SFN 880
SFN 880
SFN 880
SFN-880-4
February 2010
a division of AVCO Corporation,
a wholly owned subsidiary of Textron Inc.
652 Oliver Street
Williamsport, PA. 17701 U.S.A.
570/323-6181
Cylinder, Piston, Piston Ring and Gasket Set Application List
All brand and product names referenced in this publication are trademarks or registered trademarks of their respective companies.
Mailing address:
Lycoming Engines
652 Oliver Street
Williamsport, PA 17701 U.S.A.
Phone:
Factory: 570-323-6181
Sales Department: 570-327-7278
Fax: 570-327-7101
Lycoming’s regular business hours are Monday through Friday from 8:00 A.M. through 5:00 P.M. Eastern Time (-5 GMT)
i
TABLE OF CONTENTS
EXHAUST VALVES AND CORRESPONDING EXHAUST VALVE GUIDES ...................................................................1
SEAL AND GASKET SET SECTION ...............................................................................................................................................3
PISTON SUPERSEDURE AND INTERCHANGEABILITY DATA ........................................................................................6
CYLINDER AND KIT SUPERSEDURE AND INTERCHANGEABILITY DATA .............................................................7
CYLINDER PISTON AND RING APPLICATION ................................................................................................................................9
(* Reference Footnotes for Related Service Publications)
TOP OVERHAUL GASKET KITS (SINGLE CYLINDER KITS) ...........................................................................................59
PISTON RING KITS FOR SINGLE CYLINDER .........................................................................................................................60
*NOTE: MAKE SURE YOU ARE USING THE LATEST REVISION TO THE REFERENCED PUBLICATION.
1
EXHAUST VALVES AND CORRESPONDING EXHAUST VALVE GUIDES
Exhaust Valve Part Number Dia. Type Cyl. Guide – Exhaust Valve
Stem Application
66531 Serv. With °17B19712 13/32 in. Solid Stem, °Chrome Plated Stem Parallel Head 16R19730 (O-235)
66531 13/32 in. Solid Stem Parallel Head 66529 (O-290-D, -D2 Series)
**17B19712 Serv. With LW-19034 7/16 in. Sodium Cooled, Nimonic, Chrome Plated Stem Parallel Head LW-11626 (O-235)
LW-19034 Serv. With 17B23940 7/16 in. Sodium Cooled, Nimonic, Chrome Plated Stem Parallel Head LW-11626 ±
(LW-11634)
71595 Serv. With 17B23936 7/16 in. Sodium Cooled Parallel Head 72115
(See Note for VO-360)
* 73111 Serv. With LW-16740 1/2 in. Sodium Cooled, Nimonic, Chrome Plated Stem Angle Head 75838
◊ LW-19001 Serv. with17B23936 1/2 in. Sodium Cooled, Nimonic, Chrome Plated Stem Parallel Head 74230
(76081, 74541, 75068)
‡ LW-18498 Serv. With 17B23941 1/2 in. Sodium Cooled, Nimonic, Chrome Plated Stem Angle Head 79046
(76076, LW-11082)
LW-16740 Serv. With 17B23935 1/2 in. Sodium Cooled, Nimonic, Chrome Plated Stem Angle Head 75838
(74802, LW-18102, LW-11167)
☼ LW-18497 Serv. With 17B23944 1/2 in. Sodium Cooled, Nimonic, Chrome Plated Stem Angle Head 16R21705 (TIO-360-C1A6D, TO-360-
(LW-15732) C1A6D, -F1A6D)
OR
16R21710 (TIO-540-V2AD, -W2A,
LTIO-540-V2AD, -W2A)
2
SEAL AND GASKET SET SECTION
Seal and Gasket Set Model Application
61499-1 O-235-C, -E, -F, -G, -H, -J, -K, -L, -M, -N, -P
69371-1 O-290 Series
69371-1 O-320, IO-320 Conventional
LW-16850 O, IO, LIO, AEIO-320 Wide Deck
LW-12636 O-320-D2J Wide Deck
AIO-320 Wide Deck
LW-14815 O-320-H Series
69371-1 O-340 Series
75439-1 O-360-A, -B, -C, -D
HO-360-A1A, -B1A, -B1B
IO, HIO-360-B Conventional
O-360-A, -B,-C,-D,-F, -G, -J Wide Deck
IO, HO-360-C1A, HIO-360-B
IO-360-F1A, -L2A, -M1A
LO-360-A1H6, -A1N6 Wide Deck
AEIO-360-B, -H1A, -H1B Wide Deck
75441-1 IO, HIO-360 Conventional
IO-360-A, -C, -D, -K
HIO-360-A, -C; LIO, LHIO-360-C Wide Deck
AEIO-360-A, -C Wide Deck
LW-12937 HIO-360-D1A
05K23418 HIO-360-G1A Wide Deck
LW-10964 AIO-360-A1A, -A1B, -B1B
LW-12945 O, LO-360 Wide Deck (Dual Magneto)
LW-12944 IO-360 Wide Deck (Dual Magneto)
LW-14845 HIO-360-E, -F Wide Deck (Dual Magneto)
LHIO-360-F Wide Deck (Dual Magneto)
LW-14976 TO-360-C, -F Wide Deck (Dual Magneto)
78913-1 TIO-360-A Wide Deck
LW-14815 O, LO-360-E1A6D (’76 Series)
LW-16765 TO, LTO-360-E1A6D (’76 Series)
4
SEAL AND GASKET SET SECTION (CONTINUED)
Seal and Gasket Set Model Application
NOTE: 75617, 78203-S (No longer listed) and LW-10207-S pistons are completely interchangeable.
74242-S, 78672-S (No longer listed) and LW-10208-S pistons are completely interchangeable.
* Reference Supersedure Notice No. 265 and the Latest Revision to Service Letter No. L213.
*** Reference Supersedure Notice No. 294 Sup. A, also the Latest Revision to Service Instruction No. 1471
6
CYLINDER AND KIT SUPERSEDURE AND INTERCHANGEABILITY DATA
The cylinder assemblies and kits which use 73111 STD 1/2 in. exhaust valve requiring bronze guides have been deleted from this
publication. However, for customer convenience the following is a list of these parts with the corresponding cylinder assemblies
and kits which use 17B23935 nimonic, chrome stem exhaust valve (requiring Ni-Resist guides).
Cyl. With Bronze Guide Cyl. With Ni-Resist Guide
to Receive 73111 Valve Kit to Receive 17B23935 Valve Model Application
Previous Kit Use Kit
73881 77483 74558 *77487 N.L.A. N.L.A. VO-540
73881 74029 74558 *75036 N.L.A. N.L.A. VO-540
73881 77490 74558 *77493 N.L.A. N.L.A. VO-540
73948 77319 LW-19046 05K21224 360 Conv.
73948 75070 LW-19046 05K21225 N.L.A 05K21224 360 Conv.
74974 77320 LW-19047 05K21281 360 W.D.
74974 75442 LW-19047 05K21280 N.L.A. 05K21281 360 W.D.
74974 LW-11747 LW-19047 05K21124 360 W.D.
75171 75232 75137 05K21227 N.L.A. 05K21228 VO-540
75171 77482 75137 05K21228 VO-540
75171 75229 75137 05K21222 N.L.A. 05K21223 VO-540
75171 77489 75137 05K21223 VO-540
75929 76209 LW-19037 05K21273 GO-480
76040 77809 75215 05K21272 GO-480
76040 77303 75215 05K21272 GO-480
76645 76492 LW-19036 05K21214 VO-435
76645 76492-A LW-19036 05K21215-A VO-435
76646 76959 LW-19035 05K21229 GO-435
------------ ----------- 74218 05K21213-A VO, TVO-435
76662 76900 74218 05K21216 VO-435
76662 76900-A 74218 05K21217-A VO-435
* - See VO-540 series model CYLINDER, PISTON AND RING APPLICATION.
NOTE: N.L.A. Indicates “No Longer Available”.
