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Bernstein Sensor

1. The document provides information on different types of sensors including photoelectric sensors, inductive sensors, capacitive sensors, and magnetic switches. 2. Details are given for various sensor models including their page numbers, temperature ranges, housing types, sensing distances, and safety categories. 3. Specifications for safety devices like the STS4 safety transponder system and different safety system types are also listed.

Uploaded by

igorkov
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
561 views

Bernstein Sensor

1. The document provides information on different types of sensors including photoelectric sensors, inductive sensors, capacitive sensors, and magnetic switches. 2. Details are given for various sensor models including their page numbers, temperature ranges, housing types, sensing distances, and safety categories. 3. Specifications for safety devices like the STS4 safety transponder system and different safety system types are also listed.

Uploaded by

igorkov
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Sensors

Photoelectric
Inductive sensors
sensors

Model Page Model Page Model Page

Introduction and Introduction and


definitions 116 definitions 158
Inductive sensors
ø3 118 temperature range
146 OT12 RT
OM12 RT
160
ø4 –40 °C to +100 °C • Diffuse reflective sensors
ø 6.5 • M12 range • M12
• M18 range • IP 67
• M30 range

M 4 x 0.5 120 Inductive sensors


special-purpose design
148 M 18 series
162
M 5 x 0.5 • Length < 60 mm
• N40, S12 plug • All important function types
M8x1 • Ring sensor • Programmable output
• Slot sensor function

NAMUR-SENSORS
M 12 x 1 122 150 OZ20
166
• Smooth stainless steel
housing
• All important function types
• Programmable output
function

Analog output sensors


M 18 x 1 128 167
• Programmable sensing distances
• Voltage output 0–10 V
M 30 x 1.5 131 • Current output
0–20 mA; 4–20 mA
• Housing in plastic brass,
or stainless steel
5 x 5 x 25 134
8 x 8 x 40 OR05
169
• Through-beam sensors
8 x 8 x 47
• Retroreflective sensors,
12 x 12 x 55 Capacitive sensors polarized
• Diffuse reflective sensors
• Fibre optic controls
27 x 10 x 5 136 • IP 67
28 x 16 x 11
40 x 26 x 12 Model Page
OR12
172
• Through-beam sensors
50 x 25 x 10 • Through-beam sensors
Introduction and
definitions 152 with reduced interior beam
• Laser-through-beam sensors
• Retroreflective sensors
Multinorm 138 M 12 x 1
156 • Diffuse reflective sensors
M 18 x 1 • IP 65
M 30 x 1.5
M 32 x 1.5
OR17
176
• Through-beam sensors
• Retroreflective sensors,
polarised
Globaline 140 RD 20
157 • Diffuse reflective sensors
RD 34

OR20
178
• Through-beam sensors
• Retroreflective sensors
Inductive sensors • Retroreflective sensors,
with extended
144 Multinorm
157 polarised
sensing distances E 50 • Diffuse reflective sensors
E 68 • Diffuse reflective sensors with
• 200% Sn
background suppression
• Robust design
N 44
• IP 67
OR90
182
• Through-beam sensors
• Retroreflective sensors

114
Safety device Safety devices
Magnetic switches
inductive magnetic

Model Page Model Page Model Page

General table
General table
184 240
Safety transponder system
Electromechanical
189 STS4
230 System type 1 242
magnetic switches • According to EN 954-1 in
• Safety category 4 safety category 4
• Plastic • Two-channel analysis
• Metal • Double-failsafe system
• 6-digit safety code with selfcontrol
• IP 67 • No mechanical wear • IP 20

Electronic magnetic
194
switches System type 3 244

Sensors
• Plastic • According to EN 954-1 in
• Metal safety category 3
• IP 67 • Single-failsafe system with
partial fault recognition
• IP 20
Magnets/Accessories
200
• without encapsulation
• in plastic housings
Safety devices System type 1 247
• According to EN 954-1 in
• in metal housings
photoelectric safety category 1
• Standard, integrated
redundancy
• IP 20

Model Page Coded magnetic switches 248


• IP 67

Float switches Light curtain


• Type 2/Type 4
232
• Compact design Magnetic monitoring
systems
250
• Finger-, Hand- and
Bodyprotection • Connection diagrams
• Protection height
200–1800 mm
Model Page

Light barrier OSS2


238 Appendix
• Type 2 to EN 61496-1
Standard float switches • Sensing distance max 20 m
206 • Automatic restart or
• Stainless steel
restart prevention
• Brass
• Connects up to 3 light
• PVC
barriers to the control device
• permanent self-monitoring Page

Inductive sensors
Mini level float switches
214 • Type matrix
252
• Stainless steel
• Connection
• Brass
Light barrier OSS4 diagrams
• PP 236 • Fixing material
• PVC • Type 4 to EN 61496-1
• Sensing distance max. 40 m Capacitive sensors
• Automatic restart or • Type matrix
257
Adjustable float switches restart prevention • Connection diagrams
218 • Integrated evaluation
Opto-electronic sensors
• Stainless steel
• Brass
electronics
• Permanent self-monitoring • Type matrix 260
• PVC • Connection diagrams
• Reflectors
Magnetic switches
• Type matrix
266
Accessories
222 • Connection diagrams
• Contact types
• Floats
• Technical data
• Table of chemical resistance
Accessories
• Plugs
270
• Order form and questionnaire • Sensor testing unit

115
Inductive sensors

Principle of operation Measuring plates Hysteresis: H


In general, inductive proximity switches The measuring plate used to specify the Hysteresis is the difference between the
consist of four basic elements: the coil, an sensing distance of a proximity sensor switch-on point as the object approaches
oscillator, a triggering circuit and an output consists of a steel square (ST37) with a the sensor, and the switch-off point as the
switching device with short-circuit protec- thickness of 1 mm. The side length is equal object moves away. Hysteresis is stated as a
tion. The oscillator generates a high-fre- to the diameter of the active surface of the percentage of the nominal sensing
quency electromagnetic field, which is sensor, or three times the operating distance. Hysteresis is needed to keep prox-
emitted from the coil, this in turn radiates distance, whichever is greater. imity sensors from output “chattering”
from the sensor’s sensing surface. When a when subjected to vibration, slowly ap-
metallic object enters this electromagnetic proaching objects, temperature drift or
field, eddy currents are induced within the electrical interferences. Hysteresis is typical-
Proximity
material. These eddy currents draw energy Metal plate switch ly 10% of the nominal sensing distance.
from both the electromagnetic field and Active
surface
the oscillator. This withdrawal of energy is
called damping and increases when the
metallic object is moved closer to the sen- Moving
Metal plate
sing surface. The trigger circuit activates direction Centre
the output switching device when a defin- (middle) line
ed damping value is exceeded. For proximi- Switching
ty switches in DC voltage units, the output distance
su max. su max. + H
switching device can be either an NPN sr max. sr max. + H
transistor, which switches the connected sn sn + H
load to the negative pole, or a PNP transis- Nominal sensing distance: Sn sr min. sr min. + H
tor, which switches the load to the positive The nominal sensing distance of different su min. su min. + H
pole. In AC voltage units a thyristor or triac models is a function of the diameter of the
can be the trigger circuit. sensing coil.
sa

Active surface
Real sensing distance: Sr
The real sensing distance is the sensing
distance measured with nominal voltage Sensor
and temperature. It must be between 90%
and 110% of the nominal sensing
햲 햳 햴 햵
distance.

Electro- Effective sensing distance: Su


햲 Switch end position magnetic Object
The effective sensing distance is measured
햳 field
Threshold value switch within the range of the admissible temper-
햴 Oscillator
atures and voltages and must be between Switch off Switch on point
햵 Coil point
90% and 110% of the real sensing Sensor
distance.
Moving
direction Switching distance
Sensing distance Working sensing distance: Sa Switching hysteresis
The sensing distance of a proximity sensor (Secured sensing distance)
is determined by the diameter of the coil The working sensing distance heeds the
used. This means that the larger the coil effects of temperature, supply voltage and
and diameter of the sensor, the longer the unit-to-unit variations. Within 0–80% of Repeat accuracy
sensing range will be. The size and material the nominal sensing distance is guaranteed The ability of a sensor to repeatedly detect
of the object to be detected also affects if all permissible operating conditions are an object at the same distance away from
the sensing distance. fulfilled. the sensing surface. Normally there will be
Sa 울 0.8 Sn a deviation of <5%.

116
Reduction factors Installation
The definition of the sensing distance is Inductive sensors contain coils which are
based on the measurement of standardised wound in ferrite cores to point the radiated
square steel target plates. For other materi- electromagnetic field in the direction of
als with the same dimensions, the sensing use. The core is built in to the enclosure in

Sensors
distances are reduced as displayed in the such a way that the field exits from the
following figure: active surface. A portion of the magnetic
field exits laterally. This is sufficient to pre-
120 vent the sensor from being flush-installed Minimum distance for the non-flush instal-
in metal because it would activate the sen- lation of sensors.
100 sor. If a flush installation in metal is desired,
Switching distance (%)

a metal ring is placed around the ferrite


80 core to restrict the lateral radiation of the
field. This type of sensor is called a shield-
60 ed/flush mounted sensor and will have a
reduced sensing range compered to that of
40 the unshielded/non-flush mounted type.
20
Installation with mounting flange parallel
0
St CrNi Ms Al Cu to a steel wall or surface.
St = Steel Al = Aluminium Flush installation Protection types
CrNi = Stainless steel Ms = Brass
Cu = Copper IP 65
The active surface IP 67
Switching frequency may be flush with
A rotating, non-conductive disk on which metal surfaces. Materials
the standard target plates are situated (size The sensors are encapsulated in
of plates as defined above) measures the thermoplastic housings that are reinforced
switching frequency. by glass fibre. The power cable has a PVC
or PU sheath.

Standards
Sensor Catalogue symbol All sensors correspond to the specifications
2a
sn/2

a for flush installation. of the following European standards, as


Measuring plate
devised by the European Committee for
the Standardisation of Electrotechnology:
EN 60947-5-2
a

Insulating
material CE
Disc Non-flush installation IEC 255-5 Level 2
ENV 50140 Level 3
The distance between the measurement Sensors for non- EN 61000-4-2 Level 2 Metal housing
plates and the sensor is half of the nominal flush installation Level 3 Plastic
sensing distance. The maximum switching must be provided housing
frequency is achieved when the switch- Free with a free zone, EN 61000-4-4 Level 2
on/off output signal falls below 50 ms. space which is three times
greater than the NAMUR according EN 60947-5-6
Temperature range diameter of the
The normal temperature range for most active surface and
sensors is from –25 °C to +70 °C (–13 °F 25 mm thick.
to + 158 °F). Some sensors are available for Catalogue symbol
use in extended temperature –40 °C to for non-flush
+100 °C applications. installation.

117
Inductive sensors
Ø3
Ø4
Ø 6.5

Ø3 Ø4
Rated operating distance 0.6 mm (0.02 ˝ ) 0.8 mm (0.03 ˝ )
Mounting flush /non-flush – l/– – l/– l/– –
Switching functions NPN PNP AC NPN PNP AC
Model description – KIB-D03PS/ – KIB-D04NS/ KIB-D04PS/ –
0.6-KL2PU 0.8-KL2PU 0.8-KL2PU
Part number 650.2999.019 650.2399.004 650.2999.004
Normally-open (NO) Wiring diagram (page/pos.) 253/1 253/4 253/1
Stock status: Ex stock/Built to order l/– –/l l/–
Model description – KIB-D03PÖ/ – – KIB-D04PÖ/ –
0.6-KL2PU 0.8-KL2PU
Part number 650.2799.007 650.2799.002
Normally-closed (NC) Wiring diagram (page/pos.) 253/2 253/2
Stock status: Ex stock/Built to order l/– –/l
Model description – – – – – –

Normally-closed/open (NC/NO) Part number


selectable Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – – – –

Part number
Complementary Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Electrical data
Voltage range – 10–30 V – 10–30 V 10–30 V –
Output current min./max. – –/100 mA – –/200 mA –/200 mA –
Switching frequency max. – 3000 Hz – 3000 Hz 3000 Hz –
Short-circuit protection – l – l l –
LED: yellow = switched / green = power – l/– – l/– l/– –
Sensitivity adjustment – – – – – –
Mechanical data
Temperature range min./max. – –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C –
– –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F –
Protection type – IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 –
Housing material – stainless steel 1.4305 – stainless steel 1.4305 stainless steel 1.4305 –
Termination cable 2 m/6.5 ft mm2 – PUR 3x0.055 – PUR 3x0.14 PUR 3x0.14 –
plug (page) – – – – – –
Accessories (page/Pos.) – – – 256/3 256/3 –

Dimension diagrams
All dimensions in mm (inch)

118
Ø4 Ø 6.5 Ø 6.5
0.8 mm (0.03 ˝ ) 1.5 mm (0.06 ˝ ) 1.5 mm (0.06 ˝ )
l/– l/– – l/– l/– – – l/– –
NPN PNP AC NPN PNP AC NPN PNP AC
KIB-D04NS/ KIB-D04PS/ – KIB-D06NS/ KIB-D06PS/ – – KIB-D06PS/ –

Sensors
0.8-KLSM8 0.8-KLSM8 1.5-KL2 1.5-KL2 1.5-K2VPU
650.2399.015 650.2999.017 650.2399.009 650.2999.010 650.2999.034
253/4 253/1 253/4 253/1 253/1
–/l l/– –/l l/– l/–
– – – – KIB-D06PÖ/ – – – –
1.5-KL2
650.2799.011
253/2
–/l
– – – – – – – – –

– – – – – – – – –

10–30 V 10–30 V – 10–36 V 10–36 V – – 10–36 V –


–/200 mA –/200 mA – –/200 mA –/200 mA – – –/200 mA –
3000 Hz 3000 Hz – 1000 Hz 1000 Hz – – 1000 Hz –
l l – l l – – l –
l/– l/– – l/– l/– – – – –
– – – – – – – – –

–25 °C/+70 °C –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C – – –25 °C/+70 °C –
–13 °F/+158 °F –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F – – –13 °F/+158 °F –
IP 67/NEMA 4 IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 – – IP 67/NEMA 4 –
stainless steel 1.4305 stainless steel 1.4305 – stainless steel 1.4401 stainless steel 1.4401 – – stainless steel 1.4401 –
– – – PVC 3x0.14 PVC 3x0.14 – – PUR 3x0.14 –
272/273 272/273 – – – – – – –
256/3 256/3 – 256/5 256/5 – – 256/5 –

119
Inductive sensors
M 4 x 0.5
M 5 x 0.5
M8x1

M4 M5
Rated operating distance 0.6 mm (0.02 ˝ ) 1 mm (0.04˝ )
Mounting flush /non-flush l/– l/– – l/– l/– –
Switching functions NPN PNP AC NPN PNP AC
Model description KIB-M04NS/ KIB-M04PS/ – KIB-M05NS/ KIB-M05PS/ –
0.6-KL2PU 0.6-KL2PU 001-KL2PU 001-KL2PU
Part number 650.2399.018 650.2999.020 650.2399.003 650.2999.003
Normally-open (NO) Wiring diagram (page/pos.) 253/4 253/1 253/4 253/1
Stock status: Ex stock/Built to order –/l l/– –/l l/–
Model description – KIB-M04PÖ/ – KIB-M05NÖ/ KIB-M05PÖ/ –
0.6-KL2PU 001-KL2PU 001-KL2PU
Part number 650.2799.008 650.2199.001 650.2799.001
Normally-closed (NC) Wiring diagram (page/pos.) 253/2 253/5 253/2
Stock status: Ex stock/Built to order –/l –/l l/–
Model description – – – – – –

Normally-closed/open (NC/NO) Part number


selectable Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – – – –

Part number
Complementary Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Electrical data
Voltage range 10–30 V 10–30 V – 10–30 V 10–30 V –
Output current min./max. –/100 mA –/100 mA – –/200 mA –/200 mA –
Switching frequency max. 3000 Hz 3000 Hz – 3000 Hz 3000 Hz –
Short-circuit protection l l – l l –
LED: yellow = switched / green = power l/– l/– – l/– l/– –
Sensitivity adjustment – – – – – –
Mechanical data
Temperature range min./max. –25 °C/+70 °C –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C –
–13 °F/+158 °F –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F –
Protection type IP 67/NEMA 4 IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 –
Housing material CuZn39Pb3 CuZn39Pb3 – CuZn39Pb3 CuZn39Pb3 –
Termination cable 2 m/6.5 ft mm2 PUR 3x0.055 PUR 3x0.055 – PUR 3x0.14 PUR 3x0.14 –
plug (page) – – – – – –
Accessories (page/Pos.) 256/3 256/3 – 256/4 256/4 –

Dimension diagrams
All dimensions in mm (inch)

120
M5 M8x1 M8x1
1 mm (0.04˝ ) 1.5 mm (0.06 ˝ ) 1.5 mm (0.06 ˝ )
– l/– – l/– l/– – l/– l/– –
NPN PNP AC NPN PNP AC NPN PNP AC
– KIB-M05PS/ – KIB-M08NS/ KIB-M08PS/ – KIB-M08NS/ KIB-M08PS/ –

Sensors
001-KLSM8 1.5-KL2 1.5-KL2 1.5-KLSM8 1.5-KLSM8
650.2999.018 650.2301.003 650.2901.003 650.2342.003 650.2942.005
253/1 253/4 253/1 253/4 253/1
l/– l/– l/– –/l l/–
– – – KIB-M08NÖ/ KIB-M08PÖ/ – – KIB-M08PÖ/ –
1.5-KL2 1.5-KL2 1.5-KLSM8
650.2101.001 650.2701.001 650.2742.001
253/5 253/2 253/2
l/– l/– l/–
– – – – – – – – –

– – – – – – – – –

– 10–30 V – 10–36 V 10–36 V – 10–36 V 10–36 V –


– –/200 mA – –/200 mA –/200 mA – –/200 mA –/200 mA –
– 3000 Hz – 1000 Hz 1000 Hz – 1000 Hz 1000 Hz –
– l – l l – l l –
– l/– – l/– l/– – l/– l/– –
– – – – – – – – –

– –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C –
– –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F –
– IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 –
– CuZn39Pb3 – stainless steel 1.4305 stainless steel 1.4305 – stainless steel 1.4305 stainless steel 1.4305 –
– – – PVC 3x0.14 PVC 3x0.14 – – – –
– 272/273 – – – – 272/273 272/273 –
– 256/4 – – – – – – –

121
Inductive sensors
M 12 x 1

M 12 x 1 M 12 x 1
Rated operating distance 2 mm (0.08˝ ) 4 mm (0.16˝ )
Mounting flush /non-flush l/– l/– l/– –/l –/l –/l
Switching functions NPN PNP AC NPN PNP AC
Model description KIB-M12NS/ KIB-M12PS/ KIB-M12AS/ KIN-M12NS/ KIN-M12PS/ KIN-M12AS/
002-KL2 002-KL2 002-L2 004-KL2 004-KL2 004-L2
Part number 650.2303.001 650.2903.003 650.3503.001 650.2304.001 650.2904.002 650.3504.001
Normally-open (NO) Wiring diagram (page/pos.) 253/4 253/1 255/4 253/4 253/1 255/4
Stock status: Ex stock/Built to order –/l l/– l/– l/– l/– l/–
Model description – KIB-M12PÖ/ KIB-M12AÖ/ KIN-M12NÖ/ KIN-M12PÖ/ KIN-M12AÖ/
002-KL2 002-L2 004-KL2 004-KL2 004-L2
Part number 650.2703.001 650.3403.001 650.2104.001 650.2704.001 650.3404.001
Normally-closed (NC) Wiring diagram (page/pos.) 253/2 255/5 253/5 253/2 255/5
Stock status: Ex stock/Built to order –/l –/l –/l l/– –/l
Model description – – – – – –

Normally-closed/open (NC/NO) Part number


selectable Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – – – –

Part number
Complementary Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Electrical data
Voltage range 10–36 V 10–36 V 90–250 V 10–36 V 10–36 V 90–250 V
Output current min./max. –/200 mA –/200 mA 4/180 mA –/200 mA –/200 mA 4/180 mA
Switching frequency max. 800 Hz 800 Hz 10 Hz 400 Hz 400 Hz 10 Hz
Short-circuit protection l l – l l –
LED: yellow = switched / green = power l/– l/– l/– l/– l/– l/–
Sensitivity adjustment – – – – – –
Mechanical data
Temperature range min./max. –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C
–13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F
Protection type IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4
Housing material CuZn39Pb3 CuZn39Pb3 CuZn39Pb3 CuZn39Pb3 CuZn39Pb3 CuZn39Pb3
Termination cable 2 m/6.5 ft mm2 PVC 3x0.14 PVC 3x0.14 PVC 2x0.14 PVC 3x0.14 PVC 3x0.14 PVC 2x0.14
plug (page) – – – – – –
Accessories (page/Pos.) – – – – – –

Dimension diagrams
All dimensions in mm (inch)

DC AC DC AC
a 61.5 (2.42 ˝ ) 66.5 (2.62 ˝ ) a 61 (2.40 ˝ ) 66.5 (2.62 ˝ )
b 40.5 (1.59 ˝ ) 45.5 (1.79 ˝ ) b 40 (1.57 ˝ ) 45.5 (1.79 ˝ )

122
M 12 x 1 M 12 x 1 M 12 x 1
2 mm (0.08˝ ) 4 mm (0.16˝ ) 2 mm (0.08˝ )
l/– l/– – – –/l – l/– l/– –
NPN PNP AC NPN PNP AC NPN PNP AC
KIB-M12NS/ KIB-M12PS/ – – KIN-M12PS/ – KIB-M12PS/ –

Sensors
002-KLS12 002-KLS12 004-KLS12 002-KL2V
650.2343.003 650.2943.012 650.2944.012 650.2903.016
253/4 253/1 253/1 253/1
–/l l/– l/– –/l –/l
– KIB-M12PÖ/ – – KIN-M12PÖ/ – KIB-M12NÖ/ KIB-M12PÖ/ –
002-KLS12 004-KLS12 002-KL2V 002-KL2V
650.2743.003 650.2744.003 650.2103.003 650.2703.005
253/2 253/2 253/5 253/2
–/l –/l –/l –/l
– – – – – – – – –

– – – – – – – – –

10–36 V 10–36 V – – 10–36 V – 10–36 V 10–36 V –


–/200 mA –/200 mA – – –/200 mA – –/200 mA –/200 mA –
800 Hz 800 Hz – – 400 Hz – 800 Hz 800 Hz –
l l – – l – l l –
l/– l/– – – l/– – l/– l/– –
– – – – – – – – –

–25 °C/+70 °C –25 °C/+70 °C – – –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C –
–13 °F/+158 °F –13 °F/+158 °F – – –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F –
IP 67/NEMA 4 IP 67/NEMA 4 – – IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 –
CuZn39Pb3 CuZn39Pb3 – – CuZn39Pb3 – CuZn39Pb3 CuZn39Pb3 –
– – – – – – PVC 3x0.14 PVC 3x0.14 –
274/275/276 274/275/276 – – 274/275/276 – – – –
– – – – – – – – –

123
Inductive sensors
M 12 x 1

M 12 x 1 M 12 x 1
Rated operating distance 4 mm (0.16˝ ) 4 mm (0.16˝ )
Mounting flush /non-flush –/l –/l – – –/l –
Switching functions NPN PNP AC NPN PNP AC
Model description KIN-M12NS/ KIN-M12PS/ – – KIN-M12PS/ –
004-KL2V 004-KL2V 004-KS12V
Part number 650.2304.007 650.2904.014 650.2944.006
Normally-open (NO) Wiring diagram (page/pos.) 253/4 253/1 253/1
Stock status: Ex stock/Built to order –/l l/– l/–
Model description – – – – – –

Part number
Normally-closed (NC) Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – – – –

Normally-closed/open (NC/NO) Part number


selectable Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – – – –

Part number
Complementary Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Electrical data
Voltage range 10–36 V 10–36 V – – 10–36 V –
Output current min./max. –/200 mA –/200 mA – – –/200 mA –
Switching frequency max. 400 Hz 400 Hz – – 400 Hz –
Short-circuit protection l l – – l –
LED: yellow = switched / green = power l/– l/– – – – –
Sensitivity adjustment – – – – – –
Mechanical data
Temperature range min./max. –25 °C/+70 °C –25 °C/+70 °C – – –25 °C/+70 °C –
–13 °F/+158 °F –13 °F/+158 °F – – –13 °F/+158 °F –
Protection type IP 67/NEMA 4 IP 67/NEMA 4 – – IP 67/NEMA 4 –
Housing material CuZn39Pb3 CuZn39Pb3 – – CuZn39Pb3 –
Termination cable 2 m/6.5 ft mm2 PVC 3x0.14 PVC 3x0.14 – – – –
plug (page) – – – – 274/275/276 –
Accessories (page/Pos.) – – – – – –

Dimension diagrams
All dimensions in mm (inch)

124
M 12 x 1 M 12 x 1 extended sensing distance M 12 x 1 extended sensing distance
2 mm (0.08˝ ) 4 mm (0.16 ˝ ) 6 mm (0.24˝ )
– l/– – – l/– – –/l –/l –
NPN PNP AC NPN PNP AC NPN PNP AC
– KIB-M12PS/ – – KIB-M12PS/ – KIN-M12NS/ KIN-M12PS/ –

Sensors
002-KS12V 004-KL2E 006-KL2E 006-KL2E
650.2943.006 650.2903.014 650.2304.012 650.2904.009
253/1 253/1 253/4 253/1
l/– l/– –/l l/–
– KIB-M12PÖ/ – – – – – KIN-M12PÖ/ –
002-KS12V 006-KL2E
650.2743.005 650.2704.005
253/2 253/2
–/l –/l
– – – – – – – – –

– – – – – – – – –

– 10–36 V – – 10–60 V – 10–60 V 10–60 V –


– –/200 mA – – –/200 mA – –/200 mA –/200 mA –
– 800 Hz – – 800 Hz – 400 Hz 400 Hz –
– l – – l – l l –
– – – – l/– – l/– l/– –
– – – – – – – – –

– –25 °C/+70 °C – – –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C –


– –13 °F/+158 °F – – –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F –
– IP 67/NEMA 4 – – IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 –
– CuZn39Pb3 – – CuZn39Pb3 – CuZn39Pb3 CuZn39Pb3 –
– – – – PVC 3x0.14 – PVC 3x0.14 PVC 3x0.14 –
– 274/275/276 – – – – – – –
– – – – – – – – –

125
Inductive sensors
M 12 x 1

M 12 x 1 extended sensing distance M 12 x 1 higher temperature range


Rated operating distance 4 mm (0.16˝ ) 2 mm (0.08˝ )
Mounting flush /non-flush – l/– – – l/– –
Switching functions NPN PNP AC NPN PNP AC
Model description – KIB-M12PS/ – – KIB-M12PS/ –
004-KL2VE 002-KL2T
Part number 650.2903.023 650.2903.013
Normally-open (NO) Wiring diagram (page/pos.) 253/1 253/1
Stock status: Ex stock/Built to order l/– –/l
Model description – – – – KIB-M12PÖ/ –
002-KL2T
Part number 650.2703.004
Normally-closed (NC) Wiring diagram (page/pos.) 253/2
Stock status: Ex stock/Built to order –/l
Model description – – – – – –

Normally-closed/open (NC/NO) Part number


selectable Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – – – –

Part number
Complementary Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Electrical data
Voltage range – 10–36 V – – 10–36 V –
Output current min./max. – –/200 mA – – –/200 mA –
Switching frequency max. – 800 Hz – – 800 Hz –
Short-circuit protection – l – – l –
LED: yellow = switched / green = power – l/– – – l/– –
Sensitivity adjustment – – – – – –
Mechanical data
Temperature range min./max. – –25 °C/+70 °C – – 0 °C/+100 °C –
– –13 °F/+158 °F – – –32 °F/+212 °F –
Protection type – IP 67/NEMA 4 – – IP 67/NEMA 4 –
Housing material – CuZn39Pb3 – – CuZn39Pb3 –
Termination cable 2 m/6.5 ft mm2 – PVC 3x0.14 – – PVC 3x0.14 –
plug (page) – – – – – –
Accessories (page/Pos.) – – – – – –

Dimension diagrams
All dimensions in mm (inch)

126
M 12 x 1 higher temperature range M 12 x 1 higher switching frequency M 12 x 1 higher switching frequency
4 mm (0.16˝ ) 2 mm (0.08˝ ) 4 mm (0.16˝ )
– –/l – l/– l/– – –/l –/l –
NPN PNP AC NPN PNP AC NPN PNP AC
– KIN-M12PS/ – KIB-M12NS/ KIB-M12PS/ – KIN-M12NS/ KIN-M12PS/ –

Sensors
004-KL2T 002-KL2F 002-KL2F 004-KL2F 004-KL2F
650.2904.011 650.2303.005 650.2903.012 650.2304.006 650.2904.010
253/1 253/4 253/1 253/4 253/1
–/l –/l –/l –/l l/–
– KIN-M12PÖ/ – – – – – – –
004-KL5T
650.2704.004
253/2
–/l
– – – – – – – – –

– – – – – – – – –

– 10–36 V – 10–60 V 10–60 V – 10–60 V 10–60 V –


– –/200 mA – –/200 mA –/200 mA – –/200 mA –/200 mA –
– 400 Hz – 4000 Hz 4000 Hz – 3000 Hz 3000 Hz –
– l – l l – l l –
– l/– – l/– l/– – l/– l/– –
– – – – – – – – –

– 0 °C/+100 °C – –25 °C/+70 °C –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C –


– –32 °F/+212 °F – –13 °F/+158 °F –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F –
– IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 –
– CuZn39Pb3 – CuZn39Pb3 CuZn39Pb3 – CuZn39Pb3 CuZn39Pb3 –
– PVC 3x0.14 – PVC 3x0.14 PVC 3x0.14 – PVC 3x0.14 PVC 3x0.14 –
– – – – – – – – –
– – – – – – – – –

127
Inductive sensors
M 18 x 1

M 18 x 1 M 18 x 1
Rated operating distance 5 mm (0.20˝ ) 8 mm (0.32˝ )
Mounting flush /non-flush l/– l/– l/– –/l –/l –/l
Switching functions NPN PNP AC NPN PNP AC
Model description KIB-M18NS/ KIB-M18PS/ KIB-M18AS/ KIN-M18NS/ KIN-M18PS/ KIN-M18AS/
005-KL2 005-KL2 005-L2 008-KL2 008-KL2 008-L2
Part number 650.2305.134 650.2905.850 650.3505.004 650.2306.194 650.2906.200 650.3506.002
Normally-open (NO) Wiring diagram (page/pos.) 253/4 253/1 255/4 253/4 253/1 255/4
Stock status: Ex stock/Built to order –/l l/– l/– –/l l/– l/–
Model description – KIB-M18PÖ/ KIB-M18AÖ/ KIN-M18NÖ/ KIN-M18PÖ/ KIN-M18AÖ/
005-KL3 005-L2 008-KL2 008-KL2 008-L2
Part number 650.2705.172 650.3405.001 650.2106.191 650.2706.001 650.3406.001
Normally-closed (NC) Wiring diagram (page/pos.) 253/2 255/5 253/5 253/2 255/5
Stock status: Ex stock/Built to order –/l –/l –/l –/l l/–
Model description – – – – – –

Normally-closed/open (NC/NO) Part number


selectable Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – KIB-M18PU/ – – KIN-M18PU/ –
005-KL2 008-KL2
Part number 650.2805.001 650.2806.001
Complementary Wiring diagram (page/pos.) 254/4 254/4
Stock status: Ex stock/Built to order –/l –/l
Electrical data
Voltage range 10–60 V 10–60 V 20–250 V 10–60 V 10–60 V 20–250 V
Output current min./max. –/200 mA –/200 mA 4/400 mA –/200 mA –/200 mA 4/400 mA
Switching frequency max. 500 Hz 500 Hz 10 Hz 200 Hz 200 Hz 10 Hz
Short-circuit protection l l – l l –
LED: yellow = switched / green = power l/– l/– l/– l/– l/– l/–
Sensitivity adjustment – – – – – –
Mechanical data
Temperature range min./max. –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C
–13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F
Protection type IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4
Housing material CuZn39Pb3 CuZn39Pb3 CuZn39Pb3 CuZn39Pb3 CuZn39Pb3 CuZn39Pb3
Termination cable 2 m/6.5 ft mm2 PVC 3x0.5/4x0.5 PVC 3x0.5/4x0.5 PVC 2x0.5 PVC 3x0.5/4x0.5 PVC 3x0.5/4x0.5 PVC 2x0.5
plug (page) – – – – – –
Accessories (page/Pos.) 256/6 256/6 256/6 256/6 256/6 256/6

Dimension diagrams
All dimensions in mm (inch)

128
M 18 x 1 M 18 x 1 M 18 x 1
5 mm (0.20˝ ) 8 mm (0.32˝ ) 5 mm (0.20˝ )
– l/– – –/l –/l – – l/– –
NPN PNP AC NPN PNP AC NPN PNP AC
– KIB-M18PS/ – KIN-M18NS/ KIN-M18PS/ – – KIB-M18PS/ –

Sensors
005-KL2V 008-KL2V 008-KL2V 005-KS12V
650.2905.008 650.2306.004 650.2906.006 650.2905.012
253/1 253/4 253/1 253/1
l/– l/– l/–
– KIB-M18PÖ/ – – KIN-M18PÖ/ – – KIB-M18PÖ/ –
005-KL2V 008-KL2V 005-KS12V
650.2705.006 650.2706.002 650.2705.007
253/2 253/2 253/2
–/l –/l –/l
– – – – – – – – –

– – – – – – – – –

– 10–60 V – 10–60 V 10–60 V – – 10–60 V –


– –/200 mA – –/200 mA –/200 mA – – –/200 mA –
– 500 Hz – 200 Hz 200 Hz – – 500 Hz –
– l – l l – – l –
– l/– – l/– l/– – – – –
– – – – – – – – –

– –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C – – –25 °C/+70 °C –
– –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F – – –13 °F/+158 °F –
– IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 – – IP 67/NEMA 4 –
– CuZn39Pb3 – CuZn39Pb3 CuZn39Pb3 – – CuZn39Pb3 –
– PVC 3x0.5 – PVC 3x0.5 PVC 3x0.5 – – – –
– – – – – – – 274/275/276 –
– 256/6 – 256/6 256/6 – – 256/6 –

