Avio 500 Hardware Guide PDF
Avio 500 Hardware Guide PDF
Avio 500 Hardware Guide PDF
AVIO 500
User Assistance
Perkin Elmer.
710 Bridgeport Avenue
Shelton, CT 06484-4794
U.S.A
Copyright Information
This document contains proprietary information that is protected by copyright. All rights are reserved. No parts of this document may
be reproduced in any form whatsoever or translated into any language without the prior written permission of
Perkin Elmer, Inc.
Copyright © 2017 PerkinElmer, Inc.
Trademarks
Registered names, trademarks, etc. used in this document, even when not specifically marked as such, are protected by
law
4
Contents
Spray Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Nebulizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Peristaltic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Autosampler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
System Initialization and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Initialization Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Hardware Setup and Optimization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
How the Echelle Spectrometer and SCD Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Transfer Optics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
UV Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Visible Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Segmented-Array Charge-Coupled-Device Detector (SCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
EMO Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Connections to Electrical, Gas, and Cooling Water Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
ICP System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Gas Flow Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Sample Introduction System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Spectrometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Chapter 4: Installation
Installation Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Setting up the Computer and Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Moving the Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Connecting the Gases and Cooling Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Connecting the Gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Connecting the PolyScience Chiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Filling the PolyScience Chiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Starting Up the PolyScience Chiller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Connecting the System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Connecting the USB Cable for the PlasmaCamTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Installing the Quick-Change Adjustable Torch Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Installing the Quick-Change Adjustable Torch Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Connecting the Scott Spray Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Connecting the Nebulizer (NEB) Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
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Removing the Argon Tip from the End Cap, N0780546 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .265
Connecting the Nebulizer Argon Tubing (Cross-Flow End Cap, N0780546) . . . . . . . . . . . . . . . . . .268
Replacing the Nebulizer Argon Tubing (Cross-Flow End Cap, N0780546) . . . . . . . . . . . . . . . . . . .268
Replacing the Nebulizer/End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .270
GemCone Nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .271
Daily Cleaning of the Low-Flow GemCone Nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .271
Daily Cleaning of the High Solids GemCone Nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .271
Installing the GemCone Nebulizer on the Scott-Type Spray Chamber . . . . . . . . . . . . . . . . . . . . . . .272
Installing the GemCone Nebulizer on the Cyclonic Spray Chamber . . . . . . . . . . . . . . . . . . . . . . . . .274
Cleaning the GemCone Nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275
GemCone Liquid Fitting Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .276
Concentric Glass Nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .276
Installing the Concentric Nebulizer on the Cyclonic Spray Chamber . . . . . . . . . . . . . . . . . . . . . . . .276
Installing the Concentric Nebulizer on the Scott's Spray Chamber . . . . . . . . . . . . . . . . . . . . . . . . . .279
Cleaning the Concentric Glass Nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .280
Mira Mist Nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .282
Sample Capillary Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283
Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283
Sample Introduction / Maximizing Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .284
Cleaning the Nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .284
Peristaltic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .285
Replacement Pump Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .285
Installing the Sample and Drain Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .285
Installing the Sample Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .287
Connecting the Drain Tubing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .289
Installing the Drain Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .291
Adjusting the Pump Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .292
Cleaning the Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293
Removing the Pump Head on the Peristaltic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293
Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .294
General System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .296
Cleaning the Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .296
Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .296
Changing the Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .296
Chiller and Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .297
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .298
Replacement Parts: General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .299
8
Contents
9
Contents
10
Customer Service 11
Customer Service
Company Name and Address:
PerkinElmer
710 Bridgeport Avenue
Shelton, Connecticut 06484-4794 USA
Tel: (800) 762-4000 or (203) 762-4000
Every day you count on PerkinElmer to provide you with solutions that deliver
reliable performance, control operating costs and maximize operational time. Our
complete portfolio of consumables, parts, supplies, training and service helps you
meet both routine and demanding measurement challenges. We invest heavily in
testing and validating our products to ensure you receive guaranteed compatibility
and performance-on-time, every time, for every instrument in your laboratory.
http://perkinelmer.com
To place an order for supplies and many replacement parts, request a free catalog,
or ask for information:
If you are located within the U.S., call toll free 1-800-762-4000, 8 a.m. to 8 p.m.
EST. Your order will be shipped promptly, usually within 24 hours.
If you are located outside of the U.S., call your local PerkinElmer sales or service
office.
12
This manual contains important information regarding potential hazards that may
arise during the operation of the instrument. It is essential that this information is
read and thoroughly understood by all potential users of the instrument.
In this manual, the following graphic symbols and special text formats are used to
set apart important safety information.
Regulatory Information
Safety compliance
Safety information is located in the European Union Declaration of Conformity.
Electrical protection
Insulation
Class I as defined in EN 61010-1.
Installation category
This instrument is able to withstand transient overvoltage according to
Installation Category II as defined in EN 61010-1 and EN 60664-1.
Pollution degree
This equipment will operate safely in environments that contain nonconductive
foreign matter and condensation up to Pollution Degree 2 as defined in
EN 61010-1 and EN 60664-1.
Environment
Operating Conditions
Explosive Atmosphere
! This instrument is not designed for operation in an explosive atmosphere.
Warning Avertissement : atmosphère explosive
Cet instrument n'est pas conçu pour fonctionner dans une atmosphère
explosive.
Pollution Degree
Storage conditions:
• Ambient temperature –20 °C to +60 °C (–4 °F to +140 °F).
• Relative humidity 20% to 80%, without condensation.
• Altitude in the range -400 m to 12,000 m (-1,312 to 39,370 feet).
• Altitude in the range 0 m to 12,000 m (sea level to 39,370 feet).
When you remove the instrument from storage, before unpacking or putting it into
operation, allow it to stand for at least a day under the approved operating
conditions.
Warning
This symbol indicates Caution, risk of electric shock.
Warning
Location of
Instructions for Safety
Warning Warning Label Hazard
On the front of the UV Radiation. Risk of eye damage. Do not gaze into the
instrument above The plasma may emit UV radiation emitted light. Always wear
the Emergency which can damage your eyes. UV-absorbing safety
Off Switch (Label glasses when looking at
#1 on Figure A) Rayonnement UV. Risque de blessure the light from the plasma.
des yeux. La plasma peut émettre des
UV qui peut blesser les yeux. Ne
regardez pas fixement à la lumière
emis. Tourjours porter des lunettes de
protection absorbant les UV pour
regarder le plasma.
18
2 3 4
1 CAUTION:
This unit contains protective circuitry. Contact PerkinElmer
qualified personnel before performing any AC line tests.
Attention: Cet appareil continent un circuit protecteur. Contact
le personnel qualifié de PerkinElmer d’effectuer un quelconque
controle de circuit en courant alternatif.
Safety and Regulatory Information 19
2 WARNING:
To avoid electrical shock, diconnect the power cord before
servicing.
Débrancher le cordon d'alimentation de l’apparell avant
l'entretien afin de prévenir les chocs électriques.
3 WARNING:
Equipment needs to be de-energized for 60 seconds to allow safe
discharge of capacitors.
AVERTISSEMENT:
L’équipment doit etre desactivé pendant 60 secondes pour
permettre la décharge sure des condensateurs.
4 WARNING:
Ground circuit continuity is vital for safe operation of
equipment. Never operate equipment with ground conductor
disconnected.
1 CAUTION:
Do not restrict air intake
or exhaust.
ATTENTION:
N’obstruez pas l’arrivée ou l’évacuation d’air.
Safety and Regulatory Information 21
1 CAUTION:
Do not restrict air intake
or exhaust.
ATTENTION:
N’obstruez pas l’arrivée ou l’évacuation d’air.
22
1
2
2 1
• installation
• maintenance
• troubleshooting
A Word on Troubleshooting
We recommend that you consult the troubleshooting information included in this
manual before you call a PerkinElmer service engineer. The Troubleshooting
chapter contains suggestions to help you determine systematically whether
instrument problems are due to improper analytical techniques, improper selection
of instrument parameters, or malfunction of the instrument.
28
Chapter 1
Safety Practices 1
32 Safety Practices
Introduction
This chapter describes general practices designed to aid you in safely operating the
spectrometer and accessories.
This advice is intended to supplement, not supersede, the normal safety codes in
the user's country. The information provided does not cover every safety procedure
that should be practiced. Ultimately, maintenance of a safe laboratory environment
is the responsibility of the analyst and the analyst's organization.
Please consult all manuals supplied with the spectrometer and accessories before
you start working with the instrument. Carefully read the safety information in this
chapter and in the other manuals supplied. When setting up the instrument or
performing analyses or maintenance procedures, strictly follow the instructions
provided.
Laboratory Guidelines
This section describes some general laboratory safety guidelines. For additional
information, we recommend The CRC Handbook of Laboratory Safety (1) and
Prudent Practices for Handling Hazardous Chemicals in Laboratories (2).
General
Before the instrument is installed, the area around, under and behind the
instrument’s planned location is to be cleared of any dirt and dust to prevent their
entry into the instrument’s interior which could cause a negative effect on
performance.
Instructions should advise the responsible body of any tests necessary to check that
equipment is still in a safe condition; they should also warn against the repetition
of any tests of the safety standard which could damage the equipment and reduce
protection against hazards.
PerkinElmer shall specify any parts which are required to be examined or supplied
only by PerkinElmer or agents of PerkinElmer
Always wear safety glasses when using the instrument. Safety glasses with side
shields will provide an extra margin of safety as well as mechanical protection for
your eyes.
For safety reasons and to avoid contaminating samples, be sure that the instrument
and work area are kept scrupulously clean. This is especially important when
working with toxic elements or when measuring trace amounts of any element.
Clean up spilled chemicals immediately and dispose of them properly.
Environmental Conditions
The instrument should be used indoors in a laboratory having the environmental
conditions as recommended in Environmental Conditions on page 59.
Laboratory Ventilation
Toxic combustion products, metal vapor, and ozone can be generated by the
system, depending upon the type of analyses. Combustion products vary with the
type of sample analyzed. If the sample compartment door is opened, a maximum
of 0.9 liters of Argon may escape during the first minute. After that, 0.1 liters/
minute of Argon will continue to escape while the door is open.
An exhaust venting system is always required to remove those gases which are
generated during the normal operation of the instrument.
Safety Interlocks
The instrument has safety interlocks to protect the operator from radio frequency
(RF) radiation and ultraviolet radiation, and to prevent access to high voltage areas.
Do not attempt to defeat the safety interlocks. This would place the
! operator's safety at risk.
Warning Avertissement:
Ne pas tenter de contourner les verrous de sécurité. Cela placerait la
sécurité de l'opérateur à risque.
The following interlocks must be satisfied in order to ignite the plasma. If any of
these interlocks is interrupted while the plasma is on, the plasma will automatically
be shut down.
• The front door on the torch compartment must be closed before the plasma can
ignite.
• Argon pressures for the torch must be correct.
• Emergency Off Switch must be released.
• Cooling water must be flowing to the oscillator.
• Quick change torch must be installed.
• The shear gas must be flowing.
Ultraviolet Radiation
The plasma generates high intensity ultraviolet radiation. A safety interlock is used
to automatically shut off the plasma if the torch compartment door is opened or the
36 Safety Practices
torch is removed. The torch compartment has a viewing window for safely viewing
the plasma.
Electrical Safety
The instrument has been designed to protect the operator from potential electrical
hazards. This section describes some recommended electrical safety practices.
• Disconnect the instrument from all voltage sources before opening it for any
adjustment, replacement, maintenance, or repair. If afterwards, the opened
instrument must be operated for further adjustment, maintenance, or repair,
this must only be done by a qualified person who is aware of the hazards
involved.
• Whenever it is possible that the instrument is no longer electrically safe for use,
make the instrument inoperative and secure it against any unauthorized or
unintentional operation. The electrical safety of the instrument is likely to be
impaired if, for example, the instrument shows visible damage; has been
subjected to prolonged storage under unfavorable conditions; or has been
subjected to severe stress during transportation.
High Temperatures
The torch components remain hot for some time after the plasma has been shut off.
Allow sufficient time for these items to cool to room temperature before you handle
them.
A label with a crossed-out wheeled bin symbol and a rectangular bar indicates that
the product is covered by the Waste Electrical and Electronic Equipment (WEEE)
Directive and is not to be disposed of as unsorted municipal waste. Any products
marked with this symbol must be collected separately, according to the regulatory
guidelines in your area.
The objectives of this program are to preserve, protect and improve the quality of
the environment, protect human health, and utilize natural resources prudently and
rationally. Specific treatment of WEEE is indispensable in order to avoid the
dispersion of pollutants into the recycled material or waste stream. Such treatment
is the most effective means of protecting the customer's environment.
Requirements for waste collection reuse, recycling, and recovery programs vary by
regulatory authority at your location. Contact your local responsible body (e.g.,
your laboratory manager) or authorized representative for information regarding
applicable disposal regulations. Contact PerkinElmer at the web site listed below
for information specific to PerkinElmer products.
Safe Handling of Gas Cylinders 43
Web address:
www.perkinelmer.com/WEEE
For Customer Care telephone numbers select "Contact us" on the web page.
Products from other manufacturers may also form a part of your PerkinElmer
system. These other producers are directly responsible for the collection and
processing of their own waste products under the terms of the WEEE Directive.
Please contact these producers directly before discarding any of their products.
Consult the PerkinElmer web site (above) for producer names and web addresses.
Note The permanent installation of gas supplies is the responsibility of the user
and should conform to local safety and building codes.
Gases commonly used with ICP instruments include argon and nitrogen. The major
hazard associated with these gases is suffocation. This can occur if the gas is
allowed to escape in an enclosed area and displaces the oxygen in the air. These
gases are neither explosive nor combustible.
Contact the gas supplier for a material safety data sheet (MSDS)
containing detailed information on the potential hazards associated
! with the gas.
Warning Carefully use, store, and handle compressed gases in cylinders. Gas
cylinders can be hazardous if they are mishandled.
If liquid argon or nitrogen is used, the gas cylinder must be fitted with an over-
pressure regulator, which will vent the cylinder as necessary to prevent it from
becoming a safety hazard.
Listed below are some general safety practices for the proper identification,
storage, and handling of gas cylinders. Consult References 3 and 4 on page 55 for
more detailed information and additional guidelines.
Storing Cylinders
• Cylinders should be stored in accordance with the regulations and standards
applicable to the customer’s locality, state, and country.
• When cylinders are stored indoors in storage rooms, the storage room should
be well ventilated and dry. Ensure that the ventilation is adequate to prevent
the formation of dangerous accumulations of gas. This is particularly important
in small or confined areas.
• Use and store cylinders away from exits and exit routes.
• Locate cylinders away from heat sources, including heat lamps. Compressed
gas cylinders should not be subjected to temperatures above 52 °C (126 °F).
• Do not allow ignition sources in the storage area and keep cylinders away from
readily ignitable substances such as gasoline or waste, or combustibles in bulk,
including oil.
Handling Cylinders
• If it becomes necessary to move cylinders, do so with a suitable hand truck
after ensuring that the container cap is secured and the cylinder properly
fastened to the hand truck.
• Arrange gas hoses where they will not be damaged or stepped on, and where
objects will not be dropped on them.
• Check the condition of pipes, hoses, and connectors regularly. Perform gas
leak tests at all joints and seals of the gas system regularly, using an approved
gas leak detection solution.
• When the equipment is turned off, close all gas cylinder valves tightly at the
cylinder. Bleed the remainder of the line before turning the exhaust vent off.
Responsible body: "Individual or group responsible for the use and maintenance
of equipment, and for ensuring that operators are adequately trained." [per EN
61010-1].
Operator: "Person operating equipment for its intended purpose." [per EN 61010-
1].
Safe Handling of Gas Cylinders 47
Protective Equipment
• Wear appropriate eye protection at all times while handling chemicals. Use
safety glasses with side shields, goggles, or full-face shields, according to the
types of chemicals being handled.
• Wear suitable protective clothing, including gloves specifically designed to
resist the chemicals being handled.
Sample Preparation
Sample preparation for ICP spectroscopy may require the handling of organic or
corrosive solutions. Dilution of samples and adding dilute acid to a liquid sample
is generally less hazardous than putting a solid sample into solution. This section
will deal specifically with the potential hazards associated with dissolving solid
samples, although the information can be applied to any sample handling situation.
Also, refer to the general precautions for handling chemicals described at the
beginning of this chapter.
Solid samples may be put into solution by dissolving the sample in an organic
solvent or acidic solution; digesting the sample; or reacting the sample with a
fusion mixture. Each of these techniques has certain hazards associated with it.
• Wear protective clothing and gloves. Some solvents are readily absorbed
through the skin.
Aliphatic hydrocarbons, ketones and esters, alcohols, and xylene, are the most
frequently used solvents. Make sure that all equipment that will come into
contact with the solvent is compatible with the solvent, e.g., tubing, sample
cups, storage and waste containers, etc.
Consult the data sheets provided by the manufacturer for information on health
hazards (see Reference 5 on page 55).
Using Acids
Acid Digestions
Acid digestions, either at atmospheric pressure or at increased pressure, require
special care. Spattering and foaming of the sample/acid mixture may expose the
user to a hazard, as well as compromise the sample integrity. A digested sample
containing concentrated acid will react violently with water.
