Mars Select PDF

Operating Table MARS
Service Manual
This is a class 1 medical product within the meaning of the European Medical Device Directive (MDD)
93/42/EEC, June 1993, Appendix 9, and the German Medizin Produkte Gesetz (MPG) (Law on
Medical Products), August 1994, Appendix 9.
The manufacturer declares that this product conforms to the essential requirements of the MPG, Appendix 7,
and this is documented by the CE sign.
TRUMPF Medizin Systeme GmbH

Postfach 1263
D-07303 Saalfeld, Germany

Carl-Zeiss-Straße 5
Sales and Telephone +49 3671 5 86-0

Distribution Telefax +49 3671 58 61 65
Service Telephone +49 3671 58 61 72

+49 3671 58 61 76
Telefax +49 3671 58 61 75
We are constantly working on further developments.

Therefore, please understand that we must reserve the right to change the scope of the delivery in respect of
the form, equipment and technology at any time.
Reprinting, copying or translating this document in whole or in part is forbidden without the express written
permission of TRUMPF Medizin Systeme GmbH.
All rights under the copyright laws are expressly reserved by TRUMPF Medizin Systeme GmbH.
Within the framework of the legal requirements, the manufacturer is only responsible for the safety
characteristics of this device if the maintenance, repair and modifications performed on this device are
carried out by the manufacturer, or by a person authorised by the manufacturer and in accordance with the
manufacturer’s instructions.
© 02/02 TRUMPF Medizin Systeme GmbH

Contents
Contents
1 Important Information
1.1 Notes for Service Personnel ...................................................................................4
1.2 Explanation of Symbols .........................................................................................5
1.3 General Safety Instructions ....................................................................................6
1.4 Protection against Infection....................................................................................8
1.4.1 Safety instructions for working in the operating theatre area......................................8
1.4.2 Instructions for persons at risk ................................................................................8
1.5 Instructions for Protecting the Environment ..............................................................8
1.6 Glossary ..............................................................................................................9
2 Preparations
2.1 Repair Site .........................................................................................................10
2.2 Tools, Measuring Equipment, Materials ................................................................10
3 Electrical Components of the Column/Tabletop

3.1 Batteries.............................................................................................................11
3.2 Rod core throttle.................................................................................................12
3.3 Mains filter/mains socket .....................................................................................13
3.4 Fuses.................................................................................................................14
3.4.1 Mains fuses ........................................................................................................14
3.4.2 Battery fuse ........................................................................................................15
3.5 Electronics .........................................................................................................16
3.6 Operating membrane .........................................................................................18
3.7 Distribution board...............................................................................................19
3.8 Drives/Motors ....................................................................................................20
3.8.1 Lifting Motor.......................................................................................................20
3.8.2 Vertical drive ......................................................................................................22
3.8.3 Trendelenburg drive............................................................................................24
3.8.4 Tilting drive ........................................................................................................26
3.8.5 Leg Section Motor...............................................................................................28
3.8.6 Back Section Motor.............................................................................................29
3.8.7 Longitudinal displacement motor (MARS endouro).................................................30
3.8.8 Transverse displacement motor ............................................................................31
3.9 Sensors..............................................................................................................32
3.9.1 Tilting/Trendelenburg end sensors........................................................................32
3.9.2 End switches of column lift...................................................................................32
3.9.3 Leg Section Reference Sensor/End Sensor .............................................................34
3.9.4 Back section reference and end sensor .................................................................35
3.9.5 Longitudinal displacement reference sensor/end sensor (MARS endouro).................36
3.9.6 Transverse displacement reference sensor/end sensor (MARS endouro) ...................37
3.9.7 Inclination Sensor ...............................................................................................38
3.9.8 OR sensor..........................................................................................................39
3.9.9 IR sensor ............................................................................................................40
Service Manual MARS 4 900 519 - 02/02 1

Contents
4 Mechanical components of the column

4.1 Cladding components without membrane keypad .................................................41
4.2 Cladding component with membrane keypad .......................................................42
4.3 Toothed belt lifting motor ....................................................................................43
4.4 Rubber bellows...................................................................................................45
4.5 Power Train........................................................................................................46
5 Mechanical Components of the Tabletop

5.1 Plastic Plates ......................................................................................................47
5.2 Cover ................................................................................................................47
5.3 Leg Section Gearbox...........................................................................................48
5.4 Leg Section Joint.................................................................................................49
5.5 Back Section Gearbox.........................................................................................50
5.6 Joint with Cam Lever...........................................................................................51
5.7 Leg and Back Sections Toothed Belt .....................................................................52
5.8 Longitudinal Displacement Toothed Belt (MARS endouro).......................................53
5.9 Transverse Displacement Toothed Belt (MARS endouro) .........................................54
5.10 Longitudinal Displacement Spindle (MARS endouro) ..............................................55
5.11 Transverse Displacement Spindle (MARS endouro).................................................56
5.12 Power Train (MARS endouro) ...............................................................................57
6 Mechanical Components of the Running Gear

6.1 Wheel shell ........................................................................................................58
6.2 Fixed roller.........................................................................................................59
6.3 Foot End Wheel with Brake and Directional Travel.................................................60
6.4 Foot End Wheel with Brake..................................................................................61
6.5 Head End Wheel with Brake ................................................................................62
6.6 Brake Bowden Cable ..........................................................................................63
6.7 Directional Travel Bowden Cable .........................................................................64
6.8 Foot lever ..........................................................................................................65
6.9 Locking disk .......................................................................................................66
7 Additional Components
7.1 Cable remote control ..........................................................................................67
7.2 Infrared remote control .......................................................................................68
7.3 Charging unit for remote control..........................................................................70
7.4 Foot control .......................................................................................................71
2 Service Manual MARS 4 900 519 - 02/02

