357 PaintS
357 PaintS
COURSE
IN
PAINT TECHNOLOGY
UNDER DEVELOPMENT
SEMESTER SYSTEM
Prepared By
CURRICULUM DEVELOPMENT CELL
0
Corrected and Approved By BTE 04.05.2017
STUDY AND EVALUATION SCHEME FOR
THREE YEAR (SIX SEMESTER) DIPLOMA COURSE IN PAINT TECHNOLOGY
(Effective From Session )
I SEMESTER
-------------------------------------------------------------------------------------------------------------
Curriculum | | Scheme of Examination |
----------------------| |-----------------------------------------------------|
Periods Per Week | S U B J E C T | Theory | Practical |Gra-|
----------------------| |-----------------------|------------------------|nd |
Le|Tut|Dr|Lab|Work|Tot| |Examination|Sess.|Total|Examination|Sess.| Total|Tot-|
c.|ori|aw| |Shop|al | |----------| Marks|Marks|-----------|Marks| Marks|al |
|al | | | | | |Dur.|Marks| | |Dur.| Marks| | | |
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
4 | - |- | - | - | 4 |1.1 Foundational Communicaton |2.5 | 50 | 20 | 70 | - | -- | -- | -- | 70 |
3 | 1 |- | - | - | 4 |1.2 Applied Mathematics-I(A) |2.5 | 50 | 20 | 70 | - | - | - | - | 70 |
3 | 1 |- | - | - | 4 |1.3 Applied Physics-I |2.5 | 50 | 20 | 70 | - | -- | -- | -- | 70 |
4 | 2 | | 4 | -- |10 |1.4 Introduction To Paint and |2.5 | 50 | 20 | 70 | 3 | 60 | 30 | 90 |160 |
| | | | | | Polymer Technology | | | | | | | | | |
4 | 2 | |-- | -- | 6 |1.5 Measuring Instrument and |2.5 | 50 | 20 | 70 | --| -- | -- | -- | 70 |
| | | | | | Measurements | | | | | | | | | |
- | - |- | - |14 |14 |1.6 Workshop Practice | -- | -- | -- | -- | 4 | 60 | 30 | 90 | 90 |
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
18| 6 | -| 4 |14 |42 | <---------TOTAL-----------> |-- |250 | 100 | 350 | -- | 120 | 60 | 180 | 530|
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
Games/NCC/Social and Cultural Activity + Discipline (15 + 10) | 25 |
|----|
Aggregate | 555|
------
II SEMESTER
1
Corrected and Approved By BTE 04.05.2017
STUDY AND EVALUATION SCHEME FOR
THREE YEAR (SIX SEMESTER) DIPLOMA COURSE IN IN PAINT TECHNOLOGY
(Effective From Session )
III SEMESTER
-------------------------------------------------------------------------------------------------------------
Curriculum | | Scheme of Examination |
----------------------| |-----------------------------------------------------|
Periods Per Week | S U B J E C T | Theory | Practical |Gra-|
----------------------| |-----------------------|------------------------|nd |
Le|Tut|Dr|Lab|Work|Tot| |Examination|Sess.|Total|Examination|Sess.| Total|Tot-|
c.|ori|aw| |Shop|al | |----------| Marks|Marks|-----------|Marks| Marks|al |
|al | | | | | |Dur.|Marks| | |Dur.| Marks| | | |
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
5 | 2 | | --| | 7 |3.1 Applied Mathematics-II |2.5 | 50 | 20 | 70 | -- | -- | -- | -- | 70|
5 | 2 | | - | | 7 |3.2 Pigments & Extenders |2.5 | 50 | 20 | 70 | - | - | - | - | 70|
5 | 2 | | 6 | |13 |3.3 Drying Oils & Paint Media |2.5 | 50 | 20 | 70 | 4 | 60 | 30 | 90 | 160|
5 | 2 | | 4 | |11 |3.4 Elect.Tech. & Electronics. |2.5 | 50 | 20 | 70 | 3 | 40 | 20 | 60 | 130|
2 | - | | 5 | | 7 |3.5 Introduction To Computer |--- | -- | -- | -- | 3 | 60 | 30 | 90 | 90|
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
22| 8 | -| 15| - |45 | <---------TOTAL-----------> |-- |200 | 80 | 280 | -- | 160 | 80 | 240 | 520|
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
Games/NCC/Social and Cultural Activity + Discipline (15 + 10) | 25 |
|----|
Aggregate | 545|
------
IV SEMESTER
2
Corrected and Approved By BTE 04.05.2017
STUDY AND EVALUATION SCHEME FOR
THREE YEAR (SIX SEMESTER) DIPLOMA COURSE IN IN PAINT TECHNOLOGY
(Effective From Session )
V SEMESTER
-------------------------------------------------------------------------------------------------------------
Curriculum | | Scheme of Examination |
----------------------| |-----------------------------------------------------|
Periods Per Week | S U B J E C T | Theory | Practical |Gra-|
----------------------| |-----------------------|------------------------|nd |
Le|Tut|Dr|Lab|Work|Tot| |Examination|Sess.|Total|Examination|Sess.| Total|Tot-|
c.|ori|aw| |Shop|al | |----------| Marks|Marks|-----------|Marks| Marks|al |
|al | | | | | |Dur.|Marks| | |Dur.| Marks| | | |
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
| | | | | | | | | | |_ | | | | |
- | - |- | 4 | - | 4 |5.1 IntegrativeCommunicaton |2.5 | -- | -- | -- | 3 | 40 | 20 | 60 | 60|
6 | 2 | | --| | 8 |5.2 Industrial Management and |2.5 | 50 | 20 | 70 | -- | -- | -- | -- | 70|
| | | | | | Enterprenurship Development| | | | | | | | | |
4 | 2 |- | 4 | -- |10 |5.3 Heat & Mass Transfer |2.5 | 50 | 20 | 70 | 4 | 60 | 30 | 90 | 160|
3 | 2 |- | 4 | -- | 9 |5.4 Coating Properties, |2.5 | 50 | 20 | 70 | 3 | 60 | 30 | 90 | 160|
| | | | | | Evaluation,Quality Control | | | | |_ | | | | |
4 | 1 | | --| | 5 |5.5 Pollution Control & Indust-|2.5 | 70 | 30 | 100 | -- | -- | -- | -- | 100|
| | | | | | rial Safety | | | | | | | | | |
3 | 2 | | 4 | | 9 |5.6 Formulation&Manufacturingof|2.5 | 50 | 20 | 70 | 3 | 60 | 30 | 90 | 160|
| | | | | | Paint | | | | | | | | | |
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
20|9 |- |16 | -- |45 | <---------TOTAL-----------> |-- |270 | 110 | 380 | -- | 220 | 110 | 330 | 710|
--|---|--|---|----|---|-------------------------------|----|-----|------|-----|----|------|-----|------|----|
Games/NCC/Social and Culturl Activity + Discipline ( 15 + 10) | 25|
|----|
Aggregate | 735|
------
VI SEMESTER
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CONTENTS
Sl. No. Particulars Page No.
I. Study and Evaluation Scheme
II. Main Features of the Curriculum 1
III. List of Experts 2
IV. Need Analysis 3
V. Job Potential/Job Oportunities 4
I Semester
1.1 Foundational Communication 5-9
1.2 Applied Mathematics-I(A) 10-11
1.3 Applied Physics-I 12-14
1.4 Introduction to Paint & Polymer Technology 35-36
1.5 Measuring Instrument & Measurement 20-21
1.6 Workshop Practices 37-39
II Semester
2.1 Applied Mathematics-I(B) 26-27
2.2 Applied Physics-II 28-30
2.3 Applied Mechanics 31-34
2.4 Applied Chemistry 15-19
2.5 Engineering Drawing 22-25
III Semester
3.1 Applied Mathematics-II 40-42
3.2 Pigments & Extenders 43
3.3 Drying & Paint Media 44-45
3.4 Electrical Technology & Electronics 46-50
3.5 Introduction To Computer 51-53
IV Semester
4.1 Functional Communication 40-42
4.2 Natural & Synthetic Resin 54-55
4.3 Fuel & Material Technology 56-57
4.4 Fluid Mechanics & Solid Handling 58-61
4.5 Process Plant Utility 62-63
V Semester
5.1 Integrative Communication 40-42
5.2 Industrial Management & Entrepreneurship Development 64-65
5.3 Heat & Mass Transfer Operations 66-69
5.4 Coating Properties, Evaluation & Quality & Control 70-71
5.5 Pollution Control & Industrial Safety 72-74
5.6 Formulation & Manufacturing of Paint 83-84
VI Semester
6.1 Chemical Reaction Engineering 77-78
6.2 Automatic Process Control 79-82
6.3 Printing & Packaging Technology 75
6.4 Paint Application 76
6.5 Project 85
a. Project Problem
b. Field Exposure
Staff Structure 86
Space Requirement 87-88
List of Equipment 89-111
Learning Resource Material 112
Annexture-I&II 113
Annexture-III 114
Questionnaire 115-117
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MAIN FEATURES OF THE CURRICULUM
5. Intake : 60
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LIST OF EXPERTS
List of experts whose deliberation helped the revision of curriculum for three year diploma course in
Paint Technology at I.R.D.T. U.P., Kanpur on 28.01.2016 are honourably named below -
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Corrected and Approved By BTE 04.05.2017
List of experts whose deliberation helped the review and revision of curriculum for three
year diploma course in Paint Technology at I.R.D.T. U.P., Kanpur on 06.09.2016 are honourably
named below -
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Corrected and Approved By BTE 04.05.2017
NEED ANALYSIS
Learning in general goes on with life informally but in Education systems there are always some patterns
to partake knowledge to desirous ones in definite period and systematic manners, developing their knowledge
and skill both.