7
CYLINDER AND KIT SUPERSEDURE AND INTERCHANGEABILITY DATA (CONTINUED)
Cyl. With Bronze Guide Cyl. With Ni-Resist Guide
to Receive 73111 Valve Kit to Receive 17B23935 Valve Model Application
Previous Kit Use Kit
NOTE: Reference Change Notice No. 279 for Old Cyl. Kit/New Cyl. Kit Conversion Chart.
NOTE: N.L.A. Indicates “No Longer Available”.
8
CYLINDER PISTON AND RING APPLICATION
O-235-C1, -C1B, -C1C, -C2A, -C2B, -C2C, -E2A, -H2C
PLAIN PLAIN Service Rings
CYLINDER CYLINDER NITRIDED STEEL for Chrome Cyl’s
(LOW COMPRESSION)
Cylinder 16A19731* N.L.A. LW-16704 16A23034
Piston 73851 73851 73851 (6.75:1 Comp R)
Top Ring 68196 CH 68196 CH 68196 CH LW-14233 PL
2nd Ring 68196 CH 68196 CH 68196 CH LW-14233 PL
Oil Reg. LW-16867 CH LW-16867 CH LW-16867 CH LW-18352 PL
Scraper 60072 60072 60072 60072 PL
Exhaust Valve 17B19712 LW-19034 17B23940
Intake Valve 66429 LW-11901 17A23939
Cylinder, Piston & Ring Kit Assy N.L.A. 05K21232 ** N.L.A. 05K23039 (S.I. 1504)
Reference the Latest Revision to Service Instruction No. 1246 for Conversion to LW-11634 or LW-19034 Exhaust Valve. (3/8 in. cyl. Base
*Reference the Latest Revision to Supersedure Notice No. 268 for Conversion to 17B19712 Exhaust Valve. Thru Studs)
** Reference NOTE, Page 2. (32 Ea. 383-B Nuts)
NOTE: N.L.A Indicates “No Longer Available”.
9
O-235-K2A, -K2B, -K2C, -L2A, -L2C, -M1, -M2
NITRIDED STEEL NITRIDED STEEL Service Rings
HALF WEDGE RINGS for Chrome Cyl’s
(HIGH COMPRESSION)
Cylinder LW-16703 N.L.A. 16A23033
Piston LW-18729* LW-18729* (8.5:1 Comp R)
Top Ring 78862 CH° 78862 CH° LW-14234 PL
2nd Ring 78862 CH° 78862 CH° LW-14234 PL
Oil Reg. 78864 CH° 78864 CH° LW-14235 PL
Exhaust Valve LW-19034 17B23940
Intake Valve LW-11901 17A23939
Cylinder, Piston & Ring Kit Assy 05K21114** N.L.A. 05K23037** (S.I. 1504)
Conversion Kits: (3/8 in. and 7/16 in. Cyl.
LW-13933-S Kit – Conversion O-235-F2A to –K2A; -J2A to –L2A (20-21 Series Mags). N.L.A. Base Thru Studs)
LW-13934-S Kit – Conversion O-235-F2B to –K2B (1200 Series Mags). N.L.A. (16 Ea. 383-B Nuts)
LW-13935-S Kit – Carburetor Conversion O-235-K2A, -K2B, -L2A. N.L.A. (16 Ea. STD-2106 Nuts)
* Reference Note Page 6, Supersedure Notice No. 265, and the Latest Revision to Service Letter 213.
** Reference NOTE, Page 2.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22034 (1 Cyl.). See Page 60.
NOTE: LW-18935 or LW-18935-85 is Service Cylinder to Convert O-235-L2C to O-235-N2C. N.L.A.
NOTE: N.L.A. Indicates “No Longer Available”.
10
290
O-290-D
PLAIN
CYLINDER
(LOW COMPRESSION)
Cylinder 71831 N.L.A.
Piston 69958 (6.5:1 Comp R)
Top Ring 62916 CH
2nd Ring 62916 CH
Oil Reg. 69401 CH
Exhaust Valve 66531
Intake Valve 66429
Cylinder, Piston &
NOTE
Ring Kit Assy
Reference the Latest Revision to Service Instruction No. 1246 for Conversion to LW-11634 or LW-19034 Exhaust Valve
NOTE: O-290-D2 Cylinder Assemblies No Longer Available
O-290-D2
PLAIN
CYLINDER
(HIGH COMPRESSION)
Cylinder 71837 N.L.A.
Piston 69841 (7.5:1 Comp R)
Top Ring 62916 CH
2nd Ring 62916 CH
Oil Reg. 69401 CH
Exhaust Valve 66531
Intake Valve 73938
Cylinder, Piston &
NOTE
Ring Kit Assy
Reference the Latest Revision to Service Instruction No. 1246 for Conversion to LW-11634 or LW-19034 Exhaust Valve
NOTE: O-290-D2 Cylinder Assemblies No Longer Available
NOTE: Plain Steel Cylinder Assemblies Not Recommended for High Compression Engines.
11
O-290-D2B, -D2C
PLAIN
CYLINDER
(LOW COMPRESSION)
Cylinder 71837 N.L.A.
Piston 70396 (7.0:1 Comp R)
Top Ring 62916 CH
2nd Ring 62916 CH
Oil Reg. 68338 CH
Exhaust Valve 73938
Intake Valve NOTE
Cylinder, Piston &
N.L.A
Ring Kit Assy
Reference the Latest Revision to Service Instruction No. 1246 for Conversion to LW-11634 or LW-19034 Exhaust Valve
NOTE: O-290-D2B, -D2C Cylinder Assemblies No Longer Available
12
320 “H”
“76” Series
O-320-H2AD, -H3AD
NITRIDED CYL. Service Rings
HALF WEDGE RINGS for Chrome Cyl’s
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder LW-15318 LW-15318
Piston LW-15357 LW-15357 (9.0:1 Comp R)
Top Ring 74241 CH° 74241 CH° 74673 PL
2nd Ring 74241 CH° 74241 CH° 74673 PL
Oil Reg. 14H21950 CH° 14H21950 CH° 73998 PL
Exhaust Valve LW-19001 17B23936
Intake Valve LW-15314 17A23945
Cylinder, Piston &
05K21119** 05K21119**
Ring Kit Assy
LW-14078 PIN-PISTON
13
320 WIDE DECK
O-320-A1B, -A2A, - A2B, -A2C, -A2D, -A3A, -A3B, -E1A, -E1C, -E1F, -E1J, -E2A, -E2B, -E2C, -E2D, -E2E, -E2F, -E2G, -E3D, -E3H
PLAIN CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(LOW COMPRESSION) (PARALLEL HEAD VALVES (150 HP)
Cylinder LW-12417 N.L.A. LW-12416 LW-12416
Piston 75413 75413 75413 (7.0:1 Comp R)
Top Ring 74989 CH☼ 74241 CH° 74241 CH°
2nd Ring 74989 CH☼ 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH☼ 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 LW-19001 17B23936
Intake Valve 73938 73938 17A23938
Cylinder, Piston & Ring Kit Assy 05K21237-A 05K21237-A
NOTE: **
NOTE NOTE
Contains LW-18661 and 06A23493 Seal – Shroud Tube
☼ Piston Ring Kit for Plain Cyl’s. is 05K22036 (1 Cyl. ). See Page 60.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
** Reference NOTE, Page 2.
NOTE: Kit includes piston pin P/N LW-14078; weight difference requires use in complete sets only.
NOTE: Plain Steel Cylinder no longer available.
NOTE: N.L.A. Indicates “No Longer Available”.
O-320-B2B, -B2C, -B2D, -B2E, -B3B, -B3C, -D1A, -D1AD, -D1C, -D1D, -D1F, -D2A, -D2B, -D2C, -D2G, -D2J, -D3G; IO-320-B1A, -B1C, -B1D, -B1E,
-B2A, -D1A, -D1AD, -D1B, -D1C; LIO-320-B1A; AIO-320-A1B, -B1B, -C1B; AEIO-320-D1B, -D2B
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES (160 HP)
Cylinder LW-12416 LW-12416
Piston 75089 75089 (8.5:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936
Intake Valve 73938 17A23938
Cylinder, Piston & Ring Kit Assy 05K21100** 05K21100**
Contains LW-18661 and 06A23493 Seal – Shroud Tube
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
** Reference Exhaust Valves and Corresponding Exhaust Valve Guides.
14
WIDE DECK
IO-320-E1A, -E1B, -E2A, -E2B; AEIO-320-E1A, -E1B, -E2A, -E2B
NITRIDED CYL.