Contents
8 Appendices
8.1 General Information ...........................................................................................73
8.1.1 Emergency operating system................................................................................73
8.1.2 Direct control of the drives...................................................................................74
8.1.3 Emergency adjustment of the column height..........................................................75
8.2 Search for faults .................................................................................................76
8.2.1 Column .............................................................................................................76
8.2.2 Tabletop ............................................................................................................78
8.2.3 Running gear .....................................................................................................80
8.3 Indicators/monitoring/error messages ..................................................................81
8.3.1 Optical indicators ...............................................................................................81
8.3.2 Acoustic signal ...................................................................................................82
8.3.3 Overview of fuses ...............................................................................................82
8.3.4 Error Messages...................................................................................................83
8.4 Test program (internal) ........................................................................................85
8.4.1 Test 1 (movement test) ........................................................................................86
8.4.2 Test 2 (key test)...................................................................................................87
8.4.3 Test 3 (LED test)..................................................................................................88
8.4.4 Test 4 (inclination test).........................................................................................89
8.5 Service Program (PC) ..........................................................................................90
8.5.1 File....................................................................................................................90
8.5.2 State..................................................................................................................91
8.5.3 Driving ..............................................................................................................92
8.5.4 EEPROM............................................................................................................93
8.5.5 Test ...................................................................................................................94
8.5.6 Monitor .............................................................................................................95
8.5.7 Final check ........................................................................................................96
8.6 Modem Operation..............................................................................................97
8.6.1 Programming .....................................................................................................97
8.6.2 Modem Connection............................................................................................98
8.6.3 Updating the Software.........................................................................................99
8.7 Column Spare Parts ..........................................................................................101
8.8 Tabletop Spare Parts .........................................................................................115
8.9 Running Gear Spare Parts .................................................................................137
8.10 Spare Parts of the Additional Components ..........................................................147
8.11 Maintenance ....................................................................................................151
8.12 Operating instructions in brief............................................................................157
8.13 Circuit Diagrams ..............................................................................................161

Important Information
1 Important Information
Please follow this manual exactly when performing repairs and keep to all the scheduled
repair steps.
We would be grateful to receive any corrections to this manual and also any tips for
performing repairs more efficiently than described here.
Please contact our Service Department in Saalfeld.
1.1 Notes for Service Personnel

This repair manual is intended for trained service and maintenance personnel.
Refer to the user manual for information about operating the device.
Please contact our Service Department if a problem occurs which cannot be remedied
with the assistance of this repair manual.
Repairs may only be performed by trained personnel.

We offer training for this purpose.
This service manual also serves as training documentation.
Repairs which are not covered by this service manual may only be performed after
consultation with TRUMPF Medizin Systeme GmbH or be performed by
TRUMPF Medizin Systeme GmbH in Saalfeld.
After all repairs or settings, a functional test or test must be performed in accordance with
the instructions in this service manual.
The device may only be handed over to the customer after being tested and in a fully
functional condition.
The handover must be made in writing and must be confirmed by the

customer. The device must be demonstrated to the customer at the handover.

Service
Carl-Zeiss-Str. 5
D-07318 Saalfeld, GERMANY
Telephone +49 3671 58 61 72

+49 3671 58 61 76
Telefax +49 3671 58 61 75

1.2 Explanation of Symbols

Important information in this user manual is marked with symbols and keywords.
Keywords such as WARNING, CAUTION and ATTENTION indicate the level of

danger involved. The symbols emphasise the message visually. Additional symbols can
indicate injury hazards or danger to life and limb.
The measures to prevent dangers arising must be implemented without fail!
WARNING!
Danger to life and limb (for example electric shock)!
Risk of serious injuries and damage to property.
CAUTION!
Risk of injury and/or damage to property.
ATTENTION!
Risk of damage to property.
NOTE!
Useful additional information and tips.
TEST!
Performance of functional testing, measurements and tests.
ENVIRONMENT!
Notes on disposal in a way which does not harm the environment!

1.3 General Safety Instructions

Please observe the following instructions:
· Only perform those repairs and settings for which you have been trained and which are
described in the Service Manual.
Please contact us if you have any doubts.
· Only use original spare parts provided by TRUMPF Medizin Systeme GmbH as spare
parts.
· Keep the areas around the device clean and tidy during and after maintenance.
· Do not perform any actions which could put people in danger or could make the
device a source of danger.
· Store dismounted casings and other parts of the device which have been removed in a
safe place while working. Always place tools and dismounted parts in a place where no
one can trip over or slip on them. If any nuts, bolts or other small parts fall into any of
the MARS modules they must be removed.
· Your clothing must be so arranged that it cannot get caught in the device. Button up
the sleeves of your shirt or jacket or roll them up. Long hair must be tied together or
put up.
Tuck the ends of scarves, ties and shawls into your clothing or fasten them securely.
Loose items of clothing can be dangerous!
· Wear protective goggles for the following activities:
– Hammering pins or similar parts in or out
– Removing springs under tension and safety devices
– Working with an electric drill
– Using spring hooks or inserting springs
– Soldering
– When using solvents, cleansers or other chemicals
– In general, when the working conditions present a possible risk to the eyes.
· After work has been completed, replace or renew all safety devices, such as:
– Covers
– Cable connectors, cable holders
– Cable screens
– Bonding and potential connections
– Earthing connections.
Potential equalisation/earth connections must be tested after assembly.
· When soldering, only limed resin may be used as flux.
· After completing the repair, check the electrical connections again with the circuit
diagram before performing a functional test.
· Bolts and screws with an M4 or larger thread must be fixed with Omnifit 100 (red).
· Replace all defective parts, which are not clearly in good working order, with original
spare parts, including those which go beyond the scope of the repair order.