Paint is a substance composed of solid colouring matter suspending in a liquid medium and and applied as a
protective or decorative coating to various surfaces, or to canvas or other materials. Various chemicals are combined
together to make a paint. Each particular chemical substance makes a particular function in the final product.
Paint Technology is the discipline in which one studies about the various ingradients-
resin,polymers,pigments,etc.-that are used in making a paint. Different substrate and surfaces,depending on there
unique physical and chemical properties,require different kinds of paint or coating formulations to be applied on
them. One studies about the different aspects of paint technology application in this discipline.
Paint Technology application is a combination of processes-metallic and non-metallic surfaces are
chemically treated and then coatings of paint are applied on them for the purpose of protection or for decoration.
In the discipline of Paint Technology, one studies about the manufacturing of paints, the use of various kinds
of paints and the techniques used for the application of paints. One studies about the various kinds of paints in the
discipline of Paint Technology. One studies about paints used for houses and other architectural set-ups, paints used
for automobiles, aircraft and marine vessels. One also studies about high performance, anti-corrosive paints used in
factories an industries.
A Paint Technologist is required in different departments of the paint industries. Paint Technologists work in
the research development department, production department, manufacturing department, technical services or
marketing department and paint application department.
PROFILE DEVELOPMENT
A tool in form of a questionnaire was designed and sent to various organizations, industries, higher
technological institutes and polytechnics for getting informations about job opportunities, man power
requirements and job activities of diploma holders in Paint Technology.
Feed back was taken from experts through questionnaire, personal interviews and workshops
was analyzed and a draft structure of curriculum was prepared in the workshop held at I.R.D.T., U.P., Kanpur
adopting the following procedure.
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JOB POTENTIAL/JOB OPPORTUNITIES
The employment potential in this industry is hues. Job prospects are many for the one who is professionally
qualified in Paint Technology. One will find employment in large paint manufacturing companies like-
One will be posted in different wings of the paint industry like production department,
manufacturing department or marketing department. One may also be posted in the technical service department as a
Technical Assistant or Technical Executive.
Besides, one will also find employment as a supervisor in the application unit of an auto industry. There is
huge demand for Paint Technologists in companies which are into the manufacture of home furnishing like almirah,
refrigerators, etc. One will be able to find employment in such home furnishing industries. One will also be able to
find employment in industries which are into the manufacturing of raw materials used in the manufacture of paints,
and other allied industries like pigment or extender manufactures, resin suppliers, polymer suppliers or additive
suppliers.
The Indian economy today is one of the fastest growing economics of the world. The paint industry, which
is dependent on several industries like the housing industry, the automobile industry and the original equipment
manufacturing industry, is growing by leaps and bound, due to the growth in these related industries. This has spread
out a wide and prospective field for trained professionals in paint technology. Though India”s per capita
consumption of paints is lower as compared to the developed countries, there is study increase in consumption of
paints due to the boom in the economy. Thus, growth in the paint industry is ensured in the near future with
promises of employment for trained Paint Technologists.
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I Semester
1.1 FOUNDATIONAL COMMUNICATION
SECTION “A” (ENGLISH)
L T P
4 - -
__________________________________________________________________
Sl.No. Units Coverage Time
______________________________________________________L___T___P___
Section A English
1. PARTS OF SPEECH 12 - -
2. VOCABULARY BUILDING 05 - -
3. Grammar 15 - -
4. DEVELOPMENT OF EXPRESSION (Composition) 12 - -
Section B Hindi
5. Topic 5 2 - -
6. Topic 6 5 - -
7. Topic 7 5 - -
___________________________________________________________________
56 - -
___________________________________________________________________
DETAILED CONTENTS
1. PARTS OF SPEECH :
a. Noun
b. The pronoun : Kinds and Usage
c. The adjective : Kinds and Degree
d. Determiner : Articles
e. The verb : Kinds
f. The Adverb : Kinds, Degree and Usage
g. Prepositions
h. Conjunctions
i. The Interjections
j. Subject: Verb Agreement (Concord)
2. VOCABULARY BUILDING :
3. Grammar
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a. Sentence & its types
a. Tenses
b. Punctuations
c. Active and Passive voice
d. Transformation of Sentences
e Synthesis of Sentences
f. Direct and Indirect Narrations
a. Paragraph Writing
b. Essay Writing
c. Proposal Writing
d. Letter Writing (Formal,Informal,Business,official etc.)
f. Report Writing
g. Note Making
h. News Making
i. Application Writing
j. Minute Writing
k. Invitation Letter Writing
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Corrected and Approved By BTE 04.05.2017
1.2 APPLIED MATHEMATICS I(A)
[ Common to All Engineering Courses]
L T P
3 2/2 -
Rationale:
DETAILED CONTENTS:
2. ALGEBRA-II:(10 Marks)
2.1 Vector algebra : Dot and Cross product, Scaler and vector
triple product.
8
Corrected and Approved By BTE 04.05.2017
1.3 APPLIED PHYSICS-I
DETAILED CONTENTS:
9
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systematic errors, estimation of probable errors in the
results of measurement(Combination of erros in addition,
substraction, multipication and powers). Significant
figures, and order of accuracy in resprect to instruments,
10
Corrected and Approved By BTE 04.05.2017
Simple pendulum. Derivation of its periodic time. Energy
conservation in S.H.M.. Concept of phase, phase difference,
Definition of free, forced, undamped and damped vibrations,
Resonance and its sharpness, Q-factor.
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1.4 INTRODUCTION TO PAINT & POLYMER TECHNOLOGY
L T P
4 2 4
DETAILED CONTENTS:
1. BASICS OF PAINTS:
General Introduction of Paint industry, definition of Paints, varnishes and lacquers their
constitutions and functions. General classification of surface coating, mechanism of film
formation,
3. FUNDAMENTALS OF POLYMERS:
Introduction & historical background of polymers, macro-molecular concept, monomers &
polymers nomenclature of polymer, feature & characteristic of a polymer, definition of
polymerization, rate of polymerization, average degree of polymerization , functionality and
polymerization. Oligomer and high polymers . Scope of elastomeric, fiber forming and plastic
materials.
4. CLASSIFICATION OF POLYMERS:
Types of polymerization, addition ( chain) polymerization, condensation polymerization,
comparison between addition and condensation polymerization.
5. POLYMERIZATION TECHNIQUES:
Bulk, Suspension, solution & emulsion polymerization.
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INTRODUCTION TO PAINT & POLYMER TECHNOLOGY LAB
2. Physical testing of semidrying oils for colour, sp. gr., R.I. , etc.
3. Physical testing of nondrying oils for colour, sp. gr., R.I. , etc.
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1.5-MEASURING INSTRUMENTS AND MEASUREMENTS
Rationale:
________________________________________________________________
__
Sl.No. Units Coverage
Time
______________________________________________________L___T___P_
__
1. Introduction and 12 6 -
Classification of Instruments.
2. Pressure and Vacuum gauges 12 6 -
3. Thermometers and Pyrometers 12 6 -
4. Mass & Weight Measurement 10 5 -
5. Liquid level meters 10 5 -
________________________________________________________________
56 28 -
________________________________________________________________
DETALLED CONTENTS
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Hydrostep, Radar or microwave level indicator, Ultrasonic
or
Sonic level indicator.
REFERENCE BOOKS
16
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1.6 WORKSHOP PRACTICE
DETAILED CONTENTS
1. Carpentry Shop :
EX-1 Introduction & demonstration of tools used
in
carpentry shop and different types of joints,
types
of wood, seasoning and preservation of wood
EX-2 Planing and sawing practice
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EX-3 Making of lap joint
EX-4 Making of mortise and tenon joint
Ex-5 Making of any one utility article such as wooden-
picture frame, hanger, peg, name plate, etc.
5. Foundry Work
6. Smithy Shop :
7. Welding Shop :
8. Machine Shop
20
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II Semester
2.1 APPLIED MATHEMATICS I (B)
[ Common to All Engineering Courses]
L T P
3 2/2 -
Rationale:
DETAILED CONTENTS:
21
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1.3 Integration by partial fraction.