129
Inductive sensors
M 18 x 1
M 30 x 1.5

M 18 x 1 M 18 x 1
Rated operating distance 5 mm (0.20˝ ) 8 mm (0.32˝ )
Mounting flush /non-flush – l/– l/– – –/l –
Switching functions NPN PNP AC NPN PNP AC
Model description – KIB-M18PS/ KIB-M18AS/ – KIN-M18PS/ –
005-KLSD 005-LSD 008-KLSD
Part number 660.2905.662 650.3505.003 650.2941.001
Normally-open (NO) Wiring diagram (page/pos.) 1
) 2
) 1
)
Stock status: Ex stock/Built to order l/– –/l –/l
Model description – KIB-M18PÖ/ – – KIN-M18PÖ/ –
005-KLSD 008-KLSD
Part number 650.2705.001 650.2741.001
Normally-closed (NC) Wiring diagram (page/pos.) 1
) 1
)
Stock status: Ex stock/Built to order l/– l/–
Model description – – – – – –

Normally-closed/open (NC/NO) Part number


selectable Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – – – –

Part number
Complementary Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Electrical data
Voltage range – 10–60 V 48–250 V – 10–60 V –
Output current min./max. – –/200 mA 4/180 mA – –/200 mA –
Switching frequency max. – 200 Hz 200 Hz – 200 Hz –
Short-circuit protection – l – – l –
LED: yellow = switched / green = power – l/– l/– – l/– –
Sensitivity adjustment – – – – – –
Mechanical data
Temperature range min./max. – –25 °C/+70 °C –25 °C/+70 °C – –25 °C/+70 °C –
– –13 °F/+158 °F –13 °F/+158 °F – –13 °F/+158 °F –
Protection type – IP 65/NEMA 12 IP 65/NEMA 12 – IP 65/NEMA 12 –
Housing material – CuZn39Pb3 CuZn39Pb3 – CuZn39Pb3 –
Termination cable 2 m/6.5 ft mm2 – – – – – –
plug (page) – – – – – –
Accessories (page/Pos.) – 256/6 256/6 – 256/6 –

Dimension diagrams

) DC-3-wire
1 2
) AC-2-wire
1=+ 1 = L1
2=– 2 = Output
3 = Output

All dimensions in mm (inch)

130
M 30 x 1.5 M 30 x 1.5 M 30 x 1.5
10 mm (0.39 ˝ ) 15 mm (0.59 ˝ ) 10 mm (0.39 ˝ )
l/– l/– l/– –/l –/l –/l – l/– –
NPN PNP AC NPN PNP AC NPN PNP AC
KIB-M30NS/ KIB-M30PS/ KIB-M30AS/ KIN-M30NS/ KIN-M30PS/ KIN-M30AS/ – KIB-M30PS/ –

Sensors
010-KL2 010-KL2 010-L2 015-KL2 015-KL2 015-L2.5 010-KLS12
650.2307.135 650.2907.068 650.3507.378 650.2308.001 650.2908.002 650.3508.246 650.2939.004
253/4 253/1 255/4 253/4 253/1 255/4 253/1
–/l l/– l/– –/l l/– –/l l/–
– – KIB-M30AÖ/ – – – – – –
010-L2
650.3407.240
255/5
–/l
– – – – – – – – –

KIB-M30NU/ – – – KIN-M30PU/ – – – –
010-KL2 015-KL2
650.2207.001 650.2808.001
254/5 254/4
–/l –/l

10–60 V 10–60 V 20–250 V 10–60 V 10–60 V 20–250 V – 10–60 V –


–/200 mA –/200 mA 4/400 mA –/200 mA –/200 mA 4/400 mA – –/200 mA –
300 Hz 300 Hz 10 Hz 100 Hz 100 Hz 10 Hz – 300 Hz –
l l – l l – – l –
l/– l/– l/– l/– l/– l/– – l/– –
– – – – – – – – –

–25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C – –25 °C/+70 °C –
–13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F – –13 °F/+158 °F –
IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 – IP 67/NEMA 4 –
CuZn39Pb3 CuZn39Pb3 CuZn39Pb3 CuZn39Pb3 CuZn39Pb3 CuZn39Pb3 – CuZn39Pb3 –
PVC 3x0.5/4x0.5 PVC 3x0.5/4x0.5 PVC 2x0.5 PVC 3x0.5/4x0.5 PVC 3x0.5/4x0.5 PVC 2x0.5 – – –
– – – – – – – 274/275/276 –
256/8 256/8 256/8 256/8 256/8 256/8 – 256/8 –

131
Inductive sensors
M 30 x 1.5

M 30 x 1.5 M 30 x 1.5
Rated operating distance 15 mm (0.59 ˝ ) 10 mm (0.39 ˝ )
Mounting flush /non-flush – –/l – – l/– –
Switching functions NPN PNP AC NPN PNP AC
Model description – KIN-M30PS/ – – KIB-M30PS/ –
015-KLS12 010-KL2V
Part number 650.2935.005 650.2907.003
Normally-open (NO) Wiring diagram (page/pos.) 253/1 253/1
Stock status: Ex stock/Built to order l/– l/–
Model description – – – – KIB-M30PÖ/ –
010-KL2V
Part number 650.2707.001
Normally-closed (NC) Wiring diagram (page/pos.) 253/2
Stock status: Ex stock/Built to order –/l
Model description – – – – – –

Normally-closed/open (NC/NO) Part number


selectable Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – – – –

Part number
Complementary Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Electrical data
Voltage range – 10–60 V – – 10–60 V –
Output current min./max. – –/200 mA – – –/200 mA –
Switching frequency max. – 100 Hz – – 300 Hz –
Short-circuit protection – l – – l –
LED: yellow = switched / green = power – l/– – – l/– –
Sensitivity adjustment – – – – – –
Mechanical data
Temperature range min./max. – –25 °C/+70 °C – – –25 °C/+70 °C –
– –13 °F/+158 °F – – –13 °F/+158 °F –
Protection type – IP 67/NEMA 4 – – IP 67/NEMA 4 –
Housing material – CuZn39Pb3 – – CuZn39Pb3 –
Termination cable 2 m/6.5 ft mm2 – – – – PVC 3x0.5 –
plug (page) – 274/275/276 – – – –
Accessories (page/Pos.) – 256/8 – – 256/8 –

Dimension diagrams

) DC-3-wire
1 2
) AC-2-wire
1=+ 1 = L1
2=– 2 = Output
3 = Output

) Cable length 2.5 m/98˝


3

All dimensions in mm (inch)

132
M 30 x 1.5 M 30 x 1.5 M 30 x 1.5
15 mm (0.59 ˝ ) 10 mm (0.39 ˝ ) 15 mm (0.59 ˝ )
– –/l –/l – l/– – – –/l –/l
NPN PNP AC NPN PNP AC NPN PNP AC
– KIN-T30PS/ KIN-T30AS/ – – – – KIN-M30PS/ –

Sensors
015-KL2 015-L2.5 3) 015-KLSD
650.2923.981 650.3523.956 650.2935.001
253/1 255/4 1
)
l/– l/– l/–
– – KIN-T30AÖ/ – – – – – –
015-L2
650.3423.955
255/5
–/l
– – – – KIB-T30PP/ – – KIN-T30PP/ KIN-T30AP/
010-KLSD 015-KLSD 015-LSD
650.2822.862 650.2836.860 650.3536.868
1
) 1
) 2
)
l/– l/– l/–
– – – – – – – – –

– 10–60 V 20–250 V – 10–60 V – – 10–60 V 20–250 V


– –/200 mA 4/400 mA – –/200 mA – – –/200 mA 4/400 mA
– 100 Hz 10 Hz – 300 Hz – – 100 Hz 10 Hz
– l – – l – – l –
– l/– l/– – l/– – – l/– l/–
– – – – – – – – –

– –25 °C/+70 °C –25 °C/+70 °C – –25 °C/+70 °C – – –25 °C/+70 °C –25 °C/+70 °C
– –13 °F/+158 °F –13 °F/+158 °F – –13 °F/+158 °F – – –13 °F/+158 °F –13 °F/+158 °F
– IP 67/NEMA 4 IP 67/NEMA 4 – IP 65/NEMA 12 – – IP 65/NEMA 12 IP 65/NEMA 12
– PA 6 PA 6 – PA 6 – – CuZn39Pb3/PA 6 PA 6
– PVC 3x0.5 PVC 2x0.5 – – – – – –
– – – – – – –
– 256/8 256/8 – 256/8 – – 256/8 256/8

133
Inductive sensors
5 x 5 x 25
8 x 8 x 40
8 x 8 x 47
12 x 12 x 55

5 x 5 x 25 8 x 8 x 40
Rated operating distance 1 mm (0.04˝ ) 1.5 mm (0.06 ˝ )
Mounting flush /non-flush – l/– – l/– l/– –
Switching functions NPN PNP AC NPN PNP AC
Model description – KIB-Q05PS/ – KIB-Q08NS/ KIB-Q08PS/ –
001-K2PU 1.5-K2 1.5-K2
Part number 650.2999.026 650.2380.001 650.2980.004
Normally-open (NO) Wiring diagram (page/pos.) 253/1 253/4 253/1
Stock status: Ex stock/Built to order l/– –/l l/–
Model description – KIB-Q05PÖ/ – – KIB-Q08PÖ/ –
001-K2PU 1.5-K2
Part number 650.2799.010 650.2780.001
Normally-closed (NC) Wiring diagram (page/pos.) 253/2 253/2
Stock status: Ex stock/Built to order –/l –/l
Model description – – – – – –

Normally-closed/open (NC/NO) Part number


selectable Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – – – –

Part number
Complementary Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Electrical data
Voltage range – 10–30 V – 10–36 V 10–36 V –
Output current min./max. – –/200 mA – –/200 mA –/200 mA –
Switching frequency max. – 1000 Hz – 1000 Hz 1000 Hz –
Short-circuit protection – l – l l –
LED: yellow = switched / green = power – – – – – –
Sensitivity adjustment – – – – – –
Mechanical data
Temperature range min./max. – –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C –
– –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F –
Protection type – IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 –
Housing material – CuZn39Pb3 – CuZn39Pb3 CuZn39Pb3 –
Termination cable 2 m/6.5 ft mm2 – PUR 3x0.05 – PVC 3x0.14 PVC 3x0.14 –
plug (page) – – – – – –
Accessories (page/Pos.) – – – – – –

Dimension diagrams
All dimensions in mm (inch)

active surface

134
8 x 8 x 47 12 x 12 x 55 extended sensing distance 12 x 12 x 55 extended sensing distance
1.5 mm (0.06 ˝ ) 4 mm (0.16˝ ) 4 mm (0.16˝ )
– l/– – – l/– – l/– l/– –
NPN PNP AC NPN PNP AC NPN PNP AC
– KIB-Q08PS/ – – KIB-Q12PS/ – KIB-Q12NS/ KIB-Q12PS/ –

Sensors
1.5-KLSM8 004-KL2E 004-KLSM8E 004-KLSM8E
650.2980.002 650.2999.028 650.2399.021 650.2999.030
253/1 253/1 253/4 253/1
l/– –/l –/l l/–
– KIB-Q08PÖ/ – – – – – – –
1.5-KLSM8
650.2780.002
253/2
–/l
– – – – – – – – –

– – – – – – – – –

– 10–36 V – – 10–60 V – 10–36 V 10–36 V –


– –/200 mA – – –/200 mA – –/200 mA –/200 mA –
– 1000 Hz – – 800 Hz – 800 Hz 800 Hz –
– l – – l – l l –
– l/– – – l/– – l/– l/– –
– – – – – – – – –

– –25 °C/+70 °C – – –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C –


– –13 °F/+158 °F – – –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F –
– IP 67/NEMA 4 – – IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 –
– CuZn39Pb3 – – CuZn39Pb3 – CuZn39Pb3 CuZn39Pb3 –
– – – – PVC 3x0.14 – – – –
– 272/273 – – – – 272/273 272/273 –
– – – – – – – – –

135
Inductive sensors
27 x 10 x 5
28 x 16 x 11
40 x 26 x 12
50 x 25 x 10

27 x 10 x 5 28 x 16 x 11
Rated operating distance 1.5 mm (0.06 ˝ ) 2 mm (0.08˝ )
Mounting flush /non-flush l/– l/– – l/– l/– l/–
Switching functions NPN PNP AC NPN PNP AC
Model description KIB-E27NS/ KIB-E27PS/ – KIB-E28NS/ KIB-E28PS/ KIB-E28AS/
1.5-KL2PU 1.5-KL2PU 002-KL2 002-KL2 002-L2
Part number 650.2393.001 650.2993.001 650.2373.001 650.2973.001 650.3573.001
Normally-open (NO) Wiring diagram (page/pos.) 253/4 253/1 253/4 253/1 255/4
Stock status: Ex stock/Built to order –/l l/– –/l l/– –/l
Model description – – – – – –

Part number
Normally-closed (NC) Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – – – –

Normally-closed/open (NC/NO) Part number


selectable Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – – – –

Part number
Complementary Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Electrical data
Voltage range 10–30 V 10–30 V – 10–30 V 10–30 V 90–250 V
Output current min./max. –/200 mA –/200 mA – –/200 mA –/200 mA 4/100 mA
Switching frequency max. 1000 Hz 1000 Hz – 600 Hz 600 Hz 10 Hz
Short-circuit protection l l – l l –
LED: yellow = switched / green = power l/– l/– – l/– l/– l/–
Sensitivity adjustment – – – – – –
Mechanical data
Temperature range min./max. –25 °C/+70 °C –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C
–13 °F/+158 °F –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F
Protection type IP 67/NEMA 4 IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4
Housing material PA 6.6 PA 6.6 – PA 6.6 PA 6.6 PA 6.6
Termination cable 2 m/6.5 ft mm2 PUR 3x0.14 PUR 3x0.14 – PVC 3x0.14 PVC 3x0.14 PVC 2x0.14
plug (page) – – – – – –
Accessories (page/Pos.) – – – – – –

Dimension diagrams
All dimensions in mm (inch)

136
40 x 26 x 12 40 x 26 x 12 50 x 25 x 10
2 mm (0.08˝ ) 4 mm (0.16˝ ) 5 mm (0.20˝ )
– l/– l/– –/l –/l –/l l/– l/– –
NPN PNP AC NPN PNP AC NPN PNP AC
– KIB-E40PS/ KIB-E40AS/ – KIN-E40PS/ KIN-E40AS/ KIB-E50NS/ KIB-E50PS/ –

Sensors
002-KL2 002-L2 004-KL2 004-L2 005-KL2 005-KL2
650.2984.023 650.3584.004 650.2984.024 650.3584.005 650.2390.001 650.2990.001
253/1 255/4 253/1 255/4 253/4 253/1
l/– l/– l/– l/– –/l l/–
– KIB-E40PÖ/ KIB-E40AÖ/ – KIN-E40PÖ/ KIN-E40AÖ/ – – –
002-KL2 002-L2 004-KL2 004-L2
650.2784.006 650.3484.003 650.2784.007 650.3484.004
253/2 255/5 253/2 255/5
–/l –/l –/l –/l
– – – – – – – – –

– – – – – – – – –

– 10–36 V 20–250 V AC 10–36 V 10–36 V 20–250 V AC 10–60 V 10–60 V –


– –/200 mA –/300 mA –/200 mA –/200 mA –/300 mA –/200 mA –/200 mA –
– 800 Hz 10 Hz 400 Hz 400 Hz 10 Hz 500 Hz 500 Hz –
– l – l l – l l –
– l/– l/– l/– l/– l/– l/– l/– –
– – – – – – – – –

– –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –
– –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –
– IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 –
– PA 6.6 PA 6.6 PA 6.6 PA 6.6 PA 6.6 PA 6.6 PA 6.6 –
– PVC 3x0.5 PVC 2x0.5 PVC 3x0.5 PVC 3x0.5 PVC 2x0.5 PVC 3x0.5 PVC 3x0.5 –
– – – – – – – – –
– – – – – – – – –

137
Inductive sensors
Multinorm
41.5 x 41.5 x 120

41.5 x 41.5 x 120 41.5 x 41.5 x 120


Rated operating distance 15 mm (0.59 ˝ ) 20 mm (0.78 ˝ )
Mounting flush /non-flush l/– l/– – –/l –/l –
Switching functions NPN PNP AC NPN PNP AC
Model description – –

Part number KIB-N44DP/ KIN-N44DP/


Normally-open (NO) Wiring diagram (page/pos.) 015-KLS 020-KLS
Stock status: Ex stock/Built to order 650.2054.001 650.2054.002
Model description 253/7 – 253/7 –
l/– l/–
Part number
Normally-closed (NC) Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description KIB-N44NP/ KIB-N44PP/ KIB-N44AP/ KIN-N44NP/ KIN-N44PP/ KIN-N44AP/
015-KLS 015-KLS 015-LS 020-KLS 020-KLS 020-LS
Normally-closed/open (NC/NO) Part number 650.2354.011 650.2954.011 650.3554.009 650.2354.012 650.2954.012 650.3554.010
selectable Wiring diagram (page/pos.) 253/6 253/3 255/6 253/6 253/3 255/6
Stock status: Ex stock/Built to order –/l –/l l/– –/l l/– l/–
Model description – – – – – –

Part number
Complementary Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Electrical data
Voltage range 10–60 V 10–60 V 20–250 V 10–60 V 10–60 V 20–250 V
Output current min./max. –/400 mA –/400 mA 4/500 mA –/400 mA –/400 mA 4/500 mA
Switching frequency max. 100 Hz 100 Hz 15 Hz 50 Hz 50 Hz 15 Hz
Short-circuit protection l l – l l –
LED: yellow = switched / green = power l/l l/l l/l l/l l/l l/l
Sensitivity adjustment – – – – – –
Mechanical data
Temperature range min./max. –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C
–13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F
Protection type IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12
Housing material PA 6.6 PA 6.6 PA 6.6 PA 6.6 PA 6.6 PA 6.6
Termination cable 2 m/6.5 ft mm2 – – – – – –
plug (page) – – – – – –
Accessories (page/Pos.) – – – – – –

Dimension diagrams
All dimensions in mm (inch)

138
41.5 x 41.5 x 120 extended sensing distance
20 mm (0.78 ˝ )
l/– l/– –
NPN PNP AC

Sensors
KIB-N44DP/
020-KLSE
650.2054.004
253/7 –
l/–

– – KIB-N44AP/ –
020-LSE
650.3554.001
255/6
l/–
– – – –

– 10–60 V 20–250 V –
– –/400 mA –/500 mA –
– 50 Hz 15 Hz –
– l – –
– l/l l/l –
– – – –

– –25 °C/+70 °C –25 °C/+70 °C –


– –13 °F/+158 °F –13 °F/+158 °F –
– IP 65/NEMA 12 IP 65/NEMA 12 –
– PA 6.6 PA 6.6 –
– – – –
– – – –
– – – –

139
Inductive sensors
Globaline
M 8x1
M 12 x 1

M8x1 M8x1
Rated operating distance 1.5 mm (0.06 ˝ ) 1.5 mm (0.06 ˝ )
Mounting flush /non-flush l/– l/– – l/– l/– –
Switching functions NPN PNP AC NPN PNP AC
Model description KIB-M08NS/ KIB-M08PS/ – KIB-M08NS/ KIB-M08PS/ –
1.5-KL2 1.5-KL2 1.5-KLSM8 1.5-KLSM8
Part number 693.2301.001 693.2901.001 693.2342.001 693.2942.001
Normally-open (NO) Wiring diagram (page/pos.) 253/4 253/1 253/4 253/1
Stock status: Ex stock/Built to order l/– l/– l/– l/–
Model description – – – – – –

Part number
Normally-closed (NC) Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – – – –

Normally-closed/open (NC/NO) Part number


selectable Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – – – –

Part number
Complementary Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Electrical data
Voltage range 10–36 V 10–36 V – 10–36 V 10–36 V –
Output current min./max. –/200 mA –/200 mA – –/200 mA –/200 mA –
Switching frequency max. 1000 Hz 1000 Hz – 1000 Hz 1000 Hz –
Short-circuit protection l l – l l –
LED: yellow = switched / green = power l/– l/– – l/– l/– –
Sensitivity adjustment – – – – – –
Mechanical data
Temperature range min./max. –25 °C/+70 °C –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C –
–13 °F/+158 °F –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F –
Protection type after installation IP 67/NEMA 4 IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 –
Housing material Stainless steel 1.4305 Stainless steel 1.4305 – Stainless steel 1.4305 Stainless steel 1.4305 –
Termination cable 2 m/6.5 ft mm2 PVC 3x0.14 PVC 3x0.14 – – – –
plug (page/Pos.) – – – 272/273 272/273 –
Accessories (page/Pos.) – – – – – –

Dimension diagrams
All dimensions in mm (inch)

140
M 12 x 1 M 12 x 1 M 12 x 1
2 mm (0.08˝ ) 2 mm (0.08˝ ) 4 mm (0.16˝ )
l/– l/– – l/– l/– – –/l –/l –
NPN PNP AC NPN PNP AC NPN PNP AC
KIB-M12NS/ KIB-M12PS/ – KIB-M12NS/ KIB-M12PS/ – KIN-M12NS/ KIN-M12PS/ –

Sensors
002-KL2 002-KL2 002-KLS12 002-KLS12 004-KL2 004-KL2
693.2303.001 693.2903.001 693.2343.001 693.2943.001 693.2304.001 693.2904.001
253/4 253/1 253/4 253/1 253/4 253/1
l/– l/– l/– l/– l/– l/–
– – – – – – – – –

– – – – – – – – –

– – – – – – – – –

10–36 V 10–36 V – 10–36 V 10–36 V – 10–36 V 10–36 V –


–/200 mA –/200 mA – –/200 mA –/200 mA – –/200 mA –/200 mA –
800 Hz 800 Hz – 800 Hz 800 Hz – 400 Hz 400 Hz –
l l – l l – l l –
l/– l/– – l/– l/– – l/– l/– –
– – – – – – – – –

–25 °C/+70 °C –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C –
–13 °F/+158 °F –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F –
IP 67/NEMA 4 IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 –
CuZn39Pb3 CuZn39Pb3 – CuZn39Pb3 CuZn39Pb3 – CuZn39Pb3 CuZn39Pb3 –
PVC 3x0.14 PVC 3x0.14 – – – – PVC 3x0.14 PVC 3x0.14 –
– – – 274/275/276 274/275/276 – – – –
– – – – – – – – –

141
Inductive sensors
Globaline
M 12 x 1
M 18 x 1

M 12 x 1 M 18 x 1
Rated operating distance 4 mm (0.16˝ ) 5 mm (0.20˝ )
Mounting flush /non-flush –/l –/l – l/– l/– –
Switching functions NPN PNP AC NPN PNP AC
Model description KIN-M12NS/ KIN-M12PS/ – KIB-M18NS/ KIB-M18PS/ –
004-KLS12 004-KLS12 005-KL2 005-KL2
Part number 693.2344.001 693.2944.001 693.2305.001 693.2905.001
Normally-open (NO) Wiring diagram (page/pos.) 253/4 253/1 253/4 253/1
Stock status: Ex stock/Built to order l/– l/– l/– l/–
Model description – – – – – –

Part number
Normally-closed (NC) Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – – – –

Normally-closed/open (NC/NO) Part number


selectable Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – – – –

Part number
Complementary Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Electrical data
Voltage range 10–36 V 10–36 V – 10–36 V 10–36 V –
Output current min./max. –/200 mA –/200 mA – –/200 mA –/200 mA –
Switching frequency max. 400 Hz 400 Hz – 500 Hz 500 Hz –
Short-circuit protection l l – l l –
LED: yellow = switched / green = power l/– l/– – l/– l/– –
Sensitivity adjustment – – – – – –
Mechanical data
Temperature range min./max. –25 °C/+70 °C –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C –
–13 °F/+158 °F –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F –
Protection type after installation IP 67/NEMA 4 IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 –
Housing material CuZn39Pb3 CuZn39Pb3 – CuZn39Pb3 CuZn39Pb3 –
Termination cable 2 m/6.5 ft mm2 – – – PVC 3x0.5 PVC 3x0.5 –
plug (page/Pos.) 274/275/276 274/275/276 – – – –
Accessories (page/Pos.) – – – 256/6 256/6 –

Dimension diagrams
All dimensions in mm (inch)

142
M 18 x 1 M 18 x 1 M 18 x 1
5 mm (0.20˝ ) 8 mm (0.32˝ ) 8 mm (0.32˝ )
l/– l/– – –/l –/l – –/l –/l –
NPN PNP AC NPN PNP AC NPN PNP AC
KIB-M18NS/ KIB-M18PS/ – KIN-M18NS/ KIN-M18PS/ – KIN-M18NS/ KIN-M18PS/ –

Sensors
005-KLS12 005-KLS12 008-KL2 008-KL2 008-KLS12 008-KLS12
693.2305.004 693.2905.004 693.2306.001 693.2906.001 693.2306.004 693.2906.004
253/4 253/1 253/4 253/1 253/4 253/1
l/– l/– l/– l/– l/– l/–
– – – – – – – – –

– – – – – – – – –

– – – – – – – – –

10–36 V 10–36 V – 10–36 V 10–36 V – 10–36 V 10–36 V –


–/200 mA –/200 mA – –/200 mA –/200 mA – –/200 mA –/200 mA –
500 Hz 500 Hz – 200 Hz 200 Hz – 200 Hz 200 Hz –
l l – l l – l l –
l/– l/– – l/– l/– – l/– l/– –
– – – – – – – – –

–25 °C/+70 °C –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C – –25 °C/+70 °C –25 °C/+70 °C –
–13 °F/+158 °F –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F – –13 °F/+158 °F –13 °F/+158 °F –
IP 67/NEMA 4 IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 – IP 67/NEMA 4 IP 67/NEMA 4 –
CuZn39Pb3 CuZn39Pb3 – CuZn39Pb3 CuZn39Pb3 – CuZn39Pb3 CuZn39Pb3 –
– – – PVC 3x0.5 PVC 3x0.5 – – – –
274/275/276 274/275/276 – – – – 274/275/276 274/275/276 –
256/6 256/6 – 256/6 256/6 – – – –

143
Inductive sensors with
increased sensing
distances

Type M12 4 mm sensing distance 8 mm sensing distance

flush metal design non-flush netal design

2 m cable M12 plug 2 m cable M12 plug

PNP normally-open KIB-M12PS/004-KL2E KIB-M12PS/004-KLS12E KIN-M12PS/008-KL2E KIN-M12PS/008-KLS12E


contact*) 650.2903.025 650.2943.015 650.2904.021 650.2944.013

Dimensions

Type M18 8 mm sensing distance 16 mm sensing distance

flush metal design non-flush metal design

2 m cable M12 plug 2 m cable M12 plug

PNP normally-open KIB-M18PS/008-KL2E KIB-M18PS/008-KLS12E KIN-M18PS/016-KL2E KIN-M18PS/016-KLS12E


contact*) 650.2905.022 650.2940.005 650.2906.018 650.2941.004

Dimensions

*) Order only with part number, NPN- and normally-closed version on request

144
Wiring diagrams
Type M12/M18, cable version Type M12/M18, plug version

I I

Sensors
Accessories
Cable couplings see page 274 ff.

General data

M12 M18
flush non-flush flush non-flush
Operating voltage UB 10–36 V
Rated operating voltage IB 울 200 mA
Switching hysteresis H 10% from rated switching distance
Reproducibility R 울 5%
Switching frequency F 800 Hz 400 Hz 500 Hz 200 Hz
Output short circuit- and overload proof
Polarity reversal protection yes
Rated switching distance sn 4 mm 8 mm 8 mm 16 mm
Functions-/operating voltage display l/– l/– l/– l/–
Ambient temperature – 25 °C to + 70 °C
Protection class IP 67 according to IEC 529, EN 60 529
Enclosure nickel-plated brass (CuZn39Pb3)
Cable PVC mm2 3 x 0.14 3 x 0.5

145
Inductive sensors

Temperature range
– 40 °C to +100 °C

Type M12 2 mm sensing distance M12 5 mm sensing distance M18


M18

flush metal design flush metal design


PNP normally-open
contact*) 2 m cable M12 plug 2 m cable M12 plug

Model description KIB-M12PS/002-KL2T KIB-M12PS/002-KLS12T KIB-M18PS/005-KL2PUT KIB-M18PS/005-KLS12T


Part number 650.2903.026 650.2943.016 650.2905.023 650.2940.006

Dimensions

Type M30 10 mm sensing distance

flush metal design


PNP normally-open
contact*) 2 m cable M12 plug

Model description KIB-M30PS/010-KL2PUT KIB-M30PS/010-KLS12T


Part number 650.2907.013 650.2939.006

Dimensions

*) Order only with part number, NPN- and normally-closed version on request

146
Wiring diagrams
Type M12/M18/M30, cable version Type M12/M18/M30, plug version

I I

Sensors
Accessories
Cable couplings see page 274 ff.

General data

M12 M18 M30


flush flush flush
Operating voltage UB 10–36 V
Rated operating voltage IB ≤ 200 mA
Switching hysteresis H 10% from rated switching distance
Reproducibility R ≤ 5%
Switching frequency F 800 Hz 500 Hz 300 Hz
Output short circuit- and overload proof
Polarity reversal protection yes
Rated switching distance sn 2 mm 5 mm 10 mm
Functions-/operating voltage display l/– l/– l/–
Ambient temperature – 40 °C to + 100 °C
Protection class IP 67 according to IEC 529, EN 60 529
Enclosure nickel-plated brass (CuZn39Pb3)
Cable PVC mm2 3 x 0.14 3 x 0.5 3 x 0.5

147
Inductive sensors

Special-purpose design

Type N40 15 mm sensing distance 20 mm sensing distance

Flush design Non-flush design

M12 plug/PNP NO contact M12 plug/PNP NC contact M12 plug/PNP NO contact M12 plug/PNP NO contact

Model description KIB-N40PS/015-KLS12 KIB-N40PÖ/015-KLS12 KIN-N40PS/020-KLS12 KIN-N40PÖ/020-KLS12


Part number 650.2988.001 650.2788.001 650.2982.003 650.2782.001

Dimensions

Type N40 Ring sensor Ø 16 mm


– Ring sensor

6 m cable

PNP-NO contact NPN-NO contact

Model description KIR-N40PS/000-KL6 KIR-N40NS/000-KL6


Part number 650.2999.036 660.2399.375

Dimensions

148
Wiring diagrams Type N40, cable version Type N40, plug version
Type SO3, slot sensor

I I

Sensors
Accessories
Cable couplings see page 274 ff.