· After repairs have been completed, all cables must be restored to their original
positions, and a final check must be made for any risk of shearing and crushing.
Check the cable positions again during and after the course of movements of the table
and its sections.
· Unauthorised or provisional repairs are not permitted, even if the customer requests
them.

1.4 Protection against Infection
1.4.1 Safety instructions for working in the operating theatre area
DANGER!
There is a risk of infection in the entire hospital.
Observe all safety measures.
As a service technician, also follow the requirements of the medical
facility concerning protection against infection.
· Only perform maintenance and repair work on operating tables which have been
disinfected.
· The disinfection of the interior parts of the operating table must be organised at the
proper time before the repair/maintenance work and is to be performed by the medical
facility.
· Observe all the medical facility’s hygiene requirements concerning clothing, cleaning
regulations and disinfection measures.
· Observe all rules on behaviour, especially in the operating theatre area.
· Work may only be performed in the operating theatre area if the relevant authorisation
has been given.
· See a doctor immediately if symptoms of illness or disease occur.
Tell your doctor that you have worked in areas where there is risk of infection - even
months later.
1.4.2 Instructions for persons at risk
NOTE!
Ask a doctor about the possible risks and possible measures to avoid
them in your work as a service technician.
· After consulting a doctor, get inoculated against hepatitis B.

A booster inoculation is required every 3 to 5 years.
· The incubation period for hepatitis B is 1 to 6 months.
1.5 Instructions for Protecting the Environment

· Follow the recycling regulations for components which have been removed, particularly
in the case of:
– batteries
– circuit boards
– cables.

1.6 Glossary
The following terms and abbreviations are used in this service manual:
Terms and Abbreviations

OP table Operating table with running gear
Functional accessories Head-/leg sections, adapters, extensions etc.
Remote control Infrared remote control (no cable)
Hand control Hand control with spiral cable
Membrane keypad Column keypad, operating keypad on the column
Foot control Foot control for Trendelenburg and height
Standard rail Fixing rail for accessories and fitments
Coupling point Separable connecting point between the functional accessories
Contact plate Electrical connection between column head and tabletop
PCB Printed circuit board
AP area Area which is subject to special conditions in accordance
with DIN VDE 0107.
Zone M Zone division in accordance with DIN VDE 0107
AP-M Designation of device protection type for devices which
may be used in the AP area of Zone M.
Shift key Key used in two-key operations for additional functions.

Preparations
2 Preparations
2.1 Repair Site

Please read the instructions on precautions against infection in this repair manual.
Ensure that conditions are hygienic at the working site, ask the doctor responsible if you
are in any doubt concerning protection against infection.
Do not perform the repairs until protection against infection has been ensured for you!
2.2 Tools, Measuring Equipment, Materials

Tools
Basic equipment:
· Set of mechanic’s tools
· Hot air gun (hot air blower)
· Battery screwdriver
Special tools:
· Allen keys for emergency adjustment of the column stroke
· Pin remover
· Open-ended spanner 10 (ground)
TRUMPF Measuring Equipment (specifically for MARS Service)

· Filling gauge 0.2 mm/narrow
Materials
· Scotch Weld 110DP adhesive
· Instant adhesive
· Line connector
· Screw fixing lacquer OMNIFITT 100M
· Screw fixing lacquer OMNIFITT 200M
· Fixing lacquer for sensors
· Double sided adhesive tape
· Wooden spacer (replacing lifting motor)
· Wooden spacer (work beneath the base plate)
· Spirit (degreaser)
· Spindle grease (order from TRUMPF Medizin Systeme GmbH)

Electrical Components of the Column/Tabletop
3 Electrical Components of the Column/Tabletop
DANGER!
Danger of infection!
Before beginning work, obtain confirmation from the medical facility,
that all the necessary measures for protection against infection have
been performed.
3.1 Batteries
NOTE!
Always replace the complete set of batteries.
Removal:
1. Bring the leg and back sections into their uppermost positions or uncouple them.
2. Lower the column to its lowest position.
3. Remove the upper cladding component, without the membrane keypad,
(7 M3 screws, of which 3 are under the rubber bellows, two on each cladding
component).
4. Raise the column carefully and unhook the remainder of the cladding.
ATTENTION!
Danger of damaging the cladding!
Do not lower the column when the cladding has been removed.
5.Pull the power supply cable out of the column and switch the column off.
6.Pull the connecting cables off both batteries.
7.Unscrew the holding bar from the lower battery (2 M4 screws).
8.Remove the battery.
9.Unscrew the holding bar from the upper battery (2 M5 screws), hold the battery
securely while doing so.
10. Exchange the set of batteries.
Reassembly:
Reassemble in the reverse order, observing the following instructions:
· Ensure that the polarity is correct (the marked or white wire is plus).
· Test charging current.
· Make sure that the cladding is correctly positioned when hanging it in the topmost
guide.
· Take care not to damage the rubber bellows.
Test!
Perform a functional test!
ENVIRONMENT!
Dispose of the batteries in a way which does not harm the
environment!