HALF WEDGE RINGS
(LOW COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder LW-12416 LW-12416
Piston 75413 75413 (7.0:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936
Intake Valve 73938 17A23938
Cylinder, Piston & Ring Kit Assy 05K21237-A** 05K21237-A**
NOTE NOTE
Contains LW-18661 and 06A23493 Seal – Shroud Tube
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
** Reference NOTE, Page 2.
NOTE: Kit includes piston pin P/N LW-14078; weight difference requires use in complete sets only.
WIDE DECK
IO-320-C1A, -C1B; LIO-320-C1A
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder LW-12418* LW-12418*
Piston 75089 75089 (8.5:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936
Intake Valve 73938 17A23938
Cylinder, Piston & Ring Kit Assy 05K21242** 05K21242**
*Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
** Reference NOTE, Page 2.
15
320 CONVENTIONAL
O-320-NO SUFFIX; O-320-A1A, -A1B, -A2A, -A2B, -A2C, -A3A, -A3B, -A3C, -E1A, -E2A
IO-320-B1A; LIO-320-B1A
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder LW-12413 LW-12413
Piston 75089 75089 (8.5:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936
Intake Valve 73938 17A23938
Cylinder, Piston & Ring Kit Assy 05K21101** 05K21101**
NOTE NOTE
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
** Reference NOTE, Page 2.
NOTE: Kit includes piston pin P/N LW-14078; weight difference requires use in complete sets only.
16
O-320-B1A, -B1B, -B2A, -B2B, -B3B, -B3C, -D1A, -D2A, -D2B
O-340-A Series
PLAIN CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder 77603 N.L.A. LW-12420 N.L.A.
Piston 75089 75089 (8.5:1 Comp R)
Top Ring 74989 CH☼ 74241 CH°
2nd Ring 74989 CH☼ 74241 CH°
Oil Reg. 14H21950 CH☼ 14H21950 CH°
Exhaust Valve LW-19001 LW-19001
Intake Valve 73938 73938
Cylinder, Piston & Ring Kit Assy NOTE** NOTE**
☼ Piston Ring Kit for Plain Cyl’s. is 05K22036 (1 Cyl.). See Page 60.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
** Reference NOTE, Page 2.
NOTE: Plain Steel Cylinder Assemblies Not Recommended for High Compression Engines.
NOTE: O-340-A Series Cylinder Assemblies No Longer Available.
17
360 CONVENTIONAL
O-360-A1A, - A1C, -A1D, -A2A, -A2E, -A3A, -C1A, -C1C, -C2A, -C2C, -C2D
18
HIO-360-A1A, -B1A, -B1B
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder LW-12425 LW-12425
Piston 75089 75089 (8.5:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936
Intake Valve 73938 17A23938
Cylinder, Piston &
05K21102** 05K21102**
Ring Kit Assy
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035. See Page 60.
HIO-360-A1A
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-19046 LW-19046 LW-19046
Piston 73264 N.L.A. LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH° 74241 CH 74241 CH
2nd Ring 74241 CH° 74241 CH 74241 CH
3rd Ring 74241 CH ------------- -------------
Oil Reg. 69457 CH° 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 LW-16740 17B23935
Intake Valve LW-12949 LW-12949 17A23943
Cylinder, Piston &
05K21225◊ N.L.A. 05K21224‡ 05K21224‡
Ring Kit Assy
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
‡ Reference Cylinder and Kit Supersedure and Interchangeability Data.
◊ Superseded Kits: Kit 05K21225 is Superseded by 05K21224 in Complete Engine Sets Only.
19
IO-360-BIA, -B1B; HIO-360-B1A
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder LW-12425 LW-12425
Piston 75089 75089 (8.5:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936
Intake Valve 73938 17A23938
Cylinder, Piston &
05K21102** 05K21102**
Ring Kit Assy
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035. See Page 60.
** Reference NOTE, Page 2.
IO-360-A1A
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-13530 LW-13530 LW-13530
Piston 73264 N.L.A. LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH 74241 CH° 74241 CH
2nd Ring 74241 CH 74241 CH° 74241 CH
3rd Ring 74241 CH ------------- -------------
Oil Reg. 69457 CH 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 LW-16740 17B23935
Intake Valve LW-13622 LW-13622 17A23937
Cylinder, Piston &
05K21113◊ N.L.A. 05K21112‡ 05K21112‡
Ring Kit Assy
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
‡ Reference Chart Pages 7, 8.
◊ Superseded Kits: Kit 05K21113 is Superseded by 05K21112 in Complete Engine Sets Only.
Reference the Latest Revision to Service Instructions No. 1262 and No. 1302 for Small Rotator Intake Valve Information.
NOTE: N.L.A. Indicates “No Longer Available”.
20
WIDE DECK
360 W.D.
O-360-B2C
O-360-J2A
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder LW-13870 LW-13870
Piston 75089 75089 (8.5:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936
Intake Valve 73938 17A23938
Cylinder, Piston & Ring Kit Assy 05K21745 05K21745
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
21
WIDE DECK
O-360-A1A, -A1AD, -A1D, -A1F, -A1F6, -A1F6D, -A1G, -A1G6, -A1G6D, -A1H, -A1H6, -A1J, -A1LD, -A1P, -A2A, -A2D, -A2F, -A2G, -A3A, -A3AD,
-A4A, -A4AD, -A4D, -A4G, -A4J, -A4JD, -A4K, -A4M, -A4N, -A4P, -A5AD, -C1A, -C1C, -C1E, -C1F, -C1G, -C2A, -C2C, -C2E, -C4F, -C4P, -F1A6,
-G1A6; LO-360-A1G6D, -A1H6; IO-360-B1B, -B1BD, -B1D, -B1E, -B1F, -B1G6, -B2E, -B2F, -B2F6, -B4A, -L2A, -M1A, -M1B; AEIO-360-B1B, -B1F,
-B1G6, -B1H, -B2F, -H1A, -H1B; HIO-360-B1A, -G1A; HO-360-C1A.
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder LW-12427 LW-12427
Piston 75089 75089 (8.5:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936
Intake Valve 73938 17A23938
Cylinder, Piston & Ring Kit Assy 05K21104** 05K21104**
Contains LW-18661 and 06A23493 Seal – Shroud Tube.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035. See Page 60.
** Reference NOTE, Page 2.
IO-360-A1A, -A1B, -A1B6, -A1B6D, -A1C, -A1C6, -A1D, -A1D6, -A1D6D, -A1E6, -A2A, -A2B, -A2C, -A3B6, -A3B6D, -A3D6D, -C1A, -C1B, -C1C,
-C1C6, -C1D6, -C1E6, -C1E6D, -C1G6, -D1A, J1A6D, -K2A; AIO-360-A1A, -A1B, -B1B; AEIO-360-A1A, -A1B, -A1B6, -A1D, -A1E, -A1E6, -A2B;
LIO-360-C1E, -C1E6, -C1E6D
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-12993 LW-12993 LW-12993
Piston 73264 N.L.A. LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH 74241 CH° 74241 CH°
2nd Ring 74241 CH 74241 CH° 74241 CH°
3rd Ring 74241 CH ------------- -------------
Oil Reg. 69457 CH 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 LW-16740 17B23935
Intake Valve LW-13622 LW-13622 17A23937
Cylinder, Piston & Ring Kit Assy 05K21282◊ N.L.A. 05K21120‡ 05K21120‡
Contains LW-18661 and 06A23493 Seal - Shroud Tube.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
◊ Superseded Kits: Kit 05K21282 is Superseded by 05K21120 in Complete Engine Sets Only.