General data

N40 N40 N40 N40


flush non-flush Ring sensor Slot sensor
Operating voltage UB 10–36 V 10–30 V
Rated operating voltage IB ≤ 200 mA
Switching hysteresis H 10% from rated switching distance –
Reproducibility R ≤ 5%
Switching frequency F 100 Hz 50 Hz 4000 Hz
Output continuous short-circuit- and overload proof
Polarity reversal protection yes
Rated switching distance sn 15 mm 20 mm Immersion approx. 20 mm Immersion approx. 7 mm
Functions-/operating voltage display l/– l/– l/– –/–
Ambient temperature – 25 °C to + 70 °C
Protection class IP 67 according to IEC 529, EN 60 529
Enclosure PA6 PA6
Connection mm2 S12 plug cable 3 x 0.5 mm2 cable 3 x 0.14 mm2

149
NAMUR
DIN EN 60947-5-6

M 5; 25 mm length M 8 x 1; 32 mm length
Rated operating distance 1 mm (0.04˝ ) 1.5 mm (0.06 ˝ )
Mounting flush /non-flush l/– l/–
Switching functions NAMUR / B NAMUR / A
Model description KIB-M05EA/ KIB-M08EA/
001-2 1.5-2
Part number 658.1699.009 658.1601.001
Wiring diagram (page/Pos.) 253/8 253/8
Stock status: Ex stock/Built to order l/– l/–
Mechanical data
Housing material CuZn39Pb3 stainless steel 1.4305
Cable length 2 m/6.5 ft. mm PVC 2 x 0.14 PVC 2 x 0.25
Accessories (page/Pos.) – –

M 8 x 1; 32 mm length M 12 x 1; 30 mm length
Rated operating distance 2 mm (0.08 ˝ ) 2 mm (0.08 ˝ )
Mounting flush /non-flush –/l l/–
Switching functions NAMUR / A NAMUR / A
Model description KIN-M08EA/ KIB-M12EA/
002-2 002-2
Part number 658.1601.002 658.1624.004
Wiring diagram (page/Pos.) 253/8 253/8
Stock status: Ex stock/Built to order –/l l/–
Mechanical data
Housing material stainless steel 1.4305 CuZn39Pb3
Cable length 2 m/6.5 ft. mm PVC 2 x 0.25 PVC 2 x 0.25
Accessories (page/Pos.) –– –
Electrical and mechanical data Electrical data Mechanical data
for NAMUR inductive sensors Nominal input voltage 8.2 V DC Temperature range min./max. –25 °C/+70 °C
Input resistance 1 kΩ –13 °F/+158 °F
Protection class IP 67/NEMA 4
Output current
Diagram A Diagram B
damped ≤ 1 mA ≤ 1.1 mA
undamped ≥ 4 mA ≥ 2.2 mA

150
M 12 x 1; 32 mm length M 18 x 1; 35 mm length M 18 x 1; 35 mm length
4 mm (0.16 ˝ ) 5 mm (0.20˝ ) 8 mm (0.32˝ )
–/l l/– –/l
NAMUR / A NAMUR / A NAMUR / A
KIN-M12EA/ KIB-M18EA/ KIN-M18EA/

Sensors
004-2 005-2 008-2
658.1625.006 658.1626.007 658.1627.008
253/8 253/8 253/8
l/– l/– –/l

CuZn39Pb3 CuZn39Pb3 CuZn39Pb3


PVC 2 x 0.25 PVC 2 x 0.5 PVC 2 x 0.5
– – –

M 30 x 1,5; 31 mm length
10 mm (0.39˝ )
l/–
NAMUR / A
KIB-M30EA/
010-2
658.1699.010
253/8
l/–

CuZn39Pb3
PVC 2 x 0.5

Diagram A Diagram B

151
Capacitive sensors

Introduction significant resulting in a long sensing adjustment, non-flush capacitive sensors


Capacitive sensors can sense conducting distance. If a non-conductive target appro- can be mounted in areas where the “Free
and non-conducting materials in solid or aches the switch (>1) there is only a small Zone” is restricted. These sensors are less
liquid form. They have various uses includ- change in the dielectric constant and the sensitive to dust or moisture in the atmos-
ing level control in tanks, as well as detec- rise in capacitance is quite small compared phere than flush-mounting sensors.
tion of container contents on filling and to conductive materials. Correction factors
packaging machinery. Other uses include therefore have to be noted when compa-
positioning and counting of materials ring quoted sensing distances. Flush-mounting sensors have an in-built
within transportation and storage systems, shielding electrode, which is connected to
for example conveyor belts, and steering Correction factors earth. As both electrodes are very near to
mechanisms. each other, the flush-mounting sensors are
Steel or other grounded metals 1.00 especially efficient in sensing different
Typical materials which can be sensed: Surface of water 1.00 dielectrics. However, this makes them more
Solids: Steel 150 x 150 x 1 mm prone to sensing dust or moisture in the
Wood, ceramic, glass, piles of paper, plas- (5.9” x 5.9” x 0.03”) not grounded 0.85 atmosphere.
tic, stone, rubber, ice, non-ferrous materials Marble 150 x 150 x 12.5 mm
and vegetable matter. (5.9” x 5.9” x 0.49”) 0.65 If capacitive sensors are mounted next or
Liquids: Glass 150 x 150 x 7.5 mm opposite to one another they can also
Water, oil, glue and paint. (5.9” x 5.9” x 0.29”) 0.55 influence each other. Flush mounting
Granular: Pile of paper (500 sheets) 0.55 switches are much less sensitive in such
Plastic granules, seed, feed and salt. Pressed wood 150 x 150 x 16 mm applications than non-flush mounting. If
Powder: (5.9” x 5.9” x 0.62”) 0.45 the required sensing distance between sen-
Dyes, soap-powder, sand, cement, fertilizer, Ceramic tile 150 x 150 x 6 mm sors is >2 <8 times the housing diameter
sugar, flour and coffee (5.9” x 5.9” x 0.23”) 0.25 an application test is necessary. It is not
PVC 150 x 150 x 4 mm necessary to test applications where the
Technical specifications (5.9” x 5.9” x 0.15”) 0.15 sensing distances between sensors is >8
The function of a capacitive sensor is to times the housing diameter.
signal a change of state based on the eval-
uation of the stimulus from an electrical The factors given are average values, as the
field. Capacitive sensors detect metallic or sensing distance is influenced by individual
non-metallic objects by measuring the features of the target and the environment
change in capacitance, which is dependent in which the sensor is installed. In all appli-
upon the dielectric constant of the material cations, it is important to note the influen-
being sensed, its mass, size and distance ce of humidity around the switch and tar-
from the active surface of the sensor. get. High moisture content, in wood or
paper for example, increases sensing
Capacitive sensors are built around an RC- distance.
oscillator. Due to the influence of the tar-
get and the change in capacitance, the Capacitive switches are available for:
amplification becomes stronger causing the – Flush mounting or shielded
oscillator to oscillate. The exact start of – Non-flush mounting or non-shielded.
that function can be adjusted by means of
a potentiometer, which controls the feed-
back to the oscillator. The sensing distance
of a certain material can therefore be Free
space
adjusted by the potentiometer. The output Flush
signal of the oscillator feeds another Non-flush
amplifier, which in turn feeds the signal to
the output stage.
Around a non-flush mounting capacitive
If a conductive target approaches the active switch a free zone must be made available
face of the switch the target becomes a so no influencing material can affect the
capacitor. The change in capacitance is sensor. Because of the sensitivity control

152
Specifications

Active-face Effective sensing distance: sn Switching frequency


Active-face is the capacitive sensor’s hous- This includes all tolerances of temperature The switching frequency is measured accor-
ing surface where the electrical field emerg- and voltage supply. It has to be between ding to EN 60947-5-2. The standard tar-
es. To ensure correct installation, cylindrical 80% and 120% of the standardised sen- gets with the side length “a” are mounted
housings are mostly front sensing, while rec- sing distance. at intervals of 2 times “a” on a disc which
tangular housings generally have the position does not influence the sensor when the
marked with a line or a cross. Usable sensing distance disc starts rotating. If the on-off signal of
(Working sensing distance). The usable sen- the sensor is shorter than 50 ms the maxi-
Actuation sing distance should be calculated for mum switching frequency of the sensor is
To actuate means to bring the material in applications under the worst circum- reached. For AC sensors the maximum
front of the active face of the capacitive stances. This is calculated to be between switching frequency of the sensor is
sensor so that the output changes. 0-72% of the nominal sensing distance. reached when the on-off time equals half

Sensors
one sine wave.
Standard targets Measuring plate
The standard target is square, 1 mm thick Reference axis Proximity switch
and made from steel (FE 360). 2a

sn/2
a Measuring plate,
su max. su max. + H earthed
Measuring plate Proximity switch sr max. sr max. + H
Active sn sn + H

a
surface sr min. + H
sr min. Low interference
su min. su min. + H material
Disc
a

sa

Direction
of movement Active surface

Switching distance
Temperature range
Proximity The temperature range for sensors is meas-
switch ured according to the EN-DIN at –25 ºC to
The Front face of the square target is iden- +75 ºC. In this range the sensors will work
tical to the diameter of the active face. If with a tolerance of +10%.
the sensing distance were three times
greater than the diameter of the active face, Repeatability Protection class
the target would have to be this size. In This is the accuracy between the first and IP 65
order to ensure accurate sensing distances, second switching, within 8 hours of each IP 67
the target needs to be grounded. The sen- other and with a temperature band of 18
sing distance of a rectangular capacitive ºC to 28 ºC. The maximum difference of Cable
sensor is aligned with a grounded plate the the voltage supply may vary only by 5%. The standard cable has PVC insulation. Sili-
same size as the active face. The difference between both measure- con cable, Polyurethane cable, special sta-
ments may not be more than 10% of the bilised PVC- or PTFE-cable is available upon
Real sensing distance standardised sensing distance. request.
Real sensing distance is the distance be-
tween the target and the active-face when Hysteresis Plug and socket
the sensor switches and gives a change in This is the difference between the switch- For electronic products today the plug and
output, while mounted in a specific on point when approaching the switch and socket are just as important as the cable.
application. the switch-off point when leaving the The Bernstein capacitive proximity switch
switch. The value is given as a percentage es are available with several plug and
Nominal sensing distance: sn of the standardised sensing distance. socket variations.
Nominal sensing distance is the sensing
distance shown without taking into Standards
account tolerances and influences from All sensors are in accordance with
temperature or power supply. Disconnecting Starting point EN 60947-5,2.
point Proximity switch
Standardised sensing distance: sr
Standardised sensing distance is the Direction
of movement Switching distance
distance aligned at 23 ºC +/– 5 ºC. It has Hysteresis
to be between 90% and 110% of the
nominal sensing distance.

153
The way to the right
sensor

Using the selection matrix Important notes


The factors indicated in the table show an
To assist the user in selecting the right Capacitive sensors are able to sense con- expected approximation of the reacting
capacitive sensor for their application, ducting and non-conducting materials in sensitivity, since specific characteristics of
Bernstein developed the selection matrix solid, liquid, granular or powder form. In the target objects (especially cross section,
below. operation however, a number of criteria thickness and moisture content) and the
The colours of the individual fields match must be taken into account. surrounding area (earthing) have a major
those in the product index to allow rapid influence on the sensing distance.
selection of the most suitable sensor (by Switching distance Compensation for most applications can
part number) starting with the most impor- The rated switching distance is shown be made by adjustment of the built-in
tant criteria, switching distance. By not (according to DIN EN 6947-5-2/97) and potentiometer.
using detailed technical descriptions the adjusted on site. The greatest switching
selection is considerably simplified, but our distance is reached with an approaching Free zone
engineers are always available to answer conducting target of a certain size. Non-flush mounting capacitive sensors are
any technical questions. With a non-conducting material, knowled- less sensitive to dust or condensation than
ge of the specific inductive capacity of the flush mounting versions, but a free zone
target is important as the switching must be established around the sensor,
distance will vary by a factor dependent on clear of materials that could influence it.
material and application (see fig. 1 and 2).

Selection matrix – capacitive sensors

Rated sensing Housing


Mounting Supply Output Switching Connection
distance metal/plastic

2 mm M12 flush mounted


M NPN PNP plug cable
M12 10 - 36 V DC N.C. N.O.
non-flush 3L 3L M8 2m
4 mm K
mounted

M18 NPN PNP


5 mm flush mounted 10 - 60 V DC 3L plug
M 3L cable
M18 N.C. N.O. M8
non-flush 10 - 60 20 - 250 NPN PNP AC 2m
8 mm K M12
mounted V DC V AC 3L 3L 2L

M30 NPN PNP


10 mm flush mounted 10 - 60 V DC 3L
M 3L plug cable
M30 N.C. N.O.
non-flush 10 - 60 20 - 250 NPN PNP AC M12 2m
20 mm K mounted V DC V AC 3L 3L 2L

15 mm M32 flush mounted NPN/PNP Comple- N.O./


M prog. 3L plug cable
M32 10 - 60 V DC mentary N.C.
non-flush NPN/PNP AC M12 2m
30 mm K prog. prog.
mounted prog. 3L 2L

15 mm ø 20 non-flush 10 - 60 20 - 250 NPN PNP AC N.C. N.O.


plug cable
K mounted V DC V AC 3L 3L 2L M12 2m

20 mm ø 34 flush mounted 10 - 36 V DC PNP 3L


plug cable
M ø 34 N.C. N.O.
non-flush 10 - 60 20 - 250 NPN PNP AC M12 2m
30 mm K mounted V DC V AC 3L 3L 2L

E 50 N.C.
NPN PNP cable
8 mm 50 x 25 x 10 mm flush mounted 10 - 36 V DC on N.O.
3L 3L 2m
P request

E 68 N.C.
PNP PNP cable
10 mm 68 x 30 x 15 mm flush mounted 10 - 36 V DC on N.O.
3L 3L 2m
P request

15 mm N 44 flush mounted
NPN/PNP N.C./N.O. Terminal
40 x 40 x 120 mm 10 - 60 V DC
non-flush prog. 3L prog. chamber
30 mm P
mounted

154
Flush mounting capacitive sensors have, by Glass 3…14
design, higher sensitivity to a variety of Rubber 2.5…3

(% of the rated switching distance)


materials, so care must be taken to ensure Hard paper 3.5…6
the sensing face is kept free of contamina- Wood 2.5…6.8
tion by dust or moisture. Marble 8.4…14
If capacitive sensors are mounted within a Mineral oil 2.15
distance of 2 - 8 housing diameters of one Epoxy resin 3.3…3.6

Switching distance
another, they can influence each other and Petroleum 2.2
testing under real conditions is strongly Plexiglas 3.6
recommended. The aforementioned adjust- Polyamid 3…8
ment capability however, allows a solution PVC 3.3…4.1
China 4.2…6.5

Sensors
to be found for virtually every application.
Teflon PTFE 2
Air 1 Dielectric Factor ε
Water 80.8
Paper (dry) 2

Fig. 1 Dielectric Factor Fig. 2 Variation of the switching distance


depending on Dielectric Factor ε

Applications
Capacitive proximity sensors are particularly
useful for sensing fill levels through non-
metallic container walls.
Advantage:
The container wall does not have to be
breached and the sensed material will not
come in contact with the sensor. A require-
ment for this application is that the
Dielectric Factor of the target material is
higher than that of the container. Using
the potentiometer the sensitivity of the
sensor is reduced until it responds to the
target medium but not the container wall.
See below for further applications.

Top: insulating glass-production line fitted with Bernstein capacitive sensors

Level monitoring Level control Detection at wood


through non-metallic in paint and processing
containers glue containers

Level control Registration, counting,


for granulate or sorting or control of Tear sensing
feed hoppers conveyor belt systems

Pallet height sensing Position sensing in


e.g. paper continuous processing Level control
in cardboard packaging

155
Standard- 2 mm switching distance 4 mm switching distance
models

M12

flush mounted metal design non-flush mounted plastic design


2 m cable, length = 61.5 mm Plug M8, length = 61.8 mm 2 m cable, length = 61 mm Plug M8, length = 61.3 mm
N.O. N.C. N.O. N.C. N.O. N.C. N.O. N.C.
NPN 650.7303.001 650.7103.001 650.7303.004 650.7103.004 650.7319.001 650.7119.001 650.7319.004 650.7119.004
DC
PNP 650.7903.001 650.7703.001 650.7903.004 650.7703.004 650.7919.001 650.7719.001 650.7919.004 650.7719.004

Standard- 5 mm switching distance 8 mm switching distance


models

M18

flush mounted metal design non-flush mounted plastic design


2 m cable, length = 81.7 mm Plug S12, length = 81.7 mm 2 m cable, length = 81 mm Plug M8 (DC) length = 81 mm
Plug S12 (AC)
N.O. N.C. N.O. N.C. N.O. N.C. N.O. N.C.
NPN 650.7305.001 650.7105.001 650.7305.004 650.7105.004 650.7321.723 650.7121.722 650.7321.002 650.7121.002
DC
PNP 650.7905.001 650.7705.001 650.7905.004 650.7705.004 650.7921.724 650.7721.001 650.7921.002 650.7721.002
AC 650.8521.001 650.8421.001 650.8521.004 650.8421.004

Standard- 10 mm switching distance 20 mm switching distance


models

M30

flush mounted metal design non-flush mounted plastic design


2 m cable, length = 82 mm Plug S12, length = 82 mm 2 m cable, length = 81 mm Plug S12, length = 81 mm
N.O. N.C. N.O. N.C. N.O. N.C. N.O. N.C.
NPN 650.7307.001 650.7107.001 650.7307.004 650.7107.004 650.7323.001 650.7123.001 650.7323.004 650.7123.004
DC
PNP 650.7907.001 650.7707.001 650.7907.004 650.7707.004 650.7923.727 650.7723.001 650.7923.004 650.7723.004
AC 650.8523.001 650.8423.001 650.8523.004 650.8423.004

Standard- 15 mm switching distance 30 mm switching distance


models

M32

flush mounted metal design non-flush mounted plastic design


2 m cable, length = 70 mm Plug S12, length = 70 mm 2 m cable, length = 70 mm Plug S12, length = 70 mm
N.O./N.C. prog. Complementary N.O./N.C. prog. Complementary N.O./N.C. prog. Complementary N.O./N.C. prog. Complementary
NPN/
DC PNP 650.7013.011 650.7013.012 650.7013.015 650.7013.016 650.7013.001 650.7013.002 650.7013.004 650.7013.005
progr.
AC Relais
650.8613.001
Timer

156
Standard- 15 mm switching distance 20 mm switching distance 30 mm switching distance
models

Ø 20
Ø 34

non-flush mounted plastic design flush mounted metal design non flush mounted plstic design
2 m cable Plug M8, 2 m cable, Plug S12, 2 m cable, Plug S12,
length = 81 mm length = 81 mm length = 80.5 mm length = 80.5 mm length = 81 mm length = 81 mm
N.O. N.C. N.O. N.C. N.O. N.O. N.O. N.F. N.O. N.F.

NPN 650.7310.002 650.7110.001 650.7310.004 650.7315.001 650.7115.001 650.7315.004 650.7115.004


DC
PNP 650.7910.001 650.7710.001 650.7910.004 650.7710.004 650.7915.005 650.7915.006 650.7915.001 650.7715.154 650.7915.004 650.7715.004

AC 650.8510.001 650.8410.001 650.8515.001 650.8415.001 650.8515.005 650.8415.004

Standard- 8 mm switching distance 10 mm switching distance 15 mm sw. dist. 30 mm sw. dist.


models

E50

Sensors
(50 x 25 x 10)
E68
(68 x 30 x 15)
flush mounted non-flush
flush mounted metal design flush mounted plastic design plastic design plastic design
N44
2 m cable 2 m cable Terminal chamber
(40 x 40 x120)
N.O. N.O. N.O./N.C. prog. N.O./N.C. prog.
NPN 650.7390.001 650.7356.001
DC 650.7054.001 650.7054.002
PNP 650.7990.001 650.7956.001

Technical data
DC-data
M12 M18 M30 M32 Ø 20 Ø 34 E50 E68 N44
Operating voltage UB 10 - 36 V 10 - 60 V 10 - 60 V 10 - 60 V 10 - 60 V 10 - 36 V 10 - 36 V 10 - 36 V 10 - 60 V
Operating current IB 울 200 mA 울 200 mA 울 400 mA 울 400 mA 울 400 mA 울 400 mA 울 200 mA 울 200 mA 울 400 mA
Switch hysteresis H 20% of rated switching distance
Repeatability R 울 10%
Switching frequency F 앒 25 Hz
Output Sustained short curcuit and overload protection
Reverse voltage protection yes

AC-data
M18 M30 M32 Ø 20 Ø 34 N44
Operating voltage UB 20 - 250 V
Operating current IB 울 300 mA (M32 version with relay output 8 A)
Switch hysteresis H 20% rated switching distance
Repeatability R 울 10%
Switching frequency F 앒 15 Hz
Output (M32 version with adjustable off-delay 3-600 s)
Reverse voltage protection yes

general technical data


M12 M18 M30 M32 Ø 20 Ø 34 E50 E68 N44
Rated switching distance
(flush mounted/non-flush mounted) sn 2/4 mm 5/8 mm 10/20 mm 15/30 mm -/15 mm 20/30 mm 8/- mm 10/- mm 15/30 mm
Adjustable switching distance yes with potentiometer (apart from M12 plug version)
Function-/operating voltage indication l/– l/l l/l l/l l/l l/l l/– l/– l/l
Operating temperature -25°C…+70°C
Ingress protection IP 65/67 according to CEI 529/EN 60529

157
Photoelectric sensors

Bernstein photoelectric sensors can be l High operational safety, interference Polarised retroreflective sensors (PS)
divided into four basic types: reflections rarely trigger the receiver
l Detection of very small objects, possible Polarised transmitting beam
l Through-beam by the additional use of lenses or filters
Object with
l Retro-reflective reflective surface
l Diffuse reflective Disadvantage:
l Fibre optic l High installation cost with two devices
having to be mounted, wired and
The specifications of the above mentioned adjusted
sensors are defined in the standard Triple reflector
Receiver not
EN 60947-5-2. Retroreflective sensors (RS) reacting to
reflection of object
The use of these systems depends primarily l
on the application and the operating en- Reflector This device is a special type of retro-reflec-
vironment. On the following pages you can tive sensor. Special linear or circular polar-
find a number of application examples which ised filtering elements (foils) are mounted
demonstrate the advantages and dis- between the reception/transmission
advantages of the individual sensing types. elements and the lens of the sensor.

The division of photoelectric sensors into Advantage:


type/model helps make selection easier, the l Reflections of mirroring or transparent
housing style and material distinguish the Object objects are reliably ignored
different type groups. You will find the
available sensing options of the individual Disadvantage:
type groups in the data section of this Retroreflective sensors have the light source l The sensing distance is shorter compared
catalogue. and the receiver in the same head. The to standard devices without polarisation
light beam emitted by the source is reflect- filters
In general, Bernstein photoelectric sensors ed back to the receiver by a reflector (e.g.
operate using pulsating red or infrared triple reflector or reflective foil). Any break Special types with autocollimation
light. This technology offers the following in the light path is evaluated by the
benefits: receiver and in turn results in a change of Transmission/reception channels use the
the output mode. same lens
l High immunity to ambient light
l Maximum sensing range Advantages: Advantage:
l Reduced temperature, resulting in longer l Easy installation of sensor head and No dead zone with reflectors in short
operational life of transmitter diodes reflector distance ranges
l Reflector can be fixed to a moving tar-
Sensing types get, e.g. conveyor belt installations Diffuse reflective sensors (RT)

Through-beam sensors (ES) Disadvantages:


l Shorter sensing range than a through-
Transmitter Receiver beam system since the light beam has to
travel from the light source to the reflec-
tor and back to the receiver
l High-gloss objects can function as reflec-
tors and may cause malfunctions Object

Note: Diffuse reflective sensors have the light


The sensing ranges specified in the data source and receiver in the same head. The
Object section of this catalogue refer to use with a light emitted by the source is diffusely
triple reflector with a diameter of 83 mm. reflected by the detected object. A part of
Through-beam sensors have the light source Changes in the sensing range due to the this reflection returns to the receiver and
and receiver in separate heads. The light use of other reflector types are available on changes the switching status of the output
emitted by the source is analysed by the request (see page 274). when a certain intensity is exceeded. Thus
receiver. Interruption of the light path the texture and colour of the object’s surfa-
(caused by an object) is evaluated and ce has a great effect on the detection (pre-
results in switching of the output. sence/absence) of objects.

Advantages:
l Long sensing distance; the light beam
needs only to travel in one direction
from the transmitter to the receiver

158
The sensing distances indicated in the data Diffuse reflective sensors with back- Fibre optic controls (LC) for the
section of this catalogue are defined as fol- ground suppression (RH) connection of fibre optics
lows in accordance with EN 60947-5-2.
Sensing distances of up to 400 mm refer to
a 100 x 100 mm white paper test card from
Kodak. For sensing distances of more than Transmitter
component
400 mm, 200 x 200 mm test cards are to
be used. Receiver
component

The reflectivity of the object surface to be


sensed effects the sensing distance, so that
a correction factor or re-emission factor has This type of sensor is a special type of dif- Fibre optic controls with corresponding

Sensors
to be specified. This value may vary from, fuse reflective sensor. It is based on two fibre optics can be used for the through-
less than 10% for matt-black plastic to receptive elements (segmented receivers). beam and diffuse reflective principle, fibre
200% for raw aluminium sheet metal (spe- Using the triangulation principle, reflections optics for sensor applications consist of
cial values on request). Usually we recom- of objects beyond the target do not reach bundled glass fibres or one or more trans-
mend an application-dependent test of the the active surface of the receiver modules. parent plastic fibres. The light falling below
specific object to take ambient conditions, the limit angle of the total reflection forms
such as dust and humidity, into considerati- Advantage: the basis of the light transportation princi-
on for the selection of the optimum sensor. l No background effect on object detec- ple. In the interior of the fibre, which has a
tion (e.g. a faintly reflecting object may higher refraction index than the sleeve, the
Advantages: be detected in front of a high-gloss light is conducted in a zigzag course from
l Easiest installation background) the transmitter on the switching amplifier
l No reflector necessary to the fibre end. The material of the sur-
Disadvantages: rounding sleeve can either be plastic or
Disadvantage: l Short sensing distance metal, depending on the application type,
l Different sensing distances and sensitivi- l Higher technical expense in addition, a wide selection of fibre ends
ty settings are required for different of different types are available to the oper-
objects (surface, colour) Convergent beam sensors, ator.
fixed focus (FF)
Advantages:
l Use in confined areas
Active l Not effected by electrical and magnetic
area fields
l High temperature range
l Detection of very small objects possible
Focus

Object

The transmission and reception elements of


convergent beam sensors are arranged in a
defined angle to each other. The light cone
of the source and the receiver are joined in
a fixed focal point. This results in the active
zone for the detection of objects being
defined around this focal point.

Advantages:
l Background/foreground suppression
l Defined active zone

Disadvantage:
l Short sensing distances (due to limited
base width of sensor housing)

159
Photoelectric sensors
OT12
OM12
OT12 RT Diffuse reflective sensors
OM12 RT Diffuse reflective sensors

M 12 x 61.5 mm M 12 x 74.5 mm
Sensing type Diffuse reflective sensors Diffuse reflective sensors
Sensing distance / range 60 mm (2.36 ˝ ) 200 mm (7.87 ˝ ) 60 mm (2.36 ˝ ) 200 mm (7.87 ˝ )

Model description OT12 RT-DHTP- OT12 RT-DHTP- OT12 RT-DHTP- OT12 RT-DHTP-
PNP 0060-CL 0200-CL 0060-S 0200-S
LA Part number 655.7930.002 655.7930.001 655.7929.002 655.7929.001
Wiring diagram (page/pos.) 261/4 261/4 261/4 261/4
Stock status: Ex stock/Built to order l/– –/l –/l –/l
Model description – – – –
PNP
DA Part number
Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – –
NPN
DA Part number
Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – – –
Transmitter
Part number
Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Voltage range 10–36 V DC 10–36 V DC 10–36 V DC 10–36 V DC
Short-circuit protection l l l l
Output current max. 200 mA 200 mA 200 mA 200 mA
Switching frequency max. >100 Hz >100 Hz >100 Hz >100 Hz
LED for output function/supply voltage/diagnostic l/–/– l/–/– –/–/– –/–/–
Adjustable sensitivity – – – –
Timer function – – – –
Diagnostic function – – – –
Temperature range min./max. 0 °C/+70 °C 0 °C/+70 °C 0 °C/+70 °C 0 °C/+70 °C
+32 °F/+158 °F +32 °F/+158 °F +32 °F/+158 °F +32 °F/+158 °F
Protection type IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4
Screw-clamp termination (page/Pos.)
Cable length (2 m) Cross section (mm2) 3 x 0.14 3 x 0.14 – –
Plug (page/Pos.) – – 274/276; 275/3, 4 274/276; 275/3, 4
Accessories (page/Pos.) – – – –

Dimensions
On request transmitter and receiver in a single packing
unit (ES)

All dimensions in mm (inch)

160
M 12 x 66.5 mm M 12 x 74.5 mm M 12 x 76 mm
Diffuse reflective sensors Diffuse reflective sensors Diffuse reflective sensors
60 mm (2.36 ˝ ) 200 mm (7.87 ˝ ) 60 mm (2.36 ˝ ) 200 mm (7.87 ˝ )

OM12 RT-DHTP- OM12 RT-DHTP- OM12 RT-DHTP- OM12 RT-DHTP-

Sensors
0060-CL 0200-CL 0060-S 0200-CLE
655.7928.002 655.7928.004 655.7927.001 655.7928.003
261/4 261/4 261/4 261/4
l/– –/l –/l –/l
– – –

– – –

– – –

10–36 V DC 10–36 V DC 10–36 V DC 10–36 V DC


l l l l
200 mA 200 mA 200 mA 200 mA
>100 Hz >100 Hz >100 Hz >250 Hz
l/–/– l/–/– –/–/– l/–/–
– – – l
– – – –
– – – –
0 °C/+70 °C 0 °C/+70 °C 0 °C/+70 °C 0 °C/+70 °C
+32 °F/+158 °F +32 °F/+158 °F +32 °F/+158 °F +32 °F/+158 °F
IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4 IP 65/NEMA 12

3 x 0.14 3 x 0.14 3 x 0.14


– – 274/276; 275/3, 4 –
– – – –

161
The new M18 product line
of photoelectric sensors

Using the selection matrix Variants and Highlights


To assist the user in selecting the right The new photoelectric sensors of the The transmission and reception ele-
photoelectric sensor for their applica- M18 product line are available in three ments of convergent beam sensors are
tion, Bernstein developed the selection different housing materials: arranged in a defined angle to each
matrix below. Plastic, nickel-plated brass and stainless other. This results in an active detec-
The colour of the individual fields steel. tion zone being defined around this
matches those in the product index to The new product line covers all the focal point.
allow rapid selection of the most suit- most popular function types. In addition to the retroreflective sensor
able sensor (by part number) starting Diffuse reflective sensors are available with 3 m fixed range, the product line
with the most important criteria with different sensing distances. One includes a polarized retroreflective
switching distance. By not using variant has a fixed sensing distance of sensor with 2.5 m adjustable range.
detailed technical descriptions the 100 mm, two further diffuse reflective The polarized retroreflective sensor is
selection is considerably simplified, sensors have an adjustable sensing an autocollimation type. The advan-
but our engineers are always available distance of 300 mm and 500 mm. tage of this technology is, that the
to answer any technical questions. An integral part of this product line is transmission and reception channel
also a convergent beam sensor with have the same light emitting surface,
40 mm fixed sensing distance. and therefore no dead detection zone.

Selection matrix photoelectric sensors product line M18

Sensing range-/ Housing


Function type Output Connection
distance material

100 mm fixed
Nickel
Diffuse reflective Stainless plug cable
300 mm adjustable Plastic plated NPN PNP
(R T) steel M12 2m
brass
500 mm adjustable

Convergent beam Nickel


Stainless plug cable
(Fix-Focus) 40 mm fixed Plastic plated NPN PNP
steel M12 2m
(FF) brass

Nickel
Retroreflective Stainless plug cable
3 m fixed Plastic plated NPN PNP
(R S) steel M12 2m
brass

Polarized retroreflective
2.5 m adjustable
(PS) Nickel
Stainless plug cable
Plastic plated NPN PNP
steel M12 2m
Transparent sensor brass
0.8 m adjustable
(PS)

Through-beam Nickel
Stainless plug cable
Transmitter Plastic plated
steel M12 2m
(SE) brass

Set (ES)

Through-beam Nickel
Stainless plug cable
Receiver 8 m fixed Plastic plated NPN PNP
steel M12 2m
(EE) brass

162
Specific for the detection of translu- The photoelectric sensors have either a
cent materials, e.g. film, plastic cans, 2 m cable or an M12 connector, both
bottles, etc., a transparent sensor was versions are available with PNP or NPN
developed. From a technical point of output.
view, a polarized retroreflective sensor To simplify the stockkeeping and the
is equiped with enhanced optical selection of the correct sensor, all
qualities. By the implementation of this sensors have a programmable
technique into a M18 housing, this switching output. The dark activated
variant provides, in conjunction with a output (standard for diffuse reflective
MICROTUBE-reflector (Part.-No. and convergent beam sensors) and the
657.2100.011), an ideal solution to light activated output (standard for
detect objects which could hardly have retroreflective and through-beam

Sensors
been registered previously. sensors) can be chosen by means of a
The M18 product line also includes a programming wire.
through-beam sensor with 8 m range.
The transmitter and the receiver are
available separately or as a set (simple Picture above: Transparent sensor for
stockkeeping). the detection of film
(packaging industry)

Reflectors
The BERNSTEIN reflectors, which con-
sist of several triple mirrors standing
pyramid-shaped, are best suited for
retro and polarised retro applications.
The pyramid-shaped structure of these
triple mirrors allows a variation of the
reflector of up to 30° to the optical
axis (e.g. caused by vibration or slight
movements at the application).
Part number 657.2108.008 657.2109.009
Diameter 17.5 mm 22 mm
The ranges of the retroreflective
sensors refer to the Ø 83 mm type
(657.2107.003); use of reflectors with
smaller surface area will result in a
reduction of the stated sensing
distance.

The reflector diameter should be


selected in terms of the range and the
size of the object to be detected. The
ideal case is, the object should be
larger than the reflector, which is then Part number 657.2110.010 657.2107.003
”shadowed“ completely. Diameter 32 mm 83 mm

Accessory
You find further accessories on page
274 ff.

Part number 657.2100.007 657.2100.011


Dimensions 60 x 41 mm 60 x 51 mm

163
Overview diffuse reflective/retroreflective sensors M 18

Type OT,
Plastic
housing

PA 12-front cap glass lens


2 m cable, length = 56 mm plug M12, length = 65 mm 2 m cable, length = 58.5 mm plug m12, length = 67.5 mm
Sensing range-/distance PNP NPN PNP NPN PNP NPN PNP NPN
RT 100 mm fixed 655.7819.004 655.7219.004 655.7818.002 655.7218.001
RT 300 mm adjustable 655.7819.005 655.7219.005 655.7818.003 655.7218.005
RT 500 mm adjustable 655.7819.006 655.7219.006 655.7818.006 655.7218.006
FF 40 mm fixed 655.8819.001 655.8219.001 655.8818.002 655.8218.001
RS 3 m fixed 655.4819.003 655.4219.002 655.4818.001 655.4218.001
PS 2.5 m adjustable 655.5819.003 655.5219.001 655.5818.001 655.5218.001
PS 0.8 m adjustable 655.5819.004 655.5219.002 655.5818.002 655.5218.002
= Transparentsensoren

Type OM,
Nickel plated
brass housing

PA 12-front cap glass lens


2 m cable, length = 56 mm plug M12, length = 65 mm 2 m cable, length = 58.5 mm plug M12, length = 67.5 mm
Sensing range-/distance PNP NPN PNP NPN PNP NPN PNP NPN
RT 100 mm fixed 655.7817.002 655.7217.001 655.7816.001 655.7216.001
RT 300 mm adjustable 655.7817.003 655.7217.002 655.7816.002 655.7216.003
RT 500 mm adjustable 655.7817.004 655.7217.003 655.7816.006 655.7216.004
FF 40 mm fixed 655.8817.001 655.8217.001 655.8816.001 655.8216.001
RS 3 m fixed 655.4817.001 655.4217.001 655.4816.001 655.4216.001
PS 2.5 m adjustable 655.5817.001 655.5217.001 655.5816.001 655.5216.001
PS 0.8 m adjustable 655.5817.002 655.5217.002 655.5816.002 655.5216.002
= Transparentsensoren

Type ON,
Stainless
steel housing

PA 12-front cap glass lens


2 m cable, length = 56 mm plug M12, length = 65 mm 2 m cable, length = 58.5 mm plug m12, length = 67.5 mm
Sensing range-/distance PNP NPN PNP NPN PNP NPN PNP NPN
RT 100 mm fixed 655.7822.001 655.7222.001 655.7821.001 655.7221.001
RT 300 mm adjustable 655.7822.002 655.7222.002 655.7821.002 655.7221.002
RT 500 mm adjustable 655.7822.003 655.7222.003 655.7821.003 655.7221.003
FF 40 mm fixed 655.8822.001 655.8222.001 655.8821.001 655.8221.001
RS 3 m fixed 655.4822.001 655.4222.001 655.4821.001 655.4221.001
PS 2.5 m adjustable 655.5822.001 655.5222.001 655.5821.001 655.5221.001
PS 0.8 m adjustable 655.5822.002 655.5222.002 655.5821.002 655.5221.002
= Transparentsensoren

164
Overview through-beam sensors M 18

Type OT,
Plastic
housing

Receiver Set
2 m cable, length = 56 mm plug M12, length = 65 mm 2 m cable, length = 56 mm plug M12, length = 65 mm
Sensing-/distance PNP NPN PNP NPN PNP NPN PNP NPN
8m 655.1819.001 655.1219.002 655.1818.001 655.1218.001 655.1819.101 655.1219.102 655.1818.101 655.1218.101
Transmitter
655.1019.001 655.1018.001

Sensors
Type OM,
Nickel plated
brass housing

Receiver Set
2 m cable, length = 56 mm plug M12, length = 65 mm 2 m cable, length = 56 mm plug M12, length = 65 mm
Sensing range-/distance PNP NPN PNP NPN PNP NPN PNP NPN
8m 655.1817.001 655.1217.001 655.1816.001 655.1216.001 655.1817.101 655.1217.101 655.1816.101 655.1216.101
Transmitter
655.1017.001 655.1016.001

Type ON,
Stainless steel
housing

Receiver Set
2 m cable, length = 56 mm plug M12, length = 65 mm 2 m cable, length = 56 mm plug M12, length = 65 mm
Sensing range-/distance PNP NPN PNP NPN PNP NPN PNP NPN
8m 655.1822.001 655.1222.001 655.1821.001 655.1221.001 655.1822.101 655.1222.101 655.1821.101 655.1221.101
Transmitter
655.1022.001 655.1021.001

General data

Operating voltage UB 10–36 V DC Ambient light resistance 10 kLux


Max. switching current I 200 mA Operating temperature -20°C…+70°C
Switch hysteresis H ≤ 15% Ingress protection IP67
Repeatability R ≤ 10% Protection class II, protective insulation
Switching frequency f 500 Hz Cable PVC 0.34 mm2
Output Voltage reversal protection, short-circuit protection Housing material (Type) PBT(OT18), Nickel plated brass (OM18), 1.4305 (ON18)
light-/dark activated programmable

165
Photoelectric sensors

Type OZ20 – stainless steel

The photoelectric range has been further Many different functional types are
extended by the housing OZ20. available.