3.1 CIRCLE :
Ellipse x2 y2
-- + --=1
a2 b2
Hyperbola x2 y2
--- - ---=1
a2 b2
22
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Distance between two points in space, direction cosine
and
direction ratios, Finding equation of a straight line
and
Plane ( Different Forms),
23
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2.2 APPLIED PHYSICS-II
L T P
3 2/2 4
Rationale:
1. Optics (4 Marks)
25
Corrected and Approved By BTE 04.05.2017
Dia, Para and Ferro-magnetism, Ferrites, Magnatic
Hysteresis
Curve and its utility. Basic idea of super
conductivity,
Meissner's effect.
26
Corrected and Approved By BTE 04.05.2017
(b) Solar energy: Solar radiation and potentiality
of
solar radiation in India, uses of solar
energy:
Solar Cooker, solar water heater, solar
photovoltaic
cells, solar energy collector.
PHYSICS LAB
27
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12. To measure instantaneous and average wind velocity by
indicating cup type anemometer/hand held anemometer.
NOTE :
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2.3 APPLIED MECHANICS
L T P
5 1 2
RATIONALE
________________________________________________________________
SL.No. Topic L T P
________________________________________________________________
1. Introduction 4 1
2. System of Forces & General Condition of 18 4
Equilibrium
3. Moment and Couple 8 1
4. Friction 8 1
5. Machines 8 1
6. Center of Gravity 8 2
7. Moment of Inertia 8 2
8. Beam & Trusses 8 2
_______________________________________________________________
Total 70 14 28
________________________________________________________________
DETAILED CONTENTS
1. Introduction:
29
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quantities. Effect of a force. Tension & compression. Rigid
body. Principle of physical independence of force.
Principle
of transmissibility of a force.
30
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safety valve, wireless mast, moment of a couple;
Properties
of a couple ; Simple applied problems such as pulley
and
shaft.
4. Friction:
5. Machines:
6. Centre of Gravity:
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of center of 'gravity' of solid bodies - cone,
cylinder,
hemisphare and sphere, composite bodies and bodies
with
portion removed.
7. Moment of Inertia:
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Applied Mechanics Lab : Practicals
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2.4 APPLIED CHEMISTRY
L T P
6 - 4
Rationale:
1. Atomic Structure 4 - -
2 Chemical Bonding 6 - -
3. Classification of Elements 4 - -
4. Electro Chemistry-I 7 - -
5. Electro Chemistry-II 8 - -
6. Chemical Kinetics 4 - -
7. Catalysis 4 - -
8. Solid State 4 - -
9. Fuels 4 - -
10. Water Treatment 6 - -
11. Colloidal State 4 - -
12. Lubricants 4 - -
13. Hydrocarbons 7 - -
14. Organic Reactions & Mechanism 8 - -
15 Polymers 4 - -
16 Synethetic Materials 6 - -
---------------------------------------------------------------
84 - 56
---------------------------------------------------------------
DETAILED CONTENTS:
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1. ATOMIC STRUCTURE :(3 MARKS)
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cell and free energy change. Standard electrode
potential,
Electro chemical series and its application. Chemical
and
Electrochemical theory of corrosion, Galvenic
Series.
Prevention of corrosion by various method.
1. Fundamental auspects -
38
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2.A. Mechanism of addition reaction (Markonicove's
Rule,
Cyanohydrin and Peroxide effect),
39
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C. Synthetic detergents, types of detergents and
its
manufacturing.
3. EXPLOSIVES: TNT, RDX, Dynamite.
4. Paint and Varnish
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LIST OF PRACTICALS
A. Basic Radicals :
B. Acid Radicals :
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2.5 ENGINEERING DRAWING
[ Common to Three years Diploma Course in Civil
Engg.,
Electrical Engg., Chemical Engg., Dairy, Ceramic,
Textile
Technology, Textile Chemistry]
C O N T E N T S
43
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(b) Introduction to Scales 2 Sheet
Dimensconing techniques.
Geometrical Solids
Isometric scale
carpentary joints
NOTE :
A. The drawiang should include dimension with
tolerence
whereever necessary, material list according to I.S.
code.
25% of the drawing sheet should be drawn in first
angle
projection and rest 75% drawing sheet should be in
third
angle figure
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III SEMESTER
L T P
5 2 -
Rationale :
________________________________________________________________
__
Sl.No. Units Coverage
Time
______________________________________________________L___T___P_
__
1. Matrices 16 6 -
2. Differential Calculus 15 6 -
2. Differential Equations 15 6 -
4. Integral Calculus 12 5 -
5. Probability & Statistics 12 5 -
________________________________________________________________
___
70 28 -
________________________________________________________________
___
DETAILED CONTENTS
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Vector function, Introduction to double and triple integral,
differentiation and integration of vector functions,
gradient, divergence and curl, differential derivatives.
5.1 Probability :
5.2 Distribution :
50
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3.2 PIGMENTS AND EXTENDERS
L T P
5 2 0
DETAILED CONTENTS
1. INTRODUCTION:
Concept of colour phenomenom, classification of pigments,
testing of pigments,oil absorption value, bulking value, sp.
Gravity, refractive index, mass tone, reducing power, tinting
strength, resistance to heat. Definition of pigment Dyes, dyes
stuffs, toners and lake pigment etc.
2. INORGANIC PIGMENTS:
(A)- White pigment such as titanium di-oxides, zinc oxide, Zinc
Sulphate, Lithopone etc.
(B)- Color pigments natural and synthetic iron oxide, lead
chromate , silico chromatees and molybdates, chromegreen,
chromium oxide, cadmium pigments, Prussian and ultramarine
blue,black, mercuric sulphide, synthetic inorganic complexes
etc.
(C)- Metallic pigments such as aluminium, Zinc, copper alloys,
stainless steel etc., anti corrosive pigments such red lead,
silicon chromate, zinc and strontium chromate white molybdates,
calcium plumbate etc. Functional and miscellaneous pigments such
as cuprous and mercuric oxides, barium meta borate, nacreous
luminescent, etc.
3. EXTENDERS:
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Sources, manufacture, properties and uses of extenders pigments
such as carbonates, silicates, sulphates, oxides, aluminates
etc. Lead carbonate, sulphate, silicate etc, antimony oxides,
zirconium oxide and silicate, potassium titanate etc.
4. ORGANIC PIGMENTS:
Natural organic pigments, comparison of organic pigments and inorganic
pigments General method of preparation and classification of
synthetic organic pigment. Basic and acid dye pigment.
5. MISCELLANEOUS PIGMENTS:
Phthalocyanine blue and green, honsa yellows rubine, tonnrs, para
reds.toludine, metallic, phosphorocent, flouroescent pearl pigments,
treated pigments.Testing and identification of organic pigments.
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3.3 DRYING OILS & PAINT MEDIA
L T P
5 2 6
DETAILED CONTENTS
1. INTRODUCTION:
Properties and uses of some commonly used drying, semi
drying & non drying oils, yellowing of oils modified oils like
heat treated oils, maleinised oils, co polymerized oils,
dehydrated castor oils, isomerized oils, reconstituted oils etc.
2. DRIERS:
Definition of driers, types of driers like primary,
secondary and auxillary. Function of metals as well as, acid
part of driers, driers mechanisms, manufacture of driers, their
evaluation and recommendation for water based and solvent based
coatings, combination and dosage of driers, properties of
different metal as well as organic radical of driers.
3. SOLVENTS:
Types of volatile solvents, general properties of solvents
like solvent power, toxicity rate of evaporation, boiling point-
aromatic content, etc classification like true solvents, latent
solvents and diluents, effect of solvent on film properties,
classes of solvents with their sources, properties, evaluation
of solvents, solubility parameters.
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4. PLASTICIZERS:
Definition, importance, mechanism of plasticization, types
of plasticizers with their properties, evaluation of
plasticizers.
5. ADDITIVES:
Function of additives, additives for solvent-thinned
coating like wetting, and dispersing agents, anti settling and
bodying agents, anti skinning agents, anti flooding agents etc,
additives for latex paints like surface – active agents,
antifoam agents, emulsifier, thickening agents, preservatives
coalescing agents etc.
54
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3.4 ELECTRICAL TECHNOLOGY & ELECTRONICS
L T P
5 2 4
Rationale :
________________________________________________________________
__
Sl.No. Units Coverage
Time
______________________________________________________L___T___P_
__
1. Electric Induction 3 1 -
2. A. C. Theory 5 3 -
3. Three Phase Circuits 5 3 -
4. Measurement & Measuring Instruments 12 4
5. Electronics 12 4 -
6. D. C. Machines 8 3 -
7. Transformers 5 2 -
8. Synchronous Machines 5 2 -
9. Induction Motors 6 2 -
10. Electro Heating 6 3 -
11. Electro Plating 3 1 -
________________________________________________________________
___
70 28 56
________________________________________________________________
___
DETAILED CONTENTS
55
Corrected and Approved By BTE 04.05.2017
1. ELECTRIC INDUCTION:
2. A. C. THEORY:
56
Corrected and Approved By BTE 04.05.2017
and Integrated instruments.
instruments.
5. ELECTRONICS:
57
Corrected and Approved By BTE 04.05.2017
operational amplifier, Introduction to basic logic gates
and
microprocessors.