3.2 Rod core throttle

Removal:
1. Move the tabletop to the zero position.
2. Raise the column to its highest position.
Use emergency adjustment if necessary (see the emergency adjustment section).
3. Pull the power supply cable out of the column and switch the column off.
4. Open the cladding at the bottom (2 M3 screws), slide it upwards and secure it.
Figure 1: Rod core throttle

1 Cable 3 M3 screw
2 M5 screw
5. Carefully pull the plug [1] off the contact.

6. Unscrew the plastic casing together with the rod core throttle (2 M5 screws [2]),
and remove.
7. Screw out the rod core throttle (2 M3 screws [3]).
Reassembly:
Reassemble in the reverse order, observing the following instruction:
· Ensure that it is fitted in the correct position and ensure that the cable connections are
securely plugged in.
Test!

3.3 Mains filter/mains socket

Removal:
U s e o n ly w ith a 2 5 0 V fu s e
E m p lo y e r u n iq u e m e n t a v e c
u n fu s ib le d e 2 5 0 V
1
Figure 2: Mains socket

1 M3 screw
5. Carefully pull the cables off the contacts.

6. Raise the mains socket cover and unscrew the socket with the mains filter
(2 M3 screws [1]).
Reassembly:
Reassemble in the reverse order, observing the following instruction:
· Ensure that it is fitted in the correct position (fuse socket upwards).
Test!

3.4 Fuses
3.4.1 Mains fuses
Removal:
1 2
U s e o n ly w ith a 2 5 0 V fu s e
E m p lo y e r u n iq u e m e n t a v e c
u n fu s ib le d e 2 5 0 V
Figure 3: Mains socket with fuse socket

1 Fuse socket
2 Mains fuses
2. Raise the mains socket cover and prise the fuse socket [1] out with a screwdriver.
3. Replace the defective fuse [2].
Reassembly:
In the reverse order.
Test!

3.4.2 Battery fuse
Removal:
component).
ATTENTION!
3
F u s e
Figure 4: Fuse socket

1 Fuse socket 3 Battery terminal (minus)
2 Battery terminal (plus)
6. Open the fuse socket [1] (alongside the uppermost battery) by screwing out the cap,
and insert a new fuse.
Reassembly:
Test!

3.5 Electronics
Removal:
component).
ATTENTION!
6. Unscrew the nuts (12 nuts) from the fastening frame of the rubber bellows.
1
2
3
4
5
6
7
8
9
1 0
Figure 5: Electronics
1 Multipoint connector for membrane 6 X5 Section motors
2 X1 Tabletop distribution board 7 X6 Tilting
3 X2 End positions of the main lift 8 X7 Trendelenburg
4 X3 Reserve 9 X30 Battery
5 X4 Main lift 10 X80 Mains
7. Slide the rubber bellows upwards and pull the operating membrane plug off the
multipoint connector [1] of the electronics.
8. Unscrew the cladding component together with the membrane keypad
(3 M3 screws).
9. Unscrew or pull off all the plugs [2], [3], [4], [5], [6], [7], [8], [9], [10] from the
rear side of the electronics.
10. Unscrew the grounding connector from the electronics casing (M4 screw).
11. Unscrew the complete electronics from the column (3 M6 screws).
12. Unscrew 3 holding brackets from the electronics (2 M3 nuts in each case).

Reassembly:
ATTENTION!
Danger of a short circuit!
Insert the electronics carefully, ensuring that there is no short circuit to
the battery contacts.
· Make sure that the plug is positioned correctly when plugging it into the electronics.
guide.
· Spool the IR code in with the PC software.
Test!

3.6 Operating membrane

Removal:
component).
ATTENTION!
7. Slide the rubber bellows upwards and pull the operating membrane plug off the
multipoint connector of the electronics.
(3 M3 screws).
9. Pull out the membrane keypad.
Reassembly:
· Thoroughly clean the cladding component and completely remove adhesive residues.
guide.
Test!

3.7 Distribution board

Removal:
1. Bring the tilt and Trendelenburg into the zero position.
3. Remove the pad from the seat section upwards.
4. Unscrew the plastic plate from seat section (4 ball-headed screws M8).
5. Remove the covering cap fastening screws (8 M4 screws).
6. Pull the covering cap off.
7. Cut the cable binders.
8. Unclip the cables.
9. Remove 5 M4 nuts from the distribution board.
10. Remove the distribution board.
Reassembly:
· Make sure the wiring assignment is correct (see wiring diagram).
· Lay all the cables safely (renew cable binders).
· Adjust the inclination sensors (see Inclination Sensor section).
Test!
Check the zero position of the tilt and Trendelenburg!

3.8 Drives/Motors
3.8.1 Lifting Motor
Removal:
3
5
Figure 6: Lifting motor

1 Connecting cable 4 M4 screw
2 Lifting motor 5 Toothed belt
3 M5 screw
DANGER!
Danger of material damage and injuries if the column sinks
down!
Always secure the column in its highest position with a suitable
piece of wood or a standard rail when working on the vertical
drive of the column.
5. Cut the cable binders on the lifting motor [2].

6. Pull off the connecting cable [1] on the lifting motor [2] and unscrew the screen
(M4 screw).
7. Unscrew the lifting motor [2] (4 M5 screws [3]) and remove.

Reassembly:
· The rubber intermediate layers between the lifting motor and the holder must not be
removed.
· Restore all the connections.
· Ensure that the polarity is correct.
· Relay the wiring and renew the cable binders.
Adjustment:
· The toothed belt tension is set with the setting screw [4].
· The gap must be set so that the maximum load can be safely coped with.
Test!

3.8.2 Vertical drive
Removal:
7
1
6 2
3
5
4 8
Figure 7: Vertical drive
1 Connecting cable 5 Toothed belt
2 Vertical drive 6 Spindle holder
3 M6 screw 7 M6 screw
4 M4 screw 8 Cable grip
DANGER!
down!
5. Cut the cable binders on the lifting motor.

