and mounting hardware are
provided

Application: Interface Display
9-13/32 (239) 1-1/32 Ambient Temperature Range: 14 F to 122 F (-10 C to 50 C)
Shipping, Storage Temperature Range: -13 F to 155 F (-25 C to 60 C)
(26)
Operating Humidity Range (% RH): 85% RH continuous, non-condensing

Approvals
Federal Communications Commission: FCC Part 15, Class A
digital device
Underwriters Laboratories, Inc: cULus Component Recognized: File
Number MH20613 (MCCZ)
6-21/32 5-55/64
(169) (149)
1-9/16
(40)
M22975
Product Number Voltage Description Used With

S7999D1006/U 24 Vac System Operator Interface with Black Plastic Border R7910/R7911
70-8911 53
SOLA Program Module
PM7910 Program Module
The PM7910 Program Module is an optional plug-in device for the
R7910 SOLA HC (Hydronic Control) and R7911 Sola SC (Steam
Control). From the system level the S7999 System Operator
Interface can direct the R7910/R7911 to transfer or retrieve
parameter information with the Program Module.
• Can be removed or installed while the R7910 or R7911 is powered
• Facilitate multiple controller setups
• Backup and restore the R7910 programmable data including:
— Non-safety parameter values
— Parameter Control Blocks (information on how the parameter
values may be modified7
Product Number Application Comments

PM7910A1013/U Support backup and restore Indicator LEDs - One (Status LED) Blinking LED indicated the Program Module is properly seated and
powered from the R7910/R7911
SOLA Accessories or Parts

Application: Single element sensor with 6" leadwire with Socket
Product Number Application

32003971-002/U Single element sensor with 6 in. leadwire with Socket
32003971-003/U Single element sensor with 42 in. leadwire, includes wire nuts (2), #8 mounting screws (3), anchors (2), sensor clip (1), tie strap (2)
50001464-006/U Dual Element Sensor with 6 in. leadwire with Female Socket
50001464-007/U Dual Element Sensor with 42 in. leadwire without connector
50032893-001/U Bag of connectors for R7910 and R7911 Controllers
121371B/U Water Temperature Immersion Well 3 in. insertions, 3/4 in. spud
50044082-001 12 vdc (Meanwell brand) for S7999B and C
ControLinks Fuel Air Control System
R7999A ControLinksTM Fuel Air Controller
communications port, provides communications capabilities
similar to those found in the 7800 SERIES controls.
• Fast burner setup via PC or laptop
• Fuel, air, FGR profile download capability
• Two independent fuel profiles with or without FGR
• 7 to 24 point profiles
• Programmable behaviors of all actuators during Purge and Standby
• Programmable behavior of non-selected fuel actuator
• Independent light off and minimum modulation positions
• Wide power voltage input range (100 to 120 Vac, 50/60 Hz.
Auto/Manual input
• Manual mode firing rate input
• Pluggable controller to wiring subbase
• Multipurpose communications port
• Field-configurable device
• Integrated boiler shock protection algorithms: Water temperature
Uses microprocessor-based technology to control the ML7999 low fire hold
Universal Parallel Positioning Actuators This represents a value- • Stack temperature low fire hold. FGR and low fire hold
added replacement of mechanical cam and linkage assembly • Selectable FGR hold based on stack temperature
controlling the relationship between fuel, airflow and flue gas • Programmable behavior of FGR actuator during purge
recirculation (if used) on a power burner. The ControLinks Fuel Air • Maximum modulation limit capability
Control System consists of the R7999 Fuel Air Controller, Q7999 • Remote reset input
Wiring Subbase, ML7999 Universal Parallel Positioning Actuator • Automated actuator endpoint seeking process
and ZM7999 Configuration Software. The R7999, with one • CSD-1 and NFPA acceptable
Dimensions in inches (millimeters) Vibration: 0.0 to 0.5g continuous

5-3/16 1-15/16
Operating Humidity Range (% RH): 90% RH maximum, non-condensing
(131) (48)
1 Approvals
Underwriters Laboratories, Inc: Listed: Report No. MH17367
Replacement Parts:
32002515-001-3 pin electrical connector, for R7999
7-3/16
(182)
2-13/16 3 (76)
R7999
(71) INSTALLED
ON Q7999
Q7999
1 DDL PORT (RS485). M16548C
Product Number Electrical Ratings Frequency Description

R7999A1005/U 100 to 120 Vac 50 Hz60 Hz Fuel Air Ratio Controller, 100 to 120 Vac, 50/60 Hz
70-8911 55
S7999D1048 ControLinksTM System Display
Up to 99 burner systems connected via Modbus can be monitored
with the S7999. Each burner control, fuel/air ratio control,
expanded annunciator other Modbus devices present on the
burner system can be viewed individually to determine its status.
• Color (7" diagonal). Touch Screen User Interface
• Flush Mounting
• Allows setup and monitoring of R7999 ControLinks
• Two RS485 and one USB communication ports
• Screen saver, contrast control and volume control
• Modbus communication allows monitoring up to 99 different controls
• Allows Programmable Expanded Annunciator terminal naming
• Allows R7999 ControLinks EEPROM backup and restore
• Battery backup prevents loosing date and time
Dimensions in inches (millimeters) Ambient Temperature Range: -4 F to 158 F (-20 C to 7 C)

Storage Temperature Range: -22 F to 176 F (-30 C to 80 C)
1-1/32 Operating Humidity Range (% RH): 85% RH continuous, non-condensing
(26)
9-13/32 (239) Approvals
Federal Communications Commission: FCC Part 15, Class A
digital device
Underwriters Laboratories, Inc: Component Listed
Accessories:
S7810M1003-Mod bus Module
6-21/32 5-55/64
(169) (149)
1-9/16
(40) M27580
Product Number Electrical Ratings Description Used With

S7999D1048 24 Vac nominal (18-30vac), 500 mA S7999 System Display for R7999 ControLinks Configuration and System (7800 R7999
max Series, EA and certain UDC Devices) Monitoring (English, French, and Spanish
selectable)
Q7999A ControLinksTM Fuel Air Control Wiring Subbase

Provides terminals for field wiring for the R7999A ControLinks Fuel
Air Controller. Terminals on the R7999A,B Controller engage the
Q7999 contacts to make electrical connections. The Q7999A
Subbase is panel-mounted.
• Quick-mount wiring subbase for R7999A,B Fuel Air Ratio Controllers
• Allows wiring of control system before installation of controller
• Panel-mounted
• NEMA 1 enclosure
Vibration: 0.0 to 0.5g continuous

Storage Temperature Range: -40 F to +150 F (-40 C to +65 C)
Operating Humidity Range (% RH): 5 to 95% RH, non-condensing
Approvals
Underwriters Laboratories, Inc: Listed: Report No. MH17367

Q7999A1006/U 100 to 120 Vac 50 Hz60 Hz Fuel Air Ratio Controller Wiring Subbase
ML7999A Universal Parallel-Positioning Actuator
Provides 100 lb-in. torque, pulse-width-modulating (PWM) control
of combustion air dampers, butterfly gas valves, oil modulation
valves, and flue gas recirculation systems. The actuator includes a
precision feedback potentiometer and integral power supply.
The ML7999A Actuator is part of the ControLinks Fuel Air Control
System, and must be used with the R7999 Fuel Air Controller.
• Password protected with an eight-digit hexadecimal identification signal
• Separate wiring compartment between line voltage power wiring
and low voltage control
• Couples directly to a 1/2 in. (13 mm) shaft with no additional
parts required
• Couples directly to 5/16 in. (8 mm) and 3/8 in. (9 mm) shafts using
available self-centering shaft reduction accessories
• Shaft coupler assembly available for shafts larger than 1/2 in
• Bracket Accessory Kit available for mounting to Honeywell V51
Butterfly Gas Valves
• NEMA 2
• IP54 with weatherproof kit (see Accessories)
• Visual indication of actuator position

4 (102) 7/8 (22) 3-1/2 (89)
1-7/8 (47)
1/4-28 Operating Humidity Range (% RH): 5 to 95% RH, non-condensing
unF
Approvals
1-5/8 Canadian Standards Association: Certified
(41) CE: Certified
1/2 Underwriters Laboratories, Inc: Meets UL873
(13)
5-1/2
(140)
6
(153)
M16466

ML7999A2001/U 15VA; 100 to 240 Vac 50 Hz; 60 Hz Universal Parallel-Positioning Actuator. Medium torque electronic actuator with a precision
feedback potentiometer and integral power supply capable of direct line voltage connection.
Must be used with a Series 2 R7999
70-8911 57
ML7999B Universal Direct Coupled Actuator
ML7999B Universal Direct Coupled Actuator provides 100 lb-in.
torque, 4 to 20 mA control input to control combustion air dampers
and modulation valves. The actuator includes precision drive shaft
control and integral power supply capable of direct line voltage
connection.
• Separate wiring compartment between line voltage power wiring
and low voltage control
• Programmable actuator stroke against 4 to 20 mA input
• Couples directly to a 1/2 in. (13 mm) shaft with no additional
parts required
• Couples directly to 5/16 in. (8 mm) and 3/8 in. (9 mm) shafts using
available self-centering shaft reduction accessories
• Shaft coupler assembly available for shafts larger than 1/2 in.
• Bracket Accessory Kit available for mounting to Honeywell V51E
• NEMA 2
• IP54 with weatherproof kit (see Accessories)
• Visual indication of actuator position

4 (102) 7/8 (22) 3-1/2 (89)
1-7/8 (47)
1/4-28 Operating Humidity Range (% RH): 5 to 95% RH, non-condensing
unF
Approvals
1-5/8 Canadian Standards Association: Certified
(41) CE: Certified
1/2 Underwriters Laboratories, Inc: Meets UL873
(13)
5-1/2 Accessories:
(140) 32002935-001-Weather Proofing kit for ML7999 ControLinks Actuator
(includes (1) Corner stop and (2) gaskets)
6
(153)
M16466

ML7999B1002/U 15VA100 to 240 Vac 50 Hz; 60 Hz Universal Parallel-Positioning Actuator. Medium torque electronic actuator with a precision
feedback potentiometer and integral power supply capable of direct line voltage connection
ML7999 Accessories
Product Number Description
201391/U Shaft Adapter for 3/8 in. round or square valve shaft
32002935-001/U Weatherproofing kit for actuator, ML7999 ControLinks (NEMA 3)
32003167-001/U Shaft Adapter for 5/16 in. round or square shaft
32003168-001/U Shaft Adapter for 3/4 in. round shaft only
32003396-001/U V51E Mounting Kit for ML7999 Actuator (1-1/2 & 2 in. valves). Includes angle bracket, mounting bracket, screws, nuts and washers,
and instructions
32003396-002/U V51E Mounting Kit for ML7999 Actuator (2-1/2, 3 & 4 in. valves). Includes angle bracket, mounting bracket, screws, nuts and washers,
and instructions
50036542-001/U Auxiliary Switch Mounting Plate for ML7999B for 201052A or 201052B Auxiliary switch assembly
ZM7999A ControLinksTM Fuel Air Control System Configuration Software
The ZM7999 Software Configuration Tool reduces burner setup commissioned, real-time monitoring of the system can be done via
time by letting you create a burner modulation curve (profile) for the monitoring tool.
the burner that allows for safe and efficient operation at all points • Minimum Hardware Requirements: PC or laptop with a Pentium© processor
along the modulation curve. The software uses a wizard-like • Windows® 95 or Windows® 98
process to assist you through the commissioning process. It also • 16 MB of RAM
lets you save curves in standard PC files so that you can • 1G hard drive with 100 MB of free memory
commission similar systems rapidly and safely. Once the burner is • 4X (or higher) CD-ROM drive
• Mouse
• Super VGA color monitor (800 x 600 resolution suggested)
Accessories:
QM4520A1004-Isolated RS-232 to RS-485 Converter Module
Product Number Description Used With

ZM7999A1006/U Configuration Software R7999
ControLinksTM Accessories
Product Number Frequency Description Used With
32002515-001/U — 3 pin electrical connector, for R7999 R7999
50020034-001/U — 9 pin electrical connector, for S7999B S7999B
50044082-001/U 50 Hz; 60 Hz Power Supply, 120vac to 12vdc, for S7999B/C S7999B/C
70-8911 59
Delphi Combustion System
YP900 Delphi Combustion Efficiency Panel
Delphi Combustion Efficiency Panel is a packaged, pre-wired panel
with integrated color touchscreen display, flame safeguard control,
linkageless fuel/air ratio control, oxygen trim and VFD capability.
Includes Hall-effect sensor which monitors VFD-driven blower and
provides feedback to the control, certain models include the
MF020-1-LC3 Oxygen sensor with mounting fitting and electrical
connector. System is set-up entirely via the touchscreen interface.
• Works with a variety of burners and boilers
• Components housed in one panel
• Integrated flame safeguard control and linkageless fuel/air
ratio control with oxygen trim
• Dual Fuels allowed with independent profiles
• Oxygen trim compensates for variable combustion air
• Certain models include high accuracy O2 sensor with quick
response and open air calibration (MF020-1-LC3)
• VFD control capability (Honeywell NXL or NXS Series)
• Large color touchscreen interface
• Available actuators from 100 to 400 lb-in.(ML7999B or Herculine 2001)
• Embedded software for commissioning, control and monitoring
• Dedicated actuator and VFD channels with feedback
• Up to 4 independently controlled actuators
• Firing rate/load control via temperature, pressure or manual operation
• 24 Vdc industrial panel PC control
Operating Humidity Range: 90% RH maximum, non-condensing

DSP3949/U 120 Vac 50 Hz; 60 Hz Delphi Accessory Case
YP900A1004/U 120 Vac 50 Hz; 60 Hz Combustion Efficiency Panel
YP900A1012/U 120 Vac 50 Hz; 60 Hz Combustion Efficiency Panel - Less oxygen sensor
YP900B1002/U 220 Vac120 Vac 50 Hz; 60 Hz Combustion Efficiency Panel
Herculine Actuator
Honeywell’s Herculean® 2001 actuator are smart actuators used in
applications requiring current proportional control or digital
control. They offer digital electronics providing for precision
positioning control, easy set-up and configuration, on board
monitoring and network communications.
• 90 degree stroke
• 4-20mA input for use with Delphi
• 0-10 Vdc output for use with Delphi
• CCW rotation
• Modbus RTU RS485
• Includes local keypad/display for programming

Operating Humidity Range: 5 to 95% RH, non-condensing
Product Number Electrical Ratings Frequency Description Used With

2001-100-090-EC/U 120 Vac 50 Hz; 60 Hz Herculine Actuator 100 lb-in torque, 12 second/90 degree YP900
Delphi Combustion System
Delphi Accessories
51452354-501EC Mounting plate adapter for Barber Colman Series MP495 actuator to Herculine 2001 Herculine 2001/YP900
51452354-502EC Mounting plate adapter to replace Landis & Staefa SQM53/56 actuator to Herculine 2001 Herculine 2001/YP900
51452354-503EC Allows Herculine 2001 actuator to be directly coupled to a variety of gas and oil valves Herculine 2001/YP900
51452354-504EC Linkage Assembly ball joint for 5/16” pushrod used with Herculine 2001 actuators Herculine 2001/YP900
51452354-505EC Push Rod, 5/16” diameter, 12" long, used with Herculine 2001 actuators Herculine 2001/YP900
51452354-511EC North American valve retrofit kit, replaces Honeywell Actionator Actuator with Herculine 2001 actuator Herculine 2001/YP900
51452354-513EC V51 valve mounting kit for 2.5 to 3 in. valves. Adapter plate and linkage. Used with Herculine 2001 actuators Herculine 2001/YP900
51452354-514EC V51 valve mounting kit for 4 in. valves. Adapter plate and linkage. Used with Herculine 2001 actuators Herculine 2001/YP900
Delphi Replacement Parts

LCZ460-30-ECC Hall-effect zero speed sensor, 5/8-18UNF-2A thread. Used for VFD feedback to Delphi. YP900
S900A1000/U Panel PC with 12" color touchscreen with Delphi software loaded YP900
70-8911 61
Advanced Burner Controls
Advanced Burner Controls
Programming of the ABC900 is completed using the HC900
Designer Software. Additional programming can provide:
• Optional drum level control
• Boiler feedwater control
• Draft damper control
• Fuel selection inputs
• Mass fuel flow monitoring
• Dedicated actuator channels
• Dedicated VFD channels
• Interface with 7800 SERIES primary safety controls
The ABC900 Advanced Burner Control is a process and logic • Interface with third party displays
control that can be programmed for burner and boiler applications. • Communication with building automation systems via Modbus
This flexible platform can be programmed to provide all of the
control functions required for fuel/air ratio control and O2 trim.
Power Supply: 120 to 240 VAC Approvals
Operating Temperature Range: 32 F to 140 F (0 C to 60 C) CE: CE
Operating Humidity Range (% RH): 10 to 90% Canadian Standards Association: Certified
Canadian Underwriters Laboratories, Inc: Listed
Factory Mutual: Approved
Underwriters Laboratories, Inc: Listed
Dimensions, Approximate
Product Number (inch) (mm) Description
ABC900A1000 10-1/2 in. wide x 267 mm wide x C30 CPU (4) I/O Modules (1 analog input module, 1 analog output module, 1 digital input module,
5-3/8 in. high x 137 mm high x 1digital output module with shield kit, power supply and resistor kit)
6 in. deep 152 mm deep
ABC900B1009 16-1/2 in. wide x 419 mm wide x C30 CPU (8) I/O Modules (2 analog input modules, 1 analog output module, 1 digital input module,
5-3/8 in. high x 137 mm high x 2 digital output modules with shield kit, power supply)
6 in. deep 152 mm deep
Advanced Burner Controls - Oxygen Sensor
Temperature Range,
Dimensions, Approximate Operating
NEMA Power
Product Number (inch) (mm) Rating Supply (F) (C) Description Used With
99-4218-14-07/U — — — — — — Cable Connector for MF020 MF020
MF020-0-LC3 1 5/8 in. wide x 42 mm wide x IP65 24 Vdc -148 F to -100 C to High Temperature Oxygen Sensor 1 99-4218-14-07;
2 7/16 in. high x 60 mm high x 752 F at 400 C at to 250 mbar (0.4 to 200"w.c.) SS-810-1-12BT;
12 13/16 in. 325 mm deep probe tip probe tip 220mm/8.7” Probe, 4-20ma output, ABC900A,B;
deep 0.1 to 25 volume %O2 YP900
MF020-1-LC3 1 5/8 in. wide x 42 mm wide x IP65 24 Vdc -148 F to -100 C to High Temperature Oxygen Sensor 1 99-4218-14-07P
2.4h x 1 9 13/16 60 mm high x 752 F at 400 C at to 250 mbar (0.4 to 200"w.c.) SS-810-1-12BT;
in. deep 503 mm deep probe tip probe tip 400mm/15.7” Probe, 4-20mA ABC900A,B;
output, 0.1 to 25 volume %O2 YP900
MF020-2-LC3 1 5/8 in. wide x 42 mm wide x IP65 24 Vdc -148 F to -100 C to High Temperature Oxygen Sensor 1 99-4218-14-07P
2.4h x 27 13/16 60 mm high x 752 F at 400 C at to 250 mbar (0.4 to 200"w.c.) SS-810-1-12BT;
in. deep 706 mm deep probe tip probe tip 600mm/23.6” Probe, 4-20mA ABC900A,B;
output, 0.1 to 25 volume %O2 YP900
SS-810-1-12BT/U — — — — — — Compression tube fitting 1/2” Bore MF020
through, 3/4” NPT for MF020
Network Interface Communications
QM4520A Data Acquisition Module
The QM4520A RS-232 to RS485 Converter allows a PC to
communicate with multiple devices on a single bus, over greater
distances.
• Mount on DIN rail, panel or in a piggyback stack
• Uses unregulated power between +10 Vdc and +30 Vdc.
• Transmit data on single twisted pair (RS-485)
• Plug-in screw terminal blocks assure simple installation,
maintenance and modification
• Clean and reliable communications assured by
noise-suppressing special circuitry
• RS-485 communications reduce the number of required cables,
connectors and conditioners
• Modules can be remotely mounted up to 4,000 ft (1.2 km) away
Dimensions, Approximate: 2 11/32 in. x 4 13/16 in. x 1 3/16 in.

(60 mm x 122 mm x 30 mm)
Electrical Connections: Plug-in screw terminal block
Voltage: Unregulated +10 Vdc to +30 Vdc - Power supply not provided
Ambient Temperature Range: 32 F to 158 F (0 C to 70 C)
Operating Humidity Range (% RH): 5 to 95% RH, non-condensing
Product Number Input Description Used With

QM4520A1004/U RS-232 (4-wire: TX, RX, RTS, GND) (Null modem may be required) RS-232 to RS-485 Converter ZM7850 or ZM7999 software
70-8911 63
Flame Amplifiers
7800 SERIES and R7140 Flame Signal Amplifiers
Solid state plug-in amplifiers that respond to flame detector inputs
to indicate the presence of flame when used with 7800 SERIES
relay modules.
• Flame failure response time of 0.8 or 3.0 seconds
• Flame signal strength ranges from 0.0 to 5.0 Vdc
• Plug into 7800 relay module through printed circuit board edge
connector keyed for proper orientation
• Flame signal test jacks to measure amplifier flame signal voltage
• Color-coded labels identify flame detection type
• Dynamic Self-Check Amplifier test the detectors and all electronic
components in the flame detection system 7800 SERIES relay
module locks out on safety shutdown with flame detection system
failure
• Compatible with existing Honeywell flame detectors (order
separately)
Approvals
Canadian Standards Association: Certified: File No. LR95329-3
Factory Mutual: Approved: Report No. 1V9A0.AF
Swiss Re: Acceptable
Underwriters Laboratories, Inc: Listed: File No. MP268, Guide No. MCCZ
Flame Failure
Response Use With Primary Safety
Product Number Time (sec) Self Checking Use With Flame Sensor Control Comments
R7824C1002/U 3.0 sec Dynamic Self- C7024E, F Flame Detector RM7824 Color: Green
Check
R7847A1025/U 0.8 sec or 1.0 sec None (standard) Gas: Rectifying Flame Rods C7004, C7005, C7007, 7800 SERIES Relay Modules Color: Green
C7008, C7009, Q179
R7847A1033/U 2.0 sec or 3.0 sec None (standard) Gas: Rectifying Flame Rods C7004, C7005, C7007, 7800 SERIES Relay Modules Color: Green
C7008, C7009, Q179Gas, oil, coal: Ultraviolet Flame
Sensor C7012A, C
R7847A1074/U 0.8 sec or 1.0 sec None (standard) Gas: Rectifying Flame Rods C7004,5,7,8, or 9, Q179 for 7800 SERIES Relay Modules Color: Green
impedance matching for leadwire runs > 50' or Ultraviolet
Flame Sensor C7012A, C
R7847A1082/U 2.0 sec or 3.0 sec None (standard) Gas: Rectifying Flame Rods C7004,5,7,8, or 9, Q179 for 7800 SERIES Relay Modules Color: Green
R7847B1023/U 0.8 sec or 1.0 sec Ampli-Check Gas: Rectifying Flame Rods C7004, C7005, C7007, 7800 SERIES Relay Modules Color: Green
C7008, C7009, Q179
R7847B1031/U 2.0 sec or 3.0 sec Ampli-Check Gas: Rectifying Flame Rods C7004, C7005, C7007, 7800 SERIES Relay Modules Color: Green
Sensor C7012A, C
R7847B1064/U 0.8 sec or 1.0 sec Ampli-Check Gas: Rectifying Flame Rods C7004,5,7,8, or 9, Q179 for 7800 SERIES Relay Modules Color: Green
impedance matching for leadwire runs > 50'or Ultraviolet
R7847B1072/U 2.0 sec or 3.0 sec Ampli-Check Gas: Rectifying Flame Rods C7004,5,7,8, or 9, Q179 for 7800 SERIES Relay Modules Color: Green
R7847C1005/U 2.0 sec or 3.0 sec Dynamic Self- Gas, oil, coal: Ultraviolet Flame Sensor C7012E, F 7800 SERIES Relay Modules Color: Green
Check
R7848A1008/U 2.0 sec or 3.0 sec None (standard) Gas, oil, coal: Infrared (lead sulfide) C7015 7800 SERIES Relay Modules Color: Red
R7848B1006/U 2.0 sec or 3.0 sec Ampli-Check Gas, oil, coal: Infrared (lead sulfide) C7015 7800 SERIES Relay Modules Color: Red
R7849A1015/U 0.8 sec or 1.0 sec None (standard) Gas, Oil: Minipeeper C7027A, C7035A, C7044 7800 SERIES Relay Modules Color: Purple
R7849A1023/U 2.0 sec or 3.0 sec None (standard) Gas, Oil: Minipeeper C7027A, C7035A, C7044 7800 SERIES Relay Modules Color: Purple
R7849B1013/U 0.8 sec or 1.0 sec Ampli-Check Gas, Oil: Minipeeper C7027A, C7035A, C7044 7800 SERIES Relay Modules Color: Purple
R7849B1021/U 2.0 sec or 3.0 sec Ampli-Check Gas, Oil: Minipeeper C7027A, C7035A, C7044 7800 SERIES Relay Modules Color: Purple
R7851B1000/U 2.0 sec or 3.0 sec Ampli-Check Gas, Oil, Coal: Optical (UV, Visible Light) C7927, C7962 7800 SERIES Relay Modules Color: White
R7851B1018/U 0.8 sec or 1.0 sec Ampli-Check Gas, Oil, Coal: Optical (UV, Visible Light) C7927, C7962 7800 SERIES Relay Modules Color: White
R7851C1008/U 2.0 sec or 3.0 sec Dynamic Self- Gas, oil, coal: optical (UV only) C7961E,F 7800 SERIES Relay Modules Color: White
Check
R7852A1001/U 2.0 sec or 3.0 sec None (standard) Gas, oil, coal: Infrared (lead sulfide) C7915 7800 SERIES Relay Modules Color: Red/
White
R7852B1009/U 2.0 sec or 3.0 sec Ampli-Check Gas, oil, coal: Infrared (lead sulfide) C7915 7800 SERIES Relay Modules Color: Red/
White
R7861A1026/U 2.0 sec or 3.0 sec Dynamic Self- Gas, oil, coal: Ultraviolet Flame Sensor C7061 7800 SERIES Relay Modules Color: Purple
Check
R7861A1034/U 0.8 sec or 1.0 sec Dynamic Self- Gas, oil, coal: Ultraviolet Flame Sensor C7061 7800 SERIES Relay Modules Color: Purple
Check
R7886A1001/U 2.0 sec or 3.0 sec Dynamic Self- Gas, oil, coal: Adjustable Sensitivity Ultraviolet Flame 7800 SERIES Relay Modules Color: Blue
Check Sensor C7076
Flame Amplifiers
R7247; R7248; R7249; R7476 Flame Amplifiers
Solid state plug-in units respond to flame detector signal and
indicate presence of flame.
• Use with BC7000; R4140; R4075C,D,E; R4138C,D Flame
Safeguard controls and appropriate flame detector and FSP5075A1,
FSP5075A3 Flame Amplifier Modules
Approvals
Canadian Standards Association: Certified: File No. LR1620, Guide
No. 140-A-2
Control Safety Devices: Acceptable (CSD-1)
Factory Mutual: Approved: Report No. 24181.01
Underwriters Laboratories, Inc: Listed: File No. MP268, Guide No. MCCZ2
Flame Failure
Response Use With Primary Safety
Product Number Time (sec) Self Checking Use With Flame Sensor Control Comments
R7247B1003/U 2 to 4 sec Ampli-Check Gas: Rectifying Flame Rods C7004, C7005, C7007, R4140; BC7000; R4075C,D,E; Color: Green
C7008, C7009, Q179Gas, oil, coal: Ultraviolet Flame R4138C,D; FSP5075
Sensor C7012A, C
R7247C1001/U 2 to 4 sec Dynamic Gas, oil, coal: Ultraviolet Flame Sensor C7012E, F R4140, BC7000, R4075C,D,E, Color: Green
Self-Check R4138C,D; FSP5075
R7247C1019/U 2 sec max. Dynamic Gas, oil, coal: Ultraviolet Flame Sensor C7012E, F R4140; BC7000; R4075C,D,E; Color: Green
Self-Check R4138C,D; FSP5075
R7248A1004/U 2 to 4 sec None (standard) Gas, oil, coal: Infrared (lead sulfide) C7015 R4140; BC7000; R4075C,D,E; Color: Red
R4138C,D; FSP5075
R7249A1003/U 2 to 4 sec None (standard) Gas, oil, coal: Ultraviolet (Minipeeper) C7027, C7035 R4140; BC7000; R4075C,D,E; Color: Purple
R4138C,D; FSP5075
R7476A1007/U 2 to 4 sec Dynamic Gas, oil, coal: Adjustable Sensitivity Ultraviolet Flame R4140; BC7000; R4075C,D,E; Color: Blue
Self-Check Sensor C7076 R4138C,D; FSP5075
R7476A1015/U 2 sec max. Dynamic Gas, oil, coal: Adjustable Sensitivity Ultraviolet Flame R4140, BC7000, R4075C,D,E, Color: Blue
Self-Check Sensor C7076 R4138C,D; FSP5075
R7259 Flame Safeguard Amplifiers

Solid state, plug-in units allow use of rectification, infrared and Approvals
ultraviolet flame detections. Canadian Standards Association: Certified: File No. LR95329-3
• Use with Q518, Q519 and W688A Flame Safeguard multi-burner Underwriters Laboratories, Inc: Listed: File No. MP268, Guide No. MCCZ2
modules and appropriate flame detector
Flame Failure
Response Use With Primary
Product Number Time (sec) Self Checking Use With Flame Sensor Safety Control Comments
R7259A1000/U 2 to 4 sec None (standard) Gas, oil, coal: Ultraviolet (Minipeeper) C7027, C7035 Q518, Q519, W688A Color: Purple
70-8911 65
Flame Amplifiers
R7289; R7290 Flame Safeguard Amplifiers (for R4795)
Solid state, plug-in units allow use of rectification or ultraviolet Approvals
flame detection. Canadian Standards Association: Certified: File No. 158158-1120040
• Use with R4795A,D Flame Safeguard primary controls and Factory Mutual: Approved: Report No. 19608.1
appropriate flame detector Underwriters Laboratories, Inc: Listed: File No. MP268, Vol 7, Sec. 2
Flame Failure
Response Use With Primary
Product Number Time (sec) Self Checking Use With Flame Sensor Safety Control Comments
R7289A1004/U 2 to 4 sec None (standard) Gas: Rectifying Flame Rods C7004, C7005, C7007, R4795A,D Color: Green
Sensor C7012A, C
R7290A1001/U 2 to 4 sec None (standard) Gas, oil, coal: Ultraviolet (Minipeeper) C7027, C7035 R4795A,D Color: Purple
Flame Amplifier Accessories

32005301-001/U T Filter for Rectification Amplifiers R7847, R7247
Flame Rods and Flame Rod Holders
C7007 Flame Rod Holder
Used to apply flame rod in gas-fired system controlled by
rectification type flame safeguard control.
• Use with pressurized fire boxes
• Hold flame rods firmly over the pilot or burner with a
chuck and setscrew arrangement
• Provide electrical connection through a terminal screw
• Allow ventilation to cool the unit or to minimize soot deposit
through a 1/2 in NPT tapping
• Mount easily with sleeve or thread type mounting adapters,
and a straight or angle body
Description: Flame Rod Holder Approvals

Application: Gas fired pilot or gas fired system Canadian Standards Association: Certified: File No. L95329-1
Dimensions, Approximate: 1 15/16 in. high x 2 3/16 in. diameter x 3 3/16 in. Factory Mutual: Approved: Report No. 24181.03
long (49 mm high x 56 mm diameter x 81 mm long) Swiss Re: Acceptable
Underwriters Laboratories, Inc: Listed: File No. MP268, Guide No.
MCCZ
Electrical
Product Number Connections Mounting Required Parts Comments Used With
C7007A1001/U Terminal screw 1/2 in.-14 NPT male 102709E (48 in., 1219 mm) Holder only, order Flame Amplifiers: R7247A,B;
102709D (36 in., 914 mm) Kanthal flame rod R7847A,B; R7257; R7289
102709C (24 in., 610 mm) separately
102709B (18 in., 457 mm)
102709A (12 in., 305 mm)

The small size of these devices enable their application to flame
detection in installations where space is limited. The holder and
flame rod assemblies facilitate flame proving on gas burners or
gas-ignited oil burners which are controlled by electronic flame
safeguard systems.
• Use with Honeywell Flame Safeguard controls requiring
rectification-type flame detection
• Use only with gas
• Install with or without cover
• Comes in several different lengths and can be cut to exact desired length
• Uses Rajah electrical connector
Description: Flame Rod Assembly Approvals
Dimensions, Approximate: Holder: 7/8 in. diameter x 3 3/4 in. long Factory Mutual: Approved: Report No. 24181.03
(Holder: 22 mm diameter x 95 mm long) Swiss Re: Acceptable
MCCZ
Product Number Electrical Connections Mounting Includes Used With

C7008A1174/U Rajah electrical connector 1/4 in. NPT male 12" Flame rod and holder Flame Amplifiers: R7247A,B; R7847A,B; R7257; R7289
C7008A1182/U Rajah electrical connector 1/4 in. NPT male 24" Flame rod and holder Flame Amplifiers: R7247A,B; R7847A,B; R7257; R7289
70-8911 67
Flame Rods and Flame Rod Holders
The small size of these devices enable their application to flame
detection in installations where space is limited. The holder and
flame rod assemblies facilitate flame proving on gas burners or
gas ignited oil burners which are controlled by electronic flame
safeguard systems.
• Use on industrial flame-retention gas burner nozzles
• Works with Honeywell Flame Safeguard controls requiring
rectification type flame detector
• Mounts in areas with limited space because flame rod
can be cut to desired length
• Uses Rajah electrical connector
Description: Flame Rod Assembly Approvals
Dimensions, Approximate: Holder: 3/8 in. diameter x 2 3/8 in. long Factory Mutual: Approved: Report No. 24181.03
(Holder: 10 mm diameter x 60 mm long) Swiss Re: Acceptable
MCCZ
Electrical
Product Number Connections Mounting Includes Comments Used With
C7009A1009/U Rajah electrical 1/8 in. NPT male Flame rod and holder 4 in. (102 mm) flame rod Flame Amplifiers: R7247A,B;
connector R7847A,B; R7257; R7289
C7009A1025/U Rajah electrical 1/8 in. NPT male Flame rod and holder 12 in. (305 mm) flame rod Flame Amplifiers: R7247A,B;
connector R7847A,B; R7257; R7289
Flame Rod Detector Accessories or Parts

102709A/U Kanthal Flame Rod - 12 in. (.182" Diameter) for C7004B, C7007A, C7011A
102709B/U Kanthal Flame Rod - 18 in.(.182" diameter) for C7004B, C7007A, C7011A
102709C/U Kanthal Flame Rod - 24 in. (.182" diameter) for C7004B, C7007A, C7011A
102709D/U Kanthal Flame Rod - 36 in. (.182" diameter) for C7004B, C7007A, C7011A
102709E/U Kanthal Flame Rod - 48 in. (.182" diameter) for C7004B, C7007A, C7011A
105478A/U Kanthal Flame Rod - 6 in. (.182" diameter -threaded 6-32) for C7008
105478B/U Kanthal Flame Rod - 12 in. (.182" diameter-threaded 6-32) for C7008
105478C/U Kanthal Flame Rod - 18 in. (.182" diameter-threaded 6-32) for C7008
105478D/U Kanthal Flame Rod - 24 in. (.182" diameter-threaded 6-32) for C7008
Flame Detectors
C7012 Solid State Purple Peeper® Ultraviolet Flame Detector
Solid state electronic flame detectors for use with Honeywell Flame
Safeguard controls and amplifiers. Sense ultraviolet radiation
produced by combustion of gas, oil, coal or other fuels.
• Mount horizontally, vertically or at any angle in between
• Provide quick electrical hookup with threaded conduit fitting
and color-coded leadwires
• Reduced nuisance shutdowns by wiring two in parallel
• C7012E1278 5 pin Molex Woodhead 1R5006A20A120 (formerly
Brad Harrison type 41307N) mating connector not supplied nor
available through Honeywell
• C7012A,E meets NEMA 4 standards with viewing window rated to 20 psi
• C7012C,F has an explosion-proof housing for use in hazardous
atmospheres with a viewing window rated to 100 psi
1 1-11 1/2 NPT

FACEPLATE
MOUNTING FLANGE 3/4–14 NPT
7-7/32 PIPE
(183) UNION
5-1/8 1 (25)
(130) 8
3-3/4 (203)
(95) DIA. 5
(127)
3-7/16
2-1/16
(87)
1-1/2 (52) 2
1/2-14 NPT
(38) (51)
LEADWIRES
2 (51) 5/16-18 UNC-2B BY
9 (229) 3 7/16 (11) DEEP
1/2–14 NPSM 5-1/4 (133)
(76) MOUNTING HOLES (2)
2 LEADWIRES M1963A
FACEPLATE
1 C7061A1046, C7061A1053: INCH NPT
2 C7061A1038 AND C7061A1046: TYPE CONNECTOR. M10167D
Description: Ultraviolet Flame Detector (Purple Peeper) Approvals

Application: Gas, Oil or Coal fired burners Canadian Standards Association: Certified: Master Report LR95329-1
Power Consumption: 2.5 W Factory Mutual: Approved: Report No. 14740.01
Lead Length: 96 in. (2438 mm) Swiss Re: Acceptable
Weight: 4.25 lb (1.9 kg) Underwriters Laboratories, Inc: Listed: File No. MP268, Guide No.
MCCZ
Ambient
Temperature
Range
Electrical NEMA Electrical Fre-
Product Number Connections Mounting Rating (F) (C) Ratings quency Includes Comments Used With
C7012A1145/U 4 NEC Class 1 3/4 in. NPT NEMA 4 25 F to -4 C to 120 Vac 50 Hz; Cast case For use with Flame Amplifiers:
Color-coded 175 F +79 C 60 Hz and cover rectification flame R7247A,B;
leadwires signal amplifiers R7847A,B;
R7257
C7012A1152/U 4 NEC Class 1 1 in. NPT NEMA 4 25 F to -4 C to 120 Vac 50 Hz; Cast case For use with Flame Amplifiers:
Color-coded 175 F +79 C 60 Hz and cover rectification flame R7247A,B;
leadwires signal amplifiers R7847A,B;
R7257
C7012A1160/U 4 NEC Class 1 1 in. NPT NEMA 4 -40 F to -40 C to 120 Vac 50 Hz; Cast case For use with
Color-coded +175 F +79 C 60 Hz and cover rectification flame
leadwires signal amplifiers
C7012A1186/U 4 NEC Class 1 3/4 in. NPT NEMA 4 25 F to -4 C to 208 Vac 50 Hz; Cast case For use with
Color-coded 175 F +79 C 60 Hz and cover rectification flame
C7012A1194/U 4 NEC Class 1 3/4 in. NPT NEMA 4 25 F to -4 C to 240 Vac 50 Hz; Cast case For use with
Color-coded 175 F +79 C 60 Hz and cover rectification flame
C7012C1042/U 4 NEC Class 1 1 in. NPT Explosion 25 F to -4 C to 120 Vac 50 Hz; — Explosion-proof, two
Color-coded Proof 175 F +79 C 60 Hz piece, violet, cast
leadwires aluminum enclosure
70-8911 69
Flame Detectors
Ambient
Temperature
Range
Electrical NEMA Electrical Fre-
Product Number Connections Mounting Rating (F) (C) Ratings quency Includes Comments Used With
C7012E1104/U 6 NEC Class 1 3/4 in. NPT NEMA 4 -20 F to -20 C to 120 Vac 50 Hz; Cast case Dynamic self-checking Flame Amplifiers:
Color-coded +175 F +79 C 60 Hz and cover flame detector R7247C, R7847C
leadwires
C7012E1112/U 6 NEC Class 1 1 in. NPT NEMA 4 -20 F to -20 C to 120 Vac 50 Hz; Cast case Dynamic self-checking
Color-coded +175 F +79 C 60 Hz and cover flame detector
leadwires
C7012E1120/U 6 NEC Class 1 1 in. NPT NEMA 4 -40 F to -40 C to 120 Vac 50 Hz; Cast case Dynamic self-checking
leadwires
C7012E1146/U 6 NEC Class 1 3/4 in. NPT NEMA 4 -20 F to -20 C to 208 Vac 50 Hz; Cast case Dynamic self-checking
Color-coded +175 F +79 C 60 Hz and cover, flame detector
leadwires with Hot
refractory
tube
leadwires
C7012E1161/U 10 foot 5 1 in. NPT NEMA 4 -20 F to -20 C to 120 Vac 50 Hz; Cast case Dynamic self-checking
conductor +175 F +79 C 60 Hz and cover flame detector
cable and 5
PIN connector
C7012E1187/U 6 NEC Class 1 3/4 in. NPT NEMA 4 -20 F to -20 C to 220 Vac 50 Hz Cast case Dynamic self-checking
Color-coded +175 F +79 C and cover flame detector
leadwires
C7012E1195/U 6 NEC Class 1 3/4 in. NPT NEMA 4 -20 F to -20 C to 110 Vac 50 Hz Cast case Dynamic self-checking
Color-coded +175 F +79 C and cover flame detector
leadwires
Color-coded +175 F +79 C 60 Hz and cover, flame detector
leadwires with Hot
refractory
tube
C7012E1278/U Molex 1 in. NPT NEMA 4 -20 F to -20 C to 120 Vac 50 Hz; Cast case Dynamic self-checking
Woodhead +175 F +79 C 60 Hz and cover flame detector
1R5006A20A1
20 (formerly
Brad Harrison
type number
41310
connector)
C7012F1052/U 6 NEC Class 1 1 in. NPT Explosion -20 F to -20 C to 120 Vac 50 Hz; — Dynamic self-checking
Color-coded Proof +175 F +79 C 60 Hz flame detector,
leadwires explosion-proof, two
piece, violet, cast
aluminum enclosure
C7012G1019/U 5 NEC Class 1 3/4 in. NPT NEMA 4 25 F to -4 C to 220 V 50 Hz Cast case For use with
Color-coded 175 F +79 C and cover rectification flame
Flame Detectors
C7024 Solid State Purple Peeper® Ultraviolet Flame Detector
24 Vdc solid state electronic flame detectors for sensing the
ultraviolet radiation emitted by the combustion of most carbon
containing fuels, such as natural gas, LP gases, and oil.
• Use with R7824C Dynamic Self-Check Flame Signal Amplifier
• Circuitry provides low power consumption and high reliability
• Mount horizontally, vertically or at any angle in between
• Field-replaceable UV radiation sensing tube and quartz viewing window
• Quick electrical installation with threaded conduit fitting and
color-coded leadwires
• Reduce nuisance shutdowns by wiring two in parallel
• Oscillating shutter interrupts UV radiation using the R7824C amplifier
• C7024E meets NEMA 4 standards with viewing window rated to 20 psi
• C7024F has an explosion-proof housing for use in hazardous
1 1-11 1/2 NPT