6. D. C. MACHINES:
D. C. Generator:
D. C. Motor:
7. TRANSFORMERS:
8. SYNCHRONOUS MACHINES:
(a) Alternators:
58
Corrected and Approved By BTE 04.05.2017
details, E.M.F. equation, Condition for
parallel
operation.
9. INDUCTION MOTORS:
11. ELECTROPLATING:
59
Corrected and Approved By BTE 04.05.2017
Importance of electroplating, Principle of
electroplating
and equipement used. Processes used in
electroplating,
Anodising.
60
Corrected and Approved By BTE 04.05.2017
ELECTRICAL TECHNOLOGY & ELECTRONICS LAB
62
Corrected and Approved By BTE 04.05.2017
3.5 INTRODUCTION TO COMPUTER
________________________________________________________________
__
Sl.No. Units Coverage
Time
______________________________________________________L___T___P_
__
1. Introduction to Computer 4 - -
2. Introduction To Operating System 3 - -
(MS DOS/Windows)
3. Word Processing 4 - -
4. Worksheet 4 - -
5. Presentation 4 - -
6. Data Base Operation 3 - -
7. Introduction to Internet 2 - -
8. Introduction to advance tools 4 - -
________________________________________________________________
_
28 - 70
________________________________________________________________
___
DETAILED CONTENTS
63
Corrected and Approved By BTE 04.05.2017
1. Introduction to Computer:
3. WORD PROCESSING:
4. WORKSHEET:
5. PRESENTATION :
64
Corrected and Approved By BTE 04.05.2017
Introduction, Use of Tools/Icons for preparing
simple
presentation on Power Point.
6. DATABASE OPERATION :
7. Introduction to Internet:
65
Corrected and Approved By BTE 04.05.2017
INTRODUCTION TO COMPUTER LAB
List Of Practicals
Note : In the final year, related students have to use the concept of MS Word/MS Excel/MS
Access/ MS Power Point in their respective branch’s project work such as creating project report
through MS Word/Creation of statistical data in MS Excel/Creation of database in MS Excel/
Demonstration of project through Power Point Presentation.
66
Corrected and Approved By BTE 04.05.2017
IV Semester
Section B Hindi
1. Topic 1 02 - -
2. Topic 2 02 - -
3. Topic 3 02 - -
4. Topic 4 02 - -
5. Topic 5 02 - -
6. Topic 6 02 - -
7. Topic 7 02 - -
8. Topic 8 01 - -
9. Topic 9 02 - -
10. Topic 10 02 - -
11. Topic 11 01 - -
___________________________________________________________________
56 - -
___________________________________________________________________
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3& xzkE; fodkl
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68
Corrected and Approved By BTE 04.05.2017
4.2 NATURAL & SYNTHETIC RESINS
L
T P
5 2 0
TOPIC WISE DISTRIBUTION OF PERIODS
DETAILED CONTENTS
Classification and properties of natural resins etc, Resins sources, oleoresin and its
composition, properties and deficiencies of rosin film, modification of rosin, calcium rosinate
and maleoprimaric acid from rosin etc, Identification of rosin.
2. SHELLAC:
Shellac: orgin, extraction of lac, different kinds of lac and their properties, composition of
lac, chemical modification of shellac for use in coatings , French polish, leather finishes,
Oleoresinous varnishes etc, from shellac.
epoxy resin manufacture, formulation of two pack system like solvent based coatings solvent
less, high solids coating, single pack epoxies like epoxy ester thermoplastic epoxy etc, various
epoxy modified resin and their application water soluble epoxies, polyamide resins, poly amines
and acids used, dimerised fatty acids, properties and application of various polyamides.
A. Vinyl and acrylic : vinyl and acrylic monomers type of vinyl resin used in surface coating
. Vinyl co polymer and their properties, thermo plastic and thermo settling acrylics, water
soluble acrylics.
B. Other Resins - Hydro carbon resin , coumarone and indene resins, resins from petroleum
products, terpene resins, miscellaneous resins : fluoro polymers, ketone resins, poly
carbonate etc.
70
Corrected and Approved By BTE 04.05.2017
4.3-CONVENTIONAL AND NON CONVENTIONAL SOURCE OF ENERGY
L T P
5 2 -
Rationale:
________________________________________________________________
__
Sl.No. Units Coverage
Time
______________________________________________________L___T___P_
__
1. Introduction 4 2 -
2. Solid Fuels 10 3 -
3. Liquid Fuels 10 3 -
4. Gaseous Fuels 8 2 -
5. Combustion Calculation 8 2 -
1. Solar Energy 5 2 -
2. Wind Energy 5 2 -
3. Bio Energy 5 3 -
4. Hydro Energy 5 3 -
5. Geothremal Energy 5 3 -
6. Wave and Tidal Energy 5 3 -
________________________________________________________________
_
Total 70 28 -
________________________________________________________________
_
71
Corrected and Approved By BTE 04.05.2017
DETAILED CONTENTS
2. SOLID FUELS:
3. LIQUID FUELS:
4. GASEOUS FUELS:
5. COMBUSTION CALCULATION:
1. SOLAR ENERGY:
2. WIND ENERGY :
3. BIO ENERGY:
72
Corrected and Approved By BTE 04.05.2017
generation from biomass, Bio energy product.
4. HYDRO ENERGY:
5. GEOTHERMAL ENERGY:
REFERENCE BOOKS
73
Corrected and Approved By BTE 04.05.2017
4.4-FLUID MECHANICS & SOLID HANDLING
L T P
6 2 8
Rationale:
DETAILED CONTENTS
PART - A
1. FLUIDS
(i) Properties
4. TRANSPORTATION OF FLUIDS:
PART - B
1. INTRODUCTION:
75
Corrected and Approved By BTE 04.05.2017
2. CHARACTERISATION OF SOLID PARTICLES:
3. SIZE REDUCTION:
4. HANDLING OF SOLIDS:
5. MECHANICAL SEPARATIONS:
(ii) Classifiers.
(iii)Thickener
(iv) Cyclones.
6. MIXING EQUIPMENTS:
76
Corrected and Approved By BTE 04.05.2017
FLUID MECHANICS & SOLID HANDLING LAB
78
Corrected and Approved By BTE 04.05.2017
4.5-PROCESS PLANT UTILITIES
L T P
4 2 -
________________________________________________________________
__
Sl.No. Units Coverage
Time
______________________________________________________L___T___P_
__
DETAILED CONTENTS
3. STEAM GENERATOR:
4. STEAM DISTRIBUTION:
6. WATER :
8. DEMINERALIZATION :
9. COOLING WATER :
REFERENCE BOOKS
81
Corrected and Approved By BTE 04.05.2017
V SEMESTER
__________________________________________________________________
- - 56
___________________________________________________________________
PERSONALITY DEVELOPMENT
INTERPERSONAL SKILLS
UNDERSTANDING OTHERS
84
Corrected and Approved By BTE 04.05.2017
Initiative, Integrity, Judgment, Justice, Knowledge,
Loyalty, Sense
of Humour), Other Useful traits (Truthfulness, Esprit-de-
corps,
Unselfishness, Humility and sympathy, Tact without loss of
moral
courage, Patience and a sense of urgency as appropriate,
Selfconfidence,
Maturity, Mental including emotional stability)
12. Attitude
Types of Attitude, Components of Attitudes (Cognitive
Component, Affective Component, Behavioral Component ),
Types of Attitudes (Positive Attitude, Negative Attitude,
Neutral
Attitude, Rebellious Attitude, Rational and Irrational
Attitudes,
Individual and Social Attitudes), Kinds of Attitude,
ASSERTIVENESS, How to Develop Assertiveness (Experiment
and Try New Things, Extend Your Social Circle, Learn to
Make
Decisions for Yourself, Indulge in Knowledge, Admire
Yourself &
Others), Negotiation (Be Sensitive to The Needs Others, Be
Willing To Compromise, Develop Your Problem-Solving Skills,
Learn to Welcome Conflict, Practice Patience, Increase Your
Tolerance For Stress, Improve Your Listening Skills, Learn
To
Identify Bottom-Line Issues Quickly, Be Assertive, Not
Aggressive)
PROBLEM SOLVING
88
Corrected and Approved By BTE 04.05.2017
5.2 INDUSTRIAL MANAGEMENT AND ENTREPRENEURSHIP DEVELOPMENT
L T P
-6 2
RATIONALE
The knowledge of this subject is required for all
engineers/technicians who wish to choose industry/field as their
career. This course is designed to develop understanding of
various functions of management, role of workers and engineers
and providing knowledge about industrial and tax laws.
TOPIC WISE DISTRIBUTION OF PERIODS
________________________________________________________________
__
Sl.No. Units Coverage
Time
______________________________________________________L___T___P_
__
1. Principles of Management 8 - -
2. Human Resource Development 10 -
-
3. Wages and Incentives 4 - -
4. Human and Industrial Relations 6 - -
5. Professional Ethics 2 -
-
6. Sales and Marketing management 10
- -
7. Labour Legislation Act 10
- -
8. Material Management 8 - -
9. Financial Management 8 - -
10. Entrepreneurship Development 8
- -
11. Fundamental of Economics 5 - -
12. Accidents and Safety 5
- -
________________________________________________________________
84 - -
________________________________________________________________
___
DETAILED CONTENTS
1. Principles of Management
89
Corrected and Approved By BTE 04.05.2017
1.1 Management, Different Functions: Planning, Organising,
Leading, Controlling.