A smooth stainless steel barrel with a The sensors are connected via 2 m fixed
20 mm diameter that has been specially cable or an M 12 plug.
designed for use in hygienic areas. The
food industry requires that installations and
components are easy to clean. The smooth
barrel form offers bacteria no hiding
places.

Overview design OZ20

Design OZ, stainless steel housing Ø 20 mm, 2 m cable


Function type, detection range Part number Designation
Sensor, 100 mm fixed 655.7800.001 OZ20RT-DPTP-0100-CL
Sensor, 300 mm adjustable 655.7800.003 OZ20RT-DPTP-0300-CLE
Sensor, 500 mm adjustable 655.7800.005 OZ20RT-DPTP-0500-CLE
Fix-focus, 40 mm fixed 655.8800.001 OZ20FF-DPTP-0040-CL
Retroflective beam, 3 m fixed 655.4800.001 OZ20RS-DPTP-03.0-CL
Pole filter beam, 2.5 m adjustable 655.5800.001 OZ20PS-DPTP-02.5-CLE
Transparent sensor, 0.8 m adjustable 655.5800.003 OZ20PS-DPTP-0800-CLE
Transmitter, 8 m 655.1000.002 OZ20SE-DOOS-08.0-CC
Receiver, 8 m 655.1800.001 OZ20EE-DPTP-08.0-CL

Design OZ, stainless steel housing Ø 20 mm, plug M12


Function type, detection range Part number Designation
Sensor, 100 mm fixed 655.7800.002 OZ20RT-DPTP-0100-SL
Sensor, 300 mm adjustable 655.7800.004 OZ20RT-DPTP-0300-SLE
Sensor, 500 mm adjustable 655.7800.006 OZ20RT-DPTP-0500-SLE
Fix-focus, 40 mm fixed 655.8800.002 OZ20FF-DPTP-0040-SL
Retroflective beam, 3 m fixed 655.4800.002 OZ20RS-DPTP-03.0-SL
Pole filter beam, 2.5 m adjustable 655.5800.002 OZ20PS-DPTP-02.5-SLE
Transparent sensor, 0.8 m adjustable 655.5800.004 OZ20PS-DPTP-0800-SLE
Transmitter, 8 m 655.1000.001 OZ20SE-DOOS-08.0-SC
Receiver, 8 m 655.1800.002 OZ20EE-DPTP-08.0-SL

166
Photoelectric sensors

Analog output sensors

Bernstein has extended its M 18 The sensor sets a new amplification, by The new diffuse-reflective sensor with
photoelectric range through a diffuse- means of a brief connection to the positive analog output is available in the following

Sensors
reflective sensor with an analog output. operating voltage (0.1 - 10 s). Parameters housing variants:
Suitable for sensing distances between 30 such as the steepness of the characteristic Threaded design in plastic, brass, stainless
and 200 mm, the required sensing distance curve and direction can be factory pro- steel and in smooth stainless steel barrels
can easily be set within this range via a grammed. with a 20 mm diameter.
programming wire.
The following voltage and current signals An M 12 x 1 plug was chosen for the
are available on the output side: connection.
0-10 V, 0-20 mA and 4-20 mA.

Overview of analog output sensors

Design OT, plastic housing


Output Part number Designation
0–20 mA 655.7018.001 OT18RT-DPAP-0200-SE
4–20 mA 655.7018.002 OT18RT-DPAP-0200-SE
0–10 V 655.7018.003 OT18RT-DPAP-0200-SE

Design OM, metal housing


Output Part number Designation
0–20 mA 655.7016.001 OM18RT-DPAP-0200-SE
4–20 mA 655.7016.002 OM18RT-DPAP-0200-SE
0–10 V 655.7016.003 OM18RT-DPAP-0200-SE

Design ON, stainless steel housing


Output Part number Designation
0–20 mA 655.7021.001 ON18RT-DPAP-0200-SE
4–20 mA 655.7021.002 ON18RT-DPAP-0200-SE
0–10 V 655.7021.003 ON18RT-DPAP-0200-SE

Design OZ, stainless steel housing Ø 20 mm


Output Part number Designation
0–20 mA 655.7000.002 OZ20RT-DPAP-0200-SE
4–20 mA 655.7000.003 OZ20RT-DPAP-0200-SE
0–10 V 655.7000.004 OZ20RT-DPAP-0200-SE

167
Photoelectric sensors
OM18RH
OM18RH Diffuse reflective sensors
with background suppression

M 18 x 63.5 mm M 18 x 75 mm
Sensing type Diffuse reflective sensors with background suppression Diffuse reflective sensors with background suppression
Sensing distance / range 120 mm 120 mm

Model description OM18RH-DHTP- OM18RH-DHTP-


PNP 0120-SDE 0120-SDEW
LA Part number 655.8916.001 655.8916.002
Wiring diagram (page/pos.) 261/4 261/4
Stock status: Ex stock/Built to order –/l –/l
Model description – –
PNP
DA Part number
Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – –
NPN
DA Part number
Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – –
Transmitter
Part number
Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Voltage range 10–36 V DC 10–36 V DC
Short-circuit protection l l
Output current max. 200 mA 200 mA
Switching frequency max. 500 Hz 500 Hz
LED for output function/supply voltage/diagnostic l/–/l l/–/l
Adjustable sensitivity l l
Timer function – –
Diagnostic function – –
Temperature range min./max. –20 °C/+55 °C –20 °C/+55 °C
–4 °F/+131 °F –4 °F/+131 °F
Protection type IP 67/NEMA 4 IP 67/NEMA 4
Screw-clamp termination (page/Pos.)
Cable length (2 m) Cross section (mm2) – –
Plug (page/Pos.) 274/276; 275/3, 4 274/276; 275/3, 4
Accessories (page/Pos.) – –

Dimensions
63 ,5 75
All dimensions in mm
29 7,8 8
SW 24
Potentiometer
3,9
M18x 1

M12x 1
Ø1 6

M18x1

Ø16,3

LED
39,5 7,8 LED 8
4 SW 24 8,5 13
61,5

LED green
Potentiometer

168
Photoelectric sensors
OR05
OR05 ES Through-beam sensors
OR05 PS Polarised retroreflective
sensors
OR05 RT Diffuse reflective sensors
OR05 LC Fibre optic controls

30 x 30 x 15 mm 30 x 30 x 15 mm
Sensing type Through-beam sensors Polarised retroreflective sensors
Sensing distance / range 12 m (39.4 ft) 4 m (13.1 ft)

Model description – – OR05 PS-DHTP-

Sensors
PNP 04.0-3LFE
LA Part number 655.5975.002
Wiring diagram (page/Pos.) 261/6
Stock status: Ex stock/Built to order l/–
Model description OR05 EE-DATP- OR05 EE-DATP- OR05 PS-DATP-
PNP 12.0-3DE 12.0-SDE 04.0-3DE
antivalent Part number 655.1875.003 [ 2 ] 655.1875.004 [ 1 ] 655.5875.001
Wiring diagram (page/Pos.) 261/5 261/5 261/5
Stock status: Ex stock/Built to order l/– l/– l/–
Model description – OR05 SE-DOOS- –
Transmitter 12.0-SC
(Connector) Part number 655.1075.004
Wiring diagram (page/Pos.) 261/3
Stock status: Ex stock/Built to order l/–
Model description OR05 SE-DOOS- – –
Transmitter 12.0-3C
(Cable) Part number 655.1075.003
Wiring diagram (page/Pos.) 261/3
Stock status: Ex stock/Built to order l/–
Voltage range SE: 10–36 V DC EE: 10–36 V DC 10–36 V DC
Short-circuit protection – l l
Output current max. – 200 mA 200 mA
Switching frequency max. – >1000 Hz >1000 Hz
LED for output function/supply voltage/diagnostic –/–/– l/–/l l/–/l
Adjustable sensitivity – l l
Timer function – – –
Diagnostic function l – –
Temperature range min./max. –25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C
-13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F
Protection type IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4
Screw-clamp termination (page/Pos.) – – –
Cable length (2 m) Cross section (mm2) 3 m/4 x 0.14 – 3 m/4 x 0.14
Plug (page/Pos.) – – –
Accessories (page/Pos.) 263/1 263/1 263/1; 264

Dimensions
All dimensions in mm (inch)

[ 1 ] Connector
[ 2 ] Cable

169
Photoelectric sensors
OR05
OR05 ES Through-beam sensors
OR05 PS Polarised retroreflective
sensors
OR05 RT Diffuse reflective sensors
OR05 LC Fibre optic controls

30 x 30 x 15 mm 30 x 30 x 15 mm
Sensing type Polarised retroreflective sensors Diffuse reflective sensors
Sensing distance / range 4 m (13.1 ft) 1.2 m (3.94 ft)

Model description OR05 PS-DHTP- OR05 RT-DHTP-


PNP 04.0-SLFE 01.2-3LFE
LA Part number 655.5975.001 655.7975.004
Wiring diagram (page/pos.) 261/6 261/6
Stock status: Ex stock/Built to order l/– l/–
Model description – OR05 RT-DATP-
PNP 01.2-3DE
antivalent Part number 655.7875.003
Wiring diagram (page/pos.) 261/5
Stock status: Ex stock/Built to order l/–

Voltage range 10–36 V DC 10–36 V DC


Short-circuit protection l l
Output current max. 200 mA 200 mA
Switching frequency max. >1000 Hz >1000 Hz
LED for output function/supply voltage/diagnostic l/–/l l/–/l
Adjustable sensitivity l l
Timer function – –
Diagnostic function – –
Temperature range min./max. –25 °C/+70 °C –25 °C/+70 °C
–13 °F/+158 °F –13 °F/+158 °F
Protection type IP 67/NEMA 4 IP 67/NEMA 4
Screw-clamp termination (page/Pos.) – –
Cable length (2 m) Cross section (mm2) – 3 m/4 x 0.14
Plug (page/Pos.) 271 –
Accessories (page/Pos.) 263/1, 264 263/1

Dimensions
All dimensions in mm (inch)

170
30 x 30 x 15 mm 30 x 30 x 15 mm 30 x 30 x 15 mm
Diffuse reflective sensors Fibre optic controls Fibre optic controls
1.2 m (3.94 ft) depending on fibre type depending on fibre type

OR05 RT-DHTP- OR05 LC-DHTP- OR05 LC-DHTP-

Sensors
01.2-SLFE 0000-3LFE 0000-SLFE
655.7975.003 655.2975.004 655.2975.003
261/6 261/6 261/6
l/– l/– l/–
– OR05 LC-DATP- –
0000-3DE
655.2875.002
261/5
l/–

10–36 V DC 10–36 V DC 10–36 V DC


l l l
200 mA 200 mA 200 mA
>1000 Hz >250 Hz >250 Hz
l/–/l l/–/l l/–/l
l l l
– – –
– l l
–25 °C/+70 °C –25 °C/+70 °C –25 °C/+70 °C
–13 °F/+158 °F –13 °F/+158 °F –13 °F/+158 °F
IP 67/NEMA 4 IP 67/NEMA 4 IP 67/NEMA 4
– – –
– 3 m/4 x 0.14 –
271 – 271
263/1 265 265

171
Photoelectric sensors
OR12
OR12 ES Through-beam sensors
OR12 ES Through-beam sensors
with reduced interior beam
OR12 RS Retroreflective sensors
OR12 RT Diffuse reflective sensors

12 x 12 x 55 mm 12 x 12 x 55 mm
Sensing type Through-beam sensors Throug-beam sensors
Sensing distance / range 6 m (19.7 ft)1) 1 m (3.28 ft)

Model description – OR12-EE-DHTP- – OR12 EE-DHTP-


PNP 06.0-SL 01.0-SL
LA Part number 655.1955.001 655.1955.002
Wiring diagram (page/pos.) 261/4 261/4
Stock status: Ex stock/Built to order l/– l/–
Model description OR12 EE-DDTP- OR12-EE-DDTP- OR12 EE-DDTP OR12 EE-DDTP
PNP 06.0-SL 06.0-SLE 01.0-SL 01.0-SLE
DA Part number 655.1755.001 655.1755.003 655.1755.002 655.1755.0042)
Wiring diagram (page/pos.) 261/4 261/4 261/4 261/4
Stock status: Ex stock/Built to order l/– –/l l/– –/l
Model description OR12 SE-DOOS- [2] – OR12 SE-DOOS- [2] –
[1] NPN 06.0-SVC 01.0-SVC
LA Part number 655.1055.002 655.1055.003
[2] Transmitter Wiring diagram (page/pos.) 261/3 261/3
Stock status: Ex stock/Built to order l/– l/–
Model description – OR12-EE-DDTN- – OR12 EE-DDTN
NPN 06.0-SL 01.0-SL
DA Part number 655.1155.001 655.1155.002
Wiring diagram (page/pos.) 261/7 261/7
Stock status: Ex stock/Built to order –/l –/l
Voltage range SE: 10–36 V DC EE: 10–36 V DC SE: 10–36 V DC EE: 10–36 V DC
Short-circuit protection – l – l
Output current max. – 200 mA – 200 mA
Switching frequency max. – >100 Hz – >100 Hz
LED for output function/supply voltage/diagnostic –/l/– l/–/– –/l/– l/–/–
Adjustable sensitivity – – – –
Timer function – – – –
Diagnostic function l – l –
Temperature range min./max. –5 °C/+70 °C –5 °C/+70 °C –5 °C/+70 °C –5 °C/+70 °C
+23 °F/+158 °F +23 °F/+158 °F +23 °F/+158 °F +23 °F/+158 °F
Protection type IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12
Screw-clamp termination (page/Pos.) – – – –
Cable length (2 m) Cross section (mm2) – – – –
Plug (page/Pos.) 270/1, 2; 272 270/1, 2; 272 270/1, 2; 272 270/1, 2; 272
Accessories (page/Pos.) – 263/5 263/5 263/5

Dimensions

) Range 10 m and 60 m LASER on request


1

) Adjustable sensitivity
2

All dimensions in mm (inch)

172
12 x 12 x 65 mm 12 x 12 x 60 mm 12 x 12 x 65 mm
Retroreflective sensors Diffuse reflective sensors Diffuse reflective sensors
4 m (13.1 ft) 200 mm (7.87 ˝ ) 1.2 m (3.94 ft)

OR12 RS-DHTP- OR12 RT-DHTP- OR12 RT-DHTP-

Sensors
04.0-SL 0200-SLE 01.2-SLE
655.4955.001 655.7955.001 655.7955.002
261/4 261/4 261/4
–/l l/– l/–
OR12 RS-DDTP- OR12 RT-DDTP- OR12 RT-DDTP-
04.0-SL 0200-SLE 01.2-SLE
655.4755.001 655.7755.001 655.7755.002
261/4 261/4 261/4
l/– –/l –/l
OR12 RS-DHTN- [1] OR12 RT-DHTN- [1] OR12 RT-DHTN- [1]
04.0-SL 0200-SLE 01.2-SLE
655.4355.001 655.7355.001 655.7355.002
261/7 261/7 261/7
–/l –/l –/l
OR12 RS-DDTN- OR12 RT-DDTN- OR12 RT-DDTN-
04.0-SL 0200-SLE 01.2-SLE
655.4155.001 655.7155.001 655.7155.002
261/7 261/7 261/7
–/l –/l –/l
10–36 V DC 10–36 V DC 10–36 V DC
l l l
200 mA 200 mA 200 mA
>100 Hz >100 Hz >100 Hz
l/–/– l/–/– l/–/–
– l l
– – –
– – –
–5 °C/+70 °C –5 °C/+70 °C –5 °C/+70 °C
+23 °F/+158 °F +23 °F/+158 °F +23 °F/+158 °F
IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12
– – –
– – –
270/1, 2; 272 270/1, 2; 272 270/1, 2; 272
263/5, 264 263/5 263/5

173
Photoelectric sensors
OR12
OR12 ES Laser-through-beam sensors
OR12 FF Convergent beam sensor
(Fixed-Focus)

12 x 12 x 55 mm 12 x 12 x 65 mm
Sensing type Laser-through-beam sensors Convergent beam sensor (Fixed-Focus)
Sensing distance / range 60 m (197 ft) 50 mm

Model description – OR12-EE-DDTG- –


PNP 60.0-SL
DA Part number 655.1755.005
Wiring diagram (page/pos.) –
Stock status: Ex stock/Built to order l/–
Model description OR12 FF-DHTP-0050-SL
PNP
LA Part number 655.8955.001
Wiring diagram (page/pos.) 261/4
Stock status: Ex stock/Built to order l/–
Model description OR12 SE-DOOS-
Transmitter 60.0-SVC
Part number 655.1055.004
Wiring diagram (page/pos.) –
Stock status: Ex stock/Built to order l/–

Voltage range SE: 10–36 V DC EE: 10–36 V DC 10–36 V DC


Short-circuit protection – l l
Output current max. – 55 mA 200 mA
Switching frequency max. – >1000 Hz >100 Hz
LED for output function/supply voltage/diagnostic –/l/– l/–/– l/–/–
Adjustable sensitivity – – –
Timer function – – –
Diagnostic function l – –
Temperature range min./max. –10 °C/+50 °C –10 °C/+50 °C –5 °C/+70 °C
+14 °F/+122 °F +14 °F/+122 °F –
Protection type IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12
Screw-clamp termination (page/Pos.) – – –
Cable length (2 m) Cross section (mm2) – – –
Plug (page/Pos.) 270/1, 2; 272 270/1, 2; 272 270/1, 2; 272
Accessories (page/Pos.) 263/5 263/5 263/5

Dimensions

All dimensions in mm (inch)

174
175
Sensors
Photoelectric sensors
OR17
Multinorm

OR17 ES Through-beam sensors


OR17 RT Diffuse reflective sensors
OR17 PS Polarised retroreflective
sensors

120 x 41.5 x 41.5 mm 120 x 41.5 x 41.5 mm


Sensing type Through-beam sensors Diffuse reflective sensors
Sensing distance / range 25 m (82.0 ft) 500 mm (19.7 ˝ )
Version with 2 switching point on request
Model description – OR17 EE-DPTU- OR17 RT-DPTU- –
PNP/NPN 1) 25.0-AHE 0500-AHE
Changeover switch Part number 655.1860.001 655.7060.001
Wiring diagram (page/pos.) 262/9 262/9
Stock status: Ex stock/Built to order –/l l/–
Model description – – – OR17 RT-DPTP-
PNP 0500-AGEC
selectable Part number 655.7860.001
Wiring diagram (page/pos.) 262/4
Stock status: Ex stock/Built to order l/–
Model description – – – –
NPN
selectable Part number
Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description OR17 SE-DOOS- – – –
Transmitter 25.0-AVC
Part number 655.1060.001
Wiring diagram (page/pos.) 262/4
Stock status: Ex stock/Built to order –/l
Voltage range SE: 10–60 V DC EE: 10–60 V DC 10–60 V DC 10–60 V DC
Short-circuit protection – l l l
Output current max. – 400 mA 400 mA 400 mA/50 mA2)
Switching frequency max. – >50 Hz >50 Hz >50 Hz
LED for output function/supply voltage/diagnostic –/l/– l/l/– l/l/– l/l/l3)
Adjustable sensitivity – l l l
Timer function – – – –
Diagnostic function l – – l
Temperature range min./max. 0 °C/+70 °C 0 °C/+70 °C –5 °C/+70 °C –5 °C/+70 °C
+32 °F/+158 °F +32 °F/+158 °F +23 °F/+158 °F +23 °F/+158 °F
Protection type IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12
Screw-clamp termination (page/Pos.) 262/4 262/9 262/9 262/4
Cable length (2 m) Cross section (mm2) – – – –
Plug (page/Pos.) – – – –
Accessories (page/Pos.) – – – –

Dimensions
1
) Two integrated DIP switches allow to select between
light or dark activation (LA/DA) and between
NPN or PNP
2
) 50 mA output current for activated diagnostic signal
3
) Red LED flashes in unsafe operation mode (e.g.
maladjustment); diagnosis output (see 2) is static

All dimensions in mm (inch)

176
120 x 41.5 x 41.5 mm 120 x 41.5 x 41.5 mm
Diffuse reflective sensors Polarised retroreflective sensors
2 m (6.56 ft) 8 m (26.2 ft)

OR17 RT-DPTU- – OR17 PS-DPTU- –

Sensors
02.0-AHE 08.0-AHE
655.7060.002 655.5060.001
262/9 262/9
l/– l/–
– OR17 RT-DPTP- – OR17 PS-DPTP-
02.0-AGEC 08.0-AGEC
655.7860.002 655.5860.001
262/4 262/4
l/– –/l
– – – –

– – – –

10–60 V DC 10–60 V DC 10–60 V DC 10–60 V DC


l l l l
400 mA 400 mA/50 mA2) 400 mA 400 mA/50 mA2)
>50 Hz >50 Hz >50 Hz >50 Hz
l/l/– l/l/l3) l/l/– l/l/l3)
l l l l
– – – –
– l – l
–5 °C/+70 °C –5 °C/+70 °C –5 °C/+70 °C –5 °C/+70 °C
+23 °F/+158 °F +23 °F/+158 °F +23 °F/+158 °F +23 °F/+158 °F
IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12
262/9 262/4 262/9 262/4
– – – –
– – – –
– – 264 264

177
Photoelectric sensors
OR20
DC types

OR20 ES Through-beam sensors


OR20 RS Retroreflective sensors
OR20 PS Polarised retroreflective
sensors
OR20 RT Diffuse reflective sensors
OR20 RH Diffuse reflective sensors
with background
suppression

88 x 63 x 24 mm 88 x 63 x 24 mm
Sensing type Through-beam sensors Retroreflective sensors
Sensing distance / range 20 m (65.6 ft) 8 m (26.2 ft)

Model description – OR20 EE-DPTP- OR20 RS-DPTP-


PNP 20.0-ALET 08.0-ALET
selectable Part number 655.1886.003 655.4886.001
Wiring diagram (page/pos.) 262/5 262/5
Stock status: Ex stock/Built to order l/– l/–
Model description – – –
NPN
selectable Part number
Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description OR20 SE-DOOS- – –
Transmitter 20.0-AV
Part number 655.1086.003
Wiring diagram (page/pos.) 262/1
Stock status: Ex stock/Built to order l/–

Stock status: Ex stock/Built to order


Voltage range SE: 10–36 V DC EE: 10–36 V DC 10–36 V DC
Short-circuit protection – l l
Output current max. – 200 mA 200 mA
Switching frequency max. – >100 Hz >100 Hz
LED for output function/supply voltage/diagnostic –/l/– l/–/– l/–/–
Adjustable sensitivity – l l
Timer function – l l
Diagnostic function – – –
Temperature range min./max. –20 °C/+70 °C –20 °C/+70 °C –20 °C/+70 °C
–4 °F/+158 °F –4 °F/+158 °F –4 °F/+158 °F
Protection type IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12
Screw-clamp termination (page/Pos.) 22/1 262/5 262/5
Cable length (2 m) Cross section (mm2) – – –
Plug (page/Pos.) – – –
Accessories (page/Pos.) 263/2, 3 263/2, 3 263/2, 3; 264

Dimensions

All dimensions in mm (inch)

178
88 x 63 x 24 mm 88 x 63 x 24 mm 88 x 63 x 24 mm
Polarised retroreflective sensors Diffuse reflective sensors Background suppression
6 m (19.7 ft) 600 mm (1.97 ft) 1.5 m (4.92 ft) 400 mm (1.31 ft)

OR20 PS-DPTP- OR20 RT-DPTP- OR20 RT-DPTP- OR20 RH-DPTP-

Sensors
06.0-ALET 0600-ALET 01.5-ALET 0400-ALET
655.5886.001 655.7886.001 655.7886.003 655.8886.002
262/5 262/5 262/5 262/5
l/– –/l l/– –/l
– – – –

– – – –

10–36 V DC 10–36 V DC 10–36 V DC 10–36 V DC


l l l l
200 mA 200 mA 200 mA 200 mA
>100 Hz >100 Hz >100 Hz >100 Hz
l/–/– l/–/– l/–/– l/–/–
l l l l
l l l l
– – – –
–20 °C/+70 °C –20 °C/+70 °C –20 °C/+70 °C –20 °C/+70 °C
–4 °F/+158 °F –4 °F/+158 °F –4 °F/+158 °F –4 °F/+158 °F
IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12
262/5 262/5 262/5 262/5
– – – –
– – – –
263/2, 3; 264 263/2, 3 263/2, 3 263/2, 3

Notes on operation of
OR20 series (DC types)
Housing types:
1 Snap-cover housing
(to be opened with screwdriver)
2 Screw-cap housing
(with M 16-cable gland)

Operating elements
3 Sensitivity potentiometer
4 Time potentiometer
5 Operation-mode micro switch
6 Delay-type micro switch
7 Connection terminals

179
Photoelectric sensors
OR20
AC/DC types

OR20 ES Through-beam sensors


OR20 RS Retroreflective sensors
OR20 PS Polarised retroreflective
sensors
OR20 RT Diffuse reflective sensors
OR20 RH Diffuse reflective sensors
with background
suppression

88 x 63 x 24 mm 88 x 63 x 24 mm
Sensing type Through-beam sensors Retroreflective sensors
Sensing distance / range 20 m (66.2 ft) 8 m (26.2 ft)

Model description OR20 SE-MOOS- – –


20.0-AV
Relay output Part number 655.1086.001
– Contacts: change- Wiring diagram (page/pos.) 262/1
over (1 x) Stor./deliv.: on requ. l/–
– Switching current 3 A Model description – OR20 EE-MAR5- OR20 RS-MAR5-
– Connection com- 20.0-ALET 08.0-ALET
partment cover with Part number 655.1686.003 655.4686.001
quick snap release Wiring diagram (page/pos.) 262/3 262/3
Stor./deliv.: on requ. l/– l/–
Model description OR20 SE-MOOS- – –
20.0-AV
Relay output Part number 655.1086.002
– Contacts: change- Wiring diagram (page/pos.) 262/1
over (1 x) Stor./deliv.: on requ. –/l
– Switching current 3 A Model description – OR20 EE-MAR5- OR20 RS-MAR5-
– Connection com- 20.0-ALET 08.0-ALET
partment cover with Part number 655.1686.004 655.4686.002
screws Wiring diagram (page/pos.) 262/3 262/3
– Cable gland Stor./deliv.: on requ. –/l –/l
Voltage range SE: 12–265 V AC/DC EE: 12–265 V AC/DC 12–265 V AC/DC
Short-circuit protection – – –
Output current max. – 3A 3A
Switching frequency max. – >50 Hz >50 Hz
LED for output function/supply voltage/diagnostic –/l/– l/–/– l/–/–
Adjustable sensitivity – l l
Timer function – l l
Diagnostic function – – –
Temperature range min./max. –20 °C/+70 °C –20 °C/+70 °C –20 °C/+70 °C
–4 °F/+158 °F –4 °F/+158 °F –4 °F/+158 °F
Protection type IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12
Screw-clamp termination (page/Pos.) 262/1 262/3 262/3
Cable length (2 m) Cross section (mm2) – – –
Plug (page/Pos.) – – –
Accessories (page/Pos.) 263/2, 3 263/2, 3 263/2, 3; 264

Dimensions

All dimensions in mm (inch)

180
88 x 63 x 24 mm 88 x 63 x 24 mm 88 x 63 x 24 mm
Polarised retroreflective sensors Diffuse reflective sensors Background suppression
6 m (19.7 ft) 600 mm (1.97 ft) 1.5 m (4.92 ft) 400 mm (1.31 ft)

– – – –

Sensors
OR20 PS-MAR5- OR20 RT-MAR5- OR20 RT-MAR5- OR20 RH-MAR5-
06.0-ALET 0600-ALET 01.5-ALET 0400-ALET
655.5686.001 655.7686.001 655.7686.003 655.8686.002
262/3 262/3 262/3 262/3
l/– l/– l/– l/–
– – – –

OR20 PS-MAR5- – OR20 RT-MAR5- –


06.0-ALET 01.5-ALET
655.5686.002 655.7686.004
262/3 262/3
l/– –/l
12–265 V AC/DC 12–265 V AC/DC 12–265 V AC/DC 12–265 V AC/DC
– – – –
3A 3A 3A 3A
>50 Hz >50 Hz >50 Hz >50 Hz
l/–/– l/–/– l/–/– l/–/–
l l l l
l l l l
– – – –
–20 °C/+70 °C –20 °C/+70 °C –20 °C/+70 °C –20 °C/+70 °C
–4 °F/+158 °F –4 °F/+158 °F –4 °F/+158 °F –4 °F/+158 °F
IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12
262/3 262/3 262/3 262/3
– – – –
– – – –
263/2, 3; 264 263/2, 3 263/2, 3 263/2, 3

Notes on operation of OR20 series


(AC/DC types)
Housing types:
1 Snap-cover housing
(to be opened with screwdriver)
2 Screw-cap housing
(with M 16-cable gland)

Operating elements
3 Sensitivity potentiometer
4 Time potentiometer
5 Delay-type micro switch
6 Connection terminals

181
Photoelectric sensors
OR90
AC/DC types
AC types
DC types

OR90 ES Through-beam sensors


OR90 RS Retroreflective sensors

85 x 50 x 23 mm 85 x 50 x 23 mm
Sensing type Through-beam sensors Retroreflective sensors
Sensing distance / range 12 m (39.4 ft) 8 m (26.2 ft)

Model description – OR90 EE-AAR5- OR90 RS-MAR5-


Relay output 12.0-4L 08.0-CL
– Contacts: changeover (1 x) Part number 655.1696.001 655.4696.001
– Switching current 3 A Wiring diagram (page/pos.) 262/8 262/8
Stock status: Ex stock/Built to order l/– l/–
Model description OR90 SE-AOOS- – –
Transmitter 12.0-4V
Part number 655.1096.002
Wiring diagram (page/pos.) 261/2
Stock status: Ex stock/Built to order –/l
Model description – – –
PNP
antivalent Part number
Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Model description – – –
NPN
antivalent Part number
Wiring diagram (page/pos.)
Stock status: Ex stock/Built to order
Voltage range SE: 185–242 V AC EE: 185–242 V AC 12–265 V AC/DC
Short-circuit protection – – –
Output current max. – 3A 3A
Switching frequency max. – >50 Hz >80 Hz
LED for output function/supply voltage/diagnostic –/l/– l/–/– l/–/–
Adjustable sensitivity – – –
Timer function – – –
Diagnostic function – – –
Temperature range min./max. 0 °C/+70 °C 0 °C/+70 °C –20 °C/+70 °C
+32 °F/+158 °F +32 °F/+158 °F –4 °F/+158 °F
Protection type IP 65/NEMA 12 IP 65/NEMA 12 IP 65/NEMA 12
Screw-clamp termination (page/Pos.) – – –
Cable length (2 m) Cross section (mm2) 4 m/2 x 0.5 4 m/5 x 0.5 5 x 0.5
Plug (page/Pos.) – – –
Accessories (page/Pos.) 263/4 263/4 263/4; 264

Dimensions

All dimensions in mm (inch)


Light beam
central line Light beam
central line

deep deep

182
183
Sensors
Table of contents

Magnetic switches – General features Page 185


Electromechanical magnetic switches Page 186 Electronical magnetic switches Page 194
- Selection aid cylindrical and metric housing Page 188 - Selection aid cylindrical and rectangular housings Page 195
- Selection aid rectangular housing Page 191

Overview
Electromechanical magnetic switches

Cylindrical and Page 189 Rectangular housings Page 192


metric housings

Overview
Electronic magnetic switches

Cylindrical and Page 196 Rectangular housings Page 197


metric housings

Magnets Page 200

Accessories

- Overview magnets Page 200

- Mounting brackets Page 205

- Connecteurs Page 205

Output diagrams Page 193

Dimension diagrams/Magnetic switches Page 198

Model code Page 266

Wiring diagrams Page 268

184
Magnetic switches –
General features

Electromechanical and
electronic models

BERNSTEIN has extended its range of elec-


tromechanical magnetic switches with elec-
tronic versions which operate according to
the Hall and magnetoresistive principle.
Electromechanical and electronic magnetic
switches have special properties which
ensure optimal use in their respective
environments.

Sensors
The electronic versions are characterised by
their improved mechanical characteristics
(high resistance to vibration, shock or
impact) and are absolutely wear-free.
The traditional electromechanical magnetic
switches have a very high operational
reliability thanks to the use of only one
single "active" component (reed contact).
The multi-voltage capability and low
procurement costs allow these switches to
be used in a wide range of applications.
The matrix below highlights the main
features for each principle of function and
helps you to decide on which magnetic
switch to use for your application. Technical features and fields of use

More detailed information about the


technical features and fields of use for the
two principles of function is available in the
following chapters.

Downsizing; Alternative for


large sensing distances Encapsulated design, High switching 2-wire inductive sensors Low-cost versions
with compact design high protection classes frequency multi-voltage versions (3-wire technology)

High vibration Improved pressure Multi-voltage capability Short-circuit proof Plastic,


resistance resistance (AC / DC) and polarity stainless steel
reversal protection and brass enclosures

Electromechanical
magnetic switches

Electronic
magnetic switches

185
Electromechanical
magnetic switches

Bernstein magnetic switches –


the advantages
Actuating
● reliability even under extreme ambient direction

conditions. They are unaffected by dirt,


Detection area
humidity, gases, dust, etc. and operate Body (glass) N, H; Off
or evaporated
completely free from wear and tear
● IP 67 protection On On
● repeatable switching point precision of
contact material FeNi
approx. 0.1 mm paddle: Rhodium

● may be operated from several directions


● can be mounted in any position
● electromechanical magnetic switches Actuating
normally contain only a single direction

component, thus ensuring high reliabili-


ty Detection area
Construction of a reed contact
● easy to mount Off
● long electrical life (> 108 switching cycle
lifetime if contacts are suitably Biasing On On On

protected)
● special types available for extreme Bias magnets energise or hold the bistable
temperature ranges (- 40° C to + 150° C) or normally-closed contact closed, until a
● AC/DC switching stronger magnet with opposite polarity
neutralises the biasing.
Design, function and effect of an
electromechanical magnetic switch
Actuating
The basic elements of this type of switch N.C. bistable “on-off” direction

are the components which change their


behaviour when approaching a magnet.
System: 1 System: 4 Detection area
The contact paddles invert their polarity Off
(north and south pole) under the influence On
N.O. bistable change-over
of a magnetic field. The approach can be
made by either permanent magnets or
electromagnets; the sensitivity of the System: 2
System: 5
switch and the field strength of the
magnet determine the sensing distance. change-over

Correspondingly the approach or moving


System: 3
away of the magnet controls the opening
and closing of the reed contacts. Normally-
closed, normally-open and changeover Actuating
direction
contacts are available in our range of Types of reed contacts
products. bistable
The magnetic switches and their auxiliary Actuation and switching behavior
components (resistors, diodes, triacs,
output stages etc.) are cast in high-quality Switching behavior is principally determin-
isolating material or casting compound to ed by the movement and polarity of the
increase their resistance to vibration and to magnet. The following drawings show
guarantee the protection class up to IP 67. typical characteristics.
For use under extreme ambient conditions Body material and external dimensions are
such as wider temperature ranges, metal specified in the product overview. The
versions (non-corrosive steel, aluminium Switching distances
magnetic switches with reed-contact out-
and brass) as well as standard plastic put are identified by an „A“ in the second
versions are available. Refer to tables of this catalogue to indentify
position of the type code (MA...). which switching magnet may be used and
therefore which minimum switching
Switching frequency distance will be realised.
Up to 200 Hz, depending on the size of
load to be switched (i. e. considerably
faster than relays, contactors, etc.).