FACEPLATE
7-7/32 PIPE
(183) UNION
5-1/8 1 (25)
(130) 8
3-3/4 (203)
(95) DIA. 5
(127)
3-7/16
2-1/16
(87)
1-1/2 (52) 2
1/2-14 NPT
(38) (51)
LEADWIRES
2 (51) 5/16-18 UNC-2B BY
9 (229) 3 7/16 (11) DEEP
1/2–14 NPSM 5-1/4 (133)
2 LEADWIRES M1963A
FACEPLATE
1 C7061A1046, C7061A1053: INCH NPT
2 C7061A1038 AND C7061A1046: TYPE CONNECTOR. M10167D
Description: Self-Checking Ultraviolet Flame Detector Weight: 4.25 lb (1.9 kg)

Application: Coal fired burners; Gas fired burners; Oil fired burners Approvals
Electrical Connections: Six NEC CLASS 1 color-coded leaders Canadian Standards Association: Certified: Master Report LR95329-3
Power Consumption: 7.8 W maximum Underwriters Laboratories, Inc: Component Recognized: File No.
Lead Length: 96 in. (2438 mm) MP268
Electrical Ratings: 24 Vdc
Ambient Temperature Range: -20 F to +175 F (-20 C to +79 C) Accessories:
Used With: Flame Amplifiers: R7824C 190971G-24 Vdc Coil and Shutter Assembly for C7024E,F; C7961
NEMA
Product Number Type Mounting Rating Includes Comments
C7024E1001/U Ultraviolet, Purple Peeper, 3/4 in. NPT NEMA 4 Cast case and Works with 24 Vdc only
Self-Checking cover
C7024F1009/U Ultraviolet, Purple Peeper, 1 in. NPT Explosion — Works with 24 Vdc only, explosion-proof,
Self-Checking Proof two piece, violet, cast aluminum
70-8911 71
Flame Detectors
C7027; C7044 Minipeeper Ultraviolet Flame Detector
Compact flame detector for use with flame safeguard controls with
ultraviolet amplifiers.
• Use with Honeywell Flame Safeguard primary safety controls
and burners requiring ultraviolet flame detection
• C7027 mounts on a 1/2 in. sighting pipe by using an integral collar
• Detectors can be wired in parallel for difficult sighting applications
• C7027 seals against pressures up to 5 psi (34.5kPa)
when correctly installed
• Allows for blast tube mounting due to compact size
• C7044 mounts with a two screw bracket
• The C7044 UV sensor tube is enclosed in a stainless steel housing
• C7044 has the capability of side or end viewing in flame
monitoring applications
4 (102) 8 FOOT (2.44 METER)

LEADWIRES (2) 3/8
3-1/2 (89) 1 (10)
1-1/16
(27) MOUNTING
2
BRACKET
6 FOOT
[1.83 METER]
COLLAR WITH 1/2-14 NPSM LEAD 1-27/64
INTERNAL THREADS WIRES (2) (36)
1 C7027A1064 HAS 24 FOOT (7.32 METER) LEADWIRES.
C7027A1114 HAS 44 IN. (1.118 M) LEADWIRES WITH
22 IN. (558 MM) FLEXIBLE CONDUIT.
7/8
2 MODELS AVAILABLE WITH SPUD CONNECTOR (1/2-14 NPSM INTERNAL (22)
THREADS) INSTEAD OF CLAMP TYPE CONNECTOR.
M1943F 9/16
(14)
1/2
(13)
3-5/8 (92)
M1944C
Description: Minipeeper Approvals

Application: Coal fired burners; Gas fired burners; Oil fired burners Canadian Standards Association: Certified: Master Report LR95329-1
Vibration: 0.5 G max Factory Mutual: Approved: Report No. 24181.03
Electrical Connections: 2 NEC Class 1 leadwires Swiss Re: Acceptable
Used With: Flame Amplifiers: R7249A,B; R7849A,B; R7749B; R7259; Underwriters Laboratories, Inc: Listed: File No. MP268, Guide No.
R7290 MCCZ
Ambient
Temperature
Lead Length Range
Product Number Type (inch) (mm) Mounting (F) (C) Includes Comments
C7027A1023/U Ultraviolet, 96 in. 2438 mm Integral nut for 1/2 0 F to -18 C to — Detects ultraviolet radiation
Minipeeper in. sighting pipe 215 F 102 C in flames
C7027A1031/U Ultraviolet, 96 in. 2438 mm Integral nut for 1/2 -40 F to -40 C to — Detects ultraviolet radiation
C7027A1049/U Ultraviolet, 96 in. 2438 mm Integral nut for 1/2 0 F to -18 C to 1/2 in. NPT threaded spud Detects ultraviolet radiation
Minipeeper in. sighting pipe 215 F 102 C connector in flames
C7027A1056/U Ultraviolet, 96 in. 2438 mm Integral nut for 1/2 0 F to -18 C to — Detects ultraviolet radiation
C7027A1064/U Ultraviolet, 288 in. 7315 mm Integral nut for 1/2 -40 F to -40 C to 1/2 in. NPT threaded spud Detects ultraviolet radiation
C7027A1072/U Ultraviolet, 96 in. 2438 mm Integral nut for 1/2 -40 F to -40 C to 1/2 in. NPT threaded spud Detects ultraviolet radiation
C7027A1080/U Ultraviolet, 96 in. 2438 mm Integral nut for 1/2 0 F to -18 C to 136733 Heat Block and Detects ultraviolet radiation
Minipeeper in. sighting pipe 215 F 102 C 390427B bushing in flames
Flame Detectors
Ambient
Temperature
Lead Length Range
Product Number Type (inch) (mm) Mounting (F) (C) Includes Comments
C7027A1114/U Ultraviolet, 44 in. 1118 mm Integral nut for 1/2 0 F to -18 C to installed 22" flexible conduit Detects ultraviolet radiation
C7044A1006/U Ultraviolet, 72 in. 1829 mm Mounting Bracket 0 F to -18 C to Mounting bracket Detects ultraviolet radiation
Minipeeper provided 215 F 102 C in flames - Side Viewing
C7035 Minipeeper Ultraviolet Flame Detector

Compact flame detector for use with flame safeguard controls with
ultraviolet amplifiers.
• Use with Honeywell Flame Safeguard primary safety controls
and burners requiring ultraviolet flame detection
• Mounts on a 1 in. sighting pipe by using an integral collar
• Protects the sensing tube with a shield
• Meets outdoor rain tight requirements of Underwriters Laboratories Inc.,
NEMA 4 and NEMA 4X
• Wires in parallel for difficult sighting applications
• Seals against pressures as high as 5 psi (34.5 kPa)
when correctly installed
• Field-replaceable ultraviolet sensing tube
Dimensions in inches (millimeters) Description: Minipeeper

Application: Coal fired burners; Gas fired burners; Oil fired burners
4-1/8 (105) Dimensions, Approximate: 1 1/2 in. diameter x 4 1/8 in. long
2 (51) 1/2-14 NPSM 2
(38 mm diameter x 105 mm long)
COLLAR WITH
1 - 11-1/2 NPSM INTERNAL THREADS Mounting: Integral nut for 1 in. sighting pipe
1-3/16
INTERNAL
1 (30) Vibration: 0.5 G max
THREADS NEMA Rating: NEMA 3 and NEMA 4
Electrical Connections: 2 NEC Class 1 leadwires
31/32
1-1/2 (25) Comments: Detects ultraviolet radiation in flames
(38) Used With: Flame Amplifiers: R7249A,B; R7849A,B; R7749B; R7259;
R7290
6 FOOT Weight: 6 oz (0.17 kg)
2-5/8 (67)
[1.83 METER] Approvals
INSERTION DEPTH LEADWIRES (2) 3 Canadian Standards Association: Certified: Master Report LR95329-1
1 DIN APPROVED C7035A1064 HAS 1-11 BSP.P1 INTERNAL MOUNTING THREADS. Swiss Re: Acceptable
2 DIN APPROVED C7035A1064 HAS 1/2-14 BSP-F INTERNAL MOUNTING THREADS.
MCCZ
3 C7035A1056 HAS 12 FOOT (3.66 METER) LEADWIRES.
M1945D
Lead Length Ambient Temperature Range

Product Number Type (inch) (mm) (F) (C) Includes
C7035A1023/U Ultraviolet, Minipeeper 72 in. 1829 mm 0 F to 250 F -18 C to +121 C —
C7035A1031/U Ultraviolet, Minipeeper 72 in. 1829 mm -40 F to +250 F -40 C to +121 C —
C7035A1049/U Ultraviolet, Minipeeper 72 in. 1829 mm 0 F to 250 F -18 C to +121 C —
C7035A1080/U Ultraviolet, Minipeeper 72 in. 1829 mm 0 F to 250 F -18 C to +121 C 600F leads
70-8911 73
Flame Detectors
C7061 Dynamic Self-Check Ultraviolet Flame Detector
Dynamic self-checking flame detector used with R7861 Dynamic
Self-check Amplifiers for sensing the ultraviolet radiation
generated by the combustion of gas, oil, or other fuels.
UV sensor to provide the UV sensor tube checking function
• Can be mounted horizontally, vertically or at any angle in between
• The detector requires faceplate alignment and has integral locating
reference points to assure proper operation of the shutter mechanism
• Field replaceable ultraviolet sensing tube and quartz viewing window
• Models with threaded conduit fitting and color-coded leadwires allow
rapid electrical installation
• C7061A1038, A1046 and C7061M1016 5 pin Molex Woodhead
C7061A C7061F 1R5006A20A120 (formerly Brad Harrison type mating connector not
supplied nor available through Honeywell
• Two detectors can be wired in parallel to reduce nuisance shutdowns
in difficult flame sighting applications
• -40 F (-40 C) rated ultraviolet sensing tube is supplied
• Meets IP66 (similar to NEMA 4)standards with
C7061M viewing window rated to 20 psi
Description: Ultraviolet Flame Detector with shutter Approvals

Type: Ultraviolet, Purple Peeper, Self-Checking Canadian Standards Association: Certified: Master Report LR95329-1
Application: Gas fired burners; Oil fired burners Factory Mutual: Approved: Report No. 14740.01
Frequency: 50 Hz; 60 Hz Swiss Re: Acceptable
Comments: Dynamic self-checking flame detector Underwriters Laboratories, Inc: Listed: File No. MP268, Guide No.
Used With: Flame Amplifiers: R7861 MCCZ

Electrical
Product Number Electrical Connections (inch) (mm) Mounting NEMA Rating (F) (C) Ratings
C7061A1004/U PVC jacketed cable 77 in. 1981 mm 3/4 in. NPT NEMA 4 -40 F to +175 F -40 C to +79 C 120 Vac
C7061A1012/U Color-coded lead wires 96 in. 2438 mm 3/4 in. NPT NEMA 4 -40 F to +175 F -40 C to +79 C 120 Vac
C7061A1020/U Terminal block — — 3/4 in. NPT NEMA 4 -40 F to +175 F -40 C to +79 C 120 or 230 Vac
C7061A1038/U Molex Woodhead — — 3/4 in. NPT NEMA 4 -40 F to +175 F -40 C to +79 C 120 Vac
1R5006A20A120 (formerly
Brad Harrison type number
41310 connector)
C7061A1046/U Molex Woodhead — — 1 in. NPT NEMA 4 -40 F to +175 F -40 C to +79 C 120 Vac
41310 connector)
C7061A1053/U Color-coded lead wires 96 in. 2438 mm 1 in. NPT NEMA 4 -40 F to +175 F -40 C to +79 C 120 Vac
C7061F1003 Terminal block — — 1 in. NPT Explosion Proof -40 F to +175 F -40 C to +79 C 120 or 230 Vac
C7061F2001/U Color-coded lead wires 96 in. 2438 mm 1 in. NPT Explosion Proof -40 F to +175 F -40 C to +79 C 120 Vac
C7061M1008/U Color-coded lead wires 96 in. 2438 mm 1 in. NPT NEMA 4 -4 F to +175 F -20 C to +79 C 120 Vac
C7061M1016/U Molex Woodhead — — 1 in. NPT NEMA 4 -4 F to +175 F -20 C to +79 C 120 Vac
41310 connector)
Flame Detectors
Dimensions for C7061A in inches (millimeters) Dimensions for C7061M in inches (millimeters)
PARALLEL
1 PIPETHREAD
MOUNTING FLANGE 3/4–14 NPT 1-11/2 NPSM
7-7/32 2-9/64 (55)
(183)
13/16
(21)
5-1/8 1-1/2
(130) (39)
3-3/4
(95)
3-7/16 2-21/32
(68) 33/64
(87)
3-15/32 (13)
(88)
1/2–14 NPSM 5-1/4 (133)

CONDUIT TUBE CONNECTION
2 LEADWIRES PORT 1/2 NPSM
FACEPLATE
1 C7061A1046, C7061A1053: INCH NPT

2-9/64 1-35/64
2 C7061A1038 AND C7061A1046: TYPE CONNECTOR. M10167D (55) (40)
Dimensions for C7061F in inches (millimeters)

M34706
FACEPLATE 1-11 1/2 NPT
PIPE
UNION
8 1 (25)
(203)
DIA. 5
(127)
2-1/16
1-1/2 (52) 2
1/2-14 NPT
(38) (51)
LEADWIRES
2 (51) 5/16-18 UNC-2B BY
9 (229) 3 7/16 (11) DEEP
M1963A
70-8911 75
Flame Detectors
C7076 Adjustable Sensitivity Ultraviolet Flame Detector
Solid state dynamic self check flame detectors for use with
BC7000, R4140 or FSP5075 with R7476 Amplifier and 7800 SERIES
with R7886 Amplifier.
• Use Honeywell Flame Safeguard primary safety controls requiring
adjustable sensitivity ultraviolet flame detection
• Detect ultraviolet radiation from flames
• Include dual sensitivity adjustment
• C7076A meets NEMA 4 standards with viewing window rated to 20 psi
• C7076D has an explosion-proof housing for use in hazardous
Description: Adjustable Sensitivity Ultraviolet Flame Detector Replacement Parts:

Application: Gas fired burners; Oil fired burners 190971E-120 Vac Coil and Shutter Assembly for C7076A, D
Vibration: 0.5 G max 190971F-100 Vac Coil and Shutter Assembly for C7076A, D
Power Consumption: 7.0 W 190998A-Aspiration assembly for C7076A
Comments: Dynamic self-checking flame detector with adjustable 191002B-120Vac Plug in Electronics less UV Sensing Tube for C7076A
sensitivity 191002R-120Vac Plug in Electronics less UV Sensing Tube for C7076D
Used With: Flame Amplifiers: R7476, R7886 191050-Quartz Viewing Window for C7076
Weight: 6.6 lb (3 kg) 191053-UV Sensing Tube for C7076
Approvals
Canadian Standards Association: Certified: Master Report LR1620
Factory Mutual: Approved: Report No. FM26980
MCCZ
Ambient Temperature Range

Electrical NEMA
Product Number Connections Mounting Rating (F) (C) Electrical Ratings Frequency
C7076A1007/U Terminal block 1 in. NPT NEMA 4 -40 F to +160 F -40 C to +71 C 120 Vac 60 Hz
C7076A1015/U Terminal block 1 in. NPT NEMA 4 -40 F to +160 F -40 C to +71 C 100 Vac 50 Hz; 60 Hz
C7076A1031/U Terminal block 1 in. NPT NEMA 4 -40 F to +160 F -40 C to +71 C 220 Vac; 240 Vac 50 Hz; 60 Hz
C7076D1027/U Terminal block 1 in. NPT NEMA 7 -40 F to +160 F -40 C to +71 C 120 Vac 60 Hz

2-1/4
1 INCH NPT (57)
1-1/16
(27)
2-1/4
(57)
4
(102)
4 (102) 2-9/32 7-13/32 (188)

(58)
4-25/32 (122) 10-1/4 (261)
1
3/4 (19)
29/32 (22) OPENING FOR
1/2-INCH CONDUIT
1-5/8 1 (25)
1 POWER SUPPLY. PROVIDE DISCONNECT
(19)
MEANS AND OVERLOAD PROTECTION
AS REQUIRED.
3/8 INCH NPT
2-21/32 7-19/32
(68) (194)
1
C7076A
5/16-18 UNC (3 PLCS)
X 0.47 (12) DEEP
6-23/32 5-25/32
(171) 15/16
(24) (147)
25/32 (20)
1-9/16 (40)
7-13/16 (198) 1-27/32 5-25/32 (147)

1-31/32 (50) (47)
3-15/16 (100) 11-13/16 (300)
C7076D M20749A
Flame Detectors
C7927 Solid State Ultraviolet Flame Detector
The Solid State Ultraviolet Flame Detectors detect the ultraviolet
radiation emitted by combustion flames. The flame detectors are
used with Honeywell flame safeguard controls to provide flame
supervision for gas, oil, or combination gas-oil burners.
• Properly installed the flame detectors are pressure rated for 5 psi
• Flame detector is used with only the R7851B Flame Amplifier and
the 7800 SERIES controls
• Has an integral collar threaded (internal 1/2-14 NPSM) for
mounting on a one-half inch sight pipe
• Detector cannot be wired in parallel
Dimensions in inches (millimeters) Description: Ultraviolet Flame Detector

Application: Gas, Oil, or combination burners-intermittent operation
1 (25) only (burner cycled at least once each 24 hours)
Mounting: 1/2 in NPT pipe mounting
NEMA Rating: NEMA 1
Comments: Detects ultraviolet radiation in flames
Approvals
Canadian Standards Association: Report 158158
Factory Mutual: Approved: Report No. 3011020
3-3/8 3-7/8
Underwriters Laboratories, Inc: Component Recognized: File No.
(86) (98)
MP268
8 FT (2.44 M)
C7927A1016 M24714

Product Number (inch) (mm) (F) (C) Used With
C7927A1016/U 96 in. 2438 mm -40F to +200F -40 C to +93 C Flame Amplifiers: R7851B
70-8911 77
Flame Detectors
C7961 Dynamic Self-checking Solid State Ultraviolet Flame Detector
A self-checking flame detector using a solid state UV sensor to
detect ultraviolet radiation in flames for supervision of gas, oil or
combination gas-oil burners.
• Designed for use with 7800 series controls with the R7851C flame amp
UV sensor to provide the solid state UV sensor checking function
• Can be mounted horizontally, vertically or at any angle in between
• The detector requires faceplate alignment and has integral locating
reference points to assure proper operation of the shutter mechanism
• Models available with threaded conduit fitting and color-coded
leadwires allow rapid electrical installation
C7961E C7961F • C7961E1022 or E1030 5 pin Molex Woodhead 1R5006A20A120
(formerly Brad Harrison type 41307N) mating connector not supplied
nor available through Honeywell
• Incorporates UV sensor tube checking feature; used with
R7851C1008 Dynamic Self-check Amplifiers
• -40 F (-40 C) rated ultraviolet sensing cell is supplied
• C7961E meets NEMA 4 standards with viewing window rated to 20 psi
• C7961F has an explosion-proof housing for use in hazardous
• Detectors cannot be wired in parallel
Dimensions Diagram for C7961E in inches (millimeters) Dimensions Diagram for C7961F in inches (millimeters)
1 FACEPLATE 1-11 1/2 NPT

PIPE
7-7/32
UNION
(183)
5-1/8 (130) 8 1 (25)

3-3/4 (203)
(95) DIA. 5
(127)
3-7/16 2-1/16
(87) (52)
1/2-14 NPT 1-1/2 2
(38) (51)
LEADWIRES
2 (51) 5/16-18 UNC-2B BY
9 (229) 3 7/16 (11) DEEP
1/2–14 NPSM (76)
5-1/4 (133) MOUNTING HOLES (2)
2 LEADWIRES M1963A
FACEPLATE
1 C7961E1014, E1022 1 INCH NPT MODELS
2 C7961E1022, E1030 CONNECTOR MODELS. M24000B
Description: Dynamic Self-checking Ultraviolet Flame Detector Weight: 2.6 lb (1.2 kg)
Application: Gas, Oil or other fuels Approvals
Electrical Ratings: 120 Vac (-15% +10%) Factory Mutual: 14740.001
Frequency: 50 Hz; 60 Hz Swiss Re: Acceptable
Comments: Detects ultraviolet radiation generated by combustion of Underwriters Laboratories, Inc: Component Recognized: File No.
gas, oil, or other fuels MP268
Used With: R7851C Dynamic Self-Check Amplifier

NEMA
Product Number Electrical Connections (inch) (mm) Mounting Rating (F) (C) Includes
C7961E1006/U NEC Class 1 color-coded 96 in. 2438 mm 3/4 in. NPT NEMA 4 -40 F to +175 F -40 C to +79 C Quartz Viewing Window
rated for 20 psi (138 kPa)
C7961E1022/U 5 pin Molex Woodhead — — 1 in. NPT NEMA 4 -40 F to +175 F -40 C to +79 C Quartz Viewing Window
1R5006A20A120 (formerly rated for 20 psi (138 kPa)
Brad Harrison Type
Connector)
C7961E1030/U 5 pin Molex Woodhead — — 3/4 in. NPT NEMA 4 -40 F to +175 F -40 C to +79 C Quartz Viewing Window
1R5006A20A120 (formerly rated for 20 psi (138 kPa)
Brad Harrison Type
Connector)
C7961F1004/U NEC Class 1 color-coded 96 in. 2438 mm 1 in. NPT Explosion -40 F to +175 F -40 C to +79 C Quartz Viewing Window
Proof rated for 100 psi
Flame Detectors
C7915 Infrared (Lead Sulfide) Flame Detector
The C7915 Flame Detectors include a lead sulfide photocell that is
sensitive to the infrared radiation emitted by the combustion of
fuels such as natural gas, oil, and coal.
• Used for combination or dual-fuel applications
• Detects pilot and main flame
• Mounts quickly and easily on a standard 3/4 in. sighting pipe
• Works where flame rod or rectifying photocell mounts are difficult to apply
• The C7915 includes 50019469-001 Bushing with magnifying lens
• The C7915 uses photoconductive lead sulfide cells 32007255-001
• Flame detector is used with only the R7852 Flame amplifier and the
7800 SERIES controls
• Detector cannot be wired in parallel
Description: Infrared (Lead Sulfide) Flame Detector Used With: Flame Amplifiers: R7852
Application: Used for combination or dual-fuel applications Approvals
Dimensions, Approximate: 1 1/4 in. diameter x 2 1/4 in. long (32 Canadian Standards Association: Certified: Master Report LR95329-1
mm diameter x 58 mm long) Factory Mutual: Approved: Report No. 24181.03
Mounting: 3/4 in. NPT Swiss Re: Acceptable
Electrical Connections: Two no.18 AWG wires Underwriters Laboratories, Inc: Listed: File No. MP268, Guide No.
Comments: Infrared (Lead Sulfide) Flame Detector MCCZ

Product Number (inch) (mm) (F) (C) Includes
C7915A1010/U 30 in. 762 mm -20F to 125F -18C to 52 With magnifying lens, 32007255-001 Cell
operating range operating range
C7915A1028/U 48 in. 1219 mm -20F to 125F -18C to 52 With magnifying lens, 32007255-001 Cell, Orifice, heat block,
operating range operating range and reducer bushing
C7915A1036/U 96 in. 2438 mm -20F to 125F -18C to 52 With magnifying lens, 32007255-001 Cell
operating range operating range
C7962 Visible Light Flame Detector

The C7962B Visible Light Flame Detector detects the visible light
emitted by fuel oil combustion flames. The C7962B Detector is
used with Honeywell Flame Safeguard controls to provide fuel oil
flame supervision in commercial and industrial burners.
• Used with 7800 SERIES Flame Safeguard controls
• Used with R7851B Flame Amplifier
• Has an integral collar threaded (internal 1/2-14 NPSM)
for mounting on 1/2 inch sight pipe
• Detectors cannot be wired in parallel
3-3/4 (95) 4 FOOT (1.2 METER)

LEADWIRES (2)
3-1/4 (82)
1
(25)
C7962B M20912
Description: Solid State Flame Detector to Site Visible Light of an Oil Approvals
flame Canadian Standards Association: Report 158158
Application: Commercial, industrial oil burners Swiss Re: Acceptable
Mounting: 1/2 in NPT pipe mounting Underwriters Laboratories, Inc: Component Recognized: File No.
Vibration: 0.5 G max MP268
NEMA Rating: NEMA 1
Accessories:
32007439-001-Mounting Bracket and screws for C7962B
Used With: Flame Amplifiers: R7851B
(3/8 in. NPT to 1/2 in. NPT)

Product Number (inch) (mm) (F) (C) Includes
C7962B1002/U 96 in. 2438 mm -40 F to +160 F -40 C to +71 C —
C7962B1010/U 96 in. 2438 mm -40 F to +160 F -40 C to +71 C 32007439-001 Mounting Bracket and screws
70-8911 79
Flame Detectors
Optical Flame Detector Accessories or Parts
105061/U 3/4 in. Heat Block for C7015, C7915 C7015, C7915
105172A/U Pressure Seal-off Adapter (3/4 NPT) for C7015, C7915 C7015, C7915
105172C/U Pressure Seal-off Adapter (3/4 NPT) w/UV Quartz window for C7012, C7024, C7027, C7061 C7024; C7012; C7061; C7012,
C7024, C7027, C7061
113228/U UV Sensing Tube (-20 F to 175 F) for C7012; C7024 C7012; C7024
114372/U 20 PSI window for C7012E,F; C7024; C7061 C7024; C7012; C7061
114465/U Window Gasket for C7012A, E; C7024A; C7061A C7024; C7012; C7061
114638/U Rubber Washer (Red) for C7012A, E; C7024A; C7061A; C7961A C7012; C7061; C7024
117181/U Cork Gasket for C7012A, E;C7024A; C7061A C7024; C7012; C7061
118367A/U Swivel Mount with 3/4 in. coupling for C7012, C7015, C7024, C7027, C7035, C7061, C7076 C7024; C7012; C7061
120739/U Flange Gasket for C7012, C7024, C7061 C7024; C7012; C7061
120934/520/U Mounting Flange (3/4” NPT) for C7012A,E; C7024A; C7061A; C7961E C7012A,G, C7024E, C7061A,
C7961E
122037/U 100 PSI Quartz Window for C7012C, F; C7061F C7012C, F; C7061F
122748/U 50 PSI Quartz Window for C7012, C7061 C7012; C7061; C7024
123539/U Anti-Vibration Mount for C7012, C7024 or C7061 C7012; C7061; C7024
124198/U Mounting Flange (1") for C7012A,E; C7024A; C7061A; C7961E C7012A,G, C7024E, C7061A,
C7961E
124204/U Quartz Magnifying Lens for C7012, C7024 or C7061 C7024; C7012; C7061
129464M/U UV Power Tube (0 to 250F) for C7035 C7035
129464N/U UV Power Tube (-40 to 250F) for C7035, C7061 C7061; C7035
129811B/U Socket Assembly w/NPT threads C7035
136733/U Heat Block for C7027, C7015, C7915 (laminated plastic) C7027; C7027, C7015, C7915
190971B/U 120 Vac 50/60 Hz Coil and Shutter Assembly for C7012E, F, C7061A, F C7012E,F; C7061A,F
190971D/U 110 Vac 50 Hz Coil and Shutter Assembly for C7012E1187, 1195 C7012E
190971E/U 120 Vac Coil and Shutter Assembly for C7076A, D C7076; C7076A,D; C7076A,D
190971F/U 100 Vac Coil and Shutter Assembly for C7076A, D C7076A,D
190971G/U 24 Vdc Coil and Shutter Assembly for C7024E, F; C7961 C7024;C7961
190998A/U Aspiration assembly for C7076A C7076A
190999/U Grommet for C7076 Sensors C7076
191002A/U 100Vac Plug in Electronics less UV Sensing Tube for C7076A C7076A
191002B/U 120Vac Plug in Electronics less UV Sensing Tube for C7076A C7076A
191002D/U 220/240Vac Plug in Electronics less UV Sensing Tube for C7076A C7076A
191002R/U 120Vac Plug in Electronics less UV Sensing Tube for C7076D C7076D
191050/U Quartz Viewing Window for C7076 C7076
191053/U UV Sensing Tube for C7076 C7076
191054/U Housing Gasket for C7076 C7076
191284/U Aluminum Shield for C7035 C7035
191286/U UV Sensing Tube (-40F to 175F) for C7012, C7024 C7024; C7012
191702/U Electronics less UV sensing tube for C7012F (120Vac) C7012F
24400152-001/U Quartz lens replacement kit for C7076D consists of quartz lens, gasket, gasket seal C7076
32007255-001/U Lead Sulfide Cell for C7915 C7915
32007439-001/U Mounting Bracket and screws for C7962B (3/8 in. NPT to 1/2 in. NPT) C7962B
390427B/U Reducer Bushing (1/2” NPT to 3/8” NPT) C7027; C7015
Pilot Burners
Q179A,B Flame Rectifier Gas Pilots
Q179A,B Gas Pilot Burner Assemblies use the flame rectification
principle to prove the flame. Q179A,B are used in conjunction with
a suitable electronic flame safeguard control on industrial or
commercial gas and gas pilot ignited oil burners.
• Q179A is a gas pilot assembly (with a flame electrode rod) and
ignition electrode, making it suitable for applications requiring an
interrupted or intermittent electrically ignited gas pilot burner
• Q179B has only the flame electrode and is suitable for use in
continuous pilot applications
• Primary aerated type burner is equipped with stainless steel fins
that provide the proper flame rod area to ground area ratio for
maximum flame signal and flame stabilization
• Stainless steel electrode(s) are mounted in ceramic insulators,
which permit electrode adjustment
• Rajah connectors facilitate disconnecting (A1126 has terminal screws)
• Bracket permits side or end mounting
Type of Gas: Natural Gas Fitting: 1/4 in. compression coupling (6.4 mm compression coupling)
Dimensions, Approximate: 4 5/8 in. high x 1 11/16 in. wide x 3 in. deep Approvals
(118 mm high x 43 mm wide x 76 mm deep) Canadian Standards Association: Certified: File No. LR1620,
Aeration: Primary Guide No. 140-A-2
Gas Consumption: 2.0 cfh (0.06 m3/hr) Factory Mutual: Approved: Report No. 22961
Mounting Bracket: Side/end Underwriters Laboratories, Inc: Listed: File No. MP268, Guide No. MCCZ
Port and Burner

Product Number Application Tip Style Orifice Includes Used With
Q179A1001/U For Intermittent or I 0.025 in. dia. Flame electrode and ignition electrode Q624 or other suitable
Interrupted Ignition (0.635 mm dia.) ignition transformer
Q179A1035/U For Intermittent or 45 degree right hand 0.025 in. dia. Flame electrode and ignition electrode Q624 or other suitable
Q179A1050/U For Intermittent or T 0.028 in. dia. Flame electrode and ignition electrode Q624 or other suitable
Q179A1076/U For Intermittent or 45 degree Y 0.028 in. dia. Flame electrode and ignition electrode Q624 or other suitable
Q179A1092/U For Intermittent or 45 degree T 0.028 in. dia. Flame electrode and ignition electrode Q624 or other suitable
Q179A1118/U For Intermittent or 45 degree left hand 0.025 in. dia. Flame electrode and ignition electrode Q624 or other suitable
Q179A1126/U For Intermittent or I 0.025 in. dia. Flame electrode and ignition electrode Q624 or other suitable
Interrupted Ignition (0.635 mm dia.) with screw terminal connections ignition transformer
Q179A1183/U For Intermittent or I 0.025 in. dia. Ignition Electrode Only Q624 or other suitable
Q179B1042/U For Continuous T 0.025 in. dia. Flame electrode —
(Standing) pilot (0.635 mm dia.)
Q179B1109/U For Continuous 45 degree left hand 0.025 in. dia. Flame electrode —
Q179B1117/U For Continuous Large I 0.025 in. dia. Flame electrode —
70-8911 81
Pilot Burners
Q179C,D Miniature Rectifier Pilots
Q179C,D Gas Pilot Burner Assemblies use the flame rectification
principle to prove the flame. Q179C,D are used in conjunction with
a suitable electronic flame safeguard control on industrial or
commercial gas and gas pilot ignited oil burners.
• Q179C is a gas pilot assembly (with a flame electrode rod) and
ignition electrode, making it suitable for applications requiring an
interrupted or intermittent electrically ignited gas pilot burner
• Q179D has only the flame electrode and is suitable for use in
continuous pilot applications
• Primary aerated type burner is equipped with stainless steel fins
that provide the proper flame rod area to ground area ratio for
maximum flame signal and flame stabilization
• Stainless steel electrode(s) are mounted in ceramic insulators,
which permit electrode adjustment
• Rajah connectors facilitate disconnecting
Dimensions, Approximate: 3 1/8 in. high x 2 7/16 in. wide x 1 in. deep Approvals
(79 mm high x 62 mm wide x 25 mm deep) Canadian Standards Association: Certified: Master Report LR95329-1
Aeration: Primary Underwriters Laboratories, Inc: Component Recognized: File No.
Gas Fitting: 1/4 in. compression coupling (6.4 mm compression coupling) MH9928, Guide No. MCUR2
Port and
Mounting Burner Target Type of
Product Number Application Bracket Tip Style Mount Orifice Includes Used With Gas
Q179C1009/U For Intermittent or rear D Dual Wing- 0.026 in. dia. Flame electrode and Q624 or other suitable Natural
Interrupted Ignition Rear (0.66 mm dia.) ignition electrode ignition transformer
Q179C1025/U For Intermittent or rear L Single Wing- 0.024 in. dia. Flame electrode and Q624 or other suitable Natural
Q179C1033/U For Intermittent or left side D Dual Wing- 0.026 in. dia. Flame electrode and Q624 or other suitable Natural
Interrupted Ignition Left Side (0.66 mm dia.) ignition electrode ignition transformer
Q179C1041/U For Intermittent or right side D Dual Wing- 0.026 in. dia. Flame electrode and Q624 or other suitable Natural
Interrupted Ignition Right Side (0.66 mm dia.) ignition electrode ignition transformer
Q179C1058/U For Intermittent or left side L Single Wing- 0.024 in. dia. Flame electrode and Q624 or other suitable Natural
Interrupted Ignition Left Side (0.60 mm dia.) ignition electrode ignition transformer
Q179C1066/U For Intermittent or right side K Single Wing- 0.024 in. dia. Flame electrode and Q624 or other suitable Natural
Interrupted Ignition Right Side (0.60 mm dia.) ignition electrode ignition transformer
Q179C1090/U For Intermittent or rear D Dual Wing- 0.016 in. dia. Flame electrode and Q624 or other suitable LP
Q179D1008/U For Continuous rear D Dual Wing- 0.026 in. dia. Flame electrode and Q340 Thermocouple Natural
(Standing) pilot Rear (0.66 mm dia.) thermocouple or Q313A Thermopile
adapter Generator
Q179D1016/U For Continuous left side D Dual Wing- 0.026 in. dia. Flame electrode and Q340 Thermocouple Natural
(Standing) pilot Left Side (0.66 mm dia.) thermocouple or Q313A Thermopile
adapter Generator
Q179D1024/U For Continuous right side D Dual Wing- 0.026 in. dia. Flame electrode and Q340 Thermocouple Natural
(Standing) pilot Right Side (0.66 mm dia.) thermocouple or Q313A Thermopile
adapter Generator
Q179D1057/U For Continuous left side L Single Wing- 0.024 in. dia. Flame electrode and Q340 Thermocouple Natural
(Standing) pilot Left Side (0.60 mm dia.) thermocouple or Q313A Thermopile
adapter Generator
Pilot Burners
C7005 Flame Rectifier Pilots
control on industrial or commercial gas burners or oil burners with
gas pilots.
• Used with Honeywell controls using the flame rectification principle
• C7005A is for continuous pilot applications
• Includes an insulated flame rod, properly positioned relative to the
flame retention type nozzle
• C7005B is similar to C7005A, but includes an ignition electrode
suitable for automatic, electric-spark ignition, gas pilot applications
• Individually mounted flame rod and ignition electrode in ceramic
insulators allow the head assembly to fit inside a 3-inch pipe
• Stainless steel fins on the flame retention type pilot head provide
the correct ratio of flame rod area to ground area for maximum
flame signal, and are beneficial in stabilizing the pilot flame
• Pilot flame retention nozzle and mixing tube are threaded internally,
1/2-14 NPT and 3/8-18 NPT, respectively, and can be assembled
with standard pipe fittings
• Pilot can be installed in vertical, horizontal, or inclined position
Gas Pilot Burner Assemblies include a flame rod to prove the pilot • Rajah connectors facilitate electrical connections
flame. The assemblies are used with a suitable flame safeguard
Dimensions, Approximate: 3 in. diameter x 3 1/2 in. deep Approvals
(76 mm diameter x 343 mm deep x) Canadian Standards Association: Certified: File No. LR1620,
Gas Fitting: 1/2 in. NPT male thread Guide No. 140-A-2
Underwriters Laboratories, Inc: Listed: File No. MP268, Guide No. MCCZ
Type of
Product Number Application Orifice Includes Used With Gas
C7005A1037/U For Continuous (Standing) pilot 0.052 in. dia. — — Natural
C7005B1035/U For automatic electrically ignited pilot 0.052 in. dia. Ignition electrode Q624 or other suitable ignition transformer Natural
C7005B1050/U For automatic electrically ignited pilot 0.028 in. dia. Ignition electrode Q624 or other suitable ignition transformer LP
(0.711 mm dia.)
Commercial Pilot Burners Parts or Accessories

100204B/U Natural Gas Venturi Mixing Tube for C7005A,B C7005A, C7005B
101738/U Insulator for Flame rod or Ignitor C7005A, C7005B
101738A/U Ignition Assembly C7005A, C7005B
101738B/U Flame Rod Assembly C7005A, C7005B
101739/U Ignition Electrode, 4", Kanthal C7005A, C7005B
101741/0020/U 7/8 in. long Rajah Connector with plug end for C7005A or C7005B C7005A, C7005B
101742/0021/U Electrode Mounting Clip for C7005A or C7005B C7005A, C7005B
101743/U Mounting Bracket C7005A, C7005B
103534/U Kanthal flame electrode 8 in. used with C7005A, C7005B C7005A, C7005B
104312/U Rajah Connector for Flame Electrode used with Q179A, B Q179A, Q179B
131065/U Adapts Q340 Thermal Couple to Q179B w/102462 Q179A, Q179B
133451A/U T Port or LH 90 degree Flame Rod & Insulator for Q179A, B Q179A, Q179B
388146KD/U LP Gas spud orifice,.016” dia. for Q179C,D Q179C, Q179D
395390-13/U LP Gas Orifice.013” dia. for Q179A,B Q179A, Q179B
395390-28/U Natural Gas Orifice.028” dia. for Q179A,B Q179A, Q179B
R1061012/U Ignition cable or Flame Rod Cable. Rated at 350 F, 20,000 volts R.M.S. C7005B, Q179A, Q179C
R1298020/U Cable Flame Rod Lead. Rated at 400 F, 600 volts R.M.S. For use with Q179 Q179
70-8911 83
Commercial Hydronic Controllers
Satellite Sequencer
Provides up to 6 additional stages of heating/cooling control for
W7100 Discharge air controller applications.
• Extends capacity of W7100 Discharge Air system
• Advanced microprocessor control algorithm minimizes droop
• For system with or without economizer
• Jumper selectable between 4 cool/2 heat or 2 cool/4 heat stages
• LED's indicate operation of each output stage relay
Dimensions, Approximate: 8 5/8 in. high, 6 1/2 in. wide, 3 in. deep
(219 mm high, 165 mm wide, 76 mm deep)
Frequency: 60 Hz
Operating Temperature Range: -40 F to +150F
Product
Number Application Supply Voltage Used With
W7101A1003/U Satellite Sequencer 20 to 30 Vac W7100
Commercial Hydronic Controller Accessories