1.2 Organizational Structure, Types, Functions of
different departments.
1.3 Motivation: Factors, characteristics, methods of
improving motivation, incentives, pay, promotion,
rewards, job satisfaction, job enrichment.
1.4 Need for leadership, Functions of a leader, Factors
for accomplishing effective leadership, Manager as a
leader, promoting team work.
2. Human Resource Development
2.1 Introduction, objectives and functions of human
resource development (HRD) department.
2.2 Recruitment, methods of selection, training strategies
and career development.
2.3 Responsibilities of human resource management –
policies and functions, selection – Mode of selection
– Procedure – training of workers, Job evaluation and
Merit rating.
3. Wages and Incentives
3.1 Definition and factors affecting wages, methods of
wage payment.
3.2 Wage incentive – type of incentive, difference in
wage, incentive
and bonus; incentives of supervisor.
3.3 Job evaluation and merit rating.
4. Human and Industrial Relations
4.1 Industrial relations and disputes.
4.2 Relations with subordinates, peers and superiors.
4.3 Characteristics of group behaviour and trade unionism.
4.4 Mob psychology.
4.5 Grievance, Handling of grievances.
4.6 Agitations, strikes, Lockouts, Picketing and Gherao.
4.7 Labour welfare schemes.
4.8 Workers’ participation in management.
5. Professional Ethics
5.1 Concept of professional ethics.
5.2 Need for code of professional ethics.
5.3 Professional bodies and their role.
6. Sales and Marketing management
6.1 Functions and duties of sales department.
6.2 Sales forecasting, sales promotion, advertisement and
after sale
services.
6.3 Concept of marketing.
6.4 Problems of marketing.
90
Corrected and Approved By BTE 04.05.2017
6.5 Pricing policy, break even analysis.
6.6 Distribution channels and methods of marketing.
7. Labour Legislation Act (as amended on date)
7.1 Factory Act 1948.
7.2 Workmen’s Compensation Act 1923.
7.3 Apprentices Act 1961.
7.4 PF Act, ESI Act.
7.5 Industrial Dispute Act 1947.
7.6 Employers State Insurance Act 1948.
7.7 Payment of Wages Act, 1936.
7.8 Intellectual Property Rights Act
8. Material Management
8.1 Inventory control models.
8.2 ABC Analysis, Safety stock, Economic ordering
quantity.
8.3 Stores equipment, Stores records, purchasing
procedures, Bin card, Cardex.
8.4 Material handling techniques.
9. Financial Management
9.1 Importance of ledger and cash book.
9.2 Profit and loss Account, Balance sheet.
9.3 Interpretation of Statements, Project financing,
Project appraisal, return on investments.
10. Entrepreneurship Development
10.1 Concept of entrepreneur and need of entrepreneurship
in the context of prevailing employment conditions.
10.2 Distinction between an entrepreneur and a manager.
10.3 Project identification and selection.
10.4 Project formulation.
10.5 Project appraisal.
10.6 Facilities and incentives to an entrepreneur.
11. Fundamental of Economics
11.1 Micro economics.
11.2 Macro economics.
12. Accidents and Safety
12.1 Classification of accidents based on nature of
injuries, event and place.
12.2 Causes and effects of accidents.
12.3 Accident-prone workers.
12.4 Action to be taken in case of accidents with machines,
electric shock, fires and erection and construction
accidents.
12.5 Safety consciousness and publicity.
12.6 Safety procedures.
12.7 Safety measures – Do’s and Don’ts and god housing
keeping.
91
Corrected and Approved By BTE 04.05.2017
5.3 HEAT AND MASS TRANSFER
L T P
4 2 4
PART 'A'
PART B
7. Gas Absorption 4 2 -
8. Distillation 4 2 -
9. Extraction 6 3 -
10. Humidification 6 3 -
12. Drying 6 3 -
________________________________________________________________
_
Total 56 28 56
________________________________________________________________
_
DETAILED CONTENTS
92
Corrected and Approved By BTE 04.05.2017
PART-'A'
2. CONDUCTION:
3. CONVECTION:
4. RADIATION:
6. EVAPORATORS:
PART 'B'
7. GAS ABSORPTION:
8. DISTILLATION:
94
Corrected and Approved By BTE 04.05.2017
column (2) Bubble capplate column (3) Packed
column.
Fractional column accessories.
9. EXTRACTION:
10. HUMIDIFICATION:
11. DRYING:
1. Tray Dryer
2. Rotary Dryer
3. Screw Conveyor.
96
Corrected and Approved By BTE 04.05.2017
HEAT AND MASS TRANSFER LAB
List of Practicals
97
Corrected and Approved By BTE 04.05.2017
5.4 COATING PROPERTIES, EVALUATION AND QUALITY CONTROL
L T P
3 2 6
TOPIC WISE DISTRIBUTION OF PERIODS
_____
SL.NO. UNITS COVERAGE
TIME
L T P
1. COATING PROPERTIES 9 7 -
2. TESTING OF LIQUID FILMS 9 7 -
3. TESTING OF DRY PAINT FILMS 8 6 -
4. ANALYSIS OF PAINTS & VARNISHES 8 3 -
5. DURABILITY TESTS 8 5 -
TOTAL 42 28 84
DETAILED CONTENT
1. COATING PROPERTIES:
General properties of oil paints, enamels varnishes and lacquers, their comparative
merits, classification of paints, and adhesive and cohesion properties, factors affecting adhesion
wetting power, optical properties , color,L,a,b, and E values, gloss, hiding etc, physical,
chemical and mechanical properties of paint films factors affecting coating properties,
rheological properties, Newtonian and non Newtonian liquids, thixo-tropy, factor affecting
viscosity influence of the rheological behavour.
98
Corrected and Approved By BTE 04.05.2017
Analysis of paints and varnishes, volatile and non volatile matter, pigment content ,
binder or solid vehicle content, water content, ash content, pigment, binder and solvent analysis.
5. DURABILITY TESTS:
Ageing properties of coatings, weatherometery, natural and outdoor durability test,
accelerated out door weathering, artificial weathering test in a weatherometer, defects observed
in paint film on exposure, concept of quality circles, introduction to ISO.
99
Corrected and Approved By BTE 04.05.2017
TESTING & QUALITY CONTROL LAB
LIST OF EXPERIMENT
1. Determination of the physical properties of liquid paints, varnishes & lacquers such as
color, weight per liter, fineness of grind, viscosity, non volatile content, spreading
capacity.
2. Determination of the physical properties of dry films of paints, varnishes & lacquers such
as Drying time, D.F.T.
3. Determination of mechanical properties of dry film paints, varnishes & lacquers such as
scratch hardness, flexibility and adhesion, pencil hardness, impact resistance .
4. Determination of optical properties of dry films of paints, varnishes & lacquers such as
wet capacity, hiding, gloss, shade.
5. Determination of chemical resistance properties of dry films of paints, varnishes &
lacquers such as water resistance, acid resistance, alkali resistance and solvent
resistance..
6. Determination of corrosion resistance properties of dry films of paint, varnishes and
lacquers such as salt spray test and humidity chamber test (PAC : Protection against
corrosion)
100
Corrected and Approved By BTE 04.05.2017
. 5.4-POLLUTION CONTROL & INDUSTRIAL SAFETY
L T P
6 2 -
Rationale:
A chemical engineering technician must have the knowledge
of
different types of pollution caused due to industrialsation
so
that he may help in balancing the eco-system and control
the
pollution by means of control devices. The technician must
know
various types of accidents which occour in chemical plants
and
how to safe gaurd them to avoid injury to men and material.
The
content of the subject have been developed to cater the
above
needs.
TOPIC WISE DISTRIBUTION OF PERIODS
________________________________________________________________
__
Sl.No. Units Coverage
Time
______________________________________________________L___T___P_
__
1. Introduction 6 1 -
2. Air Pollution 9 2 -
3. Water Pollution 12 5 -
4. Environment Protection 12 5 -
5. Radioactive Pollution 12 2 -
6. Solid Waste Management 6 2 -
7. Pollution Acts 12 5 -
8. Safety in Chemical Industry 12 5 -
9. Disaster Management 3 1 -
________________________________________________________________
_
Total 84 28 -
________________________________________________________________
_
DETAILED CONTENTS
1. INTRODUCTION:
101
Corrected and Approved By BTE 04.05.2017
What is environment ? What is Pollution? Classification
of
pollution e.g. Land, Water, Air, Noise. Impact assesment
of
development projects. Character and origin of
industrial
wastes.
