Bricks PDF
Bricks PDF
Bricks PDF
BRICKS
BY
RIMPI BARO
LECTURER, CIVIL ENGINEERING DEPARTMENT
PANDIT DEENDAYAL PETROLEUM UNIVERSITY,
GANDHINAGAR
A brick is a man-made building material used to
make walls and make places to walk. It is a single unit
of a kneaded clay-bearing soil, sand and lime,
or concrete material, fire-hardened or air-dried, used
in masonry construction.
Bricks are made mostly of clay. They are put
into moulds or cut with wires, and then baked in
an oven. The colour of a brick depends on the clay from
which it was made.
BRICKS
COMPOSITION
• Alumina: - A good brick earth should contain 20 to 30
percent of alumina. This constituent imparts plasticity to
earth so that it can be moulded. If alumina is present in
excess, raw bricks shrink and warp during drying and
burning.
• Silica-A good brick earth should contain about 50 to 60
percent of silica. Presence of silica prevents cracks, shrinking
and warping of raw bricks. It thus imparts uniform shape to
the bricks Excess of silica destroys the cohesion between
particles and bricks become brittle.
• Lime – A small quantity of lime is desirable in finely
powdered state to prevents shrinkage of raw bricks. Excess
of lime causes the brick to melt and hence, its shape is lost
due to the splitting of bricks.
• Oxide of iron- A small quantity of oxide of Iron to the extent of 5 to 6
percent is desirable in good brick to imparts red colour to bricks. Excess of
oxide of iron makes the bricks dark blue or blackish.
Pug mill
Moulding: Clay, which is prepared form pug mill, is sent
for the next operation of moulding. Following are the
two ways of moulding.
Hand Moulding and Machine moulding
Hand Moulding:
• If manufacturing of bricks is on a small scale and manpower is
also cheap then we can go for hand moulding. The moulds are
in rectangular shape made of wood or steel which are opened
at the top and bottom. The longer sides of moulds are
projected out of the box to serve it as handles. If we take
durability in consideration steel moulds are better than
wooden moulds. In hand moulding again there are two types
and they are
• Ground moulded bricks
• Table-moulded bricks
Ground moulded bricks
• In this process of ground moulding, first level the ground and sand or ash
is sprinkled over it.
• Now place the wet mould in the ground and filled it with tempered clay
and press hard to fill all corners of the mould. Extra clay is removed with
metal strike or wood strike or with wire.
• The mould is then lifted up and we have raw brick in the ground. And
again wet the mould by dipping it in water and repeat the same process.
The process of dipping mould every time to make bricks is called slop
moulding.
• Sometimes, the inside surface of mould is sprinkled with sand or ash
instead of dipping in water this is called sand moulding
• Frog mark of bricks are made by using a pair of pallet boards. Frog mark
means the mark of depth which is placed on raw brick while moulding.
The depth may be 10mm to 20mm.
• Frog mark stats the trademark of manufacturing company and also it is
useful to store mortar in it when the bricks is placed over it.
Hand moulding on the table: Here the moulding is
done on the table which is generally of the size 2 m *
1m. It may take somewhat longer time than the
ground moulding.
• Machine moulding: This method proves to be economical
when bricks in huge quantity are to be manufactured at the
same spot. It is also helpful for moulding hard clay
• Here also we are having two types of machines,
• Plastic clay machines
• Dry clay machines
• Plastic clay machines This machines contain an opening in
rectangular shape and when we place the tempered clay in to
this machine it will come out through this opening. Now, the
rectangular strips coming out the opening are cut by wires to
get required thickness of brick. So, these are also called wire
cut bricks. Now these raw bricks are ready for the drying
process.
• Dry clay machines Dry clay machines are more time saving
machines. We can put the blended clay into these machines
directly without tempering. Means tempering is also done in
this machine by adding some water. When the required
stiffness is obtained the clay is placed in mould and pressed
hard and well-shaped bricks are delivered. These are called
pressed bricks and these do not require drying they may
directly sent to burning process.
Plastic clay machine
Dry clay machine
3. Drying:
The damp bricks, if burnt, are likely to be cracked and distored.
Hence moulded bricks are dried before they are taken for the
next operation of burning. Bricks are laid along and across the
stock in alternate layers. The drying of brick is by the following
means
• The bricks are laid in stacks. The bricks in these stacks should
be arranged in such a way that circulation of air in between
the bricks is free.
• The period of drying may be 3 to 10 days. It also depends
upon the weather conditions.
• The drying yards are also prepared on higher level than the
normal ground for the prevention of bricks from rain water.
• In Some situations artificial drying is adopted under special
dryers or hot gases.
Artificial Drying: In artificial burning bricks are put under a
temperature of about 120 degrees Celsius in a tunnel like
structure where arrangements are there to maintain the
temperature.
• Traditional bricks
Not standardized in size; dimensions vary; commonly adopted
23 cm x 11.4 cm x 7.6 cm
• Modular bricks
BIS standards
Nominal size : 20 x 10 x 10 (cm)
Actual size : 19 x 9 x 9 (cm)
TESTING OF BRICKS
• Stretcher bond
• Header bond
• English bond
• Flemish bond
• Zig Zag bond
Stretcher bond
• Bricks are laid as stretchers on the faces of wall, length of
bricks is along the face
• Use for walls which have thickness of half brick i.e. 9 cm
• Used as Partition walls, chimney stacks
• This bond is not possible if thickness is more
Header bond