‡ Reference Chart Pages 7, 8.
Reference the Latest Revision to Service Instructions No. 1262 and No. 1302 for Small Rotator Intake Valve Information
NOTE: N.L.A. Indicates “No Longer Available”.
22
WIDE DECK
HIO-360-A1A, -A1B, -C1A, -C1B; LHIO-360-C1A
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-19047 LW-19047 LW-19047
Piston 73264 N.L.A. LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH 74241 CH° 74241 CH°
2nd Ring 74241 CH 74241 CH° 74241 CH°
3rd Ring 74241 CH ------------- -------------
Oil Reg. 69457 CH 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 LW-16740 17B23935
Intake Valve LW-12949 LW-12949 17A23943
Cylinder, Piston &
05K21280◊ N.L.A. 05K21281‡ 05K21281‡
Ring Kit Assy
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035. See Page 60.
‡ Reference Chart Pages 7, 8.
◊ Superseded Kits: 05K21280 is Superseded by 05K21281 in Complete Engine Sets Only.
NOTE: Kits Employ Large Rotator Type Intake Valve.
NOTE: N.L.A. Indicates “No Longer Available”.
HIO-360-D1A
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-19047 LW-19047
Piston LW-11487-S LW-11487-S (10.0:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 17B23935
Intake Valve 73117 17A23946
Cylinder, Piston &
05K21124‡ 05K21124‡
Ring Kit Assy
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
‡ Reference Chart Pages 7, 8.
23
WIDE DECK
IO-360-A3B6D (For Turbocharging)
IO-360-C1F
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-12988* LW-12988*
Piston LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 17B23935
Intake Valve LW-13622 17A23937
Cylinder, Piston & 05K21279
05K21118
Ring Kit Assy N.L.A.
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
Reference the Latest Revision to Service Instructions No. 1262 and 1302 for Small Rotator Intake Valve Information.
IO-360- F1A
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder 16A22130* 16A22130*
Piston 75089 75089 (8.5:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936
Intake Valve 73938 17A23938
Cylinder, Piston &
05K22926** 05K22926**
Ring Kit Assy
Contains LW-18661, 70310 and 06A23493 Seal – Shroud Tube
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
** Reference NOTE Page 2.
24
WIDE DECK
IO-360-C1F (For Turbocharging)
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder 77544*
Piston LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH°
2nd Ring 74241 CH°
Oil Reg. 14H21950 CH°
Exhaust Valve LW-16740
Intake Valve LW-12949
Cylinder, Piston & 05K21278
Ring Kit Assy N.L.A.
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
TIO-360-A1B, -A3B6
NITRIDED CYL.
HALF WEDGE RINGS
(LOW COMPRESSION) (ANGLE HEAD VALVES)
Cylinder 77544*
Piston LW-10545-S (7.3:1 Comp R)
Top Ring 74241 CH°
2nd Ring 74241 CH°
Oil Reg. 14H21950 CH°
Exhaust Valve LW-16740
Intake Valve LW-12949
Cylinder, Piston & 05K21277
Ring Kit Assy N.L.A.
Contains LW-18661, 70310 and 06A23493 Seal – Shroud Tube
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
NOTE: Kit Employs Large Rotator Type Intake Valve.
25
WIDE DECK
TO-360-C1A6D, -F1A6D; TIO-360-C1A6D
NITRIDED CYL.
HALF WEDGE RINGS
(LOW COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-13964* LW-13964*
Piston LW-10545-S LW-10545-S (7.3:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-18497 17B23944
Intake Valve LW-13262 17A23942
Cylinder, Piston &
05K21276 05K21276
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
NOTE: Kit Contains Small Rotator Type Intake Valve.
26
360 “E”
“76 Series”
O, LO-360 –E1A6D
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder LW-15322 LW-15322
Piston LW-15357 LW-15357 (9.0:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936
Intake Valve LW-15314 17A23945
Cylinder, Piston &
05K21121** 05K21121**
Ring Kit Assy
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
** Reference NOTE, Page 2.
TO, LTO-360-E1A6D
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder LW-16290* LW-16290*
Piston LW-12733-S LW-12733-S (8.0:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936
Intake Valve LW-15314 17A23945
Cylinder, Piston &
05K21122** 05K21122**
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
** Reference NOTE, Page 2.
27
VO, IVO-360
IVO-360 -A1A
28
WIDE DECK
IVO-360 –A1A
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder LW-15682* LW-15682*
Piston 75089 75089 (8.5:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve (1/2 in. Dia. Stem) LW-19001 17B23936
(Serv. Guide LW-15680) (Ni-Resist)
Intake Valve 73938 17A23938
Cylinder, Piston & Ring Kit Assy 05K22294 05K22294
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
29
IO-390
WIDE DECK
IO-390 – SERIES, -A1A6, A3A6
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder 16A26081 16A26081
Piston 14E22396 14E22396 (8.5:1 Comp R)
Top Ring 14G22050 CH° 14G22050 CH°
2nd Ring 14G22050 CH° 14G22050 CH°
Oil Reg. 14H23148 CH° 14H23148 CH°
Exhaust Valve LW-16740 17B23935
Intake Valve 73117 17A23946
Cylinder, Piston & Ring Kit Assy 05K26625 05K26625
° Piston Ring Kit for Nitrided Cyl’s. is 05K26564 (1 Cyl.). See Page 60.
30
O, GO-435
O-435 -A
PLAIN CYL.
(LOW COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder 71854 N.L.A.
Piston 69958 (6.50:1 Comp R)
Top Ring 62916 CH
2nd Ring 62916 CH
Oil Reg. 69401 CH
Exhaust Valve 66531
Intake Valve 66429
Cylinder, Piston &
N.L.A.
Ring Kit Assy
O-435-A Plain Cylinder Assembly No Longer Available.
NOTE: N.L.A. Indicates “No Longer Available”.
GO-435-C2 SERIES
NITRIDED CYL.
HALF WEDGE RINGS
(LOW COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-19035 LW-19035
Piston 75984-S 75984-S (7.30:1 Comp R)
Top Ring 73933CH 73933CH
2nd Ring 73933 CH 73933 CH
Oil Reg. 73934 CH 73934 CH
Exhaust Valve LW-16740 17B23935
Intake Valve 73129 17A23947
Cylinder, Piston &
05K21229‡ 05K21229‡
Ring Kit Assy
‡ Reference Chart Pages 7, 8.
31
VO-435
VO-435-A1B, -A1C, -A1D, -A1E, -A1F
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(LOW COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-19036 LW-19036 LW-19036 LW-19036
Piston 75984-S 75984-S 75984-S 75984-S (7.30:1 Comp R)
Top Ring 73933 CH 73933 CH 73933 CH 73933 CH
2nd Ring 73933 CH 73933 CH 73933 CH 73933 CH
Oil Reg. 73934 CH 73934 CH 73934 CH 73934 CH
Exhaust Valve LW-16740 17B23935 LW-16740 17B23935
Intake Valve 73129 17A23947 73129 17A23947
Piston Pin 60403 Thin Wall 60403 Thin Wall LW-13445 LW-13445
Piston Pin Plug 72434 72434 77856 77856
Cylinder, Piston & 05K21215-A‡ 05K21215-A‡
05K21214‡ 05K21214‡
Ring Kit Assy NOTE NOTE
‡ Reference Chart Pages 7, 8.
NOTE: Kit includes piston pin P/N LW-13445; weight difference requires use in complete sets only.
VO-435-A1D, -A1E, -A1F; TVO-435-A1A, -B1A, -B1B, -D1A, -D1B, -F1A, -G1A, -G1B
32
VO-435 A1F; TVO-435-A1A
VO-435- B1A
33
GO, IGO-480
GO-480-B, -B1, B1A6, -B1B, -B1C, -B1D, -D1A, -D1B, -F6, -F1A6, -F2A6, -F4A6
GO-480-C1B6, -C1D6, -C2 SERIES, -G1A6, -G1B6, -G1D6, -G1E6, -G1F6, -G1G6, -G2D6, -G1J6, -G2F6
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder 75215* 75215*
Piston LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 17B23935
Intake Valve 73129 17A23947
Cylinder, Piston &
05K21272‡ 05K21272‡
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
‡ Reference Chart Pages 7, 8.