Product
Number Description Used With
4074EDJ/U Bag Assembly including Test Plug and Resistors for W7100 W7100
4074EFV/U Bag Assembly including Resistors for Number of Stages for W7100J W7100J
Ignition Transformers
Q624 Solid State Ignition Transformer
Used to ignite pilots on commercial or industrial gas burners.
• Ignite gas pilots with spark gaps up to 1/4 in. (6.5 mm)
• Reliable light off with 15,000 peak voltage
• Prevent detection of the ignition spark when properly applied
in a flame detection system with the C7027, C7035 or C7044
Minipeeper Ultraviolet Flame Detector or C7061 Dynamic Self Check
Ultraviolet Flame Detector
• For use only in interrupted ignition applications
• Mount in same space used by conventional ignition transformer
• Light weight, 3 lbs. (1.4 kg) versus 8-1/2 lbs. (3.9 kg)
for standard transformers
TERMINAL MOUNTING HIGH VOLTAGE COVER SCREW

BOARD PLATE ELECTRODE
32
7 (1-1/4)
(19/64)
108
(4-1/4)
32
(1-1/4)
20.5
(13/16)
133.5 (5-1/4) KNOCKOUT FOR

151 (5-15/16) 1/2 INCH CONDUIT
171.5 (6-3/4 ) 76 (3)
MC20858
Ambient Temperature Range: -40 F to +125 F (-40 C to +52 C) Approvals

Operating Humidity Range (% RH): 95% RH Canadian Standards Association: Certified: File No. LR95329
Weight: 3 lb Underwriters Laboratories, Inc: Component Recognized
Product Number Application Electrical Ratings Frequency

Q624A1014/U Gas Ignition Transformer 120 Vac 50 Hz; 60 Hz
70-8911 85
Ignition Transformers
Q652 Solid State Spark Generator
Used to ignite gas burners in commercial and industrial
applications.
• Lightweight, 1 lb. (0.4 kg)
• Include single high voltage electrode for gas applications
• For use with gas pilots with electrode spacings between
0.029 and 0.125 in.
• Secondary Peak Voltage: 14Kv rms at 21Khz
• Mount in same space used by conventional ignition transformer
• For use only in interrupted ignition applications
• Prevent detection of the ignition spark when properly applied in a
flame detection system with the C7027, C7035 or C7044 Minipeeper
Ultraviolet Flame Detector or C7061 Dynamic Self Check Ultraviolet
Flame Detector
Ambient Temperature Range: 14 F to 113 F (-10 C to +45 C) Approvals

Operating Humidity Range (% RH): 90% RH Canadian Standards Association: (Q652B1006) LA66894
Weight: 1 lb Underwriters Laboratories, Inc: (Q652B1006)Component Recognized
File MH14381
Product Number Application Electrical Ratings Frequency

Q652B1006/U Gas Ignition Transformer 120 Vac 60 Hz
Q652B1014/U Solid State Ignitor Spark Generator-Gas Applications; 220V 60 Hz 220 Vac 60 Hz

HIGH VOLTAGE
ELECTRODE
2-15/16
2-25/32 (78)
(71)
19 IN. (483 MM)
LEAD WIRES
2-3/4 (74) 2-9/32 (58)

3-3/8 (84)
3-21/32 (89)
4-15/16 (102) M20870A
Ignition Transformer Accessories or Parts

134666/510/U High voltage terminal straight boot insulator for Q652 and Q624 Q652; Q624
32004766-001/U 24 inch ignition cable with straight boots for Q624 and Q652 Q652; Q624
32004766-002/U 120 inch ignition cable with straight boots used with Q624 Q624
32004766-003/U Ignition cable for Q624 and Q652 (order by foot – enter the number of feet in the Quantity box) Q652; Q624
32004766-004/U 60 inch ignition cable with straight boots used with Q624 Q624
32004766-005/U 8 inch ignition cable w/90 degree and straight boot Q652; Q624
32004766-006/U 36 inch ignition cable w/90 degree and straight boot Q652; Q624
4074BTN/U Bag assembly consisting of washer (103218), cap terminal (135793) and ferrule (37356) for Q624 Q624A
50060793-001 24 inch ignition cable with straight boots for Q624 and Q652, UL approved Q652, Q624
50060793-002 120 inch ignition cable with straight boots used with Q624 Q624
50060793-003 Ignition cable for Q624 and Q652 (order by foot and enter the number of feet in the Quantity box), UL approved Q652, Q624
50060793-004 60 inch ignition cable with straight boots used with Q624 Q624
50060793-005 8 inch ignition cable w/90 degree and straight boot used with Q624 and Q652, UL approved Q652, Q624
50060793-006 36 inch ignition cable w/90 degree and straight boot used with Q624 and Q652, UL approved Q652, Q624
50060793-011 19 inch ignition cable w/90 degree terminal degree and ring end used with Q624 and Q652, UL approved Q652, Q624
50060793-012 36 inch ignition cable with 90 degree boot and 1/4” spade terminal used with Q624 and Q652, UL approved Q652, Q624
50060793-013 48 inch ignition cable w/90 degree terminal and ring end used with Q624, UL approved Q624
Firing Rate Motors and Linkages
M9484D,E,F; M9494D,F Modutrol™ IV Motors
Reversing, proportional motors used to drive burner firing rate
valves, dampers or auxiliary equipment. Replace M941A,C,D
motors.
• Designed for flame safeguard applications in
commercial/industrial oil or gas burner system
• Vibration resistant electronic drive circuit
• Regulated by three-wire proportional controller
• Stroke is field-adjustable to 90 or 160 degrees
Description: Proportional control motor for 135 ohm firing rate applications Switch Ratings - 240 Vac: 3.6 AFL, 21.6 ALR, 40 VA pilot duty
Dimensions, Approximate: 6.45 in high x 5.5 in wide x 7.3 in deep opposite contact
(164 mm high x 140 mm wide x 185 mm deep) Stroke: Adjustable; 90 to 160 degrees, Symmetrical
Ambient Temperature Range: -40 F to +150 F (-40 C to +66 C) Approvals
Crankshaft: double-ended, 3/8 in. (9.5 mm) square Underwriters Laboratories, Inc: Listed: File No. E4436, Guide No.
Deadweight Load on Shaft (Either End): 200 lb (300 lb combined XAPX for USA and Canada
power and auxiliary shafts) (90.8 kg (136 kg combined power and
auxiliary shafts)) Accessories:
Input Signal: 135 ohm Q100B1006-Linkage- Connects Modutrol motor to V51E Butterfly Valve
Power Consumption: 15 W 16230-Adapter bushing for cast crank arm 18437 to be used with
Voltage: 24 Vac Modutrol IV Motor
Frequency: 50 Hz; 60 Hz 18437-Cast crank arm for Modutrol Motors - need adapter bushing
Switch Ratings - 120 Vac: 7.2 AFL, 43.2 ALR, 40 VA pilot duty 16230
opposite contact
Torque Rating,
Torque Rating Breakaway Timing
Factory
(90 Degree (160 Degree Auxiliary Auxiliary Switch Stroke
Product Number (Nm) (lb-in.) (Nm) (lb-in.) Stroke) Stroke) Switch Settings Setting
M9484D1010/U 17 Nm 150 lb-in. 34.0 Nm 300 lb-in. 30 seconds 60 seconds — — 160 degrees
M9484E1009/U 8.5 Nm 75 lb-in. 17.0 Nm 150 lb-in. 15 seconds 30 seconds 1 11 degrees 90 degrees
M9484E1017/U 17 Nm 150 lb-in. 34.0 Nm 300 lb-in. 30 seconds 60 seconds 1 1 degree 90 degrees
M9484E1033/U 17 Nm 150 lb-in. 34.0 Nm 300 lb-in. 30 seconds 60 seconds 1 7 degrees 90 degrees
M9484F1007/U 17 Nm 150 lb-in. 34.0 Nm 300 lb-in. 30 seconds 60 seconds 2 7 and 80 degrees 90 degrees
M9484F1023/U 8.5 Nm 75 lb-in. 17.0 Nm 150 lb-in. 15 seconds 30 seconds 2 — 90 degrees
M9484F1057/U 17 Nm 150 lb-in. 34.0 Nm 300 lb-in. 30 seconds 53 seconds 2 — —
M9494D1000/U 34 Nm 300 lb-in. 68.0 Nm 600 lb-in. 12 seconds 24 seconds — — 90 degrees
M9494F1003/U 34 Nm 300 lb-in. 68.0 Nm 600 lb-in. 60 seconds 107 seconds 2 — 90 degrees
Q100 Butterfly Valve Linkages

Connects V51E valve to M9484 and M9494 Modutrol IV Motors with
adapter plate.
• Fits all sizes of V51E Valves
• Mounts easily
Product Number Linkage Type Linkage Rod Valve Compatibility Used with Actuator Used With
Q100B1006/U Butterfly Gas Valve 10 3/4 in. all sizes Modutrol Motor V51E Gas Valve
70-8911 87
Diaphragm Gas Valves
V48A; V88A Diaphragm Gas Valves
Solenoid-operated diaphragm valves provide slow opening and
fast closing suitable for controlling natural, LP or manufactured
gases. They are normally used on atmospheric boilers, commercial
water heaters, and rooftop heaters.
• V48 for line voltage service; V88 for 24Vac service
• Close firmly with diaphragm that is both weight and spring loaded
• Two second maximum closing time
• Valve closes on power failure; recommended for final shutoff service
• Set opening time with various sized bleed orifices or
adjustable bleed valve
• Use with LP, natural or manufactured gases
• Made with cast aluminum in straight-through valve pattern
• Valve position indicator available for 1-1/4 in. V48A2227
Dimensions in inches (millimeters) Body Pattern: Straight-through

Electrical Connections: 6 in. Leadwires
C 3-11/16 Ground Terminal: Yes
(94) Pilot Tapping: 1/8-27 NPT
1-13/16
(46) Frequency: 60 Hz
Mounting: Upright (horizontal)
Bleed Tapping: 1/8-27 NPT
Valve Opening Time: 5 sec max
Valve Closing Time: 2 sec max
Operating Temperature Range: 32 F to 125 F (0 C to 52 C)
A Materials
1 (Body): Aluminum
Type of Gas: Natural, LP, Manufactured
Approvals
Canadian Standards Association: Certificate No. 158158-
E 2
2500005576 (Z21.21-CSA 6.5)
Underwriters Laboratories, Inc: File No. MH1639, Guide No. YIOZ
B
D
F
VALVE APPROXIMATE DIMENSIONS

SIZE A B C D E F
(IN.)
IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM
3/4 4-11/16 119.1 3/4 19.1 4-5/8 117.5 3-1/2 88.9 1-5/8 41.3 3-13/16 96.8
1 5-1/16 128.6 1 25.4 5 127.0 3-11/16 93.7 2-1/16 52.4 4-5/16 109.5
1-1/4 5-9/16 141.3 1-1/4 31.8 5-7/8 149.2 5-5/16 134.9 2-3/8 60.3 5-5/16 134.9
1-1/2 5-9/16 141.3 1-1/4 31.8 5-7/8 149.2 5-5/16 134.9 2-3/8 60.3 5-5/16 134.9
2 6-15/16 176.2 2-1/4 57.2 9-1/2 241.3 8-3/8 212.7 3-9/16 90.5 5-5/16 236.5
2-1/2 6-15/16 176.2 2-1/4 57.2 9-1/2 241.3 8-3/8 212.7 3-9/16 90.5 9-5/16 236.5
3 6-15/16 176.2 2-1/4 57.2 9-1/2 241.3 8-3/8 212.7 3-9/16 90.5 9-5/16 236.5
1 BLEED TAPPING: 1/8-27 NPT, OR 1/8-28 BSP. PL.
2 PILOT TAPING (2): 1/8-27 NPT FOR 3/4 THROUGH 1-1/2 IN. SIZES,
1/4-18 NPT FOR 2 THROUGH 3 IN. SIZES; OR 1/8-28 BSP.
PL FOR 1 THROUGH 1-1/2 IN. SIZES, 1/4-19 BSP.PL FOR 2 THROUGH
3 IN SIZES. M8487
Pipe Size Capacity Pressure
Current (max amps Power
Product Number (inch) (cfh) (m3/hr) (psi) at rated Vac/Hz) Voltage Consumption Comments
V48A2151/U 3/4 in. 668 cfh 18.9 m3/hr 1/2 psi 0.13 amps 120 Vac 15 VA max, 9 W —
V48A2169/U 1 in. 1021 cfh 28.9 m3/hr 1/2 psi 0.13 amps 120 Vac 15 VA max, 9 W —
V48A2177/U 1 1/4 in. 2100 cfh 59.5 m3/hr 1/2 psi 0.13 amps 120 Vac 15 VA max, 9 W —
V48A2227/U 1 1/4 in. 2100 cfh 59.5 m3/hr 1 psi 0.13 amps 120 Vac 15 VA max, 9 W Includes position indicator
V48A2243/U 2 in. 4178 cfh 118.3 m3/hr 1 psi 0.13 amps 120 Vac 15 VA max, 9 W —
V48A2250/U 2 1/2 in. 5100 cfh 144.4 m3/hr 1 psi 0.13 amps 120 Vac 15 VA max, 9 W —
V88A1618/U 1 in. 1021 cfh 28.9 m3/hr 1/2 psi 0.62 amps 24 Vac 15 VA max, 9 W —
V88A1659/U 3/4 in. 668 cfh 18.9 m3/hr 1/2 psi 0.62 amps 24 Vac 15 VA max, 9 W —
V88A1667/U 3/4 in. 668 cfh 18.9 m3/hr 1 psi 0.62 amps 24 Vac 15 VA max, 9 W —
V88J High Temperature Diaphragm Gas Valves

Solenoid-operated diaphragm valves provide slow opening and
fast closing suitable for controlling natural, LP or manufactured
gases. They are normally used on atmospheric boilers, commercial
water heaters, and rooftop heaters.
• Rated for 150F (66C) maximum temperature applications
• V88 for 24Vac service
• Close firmly with diaphragm that is both weight and spring loaded
• Two second maximum closing time
• Set opening time with various sized bleed orifices or
adjustable bleed valve
• Use with LP, natural or manufactured gases
• Made with cast aluminum in straight-through valve pattern
Dimensions, Approximate: 6 1/16 in. high x 4 5/16 in. wide x 5 in. deep Valve Closing Time: 2 sec max
(154 mm high x 127 mm wide x 109 mm deep) Operating Temperature Range: 32 F to 150 F (0 C to 66 C)
Body Pattern: Straight-through Materials
Electrical Connections: 6 in. Leadwires (Body): Aluminum
Pilot Tapping: 1/8-27 NPT Type of Gas: Natural, LP, Manufactured
Pressure Ratings: 1 psi (6.9 kPa)
Approvals
Frequency: 60 Hz Canadian Standards Association: Certificate No. 158158-
Mounting: Upright (horizontal) 2500005576 (Z21.21-CSA 6.5)
Bleed Tapping: 1/8-27 NPT Underwriters Laboratories, Inc: File No. MH1639, Guide No. YIOZ
Pipe Size Capacity

Current (max amps at
Product Number (inch) (cfh) (m3/hr) rated Vac/Hz) Voltage Power Consumption
V88J1006/U 1 in. 1021 cfh 28.9 m3/hr 0.62 amps 24 Vac 15 VA max, 9 W
V88J1022/U 1 1/4 in. 2100 cfh 59.5 m3/hr 0.62 amps 24 Vac 15 VA max, 9 W
70-8911 89
V4943A; V8943A On/Off Diaphragm Gas Valves
V4943A; V8943A are on/off diaphragm gas valve used on boilers,
unit heaters, duct furnaces, makeup air and rooftop heaters.
• Designed for replacement for V4843A/V8843A Gas Valves
• Suitable for use on atmospheric boilers, commercial water heaters,
and rooftop heaters
• V8943A/V4943A models are solenoid-operated diaphragm valves
for on/off flow control of natural or LP gas
• Valve body of die-cast aluminum with a straight-through pattern
• V4943 are used with line voltage, on/off controllers
• V8943A are used with 24 Vac thermostats or controllers
Dimensions Diagram for V4943 and V8943 in inches (millimeters)
SIDE VIEW TOP VIEW
6 (152)
6-9/16 (167)
FOR 1, 1-1/4 6
OR (152)
7-3/8 (187)
FOR 1-1/2, 2
VENT CONNECTIONS
(V4944/V8944 HAVE TWO)
M23232
Body Pattern: Straight-through, non-offset Valve Opening Time: 6 sec max

Electrical Connections: 1/4 in. (6 mm) spade terminals (quick connects), Valve Closing Time: 3 sec max
30 in. (762 mm) leadwires and cover for electrical conduit Operating Temperature Range: -40 F to +150 F (-40 C to +66 C)
connection provided Materials
Pilot Tapping: 1/8-27 NPT (Body): Aluminum
Pressure Ratings: 1/2 psi (3.4 kPa) Type of Gas: Natural, LP
Frequency
V4943: 60 Hz Approvals
Canadian Standards Association: Certificate No. 158158-1042930,
V8943: 50 Hz; 60 Hz
Guide No. 3371-03, 83 (Z21.21, Z21.78)
Mounting: Upright (horizontal)
Underwriters Laboratories, Inc: File No. MH1639, Guide No. YIOZ
Valve Type: On-Off, Rapid Opening
(60 Hz only)
Bleed Tapping: Internal Bleed
Pipe Size Capacity

Current (max amps Power
Product Number (inch) (cfh) at rated Vac/Hz) Voltage Consumption Comments
V4943A1011/U 1 in. 1000 cfh 0.055 amps 120 Vac 6 VA max (2) 30" leadwires
V4943A1029/U 1 1/4 in. 1600 cfh 0.055 amps 120 Vac 6 VA max (2) 30" leadwires
V4943B,N; V8943B,C,N Single Stage Pressure Regulating Valves
V4943B,N; V8943B,C,N are Single-stage Pressure Regulating
Valve; These valves are used on boilers, unit heaters, duct
furnaces, makeup air and rooftop heaters.
• Designed for replacement for V4843/V8843;Gas Valves
and rooftop heaters
• V4943/V8943B,C,N models are solenoid-operated diaphragm valves
that combine the functions of safety shutoff and pressure regulation
in a single unit
• V4943/V8943B,N are for use with natural gas
• V4943/V8943C are for use with LP gas
• V4943 are used with line voltage, on/off controllers
• V8943 are used with 24 Vac thermostats or controllers
Dimensions, Approximate: See diagram on page 90 Bleed Tapping: 5/16-24 UNF

Body Pattern: Straight-through, non-offset Valve Closing Time: 2 sec max
Electrical Connections: 1/4 in. (6 mm) spade terminals (quick connects), Operating Temperature Range: -40 F to +150 F (-40 C to +66 C)
30 in. (762 mm) leadwires and cover for electrical conduit Materials
connection provided (Body): Aluminum
Pilot Tapping: 1/8-27 NPT Comments: (2) 30" leadwires
Pressure Ratings: 1/2 psi (3.4 kPa) Approvals
Frequency Canadian Standards Association: Certificate No. 158158-1042930,
V4943: 60 Hz Guide No. 3302-01, 81 (Z21.21, Z21.78)
V8943: 50 Hz; 60 Hz Underwriters Laboratories, Inc: File No. MH1639, Guide No. YIOZ
Mounting: Upright (horizontal) (60 Hz only)
Valve Type: Single-Stage, Slow Opening
Regulator Setpoints;
High Fire Pipe Size Capacity
Current (max
Factory Type of Valve Opening amps at rated Power
Product Number Adj. Range Setting Gas (inch) (cfh) Time Vac/Hz) Voltage Consumption
V4943B1019/U 3 in. wc to 3.5 in. wc Natural 1 in. 300 cfh to 3 sec to 25 sec 0.055 amps 120 Vac 6.6 VA max
4.5 in. wc 1000 cfh
V4943B1027/U 3 in. wc to 3.5 in. wc Natural 1 1/4 in. 480 cfh to 3 sec to 25 sec 0.055 amps 120 Vac 6.6 VA max
4.5 in. wc 1600 cfh
V4943B1035/U 3 in. wc to 3.5 in. wc Natural 1 1/2 in. 780 cfh to 3 sec to 25 sec 0.055 amps 120 Vac 6.6 VA max
4.5 in. wc 2300 cfh
V4943B1043/U 3 in. wc to 3.5 in. wc Natural 2 in. 870 cfh to 3 sec to 25 sec 0.055 amps 120 Vac 6.6 VA max
4.5 in. wc 3000 cfh
V4943N1012/U 3 in. wc to 3.5 in. wc Natural 1 in. 300 cfh to 6 sec max 0.055 amps 120 Vac 6.6 VA max
4.5 in. wc 1000 cfh
V4943N1020/U 3 in. wc to 3.5 in. wc Natural 1 1/4 in. 480 cfh to 6 sec max 0.055 amps 120 Vac 6.6 VA max
4.5 in. wc 1600 cfh
V4943N1038/U 3 in. wc to 3.5 in. wc Natural 1 1/2 in. 780 cfh to 6 sec max 0.055 amps 120 Vac 6.6 VA max
4.5 in. wc 2300 cfh
V4943N1046/U 3 in. wc to 3.5 in. wc Natural 2 in. 870 cfh to 6 sec max 0.055 amps 120 Vac 6.6 VA max
4.5 in. wc 3000 cfh
V8943B1010/U 3 in. wc to 3.5 in. wc Natural 1 in. 300 cfh to 3 sec to 25 sec 0.363 amps 24 Vac 9 VA max
4.5 in. wc 1000 cfh
V8943B1028/U 3 in. wc to 3.5 in. wc Natural 1 1/4 in. 480 cfh to 3 sec to 25 sec 0.363 amps 24 Vac 9 VA max
4.5 in. wc 1600 cfh
V8943B1036/U 3 in. wc to 3.5 in. wc Natural 1 1/2 in. 780 cfh to 3 sec to 25 sec 0.363 amps 24 Vac 9 VA max
4.5 in. wc 2300 cfh
V8943B1044/U 3 in. wc to 3.5 in. wc Natural 2 in. 870 cfh to 3 sec to 25 sec 0.363 amps 24 Vac 9 VA max
4.5 in. wc 3000 cfh
V8943C1018/U 8.8 in. wc to 10.0 in. wc LP 1 in. 195 cfh to 3 sec to 25 sec 0.363 amps 24 Vac 9 VA max
11.5 in. wc 650 cfh
V8943C1026/U 8.8 in. wc to 10.0 in. wc LP 1 1/4 in. 310 cfh to 3 sec to 25 sec 0.363 amps 24 Vac 9 VA max
11.5 in. wc 1030 cfh
V8943N1013/U 3 in. wc to 3.5 in. wc Natural 1 in. 300 cfh to 6 sec max 0.363 amps 24 Vac 9 VA max
4.5 in. wc 1000 cfh
V8943N1021/U 3 in. wc to 3.5 in. wc Natural 1 1/4 in. 480 cfh to 6 sec max 0.363 amps 24 Vac 9 VA max
4.5 in. wc 1600 cfh
V8943N1039/U 3 in. wc to 3.5 in. wc Natural 1 1/2 in. 780 cfh to 6 sec max 0.363 amps 24 Vac 9 VA max
4.5 in. wc 2300 cfh
70-8911 91
V4944B,L,N; V8944B,C,N Two Stage Pressure Regulating Gas Valves
V4944B,L, N; V8944B,C,N are Two-stage Pressure Regulating Gas
Valve. These valves are used on boilers, unit heaters, duct
furnaces, makeup air and rooftop heaters.
• Designed for replacement for V4844/V8844 Gas Valves
and rooftop heaters
• V4944/V8944B,C, N models are solenoid-operated diaphragm
valves that combine the functions of safety shutoff and pressure
regulation in a single unit
• V4944/V8944B,N are for use with natural gas
• V4944/V8944C are for use with LP gas
• V4944 are used with line voltage, dual-stage controllers
• V8944 are used with 24 Vac dual-stage thermostats or controllers
Dimensions Diagram for V4944 and V8944 in inches (millimeters)
SIDE VIEW TOP VIEW
6 (152)
6-9/16 (167)
FOR 1, 1-1/4 6
OR (152)
7-3/8 (187)
FOR 1-1/2, 2
VENT CONNECTIONS
(V4944/V8944 HAVE TWO)
M23232
Body Pattern: Straight-through, non-offset Valve Closing Time: 2 sec max
Electrical Connections: 1/4 in. (6 mm) spade terminals (quick connects), Operating Temperature Range: -40 F to +150 F (-40 C to +66 C)
30 in. (762 mm) leadwires and cover for electrical conduit connection provided Materials
Pilot Tapping: 1/8-27 NPT (Body): Aluminum
Pressure Ratings: 1/2 psi (3.4 kPa) Approvals
Frequency Canadian Standards Association: Certificate No. 158158-1042930,
V4944: 60 Hz Guide No. 3302-01, 81 (Z21.21, Z21.78)
V8944: 50 Hz; 60 Hz Underwriters Laboratories, Inc: File No. MH1639, Guide No. YIOZ
Mounting: Upright (horizontal) (60 Hz only)
Valve Type: Two-Stage, Slow Opening
Bleed Tapping: Two 5/16-24 UNF
Regulator Setpoints; Regulator

High Fire Setpoints; Low Fire Current
Pipe Valve (max amps Power
Product Adj. Factory Adj. Factory Type Size Capacity Opening at rated Consump-
Number Range Setting Range Setting of Gas (inch) (cfh) Time Vac/Hz) Voltage tion Comments
V4944B1018/U 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc Natural 1 in. 300 cfh to 3 sec to 0.077 amps 120 Vac 9 VA max (3) 30"
4.5 in. wc 2 in. wc 1000 cfh 25 sec leadwires
V4944B1026/U 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc Natural 1 1/4 in. 480 cfh to 3 sec to 0.077 amps 120 Vac 9 VA max (3) 30"
V4944B1059/U 3 in. wc to 3.0 in. wc 0.8 in. wc to 0.7 in. wc Natural 1 in. 300 cfh to 3 sec to 0.077 amps 120 Vac 9 VA max (3) 30"
V4944B1075/U 3 in. wc to 3.5 in. wc 1.6 in. wc to 1.6 in. wc Natural 1 in. 300 cfh to 3 sec to 0.077 amps 120 Vac 9 VA max —
4.5 in. wc 4. in. wc 1000 cfh 25 sec
V4944B1091/U 3 in. wc to 3.5 in. wc 1.6 in. wc to 1.6 in. wc Natural 1 1/2 in. 780 cfh to 3 sec to 0.077 amps 120 Vac 9 VA max —
4.5 in. wc 4. in. wc 2300 cfh 25 sec
V4944L1024/U 8.8 in. wc to 10.0 in. wc 1.4 in. wc to 1.4 in. wc LP 1 1/4 in. 310 cfh to 6 sec max 0.077 amps 120 Vac 9 VA max (3) 30"
11.5 in. wc 4.2 in. wc 1030 cfh leadwires
V4944N1011/U 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc Natural 1 in. 300 cfh to 6 sec max 0.077 amps 120 Vac 9 VA max (3) 30"
4.5 in. wc 2 in. wc 1000 cfh leadwires
V4944N1029/U 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc Natural 1 1/4 in. 480 cfh to 6 sec max 0.077 amps 120 Vac 9 VA max (3) 30"
Regulator Setpoints; Regulator
High Fire Setpoints; Low Fire Current
Pipe Valve (max amps Power
Product Adj. Factory Adj. Factory Type Size Capacity Opening at rated Consump-
Number Range Setting Range Setting of Gas (inch) (cfh) Time Vac/Hz) Voltage tion Comments
V4944N1045/U 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc Natural 2 in. 870 cfh to 6 sec max 0.077 amps 120 Vac 9 VA max (3) 30"
V8944B1019/U 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc Natural 1 in. 300 cfh to 3 sec to 0.516 amps 24 Vac 12.4 VA (3) 30"
4.5 in. wc 2 in. wc 1000 cfh 25 sec max leadwires
V8944B1027/U 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc Natural 1 1/4 in. 480 cfh to 3 sec to 0.516 amps 24 Vac 12.4 VA (3) 30"
V8944B1035/U 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc Natural 1 1/2 in. 780 cfh to 3 sec to 0.516 amps 24 Vac 12.4 VA (3) 30"
V8944B1043/U 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc Natural 2 in. 870 cfh to 3 sec to 0.516 amps 24 Vac 12.4 VA (3) 30"
V8944C1017/U 8.8 in. wc to 10.0 in. wc 1.4 in. wc to 1.4 in. wc LP 1 in. 195 cfh to 3 sec to 0.516 amps 24 Vac 12.4 VA (3) 30"
11.5 in. wc 4.2 in. wc 650 cfh 25 sec max leadwires
V8944C1025/U 8.8 in. wc to 10.0 in. wc 1.4 in. wc to 1.4 in. wc LP 1 1/4 in. 310 cfh to 3 sec to 0.516 amps 24 Vac 12.4 VA (3) 30"
V8944C1033/U 8.8 in. wc to 10.0 in. wc 1.4 in. wc to 1.4 in. wc LP 1 1/2 in. 500 cfh to 3 sec to 0.516 amps 24 Vac 12.4 VA (3) 30"
V8944N1012/U 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc Natural 1 in. 300 cfh to 6 sec max 0.516 amps 24 Vac 12.4 VA (3) 30"
4.5 in. wc 2 in. wc 1000 cfh max leadwires
V8944N1020/U 3 in. wc to 3.5 in. wc 0.8 in. wc to 0.8 in. wc Natural 1 1/4 in. 480 cfh to 6 sec max 0.516 amps 24 Vac 12.4 VA (3) 30"
Diaphragm Gas Valve Replacement Parts or Accessories

116930/U Replacement Coil for V88A V88A
116931/U Replacement Coil for V48A, 120Vac,60Hz V48; V48A
116932/U Replacement Coil for V48A, 220-240Vac,50/60Hz V48A
118888/U 24V 60 Hz Replacement Coil for V88J V88J
122160/U Orifice- 0.018” for V48, V88 V48, V88
124674/U Orifice- 0.011” for V48, V88 V48, V88
126590/U Adjustable Bleed Valve Assembly for V48, V88, V4004. V8004. V48, V88
1/8 in. NPT to 1/4 in. compression fitting
204480/U Regulator vent pipe fitting to be used with V4843/V8843B,C,L,N V4843/V8843B, C, L, N;V4844/V8844B, C, L, N and V4943/
and V4844/V8844B,C,L,N and V4943/V8943, V4944/V8944 V8943;V4944/V8944
70-8911 93
V51 Butterfly Gas/Air Valve
Provides modulating control of natural, manufactured,
LP gases or air.
• Use in commercial and industrial installations where large
amounts of gas must be closely controlled
• NOT for use as safety shutoff valve
• Adaptable to most modulating jobs
• Modutrol motor, such as the M9484 or M9494, may be
mounted directly on valve or close to it
• Valve mechanism has strain release
• Adjustable stroke over low fire-high fire range
• Straight-through valve pattern
• Rugged cast aluminum body provides durability and
maintenance-free operation
V51E DIMENSIONS
A 1 B 1 C 2 D 1
VALVE
SIZE (in.) in. mm in. mm in. mm in. mm
1 1/2 2 21/32 67.5 1 9/16 39.7 4 1/4 108.0 3 1/32 77.0
A 2 3 5/32 80.2 1 13/16 46.0 4 1/4 108.0 3 17/32 89.7
2 1/2 3 27/32 97.6 2 5/16 58.7 4 13/16 122.2 4 23/32 119.9
3 4 1/32 102.4 2 25/64 60.7 5 127.0 4 23/32 119.9
4 5 21/64 135.3 3 5/32 80.2 5 3/8 136.5 5 17/64 133.8
1 MAXIMUM DIMENSIONS.
C B D 2 NOMINAL DIMENSIONS. M9532
Type of Gas: Air, natural, manufactured, and LP Approvals

Body Pattern: Straight-through Underwriters Laboratories, Inc: File No. MH5968 Vol. 1 Sec. 1,
Pressure Ratings: 5 psi (34.5 kPa) Guide no. MHKZ
Mounting: Motor shaft horizontal
Operating Temperature Range: 32 F to 140 F (0 C to 60 C)
Accessories:
Q100B1006-Linkage- Connects Modutrol motor to V51E Butterfly Valve
Used With: Mod Motor with Q100 Linkage
32003396-001-V51E Mounting Kit for ML7999 Actuator (1-1/2 & 2 in.
Materials valves). Includes angle bracket, mounting bracket, screws, nuts and
(Body): Aluminum washers, and instructions.
32003396-002- V51E Mounting Kit for ML7999 Actuator (2-1/2,3 & 4 in. valves).
Includes angle bracket, mounting bracket, screws, nuts and washers,
and instructions.
Pipe Size Capacity
Product Number (inch) DN (cfh) (m3/hr) Inlet/Outlet Pressure Tapping

V51E1000/U 1 1/2 in. DN40 4200 cfh 118.9 m3/hr Two downstream 1/4 in. NPT taps
V51E1018/U 2 in. DN50 9210 cfh 260.7 m3/hr —
V51E1034/U 2 1/2 in. DN65 8390 cfh 199.8 m3/hr —
V51E1059/U 3 in. DN80 14640 cfh 414.5 m3/hr —
V51E1075/U 4 in. DN100 33000 cfh 934.2 m3/hr —
Firing Rate Gas Valve Parts

49084/0021/U Adjusting arm for V51E V51E
49085B/U Strain Release Assembly for V51E V51E
V5197 Integrated Valve Train Butterfly Gas Valve
applications where a high turn down ratio is required. The
maximum flow adjustment screw on the bottom of the valve allows
adjusting the maximum flow of gas through the V5197 while
maintaining the linear modulating characteristics and stroke. The
V5197A is part of the Honeywell Integrated Valve Train System that
allows gas train components to be directly bolted together.
• Used with air, natural, manufactured or liquefied petroleum (LP) gases
• For modulating applications that do not require final shutoff service
of firing rate valve
• Two valve body types (small and large) applicable to seven pipe
sizes: Small body type for 3/4 in. (19 mm), 1 in. (25 mm), 1-1/4 in.
(32 mm), 1-1/2 in. (38 mm) and 2 in. (51 mm) pipes, NPT or ISO 7
threads. Large body type for 2 in. (51 mm), 2-1/2 in. (64 mm) and
3 in. (76 mm) pipes, NPT or ISO 7 threads
• Two downstream 1/4 in. NPT threaded pressure taps available
• Accepts C6097 Pressure Switch mounted directly to flange
(downstream pressure tap only)
The V5197A is a firing rate valve used to provide variable flow • Unpainted cast aluminum body
control of air, natural gas, liquefied petroleum (LP), and • Suitable for electric or pneumatic operators with the appropriate linkage
manufactured gases. The V5197A is actuated by a ML7999A or B • May be used with manufacturers own linkage and drive motor
firing rate motor that can be mounted directly on the valve. The • Flow adjustment screw on bottom of valve controls maximum flow
V5197A is not applicable as a safety shutoff valve. The V5197A is • Visual position indicator
specially designed to provide fine control of gas flow in
Type of Gas: Air, natural, manufactured, and LP Materials
Pressure Ratings: 15 psi max (1 Bar) (Body): Die-cast aluminum
Mounting: Directly bolted to Integrated Valve Train (IVT) components Approvals
or IVT adapters Canadian Standards Association: Design Certified
Operating Temperature Range: -40 F to +150 F (-40 C to +66 C) Swiss Re: Acceptable
Underwriters Laboratories, Inc: Component Listed
Pipe Size Capacity
Product Number (inch) DN (cfh) (m3/hr) Inlet/Outlet Pressure Tapping

V5197A1003 2 in. DN50 5480 cfh for 2 in. 51 mm =155 Two downstream 1/4 in. NPT taps
1 1/2 in. DN40 5010 cfh for 1 1/2 in. 38 mm =142
1 1/4 in. DN32 4430 cfh for 1 1/4 in. 32 mm = 125
1 in. DN25 3080 cfh for 1 in. 25 mm =87
3/4 in. DN20 2450 cfh for 3/4 in. 19 mm =69
V5197A1011 3 in. DN80 16,900 cfh for 3 in. 76 mm=478 Two downstream 1/4 in. NPT taps
2 1/2 in. DN65 14,800 cfh for 2 1/2 in. 64 mm=419
2 in. DN50 12,600 cfh for 2 in. 51 mm=356
Dimensions in inches (millimeters) for V5197A1003 Dimensions in inches (millimeters) for V5197A1011
7-1/8 7-15/16
(181) (202)
10-5/16 12-11/16
(277) (322)
3-25/32 4-3/4
(96) (121)
6-7/16 (165)
9-1/4 (235)
4-27/32 (123) 2-1/2 (64)
4-13/16 (122) 4 (102)
M17528
M17898
70-8911 95
Gas Valve Actuators
Selection Chart: V5055 and V5097 Industrial Gas Valves with
V4055, V4062 or V9055 Fluid Power Actuators
The chart below desribes every model of V5055 or V5097 Valve in the Options available on some Fluid Power Actuators include:
left column, and every model of Fluid Power Actuator across the top. • Damper arm shaft, with or without spring return.
While it's possible to combine any valve with any actuator, we've marked • NEMA 4 enclosure.
the recommended valve/actuator combinations which cover most appli- • Fast or slow open time (13 or 26 seconds).
cations with a •. • Auxiliary switch.
Each valve described in the left column is available: • Valve seal overtravel interlock switch.
• In these sizes: 3/4 to 3 in. (NPT or parallel BSP). V5055A,B,C are also For complete specifications and ordering information on V5055 and
available in 4 in. size (flange connection only). V5097 Valves and V4055, V4062 and V9055 Fluid Power Actuators,
• With upstream and/or downstream tap. refer to Index for specific page numbers.
Standard pressurea High Pressurea

Fluid Power Actuators/
Industrial Gas Valves V5055A, Fb, V5097A V5055B, V5097B V5055C, V5097C V5055D, V5097D V5055E, V5097E
Type Model Pressure Ratinga On-Off Characterized Guidec VSOId On-Off VSOId
V4055 A, Ge Standard • • •
On-Off
B High •f •f •
DdFd e Standard • •
Ed High •f •
V4062 A Standard • •
Hi-Lo-Off B High •
•f •f
Dd Standard •
V9055 A Standard •
Modulating Standard •
Dd
a d
Refer to the table below for actual pressure ratings of the various com- Valve Seal Overtravel Interlock. Valve has two shutoff seals, actuator
binations of valves and actuators. has a proof-of-closure switch.
b e
V5055F models meet EN161 leakage requirements. V4055F, G models include switch for manual control.
cCharacterized guide provides a more linear relationship between stem f These combinations have higher pressure ratings; see the table below.
travel and gas flow. Check Honeywell form 70-8311 to verify that flow Valve Actuator Approvals:
curve characteristics match application requirements.
The following combinations of V5055 and V5097 Valves, and V4055, V4062 and V9055 Fluid Power Actuators are approved by these agencies.
Underwriters Laboratories, Inc: Listed: MH1639 V4055A/V5055A and V5097A.
V4055A/V5055A-E (3/4-4 in.) or V5097A-E (3/4-3 in.). V4055D/V5055C and V5097C.
V4055B/V5055A-E (3/4-4 in.) or V5097A-E (3/4-3 in.). V4055A/V5055B and V5097B.
V4055D/V5055A-E (3/4-4 in.) or V5097A-E (3/4-3 in.). V4055B/V5055D and V5097D.
V4055E/V5055A-E (3/4-4 in.) or V5097A-E (3/4-3 in.). V4055E/V5055E and V5097E.
V4055F/V5055A-E (3/4-4 in.a) or V5097A-E (3/4-3 in.). V4055F/V5055Ca and V5097C.
V4055G/V5055A-E (3/4-4 in.a) or V5097A-E (3/4-3 in.). V4055G/V5055A,Ba and V5097A,B.
V4062A,D/V5055A-E (3/4-4 in.) or V5097A-E (3/4-3 in.). V9055A/V5055B,C and V5097B,C.
V9055A,D/V5055A,B,C,E (3/4-4 in.) or V5097A-E (3/4-3 in.). a Manual reset safety shut-off valves.
Factory Mutual Approved: Report No. 20698, 20835, 21172 and
24061:
Pressure Ratings of Valve-Actuator Combinations
Standard Pressure Actuators