2. AIR POLLUTION:
3. WATER POLLUTION:
4. ENVIORNMENT PROTECTION :
7. POLLUTION ACTS:
9. DISASTER MANAGEMENT :
104
Corrected and Approved By BTE 04.05.2017
5.5 FORMULATION & MANUFACTURING OF PAINTS
L T P
3 2 6
DETAILED CONTENTS
1. INTRODUCTION:
Principles of paint formulation, formulation elements, mathematics & steps involved in
paint : Pigment Volume Concentration (PVC), Pigment To Binder ( P/B) ratio, etc, Typical
formulation of primers, under coats, base coats and finish coats industrial and site applied
coating for steel work for mild, moderate and severe conditions.
4. GENERAL HAZARDS:
let down vehicles and let down of non aqueous and latex paints, fire and health
hazards, general industrial hazards, prime cause for fire and explosion electro-static charges
precautionary measures.
105
Corrected and Approved By BTE 04.05.2017
5. SAFETY MEASURES AND FACTORY LAYOUTS:
Safety measure protection, factory layout principles and general considerations, typical
flow diagram, single & multi storied building , sections of paint factory and their location.
106
Corrected and Approved By BTE 04.05.2017
PAINT MAKING LAB
LIST OF EXPERIMENT
107
Corrected and Approved By BTE 04.05.2017
VI SEMESTER
6.1 CHEMICAL REACTION ENGINEERING (CRE)
L T P
5 1 -
Rationale:
__________________________________________________________________
Sl.No. Units Coverage Time
______________________________________________________L___T___P___
1. Introduction 5 1 -
2. Homogenous Reactions 15 3 -
3. Interprtation of constation volume batch 15 3 -
reactor data
4. Ideal Reactors 15 3 -
5. Introduction to Heterogenous reacting systems 15 2 -
6. Introduction of Various Types of Industrial 10 2 -
reactor
_________________________________________________________________
Total 70 14 -
_________________________________________________________________
DETAILED CONTENTS
1. INTRODUCTION :
2. HOMOGENEOUS REACTIONS :
108
Corrected and Approved By BTE 04.05.2017
elementary reactions molecularity and order of
reaction,
Rate constant K. Representation of a reaction
rate,
Temperature dependant term of a rate equation,
Temperature
dependancy from - (Arrhenius law, Thermodynamics
and
collision theory).
Activation energy and Temperature dependency.
Simple
numerical problems.
4. IDEAL REACTORS :
109
Corrected and Approved By BTE 04.05.2017
REFERENCE BOOKS
110
Corrected and Approved By BTE 04.05.2017
6.2-AUTOMATIC PROCESS CONTROL
L T P
6 2 6
Rationale:
________________________________________________________________
__
Sl.No. Units Coverage
Time
______________________________________________________L___T___P_
__
1. Introduction 10 3 -
2. Elements of control system 10 3 -
3. Process Characterstics 16 5 -
4. Controller Characteristics 12 3 -
5. Closed loop in Auto control 12 4 -
6. Programmable Logic Controller 12 4 -
7. Distributed Control System 12 4 -
_________________________________________________________________
Total 84 28 84
_________________________________________________________________
DETAILED CONTENTS
1. INTRODUCTION:
111
Corrected and Approved By BTE 04.05.2017
manual and automatic control, physical and block diagram.
3. PROCESS CHARCTERISTICS:
(ii) P.I control of stirred tank heater for set point change
and
load change.
113
Corrected and Approved By BTE 04.05.2017
Real time computer control system - concept,
functional
requirements of distributed process control
system,
configuration some popular DCS.
REFERENCE BOOKS
114
Corrected and Approved By BTE 04.05.2017
AUTOMATIC PROCESS CONTROL LAB
LIST OF EXPERIMENT
115
Corrected and Approved By BTE 04.05.2017
13. To study the response of two tank non interacting
liquid
level system and two tank interacting liquid level system.
116
Corrected and Approved By BTE 04.05.2017
6.3 SURFACE PREPARATION AND PAINT APPLICATION
L T P
5 2 0
DETAILED CONTENTS
1. SURFACE PREPARATION:
Importance of surface preparation, types of substrate : Substrate, Degreasing, rust &
oxide removal, blast cleaning, degreasing mild steel and preparation of samples of wood by a
sequence of staining, filling and sealing.
2. PRE-TREATMENT:
Steps of surface pre treatment process – activation, phosphating, passivation, zinc, iron
and tricationic system, coating weight.
3. PAINT APPLICATION INVOLVING ATOMIZATION:
Selection criteria for application techniques, Paint application involving atomization air
assisted spraying, airless spraying, electrostate spraying, compare hot and cold sprarying. Disc
and bell application and robotics in spraying
117
Corrected and Approved By BTE 04.05.2017
6.4 PRINTING & PACKAGING TECHNOLOGY
L T P
5 2 0
DETAILED CONTENTS
4. TYPES OF INK:
Inks for newspapers, publication work, posters, labels and packaging materials, heat set
and quick set inks for multi color printing , metal decoding inks , over print varnishes and
lacquers, magnetic inks, ceramic inks, inks for printed circuit boards, and other miscellaneous
inks, water based inks.
5. PRINTING INK MANUFACTURE:
Different methods and machinery used laboratory equipments and ink testing, factory
layout, hazard and pre caution , various ink troubles and remedial measures.
6. PACKAGING:
Concept of packaging, packaging values, scope of packaging: Toys, general
consumables, cosmetics food pharmaceuticals, engineering material and other utilities.
7. HAZARDS:
118
Corrected and Approved By BTE 04.05.2017
Biotic and abiotic hazards associated with packages.
8. PACKAGING FORMS:
Packaging forms: wood containers, glaces wares, metal containers, paper & paper boards,
folded cartons and setup boxes.
9. TYPES PACKAGING:
Corrugated fibre board , fibre tubes, cans and drums, plastics: films and foils.
6.5 PROJECT
a. Project Problem
119
Corrected and Approved By BTE 04.05.2017
1.STAFF STRUCTURE
1. Principal 1
15. Class IV 6
Note :
120
Corrected and Approved By BTE 04.05.2017
1. Services of other discipline staff of the Institute may be utilized if possible
2. Qualifications of Staff : as per service rule
3. The post of "Computer Programmer" in not needed in the institutions where diploma in "Electronics
Engineering" is running.
121
Corrected and Approved By BTE 04.05.2017
2. SPACE REQUIREMENT
1. Principal's Room 30
2. Confidential Room 10
3. Steno's Room 6
(a) Head 1 15
7. Store 100
9. Model Room 90
122
Corrected and Approved By BTE 04.05.2017
[C] Work shop
II Store 20
III Shops
(a) Carpentry Shop 50
(b) Smithy Shop 70
(c) Fitting Shop 50
(d) Welding Shop 50
(e) Painting Shop 50
(f) Sheet Metal ,Soldering & Brazing shop 50
(g) Plumbing shop 50
(h) Machine Shop 150
(i) Foundry 75
(1)
a. Administrative Building
b. Labs
c. Workshop
d. Over head Tank
e. Boundary Wall
f. Principal Residence
g. Fourth Class Quarters (2/3)
(2)
a. Hostel
b. Students Aminities
(3)
Residences of employee
123
Corrected and Approved By BTE 04.05.2017
3. LIST OF EQUIPMENTS
LIST OF EQUIPMENTS
126
Corrected and Approved By BTE 04.05.2017
II. APPLIED CHEMISTRY LAB
-----------------------------------------------------------------
S.No.Name of Equipment No. @ Rs. Amt.in Rs.
Aprox. Aprox.
-----------------------------------------------------------------
1. Test tube stand (Plastic/Tafflon) 30 20 600
2. Funnel stand (Plastic/Tafflon) 30 20 600
3. Burette stand 30 50 1500
Stainless Steel/Wooden/Iron
4. Pipette stand 30 20 600
Stainless Steel/Wooden/Plastic
5. Chemical balances with analytical
weights 1gm -200gms 5 1500 7500
6. Fractional weights set with rider 5sets 25 125
10 mg to 500 mg with rider
7. Kipp's apparatus 1000 ml. Plastic/ 2 500 1000
Tafflon
8. Reagents bottles
250ml 120 20 2400
500ml 25 25 625
1000ml 5 30 150
9. Wide mouth bottle 250 ml Glass 50 15 750
10. Winchester bottle 2.5 litre 15 30 450
Plastic/Tafflon
11. Test tubes 1/4" x 6"
i. Corning or Borosil 200 9 1800
ii. Glass 200 2 400
12. Boiling tube 1" x 6"
i.Corning or Borosil 100 16 1600
ii. Glass 100 5 500
13. Pestle and morter Dia 10 cms 2 30 60
15 cms (Ceramics)
14. Watch glass 5.0 cms,7.5 cms glass 15 5 75
15 Beakers (Glass/Brosil/Corning
Plastic)
250 ml. 50 20 1000
500 ml. 50 20 1000
16. Weighing Tube 10 ml with lid 30 10 300
(Plastic)
17. Wash bottles (Plastic/Tafflon) 30 15 450
18. Conical flask 250 ml. Glass 100 30 3000
(Brosil/Corning/Plastic) Transparnt
19. Flat bottom flask 500 ml.Glass 15 40 600
20. Flat bottom flask 250 ml.Glass 15 25 375
21. Burette 50 ml. (Plastic/Tafflon) 30 60 1800
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Corrected and Approved By BTE 04.05.2017
22. Pipette 25 ml. (Plastic/Tafflon) 30 20 600
23. Measuring flask 250 ml.
with stopper 30 50 1500
24. Measring cylinder of various 12 30 360
sizes (100 ml,250 ml,500 ml,1000 ml)
3 no. of each
25. Bunsen's burner of brass 30 50 1500
26. Gas plant petrol/LPG 10 to 20
burners automatic 1 5000 5000
27. Spirit lamp (Brass) 30 30 900
28. Tripod stand (Steel/Iron) 30 30 900
Large/Medium
29. Wire gauge 15 X 15 cm. with
asbestos 30 15 450
30. Test tube holder wodden 50 10 500
-----------------------------------------------------------------
S.No.Name of Equipment No. @ Rs. Amt.in Rs.