186
Temperature ranges
In AC voltage applications, two solutions It should however be as large as possible to
may be applied. reduce the discharge current to a permissi-
The standard version may be used in
ble value to ensure reliable contact protec-
environments from – 5° C to + 70° C.
1) Voltage peaks induced by switching off tion. These considerations are also valid for
Special types are also available offering an
inductive loads are suppressed by connec- charging capacitors.
extended operating temperature range of
– 40° C to + 150° C. ting a Voltage Dependent Resistor (VDR) in
parallel to the reed contact.
Electrical life
Cable
To maintain the long operational life of the
electrical contacts, it is important to ensure Cable

Sensors
the maximum supply voltage and maxi- Relay
mum switching current are not exceeded. Relay
The following graphs show the load values
for different contacts.

Guidelines for reed contact protection

The values for current, performance and Suppression of reverse voltage peaks with a VDR
voltage specified in the catalogue are valid
only for resisitive loads. Very often however, 2) A Resistive/Capacitive (RC) element is
these loads will be used in conjunction connected in parallel to the contact, thus
with inductive or capacitive components being in series with the load (vice versa is
when it is advisable to protect the reed also possible).
contacts against voltage and current spikes.
Whilst it is not possible to recommend a
safe contact protection that applies to all
load ranges (each individual case will requi-
re its own evaluation) we would like to
present a general introduction to how reed Relay
contacts may be connected to different
loads for improved operation.

1. Inductive loads

In DC voltage applications, contact protec- Suppression of reverse voltage peaks with RC network Contact protection with resistors
tion is realised relatively easily with the help
of a reverse polarity diode connected in 2. Capacitive loads Using the selection matrix
parallel to the load. The diode polarity is
selected so that it will block the normal In contrast to inductive loads, increased To assist the user in selecting the right
operating voltage applied but will short-cir- making currents can occur in connection sensor for their application, Bernstein
cuit any reverse voltage resulting from the with capacitive loads and lamp loads. If developed the following selection matrix.
switch being opened. (Note: these reverse charged capacitors are switched (including The individual fields match those in the
voltage peaks can significantly exceed the inherent cable capacities), a sudden product index to allow rapid selection of
normal operating voltage.) discharge occurs that can damage and the most suitable sensor starting with the
even weld contacts closed. The intensity of model description. By not using detailed
this discharge depends on the capacity and technical descriptions the selection is con-
length of the cable leading to the switch siderably simplified. The corresponding
but may be decreased by inserting a series output diagrams are shown on page 223.
resistor. The size of the resistor is determin-
Relay ed by the characteristics of the correspon-
ding switching circuit.

Suppression of reverse voltage peaks with a reverse


polarity diode

187
Selection guide
electromechanical
magnetic switches
in threaded and smooth barrels

Model Switching capacity Switching voltage Switching distance Output Housing material Connection
S/Imax. Umax. San

10 VA/0.5 A 250 V 19 mm N.O.


MA-30
plastic PA 6.6 cable
ø 6 x 28 mm 5 VA/0.25 A 100 V 19 mm change over

20 VA/0.5 A 250 V 18 mm N.O.


MA-46
plastic PA 6 cable
ø 6.5 x 40 mm 20 VA/1 A 150 V on request change over

100 VA/3 A 7 mm N.O.


MA-06
60 VA/1 A 250 V 10 mm change over aluminium cable
ø 12 x 86 mm 250 VA/5 A 18 mm bistable

100 VA/3 A 7 mm N.O.


MA-16
250 V stainless steel cable
ø 12 x 86 mm 60 VA/1 A 12 mm change over

100 VA/3 A 7 mm N.O.


MA-26
250 V plastic PA 6 cable
ø 12 x 92 mm 60 VA/1 A 12 mm change over

MA-36
250 VA/5 A 250 V 13 mm bistable plastic PA 6.6 cable
ø 13 x 108 mm

MA-04
80 VA/1 A 250 V 6 mm change over plastic PC plug
ø 15.5 x 145 mm

250 V 18 mm N.O.
MA-08 10 VA/3 A cable
100 V stainless steel
M 8 x 1 x 32 mm (Cable) 13 mm change over
M 8 x 1 x 40 mm (Plug) 20 VA/1 A 30 V plug

10 VA/0.5 A 18 mm N.O.
MA-18
250 V brass, nickel-plated cable
M 12 x 1 x 60 mm 60 VA/1 A 12 mm change over

MA-28
60 VA/1 A 250 V 15 mm N.O. plastic PA cable
M 12 x 1 x 60 mm

MA-23
100 VA/3 A 250 V 6 mm N.O. brass, nickel-plated cable
M 12 x 1 x 80 mm

100 VA/3 A 7 mm N.O.


MA-33
60 VA/1 A 250 V 10 mm change over plastic PA 6 cable
M 12 x 1 x 80 mm 250 VA/5 A 22 mm bistable

MA-17
30 VA/0.5 A 250 V 12 mm change over plastic PA 6 cable
Pg 9 x 60 mm

MA-43
60 VA/1 A 250 V 17 mm change over brass, nickel-plated cable
Pg 9 x 80 mm

188
Overview
electromechanical
magnetic switches
in smooth barrels

Smooth barrels MA-30, Ø 6 x 28 mm MA-46, Ø 6.5 x 39 mm MA-06, Ø 12 x 86 mm


PA 6.6 PA 6 Al

Switching distance (San) 19 mm 19 mm 18 mm on request 7 mm 10 mm 18 mm

Sensors
Referring magnet (page) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212)
Switching capacity (diagr.-no.) 10 VA (4) 5 VA (2) 20 VA (7) 20 VA (6) 100 VA (11) 60 VA (9) 250 VA (12)
Max. switching voltage 250 V 100 V 250 V 150 V 250 V 250 V 250 V
Switching function N.O. change over N.O. change over N.O. change over bistable
Special features Standard Standard Standard Standard Standard Standard Standard

Designation MAK-3012-B-1 MAK-3013-X-1 MAK-4612-A-2 MAK-4613-3 MAA-0612-F-1 MAA-0613-L-1 MAA-0614-P-1


Part number 631.1230.571 631.0330.572 631.0246.500 641.0346.336 631.4206.246 631.6306.248 631.0406.554

Smooth barrels MA-06, Ø 12 x 86 mm MA-16, Ø 12 x 86 mm MA-16, Ø 12 x 86 mm


Al Stainless steel 1.4305 Stainless steel 1.4305

Switching distance (San) 16 mm 10 mm 7 mm 12 mm 7 mm


Referring magnet (page) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212)
Switching capacity (diagr.-no.) 60 VA (9) 60 VA (9) 100 VA (11) 60 VA (9) 100 VA (11)
Max. switching voltage 250 V 250 V 250 V 250 V 250 V
Switching function N.O. change over N.O. change over N.O.
Special features Temp. range Temp. range Standard Standard Temp. range
-40 °C…+150 °C -40 °C…+150 °C -40 °C…+150 °C
Designation MAA-0612-NT-4 MAA-0613-LT-1 MAN-1612-F-3 MAN-1613-L-1 MAN-1612-FT-8
Part number 641.0206.399 631.6306.004 631.4216.476 631.6316.259 631.4216.585

Smooth barrels MA-26, Ø 12 x 92 mm MA-36, Ø 13 x 108 mm MA-04, Ø 15.5 x 145 mm


PA 6 PA 6.6 PC

Switching distance (San) 7 mm 12 mm 13 mm 6 mm


Referring magnet (page) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212)
Switching capacity (diagr.-no.) 100 VA (11) 60 VA (9) 250 VA (12) 80 VA (10)
Max. switching voltage 250 V 250 V 250 V 250 V
Switching function N.O. change over bistable change over
Special features Standard Standard Standard plug
Amphenol
Designation MAK-2612-F-1 MAK-2613-L-1 MAK-3614-P-2 MAK-0413-M-S
Part number 631.4226.423 631.6326.426 631.0436.553 631.7304.313

189
Overview
electromechanical
magnetic switches
in threaded barrels

Threaded barrels MA-08, M8 x 1 x 32 mm MA-08, M8 x 1 x 39 mm MA-18, M12 x 1 x 60 mm


Stainless steel 1.4305 Stainless steel 1.4305 CuZn39Pb3

Switching distance (San) 18 mm 13 mm 13 mm 18 mm 12 mm


Referring magnet (page) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212)
Switching capacity (diagr.-no.) 10 VA (4) 10 VA (3) 20 VA (5) 10 VA (4) 60 VA (9)
Max switching voltage 250 V 100 V 30 V 250 V 250 V
Switching function N.O. change over change over N.O. change over
Special features Standard Standard plug Standard Standard
Ø 6.5
Designation MAN-0812-B-1 MAN-0813-Y-1 MAN-0813-STK MAM-1812-B-1 MAM-1813-L-1
Part number 631.1208.596 631.0308.597 631.0308.595 631.1218.294 631.6318.002

Threaded barrels MA-28, M12 x 1 x 60 mm MA-23, M12 x 1 x 80 mm MA-33, M12 x 1 x 80 mm


PA CuZn39Pb3 PA 6

Switching distance (San) 15 mm 7 mm 7 mm 10 mm 22 mm


Referring magnet (page) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212)
Switching capacity (diagr.-no.) 60 VA (9) 100 VA (11) 100 VA (11) 60 VA (9) 250 VA (12)
Max switching voltage 250 V 250 V 250 V 250 V 250 V
Switching function N.O. N.O. N.O. change over bistable
Special features Standard Standard Standard Standard Standard

Designation MAK-2812-L-3 MAM-2312-F-1 MAK-3312-F-2 MAK-3313-L-1 MAK-3314-P-2


Part number 641.6228.260 631.4223.268 631.4233.002 631.6333.005 641.0433.350

Threaded barrels MA-17, Pg 9 x 60 mm MA-43, Pg 9 x 80 mm


PA 6 CuZn39Pb3

Switching distance (San) 12 mm 17 mm


Referring magnet (page) T-62N/S (212) T-62N/S (212)
Switching capacity (diagr.-no.) 30 VA (8) 60 VA (9)
Max switching voltage 250 V 250 V
Switching function N.O. change over
Special features Standard Standard

Designation MAK-1713-K-1 MAM-4313-L-2


Part number 631.5317.001 631.6343.544

190
Selection guide
electromechanical
magnetic switches
in rectangular housings

Model Switching capacity Switching voltage Switching distance Output Housing material Connection
S/Imax. Umax. San

10 VA/0.5 A 250 V 10 mm N.O.


MA-11
3 VA/0.25 A 130 V 8 mm change over plastic PA 6.6 cable
28.6 x 6.4 x 18 mm 10 VA/0.5 A 250 V 25 mm bistable

MA-01 10 VA/0.5 A 250 V 10 mm N.O. plastic PA 6.6 cable


45 x 9 x 13 mm

Sensors
10 VA/0.5 A 10 mm N.O.
MA-45 250 V plastic PA 6.6 cable
45 x 9 x 25.5 mm 60 VA/1 A 5 mm change over

10 VA/0.5 A 18 mm N.O.
MA-13 250 V plastic PC cable
68 x 30 x 15 mm 60 VA/1 A 12 mm change over

100 VA/3 A 21 mm N.O.


MA-02 250 V plastic PA 6 cable
30 VA/0.5 A 18 mm change over
80 x 15 x 20 mm 250 VA/5 A 20 mm bistable

100 VA/3 A 21 mm N.O.


MA-12 250 V plastic PA 6.6 cable
24 mm change over
60 VA/1 A
80 x 15 x 20 mm 25 mm bistable

100 VA/3 A 19 mm N.O.


MA-44 250 V plastic PA 6.6 plug
80 VA/1 A 22 mm change over
80 x 15 x 30 mm 250 VA/5 A 20 mm bistable

cable
MA-32 250 VA/5 A 250 V 16 mm bistable plastic PBT
85 x 24 x 26 mm plug

100 VA/3 A 25 mm N.O.


MA-42 250 V plastic PA 6.6 cable
80 VA/1 A 28 mm change over
88 x 13 x 25 mm 250 VA/5 A 20 mm bistable

100 VA/3 A 10 mm N.O.


MA-03 250 V aluminium die casting screw termination
80 VA/1 A 10 mm change over
105 x 25.5 x 58 mm 250 VA/5 A 15 mm bistable

191
Overview
electromechanical
magnetic switches
in rectangular housings

Rectangular housings MA-11, 28.6 x 6.4 x 18 mm MA-01, 45 x 9 x 13 mm MA-45, 45 x 9 x 25.5 mm


PA 6.6 PA 6.6 PA 6.6

Switching distance (San) 10 mm 8 mm 25 mm 10 mm 10 mm 5 mm


Referring magnet (page) TK-11-11 (229) TK-11-11 (229)T-67N/S TK-11-01 (229) TK-45 (229) TK-45 (229)
Switching capacity (diagr.-no.) 10 VA (4) 3 VA (1) 10 VA (4) 10 VA (4) 10 VA (4) 60 VA (9)
Max. switching voltage 250 V 130 V 250 V 250 V 250 V 250 V
Switching function N.O. change over bistable N.O. N.O. change over
Special features Standard Standard Standard Standard Standard Standard

Designation MAK-1112-B-1 MAK-1113-1.5 MAK-1114-B-5 MAK-0112-B-1 MAK-4512-B-1 MAK-4513-L-1


Part number 631.1211.541 641.0311.368 631.1411.603 631.1201.288 631.1245.539 631.6345.540

Rectangular housings MA-13, 68 x 30 x 15 mm MA-02, 80 x 15 x 20 mm MA-02, 80 x 15 x 20 mm


PC PA 6.6 GDAlSi 12

Switching distance (San) 8 mm 21 mm 18 mm 20 mm 10 mm 30 mm


Referring magnet (page) T-62N/S (212) TK-21-02 (229) TK-21-02 (229) T-62N/S T-62N/S (212) T-62N/S (212)
Switching capacity (diagr.-no.) 60 VA (9) 100 VA (11) 30 VA (8) 250 VA (12) 100 VA (11) 60 VA (9)
Max. switching voltage 250 V 250 V 250 V 250 V 250 V 250 V
Switching function N.O. N.O. change over bistable N.O. change over
Special features Standard Standard Standard Standard Temp. range Temp. range
-40 °C…+150 °C -40 °C…+150 °C
Designation MAK-1313-L-1 MAK-0212-F-1 MAK-0213-K-1 MAK-0214-P-3 MAA-0212-FT-5 MAA-0213-LT-1
Part number 631.6313.004 631.4202.204 631.5302.309 641.9402.397 631.4202.522 631.6302.389

Rectangular housings MA-12, 80 x 15 x 20 mm MA-44, 80 x 15 x 30 mm MA-32, 85 x 24 x 26 mm


PA 6.6 PA 6.6 PBT

Switching distance (San) 21 mm 24 mm 25 mm 19 mm 22 mm 20 mm 15 mm 16 mm


Referring magnet (page) TK-21-12 (229) TK-21-12 (229) T-62N/S (212) TK-44 (229) TK-44 (229) T-62N/S (212) T-67N/S T-62N/S (212)
Switching capacity (diagr.-no.) 100 VA (11) 60 VA (9) 60 VA (9) 100 VA (11) 80 VA (10) 250 VA (12) 100 VA (11) 250 VA (12)
Max. switching voltage 250 V 250 V 250 V 250 V 250 V 250 V 250 V 250 V
Switching function N.O. change over bistable N.O. change over bistable bistable bistable
Special features Standard Standard Standard Standard Standard Standard Standard Standard

Designation MAK-1212-F-1 MAK-1213-L-1 MAK-1214-L-2 MAK-4412-F-1 MAK-4413-M-1 MAK-4414-P-2 MAK-3214-F-3 MAK-3214-P-1


Part number 631.4212.217 631.6312.220 641.0412.143 631.4244.536 631.7344.538 631.0444.562 631.4432.609 631.0432.598

192
Overview
electromechanical
magnetic switches
in rectangular housings

Rectangular housings MA-32, 85 x 24 x 26 mm MA-42, 88 x 13 x 25 mm MA-03, 100 x 29.5 x 58 mm


PBT PA 6.6 GK-AlSi 12

Switching distance (San) 15 mm 16 mm 25 mm 22 mm 20 mm 10 mm 10 mm 15 mm

Sensors
Referring magnet (page) T-62N/S T-62N/S (212) TK-42 (213) TK-42 (213) T-62N/S (212) TA-31 (214) TA-31 (214) T-62N/S (212)
Switching capacity (diagr.-no.) 100 VA (11) 250 VA (12) 100 VA (11) 80 VA (10) 250 VA (12) 100 VA (11) 80 VA (10) 250 VA (12)
Max. switching voltage 250 V 250 V 250 V 250 V 250 V 250 V 250 V 250 V
Switching function bistable bistable N.O. change over bistable N.O. change over bistable
Special features plug plug Standard Standard Standard Standard Standard Standard
flat plug 6.3 flat plug 4.8
Designation MAK-3214-F-STK 6.3 MAK-3214-P-STK 4.8 MAK-4212-F-1 MAK-4213-M-1 MAK-4214-P-1 MAA-0312-F MAA-0313-M MAA-0314-P
Part number 631.4432.612 631.0432.590 631.4242.533 631.7342.535 631.0442.534 631.4203.232 631.7303.312 631.9403.532

Technical data standard versions


electromechanical magnetic switches
Switching current see output diagram
Temperature range -5 °C…+70 °C
Protection class (IEC 529, EN 60 529) IP 67
Repeatable accuracy ≈ ± 0.1 mm
Mech. operational life > 3 x 108 switching cycles

Output diagrams
electromechanical magnetic switches

U[V] 3 VA U [V] I [A] U[V] 5 VA U [V] I [A] U[V] 10 VA U [V] I [A] U[V] 10 VA U [V] I [A] U[V] 20 VA U [V] I [A] U[V] 20 VA U [V] I [A]
24 0,125 24 0,125 24 0,417 24 0,417 12 1,000 24 0,833
130 100 100 250 30 150
48 0,063 48 0,104 48 0,208 48 0,208 24 0,833 48 0,417
120 0,025 120 - 120 - 120 0,083 48 - 120 0,167
230 - 230 - 230 - 230 0,043 20 230 -

20 20
12 20
20

0 0,023 0,250 I[A] 0 0,050 0,250 I[A] 0 0,100 0,500 I[A] 0 0,040 0,500 I[A] 0 0,667 1,000 I[A] 0 0,133 1,000 I[A]

(1) (2) (3) (4) (5) (6)

U[V] 20 VA U [V] I [A] U[V] 30 VA U [V] I [A] U[V] 60 VA U [V] I [A] U[V] 80 VA U [V] I [A] U[V] 100 VA U [V] I [A] U[V] 250 VA U [V] I [A]
24 0,833 24 0,500 24 1,000 24 1,000 24 3,000 24 5,000
250 250 250 250 250 250
48 0,417 48 0,500 48 1,000 48 1,000 48 2,083 48 5,000
120 0,167 120 0,250 120 0,500 120 0,667 120 0,833 120 2,083
230 0,087 230 0,130 230 0,261 230 0,348 230 0,435 230 1,087

80
60 60 50
20 33,333

0 0,080 1,000 I[A] 0 0,120 0,500 I[A] 0 0,240 1,000 I[A] 0 0,320 1,000 I[A] 0 0,400 3,000 I[A] 0 1,000 5,000 I[A]

(7) (8) (9) (10) (11) (12)

193
Electronic
magnetic switches

Electronic magnetic switches

The electronic magnetic switches from


Bernstein are based on two different physi-
cal operating principles: the Hall effect and
magneto-resitive (MR) effect. The sensors
are characterised by their high sensing ran-
ge and the absolute non-sensitivity to
mechanical influences.

MR sensor technology

The prime elements of MR sensors are


magnetic field dependent, ferromagnetic
thin-film resistors. The base material of
such a unit is made from silicon to which
the ferromagnetic film is applied using
electron gun vaporisation.

Fields of use for MR sensors

The main application areas for MR sensors


are in the detection of current, angles, Hall element technology Fields of use for Hall sensors
speed of rotation, position and magnetic
fields. Detecting very low magnetic fields is The Hall effect is defined as the generation Since, when the sensor is suitably installed,
possible with such sensors. An output volt- of a voltage difference on the opposing only the polarity of the Hall voltage or the
age proportional to the magnetic field can sides of a thin gold wafer through which a zero crossing is evaluated, InSb is used as
be electrically conditioned. The ability to current is flowing. This effect also occurs in the sensitive material for these Hall ele-
set the sensitivity or hysteresis allows these some semiconductors when certain ments as its high sensitivity to temperature
sensors to be used in a wide range of geometrical conditions are fulfilled. The is not a problem for this application.
applications. thickness of the wafer must be very small Having designed the Hall elements for
in relation to the length and width. various application areas, they can be used
for:
Signal Hall elements are used in all types of ● measuring induction
controllers as contact-free signal sensors. ● measuring tangential and axial
Since the signal voltage is independent of components of magnetic induction
the speed of motion, and in contrast to ● measurements at low temperatures
inductive systems, targets with a very low ● contact-free signal generation
speed, almost stopped, can be detected. ● replacing inductive sensors (large
sensing distance)

Schematic description of the Hall effect

194
Selection guide
electronic magnetic switches
in smooth and threaded barrels
and rectangular housings

Designation Switching Operating voltage Switching Activity: Output- and Housing material Connection
current Ub distance N = North Pole switching function:
Imax. Sn* S = South Pole N.O.
O = Omnipolar N.C.
bi = bistable

MA-70
200 mA 10…30 V 45 mm O PNP N.O. stainless steel 1.4401 cable
ø 6.5 x 25 mm

N PNP N.O.
MA-61 plastic PPE, red
200 mA 10…30 V 17 mm cable

Sensors
brass, nickel-plated
M 10 x 1 x 40 mm N PNP N.C.

N PNP N.O.
MA-62 17 mm plastic PA 6, red
400 mA 10…30 V N PNP N.C. cable**
brass, nickel-plated
M 12 x 1 x 46 mm 35 mm N/S*** PNP bi

N PNP N.O., NPN N.O.


MA-63 17 mm plastic PA 6, red
400 mA 10…30 V N PNP N.C., NPN N.C. cable**
brass, nickel-plated
M 18 x 1 x 35 mm 35 mm N/S*** PNP bi

MA-80
200 mA 10…30 V 45 mm O PNP N.O. brass, nickel-plated cable
8 x 8 x 40 mm

N PNP N.O.
MA-55 17 mm
400 mA 10…30 V N PNP N.C. brass, nickel-plated cable**
12 x 12 x 55 mm 35 mm N/S*** PNP bi

O PNP N.O. PNP N.O.


MA-52 plastic PA 12,
200 mA 10…30 V 60 mm cable**
black
O PNP N.C. PNP N.C.
26 x 13 x 43 mm

* Switching distance referring to magnet T-62N/S


for magnet T-67N/S approx. 10 % lower switching distance
for magnet T-69N/S approx. 30 % higher switching distance
** Plug on request
*** Activity:
south-pole – switches on
north-pole – switches off

195
Overview
electronic magnetic switches
in smooth and threaded barrels

Smooth and threaded MA-70, Ø 6.5 x 25 mm MA-61, M 10 x 1 x 40 mm MA-61, M 10 x 1 x 40 mm


barrels Stainless steel 1.4401 PPE, red CuZn39Pb3, nickel-plated

Switching distance (San) 45 mm 17 mm 17 mm 17 mm 17 mm


Mag. sensivity 0.5 mT 10 mT 10 mT 10 mT 10 mT
Referring magnet (page) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212)
Switching function N.O. N.C. N.O. N.C. N.O.
PNP Designation MEN-70OP2-01.2-2/K MEK-61NP1-10.2-2/KL MEK-61NP2-10.2-2/KL MEM-61NP1-10.2-2/KL MEM-61NP2-10.2-2/KL
Part number 637.3270.067 637.1161.040 637.1261.041 637.1161.043 637.1261.042

Smooth and threaded MA-62, M 12 x 1 x 46 mm MA-62, M 12 x 1 x 46 mm


barrels PA 6, red CuZn39Pb3, nickel-plated

Switching distance (San) 17 mm 17 mm 35 mm 17 mm 17 mm 35 mm


Mag. sensivity 10 mT 10 mT 2.5 mT 10 mT 10 mT 2.5 mT
Referring magnet (page) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212)
Switching function N.C. N.O. bistable N.C. N.O. bistable
PNP Designation MEK-62NP1-10.4-2/KL MEK-62NP2-10.4-2/KL MEK-62SP4-03.4-2/KL MEM-62NP1-10.4-2/KL MEM-62NP2-10.4-2/KL MEM-62SP4-03.4-2/KL
Part number 637.1162.047 637.1262.048 637.3462.049 637.1162.044 637.1262.045 637.3462.046

Smooth and threaded MA-63, M 18 x 1 x 35 mm MA-63, M 18 x 1 x 35 mm


barrels PA 6, red CuZn39Pb3, nickel-platet

Switching distance (San) 17 mm 17 mm 35 mm 17 mm 17 mm 35 mm


Mag. sensivity 10 mT 10 mT 2.5 mT 10 mT 10 mT 2.5 mT
Referring magnet (page) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212)
Switching function N.C. N.O. bistable N.C. N.O. bistable
PNP Designation MEK-63NP1-10.4-2/KL MEK-63NP2-10.4-2/KL MEK-63SP4-03.4-2/KL MEM-63NP1-10.4-2/KL MEM-63NP2-10.4-2/KL MEM-63SP4-10.4-2/KL
Part number 637.1163.053 637.1263.054 637.3463.055 637.1163.050 637.1263.051 637.3463.052
NPN Designation MEK-63NN1-10.4-2/KL MEK-63NN2-10.4-2/KL MEM-63NN1-10.4-2/KL MEM-63NN2-10.4-2/KL
Part number 637.1563.069 637.1663.070 637.1563.071 637.1663.072

196
Overview
electronic magnetic switches
in rectangular housings

Rectangular housings MA-80, 8 x 8 x 40 mm MA-55, 12 x 12 x 55 mm


CuZn39Pb3, nickel-plated CuZn39Pb3, nickelé

Switching distance (San) 45 mm 17 mm 17 mm 35 mm

Sensors
Mag. sensivity 0.5 mT 10 mT 10 mT 2.5 mT
Referring magnet (page) T-62N/S (212) T-62N/S (212) T-62N/S (212) T-62N/S (212)
Switching function N.O. N.C. N.O. bistable
PNP Designation MEM-80OP2-01.2-2/K MEM-55NP1-10.4-2/KL MEM-55NP2-10.4-2/KL MEM-55SP4-03.4-2/KL
Part number 637.3280.057 637.1155.058 637.1255.059 637.3455.060

Rectangular housings MA-52, 43 x 26 x 13 mm


PA 12, noir

Switching distance (San) 60 mm 60 mm


Mag. sensivity 0.1 mT 0.1 mT
Referring magnet (page) T-62N/S (212) T-62N/S (212)
Switching function N.C. N.O.
PNP Designation MEK-52OP1-00.4-2/KL MEK-52OP2-00.4-2/KL
Part number 637.3152.075 637.3252.068
NPN Designation MEK-52ON1-00.4-2/KL MEK-52ON2-00.4-2/KL
Part number 637.3552.073 637.3652.074

Technical data standard versions


electronic magnetic switches
MA-70 MA-61 MA-62 MA-63 MA-80 MA-55 MA-52
Operating voltage UB 10 V…30 V 10 V…30 V 10 V…30 V 10 V…30 V 10 V…30 V 10 V…30 V 10 V…30 V
Rated operating current IB ≤ 200mA ≤ 200mA ≤ 400mA ≤ 400mA ≤ 200mA ≤ 200mA ≤ 200mA
Switching frequency ≥ 5000 Hz
Output short-circuit and overload protection
Reverse polarity protection yes
LED for output function l l l l l
Temperature range –20 °C/+70 °C
Protection class IP 65/IP 67
Cable (2 m) l l l l l l l
Plug on request l l l l l

197
Dimension diagrams
magnetic switches

MA-01 Page 192 MA-02 Page 192 MA-03 Page 193 MA-04 Page 189

cable version

plug version

MA-06 Page 189 MA-08 Page 190 MA-11 Page 192 MA-12 Page 192

MA-13 Page 192 MA-16 Page 189 MA-17 Page 190 MA-18 Page 190

MA-23 Page 190 MA-26 Page 189 MA-28 Page 190 MA-30 Page 189

198
flat plug

Sensors
MA-32 (cable) Page 192 MA-32 (plug) Page 193 MA-33 Page 190 MA-36 Page 189

MA-42 Page 193 MA-43 Page 190 MA-44 Page 192 MA-45 Page 192

active surface

active surface

MA-46 Page 189 MA-52 Page 197 MA-55 Page 197 MA-61 Page 196

active surface

MA-62 Page 196 MA-63 Page 196 MA-70 Page 196 MA-80 Page 197

199
Magnets

1. Hard Ferrite Magnets

Barium and strontium hard ferrites are


economical, reliable components that are
also used in automation, control and
measurement applications. If operated in
higher temperature ranges, the specified
switching distance will decrease by a factor
of 0.2% per 1°C.

Chemical characteristics:
Ferrite magnets are oxide ceramics. They
are made from approx. 80% iron oxide and
20% barium- or strontium oxide. The
magnets are resistant to a large number of
chemicals including solvents, dyes and
weak acids. If strong organic and inorganic
acids (e.g. hydrochloric, sulphuric and
hydrofluoric acid) are used, their resistance
is basically determined by the temperature,
concentration and reaction time of the
medium. In general, the resistance should
first be determined using longterm tests.

Mechanical characteristics:
Due to their ceramic character, ferrites are
brittle and are sensitive to shock and
bending loads.

2. Rare-earth magnets
Mechanical characteristics: Mechanical characteristics:
Permanent magnets that are made from Minor chips may occur if rare-earth Plastic magnets can be submitted at any
samarium cobalt and neodymium iron magnets are submitted to impact stress. time to bending and vibrations without
boron are high-performance and high- They respond very sensitively to vibrations breaking or chipping.
quality components that are especially used and may become demagnetised.
in drive and control engineering.
Application in explosion-hazardous
If used in higher temperature ranges, the surroundings
specified switching distance has to be 3. Plastic magnets
decreased by a factor of 0.02% per 1°C. Magnets must not be handled in explosi-
Plastic-bound permanent magnets have an on-hazardous surroundings since they can
interesting cost-performance ratio and can cause sparks. Grit and chips from rare
Chemical characteristics: be produced in a large variety of shapes. earth magnets are self-igniting and burn
All rare-earth magnets are metallic materials Sprayed magnets are typical composite off with very high temperatures. They
and show the corresponding characteris- materials. The magnetic powder is should therefore only be machined using a
tics associated with these materials (e.g. embedded in thermoplastics (polyamides), lot of water and never in dry conditions
the polished shine immediately after being allowing the most diverse shapes to be since even dried grinding dust can ignite.
processed). The magnets will oxidise in created.
moist surroundings and acidic Strong magnetic fields
environments may decompose them. Chemical characteristics:
Conversely, the magnets are extremely Surface corrosion can rarely be found on Strong magnetic fields can interfere or
resistant to alkaline environments. In water plastic-bound magnets. For this reason, even damage electronic or mechanical
with a pH-value of 7, rare-earth magnets they can be used in most application fields equipment. This includes cardiac
will show only slight surface oxidation but without additional coating. pacemakers. Appropriate safety clearances
otherwise are resistant. are specified in the corresponding manuals
or may be requested from the
manufacturers.

200
Radioactive radiation Applications

Permanent magnets must not be submitted ● counting


to long term radioactive radiation or they ● position indication in lifts
may lose their magnetisation. ● end-stop switches in pneumatic and
hydraulic installations
General stability ● indication on claps, sliders and valves
● conveyors in high-bay shelving
Rare earth magnets must be stored in ● position detection in textile, packaging
dry conditions in order to avoid oxidisation. and meat-cutting machines
They are not suitable for all environments ● run-time and down-time monitoring of

Sensors
since they are also partially soluble. machines
● control of machine tools
Effects on persons ● level control of liquids (see page 240 ff.
for more details)
There are no known side-effects caused by
touching magnet materials.

Magnet shapes

Rectangular, circular and cylindrical


magnets are the most common shapes of
permanent magnets. In addition to these
standard shapes, permanent magnets may
be manufactured in many other shapes. The preferred direction is achieved by sub-
The shape is in most cases designated mitting the magnetic powder to a strong
during the pressing of the magnet, since external magnetic field (coil) during the
any later shaping can only be performed pressing process. As magnets have no pre-
using complex diamond tools. Holes and ferred direction the magnetisation direction
openings can only be inserted in line with and type can be selected freely.
the pressing direction.
Instructions for mounting a magnetic
Magnetisation direction switch-system on ferromagnetic
materials
Magnetisation in alignment with the
formed magnetic crystals is preferred since If magnetic limit switches and their
this allows the highest magnetic values to corresponding magnets are mounted on
be achieved. magnetisable material (Fe, etc.), the
nominal distance may be reduced. To
ensure error-free operation, a minimum
gap of 15 mm between the magnetic
switch and any material which can be
magnetised should be maintained as a
guide value. The same applies to magnets.