Perchloric acid and hydrofluoric acid are particularly hazardous to work with.
Perchloric Acid
Perchloric acid (HClO4) is extremely corrosive and a powerful oxidizing agent. It
presents severe fire and explosion hazards.
• Use hoods, ducts, and other devices for removing vapors specifically designed
to accommodate this kind of fume. There is a severe explosion hazard if a
normal hood is used, or if the hood is not properly used and maintained.
• Use goggles and face shields. Wear protective clothing and polyvinyl chloride
gloves. Do not use rubber gloves.
Hydrofluoric Acid
Hydrofluoric acid (HF) is also used for digestions. It is toxic and extremely
corrosive. Hydrofluoric acid will readily burn skin, and if the fumes are inhaled,
lung tissue. Burns may not be immediately painful or visible. Contact with eyes
could result in blindness.
Performing Digestions
When carrying out sample digestions:
• Always work in a hood suitable for the type(s) of chemicals you are using.
• Add very small quantities of the acid dropwise, while observing the magnitude
of the reaction.
• Apply heat to a digestion solution slowly in case a further vigorous reaction is
initiated.
52 Safety Practices
• Cool the completed digest before transferring it and diluting it. Add water
cautiously.
• Use only the manufacturer's recommended amounts of sample and acid for the
type of sample you are preparing.
• Be sure the apparatus is in good condition and provides safe release of pressure
in the case of excess pressure buildup.
• Cool the apparatus to room temperature before attempting to open it.
• Open the apparatus in a fume hood to vent the entrapped fumes safely.
Fusion Mixtures
Dissolving a sample by reacting with a fusion-flux mixture is generally chosen
when other techniques for sample dissolution fail. The fusion-flux mixture should
be carefully selected. Knowledge of fusion-flux mixture/crucible compatibility is
essential. Heating the sample-flux mixture may initiate a vigorous or explosive
reaction.
Decontamination and Cleaning 53
Caution The fusion matrix will deposit on and dissolve the quartz torch over time.
It is recommended to use the unslotted (0 slots) torch because the
slotted torches will dissolve much faster.
• Heat the mixture slowly and intermittently until the system is characterized.
• If you use a muffle furnace rather than a flame for heating, make a trial using
the standard amount of flux but with a smaller amount of sample.
• Most reacted fusion mixtures are dissolved in acidic solutions. Observe the
precautions described previously for handling acids.
Procedure:
http://www.perkinelmer.com/Content/technicalinfo/dts_instrumentdeconprocedure.pdf
Certificate form:
http://www.perkinelmer.com/Content/technicalinfo/dts_perkinelmercertificationofdecontaminationform.pdf
If you do not have access to the internet and are located in the U.S., call toll free at
1-800-762-4000 or (+1) 203-925-4602, 8:30 a.m. - 7 p.m. EST and speak to
Customer Support.
If you are located outside of the United States or Canada, please call your local
PerkinElmer sales office for more information.
References
1. Furr, K., ed., CRC Handbook of Laboratory Safety, 5th ed., The Chemical
Rubber Co. Press, 2000.
4. Compressed Gas Association (USA), "The Inert Gases – Argon, Nitrogen and
Helium," pamphlet no. P-9, 2008.
7. Standard Methods for the Examination of Water and Wastewater, 17th ed,
American Public Health Association et al., USA, 2009.
10. Sax, N., ed., Dangerous Properties of Industrial Materials, 11th ed., Van
Nostrand Reinhold, New York, USA, 2004.
11. Bretherick, L., ed., Hazards in the Chemical Laboratory, 3rd ed., Royal
Society of Chemistry, London, UK, 1981.
Environmental Conditions
The laboratory in which the Avio 500 Spectrometer system is located must meet
the following conditions:
• Locate the instrument in an area free of corrosive fumes and excessive
vibration.
• The instrument will operate with a laboratory temperature between 15 and 35
°C (59-95 °F) with a maximum rate of change of 2.8 °C (5 °F) per hour. For
optimum instrument performance, the room temperature should be controlled
at 20 ± 2 °C.
60 Preparing Your Laboratory
• The heat dissipated directly into the room air by the Avio 500 ICP-OES is
about 2200 watts (660 BTU/ hr), most of which is removed if the system is
properly vented. Additionally, the chiller dissipates about 3000 watts directly
into the room.
• The instrument should be located away from direct sources of heat or cold. The
relative humidity should be between 20 and 80%, non-condensing.
• Dust levels not above 36 000 000 particles, 0.5 micron or larger, per cubic
meter of air. The environment should be relatively dust-free to avoid sample
and instrument contamination problems. Failure to operate the instrument in a
relatively dust-free environment will necessitate more frequent maintenance
and could, eventually, damage the instrument.
• Free of excessive vibration.
• Leaving a space of 45 cm (18 in.) between all sides of the instrument and lab
walls will facilitate access. If the chiller is located under the instrument table,
it must not make contact with any part of the table due to vibration.
• Altitude: in the range -400 to 2,000 m (-1,312 to 6,562 feet)
The Avio 500 has been designed for indoor use. Do not use the instrument in an
area where explosion hazards may exist.
Pollution Degree:
This product will operate safely in environments that contain nonconductive
foreign matter up to Pollution Degree 2 in EN 61010-1.
• It will tend to minimize the effects of room drafts and the laboratory
atmosphere on ICP torch stability.
• It will help to protect the instrument from corrosive vapors that may originate
from the samples.
Exhaust Vent Requirements 61
• It will remove dissipated heat that is produced by the ICP torch and RF power
supply. The venting system should provide a flow rate of at least 3398 L/min
(120 CFM). The temperatures of the exhaust gases upon exiting the instrument
are about 200 °C (392 °F) at 1500 watts of RF power.
The venting system should provide a flow rate of at least 3398 L/min (120 CFM).
The temperatures of the exhaust gases upon exiting the instrument are about 200
°C (392 °F) at 1500 watts of RF power.
The exhaust duct is connected directly to the top of the Avio 500 instrument and it
is recommended to use the 4-inch (10.16 cm) I.D. flexible ducting provided to
make the final connection to the instrument with stainless steel tubing for the rest
of the exhaust ducting. The blower capacity depends on the duct length and the
number of elbows or bends used to install the system. If an excessively long duct
system or a system with many bends is used, a stronger blower may be necessary
to provide sufficient exhaust volume. Alternatively, smooth stainless-steel tubing
may be used instead of flexible stainless-steel tubing where flexibility is not
required to reduce system friction loss or “drag.” A length of smooth stainless-steel
ducting has 20-30% less friction loss than a comparable length of flexible ducting.
When smooth stainless-steel tubing is used, elbows must be used to turn corners.
These elbows should turn at a center line radius of 150 mm with a maximum bend
angle of 45 degrees to reduce friction losses, and the number of elbows should be
minimized.
62 Preparing Your Laboratory
Note Local electrical codes do not allow PerkinElmer Service Engineers to install the
blower and vent assembly.
Vent Positions
The venting system for the ICP torch connects directly to the torch compartment
chimney located on top of the sample compartment. 4-inch inner diameter tubing
is provided with the Avio 500 ICP-OES for making this connection. For proper
instrument venting, order PerkinElmer Venting Kit (Part No. N0790188, 110V;
N0790189, 230V).
Exhaust Vent Requirements 63
1
2
Instrument
The Avio 500 instrument is 76 cm wide (29.9-in.), 84 cm deep (33.1 in.), and 87
cm high (34.4 in.). Figure 2-2 illustrates the dimensions of the instrument. The
instrument 163 kg (359 lb), or 203 kg (447 lbs) with the shipping container.
The Avio 500 may be placed on a bench. PerkinElmer has a bench for the Avio 500
(Part No. N8142011).
The instrument must be placed under the exhaust vent for the torch compartment
and near the electrical, water, and gas supply points.
The instrument is supplied with a power cord 2.5 m (99 in.) long and the following
hoses:
*The air dryer filter should be located within the 3.7 m (146 in.) length of the air
hose.
If the chiller is located under the instrument table, it must not make contact to any
part of the table due to vibration.
Laboratory Space Requirements 65
2
3
* Part of Tubing Assembly Kit (Part No. N0770183) TUBING ASSY – JAZ
EXTERNAL
If a longer hose distance is required for the chiller location, it may be necessary
Caution to increase the hose inner diameter to accommodate the specification of no
greater than 15 psig at the instrument water outlet. The hose inner diameter
should also be sized large enough to accommodate the specification of 45 to
80 psig at the water inlet. The hose also needs to be insulated sufficiently to
maintain a temperature at the instrument water inlet between 15 °C and 25 °C.
Attention Si une distance de tuyau plus long est nécessaire pour la localisation de
refroidissement, il peut être nécessaire d'augmenter le diamètre intérieur du
tuyau pour recevoir le cahier des charges ne dépassant pas 15 psig à la sortie
d'eau de l'appareil. Le diamètre intérieur du tuyau doit également être
dimensionnée assez grande pour recevoir la spécification de 45 à 80 psig à
l'entrée d'eau. Le tuyau doit également être suffisamment isolé pour maintenir
une température à l'entrée d'eau de l'instrument entre 15 ° C et 25 ° C.
Location
Typically, the Avio 500 is positioned with the computer and printer on the bench
next to the instrument or on an adjacent table. The computer and printer must not
be placed on the instrument. A bench for the instrument is available (Part No.
N0782060).
The instrument must be placed under the exhaust vent for the torch compartment
and near the electrical, water, and gas supply points.
A recirculating system (chiller) must be used. The requirements for the chiller are:
• Cooling Capacity at 20 °C is 2000 watts
Temperature Stability ±1 oC
Pump Rate 1 US gal/min. at 55 psi max (45 psi min).
Coolant: coolant fluid with corrosion inhibitor
68 Preparing Your Laboratory
Electrical Requirements
Avio 500
• The Avio 500 ICP-OES is equipped with an IEC 309 250 V 16/20 A 2-pole
plus protective earth plug (Hubbell® Part No. C320P6SVL, PerkinElmer Part
No. 09997530) that inserts into a receptacle (Walther Part No. 410306,
PerkinElmer Part No. 09290304). Alternative surface mount receptacle
(Walther Part No. 111306, PerkinElmer Part No. 09290305). Both receptacles
are shipped with the instrument.
Cooling Water Requirements 69
• The line power supply must conform with local safety regulations and be
checked by a qualified electrician before you connect the instrument to line
power.
• The line power supply should be free of line transients in excess of 50 V peak.
If the electrical supply voltage produces large AC line voltage fluctuations, a
qualified electrician should install a voltage regulator between the electrical
outlet and the instrument.
• The Avio 500 instrument is supplied with a 2.5 m (8 ft.) line power cord that
supplies both the spectrometer and the RF Generator. The line power supply
point must be within 2.5 meters of the rear of the spectrometer.
• The line should be rated at 15 amps. The Avio 500 has a maximum
power consumption of 2800 VA.
• Connect the spectrometer, computer, printer, and any accessories to the same
phase of the line power supply and the same protective earth.
Note PerkinElmer instruments will normally operate within ± 10% of the specified voltage
and within 1% of the specified frequency, unless otherwise noted. If the power line is
unstable, fluctuates in frequency or is subject to surges, additional control of the
incoming power by the user may be required.
The Avio 500 must not have a Ground Fault Circuit Interruptor (GFCI) protected outlet.
The instrument will trip the interruptor if this type of outlet protection is used.
An additional 200-240 V line is required for the chiller. A Hubbell® number 4560
receptacle (NEMA L6-15R configuration) is supplied with the PolyScience®
WhisperCool™ Chiller.
• When gas cylinders are stored in confined areas, such as a room, ventilation
should be adequate to prevent toxic or explosive accumulations. Move or store
gas cylinders only in a vertical position with the valve cap in place.
• Locate gas cylinders away from heat or ignition sources, including heat lamps.
Cylinders have a pressure-relief device that will release the contents of the
cylinder, if the temperature exceeds 52 °C (125 °F).
• Mark gas cylinders clearly to identify the contents and status (full, empty, etc.).
• Arrange gas hoses where they will not be damaged or stepped on and where
things will not be dropped on them.
• Perform periodic gas-leak tests by applying a soap solution to all joints and
seals.
• Never view the ICP torch directly without protective eyewear. Potentially,
hazardous ultraviolet radiation may be emitted. Ordinary safety glasses will, in
Gases for the Avio 500 ICP 71
general, provide sufficient protection, but additional side shields will ensure a
further margin of safety. Safety glasses will also provide mechanical protection
for the eyes.
The above suggestions do not supersede the safety standards outlined by OSHA or
other local state and/or country safety organizations governing safe compressed
gas cylinder handling and laboratory safety practices.
Either liquid or gaseous argon can be used with an ICP-OES system, although
liquid is recommended. The choice of liquid argon or gaseous argon tanks is
determined primarily by the availability of each and the usage rate. Liquid argon is
usually less expensive per unit volume to purchase, but cannot be stored for
extended periods. If liquid argon is used, the tank should be fitted with an over-
pressure regulator, which will vent the tank as necessary to prevent the tank from
becoming a safety hazard. Gas transfer lines from the argon tank should be
contaminant-free and not made of plastic.
It is highly recommended that the optical path be purged with either nitrogen or
argon. Nitrogen is the recommended purge gas due to its lower cost. Normal purge
gas usage is user-selectable at either 1.5 L/min (low purge) or 8 L/min (high purge)
for nitrogen (1.4 L/min or 7 L/min if argon is used) at 365 kPa (50 psig) pressure.
Gaseous argon tanks do not require venting and consequently can be stored for
extended periods without loss. The available argon pressure should be between 550
and 825 kPa (80-120 psig). Liquid argon and nitrogen may be purchased from your
gas supplier. The Avio 500spectrometer includes the hoses necessary for
connecting the argon and nitrogen to the instrument (0.25-inch Swagelok®
connection).
For the Avio 500, typical argon consumption would be 10 SLPM argon while the
plasma is running in a low-flow condition and 1 SLPM for detector purge at all
other times; for an instrument running 8 hours per day and 5 days per week at low
flow, this would result in a consumption rate of approximately 32,000 SL per week.
At that rate, a typical 160-liter liquid argon tank would last approximately 4 weeks,
depending on storage conditions; a typical 8000 liter compressed argon cylinder
would last approximately 1.8 days.
The argon gas regulator should provide a delivery pressure between 80 and 120 psi
(550 to 825 kPa). The nitrogen purge gas regulator should provide a delivery
pressure between 40 and 120 psig (275 to 825 kPa). A cylinder regulator that can
Gases for the Avio 500 ICP 73
be used with argon and nitrogen is available from PerkinElmer (Part No.
03030284). The regulator can be used with CGA 580 or CGA 590 fittings.
Plasma Shear
The Avio 500 uses a shear gas to remove the plasma plume and to keep the heat
away from the optics. Either clean air or nitrogen can be used for the shear gas. The
shear flow is 25 L/min (1 cubic foot/min) at a minimum of 550 kPa (80 psig). While
cylinders of compressed air can be used, an air compressor is more practical.
However, because the shear gas must be clean and dry, the Avio 500 includes an
installable air-dryer assembly. The air hoses are supplied with 0.25-inch
Swagelok® fittings and the assembly mounts on the lab wall. In humid
environments, this may not be adequate to ensure that the compressed air is dry.
Additional filters or condensers may be a necessary part of the air supply system.
Drain Vessels
A drain vessel (Part No. 09904991) and end cap (Part No. N0690271) are supplied
with the Avio 500 systems. The vessel is made of plastic and is used to gather the
effluent from the ICP torch. The drain vessel should be placed on the floor in front
of the ICP-OES. The drain vessel should not be stored in an enclosed storage area.
The drain system should be checked regularly and replaced when necessary.
Should it become necessary to replace the drain vessel, it should be made from a
material not likely to be impacted by samples being analyzed. Glass or other brittle
materials must not be used. Separate drain vessels must be used for acid-containing
aqueous and organic samples.
74 Preparing Your Laboratory
Chapter 3
System Description 3
78 System Description
Figure 3-1. The Avio 500 Inductively Coupled Plasma Optical Emission
Spectrometers (ICP-OES).
This chapter introduces you to the Avio 500 Inductively Coupled Plasma Optical
Emission Spectrometer (ICP-OES). It includes the following sections.
Avio 500 describes the instrument, key instrument features, and different plasma-
viewing configurations.
The next section, Major Components, introduces you to the different modules of
the instrument and is followed by sections on the Spectrometer, RF Generator,
Sample Compartment, and Sample Introduction System.
Avio 500 79
System Initialization and Setup describes the safety interlocks, system initialization
sequences, and includes an overview of hardware control and optimization.
How the Echelle Spectrometer and SCD Work describes the fundamental principles
of the optical system.
In the next two sections, the Indicator Light and Main Switch and Connections to
Electrical, Gas, and Cooling Water Supplies are described.
Specifications contains power requirements, environmental requirements, and
other main specifications.
Avio 500
• The Avio 500 is a dual view detector system. The UV detector covers an
extended ultraviolet wavelength range from 165 to 403 nm. The VIS detector
covers the visible wavelength range from 404 to 782 nm.