6. Pull off the connecting cable [1] on the lifting motor and unscrew the screen
(M4 screw).
7. Unscrew the cable grip [8].
8. Unscrew the vertical drive [2] (4 M6 screws [3]).
9. Unscrew the spindle holder [6] (4 M6 screws [7]).
10. Carefully remove the vertical drive [2].

Reassembly:
· Avoid creating stresses and distortions when screwing the spindle holder [6] and the
vertical drive [2] in place.
Adjustment:
· The vertical drive must be set so that the maximum load can be safely coped with.
Test!

3.8.3 Trendelenburg drive
Removal:
component).
ATTENTION!
10. Loosen the upper fastening frame of the rubber bellows (8 M4 screws at the head
and foot ends and 4 nuts left and right).
11. Press the rubber bellows down.
1
5
2 6
3 7
4
8
Figure 8: Trendelenburg drive

1 Drive 5 Electronics
2 M8 screw 6 Connecting bolt
3 Holder 7 Securing plate
4 Connecting bolt 8 M4 screw
NOTE!
Take the load off the tabletop and carefully tilt it backwards.
12. Unscrew the upper holder [3] (4 M8 screws [2]).

13. Turn the holder [3].
14. Remove the retaining ring from the upper connecting pin [4].
15. Knock out the upper connecting bolt [4] towards the rear (if necessary).
Draw out the drive [1] with the direct control cable).
16. Unscrew or pull out the plugs X4, X5, X6, X7, X30, X80 from the electronics [5].
17. Draw in the drive [1] with the direct control cable).
18. Remove the securing plate [7] from the lower connecting bolt [6] (M4 screw [8]).
19. Knock out the lower connecting pin [6] towards the rear.
20. Remove the drive [1].

Reassembly:
· Renew cable binders.
guide.
Test!

3.8.4 Tilting drive
Removal:
component).
ATTENTION!
6. Pull the X6 plug (tilting drive) out of the electronics.
1 2 3 4 5
Figure 9: Tilting drive

1 Retaining ring 4 Retaining ring
2 Connecting bolt 5 Tilting drive
3 Connecting bolt
NOTE!
Take the load off the tabletop and carefully tilt it backwards.
14. Remove the retaining ring [1] from the upper connecting pin [2].
15. Knock out the upper connecting bolt [2] towards the rear.

NOTE!
Take the load off the tilting drive [5].
16. Remove the retaining ring [4] from the lower connecting bolt [3].
17. Knock out the lower connecting bolt [2] towards the rear.
18. Carefully remove the tilting drive [5].
Reassembly:
· Ensure that the plug is correctly positioned when connecting it to the electronics.
guide.
Test!

3.8.5 Leg Section Motor
Removal:
1. Bring the tabletop into a horizontal position.
3. Uncouple all functional accessories on the foot end.
4. Pull the seat section pad and, if present, the leg section pad off in an upward
direction.
6. Unscrew the plastic plate from leg section (2 screws and 4 ball-headed screws M8).
9. Unclip the motor cable from the distribution board.
10. Remove the covers of the assembly window.
1
2
3
Figure 10: Leg section motor

1 M8 machine screw 3 M6 countersunk screw
2 Motor 4 M5 machine screw
12. Remove 2 M8 machine screws [1] within the spar and 2 M6 countersunk screws [3]
underneath it.
13. Carefully remove the motor [2], together with the gear, from the strut.
14. Unscrew the motor [2] from the gearbox (4 M5 screws [4]).
Reassembly:
Test!
Check the end and reference sensors of the motor,
(gap 0.2 mm ± 0.1 mm).

3.8.6 Back Section Motor
Removal:
3. Uncouple all functional accessories on the head end.
4. Remove the pad from the seat and back section upwards.
1
2
3
4
Figure 11: Back Section Motor

1 M8 machine screw 4 M5 machine screw
2 Seat section strut 5 M6 countersunk screw
3 Motor
11. Loosen the motor [3], to do this, remove 2 M8 machine screws [1] from within the
seat section strut [2] and 2 M6 countersunk screws [5] from underneath it.
12. Carefully remove the motor [3], together with the gear, from the seat section
strut [2].
13. Unscrew the motor [3] from the gear, remove 4 M5 screws [4 ] to do this.
Reassembly:
Test!
Check the end and reference sensors of the motor
(gap 0.2 mm ± 0.1 mm).

3.8.7 Longitudinal displacement motor (MARS endouro)
Removal:
3. Uncouple all functional accessories.
4. Remove the pad from the tabletop upwards.
5. Unscrew the plastic plates (4 M8 ball-headed screws and 8 M8 screws).
6. Remove the cover plate beneath the cover cap (4 M4 screws).
9. Pull the cables out.
10. Unscrew the motor together with the holding bracket (2 M5 screws).
11. Fit a new motor.
Reassembly:
Adjustment:
· Loosen the motor on the holding bracket (4 M5 screws) and adjust the toothed belt
tension with the setscrew (M5).
· Set the toothed belt tension to a maximum sag of 5 mm.
Test!

3.8.8 Transverse displacement motor
Removal:
2. Displace the tabletop to the left.
11. Unscrew the cables from the distribution board.
13. Fit a new motor.
Reassembly:
Adjustment:
· Loosen the motor, together with the holding bracket, (2 M5 screws) and adjust the
toothed belt tension with the setscrew (M5).
Test!