Aprox. Aprox.
-----------------------------------------------------------------
31. Porcelain plates Ceramic 30 20 600
32. Funnel 15 cm. Glass Borosil 60 16 960
Corning/Plastic
33. Spatula hard & nickel/steel 2 each 50 100
34. Distilled water units (electrical) 1 10000 10000
35. Distilled water units (solar) 1 5000 5000
36. Open balance 1000 gms./10 mg. 1 600 600
37. Brush for cleaning 100 10 1000
Hydro Fiber Acid & Alkali
Resistant
38. Jars 20 Lit. for keeping destilled
water 5 100 500
39. Lab table 2 m. x 1.2 m. x 1 m. hight
with central sink and cup boards
(Teak wood) with drawers and two
built in almirah on each side with
reagent racks, better tile top 4 8000 32000
40. Exhaust fans 18" 4 2000 8000
(GEC make/Crompton)
41. Side racks and selves for bench
reagents made of teak wood for 24
bottels each set 4 2000 8000
42. Digital balance electronic 1 10000 10000
Electronics upto 2 decimal
places
43. Hot plates 7-1/2", 3" dia controled
2000 watts 1 1000 1000
44. Hot air oven thermostatically
controled with selves and rotary
switches 350 x 350 x 25 high 1 8000 8000
45 pH Meter (Digital) 1 1000 1000
46 Glass Electrode 2 850 1700
47. Reference Electro 2 850 1700
48. Weight Box 1gm,2gmX2, 5gm,10 gm
20gmX2, 50gm, 100gm with for cep
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Miscellaneous LS 15000
Note :
1. S. No. 1,2 Acrylic/Wood material/Aluminium Cast
2. S.No. 3,4,5,8,9 working model of Acrylic/Aluminium/Cast
3. Above items are for 2 batches of 15 students each.
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V. WORKSHOP PRACTICE
CARPENTRY SHOP
-----------------------------------------------------------------
S.No.Name of Equipment No. @ Rs. Amt.in
Rs.
-----------------------------------------------------------------
1. 60 cm.rule 10 50 500
2. Flexible steel rule 2 metre 2 75 150
3. T square 23 cm. steel 10 50 500
4. Bevel square 23 cm. steel 2 100 200
5. Marking knife 25 cm. steel 10 100 1000
6. Marking gauge wooden & brass 25 cm.10 150 1500
7. Mortise gauge wooden & brass 25 cm.10 150 1500
8. Caliper inside,steel 20 cm. 2 200 400
9. Caliper outside , steel 20 cm. 2 200 400
10. Compass steel 20cm. 2 100 200
11. Devider steel 20 cm. 2 100 200
12. Plumb 2 75 150
13. Wooden bench vice steel 20 cm. 10 500 5000
14. Bench hold fast steel 30 cm. 10 300 3000
15. Bar clamp 2 m. 2 500 1000
16. G clamp of flat
spring steel 20x30 cm. 4 150 600
17. Rip saw 40-45 cm. 10 200 2000
18. Cross cut saw 40-45 cm. 2 200 400
19. Tennon saw 30-35 cm. 10 200 2000
20. Dovetail saw 30-35 cm. 2 150 300
21. Compass saw 35 cm. 4 150 600
22. Key hole saw or pad saw 30-35 cm. 2 150 300
23. Bow saw 2 200 400
24. Frame saw 2 200 400
25. Chisel fish brand 1" to 1/8"
firmer 3 set 250 750
Dovetail 3 set 250 750
Mortise 3 set 250 750
26. Gauge or Golchi 1" to 1/8" 3 set 300 900
27. Wooden jack plane complete 10 100 1000
28. Wooden smoothing plane 10 250 2500
29. Iron jack plane complete 10 200 2000
30. Iron rebate plane complete 3 200 600
31. Iron grooving plane complete 3 300 900
32. Iron compass plane complete 3 350 1050
33. Wooden moulding plane complete 3 500 1500
34. Bradawl 3 350 1050
35. Gimlet drills set 1 set 300 300
36. Center bit 2 250 500
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37. Twist bit 2 200 400
38. Auger bit 2 200 400
39. Dovetail bit 2 200 400
40. Counter shank bit 2 200 400
41. Ratchet brace machine 2 300 600
42. Grand drill machine 1/4" 2 600 1200
43. Wooden hand drill burmi 5 700 3500
44. Wooden mallet 10 100 1000
45. Claw hammer 3 100 300
46. Carpenters hammer 10 100 1000
47. Cutting tool for Universal wood 3 set 1500 4500
working machine
48. Screw driver 18" & 15" 6 100 600
-----------------------------------------------------------------
-----------------------------------------------------------------
S.No.Name of Equipment No. @ Rs. Amt.in
Rs.
-----------------------------------------------------------------
49. Adze 500 gm. 10 100 1000
50. Pincer 175 mm. 6 250 1500
51. Plier 150 mm. 4 200 800
52. Oil stone 8" 4 180 720
53. Rasp file 12" 4 200 800
54. Half round file 12" 4 200 800
55. Round file 12" 4 200 800
56. Triangular file 5", 4" 8 200 1600
57. Water stone 4 80 320
58. Carpentry work benches 4 4000 16000
59. Band saw machine complete 1 60000 60000
60. Circular saw machine 1 35000 35000
61. Double Ended Electric Bench 1 15000 15000
grinder
62. Universal wood working machine 1 30000 30000
misc. for foundation of machines LS 20000
SMITHY SHOP
-----------------------------------------------------------------
S.No.Name of Equipment No. @ Rs. Amt.in
Rs.
-----------------------------------------------------------------
1. Bench vice jaw 10 cm. 10 600 6000
2. Surface plate 45x45 cm. 2 4500 9000
3. V. Block 10x7x4 cm. 5 700 3500
4. Try square 10 100 1000
5. Bevel protractor 30 cm. 1 250 250
6. Combination set 1 3000 3000
7. Divider 5 100 500
8. Centre punch 5 80 400
9. Calipers (Different sizes) 12 100 1200
10. Vernier calipers 30 cm. 2 1500 3000
11. Micrometer 0-25, 25-50 m.m. 4 1500 6000
12. Vernier depth gauge 1 700 700
13. Feeler gauge--15 blades 1 100 100
14. Radius gauge 1 200 200
15. Angle gauge 1 200 200
16. Thread gauge 1 200 200
17. Bench drilling machine 13 mm. 1 10000 10000
18. Double ended electric grinder 1 8000 8000
19. Drill set 1set 2000 2000
20. Reamer set 1set 3500 3500
21. Tap set 1set 3500 3500
22. Adjustable wrenches (15 cm.,20cm. 1set 1200 1200
30 cm.)
23. Allen key set 1set 700 700
24. Spanners 6 100 600
25. Work benches 6 4500 27500
26. Power hacksaw 1 8000 8000
Misc. Files, Dieset, Hexa frames etc. LS 20000
-----------------------------------------------------------------
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WELDING SHOP
PLUMBING SHOP
-----------------------------------------------------------------
S.No.Name of Equipment No. @ Rs. Amt.in
Rs.
-----------------------------------------------------------------
1. Pipe vice 5 cm. 4 500 2000
2. Chain wrenches 5 500 2500
3. Ring spanner Set 5 250 1250
4. Wheel pipe cutter 2 600 1200
5. Water pump plier 4 100 400
6. Pipe die set 2" set 2 set1200 2400
7. Pipe bending device 1 5000 5000
8. Work benches 4 6500 26000
9. Set of various types of
plumbing fittings e.g. Bib cock LS 4000
Cistern, Stop cock, Wheel volve,
Gat volve etc.