Features of the Avio 500 includes:
• measurement of spectral background at the same time as the analyte line
• advanced 40 MHz, free-running solid-state RF generator
• easy access to sample compartment and torch assembly
• Syngistix ICP software, based on the familiar Microsoft Windows menus
and graphics, with easy-to-use graphics and familiar pull-down menus
For axial viewing, there is a flat mirror first, followed by two toroidal mirrors, that
image the plasma onto the entrance slit. For radial viewing, a pneumatic toroidal
mirror moves into place controlled by the computer, and directs the light onto a
second toroidal mirror that images the plasma onto the entrance slit.
80 System Description
4 3
1 2
Figure 3-2. Transfer optics on the Dual View instrument shown in Axial viewing
mode.
Item Description Item Description
1 Torch 4-5 Toroidal Mirrors
2 Plasma 6 Entrance Slit
3 Flat Mirror
Avio 500 81
3
1
2
Figure 3-3. Transfer optics on the Dual View instrument shown in Radial view-
ing mode.
Item Description Item Description
1 Torch 3-4 Toroidal Mirrors
2 Plasma 5 Entrance Slit
82 System Description
A flow of shear gas (compressed air or nitrogen) is directed at the plasma to "shear"
off the tip of the plasma discharge. The shear gas minimizes the effects of self-
absorption by forcing cooler atoms from the tip of the plasma out of the optical
path. The shear gas also keeps the purge window cool. The shear gas flow is turned
on automatically when the plasma is ignited.
Major Components
The Avio 500 consists of two major components: the spectrometer and the ICP
Source. The Avio 500 consists of two detectors. The plasma source is a dual-view
(can be viewed either axially or radially) RF generator. The sample introduction
system includes a built-in peristaltic pump and a "quick change" removable torch.
The removable torch includes the nebulizer and spray chamber. The nebulizer and
spray chamber are located outside of the instrument for easy accessibility and to
avoid being heated by the RF generator. The entire sample introduction system is
adjustable from outside the torch box while the RF generator is running. The torch
pneumatics includes a mass flow based nebulizer gas, a closed-loop pressure
restrictor based AUX and plasma gases.
Features of the Avio 500 include:
• improved analytical performance especially in the low UV spectra
• simultaneous background correction
• solid-state generator for improved reliability
• smaller bench top instrument
The Spectrometer and the ICP Source is further divided into the assemblies
described below.
In addition, the sample compartment (part of the ICP Source) contains a Quick-
Change Adjustable Torch Module, which can be easily removed in order to replace
the torch. The following figure shows the major components of the Avio 500.
4
3
Spectrometer
Optical System
The Avio 500 optical design combines an echelle polychromator with a solid-state
detector in an integrated system optimized for ICP-OES. The detector is a custom,
two-dimensional CCD array. The plasma source is a radial view or a dual-view
(can be viewed either axially or radially) RF generator.
The slit width has three different settings: High, Normal, and Low. High resolution
uses the narrowest slit; low resolution uses the widest slit.
The way in which the detector is read varies when different slits are chosen. With
High resolution, each pixel is read as two separate half-pixels. With Normal and
Low resolution, each pixel in the detector subarray is read as a whole.
Optics Housing
The optics are sealed and insulated in a tub-like enclosure. The inside of the
enclosure is temperature controlled by outside heaters to a temperature of 390 C.
Spectrometer 85
The optics are mounted to modules which are secured to the aluminum tub-like
enclosure.
Nitrogen is used to purge the optical system during operation to remove oxygen
and moisture and keep the environment dry. The nitrogen purge also improves
sensitivity for elements with wavelengths below 190 nm, particularly aluminum at
167 nm.
To avoid condensation on the detector, filtered argon is used to purge the detector
housing. A flow sensor on the argon input line monitors argon flows.
Caution Make sure that the required purity of the argon gas is 99.996% pure
otherwise the detector will be damaged.
86 System Description
ICP Source
RF Generator
The Avio 500 instruments use a 40-MHz free-running solid state RF generator. The
RF power from the solid state oscillator is used to ionize the argon in the torch and
excite the atoms of the liquid sample so that they emit energy at their atomic
wavelength in the form of photons. It is displayed in terms of wavelength and
intensity, which are converted to sample concentration.
The RF generator provides a power output of 1000 to 1500 watts. The power output
levels are computer-controlled and may be adjusted in one-watt steps for different
sample matrices.
1
3
2
5
6
4
RF Control Electronics
The RF generator uses solid-state circuits. The solid state RF generator is designed
to significantly increase reliability and reduce the need for recalibration.
The RF generator also monitors plasma conditions. If the plasma is unstable, the
system automatically shuts it off.
To ensure operator safety and to protect the instrument from damage, the system
includes extensive use of RF shielding and safety interlocks. Proper RF shielding
and filtering are provided so that the system complies with FCC and CE regulations
regarding radio frequency radiation.
Sample Compartment
The sample compartment is located below the torch compartment. The sample
introduction system is always visible and accessible even during operation. The
spray chamber, nebulizer, injector and torch can all be accessed underneath the
torch compartment without opening the door. The torch compartment door has a
window so that the operator can safely view the plasma and safety interlocks that
shut down the plasma if the door is opened during operation. The torch
compartment has extensive shielding to prevent exposure to radio frequency
radiation.
In addition, adapters are available for special applications, such as the use of an
ultrasonic nebulizer or an external spray chamber.
Sample Introduction System 89
Torch
The torch has a standard alumina injector with a 2.0 mm inner diameter. Other
injectors available include alumina injectors in different sizes for optimum sample
flow rate, and quartz and sapphire injectors for different sample types.
Spray Chamber
Depending on the instrument configuration ordered, the instrument may include a
Scott-type spray chamber with a GemTip Cross-Flow nebulizer or a baffled
cyclonic spray chamber with a Meinhard K1 nebulizer. Other combinations are
also available. A Ryton, double-pass Scott-type spray chamber with the GemTip
Cross-Flow pneumatic nebulizer is one of the standard configurations. This rugged
combination provides the best results for a variety of elements and sample types.
Nebulizers
PerkinElmer offers these nebulizers for a wide variety of applications:
U-6000AT+ Ultrasonic For samples with low analyte and low matrix
Nebulizer concentrations. Typically improves detection
N0691709 (115 V) limits by a factor of 10 over conventional
N0691710 (230 V) pneumatic nebulizers.
Figure 3-6. GemTip Cross-Flow nebulizer and end cap N0780546 (also shown in
cross-sectional view).
92 System Description
Figure 3-7. GemCone nebulizer and end cap N0680504 (also shown in cross-
sectional view).
Sample Introduction System 93
Figure 3-8. Concentric glass nebulizer and end cap N0680504 (also shown in
cross-sectional view).
Note The MEINHARD nebulizer will aspirate liquid sample naturally. The
nebulizer may also be operated with externally pumped sample, provided that
the sample flow is not significantly below the natural aspiration rate.
Peristaltic Pump
The peristaltic pump is fully computer-controlled. As an added feature, the pump
speed can be programmed to run at a fast speed for the read or rinse cycle. The
TubingSaver mode is a feature for extending the life span of pump tubing.
Autosampler
PerkinElmer offers autosamplers for automated sample handling. These
autosamplers consist of a sample table, a sample tray, and a motorized sampling
arm with an attached probe. Different sample trays are available for each
94 System Description
Interlocks
Interlocks are designed to ensure operator safety and protect the instrument from
damage. The main system interlocks are described below.
The following interlocks must be satisfied in order to ignite the plasma. If any of
these interlocks is interrupted while the plasma is on, the plasma will automatically
be shut down.
• The front door on the torch compartment must be closed before you can ignite
the plasma.
• Argon pressures for the torch must be correct.
• Cooling water must be flowing to the oscillator.
• Torch must be installed.
• Shear gas must be connected.
• Emergency Plasma Off switch on front of instrument must be released.
Initialization Steps
The Main Instrument switch is used to turn on the spectrometer (and is normally
left on). When the instrument is switched on from an off position and the software
is launched the system will need to go through a initialization procedure which may
take up to two hours or more before the instrument can be utilized. This
initialization is designed to protect the instrument detectors from damage. The
spectrometer initialization is completed when the spectrometer sends a "system
ready" message to the computer and can be viewed under the diagnostics -
spectrometer window. Once the plasma has been ignited, you should wait one half
hour for the system to stabilize before running samples.
System Initialization and Setup 95
• Plasma and auxiliary argon flow rates: Flow rates can be automated during the
analysis with specific flow rates for each element if desired. Plasma argon is
adjustable in 1 L/min increments. Auxiliary argon is adjustable in 0.1 L/min
increments.
• Nebulizer argon flow rate: The flow rate is automatically controlled using a
mass flow controller in 0.01 L/min increments.
• Pump rate: By specifying the desired flow rate (adjustable in 0.1 mL/min
increments) and the tubing diameter, the software calculates the pump speed.
• TubingSaver: A feature for extending the life span of pump tubing for the
peristaltic pump.
• The area of the plasma viewed by the optical system can be adjusted
horizontally and vertically using a computer-controlled moveable transfer
optic. The software also has a built-in optimization function for plasma
viewing.
96 System Description
The Avio 500 is a dual detector system. The UV detector covers an extended
ultraviolet wavelength range from 165 to 403 nm. The VIS detector covers the
visible wavelength range from 404 to 782 nm.
The optical system consists of the transfer optics, input module, and UV module
and a VIS module.
Transfer Optics
The torch emission is directed to the entrance slit by the transfer optics. A
computer-controlled toroidal mirror can be rotated both vertically and horizontally.
This computer-controlled movement allows the user to adjust the viewing height
and the viewing position. For more information on the transfer optics, see the
diagrams for radial and axial view Figure 3-2 see page 80 and Figure 3-3 page 81.
Input Module
The input module consists of three components: the computer-controlled slit
mechanism, the parabolic collimator mirror and the echelle grating. The slit
mechanism contains three slit openings: the “High Resolution” slit, the “Normal
Resolution” slit, and the “Low” (High Energy) slit. After the light from the plasma
How the Echelle Spectrometer and SCD Work 97
passes through the slit, it is collimated by the parabolic mirror and sent to the
echelle grating.
1 3
4 5
system has excellent resolution with a relatively short focal length. Also, since
multiple orders are used (higher orders in the UV and lower orders in the visible),
the resolution also changes as a function of wavelength (see the following figure).
UV Module
The UV module consists of a cross disperser, a camera sphere, a fold flat mirror, a
field flattener, and the detector module. On the Avio 500 the overlapping orders
from the echelle grating are sent to a Schmidt cross disperser.
reflecting off the surface of the Schmidt Cross Disperser is sent to the UV detector.
Light passing through the opening in the center of the optic becomes the visible
channel. The Avio 500, the visible light is directed to a VIS detector.
Second, the front surface of the Schmidt Cross Disperser is a coarse grating with a
ruling density of 374 lines/mm. This separates or “cross disperses” the overlapping
orders into the two-dimensional echelle pattern or echellogram (see the following
figure). By using a grating instead of a prism for the cross disperser, optical
throughput in the UV is enhanced.
Third, the surface of the Schmidt Cross Disperser has a small waveform on it. This
waveform corrects for the spherical aberrations generated by the camera sphere
mirror. By correcting for these spherical aberrations, the UV channel has excellent
optical throughput (f/2.5) and excellent resolution (0.006 nm at 200 nm). Without
this correction, the system would sacrifice either throughput or resolution.
The fold flat mirror deflects the UV light onto the detector. The fold flat mirror size
matches the size of the opening in the Schmidt Cross Disperser. Thus, the mirror
does not impact the optical throughput of the system. The field flattener is a lens
that provides good focus for the entire wavelength range on the UV detector.
Visible Module
The overlapping orders from the echelle grating are passed through the opening in
the Schmidt Cross Disperser to the visible prism. This prism separates the
overlapping orders into discrete orders. A two-dimensional pattern or echellogram
is produced. A compound lens directs the beam onto the solid-state detector for the
visible range.
The linear subarrays are positioned on the detector at x-y locations that correspond
to the locations of the desired emission lines generated by the echelle spectrometer.
The figure below shows a representation of the echelle pattern on the detector. The
diffraction orders are positioned along the x-axis and the emission lines are
positioned along the y-axis. The emission lines are detected by means of their
location on the chip.
102 System Description
6 4
8
7
5 9
Figure 3-13. Representation of echelle pattern on the detector (every tenth or-
der).
Item Description Item Description
1 Wavelength Within the Order 6 High
2 High 7 Low
3 Low 8 Low
4 Order Numbers 9 High
5 Wavelength
Each linear subarray contains from 8 to 40 pixels. Each pixel is 25µm wide and
approximately 100m in height. The height of the pixels varies based on its
position on the detector and the width of the echelle order at that position. The
emission line for the analyte of interest falls on the subarray along with the spectral
How the Echelle Spectrometer and SCD Work 103
information on each side of the peak. Thus the analyte peak and the spectral
background are measured simultaneously.
On the Avio 500 the detector consists of 235 subarrays. The subarray consists of
three areas, the photosensitive area, the storage register and the output register (see
the following figure). Surrounding this subarray is a “guard band” that prevents
excessive charge from blooming onto any other subarray. Next to each subarray are
the output electronics and the interface logic. Since the output electronics are next
to the output register, the capacitance is extremely small and thus the readout noise
is very low (~13 electrons RMS). Since each subarray has its own interface logic,
it can be addressed and read out individually. All the address lines, output
electronics, and interface logic are covered by an opaque mask to block unwanted
radiation.
4 7
1 8
2
3
5
9
Item Description
3 Output Register 8 Address Lines
4 Interface Logic 9 Guard Band
5 Output Electronics
The next figure shows a cross-section of the detector. Photons strike the
photosensitive register and are immediately converted to photoelectrons. These
photoelectrons are pulled away from the surface and moved into the storage
register where they are stored as an electrical charge. The integration time is the
length of time that these photoelectrons are allowed to accumulate in the storage
register. When the integration is complete, the charge in the storage register is
transferred into the output register by a change in the electrical potential. The
charge in the output register is serially moved to the output electronics where it is
amplified and sent to the signal processing electronics.
3 4
EMO Switch
The Emergency Off (EMO) switch is the illuminated red switch on the front of the
instrument. If it is blinking slowly the instrument is in the middle of an ignition
cycle. It blinks rapidly after the Emergency Off Switch is depressed. This is an
indication that the switch has been depressed and to remind you to push the switch
again to release it. This switch shuts off the plasma in an emergency by
disconnecting the main voltage circuitry in the RF generator. To restart, you must
release the switch by pressing the switch again. Reset the RF generator using the
software Reset button. This reset can be found by opening Diagnostics in the
Syngistix for ICP software, going to plasma tab and selecting the Advanced
button.(The spectrometer stays on.)
Note All gas lines supplied with the instrument are 6.5m (20 ft.) long. Ensure
that the gas connections are located in close range (within 6.5 m) to the
instrument.
6
5 7
1
4
9
8
10
11
Figure 3-17. Electrical, gas, and cooling water connections on the instrument.
Item Description Item Description
1 Avio 500 7 N2 Supply
1 2
Specifications
Safety Interlocks: System checks water flow, shear gas flow, argon pressures,
emergency plasma off switch, torch compartment door interlocks, torch installed
and plasma stability. The status of these interlocks is constantly monitored and text
information is displayed on the computer screen. If any interlock is interrupted, the
plasma is shut down automatically.
Shear Gas: A compressed-air shear gas (18-25 liters/minute) is used to push the
plasma plume out of the optical path, minimizing the impact of self-absorption in
the cooler plasma plume.
Spectrometer
Polychromator: The high energy (f/6.7) echelle-based polychromator is a
PerkinElmer design. The resolution of the system is 0.006 nm at 200 nm. The 80
by 160 mm echelle grating has 79 lines per mm and a blaze angle of 63.4 degrees.
On the Avio 500, the cross disperser for the UV region is a grating (374 lines/mm)
with Schmidt correction incorporated into its surface. The Schmidt correction
performs aberration correction for the 400 mm radius camera sphere.
The cross disperser for the visible region on dual detector mode is a 60-degree
prism.
The entire optical system is enclosed in a purged and thermostated optical
enclosure.
Thermostating: The polychromator is thermostated to 39 °C. The thermostating
includes the transfer optics along with the polychromator.
Plasma Viewing: The viewing position can be optimized by the software with all
configurations.
Shutter and Mercury Recalibration System: The computer-controlled motor
operated shutter automatically opens and closes for each sample. By closing the
shutter between each sample, the first transfer mirror is protected from long
exposures to the intense UV radiation of the plasma thus extending the useful
lifetime of the mirror. A mercury lamp is built into the entrance shutter mechanism
and can be viewed when the shutter is closed to monitor the mercury emission line
at 253 nm and automatically update the system wavelength calibration. Frequency
of the automatic recalibration is user selectable between 0 and 1000 minutes and
can be varied during an autosampler analysis.