201
Accessories
Magnets without
encapsulation

Magnets without encapsulation T-75 T-06N/S T-61N/S T-67N/S

Magnet material Rare-earth Neodym-Eisen-Bor (NdFeB) Bariumferrite Bariumferrite


Temperature range -40 °C…+150 °C -40 °C…+150 °C -40 °C…+150 °C -40 °C…+150 °C
(in relation to magnetic switch application) -40 °F…+302 °F -40 °F…+302 °F -40 °F…+302 °F -40 °F…+302 °F
Temperature coefficient 0.2 %/K 0.2 %/K 0.2 %/K 0.2 %/K
Housing material - - - -
Part number 630.1175.057 630.1106.065 630.1261.035 630.1167.054

All dimensions in mm (inch)

Marking:
slit on north pole side

Magnets without encapsulation T-62N/S T-69N/S T-68N T-68S

Magnet material Bariumferrite Bariumferrite Bariumferrite Bariumferrite


Temperature range -40 °C…+150 °C -40 °C…+150 °C -40 °C…+150 °C -40 °C…+150 °C
(in relation to magnetic switch application) -40 °F…+302 °F -40 °F…+302 °F -40 °F…+302 °F -40 °F…+302 °F
Temperature coefficient 0.2 %/K 0.2 %/K 0.2 %/K 0.2 %/K
Housing material - - - -
Part number 630.1262.039 630.1269.031 630.1268.028 630.1368.033

All dimensions in mm (inch)

90° chamfering 90° chamfering


on north pole side on south pole side

202
Accessories
Magnets in plastic
housings

Magnets in plastic housings TK-11-11 TK-11-01 TK-21-02 TK-21-12

Sensors
Magnet material AlNiCo-500 AlNiCo-500 AlNiCo-500 AlNiCo-500
Temperature range -20 °C…+80 °C -20 °C…+80 °C -20 °C…+80 °C -20 °C…+80 °C
(in relation to magnetic switch application) -4 °F…+176 °F -4 °F…+176 °F -4 °F…+176 °F -4 °F…+176 °F
Temperature coefficient 0.2 %/K 0.2 %/K 0.2 %/K 0.2 %/K
Housing material PA 6.6 PA 6.6 PA 6.6 PA 6.6
Part number 630.2111.047 630.3111.001 630.3121.002 630.2121.030

All dimensions in mm (inch)

Magnets in plastic housings TK-45 TK-42 TK-44

Magnet material AlNiCo-500 AlNiCo-500 AlNiCo-500


Temperature range -20 °C…+80 °C -20 °C…+80 °C -20 °C…+80 °C
(in relation to magnetic switch application) -4 °F…+176 °F -4 °F…+176 °F -4 °F…+176 °F
Temperature coefficient 0.2 %/K 0.2 %/K 0.,2 %/K
Housing material PA 6.6 PA 6.6 PA 6.6
Part number 630.2145.048 630.2142.049 630.2144.050

All dimensions in mm (inch)

203
Accessories
Magnets in metal housings
Mounting brackets

Magnets in metal housings TK-50 TK-57N TK-57S

Magnet material Bariumferrit Bariumferrit Bariumferrit


Temperature range -20 °C…+80 °C -20 °C…+80 °C -20 °C…+80 °C
(in relation to magnetic switch application) -4 °F…+176 °F -4 °F…+176 °F -4 °F…+176 °F
Temperature coefficient 0.2 %/K 0.2 %/K 0.2 %/K
Housing material PA 6.6 PBT PBT
Part number 630.2100.053 630.2257.060 630.2357.061

All dimensions in mm (inch)


24

24
4

active surface (green) active surface (red)


S
4.5

4.5
5.2

5.2
34

34
10

10

S
16 16
30 30
48 48

Magnets in metal housing TA-21-02 TA-31 TA-33

Magnet material AlNiCo-500 AlNiCo-500 Bariumferrit


Temperature range -40 °C…+150 °C -20 °C…+80 °C -20 °C…+80 °C
(in relation to magnetic switch application) -40 °F…+302 °F -4 °F…+176 °F -4 °F…+176 °F
Temperature coefficient 0.2 %/K 0.2 %/K 0.2 %/K
Housing material Al Al Al
Part number 630.5121.064 630.3131.005 630.3133.034

All dimensions in mm (inch)

204
Accessories
Miniature
snap-in connectors

Miniature snap-in connectors GDK-R06US/S00-2.5PU GDK-R06US/S00-5PU WDK-R06US/S00-2.5PU WDK-R06US/S00-5PU

Terminal code
1 = brown
2 = black
3 = blue

Sensors
Material of cable sleeve PUR PUR PUR PUR
Material of coupling PUR PUR PUR PUR
Material of body POM POM POM POM
Operating voltage 60 VAC/75 VDC 60 VAC/75 VDC 60 VAC/75 VDC 60 VAC/75 VDC
Current-carrying capacity 3A 3A 3A 3A
Temperature range -25 °C…+90 °C -25 °C…+90 °C -25 °C…+90 °C -25 °C…+90 °C
-13 °F…+194 °F -13 °F…+194 °F -13 °F…+194 °F -13 °F…+194 °F
Cable length 2.5 m 5m 2.5 m 5m
Cable structure 3 x 0.25 mm2 3 x 0.25 mm2 3 x 0.25 mm2 3 x 0.25 mm2
Protection class after installation IP67/NEMA 4 IP67/NEMA 4 IP67/NEMA 4 IP67/NEMA 4
Part number 413.9100.219 413.9100.220 413.9100.221 413.9100.222
Dimension diagrams

Mounting brackets BWN-M06NI/40 x 47 BWN-M06NI/27 x 38 BWN-M36NI

Material Niro 1.4301 Niro 1.4301 Niro 1.4301


for models MA-06, MA-16, MA-26, MA-15 MA-06, MA-16, MA-26, MA-15 MA-06, MA-16, MA-26, MA-15
Part number 410.2802.001 410.2802.002 490.4700.035
Dimension diagrams

205
Standard
float switches
Type code

Ordering example
s. page 212
Position 1 2 3 4

Magnetic Output type Combination


Version float reed contact switching
switch tube/float

Typ M A 앮 -

Min./max. Combination switching tube/float


dimensions

Sensing distances for Material floats POM PVC PP NBR 1.4571 1.4571
falling levels Ø40 x 27 Ø42 x 44 Ø30 x 44 Ø30 x 44 Ø45 x 47 Ø52
x = max. 2000 for stainless/brass Niro/MS
x = max. 1000 for stainless/brass PVC

Material connecting head

Material switching tube

Half cable gland R3/8''


1.4571 1.4571 A V T R N E

MS 59 MS 63 M L C S P F

PVC PVC K D I U –– ––

Cable gland PG 9
1.4571 1.4571 A V T R N E

MS 58 /
gal. MS 63 M L C S P F
Zn25C

PVC PVC K D I U –– ––

Flange Ø75 with plug


PC 1.4571 A V T R N E

PC MS 63 M L C S P F

PC PVC K D I U –– ––

206
5 6 7 8 9 10 11 12 13

General Number of Switching Switching Connecting Standard Special features


design switching function capacity head programme (see page 213)
points

7 앮 앮 앮 앮 S 앮

Number Switching Switching Connecting head


of switching function capacity

Sensors
points

1.4571 1.4571
Ø62 Ø84 straight type bent type
type in illustration type in illustration
mixed version (CO, NC, NO)

in 1.4571 material. in 1.4571 material.


normally-closed contact

ID letter connecting head

ID letter connecting head


max. 0.5 A - 30VA - 250 V

Slight variations Slight variations


normally-open contact

max. 1A - 60VA - 250 V

may occur for PVC may occur for PVC


changeover contact

and MS (brass) ver- and MS (brass) ver-


2 switching points
3 switching points
1 switching point

sions. sions.
1
2
3
4

B G 1/2/3 1/2/3/4 K L A C

O H 1/2/3 1/2/3/4 K L A C

–– –– 1/2/3 1/2/3/4 K L A ––

B G 1/2/3 1/2/3/4 K L V H

O H 1/2/3 1/2/3/4 K L V H

–– –– 1/2/3 1/2/3/4 K L V ––

B G 1 / 2 / –– 1/2/3/4 K L T W

O H 1 / 2 / –– 1/2/3/4 K L T W

–– –– 1 / 2 / –– 1/2/3/4 K L T ––

207
Standard
float switches
Type code

Ordering examples
s. page 212
Position 1 2 3 4

Magnetic Output type Combination


Version float reed contact switching
switch tube/float

Type M A 앮 -

Min./max. Combination switching tube/float


dimensions

Sensing distances for Material floats POM PVC PP NBR 1.4571 1.4571
falling levels Ø40 x 27 Ø42 x 44 Ø30 x 44 Ø30 x 44 Ø45 x 47 Ø52
x = max. 2000 for stainless/brass Niro/MS
x = max. 1000 for stainless/brass PVC

Material connecting head

Material switching tube

Oval flange with plug


PC 1.4571 A V T R N E

PC MS 63 M L C S P F

PC PVC K D I U –– ––

Flange enclosures Ø78


G-AI Si 12 1.4571 A V T R N E

G-AI Si 12 MS 63 M L C S P F

G-AI Si 12 PVC K D I U –– ––

Flange enclosures Ø120


G-AI Si 12 1.4571 A V T R N E

G-AI Si 12 MS 63 M L C S P F

G-AI Si 12 PVC K D I U –– ––

208
5 6 7 8 9 10 11 12 13

General Number of Switching Switching Connecting Standard Special features


design switching function capacity head programme (see page 213)
points

7 앮 앮 앮 앮 S 앮

Number Switching Switching Connecting head


of switching function capacity

Sensors
points

1.4571 1.4571
Ø62 Ø84 straight type bent type
type in illustration type in illustration
mixed version (CO, NC, NO)

in 1.4571 material. in 1.4571 material.


normally-closed contact

ID letter connecting head

ID letter connecting head


max. 0.5 A - 30VA - 250 V

Slight variations Slight variations


normally-open contact

max. 1A - 60VA - 250 V

may occur for PVC may occur for PVC


changeover contact

and MS (brass) ver- and MS (brass) ver-


2 switching points
3 switching points
1 switching point

sions. sions.
1
2
3
4

B G 1/2 1/2/3/4 K L TO TW

O H 1/2 1/2/3/4 K L TO TW

–– –– 1/2 1/2/3/4 K L TO ––

B G 1/2/3 1/2/3/4 K L S B

O H 1/2/3 1/2/3/4 K L S B

–– –– 1/2/3 1/2/3/4 K L S B

FL WFL
B G 1/2/3 1/2/3/4 K L
120 120

FL WFL
O H 1/2/3 1/2/3/4 K L
120 120

FL WFL
–– –– 1/2/3 1/2/3/4 K L
120 120

209
Standard
float switches
Type code

Ordering examples
s. page 212
Position 1 2 3 4

Magnetic Output type Combination


Version float reed contact switching
switch tube/float

Type M A 앮 -

Min./max. Combination switching tube/float


dimensions

Sensing distances for Material floats POM PVC PP NBR 1.4571 1.4571
falling levels Ø40 x 27 Ø42 x 44 Ø30 x 44 Ø30 x 44 Ø45 x 47 Ø52
x = max. 2000 for stainless/brass Niro/MS
x = max. 1000 for stainless/brass PVC

Material connecting head

Material switching tube

Flange enclosures
DN50 Ø165 1.4571 /
1.4571 A V T R N E
G-AI Si 12

–– MS 63 –– –– –– –– –– ––

PVC /
PVC K D I U –– ––
G-AI Si 12

Flange enclosures
DN65 Ø185 1.4571 /
1.4571 A V T R N E
G-AI Si 12

–– MS 63 –– –– –– –– –– ––

PVC /
PVC K D I U –– ––
G-AI Si 12

Tank cable gland R1.5"


1.4571 /
1.4571 A V T R N E
G-AI Si 12

–– MS 63 –– –– –– –– –– ––

PVC /
PVC K D I U –– ––
Polyester

210
5 6 7 8 9 10 11 12 13

General Number of Switching Switching Connecting Standard Special features


design switching function capacity head programme (see page 213)
points

7 앮 앮 앮 앮 S 앮

Number Switching Switching Connecting head


of switching function capacity

Sensors
points

1.4571 1.4571
Ø62 Ø84 straight type bent type
type in illustration type in illustration
mixed version (CO, NC, NO)

in 1.4571 material. in 1.4571 material.


normally-closed contact

ID letter connecting head

ID letter connecting head


max. 0.5 A - 30VA - 250 V

Slight variations Slight variations


normally-open contact

max. 1A - 60VA - 250 V

may occur for PVC may occur for PVC


changeover contact

and MS (brass) ver- and MS (brass) ver-


2 switching points
3 switching points
1 switching point

sions. sions.
1
2
3
4

DN WDN
B G 1/2/3 1/2/3/4 K L
50 50

–– –– –– –– –– –– ––

DN
–– –– 1/2/3 1/2/3/4 K L ––
50

DN WDN
B G 1/2/3 1/2/3/4 K L
65 65

–– –– –– –– –– –– ––

DN
–– –– 1/2/3 1/2/3/4 K L ––
65

R
B G 1/2/3 1/2/3/4 K L ––
1.5

–– –– –– –– –– –– ––

R
–– –– 1/2/3 1/2/3/4 K L ––
1.5

211
Standard
float switches
Type code

Position 1 2 3 4

Magnetic Output type Combination


Version float reed contact switching
switch tube/float

Type M A K -

Min./max. Combination switching tube/float


dimensions

Sensing distances for Material floats POM PVC PP NBR 1.4571 1.4571
falling levels Ø40 x 27 Ø42 x 44 Ø30 x 44 Ø30 x 44 Ø45 x 47 Ø52
x = max. 2000 for stainless/brass Niro/MS
x = max. 1000 for stainless/brass PVC

Material connecting head

Material switching tube

Tank cable gland R2"


1.4571 /
1.4571 A V T R N E
G-AI Si 12

–– MS 63 –– –– –– –– –– ––

PVC /
PVC K D I U –– ––
Polyester

Ordering examples MAK-721 KR2S

with specification o=______ ; u=_______ (see order form page 228)

212
5 6 7 8 9 10 11 12 13

General Number of Switching Switching Connecting Standard Special features


design switching function capacity head programme (s. below)
points

7 2 1 K R2 S

Number Switching Switching Connecting head


of switching function capacity

Sensors
points

1.4571 1.4571
Ø62 Ø84 straight type bent type
type in illustration type in illustration
mixed version (CO, NC, NO)

in 1.4571 material. in 1.4571 material.


normally-closed contact

ID letter connecting head

ID letter connecting head


max. 0.5 A - 30VA - 250 V

Slight variations Slight variations


normally-open contact

max. 1A - 60VA - 250 V

may occur for PVC may occur for PVC


changeover contact

and MS (brass) ver- and MS (brass) ver-


2 switching points
3 switching points
1 switching point

sions. sions.
1
2
3
4

B G 1/2/3 1/2/3/4 K L R2 ––

–– –– –– –– –– –– –– ––

–– –– 1/2/3 1/2/3/4 K L R2 ––

Special features

l Temperature monitoring
PT 100 (P1) / PT 1000 (P10)
l Bi-metal switch

We can produce tailor-made designs for


specific applications to suit individual
customer requirements.

213
Mini-level
float switches
Type code

Ordering examples
s. page 212
Position 1 2 3

Mini
Version float Float
switch

Type MS 앮 -

Min./max. Float
dimensions

Sensing distances for PP PVC NBR NBR 1.4571


falling levels Ø25 x 21 Ø25 x 21 Ø20 x 20 Ø23 x 25 Ø30

e = 20 (Normally-closed contact) e = 26 (Normally-closed contact) e = 23 (Normally-closed contact) e = 28 (Normally-closed contact) e = 24 (Normally-closed contact)
e = 17 (Normally-open contact) e = 23 (Normally-open contact) e = 23 (Normally-open contact) e = 22 (Normally-open contact) e = 23 (Normally-open contact)

Connection thread
R1/8" K1 K2 K3 K4 N1

K1 K2 K3 K4 N1

K1 –– K3 K4 ––

–– K2 K3 K4 ––

Connection thread
R3/8" K1 K2 K3 K4 N1

K1 K2 K3 K4 N1

K1 –– K3 K4 ––

–– K2 K3 K4 ––

Connection thread
R3/8" with plug K1 K2 K3 K4 N1

K1 K2 K3 K4 N1

K1 –– K3 K4 ––

–– K2 K3 K4 ––

214
4 5 6 7 8 9 10

Enclosure Terminal housing Switching function Characteristics


material (see page 213)

앮 - 앮 - 앮 앮

Enclosure Terminal housing Switching function


material

Sensors
Version

max. number of switching points


Ni = 1.4571
O = Normally-closed contact
S = Normally-open contact
(250 V – 0.5 A – 10 VA)

MS = MS 63
U = Changeover contact
(250 V-0.5 A-10 VA)

(100 V-0.3 A-3 VA)

X = max. total length

PP = polypropylene

Cable length in m
PVC = polyvinyl chloride
version

R 1/8
Ni S O U 1000 3 1

MS S O U 1000 3 1

PP S O U 40.5 1 1

PVC S O U 500 3 1

R 3/8
Ni S O U 1000 3 1

MS S O U 1000 3 1

PP S O U 40.5 1 1

PVC S O U 500 3 1

R 3/8ST
Ni S O U 1000 3 ––

MS S O U 1000 3 ––

PP S O U 40.5 1 ––

PVC S O U 500 3 ––

215
Mini-level
float switches
Type code

Ordering examples
s. page 212
Position 1 2 3

Mini level
Version float Float
switch

Type MS 앮 -

Min./max. Float
dimensions

Sensing distances for PP PVC NBR NBR 1.4571


falling levels Ø25 x 21 Ø25 x 21 Ø20 x 20 Ø23 x 25 Ø30

e = 20 (Normally-closed contact) e = 26 (Normally-closed contact) e = 23 (Normally-closed contact) e = 28 (Normally-closed contact) e = 24 (Normally-closed contact)
e = 17 (Normally-open contact) e = 23 (Normally-open contact) e = 23 (Normally-open contact) e = 22 (Normally-open contact) e = 23 (Normally-open contact)

Connection thread
Pg7 K1 K2 K3 K4 N1

K1 K2 K3 K4 N1

K1 –– K3 K4 ––

–– K2 K3 K4 ––

MSKS-PA-FL36-OS

–– –– –– –– ––

MSKS-PA-FL36ST-OS

–– –– –– –– ––

216
4 5 6 7 8 9 10

Enclosure Terminal housing Switching function Characteristics


material (see page 213)

앮 - 앮 - 앮 앮

Enclosure Terminal housing Switching function


material

Sensors
Version

max. number of switching points


Ni = 1.4571
O = Normally-closed contact
S = Normally-open contact
(250 V – 0.5 A – 10 VA)

MS = MS 63
U = Changeover contact
(250 V-0.5 A-10 VA)

(100 V-0.3 A-3 VA)

X = max. total length

PP = polypropylene

Cable length in m
PVC = polyvinyl chloride
Version

PG7
Ni S O U 1000 3 1

MS S O U 1000 3 1

PP S O U 40.5 1 1

PVC S O U 500 3 1

FL36

PA12
S O ––
for lateral
(Enclosure & mounting
float) (with 1 m cable)

FL36ST

PA12
S O ––
for lateral
(Enclosure & mounting
float) (with plug)

217
Adjustable
float switches
Type code

Ordering examples
s. page 212
Position 1 2 3 4

Magnetic Output type Combination


Version float reed contact switching
switch tube/floats

Type M A 앮 -

Min./max. Combination switching tube/float


dimensions (technical data see page 234 ff)

Sensing distances for Material floats 1.4571 PVC


falling levels Ø52 x 55 Ø52 x 55
Material connecting head

Material switching tube

Flange enclosures
DN50 Ø165 1.4571 /
1.4571 N V
G-AI Si 12

–– MS 63 –– ––

PVC /
PVC –– D
Polyester

Flange enclosures
DN65 Ø185 1.4571 /
1.4571 N V
G-AI Si 12

–– MS 63 –– ––

PVC /
PVC –– D
Polyester

Tank cable gland R1.5"


1.4571 /
1.4571 N V
G-AI Si 12

–– MS 63 –– ––

PVC /
PVC –– D
Polyester

218
5 6 7 8
Note!
Adjustable Connecting Length Switching devices
head without switching
modules!
Order separately,
VST 앮 / 앮 please!

Terminal Length Switching module Max. number switching modules/


housing switching units

Sensors
Version Other lengths (mm)
on request
Normally-closed contact/ Changeover
normally-open contact contact

Lengths Lengths

1000 mm

1000 mm
250 mm
500 mm
750 mm

250 mm
500 mm
750 mm
Normally-closed contact/ Changeover
normally-open contact contact

FL165
250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

FL185
250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

R1.5
250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

219
Adjustable
float switches
Type code

Ordering examples
s. page 212
Position 1 2 3 4

Magnetic Output type Combination


Version float reed contact switching
switch tube/floats

Type M A 앮 -

Min./max. Combination switching tube/float


dimensions (technical data see page 224 ff)

Sensing distances for Material floats 1.4571 PVC


falling levels Ø52 x 55 Ø52 x 55
Material connecting head

Material switching tube

Tank cable gland R2"


1.4571 /
1.4571 N V
G-AI Si 12

–– MS 63 –– ––

PVC /
PVC –– D
Polyester

Flange enclosures Ø120


G-AI Si 12 1.4571 N V

G-AI Si 12 MS 63 P L

G-AI Si 12 PVC –– D

Flange enclosures
Ø120 with G-AI Si 12 1.4571 –– ––
gush protection

MS 63
G-AI Si 12 protect.: P L
CuZN37

G-AI Si 12 PVC –– ––

220
5 6 7 8
Note!
Adjustable Connecting Length Switching devices
head without switching
modules!
Order separately,
VST 앮 / 앮 please!

Terminal Length Switching module Max. number switching modules/


housing switching units

Sensors
Version Other lengths (mm)
on request
Normally-closed contact/ Changeover
normally-open contact contact

Lengths Lengths

1000 mm

1000 mm
250 mm
500 mm
750 mm

250 mm
500 mm
750 mm
Normally-closed contact/ Changeover
normally-open contact contact

R2
250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

FL120
250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

FLS120
250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

250 / 500 /750 / 1000 491.0007.069 491.6007.075 2/3/4/4 2/3/3/3

221
Float
standard programme

ID letter: A/M/K ID letter: T/C/I ID letter: R/S/U


Dimension (mm):Ø40 x 27 Dimension (mm): Ø30 x 44 Dimension (mm):Ø30 x 44
Material: POM Material: PP Material: NBR
Depth of Depth of Depth of
immersion Weighing immersion Weighing immersion Weighing
h1(mm) y (g/cm3) h1(mm) y (g/cm3) h1(mm) y (g/cm3)
18 1 27.5 1 19.5 1
20 0.9 30.5 0.9 22 0.9
22.5 0.8 34.5 0.8 24.5 0.8
26 0.7 39.5 0.7 28 0.7

Part No.: 494.5206.009 Part No.: 494.5203.019 Part No.: 494.5203.031

ID letter: V/L/D ID letter: N/P ID letter: E/F


Dimension (mm):Ø42 x 44 Dimension (mm): Ø44 x 45 Dimension (mm): Ø52
Material: PVC Material: 1.4571 Material: 1.4571
Depth of Depth of Depth of
immersion Weighing immersion Weighing immersion Weighing
h1(mm) y (g/cm3) h1(mm) y (g/cm3) h1(mm) y (g/cm3)
25 1 32 1 32 1
27.5 0.9 35 0.9 34 0.9
30.5 0.8 39 0.8 37 0.8
35 0.7 45 0.7 43 0.7

Part No.: 494.5215.029 Part No.: 494.2104.002 Part No.: 494.2105.003

ID letter: B/O ID letter: G/H


Dimension (mm): Ø62 Dimension (mm): Ø84
Material: 1.4571 Material: 1.4571
Depth of Depth of
immersion Weighing immersion Weighing
h1(mm) y (g/cm3) h1(mm) y (g/cm3)
33 1 33 1
35 0.9 35 0.9
38 0.8 38 0.8
42 0.7 42 0.7

Part No.: 494.2102.001 Part No.: 494.2101.004

222
Adjustable
floats

ID letter: V/L/D ID letter: N/P


Dimension (mm):Ø52 x 55 Dimension (mm):Ø52 x 55
Material: PVC Material: 1.4571
Depth of Depth of
immersion Weighing immersion Weighing
h1(mm) y (g/cm3) h1(mm) y (g/cm3)
29 1 33 1
32 0.9 36 0.9
36 0.8 40.5 0.8
42 0.7 46 0.7

Sensors
Part No.: 494.5216.032 Part No.: 494.2299.023

Miniature
floats

ID letter: K1 ID letter: K2 ID letter: K4


Dimension (mm):Ø25 x 21 Dimension (mm):Ø25 x 21 Dimension (mm):Ø23 x 25
Material: PP Material: PVC Material: NBR
Depth of Depth of Depth of
immersion Weighing immersion Weighing immersion Weighing
h1(mm) y (g/cm3) h1(mm) y (g/cm3) h1(mm) y (g/cm3)
12 1 15 1 16 1
13 0.9 16 0.9 17.5 0.9
14.5 0.8 18.5 0.8 19.5 0.8
16.5 0.7 – 0.7 22 0.7

Part No.: 494.5207.021 Part No.: 494.5207.022 Art.-Nr.: 494.5211.024

ID letter: K3 ID letter: N1
Dimension (mm):Ø20 x 20 Dimension (mm): Ø30
Material: NBR Material: 1.4571
Depth of Depth of
immersion Weighing immersion Weighing
h1(mm) y (g/cm3) h1(mm) y (g/cm3)
15 1 18 1
17 0.9 19 0.9
– 0.8 21 0.8
– 0.7 24 0.7

Part No.: 494.5210.020 Art.-Nr.: 494.2109.018

223
Technical data

Standard
magnetic float
switches

Electrical data

Switching function Changeover contact/normally-closed contact/normally-open contact Changeover contact/normally-closed contact/normally-open contact
Contact ID letter K L
Rated voltage (max). 250 V AC/DC 250 V AC/DC
Rated current (max.) 0.5 A 1A
Switching capacity (max.) 30 VA 60 VA

Mechanical data

Container connection options Flange enclosures RD 120 mm Flange enclosures RD 120 mm


Flange enclosures RD 77 mm Flange enclosures RD 77 mm
Flange enclosures RD 165 mm Flange enclosures RD 165 mm
Flange enclosures RD 185 mm Flange enclosures RD 185 mm
Cable gland PG 9 Cable gland Pg 9
Cable gland R3/8'' Cable gland R3/8''
Cable gland R1/5'' with plug connection DIN 43650 Cable gland R1/5'' with plug connection DIN 43650
Oval flange 75 x 50 mm with plug-in connec. Oval flange 75 x 50 mm with plug-in connec.
DIN43650 DIN43650

Materials switching tube Stainless steel 1.4571 Stainless steel 1.4571


MS 63 MS 63
PVC PVC

Float variants A / M / K Cylinder floats RD 40 x 27 mm (POM) A / M / K Cylinder floats RD 40 x 27 mm (POM)


T / C / I Cylinder floats RD 30 x 44 mm (PP) T / C / I Cylinder floats RD 30 x 44 mm (PP)
V/D Cylinder floats RD 42 x 44 mm (NBR) V/D Cylinder floats RD 42 x 44 mm (NBR)
R / SCylinder floats RD 30 x 44 mm (NBR) R / SCylinder floats RD 30 x 44 mm (NBR)
N/P Cylinder floats RD 44 x 45 mm (stainless steel) N/P Cylinder floats RD 44 x 45 mm (stainless steel)
E /F Ball floats RD 52 mm (stainless steel) E /F Ball floats RD 52 mm (stainless steel)
B /O Ball floats RD 62 mm (stainless steel) B /O Ball floats RD 62 mm (stainless steel)
G /H Ball floats RD 84 mm (stainless steel) G /H Ball floats RD 84 mm (stainless steel)

Ambient conditions

Protection type (DIN 40050) IP 65 (up to IP 68, on request) IP 65 (up to IP 68, on request)
Temperature range -5°C to 60°C (from -30°C to 150°C, on request) -5°C to 60°C (from -30°C to 150°C, on request)
Pressure 5 bar (up to 25 bar, on request) 5 bar (up to 25 bar, on request)

224
Technical data

Miniature
magnetic float
switches

Sensors
Electrical data

Switching function Normally-closed contact / normally-open contact Changeover contact/normally-closed contact/normally-open contact
Contact ID letter B X
Rated voltage (max). 250 V AC/DC 100 V AC/DC
Rated current (max.) 0.5 A 0.3 A
Switching capacity (max.) 10 VA 3 VA

Mechanical data

Container connection options Cable gland Pg 7 Cable gland Pg 7


Cable gland R1/8'' Cable gland R1/8''
Cable gland R3/8'' Cable gland R3/8''
Cable gland R3/8'' with plug Cable gland R3/8'' with plug

Materials switching tube Stainless steel 1.4571 Stainless steel 1.4571


PP PP
PVC PVC
MS 63 MS 63

Float variants K1 / Cylinder floats RD 25 x 20 mm (PP) K1 / Cylinder floats RD 25 x 20 mm (PP)


K2 / Cylinder floats RD 25 x 20 mm (PVC) K2 / Cylinder floats RD 25 x 20 mm (PVC)
K3 / Cylinder floats RD 20 x 20 mm (NBR) K3 / Cylinder floats RD 20 x 20 mm (NBR)
K4 / Cylinder floats RD 23 x 25 mm (NBR) K4 / Cylinder floats RD 23 x 25 mm (NBR)
N1 / Ball floats RD 30 mm (stainless steel) N1 / Ball floats RD 30 mm (stainless steel)

Ambient conditions

Protection type (DIN 40050) IP 65 (up to IP 68, on request) IP 65 (up to IP 68, on request)
Temperature range -5°C to 60°C (from -30°C to 150°C, on request) -5°C to 60°C (from -30°C to 150°C, on request)
Pressure 5 bar (up to 15 bar, on request) 5 bar (up to 15 bar, on request)

225
Technical data

Adjustable
magnetic float
switches

Electrical data

Contact ID letter P L
Switching module type REEDK. KPL. F. MA REEDK. KPL. F. MA
Part No. 491.0007.069 491.6007.075
Switching function Normally-open contact / normally-closed contact (bi) Changeover contact (bi)
Rated voltage (max). 250 V AC/DC 250 V AC/DC
Rated current (max.) 5A 1A
Switching capacity (max.) 250 VA 60 VA

Mechanical data

Container connection options Flange DN 50 (PVC / stainless steel) Flange DN 50 (PVC / stainless steel)
Flange DN 65 (PVC / stainless steel) Flange DN 65 (PVC / stainless steel)
Cable gland R1.5'' (PVC / stainless steel) Cable gland R1.5'' (PVC / stainless steel)
Cable gland R2'' (PVC / stainless steel) Cable gland R2'' (PVC / stainless steel)
Flange encl. RD 120 mm (with gush protect. possible) Flange encl. RD 120 mm (with gush protect. possible)

Materials switching tube Stainless steel 1.4571 Stainless steel 1.4571


MS 63 MS 63
PVC PVC

Float variants N / PCylinder floats RD 52 x 55 mm (stainless steel) N / PCylinder floats RD 52 x 55 mm (stainless steel)
V / D / L Cylinder floats RD 52 x 55 mm (PVC) V / D / L Cylinder floats RD 52 x 55 mm (PVC)

Ambient conditions

Protection class (DIN 40050) IP 65 (up to IP 68, on request) IP 65 (up to IP 68, on request)
Temperature range -5°C to 60°C (from -30°C to 150°C, on request) -5°C to 60°C (from -30°C to 150°C, on request)
Pressure 5 bar (up to 15 bar, on request) 5 bar (up to 15 bar, on request)

226
Technical data

Chemical reistance of
float and switching tube
material at +20 °C

Chemical substance Conc. in % POM PP NBR PVC MS63 1.4571 + = Resistant


Acetone 100 + + U U + +
Aluminium sulphate 10 / + + + U + The material remains fully resistant to the
Aluminium chloride 10 / + + + U + medium or is only minimally affected.
Formic acid 85 + + U + U + The effect of pressure and temperature
Ammonia 10 + + U O U + changes on the materials must be taken
Aniline 100 / + U U O + into account.
Ethyl acetate 100 O O U U + +
Sulphuric ether 100 + + U / + +
Ethylene chloride 100 / U U U / + O = Resistant with limitations

Sensors
Petrol 100 + U + + + +
Benzene 100 + U O U + + The material is affected by the medium;
Boracic acid 10 / + + + + + sealing compounds well up.
Butyl acetate 100 + O U U / + If concentration, pressure, temperature,
Calcium chloride 10 + + + + U + durability and other influential factors are
Chlorobenzene 100 + + U U / + restricted, application may be possible.
Chlorine water – / + U O U +
Chloroform 100 / U U U + +
Chromic acid 10 O + U + U + U = Non-resistant
Iron dichloride 10 O + + + U U
Acetic acid 10 + + U + U + The material may not be used in the
Acetic acid 80 O + U + U + specified medium or at the given
Formaldehyde 20 + + + + O + temperature, unless under very clearly
Glycerine 90 + + + + + + defined preconditions.
Urea 10 / + + + / +
Tincture of iodine – / + + U / +
Potassium bichromate 5 / + O + U + / = no data availabe
Potassium nitrate 10 / + + + / +
Potassium perman. 1 + + O + / +
Bluestone 10 / / + + U +
Magnesium chloride 10 / + + + U +
Methylene chloride 100 U U U O / +
Lactic acid 10 + + O + O +
Mineral oil 100 + + + + + +
Sodium bisulphite 10 / + U O U +
Soda ash 10 + + + + O +
Sodium chloride 10 + + + + O +
Sodium sulphate 10 / + + + + +
Oxalic acid 40 / O U + O O
Phenolic aqueous 10 U + U + / +
Phosphoric acid 10 + + O + U +
Mercury 100 / + + + U +
Mercuric chloride 5 / + + O U +
Nitric acid 65 U U U + U +
Nitric acid 10 U O U + U +
Hydrochloric acid 10 U + U + U U
Hydrochloric acid 2 U + U + U U
Carbon disulphide 100 + U U U + +
Sulphuric acid 10 + + + + U +
Sulphuric acid 98 U O U O U +
Hydrogen sulphide 2 / + + + O +
Soap solution 1 + + + + + +
Carbon tetrachloride 100 + U U O + +
Trichloroethylene 100 O O U U O +
Wine – / + + + O +
Zinc chloride 10 / + + + U +

227
FAX

Order form and questionnaire


for magnetic float switches Page __________ from _________

Date: ________________________
Standard tube diameter 12 mm

Adress: Sender:

Company:

Bernstein AG Customer No.:


Tieloser Weg 6
D-32457 Porta Westfalica Contact:
Department:
Phone: +49-(0)5 71/7 93-0
Street:
Fax: +49-(0)5 71/7 93-5 55 Town:
Phone:
Fax:

O Enquiry _____ pieces


Type _____| _____| _____| _____| _____| _____| _____| _____| _____| _____| _____| _____| _____

Position 1 2 3 4 5 6 7 8 9 10 11 12 13 O Order _____ pieces

Operational environment:

Pressure: ______ bar Temperature: __________°C

Container dimens.: ______mm Medium: _____________

Cable length: ______m Separate contact type O

Mounting options: O from above

O from below

O lateral

Other comments:

228
229
Sensors
Safety Transponder System

STS4

In combination with the STS4/B actuating


element the STS4 sensor functions by the
identification of a unique 6-digit safety
code that is programmed during manu-
facture. The benefits of this non-contact,
transponder based safety sensor are
considerable: no mechanical wearing parts,
a high tolerance to lateral mis-alignment
between the sensor and actuating element,
plus high integrity 'anti-tamper' security
of the safety function, achieved by each
sensor being individually matched to one
defined transponder. In addition the Safety
Transponder System is unaffected by
dirty/contaminated environments.