NOTE: Due to the Use of 71265 and 71266 High Lift Valve Rocker Assemblies on GO-480-G1D6 Engines (For Helio) as Noted on the Following Page, Other
“Applicable Kits” Which Use 67112 and 67113 Rocker Assemblies Should Be Used Only on New -G1D6 Engines with Serial Numbers Below 427-37 and on
Rebuilt Engines Built Before 12-15-66.
34
GO-480-G1D6 (Helio)
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder 75215* 75215*
Piston LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 17B23935
Intake Valve 73129 17A23947
Cylinder, Piston &
05K21272‡ 05K21272‡
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
‡ Reference Chart Pages 7, 8.
NOTE: This Kit is for Use With 71265 and 71266 High Lift Rocker Assemblies to be Used With 77124 Camshaft Assembly.
NOTE: Engine Effectivity – New Engines – Serial No. 425-37 and UP
Rebuilt Engines – Built After 12-14-66.
GO-480-A1B6 (Helio), GO-480-G1A6 (Helio) (For IGO-480 With Top Fuel Injection and GO-480 With Top Primers.)
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-19038 * NOTE
Piston LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH°
2nd Ring 74241 CH°
Oil Reg. 14H21950 CH°
Exhaust Valve LW-16740
Intake Valve 73129
Cylinder, Piston &
05K21271‡ N.L.A.
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
‡ Reference Chart Pages 7, 8.
NOTE: Tapped Hole for Injector Nozzle or Primer Nipple.
NOTE: N.L.A. Indicates “No Longer Available”.
35
GSO, IGSO-480
GSO-480-A1A, -A1A6, -A2A6, -A1C6, -B1A6, -B1B3, -B1B6, -B1C6, -B1E6, -B1J6, -B2D6; IGSO-480-A1A6, -A1B6, -A1C6, -A1E6, -A1F6
NITRIDED CYL.
HALF WEDGE RINGS
(LOW COMPRESSION) (ANGLE HEAD VALVES)
Cylinder 75215* 75215*
Piston LW-10208-S LW-10208-S (7.30:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 17B23935
Intake Valve 73129 17A23947
Cylinder, Piston &
05K21270 05K21270
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
36
540 CONVENTIONAL
O-540-B1A5, -B1B5, -B2A5, -B2B5, -B2C5, -B4B5
O-540-A1A, -A1A5, -A1B5, -A1C5, -A1D, -A1D5, -A2B, -A3D5, -A4A5, -A4B5, -A4D5, -F1A5, -F1B5
PLAIN CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder LW-12424 N.L.A. LW-12425 LW-12425
Piston 75089 75089 75089 (8.5:1 Comp R)
Top Ring 74989 CH☼ 74241 CH° 74241 CH°
2nd Ring 74989 CH☼ 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH☼ 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 LW-19001 17B23936
Intake Valve 73938 73938 17A23938
Cylinder, Piston &
05K21238** N.L.A. 05K21102** 05K21102**
Ring Kit Assy
☼ Piston Ring Kit for Plain Cyl’s. is 05K22036 (1 Cyl.). See Page 60
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
** Reference NOTE, Page 2.
NOTE: Plain Steel Cylinder Assemblies Not Recommended for High Compression Engines.
NOTE: N.L.A. Indicates “No Longer Available”.
37
O-540-E1A, -E4A5, -E4B5, -E4C5, -G1A5, -G2A5; IO-540-C1B5, -C1C5, -C2C, -C4B5 –C4C5, -D4A5, -D4B5, -N1A5
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder LW-12425 LW-12425
Piston 75089 75089 (8.5:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936
Intake Valve 73938 17A23938
Cylinder, Piston &
05K21102** 05K21102**
Ring Kit Assy
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
** Reference NOTE, Page 2.
IO-540-M1A5
IO-540-E1B5 (For Turbocharger)
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (UP EXHAUST) (ANGLE HEAD VALVES)
Cylinder LW-13533* LW-13533*
Piston LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 17B23935
Intake Valve LW-13622 17A23937
Cylinder, Piston &
05K21226 05K21226
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
NOTE: Intake Valve (Small Rotator Type). Reference the Latest Revision to Service Instruction No. 1302.
38
IO-540-A1A5, -G1A5, -G1B5, -G1C5 –G1D5, -G1E5, -K1A5, -K1B5, -K1D5, -K1F5, -L1A5; HIO-540-A1A
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-13530 LW-13530 LW-13530
Piston 73264 N.L.A. LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH 74241 CH° 74241 CH°
2nd Ring 74241 CH 74241 CH° 74241 CH°
3rd Ring 74241 CH ------------- -------------
Oil Reg. 69457 CH 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 LW-16740 17B23935
Intake Valve LW-13622 LW-13622 17A23937
Cylinder, Piston & 05K21113 ◊
05K21112‡ 05K21112‡
Ring Kit Assy N.L.A.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
‡ Reference Chart Pages 7, 8.
◊ Superseded Kit: Kit 05K21113 is Superseded by 05K21112 in Complete Engine Sets Only.
NOTE: Intake Valve (Small Rotator Type). Reference the Latest Revision to Service Instruction No. 1302.
NOTE: N.L.A. Indicates “No Longer Available”.
39
IO-540-G1A5, -G1B5, -G1C5, -G1D5, -G1E5, -G1F5, -K1B5, -K1C5, -K1E5, -P1A5, -S1A5
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-13534* LW-13534*
Piston LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 17B23935
Intake Valve LW-13622 17A23937
Cylinder, Piston &
05K21204 05K21204
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
NOTE: Intake Valve (Small Rotator Type). Reference the Latest Revision to Service Instruction No. 1302.
40
TIO-540-A1A, -A1B, -A2A, -A2B, -A2C
NITRIDED CYL.
HALF WEDGE RINGS
(LOW COMPRESSION) (UP EXHAUST) (ANGLE HEAD VALVES)
Cylinder LW-13447* LW-13447*
Piston LW-10545-S LW-10545-S (7.3:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 17B23935
Intake Valve LW-13622 17A23937
Cylinder, Piston &
05K21109 05K21109
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
NOTE: Intake Valve (Small Rotator Type). Reference the Latest Revision to Service Instruction No. 1302.
41
540 W.D.
WIDE DECK
O-540-A4D5, -E4A5, -E4B5, -E4B5D, -E4C5, -G1A5, -G1A5D, -G2A5, -H1A5, -H1B5D, -H2A5, -H2B5D; IO-540-AF1A5, -C4B5,
-C4B5D, -C4D5, -C4D5D, -D4A5, -D5B5, -D4C5, -N1A5, -N1A5D, -T4A5D, -T4B5, -T4B5D, -T4C5D, -V2A5, -V4A5D; AEIO-540-D4A5,
-D4B5, -D4D5
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder LW-12427 LW-12427
Piston 75089 75089 (8.5:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936
Intake Valve 73938 17A23938
Cylinder, Piston &
05K21104** 05K21104**
Ring Kit Assy
Contains LW-18661, 70310 and 06A23493 Seal – Shroud Tube
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
** Reference NOTE, Page 2.
IO-540-J4A5
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder 16A22130* 16A22130*
Piston 75089 75089 (8.5:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936
Intake Valve 73938 17A23938
Cylinder, Piston &
05K22926** 05K22926**
Ring Kit Assy
Contains LW-18661, 70310 and 06A23493 Seal – Shroud Tube
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
** Reference NOTE, Page 2.
42
WIDE DECK
IO-540-AE1A5, -K1A5, -K1A5D, -K1B5*, -K1D5, -K1F5, -K1F5D, -K1G5, -K1G5D, -K1H5, -K1J5, -K1J5D, -K1K5, -K2A5, -L1A5D,
-L1B5D, -L1C5; AEIO-540-L1B5*, -L1B5D
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-12993 LW-12993
Piston LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 17B23935
Intake Valve LW-13622 17A23937
Cylinder, Piston &
05K21120‡ 05K21120‡
Ring Kit Assy
Contains LW-18661, 70310 and 06A23493 Seal - Shroud Tube
* IO-540-K1B5 & AEIO-540-L1B5 Also Built with Long Reach Spark Plugs. Reference Page 45.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
‡ Reference Chart Pages 7, 8.