3.9 Sensors
3.9.1 Tilting/Trendelenburg end sensors
NOTE!
The end sensors for the tilting and Trendelenburg functions are
integrated into the corresponding drives. They cannot be replaced
separately.
3.9.2 End switches of column lift
Removal:
(7 M3 screws, of which 3 are under the rubber bellows, two on each
cladding component).
ATTENTION!
6. Pull plug X2 (main lift end positions) out of the electronics.
1
2
3
4
5
Figure 12: End switches of column lift

1 Switching piece 4 End switch module
2 Cable 5 Microkey (bottom)
3 Microkey (top)
8. Loosen the M4 screw holding the switching piece and remove the switching piece [1].
9. Unscrew 2 M6 fixing screws on the end switch module [4] and pull the end switch
module [4] off in an upward direction.
10. Renew the end switches individually if necessary. The wires [2] must be desoldered
from the micro keys [3]/[5] in order to do so.

Adjustment:
· The micro keys [3] and [5] are to be fixed in the end switch module [4] in such a way
that the upper one [3] is placed in as far as possible and the lower one [5] is out as far
as possible.
· Align the micro keys [3]/[5] parallel to the holder.
· The end switch module [4] is to be fixed in such a way that the lower edge is flush with
the holder of the tilting drive.
· The switching piece [1] must be adjusted so that the vertical drive switches off safely
before there is mechanical contact with the spindle.
Reassembly:
· Ensure that the plugs are correctly positioned when inserting them into the electronics.
guide.
Test!

3.9.3 Leg Section Reference Sensor/End Sensor
Removal:
direction.
10. Unclip the sensor cable from the distribution board.
1
2
3
Figure 13: Leg section sensors

1 M8 machine screw 3 Sensor
2 Threaded pin M4 4 Countersunk screw M6
12. Loosen the motor, to do this, remove 2 M8 machine screws [1] from within the strut
and 2 M6 countersunk screws [4] from underneath it.
13. Pull the motor [2] together with the gearbox out about 3-4 mm.
14. Remove the M4 threaded pin [2] and the sensor [3].
Reassembly:
Adjustment:
· Move the motor to the switching point.
· Set the sensor [3] by sliding it so that the gap between it and the metal is
0.2 mm ± 0.1 mm.
Test!
Check the sensor gap (gap 0.2 mm ± 0.1 mm).

3.9.4 Back section reference and end sensor
Removal:
3. Uncouple all functional accessories on the head end.
4. Remove the pad from the seat and back section upwards.
1
2
3
4
Figure 14: Back section sensors

1 M8 machine screw 3 Sensor
2 Threaded pin M4 4 M6 countersunk screw
11. Loosen the motor, to do this, remove 2 M8 machine screws [1] from within the strut
and 2 M6 countersunk screws [4] from underneath it.
12. Pull the motor [2] together with the gearbox out about 3-4 mm.
13. Remove the M4 threaded pin [2] and the sensor [3].
Reassembly:
Adjustment:
· Set the sensor [3] by sliding it so that the gap between it and the metal is
0.2 mm ± 0.1 mm.
Test!

3.9.5 Longitudinal displacement reference sensor/end sensor

(MARS endouro)
Removal:
10. Remove the left-hand cover plate from the table top (4 M4 screws).
12. Unscrew all sensor cables and the longitudinal displacement motor wiring
from the distribution board.
13. Unscrew the power train from the lower fixing point (2 M3 screws)
and pull it to the rear.
14. Pull the cable of the defective sensor out of the power train.
15. Unscrew the sensor together with the clamping block (2 M3 screws).
16. Loosen the locking screw (M3) and remove the sensor from the clamping block.
17. Replace the sensor.
Reassembly:
Adjustment:
· Set the sensor by sliding it so that the gap between it and the metal is
0.2 mm ± 0.1 mm.
Test!

3.9.6 Transverse displacement reference sensor/end sensor (MARS endouro)
Removal:
12. Unscrew all sensor cables and the longitudinal displacement motor wiring
from the distribution board.
13. Unscrew the power train from the lower fixing point (2 M3 screws)
and pull it to the rear.
14. Pull the cable of the defective sensor out of the power train.
15. Loosen the locking screw (M4) and remove the sensor from the clamping block.
16. Replace the sensor.
Reassembly:
Adjustment:
· Cover the switching point with adhesive tape (0.2 mm thick).
· Slide the sensor downwards and fix it with a locking screw (M4).
· Remove the adhesive tape.
Test!

3.9.7 Inclination Sensor
NOTE!
The inclination sensor is a part of the distribution board.
They cannot be replaced separately.
Adjustment:
The inclination sensor is adjusted in two stages. The amplification is set first, then it is
aligned with the zero position.
The amplification is set with 25° tilt or Trendelenburg (electronic spirit level). The function
not currently needed must be set to zero.
The voltage on the distribution board between X or Y and the earth potential can be
determined by a measuring device. The voltage values listed below are set with the
appropriate amplifier control.
After setting the amplification, the zero position is set to an accuracy of 0.3° by setting the
controller (electronic spirit level).
(See the wiring diagram for the measuring points and the controller arrangement.)
NOTE!
As the distribution board is fitted into the MARS endouro with a 90°
turn, the wiring is modified accordingly. These modifications can be
seen in the (MARS endouro) wiring diagram.
Compensation values:
Function Inclination Voltage

Zero position 0° 2500 mV
Left tilting +25° 4305 mV
Right tilting -25° 695 mV
Trendelenburg +25° 4305 mV
Antitrendelenburg -25° 695 mV

3.9.8 OR sensor
Removal:
Figure 15: OR sensor

1 Sensor socket
2 Sensor
10. Unscrew the right-hand standard rail (3 M8 screws).

11. Remove sensor [2].
Reassembly:
Test!

3.9.9 IR sensor
Removal:
8. Bring the Trendelenburg drive into the lower end position.
10. Unclip the cable from the distribution board.
11. Remove the cable grip from the underside of the tabletop.
12. Unscrew the IR sensor module (2 M8 screws).
Reassembly:
Test!