Approved according to EN 954-1, Category


4, the STS4 has dual channel safety outputs
which are internally self monitored in both
the switched and unswitched state. These
outputs can be connected directly to a
Bernstein SCR safety relay or into the
customer's own safety control system.

L+

Safe analysis output


• 2-channel output channel 1 stage
• Internal self monitoring (CH1) 1 L1
• Category 4 acc. to EN 954-1
A1
Flexible trans- reading
• Connects to safety control system or SCR ponder head
• 5 selectable positions for active face
analysis output
Reliable channel 2 stage
2 L2
• Insensitive to mechanical vibrations actuating (CH2)
• Extended lateral offset element A2
• Tamper-proof
• Insensitive to dirt STS4 / B
• No mechanical wear
L-
safety switch STS4

230
Sensing distance/offset

The following values apply to parallel and 25


centred alignment of the active faces of STS4/B hysteresis mm
the safety switch and actuating element. 20
m s
If the active faces lean towards each other,
the values will differ from those specified. 15
At an inclination of up to 30° the deviation

switching distance s
would be ± 10%. 10
STS4
response range
5
1
0
no operative range - 20 -15 -10 -5 0 5 10 15 20
mm
offset m

Areas of use

The STS4 Safety Transponder System

Sensors
monitors the presence of removable/hinged
machinery guards and ensures that
hazardous work on and with machines or
applications can only be conducted if the
protective guard is in place. In areas where
safety devices are exposed to vibration
and mechanical wear, the STS4 really
demontrates its advantages by providing
tamper-proof access control and ensuring
dependable operator protection from the
dangerous movements of the machinery.

40 40 22
45

22 15
114

LED
5,3

bore holes Ø 3,5


60

30 3
31 20 L+
13 5 6 1 2
p 1 L1
3

E1 A1
7,3

4
4 2 5 L2
15 6 E2 A2
M23x1 17 3 L-
dimensioned drawing: dimensioned drawing: connector pin configuration wiring diagram
category 4 safety switch actuating element

Technical data
Description STS4-N44US/020-KLS
Part number 6505054001

Operational data
Rated operating distance, hysteresis 20 mm, < 15 %
Protection, weight IP 67, 250 g
Operating voltage range L+ 15 … 24 … 30 VDC
Operating mode 2 NO contacts
Output current < 400 mA per output, short circuit-proof
Ambient temperature range -30 … +70 °C
Connection, plug 6-pole, coninverse RC (included)

231
Safety Light Curtain SOC
Safety Multibeam System SOM

Safety in the workplace is both a question


of ethics as well as economics.
The Bernstein range of opto-electronic
safety devices are designed to protect
personnel from the potential hazards
found within dangerous machinery.
These innovative devices form a vital part
of modern process and production proce-
dures by securing the 'barrier-free' access
points found wherever frequent entry/exit
is essential.
Bernstein's Safety Light Curtain SOC and
Safety Multibeam System SOM will detect
any operator activity within the scanned
area, producing an immediate STOP
signal which shuts down the dangerous
movement of the machine.
The following detection capabilities are
available:
Safety Light Curtain SOC: finger (14 mm),
hand (30mm) and body (70 mm)
Safety Multibeam System: 2, 3 & 4 beam
(perimeter protection).
The protected area height can vary bet-
ween 200 and 1800 mm and, dependant
on the detection capability, the width can
be up to 15 m.
Both the safety light curtain and the safety
multibeam system are big in performance,
but small in dimensions. The housing has a
cross section of just 36 x 45 mm.

Safe: Fast: Flexible:


l Optical characteristics according to l Response time as low as < 18 ms l Adjustable mounting bracket
EN 61496 Section 1 & 2, Type 2/Type 4 l Easy to program beam blanking l Connects to Bernstein's SCR ON,
l Two part safety system with dual l Diagnosis software included Emergency STOP switching device or
channel fail-safe PNP outputs other fail-safe control units.
l M12 plug-type connection (5-pole
transmitter, 8-pole receiver)

232
Master-Slave EDM

The master-slave system is intended for The EDM (external device monitoring)
applications that have to be safeguarded function and a manual or automatic restart
against operators remaining behind the can be achieved by the type 4 systems
protected area. when used in conjunction with the safety
The slave is electronically controlled by the relay SCR ON. The type 2 system has this
master and is directly integrated in the programmable function built in.
safety chain.

Muting

In certain applications it maybe necessary


to supply the machine with bulky material
without interrupting the production pro-
cess. Where the material has to be passed
through the sensor array (protected area),

Sensors
the function of the muting unit is to diffe-
rentiate between humans and the material.
A number of muting sensors are installed
in such a way that the product activates
the muting mode when passing through
the protected area (over-riding the safety
function), but humans are undetected.
This differentiation can be achieved by the
use of Bernstein sensors or switches along
with the muting control unit SCR OM.
Blanking

The safety light curtain SOC with beam


blanking is designed for applications that
require a continuous supply of material.
Blanking allows selected sections of the Connection
protected area to be 'masked'. This option
is used where a permanent interruption of
individual light beams is required, allowing The receiver and transmitter units are
parts or material to pass through the pro- supplied with M12 connectors. The
tected area without triggering the safety receiver units are available with fail-safe
function. The separate programming unit PNP outputs, this signal can be directly
allows a supervisor to select fixed blanking,
connected into a safety control system or
floating blanking or a combination thereof.
to the Bernstein SCR ON safety relay.
Optional versions with electronic relays,
e.g. for integration in ASI systems, are
also available.

Accessories

Bernstein has a wide range of accessories


for the safety light curtains and safety
multibeam systems including: mounting
posts, mirrors, laser alignment tools and
the SCR ON safety relay.

233
Technical Data

SOC2-30 … DPS SOC2-70 … DPS SOM2-02 … DPS SOM2-03 … DPS SOM2-04 … DPS

Detection capability/No. of beams 30 mm 70 mm 2 3 4


Protected area height (depends on model) 200–1800 mm 200 –1800 mm 500 mm dist. betw. beams 400 mm dist. betw. beams 300 mm dist. betw. beams
Protected area width 0.5 -15 m
Outputs transistors or electronic relays
Response time 20– 40 ms 20 – 44 ms 20 ms 20 ms 20 ms
Operating mode automatic restart/manual restart
Supply voltage 24 VDC + / - 20 %; residual rippling 5% max.
Types (IEC 61496) 2 (self-monitoring)
Protection IP 65
Test input •
Connection M12 connector (shielded)
Version standard, master or slave versions – – –

SOC4 -14 … DPS SOC4 -30 … DPS SOC4 -70 … DPS

Detection capability/No. of beams 14 mm 30 mm 70 mm


Protected area height (depends on model) 200 –1200 mm 200 –1800 mm 400 –1800 mm
Protected area width 0.5– 6 m 0.5 –15 m 0.5 –15 m
Outputs transistors or electronic relays
Response time < 18 ms
Operating mode automatic restart
Supply voltage 24 VDC + / - 20 %; residual rippling 5% max.
Types (IEC 61496) 4 (self-monitoring)
Protection IP 65
Test input •
Communication interface RS485
Connection M12 connector (shielded)
Version standard, master or slave versions
Option fixed and floating blanking

SOM4 - 02 … DPS SOM4 - 03 … DPS SOM4 - 04 … DPS

Detection capability/No. of beams 2 3 4


Protected area height (depends on model) 500 mm dist. betw. beams 400 mm dist. betw. beams 300 mm dist. betw. beams
Protected area width 0.5 –15 m 0.5 –15 m 0.5 –15 m
Outputs transistors or electronic relays
Response time < 18 ms
Operating mode automatic restart
Supply voltage 24 VDC + / - 20 %; residual rippling 5% max.
Types (IEC 61496) 4 (self-monitoring)
Protection IP 65
Test input •
Communication interface RS485
Connection M12 connector (shielded)

Accessories

Plug M12 x 1
Article no.
5-wire for transmitter 5 m length 4139100808
5-wire for transmitter 10 m length 4139100809
5-wire for transmitter 20 m length 4139100810

8-wire for receiver 5 m length 4139100811


8-wire for receiver 10 m length 4139100812
8-wire for receiver 20 m length 4139100813

Article no.
Safety relais ON 6562321010
Muting device OM 6562321009

234
Safety light curtains SOC4 Type 4, 14 mm detection capability
Blanking
Standard Master Slave Standard Master
Protected area height Article. no. Article. no. Article. no. Article. no. Article. no.
200 mm 6541421101 6541521101 6541629101 6541451101 6541551101
300 mm 6541421102 6541521102 6541629102 6541451102 6541551102
400 mm 6541421103 6541521103 6541629103 6541451103 6541551103
500 mm 6541421104 6541521104 6541629104 6541451104 6541551104
600 mm 6541421105 6541521105 6541629105 6541451105 6541551105
700 mm 6541421106 6541521106 6541629106 6541451106 6541551106
800 mm 6541421107 6541521107 6541629107 6541451107 6541551107
900 mm 6541421108 6541521108 6541629108 6541451108 6541551108
1000 mm 6541421109 6541521109 6541629109 6541451109 6541551109
1200 mm 6541421110 6541451110

Safety light curtains SOC4 Type 4, 30 mm detection capability


Blanking
Standard Master Slave Standard Master
Protected area height Article. no. Article. no. Article. no. Article. no. Article. no.
200 mm 6543421101 6543521101 6543629101 6543451101 6543551101
300 mm 6543421102 6543521102 6543629102 6543451102 6543551102

Sensors
400 mm 6543421103 6543521103 6543629103 6543451103 6543551103
500 mm 6543421104 6543521104 6543629104 6543451104 6543551104
600 mm 6543421105 6543521105 6543629105 6543451105 6543551105
700 mm 6543421106 6543521106 6543629106 6543451106 6543551106
800 mm 6543421107 6543521107 6543629107 6543451107 6543551107
900 mm 6543421108 6543521108 6543629108 6543451108 6543551108
1000 mm 6543421109 6543521109 6543629109 6543451109 6543551109
1200 mm 6543421110 6543521110 6543629110 6543451110 6543551110
1400 mm 6543421111 6543521111 6543629111 6543451111 6543551111
1600 mm 6543421112 6543521112 6543629112 6543451112 6543551112
1800 mm 6543421113 6543521113 6543629113 6543451113 6543551113

Safety light curtains SOC4 Type 4, 70 mm detection capability


Blanking
Standard Master Slave Standard Master
Protected area height Article. no. Article. no. Article. no. Article. no. Article. no.
400 mm 6545421101 6545521101 6545629101 6545451101 6545551101
600 mm 6545421102 6545521102 6545629102 6545451102 6545551102
800 mm 6545421103 6545521103 6545629103 6545451103 6545551103
1000 mm 6545421104 6545521104 6545629104 6545451104 6545551104
1200 mm 6545421105 6545521105 6545629105 6545451105 6545551105
1400 mm 6545421106 6545521106 6545629106 6545451106 6545551106
1600 mm 6545421107 6545521107 6545629107 6545451107 6545551107
1800 mm 6545421108 6545521108 6545629108 6545451108 6545551108

Safety light curtains SOC2 Type 2


30 mm detection capability 70 mm detection capability
Standard Master Slave Standard Master Slave
Protected area height Article. no. Article. no. Article. no. Article. no. Article. no. Article. no.
200 mm 6543421201 6543521201 6543629201 6545421201 6545521201 6545629201
300 mm 6543421202 6543521202 6543629202 6545421202 6545521202 6545629202
400 mm 6543421203 6543521203 6543629203 6545421203 6545521203 6545629203
500 mm 6543421204 6543521204 6543629204 6545421204 6545521204 6545629204
600 mm 6543421205 6543521205 6543629205 6545421205 6545521205 6545629205
700 mm 6543421206 6543521206 6543629206 6545421206 6545521206 6545629206
800 mm 6543421207 6543521207 6543629207 6545421207 6545521207 6545629207
900 mm 6543421208 6543521208 6543629208 6545421208 6545521208 6545629208
1000 mm 6543421209 6543521209 6543629209 6545421209 6545521209 6545629209
1200 mm 6543421210 6543521210 6543629210 6545421210 6545521210 6545629210
1400 mm 6543421211 6543521211 6543629211 6545421211 6545521211 6545629211
1600 mm 6543421212 6543521212 6543629212 6545421212 6545521212 6545629212
1800 mm 6543421213 6543521213 6543629213 6545421213 6545521213 6545629213

Safety Multibeam Systems SOM


SOM4 Type 4 SOM2 Type 2
No. of beams Article. no. Article. no.
2 6547421101 6547421201
3 6548421101 6548421201
4 6549421101 6549421201

235
Light barriers

OSS 2
and OSS 4

Opto-electronic protective equipment from The main fields of use for the light barriers The light barriers are divided into two cate-
BERNSTEIN safely and reliably protects the OSS2 and OSS4 are: gories: commensurate with the risk analysis
operator against workplace injuries that of a machine or installation, light barriers
occur in dangerous installations and l Protective equipment for operating type 2 from the OSS2 range or light
systems. personnel on machines and installations barriers type 4 from the OSS4 range may
l Protection of the working area of a be required.
An EC-type examination certificate was robot, entire production lines or of load-
issued for the light barriers by the Experts ing and handling systems, storage and
Committees for Iron and Metal III, the feeding systems, paletting and depalle-
Workers Compensation Board (Berufs- ting, pallet and packaging installations ...
genossenschaft), the Examination and l Protection of entrances
Certification Body (Prüf- und Zertifizie- l Building a safety area
rungsstelle). l Additional protection with light barriers
l Prevention of collisions
Examination basis: Council Directive
98/37/EC, EN 61496-1
issued 02.1998 and
IEC 61496-2
issued 44/208/FDIS
11.1997

OSS2 OSS4
Light barrier type 2 consisting of a Light barrier type 4, consisting of a
control device OSS2, a transmitter OSS2-01SE and transmitter and a receiver, placed together in
a receiver OSS2-01EE one delivery unit OSS4-01ES

Functions
Two independent safety relays with positively driven contacts
Both contacts are open if the IR beam is interrupted.

Two different means of restarting after the IR beam is again intact


Possibility of programming wiring Possibility of selecting a variety of devices
on the control device upon ordering

Automatic restart
The outputs are closed once the IR beam is again intact.

Restart protection
The contacts remain closed after first being turned on as well as whenever the IR beam is intact.
This function is also named 'manual release'.
The release is realised through an external start button.

236
Light barrier
OSS2

Type 2 according to
EN 61496-1
EC-type examination certificate
EN 61496-1/IEC 61496-2
BG Iron and Metal III
No. 01 021

Technical Data
Supply voltage 24 VDC, 24 VAC, 115 VAC, 230 VAC
Output Two safety relays with positively driven contacts, contact rating (resistive load) max 2A, 250 VAC

Sensors
Temperature range Operating temperature –10 °C … +50 °C
Storage temperature –25 °C … +85 °C
Response time ≤ 40 ms
Sensing distance max. 20 m
Protection class Control device IP 20
Transmitter and receiver: plug connection IP 65, cable connection IP 67
Dimensions Control device 75 x 100 x 110 mm
Transmitter and receiver 80 x 89 x 25.4 mm

Designation Part number


Transmitter Cable connection area OSS2-01SE-20-0000-PA 654.6101.001
Transmitter plug M12 OSS2-01SE-20-0000-PS 654.6101.002

Receiver Cable connection area OSS2-01EE-20-0000-PA 654.6201.001


Receiver plug M12 OSS2-01EE-20-0000-PS 654.6201.002

Control devices Control device OSS2 24 VAC 656.2322.006


Control device OSS2 115 VAC 656.2322.008
Control device OSS2 230 VAC 656.2322.007
Control device OSS2 24 VDC 656.2322.005

237
246_249_SiLichtschranken_GB 23.09.2003 13:22 Uhr Seite 248

Light barrier
OSS4

Type 4 according to
EN 61496-1
EC type examination certificate
EN 61496-1/IEC 61496-2
BG Iron and Metal III
No. 01 019 and 01 020

Technical data
Supply voltage 24 VDC, 24 VAC, 110 VAC, 230 VAC
Output Two safety relays with positively driven contacts, contact rating (resistive load) max 2A, 250 VAC
Temperature range Operating temperature –20 °C … +50 °C
Storage temperature –25 °C … +85 °C
Response time 15 ms
Sensing distance max. 40 m
Protection class Transmitter and receiver IP 65
Dimensions Transmitter 78 x 104 x 211 mm
Receiver 78 x 104 x 219 mm

Light barrier with


automatic restart
Supply voltage Designation Part number
24 V AC OSS4-01ES-40-AUTO-ARS 654.6313.001
48 V AC OSS4-01ES-40-AUTO-ARS 654.6313.002
110 V AC OSS4-01ES-40-AUTO-ARS 654.6313.003
230 V AC OSS4-01ES-40-AUTO-ARS 654.6313.004
24 V DC OSS4-01ES-40-AUTO-DRS 654.6323.001

Light barrier with


restart protection/manual release
Supply voltage Designation Part number
24 V AC OSS4-01ES-40-MANU-ARS 654.6313.005
48 V AC OSS4-01ES-40-MANU-ARS 654.6313.006
110 V AC OSS4-01ES-40-MANU-ARS 654.6313.007
230 V AC OSS4-01ES-40-MANU-ARS 654.6313.008
24 V DC OSS4-01ES-40-MANU-DRS 654.6323.002

238
239
Sensors
Safety magnetic controller
General table

Designation MÜZ-102/24 MÜZ-102/24-UM MÜZ-102/D24-FL-DA MÜZ-202/D24-FL MÜZ-202/D24-UM


Part number 639.2701.006 639.2701.010 639.2701.306 639.2702.307 639.2702.301
Operating data AC 230 V – – – – –
AC 24 V l l – – –
DC 24 V – – l l l
Division into safety category Safety category I l l # # l
Safety category II – – # # –
Safety category III – – l l –
Safety category IV – – – – –
Approval l BIA l BIA l TÜV l TÜV –
BIA-risk evaluated – – – – l
BE-risk-evaluated – – – – –
Max. connectable Sensor units
1 Sensor (switch) l l l # #
2 Sensor (switch) – – – l l
6 Sensor (switch) – – – – –
Suitable sensors unit
Switch MAK-4236/4237

649.0742.008 (BIA) l l
649.0642.315 (TÜV) l l
649.0642.301 l
649.0642.302 l
649.0642.303 l
649.0642.305 l

Magnet TK-42-CD

640.2042.015 (BIA) l l
640.2042.310 (TÜV) l l
640.2042.301 l

Switch MAK-5236

649.0652.316 (TÜV) l l
649.0652.306 l
649.0652.307 l
649.0652.308 l
649.0652.309 l

Magnet TK-52-CD

640.2052.311 (TÜV) l l
640.2052.307 l

Switch MAK-5336

649.0653.317 (TÜV) l l
649.0653.310 l
649.0653.311 l
649.0653.312 l
649.0653.313 l

Magnet TK-43-CD

640.2043.312 (TÜV) l l
640.2043.023 l

l: normal category for the risk level


#: possible application (possibly over-qualifield)

240
MÜZ-602/D24-UM MÜZ-202/024 MÜZ-202/230 MÜZ-602/024 MÜZ-602/230
639.2706.302 639.2702.008 639.2702.007 639.2706.005 639.2706.001
– – l – l
– l – l –
l l – l –
l l l l l
– – – – –
– – – – –
– – – – –
– – – – –
l – – – –
– l l l l

Sensors
# # # # #
# l l # #
l – – l l

l l l l l
l l l l l
l l l l l
l l l l l

l l l l l

l l l l l
l l l l l
l l l l l
l l l l l

l l l l l

l l l l l
l l l l l
l l l l l
l l l l l

l l l l l

241
Safety magnetic controller
According to VDE 0660 Part 209

BIA-certified
System type 1
consists of
magnetic monitoring system (1)
coded magnet (2)
coded magnetic switch (3)

(1) (2) (3)

Model description MÜZ-102/24 TK-42-CD MAK-4237-3


Part number 639.2701.006 640.2042.015 649.0742.008
Max. connectable sensor units 1 – –
Normally-open contact l – –
Combined normally-open/normally-closed contact – – l
Changeover contact – – –

Operating voltage
AC 230 V – – –
AC 24 V l – –
DC 24 V – – –
Input current 0.1 A – –

Switching capacity. safety contact


Switching voltage max. AC
. 250 V – DC 30 V
Switching current max. 8A – –
Switching capacity max. 1500 VA – 250 mW
LED: Status of hazard/switching status –/l – –
Relay: forced disconnection/standard l/– – –

Ambient conditions
Temperature range min./max. 0 °C/+55 °C –20 °C/+70 °C –20 °C/+70 °C
32 °F/+131 °F –4 °F/+158 °F –4 °F/+158 °F
Protection type (according to DIN 40050) IP 20 IP 67 IP 67
Humidity class (according to DIN 40040) E – –
Housing material PA 6.6 PA 6.6 PA 6.6
Attachment option TS 35 (DIN 50022) M4 M4
Connection type: terminal block/cable max. 2.5 mm2/– – –/4 x 0.25 mm2
Connection diagram (page/pos.) 250/1 – –
Sensing distance S on min. – – 3 mm
S off max. – – 14 mm

Approvals BIA/SUVA BIA/SUVA BIA/SUVA

Stock status: Ex stock/Built to order l/– l/– l/–

All dimensions in mm

All sensor units refer to the standard cable length


of 3 m

(1) (2) (3)

242
(1) (2) (3)

MÜZ-102/24-UM TK-42-CD MAK-4237-3


639.2701.010 640.2042.015 649.0742.008
1 – –

Sensors
– – –
– – l
l – –

– – –
l – –
– – –
0.1 A – –

AC 250 V – DC 30 V
8A – –
1500 VA – 250 mW
–/l – –
l/– – –

0 °C/+55 °C –20 °C/+70 °C –20 °C/+70 °C


32 °F/+131 °F –4 °F/+158 °F –4 °F/+158 °F
IP 20 IP 67 IP 67
E – –
PA 6.6 PA 6.6 PA 6.6
TS 35 (DIN 50022) M4 M4
max. 2.5 mm2/– – –/4 x 0.25 mm2
250/2 – –
– – 3 mm
– – 14 mm

BIA/SUVA BIA/SUVA BIA/SUVA

l/– l/– l/–

(1) (2) (3)

243
Safety magnetic controller Coded magnetic switches
TÜV certificated

System type 3
according to EN 954-1
in safety category 3

Single fault tolerance S to IEC 60947-5-3

Designation MÜZ-102/D24-FL-DA MÜZ-202/D24-FL 3 m PVC cable


Part number 639.2701.306 639.2702.307 Designation
Max. connectable sensor units 1 2 Part number
safety output, N.O. l l Delivery: ex-stock/built to order
Feedback circuit l –
Data output, N.C. l –

Operating voltage
AC 230 V –* –*
AC 24 V – –
DC 24 V l l
Input current 60 mA 60 mA

Switching capacity, safety contact


Switching voltage max. AC 250 V AC 250 V
Switching current max. 8A 8A
Switching capacity max. 1700 VA 1700 VA
LED: Status of hazard/switching status l/– l/–
LED: supply voltage/on l –
Relay: forced disconnection/standard l/– l/–

Ambient conditions Ambient conditions


Temperature range min./max. 0 °C/+55 °C 0 °C/+55 °C Temperature range min./max.
32 °F/+131 °F 32 °F/+131 °F
Protection class (according to IEC 529, EN 60529) IP 20 IP 20 Protection type (according to IEC 529, EN 60529)
Housing material PC PC Housing material
Attachment option (DIN 50022) TS 35 TS 35 Sensing distance S on min.
Connetion type: terminal block max. 2.5 mm2 max. 2.5 mm2 S off max.
250/7 250/8
Applicable sensor units see page 203 Operating magnet
Designation
Delivery: ex-stock/built to order l/– l/– Part number
To be used MÜZ
Part number

All dimensions in mm All dimensions in mm

* By using separate power supply (housing with same Other versions available on request.
width: 22.5 mm); available on request.

244
MAK-4236-3 MAK-5236-3 MAK-5336-3
649.0642.315 649.0652.316 649.0653.317

Sensors
l/– –/l l/–

–5 °C/+70 °C –5 °C/+70 °C –5 °C/+70 °C


+23 °F/+158 °C +23 °F/+158 °C +23 °F/+158 °C
IP 67 IP 67 IP 67
PA 6.6 PBT PA 6.6
4 mm 3 mm 3 mm
14 mm 14 mm 14 mm

TK-42-CD TK-52-CD/2 TK-43-CD


640.2042.310 640.2052.311 640.2043.312

639.2701.306 639.2701.306 639.2701.306


639.2702.307 639.2702.307 639.2702.307

245
Safety magnetic controller
BIA risk-evaluated

System type 1
according to EN 954-1
in safety category 1

Designation MÜZ-202/D24-UM MÜZ-602/D24-UM


Part number 639.2702.301 639.2706.302
Max. connectable sensor units 2 6
Normally-open contact – –
Combined normally-open/normally-closed contact – –
Changeover contact l l

Operating voltage
AC 230 V – –
AC 24 V – –
DC 24 V l l
Input current 0.1 A 0.1 A

Switching capacity, safety contact


Switching voltage max. AC
. 250 V AC 250 V
Switching current max. 8A 8A
switching capacity max. 1700 VA 1700 VA
LED: Status of hazard/switching status l/– l/–
Relay: forced disconnection/standard l/– l/–

Ambient conditions
Temperature range min./max. 0 °C/+55 °C 0 °C/+55 °C
32 °F/+131 °F 32 °F/+131 °F
Protection class (according to DIN 40050) IP 20 IP 20
Housing material PA 6.6 PA 6.6
Attachment option (DIN 50022) TS 35 TS 35
Connection type: terminal block max. 2.5 mm2 max. 2.5 mm2
250/3 250/4
Applicable sensor units
Switch MAK-xx36 MAK-xx36
Magnet TK-xx-CD TK-xx-CD
see page 248–249 248–249
Approvals
BIA risk-evaluated in safety category I I
Delivery: ex-stock/built to order l/– l/–

All dimensions in mm

Other versions available on request.

246
Safety magnetic controller
Bernstein risk-evaluated

System type 1
according to EN 954-1
in safety category 1

Designation MÜZ-202/024 MÜZ-202/230 MÜZ-602/024 MÜZ-602/230


Part number 639.2702.008 639.2702.007 639.2706.005 639.2706.001
Max. connectable sensor units 2 2 6 6

Sensors
Nornally-open contact – – – –
Combined normally-open/normally-closed contact – – – –
Changeover contact l l l l

Operating voltage
AC 230 V – l – l
AC 24 V l AC/DC universal – l AC/DC universal –
DC 24 V l – l –
Input current 0.1 A 0.1 A 0.1 A 0.1 A

Switching capacity, safety contact


Switching voltage max. AC
. 250 V/DC 30 V AC 250 V/DC 30 V AC 250 V/DC 30 V AC 250 V/DC 30 V
Switching current max. 15 A 15 A 15 A 15 A
Switching capacity max. 2000 VA/150 W 2000 VA/150 W 2000 VA/150 W 2000 VA/150 W
LED: Status of hazard/switching status l/– l/– l/– l/–
Relay: forced disconnection/standard –/l –/l –/l –/l

Ambient conditions
Temperature range min./max. –25 °C/+55 °C –25 °C/+55 °C –25 °C/+55 °C –25 °C/+55 °C
–13 °F/+131 °F –13 °F/+131 °F –13 °F/+131 °F –13 °F/+131 °F
Protection class (according to DIN 40050) IP 20 IP 20 IP 20 IP 20
Housing material PA 6.6 PA 6.6 PA 6.6 PA 6.6
Attachment option (DIN 50022) TS 35 TS 35 TS 35 TS 35
Connection type: terminal bloc max. 2.5 mm2 max. 2.5 mm2 max. 2.5 mm2 max. 2.5 mm2
250/5 250/6 250/9 250/10
Applicable sensor units
Switch MAK-xx36 MAK-xx36 MAK-xx36 MAK-xx36
Magnet TK-xx-CD TK-xx-CD TK-xx-CD TK-xx-CD
see page 248–249 248–249 248–249 248–249
Approvals
BE- risk-evaluated in safety category I I I I
Delivery: ex-stock/built to order l/– l/– l/– l/–

All dimensions in mm

Other versions available on request.

247
Coded switches

3 m PVC cable
Designation MAK-4236-3 MAK-5236-3
Part number 649.0642.301 649.0652.306
Delivery: ex-stock/bult to order l/– –/l
6 m PVC cable
Designation MAK-4236-6 MAK-5236-6
Part number 649.0642.302 649.0652.307
Delivery: ex-stock/bult to order l/– –/l
9 m PVC cable
Designation MAK-4236-9 MAK-5236-9
Part number 649.0642.303 649.0652.308
Delivery: ex-stock/bult to order l/– –/l
Plug RD 6.5 mm/4 poles
Designation MAK-4236-STK MAK-5236-STK
Part number 649.0642.305 649.0652.309
Delivery: ex-stock/bult to order l/– –/l
Switching capacity
Operating voltage max. DC 30 V DC 30 V
Switching capacity max. 250 mW 250 mW

Ambient conditions
Temperatur range min./max. –5 °C/+70 °C –5 °C/+70 °C
+23 °F/+158 °C +23 °F/+158 °C
Protection class (according to IEC 529, EN 60529) IP 67 IP 67
Housing material PA 6.6 PA 6.6
Sensing distance S on min. 5 mm 8 mm 3 mm
S off max. 14 mm 16 mm 14 mm

Operating magnet
Designation TK-42-CD TK-42-CD-SN8 TK-52-CD/2
Part number 640.2042.301 640.2042.306 640.2052.307

To be used MÜZ
see page 246–247 246–247 246–247

All dimensions in mm

Other versions available on request.


SW: wrench size

248
Coded switches

3 m PVC cable
Designation MAK-5336-3
Part number 649.0653.310

Sensors
Delivery: ex-stock/bult to order l/–
6 m PVC cable
Designation MAK-5336-6
Part number 649.0653.311
Delivery: ex-stock/bult to order l/–
9 m PVC cable
Designation MAK-5336-9
Part number 649.0653.312
Delivery: ex-stock/bult to order l/–
Plug M 12/4 poles
Designation MAK-5336-STK
Part number 649.0653.313
Delivery: ex-stock/bult to order l/–
Switching capacity
Operating voltage max. DC 30 V
Switching capacity max. 250 mW

Ambient conditions
Temperatur range min./max. –5 °C/+70 °C
+23 °F/+158 °C
Protection class (according to IEC 529, EN 60529) IP 67
Housing material PA 6.6
Sensing distance S on min. 3 mm
S off max. 10 mm

Operating magnet
Designation TK-43-CD
Part number 640.2043.023

To be used MÜZ
see page 246–247

All dimensions in mm

Other versions available on request.

249
Magnetic switch
Monitoring relays
Wiring diagrams

1 MÜZ-102 8 MÜZ-202/Fl

4 MÜZ-602/Um

5 MÜZ-202

2 MÜZ-102/Um 9 MÜZ-602

6 MÜZ-202
Sensor 1 DC 24 V
BU GY BN BK +–

1.1 1.4 80

1.2 1.3 81

K1 K2

60 9.2 7.4

61 9.1 7.3

Data
output

Feedback Safety output


circuit

3 MÜZ-202/Um 7 MÜZ-102/Fl 10 MÜZ-602

250
251
Sensors
Type matrix of
inductive sensors

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.

K I N - T 1 2 N S / 0 0 4 - K L 2
Product group Housing design Output Sensing distance Options

1 K = Non-contact proximity switch Design Examples: 14 Always a dash

– S03 = Slot type sensor


2 I = Inductive – Q08 = 8 x 8 x 49 mm, 15 K = Short-circuit protected
side sensing
– M32 = M32 x 1.5 mm,
3 B = flush installation threaded barrel 16 L = LED
N = non-flush installation – D08 = 8 mm diameter (metal)
R = Ring sensor – R22 = 22 mm diameter (plastic)
– E68 = 68 x 30 x 15 mm 17… Cable length
4 Always a dash – N44 = 41.5 x 41.5 x 120 mm Examples: 2 = 2 m
(Euro standard housing) 6=6m

5 M = metric threaded barrel E = Extended sensing distance


(metal) 8 P = PNP V = Short body design
T = metric threaded barrel N = NPN P = Potentiometer
(plastic) A = AC 2-wire PU = Polyurethane cable
D = smooth barrel E = NAMUR S = Screw termination
(metal) Z = DC 2-wire (terminal compartment)
R = smooth barrel Q = AC triac SD = Plug connection,
(plastic) T = Thyristor (AC 3-wire) according to DIN
Q = rectangular housing G = Push/pull with screw termination
(metal) D = Dual output SM = Mini socket snap fit
P = PG threaded barrel NPN/PNP switching S8 = M8 quick disconnect screw
(metal) device connector
E = rectangular housing SM8 = M8 quick disconnect snap
(plastic) or screw connector
S = Slot sensor 9 S = Normally open contact S12 = M12 quick disconnect
(plastic) O= Normally closed contact screw type
N = standard fixing (in accordance P = Programmable N = Stainless steel housing
with DIN 50025/50037) A= Analogue F = High switching frequency
U= Complementary T = High temperature
resistance
6/7 two-digit number I = teach in
10 Slash
– Smooth barrel types
= diameter in mm
– Threaded barrel types 11/12/13 Sensing distance
= standard designation
– Rectangular devices Examples: 1.5 = 1.5 mm
= continuing design numbers 002 = 2 mm
040 = 40 mm

252
Wiring diagrams PNP output NPN output
electrical outputs DC (Principle wiring diagram) (Principle wiring diagram)

Definition of cable colours

BN = brown
BU = blue
BK = black (Output)

Association of the cable colours to the


connection pins of the cable couplings see
page 266 ff.
This association is not valid for all plugs
and couplings

Sensors
2) PNP normally closed 3) PNP programmable
1) PNP normally open PNP transistor disconnects the positive supply to With the built-in switch the position PNP N/O 1) or
PNP transistor switches the output high. output. PNP N/C 2) can be chosen.