V4055A, D, F, G, V4062A, D, V9055A, D High Pressure Actuators V4O55B, E, V4062B
Max. Rated
Model Pipe Size M.O.P.D. a Max. Rated Pressure b M.O.P.D. a Pressure b
Standard Pressure Valves 3/4” to 1-1/2” c 5 PSI 340 mbar 15 PSI 1.0 Bar 15 PSI 1030 mbar 15 PSI 1.0 Bar
V5055A, B, C, F, V5097A,
B, C 2” to 3” d 5 PSI 340 mbar 15 PSI 1.0 Bar 15 PSI 1030 mbar 15 PSI 1.0 Bar
4” flanged e 3 PSI 207 mbar 15 PSI 1.0 Bar 5 PSI 340 mbar 15 PSI 1.0 Bar
High Pressure Valves 3/4” to 1-1/2” c 5 PSI 340 mbar 75 PSI 5.0 Bar 25 PSI 1720 mbar 75 PSI 5.0 Bar
V5055D, E, V5097D, E
2” to 3” d 5 PSI 340 mbar 45 PSI 3.0 Bar 15 PSI 1030 mbar 45 PSI 3.0 Bar
a c
Max Operating Pressure Differential (UL) or Max Operating Pressure Applies for small-body V5097 valves 3/4” up to 2” pipe size.
(CSA); maximum allowable pressure drop from inlet to outlet for d Applies for large-body V5097 valves 2” up to 3” pipe size.
proper operation. e V5055A, B, C only.
b Max Rated Pressure (UL) or Max Close-off Pressure (CSA); maximum
pressure that the valve can be exposed to without leakage or damage
to the valve.
Gas Valve Actuators
V4055A,B,D,E On-Off Fluid Power Gas Valve Actuator
Use in combination with V5055 or V5097 Gas Valves to control gas
supply to commercial and industrial burners.
• Use where smooth light off is important
• One-second maximum closing time
• Continuously displays the valve position with a red indicator
when open and a yellow indicator when closed
• Mount in any position directly to valve bonnet with three setscrews
• Provide final safety shutoff service when used with
V5055 or V5097 Gas Valves

Auxiliary Auxiliary
6-3/4 (171.5) Switch Switch
Contact Contact Proof of Closure
3-23/32 Product Ratings Ratings (Factory Mutual)
(94.5) 5 (127.0)
27/32
Number (120 Vac) (240 Vac) Switch Contact Ratings
(21.4) V4055A1007/U — — —
V4055A1031/U — — —
1-9/32
V4055A1064/U — — —
(32.5)
V4055A1080/U — — —
1 V4055A1098/U — — —
A V4055A1114/U — — —
V4055A1189/U — — —
V4055A1296/U 9.8 AFL, 58.8 4.9 AFL, 29.4 —
ALR, 1/2 hp ALR, 1/2 hp
KNOCKOUT
FOR 1/2 INCH V4055A1304/U — — —
CONDUIT (4)
V4055A1312/U — — —
B
V4055B1021/U — — —
VALVE V4055B1039/U — — —
VALVE
V4055B1088/U — — —
V4055D1001/U — — 4.9 AFL, 29.4 ALR, 1/2 hp;
9.8 AFL, 58.8 ALR, 1/2 hp
1 ALLOW 4 IN. (101.6 MM) CLEARANCE FOR ACTUATOR REMOVAL. V4055D1019/U — — 4.9 AFL, 29.4 ALR, 1/2 hp;
9.8 AFL, 58.8 ALR, 1/2 hp
V5055 V5097
V4055D1027/U 9.8 AFL, 58.8 4.9 AFL, 29.4 4.9 AFL, 29.4 ALR, 1/2 hp;
DIM A DIM B DIM A DIM B
VALVE SIZE ALR, 1/2 hp ALR, 1/2 hp 9.8 AFL, 58.8 ALR, 1/2 hp
INCH IN. MM IN. MM IN. MM IN. MM
V4055D1035/U 9.8 AFL, 58.8 4.9 AFL, 29.4 4.9 AFL, 29.4 ALR, 1/2 hp;
3/4 11-1/8 282.6 2-3/4 69.9 11-1/8 283 2-3/4 70 ALR, 1/2 hp ALR, 1/2 hp 9.8 AFL, 58.8 ALR, 1/2 hp
1 11-1/8 282.6 2-3/4 69.9 11-1/8 283 2-3/4 70
V4055D1043/U — — 4.9 AFL, 29.4 ALR, 1/2 hp;
1-1/4 11-1/8 282.6 2-3/4 69.9 11-1/8 283 2-3/4 70 9.8 AFL, 58.8 ALR, 1/2 hp
1-1/2 11-1/8 282.6 2-3/4 69.9 11-1/8 283 2-3/4 70
V4055E1016/U — — 4.9 AFL, 29.4 ALR, 1/2 hp;
2 11-1/4 285.8 2-7/8 73.0 11-3/4 298 3-3/8 86
9.8 AFL, 58.8 ALR, 1/2 hp
2-1/2 11-3/4 298.5 3-3/8 85.7 11-3/4 298 3-3/8 86
V4055E1024/U 9.8 AFL, 58.8 4.9 AFL, 29.4 4.9 AFL, 29.4 ALR, 1/2 hp;
3 11-3/4 298.5 3-3/8 85.7 11-3/4 298 3-3/8 86
ALR, 1/2 hp ALR, 1/2 hp 9.8 AFL, 58.8 ALR, 1/2 hp
4 14-1/8 358.8 5-13/16 147.6 — — — —
V4055E1040/U — — 4.9 AFL, 29.4 ALR, 1/2 hp;
M10981A 9.8 AFL, 58.8 ALR, 1/2 hp
Temperature Range: -40 F to +150 F (-40 C to +66 C)

Frequency: 60 Hz; 50Hz at 10% reduced voltage
Used With: V5055;V5097 Gas Valves
Approvals
Factory Mutual: When used with the V5055A,B or V5097A,B:
Approved, Report Nos. 20698, 20835, 21172, and 24061
Swiss RE: When used with V5055 or V5097: Acceptable
Canadian Standards Association: When used with V5055 and
V5097: Certified General listed File No. 158158, Class 3371 for USA
and Canada
Underwriters Laboratories Inc.: When used with V5055A-E (3/4 to
4 in.) or V5097A-E (3/4 to 3 in.): Listed, File No. MH1639 Guide No.
YIOZ
70-8911 97
Gas Valve Actuators
Maximum
Operating
Proof of Timing Pressure
Internal Closure
Electrical Auxiliary Auxiliary (Closing) Damper Com-
Product Number Ratings Switch Switch (Opening) < 1 sec (psi) (kPa) Shaft Description ments
V4055A1007/U 120 Vac No No 26 sec Yes 5 psi 34 kPa No ON-OFF actuator normally used with —
V5055/V5097A,B valve bodies
V4055A1064/U 120 Vac No No 26 sec Yes 5 psi 34 kPa Yes ON-OFF actuator normally used with —
V4055A1296/U 120 Vac Yes - No 13 sec Yes 5 psi 34 kPa No ON-OFF actuator normally used with —
adjusted to V5055/V5097A,B valve bodies
90% stroke
V4055A1304/U 120 Vac No No 26 sec Yes 5 psi 34 kPa Yes with ON-OFF actuator normally used with —
return V5055/V5097A,B valve bodies
spring
installed
V4055A1312/U 120 Vac No No 26 sec Yes 5 psi 34 kPa No ON-OFF actuator normally used with Nema 4
V5055/V5097A,B valve bodies Enclosure
V4055B1021/U 120 Vac No No 26 sec Yes 15 or 103 or Yes High pressure ON-OFF actuator —
25 psi 172 normally used with 4 in. V5055/
kPa V5097A,B and all V5055D valve
bodies
V4055B1039/U 120 Vac No No 13 sec Yes 15 or 103 or Yes High pressure ON-OFF actuator —
bodies
V4055B1088/U 220 Vac No No 13 sec Yes 15 or 103 or No High pressure ON-OFF actuator —
bodies
V4055D1001/U 120 Vac No Yes 26 sec Yes 5 psi 34 kPa Yes ON-OFF actuator with Proof of —
Closure normally used on V5055C/
V5907C valve bodies (Low pressure)
V4055D1019/U 120 Vac No Yes 13 sec Yes 5 psi 34 kPa Yes ON-OFF actuator. Normally used —
with Proof of Closure V5055/V5907C
valve bodies. Low pressure
V4055D1027/U 120 Vac Yes Yes 13 sec Yes 5 psi 34 kPa No ON-OFF actuator with Proof of Nema 4
Closure normally used on V5055C/ Enclosure
V5907C valve bodies (Low pressure)
V4055D1035/U 120 Vac Yes Yes 13 sec Yes 5 psi 34 kPa No ON-OFF actuator. Normally used —
V4055D1043/U 120 Vac No Yes 13 sec Yes 5 psi 34 kPa No ON-OFF actuator. Normally used —
V4055E1016/U 120 Vac No Yes 13 sec Yes 15 or 103 or Yes ON-OFF actuator with Proof of —
25 psi 172 Closure normally used on V5055C/
kPa V5907C valve bodies (High
Pressure)
V4055E1024/U 120 Vac Yes Yes 26 sec Yes 15 or 103 or Yes ON-OFF actuator with Proof of Nema 4
25 psi 172 Closure normally used on V5055C/ Enclosure
Pressure)
V4055E1040/U 120 Vac No Yes 13 sec Yes 15 or 103 or Yes ON-OFF actuator with Proof of Nema 4
25 psi 172 Closure normally used on V5055C/ Enclosure
Pressure)
Gas Valve Actuators
V4055F,G Manual Reset Safety Shut-off Gas Valve Actuators
Provide manual reset, safety shut-off functions as required on FM,
IHEA-IRI and NFPA 86A,B,C industrial furnaces, ovens and kilns.
Use with V5055 or V5097 Gas Valves to control gas supply.
• Close in one second maximum
• Continuously displays the valve position with a red indicator when closed
• Mount directly to valve bonnet with three setscrews
V5055 or V5097 gas valves
Temperature Range: -40 F to +150 F (-40 C to +66 C) Approvals

Frequency: 110, 50Hz; 120, 60 Hz Factory Mutual: When used with the V5055D or V5097D: Approved,
Proof of Closure (Factory Mutual) Switch Contact Ratings: Report Nos. 20698, 20835, 21172, and 24061
4.9 AFL, 29.4 ALR, 1/2 hp9.8 AFL, 58.8 ALR, 1/2 hp Swiss RE: When used with V5055 or V5097: Acceptable
and Canada
YIOZ
Maximum
Operating
Proof of Timing Pressure
Internal Closure
Electrical Auxiliary Auxiliary (Closing) Damper
Product Number Ratings Switch Switch (Opening) < 1 sec (psi) (kPa) Shaft Description Used With
V4055F1006/U 120 Vac No Yes 13 sec Yes 5 psi 34 kPa No Manual reset V5034; V5055;
safety shutoff valve V5097; VE5000
with proof of
closure switch
V4055G1004/U 120 Vac No No 13 sec Yes 5 psi 34 kPa No Manual reset safety V5034; V5055;
shutoff valve V5097; VE5000
70-8911 99
Gas Valve Actuators
V4062 Off-Lo-Hi Fluid Power Gas Valve Actuators
Use with V5055 or V5097 Gas Valves to control gas supply for
commercial and industrial burners. Valve opens to low fire position
when power is applied; valve opens all the way on demand.

Used With: V5055; V5097; VE5000 Swiss RE: When used with V5055 or V5097: Acceptable
Frequency: 110, 50 Hz; 120, 60 Hz Canadian Standards Association: When used with V5055 and
and Canada
YIOZ
Maximum Proof of
Operating Auxiliary Switch
Closure
Timing Pressure Contact Ratings
(Factory
Proof of Mutual)
Internal Closure Switch
Electrical Auxiliary Auxiliary Closing Damper Contact
Product Number Ratings Switch Switch Opening < 1 sec (psi) (kPa) Shaft Description 120 Vac 240 Vac Ratings Comments
V4062A1008/U 120 Vac No No 26 sec Yes 5 psi 34 kPa Yes HI-LO-OFF — — — —
actuator for use
with V5055B
and V5097B
valve bodies.
Low pressure
V4062A1123/U 120 Vac Yes No 26 sec Yes 5 psi 34 kPa Yes with HI-LO-OFF 9.8 AFL, 4.9 AFL, — —
return actuator for use 58.8 ALR, 29.4 ALR,
spring with V5055B 1/2 hp 1/2 hp
installed and V5097B
valve bodies.
Low pressure
V4062A1131/U 120 Vac No No 13 sec Yes 5 psi 34 kPa Yes HI-LO-OFF — — — —
actuator for use
with V5055B
and V5097B
valve bodies.
Low pressure
V4062A1156/U 120 Vac No No 26 sec Yes 5 psi 34 kPa No HI-LO-OFF — — — For Series 60
actuator for use Floating
with V5055B Control
and V5097B
valve bodies.
Low pressure
V4062A1198/U 120 Vac Yes - No 13 sec Yes 5 psi 34 kPa Yes with HI-LO-OFF 9.8 AFL, 4.9 AFL, — —
adjusted return actuator for use 58.8 ALR, 29.4 ALR,
to 90 spring with V5055B 1/2 hp 1/2 hp
degree installed and V5097B
stroke valve bodies.
Low pressure
V4062D1002/U 120 Vac No Yes 26 sec Yes 5 psi 34 kPa Yes HI-LO-OFF — — 4.9 AFL, —
actuator with 29.4 ALR,
Proof of Closure 1/2 hp; 9.8
normally used AFL, 58.8
on V5055C,E/
V5907C,E valve ALR, 1/2 hp
bodies (Low
Pressure)
V4062D1010/U 120 Vac No Yes 13 sec Yes 5 psi 34 kPa Yes HI-LO-OFF — — 4.9 AFL, —
actuator with 29.4 ALR,
Proof of Closure 1/2 hp; 9.8
normally used AFL, 58.8
on V5055C,E/
V5907C,E valve ALR, 1/2 hp
bodies (Low
Pressure)

Gas Valve Actuators
V9055 Modulating Fluid Power Gas Valve Actuators
Use with V5055 or V5097 Gas Valves to control gas supply for
commercial and industrial burners. Valve opens to low fire position
when power is applied; valve opens all the way on demand.
• Include integral shaft to drive combustion air damper in unison with valve
V5055 or V5097 Gas Valves

Frequency: 110, 50 Hz; 120, 60 Hz Factory Mutual: When used with the V5055B, C or V5097B, C:
Approved, Report Nos. 20698, 20835, 21172, and 24061
Swiss RE: When used with V5055 or V5097: Acceptable
and Canada
4 in.) or V5097A-E (3/4 to 3 in.): Listed, File No. MH1696
Accessories: 203422C- 4-20 ma Adapter for V9055
Maximum
Operating Proof of
Proof of Timing Pressure Closure
Internal Closure (Factory
Electrical Auxiliary Auxiliary Closing Damper Mutual) Switch
Product Number Ratings Switch Switch Opening < 1 sec (psi) (kPa) Shaft Description Contact Ratings Comments
V9055A1055/U 120 Vac No No 26 sec Yes 5 psi 34 kPa Yes Modulating-OFF — —
actuator for use with
V5055B valve bodies.
Low pressure
V9055A1063/U 120 Vac No No 26 sec Yes 5 psi 34 kPa Yes Modulating-OFF — Nema 4
actuator for use with Enclosure
V5055B valve bodies.
Low pressure
V9055D1000/U 120 Vac No Yes 26 sec Yes 5 psi 34 kPa Yes Modulating-OFF 4.9 AFL, —
actuator with Proof of 29.4 ALR, 1/2 hp
Closure normally used 9.8 AFL,
on V5055C,E/ 58.8 ALR, 1/2 hp
V5907C,E valve
bodies (Low Pressure)
70-8911 101
Gas Valve Actuators
2 3 [171.5]
6
4
3 23 27
32 [94.5]
32 [21.5]
19 5 [127.0]
3
32 [91]
3
1 16 [30]
KNOCKOUT
FOR1/2 INCH
CONDUIT (4)
9
1
32
[32.5]
1 3
G A
C
3/4 [19.1] BOLT
HOLES (8)
ON 3-3/4 (95)
RADIUS
E
3
9 16
[233]
D OCTAGON
1/4 INCH NPT F
1/4 INCH NPT UPSTREAM TAP
DOWNSTREAM TAP AND PLUG (1/4 BSP
AND PLUG ON INTERNATIONAL
MODELS)
1 ALLOW 4 INCHES CLEARANCE FOR ACTUATOR REMOVAL.
2 ADD 1/8 INCH TO DIMENSION FOR MODELS WITH NEMA 4 ENCLOSURE.
D
3 ADD 1/4 INCH TO DIMENSION A FOR MODELS WITH NEMA 4 ENCLOSURE.
VALVE SIZE DIM A DIM B DIM C DIM D DIM E DIM F DIM G OCTAGON
INCH IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM
3/4 11-1/8 282.6 2-3/4 69.9 8-3/16 208.0 5-3/4 146.1 2-1/4 57.2 4-13/16 122.2 13-1/8 333.4 2-13/16 71.4
1 11-1/8 282.6 2-3/4 69.9 8-3/16 208.0 5-3/4 146.1 2-1/4 57.2 4-13/16 122.2 13-1/8 333.4 2-13/16 71.4
1-1/4 11-1/8 282.6 2-3/4 69.9 8-3/16 208.0 5-3/4 146.1 2-1/4 57.2 4-13/16 122.2 13-1/8 333.4 2-13/16 71.4
1-1/2 11-1/8 282.6 2-3/4 69.9 8-3/16 208.0 5-3/4 146.1 2-1/4 57.2 4-13/16 122.2 13-1/8 333.4 2-13/16 71.4
2 11-1/4 285.8 2-7/8 73.0 8-5/16 211.1 8-3/8 212.7 2-3/4 69.9 7-19/32 192.9 13-1/4 336.5 3-1/2 88.9
2-1/2 11-3/4 298.5 3-3/8 85.7 8-13/16 223.8 9-1/4 235.0 2-3/4 69.9 7-19/32 192.9 13-3/4 349.3 4-1/2 114.3
3 11-3/4 298.5 3-3/8 85.7 8-13/16 223.8 9-1/4 235.0 2-3/4 69.9 7-19/32 192.9 13-3/4 349.3 4-1/2 114.3
4 14-1/8 358.8 5-13/16 147.6 11-7/32 285.0 12-1/2 317.5 4-5/8 117.5 — — 16-3/16 411.0 — —
M7321
Fluid Actuator Accessories and Parts

Product
Number Description Used With
133568/U Auxiliary Switch (Adjustable Valve Position) for V4055, V4062 or V9055 V4055; V4062; V9055
133569/U Replacement Pre-ignition Interlock (Proof of Closure) Switch for V4055D,E; V4062D or V9055D V4055; V4062; V9055
203422C/U 4-20 ma Adapter for V9055 V9055
7616BR/U Crank Arm assembly with clip for Damper Arm of V4055, V4062 or V9055 V4055; V4062; V9055

Industrial Gas Valves
V5055 Industrial Gas Valves
Safety shutoff valves used with V4055, V4062 and V9055 fluid
power actuators to control gas flow to commercial and industrial
burners.
• Use with natural or LP gases
• Mount directly in gas supply line
• Include 1/4 in. NPT upstream and downstream taps and plug
• 4 in. models have only flanged connections
• V5055 normally closed valves are rated for final
shutoff service safety shutoff
• V5055A,C,D,E Valves are for On-Off service
• V5055B Valve has a characterized guide and in combination with
the V4055, V4062, and V9055 Fluid Power Actuators, provides
slow-opening, hi-lo-off, and modulating functions respectively
• V5055C,E,F Valves have a double seal and are used with
V4055D,E Actuators to provide proof-of-closure switch and
valve seal over-travel interlock
• V5055D,E,F Valves are for high pressure applications
Operating Temperature Range: -40 F to +150 F (-40 C to +66 C) Approvals
Temperature Ratings when used withV9055: -40 F to +125 F Canadian Standards Association: When used with V4055, V4062,
(-40 C to +52 C) and V5097: Certified General listed File No. 158158, Class 3371
Used With: V9055, V4055, V4062 for USA and Canada
Factory Mutual: When used with the V4055A,G: Approved, Report
Nos. 20698, 20835, 21172, and 24061
Swiss Re: When used with V4055A,B,D,E, V4062, V9055: Acceptable
Underwriters Laboratories, Inc: When used with V4055A,B,D,E,
V4062, V9055: Listed, File No. MH1639 Guide No. YIOZ
Maximum
Operating
Differential
Pressure
Pipe (V4055
Size Pipe Capacity A,D; (V4055
Product Number (inch) Thread (cfh) V4062) B or E) Description Includes Comments
V5055A1004/U 1 in. NPT 960 cf/hr; 5 psi 15 psi 1 in. NPT Industrial Gas Valve 1/4 in. -18 NPT upstream —
27.2 m3/hr (.34 bar) (1 bar) with On-off safety shut-off tap and plug,
1/4 in. -18 NPT
downstream tap and plug
V5055A1012/U 1 1/4 in. NPT 1406 cf/hr; 5 psi 15 psi 1 1/4 in. NPT Industrial Gas Valve 1/4 in. -18 NPT —
39.8 m3/hr (.34 bar) (1 bar) with On-off safety shut-off downstream tap and plug,
1/4 in. -18 NPT upstream
V5055A1020/U 1 1/2 in. NPT 1717 cf/hr; 5 psi 15 psi 1 1/2 in. NPT Industrial Gas Valve tap and plug —
48.6 m3/hr (.34 bar) (1 bar) with On-off safety shut-off
V5055A1038/U 2 in. NPT 3620 cf/hr; 5 psi 15 psi 2 in. NPT Industrial Gas Valve 1/4 in. -18 NPT upstream —
102.5 m3/hr (.34 bar) (1 bar) with On-off safety shut-off tap and plug, 1/4 in. -18
NPT downstream tap and
V5055A1046/U 2 1/2 in. NPT 4250 cf/hr; 5 psi 15 psi 2 1/2 in. NPT Industrial Gas Valve plug —
120 m3/hr (.34 bar) (1 bar) with On-off safety shut-off
V5055A1053/U 3 in. NPT 5230 cf/hr; 5 psi 15 psi 3 in. NPT Industrial Gas Valve —
148 m3/hr (.34 bar) (1 bar) with On-off safety shut-off
V5055A1228/U 4 in. Flanged 10200 cf/hr; 3 psi 5 psi 4 in. Flanged Industrial Gas Valve —
288.8 m3/hr (20.7 (.34 bar) with On-off safety shut-off
kPa)
V5055A1343/U 3/4 in. NPT 665 cf/hr 5 psi 15 psi 3/4 in. NPT Industrial Gas Valve —
(.34 bar) (1 bar) with On-off safety shut-off
V5055B1002/U 1 in. NPT 960 cf/hr; 5 psi 15 psi 1 in. NPT Industrial Gas Valve —
27.2 m3/hr (.34 bar) (1 bar) with characterized guide
V5055B1010/U 1 1/4 in. NPT 1406 cf/hr; 5 psi 15 psi 1 1/4 in. NPT Industrial Gas Valve 1/4 in. -18 NPT —
39.8 m3/hr (.34 bar) (1 bar) with characterized guide downstream tap and plug,
1/4 in. -18 NPT upstream
V5055B1028/U 1 1/2 in. NPT 1717 cf/hr; 5 psi 15 psi 1 1/2 in. NPT Industrial Gas Valve tap and plug —
48.6 m3/hr (.34 bar) (1 bar) with characterized guide
70-8911 103
Maximum
Operating
Differential
Pressure
Pipe (V4055
V5055B1069/U 2 in. NPT 3620 cf/hr; 5 psi 15 psi 2 in. NPT Industrial Gas Valve with 1/4 in. -18 NPT upstream —
102.5 m3/hr (.34 bar) (1 bar) characterized guide tap and plug,
1/4 in. -18 NPT downstream
V5055B1077/U 2 1/2 in. NPT 4250 cf/hr; 5 psi 15 psi 2 1/2 in. NPT Industrial Gas Valve tap and plug —
120 m3/hr (.34 bar) (1 bar) with characterized guide
V5055B1085/U 3 in. NPT 5230 cf/hr; 5 psi 15 psi 3 in. NPT Industrial Gas Valve with —
148 m3/hr (.34 bar) (1 bar) characterized guide
V5055B1150/U 4 in. Flanged 9180 cf/hr; 3 psi 5 psi 4 in. Flanged Industrial Gas Valve —
259.9 m3/hr (20.7 (.34 bar) with characterized guide
kPa)
V5055C1000/U 2 in. NPT 3620 cf/hr; 5 psi 15 psi 2 in. NPT Industrial Gas Valve with —
102.5 m3/hr (.34 bar) (1 bar) On-off safety shut-off with double
seal
V5055C1018/U 2 1/2 in. NPT 4250 cf/hr; 5 psi 15 psi 2 1/2 in. NPT Industrial Gas Valve —
120 m3/hr (.34 bar) (1 bar) with On-off safety shut-off with
double seal
V5055C1026/U 3 in. NPT 5230 cf/hr; 5 psi 15 psi 3 in. NPT Industrial Gas Valve with 1/4 in. -18 NPT —
148 m3/hr (.34 bar) (1 bar) On-off safety shut-off with double downstream tap and plug,
seal 1/4 in. -18 NPT upstream
tap and plug
V5055C1034/U 1 in. NPT 960 cf/hr; 5 psi 15 psi 1 in. NPT Industrial Gas Valve with 1/4 in. -18 NPT upstream —
27.2 m3/hr (.34 bar) (1 bar) On-off safety shut-off with double tap and plug,
seal 1/4 in. -18 NPT downstream
tap and plug
V5055C1042/U 1 1/4 in. NPT 1406 cf/hr; 5 psi 15 psi 1 1/4 in. NPT Industrial Gas Valve 1/4 in. -18 NPT —
39.8 m3/hr (.34 bar) (1 bar) with On-off safety shut-off with downstream tap and plug,
double seal 1/4 in. -18 NPT upstream
tap and plug
V5055C1059/U 1 1/2 in. NPT 1717 cf/hr; 5 psi 15 psi 1 1/2 in. NPT Industrial Gas Valve 1/4 in. -18 NPT upstream —
48.6 m3/hr (.34 bar) (1 bar) with On-off safety shut-off with tap and plug,
double seal 1/4 in. -18 NPT downstream
tap and plug
V5055C1109/U 4 in. Flanged 9180 cf/hr; 3 psi 5 psi 4 in. Flanged Industrial Gas Valve —
259.9 m3/hr (20.7 (.34 bar) with On-off safety shut-off with
kPa) double seal
V5055C1182/U 3/4 in. NPT 665 cf/hr 5 psi 15 psi 3/4 in. NPT Industrial Gas Valve 1/4 in. -18 NPT —
(.34 bar) (1 bar) with On-off safety shut-off with downstream tap and plug,
double seal 1/4 in. -18 NPT upstream
tap and plug
V5055D1008/U 1 in. NPT 960 cf/hr; 5 psi 25 psi 1 in. NPT High Pressure Industrial 1/4 in. -18 NPT upstream —
27.2 m3/hr (.34 bar) (1.6 bar) Gas Valve with On-off safety shut- tap and plug,
off 1/4 in. -18 NPT downstream
tap and plug
V5055D1016/U 1 1/4 in. NPT 1406 cf/hr; 5 psi 25 psi 1 1/4 in. NPT High Pressure —
39.8 m3/hr (.34 bar) (1.6 bar) Industrial Gas Valve with On-off
safety shut-off
48.6 m3/hr (.34 bar) (1.6 bar) Industrial Gas Valve with On-off
safety shut-off
V5055D1032/U 2 in. NPT 3620 cf/hr; 5 psi 15 psi 2 in. NPT High Pressure Industrial —
102.5 m3/hr (.34 bar) (1 bar) Gas Valve with On-off safety shut-
off
120 m3/hr (.34 bar) (1 bar) Industrial Gas Valve with On-off
safety shut-off
V5055D1057/U 3 in. NPT 5230 cf/hr 5 psi 15 psi 3 in. NPT High Pressure Industrial —
(.34 bar) (1 bar) Gas Valve with On-off safety shut-
off
V5055D1065/U 3/4 in. NPT 665 cf/hr 5 psi 25 psi 3/4 in. NPT High Pressure Industrial —
(.34 bar) (1.6 bar) Gas Valve with On-off safety shut-
off
V5055E1005/U 2 in. NPT 3620 cf/hr; 5 psi 15 psi 2 in. NPT High Pressure Industrial —
102.5 m3/hr (.34 bar) (1 bar) Gas Valve with On-off safety shut-
off with double seal

Maximum
Operating
Differential
Pressure
Pipe (V4055
V5055E1013/U 2 1/2 in. NPT 4250 cf/hr; 5 psi 15 psi 2 1/2 in. NPT High Pressure 1/4 in. -18 NPT —
120 m3/hr (.34 bar) (1 bar) Industrial Gas Valve with On-off downstream tap and plug,
safety shut-off with double seal 1/4 in. -18 NPT upstream
tap and plug
V5055E1021/U 3 in. NPT 5230 cf/hr; 5 psi 15 psi 3 in. NPT High Pressure Industrial —
148 m3/hr (.34 bar) (1 bar) Gas Valve with On-off safety shut-
off with double seal
V5055E1039/U 1 in. NPT 960 cf/hr; 5 psi 25 psi 1 in. NPT High Pressure Industrial 1/4 in. -18 NPT upstream —
27.2 m3/hr (.34 bar) (1.6 bar) Gas Valve with On-off safety shut- tap and plug,
off with double seal 1/4 in. -18 NPT downstream
tap and plug
V5055E1047/U 1 1/4 in. NPT 1406 cf/hr; 5 psi 25 psi 1 1/4 in. NPT High Pressure 1/4 in. -18 NPT —
39.8 m3/hr (.34 bar) (1.6 bar) Industrial Gas Valve with On-off downstream tap and plug,
safety shut-off with double seal 1/4 in. -18 NPT upstream
tap and plug
V5055E1054/U 1 1/2 in. NPT 1717 cf/hr; 5 psi 25 psi 1 1/2 in. NPT High Pressure 1/4 in. -18 NPT upstream —
48.6 m3/hr (.34 bar) (1.6 bar) Industrial Gas Valve with On-off tap and plug,
safety shut-off with double seal 1/4 in. -18 NPT downstream
tap and plug
V5055E1062/U 3/4 in. NPT 665 cf/hr 5 psi 25 psi 3/4 in. NPT High Pressure Industrial 1/4 in. -18 NPT upstream —
(.34 bar) (1.6 bar) Gas Valve with On-off safety shut- tap and plug,
off with double seal 1/4 in. -18 NPT downstream
tap and plug
V5055F1003/U 1 in. NPT 960 cf/hr; 5 psi 25 psi 1 in. NPT High Pressure Industrial 1/4 in. -18 NPT Meets Intent
27.2 m3/hr (.34 bar) (1.6 bar) Gas Valve with On-off safety shut- downstream tap and plug, of DIN Seat
off with double seal 1/4 in. -18 NPT upstream Leakage
tap and plug Requirements
V5055F1011/U 1 1/2 in. NPT 1717 cf/hr; 5 psi 25 psi 1 1/2 in. NPT High Pressure Meets Intent
48.6 m3/hr (.34 bar) (1.6 bar) Industrial Gas Valve with On-off of DIN Seat
safety shut-off with double seal Leakage
Requirements
V5055F1037/U 1 1/4 in. NPT 1406 cf/hr; 5 psi 25 psi 1 1/4 in. NPT High Pressure Meets Intent
39.8 m3/hr (.34 bar) (1.6 bar) Industrial Gas Valve with On-off of DIN Seat
safety shut-off with double seal Leakage
Requirements
70-8911 105
6-3/4 (172)
3-23/32 (95)
5 (127)
27/32 (21)
KNOCKOUT
FOR1/2 INCH
CONDUIT (4)
1-9/32
(33)
1
A
E
1/4 INCH NPT
DOWNSTREAM
TAP AND PLUG
1/4 INCH NPT UPSTREAM OCTAGON
D
TAP AND PLUG F
1 ALLOW 2 IN. (51 mm) CLEARANCE FOR ACTUATOR REMOVAL.
VALVE DIM A DIM B DIM C DIM D DIM E DIM F OCTAGON

SIZE
INCH IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM
3/4 11-1/8 283 2-3/4 70 8-3/16 208 5-3/4 146 2-1/4 57 4-7/8 124 2-13/16 71
1 11-1/8 283 2-3/4 70 8-3/16 208 5-3/4 146 2-1/4 57 4-7/8 124 2-13/16 71
1-1/4 11-1/8 283 2-3/4 70 8-3/16 208 5-3/4 146 2-1/4 57 4-7/8 124 2-13/16 71
1-1/2 11-1/8 283 2-3/4 70 8-3/16 208 5-3/4 146 2-1/4 57 4-7/8 124 2-13/16 71
2 11-1/4 286 2-7/8 73 8-5/16 211 8-3/8 213 2-3/4 70 7-19/32 193 3-1/2 89
2-1/2 11-3/4 299 3-3/8 86 8-13/16 224 9-1/4 235 2-3/4 70 7-19/32 193 4-1/2 114
3 11-3/4 299 3-3/8 86 8-13/16 224 9-1/4 235 2-3/4 70 7-19/32 193 4-1/2 114
M27268
6-3/4 (171) 5 (127)
1-9/32 (33)
1
B
H
G
E
OCTAGON
D
J
F
1 ALLOW 2 IN. (51 MM) CLEARANCE FOR ACTUATOR REMOVAL.
VALVE DIM. A DIM. B DIM. C DIM. D DIM. E DIM. F DIM. G DIM. H DIM. J OCTAGON
SIZE
(IN.) IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM
3/4 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
1 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
1-1/4 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
1-1/2 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
2 11-3/4 298 3-3/8 86 8-5/16 211 11-3/4 298 3-5/8 91 8 203 4-7/16 113 1-1/2 38 6-1/2 165 4-1/2 114
2-1/2 11-3/4 298 3-3/8 86 8-5/16 211 11-3/4 298 3-5/8 91 8 203 4-7/16 113 1-1/2 38 6-1/2 165 4-1/2 114
3 11-3/4 298 3-3/8 86 8-5/16 211 11-3/4 298 3-5/8 91 8 203 4-7/16 113 1-1/2 38 6-1/2 165 4-1/2 114
M27581

V5097 Integrated Valve Train
• Use with natural or LP gases
• Mount directly in gas supply line
• Two Valve body types. Small body type for 3/4 in., 1 in., 1-1/4 in., 1-1/2 in.,
2 in. pipes. Large body types for 2 in., 2-1/2 in. and 3 in. pipes
• Seven pipe adapter sizes from 3/4 in. to 3 in. have NPT or BSP
threaded connections
• Provides three 1/4 in. upstream and two 1/4 in. downstream tap and plug
• CE version provides an additional downstream tap and plug
• Yellow SHUT indicator attached to the valve stem provides an
indication of the valve closed position
• V5097A,C,D,E Valves are for on-off service
• V5097B Valve has a characterized guide and in combination with
the V4055, V4062 and V9055 Fluid Power Actuators, provides
slow-opening, HI-LO-OFF, and modulating functions, respectively
• V5097C,E Valves have a double seal and are used with V4055D,E
Actuators to provide proof-of-closure switch and valve seal
over-travel interlock
Safety shutoff valves used with V4055, V4062 and V9055 fluid • V5097D,E Valves are for high pressure applications
power actuators to control gas flow to commercial and industrial • Two valve body types (small and large) applicable to server pipe size
burners.
Operating Temperature Range: -40 F to +150 F (-40 C to +66 C) Approvals
Temperature Ratings when used withV9055: -40 F to +125 F Canadian Standards Association: : When used with V4055, V4062, and
(-40 C to +52 C) V5097: Certified General listed File No. 158158, Class 3371 for USA and
Includes: Three 1/4 in. -18 NPT upstream and two 1/4 in. -18 NPT Canada
downstream taps CE: CE #E3070 (Gastec)
Comments: Select Proper Pipe Adapter Factory Mutual: When used with the V4055A,G: Approved, Report
Used With: V9055, V4055, V4062 Nos. 20698, 20835, 21172, and 24061
Swiss Re: When used with V4055A,B,D,E, V4062, V9055: Acceptable
Underwriters Laboratories, Inc: When used with V4055A,B,D,E,
V4062, V9055: Listed, File No. MH1639 Guide No. YIOZ
Maximum Operating
Pipe Size Differential Pressure
Integrated
(V4055A,D; (V4055B or Valve Train
Product Number (inch) Capacity (cfh) V4062) E) Body Size Description Includes
V5097A1004/U 3/4 in. or 665 cf/hr to 3620 cf/hr; 5 psi (340 mbar) 15 psi (1 bar) Small body Small Body Low Three 1/4 in. -18
1 in. or 18.8 to 102.5 m3/hr Pressure Integrated NPT upstream and
1 1/4 in. or Valve with On-off safety two 1/4 in. -18 NPT
2 in. shut-off downstream taps
V5097A1012/U 2 in. or 3620 cf/hr to 5230 cf/hr; 5 psi (340 mbar) 15 psi (1 bar) Large body Large Body Low Three 1/4 in. -18
2 1/2 in. or 102.5 to 148.0 m3/hr Pressure Integrated NPT upstream and
3 in. Valve with On-off safety two 1/4 in. -18 NPT
shut-off downstream taps
V5097B1002/U 3/4 in. or 665 cf/hr to 3620 cf/hr 5 psi (340 mbar) 15 psi (1 bar) Small body Small Body Low Three 1/4 in. -18
1 in. or Pressure Integrated NPT upstream and
1 1/4 in. or Valve with characterized two 1/4 in. -18 NPT
2 in. guide safety shut-off downstream taps
V5097B1010/U 2 in. or 3620 cf/hr to 5230 cf/hr; 5 psi (340 mbar) 15 psi (1 bar) Large body Large Body Low Three 1/4 in. -18
3 in. Valve with characterized two 1/4 in. -18 NPT
guide safety shut-off downstream taps
V5097C1000/U 3/4 in. or 665 cf/hr to 3620 cf/hr; 5 psi (340 mbar) 15 psi (1 bar) Small body Small Body Low Three 1/4 in. -18
1 in. or 18.8 to 102.5 m3/hr Pressure Integrated NPT upstream and
2 in. shut-off with double seal downstream taps
V5097C1018/U 2 in. or 3620 cf/hr to 5230 cf/hr; 5 psi (340 mbar) 15 psi (1 bar) Large body Large Body Low Three 1/4 in. -18
shut-off with double seal downstream taps
V5097D1008/U 3/4 in. or 665 cf/hr to 3620 cf/hr; 5 psi (340 mbar) 25 psi Small body Small Body High Three 1/4 in. -18
1 in. or 18.8 to 102.5 m3/hr (1.6 bar) Pressure Integrated NPT upstream and
2 in. shut-off downstream taps
V5097D1016/U 2 in. or 3620 cf/hr to 5230 cf/hr; 5 psi (340 mbar) 15 psi (1 bar) Large body Large Body High Three 1/4 in. -18
shut-off downstream taps
70-8911 107
Maximum Operating
Pipe Size Differential Pressure
Integrated
(V4055A,D; (V4055B or Valve Train
Product Number (inch) Capacity (cfh) V4062) E) Body Size Description Includes
V5097E1005/U 3/4 in. or 665 cf/hr to 3620 cf/hr; 5 psi (340 mbar) 25 psi Small body Small Body High Three 1/4 in. -18
1 in. or 18.8 to 102.5 m3/hr (1.6 bar) Pressure Integrated NPT upstream and
2 in. shut-off with double seal downstream taps
V5097E1013/U 2 in. or 3620 cf/hr to 5230 cf/hr; 5 psi (340 mbar) 15 psi (1 bar) Large body Large Body High Three 1/4 in. -18
shut-off with double seal downstream taps
6-3/4 (171) 5 (127)
1-9/32
(33)
1
G
E
OCTAGON
D
J
1 ALLOW 2 IN. (51 MM) CLEARANCE FOR ACTUATOR REMOVAL. F
VALVE
DIM. A DIM. B DIM. C DIM. D DIM. E DIM. F DIM. G DIM. H DIM. J OCTAGON
SIZE
(IN.) IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM IN. MM
3/4 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
1 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
1-1/4 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
1-1/2 11-1/8 283 2-3/4 70 8-3/16 208 8-1/4 210 2-7/16 62 5 127 2-5/16 58 7/8 23 3-15/16 100 2-13/16 71
2 11-3/4 298 3-3/8 86 8-5/16 211 11-3/4 298 3-5/8 91 8 203 4-7/16 113 1-1/2 38 6-1/2 165 4-1/2 114
2-1/2 11-3/4 298 3-3/8 86 8-5/16 211 11-3/4 298 3-5/8 91 8 203 4-7/16 113 1-1/2 38 6-1/2 165 4-1/2 114
3 11-3/4 298 3-3/8 86 8-5/16 211 11-3/4 298 3-5/8 91 8 203 4-7/16 113 1-1/2 38 6-1/2 165 4-1/2 114
M11682A