Mechanical components of the column
4 Mechanical components of the column
DANGER!
been performed.
4.1 Cladding components without membrane keypad

Removal:
3. Remove the upper cladding component, without the membrane keypad
component).
ATTENTION!
6. Unscrew the cladding segment by segment (4 M3 screws per segment).
7. Renew defective elements.
Reassembly:
· Only complete cladding elements are replaced.
guide.
Test!

4.2 Cladding component with membrane keypad

Removal:
3. Remove the upper cladding component, without the membrane keypad
component).
ATTENTION!
7. Slide the rubber bellows upwards and pull the operating membrane plug off
the electronics.
(3 M3 screws).
Reassembly:
· Only complete cladding elements are replaced.
· Ensure that the plug is correctly positioned when connecting it to the electronics.
guide.
Test!

4.3 Toothed belt lifting motor

Removal:
1. Bring the tabletop into the zero position.
7
1
6 2
3
5
9
4 8
Figure 16: Toothed belt lifting motor

1 Connecting cable 6 Spindle holder
2 Lifting motor 7 M6 screw
3 M5 screw 8 Cable grip
4 M4 screw 9 M6 screw
5 Toothed belt
DANGER!
down!
5. Cut the cable binders on the lifting motor [2].

6. Pull off the connecting cable [1] on the lifting motor [2] and unscrew the screen
(M4 screw).
7. Unscrew the cable grip [8].
8. Unscrew the vertical drive (4 M6 screws [9]).
9. Unscrew the spindle holder [6] (4 M6 screws [7]).
10. Carefully remove the vertical drive.
11. Unscrew the lifting motor [2] (4 M5 screws [3]).
12. Remove the toothed belt [5] from the spindle holder [6].

Reassembly:
· The rubber layers between the lifting motor and the holder must not be removed.
· Avoid creating stresses and distortions when screwing the spindle holder [6] and the
vertical drive [2] in place.
Adjustment:
· The vertical drive must be set so that the maximum load can be safely coped with.
Test!

4.4 Rubber bellows

Removal:
1. Bring the leg and back sections into their horizontal positions or uncouple them.
3. Remove the upper cladding component, without the membrane keypad (7 M3
screws, of which 3 are under the rubber bellows, two on each cladding component).
ATTENTION!
7. Pull plugs X1 and X5 out of the electronics.
14. Unscrew the cable grips (2 items) for the cables to the tabletop from the upper
telescopic part.
15. Unscrew the potential equalisation line from the underside of the tabletop and pull
it out of the cable grip.
DANGER!
Risk of personal injuries and material damage!
A second person is required to secure and lift the tabletop off.
16. Release the tabletop from the column (8 M8 screws, 2 on each of the tilting cardans
and 4 on the Trendelenburg cardan).
17. Lift the tabletop off the column.
18. Pull the expansion bellows, together with the upper and lower fastening frames,
off the column.
19. Pull out the lower parts of the fastening frame and unscrew the upper parts of the
frame (14 M4 screws).
20. Renew the rubber bellows.
Reassembly:
· Take care not to damage the rubber bellows when inserting it into the lower frame
parts.
· Screw the cardans directly onto the tabletop.
· Ensure that the plugs are correctly positioned when inserting them into the electronics.
guide.
Test!

4.5 Power Train

Removal:
5. Unhook the power train from the last segment in each case.
6. Open the power train by pulling out the flexible (rear) cover, and remove the cables.
7. Renew defective parts.
8. If necessary, unscrew the upper and lower end pieces and renew them.
Reassembly:
· When closing the power train, ensure that the cables in the power train do not cross
over each other.
· Close the power train securely.
· Parts interlock fully.
Test!

Mechanical Components of the Tabletop
5 Mechanical Components of the Tabletop
DANGER!
been performed.
5.1 Plastic Plates

Removal:
2. Pull the pad off each section in an upward direction.
3. Unscrew the associated plastic plate (4 M8 ball-headed pins).
Reassembly:
Test!
5.2 Cover
Removal:
Reassembly:
Test!

5.3 Leg Section Gearbox

Removal:
direction.
7 8 9 1 0 1 1
1
2
3
4
5
6
A
Figure 17: Leg section Gearbox

1 M8 machine screw 7 M4 machine screw
2 Motor 8 Cylindrical pin
4 Gear 10 Joint
5 Joint cover 11 Sensor
6 M6 countersunk screw A Sensor gap 0,2 mm ± 0,1 mm
12. Unscrew the inner and outer joint covers [5] (one M6 screw [9] in each case).
13. Remove the cylindrical pins [8] (3 items in each case) with an extractor.
14. Unscrew the joint [10] (3 M4 screws [7] in each case).
15. Loosen the motor [2], to do this remove 2 M8 machine screws [1] from within the
strut and 2 M6 countersunk screws [6] from underneath it.
16. Carefully remove the motor [2], together with the gear [4], from the strut.
17. Unscrew the gear [4] from the motor [2], remove 4 M5 screws [3 ] to do this.
Reassembly:
· Do not forget the sliding disks when mounting the joint [10].
· Do not damage the seal in the gear [4].
Test!
Check the sensor gap [A] (gap 0.2 mm ± 0.1 mm).