Detector: The patented PerkinElmer Segmented-array Charge-coupled-device
Detector (SCD)
A PerkinElmer Service Representative should install your system for the first time
or help you in moving the system. This chapter is provided for your reference
should you need information on moving the system, or reinstalling accessories. In
conjunction with this material, be sure to consult the Safety Practices on page 31
and Preparing Your Laboratory on page 59. The following sections are included
in this chapter:
• Installation Summary
• Moving the Instrument
• Connecting the Gases and Cooling Water
• Connecting the System Components
• Installing the Torch Module for the Avio 500
• Installing the Autosampler and Printer
• Instrument Start-up
• Automatically Aligning the Torch Viewing Position
• Shipping List
116 Installation
Installation Summary
The installation of the system is divided into the following steps:
• Instrument Start-up
Caution If moving the Avio 500 will subject the instrument to any freezing temperatures you
must contact a PerkinElmer service engineer to assist you in the move. The
PerkinElmer service engineer will flush all traces of cooling water from the RF
generator to prevent freezing of RF generator components.
If you must move the instrument any great distance, especially if the instrument
may be subject to vibration or jolts contact a PerkinElmer Service
Representative to assist you in moving your system.
If you are only moving the instrument within the lab or to a laboratory nearby you
may use the following procedure.
• Remove the torch module.
• Remove the chiller.
• Remove any accessories, for example an autosampler.
• Disconnect all gas and water lines.
• Remove the computer and printer.
• Attach the handles.
• Lift the instrument onto a movable table or put it in the wooden platform
originally shipped with the instrument. See the Unpacking Instructions (Part
No. 09931199).
• Lift into position at the new location. Make sure that the new location complies
with the laboratory requirements; see Preparing Your Laboratory on page 59.
• At the new location reconnect the torch module, the chiller, any accessories,
gas and water lines, the computer and the printer; see the procedures later in
this chapter.
118 Installation
Note All gas hose connections use 1/4 inch Swagelok fittings.
Use two wrenches when making Swagelok connections. Use a space collar (Part
No. 09920584, supplied in the hose kit) at each Swagelok connection. Tighten the
Swagelok nut until you can no longer turn the knurled space collar. Only if you
cannot locate a space collar, tighten the nut until it is finger-tight, then turn it an
additional 1/4 turn with a wrench. Pre-swaged fittings should be turned 1/8 turn
past finger-tight. Do not over-tighten fittings. Check for leaks with all the
connections made.
Caution The pneumatic tubing kinks easily. Install it so that it is less likely to twist, fold and
kink.
Attention Les kinks de tubes pneumatiques facilement. Installez-le de sorte qu'il est moins
susceptible de se tordre, plier et kink.
1. Connect the instrument to the nitrogen supply using the nitrogen hose (Part No.
N0690275, uses 1/4-in. Swagelok fitting) using a 1/4-in. space collar (Part No.
09920584) on both ends of the tubing. Refer to the following figure.
2. Set the nitrogen supply regulator between 275 kPa and 825 kPa (2.75 to 8.25
bar or 40-120 psig).
3. Check for leaks using a proprietary leak testing fluid for high purity gas lines.
Connecting the Gases and Cooling Water 119
1 2 3
6
4
Caution Make sure that the required purity of the argon gas is 99.996% pure
otherwise the detector will be damaged.
Caution Gas delivery lines from the argon tank must be contaminant-free and not made of
plastic, although PTFE lines are acceptable.
Attention
Des lignes de distribution de gaz à partir du réservoir d'argon doit être exempt de
contaminants et non pas en matière plastique, bien que des lignées de PTFE sont
acceptables.
1. Connect the instrument to the argon supply using the argon hose (Part No.
N0690274, uses a 1/4-in. Swagelok fitting) using a 3/8-in. space collar (Part
No. 09920584) on both ends of the tubing.
2. Set the argon supply regulator between 550 kPa and 825 kPa (5.5 to 8.25 bar
or 80-120 psig).
3. Check for leaks using a proprietary leak testing fluid for high purity gas lines.
Connecting the Plasma Induction Plates Cooling Gas and the Shear Gas
Supply
Available pressure should be between 550-825 (5.5 to 8.25 bar or 80-120 psig).
The shear gas used is typically compressed air; however, nitrogen may also be
used. The shear gas must be clean and dry, so the instrument includes an air dryer
filter assembly (Part No. N0775325) and is included in the Installation kit (Part No.
N0770432). For more information on the requirements for the shear gas supply,
refer to Pneumatic Requirements in the Preparing Your Laboratory, Chapter 2.
Connecting the Gases and Cooling Water 121
An air hose with 1/4-in. Swagelok fittings at each end is supplied in the hose kit
that is shipped with the instrument. A second air hose is included with the
PerkinElmer Air Dryer Filter in the Installation kit (Part No. N0770432). The
following procedure describes how to connect the PerkinElmer air compressor,
filter and regulator.
Note If you are using house air, it must be clean and dry. The instrument
includes an air dryer assembly (Part No. N0775325). Refer to Connecting
the Shear Gas Supply later in this chapter.
1. Install the Air Dryer Filter as described in the instructions that are included
with the filter.
2. Locate the air hose (Part No. N0770348, uses 1/4-in. Swagelok fittings at each
end) that is shipped with the Air Dryer Filter. Connect the air hose from the air
compressor to the AIR IN fitting on the Air Dryer Filter using a 1/4-in. space
collar at both ends. Make sure the air flow is in the proper direction, as
indicated by arrows on top of the filters.
3. Locate the air hose (Part No. N0770348, uses 1/4-in. Swagelok fittings at each
end) that is shipped with the instrument in the hose kit. Connect the air hose
from the AIR OUT fitting on the Air Dryer Filter using a 1/4-in. space collar
at both ends.
Note You are required to have your electrician install the single wall
receptacle for the PolyScience® WhisperCoolTM chiller.
122 Installation
208/230V, 60 Hz
220/240V, 50 Hz
Note Teflon tape (PTFE tape) should be used for all pipe-thread
(NPT) fittings. Use of Teflon tape can prevent leaks.
Connect the instrument to the chiller with hoses. The direction of the flow through
the system can be controlled by the way the hoses are connected to the chiller. The
"INLET" port will draw liquid into the chiller; the "OUTLET" port will pump
liquid out. See the following figure for the location of the cables.
1. Locate the instrument Return/Output coolant line (Part No. N0770342) and
connect to the chiller "INLET" fitting. The instrument water outputs have a
fitting and tubing to connect them to the return or drain. Use 3/8-in. space
collars (Part No. 09920584) at the instrument. The following figure shows the
water supply connections at the instrument.
2. Locate the instrument Input coolant line (Part No. N0770341, uses 3/8-in.
Swagelok fittings) and connect to the chiller "OUTLET" fitting. Use 3/8-in.
space collars (Part No. 09920584) at the instrument. The following figure
shows the chiller connections. The following figure shows the water supply
connections at the instrument.
3. Make sure that the hoses and fittings are tight and that there are no bends or
crimps in the hoses.
Connecting the Gases and Cooling Water 123
The chiller can be turned on or off via the software. Your service engineer will
connect the Remote Cable (Part No. N0770175) from the chiller to the instrument
so that the chiller can be operated remotely. See the following figure for the
location of the cable connections.
To connect the remote chiller cable (Part No. N0770175) to the instrument see the
next two figures and follow these steps.
1. Attach the plug end of the remote cable to the external chiller.
2. Take the other end of the cable and locate the Customer Interface connections
on the left side of the instrument (as viewed from the front of the instrument).
3. Attach the red wire to the position #5 of the External Customer Interface
connections.
4. Attach the black wire to the position #7 of the External Customer Interface
connections.
5. Attach the grey wire to the position #8 of the External Customer Interface
connections.
124 Installation
1
4
6
5
2
7
The remote chiller will automatically be on when the Avio 500 Spectrometer is
warming up. The warming up period includes just being turned on, coming out of
Sleep mode or Standby mode.
If the instrument has just been turned on, starting the software will automatically
begin warm up. Initiating the software will have no effect on the chiller if the
chiller is already on.
If the Avio 500 Spectrometer is in Sleep or Standby mode and the instrument is still
ignited, the chiller will remain on. If the instrument is not ignited in Sleep or
Standby mode the chiller will turn itself off.
1. Turn the filler cap counter clockwise and lift the cap off.
2. Fill the reservoir with the coolant fluid with inhibitor (Part No. N0776200).
The chiller reservoir has a capacity of 4.2 liters (1.1 US gallons).
3. Keep some coolant fluid beside the unit and proceed to Starting Up the
PolyScience Chiller. The reservoir tank may need to be topped off once the
unit has been started.
Connecting the Gases and Cooling Water 127
2. With the chiller running, top off the reservoir tank, reinstall the reservoir cap
and turn clockwise to tighten.
3. Install the reservoir access panel and secure it with its screws.
! Electrical Hazard
Warning To prevent potential injury to yourself and damage to the instrument, switch
OFF all instruments in the system and disconnect them from the line power
supply before you perform the procedures described below.
Danger électrique
Pour éviter les risques de blessures pour vous et d'endommager l'appareil,
éteindre tous les instruments dans le système et les déconnecter de
l'alimentation de la ligne avant d'effectuer les procédures décrites ci-dessous.
The system component connections are as follows (see the following figure):
• Ethernet cable from the computer to the instrument Ethernet connector on
the spectrometer side of the instrument. RS232 cable from an optional
autosampler to the computer.
• The Avio 500 is equipped with an IEC 309 250 V 16/20A 2 pole plus
protective earth plug (PerkinElmer Part No. 09997530) that inserts into an
equivalent IEC 309 series receptacle (see Section 2, Electrical
Requirements).
• Connect the computer and printer to electrical power as described in the
guides provided with these items.
Note Make sure that the computer and printer share a common ground with the
instrument.
Connecting the System Components 129
3
5
6 4
8
Only use PerkinElmer Flat Plate Torch GlasswareTM. Using any other
Caution
glassware will damage the torch.
3
4
5* 6
8
10
7
3
4
5
2 8
6
7
10
9
136 Installation
2. Take the torch cassette body and insert the o-ring, and then the PEEK sleeve
(spacer) into it. Ensure that the hole on the PEEK sleeve lines up with the top
hole on the torch cassette body.
1
2
3. Fully insert the PEEK sleeve into the torch body cassette.
138 Installation
4. Make sure the holes between the PEEK sleeve and the torch cassette body line
up when fully inserted. The holes must line up and be empty, and the PEEK
sleeve should not be visible. You can use a small flashlight to determine that
the holes are visible once the color is pushed in all the way.
5. Make sure that the PEEK sleeve is sitting lower in the torch body.This will
allow room for the additional pieces to be installed (see the following figure).
6. Install the remaining pieces on the PEEK sleeve (spacer): o-ring, PTFE
washer, knurled nut, and torch glassware. Fully seat the torch glassware and
align the etched rectangle with the alignment mark on the torch cassette body.
Installing the Quick-Change Adjustable Torch Module 139
2
1
3
3
When installing the Torch Module in the next steps, do so carefully so you will
! avoid breaking the torch and risking possible injury.
Warning
Avertissement: Lors de l'installation du module de la flamme dans les
prochaines étapes, faire avec soin afin que vous éviter de casser la torche et un
risque de blessure possible.
7. Check that the tip of the injector sits below the Aux tube (the inner glass tube)
by 1-2mm.
8. For proper alignment, make sure that the mark on the injector (#2) and the line
on the torch body (#3) line up.
3
2
Note Once the knurled nut is tightened the torch glassware should be tight. It should not
be possible to twist it easily. If it is not tight, o-ring #5 in Figure 4-7 on page 133 is
probably not fully seated in the torch body.
9. Insert the pin of the injector into the groove and rotate it to the right (clockwise)
to lock it in place.
1 2
11. Line up the black line on the torch cassette body with the pin on the instrument.
Figure 4-14 Lining up the black line with the locking pin
Item Description
1 Sample Compartment
2 Black Locking Pin
3 Black Line for Alignment
Installing the Quick-Change Adjustable Torch Module 143
12. From the bottom of the sample compartment carefully insert the torch cassette.
13. Push the torch up carefully through the flat induction plates until the torch
cassette body is fully inserted.
1 2
14. As you push the torch into position make sure that the slot on the torch is facing
the radial purge window.
2
3
15. Once the torch cassette is in the proper position go back to the sample
compartment and push in the black locking pin. This will lock the torch
cassette into position
2
1
16. Make sure that the ignitor contact is touching the torch.
Installing the Quick-Change Adjustable Torch Module 147
3 2
1
4
8
6
7
10
3. Find the shelf located on the Scott spray chamber clip assembly.
5. Make sure that the Scott spray chamber clip rests securely on the injector shelf.
150 Installation
6. With the Scott spray chamber clip assembly handle open insert the bottom of
the injector adapter into the opening of the Scott spray chamber.
7. Close the clip by pulling it up. This secures the Scott spray chamber into the
injector and seals the o-rings.
8. Before attaching the drain tubing to the spray chamber drain, check that it is in
good condition and replace if necessary.
9. Before connecting the sample capillary tubing to the nebulizer sample inlet,
check that the sample capillary tubing is in good condition. Replace the tubing
if necessary.
Connecting the Scott Spray Chamber 153
1. Connect the end of the nebulizer (NEB) argon tubing to the nebulizer end cap
and the other end to the quick disconnect by pushing the male quick connect
fitting into the quick disconnect.
154 Installation
2. Make sure that the Teflon tubing is in good condition. Replace the tubing if
necessary. Connect the sample capillary tubing to the nebulizer sample inlet.
1
3
3. For more detailed instructions on connecting the tubing, see Table 5-7 on
page 285.
4. Connect the drain tubing to the spray chamber.
For instructions on connecting tubing to the peristaltic pump see the Peristaltic
Pump on page 285.
Connecting the Cyclonic Spray Chamber 155
2. With one hand carefully holding on to the base of the cyclonic spray chamber,
and with the other hand holding the clip, attach the clip to the bottom of the
injector adapter and the top of the spray chamber. See the following figure.
2
1
4. The white spacer should be installed around the neck of the nebulizer. See the
following figure. The white spacer puts the nebulizer in a position for good
intensity and precision. Slight adjustment from this position might provide
even better performance.
1 2
3
Note In most cases the optimal position is -3. For more information on Setting
Instrument Parameters see page 182.
2. Raise or lower the inner adjustment plate to either a positive or negative value.
In the following figure, the inner adjustment plate needs to be raised until the
horizontal black line is just below the -3 to reach the optimal, desired position.
3. Once you have reached the desired value, hold the inner adjustment plate in
place and lock the latch by pushing the latch in towards the right.
2
3
After the autosampler is installed, the software must be configured for the type of
autosampler you are using. This can be done during the software installation or, in
the ICP software, by selecting the Configure Autosampler command from the
System menu. See the S10 Autosampler User’s Guide (Part No. 09931133) for
detailed information on installing the autosampler.
Figure 4-31. Electrical connectors and switches located on the underside of the
autosampler.
Item Designation Function
1 Power Power input socket; for 12 V supply from plug-in power
supply.
2 Event Potential-free relay contact to activate an external
system.
3 Com RS232/Serial communication port.
162 Installation
2. Place the autosampler adjacent to the spectrometer. The best location for the
autosampler is to the right of the torch enclosure. See the following figure.
1 2
3 5
6
7
4
8
Figure 4-32 Electrical connection for the S10 autosampler to the Avio 500
Item Description Item Description
1 Avio 500 5 Connection from Computer to Printer
2 Detail of of Underside of the 6 Connection from Computer to Autosampler
S10 Autosampler
Connections
3 Computer 7 Connection from Computer to USB/Ethernet
4 Printer 8 Connection from Autosampler to Customer
Interface
Installing The Autosampler 163
3. Connect the RS232 serial communication cable provided (Part No. 09290259),
between the Com 1 port on the underside of the autosampler (as shown in
Figure 4-11 page 161 ) and one of the Com ports on the PC.
4. Connect the autosampler to the line power supply using the plug-in power
supply provided.
The plug-in power supply uses a wide-range input of 100-240 VAC, 50-60 Hz.
Plug the power cord into the power supply, then plug the other end of the power
cord into the power source.
5. Connect the spectrometer and other components in the system to the line power
supply.
6. Switch on all components of the system, following the routine in the manual
for your spectrometer.
164 Installation
Caution When you fit the sampling probe, take care not to press forcefully
in any direction on the autosampler arm since this can damage the
arm.
2. Carefully insert the sampling probe from above into the probe guide.
3. Push the sampling probe down until about 20 mm protrudes from the bottom
end of the probe guide, then position the O-ring on the probe to set this
position, as shown in the following figure.
This is not the final position for the sampling probe. The probe can be adjusted
when the rinsing port has been set up. See the following procedure, Adjusting
the Sampling Probe Height on page 167.
Note The standard sampling probe is a PTFE-lined epoxy polymer tube. This
polymer is resistant to the acids, alkalis and organic solvents normally used
in atomic spectroscopy. If your samples contain an organic solvent that
attacks this polymer, a PTFE-lined stainless steel sampling probe is
offered as an option (Part No. B3000152).
166 Installation
7 2
5 3
6 4
Note The procedure described below assumes that you are using a spectrometer
operated via ICP Syngistix software. If you are using an AA or ICP-MS
instrument, please refer to the information on operating an autosampler in
the on-line help for the respective instrument.