Integrated Valve Train Pipe Adapters
Pipe Size
Pipe Integrated Valve
Product Number (inch) Thread Train Body Size Description Used With
32000109-001/U 3/4 in. NPT Small body 3/4 in. NPT Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
Required for Valve Train Assembly.
32000109-002/U 1 in. NPT Small body 1 in. NPT Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
32000109-003/U 1 1/4 in. NPT Small body 1 1/4 in. NPT Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
32000109-004/U 1 1/2 in. NPT Small body 1 1/2 in. NPT Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
32000109-005/U 2 in. NPT Small body 2 in. NPT Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
32000109-006/U 3/4 in. BSP Small body 3/4 in. BSP Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
32000109-007/U 1 in. BSP Small body 1 in. BSP Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
32000109-008/U 1 1/4 in. BSP Small body 1 1/4 in. BSP Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
32000109-009/U 1 1/2 in. BSP Small body 1 1/2 in. BSP Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
32000109-010/U 2 in. BSP Small body 2 in. BSP Pipe Adapter Small Body Integrated Valve Train. V5097; V4297; V5197
32001605-001/U 2 in. NPT Large body 2 in. NPT Pipe Adapter Large Body Integrated Valve Train. V5097; V4297; V5197
32001605-002/U 2 1/2 in. NPT Large body 2 1/2 in. NPT Pipe Adapter Large Body Integrated Valve Train. V5097; V4297; V5197
32001605-003/U 3 in. NPT Large body 3 in. NPT Pipe Adapter Large Body Integrated Valve Train. V5097; V4297; V5197
32001605-004/U 2 in. BSP Large body 2 in. BSP Pipe Adapter Large Body Integrated Valve Train. V5097; V4297; V5197
32001605-005/U 2 1/2 in. BSP Large body 2 1/2 in. BSP Pipe Adapter Large Body Integrated Valve Train. V5097; V4297; V5197
32001605-006/U 3 in. BSP Large body 3 in. BSP Pipe Adapter Large Body Integrated Valve Train. V5097; V4297; V5197
V5055/5097 Replacement Parts or Accessories

133392A/U O-Ring Assembly for 2 in., 2 1/2 in., and 3 in. V5055 valves V5055/V5097 valves
133393A/U O-Ring Assembly for 1 in., 1 1/4 in., and 1 1/2 in. V5055 valves V5055/V5097 valves
133398AA/U Replacement Bonnet Assembly with 133393A Seal Assembly for 3/4, 1, 1-1/4, 1-1/2 in. V5055A valves V5055/V5097 valves
133398BA/U Replacement Bonnet Assembly with 133393A Seal Assembly for 3/4, 1, 1-1/4, 1-1/2 in. V5055B valves V5055/V5097 valves
133398CA/U Replacement Bonnet Assembly, with 137253A replacement Seal Assembly for small body (3/4,1, 1/1/2 in.) V5055/V5097 valves
V5055/V5097C
133417AA/U Replacement Bonnet Assembly with 133392A Seal Assembly for 2, 2 1/2, and 3 in. V5055A valves V5055/V5097 valves
133417BA/U Replacement Bonnet Assembly with 133392A Seal Assembly for 2, 2 1/2, and 3 in. V5055B valves V5055/V5097 valves
133417CA/U Bonnet Assembly for 2, 2 1/2, or 3 in. V5055C or V5097C valves V5055C/V5097C valves
137253A/U Replacement seal assembly. For 4 inch V5055 V5055
32002512-001/U Large bodies 2 in.-3 in. normally open vent valve adapter. Use with V5097 V5097
32002513-001/U Small bodies 3/4 in.-2 in. normally open vent valve adapter. Use with V5097|Small bodies 3/4 in.-2 in. V5097
normally open vent valve adapter. Use with V5097
32004771-001 Small Body Multi-tap Adapter Assembly, Integrated Valve Train V5097
4074EYE/U Bag assembly for V5097 (large body) includes 6 ea bolts, nuts and washers Large Body V5097
4074EYF/U Bag assembly for V5097 (small body) includes 6 ea bolts, nuts and washers Small Body V5097
4074EYK/U Bag assembly for V5097 (small body) includes (2) O-rings, (1) grease capsule Small Body V5097
4074EYL/U Bag assembly for V5097 (large body) includes (2) O-rings, (1) grease capsule Large Body V5097
70-8911 109
Pilot Gas Valves
V4046C; V8046C Pilot Gas Valves
Provide on-off control of natural, LP and manufactured gases to
pilot burners in industrial and commercial applications.
• Magnetically operated, normally closed
• Provide instantaneous action when energized
• On power failure, valve closes in one second maximum
• Use in any position, directly in pipe line or on support bracket
• Replace the solenoid coil without removing the valve body from
the piping connections
• Straight-through valve pattern
• Available in line voltage or low voltage models

Type of Gas: Air, natural, manufactured, and LP
2-5/8 (67) Body Pattern: Straight-through
Electrical Connections: Two 36-in. leadwires and 1/2 in. conduit
1-3/4 (45)
bushing
Frequency: 50 Hz; 60 Hz
Power Consumption: 8 W
Mounting: Directly in pipe or on support bracket
Valve Closing Time: 1 sec max
Operating Temperature Range: -40 F to +125 F (-40 C to +52 C)
1-1/4 (32) 8-32 x 1/4 IN.(6)
BASIC DEEP (2) Materials
45 (Body): Aluminum
CENTER
BASIC
CENTER Approvals
1-5/8
(41)
Canadian Standards Association: Certificate No. 158158-
1/2-14
2500006058, Guide No. C3371-03, 83
NPSM Factory Mutual: Approved: Report No. 17450
1-3/16 Swiss Re: Acceptable
(30) Underwriters Laboratories, Inc: Listed: File No. MH1639, V3, S3 -
DIM. B
Guide No. YIOZ
36 IN. (915)
LEADS (2)
THREAD DIM. A
SIZE
1-3/4 (45)
1-3/8
(35)
BODY THREAD DIM. A DIM. B

MODEL SIZE SIZE IN MM IN MM
V4046C, SMALL 1/8-27 NPT 5/16 8 2-3/4 70
V8046C SMALL 1/4-18 NPT 3/8 10 3 76
LARGE 1/4-18 NPT 1/2 13 3-1/4 83
LARGE 3/8-18 NPT 1/2 13 3-1/4 83
M16595A
Pipe Size Capacity Pressure Ratings

3
Product Number (inch) (cfh) (m /hr) (psi) (kPa) Voltage
V4046C1005/U 1/8 in. 20 cfh 0.57 m3/hr 10 psi 68.9 kPa 110 Vac; 120 Vac
V4046C1120/U 3/8 in. 67 cfh 1.90 m3/hr 10 psi 68.9 kPa 120 Vac

Solenoid Gas Valves
V4295; V8295 Solenoid Gas Valves
V4295A/V8295A are normally closed and V4295S/V8295S are
normally open (vent) solenoid gas valve. Suitable for use on
furnaces, ovens, atmospheric burners, commercial water heaters,
roof-top make-up air units, power burners, and commercial/
industrial boilers.
• V8295A,S are used with 24 Vac controllers
• V4295A,S are used with 120 Vac controllers
• Positive close off of gas flow when de-energized
• High valve spring force allows up to 0.7 psi back pressure at valve
seat
• No inlet pressure influence at valve seat
• Inlet pressure changes do not affect ability to close valve
• Low operating noise
• Low rush-in current
• Upstream and downstream taps allows tapping and testing pressure points
Type of Gas: Air, natural, manufactured, mixed, and LP Materials

Dimensions, Approximate: 4 7/16 in. high x 2 7/8 in. wide x 2 3/16 deep (Body): Die-cast aluminum
(113 mm high x 73 mm wide x 56 mm deep) Approvals
Body Pattern: Straight-through, non-offset Canadian Standards Association: Certificate No. 158158-1154280,
Electrical Connections: Screw terminals Guide No. C3371-03, 04, 83
Inlet/Outlet Pressure Tapping: 1/4 in. NPT Control Safety Devices: Acceptable
Frequency: 50 Hz; 60 Hz Factory Mutual: Approved: Report No. J.I.OD6A2.AF
Mounting: Vertical to 90 degrees from vertical Swiss Re: Acceptable
Valve Opening Time: less than 1 sec Underwriters Laboratories, Inc: Listed: File No. MH18476, V1,
Valve Closing Time: less than 1 sec S1 - Guide No. YIOZ
Pipe Size Capacity Pressure Ratings

Current (max amps
3
Product Number (inch) (cfh) (m /hr) (psi) (kPa) at rated Vac/Hz) Voltage
V4295A1015 1/2 in. 250 cfh 7.1 m 3/hr 2 psi 13.8 kPa 0.160 amps 120 Vac
V4295A1023 3/4 in. 645 cfh 18.3 m3/hr 2 psi 13.8 kPa 0.160 amps 120 Vac
V4295A1031 1 in. 790 cfh 22.4 m3/hr 2 psi 13.8 kPa 0.160 amps 120 Vac
V4295A1049 1 1/4 in. 1450 cfh 41.0 m3/hr 2 psi 13.8 kPa 0.340 amps 120 Vac
V4295A1148/U 1 1/2 in. 2270 cfh 64.3 m3/hr 5 psi 34.5 kPa 0.550 amps 120 Vac
V4295S1005 3/4 in. 350 cfh 9.9 m3/hr 2 psi 13.8 kPa 0.160 amps 120 Vac
V4295S1013 1 in. 420 cfh 11.9 m3/hr 2 psi 13.8 kPa 0.160 amps 120 Vac
V4295S1021 1 1/4 in. 1100 cfh 31.1 m3/hr 2 psi 13.8 kPa 0.340 amps 120 Vac
V8295S1006 3/4 in. 350 cfh 9.9 m3/hr 2 psi 13.8 kPa 0.8 amps 24 Vac
70-8911 111
Solenoid Gas Valves
V4297A Solenoid Safety Shut-off Valve for IVT
V4297A are normally closed solenoid gas valve. Suitable for use on
furnaces, ovens, atmospheric burners, commercial water heaters,
roof-top make-up air units, power burners, and commercial/
industrial boilers.
• V4297A are used with 120 Vac controllers
• Positive close off of gas flow when de-energized
• High valve spring force allows up to 0.7 psi back pressure at valve
seat
• No inlet pressure influence at valve seat
• Inlet pressure changes do not affect ability to close valve
• Upstream and downstream taps allows tapping and
testing pressure points
• For use with the Integrated Valve Train
• Accepts C6097 Pressure Switch mounted directly to flange
(upstream pressure tap only)
1-1/2
(38) 3-3/4 (95)
TOP VIEW 2-3/4

(70)
10-1/4
6-1/4 (260)
(159)
2 (51)
1/2 (13)
5 (127)
5-3/4 (147) 5-1/2 (140)
M23226
5-5/8 (143)
Type of Gas: Air, natural, manufactured, mixed, and LP Approvals

Inlet/Outlet Pressure Tapping: 1/4 in. NPT Swiss Re: Acceptable
Pressure Ratings: 5 psi (34.5 kPa) Underwriters Laboratories, Inc: Listed: File No. MH18476, V1, S1 -
Frequency: 50 Hz; 60 Hz Guide No. YIOZ
Mounting: Directly bolted to Integrated Valve Train Components
Valve Opening Time: less than 1 sec
Replacement Parts:
4074EYF-Bag assembly for V5097 (small body) includes 6 ea bolts,
Valve Closing Time: less than 1 sec
nuts and washers
Flanges: Required, Order Separately
4074EYK-Bag assembly for V5097 (small body) includes (2) O-rings,
(1) grease capsule
Materials
(Body): Die-cast aluminum
Pipe Size Capacity Current

(max amps
Integrated Valve at rated
Product Number (inch) (cfh) (m3/hr) Train Body Size Vac/Hz) Voltage
V4297A1005 3/4 in. to 1 1/4 in. 780 cfh; 700 cfh; 650 cfh 19.8 m3/hr Small body, small flow 0.2 amps 110/120 Vac; 110 Vac; 120 Vac
V4297A1013 3/4 in. to 2 in. 3060 cfh; 2735 cfh; 2260 — Small body, large flow 0.5 amps 110/120 Vac
cfh;1460 cfh; 1190 cfh

Solenoid Gas Valves
V4297S Normally Open Vent Valve for IVT
V4297S are normally open (vent) solenoid gas valves. Suitable for
use on furnaces, ovens, atmospheric burners, commercial water
heaters, roof-top make-up air units, power burners, and
commercial/industrial boilers.
• V4297S is used with 120 Vac controllers
• Upstream and downstream taps allows tapping and
testing pressure points
• For use with the Integrated Valve Train

2-3/8
1/2 2 (51) (60)
1/2
(13) 1-1/2 (13) 3/8 1-15/16 2 (51) 1-1/4 1/2
3/16 (5) (32) (10) (49) 3/16 (5) 1-1/2 (32) (13)
(32) 3/8
(10)
5/16 2-5/8
(8) 3 (69) 2-5/8
5/8
(76) (69)
(16)
12-3/8 3-1/8
(79)
(314)
3/4 (18)
3/4 (18)
1/2
(13)
2 1 (25)
1-1/4 IN. 7/8
(51)
NPT (22) 1 IN.
1-1/2 NPT
(38)
9-1/2
(241)
3-1/8
1/2 (13)
(79) 2 (51)
(3 HOLES) 4-1/8
(105)
3/8 (10)
(3 HOLES)
1/2 (13) 4-1/2 (114)

3-1/8 (79) 5 (127)
5 (127) 8 (203)
M23251
M23252
Type of Gas: Air, natural, manufactured, mixed, and LP Approvals

Inlet/Outlet Pressure Tapping: 1/4 in. NPT Swiss Re: Acceptable
Pressure Ratings: 5 psi (34.5 kPa) Underwriters Laboratories, Inc: Listed: File No. MH18476, V1, S1 -
Frequency: 50 Hz; 60 Hz Guide No. YIOZ
Mounting: Directly bolted to Integrated Valve Train Components
Valve Opening Time: less than 1 sec
Replacement Parts:
4074EYF-Bag assembly for V5097 (small body)
Valve Closing Time: less than 1 sec
includes 6 ea bolts, nuts and washers
Flanges: Required for Stand Alone
4074EYK-Bag assembly for V5097 (small body)
includes (2) O-rings, (1) grease capsule
Materials 4074EYL-Bag assembly for V5097 (large body)
(Body): Die-cast aluminum includes (2) O-rings, (1) grease capsule
Capacity
Integrated Valve Train Current (max amps at
Product Number (cfh) (m3/hr) Body Size rated Vac/Hz) Voltage
V4297S1003 714 cfh 20.2 m3/hr Small body 0.2 amps 110/120 Vac
V4297S1011 1115 cfh 31.6 m3/hr Large body 0.34 amps 110/120 Vac
Solenoid Gas Valve Replacement Parts or Accessories

116668A/U Replacement Coil Assembly for 24V, 60 Hz V8046 V8046
32004925-001 Closed Position Indicator (COPY) switch. Used with V4297A V4295/V4297
KTCPI001 Visual indication for V4297A V4295/V4297
70-8911 113
Servo Regulated Gas Valves
V4730C; V4734C; V8730C Gas/Air Servo Regulated Gas Valves
Body Pattern: Straight flange First valve opening timing: < 1 second
Pipe Connections: 1/8 in. (3mm) NPT pressure taps at inlet and outlet Second valve opening timing: reaches 50% of the adjustable outlet
flanges. Six flange pressure taps connections are provided at the main pressure within 5 seconds
body to mount either a pressure switch (low or high) or a Valve Proving Ambient Temperature Range: 5 F to 140 F (-15 C to +60 C)
System (VPS) Materials: Body: Aluminum alloy, die-cast
Coil Insulation Solenoid Valves: Class H insulation system Comments: The minimum load for which the system can be used is
Electrical Connections: Standard DIN plug connector with 36 in. 14-17% of the reference load, which equals a minimum pressure differential
(914 mm) leadwires, included of 0.2 in. wc (50 Pa) of the 1:1 venturi/servo regulator gas control
Maximum Safe Operating Pressure: 0.5 psi (CSA approved) (35 mbar Approvals
(CSA approved)); 1.45 psi for 120V; 1 psi for 24V (UL approved) (200 Canadian Standards Association: File: Certificate No: 158158-
mbar (UL approved) 100 mbar for 120V; 69 mbar for 24V (UL approved)) 1227192
Max. Capacity (cfh) Nat. Gas (Delta P= 1 in. wc.) with Strainer Underwriters Laboratories, Inc: File No. MH18476
without Strainer: 512 cfh Others:
Frequency: 50 Hz; 60 Hz Gas Appliance Directive: 90.396/EEC
V1 Current Rating in Amperes (A): 0.16A PIN: 0063AT1198
V2 Current Rating in Amperes (A): 0.16A Low Voltage Directive: 73/23/EEC
Timing Opening: Dead time maximum: 1 second Electro Magnetic Compatibility Directive: 89/336/EEC
Pipe V1 + V2
Size Capacity (Natural Gas 0.64 sp.gr) Current
Rating in
Product Number (inch) (KW) (kBtuh) Voltage Amperes (A) Includes
V4730C1006-0000 1/2 in. 22-150 KW 73-512 kBtuh 120 Vac 0.32A Mesh screen filter and 32006652-001 Flange kit.
(+10%,-15%) (Kit includes 1 pipe adapter, 1 O-ring, 4 mounting
screws, 1 DIN connector and wiring harness kit.)
V4730C1022-0000 1 in. 43-300 KW 146-1024 kBtuh 120 Vac 0.32A Mesh screen filter and 32006652-003 Flange kit.
V4730C1030-0000 1 1/4 in. 71-500KW; 245-1710 kBtuh; 120 Vac 0.5A Mesh screen filter and 32006652-004 Flange kit.
55-382 KW when 85-1300 kBtuh when (+10%,-15%) (Kit includes 1 pipe adapter, 1 O-ring, 4 mounting
used with VMU335 used with VMU335 screws, 1 DIN connector and wiring harness kit.)
V4734C1002-0000 1 1/4 in. 97-680 KW when 326-2287 kBtuh when 120 Vac 1.04A Mesh screen filter and 32006652-004 Flange kit.
used with VMU680 used with VMU680 (+10%,-15%) (during run); (Kit includes 1 pipe adapter, 1 O-ring, 4 mounting
2.6A (at start) screws, 1 DIN connector and wiring harness kit.)
V8730C1023-0000 1 in. 43-300 KW 146-1024 kBtuh 24 Vac 1.72A Mesh screen filter and 32006652-003 Flange kit.
V8730C1031-0000 1 1/4 in. 71-500KW; 245-1710 kBtuh; 24 Vac 1.72A Mesh screen filter and 32006652-004 Flange kit.
55-382 KW when 185-1300 kBtuh when (+10%,-15%) (Kit includes 1 pipe adapter, 1 O-ring, 4 mounting
used with VMU335 used with VMU335 screws, 1 DIN connector and wiring harness kit.)

Servo Regulated Gas Valves
6-9/16 (166)
6-1/8 (156) 5-1/4 (133)
5-1/4 (133)
4-7/32
4-7/32 (107)
(107) 1-27/32
1-27/32 (48)
(48)
VALVE
VALVE POSITION
POSITION INDICATOR
INDICATOR 2 (51)
LAMPS
2 (51) LAMPS
OPTIONAL
PRESSURE
OPTIONAL SWITCH
PRESSURE
SWITCH 7-5/16
7-5/16 (190)
(240)
2-1/32
2-1/32 (52)
(52)
1-11/16 3-7/8 (98)
(43) M16865
1-11/16 3-7/8 (98)
(43) M22414
6-9/16 (166)
6-1/8 (156) 5-11/32 (136)
5-1/4 (133)
4-5/16
4-7/32 (109)
(107)
1-7/8
1-27/32 (48)
(48)
VALVE
POSITION
INDICATOR 2-1/4 (57)
2 (51)
LAMPS
OPTIONAL OPTIONAL
PRESSURE PRESSURE
SWITCH SWITCH
6-1/2
(166)
8-15/32
(215)
3
2-1/32 (76)
(52)
1-11/16 3-7/8 (98)
(43) M22415
1-3/4 4-1/32 (102)
(44) M16864
V4730C; V4734C; V8730C Accessories and Parts

50002653-001/U Manual Shut-Off Valve Kit (1 in. NPT or smaller valves)
70-8911 115
Venturi Mixing Unit
Venturi Mixing Unit
The venturi manifold is a gas/air mixing unit that allows modulation
of a premix burner with constant gas/air ratio down to 14 to 17% of
maximum load. It is used in combination with a fan and the
V4730C/V8730C 1:1 regulation gas valve. The modulation is
accomplished by changing the fan speed. The fan is typically
mounted downstream of the venturi.
• All adjustment and test points are accessible from one side.
• Has a wide modulation band (14 to 100% of the boiler load).
• Flexible mounting positions of gas control to venturi manifold and
venturi manifold to fan.
• Two stainless steel sensing tubes are provided for use with or
without manual safety shutoff valve.
The venturi mixing unit (VMU), combined with the V4730C/ V8730C
gas valves and specific direct current (dc) fan, has been developed
for modulating premix appliances like gas burners and gas boilers.
Dimensions in inches (millimeters) Body Pattern: Straight flange

Pipe Connections: Four M5 screws and a rubber O-ring are provided with
the venturi to assemble it to the V4730C/V8730C gas valve.
The stainless steel tube provided with the venturi has to be connected
between the venturi inlet (connection provided) and the gas valve regulator.
9-9/32 DIA.
Longer sensing tube for use with manual safety shutoff valve (part
(236 DIA.) number KTTBA002). Shorter sensing tube for use without manual
LG
1 safety shutoff valve (part number KTTBA001).
Max. Capacity (cfh) Nat. Gas (Delta P= 1 in. wc.) with Ambient
6-1/4 DIA.
Temperature Range: 32 F to 212 F (0 C to 100 C)
(159 DIA.) Materials: Housing: Aluminum
SM
2 Venturi: Statically dissipative statcon PF
Seals: Rubber (NBR).
Comments: Pressure Drop: Approximately 3.2 in. wc (800 Pa) across the
1 venturi at reference load.The minimum load for which the system can be
7-7/8 (200) LG used is 14-17% of the reference load, which equals a minimum pressure
5-1/2 (140) SM
2
8-19/32 (218)
differential of 0.2 in. wc (50 Pa) of the 1:1 venturi/servo regulator gas control.
Approvals
Canadian Standards Association: File: Certificate No: 158158-
1227192
Underwriters Laboratories, Inc: File No. MH18476
1 LG (LARGE) IS VENTURI MIXING UNIT VMU500.
2 SM (SMALL) ARE VENTURI MIXING UNITS VMU150/300/335. M22417D
Maximum Safe Operating Pressure

Product Number Reference Load (psi) (mbar)
VMU150A1011 150 kW (512,000 Btuh) 1/2 psi (CSA approved) 35 mbar (CSA approved)
2.9 psi (UL approved) 200 mbar (UL approved)
VMU185A1084 185 kW (632,000 Btuh) 1/2 psi (CSA approved) 35 mbar (CSA approved)
VMU300A1046 300 kW (1,024,000 Btuh) 1/2 psi (CSA approved) 35 mbar (CSA approved)
VMU335A1018 335 kW (1,143,000 Btuh) 1/2 psi (CSA approved) 35 mbar (CSA approved)

Pressure Switches
C437D,E 2000 Series Gas Pressure Switches
The C437D,E Series 2000 Gas Pressure Switches are pressure-
actuated switching devices used in industrial gas system
applications for safety shutoff, pressure control, and differential-
pressure control.
All Series 2000 models have MicroSwitch™ snap switches to open
or close a circuit on pressure rise or drop.
• C437 models have direct- and reverse-acting for SPST (non-
mercury) switching
• Models intended for lockout applications must be manually
reset before resuming operation
• Models with pressure range of 1 to 26 in. wc (0.25 to 6.5 kPa)
compensate for momentary surges in gas pressure with a
restrictive orifice in inlet pressure channel
• Impede tampering and provide dust-resistant operation with enclosed setting
• Increase strength of control diaphragm with Buna N fiber-reinforced material
• Two Buna-N fiber-reinforced seal-off diaphragms for added reliability
• Clear glass cover allows observation of interior mechanism to
aid in setting and checkout

Application: Industrial gas system applications for safety shutoff,
6-1/4 (159) pressure control, or differential-pressure control
Pipe Connections, Main or High Pressure: 1/2 in. NPT internal thread
Pipe Connections, Vent or Low pressure: 1/8 in. NPT internal thread
6-1/2
Electrical Connections: Screw terminals
(165.1) Switch Contact Ratings: 120 Vac: 8.0 AFL, 48.0 ALR, 10.0 A resistive;
240 Vac: 5.1 AFL, 30.6 ALR, 5.0 A resistive
Differential Type: C437D: Subtractive; C437E: Additive
Sensor Element: BUNA N Diaphragm
7-3/4
(196.9) Temperature Range: 32 F to 125 F (0 C to 52 C)
Maximum Ambient Temperature: 125 F (52 C)
Materials (Case): Die-cast aluminum
Approvals
Canadian Standards Association: Certified: File No. LR1620, Guide
No. 380-W-1.16
1 Factory Mutual: Approved: Report No. 22018, 24127, J.I.IF4A3.AF
45 45
1 MFHX
(25.4)
7-3/8 (187.3) 1-5/16
2 (50.8) (33.3)
1/8–27 NPT TAPPED FOR
1/2–14 NPT 1/2 IN. CONDUIT 3-7/16 (87.3)
1 VENT TAPPING. REMOVE DUST-SEAL LABEL BEFORE MOUNTING. M34705
Maximum
Sustained
Operating
Operating Pressure Range Pressure Pressure Differential
Product Switch
Number (psi) (kPa) (psi) (kPa) (psi) (kPa) Operation Switching Action
C437D2003/U 1 to 26 in. wc 0.5 to 7.0 kPa 5.0 psi 34.5 kPa 1 3/4 in. wc 0.44 kPa Manual Reset SPST, break on rise, non-mercury
C437D2011/U 1/2 to 5 psi 3.0 to 35 kPa 15.0 psi 103.4 kPa 1/2 psi 3.45 kPa Manual Reset SPST, break on rise, non-mercury
C437D2029/U 1 to 10 psi 5.0 to 70.0 kPa 30.0 psi 206.8 kPa 1 psi 6.89 kPa Manual Reset SPST, break on rise, non-mercury
C437E2002/U 1 to 26 in. wc 0.5 to 7.0 kPa 5.0 psi 34.5 kPa 1 3/4 in. wc 0.44 kPa Manual Reset SPST, Break on Fall, non mercury
C437E2010/U 1/2 to 5 psi 3.0 to 35 kPa 15.0 psi 103.4 kPa 1/2 psi 3.45 kPa Manual Reset SPST, Break on Fall, non mercury
C437E2028/U 1 to 10 psi 5.0 to 70.0 kPa 30.0 psi 206.8 kPa 1 psi 6.89 kPa Manual Reset SPST, Break on Fall, non mercury
C437E2036/U 0.5 to 5.5 in. wc 0.1 to 1.4 kPa 3.0 psi 20.7 kPa 0.25 in. wc 0.06 kPa Manual Reset SPST, Break on Fall, non mercury
70-8911 117
Pressure Switches
C6097 Pressure Switch
Pressure Switches are safety devices used in positive-pressure or
differential-pressure systems to sense gas or air pressure
systems.
• For use with natural gas, liquid propane (LP) gas, or air
• Diaphragm-actuated safety-limit switch
• Switch can be wired to turn on alarm
• C6097A models break control circuit at setpoint on pressure fall
• C6097B models break control circuit at setpoint on pressure rise
• Lockout with manual reset and recycle options
• Lockout models have external manual reset button
• Removable transparent cover protects scaleplate and adjusting knob
• Pipe tappings allow selection of positive pressure (air only) or
venting connections (NPT mount only)
• 1/4 in. NPT or flange mount models for direct mounting to
Honeywell Integrated Valve Train
• Optional switch position indicator lamp available
• IP54 enclosure standard
• Ranges: 0.4 to 5 in.wc, 3 to 21 in.wc, 12 to 60 in.wc or 1.5 to 7 psi
• Surge orifice
• Integral vent limiter on all models
Dimensions in inches (millimeters) Application: Safety devices used in positive-pressure or differential-

pressure systems to sense gas or air pressure changes
2-21/32 (68) 2-21/32 (68) Pipe Connections, Vent or Low pressure: 1/8 in. NPT internal thread
1-3/32 (28) 15/32 (12) Alternate Ratings: Ignition Transformer: 540 VA, Pilot Valve: 50 VA.
Main Valve: 400 VA with 2-1/2 times inrush
27/32
(22) 1-17/32
Switch Contact Ratings: 3.0 AFL, 18.0 ALR, 5.0 A resistive; 240 Vac:
HOLE (90) 5.1 AFL, 30.6 ALR, 5.0 A resistive
Differential Type: C6097A: Additive; C6097B: Subtractive
3-3/16 Temperature Range: -40 F to +140 F (-40 C to +60 C)
(81)
Approvals
2-1/4 Canadian Standards Association: File # 95329 Certificate 2632-01
(57)
Factory Mutual: JI 2D4A1.AF
13/32 Swiss Re: Acceptable
31/32
(11)
(25)
Underwriters Laboratories, Inc: Component Listed, MP 2168-8-1
Others: CSD-1 AFB: Acceptable
2-23/32 (69) 2-23/32 (69)
1-3/4 (45) HOUSING INDICATOR
2-13/32
(61)
25/32
(21)
ATMOSPHERIC GAS CONNECTION TERMINAL DIAGRAM

PRESSURE 1/4 NPT WITH DUST SEAL
REFERENCE PORT 1 2 3
OR DIFFERENTIAL NO
CONNECTION
1/8 NPT COM
NC
P M29773

Pressure Switches
Operating Nominal Pressure Maximum Pressure
Pressure Range Pressure Differential Differential Differential
Product Switch Switching
Number (psi) (kPa) (psi) (kPa) (psi) (kPa) (psi) (kPa) Operation Action Mounting
C6097A1004/U 0.4 to 0.10 to — — 0.04 kPa 0.16 in. wc 0.24 in. wc 0.06 kPa Auto recycle Break on 1/4 in. NPT
5 in. wc 1.25 kPa pressure fall internal thread
C6097A1012/U 3 to 0.7 to max. 2.4 in. wc max. 0.60 kPa — — — — Manual Break on 1/4 in. NPT
21 in. wc 5.2 kPa @ min. @ min. setpoint; Reset pressure fall internal thread
setpoint; max. max. 1.05 kPa
C6097A1020/U 3 to 0.7 to
4.2 in. wc @ @ max. setpoint
— — — — Manual Break on Flange Mount
21 in. wc 5.2 kPa Reset pressure fall
max. setpoint
C6097A1038/U 12 to 3.0 to max. 10 in. wc max. 2.5 kPa @ — — — — Manual Break on 1/4 in. NPT
60 in. wc 15 kPa @ min. min. setpoint; Reset pressure fall internal thread
setpoint; max. max. 3.0 kPa @
C6097A1046/U 12 to 6 3.0 to
12 in. wc @ max. setpoint
0 in. wc 15 kPa Reset pressure fall
max. setpoint
C6097A1053/U 3 to 21 0.7 to — — 0.06 kPa 0.24 in. wc 0.48 in. wc 0.12 kPa Auto recycle Break on 1/4 in. NPT
in. wc 5.2 kPa pressure fall internal thread
C6097A1061/U 3 to 21 0.7 to — — 0.06 kPa 0.24 in. wc 0.48 in. wc 0.12 kPa Auto recycle Break on Flange Mount
in. wc 5.2 kPa pressure fall
C6097A1079/U 12 to 3.0 to — — 0.27 kPa 1.1 in. wc 2.4 in. wc 0.60 kPa Auto recycle Break on 1/4 in. NPT
60 in. wc 15 kPa pressure fall internal thread
C6097A1087/U 12 to 3.0 to — — 0.27 kPa 1.1 in. wc 2.4 in. wc 0.60 kPa Auto recycle Break on Flange Mount
60 in. wc 15 kPa pressure fall
C6097A1095/U 0.4 to 0.10 to max. 0.6 in. wc max. 0.15 kPa — — — — Manual Break on 1/4 in. NPT
5 in. wc 1.25 kPa @ min. @ min. setpoint; Reset pressure fall internal thread
max. setpoint
C6097A1103/U 1.5 to 10.3 to max. 1.1 psi @ max. 7.6 kPa @ — — — — Manual Break on Flange Mount
7 psi 48 kPa min. setpoint; min. setpoint; Reset pressure fall
max. 1.4 psi @ max. 9.6 kPa @
C6097A1111/U 1.5 to 10.3 to
max. setpoint max. setpoint
— — — — Manual Break on 1/4 in. NPT
7 psi 48 kPa Reset pressure fall internal thread
C6097A1129/U 1.5 to 10.3 to — — 0.69 kPa 0.1 psi 0.3 psi 2.07 kPa Auto recycle Break on Flange Mount
7 psi 48 kPa pressure fall
C6097A1137/U 1.5 to 10.3 to — — 0.69 kPa 0.1 psi 0.3 psi 2.07 kPa Auto recycle Break on 1/4 in. NPT
7 psi 48 kPa pressure fall internal thread
C6097A1210/U 0.4 to 0.10 to — — 0.04 kPa 0.16 in. wc 0.24 in. wc 0.06 kPa Auto recycle Break on Flange Mount
5 in. wc 1.25 kPa pressure fall
C6097A1228/U 0.4 to 0.10 to max. 0.6 in. wc max. 0.15 kPa — — — — Manual Break on Flange Mount
5 in. wc 1.25 kPa @ min. @ min. setpoint; Reset pressure fall
max. setpoint
C6097B1002/U 12 to 3.0 to max. 10 in. wc max. 2.5 kPa @ — — — — Manual Break on 1/4 in. NPT
60 in. wc 15 kPa @ min. min. setpoint; Reset pressure rise internal thread
setpoint; max. max. 3.0 kPa @
C6097B1010/U 12 to 3.0 to 15 12 in. wc @ max. setpoint — — — — Manual Break on Flange Mount
60 in. wc kPa Reset pressure rise
max. setpoint
C6097B1028/U 3 to 0.7 to max. 2.4 in. wc max. 0.60 kPa — — — — Manual Break on 1/4 in. NPT
21 in. wc 5.2 kPa @ min. @ min. setpoint; Reset pressure rise internal thread
C6097B1036/U 3 to 0.7 to
21 in. wc 5.2 kPa max. setpoint Reset pressure rise
C6097B1044/U 1.5 to 10.3 to max. 1.1 psi @ max. 7.6 kPa @ — — — — Manual Break on Flange Mount
7 psi 48 kPa min. setpoint; min. setpoint; Reset pressure rise
max. 1.4 psi @ max. 9.6 kPa @
C6097B1051/U 1.5 to 10.3 to
max. setpoint max. setpoint
— — — — Manual Break on 1/4 in. NPT
7 psi 48 kPa Reset pressure rise internal thread
C6097B1069/U 3 to 0.7 to — — 0.06 kPa 0.24 in. wc 0.48 in. wc 0.12 kPa Auto recycle Break on Flange Mount
21 in. wc 5.2 kPa pressure rise
C6097B1077/U 12 to 3.0 to — — 0.27 kPa 1.1 in. wc 2.4 in. wc 0.60 kPa Auto recycle Break on Flange Mount
60 in. wc 15 kPa pressure rise
C6097B1085/U 12 to 3.0 to — — 0.27 kPa 1.1 in. wc 2.4 in. wc 0.60 kPa Auto recycle Break on 1/4 in. NPT
60 in. wc 15 kPa pressure rise internal thread
C6097B1093/U 1.5 to 10.3 to — — 0.69 kPa 0.1 psi 0.3 psi 2.07 kPa Auto recycle Break on Flange Mount
7 psi 48 kPa pressure rise
C6097B1101/U 1.5 to 10.3 to — — 0.69 kPa 0.1 psi 0.3 psi 2.07 kPa Auto recycle Break on 1/4 in. NPT
7 psi 48 kPa pressure rise internal thread
C6097B1119/U 3 to 0.7 to — — 0.06 kPa 0.24 in. wc 0.48 in. wc 0.12 kPa Auto recycle Break on 1/4 in. NPT
21 in. wc 5.2 kPa pressure rise internal thread
70-8911 119
Pressure and Limit Controllers
L404F Pressuretrol® Controllers
Provide operating control with automatic limit protection for
pressure systems up to 300 psi (2068 kPa).
• Use with steam, air, noncombustible gases, or fluids non-corrosive
to pressure sensing element
• Models have snap-acting switching to open or close a circuit
on pressure rise
• Have adjustable differentials
• Adjustments are made by screws on top of case
• Mount using 1/4 inch -18 NPT internal pipe threads or
surface mount through base of case
• Ground screw terminal
Dimensions in inches (millimeters) for L404
4-1/2 (115)
1
3-1/4 (83) 4-11/32 (111)
2-3/4 (70) 1-61/64 (50) 1-15/16 (49)
DIFFERENIAL
MAIN SCALE
ADJUSTMENT
3/16 X 11/32 ADJUSTMENT
SCREW
(5 X 9) SCREW
DIMENSION
KNOCKOUT
3-3/4 "A"
3-7/8 (95) (SEE TAB)
HOLE FOR
(99) 1-3/16
1/2 INCH PSI DIMENSION
CONDUIT (30) RANGE "A"
2 TO 15 123
5 TO 50 126 1-13/16
10 TO 150 126 (46)
20 TO 300 146
13/16 (21)
CLEAR
PLASTIC
COVER
1-1/16 (27) 2-1/8 (54)
1/4 –18 NPT
1
1-1/2 (38)
1 15 TO 100 kPa (2 TO 15 PSI) SCALE MODELS ONLY. M19635B
Application: Provide control of steam, air, non-combustible gases or Differential Type: Subtractive
non-corrosive fluids Temperature Range: -35 F to +150 F (-37 C to +66 C)
Pipe Connections, Main or High Pressure: 1/4 in. NPT internal thread Approvals
Electrical Connections: Screw terminals Canadian Standards Association: Certified: File No. LR1620, Guide
Switch Contact Ratings: 120 Vac: 8.0 AFL, 48.0 ALR, 10.0 A resistive; No. 400-E-O
240 Vac: 5.1 AFL, 30.6 ALR, 5.0 A resistive Swiss Re: Acceptable
Differential Type: Subtractive Underwriters Laboratories, Inc: Listed: File No. MP466, Guide No.
Sensor Element: Stainless Steel diaphragm MBPR