NOTE: Kits Employ Small Rotator Type Intake Valve.
43
WIDE DECK
O-540-L3C5D IO-540-AC1A5
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES) (HIGH COMPRESSION) (TOP EXHAUST) (ANGLE HEAD VALVES)
Cylinder LW-15605* LW-15605* Cylinder 16A22541* 16A22541*
Piston 75089 75089 (8.5:1 Comp R) Piston LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH° 74241 CH° Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH° 2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH° Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936 Exhaust Valve LW-18497 17B23944
Intake Valve 73938 17A23938 Intake Valve LW-13262 17A23942
Cylinder, Piston & Cylinder, Piston &
05K21231** 05K21231** 05K22672 05K22672
Ring Kit Assy Ring Kit Assy
Contains LW-18661, 70310 and 06A23493 Seal – Shroud Tube Contains LW-18661, 70310 and 06A23493 Seal – Shroud Tube
*Cylinder Assembly Requires Long Reach Spark Plugs. *Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60. ° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
** Reference NOTE, Page 2.
44
WIDE DECK
O-540-J1A5D, -J1C5D, -J2A5D, -J3A5, -J3A5D, -J3C5D; O-540-F1B5
IO-540-AB1A5, -W1A5, -W1A5D, -W3A5D,
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(HIGH COMPRESSION) (PARALLEL HEAD VALVES) (HIGH COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder LW-13870 LW-13870 Cylinder LW-13870 LW-13870
Piston LW-13396 LW-13396 (8.5:1 Comp R) Piston 75089 75089 (8.5:1 Comp R)
Top Ring 74241 CH° 74241 CH° Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH° 2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH° Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936 Exhaust Valve LW-19001 17B23936
Intake Valve 73938 17A23938 Intake Valve 73938 17A23938
Cylinder, Piston & Cylinder, Piston &
05K21117** 05K21117** 05K21745 05K21745
Ring Kit Assy Ring Kit Assy
Contains LW-18661, 70310 and 06A23493 Seal – Shroud Tube Contains LW-18661, 70310 and 06A23493 Seal – Shroud Tube
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60. ° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
** Reference NOTE, Page 2.
45
WIDE DECK
IO-540-AA1A5, -AA1B5, -TIO-540-U2A; LTIO-540-U2A TIO-540-AE2A, -AH1A
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(LOW COMPRESSION) (ANGLE HEAD VALVES) (LOW COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-12988* LW-12988* Cylinder LW-12988* LW-12988*
Piston LW-10545-S LW-10545-S (7.3:1 Comp R) Piston LW-10545-S LW-10545-S (7.3:1 Comp R)
Top Ring 74241 CH° 74241 CH° Top Ring 74241 CH 74241 CH
2nd Ring 74241 CH° 74241 CH° 2nd Ring 74241 CH 74241 CH
Oil Reg. 14H21950 CH° 14H21950 Oil Reg. 14H21990 CH 14H21990 CH
CH°
Exhaust Valve LW-16740 17B23935 Exhaust Valve LW-16740 17B23935
Intake Valve LW-13622 17A23937 Intake Valve LW-13622 17A23937
Cylinder, Piston & Cylinder, Piston &
05K21966 05K21966 05K21262 05K21262
Ring Kit Assy Ring Kit Assy
Contains LW-18661, 70310 and 06A23493 Seal – Shroud Tube Contains LW-18661, 70310 and 06A23493 Seal – Shroud Tube
* Cylinder Assembly Requires Long Reach Spark Plugs. * Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60. Piston Ring Kit for Nitrided Cyl’s. is 05K22037 (1 Cyl.). See Page 60.
NOTE: Kit Employs Small Rotator Type Intake Valve NOTE: Kit Employs Small Rotator Type Intake Valve
46
WIDE DECK
TIO-540-K1AD, -AA1AD, -AB1AD, -AB1BD, -AF1A, -AG1A TIO-540-AF1B (Oil Cooled Valve Guides)
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(LOW COMPRESSION) (PARALLEL HEAD VALVES) (LOW COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder 16A22130* 16A22130* Cylinder 16A22023* 16A22023*
Piston LW-12733 LW-12733-S (8.0:1 Comp R) Piston LW-12733 LW-12733-S (8.0:1 Comp R)
Top Ring 74241 CH° 74241 CH° Top Ring 74241 CH 74241 CH
2nd Ring 74241 CH° 74241 CH° 2nd Ring 74241 CH 74241 CH
Oil Reg. 14H21950 CH° 14H21950 CH° Oil Reg. 14H21990 CH 14H21990 CH
Exhaust Valve LW-19001 17B23936 Exhaust Valve LW-19001 17B23936
Intake Valve 73938 17A23938 Intake Valve 73938 17A23938
Cylinder, Piston & Cylinder, Piston &
05K22129** 05K22129** 05K22177** 05K22177**
Ring Kit Assy Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs. * Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60. Piston Ring Kit for Nitrided Cyl’s. is 05K22037 (1 Cyl.). See Page 60.
** Reference NOTE, Page 2. ** Reference NOTE, Page 2.
NOTE: TIO-540-AF1A Becomes TIO-540-AF1B When Oil Cooled Valve Guides are Installed. Reference the Latest Revision to Service Instruction No. 1479.
TIO-540-AK1A
NITRIDED CYL.
HALF WEDGE RINGS
(LOW COMPRESSION) (PARALLEL HEAD VALVES)
Cylinder 16A22130 16A22130
Piston LW-12733 LW-12733-S (8.0:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936
Intake Valve 73938 17A23938
Cylinder, Piston &
05K23161* 05K23161*
Ring Kit Assy
Contains LW-18661, 70310 and 06A23493 Seal – Shroud Tube.
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is (1 Cyl.). See Page 60.
47
WIDE DECK
TIO-540-C1A, -C1AD TIO-540-AJ1A
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(LOW COMPRESSION) (PARALLEL HEAD VALVES) (LOW COMPRESSION) (TOP INTAKE) (ANGLE HEAD VALVES)
Cylinder 16A22130 16A22130 Cylinder 16A22541* 16A22541*
Piston 75413 75413 (7.0:1 Comp R) Piston LW-10545-S LW-10545-S (7.3:1 Comp R)
Top Ring 74241 CH° 74241 CH° Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH° 2nd Ring 74241 CH° 74241 CH‡
Oil Reg. 14H21950 CH° 14H21950 CH° Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-19001 17B23936 Exhaust Valve LW-18497 17B23944
Intake Valve 73938 17A23938 Intake Valve LW-13262 17A23942
Cylinder, Piston & Cylinder, Piston
05K22128** 05K22128** 05K22680 05K22680
Ring Kit Assy & Ring Kit Assy
Contains LW-18661, 70310 and 06A23493 (RT) Seal – Shroud Tube
** Reference NOTE, Page 2. * Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60. ° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
TIO-540-A2B, -A2C, -S1AD; TIO, LTIO-540-F2BD, -J2B, TIO, LTIO-540-F2BD, -J2B, -J2BD, -N2BD
-J2BD, -N2BD, -R2AD
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(LOW COMPRESSION) (UP EXHAUST) (ANGLE HEAD VALVES) (LOW COMPRESSION) (UP EXHAUST) (ANGLE HEAD VALVES)
Cylinder LW-12966* LW-12966* Cylinder LW-12966*
Piston LW-10545-S LW-10545-S (7.3:1 Comp R) Piston 14D21953-S (7.3:1 Comp R)
LW-19176-S‡ N.L.A.