See the procedure Assembling Sample Racks starting on page 61 in the S10
Autosamplers User’s Guide (Part No. 09931133) for more information.
2. Place the rinsing port in the rinse location in the sample rack.
See the procedure Installing the Rinsing Port on the Rack starting on page 55
in the S10 Autosamplers User’s Guide (Part No. 09931133) for more
information.
3. In the ICP software, from the main menu make the following selections:
4. If the sample probe is suspended over the rinse position select the Instrument
tab -> Load Tray to lower the probe. If the sample probe is not at the rinse
position select the Instrument tab -> Go To Wash to move it there.
5. Carefully push the sampling probe down until it bottoms in the rinsing port.
Then pull the sampling probe up by about 15mm as shown in the following
figure. Use the O-ring on the probe to prevent it from slipping down. The
sampling probe is now in the correct height.
168 Installation
6. To remove the sample rack, first select Instrument tab->Load Tray to raise
the sampling probe, then remove the rack.
5. In the Instrument tab-> Plasma Control and ignite the plasma. Allow the
torch to warm up for half an hour before you start the alignment.
8. Select Axial or Radial. We recommend that you first do the alignment in one
viewing mode, then select the other viewing mode and repeat the procedure.
9. To view spectra collected during the procedure, open the Spectra Display
window.
10. Click on Align View in the Spectrometer Control window to open the Align
View dialog or select Align View from the software ribbon.
11. Select the element and wavelength. This is the wavelength that the system will
use to measure the intensities at different viewing positions and locate the
position that gives the highest intensity. Your options are:
170 Installation
Note If you switch off the spectrometer or turn off the purge gas, air slowly
diffuses into the spectrometer optics. To make sure that the instrument is
always ready for use, especially when you intend to make measurements
at wavelengths below 190 nm, always leave the main switch of the
spectrometer in the On position and leave the purge gas turned on.
3. Make sure that the torch is correctly installed, the torch compartment door is
shut, and the EMO switch is released.
4. Make sure the drain vessel is empty.
5. Switch on the spectrometer, and if required, the autosampler.
6. Switch on the chiller.
7. Switch on the computer and start the ICP software.
8. In the in the Instrument tab, click on Plasma Control and ignite the plasma.
Allow the torch to warm up for 30 minutes before you start making measurements.
Instrument Start-up
First turn on the gases and water chiller. Then use the Main Instrument switch to
turn on the spectrometer. Once the plasma has been ignited, you should wait one
half hour for the system to stabilize before running samples.
If the instrument is turned off (via the power switch) for more than 24
hours the instrument will require, once it is turned on, two hours to
initialize and warm up before the instrument can operate at peak
performance.
This procedure adjusts the torch viewing position for the highest signal intensity.
Perform this procedure when:
4. In the Options menu, click on Autosampler, and make sure that the software
is configured for the autosamper tray you are using.
5. In the Tools menu, click on Plasma Control and ignite the plasma. Allow the
torch to warm up for half an hour before you start the alignment.
8. Select Axial or Radial for the 8X00 DV. We recommend that you first do the
alignment in one viewing mode, then select the other viewing mode and repeat
the procedure.
9. To view spectra collected during the procedure, open the Spectra Display
window.
10. Click on Align View in the Spectrometer Control window to open the Align
View dialog.
Automatically Aligning the Torch Viewing Position 173
11. Select the element and wavelength. This is the wavelength that the system will
use to measure the intensities at different viewing positions and locate the
position that gives the highest intensity. Your options are:
Select Manganese, which is typically used as the alignment wavelength for the
majority of analyses.
-or-
Select another element from the drop-down list. This feature is for specialized
analyses where you want to optimize the intensity for an individual analyte of
interest. This may adversely affect the intensities of other analytes.
When using radial viewing, the system adjusts the lateral viewing position
only.
The system will determine the intensity at the selected wavelength, while
adjusting the viewing position in incremental steps. In the Results window, a
report is generated that gives the intensities found at each position. The system
changes the Torch Viewing Position to the position that gives the highest
intensity. In the Spectrometer Control window, the software resets the
coordinates so that the 0 and 15 position is at the location of highest intensity.
Detector Calibration
Detector calibration is the process of collecting and processing the detector signal
bias and dark current data needed to quantify signals from the detectors properly.
Wavelength Calibration
The UV and VIS channel calibration gathers data for UV and VIS emission lines
to compensate for slight variations in optical alignment. At the end of the UV and
VIS wavelength calibration, the system determines the wavelength offset of an
emission line from the internal mercury lamp and records the slit position as a
reference point for future mercury realignments.
Note Since spectrometers are sensitive to thermal effects, it is important that the
instrument be operated with the plasma on for at least one-half hour before
initiating wavelength calibration.
1. Make sure that the plasma is lit and has been on for at least 30 minutes.
The UV calibration may take several minutes. You may view the spectra used
for calibration by clicking on Spectra in the toolbar. When the UV calibration
is complete, the UV coefficients and RMS (Root Means Square) value will be
displayed in the Wavelength/Calibration window. These values should meet
the following specifications:
If these specifications are not met, repeat the wavelength calibration and make sure
all peaks can be seen in the Spectra Display window. If these specifications are still
not met, a complete optical alignment may be required. Contact a PerkinElmer
Service Representative.
The VIS calibration may take several minutes. You may view the spectra used for
calibration by clicking on Spectra in the toolbar. When the VIS calibration is
176 Installation
complete, the VIS coefficients and RMS (Root Means Square) value will be
displayed in the Wavelength/Calibration window. These values should meet the
following specifications.
If these specifications are not met, repeat the wavelength calibration and make sure
all peaks can be seen in the Spectra Display window. If these specifications are still
not met, a complete optical alignment may be required. Contact a PerkinElmer
Service Representative.
Read Parameters
Time: Auto: Min: 2 sec, Max: 10 sec
For more information refer to the Baffled Cyclonic Spray Chamber Kit Instruction
Sheet (09936506).
Setting Instrument Parameters 179
There is a three slot torch for organics (Part No. N0790249) that can be ordered.
This is the best torch to use for axial viewing for samples with organics or high
dissolved solids. Using the long torch will extend the torch life since the long torch
does not have a slot.
For more information on the above parameters, refer to the Syngistic for ICP Guide
on the Syngistic for ICP CD.
Important Considerations for Dual Viewing
Optimum conditions will depend on the type of analyses being performed;
however, in general, the following considerations are important for axial viewing.
Settings are given for the Scott-type spray chamber and cross-flow nebulizer.
The following parameters are set in the method:
• Auto integration times are recommended, using the following settings:
Note A Max time of 100 seconds may be required for the ultimate detection limit
work.
• Check the Interelement Corrections (IECs) if you make any changes to the
ionization or excitation characteristics of the plasma after IEC data is collected.
This would include changing the source conditions or changing the nebulizer
or torch.
• To compensate for spectral interferences, use Background Correction,
Interelement Correction (IEC), or Multi-component Spectral Fitting (MSF).
Confirm using interference check standards.
• To compensate for matrix effects, use internal standardization.
Shipping Lists
Every day you count on PerkinElmer to provide you with solutions that deliver
reliable performance, control operating costs and maximize operational time. Our
complete portfolio of consumables, parts, supplies, training and service helps you
meet both routine and demanding measurement challenges. We invest heavily in
testing and validating our products to ensure you receive guaranteed compatibility
and performance - on-time, every time, for every instrument in your laboratory.
Software:
09923037 Solvent Flex Pump Tubing, 1.14mm ID, Red/Red (Drain tub-
ing)
09921058 O-Ring
Filters
Kits
Part No. Description
N0770183 Hose Kit (includes gas and cooling water hoses)
Miscellaneous
Daily Checks
The following maintenance procedures should be done on a daily basis. Make sure
to inspect and replace any hoses which show signs of wear because their failure
could cause a hazard.
Daily Cleaning
At the end of each working day, it is recommended that you flush out the sample
introduction system for five minutes with the plasma on. After analyzing aqueous
solutions, flush with deionized water or a 2% nitric acid solution, followed by
deionized water. After analyzing organic solutions, flush the system using clean
solvent. Also clean the spectrometer housing using a mild lab detergent.
Argon Supply
Make sure that an adequate supply of argon is available and connected to the
system. Check that the argon tank(s) have sufficient pressure, and that a spare tank
is ready if necessary. Argon can be purchased from local suppliers. The argon for
use with ICP systems should be 99.996% pure.
Argon output pressure: 550-825 kPa (80-120 psig)
The purge gas should be 99.999% pure and is available from local suppliers.
Nitrogen output pressure: 275-825 kPa (40-120 psig)
Chiller
Fill the reservoir up with the coolant fluid with inhibitor (Part No. N0776200). The
chiller reservoir has a capacity of 4.2 liters (1.1 US gallons).
Cooling water pressure: 310-550 kPa (3.1 to 5.5 bar or 45-80 psig)
Vent
Check that your vent system is switched on and is not blocked. Check regularly for
proper flow rate of the vent system (120 CFM/min).
When the humidity in your lab is high, water can condense on the plasma
Caution induction plates when the torch is not in operation. To prevent damage
to the plasma induction plates, use a soft dry cloth to gently dry the
plasma induction plates before igniting the torch. Be careful not to
change the position of the plasma induction plates.
Attention Lorsque le taux d'humidité dans votre laboratoire est élevé, l'eau peut se
condenser sur les plaques à induction de plasma lorsque la torche ne
fonctionne pas. Pour éviter d'endommager les plaques à induction de
plasma, utilisez un chiffon doux et sec pour sécher doucement les plaques
à induction de plasma avant d'allumer la torche. Veillez à ne pas modifier
la position des plaques à induction de plasma.
Nebulizer
Check that the nebulizer is not clogged and that the sample capillary tubing is clean
and in good condition. Flush the nebulizer daily with deionized water.
When the pump is not in use, release the pressure plate and release the tubing to
prevent flat spots from forming. If you are planning to leave the pressure plate
clamped overnight, we recommended that you use the TubingSaver feature.
Always remove the sample capillary or the autosampler probe from the solution it
is in when you are finished using the pump. Otherwise, the solution will siphon into
the spray chamber and flood it.
Periodic Checks 201
Be sure the drain tubing is firmly attached to the spray chamber and liquid flows
smoothly through the pump. Keep the drain tubing clear of debris. Empty the drain
bottle as needed.
Periodic Checks
The plasma induction plates must be kept clean to prevent arcing across the plasma
induction plates. Inspect the plasma induction plates for any deformations or
carbon buildup. Contact your PerkinElmer Service Representative to replace the
plasma induction plates if there are any signs of pitting. Pitting causes weakness in
the plasma induction plates which can result in a hole in the plasma induction plates
and a gas leak.
202 Maintenance
Nebulizer
Check the nebulizer spray pattern with deionized water. Clean or replace the
nebulizer as necessary.
Spray Chamber
Check for leaks around the nebulizer and drain fitting. Inspect the spray chamber
for deposits and check the condition of the O-rings.
Peristaltic Pump
Check that the pump rollers are clean, not scored, free from deposits due to spills,
and move freely. Remove and clean the pump head if necessary. Replace the pump
rollers if necessary.
Periodically observe the drain tubing. Liquid should drain smoothly from the spray
chamber. If not, adjust the pump tension on the pump tubing.
Drains
Check the spray chamber drain fittings, tubing and connections and replace if
necessary.
Caution Do not use deionized or tap water in the chiller. Only use coolant fluid
that includes inhibitor (Part No. N0776200).
Performance Checks
Several checks should be done periodically to check instrument performance.
These include the sodium bullet test to check the nebulizer argon flow, the
Background Equivalent Correction (BEC) test, and Coefficient of Variation (CV)
test. These tests are described in Chapter 6, Troubleshooting.
204 Maintenance
Spray Chamber By handling the spray chamber oil and dirt can
accumulate on it and this will affect performance. To
assure proper wetting wipe the spray chamber with
acetone to remove all oils and dirt.
Pump Head Remove and clean with water or a mild solvent.
Purge Viewing Clean with deionized water and dry with a soft cloth.
Windows/Tubes To clean difficult stains, refer to the information in this
chapter.
The Quick-Change Adjustable Torch Module consists of the torch assembly, spray
chamber, and nebulizer. These components are easily removed from the system for
regular inspection and maintenance. Normal wear on these components is shown
by metal or salt deposits on the quartzware or injector, glazed or devitrified quartz,
worn O-rings, or clogged nebulizer tips.
All the O-rings in the sample introduction system must be in place and be in good
condition. Otherwise, pressure leaks may occur, which can cause difficulties in
igniting the plasma and poor performance.
It is good practice to have spare parts available before removing any of the parts of
this module, particularly the torch, since it may be accidentally broken.
Replacement parts are listed at the end of this chapter.
206 Maintenance
Plasma Torch
Caution Only use PerkinElmer Flat Plate Torch GlasswareTM. Using any other
glassware will damage the torch.
The plasma torch assembly is comprised of a quartz torch with an inner quartz tube,
injector, and adapter for securing the injector into an inlet in the spray chamber.
The injector supplied is an alumina injector with a 2.0 mm inner diameter. Other
injectors available include alumina injectors of different inner diameter for varying
sample flow rate, quartz injectors for different sample types and sapphire injectors
for silicon applications. For more volatile solvents, use a smaller diameter injector.
Regularly inspect the torch glassware and aerosol injector tube. The glassware
should be clean, with no traces of deposits or signs of melting. Give particular
attention to the inner quartz tube. Before removing the torch for cleaning, be sure
to have a spare torch available, in case it should break.
If your lab has high humidity, check the plasma induction plates to make sure they
are dry. Use a soft dry cloth to dry the plasma induction plates if necessary. To
replace and adjust the plasma induction plates refer to the procedure, see Replacing
the Plasma Induction Plates on page 230.
If the plasma has been on, the torch glass will be very hot and can
! cause serious burns. Wait five minutes after turning off the plasma
before you begin these maintenance procedures.
Warning
Avertissement: Si le plasma a été mis sur le verre de la torche sera
très chaude et peut causer des brûlures graves. Attendez cinq minutes
après avoir éteint le plasma avant de commencer ces procédures
d'entretien.
3. Rotate the injector adapter to the left, then pull gently down - when the locking
pin is out and you apply pressure, the whole torch body could come out.
1
2
If the plasma has been on, the torch glass will be very hot and can
! cause serious burns. Wait five minutes after turning off the plasma
before you begin these maintenance procedures.
Warning
Avertissement: Si le plasma a été mis sur le verre de la torche sera
très chaude et peut causer des brûlures graves. Attendez cinq minutes
après avoir éteint le plasma avant de commencer ces procédures
d'entretien.
210 Maintenance
2. From the sample compartment remove the spray chamber. See Removing the
Scott Spray Chamber on page 222 or Removing the Cyclonic Spray Chamber
on page 226.
! When installing the Torch Module in the next steps, do so carefully so you will
avoid breaking the torch and risking possible injury.
Warning
Avertissement: Lors de l'installation du module de la flamme dans les
prochaines étapes, faire avec soin afin que vous éviter de casser la torche et un
risque de blessure possible.
4. At the top of the sample compartment is the black locking pin. With one hand
on to the base of the torch holder. With the other hand pull out the black
locking pin.
5. Carefully slide the torch holder through the plasma induction plates and out of
the instrument.
Caution Wear cotton gloves when you handle the torch glassware.
Attention Porter des gants de coton lorsque vous manipulez la verrerie de la torche.
6. Inspect the glassware. If damaged the glassware will have to be removed from
the torch cassette.
7. Slide out the injector assembly straight out from the bottom of the torch
cassette.
5
2 3 4
1
In the next step, be sure to carefully remove the torch so you will avoid
! breaking the glassware and risking possible injury. If the torch does
break, discard the broken torch and replace. Remove the knurled nut,
Warning sleeve and washers on the torch mounting shaft to make sure that all glass
fragments are removed.
9. Inspect the torch, if it is cracked replace with a new torch. If the torch needs to
be cleaned see the next section Cleaning the Torch on page 217 for more
information.
10. With the glassware removed inspect the O-rings in the torch cassette for wear
or damage.
214 Maintenance
11. If the O-rings need to be removed, use your gloved finger to remove them
using the O-ring removal tool (Part No. 09220410). Do not use a knife blade
because the blade will cut the O-rings and damage the O-ring seats. Replace
with new O-rings. See Figure 5-8 for a view of the location and part numbers
of the O-rings.
12. With the injector assembly removed check the O-rings. Replace any that are
worn or damaged. There are three O-ring kits: O-ring kit for the Avio Scott
injector (Part No. N0790440), O-ring kit for the Avio cyclonic injector (Part
N0790441) and the O-ring kit for the Avio Torch (Part No. N0790437). See the
following figure.
Quick-Change Adjustable Torch Module 215
3
4
5
2 8
6
7
10
9
216 Maintenance
If you have been analyzing aqueous solutions, the torch glassware and injector tube
should be cleaned in an acid bath. An ultrasonic bath may be used. Start with a
solution of 5% nitric acid or aqua regia and, if deposits persist, increase the acid
concentration, up to 20% if necessary. Acid solutions must be used with care.