Maximum
Operating Sustained
Pressure Operating Pressure
Range Pressure Differential
Product Switch
Number (psi) (kPa) (psi) (kPa) (psi) (kPa) Operation Switching Action Mounting Includes Comments
L404F1060/U 2 to 15 14 to 25 psi 345 kPa 2 to 6 14 to Auto SPDT snap action, 1/4 in. NPT internal —
psi 103 kPa psi 41 kPa recycle make R-W, break R-B thread or surface
on pressure rise mount through back of
case
L404F1078/U 5 to 50 35 to 85 psi 586 kPa 6 to 14 41 to Auto SPDT snap action, 1/4 in. NPT internal —
psi 345 kPa psi 97 kPa recycle make R-W, break R-B thread or surface
on pressure rise mount through back of
case
L404F1094/U 20 to 138 to 350 psi 2413 20 to 138 to Auto SPDT snap action, 1/4 in. NPT internal —
300 2068 kPa 50 psi 345 recycle make R-W, break R-B thread or surface
psi kPa kPa on pressure rise mount through back of
case
L404F1102/U 10 to 69 to 225 psi 1551 10 to 60 to Auto SPDT snap action, 1/4 in. NPT internal —
150 1034 kPa 22 psi 152 recycle make R-W, break R-B thread or surface
psi kPa kPa on pressure rise mount through back of
case
L404F1219/U 2 to 15 14 to 25 psi 345 kPa 2 to 6 14 to Auto SPDT snap action, 1/4 in. NPT internal BSPT ground
psi 103 kPa psi 41 kPa recycle make R-W, break R-B thread or surface screw and
on pressure rise mount through back of European
case Enclosure
L404F1227/U 10 to 69 to 225 psi 1551 10 to 60 to Auto SPDT snap action, 1/4 in. NPT internal BSPT ground
150 1034 kPa 22 psi 152 recycle make R-W, break R-B thread or surface screw and
psi kPa kPa on pressure rise mount through back of European
case Enclosure
L404F1235/U 20 to 138 to 350 psi 2413 20 to 138 to Auto SPDT snap action, 1/4 in. NPT internal BSPT ground
300 2068 kPa 50 psi 345 recycle make R-W, break R-B thread or surface screw and
psi kPa kPa on pressure rise mount through back of European
case Enclosure
L404F1243/U 5 to 50 35 to 85 psi 586 kPa 6 to 14 41 to Auto SPDT snap action, 1/4 in. NPT internal BSPT ground
psi 345 kPa psi 97 kPa recycle make R-W, break R-B thread or surface screw and
on pressure rise mount through back of European
case Enclosure
L404F1367/U 1 to 8 7 to 55 25 psi 170 kPa 0.75 to 5 to 14 Auto Snap switch breaks 1/4 inch- 18NPT — Range Stop
psi kPa 2 psi kPa recycle R-B (closes R-W) on connection on installed at
pressure rise. Make- diaphragm assembly; 8 PSI
on devices omit or surface mounts
terminal B using holes in back of
case
L404F1375/U 5 to 50 35 to 85 psi 590 kPa 6 to 14 40 to Auto Snap switch makes 1/4 in. NPT internal Miswiring
psi 350 kPa psi 100 recycle R-W on pressure rise thread or surface Compliant (less
kPa mount through back of B terminal)
case
L404F1383/U 10 to 70 to 225 1550 10 to 70 to Auto Snap switch makes 1/4 in. NPT internal Miswiring
150 1035 kPa 22 psi 150 recycle R-W on pressure rise thread or surface Compliant (less
psi kPa kPa mount through back of B terminal)
case
L404F1391/U 20 to 140 to 350 psi 2410 20 to 140 to Auto Snap switch makes 1/4 in. NPT internal Miswiring
300 2070 kPa 50 psi 345 recycle R-W on pressure rise thread or surface Compliant (less
psi kPa kPa mount through back of B terminal)
case
L404F1409/U 2 to 15 14 to 25 psi 172 kPa 2 to 6 15 to Auto Snap switch makes 1/4 in. NPT internal Miswiring
psi 103 kPa psi 40 kPa recycle R-W on pressure rise thread or surface Compliant (less
mount through back of B terminal)
case
70-8911 121
L404T,V Oil Pressuretrol® Limit Controllers
Oil pressure sensing devices for use on oil burner systems using
any type of fuel oil, including heavy pretreated oils.
• Clear plastic cover allows observation of the pressure settings
• Models have snap-acting switching to open or close
a circuit on pressure rise
• L404T High pressure limit, break a circuit on oil pressure
rise above setpoint
• L404V Low Pressure limit, makes a circuit on oil pressure
rise above setpoint
• Adjustments are made by screws on top of case
• Mount using 1/4 inch -18 NPT internal pipe threads or
surface mount through base of case
• Ground screw terminal
Application: Oil pressure limit switch for fuel oil, including heavy oil Differential Type: Subtractive
applications. Sensor Element: Stainless Steel diaphragm
Dimensions, Approximate: See diagram on page 120 Temperature Range: -35 F to +150 F (-37 C to +66 C)
Mounting: 1/4 in. NPT internal thread or surface mount through back of Approvals
case Canadian Standards Association: Certified: File No. LR95329
Pipe Connections, Main or High Pressure: 1/4 in. NPT internal thread Underwriters Laboratories, Inc: Listed: File No. MP2168, Guide No.
Electrical Connections: Screw terminals MFHX
Switch Contact Ratings: 120 Vac: 8.0 AFL, 48.0 ALR, 10.0 A resistive;
240 Vac: 5.1 AFL, 30.6 ALR, 5.0 A resistive
Maximum
Sustained
Operating Pressure Operating
Range Pressure Pressure Differential
Product Switch
Number (psi) (kPa) (psi) (kPa) (psi) (kPa) Operation Switching Action Includes
L404T1055/U 5 to 50 psi 35 to 350 kPa 85 psi 586 kPa 6 to 14 psi 40 to 100 kPa Auto recycle SPST snap acting —
break on pressure rise
L404T1063/U 10 to 150 psi 70 to 1035 kPa 225 psi 1550 kPa 10 to 22 psi 70 to 150 kPa Auto recycle SPST snap acting —
break on pressure rise
L404V1087/U 10 to 150 psi 70 to 1035 kPa 225 psi 1550 kPa 10 to 22 psi 70 to 150 kPa Auto recycle Snap switch makes Miswiring Compliant
R-W on pressure rise (less B terminal)
L404V1095/U 5 to 50 psi 35 to 350 kPa 85 psi 590 kPa 6 to 14 psi 40 to 100 kPa Auto recycle Snap switch makes Miswiring Compliant
R-W on pressure rise (less B terminal)

L4079 Pressuretrol® Limit Controllers
High pressure limit switches.
• Stainless steel diaphragm for use with steam, air, noncombustible
gases and fluids non-corrosive to stainless steel
• L4079W is for Oil Applications
• MicroSwitch™ snap-acting switches open automatically on
pressure rise; must be manually reset
• Mount using 1/4 in. NPT female fitting on diaphragm assembly
or surface mount through back of case
Dimensions in inches (millimeters) Application: Provide limit control of steam, air, non-combustible gases
or non-corrosive fluids
3-1/2 (89) 4-1/2 (114) (COVER) Mounting: 1/4 in. NPT internal thread or surface mount through back of
case
(2-15 PSI ONLY) 4-3/8 (111) (CASE) Pipe Connections, Main or High Pressure: 1/4 in. NPT internal thread
1-13/16 1-15/16 1-15/16 Electrical Connections: Screw terminals
(46) (49) (49)
1/4 Switch Contact Ratings: 120 Vac: 9.8 AFL, 58.8 ALR; 240 Vac:
(6) 3/16 (5) 4.9 AFL, 29.4 ALR
13/16 Sensor Element: Stainless Steel diaphragm
(21) Maximum Ambient Temperature: 150 F (66 C)
4-15/16
3-7/8
(125) Approvals
(98)
6 Underwriters Laboratories, Inc: Listed: File No. MP466, Guide No.
(1/4)
1-13/16 1-13/16 MBPR
(46) (46)
13/16
(21)
KNOCKOUT
(2) FOR NO.
KNOCKOUT 1-1/16 10 SCREW 2-1/8
FOR 1/2 INCH (27) (54)
CONDUIT (2) 1/4 - 18 NPT
1-1/2 (38) M22435
Maximum Sustained
Operating Pressure Range Operating Pressure
Product Switch
Number (psi) (kPa) (psi) (kPa) Operation Switching Action
L4079A1035/U 2 to 15 psi 14 to 103 kPa 25 psi 172 kPa Manual Reset SPST (two) break simultaneously on pressure rise
L4079A1050/U 10 to 150 psi 69 to 1034 kPa 225 psi 1551 kPa Manual Reset SPST (two) break simultaneously on pressure rise
L4079B1033/U 2 to 15 psi 14 to 103 kPa 25 psi 172 kPa Manual Reset SPST break on pressure rise
L4079W1000/U 10 to 150 psi 35 to 350 kPa 225 psi 590 kPa Manual Reset SPST break on pressure rise - Oil Applications
70-8911 123
L408J Vaporstat® Controllers
Provide operating control and automatic high limit protection for
vapor heating systems with pressures up to 4 psi (8 kPa). All
models have MicroSwitch snap switches to open or close a
circuit on a pressure rise.
• Stainless steel diaphragm for use with liquids, air, noncombustible
gases, ammonia, oxygen, distilled water and similar media
• Provide SPDT switching
• Clear plastic cover allows observation of the pressure settings
• Mount using hexagonal fitting with 1/4 in. NPT internal threads for
direct mounting to the 14026 (steel) or 50024585-001 (brass)
Steam Trap (siphon loop)
• Ground Screw terminal

4-1/2 (114)
COVER
4-11/32 (110) 3/16 (9) x 21/64 (8) KNOCKOUT (2)
CASE
1-15/16 1-61/64 2-3/4 (70)
(49) (50)
1-5/32 1-1/16 (27)
(29)
3-7/8
(98) 3-23/32
(95)
13/16 5-1/8
(21) (130)
1-13/16
(46)
7/8
(22) DIA.
1-1/16
2-1/8 (54) 1/4 – 18 NPT (27)
1-3/16 (30)
2-1/4 (57)
2-1/4 (57)
4-1/2 (114)
M19770
Application: Provide operating control and automatic limit protection for Sensor Element: Stainless Steel diaphragm
pressure systems with pressures up to 4 psi (8 kPa) Temperature Range: -35 F to +150 F (-37 C to +66 C)
Mounting: 1/4 in. NPT internal thread or surface mount through back of Approvals
case Canadian Standards Association: Certified: File No. LR1620, Guide
Pipe Connections, Main or High Pressure: 1/4 in. NPT internal thread No. 400-E-O
Electrical Connections: Screw terminals Swiss Re: Acceptable
Switch Contact Ratings: 120 Vac: 8.0 AFL, 48.0 ALR, 10.0 A resistive; Underwriters Laboratories, Inc: Listed: File No. MP466, Guide No.
240 Vac: 5.1 AFL, 30.6 ALR, 5.0 A resistive MBPR
Differential Type: Subtractive
Operating Pressure Range Pressure Differential

Product Switch
Number (psi) (kPa) (psi) (kPa) Operation Switching Action Comments
L408J1009/U 0 to 16 oz/in2 0 to 6.9 kPa 2 to 16 oz/in2 0.9 to 6.9 kPa Auto recycle SPDT make R-W, break R-B on
pressure rise
L408J1017/U 0 to 4 psi 0 to 28 kPa 2 to 16 oz/in2 0.9 to 6.9 kPa Auto recycle SPDT make R-W, break R-B on
pressure rise
L408J1025/U 0 to 16 oz/in2 0 to 6.9 kPa 2 to 16 oz/in2 0.9 to 6.9 kPa Auto recycle SPST make on pressure rise Only Miswire Compliant
L408J1033/U 0 to 4 psi 0 to 28 kPa 2 to 16 oz/in2 0.9 to 6.9 kPa Auto recycle SPST make on pressure rise Only Miswire Compliant

L91 Proportional Pressuretrol® Controllers
Modulating pressure operating control for regulation of liquid or
air and other non-corrosive gases.
• Use with steam, air, noncombustible gases, or other fluids non-
corrosive to the brass or phos-bronze (300 psi models) bellows
• Do NOT use with combustible mediums or any medium chemically
harmful to phos-bronze bellows (10-300 psi models) or brass
bellows (all other pressure range models)
Application: Modulating pressure control for regulation of liquid, air, or

PRESSURE RISE PRESSURE RISE other non-corrosive gases.
Pipe Connections, Main or High Pressure: 1/4 in. NPT external
thread
W R B W R B W R B Sensor Element: Brass bellows
M16597
Switch Operation: Modulating
L91A,B L91D
Temperature Range: 32 F to 150 F (0 C to 66 C)
Operating Pressure Maximum Sustained

Range Operating Pressure Pressure Differential
Product Number (psi) (kPa) (psi) (kPa) (psi) (kPa) Modulating Output Mounting
L91A1037/U 0 to 15 psi 0 to 103 kPa 25 psi 172 kPa 0.5 psi 3.4 kPa Single potentiometer, optional surface mount
140 ohms through back of case
L91A1052/U 5 to 150 psi 34 to 1034 kPa 225 psi 1551 kPa 5 psi 34 kPa Single potentiometer, optional surface mount
L91B1035/U 0 to 15 psi 0 to 103 kPa 25 psi 172 kPa 1.5 to 12 psi 10 to 83 kPa Single potentiometer, optional surface mount
L91B1050/U 5 to 150 psi 34 to 1034 kPa 225 psi 1551 kPa 5 to 23 psi 35 to 160 kPa Single potentiometer, optional surface mount
L91B1100/U 5 to 150 psi 0 - 1 MPa 225 psi 1551 kPa 5 to 23 psi 35 to 160 kPa Single potentiometer, 1/4 in BSP-TR thread
135 ohms Mounting
L91B1118/U 10 to 300 psi 0 - 2 MPa 325 psi 2241 kPa 28 to 110 psi 193 to 758 kPa Single potentiometer, 1/4 in BSP-TR thread
140 ohms Mounting
L91D1015/U 0 to 15 psi 0 to 103 kPa 25 psi 172 kPa 1.5 to 12 psi 10 to 83 kPa Dual potentiometer, optional surface mount
L91D1031/U 5 to 150 psi 34 to 1034 kPa 225 psi 1551 kPa 11 to 52 psi 76 to 359 kPa Dual potentiometer, optional surface mount
70-8911 125
4-1/2 (114.3) (COVER)

L91A,B,D
4-11/32 (110.3) (CASE)
2-3/4 (69.9)
3-57/64 (98.8)
3-13/32 (86.5) 1-3/16 (30.2)
1-5/32 (29.4) 3 1-1/16 (27.0) 4

2
2
3-23/32
1-3/32 (27.8) (94.5)
3-7/8 2-5/64
(98.4) (52.8)
ALL OTHER
MODELS 7/8 DIM C (SEE
1-13/16 TABULATION
(46.0) (22.2) (2)
TABLE)
13/16
10 TO 300 PSI (20.1)
0 TO 15 PSI
0 TO 16 OZ/IN 2
1/4-18 NPT
2-1/8 (53.5) 1-1/16

(27.0)
DIM A (SEE TABULATION TABLE) DIM B (SEE

TABULATION
1 EXTERNAL THREADS ON 0 TO 15 PSI MODELS; INTERNAL THREADS ON ALL OTHER MODELS. TABLE)
SOME MODELS ARE ALSO AVAILABLE WITH 1/4-19 BSP-TR INTERNAL THREADS; SEE TABLE 1.
2 PROPORTIONING RANGE ADJUSTING SCREW ON L91B,D MODELS ONLY.
3 33312B KNURLED ADJUSTMENT SCREW KNOB, 7/8 IN. [22.2 MM] DIAMETER,. KNOB IS INCLUDED WITH 10 TO 300 PSI [0.07 TO .07 MPa] MODELS;
OPTIONAL ACCESSORY FOR OTHER MODELS.
4 FOR 10 TO 300 PSI [0.07 TO 2.07 MPa] MODELS. DIM C INCLUDES THE KNURLED ADJUSTMENT KNOB.
TABULATION OF DIMENSIONS A, B, AND C

OPERATING RANGE DIM A DIM B DIM C
CUSTOMARY UNITS METRIC UNITS IN. MM IN. MM IN. MM
0 TO 15 PSI 0 TO 103 kPa 2-7/16 61.9 1-7/32 31.0 6-7/8 174.6
5 TO 150 PSI 0.03 TO 1.03 MPa 1-5/8 41.3 13/16 20.6 5-3/4 146.1
10 TO 300 PSI 0.07 to 2.07 MPa 1-1/4 31.8 5/8 15.9 6-1/16 154.0
4 4
M29781

P7810 Pressure Control
Line voltage pressure controller that provides automatic operating
control, automatic limit protection, manual reset limit protection,
and 4-20ma modulating firing rate control
for pressure systems up to 300 psi.
• May be used with steam, air, non-combustible gases or
fluids that will not corrode the pressure sensing element
• Models available in 15, 150, 300 psi maximum set points
• LED indicators show limit function/lockout
• Reset function easily accessible under cover
• Clear cover allows set point and differentials to be read
(but not adjusted) without opening the cover
2x1-5/8 4-21/32
1/4 (6) (119)
(41) 2x27/32 (22)
DIAMETER
PRESSURETROL¨
3 2-5/8
(67)
3? 4
(102)
5-1/4
4-3/4
(133)
(120)
2x 4-23/32
(120) RESET 3/8
3-3/16 (10) 7/8
(81)
(22)
1
2-1/8
(55)
1-5/8 2-17/32
(41) (82) 1 2-5/8 (67) 2
3-7/32 2x5-1/4 (133)
(82)
3-3/8 (86) 5-29/32 (150)
1 DIMENSIONS WITH DOOR IN OPEN POSITION.
2 PIPE THREAD IS 1/4 INCH NATIONAL PIPE THREAD FOR P7810A,B; 1/2 INCH NATIONAL PIPE THREAD FOR P7810C,D.
3 WIRING COMPARTMENT ACCESS COVER. M23225
Application: On-off, Modulate and Limit Control Temperature Range: 32 F to 140 F (0 C to +60 C)
Pipe Connections, Main or High Pressure: 1/2 in. NPT internal thread Operating Humidity Range (% RH): 5 to 95% RH, non-condensing
Power Consumption: 3.6 W, 4.7 VA @ 50Hz; 3.3 W, 4.0 VA @ 60 Hz Materials (Case): Plastic
Voltage: 120 Vac Approvals
Frequency: 50 Hz; 60 Hz Canadian Standards Association: Certified: File No. LR95329-6
Electrical Connections: Screw terminals Factory Mutual: Approved: Report No. J.I.2D3A6AF
Switch Contact Ratings: 9.8 AFL, 58.8 ALR, 10.0 A resistive Underwriters Laboratories, Inc: Listed: File No. MP268, Guide No.
Sensor Element: Stainless Steel, solid state sensor MCCZ
Maximum
Sustained
Operating Pressure Range Operating Pressure Pressure Differential
Product Modulating
Number (psi) (kPa) (psi) (kPa) (psi) (kPa) Output Switching Action
P7810C1000/U 0 to 15 psi 0 to 103 kPa 22.5 psi 155 kPa 2 to 10 psi 14 to 69 kPa 4 mA to 20 mA Break on pressure rise
P7810C1018/U 0 to 150 psi 0 to 1034 kPa 225 psi 1551 kPa 5 to 20 psi 35 to 135 kPa 4 mA to 20 mA Break on pressure rise
P7810C1026/U 0 to 300 psi 0 to 2068 kPa 450 psi 3103 kPa 15 to 50 psi 103 to 340 kPa 4 mA to 20 mA Break on pressure rise
70-8911 127
Pressure Controls and Limits Accessories
106729/U C437, C637 Glass Lens, 6 in. diameter C437, C637
118733/0021/U Retaining clip for C437 and C637 C437, C637
129178E/U L404, L604,Thermoplastic Cover, Honeywell Logo and mounting screw L404; L604
137632/U C437, C637 Paper Lens Gasket C437, C637
139870/U C437, C637 Lens Gasket for Rainproof Models C437, C637
139870A/U C437, C637 Lens and Gasket for Rainproof Devices C437, C637
14026/U Steam Trap “Black Iron Siphon Loop” for L404, L408, L91 or P7810A,B L404, L91, L604
209731A/U Siphon Loop; 1/2 in. NPT Brass; for P7810C, D P7810C, P7810D
23176CB/U L91 Potentiometer - 135 ohm L91
23176CF/U L91 Potentiometer - 135 ohm L91
32003039-001/U C6097 Lamp Kit, Position Indication C6097
32003040-001/U C6097 Cover, Recycle Model C6097
32003041-001/U C6097 Cover, Manual Reset Model C6097
4074BWJ/U Pressure Control/Limits, Limit Stop Assembly - to limit set point. Includes 129564 Range Stop, L404,L604, L91,
107194 Range Stop Screw and 23466 Wrench L4079
50024585-001/U Steam Trap 1/4 NPT “Brass Siphon Loop” for L404, L408, L91 L404, L91, L604

Modernization and Replacement
For All Modernization and Replacement Applications,
Follow the Instructions Below.
CAUTION
Installer must be a trained, experienced, flame safeguard control service technician.
Disconnect power supply before beginning installation to prevent electrical shock and equipment damage.
More than one disconnect may be involved.
All wiring must comply with applicable local electrical codes, ordinances, and regulations.
Voltage and frequency of the power supply and flame detector(s) connected to this control must agree with those marked on the device.
Loads connected to the control terminals must not exceed those listed in specification sheet for this product.
All external timers must be listed or component recognized by authorities having jurisdiction, for the specific purpose for which they are used.
Perform all required checkout tests after installation is complete.
RA890 and Fireye “M” Series Modernization

R4795 PRIMARY CONTROL
• Use R4795 Primary Controls to provide proven prepurge period and
(R4795A–RECYCLE)
COVER recycle on flame failure
• 9.8A burner motor contact rating for longer life; solid state circuitry
for greater dependability
• Mount on same Q270A Subbase as RA890, use same flame detector
• Increase flexibility and reduce maintenance costs with field-
replaceable, plug-in purge timers and flame signal amplifiers
• Flame signal strength (μA) labeled on amplifier to reduce service time
• All controls are listed by Underwriters Laboratories Inc.
• Three-second flame failure response time for increased safety
• Plug-in components add versatility and reduce inventory and future
replacement costs
ST71A PLUG-IN FLAME SIGNAL
PLUG-IN AMPLIFIER (R7928A– For complete Honeywell and competitive modernization information,
PURGE GREEN–RECTIFICATION) refer to the Flame Safeguard System Modernization Survey and Pro-
TIMER M16606 posal Form, in THE FIRING LINE, Honeywell form 70-8900. For infor-
mation about THE FIRING LINE, see Training Materials section.
Modernize Honeywell RA890E,F,G and Fireye “M” Series relays.
Programmer/Relay to be Replacement
Replaced/Modernized Programmer Plug-in Amplifier Detector Plug-ina Timer (recommended)
RA890E,F Use R4795A1016 for UL R7289A1004 Use existing rectification detector ST71A1000 (7-sec delay for oil)
RA890G approved installations R7290A1001 Use existing U.V. detector ST71A1018 (30-sec purge)
ST71A1034 (90-sec purge)
Fireye TFM Seriesb R7289A1004 Use existing rectification detector
Fireye UVM Seriesb R7290A1001 Replace Fireye detector with
C7027A1080 U.V. detector
a
Many codes require 4 air changes during purge. Choose the timing needed to accomplish this (typically 30 seconds at high fire—open damper—
or 90 seconds at low fire).
b When replacing Fireye M-series programmers, a Q270A1024 subbase must be installed in place of the Fireye subbase.
INSTALLING AN R4795
2
1 Make simple 3
Disconnect wiring change Install
power supply in subbase R4795
and remove
RA890
4 5
Plug in Plug in
ST71A R7289/R7290
purge timer amplifier
70-8911 129
R7795 Primary Control
series with the main fuel valve(s).
DIRECTIONS:
1. Disconnect all power to programmer.
2. Remove old programmer from subbase (trade-in to Honeywell
Authorized Flame Safeguard Distributor).
3. Mark all wires on subbase; i.e., wires connected to terminal “1”
should be marked “1.” Disconnect wires as they are marked.
4. Remove old subbase.
5. Mount Q795A Subbase.
6. Connect wires to subbase per attached cross reference. Pay close
attention to footnotes. For example: to convert a Fireye UVM-2 to a
R7795, the wire marked “A” would connect to terminal #9 on the
Q795. The wire marked “8” would connect to Q795 terminal #8.
Provide flameout protection plus automatic control of commercial
and industrial gas and oil burners. 7. A superscript letter, such as “a” designates a footnote. Study these
• Meet requirements for gas burners with 400,000 to 2-1/2 million Btuh footnotes carefully.
(117.2 to 732.8 kW) input. R7795C,D meet requirements to over 8. Plug in the R7795. Make sure you select the proper ST795A Purge
12-1/2 million Btuh Timer and Detector for the application.
• R7795A,B provide ignition cutoff and intermittent pilot 9. There are 2 wires on the amplifier section of the R7795, which are
• R7795C,D have interrupted pilot with delayed main valve used to select the desired trial for ignition timing and mode (lock-out
• Includes terminals for connection of a line voltage airflow switch to or recycle). Refer to the R7795 instruction sheet (form 66-2001) for
prove airflow from the start of prepurge through the run period assistance with proper selection.
• Mount on Q795A Subbase with two captive screws 10. If a low voltage controller is used on the RA890 or UVM-1, remove it
• Provides all electrical connections between the device and subbase and replace it with a line voltage controller. The line voltage control-
• Access to wiring terminals for testing ler should be connected in series with the limits.
• Integral solid state color-coded flame amplifiers 11. If a low voltage airflow switch is used on the R7795, it must be replaced
• Field-selectable ten or four second trial for pilot flame ignition with a line voltage airflow switch, such as the Honeywell C645.
• Field-selectable recycle or lockout on flame failure 12. The following models are recommended for replacements:
Honeywell Device to be Replace Fireye Device Replace

Replaced With to be Replaced With
Conversion Wiring Chart for R7795A-D RA890E,F R7795B TFM1,2,3H R7795B
You can easily convert the following model primaries and
RA890G R7795A UVM1,2,3,3H R7795A
programmers to the R7795A,B,C or D by following the step-by-step
instructions listed below. R4795A,D/W-R7290 AMP UVM5 R7795C
Honeywell RA890, R4795 All 120 V models. R4795A,D/W-R7289 AMP R7795B
Fireye M-Series R4140P R7795C,D
IMPORTANT: For on-off, gas-fired systems, some authorities having R4140Y R7795A,B
jurisdiction prohibit the wiring of any limit or operating contacts in
CONVERSION CHART FOR R7795 120 VOLT ONLY

Q795 TERMINAL L1 L2 3 5 6 7 8 9 16 18 F G
Programmer to be Converted
RA890 (All) 1a 2 b 3d 5 — d,b c 6 4 F G
R4795 (All) a 2 6b 3 5 — 8, 7 c 1 4 F G
R4140P L1 L2 P 5 7 6 M A 3 — S1 S2
R4140Y L1 L2 3 6 7 — 8 9 4 5 Fe G
Fireye: UVM/TFM (All models)/MII 1 1 6 3 5 — 8 A 7 4 S2f S1
UVM-1 (Prior to 1968) a 2 b 3 5 — d,b A 1 4 Sf S
UVM-2 (Prior to 1968), All others a 2 6 3 5 — 8 A 1 4 Sf S
a Connect power to terminal L1.
b
If no airflow switch is used, jumper Q795 terminal 3 to 8.
c Replace low voltage alarm (if used) with line voltage alarm. Connect alarm directly to Q795 terminal 9.
d
On power burners, identify burner motor wire on terminal 3 and connect it to Q795 terminal 8.
e
R7795 uses only rectification or U.V. detectors. All other detectors must be converted to these types.
f
On UVM models, the detector must be changed to a Honeywell C7027 or C7035.

RM7895 On-Off Primary Control with Prepurge
DIRECTIONS:
1. Disconnect all power to programmer.
2. Remove old programmer from subbase (trade-in to Honeywell
Authorized Flame Safeguard Distributor).
3. Mark all wires on subbase; i.e., wires connected to terminal “1”
should be marked “1.” Disconnect wires as they are marked.
4. Remove old subbase.
5. Mount Q7800A Subbase.
6. Connect wires to subbase per attached cross reference. Pay close
attention to footnotes. For example: to convert a Fireye UVM-2 to a
RM7895, the wire marked “A” would connect to terminal #9 on the
Q7800. The wire marked “8” would connect to Q7800 terminal #8.
7. A superscript letter, such as “a” designates a footnote. Study these
footnotes carefully.
Microprocessor-based integrated primary burner control for 8. Plug in the RM7895. Make sure you select the proper ST7800A
automatically fired gas, oil, or combination fuel single burner Purge Timer and Detector for the application.
applications. Provides level of safety, functional capability and 9. There are 2 wires on the amplifier section of the RM7895, which are
features beyond conventional controls. used to select the desired trial for ignition timing and mode (lock-out
• Functions include automatic burner sequencing, flame supervision, or recycle). Refer to the RM7895 instruction sheet (form 66-1090) for
assistance with proper selection.
• Subbase, amplifier, and prepurge timer are required for operation
• Options include PC interface using ModBus™, keyboard display 10. If a low voltage controller is used on the RA890 or UVM-1, remove it
module, Data ControlBus™ Module, remote display module and first- and replace it with a line voltage controller. The line voltage control-
out expanded annunciator ler should be connected in series with the limits.
• Five LEDs provide sequence information 11. If a low voltage airflow switch is used on the RM7895, it must be
• Interchangeable plug-in flame amplifiers replaced with a line voltage airflow switch
• Optional local or remote annunciation of operation and fault information 12. The following models are recommended for replacements:
after power loss Honeywell Device to be
• Optional remote reset capability Replaced Replace With Amplifier
• Optional report generation using modbus™ RA890E,F RM7895A R7847A
• Airflow switch check RA890G RM7895A R7849A
R4795A,D/W-R7290 AMP RM7895A
Honeywell RA890, R4795, R7795 All 120 V models. R4795A,D/W-R7289 AMP RM7895B R7847A
Fireye M-Series R7795A RM7895A R7849
IMPORTANT: For on-off, gas-fired systems, some authorities having R7795B RM7895A R7847
jurisdiction prohibit the wiring of any limit or operating contacts in R7795C RM7895C R7849
series with the main fuel valve(s). R7796D RM7895C R7847
R4140P RM7895C R7847A or R7849A
R4140Y RM7895A
Fireye Device to be
Replaced Replace With Amplifier
TFM1,2,3H RM7895A R7847A
UVM1,2,3,3H R7849A
UVM5 RM7895C R7849A
CONVERSION CHART FOR RM7895 120 VOLT ONLY

Q7800 TERMINAL L1 L2 3 4 6 7 8 9 10 21 F G
Programmer to be Converted
RA890 (All) 1a 2 c b,d 6 b 3d 5 4 — F G
R4795 (All) a 2 c 8, 7 1 6b 3 5 4 — F G
R7795A,B L1 L2 9 8 16 3 5 6 18 — F G
R7795C,D L1 L2 9 8 16 3 5 6 18 7 F G
R4140P L1 L2 A M 3 P 5 7 — 6 S1 S2
R4140Y L1 L2 9 8 4 3 6 7 5 — Fe G
Fireye: UVM/TFM (All models)/MII 1 1 A 8 7 6 3 5 4 — S2f S1
UVM-1 (Prior to 1968) a 2 A b,d 1 b 3 5 4 — Sf S
UVM-2 (Prior to 1968), All others a 2 A 8 1 6 3 5 4 — Sf S
a Connect power to terminal L1.
b
If no airflow switch is used, jumper Q7800 terminal 6 to 7.
c
Replace low voltage alarm (if used) with line voltage alarm. Connect alarm directly to Q7800 terminal 3.
d
On power burners, identify burner motor wire on terminal 3 and connect it to Q7800 terminal 4.
e
Select amplifier to match detector being used.
f
On UVM models, the detector must be changed to a Honeywell C7027 or C7035.
70-8911 131
Electromechanical Burner Controls
R4795 Primary Control with Purge
Provide solid state, electronic flame safeguard protection for
commercial and industrial single or dual fuel burners.
• Use with rectification or ultraviolet type flame detectors depending
on the interchangeable, plug-in amplifier being used
• Recycle after flame failure in attempt to re-establish pilot before lockout
• Include manual push-to-reset safety switch in a dust-resistant enclosure
• Includes SPDT alarm contacts
Application: Primary Control Approvals

Dimensions, Approximate: 5 in. high x 5 in. wide x 4 3/4 in. deep Canadian Standards Association: CSA Certified: 120V models only,
(including subbase) (127 mm high x 127 mm wide x 121 mm deep) includes -40 F models-File No. LR1620
Electrical Connections: Alarm contacts: male quick connect terminals Factory Mutual: Approved: Report No. 18774
Frequency: 50 Hz; 60 Hz SwissRe: Acceptable
Temperature Range: -20 F to +105 F @50 Hz; -20 F to +115 F @ 60 Hz Underwriters Laboratories, Inc: UL Listed:120V with 30, 60, 90 sec
(-29 C to +40 C @ 50 Hz); (-29 C to +46 C @ 60 Hz) prepurge timers, includes -40 F models-File No.MP268, Guide No.
Purging Time: Determined by Plug-in Purge Timer MCCZ; UL Comp. Recg.:120V with 7, 10 sec prepurge timers,
includes -40 F models-File No.MP268, Guide No.MCCZ2
Required Components: Mounting Base: Q270A1024; Plug-in
Amplifier: R7289A1004, R7289A1012, R7290A1001, R7290A1019;
Plug-in Purge Timer: ST71A1000 (7 sec), ST71A1018 (30 sec),
ST71A1034 (90 sec)
Alarm Relay Safety Switch

Product Number Voltage Switching Timing Description Includes
R4795A1016/U 120 Vac SPDT 15 sec nominal 120V 50/60 HZ less Amplifier and Prepurge Timer Female quick-connects
R4795A1040/U 220 Vac SPDT 15 sec nominal 220V 50/60 HZ less Amplifier and Prepurge Timer Female quick-connects

R7795 Primary Controls
Provide solid state, electronic flame safeguard protection for
commercial and industrial single or dual fuel burners.
• Include flame signal amplifiers that are color-coded: purple for
ultraviolet and green for rectification
• Require a plug-in prepurge timer of 1.5, 7, 10, 30, 60, or 90 seconds
• Mount on a Q795A Wiring subbase with two captive screws
• Include line voltage airflow switch to prove airflow from the start
of prepurge through the run period
• Prevent start-up with lockout if flame or a flame simulating failure exists
Application: Provides Flameout Protection plus Automatic control of Approvals

Commercial and Industrial Gas and Oil Burners Canadian Standards Association: Certified: File No. LR1620-681
Dimensions, Approximate: 5 in. high x 5 in wide x 5 1/4 in. deep Factory Mutual: Approved: Report No. J.I.OK389.AF
(127 mm high x 127 mm wide x 133.5 mm deep) SwissRe: Acceptable
Electrical Connections: Terminals in Q795 Wiring Subbase Underwriters Laboratories, Inc: Component Recognized: File No.
Frequency: 50 Hz; 60 Hz MP268, Guide No. MCCZ
Temperature Range: -40 F to +135 F (-40 C to +57 C) Required Components: ST795 Prepurge Timer and Q795 Wiring Subbase
Purging Time: Determined by Plug-in Purge Timer
Flame Failure
Product Number Voltage Response Time (sec) Alarm Relay Switching Safety Switch Timing Description
R7795A1001/U 120 Vac 3 sec nominal 120Vac Output for Alarm Electronic - 10 seconds, Full Function Primary Safety Control,
Mechanical - 15 seconds Intermittent Pilot, Ultraviolet
R7795B1009/U 120 Vac 3 sec nominal 120Vac Output for Alarm Electronic - 10 seconds, Full Function Primary Safety Control,
Mechanical - 15 seconds Intermittent Pilot, Rectification
R7795C1007/U 120 Vac 3 sec nominal 120Vac Output for Alarm Electronic - 10 seconds, Full Function Primary Safety Control,
Mechanical - 15 seconds Interrupted Pilot, Ultraviolet
R7795D1005/U 120 Vac 3 sec nominal 120Vac Output for Alarm Electronic - 10 seconds, Full Function Primary Safety Control,
Mechanical - 15 seconds Interrupted Pilot, Rectification
RA890F Protectorelay™ Primary Control

Primary control provides solid state, electronic flame safeguard
protection for industrial and commercial single or dual fuel burners
for rectification type flame detection.
• Uses rectification principle of electronic flame detection
• Replaces RA890E in most applications and mounts on
same Q270A1024 Subbase
• Recycles if flame signal lost while in Run. Failure to establish
pilot results in a lockout
• Safe-start check prevents start-up if flame-simulating failure
occurs in flame detector circuit
• Includes built-in protection against ignition crossover in
flame rod systems
• Solid state circuitry
• Mounts and removes easily through use of captive mounting screws
• Mounting base is made of strong thermoplastic
Application: Primary control for rectification application Approvals

(Flame Rod for example) Canadian Standards Association: CSA Certified: 120V models only;
Dimensions, Approximate: 5 in. high x 5 in. wide x 4 3/4 in. deep (including File No. LR1620
subbase) (127 mm high x 127 mm wide x 121 mm deep (including subbase)) Factory Mutual: Approved: Report No. 17678,19417,19784
Frequency: 50 Hz; 60 Hz Underwriters Laboratories, Inc: UL Listed: 120V models only; File No.
Temperature Range: 50 Hz models -20 F to +105 F; 60 Hz models -20 F MP268, Guide No. MCCZ
to +115 F (50 Hz Models -29 C to +41 C); (60 Hz Models -29 C to +46 C)
Flame Failure Alarm Relay Safety Switch

Product Number Voltage Response Time (sec) Switching Timing Description
RA890F1270/U 120 Vac 0.8 sec SPDT 15 seconds Rectification, with alarm contacts
RA890F1478/U 120 Vac 0.8 sec SPDT 15 seconds Rectification, with alarm contacts, fast safe start check
70-8911 133
RA890G Protectorelay™ Primary Control
Primary control provides solid state, electronic flame safeguard
protection for industrial and commercial single or dual fuel burners
applications using Ultraviolet flame detectors.
• Design for interrupted ignition with intermittent pilot on gas burners,
and interrupted or intermittent ignition on oil burners
• Use with a C7027, C7035 or C7044 Minipeeper Ultraviolet Flame
Detector for flame sensing
• Recycles if flame signal lost while in Run
• Failure to establish pilot results in a lockout
• Safe-start check prevents start-up if flame-simulating failure
occurs in flame detector circuit
• Solid state circuitry, eliminates warm-up and
increases resistance to vibration
• Mounts and removes easily through use of captive mounting screws
• Mounting base is made of strong thermoplastic
Application: Either a line or low voltage controller can be used Approvals
Dimensions, Approximate: 5 in. high x 5 in. wide x 4 3/4 in. deep Canadian Standards Association: CSA Certified: 120V models only;
(including subbase) (127 mm high x 127 mm wide x 121 mm deep File No. LR9S329
(including subbase)) Factory Mutual: Approved: Report No. 22013
Frequency: 50 Hz; 60 Hz Underwriters Laboratories, Inc: UL Listed: 120V models only; File No.
Temperature Range: 50 Hz models -20 F to +105 F; 60 Hz models -20 F MP268, Guide No. MCCZ
to +115 F (50 Hz Models -29 C to +41 C); (60 Hz Models -29 C to +46 C)
Flame Failure
Response Time
Product Number Voltage (sec) Alarm Relay Switching Safety Switch Timing Description
RA890G1229/U 120 Vac 0.8 sec SPDT 15 seconds Ultraviolet, with alarm contacts
ST71 Prepurge Timer (for R4795)

Application: Prepurge Timer for R4795 Control Systems
Product Number Purging Time Description

ST71A1000/U 7 sec Prepurge Timer for R4795 Control Systems
ST795 Purge Timer (for R7795)

Application: Plug in Purge Timer for use with R7795 Full Function
Primary Safety Control
Product Number Purging Time Description

ST795A1007/U 1.5 sec Prepurge Timer for R7795 Control Systems
Primary Control Accessories

118702E/U Remote Reset Cover for RA890F, G and R4795, 120V, 50-60 Hz —
202980/U Flame Relay for FSP5075A1 FSP5075A1
202981/U Load Relay for FSP5075A1 FSP5075A1

Q270 Wiring Mount Base
Application: Wiring Mounting Base for RA890, R4795

Q270A1024/U Wiring Mounting Base for RA890, R4795 RA890, R4795
Q520 Subbase
The Q520A Wiring Subbase is for BC7000, R4140 and R7140 Flame
Safeguard Programmers.
• Provides terminals for field wiring, and knife-blade contacts, which
are engaged by the spring-connectors on the back of the BC7000,
R4140 or R7140 chassis
• The Q520A is available in a 4-sided model
• Knockouts are provided on the back, top, and bottom (where applicable)
for conduit connections
Application: Wiring Subbase

Dimensions, Approximate: 6 5/32 in. high x 7 1/16 in. wide x 1 3/4 in.
deep (156 mm high x 179 mm wide x 45 mm deep)
Product Number Description Comments

Q520A1121/U Subbase (4 sided) 20 terminal Subbase
Q795 Wiring Subbases

The Q795A Wiring Subbase provides Wiring termination and
serves as a device mount for the R7795 Full Function Primary
Control.
• For wiring and checkout information consult the R7795 Primary
Control specification sheet, form 66-2007
• The Q795A is available in a 4-sided model (Q795Al004)for wall
mounting and a plastic subbase model for cabinet mounting
(Q795Al012)
Application: Wiring Subbase

Q795A1004/U 4-side conduit box subbase with terminals intended to accept field wiring. R7795
For use with R7795 full function primary safety control.
70-8911 135
FSP5075A1; FSP5075A3 Flame Amplifier Modules
continuous flame supervision from lightoff to shutdown. Certain
flame amplifier models feature Dynamic Self-Check or Dynamic
Ampli-Check™ capability. The flame amplifier module also features
plug-in load and flame relays as well as an integral terminal strip
mounted on its chassis.
• The flame amplifier and relay circuitry combine to provide such
safety features as safe-start check, safety shutdown and
rapid flame failure response time
• Approval body certifications include Underwriters Laboratories Inc.
component recognized, Factory Mutual approved and Swiss RE approvable
• Zinc dichromate finish resists corrosive effects of most industrial atmospheres
• A hermetically sealed relay model is also available
The FSP5075A Flame Amplifier Module is designed to accept a • The FSP5075A Flame Amplifier Module is a standard
variety of Honeywell plug-in flame signal amplifiers. Depending on building block in a burner management system
the plug-in amplifier model installed, the flame amplifier module • It allows the system to meet flame safeguard requirements
can be used with ultraviolet flame detectors, infrared flame while adding versatility to the flame detection system
detectors, rectifying flame rods or rectifying photocells to provide
Application: Flame Amplifier Approvals
Dimensions, Approximate: 4 7/8 in. high x 8 1/2 in. wide x 4 in. deep Factory Mutual: Approved: Report No. 26098
(124 mm high x 216 mm wide x 102 mm deep) SwissRe: Acceptable
Frequency: 60 Hz Underwriters Laboratories, Inc: Component Recognized: File No.
Temperature Range: -40 F to +140 F (-40 C to +60 C) MP268, Guide No. MCCZ
Used With: R7247, R7248, R7249, or R7476 Flame Amplifier
Product Number Voltage Power Consumption Flame Failure Response Time (sec) Comments
FSP5075A1/U 120 Vac 5.0 W running (max); 2.4 W standby Reference flame signal amplifier Relays Plastic Encapsulated
FSP5075A3/U 120 Vac 5.0 W running (max); 2.4 W standby Reference flame signal amplifier Relays Hermetically Sealed

Reset Temperature Controls
T475 Outdoor Reset Controller
Operating controller for a hot water or warm air heating system.
• Used for line voltage, low voltage or millivolt (Powerpile) switching.
• Maintains proper balance between heating medium temperature and
outdoor temperature.
• Raises heating medium control point automatically as outdoor
temperature falls.
• Does not replace safety high limit control and is not for use in system
requiring resetting above 71 F (21 C) outdoor temperature.
Type: Remote bulb Reset Ratio: 1:1 reset ratio

Application: Automatically raises heating control setpoint as outdoor Setpoint Temperature Range: 70 F to 140 F (21 C to 60 C)
temperature falls Differential Temperature: 6 F to 20 F (3 C to 11 C)
Dimensions, Approximate: 5 5/8 in. high x 2 in. wide x 2 1/8 in. deep Output: 1 SPST
(143 mm high x 51 mm wide x 57 mm deep) Output Type: relay
Sensor Element: Indoor and outdoor copper bulb Number of Sensor Inputs: 2
Color: Gray Includes: 34886A Outdoor Bulb Guard, 121371P Immersion Well
Contact Ratings (120 Vac): 8.0 AFL, 48.0 ALR Assembly
Contact Ratings (240 Vac): 5.1 AFL, 30.6 ALR Approvals
Voltage: 120 Vac or 240 Vac Underwriters Laboratories, Inc: Listed: E4436, vol. 4, Guide XAPX
Bulb Size Capillary Length

Product Number (inch) (mm) (ft) (m) Comments
* T475A1032/U indoor: 3/8 in. diameter x 3 9/16 long; indoor: 9.5 mm diameter x 90 mm long; Indoor: 10 ft., Indoor: 3 m, 1:1 reset
outdoor: 3/8 in. diameter x 3 9/16 long outdoor: 9.5 mm diameter x 90 mm long Outdoor: 30 ft. Outdoor: 9.1 m ratio
* T475A1057/U indoor: 3/8 in. diameter x 3 9/16 long; indoor: 9.5 mm diameter x 90 mm long; Indoor: 10 ft., Indoor: 3 m, 1:1.5 reset
outdoor: 3/8 in. diameter x 5 5/16 in. long outdoor: 9.5 mm diameter x 135 mm long Outdoor: 30 ft. Outdoor: 9.1 m ratio
* TRADELINE models • SUPER TRADELINE models
70-8911 137
T678B; T991B Outdoor Reset Dual Bulb Temperature Controller
Automatic outdoor reset controllers for air or liquid.
• Raises heating medium control point automatically as outdoor
temperature falls.
• One remote element senses heating medium, the other senses
outdoor air temperature.
• T991 has 135 ohm potentiometer for proportional heating control.
Dimensions in inches (millimeters) Type: Remote bulb

Application: Automatic reset based on outdoor temperature
Bulb Size: 1/2 in. x 4 in. (13 mm diameter x 102 mm long)
KNOCKOUT FOR
15/16 (24) 1/2 INCH CONDUIT Capillary Length: Indoor: 10 ft., Outdoor: 30 ft.
(BOTH ENDS) (Indoor: 3 m, Outdoor: 9.1 m)
Sensor Element: Copper bulb
3 Number of Sensor Inputs: 2
4-1/4 (108) Frequency: 50 Hz; 60 Hz
Reset Ratio: 1.0 to 1.0
2-1/4
(57) Maximum Operating Temperature: 125 F (52 C)
2 (51)
2-1/8 Setpoint Temperature Range: 70 F to 140 F (21 C to 60 C)
3/8 (10) (54)
Comments: Indoor bulb temperature plus outdoor bulb temperature
must not exceed 265 F (129 C).
1-3/4 Approvals
(45) Canadian Standards Association: Listed
Underwriters Laboratories, Inc: UL Listed: E4436, Vol. 4, Sec. 11,
Guide XAPX
4-3/16 5-5/8
(106) (143)
15/16 (24) 7/32 (6) DIA. (3)
1-1/4 3/8 (10) DIA.