Top Ring 74241 CH° 74241 CH° Top Ring 74241 CH°
2nd Ring 74241 CH° 74241 CH° 2nd Ring 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH° Oil Reg. 14H21950 CH°
Exhaust Valve LW-16740 17B23935 Exhaust Valve LW-16740
Intake Valve LW-13622 17A23937 Intake Valve LW-13622
Cylinder, Piston & Cylinder, Piston
05K21108 05K21108
Ring Kit Assy & Ring Kit Assy
Reference NOTES “U”, “V”, & “W” on Page 6. Also the Latest Revision to Service
* Cylinder Assembly Requires Long Reach Spark Plugs.
Instruction No. 1471, Change Notice 294A.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60. * Cylinder Assembly Requires Long Reach Spark Plugs.
NOTE: Intake Valve Change (Small Rotator Type). Reference the Latest ° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
Revision to Service Instructions No. 1262 and No. 1302. ‡ See NOTE “V”, Page 6.
48
IGO-540
IGO-540-A1A, -A1C
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder 76261* N.L.A. 76261 N.L.A.
Piston 76258 (NOTE) LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 LW-16740
Intake Valve LW-12949 LW-12949
Cylinder, Piston &
NOTE 05K21265 N.L.A.
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
NOTE: Kits Employing 76258 Piston No Longer Available. Reference NOTE “K”, Page 6.
NOTE: N.L.A.IIndicates “No Longer Available.”
IGO-540-B1A, -B1C
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (UP EXHAUST) (ANGLE HEAD VALVES)
Cylinder 76187* N.L.A. 76187* N.L.A.
Piston 76258 (NOTE) LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 LW-16740
Intake Valve LW-12949 LW-12949
Cylinder, Piston &
NOTE: N.L.A. 05K21267 N.L.A.**
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
NOTE: Kits Employing 76258 Piston No Longer Available. Reference NOTE “K”, Page 6.
NOTE: Kits Employ Large Rotator Type Intake Valve.
NOTE: N.L.A. Indicates “No Longer Available”.
49
IGSO-540
IGSO-540-A1A, -A1C, -A1D, -A1E, -A1H
NITRIDED CYL.
HALF WEDGE RINGS
(LOW COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-12714* LW-12714*
Piston LW-10208-S LW-10208-S (7.3:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 17B23935
Intake Valve LW-13622 17A23937
Cylinder, Piston &
05K21264 05K21264
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
NOTE: Intake Valve Change (Small Rotator Valve). Reference the Latest Revision to Service Instructions No. 1262 and No. 1302.
IGSO-540-B1A, -B1C
NITRIDED CYL.
HALF WEDGE RINGS
LOW COMPRESSION) (UP EXHAUST) (ANGLE HEAD VALVES)
Cylinder LW-13447* LW-13447*
Piston LW-10208-S LW-10208-S (7.3:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 17B23935
Intake Valve LW-13622 17A23937
Cylinder, Piston &
05K21269 05K21269
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
NOTE: Intake Valve Change (Small Rotator Valve). Reference the Latest Revision to Service Instructions No. 1262 and No. 1302.
50
VO, IVO, TVO, TIVO-540
VO-540-A1A, -B1A, -B1B, -B1B3, -B1C, -B1D, -B1F, -B1G, -B2D; TVO-540-A1A
51
VO-540-C1A, -C1B, -C1C3, -C2A, -C2C
NITRIDED CYL. NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS HALF WEDGE RINGS
(LOW COMPRESSION) (ANGLE HEAD VALVES)
Cylinder 75137* 75137* 75137* 74558 74558
Piston 73947-S N.L.A. LW-10207-S LW-10207-S 73947-S N.L.A. LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH 74241 CH° 74241 CH° 74241 CH 74241 CH°
2nd Ring 74241 CH 74241 CH° 74241 CH° 74241 CH 74241 CH°
3rd Ring 74241 CH ------------- ------------- 74241 CH -------------
Oil Reg. 14H21950 CH☼ 14H21950 CH° 14H21950 CH° 14H21950 CH☼ 14H21950 CH°
Scraper 69330 CH N.L.A. --------------- --------------- 69330 CH N.L.A. ---------------
Exhaust Valve LW-16740 LW-16740 17B23935 LW-16740 LW-16740
Intake Valve LW-12949 LW-12949 17A23943 LW-12949 LW-12949
Cylinder, Piston & 05K21222 ◊‡ 75036 (NOTE)
05K21223‡ 05K21223‡ 77493 (NOTE) N.L.A.
Ring Kit Assy NOTE N.L.A. N.L.A.
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035. See Page 60.
◊ Superseded Kits: Kits 05K21222 is Superseded by 05K21223 in Complete Engine Sets Only.
‡ Reference Chart Pages 7, 8.
NOTE: Kits Employ Large Rotator Type Intake Valve.
NOTE: Kits (05K21222, 75036) Employing 73947-S Piston Are No Longer Available.
NOTE: Kits (75036, 77493) Employing Short Reach Cylinders Are No Longer Available.
NOTE: N.L.A. Indicates “No Longer Available”.
52
IVO-540-A1A
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder 74236* 74236* 74236*
Piston 73947-S N.L.A. LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH 74241 CH° 74241 CH°
2nd Ring 74241 CH 74241 CH° 74241 CH°
3rd Ring 74241 CH ------------- -------------
Oil Reg. 14H21950 CH 14H21950 CH° 14H21950 CH°
Scraper 69330 CH N.L.A. ------------- -------------
Exhaust Valve LW-16740 LW-16740 17B23935
Intake Valve LW-12949 LW-12949 17A23943
Cylinder, Piston & Ring Kit Assy 05K21221 ◊ (NOTE) 05K21220 05K21220
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
◊ Superseded Kits: Kit 05K21221 is Superseded by 05K21220 in Complete Engine Sets Only.
NOTE: Kits Employ Large Rotator Type Intake Valve.
NOTE: Kits (05K21221) Employing 73947-S Piston Are No Longer Available.
NOTE: N.L.A.Indicates “No Longer Available”.
TIVO-540-A2A, -A2B
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(LOW COMPRESSION) (ANGLE HEAD VALVES)
Cylinder 74236* 74236* 74236*
Piston 73976-S N.L.A. LW-10208-S LW-10208-S (7.31 Comp R)
Top Ring 74241 CH 74241 CH° 74241 CH°
2nd Ring 74241 CH 74241 CH° 74241 CH°
3rd Ring 74241 CH ------------- ----------------
Oil Reg. 14H21950 CH 14H21950 CH° 14H21950 CH°
Scraper 69330 N.L.A. ------------- ----------------
Exhaust Valve LW-16740 LW-16740 17B23935
Intake Valve LW-12949 LW-12949 17A23943
Cylinder, Piston & 05K21218
05K21219 05K21219
Ring Kit Assy ◊(NOTE)
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
◊ Superseded Kits: Kit 05K21218 is Superseded by 05K21219 in Complete Engine Sets Only.
NOTE: Kits Employ Large Rotator Type Intake Valve.
NOTE: Kits (05K21218) Employing 73976-S Piston Are No Longer Available.
NOTE: N.L.A. Indicates “No Longer Available”.
53
TIO-541
TIO-541-A1A
NITRIDED CYL.
HALF WEDGE RINGS
(LOW COMPRESSION) (ANGLE HEAD VALVES)
Cylinder 74781* N.L.A.
Piston LW-10545-S (7.3:1 Comp R)
Top Ring 74241 CH°
2nd Ring 74241 CH°
Oil Reg. 14H21950 CH°
Exhaust Valve LW-16740 N.L.A.
Intake Valve 73117 N.L.A.
Cylinder, Piston &
NOTE N.L.A.
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
NOTE: 74781 Cylinder Assembly for TIO-541-A1A engines is no longer available.
NOTE: N.L.A. Indicates “No Longer Available”.
54
TIGO-541
TIGO-541-D1B
NITRIDED CYL.
HALF WEDGE RINGS
(LOW COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-13121* N.L.A.