Observe all of the manufacturer's safety recommendations. These
recommendations are normally provided in a material safety data sheet (MSDS)
supplied with the chemical.
If you have been analyzing organic solutions, the torch glassware and injector tube
can be cleaned using a solvent or diluted soap solution. Be sure to inspect the torch
and injector daily for carbon buildup. A muffle furnace can be used if necessary to
remove organic deposits on the torch or injector. Place the torch or injector in a
muffle furnace at 500 C to 550 C for several hours.
After cleaning the torch, dry it thoroughly using clean air or nitrogen. No moisture
should be present.
218 Maintenance
O-rings may be cleaned with soap and water. An ultrasonic bath may be used.
Replace if cracked or worn. A torch O-ring kit is available. See the list of
replacement parts later in this section.
Note The dark blue torch O-ring (Part No. N0791334) on the outside of the torch
and the dark blue O-ring on the outside of the injector adapter (Part No.
N0791333) should be replaced after 300 insertions. Use the O-ring
removal tool (Part No. 09220410) to remove. See Figure 5-7 and Figure 5-
8.
5* 6
8
10
7
Note If the torch glass does break, discard the broken torch and replace the torch
glass. Remove the knurled nut, sleeve and washers and make sure that you
remove all glass fragments.
2. Slide in the injector assembly straight into the bottom of the torch cassette then
rotate to the right to lock in place.
Caution Only use PerkinElmer Flat Plate Torch GlasswareTM. Using any other
glassware will damage the torch.
If the plasma has been on, the torch glass will be very hot and can
! cause serious burns. Wait five minutes after turning off the plasma
before you begin these maintenance procedures.
Warning
Avertissement: Si le plasma a été mis sur le verre de la torche sera
très chaude et peut causer des brûlures graves. Attendez cinq minutes
après avoir éteint le plasma avant de commencer ces procédures
d'entretien.
3. At the top of the sample compartment is the black locking pin. This is area
where the torch will be removed or inserted.
4. Pull out the black locking knob while holding the torch by its base with your
other hand.
5. Slowly move the torch down through the induction plates and out of the sample
compartment.
6. If needed, clean the torch, see Cleaning the Torch on page 217. If the torch is
cracked or broken carefully dispose of the torch.
222 Maintenance
When installing the Torch Module in the next steps, do so carefully so you will
avoid breaking the torch and risking possible injury.
!
Warning Avertissement: Lors de l'installation du module de la flamme dans les
prochaines étapes, faire avec soin afin que vous éviter de casser la torche et un
risque de blessure possible.
Caution Wear cotton gloves when you handle the torch glassware.
Attention Porter des gants de coton lorsque vous manipulez la verrerie de la torche.
7. To install the torch see Installing the Quick-Change Adjustable Torch Module
on page 132.
Check the spray chamber periodically for leaks around the nebulizer end cap and
drain fitting. Examine the end cap O-ring for cracking and wear and replace if
necessary. Deposits and plated out metals can accumulate in the spray chamber,
which can introduce “memory effects.” Usually, aspirating a strong acid or solvent
will clean out these deposits. If not, remove the spray chamber and clean it in a 5%
to 20% nitric acid bath
3. Disconnect the sample tubing from the nebulizer inlet. Check that the tubing is
in good condition and replace if necessary
4. Disconnect the nebulizer argon fitting from the gas fitting on the quick
disconnect.
5. Open the Scott spray chamber clip assembly that holds the spray chamber in
place. The action of opening the clamp will partially push the spray chamber
down.
6. Firmly hold onto the spray chamber and pull down to disconnect it from the
injector adapter.
224 Maintenance
7. Replace with a new Scott spray chamber. For the full installation procedure see
Connecting the Scott Spray Chamber on page 148.
3. The spray chamber has an inner tube that is pressure fitted and difficult to
remove. The outer chamber can be damaged if you attempt to remove a tightly
fitting inner tube. If the inner tube is damaged, the complete spray chamber
should be replaced.
Scott Spray Chamber 225
3
4
5
Figure 5-10 Spray chamber, end cap, and associated parts. (Illustration shows
cross-flow nebulizer end cap assembly, Part No. N0780546.)
Item Description
1 Scott Spray Chamber (Part No. N0790384)
2 O-Ring (Part No. 09902033)
3 End Cap Ring (Part No. 00473543)
4 End Cap (Part No. N0681688 not complete assembly)
5 Knurled Screw (2) (Part No. 00473539)
If you have been analyzing organic solutions, the spray chamber can be cleaned
using a solvent or diluted soap solution. Be sure to inspect the torch and injector
daily for carbon buildup.
O-rings may be cleaned with soap and water. An ultrasonic bath may be used.
Replace if cracked or worn. A torch O-ring kit is available. See the list of
replacement parts at the end of this chapter.
The cyclonic spray chamber is a glass spray chamber. The cyclonic spray chamber
may be used with the concentric glass, low-flow GemCone, and high flow
GemCone nebulizers.
The baffled cyclonic spray chamber (Part No. N0791352) is recommended for all
aqueous and most organic solutions.
2. With one hand carefully holding on to the base of the cyclonic spray chamber
and with the other hand holding the clip disconnect the clip to remove the spray
chamber from the injector. See the following figure.
3. Inspect the cyclonic spray chamber and see if it needs to be etched or cleaned
or replaced. See the following two procedures.
228 Maintenance
The cyclonic spray chamber can be etched in order to improve drainage using the
following procedure. However, if you will be using the cyclonic spray chamber in
determinations of silicon, this procedure should not be used.
4. At first, you will see beads of water inside the cyclonic spray chamber, then
after approximately 30 seconds, the beads will begin to disappear.
Caution Do not use solvents that will attack quartz or glass. The cyclonic spray
chamber is not HF resistant.
Attention
Ne pas utiliser de solvants qui attaquent le quartz ou le verre. La
chambre de nébulisation cyclonique est pas HF résistant.
O-rings may be cleaned with soap and water. An ultrasonic bath may be used.
Windows
If the plasma has been on, the torch will be very hot and can cause
! serious burns. Wait five minutes after turning off the plasma before you
begin these maintenance procedures.
Warning
Avertissement: Si le plasma a été mis sur, la torche sera très chaude
et peut causer des brûlures graves. Attendez cinq minutes après avoir
éteint le plasma avant de commencer ces procédures d'entretien.
Gradually, deposits may accumulate on the windows, for example, metallic oxides,
and the windows may become etched. You must remove the windows to clean or
replace them.
The axial window mount is also the purge outlet for the spectrometer. The radial
window is a cylinder with one closed end; this end being the actual window.
Windows 233
Caution These windows are important parts of the optical system. Handle them
carefully, as you would any sensitive optical component. Do not directly
touch the windows. Always remove the axial window before the radial
window and refit the radial window before the axial window. This will
help avoid objects or contamination falling into the radial snout.
Attention Ces fenêtres sont des éléments importants du système optique. Manipulez-
les avec soin, comme vous le feriez pour tout composant optique sensible.
Ne touchez pas directement les fenêtres. Retirez toujours la fenêtre axiale
avant que la fenêtre radiale et remonter la fenêtre radiale devant la fenêtre
axiale. Cela permettra d'éviter des objets ou la contamination de tomber
dans le museau radial.
Normally you should remove the axial window before you remove the radial
window. This releases the pressure in the spectrometer and helps avoid objects or
contamination falling into the radial snout.
Caution Wear cotton gloves when you handle the torch glassware.
Attention Porter des gants de coton lorsque vous manipulez la verrerie de la torche.
Tool Needed:
If the plasma has been on, the torch glass will be very hot and can
! cause serious burns. Wait five minutes after turning off the plasma
before you begin these maintenance procedures.
Warning
Avertissement: Si le plasma a été mis sur le verre de la torche sera
très chaude et peut causer des brûlures graves. Attendez cinq minutes
après avoir éteint le plasma avant de commencer ces procédures
d'entretien.
3. Use the special removal tool to grip the sides of the ring that holds the axial
purge window in place.
4. With the tool in place rotate the tool to the left to loosen the retaining ring.
1
3
2
5. With the ring now loosened carefully unscrew the axial purge window mount
the rest of the way by hand.
6. Remove the rubber O-ring that holds the axial purge window in the mount.
236 Maintenance
1 3
2
8. Lift the axial window and ring out of the mount — take care if the spectrometer
purge is set to high and you have not removed the axial window — the pressure
inside the spectrometer may force out the axial window.
10. If the window is damaged replace with a new axial purge window (Part No.
09992731).
11. Return the new axial purge window in the rubber ring to the instrument.
12. Return the new axial purge window in the retaining ring to the instrument.
14. Use the tool to tighten down the stainless steel ring and axial purge window
into place.
Caution Do not leave finger marks on the window. Use an optical cloth to handle
the window. Normally you should install the radial window before the
axial window. This helps avoid objects or contamination falling into the
radial snout. If the axial window is already installed and the spectrometer
purge is set to high, the pressure inside the spectrometer may lift the radial
purge window unless you hold it in place until you have tightened the
retaining ring.
Attention Ne pas laisser de traces de doigts sur la fenêtre. Utilisez un chiffon
optique pour gérer la fenêtre. Normalement, vous devez installer la fenêtre
radiale avant que la fenêtre axiale. Cela permet d'éviter la contamination
des objets ou de tomber dans le museau radial. Si la fenêtre axiale est déjà
installé et la purge du spectromètre est réglé à haute, la pression à
l'intérieur du spectromètre peut soulever la fenêtre de purge radiale, sauf si
vous le tenez en place jusqu'à ce que vous avez serré la bague de retenue.
238 Maintenance
Tool Required:
2. In order to gain access to the Radial Purge window you must remove the Shear
Gas Nozzle. See Removing the Shear Gas Nozzle on page 242.
If the plasma has been on, the torch glass will be very hot and can
! cause serious burns. Wait five minutes after turning off the plasma
before you begin these maintenance procedures.
Warning
Avertissement: Si le plasma a été mis sur le verre de la torche sera
très chaude et peut causer des brûlures graves. Attendez cinq minutes
après avoir éteint le plasma avant de commencer ces procédures
d'entretien.
Windows 239
4. Use the special removal tool to grip the sides of the ring that holds the radial
purge window in place.
240 Maintenance
5. With the tool in place rotate the tool to loosen the stainless steel ring.
6. With the ring now loosened carefully unscrew the radial purge window mount
the rest of the way by hand.
7. Remove the ring that holds the radial purge window in the mount
8. Lift the radial window and ring out of the mount — take care if the
spectrometer purge is set to high and you have not removed the radial window,
the pressure inside the spectrometer may force out the radial window.
10. If the window is damaged, replace with a new radial purge window (Part No.
N0810346).
11. Return the new radial purge window in the stainless steel ring to the
instrument.
13. Use the tool to tighten down the stainless steel ring and radial purge window
into place.
14. Return the Shear Gas Nozzle. See Returning the Shear Gas Nozzle on page
245.
Note Do not rub the surfaces of the windows before you have cleaned them as
described below. The more you rub the surface of the windows, the more
chance there is of scratching them. You must discard scratched windows.
Allow to dry completely before reinstalling. If there is any moisture on the
inside of the window, it can degrade the UV performance and/or damage
the optics.
Replacing and Adjusting the Shear Gas Nozzle 241
4. If the windows are scratched or badly etched, discard them and install new
ones.
Caution Risk of heat damage to the axial window. Never set the nozzle slit behind
the front edge of the axial window mount.
Attention
Risque de dommages de la chaleur à la fenêtre axiale. Ne jamais régler la
fente de la buse derrière le bord avant de la fenêtre axiale de montage.
The basic shear gas nozzle position is with a 1 to 2 mm gap between the nozzle slit
and the front edge of the axial window mount. For some special analyses you may
want to adjust the sheer gas nozzle for increased analyte performance.
Tools Needed:
• Screwdriver
1 3
If the plasma has been on, the torch glass will be very hot and can
! cause serious burns. Wait five minutes after turning off the plasma
before you begin these maintenance procedures.
Warning
Avertissement: Si le plasma a été mis sur le verre de la torche sera
très chaude et peut causer des brûlures graves. Attendez cinq minutes
après avoir éteint le plasma avant de commencer ces procédures
d'entretien.
2. Remove the torch assembly. See Replacing the Torch on page 218.
244 Maintenance
3. Remove the Radial Purge tube. See Removing and Returning the Radial Purge
Window on page 237.
4. Use a T20 screwdriver to remove the two top bracket screws and use a T10
screwdriver to loosen the bottom bracket screw that secure the shear gas nozzle
in place.
5. See the following procedure on installing a new shear gas nozzle or replacing
the existing shear gas nozzle.
2. Use a T20 screwdriver to secure the two top bracket screws and use a T10
screwdriver to tighten the bottom bracket screw to secure the shear gas nozzle
in place. See Figure 5-16.
3. Reinstall the torch assembly; see the section Replacing the Torch on page 218
earlier in this chapter.
4. Align the torch and perform an axial and radial alignment; refer to the
procedure Setting the Torch Viewing Position on page 169.
Note Before you perform an analysis at wavelengths below 190 nm, purge the
optics overnight on high purge. For other analyses, purge the system until
you obtain a steady signal.
If the plasma has been on, the torch glass will be very hot and can
! cause serious burns. Wait five minutes after turning off the plasma
before you begin these maintenance procedures.
Warning
Avertissement: Si le plasma a été mis sur le verre de la torche sera
très chaude et peut causer des brûlures graves. Attendez cinq minutes
après avoir éteint le plasma avant de commencer ces procédures
d'entretien.
248 Maintenance
2. Locate the Axial Heat Sink Cooling Tube in the torch compartment.
3. Slowly and carefully twist out towards the front of the instrument the Axial
Heat Sink Cooling Tube.
4. Slowly and carefully twist in the new Axial Heat Sink Cooling Tube into place.
You may need to remove and replace the Axial Flat Optic if you notice reduced
Axial sensitivity or counts.
Tools Needed:
If the plasma has been on, the torch glass will be very hot and can
! cause serious burns. Wait five minutes after turning off the plasma
before you begin these maintenance procedures.
Warning
Avertissement: Si le plasma a été mis sur le verre de la torche sera
très chaude et peut causer des brûlures graves. Attendez cinq minutes
après avoir éteint le plasma avant de commencer ces procédures
d'entretien.
2. Slide the Axial Sink Cooling tube as far as you can to the right. See the
following figure.
250 Maintenance
3. Remove the thumbscrew on the heat sink cover. See the following figure.
5. Disconnect the Axial Flat Optic Temperature Sensor from the instrument.
6. Use the 6mm Hex Mini Ratchet to remove the three threaded standoffs screws
that secure the Axial Flat Optic in place.
Attention Porter des gants sans poudre pour éviter de contaminer l'optique.
Removing and Replacing the Axial Flat Optic 253
7. Install the new Axial Flat optic and secure with the three screws with the 6mm
Hex Mini Ratchet.
2 2
1 1
11. Return the Axial Heat Sink Cooling Tube. See Remove and Replacing the
Axial Heat Sink Cooling Tube on page 247.
Nebulizers
To check the performance of the nebulizer, aspirate a standard and note the
intensity reading. If the intensity is significantly lower than it should be, first check
that:
Also try flushing out the nebulizer by aspirating for several minutes using either:
Recheck the intensity of the standard. If the intensity is still too low, you should
check the nebulizer spray pattern. Before removing the nebulizer/end cap to check
the spray pattern, be sure to pump deionized water for several minutes to
thoroughly flush it out.
When checking the spray pattern of the nebulizer pump only use
! deionized water. Do not use any other solution.
Warning Avertissement: Lors de la vérification du motif de pulvérisation de la
pompe nébuliseur utiliser uniquement de l'eau déminéralisée. Ne pas
utiliser toute autre solution.
258 Maintenance
If the plasma has been on, allow one minute for the Quick-Change
! Adjustable Torch Module to cool and an additional two minutes for the
torch to cool before handling.
Warning
Avertissement: If the plasma has been on, allow one minute for the
Quick-Change Adjustable Torch Module to cool and an additional two
minutes for the torch to cool before handling.
2. Remove the scott spray chamber (see Removing the Scott Spray Chamber on
page 222).
3. Twist off the nebulizer end cap and end cap ring, together, off the spray
chamber.
GemTip Cross-Flow Nebulizer 259
1
2
Figure 5-24 The nebulizer/end cap assembly removed from the spray chamber.
Illustration shows cross-flow nebulizer end cap assembly.
Item Description
1 Cross-Flow GemTip Nebulizer End Cap Assembly (Part No. N0780546)
2 Knurled Screw (Part No. 00473539)
3 Knurled Screw (Part No. 00473539)
4 Spray Chamber (Part No. N0790384)
4. To check the spray pattern, leave the sample capillary tubing and the nebulizer
argon tubing connected. Then refer to the next procedure.
260 Maintenance
When checking the spray pattern of the nebulizer, pump only use
deionized water. Do not use any other solution.
! Avertissement: Lors de la vérification du motif de pulvérisation du
Warning nébuliseur, pompe utiliser uniquement de l'eau déminéralisée. Ne pas
utiliser toute autre solution.