(32)
1 OUTDOOR BULB SIZE VARIES INVERSELY WITH THE RESET RATIO.
2 INDOOR BULB LENGTH AND DIAMETER IS 4-1/2 INCH (114) BY 1/2 (13)
INCH EXCEPT FOR THE AVERAGING ELEMENT WHICH IS 1/8 (3) INCH
DIAMETER BY 12 FEET (3 M) LONG.
M23882
3 CLEARANCE NECESSARY TO REMOVE COVER.
Interstage
Differential Differential
Contact Ratings Temperature Temperature Throttling Range
Output Analog
Product Number Voltage Type Output Output 120 Vac 240 Vac (F) (C) (F) (C) (F) (C)
T678B1006/U 120 Vac or relay 2 SPDT — 8.0 AFL, 5.1 AFL, 6F 3.3 C 3 F to 1.7 C to — —
240 Vac switch 48.0 ALR 30.6 ALR fixed fixed 10 F adj. 5.5 C adj.
contacts
T991B1003/U 24 Vac to analog — One 135 Ohm — — — — — — 3 F to 1.7 C to
30 Vac Potentiometer 10 F 16.7 C

T991E,F Proportional Temperature Controller
Provide both on-off and modulating control of water or air
temperatures in ducts, tanks and similar applications.
• Micro Switch® end switch cycles burner on and off at low fire; T991
then modulates burner as required.
• Designed for use with V9055; can be used with any series 90 motor.
• Ambient compensated.
• Setpoint adjustment on front of case.
• Switch makes 1 F (0.6 C) above end of throttling range.
• Mount using three holes in the back of the case.
Dimensions in inches (millimeters) Type: Remote bulb

Application: Provides on/off and modulating control of water or air
7/8 (22) DIAM. temperature in ducts or tanks
KNOCKOUT FOR 1-1/16 Bulb Size: 1/2 in. diameter x 4 3/16 in. long (13 mm diameter x 107 mm
1/2 INCH CONDUIT (4) 1-15/16 (27) 15/16
(49) (24) long)
Sensor Element: Copper bulb
Color: Gray
Voltage: 24 Vac to 30 Vac
2-3/16 Output Type: analog and relay
(56) Analog Output: One 135 Ohm Potentiometer
Output: 1 SPST
Throttling Range: 11 F (6 C)
Differential Temperature: 4 F additive (2.2 C additive)
11/16 3/8 (10) DIAM. (3)
(18)
4-1/2 5-7/8
(114) (149)
7/32 (6) [3]
11/16
(18)
3/8 3-3/8
(10) (86)
4-1/8
(105)
1 T991F (WITH AUTOMATIC RESET) HAS 2 REMOTE SENSING BULBS.
M23887
Setpoint Temperature Maximum Operating

Range Temperature Capillary Length Number
of Sensor
Product Number (F) (C) (F) (C) (ft) (m) Inputs Comments
T991E1018/U 160 F to 260 F 71 C to 127 C 280 F 138 C 5 ft 1.5 m 1 —
T991E1034/U 55 F to 175 F 13 C to 79 C 200 F 93 C 5 ft 1.5 m 1 —
T991F1009/U 70 F to 140 F 21 C to 60 C 265 F 129 C Indoor: 10 ft., Indoor: 3 m, 2 Indoor bulb temperature plus
Outdoor: 30 ft. Outdoor: 9.1 m outdoor bulb temperature must
not exceed 265 F (129 C).
70-8911 139
Testers and Demonstrators
A7800 Tester
Provides quick operational check of the 7800 SERIES System
components.
• Allows testing different 7800 SERIES devices using configuration plugs
and functional switches to simulate interlocks and control functions
• Indicator lamps represent outputs as activated
Temperature Range: -30F to +150F (-34.5C to +65C)

Voltage: 120 Vac
Product Number Required Components Includes Used With

A7800A1010/U Configuration Plugs, Included Configuration Plugs 7800 SERIES Relay Modules with Valve Proving System or
New Optical Detector Amplifiers
A7800 and DSP2672 Replacement Parts

203579A/U Tester; DSP2672 RM7800/40/45 (non VPS side) Configuration Plug Configures A7800 and DSP2672 RM7800; RM7840
203579B/U Tester; DSP2672 RM7838A Configuration Plug Configures A7800 and DSP2672 —
203579C/U Tester; DSP2672 RM7838B, C Configuration Plug Configures A7800 and DSP2672 —
203579D/U Tester; DSP2672 RM7885A Configuration Plug Configures A7800 and DSP2672 —
203579E/U Tester; DSP2672 RM7890 (non VPS models) Configuration Plug Configures A7800 and DSP2672 —
203579F/U Tester; DSP2672 RM7823 Configuration Plug Configures A7800 and DSP2672 —
203579G/U Tester; DSP2672 RM7823 Configuration Plug Configures A7800 and DSP2672 —
203579J/U RM7838B, C (VPS) Configuration Plug Configures A7800 and DSP2672 —

203579K/U RM7890 (VPS) Configuration Plug Configures A7800 and DSP2672 —
203579L/U RM7800/40G,L (VPS side) Configuration Plug Configures A7800 and DSP2672 —
203579M/U RM7898 (VPS SIde) Configuration Plug Configures A7800 and DSP2672 —

Demonstrators or Trainers
DSP3452/U DSP3564/U
DSP3981/U
Voltage: 120 Vac

Required
Product Number Application Components Color Includes Comments Used With
DSP3452/U Primaries, Devices for Black jumper wires, propane gas hose Complete Flame Primaries, Programmers
Programmers or 7800 wiring and with regulator, detector Safeguard Training and 7800 SERIES Relay
Series Trainer training mounting adapters Package Modules
DSP3564/U ControLink FAR — Black Relay Module, R7999 Control — ControLinks Fuel Air
Trainer/Demonstrator and 3 ML Motors; Relay Ratio controls
Module, R7999 Control and
4 ML Motors
DSP3981/U For Controlinks — Black — With S7999D ControLinks Fuel Air
Configuration and Touchscreen for FAR Ratio controls
Monitoring Monitoring or
Programming
DSP3956/U ControLink FAR — Black USB-485 Converter with cable — ControLinks Fuel Air
Configuration Toolkit and Connector for Controlinks; Ratio controls
ZM Software
SOLA Demonstrators
The DSP3943 is used as a SOLA commissioning or monitoring tool
when a System or Local Operator Interface is not required for
operation. The DSP contains the S7999B1026 touchscreen display
which uses a wizardlike process to assist you through the
commissioning process.
The DSP3980 contains an S7999D1006 Touchscreen Display to
commission or monitor the Sola system when a System or Local
Operator Interface is not required for operation. The DSP3980
includes the power supply for operation and cable with connector
for the SOLA system. A USB storage drive is provided to save
display screen snapshots or trending information.
Voltage: 120 Vac

Frequency: 60 Hz
DSP3943/U DSP3980/U
Product Number Application Color Includes Comments Used With

DSP3943/U Demonstrator, Black S7910 Keyboard display, system switches and pots; — —
SOLA S7999 Touchscreen Display; S7910A1001 SOLA HC
DSP3980/U Demonstrator Black S7999D1006 Display Touchscreen for R7910/R7911 SOLA Controls
SOLA Monitoring or Programming
70-8911 141
Flame Simulator
Flame simulators simplify the troubleshooting of flame safeguard
controls by providing a quick method to check
the flame detection function.
123514/U 203659/U
Product Number Application Color Comments Used With

123514A/U Flame Simulator, Rectification Flame Amplifiers Brown Applications with test jack in R4075B; R4181A; R4138A,B;
G circuit; Test jack in G circuit R7253A; R8169B; R7257A;
R7247A; R7847A
203659/U Simulates C7027, C7035, C7044 Flame Purple Simulates Minipeeper 7800 SERIES Relay modules
Simulators for 7800 SERIES Flame Simulator, Flame Detectors
Ultraviolet Flame Amplifiers
FSP1535 Tester
Provides quick operational check of Honeywell RA890 or R4795
nonprogramming primary controls.
• Includes indicator lights that visually represent functions of ignition,
pilot and main valve as unit simulates system operation
• Eliminates need to operate entire system
• Tests units with rated voltage from 100 to 240, 50/60 Hz by
connecting line cord to the rated voltage
Voltage: 120 Vac, 240 Vac

Product Number Application Used With

FSP1535/U Tester RA890; R4795
FSP5004 Tester
A tester that provides quick operational check of most Honeywell
BC7000, R4140, R7140 and R4150 programmers and R7795 primary
controls (order 198355A adapter separately).
• Includes indicator lights that visually represent control functions of
programmer as unit simulates system operation
• Works with 120 Vac, 60 Hz controls
• Use to test some Gordon-Piatt programmers
• Cannot be used to test some R4140 and R4150 models due to design
or wiring differences. Reference the list at right to see if you have one
of the controls that CANNOT be tested. If you do, check these out
using the instructions provided in their respective instruction manuals
• R4150/R4140/BC7000/R7795/R7140 Tester (120V only)
• Provides a quick operational check
Voltage: 120 Vac Accessories:

Frequency: 50 Hz; 60 Hz 198355A-Adapter for R7795, used with FSP5004

FSP5004/U Tester DO NOT USE WITH: BC7000L1018, BC7000L1034, BC7000L1063; BC7000; R4140; R7795; R7140;
R4140D1004, R4140E1001, R4140M1079, or non-120 Vac R4140 models BC7000; R4140; R7795
Legacy Replacement Parts

117053/U Connector Plug - 138166 Panel Meter Q478, R4138C,D, 138166 Panel Meter
138166/U Panel Meter, 0 - 25 microamp —
196146/U Cable Connector for W136 Meter W136

Signal Processors
P531; P532 3-channel, Signal Processors
The P531/P532 are 3-channel signal processors which amplify and
condition the viewing head signal, for use with a burner
management system. Provide proportional 0/4-20mA output signal,
2 SPDT flame relay and 1 SPDT self-check relay outputs.
• 3 channels
• Two SPDT flame relay outputs, one SPDT self-check relay output
and one N.O. alarm relay output per channel.
• FM and CSA approved.
• Monitor the UV and IR flame component simultaneously or
separately when using the S550B/BE.
• Monitor 3 viewing heads simultaneously.
• Independent configuration for each viewing head.
• 2 sets of configuration data per viewing head.
• Viewing head temperature indication.
• Automatic set-up functionality.
P531 P532 • Automatic viewing head detection.
• Modbus and RS422 protocol compatible.
• NEMA 1 Enclosure Rated.
Dimensions, Approximate: 4.3 in. wide x 5.8 in. deep x 5.5 in. high Used With: S550B/BE, S552B/BE, S556B/BE, S70X, S80X viewing
(109 mm wide x 147 mm deep x 117 mm high) heads
Mounting: Cabinet mounting tabs Approvals
Connection Type: Removable terminals Canadian Standards Association: Approved
Communications: ModBus and RS422 Compatible Factory Mutual: Approved
Output: 0/4-20mA
Status Electrical Required

Product Number Description Application Keypad Monitoring Ratings Frequency Components
P531AC AC Signal Signal Processor with 3 Use P532UI LEDs 85-264 Vac 50 Hz; 60 Hz Appropriate Flame
Processor channels without keypad keypad Detector
P531DC DC Signal Signal Processor with 3 Use P532UI LEDs 22-26 Vdc — Appropriate Flame
Processor channels without keypad keypad Detector
P532AC AC Signal Signal Processor with 3 Integrated tri-color 85-264 Vac 50 Hz; 60 Hz Appropriate Flame
Processor channels and keypad display Detector
P532DC DC Signal Signal Processor with 3 Integrated tri-color 22-26 Vdc — Appropriate Flame
Processor channels and keypad display Detector
600U Flame Rod Signal Processor

Dimensions, Approximate: 2-63/64 in. wide x 3-1/4 in. deep x
5-31/64 in. high (76 mm wide x 83 mm deep x 139 mm high)
Mounting: DIN rail, 35mm
Connection Type: Removable terminals
Output: 4-175 Vac for flame rod
Used With: Flame Rod
Status Electrical
Product Number Description Application Keypad Monitoring Ratings Frequency
600U Flame rod signal processor with DPDT flame Flame rod signal Integrated LEDs 85 to 132Vac or 50 Hz; 60 Hz
relay contacts, DPST ignition transformer relay processor 170 to 264Vac
or ignition coil drive
70-8911 143
Signal Processors
P522 Signal Processor with 2 Channels and Keypad
P522 signal processors amplify and condition the viewing head
signal for a burner management system. Provides 0/4-20mA output
signal, 2 SPDT flame relay outputs and 1 SPDT self-check relay
output. Connect 2 S55xB/BE viewing heads and channel toggle.
• 2 channels.
• Integrated keypad.
• Two SPDT flame relay outputs and one SPDT self-check relay
output.
• Flame failure response and time delay on set-up.
• Connect 2 viewing heads, monitoring 1 at a time.
• Independent configuration for each viewing head.
• 2 sets of configuration data per viewing head.
• Viewing head temperature indication.
• NEMA 1 Enclosure Rating.
Application: Signal Processor with 2 channels and keypad Connection Type: Removable terminals
Dimensions, Approximate: 4.3 in. wide x 6.4 in. deep x 6.7 in. high Mounting: Cabinet mounting tabs
(109 mm wide x 162 mm deep x 170 mm high) Output: 0/4-20mA
Communications: ModBus and RS422 Compatible Approvals
Status Monitoring: LEDs Canadian Standards Association: Approved
Keypad: Integrated Factory Mutual: Approved
Electrical
Product Number Description Ratings Frequency Used With Required Components
P522AC AC Signal Processor 85-264 Vac 50 Hz; 60 Hz S550B/BE, S552B/BE, S556B/BE Viewing Appropriate Flame Detector
Heads
P522DC DC Signal Processor 22-26 Vdc — S550B/BE, S552B/BE, S556B/BE Viewing Appropriate Flame Detector
Heads
P222 WATCHDOGIII Flare Stack Signal Processor

Application: Flare Stack signal processor with 1 channel and keypad
Dimensions, Approximate: 4.3 in. wide x 6.4 in. deep x 6.7 in. high
(109 mm wide x 162 mm deep x 170 mm high)
Communications: ModBus and RS422 Compatible
Status Monitoring: LEDs
Keypad: Integrated
Connection Type: Removable terminals
Mounting: Cabinet mounting tabs
Output: 0/4-20mA
Approvals
Canadian Standards Association: Approved
Electrical
Product Number Description Ratings Frequency Used With Required Components
P222 Watchdog Signal Processor 85-264 Vac 50 Hz; 60 Hz S256 WATCHDOGIII flare stack viewing head Appropriate Flame Detector
P520 Signal Processor

Application: AC Signal Processor with mounting base and terminal.
19-inch card frame mountable.
Dimensions, Approximate: 5-1/16 in. high x 4-1/4 in. wide x 9-1/8 in.
deep (129 mm high x 108 mm wide x 231 mm deep)
Communications: Modbus RS-422 at 4800 or 9600 baud
Status Monitoring: LEDs
Keypad: Integrated
Mounting: Rack mountable, designed to conform to DIN 41494, 19-inch
card frame system
Output: Flame relay: 2 Form C contacts; Self-checking relay: 1 Form C
contact; 0/4-20mA proportional flame signal output
Approvals
Required
Product Number Description Electrical Ratings Used With Components
P520 AC Signal Processor 22-26Vdc, 130 mA S506, S509, S511 and S512, S550B/BE, S552B/ REARPCB required for
BE, S556B/BE viewing heads initial installation

Signal Processors
700 Signal Processor with 1 Channel
The 700 is a signal processor which amplifies and conditions the
viewing head signal for use with a burner management system. It
provides a 0/4-20mA output signal, two SPDT flame relay outputs
and one SPDT self-check relay output.
• 1 channel.
• Two SPDT flame relay outputs and one SPDT self-check relay
output.
• Status LEDs.
• DIN rail mounting.
• NEMA 1 Enclosure Rating.
Dimensions, Approximate: 5-1/2 in. high x 2-29/32 in. wide x 3-1/4 in. Communications: ModBus and RS422 Compatible
deep (139 mm high x 74 mm wide x 83 mm deep) Connection Type: Removable terminals
Application: Signal processor with 1 channel Approvals
Status Monitoring: LEDs Canadian Standards Association: Approved
Output: 0/4-20mA Factory Mutual: Approved
Mounting: DIN rail, 35 mm
Electrical
Product Number Description Keypad Ratings Frequency Used With Required Components
700ACSP AC Signal Processor Integrated 85-264 Vac 50 Hz; 60 Hz All models of S702, S706, Appropriate Flame Detector
S802, S806 Viewing Heads
700DCSP DC Signal Processor Integrated 22-26 Vdc — All models of S702, S706, Appropriate Flame Detector
S802, S806 Viewing Heads
Combination DC Signal Processor and Dual UV/IR Viewing Head

Application: Combination DC signal processor and dual UV/IR Viewing
head
Dimensions, Approximate: 4.3 in. wide x 5.8 in. deep x 5.5 in. high
(109 mm wide x 147 mm deep x 117 mm high)
Status Monitoring: Display and LEDs
Output: 0/4-20mA
Keypad: Integrated
Communications: ModBus and RS422 Compatible
Approvals
IEC: Approved
ATEX: Approved
Product Number Description Electrical Ratings Required Components

U2-1010 Combination DC signal processor and dual UV/IR 22-26 Vdc Cable and connector, PT adapter and purge air
Viewing head. coupler sold separately.
U2-1010-PF Combination DC signal processor and dual UV/IR 22-26 Vdc PT adapter and purge air coupler sold separately.
Viewing head with 10-ft (3 m) pigtail
U2-1010-PF-050 Combination DC signal processor and dual UV/IR 22-26 Vdc PT adapter and purge air coupler sold separately.
U2-1010-PF-100 Combination DC signal processor and dual UV/IR 22-26 Vdc PT adapter and purge air coupler sold separately.
70-8911 145
Industrial Flame Monitoring Accessories
Industrial Flame Monitoring - Accessories
Product Number Application Description Used With
ISO-UNIT Burner isolation mount 1 in. NPTF sealing union with quartz window S702, S706, S802,
and 1/2 in. NPTF purge port. Order the ISO- S806, S5XX, S550B/BE,
WRENCH separately, if required. S552B/BE, S556B/BE,
U2 all models
ISO-UNITHPGT Burner isolation mount 1 in. NPTF sealing union with quartz window S702, S706, S802,
and 1/2 in. NPTF purge port. High pressure S806, S5XX, S550B/BE,
version with 1/2 thick high pressure quartz S552B/BE, S556B/BE,
window. Order the ISO-WRENCH separately, U2 all models
if required.
ISO-UNITSS Burner isolation mount 1 in. NPTF stainless steel sealing union with S702, S706, S802,
quartz window and 1/2 in. NPTF purge port. S806, S5XX, S550B/BE,
Order the ISO-WRENCH separately, if S552B/BE, S556B/BE,
required. U2 all models
700-1 Burner swivel mount Swivel mount for S700 and S800 series S702, S706, S802, S806
viewing heads. 1 in. NPT female to 1/2 in. all models
NPT male connection.
viewing heads. Flanged 1/2 in. connection to all models
1/2 in. NPTM connection.
viewing heads. 1/2 in. NPTF to 1/2 in. NPTM all models
connection.
M-701-1 Burner swivel mount Swivel mount, 2 in. pipe slip-on to 1 in. NPT All viewing heads
connection.
M-701-2 Burner swivel mount Swivel mount, 2 in. NPT female to 1 in. NPT All viewing heads
female.
M-701-2-FLG Burner swivel mount Flanged swivel mount, 2 in. flanged to 1 in. All viewing heads
NPTF.
M-701-2-SS Burner swivel mount Swivel mount, 2 in. NPT female to 1 in. NPT All viewing heads
female, Stainless steel construction.

M-701-3 Burner swivel mount Flanged swivel mount, 3-bolt, 4.5 in. flanged All viewing heads
to 1 in. NPTF.
M-701-3P Burner swivel mount Swivel mount, 3 in. NPTF to 1 in. NPTF All viewing heads
connection.
M-701-4 Burner swivel mount Swivel mount, 1.75 in. 2-bolt to 1 in. NPTF All viewing heads
connection.
C330 Cable Four conductor cable with braided shield. S256B, S702, S706,
Price per foot. S802, S806, S5XX,
S550B/BE, S552B/BE,
S556B/BE non-PF
models
700CRLT Cable restraint Liquid tight cable restraint for S700 and S800 S702, S706, S802, S806
series viewing heads. For S800 viewing head, all models
purchase S800 adapter ring, part 800-ACC-
RING, separately.
800ACC-RING Cable restraint Adapter ring to fit 800 viewing head to S802, S806 all models
700ACC cooling jacket and 700CRLT cable
restraint.
S5XXCR Cable restraint Cable restraint for S5XX, S55XB/BE viewing S5XX, S550B/BE,
heads. S552B/BE, S556B/BE
S5XXCRLT Cable restraint Cable restraint for S5XX, S55XB/BE viewing S5XX, S550B/BE,
heads, liquid tight. S552B/BE, S556B/BE
700ACC Cooling jacket Model S700 viewing head cooling jacket. Use S702, S706 all models
with vortex coolers.
800ACC Cooling jacket Model S800 viewing head cooling jacket. Use S802, S806 all models
with vortex coolers.
ACC55XBE Cooling jacket Air cooling canister for Model S55XBE S550BE, S552BE,
viewing heads. 1/4 inch air inlet port. Use with S556BE all models
vortex coolers.
70-8911 147
ACC5XX Cooling jacket Air cooling canister for Model S5XX/S55XB S5XX, S550B, S552B,
viewing heads. 1/4 inch air inlet port. Use with S556B all models
vortex coolers.
ISO-WRENCH ISO-UNIT mounting ISO-Union wrench set. ISO-UNIT, ISO-UNITSS,

ISO-UNITHPGT
700LTA Liquid tight connector Liquid tight viewing head cable adapter for S702, S706, S802, S806
adapter S700/S800 series viewing heads. 3/8 in. NPT all models
conduit connection.
LTA55XBE Liquid tight connector Liquid tight viewing head cable adapter for S550BE, S552BE,
adapter S55XBE series viewing heads only. 1/2 in. S556BE connector
NPTF conduit connection. models
LTA5XX Liquid tight connector Liquid tight viewing head cable adapter for S5XX, S550B, S552B,
adapter S5XX and S55XB series viewing heads only. S556B connector
1/2 in. NPTF conduit connection. models
REARPCB P520 operation Rear panel board for P520 processor with P520
terminals.
P532UI Programming P531 signal Detachable program user interface module/ P531AC, P531DC
processor keypad for P531 signal processors.
COMMOD Protocol converter Communication module for Flame tools All signal processor
software and signal processors, USB to models and U2
RS422/RS485 with 5-wire terminal
connection.
ISO-KP Replacement part Replacement Kapton washers for ISO- ISO-UNITHPGT

UNITHPGT
ISO-OR Replacement part Replacement O-ring for ISO-UNIT and ISO- ISO-UNIT
UNITSS
ISO-QW Replacement part Replacement quartz window for ISO-UNIT ISO-UNIT, ISO-UNITSS
and ISO-UNITSS
ISO-QWHPGT Replacement part Replacement window for ISO-UNITHPGT ISO-UNITHPG

ISO-RR Replacement part Replacement retainer ring for ISO-UNIT ISO-UNIT
(aluminum).
ISO-RRHPGT Replacement part Replacement retainer ring for ISO-UNITHPGT ISO-UNITHPGT

(stainless steel).
ISO-RRSS Replacement part Replacement retainer ring for ISO-UNITSS ISO-UNITSS
(stainless steel).

PT-GA1 Replacement part High temperature gasket for 1 in. locking R-518-CL12-HTG
coupler.
PT-QL1 Replacement part Quartz lens for 1 in. coupler adapter. R-518-PT12L
S5XXLPA Replacement part Lens plate assembly replacement for Model S5XX viewing heads
S5xx series Viewing heads.
700RAA Right angle S70X/S80X Model S700/S800 viewing head right angle S702, S706, S802, S806
mounting adapter. 1/2 in. NPTF to 1/2 in. NPTM all models
connection.
R-518-09 S55XBE quick disconnect Quick disconnect connector only for all S550BE, S552BE,
S55xBE viewing head models. S556BE
700DA-1 S70X adapter, 180F (82C) Delrin adapter replacement for S700 series S702, S706 all models
continuous service viewing heads. 1 in. NPTF process and 1/4 in.
NPTF purge connections.
700DA S70X adapter, 180F (82C) Delrin adapter replacement for S700 series S702, S706 all models
continuous service, viewing heads. 1/2 in. NPTF process and 1/4
replacement part in. NPTF purge connections.
700UA S70X adapter, 320F (160C) Ultem heat insulating adapter for S700 series S702, S706 all models
continuous service viewing heads. 1/2 in. NPTF process and 1/4
in. NPTF purge connections.
ASY784 S70X/S80X quick Model S700 and S800 viewing head S702, S706, S802, S806
disconnect connector kit without cable. connector models
ASY782-030 S70X/S80X quick Connector cable with LED and 30-ft (9 m) S702, S706, S802, S806
disconnect with cable cable with braided shield for model S700/ connector models
S800 viewing heads.
S800 viewing heads.
S800 viewing heads.
S800 viewing heads.
S800 viewing heads.
ASY782 S70X/S80X quick Connector cable with LED and 15-ft (4.6m) S702, S706, S802, S806
disconnect with cable, cable with braided shield for model S700/ non-PF models
replacement part S800 viewing heads.
800DA S80X adapter, 180F (82C) Delrin adapter replacement for S800 series S802, S806 all models
continuous service, viewing heads. 1/2 in. NPTF process and 1/4
replacement part in. NPTF purge connections.
70-8911 149
800UA S80X adapter, 320F (160C) Ultem heat insulating adapter for S800 series S802, S806 all models
continuous service viewing heads. 1/2 in. NPTF process and 1/4
in. NPTF purge connections.
M-702-6 Signal reduction Orifice and retaining ring set. All viewing heads
C12S U2 cable 12 conductor cable with braided shield for use U2 connector models
with all U2 combination DC signal processor
and viewing heads. Sold per foot. Purchase
quick disconnect separately if required.
R-518-10 U2 quick disconnect Quick disconnect connector only for all U2 U2 connector models
non-pipe fitting models.
ASY964 U2 quick disconnect with 15-ft cable (12 conductor) with quick U2 connector models
cable disconnect for all U2 non-pipe fitting models.
M3204 Viewing head cooling Vortex air cooler, model 3204. ACC5XX, ACC5XBE,
700ACC, 800ACC
cooling jackets
700ACC, 800ACC
cooling jackets
700ACC, 800ACC
cooling jackets
700ACC, 800ACC
cooling jackets
UVSOURCE Viewing head demonstration Ultra violet light source. All UV viewing heads
R-518-12 Viewing head heat and 1 in. NPT Ultem heat and electrical insulating S702, S706, S802,
electrical insulation nipple. S806, S5XX, S550B/BE,
S552B/BE, S556B/BE,
U2 all models
R-518-13 Viewing head heat and 1/2 in. NPT Ultem heat insulating nipple for S702, S706, S802, S806
electrical insulation S700/S800 series viewing heads. all models
R-518-CL12-HTG Viewing head mounting and 1 in. NPT locking coupler with high S702, S706, S802,
quick release temperature gasket. S806, S5XX, S550B/BE,
S552B/BE, S556B/BE,
U2 all models

R-518-CL12-PG Viewing head mounting and 1 in. NPT aluminum locking quick disconnect/ S702, S706, S802,
quick release cam and groove coupler adapter with 1/2 in. S806, S5XX, S550B/BE,
NPT purge port. Used with U2 processor/ S552B/BE, S556B/BE,
viewing heads. U2 all models
R-518-CL13-HTG Viewing head mounting and 1/2 in. NPT locking coupler with high S702, S706, S802, S806
quick release temperature gasket. all models
R-518-PT12 Viewing head mounting and 1 in. NPT Ultem insulating locking coupler S702, S706, S802,
quick release adapter. S806, S5XX, S550B/BE,
S552B/BE, S556B/BE,
U2 all models
R-518-PT12L Viewing head mounting and 1 in. NPT Ultem locking coupler adapter with S702, S706, S802,
quick release quartz lens. S806, S5XX, S550B/BE,
S552B/BE, S556B/BE,
U2 all models
R-518-PT13 Viewing head mounting and 1/2 in. NPT Ultem locking coupler adapter S702, S706, S802, S806
quick release only. all models
R-518-PT13L Viewing head mounting and 1/2 in. NPT Ultem locking coupler adapter S702, S706, S802, S806
quick release with quartz lens. all models
70-8911 151
Flame Detectors
Compact Viewing Head
The compact viewing head/flame detector, detects the presence or
absence of flame and features a quick disconnect plug with 2
embedded indicator LEDs, or pipe fitting connection, mounting
block.
• Mounts in any orientation.
• Gain setting 1-9, adjusted through signal processor.
• Flame failure response time 1-3, adjusted through signal processor.
• Quick disconnect plug with embedded indicator LEDs or 1/2 in. NPT
pipe fitting connection with pigtail.
• Ambient Temperature rated: -40F to +185F (-40C to +85C).
• 22-26 VDC supplied by signal processor.
• NEMA 4X / IP67 with tightened connector and UV cable protection
Certified.
Application: Flame Detector for single burner applications Used With: P532AC, P532DC, P531AC, P531DC, 700ACSP, 700DCSP
Mounting: any orientation Signal Processors
NEMA Rating: 4X Approvals
Environmental Electrical or Ingress Protection Rating: IP67 Canadian Standards Association: Approved
Sight Pipe NPT: 1/2 in. Factory Mutual: Approved
Purge Air Pipe NPT: 1/4 in. IEC: Approved
Electrical Ratings: 22 to 26 Vdc from signal processor ATEX: Approved
Gain adjustment Dimensions, Approximate

Product Number Type Electrical Connections UV IR (in) (mm) Includes
S802 IR Quick disconnect with 15 ft — 1-9 1-49/64 in. diameter x 45 mm diameter x —
(4.6 m) cable 8-4/32 in. high 206 mm high
S806 UV Quick disconnect with 15 ft 1-9 — 1-49/64 in. diameter x 45 mm diameter x —
S702 IR Quick disconnect with 15 ft — 1-9 1-49/64 in. diameter x 45 mm diameter x —
S702HF IR Quick disconnect with 15 ft — 1-9 1-49/64 in. diameter x 45 mm diameter x High frequency filter
S702HFPF IR 1/2 in. NPTM pipe fitting with — 1-9 1-49/64 in. diameter x 45 mm diameter x High frequency filter
10 ft (3 m) pigtail 8-40/64 in. high 219 mm high
S702PF IR 1/2 in. NPTM pipe fitting with — 1-9 1-49/64 in. diameter x 45 mm diameter x —
S706 UV Quick disconnect with 15 ft 1-9 — 1-49/64 in. diameter x 45 mm diameter x —
S706PF UV 1/2 in. NPTM pipe fitting with 1-9 — 1-49/64 in. diameter x 45 mm diameter x —
S802HF IR Quick disconnect with 15 ft — 1-9 1-49/64 in. diameter x 45 mm diameter x High frequency filter
S706PF-050 UV 1/2 in. NPTM pipe fitting with 1-9 — 1-49/64 in. diameter x 45 mm diameter x —

Flame Detectors
Viewing Head with Digital Display
The S552/556 viewing head/flame detectors feature a digital
display, quick disconnect plug, or pipe fitting connection, gain
setting, flame on/off settings for added discrimination and NEMA
4X/IP67 enclosure rating. Perfect for difficult sighting and multiple
burners.
• Immune of X-Rays and Gamma Rays.
• Mount in any orientation.
• With Digital display.
• Quick disconnect plug or 1/2 in. NPT pipe fitting connection with
pigtail.
• Ambient Temperature: -40F to +158F(-40C to +70C).
• Enclosure NEMA 4X / IP67 Certified.
Application: Flame Detector for single or multiple burner applications Purge Air Pipe NPT: 1/2 in.
Dimensions in: 4.1 in. wide x 8.1 in. deep x 5.4 in. high (104 mm wide x Ambient Temperature Range: -40 to 158 F (-40 C to +70 C)
206 mm deep x 137 mm high) Approvals
Electrical Ratings: 22 to 26Vdc from signal processor Canadian Standards Association: Approved
NEMA Rating: 4X Factory Mutual: Approved
Environmental Electrical or Ingress Protection Rating: IP67 IEC: Approved
Sight Pipe NPT: 1 in.
Gain
adjustment
Electrical Digital
Product Number Type Connections UV IR Displays Comments Used With
S552BE IR Quick disconnect plug — 0-699 Yes (1) — P532AC, P532DC, P531AC, P531DC,
P522AC, P522DC Signal Processors
S556BE UV Quick disconnect plug 0-99 — Yes (1) — P532AC, P532DC, P531AC, P531DC,
S552B IR Quick disconnect plug — 0-699 Yes (1) For new jobs, use S552BE P532AC, P532DC, P531AC, P531DC,
S552BE-PF IR 1/2 in. NPTM pipe fitting — 0-699 Yes (1) Replaces S552B-PF P532AC, P532DC, P531AC, P531DC,
with 10 ft (3 m) pigtail P522AC, P522DC Signal Processors
S556B UV Quick disconnect plug 0-99 — Yes (1) For new Jobs, use S556BE P532AC, P532DC, P531AC, P531DC,
S556BE-PF UV 1/2 in. NPTM pipe fitting 0-99 — Yes (1) Replaces S556B-PF P532AC, P532DC, P531AC, P531DC,
with 10 ft (3 m) pigtail P522AC, P522DC Signal Processors
70-8911 153
Flame Detectors
Dual Flame Type Detector with Digital Display
The S550B/BE is a UV/IR viewing head/flame detector. It monitors
the UV and IR components and has two displays, quick disconnect
plug, or pipe fitting connection, UV and IR gain settings, IR high
pass filter selection, flame on/off settings and a NEMA 4X/IP67
enclosure rating.
• Mount in any orientation.
• IR gain selection of 0-699, adjusted through signal processor.
• UV gain selection of 0-99, adjusted through signal processor
• 2 digital displays.
• Quick disconnect plug or 1/2 in. NPT pipe fitting connection with
pigtail.
• Parameters stored in signal processor EEPROM.
• Ultraviolet and infrared embedded sensors.
• Ambient Temperature: -40F to +158F (-40C to +70C)
• NEMA 4X / IP67 Enclosure.
Application: Flame Detector for single or multiple burner applications Purge Air Pipe NPT: 1/2 in.
Dimensions, Approximate: 4.1 in. wide x 8.1 in. deep x 5.4 in. high Ambient Temperature Range: -40 to 158 F (-40 C to +70 C)
(104 mm wide x 206 mm deep x 137 mm high) Approvals
Electrical Ratings: 22 to 26 Vdc from signal processor Canadian Standards Association: Certified
NEMA Rating: 4X Factory Mutual: Approved
Environmental Electrical or Ingress Protection Rating: IP67 IEC: Approved
Sight Pipe NPT: 1 in.
Gain
adjustment
Electrical Digital
Product Number Type Connections Shutter UV IR Displays Comments Used With
S550BE UV and IR Quick disconnect plug Electronic for 0-99 0-699 Yes (2) — P532AC, P532DC, P531AC, P531DC,
IR only P522AC, P522DC Signal Processors
S550B UV and IR Quick disconnect plug Electronic for 0-99 0-699 Yes (2) For new jobs, P532AC, P532DC, P531AC, P531DC,
IR only use S550BE P522AC, P522DC Signal Processors
S550BE-PF UV and IR 1/2 in. NPTM pipe fitting Electronic for 0-99 0-699 Yes (2) — P532AC, P532DC, P531AC, P531DC,
with 10 ft (3m) pigtail IR only P522AC, P522DC Signal Processors
S550B-R UV and IR Quick disconnect plug, Electronic for 0-99 0-699 Yes (2) — P532AC, P532DC, P531AC, P531DC,
reverse position IR only P522AC, P522DC Signal Processors
Flare Stack Flame Detector