Piston LW-10545-S (7.3:1 Comp R)
Top Ring 74241 CH°
2nd Ring 74241 CH°
Oil Reg. 14H21950 CH°
Exhaust Valve LW-18498
Intake Valve LW-13262
Cylinder, Piston & 05K21259
Ring Kit Assy (NOTE) N.L.A.
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
NOTE: N.L.A. Indicates “No Longer Available”.
AEIO, IO-580
WIDE DECK
AEIO-580-B1A; IO-580-B1A
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder 16A22887* 16A22887*
Piston 14E22396 14E22396 (8.9:1 Comp R)
Top Ring 14G22050 CH° 14G22050 CH°
2nd Ring 14G22050 CH° 14G22050 CH°
Oil Reg. 14H23148 CH° 14H23148 CH°
Exhaust Valve LW-16740 17B23935
Intake Valve LW-13622 17A23937
Seal –Shroud Tube 06A23493 06A23493
Cylinder, Piston &
05K23259 05K23259
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyls is 05K26564 (1 cyl). See page 60.
55
720 CONVENTIONAL
IO-720-A1A, D1B
PLAIN CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-13530 LW-13530 LW-13530
Piston 73264 N.L.A. LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH 74241 CH° 74241 CH°
2nd Ring 74241 CH 74241 CH° 74241 CH°
3rd Ring 74241 CH -------------- -------------
Oil Reg. 69457 CH 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 LW-16740 17B23935
Intake Valve LW-13622 LW-13622 17A23937
Cylinder, Piston &
05K21113 ◊‡ 05K21112‡ 05K21112‡
Ring Kit Assy
Contains LW-18661, 70310 and 06A23493 Seal - Shroud Tube.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
◊ Superseded Kits: Kit 05K21113 is Superseded by 05K21112 in Complete Engine Sets Only.
‡ Reference Chart Pages 7, 8.
NOTE: Kits Employ Small Rotator Type Intake Valve.
NOTE: Kits (05K21113) Employing 73264 Pistons Are No Longer Available.
NOTE: N.L.A. Indicates “No Longer Available”.
IO-720-A1B
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-13530 LW-13530 LW-13534* LW-13534*
Piston LW-10207-S LW-10207-S LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH° 74241 CH° 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH° 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH° 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 17B23935 LW-16740 17B23935
Intake Valve LW-13622 17A23937 LW-13622 17A23937
Cylinder, Piston &
05K21112‡ 05K21112‡ 05K21204 05K21204
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
‡ Reference Chart Pages 7, 8.
NOTE: Kits Employ Small Rotator Type Intake Valve.
56
IO-720-B1B, -C1B
NITRIDED CYL. NITRIDED CYL.
HALF WEDGE RINGS HALF WEDGE RINGS
(HIGH COMPRESSION) (UP EXHAUST) (ANGLE HEAD VALVES)
Cylinder LW-13532 LW-13532 LW-13533* LW-13533*
Piston LW-10207-S LW-10207-S LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH° 74241 CH° 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH° 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH° 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 17B23935 LW-16740 17B23935
Intake Valve LW-13622 17A23937 LW-13622 17A23937
Cylinder, Piston &
05K21110‡ 05K21110‡ 05K21226 05K21226
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
‡ Reference Chart Pages 7, 8.
NOTE: Kits Employ Small Rotator Type Intake Valve.
57
720 WIDE DECK
IO-720-A1B, -D1B, -D1C, -D1CD
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (ANGLE HEAD VALVES)
Cylinder LW-12988* LW-12988*
Piston LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 17B23935
Intake Valve LW-13622 17A23937
Cylinder, Piston &
05K21118‡ 05K21118‡
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
‡ Reference Chart Pages 7, 8.
NOTE: Kit Employs Small Rotator Type Intake Valve.
IO-720-B1B, -B1BD
NITRIDED CYL.
HALF WEDGE RINGS
(HIGH COMPRESSION) (UP EXHAUST) (ANGLE HEAD VALVES)
Cylinder LW-19048* LW-19048*
Piston LW-10207-S LW-10207-S (8.7:1 Comp R)
Top Ring 74241 CH° 74241 CH°
2nd Ring 74241 CH° 74241 CH°
Oil Reg. 14H21950 CH° 14H21950 CH°
Exhaust Valve LW-16740 17B23935
Intake Valve LW-13622 17A23937
Cylinder, Piston &
05K21263‡ 05K21263‡
Ring Kit Assy
* Cylinder Assembly Requires Long Reach Spark Plugs.
° Piston Ring Kit for Nitrided Cyl’s. is 05K22035 (1 Cyl.). See Page 60.
‡ Reference Chart Pages 7, 8.
NOTE: Kit Employs Small Rotator Type Intake Valve.
58
TOP OVERHAUL GASKET KITS
ALL CYLINDERS SINGLE CYLINDERS
LW-12040 05K22948 Four Cylinder Parallel Valve Head Engines – O-235 Series
LW-12038 05K22946 Four Cylinder Parallel Valve Head Engines –
O-290; O, IO, LIO-320; AIO, AEIO-320; O-340; O-360-A, -B, -C, -D, -F, -J; IO-360-B,
-E, -F, -L; LO-360-A; AEIO-360-B, -H; HO-360-A, -B; HIO-360-B; VO, IVO-360
05K22949 05K22950 Four Cylinder Parallel Valve Head Engine – IO-360-M1A
LW-12039 05K22947 Four Cylinder Angle Valve Head Engines –
IO-360-A, -C, -D, -J, -K; AIO-360-A, -B; AEIO-360-A; HIO-360-A, -C, -D, -E, -F;
LIO-360-C; LHIO-360-C, -F; TO, LTO-360-A; TIO-360-A
LW-15838 05K22967 Four Cylinder Angle Valve Head Engines – TO, TIO-360-C1A6D, -F1A6D
LW-16916 05K22968 Four Cylinder “76” Series Engines – O-320-H; O, LO, TO, LTO-360-E
05K26565 05K26564 Kit – Gasket – Top overhaul IO-390 Series
LW-12032 05K22940 Six Cylinder Parallel Valve Head Engines –
O-540-A, -B, -E, -F, -G, -H, -J, -L, -V; AEIO-540-D; IO-540-C, -D, -J, -N, -R, -T,
-W, -V, -AB; TIO-540-C, -E, -G, -H, -K, -AA, -AB, -AF, -AG; LTIO-540-K
LW-12036 05K22944 Six Cylinder Parallel Valve Head Engine – O-435-A
LW-12033 05K22941 Six Cylinder Angle Valve Head Top Exhaust Engines –
IO-540-B, -E, -M, -U; TIO-540-A, -S, -T; TIO, LTIO-540-F, -J, -N, -R; TIO-541-A;
IGO, IGSO-540-B
LW-12034 05K22942 Six Cylinder Angle Valve Head Down Exhaust Engines –
GO, VO, TVO-435; GO, GSO, IGSO-480; IO-540-A, -G, -K, -L, -P, -S, -AA; AEIO-
540-L; TIO-540-W, -AE, -AH; TIO, LTIO-540-U, -V, -W; VO, IVO, TVO, TIVO-540;
IGO, IGSO-540-A
LW-12035 05K22943 Six Cylinder Angle Valve Head Engines – IO-540-AC1A5; TIO-540-AJ1A; TIO, TIGO-
541-D, -E
LW-12036 05K22944 Six Cylinder Parallel valve Head engine – O-435-A
LW-12037 05K22942 Eight Cylinder Angle Valve Head Down Exhaust Engines – IO-720-A, -D
LW-18758 05K22941 Eight Cylinder Angle Valve Head Top Exhaust Engines – IO-720-B, -C
59
PISTON RING KITS FOR SINGLE CYLINDER
05K22034 Kit – Piston Ring (Does 1 Cylinder)
For Nitrided Cylinders Using the Following Pistons: LW-18725, LW-18729.
Contains: Part No. Part Name Qty.
78862 Ring – Piston Compression 2
78864 Ring – Piston Oil Regulating 1