5) NPN normally closed 6) NPN programmable


4) NPN normally open NPN transistor disconnects the negative supply to With the built-in switch the function NPN N/O 4) or
NPN Transistor switches the output low. output. NPN N/C 5) can be chosen.

7) PNP/NPN programmable
With two built-in switches PNP or NPN and 8) NAMUR
between NO or NC function can be chosen. Current change according to DIN EN 60947-5-6.

253
Wiring diagrams DC 2-wire DC 4-wire
of DC output types (Principle wiring diagram) (Principle wiring diagram)

Key to colour coding of cable

BN = brown
BU = blue
BK = black (switching output)
WH = white (switching output)

Load for Sinking Load for Sinking Load for Sinking

Load for Sourcing Load for Sourcing Load for Sourcing

3) Switch selectable DC 2-wire


1) Normally open DC 2-wire 2) Normally closed DC 2-wire The 1) normally-open and 2) normally closed
During operation, the contacts are bonded. During operation, the contacts are separated. functions can be selected via an integrated switch.

Load

4) Complementary output DC 5) Complementary output DC


PNP 4-wire NPN 4-wire
During operation, the positive operating voltage is During operation, the negative operating voltage is
applied alternatively to both outputs. applied alternatively to both outputs.

254
Wiring diagrams of AC 2-wire AC 3-wire
AC output types (Principle wiring diagram) (Principle wiring diagram)

Key to colour coding of cable

BN = brown
BU = blue
BK = black

Sensors
Load Load Load

1) Normally open AC 3-wire 2) Normally closed AC 3-wire


During operation, a thyristor which is positioned During operation, a thyristor which is positioned 3) Switch selectable AC 3-wire
above a rectifier bridge applies the operating above arectifier bridge separates the operating The 1) normally open and 2) normally-closed AC
voltage to the output. voltage from the output. functions can be selected via an integrated switch.

Load Load
Load

4) Normally open AC 2-wire 5) Normally closed AC 2-wire


During operation, a thyristor which is positioned During operation, a thyristor which is positioned 6) Switch selectable AC 2-wire
above a rectifier bridge applies the load to the above a rectifier bridge separates the load from the The 4) normally-open and 5) normally-closed AC
operating voltage. operating voltage. functions can be selected via an integrated switch.

255
Mounting brackets

3 Type BKB-D04PA 6 Type BKS-D20PA


Part number 596.0223.069 Part number 596.0223.085

4 Type BKB-D05PA 7 Type BKS-D22PA


Part number 596.0223.070 Part number 596.0223.040

5 Type BKB-D06PA 8 Type BKS-D34PA


Part number 596.0223.071 Part number 596.0223.041

256
Type matrix of
capacitive sensors

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.

K C N - T 1 2 N S / 0 0 4 - K L P
Product group Housing design Output Sensing distance Options

Sensors
1 K = Non-contact proximity switch 6/7 Two-digit number 14 Slash
12 = M 12 x 1 mm threaded barrel
18 = M 18 x 1 mm threaded barrel
2 C = Capacitive 30 = M 30 x 1.5 mm threaded 15 K = Short-circuit proof
barrel
32 = M 32 x 1.5 mm threaded
3 B = Flush installation barrel 16 L = LED
N = Non-flush installation 20 = 20 mm diameter
22 = 22 mm diameter
34 = 34 mm diameter 17… Cable length
4 Dash 44 = 40 x 40 x 120 mm Examples: 2 = 2 m
68 = 68 x 30 x 15 mm 6=6m

5 M = Metric threaded barrel E = Extendible sensing distance


(metal housings) 8 P = PNP V = Short body design
T = Metric threaded barrel N= NPN P = Potentiometer
(plastic housings) A= AC 2-wire PU = Polyurethane cable
D = Cylindrical housings R= Relay S = Detachable connection
(metal) G= Push/pull (terminal compartment)
R = Cylindrical housings D= Dual output switching device SD = Plug connectors, according
(plastic) to DIN with fitted cable
Q = Rectangular housings socket
(metal) 9 S = Normally-open contact SM = Mini socket snap fit
E = Rectangular housings Ö= Normally-closed contact S8 = M 8 quick disconnect screw
(plastic) P = Programmable switch type
N = Standard attachment A= Analogue SM8 = M 8 quick disconnect uni-
according to DIN 50025/50037) U= Complementary versal snap and screw
S12 = M 12 quick disconnect
screw type
10 Slash N = Stainless steel housing
F = High switching frequency
T = High temperature
11/12/13 Sensing distance resistance

Examples: 1.5 = 1.5 mm


002 = 2 mm
040 = 40 mm

257
Wiring diagrams of PNP output NPN output
DC output types (Principle wiring diagram) (Principle wiring diagram)

Key to colour coding of cable

BN = brown
BU = blue
BK = black

3) PNP Switch selectable


1) PNP Normally open 2) PNP Normally closed The 1) PNP normally-open and 2) PNP normally-
During operation, output of PNP transistor During operation, output of PNP transisitor is closed functions can be selected via an integrated
is switched to positive. separated from positive pole. switch.

6) NPN Switch selectable


4) NPN Normally open 5) NPN Normally closed The 4) NPN normally-open and 5) NPN normally-
During operation, output of NPN transistor is During operation, output of NPN transistor is closed functions can be selected via an integrated
switched to negative. separated from negative pole. switch.

7) PNP/NPN Switch selectable 9) Complementary output


Two integrated switches selection between 8) Push/Pull-programmable PNP 4-wire
PNP/NPN switching and normally-open/closed During operation, the output changes from negati- During operation, the positive operating voltage is
functions. ve to positive pole, invertable by integrated switch. applied alternatively to both outputs.

258
Wiring diagrams of
AC output types
Key to colour coding of cable

BN = brown
BU = blue
BK = black

10) Normally open AC 2-wire 11) Normally closed AC 2-wire


During operation, athyristor which is positioned During operation, a thyristor which is positioned
above a rectifier bridge separates the load from the above a recifier bridge separates the load from the
operating voltage. operating voltage.

AC 2-wire
(Principle wiring diagram)

Sensors
BN
L1
L1
BU N
GY
N.C.
Öffner
BK C.
Mittenkontakt
WH N.O.
Schließer

12) AC Switch selectable


The 10 normally-open, and 11 normally closed 13) AC-Relay
functions can be selected via an integrated witch. with adjustable operate lag.

Mounting brackets
Polyamid

All dimensions in mm (inch)

14) TYPE BKS D20 PA 15) TYPE BKS D22 PA


Part number: 596.0223.085 Part number: 596.0223.040
incl. 2 screws M 5 x 35 mm, DIN 912 incl. 2 screws M 5 x 35 mm, DIN 912

16) TYPE BKS D32 PA 17) TYPE BKS D34 PA


Part number: 596.0223.002 Part number: 596.0223.041
incl. 2 screws M 6 x 45 mm, DIN 912 incl. 2 screws M 5 x 50 mm, DIN 912

259
Photoelectric
identification codes

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.

O M 1 2 R T - D H T P - 0 2 0 0 - C L

1 O = Photoelectric sensor 9 Output function e. g. 06.0 = 6m


A = Complementary LA/DA e. g. 15.0 = 15 m
2 M = Metric metal housing (light activated / e. g. 0500 = 500 mm
T = Metric thermoplastic dark activated)
housing D = Dark activated (DA) 17 Dash
R = Rectangular design H = Light activated (LA)
P = Pg..thread..size O = No output 18 Connection type
Z = Cylindrical design (through-beam transmitter) A = Screw termination
P = Selectable LA/DA B = Plug with screw terminals
3/4 Specification of housing (light activated / C = Cable
dimensions dark activated) (standard C = 2 m or
e. g. 12 = M 12 X = Customer-specified output length in m)
18 = M 18 S = Plug-in connector
20 = 20 series 10 Output type
90 = 90 series A = Analogue output 19… Options
N = NAMUR C = Control/diagnostic input
5/6 ES = Through-beam sensor O = No output D = LED for output indication
(Complete set) Q = Triac E = Adjustable sensitivity
EE = Through beam, receiver R = Relay F = Diagnostic circuit with out-
only S = Others put and LED for indicator
SE = Through beam, transmitter T = Transistor G = LED for output mode,
only Y = Thyristor supply voltage and beam
LC = Fibre optic control (sensor control indication
with fibre optics 11 N = NPN transistor output H = LED for supply voltage and
connection) (switched to negative) output mode indication
RH = Diffuse reflective sensors P = PNP transistor output L = LED for output indicator
with background (switched to positive) T = Adjustable timer circuit
suppression) G = Push/pull V = LED for operating voltage
RS = Retroreflective sensor S = Through-beam light source indication
RT = Diffuse reflective sensor U = Switch selectable PNP/NPN X = Customer-specific options
FF = Convergent beam sensor, 2 = 2-wire output Z = Fixed timer
fixed focus 3 = 3-wire output
PR = Print registration sensor 4 = 4-wire output
PS = Polarised retro sensor
12 Dash
7 Dash
13-16 Sensing distance
8 Voltage type Sensing distance specifications are
A = AC always indicated by 4 digits
D = DC – mm: without decimal point
M = Multivoltage – m: with decimal point
P = Programmable voltage
(AC or DC)

260
Wiring diagrams

Sensors
brown brown
brown

black Load black Output

Output Load
blue
blue blue

1 Transmitter 4 PNP 7 NPN


light activation or dark activation light activation or dark activation

black brown brown light activation


light activation
black Load black

Outputs
blue white white Outputs

Loads
blue blue dark activation
dark activation

2 Transmitter 5 Complementary PNP 8 Complementary NPN


light activation and dark activation light activation and dark activation

Surplus detection
brown hysteresis surplus detection
brown
light activation signal
black (dark activation)
strength
black Output
Control white
input Diagnostic
output diagnostic t
blue blue fault
Loads output
(green LED)
output
(yellow LED)

3 Transmitter 6 PNP
light activation and function reserve
output

261
Wiring diagrams

blue

brown
Output Load
black

1 Transmitter 4 Multinorm 7 AC 3-wire

Output
Load

black
blue

brown
N.C.
Output white
N.O.
Load grey
COM
Output

2 NPN or PNP 5 NPN or PNP 8 Relay output

COM
N.O.
N.C.
Output

Output

3 Relay output 6 Plug connection, according to DIN 9 Multinorm

262
Fixing material
Other mounting brackets on request

Sensors
1 2

Model description BWN-L05ST KPL BWN-L20NI KPL


Part number 657.1300.003 657.1200.002
Stock status: Ex stock/Built to order –/l l/–

3 4 5

Model description BWN-L20NI KPL BWN-L90NI KPL BWN-L12AL KPL


Part number 657.1200.007 657.1100.001 657.1500.006
Stock status: Ex stock/Built to order l/– l/– l/–

263
Reflectors

A device called triple reflector is the best


solution for the reflection in light barriers.
Reflective foils play only a secondary role.
Triple reflectors are pyramid-shaped small
triple mirrors that are combined to make a
single reflecting surface. These three reflec-
ting surface are arranged in pyramid shape
and in an angle of 90° to each other. They
reflect the arriving light beam three times
on a single mirroring surface and permit to
return it into its original direction (180°
reversion). Vibrations, minor movements Model description RTS-D17 KK RTS-D22 KK
and variations of up to 30° in relation to Part number 657.2108.008 657.2109.009
the optical axis of the triple reflector do Diameter 17.5 mm (0.69 ˝ ) 22 mm (0.86 ˝ )
not break the light beam. Stock status: Ex stock/Built to order l/– l/–

Reflective foils may also be horizontally


swung or tilted. However, compared to
triple reflectors, their degree of reflection is
much decreased as their operation principle
is based on small mirrors in connection
with micro glass beads. An advantage of
reflective foil is its high agree of mounting
flexibility. Its reflective performance may be
increased by using foil with triple structure,
however it does not come near the
reflection degree of triple reflectors. In
principle a plane mirror should not be Model description RTS-D32 KK RTS-D83 KK
used, except when the light beam’s angle Part number 657.2110.010 657.2107.003
of incidence corresponds with a high Diameter 32 mm (11/4˝ ) 83 mm (31/4˝ )
precision to the angle of reflection. Only Stock status: Ex stock/Built to order l/– l/–
then a reflection of the light beam can be
assured.

The sensing distance specifications of retro-


reflective sensors refer to reflectors from
the RTS-083 KK or RTS-060 KK series. Basi-
cally, the reflector diameter should be sel-
ected with regard to the sensing distance
and the size of the object to be detected.
The ideal case is when the object is larger
than the reflector, which is then “shadow-
ed” completely.
Model description RTS-60 KK RFS-100 KK
Part number 657.2100.007 657.2300.001
Example: OR20RS Dimensions 60x41 mm (2.36˝x1.61˝) 100x100 mm (3.9˝x3.9˝) foil with self adhesive backing
Stock status: Ex stock/Built to order l/– l/–
Reflector Sensing distance
RTS-D17 KK 3.2 m
RTS-D22 KK 3.5 m
RTS-D32 KK 4.0 m
RTS-D83 KK 8.0 m
RTS-60 KK 8.0 m
RFS-100 KK 6.0 m
RTS-120 KK 3.5 m
RTS-500 KK 7.0 m

Contact our technical marketing service to


obtain information on the sensing
distances of other convergent-beam light Model description RTS-120 KK RTS-500 KK
barriers. Part number 657.2100.006 657.2100.002
Dimensions 120x18 mm (4.72˝x0.71˝ ) 500x35 mm (19.7˝x1.38˝ ) plastic
Stock status: Ex stock/Built to order l/– l/–

264
Fibre optics for
OR05 series

–40 °C/+ 75 °C
–40 °F/+167 °F
with plastic sleeve

All plastic fibre deliveries include a cutting


tool.

Through-beam sensors, Diffuse reflective sensors, Front lens,


straight tip straight tip 3000 mm range
For use with FES-L05 fibre
Part number 657.9111.002

Sensors
Sensing distance/range 200 mm (7.87 ˝ ) 120 mm (4.72 ˝ )
2 single fibres, type can be cut Ø 2.2 mm (0.09 ˝ ) Ø 2.2 mm (0.09 ˝ )
Model description FES-L05KK/2.0-V FRS-L05KK/2.0-V VLS-L05GM/000-M2.6
Part number 657.9111.002 657.9711.001 657.0022.011 (1 unit)
Stock status: Ex stock/Built to order l/– l/– –/l

Through-beam sensors, Diffuse reflective sensors, Front lens 90°,


flexible tip flexible tip 500 mm range
For use with FES-L05 fibre
Part number 657.9111.002

Sensing distance/range 120 mm (4.72 ˝ ) 120 mm (4.72 ˝ )


2 single fibres, type can be cut Ø 2.2 mm (0.09 ˝ ) Ø 2.2 mm (0.09 ˝ )
Model description FES-L05KK/2.0-BV FRS-L05KK/2.0-BV VLS-L05GM/000-M2.6W
Part number 657.9111.001 657.9711.002 657.0022.008 (1 unit)
Stock status: Ex stock/Built to order –/l l/– –/l

265
Designation code
Electromechanical
magnetic switches

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.


M A K - 0 8 1 2 - D - 1 - S O K
Product group Design Contact specifications Cable length Special features

Product group Contact specifications 11 Dash

1 M = Magnetic switch, general 7 Number of contacts 12 Cable length in metres


e. g. 1 = 1 reed contact e. g. 1 = 1 m cable
2 Output type 2 = 2 reed contacts 2 = 2 m cable
A = reed contact
I = TRIAC etc. etc.
M = mechanical usage
Q = mercury contact 8 Contact function 13 Dash
R = relay 1 = N.C.
2 = N.O. 14-17 Special features
3 = change over
3 Housing material 4 = bistable (on-off) EX = explosion-protected
A = aluminium 5 = bistable (change over) T = temperature resistance
N = stainless steel 6 = N.C., N.O.; from
M = brass, nickel-plated separate contacts – 40 °C to + 150 °C
K = plastic 7 = coded, BG SI = with fine-wire fuse
O = other materials 8 = not used at present VDR = with VDR
9 = not used at present WID = with resistor
Design 0 = other outputs LED = with LED
Diode = with diode
4 Dash 9 Dash SPK = spiral cable
SK = special cable
5/6 Designation description 10 Performance of reed contacts SOK = plug type without head
01 = 45 x 9 x 13 mm (without device
02 = 80 x 15 x 20 mm A = 250 VDC; 0.5 A; 20 VA connector)
03 = 100 x 29.5 x 58 mm B = 250 VDC; 0.5 A; 10 VA SMK = plug type with head
04 = RD 15.5 x 145 mm C = 250 VDC; 0.5 A; 30 VA (without device
06 = RD 12 x 86 mm D = 250 VDC; 0.5 A; 30 VA connector)
08 = M 8 x 1 x 32 mm E = 250 VDC; 1.5 A; 30 VA Pg 11 = Pg11 screw thread
11 = 28.6 x 6.4 x 18 mm F = 250 VDC; 3 A; 100 VA version
12 = 80 x 15 x 20 mm G = 250 VDC; 5 A; 250 VA SSW = downtime connector
13 = 68 x 30 x 15 mm H = 250 VDC; 1 A; 60 VA with relay
16 = RD 12 x 86 mm K = 250 VDC; 0.5 A; 30 VA RZ = time delay
17 = Pg 9 x 60 mm L = 250 VDC; 1 A; 60 VA with relay
18 = M 12 x 1 x 60 mm M = 250 VDC; 1 A; 80 VA RE = relay
23 = M 12 x 1 x 80 mm N = 250 VDC; 1 A; 60 VA 220 V = 220 V version
26 = RD 12 x 92 mm O = 120 VDC; 0.5 A; 10 VA 24 V = 24 V version
28 = M 12 x 1 x 60 mm P = 250 VDC; 5 A; 250 VA
30 = RD 6 x 28 mm R = 28 VDC; 0.25 A; 3 VA
31 = Pg 9 x 100 mm W = 250 VDC; 1.0 A; 60 VA
32 = 85 x 24 x 26 mm X = 100 VDC; 0.25 A; 5 VA
33 = M 12 x 1 x 80 mm Y = 100 VDC; 0.5 A; 10 VA
36 = RD 13 x 108 mm
42 = 88 x 13 x 25 mm TRIAC usage:
43 = Pg 9 x 80 mm K = 24 - 250 VDC; 1.5 A
44 = 80 x 15 x 30 mm a. 300 VA
45 = 45 x 9 x 25.5 mm b. 330 VA
46 = RD 6.5 x 40 mm

266
Designation code
Electronic
magnetic switches

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.


M E K - 0 2 N P 2 - 1 0 . 4 - 5 / L
Product group Design Polarity Output Function Magnetic Output Options
sensivity current

Sensors
Product group Polarity 13 Dot

1 M = Magnetic switch, general 7 N = north pole


S = south pole Output current
2 E = electronic type O = omnipolar
(north and south pole) 14 4 = 400 mA
3 Housing material 2 = 200 mA
A = aluminium Bistable types: 0 = other
N = stainless steel The polarity describes the pole, which
M = brass, nickel-plated switches on the device. 15 Dash
K = plastic

4 Dash Output Options

8 P = PNP 16 Cable length in metres


Design N = NPN S = plug
R = Relay
5/6 Designation description G = complementary 17 Dash
52 = 43 x 26 x 13 mm
55 = 12 x 12 x 55 mm 18 L = LED
61 = M 10 x 1 x 40 mm Function K = short circuit proof
62 = M 12 x 1 x 46 mm X = customer specific features
63 = M 18 x 1 x 35 mm 9 1 = N.C. A = 10 - 30 VDC
70 = RD 6.5 x 25 mm 2 = N.O.
80 = 8 x 8 x 40 mm 3 = not used at present
4 = bistable
5 = not used at present
6 = not used at present
7 = not used at present
8 = not used at present
9 = not used at present
0 = other

10 Dash

Magnetic sensivity

11/12 Average value in mT:


e. g. 10 = 10 mT
05 = 5 mT
(the lower the value, the higher
the sensivity)

267
Contact types

Electrical loading capacity


of reed contacts

Contact type
ID Performance Voltage Current
R 3 VA 28 V 0.25 A
X 5 VA 100 V 0.25 A
B 10 VA 250 V 0.5 A
Y 10 VA 100 V 0.5 A
A 20 VA 250 V 0.5 A
K 30 VA 250 V 0.5 A
H 60 VA 250 V 1.0 A
L 60 VA 250 V 1.0 A
M 80 VA 250 V 1.0 A
F 100 VA 250 V 3.0 A
G 250 VA* 250 V 5.0 A*
P 250 VA* 250 V 5.0 A*

* max. making current of 2.5 A for duration of 2 ms;


100 W/VA in permanent operation

Wiring diagrams Wiring diagrams


electromechanical magnet switches electronic magnet switches

Normally closed
Normally closed,
PNP

Normally open

Normally open,
Change over PNP/
PNP, bistabil

Bistable Normally closed,


ON-OFF NPN

Bistable Normally open,


Change over
NPN

268
269
Sensors
Miniature snap-in plugs
Ø 6.5
with moulded cable

All dimensions in mm (inches)

Terminal code
1 = brown
2 = black
1
3 = blue
2

3-wire 3-wire
Cable length Model description 1 GDK-R06US/S00-2.5PU 2 WDK-R06US/S00-2.5PU
2.5 m/8.2 ft Part number 413.9100.219 413.9100.221
Cable length Model description 1 GDK-R06US/S00-5PU 2 WDK-R06US/S00-5PU
5 m/16.4 ft Part number 413.9100.220 413.9100.222

Material of cable sleeve PUR PUR


Material body/Contact carrier PUR PUR
Material of pull protection POM POM
Operating voltage max. 60 V AC/75 V DC 60 V AC/75 V DC
Current carrying capacity max. 4A 4A
Temperature range min./max. –40 °C/+80 °C –40 °C/+80 °C
–40 °F/+176 °F –40 °F/+176 °F
Function indication – –
Operating voltage indication – –
Cable structure mm2 3 x 0.25 3 x 0.25
Protection type after installation IP 67/NEMA 4 IP 67/NEMA 4

Miniature snap-in plugs


Ø 6.5
with moulded cable

Double LED

All dimensions in mm (inch)

Terminal code
1
1 = brown
2 = black
2
3 = blue
3

PNP 3-wire NPN 3-wire


Cable length Model description 3 WDK-R06PS/SL2-2.5PU 4 WDK-R06NS/SL2-2.5PU
2.5 m/8.2 ft Part number 413.9100.223 413.9100.225
Cable length Model description 3 WDK-R06PS/SL2-5PU 4 WDK-R06NS/SL2-5PU
5 m/16.4 ft Part number 413.9100.224 413.9100.226

Material of cable sleeve PUR PUR


Material body/Contact carrier PUR PUR
Material of pull protection POM POM
Operating voltage max. 36 V DC 36 V DC
Current carrying capacity max. 4A 4A
Temperature range min./max. –40 °C/+80 °C –40 °C/+80 °C
–40 °F/+176 °F –40 °F/+176 °F
Function indication l l
Operating voltage indication l l
Cable structure mm2 3 x 0.25 3 x 0.25
Protection type after installation IP 67/NEMA 4 IP 67/NEMA 4

270
Miniature snap-in plugs
Ø 6.5
with moulded cable

All dimensions in mm (inch)

Terminal code
1 = brown
2 = white
1
3 = blue
4 = black 2
4

4-wire 4-wire
Cable length Model description 3 GDK-R06UA/S00-2.5PU 4 WDK-R06UA/S00-2.5PU
2.5 m/8.2 ft Part number 413.9100.228 413.9100.230
Cable length Model description 3 GDK-R06UA/S00-5PU 4 WDK-R06UA/S00-5PU
5 m/16.4 ft Part number 413.9100.229 413.9100.231

Sensors
Material of cable sleeve PUR PUR
Material body/Contact carrier PUR PUR
Material of pull protection POM POM
Operating voltage max. 60 V AC/75 V DC 60 V AC/75 V DC
Current carrying capacity max. 2A 2A
Temperature range min./max. –25 °C/+90 °C –25 °C/+90 °C
–13 °F/+194 °F –13 °F/+194 °F
Function indication – –
Operating voltage indication – –
Cable structure mm2 4 x 0.14 4 x 0.14
Protection type after installation IP 67/NEMA 4 IP 67/NEMA 4

271
Plug
M8x1
with lock nut
with moulded cable

All dimensions in mm (inches)

Terminal code
1 = brown 1
2 = black
3 = blue 2

3-wire
Cable length Model description 2 WDK-M08US/S00-2.5
2.5 m/8.2 ft Part number 413.9100.278
Cable length Model description 2 WDK-M08US/S00-5
5 m/16.4 ft Part number 413.9100.279

Material of cable sleeve PVC


Material body/Contact carrier PVC
Material of pull protection CuZn39Pb3
Operating voltage max. 60 V AC/75 V DC
Current carrying capacity max. 4A
Temperature range min./max. –40 °C/+80 °C
–40 °F/+176 °F
Function indication –
Operating voltage indication –
Cable structure mm2 3 x 0.25
Protection type after installation IP 67/NEMA 4

Plug
M8x1
with lock nut
with moulded cable

All dimensions in mm (inches)

Terminal code
1 = brown 1
2 = black
3 = blue 2

3-wire 3-wire
Cable length Model description 1 GDK-M08US/S00-2.5PU 2 WDK-M08US/S00-2.5PU
2.5 m/8.2 ft Part number 413.9100.261 413.9100.264
Cable length Model description 1 GDK-M08US/S00-5PU 2 WDK-M08US/S00-5PU
5 m/16.4 ft Part number 413.9100.263 413.9100.265

Material of cable sleeve PUR PUR


Material body/Contact carrier PUR PUR
Material of pull protection CuZn39Pb3 CuZn39Pb3
Operating voltage max. 60 V AC/75 V DC 60 V AC/75 V DC
Current carrying capacity max. 4A 4A
Temperature range min./max. –40 °C/+80 °C –40 °C/+80 °C
–40 °F/+176 °F –40 °F/+176 °F
Function indication – –
Operating voltage indication – –
Cable structure mm2 3 x 0.25 3 x 0.25
Protection type after installation IP 67/NEMA 4 IP 67/NEMA 4

272
Plug
M8x1
with lock nut
with moulded cable

Double LED

All dimensions in mm (inches)


1
Terminal code
1 = brown 2
2 = black
3 = blue 3

PNP 3-wire
Cable length Model description 3 WDK-M08PS/LL2-2
2 m/6.56 ft Part number 413.9100.213
Cable length Model description 3 WDK-M08PS/LL2-5
5 m/16.4 ft Part number 413.9100.216

Sensors
Material of cable sleeve PUR
Material body/Contact carrier PUR
Material of pull protection CuZn39Pb3
Operating voltage max. 30 V DC
Current carrying capacity max. 2A
Temperature range min./max. –25 °C/+90 °C
–13 °F/+194 °F
Function indication l
Operating voltage indication l
Cable structure mm2 3 x 0.25
Protection type after installation IP 67/NEMA 4

273
Plug
M 12 x 1
with lock nut
with moulded cable

All dimensions in mm (inches)

Terminal code
1 = brown
2=–
3 = blue 1 2

4 = black 4 3

3-wire 3-wire
Cable length Model description 1 GDK-M12US/S00-2 2 WDK-M12US/S00-2
2 m/6.56 ft Part number 413.9100.232 413.9100.234
Cable length Model description 1 GDK-M12US/S00-5 2 WDK-M12US/S00-5
5 m/16.4 ft Part number 413.9100.233 413.9100.235

Material of cable sleeve PVC PVC


Material body/Contact carrier PUR PUR
Material of pull protection PA PA
Operating voltage max. 250 V AC/300 V DC 250 V AC/300 V DC
Current carrying capacity max. 4A 4A
Temperature range min./max. –40 °C/+80 °C –40 °C/+80 °C
–40 °F/+176 °F –40 °F/+176 °F
Function indication – –
Operating voltage indication – –
Cable structure mm2 3 x 0.34 3 x 0.34
Protection type after installation IP 67/NEMA 4 IP 67/NEMA 4

Plug
M 12 x 1
with lock nut
with moulded cable

All dimensions in mm (inches)

Terminal code
1 = brown
2=–
3 = blue 1 2

4 = black 4 3

3-wire
Cable length Model description 3 WDK-M12US/G00-2
2 m/6.56 ft Part number 413.9100.280
Cable length Model description 3 WDK-M12US/G00-5
5 m/16.4 ft Part number 413.9100.281

Material of cable sleeve PVC


Material body/Contact carrier PUR
Material of pull protection CuZn39Pb3
Operating voltage max. 250 V AC/300 V DC
Current carrying capacity max. 4A
Temperature range min./max. –40 °C/+80 °C
–40 °F/+176 °F
Function indication –
Operating voltage indication –
Cable structure mm2 3 x 0.34
Protection type after installation IP 67/NEMA 4

274
AC plug
M 12 x 1
with lock nut
with moulded cable

All dimensions in mm (inches)

Terminal code
1 = black
2 = blue
3=– 1 2

4=– 4 3

2-wire 2-wire
Cable length Model description 1 GDK-M12AS/S00-2 2 WDK-M12AS/S00-2
2 m/6.56 ft Part number 413.9100.248 413.9100.250
Cable length Model description 1 GDK-M12AS/S00-5 2 WDK-M12AS/S00-5
5 m/16.4 ft Part number 413.9100.249 413.9100.251

Sensors
Material of cable sleeve PVC PVC
Material body/Contact carrier PUR PUR
Material of pull protection PA PA
Operating voltage max. 250 V AC/300 V DC 250 V AC/300 V DC
Current carrying capacity max. 4A 4A
Temperature range min./max. –40 °C/+80 °C –40 °C/+80 °C
–40 °F/+176 °F –40 °F/+176 °F
Function indication – –
Operating voltage indication – –
Cable structure mm2 2 x 0.5 2 x 0.5
Protection type after installation IP 67/NEMA 4 IP 67/NEMA 4

Plug
M 12 x 1
with lock nut
with moulded cable

Double LED

All dimensions in mm (inches)

Terminal code
1 = brown 1 2

2=– 4 3
3 = blue
4 = black
PNP 3-wire NPN 3-wire
Cable length Model description 3 WDK-M12PS/SL2-2 4 WDK-M12NS/SL2-2
2 m/6.56 ft Part number 413.9100.240 413.9100.242
Cable length Model description 3 WDK-M12PS/SL2-5 4 WDK-M12NS/SL2-5
5 m/16.4 ft Part number 413.9100.241 413.9100.243

Material of cable sleeve PVC PVC


Material body/Contact carrier PUR PUR
Material of pull protection PA PA
Operating voltage max. 30 V DC 30 V DC
Current carrying capacity max. 4A 4A
Temperature range min./max. –40 °C/+80 °C –40 °C/+80 °C
–40 °F/+176 °F –40 °F/+176 °F
Function indication l l
Operating voltage indication l l
Cable structure mm2 3 x 0.34 3 x 0.34
Protection type after installation IP 67/NEMA 4 IP 67/NEMA 4

275
Plug
M 12 x 1
with lock nut
with moulded cable

Double LED

All dimensions in mm (inches)

Terminal code
1 = brown 1 2

2 = white 4 3
3 = blue
4 = black
PNP 4-wire NPN 4-wire
Cable length Model description 1 WDK-M12PA/SL2-2PU 2 WDK-M12NA/SL2-2PU
2 m/6.56 ft Part number 413.9100.244 413.9100.246
Cable length Model description 1 WDK-M12PA/SL2-5PU 2 WDK-M12NA/SL2-5PU
5 m/16.4 ft Part number 413.9100.245 413.9100.247

Material of cable sleeve PUR PUR


Material body/Contact carrier PUR PUR
Material of pull protection PA PA
Operating voltage max. 30 V DC 30 V DC
Current carrying capacity max. 4A 4A
Temperature range min./max. –40 °C/+80 °C –40 °C/+80 °C
–40 °F/+176 °F –40 °F/+176 °F
Function indication l l
Operating voltage indication l l
Cable structure mm2 4 x 0.25 4 x 0.25
Protection type after installation IP 67/NEMA 4 IP 67/NEMA 4

Plug
M 12 x 1
with lock nut
provide own cable

All dimensions in mm (inches)

Terminal code
1 = Plus
2 = NC
3 = Minus 1 2

4 = NO 4 3

Female plug Model description 3 WDA-M12UA/LO 3 GDA-M12UA/LO


Part number 413.9100.101 413.9100.102

Max. cable diameter mm 3-6.5 3-6.5


Cross section mm2 max. 0.75 0.75
Material body/Contact carrier PA PA
Material of pull protection CuZn39Pb3 CuZn39Pb3
Operating voltage max. 125 V AC/150 V DC 125 V AC/150 V DC
Current carrying capacity max. 4A 4A
Temperature range min./max. –25 °C/+90 °C –25 °C/+90 °C
–13 °F/+194 °F –13 °F/+194 °F
Function indication – –
Operating voltage indication – –
Cable structure mm2 – –
Protection type after installation IP 67/NEMA 4 IP 67/NEMA 4

276
Sensor testing unit

Sensor testing unit


Technical data
Model description Sensortester
Part number 651.0000.048
Stock status: Ex stock/Built to order l/–

Sensors
Function Sensor testing units for proximity sensors in
DC-2-wire and 3-wire technology.
Testing function: Indication of switching condition of
the sensor via visual and acoustic signal

Supply voltage 9 V monobloc battery (6LR61)


Output voltage 15 V DC, 20 mA stabilised
Housing Modified housing from the OR20 series
Temperature range min./max. –25 °C/+70 °C
Input signals NPN/PNP-3-wire, DC-2-wire, NAMUR

The sensor testing unit is suitable for LED green: Operating voltage indication The sensor testing units is provided with an
checking proximity sensors in DC 2-wire automatic switch-off mechanism,
and 3-wire technology. To indicate the LED red: Weak battery deactivating the device (if not in operation)
switching conditions, colour LEDs and an after approx. 30 s.
acoustic signal are used. LED yellow: Switching condition of sensor

Terminal assignment

277

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