2. Place the sample capillary tubing in a beaker of deionized water and start the
pump at a rate of 1.5 mL/min.
3. Check the spray pattern on a paper towel. You should see a fine, even spray of
uniform sample droplets.
If the spray pattern is not even or the nebulizer is sputtering, the nebulizer tips
should be inspected for clogging and cleaned or replaced as necessary. See the
following procedure.
2
3
1
1. If you have not already done so, remove the nebulizer/end cap assembly from
the spray chamber.
2. Disconnect the sample capillary tubing by removing it from the pump tube.
3. Disconnect the nebulizer argon tubing at the gas fitting. Do not disconnect
nebulizer argon tubing from the end cap because the GemTip could fall out.
4. Inspect the inside of the end cap. If metal or salt deposits are found, clean the
cap using a dilute acid solution.
2. Using your fingers, push the sample tip out from the inside of the end cap,
being careful not to damage it. Do not use any metal tools to remove the
nebulizer tips because this may damage the tips or end cap.
3. Inspect the sample tip. Clean the tip using soap and water or a dilute solution
of nitric acid. An ultrasonic bath may be used.
If you need to replace the sample tip, be sure to replace it with a clear GemTip.
GemTips must be purchased in a set (Part No. N0780676). They are not
available separately.
2
3
5
6
Figure 5-26 Clear GemTip for sample inlet and associated parts for Cross-Flow
End Cap, Part No. N0780546.
Item Description Item Description
1 O-Ring (Part No. 09921045) 4 Nut (Part No. 09920546)
2 Clear GemTip Nebulizer 5 1/16 inch O.D. Teflon Tubing Piece (Part No.
(Sample Inlet Available in 09985708)
GemTip Kit Part No.
N0780676)
3 Ferrule (Part No. 09920518) 6 Sample Capillary Tubing
264 Maintenance
5. Check the condition of the tubing piece (Part No. 09985708). If the tubing is
worn, replace it as follows:
• Obtain a new piece of 1/16-in. O.D. Teflon tubing (Part No. 09985708).
• Using a razor blade, make a straight cut on one end of the tubing.
• Insert a nut (Part No. 09920546) and ferrule (Part No. 09920518) on the
newly cut end of the tubing with the ferrule oriented as shown in the figure
below.
1
2
3
Figure 5-27 Installing new tubing for the sample inlet. Cross-Flow End Cap,
N0780546.
Item Description
1 Ferrule (Part No. 09920515)
2 Nut (Part No. 09920545)
3 1/8 inch O.D. Tubing (Part No. 09985723)
6. To reassemble the nebulizer make sure that the O-ring is completely seated on
the base of the sample tip, then insert the sample tip into the sample inlet.
7. With the tubing and ferrule assembled as shown in the previous figure, screw
the nut into the sample inlet making a finger-tight connection. Do not use any
tools to tighten the nut.
8. Examine the two GemTips in the end cap. These tips should almost butt up to
each other at an angle of 90 .
GemTip Cross-Flow Nebulizer 265
9. If you have installed new 1/16-in. tubing, cut the tubing so that it extends
approximately 1/2 in. beyond the nut.
10. For the sample capillary tubing, use a piece of 0.023 in. (inner diameter)
polyethylene tubing (Part No. 09908265). Using a razor blade, bevel the tubing
by cutting it at an angle. Insert the sample capillary tubing into the tubing piece.
2. Using your fingers, push the argon tip out from the inside of the end cap, being
careful not to damage it. Do not use any metal tools to remove the nebulizer
tips because this may damage the tips or end cap.
3. Inspect the argon tip. Clean the tip using soap and water or a dilute solution of
nitric acid. An ultrasonic bath may be used.
If you need to replace the tip, be sure to replace it with a red GemTip. GemTips
must be purchased in a set (Part No. N0780676). They are not available
separately.
266 Maintenance
2
3
4
5
Figure 5-28 Red GemTip for argon inlet and associated parts for Cross-Flow End
Cap (Part No. N0780546).
Item Description
1 End Cap O-Ring (par No. 09902033)
2 O-Ring (Part No. 09921045)
3 Red GemTip Nebulizer -Argon Inlet (Part No. N0780676)
4 Ferrule (Part No. 09920515)
5 Nut (Part No. 09920545)
6 1/8 inch O.D. Tubing (Part No. 09985723)
GemTip Cross-Flow Nebulizer 267
5. To reassemble the nebulizer make sure that the O-ring is completely seated on
the base of the argon tip, then insert the argon tip into the argon inlet.
6. Check the condition of the argon inlet tubing (Part No. 09985723). If the tubing
is worn, replace it as follows. See the next figure.
a. Obtain a new piece of 1/8-in. O.D. Teflon tubing (Part No. 09985723).
b. Using a razor blade, make a straight cut on one end of the tubing. Wire cutters
or scissors do not make acceptable cuts.
c. Insert a nut (Part No. 09920545) and ferrule (Part No. 09920515) on the newly
cut end of the tubing, with the ferrule oriented as shown in the figure below.
1
2
3
Figure 5-29 Installing new tubing for the argon inlet. Cross-Flow End Cap, Part
No. N0780546.
Item Description
1 Ferrule (Part No. 09920515)
2 Nut (Part No. 09920545)
3 1/8 inch O.D. Tubing (Part No. 09985723)
7. With the tubing and ferrule assembled as shown in the figure above, screw the
nut into the argon inlet making a finger-tight connection. Do not use any tools
to tighten the nut.
8. Examine the two GemTips in the end cap. These tips should almost butt up to
each other at an angle of 90 .
268 Maintenance
2. Insert the ferrule with the tubing and nut to the Male Quick Disconnect (Part
No. N0775206). Connect the entire Quick Disconnect to the sample
introduction system. See the following figure.
1. Using a razor blade, make a straight cut on one end of the tubing. Wire cutters
or scissors do not make acceptable cuts.
2. Put the 1/8-in. Swagelok nut (Part No. 09903128), rear ferrule, front ferrule,
and tubing insert onto the tubing as shown in the figure below.
4. Connect the nebulizer argon tubing to the NEB connection with the quick
disconnect.
1
2
• Check the end cap O-ring (Part No. 09902033) for nicks or cracks. If you
need to replace the O-ring, remove the two knurled screws and the end cap
ring. When placing the end cap ring back on the end cap, install it with the
flat side against the O-ring and the molding marks (small circular
indentations) against the end cap.
• If you have just replaced the nebulizer tips, connect the sample capillary
tubing and the nebulizer argon tubing to the nebulizer and check the spray
pattern to make sure it is even. See <Xref>Checking the Spray Pattern on
page 260.
1. Moisten the O-ring to make replacing the end cap easier. Make sure that the
two knurled screws that hold the end cap and the ring together are loose.
2. With one hand supporting the far end of the spray chamber, push and twist the
nebulizer/end cap onto the spray chamber so that the end cap seats firmly onto
the spray chamber.
3. Alternately hand-tighten the two knurled screws until the end cap ring is pulled
snug against the end cap.
4. If you have not already done so, connect the sample capillary tubing and
nebulizer argon tubing.
GemCone Nebulizer 271
GemCone Nebulizer
2. Momentarily shut off the nebulizer gas flow for about 30 seconds.
This procedure can be performed more than once a day in cases where very
high levels of dissolved solids are aspirated through the nebulizer for
prolonged periods of time.
272 Maintenance
1. Remove the existing nebulizer/end cap assembly (if the wrong one is installed)
by loosening the knurled nuts on the end cap. Use a gentle twisting action to
remove the assembly from the spray chamber.
2. Assemble the correct end cap (Part No. N0680504) to the spray chamber with
a twisting action.Alternately hand-tighten the knurled screws until the end cap
ring is pulled snugly against the end cap.
3. Before inserting the GemCone nebulizer into the cap, connect the argon gas
fitting to the threads on the nebulizer where shown in the next figure. First,
tighten the gas fitting by hand. Tighten the fitting another 1/8 of a turn using a
9/16-in. open-end wrench. Support the nebulizer with a back-up wrench when
tightening or loosening fittings. Do not overtighten the fitting as this may
cause leaking and poor ICP performance.
4. Connect the capillary tubing to the nebulizer. Be sure not to crimp or bend the
tubing as you insert it. Crimps may reduce flow to the tip of the nebulizer or
may cause air to enter the liquid stream during operation.
5. Insert the nebulizer as far as it will go through the opening in the end cap.
4
1
2 3
5
2. Connect the capillary tubing to the nebulizer. Be sure not to crimp or bend the
tubing as you insert it. Crimps may reduce flow to the tip of the nebulizer or
may cause air to enter the liquid stream during operation.
3. Insert the nebulizer into the cyclonic spray chamber as shown in the next
figure. The spacer that is used on the concentric nebulizer must be used here as
well, so the neb won't be inserted to its fullest extent, it will only go in up to
the spacer.
GemCone Nebulizer 275
6
1
5
3 2
Figure 5-32 Connecting the GemCone nebulizer to the cyclonic spray chamber.
Item Description Item Description
1 Cyclonic Spray Chamber 4 GemCone Nebulizer Assembly
2 Tubing Assembly for the 5 Teflon Tubing-1 inch (Part No.
GemCone Nebulizer (Part No. 09985708)
N0770336)
3 Argon Gas Fitting 6 Capillary Tubing (Part No. 09908265)
1. Remove the nebulizer from the end cap (loosen both thumbscrews).
2. Disconnect the argon gas fitting and the capillary tube connection from the
nebulizer.
4. Apply ultra-sonication to the solution containing the nebulizer for about five
minutes.
6. Dry the gas passages of the conespray nebulizer by connecting the argon gas
fitting and turning on the argon flow to 1 L/min. Allow the argon flow to dry
the internal passages for several minutes.
2 1
2. Install the concentric glass nebulizer assembly into the spray chamber.
278 Maintenance
3. The nebulizer should be pushed flush against the spacer, which will sit flush
against the knurled nut on the spray chamber. However, the nebulizer may be
moved slightly out to optimize intensities and RSDs.
1 4
5 3
Figure 5-34 Concentric Glass Nebulizer Assembly Attached to the Spray Cham-
ber
Item Description
1 Concentric Glass Nebulizer Assembly (Part No. Type K1 N0777707 and
(Part No. Type K3 N0681574)
2 Spacer (Part No. N0791125)
3 Knurled Nut (Part No. N0776027)
4 Cyclonic Spray Chamber (Part No. N0791352)
5 Nebulizer Connector (Part No. N0791018)
Concentric Glass Nebulizer 279
2. Insert the Concentric Glass nebulizer, as far as it will go, through the opening
in the end cap of the Scott's spray chamber. See the next figure.
Figure 5-35 Installation of the Concentric Glass Nebulizer in the End Cap.
Item Description
1 End Cap (Part No. N0680504)
2 Meinhard Concentric Nebulizer
Golden, CO 80401-5636
Telephone: 303-277-9776
FAX: 303-279-5156
Toll Free Telephone:800-MEINHARD (800-634-6427)
Internet address: http://www.meinhard.com
The following table summarizes the cleaning procedures for the MEINHARD
Concentric Glass nebulizer.
Caution When cleaning the concentric glass nebulizer, do not use ultrasonic
cleaning. This can adversely affect nebulizer performance.
Do not attempt to clean out the concentric nebulizer with any wire
instrument. This can cause irreparable damage to the nebulizer.
Caution The gas orifice is at the very tip of the nebulizer. It is made of Teflon which
is VERY SOFT. This tip is very easily damaged and should NEVER be
touched with fingers, tissues, or anything else. If the tip is accidentally
touched and the nebulizer continues to operate, then it is still functional,
and its use can be safely continued.
Attention L'orifice de gaz est à la pointe du nébuliseur. Il est fait de téflon qui est très
doux. Cette astuce est très facilement endommagé et ne doit JAMAIS être
touché avec les doigts, les tissus, ou toute autre chose. Si la pointe est
accidentellement touché et le nébuliseur continue à fonctionner, alors il est
encore fonctionnel, et son utilisation peut se poursuivre en toute sécurité.
Note The PEEK Mira Mist body has 10/32 threads for the gas and capillary
fittings. Gently tighten until snug for the sample line. For the gas line, if
there seems to be any leakage, then tighten HARD. PEEK is very strong.
The Mira Mist Nebulizer body is PEEK, and the inner capillaries are Teflon.
Generally it will not break. If it is dropped such that the tip is deformed, then it will
be irreparably damaged. If it continues to operate after being dropped, then it has
not been affected, and its use can be safely continued.
Gas Line
The gas line is attached with UpChurch® 10/32 chromatographic fittings (Part No.
N0777113). We supply 2 mm OD X 0.039 ID Teflon tubing. A gas line filter is
NOT included in the nebulizer. Any particles from the gas line will destroy the
284 Maintenance
nebulizer. We have found this is one of the main causes of blockage of the
nebulizers, so please ensure that the gas line to the nebulizer is clean of any
particles.
The gas line terminates in the Avio 500 quick disconnect. It is a direct replacement
for typical concentric nebulizers.
Caution The gas orifice is at the very tip of the nebulizer. It is made of Teflon which
is VERY SOFT. This tip is very easily damaged and should NEVER be
touched with fingers, tissues, or anything else. If the tip is accidentally
touched and the nebulizer continues to operate, then it is still functional,
and its use can be safely continued.
Attention L'orifice de gaz est à la pointe du nébuliseur. Il est fait de téflon qui est très
doux. Cette astuce est très facilement endommagé et ne doit JAMAIS être
touché avec les doigts, les tissus, ou toute autre chose. Si la pointe est
accidentellement touché et le nébuliseur continue à fonctionner, alors il est
encore fonctionnel, et son utilisation peut se poursuivre en toute sécurité.
For the longest life and best performance, wash your nebulizer by simply running
water as a sample for 10 minutes at the end of the day before shutting down the
plasma. Any other form of washing is usually unnecessary. DO NOT wash your
nebulizer in acid or solvents to "prevent salt build up". DO NOT use surfactants as
they will destroy the surface tension at the tip and performance.
Peristaltic Pump 285
Peristaltic Pump
The peristaltic pump requires routine maintenance to ensure that the system will
run properly. The pump tubing should be replaced when flat spots develop (on a
daily basis or after approximately eight hours of use). When replacing the pump
tubing, the drain tubing should be replaced at the same time since uneven wear can
cause the spray chamber to back up.
Replacement Pump Tubing
Replace the pump tubing when flat spots develop (after approximately eight hours
of use). When replacing the pump tubing, both the sample and drain tubing should
be replaced at the same time since uneven wear can cause the spray chamber to
back up.The following table gives part numbers for pump tubing for the sample and
drain.
2. Take a piece of 0.76 mm (0.030 in.) pump sample tubing. New pump tubing
will work better if it is pre-stretched, and analytical precision will be improved.
Grasp the tubing, with one clip in each hand, and stretch the tubing gently a
few times.
3. Install the pump tubing on an open channel of the pump. To do this, carefully
stretch the new tubing around the pump head and place the clips on the pump
tubing into the slots, using the slots in the same position on each side of the
pump head. Carefully thread the pump tubing through the lip of the cover (see
the next figure). Be careful not to twist or kink the pump tubing during this
process.
4. Take two pieces of 0.58 mm i.d. (0.023 in.) polyethylene tubing (Part No.
09908265), one for the sample capillary and one for the nebulizer capillary.
Using a razor blade, bevel one end of each piece of capillary tubing by cutting
it at an angle. See the next figure.
288 Maintenance
5. Insert the beveled end of the sample capillary tubing into one end of the pump
tubing. Lead the capillary tubing to the sample bottle.
3 1
5
2
6. Insert the beveled end of the nebulizer capillary tubing into the other end of the
pump tubing.
To connect the drain tubing assembly, use the following steps and refer to the next
figure.
1. Connect the sleeve (Part No. N0695415) and adapter (Part No. N0695414) to
the spray chamber drain. Thread the barbed fitting (Part No. 09920267) into
the coupler and adapter.
2. Attach the Solvent Flex (PVC) tubing (Part No. 09985735) to the barbed
fitting. Attach the other end of the Solvent Flex (PVC) tubing to the tubing
coupler (Part No. 09920186).
3. Use the other end of the tubing coupler (Part No. 09920186) to connect the
drain tubing to the peristaltic pump.
Drain tubing with 1 mm i.d. (0.04 in.) can also be used by following these steps:
290 Maintenance
1. Attach a small piece of 1.5 mm (0.06 in.) i.d. PVC tubing (Part No. 09985729)
to the barbed fitting (Part No. 09920267).
2. Cut the 1 mm i.d. tubing at an angle and insert it into the 1.5 mm tubing.
10
7 4
6 3
9 2
1
5
2. Carefully stretch the new tubing around the pump head and place the clips on
the pump tubing into the slots, using the slots in the same position on each side
of the pump head. Be careful not to twist or kink the pump tubing during this
process.
3. Attach the Teflon tubing to the pump tubing for the drain.
Make sure you install the tubing on the pump so that the waste liquid is
pumped out of the spray chamber. See Figure 5-40. If the tubing is installed
in the wrong direction, the spray chamber will flood.