10. Misc. Hacksaw frame and others LS 4000
FOUNDRY SHOP
MACHINE SHOP
NOTE:-
Note:
1. Above items are for 2 batches of 15 students each.
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INTRODUCTION TO COMPUTER (Common to all Trades)
COMPUTER CENTRE
4. Hardware 4,50,000.00 LS
i. Switch-32 Port 02
ii. Router 02
iii. Hub 04(8 Port)
iv. Ext. Modem 02
v. Wireless N/W Adaptor 02
vi. Series Access Point 02
vii.LAN Cable Meter 05
viii. LAN Cable Analyzer 05
ix. Crimping Tool 15
and all other accessories related to
Networking
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UNIT OPERATION LAB
_______________________________________________________________
Sl.No. Name of Equipment No. Rate Amount
________________________________________________________________
1. Apparatus to verify Bernoulli's
Thorem 1 set 15000 15000
2. Apparatus for conducting
experiments on venturimeter with
collecting and supplying tank 1 set 15000 15000
3. Reynold's apparatus with storage
tank and flow steadying arrangement
with 1/2 HP pump and accessories 1 set 10000 10000
4. Apparatus for determining Cc, Cv
and Cd (with set & micrometer guage)1 set 15000 15000
5. Apparatus for determining various
head losses in pipes 1 set 25000 25000
(Fitted with all valves & Orificemeter
along with storage tank)
6. Notch apparatus with set of notches 1 set 13000 13000
with v-type, square-type notch
7. Model of Reciprocating pump-1.4" 1 5000 5000
8. Model of Centrifugal pump 1 5000 5000
9. Pressure gauge Borden's type 1 5000 5000
Max. 4 Kg/Cm2/1/4" connection Nipple
10. In place of item no. 1,2,4,5 & 8 6 20000 20000
Hydraulic bench may be purchased
with all accessories or such
institution if already have above
items may purchase one unit,
Otherwise 6 units
11. Misc. for tools, Manometer Pitot's
tube, Differential manometer and
minor equipments 20000
12. Orifice Meter(Orifice Diameter 25mm) 1 1000 1000
13. Rota Meter 1 10000 10000
40-400 lit. per. min. with all parts
14. Stop Watch (1/10 racer) 3 1200 3600
15. Centrifugal Pump with Motor 1 15000 15000
230 V, 1HP Single Phase
16. Plate & Frame filter Press 1 55000
240X240 mm, 6 No. of Folter
Plate/5 Nos. of frame with
stand, tray, tighting
arrangement, filter cloth
& moterized pump & tank
17. Sieve Shaker with Motor 1 7000
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Corrected and Approved By BTE 04.05.2017
& Time Switch/stop watch
18. Test Sieve with FHP Motor 1 Set 15000
through a reduction gear
suitable to carry upto
7 sieve of 50 cm. or 20 cm.
diameter
19. Sieve Plate(S.S.) Distillation 1 75000
Column
Column dia 6-8" test size
200mm dia with Reboiler
and condenser
________________________________________________________________
Sl.No. Name of Equipment No. Rate Amount
________________________________________________________________
20. U Tube Double Pipe Heat Exchanger 1 55000
1800 mm length inside pipe 30mm
OD 25 mm, welded leak proff with
inlet and outlet valves & steam
trip, all fitted on M.S. structure
21. Stainless Steel Spherical Jackted 1 50000
Open Pan Evaporator.
1X4' with jacket for cooling
stirrer
22. Stainless Steel Crystalizer 1 40000
500 Lit. with stirrer motor
and Gear Box
23. Rotatory Dryer 1 100000
Drying Shell : Material Stainsteel
1.5 M Dia 110 mm, Feed Hopper,
Product receiver, Heating Chamber,
Heater, Temperature Sensors,
Standard make on/off switch
Main indicator, etc
24. M.S. Thickner 1 45000
25. S.S. Spherical Jackted Open Pan 1 50000
Evaporator With Stirrer.
500 liter with Stirrer
motor and gear box
26. Shell & Tube Heat Exchanger 1 50000
System water ro water
(1-2 shell & tube type)
Shell : Material Stainless
Steel dia 220 mm, length
500 mm(Aprox.), Tube : OD
16 mm (Aprox.), Length 500mm (24 Nos.)
27. Tray Dryer 1 70000
Drying Chamber:Stainless Steel
Material, Heater, Temperature
Sensors, Digital Temperature
Controller with standard
make on/off switch
28. Rotary Vacuum Filter 1 50000
Drum Dia 1'-1.5 slurry through
vaccum/suction pump
29. Electric Bioler 1 80000
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Corrected and Approved By BTE 04.05.2017
with temperature control
recorder & pressure guage
(100-800hp, 15-300 psig)
30. Disintegrator Alongwith 1 25000
Wattmeter and voltmeter fitted with
Motor and stand, hammer type
Common guage plate input hopper
and discharge element (1 Horse Power)
31. Jaw Crusher alongwith Wattmeter 1 50000
and voltmeter 4"X4" 40 kg. per
hour with 3 HP motor made of
heavy steel body with meganetic
steel jaws and stand
______________________________________________________________
Sl.No. Name of Equipment No. Rate Amount
________________________________________________________________
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AUTOMATIC PROCESS CONTROL LAB
_______________________________________________________________
----------------------------------------------------------------
S.No.Name of Equipment No. @ Rs. Amt.in Rs.
-----------------------------------------------------------------
21. Moving Coil Voltmeter 0-250 V. 1 1000 1000
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Corrected and Approved By BTE 04.05.2017
9. INTRODUCTION TO PAINT & POLYMER TECHNOLOGY LAB
S.No. Name of Equipment @ Rs. Amt.in Rs.
1. Brush
2. Glass Plate
3. Cup Wt/10Leter 2000
4. Balance 15000
5. Hegman Gauge 5000
6. Petri Dish
7. Oven 20000
8. Ford Cup No.-4 With Spatula 2000
9. DFT Gauge 30000
10. Mandred bend tester 10000
11. Scratch Hardness Tester 20000
12. Pencil Hardness Tester 20000
13. Impact Tester 15000
14. Glasso Meter 40000
15. Black and White Moris Chart 20 Per Pcs.
16. Spray Gun with Gravity Feed Cup 1000
17. Humidity chamber
18. Salt spray unit
19. Wt/Lit cup
20. Checker board
145
Corrected and Approved By BTE 04.05.2017
LEARNING RESOURCE MATERIALS
ote :
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Corrected and Approved By BTE 04.05.2017
ANNEXURE - I
2. Date of :
i. Joining. :
ii. Leaving. :
3. Nature of Industry
i. Product. :
ii. Services. :
iii. Working Hrs. :
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ANNEXURE - II
TRAINEES ASSESSMENT
This Institution invites the comments on the training of its students (work & behaviour) from their
immediate supervisors on the following points.
2. Date of
i. Joining. :
ii. Leaving. :
3.
i. Regularity & Punctuality :
iv. Obedience :
v. Skill aquired :
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Date :- Designation
ANNEXURE-III QUESTIONNAIRE
SUBJECT: Questionnaire for ascertaining the job potential and activities of diploma holder in Paint Technology.
PURPOSE: To design and develop Threer Year(Six Semester) diploma curriculum in Paint Technology .
NOTE: 1.Please answer the questions to the points given in the questionnaire.
2.Any other point or suggestion not covered in this questionnaire may be written on a separate paper
and enclosed with the questionnaire.
1. 2. 3.
4. 5. 6.
1. 2. 3.
4. 5. 6.
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8.Mention the approximate percentage of the following desired in Diploma teaching.
9.Do you think " on the job training" / Industrial training should form a part of curriculum. ( Yes/ No)
if yes then
(a) Duration of training --------------
(b) Mode of training 1. Spread over different semesters
1. Academic merit
2. Written test
3. Group discussion
4. Interview
5. On the job test.
11. Mention the capabilities/ Qualities looked for while recruiting diploma holder in Paint Technology .
(a) Technical knowledge :
(b) Practical skill :
(c) Etiquettes and behaviour :
(d) Aptitude :
(e) Health habit and social background :
(f) Institution where trained :
12. Does your organisation have any system for the survey of Home articles of different countries/States. Yes/No
13. Does your organisation conduct field survey to know users views regarding. Yes/No
1. Home Articles for different age groups and sex.
2. Effect of climatic conditions
3. Any other
If yes ; Please give brief account of each.
14. Which type of assignment do you suggest for an entrepreneur in Paint Technology .
15. In which types of organisations can a diploma holder in Paint Technology can work or serve.
1 2 3
4 5 6
16. Job prospects for the diploma holder in Paint Technology the next ten years in the state / country.
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17. In your opinion what should be the subjects to be taught to a diploma student in Paint Technology Chemical .
Theory Practical
18. Kindly mention particulars regarding topics/areas which should be given more emphasis in the curriculum .
Theory Practical
19.Kindly state whether your organisation can contribute towards improvement of curriculum in above field.Yes/No
If yes : Please give names of experts in your organisation to whom contact.
20. Kindly give your valuable suggestions for being considered at the time of finilisation of curriculum.
21. What changes in technologies are to be incorporated in the development of curriculum in Paint Technology .
( Signature )
Lal Ji Patel
T.B.O
Institute of Research,Development & Training,U.P.
Govt. Polytechnic Campus
Kanpur-208002
( Please note that all information in this survey is confidential for the use of curriculum design only )
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