S256B is a UV flare stack viewing head/flame detector, that detects
the presence or absence of flame at the flare stack tip. Used for
continuous UV flare stack monitoring to ensure no unburned toxic
or waste gas releases into the atmosphere.
• Solar blind.
• Ground mounted, up to 1000 feet away from flare stack tip.
• UV gain selection of 0-99, adjusted through signal processor.
• Digital display.
• Quick disconnect plug.
• Easy to install with no plant shutdown.
• NEMA 4X / IP67 enclosure rating.
• Ambient temperature: -40 F to +176 F (-40 C to +80 C).
• CSA Approved.
Application: Flame Detector for flare stack monitoring Mounting: Ground Mounted
Dimensions, Approximate: 3.7 in. wide x 20.3 in. deep x 13.7 in. high Ambient Temperature Range: -40 F to +176 F (-40 C to +80 C)
(94 mm wide x 516 mm deep x 348 mm deep) Used With: P222A Signal Processor
NEMA Rating: 4X
Approvals
Environmental Electrical or Ingress Protection Rating: IP67 Canadian Standards Association: Approved
Electrical Connections: Quick disconnect plug
Electrical Ratings: 22 to 26Vdc from signal processor
Gain adjustment
Product Number Type UV IR Digital Displays Description
S256B UV 0-99 — Yes (1) UV Flare stack viewing head, 4X Rating

General Information
Honeywell Environmental and Combustion Controls Maintains
ISO 9001:2008 Registration
What is ISO? Many of the products described in this catalog are built in ISO regis-
ISO is the International Organization for Standardization. ISO stan- tered facilities.
dards used to apply only to manufacturing, but now can be applied to
The following facilities are registered under ISO 9001:2008 registered
many types of businesses. This promotes a common standard for
by Quality Management Institute;Certificate # CERT-0067107:
accessing systems worldwide.
ACS ECC – Golden Valley Facility
What does ISO 9001 registration involve?
1985 Douglas Drive North
ISO 9001 is part of the ISO 9000 family. Registration is evidence that a
Quality Management System has been put in place to verify that
USA
customer requirements are being identified and met. This means that
File No: 014498
an Organization has demonstrated the capability to define, document,
and control the processes that define the product or service being
Honeywell International ACS ECC (West Coast Operations)
supplied. Continuous improvement is assured through the preventive
2055 Dublin Drive
and corrective actions that result from a comprehensive system of
San Diego, CA 92154-8203
Internal Audits and Agency (3rd party) Audits.
USA
File No: 014499
Registration focuses on the concept of companies using a process
approach to quality management. ISO requires that companies meet
some very specific requirements, which include defining the process Honeywell International Manufacturas de Chihuahua S de RL de CV
used and controls for each level of every process, from design, through Avenida Cristobal Colon #11364 Complejo Ind. Chihuahua
delivery of the finished product or service. Systems, procedures and Chihuahua, C.P. 31136
documentation are required for all processes. México
File No: 014501
Each facility must be registered separately since it is the quality
management system of each facility that is registered, not the products Honeywell International ACS ECC (Mexhon)
that are manufactured by the system. Mexhon S.A. de C.V. Blvd. Insurgentes No. 8503-2
Tijuana, Baja, CA
Characteristics of ISO Compliant Businesses México
ISO Management system standards provide the organization with a File No: 014504
model to follow in setting up and operating the management system.
This model incorporates the features on which experts in the field have Honeywell International Inc., A Delaware Corporation ACS ECC
reached a consensus as representing the international state of the art. 304 S. Chicago Avenue
A management system, which follows the model - or “conforms to the Freeport, IL 61032
standard” - is built on a firm foundation of state-of-the-art practices. It is USA
a well-organized operation with trained and motivated people. It File No: 014587
continually rethinks how it runs its business and focuses on meeting
and exceeding customer specifications through eliminating non-value- Honeywell International Inc., A Delaware Corporation
added functions. 25 E. Spring Street
Freeport, IL 61032
It welcomes outside auditors who review its processes and ensure USA
continual improvement against a universally recognized standard of File No: 014588
performance.
Honeywell International Manufacturas de Chihuahua S de RL de CV
What does Honeywell ISO registration offer you? Ave. Parque Industrial Juárez #3328
It offers the confidence and peace of mind that the Honeywell quality Parque Industrial Juárez
system requires production processes that meet highest standards for Juárez, Chihuahua 32630
consistency and control, which translates to consistent product quality. México
File No: 1065696
Honeywell ISO Registered Facilities
70-8911 155
General Information
Order Specification Number System
TYPE LETTER TYPE NUMBER SUFFIX LETTER OS NUMBER
V 4055 A 1007
The type letter is the single letter, or two letter group, which begins the L, LA or LS — Limit controllers.
model number. This letter usually indicates the general type of device M — Motors.
involved, however, some product model numbers may not follow these P — Pressure controllers.
designations exactly. If you have questions about a particular product PM — Program modules.
designation, please contact your Honeywell sales representative. A list Q — Accessories.
of type letters used is shown below (some may fit in more than one QS — Communication interface modules.
category): R, RA or RW — Relays.
A — Testers. RM — Primary controls.
AT — Transformers. S — Switches and ignition modules.
BC — Microcomputer burner control system. ST — Electronic fan timers.
C or CS — Combustion controls; sensors. SV — Integrated controls.
D or DM — Dampers. T, TA or TS — Thermostats and remote bulb temperature
DSP — Demonstrators. controllers.
EL — Lighting controls. TG — Thermostat guards.
ER — Energy recovery ventilators. V, VR, VS or VW— Valves.
F — Electronic air cleaners. W — Load control panels, accessories.
H — Humidity controls, including combination Y — Package sets.
temperature and humidity controllers. ZM — Software packages.
Summary of Honeywell Control Series Designations

Series
Designation Controller Type Controller Action Relay or Valve Type Motor Action Example
Series 20 3-wire, low voltage Makes circuit to start; — Low voltage; rotates 180 to open, V2045
(2-position) makes second circuit to continues 180 to close; stops on power
stop. interruption.
Series 40 2 wire, line voltage Makes circuit to start; Line voltage coil circuit; makes (opens) Line voltage; motor drives open when T42, L4064,
(2-position) breaks it to stop. when powered; breaks (closes) when powered; spring returns on power L4008
power interrupted. interruption.
Series 50 Mechanical (nonelectrical) series. V5011
Series 60 3-wire, line voltage Makes circuit to start; — Old style—line voltage equivalent to M6284
(2-position) makes second circuit to series 20. New style—line or low
stop. voltage drives open when powered
open; reverses and drives closed when
powered closed; stops on power
interruption.
Series 70 Electronic series. M7285,
C7031
Series 80 2-wire, low voltage Makes circuit to start; Low voltage coil circuit; makes (opens) Low voltage; motor drives open when T87, L8124
(2-position) breaks it to stop. when powered; breaks (closes) when powered; spring return closed on power
power interrupted. interruption.
Series 90 3-wire, low voltage Varies resistance — Low voltage; motor modulates position T921,
(modulating) between common in response to changes in controlled M9164,
terminal and two end variable signaled by controller. W899
terminals in response to
controlled variable.

General Information
Approval Bodies
Most of the devices described in this catalog have been approved or International Approval Services—Canada
listed by one or more of the approval bodies listed below. IAS, now part of CSA and no longer known as IAS, represents all
segments of the Canadian gas industry, has been accredited by the
Underwriters Laboratories Inc.
Standards Council of Canada and the Standards Advisory Committee to
Underwriters Laboratories Inc., s a Limited Liability Corporation (LLC)
prepare National Standards in the area of equipment for use with
that examines and tests devices, systems and materials. Its member-
natural gas and propane. CSA has laboratories in Toronto, Canada.
ship represents a broad cross section of industry, education, and gov-
Each standard is intended to be used within the scope of the standard
ernment.
by the manufacturing sector, those applying the equipment or those
Field inspectors for Underwriters Laboratories Inc., do not normally
responsible for its application. It is the responsibility of the user to
inspect equipment installed on job sites, but restrict their activities
determine in each case that the standard is suitable for the application.
entirely to periodic inspections of products coming off manufacturers'
IAS operates a certification program for gas appliances, equipment,
assembly lines.
and accessories.
The three general categories of acceptance of a product by
Canadian Gas Association (CGA), is now part of CSA and is no
Underwriters Laboratories Inc., are:
longer known as CGA, although some legacy products still may display
1. Listing
2. Component Recognition the CGA mark.
3. Classification American Gas Association (AGA) is also now part of CSA and is no
Listed devices are structurally and functionally complete and suitable longer known as AGA, although some legacy products still may display
for field installation. the AGA mark.
Component Recognized devices are incomplete in some way that Factory Mutual
makes them unsuitable for general field installation. They are intended Factory Mutual is an association of mutual insurance companies
to be factory installed as part of some other piece of equipment. dedicated to loss prevention. Through its research arm, the Factory
Classified devices or products have been evaluated as to specific haz- Mutual Research Corporation, it investigates means of preventing and
ards only. minimizing fire and other losses. Factory Mutual Laboratories test and
Underwriters Laboratories of Canada can also provide certification approve two broad categories of devices and materials:
services to Canadian standards, which is displayed as a “c” adjacent to 1. Those used for the control or prevention of property damage.
2. Those that in themselves would present serious hazards if not
the UL mark (cUL).
properly designed.
Canadian Standards Association Factory Mutual Acceptance refers to a specific installation or
The Canadian Standards Association is a not-for-profit, membership- arrangement of equipment. Installations using approved devices, if
based, non-governmental organization which provides a national found satisfactory following review of plans and inspection of completed
standardizing body for Canada. work, are “accepted”.
The Canadian Standards Association Testing Laboratories, A continuing follow-up program is carried out through periodic plant
inaugurated in May 1940, is a division of the Canadian Standards inspections and reports of performance in actual use.
Association, and is recognized as a testing and investigating agency by
Inspection Authorities and by Fire Marshals and Fire Commissioners CE Mark (“Conformité Européene” European Self-Certification
throughout Canada. mark)
The Canadian Standards Association Laboratories test and examine CE marking is mandatory for products covered by one or more
electrical products submitted for approval in compliance with pertinent Directives. The manufacturer must apply the CE mark and declare
Canadian Standards Association codes and standards. conformity to the applicable Directives in order to bring a product on the
The Canadian Standards Association now includes International market in the European Community. CE marking requirements vary
Approval Services (IAS). from Directive to Directive, and even within Directives.
CSA can also provide certification services to UL standards, which is Some of the Directives (e.g. Gas Appliance Directive) require third
indicated by a “US” adjacent to the CSA mark. party testing by Notified Bodies, in which case a product surveillance
contract with a Notified Body is also mandatory. Other Directives can be
International Approval Services—U.S. satisfied by Declarations of Conformity provided by the manufacturer as
IAS, now part of CSA and no longer known as IAS, is the testing a result of internal testing and documentation.
organization of the American gas industry with laboratories in
Cleveland, Ohio and Irvine, Calif. The CSA sponsors the American C-Tick
National Standards Institute Z21 and Z83 Committees on standards for The Australian C-Tick mark is intended for use on products that com-
gas-fired equipment. ply with EMC standards. The C-Tick mark is a certification trademark
Any manufacturer of gas appliances or gas appliance accessories registered to the ACA by the Trademarks Office and is only to be used
may submit their products to the Laboratories and secure certification of in accordance with conditions laid down by the ACA (Australian Com-
their designs upon compliance with the appropriate national standards. munications Authority). The C-Tick mark is valid for both countries and
Upon such compliance, the manufacturer is granted an Appliance may be applied by either a New Zealand supplier or an Australian sup-
Certificate or an Accessory Certificate and is permitted to display the plier.
trademarked Laboratories' Certification Seal or trademarked AGA – Australia Gas Association
Laboratories' Certification Symbol on the appliance or accessory. AGA reviews a product’s CE Mark EMC report and/or Declarations
and issues a certificate allowing import into Australia and New Zealand.
The approved product will bear the C-Tick mark with the assigned num-
ber of the importer.
70-8911 157
Date Code Taxes
A date code is stamped on each device to identify the date of The amount of any and all present or future taxes or other
manufacture. government charges upon the production, shipment, installation or sale
In October 1975, Honeywell adopted the industry standard date code of the equipment covered hereby, including use or occupation taxes,
system of a 4-digit code. The first 2 digits indicate the year; the second shall be added to the price and paid by the Purchaser; or in lieu thereof,
2 digits indicate the week of the year. EXAMPLE: 7812—the last week the Purchaser shall furnish the Company with a tax-exemption
of March 1978. certificate acceptable to the taxing authorities.
For devices manufactured before October 1975, the following date
code was used. If the letter “R” is added as a third letter, it indicates a
repair date.
A January G July H 1962 Z 1970
International Controls
B February H August G 1963 Y 1971 Some Honeywell controls are available with Celsius scales and/or at
C March I September F 1964 X 1972 110/220V, 50 Hz. For information on the availability of these devices,
D April J October E 1965 W 1973 contact:
E May K November D 1966 V 1974 Commercial/Industrial Combustion Controls
F June L December C 1967 U 1975 Honeywell International Inc., MN10-181B
B 1968 T 1976 1985 Douglas Drive North
A 1969 Golden Valley, MN 55422-3992
All other controls and systems:

Terms of Payment and Prices International Marketing MN10-131A
Honeywell International Inc.
Contact your local Honeywell TRADELINE Wholesaler or Authorized 1985 Douglas Drive North
Distributor for your discount and terms of payment. Golden Valley, MN 55422-3992
Horsepower Ratings
Ratings of Honeywell controls listed herein are in amperes, and All motors do not necessarily come within the maximum ampere
correspond generally to the values for various horsepowers as shown in ratings shown in the table, and control devices must be used which
this chart. Full load ratings are taken from the National Electrical Code, have a rating equal to, or greater than, the actual motor running and
1978 edition; locked motor ratings are 6 times full load rating (ac) or 10 starting currents.
times full load rating (dc).
120V 240V
Approximate Horsepower Full Load Locked Rotor Full Load Locked Rotor
1/6 ac 4.4 26.4 2.2 13.2
dc — — — —
1/4 ac 5.8 34.8 2.9 17.4
dc 3.1 31.0 1.6 16.0
1/3 ac 7.2 43.2 3.6 21.6
dc 4.1 41.0 2.0 20.0
1/2 ac 9.8 58.8 4.9 29.4
dc 5.4 54.0 2.7 27.0
3/4 ac 13.8 82.8 6.9 41.4
dc 7.6 76.0 3.8 38.0
1 ac 16.0 96.0 8.0 48.0
dc 9.5 95.0 4.7 47.0
1-1/2 ac 20.0 120.0 10.0 60.0
dc 13.2 132.0 6.6 66.0
2 ac 24.0 144.0 12.0 72.0
dc 17.0 170.0 8.5 85.0
3 ac 34.0 204.0 17.0 102.0
dc 25.0 250.0 12.2 122.0

NEMA Standard Classification Code for Flame Safeguard
Enclosures
NEMA 1—General purpose. for indoor protection, where conditions are NEMA 6—Submersible. For submerged operation under specified
not unusually severe. pressures and time.
NEMA 2—Driptight. Designed to exclude falling moisture or dirt. Partic- NEMA 7—Hazardous Locations, National Electrical Code Class 1
ularly applicable to cooling rooms, laundries, etc., where condensation (circuit breaks in air).
is prevalent. For indoor use. NEMA 8—Hazardous Locations, National Electrical Code Class 1
NEMA 3—Weather Resistant (weatherproof). For outdoor use; (circuit breaks immersed in oil).
designed to withstand all normal exposure to natural elements. Controls NEMA 9—Hazardous Locations, National Electrical Code Class 2.
mounted on pullout racks for easy access. With rain hood and weather
NEMA 10—Explosion-proof. Meets U.S. Bureau of Mines requirements
seals.
for explosive atmospheres.
NEMA 4—Watertight. Withstands water pressure from 1 in. hose
NEMA 11—Acid or Fume Resistant. Provides for immersion of
nozzle, 65 gallons per minute, from distance of not less than 10 ft for
enclosed equipment in oil.
five minutes. Suitable for maritime applications, breweries, etc.
NEMA 12—IIndustrial Use. Excludes oils, dust, moisture, to satisfy
NEMA 5—Dust-tight. Equipped with dust-tight gaskets. Suitable for individual requirements.
mills and other high-dust atmospheres.
IP Standard Classification
• The IP classification system is used to indicate the degree of • A classification consists of the letters IP followed by two digits which
protection provided by the housings of electrical products operating indicate conformity with test conditions as defined in the table below.
on low and middle voltages (up to 1000 V ~ and 1500 V =).
First Digit Second Digit

Protection against Solid Objects Protection against Water
IP Tests IP Tests
0 No special protection 0 No special protection
A large surface of the body, such as a

hand (but no protection against Dripping water (vertically falling drops)
1 deliberate access). Solid objects 1 shall have no harmful effect.
exceeding 50 mm in diameter.
Vertically dripping water shall have no

Fingers or similar objects not
harmful effect when the enclosure is
2 exceeding 80 mm in length. Solid 2 tilted at any angle up to 15° from its
objects exceeding 12 mm in diameter.
normal position.
Tools, wires etc., of diameter or Water falling as a spray at an angle up

3 thickness greater than 2.5 mm. Solid 3 to 60° from the vertical shall have no
objects exceeding 2.5 mm in diameter. harmful effect.
Wires or strips of thickness greater Water splashed against the enclosure

4 than 1.0 mm. Solid objects exceeding 4 from any direction shall have no
1.0 mm in diameter. harmful effect.
70-8911 159
First Digit Second Digit
Protection against Solid Objects Protection against Water
IP Tests IP Tests
Ingress of dust is not totally prevented

Water projected by a nozzle against the
by dust does not enter in sufficient
5 quantity to interfere with satisfactory 5 enclosure from any direction shall have
no harmful effect.
operation of the equipment.
Water from heavy seas or water

projected in powerful jets shall not
6 No ingress of dust 6 enter the enclosure in harmful
quantities.
Ingress of water in a harmful quantity

shall not be possible when the
7 enclosure is immersed in water under
defined conditions of pressure and
time.
The equipment is suitable for

continuous submersion in water under
conditions which shall be specified by
the manufacturer.
NOTE: Normally, this will mean that the
8 equipment is heretically sealed.
However with certain types of
equipment is can mean that
water can enter but only in such
a manner that it produces no
harmful effects.
Conversion of Pressure Units

(Convert by multiplying value in known pressure units by factor listed under required pressure unit.)
Required Pressure Unit
Kilo- Pounds per Ounces per Millimeters Kilograms Inches of Inches of Feet of Centimeters of
Known Pressure Unit pascals sq in. sq in. of Mercury per sq cm Water Mercury Water Water
Centimeters of Water 0.0981 0.0142 0.227 0.735 0.000999 0.394 0.0289 0.0328 —
Feet of Water 2.99 0.433 6.94 22.4 0.0305 12.0 0.883 — 30.5
Inches of Mercury 3.39 0.491 7.86 25.4 0.0345 13.6 — 1.13 34.6
Inches of Water 0.249 0.0361 0.578 1.87 0.00254 — 0.0735 0.0833 2.54
Kilograms per sq cm 98.1 14.2 228.0 735.0 — 394.0 29.0 32.8 1000.0
Millimetres of Mercury 0.133 0.0193 0.308 — 0.00136 0.535 0.0394 0.0446 1.36
Ounces per sq in. 0.431 0.0625 — 8.24 0.00439 1.73 0.128 0.144 4.40
Pounds per sq in. 6.89 — 16.0 51.7 0.0703 27.7 2.04 2.31 70.4
Kilopascals — 0.145 2.32 7.52 0.010 4.02 0.295 0.334 10.2
Absolute Pressure = Gauge Pressure +14.74 psi.

Capacities
Most gas capacities listed in this catalog are stated for natural gas,
based on 1,000 Btu per cu ft, 0.64 sp. gr. nat. gas, at a pressure drop of Total Heating Value for Gas X
1.0 in. w.c. (37.3 MJ/m3, 0.64 sp. gr. at a pressure drop of 0.25 kPa). Conversion
To calculate the Btu/h capacity for other gases, multiply the listed Btu/cu ft MJ/m3 At sp. gr. Factor (multiply)
Btu/h capacity by the conversion factor. 500 to 800 18.7 to 29.8 0.60 0.516a
800 to 950 29.8 to 35.4 0.70 0.765a
2500 93.3 1.53 (LP gas) 1.62
a
Nominal conversion factor for range of total heat value.
For gases not listed in table, use one of the following formulas:
ListedÑBtu/h Capacity 0.64 Btu/cu ft (MJ/m3 gas X) Btu/h Capacity

=
(0.64 sp. gr.) sp. gr. gas X 1000 Btu/cu ft (37.3 MJ/m3 gas X
or
Btu/h Capacity sp. gr. gas A Btu/cu ft (MJ/m3) gas B Btu/h Capacity
=
(gas A) sp. gr. gas B Btu/cu ft (MJ/m3) gas A gas B
M18317
Power & Heat

1 Btu 776 ft-lb Btu Contents of Fuels
0.293 Watt-hr
252 cal
Grade or Type Unit Btu
1 cal 0.003968 Btu
0.0011619 Watt-hr No. 1 Oil Gallon 137,400
1 Btu/h 0.293 Watt No. 2 Oil Gallon 139,600
4.2 cal/min No. 3 Oil Gallon 141,800
1 Watt 3.413 Btu/h No. 4 Oil Gallon 145,100
1 Watt-hr 3.413 Btu No. 5 Oil Gallon 148,800
1 kW (1000 Watts) 3413 Btu/h No. 6 Oil Gallon 152,400
1 kW-hr 3413 Btu Nat. Gas cu ft 950 to 1,150
1 hp 0.746 kW Propane cu ft 2,550
2544.65 Btu/h Butane cu ft 3,200
33,000 ft-lb./min
1 Bohpa 9.809 kW
33,479 Btu/h
34.5 lb of steam per hour
a
Boiler Output Horsepower is the equivalent of the heat required to
evaporate 34.5 lb of water per hour into dry, saturated steam at 212 F.
70-8911 161
Commercial/Industrial Combustion Conversion Factors
Simplified method of determining combustion air required to com- Normally useful for determining standard cubic feet of fuel consumed
pletely burn a given amount of fuel. when metering pressure is other than standard; e.g., gas passing
Btu/hr input through a volumetric gas meter at 5 psig. (The heating value of fuel
Cf/h Air = gases is based on Btu/cf at standard gas conditions.)
100
M18318
To correct gas volume from one set of conditions to another.

P1 V1 P2 V2
------------ = ------------
T1 T2
P = Absolute pressure.
= 14.7 + gauge psi.
T = Absolute temperature in -R = 460.
V = Volume in any consistent terms.
Turndown ratio of fixed area burner.
Maximum Pressure Drop across Burner Maximum Firing Rate
T.D. = =
Minimum Pressure Drop across Burner Minimum Firing Rate
M18319
Where pressure drops are expressed in the same units.
Relationship between flow capacity at a specified pressure drop and Cv factor.
Cv = Flow Factor. Defined as the amount of water at 60 F in gallons Q=1360 Cv
per minute which will flow through a valve in the open position with a (P1 - P2) P2
pressure drop through the valve of 1 pound per square inch.
For capacity conversion to gases the following may be used for
GT
pressure ratios less than critical ratios. M18320
Q = Standard cubic feet per hour at 14.7 psia and 60 F.
P1 = Inlet pressure, psia.
P2 = Outlet pressure, psia.
T = Absolute temperature in -R = -F+460.
G = Specific gravity of the gas.

Training Booklets
Burners and Boilers

Descriptions of various types of commercial and industrial gas, oil, and coal burners and 70-8107 $1.57
their operation. Also boilers classified by construction and size. A comprehensive and
understandable introduction to the subject. 65 pages (Order in multiples of 20)
Quick and Basic Electricity

A contractor’s beginning guide to HVAC circuits, controls and wiring diagrams. 80 pages 71-97431/U $20.00
Really Basic Electricity

Written for the person with no background in electricity. Introduces basic concepts of a.c. 71-97004/U $7.00
and d.c. electricity. Includes pictures and diagrams. 96 pages
Service Handbooks
RA890, R4795 and R7795 Service Handbook
Wiring and checkout, normal operation summary, flame current check, flame simulator, 70-8610/U $1.42
final checkout, service notes and test equipment. 59 pages
Troubleshooting Flame Safeguard Systems

Generalized troubleshooting information for the controls used on large burners and boilers. 70-8626 $0.28
Information on recurring shut-downs, random shutdowns, measuring flame signal. Ten
commandments for the burner service person, checking system operation and periodic
maintenance. 11 pages (Order in multiples of 20)
70-8911 163
FSG Textbook
FSG Textbook, “Flame Safeguard Controls: A Honeywell Textbook” 2nd edition
The most comprehensive and popular Flame Safeguard textbook available in our industry. It’s where the beginners begin and
where the “Old Pros” return year after year and problem after problem.
FSG Textbook, “Flame Safeguard Controls: A Honeywell Textbook”, 362 pages

Contents: 71-97558/U $22.50
• Introduction to Flame Safeguard – Flame Safeguard functions and controls.
• Combustion – explanation of fuel types and flame characteristics.
• Burners and Boilers – description of representative burners and boilers.
• Flame Rod Application – design and installation of flame rods and rectification systems.
• Optical Detector Applications – description, operation, application and checkout of
detectors; covering rectifying photocells, infrared, and ultraviolet detectors.
• Primary Controls – capabilities and operation of primary controls (RA890, R4795 and
R7795) used on smaller burners
• Programming Controls – capabilities and operation of programming controls (R4140 and
BC7000 Microcomputer Programmable Controls.
• Troubleshooting FSG Systems – outlines systematic procedures for isolating common
Flame Safeguard problems.
• Service Equipment – description and operation of testers, simulators and meters.
• Auxiliary Equipment – description, operation, application and checkout of pressure and
temperature controllers.
• Valves and Valve Trains – description and application of typical Flame Safeguard valves
and valve trains.
• Sizing and Application of Large Gas Valves – principles and procedures for selecting
gas valves (includes selection nomographs).
• Firing Rate Controls – covers methods for controlling firing rate, firing rate sequences,
programmer switching, motors and valves.
• Glossary – Flame Safeguard terminology.

Reference Manuals
These reference manuals are collations of Honeywell publications used to apply, install and service various categories of control
products. Combined they represent virtually all of the technical information Honeywell publishes on its residential and light com-
mercial electric and electronic controls.
The Firing Line

A comprehensive manual designed to facilitate the upgrading and replacement of burner 70-8900/U $125.00
and boiler controls in commercial and industrial applications. Extensive information on
approval bodies to explain what type of controls are required to meet various codes.
Subjects include how to sell control modernization, how to sell replacement, conversion
wiring, handy survey guides and worksheets.
The Firing Line CD-ROM Version

The CD-ROM version of The Firing Line is a comprehensive reference media designed to 66-1081/U $25.00
facilitate the upgrade/replacement of burner and boiler controls in commercial and
industrial applications. 1996
Flame Safeguard Reference Manual

Specification sheet collation on: primary controls, programming controls, gas valves, 66-1004/U $135.00
flame sensors, FSG motors, ignition transformers, pressure controls/limits, reset controls,
multiple boiler controls, low water cutoff, and feed water valve.
2013-2014 Commercial/Industrial Combustion Controls Catalog

This catalog covers the complete line of Honeywell Burner and Boiler controls. In addition 70-8911/U $2.00
to our premier 7800 SERIES Burner Control Systems, BCS 7700 Boiler Control Systems
and Communication Interface, the catalog covers flame amplifiers, firing rate motors,
pressure/temperature sensors, amplifiers, auxiliary equipment, Flame Safeguard
Modutrol IV motors, flame sensors, gas valves ignition transformers, modernization and
replacement equipment, pressure controls/limits, primary and relay controls,
programmers, test equipment, and commercial hydronic controls. Contains information
on Flame Safeguard training materials, reference manuals and demonstrators and lab
trainers.
7800 Series Burner Control Manual

This manual contains promotional literature, features/functions/benefits, product selection 66-1065/U $36.00
submittal information, programmers, semi-automatic programmers, primaries,
semiautomatic primaries, subbases, amplifiers, purge cards, optional components,
expanded annunciator, communications, tester, accessories, conversion wiring diagrams,
diagnostics, and troubleshooting, and cross references. In 3-ring poly binder.
70-8911 165
Lab Trainers
A lab trainer requires the student to actually perform point-to-point wiring to achieve a properly functioned control system.
.
DSP3564 ControLinks™ Demonstrator

The DSP3564 is designed for use in training on the Honeywell ControLinks™ Fuel Air DSP3564/U $1,575.00
Control System.
The demonstrator contains the following items:
• One RM7800L1012 One R7847A1033
• One ST7800A1021 One Q7800A1005
• One R7999A1005 One Q7999A1006
• Four ML7999A1003 Six Indicator Lights
• One 1-5K Pot One 2-1K Pot
• Six SPST Toggle Switches One Carrying Case with handle (22” x 16” x 6”)
DSP3822 ControLinks™ Display Demo

The DSP3822 is a field service tool for the ControLinks™ system. The DSP3822 allows DSP3822/U $615.00
monitoring and configuration of a ControLinks system without a laptop PC and the
ZM7999 ControLinks Configuration Software. The DSP3822 also functions as a training
and demonstration tool for the Honeywell S7999B ControLinks Configuration Display. The
DSP3822 demonstrates the S7999B functions including configuration of the R7999
ControLinks Controller and setup of burner/boiler modulation curve (profile). The display
uses a wizard-like interface to assist in the configuration process. The DSP3822 includes
an integrated carrying case and internal power supply.
DSP3981 ControLinks FAR Configuration Toolkit

The DSP3981 Toolkit includes USB-485 Converter with cable and Connector for Controlinks; DSP3981/U
ZM Software
DSP3943 SOLA Demonstrator

The DSP3943 is used as a SOLA commissioning or monitoring tool when a System or Local DSP3944/U $4,791.03
Operator Interface is not required for operation. The DSP contains the S7999B1026
touchscreen display which uses a wizard like process to assist you through the
commissioning process.
DSP3980 SOLA Demonstrator

The DSP3980 contains an S7999D1006 Touchscreen Display to commission or monitor the Sola DSP3980/U
system when a System or Local Operator Interface is not required for operation. The
DSP3980 includes the power supply for operation and cable with connector for the SOLA
system. A USB storage drive is provided to save display screen snapshots or trending
information.

Lab Trainers
Burner and Boiler Controls Demonstrator Student Workbook

This Manual contains the Operating Training Board Exercises for the student for the 71-97116 $3.25
DSP3472
Burner and Boiler Controls Demonstrator Instructors Manual

This Manual is the Instructor’s version of the Operating Training Board Exercises for the 71-97117 $3.25
DSP3472
70-8911 167
Ordering Information
Order online
You can order online at https://customer.honeywell.com

If you are already a Honeywell customer, please login with your name and password. You can then go to the quick order form and
fill it out to place your order.
Some products are available through the Print-On-Demand site at http://Literature.honeywell.com
Shipping
All U.S. orders for training materials are shipped freight collect, UPS ground. Please pay with a credit card and the charges will be
added to your total.
Expedited Orders
When requested, we will expedite an order and ship by air, but you must pay by credit card and you will be billed for the shipping
costs.
International Orders
International orders MUST be placed through your local Honeywell subsidiary. They can advise you on ordering and shipping pro-
cedures. We cannot accept or ship international orders.
Returns
Returned items are accepted within four months of purchase. There are no cash refunds, and a $30 restocking fee per item will be
deducted from your credit. You are responsible for return shipping costs. The address for returns is printed on the bill of lading.
Please call or fax in advance of your return and provide a list of the items that you are returning and a reason as to why you are
returning them.
Form of Payment
Credit Card
For on line orders, payment must be made by VISA, MasterCard, American Express card or a company purchase
order.
Inquiries
If it is necessary to contact us regarding your order, please provide the following information:
The data the order was places, your account number, the web order number (found on the order confirmation) and the reference
number.
Contact us at:
Honeywell International Inc.
MN10-131A
1985 Douglas Drive North
Golden Valley, MN 55422
FAX: 800-356-0149
PHONE: 763-954-5720
Note: Please allow 1 to 2 weeks to process and fill your order.

ENVIRONMENTAL AND COMBUSTION CONTROL
WARRANTY POLICY
Honeywell warrants the products in this catalog (except those parts designated on Honeywell's price lists as not covered by this warranty) to be free from defects due to workmanship or
materials, under normal use and service, for the following warranty periods.
Sixty (60) months from date of installation Sixty (60) months from date of manufacture Eighteen (18) months from date of shipment,
• Prestige®, Prestige® IAQ, VisionPRO®, Commercial • Access and Video Systems power supplies • All WEBs building automation and security parts,
VisionPRO®, FocusPRO®, Wireless FocusPRO®, Thirty-six (36) months from date of shipment unless specified otherwise
PRO 4000, PRO 3000, LineVoltPRO™, Digital • Variable frequency drive devices (VFD) and Twelve (12) months from date of installation
Round™, and Modern Round ™ (T87K, N) Series accessories • Water Solutions products
Thermostats with a date code of 0501 or later • Other Honeywell thermostats and thermostats with a
• Air Cleaners, Humidifiers, Ventilators, Ultraviolet Thirty-six (36) months from date of installation
• AUBE branded thermostats, timers, and switches date code of 0452 or earlier, unless specified otherwise
Treatment and Zoning products with a date code of
0501 or later, excluding replacement maintenance Twenty-four (24) months from date of installation Twelve (12) months from date of shipment
parts • CommercialPRO, PRO 2000 and PRO 1000 • Building automation security accessories
• Indoor air quality products F50, F52, F300, F200, thermostats Twelve (12) months from date of manufacture
F150, UV100E, HE225, HE265, HE365, with date • Other Honeywell indoor air quality and zoning products • Keyboards, Controllers and other Access and Video
codes of 0452 or earlier, excluding replacement with a date code of 0452 or earlier, unless otherwise System accessories.
maintenance parts specified
• MS, MN and fast acting 2-position Direct Coupled Ninety (90) days from date of manufacture
• AQ2000 Aquatrol panels and AQ1000 thermostats • IR Halogen bulbs for Access and Video Systems
Actuators
• JADE economizer when used with Honeywell sensors Twenty-four (24) months from date of manufacture The warranty period for all other products is twelve
and actuators • Pan-Tilt-Zoom Domes for Access and Video Systems (12) months from date of installation.
• AquaPUMP circulating pump
• C7189 wireless indoor sensor
If a product is defective due to workmanship or materials, is removed within the applicable warranty period, and is returned to Honeywell in accordance with the procedure described below,
Honeywell will, at its option, either repair, replace or credit the customer for the purchase price of the product, in accordance with the procedure described below. This warranty extends only
to persons or organizations who purchase products in this catalog for resale.
The expressed warranty above constitutes the entire warranty of Honeywell with respect to the products in this catalog and IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL HONEYWELL BE
RESPONSIBLE FOR ANY CONSEQUENTIAL DAMAGES OF ANY NATURE WHATSOEVER.
INSTRUCTIONS—INSTALLING OR SERVICING (v) are received transportation pre-paid at the facility WEBs return products must be processed through WEBs
listed on the shipping and/or packing slip. Customer Care. Defective hardware products under
CONTRACTOR OR DEALER warranty have to be returned to Tridium in Richmond, VA.
(vi) and are found by Honeywell’s inspection to be
When replacing a Honeywell product under warranty, defective in workmanship or materials under Security Access and Video products must have prior
including those products furnished on original heating and/ normal use and service authorization.
or cooling equipment, you should rely on your local
Honeywell Wholesaler or Distributor for prompt and efficient will be handled in accordance with one of the two following All VFD warranty return products must be coordinated
product replacement service. procedures, as specified by the customer making the through the Commercial Components Hotline (1-888-516-
return. 9347 option 4) staff and VFD Warranty and Repair
No warranty claim for product replacement or credit will be Program Coordinator (ECC-VFD Coordinator) . All VFD
honored by Honeywell without a completed return 1. CREDIT PROCEDURE. Honeywell will issue warranty returns must have prior authorization and must be
authorization form or a manual return authorization form credit, at Honeywell’s lowest wholesaler net price returned to the specified Honeywell VFD Service Center.
issued by Honeywell Customer Care. in effect at the time of the return (as set forth on
Honeywell’s then current price sheet) or at the The warranty will not be honored if:
INSTRUCTIONS—WHOLESALER OR actual invoice amount if a copy of that invoice is (i) product is damaged or missing parts or
DISTRIBUTOR attached to the packing list. (TRADELINE accessory items including batteries.
Replacement Exchange Products will be at (ii) product exhibits evidence of field
The following will apply to the return of any product to
Honeywell under this warranty, except any products which Honeywell’s lowest replacement exchange net misapplications.
are not variable frequency drives or WEBS and are: price in effect at the time of such return, as shown Final disposition of any warranty claim will be determined
on Honeywell’s then current price sheet.) solely by Honeywell. If inspection by Honeywell does not
(i) identified with a Honeywell Return Authorization Honeywell reserves the right to disallow this credit disclose any defect covered by the warranty, the product
Form (obtained from the B2B website at option in cases of warranty abuse. will be returned or scrapped as instructed by the customer
Customer.Honeywell.com) 2. REPLACEMENT PROCEDURE. Warranty and Honeywell’s regular service charges will apply.
(ii) display the Return Authorization Form number replacement procedure must be used for in- Products returned to the customer may be sent shipping
and return address label on the outside of the warranty emergency replacement orders. charges collect.
return carton. Make sure a copy of the form is Customer will not be credited for items not
If you have any questions relative to product returns to
enclosed in the return carton meeting warranty criteria as outlined by policy. Honeywell, contact your Customer Care Representative:
(iii) packed separately from other returns and Please return the defective item to the address
listed on the return authorization form. Honeywell International Inc.
protected from shipping damage;
List Water Solutions products on a separate Return Goods Customer Care MN10-131A
(iv) have certification by the installer or servicing
Order form, marked “Water Solutions”. 1985 Douglas Drive
dealer that the product was removed, due to
failure, within the applicable warranty period; All new and unused VBN control ball valves MUST be Golden Valley, MN 55422
approved by your Honeywell sales representative before 1-888-793-8193
returned.
SPECIAL MESSAGE TO INDUSTRIAL USERS humidification equipment that is furnished with Your supplier can rely on its local Honeywell Wholesaler/
Honeywell controls or components (refer to your Distributor or Honeywell for prompt replacement.
AND BUILDING OWNERS owner’s manual furnished with the equipment).
Thank you for using Honeywell products. If you have any questions, need additional information or
3. A control has failed on your existing commercial would like to comment on Honeywell’s products or
As a user, when you purchase a Honeywell product from and/or process heating and/or cooling equipment services, please write or phone:
this catalog you should expect performance from the and is replaced by a Honeywell TRADELINE
product. Honeywell International Inc.
product and, if it fails, replacement of the product by the
Customer Care MN10-131A
installing dealer. With few exceptions, you utilize the services of a competent
plumbing, heating and/or cooling dealer/contractor for new 1985 Douglas Drive North
Typically, you will have purchased a Honeywell product Golden Valley, MN 55422-4386
or replacement work performed.
under the following circumstances: 1-888-793-8193
1. To modernize or refurbish your existing Although our warranty does not extend to you, Honeywell
commercial and/or process control system. does extend a warranty to your supplier. or check your telephone directory (white pages) for one of
many Honeywell field sales offices.
2. You have purchased new commercial and/or
process heating, cooling, air cleaning or
Rev. 6-13 70-0568

2013-2014 Commercial & Industrial Combustion Controls Catalog
Follow us on Twitter:
@honeywellcpro
Automation and Control Solutions

In the U.S.:
Honeywell
YouTube:
@honeywellcpro 2013-2014
1985 Douglas Drive North Commercial & Industrial
Combustion Controls Catalog
In Canada:
Honeywell Limited
35 Dynamic Drive
Toronto, Ontario M1V 4Z9 70-8911 PR
Rev. 06-13
www.honeywell.com © 2013 Honeywell International Inc.
70-8911_PR_0613_CICC_Catalog_CVwSpineBK.indd 1 6/11/13 4:23 PM

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When controls fail, they are replaced with new controls or

1. The controls purchased from independent rebuilders UL REMFRD

4. Since rebuilt controls are not approved by a nationally

Warranty ................................................................................................................................................................. Inside Back Cover

For 120 Vac nominal applications —

Some products are available only through Authorized Flame Safeguard

SELECT A 220-240 VAC 50/60 HZ DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION CHECKING USE WITH

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

220-240 VAC 50/60 HZ 120VAC 50/60 HZ DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION CHECKING USE WITH

SELECT O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

220-240 VAC 50/60 HZ 120VAC 50/60 HZ DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION CHECKING USE WITH

SELECT O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION *** CHECKING USE WITH

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION CHECKING USE WITH

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION*** CHECKING USE WITH

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

SELECT A 120VAC 50/60 HZ DESCRIPTION

O.S. NO. DESCRIPTION

SELECT O.S. NO. DESCRIPTION CHECKING USE WITH

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

220-240 VAC 50/60 HZ 120VAC 50/60 HZ DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION*** CHECKING USE WITH

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION*** CHECKING USE WITH

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION O.S. NO. DESCRIPTION

O.S. NO. DESCRIPTION*** CHECKING USE WITH