4. For the tubing that leads to the drain bottle, use one piece of 1.07 mm i.d.
(0.042 in.) Teflon tubing (Part No. 09985708). Bevel one end by cutting it at
an angle.
5. Insert the Teflon tubing into the other side of the pump tubing. Lead this tubing
to the drain bottle. Refer to Figure 5-40.
1. Make sure the sample tubing is centered in the channel, then place the clamp
around the tubing and lower the clamp arm on onto the pump. Turn the
adjustment screws until locked in place.
3. Set the pump speed to 1.0 mL/min and start the pump.
4. Dip the tubing in DI water a few times to let air gaps form. As you watch the
air gaps form loosen the adjustment screw in a counterclockwise direction until
the air gaps stop or do not flow smoothly.
5. Tighten the adjustment screw slowly (turn clockwise) until you just see a
smooth flow of bubbles. Add an additional three more turns.
6. Turn off the pump. The tension is now correctly set. No bubbles should be seen
in the sample tubing once the sample tube is kept in the solution.
1. Make sure the drain tubing is centered in the channel without disturbing the
sample tubing, then place the clamp around the drain tubing and lower the
clamp arm.
2. Loosen the adjustment screw (turn counterclockwise) for the drain tubing
channel so that the lever can be easily opened and closed with little resistance.
3. Set the pump speed to 1.0 mL/min and start the pump.
4. Dip the tubing in DI water a few times to let bubbles form. As you watch the
bubbles form loosen the adjustment screw in a counterclockwise direction until
the bubbles stop or do not flow smoothly.
Peristaltic Pump 293
5. Tighten the adjustment screw slowly (turn clockwise) until you just see a
smooth flow of bubbles. Add an additional three more turns.
6. Turn off the pump. The tension is now correctly set. No bubbles should be seen
in the sample tubing once the sample tube is kept in the solution.
The pump head on the peristaltic pump can be removed and cleaned if necessary.
A replacement pump head is available (Part No. 09220266).
Caution If a spill occurs on the pump, immediately clean it up. A corrosive spill
could damage the pump.
2. Unscrew the large screw in the center of the pump head. Place the screw and
washer in a secure place.
3. Lift the pump head off. To clean the pump head, use water or a mild solvent
and dry thoroughly.
4. Return the pump head to the pump. Orient the pump head by aligning the notch
on the bottom of the pump head with the pin on the shaft. The pump head must
click in this slot for a proper fit. Replace the washer and tighten the screw.
294 Maintenance
Drain
One drain is used on the Avio 500. This pumped drain leads from the spray
chamber.
To connect the drain to the drain bottle, refer to the next figure and follow the steps
below:
1. Connect the drain tubing leading from below the sample compartment to one
of the large fittings on the drain bottle.
2. Insert the drain tubing from the pump into the 1.6 mm (0.0625 in.) i.d. tubing
piece on the drain bottle shown in the next figure.
2 1
3 4
5
6
8
Air Filters
To ensure that the electrical components in the spectrometer and the RF generator
are properly cooled, check the air filters regularly to see if they are clogged or dirty.
There are four air filters on the right and left sides of the instrument as shown in
Figure 5-41.
3. Remove the filter and insert a new one (Part No. 09995098).
1 3 2
3
3
Figure 5-41 Location of the air filters on the left and right side of the instrument.
Item Description
1 Left Side of the Instrument
2 Right Side of the Instrument
3 Air Filters (Part No. 09995098)
Fill the chiller reservoir with the coolant fluid with corrosion inhibitor (Part No.
N0776200). The chiller reservoir has a capacity of 4.2 liters (1.1 US gallons). Refer
to Connecting the Gases and Cooling Water on page 118 for more information on
filling the chiller.
298 Maintenance
Caution Do not use deionized or tap water in the chiller. Only use the coolant
fluid with corrosion inhibitor (Part No. N0776200) recommended
above.
1
2
Fuses
Fuses may only be replaced by a PerkinElmer service engineer.
Replacement Parts: General 299
Every day you count on PerkinElmer to provide you with solutions that deliver
reliable performance, control operating costs and maximize operational time. Our
complete portfolio of consumables, parts, supplies, training and service helps you
meet both routine and demanding measurement challenges. We invest heavily in
testing and validating our products to ensure you receive guaranteed compatibility
and performance - on-time, every time, for every instrument in your laboratory.
The following replacement parts are required for general system maintenance. For
other replacement parts, refer to the appropriate sections earlier in this chapter.
09919791 Cap Screw M3 x 6mm Flat Head Stainless Steel (for DV Axial
Window Holder)
09923037 Solvent Flex Pump Tubing, 1.14mm ID, Red/Red (Drain tub-
ing)
N0770434 Fresh Air Inlet Kit (which includes the Flex Hose and Hose
Clamp)
N0776006 Cap for either the Baffled or Unbaffled Cyclonic Spray Cham-
ber
N0776090 Narrow Baffled (4mm baffle) Cyclonic Spray Chamber for Oil
or Organics Analysis
To place an order for supplies and many replacement parts, request a free catalog,
or ask for information:
• If you are located within the U.S., call toll free 1-800-762-4000, 8 a.m. to
8 p.m. EST. Your order will be shipped promptly, usually within 24 hours.
• If you are located outside of the U.S., call your local PerkinElmer sales or
service office.
Order Online
To place your order online at: www.perkinelmer.com/supplies.
314 Maintenance
Chapter 6
Troubleshooting 6
Use the following table to guide you to the appropriate section or manual.
If after using the troubleshooting techniques in this chapter your instrument is still
not performing properly contact PerkinElmer service.
• Sodium Bullet Test: This test allows you to visualize the sample flow in the
plasma, so that you can check that the sample introduction system is working
correctly.
• Precision Test: This test indicates the Relative Standard Deviation (RSD) of
the instrument's analyte emission intensity or concentration measurements.
The RSD may also be referred to as the CV (Coefficient of Variation). A high
RSD or CV is usually indicative of a problem with the sample introduction
system such as improper drainage, leaks, improper tension on the pump tubing,
worn pump tubing, or nebulizer problems. Refer to the Syngistix Software
Guide on the Syngistix Document Pack CD for details.
• Detection Limit Test: This test measures the baseline signal for a blank
solution to give an indication of the lowest concentration of an element which
can be measured. The detection limit is calculated as three times the standard
deviation of the blank. Refer to the Syngistix Software Guide on the Syngistix
Document Pack CD for details.
1. For aqueous analyses, aspirate a 1000 mg/L solution of sodium. For organic
analyses, aspirate an appropriate organic blank.
2. Examine the plasma through the viewing window in the sample compartment
door.
• Check that your sample does contain sodium at the required concentration.
• Check that sample is being pumped to the nebulizer. Make sure that the pump
lever is engaged and that the pump tubes are connected appropriately.
• Check that the drain is being pumped properly. You should see a segmented
flow of bubbles through the tubing.
320 Troubleshooting
If the above checks fail to make an improvement, turn off the plasma, then check
the following:
• Check the nebulizer spray pattern: run deionized water for several minutes,
then remove the nebulizer end cap. If the nebulizer spray is sputtering or
uneven, inspect the nebulizer tips for clogging and clean or replace them as
necessary.
Note: For a clogged Meinhard K1 nebulizer, try soaking in low acid solution for several
hours or over night. Alternatively, direct a flow of gas (air, nitrogen or argon)
through the nebulizer tip (this can sometimes dislodge a clog in the Ar capillary).
If the plasma has been on, allow one minute for the Quick-Change Torch
Module to cool and an additional two minutes for the torch to cool before
! checking the following.
Warning Avertissement: Si le plasma a été allumée, laissez une minute pour le
changement rapide Module Torch refroidir et deux minutes
supplémentaires pour la torche pour refroidir avant de vérifier le suivant.
• Check that the injector is not clogged. You will need to remove the Quick-
Change Torch Module and disassemble the torch as described in Quick-
Change Adjustable Torch Module on page 205.
Performance Problems
The following list describes general checks for the sample introduction system,
which should be done on a regular basis. Typical symptoms of problems are listed
to help you determine whether maintenance is required.
If you have already done performance checks, refer to the Syngistix Software
Guide on the Syngistix Document Pack CD for details.
Performance Problems 321
The sodium bullet test is also a good way of visually checking the sample flow in
the plasma and, therefore, indicates problems in sample introduction. See the
Sodium Bullet Test on page 319.
Capillary Tubing
Are the nebulizer and sample capillary tubing properly connected? Is the tubing
discolored or clogged? Is tubing crimped or pinched?
If the capillary tubing is not in good condition, replace it.
Torch Assembly
Check for deposits, particularly if running organics, alloys, or samples with high
dissolved solids. See Cleaning the Torch on page 217.
The injector may be clogged and require cleaning. If you are running organics,
check for carbon buildup. If running samples with high dissolved solids, check for
deposits. See Cleaning the Torch on page 217.
If the torch requires disassembly, check the O-rings. Are they cracked or worn? Is
the injector adapter discolored?
Purge Window
Rinse with deionized water and dry with a soft cloth. Or, replace if necessary. Do
not touch the window. If oils from the skin are deposited on the window, this can
cause inaccurate results. A 10% solution of hydrofluoric acid may be used to clean
the window. Observe the following warning statement. Soak the window briefly,
then rinse thoroughly.
Even if the purge windows look clean a drop in UV performance indicates that the
windows should be cleaned or replaced. First rinse with deionized water and dry
Performance Problems 323
with a soft cloth. If the UV performance does not improve replace the purge
windows. Do not touch the window. If oils from the skin are deposited on the
window, this can cause inaccurate results. A 10% solution of hydrofluoric acid may
be used to clean the window. Observe the following warning statement. Soak the
window briefly, then rinse thoroughly.
Cannot obtain You may not be comparing Refer to the Syngistix Software Guide on the
suggested the appropriate BEC value for Syngistix Document Pack CD for details.
BEC value the wavelength you are using.
The torch position may need Refer to the torch adjustment procedures for
adjustment. your instrument.
The plasma viewing position Refer to the Lateral (radial view mode) and
may need to be optimized. X/Y (axial view mode) torch view
procedures. See Automatically Aligning the
Torch Viewing Position on page 172.
RF power, nebulizer argon Adjust as necessary. Also, check that you are
flow, and/or plasma viewing using the recommended settings for your
height may need adjustment. instrument.
The purge windows may Refer to Purge Viewing Window/Tubes on
require cleaning. page 202 for the instructions for removing
and cleaning the purge windows for your
instrument.
326 Troubleshooting
Results Corrections may not have Aspirate a blank and rerun standards and
erroneously been made for the reagent samples.
high blank.
Standard solutions may have Restandardize with a proven standard.
deteriorated or may have been
improperly made.
Background emission may be Use background correction.
present.
Results Standard solutions may have Rerun proven standards.
erroneously been improperly made.
low
Blank solution may be Remake the blank solution. Acidify the blank
contaminated or not matrix- if the sample matrix is acidified.
matched to the standards.
Does the matrix composition If possible, prepare the standard and blank in
of the samples vary from that the same acid matrix used for the samples.
of the blanks and standards? Or, internal standardization may be required.
Is the concentration for the Increase the Read Delay to flush the sample
second standard lower than introduction system completely.
that for the first? Alternatively, aspirate a blank between
standards.
Is background correction Check the placement of background
being used? correction points. Refer to the Syngistix
Software Guide on the Syngistix Document
Pack CD for details.
Are you analyzing aluminum Run a high nitrogen purge continuously.
at 167 nm? Refer to the Syngistix Software Guide on the
Syngistix Document Pack CD for details.
Performance Problems: Troubleshooting Table 327
Cannot get The standard may have too The standard should be 100 times the
suggested high a concentration. estimated detection limit.
detection
limits
(continued)
You may not be comparing Confirm that you are using the appropriate
the appropriate value for the wavelength and recheck the value. Refer to
wavelength you are using. the Syngistix Software Guide on the
Syngistix Document Pack CD for details..
General Performance problems such See the section Checking the Sample
performance as poor precision or loss of Introduction System on page 320.
problems signal can often be traced to
the setup and condition of the
sample introduction system.
Use a sapphire injector.
You are having difficulty
getting values for silicon in
samples with HF.
Unexplained The torch or injector may be Replace the torch and injector.
background coated with a deposit that
shift reflects light, resulting in a
periodic background shift.
torch glassware. Also, check the ignitor ground. If necessary, use a brush to
clean it. Refer to Chapter 4, Installation, to Figure 4-9 for an illustration on the
location of the ignitor contact finger and the ignitor ground.
• If the plasma is unstable check the exhaust vent. Be certain that your exhaust
vent is operating properly and is not blocked. Operation of the exhaust vent is
required to establish proper argon gas flow patterns as well as for safety
reasons.
• Torch Connections. Verify that all gas fittings to the torch are finger-tight.
Leakage of air into any part of the torch, nebulizer or spray chamber will cause
ignition problems. The torch should be clean and in good condition. Do not use
tools to tighten, the nebulizer fittings may be damaged.
• If the plasma will not light check the plasma induction plates. Check the
plasma induction plates for condensation, particularly in labs with high
humidity. Dry the plasma induction plates with a soft cloth if necessary.
• Torch Glassware. Check the condition of the torch glassware. If it is cloudy
or dirty, clean it in a 5-20% nitric acid solution. See Cleaning the Torch on
page 217 for instructions on removing these components.
• If the plasma is unstable check the drain. Check the drain tubing for flat spots
and replace the tubing if necessary. Check that the drain fitting on the spray
chamber drain is secure. Be sure that the pump is properly draining the spray
chamber and that the drain liquid is not backing up into the spray chamber or
building up in the torch.
• Argon. Check that the argon supply is on. Check the argon hose connections.
Make sure that they are not obstructed. Check that the pressure at the cylinder
regulator is 550-825 kPa (80-120 psig).
• Injector. Check that the injector is not clogged. You will need to remove the
injector and injector adaptor as described in Removing the Injector on page
208. In addition, try pumping solutions with the Nebulizer, Auxiliary, and
Plasma gas flows on for approximately two minutes. Then turn off the pump
and try to reignite the plasma again.
• Nebulizer End Cap and Fittings. Check that it is tightly secured to the spray
chamber.
• Sample Capillary. Check that it is attached to the nebulizer.
330 Troubleshooting
• Organics. If you analyzing organic solutions and cannot ignite the plasma, run
the nebulizer argon for a couple of minutes with the pump off to purge the spray
chamber.
• Organic Vapors. If these remain in the torch from an earlier analysis, they can
sometimes cause ignition problems. If you suspect this, purge the sample
introduction system with argon for several minutes.
• Spray Chamber. Remove the spray chamber and cap the injector. Now try to
light the plasma. If the plasma now lights and is stable the ignition problem is
in the spray chamber, nebulizer or the sample introduction system. If the
problem persists check the torch O-rings and gas connections to the torch
mount.
Printing Problems
Printer does not The correct printer driver may Check the printer drivers in Windows.
print or does not not be installed or selected in For more information, see the
print correctly Windows. Make sure you are Syngistix Software installation Guide
using the most current printer on the Syngistix Document Pack CD.
driver for your printer.
The printer may have been Check the power cable and the cable
disconnected. connecting the printer to the
computer. Make sure the power is on.
The printer may be out of Check printer status.
paper or off-line.
The pins on the printer cable Check the connector. If the pins are
connector may be broken. broken, order a replacement cable.
Printout is missing The printer may not be set to See the printer manufacturer’s
information the correct emulation mode. information or refer to the Syngistix
Software Installtion Guide on the
Syngistix Document Pack CD.
332 Troubleshooting
Pump Problems
Pump rollers stick A spill may have occurred or Clean the pump head, or replace if
the pump head may be worn necessary.
and may need to be replaced.
Liquid is not The tension on the pump Use the adjustment screw to adjust the
flowing freely tubing is too high or low. tension. See Chapter 5, Maintenance
for more information.
Tubing may not be installed
correctly in the channel. Reinstall tubing.
Autosampler Problems
Troubleshooting Form
General:
Instrument Serial Number:
Site:
Date:
Operating Conditions:
RF Power: W
Plasma Gas Flow: l/min
Aux Gas Flow: l/min
Nebulizer Gas Flow: l/min
Sample Uptake Rate: ml/min
Sample Compartment Heater: C
Torch Position: mm
Distance between Injector tip and Aux Tube: mm
Instrument Environment:
Lab Temperature: C C
Vent Distance from Exhaust: mm
Line Voltage: V
Line Frequency Hz
Chiller Temperature Setting: C
RF Generator/Sample Introduction System Troubleshooting Form 335
The following illustrations show various torch positions. Figure 6-1 and 6-2 show
the correct position of the injector for normal plasma conditions. The dotted line
represents the center of the hex nut and its relationship to the position of the
injector. Figure 6-3 through 6-8 illustrated incorrectly positioned injectors or other
faulty conditions that produce an incorrect plasma flow.
Figure 6-3. Rounded Plasma due to sample or air getting around the outside
(typically subtle air leak).
RF Generator/Sample Introduction System Troubleshooting Form 339
Figure 6-4. Aux Gas too high, air leak, or spray chamber temperature too high.
340 Troubleshooting
0993-6226 345
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