5.4 Leg Section Joint

Removal:
direction.
6 7
1
2
8
3
4
5 A
Figure 18: Leg section joint

1 M6 countersunk screw 5 Joint
2 Joint cover 6 Cylindrical pin
3 Standard rail 7 M4 machine screw
4 M8 countersunk screw 8 Sensor
A Sensor gap 0,2 mm ± 0,1 mm
7. Unscrew the standard rail [3] (2 or 3 M8 screws [4]).

Reassembly:
· Do not damage the seal in the gear.
Adjustment:
· Adjust the end or reference sensor [8] in such a way that the gap at the switching point
is 0.2 mm ± 0.1 mm.
Test!

5.5 Back Section Gearbox

Removal:
direction.
1 1
1
2 7
3 8
4 9
5 1 0
A
6
Figure 19: Leg section gearbox

1 M8 machine screw 7 Cylindrical pin
2 Motor 8 M4 machine screw
4 Gear 10 Joint
5 Joint cover 11 Sensor
6 M6 countersunk screw A Sensor gap 0,2 mm ± 0,1 mm
15. Loosen the motor [2], to do this remove 2 M8 machine screws [1] from within the
strut and 2 M6 countersunk screws [6] from underneath it.
16. Carefully remove the motor [2], together with the gear [4], from the strut.
17. Unscrew the gear [4] from the motor [2], remove 4 M5 screws [3 ] to do this.
Reassembly:
· Do not damage the seal in the gear [4].
Test!

5.6 Joint with Cam Lever

Removal:
3. Pull the pads off the back and leg sections in an upward direction.
4. Unscrew the plastic plate from the back and leg sections (4 M8 ball-headed screws
or 2 screws and 4 M8 ball-headed pins.
1
2 5
3 6
4 7
8
Figure 20: Joint with cam lever

1 Tension bolt 5 Locking lever
2 Joint 6 Spring
3 Disk springs 7 Cam lever
4 Cylindrical pin 8 Pressure disk
5. Open the cam lever [7].

6. Knock the cylindrical pin [4] out.
NOTE!
The spring [6] of the locking lever [5] is under pressure.
Keep the locking lever [5] pressed while removing the cam lever [7] in
order to prevent the spring [6] from flying off.
7. Remove the cam lever [7] carefully.

8. Remove the pressure disk [8] and any spacing washers.
9. Slide the tension bolt [1] out of the joint [2] towards the rear.
10. Pull off the joint [2] and at the same time remove the disk springs [3] from between
the strut and joint.
Reassembly:
· Ensure that the disk springs [3] are fitted in the correct position (see illustration above).
· Insert the spring [6] of the locking lever [5] correctly into the cam lever [7].
· The locking lever [5] must be slotted into the slot of the cam lever [7].
Adjustment:
· There must not be any play in the toothing when it is closed.
Adjustment is made with the aid of fitting shims (0.1 or 0.2 mm) which are located
between the pressure disk [8] and the joint [2].
Test!
Check the interlock of locking lever [5].

5.7 Leg and Back Sections Toothed Belt

Removal:
7. Pull the covers off the assembly windows (2 in the centre and 1 from the motor).
8. Remove the tension pulleys of the toothed belt concerned
(1 M4 screw in each case).
9. Remove the central toothed disk together with the holder (2 M4 screws).
10. Loosen the motor, to do this remove 2 M8 machine screws from within the strut
and 2 M6 countersunk screws from underneath it.
11. Carefully remove the toothed belt and fit a new one.
Reassembly:
· Align the joints before fitting the new toothed belt.
· First screw the motor in tightly, then tension the toothed belt.
· Fix the tension pulleys straight.
Adjustment:
· Adjust the toothed belt tension by sliding the tension pulleys.
· The play must not exceed 5 mm.
Test!
Check the tension of the toothed belt.

5.8 Longitudinal Displacement Toothed Belt (MARS endouro)

Removal:
11. Unscrew the central screw (M8) from the rear spindle holder.
12. Unscrew the spindle extension (foot end) from the spindle.
13. Slide the head end of the tabletop by hand until the spindle has
ca. 10 cm room for the holder.
14. Unscrew the spindle nut cover (4 M5 screws) and remove it from the spindle.
15. Carefully remove the toothed belt and fit a new one.
Reassembly:
· Take care not to damage the toothed belt when fitting it.
· In order to avoid stresses within the spindle, move the tabletop fully to the head end
before screwing the spindle holder in place.
· Regrease the spindle if necessary.
Adjustment:
Test!

5.9 Transverse Displacement Toothed Belt (MARS endouro)

Removal:
2. Bring the transverse displacement into the central position.
11. Carefully remove the motor and lay it down.
13. Loosen the spindle holder (left) (4 M5 screws) and remove it.
14. Loosen the pulley (M4 threaded pin) and slide the tabletop to the left by hand.
15. Remove the pulley together with the toothed belt.
16. Fit a new toothed belt.
Reassembly:
· In order to avoid stresses within the spindle, move the tabletop fully to the right before
screwing the spindle holder in place.
· Ensure that the threaded pin is screwed into the slot of the spindle when screwing on
the toothed disk.
Adjustment:
Test!

5.10 Longitudinal Displacement Spindle (MARS endouro)

Removal:
2. Bring the longitudinal displacement into the central position.
12. Unscrew the central screw (M8) from the rear spindle holder.
13. Unscrew the spindle extension (foot end) from the spindle.
14. Unscrew the spindle nut cover (4 M5 screws).
15. Slide the tabletop to the head end by hand (end position).
16. Remove the spindle nut cover and the toothed belt from the spindle.
17. Unscrew the rear spindle holder (4 M4 screws).
18. Remove the spindle together with the spindle nut and bearing modules.
19. Fit a new spindle unit.
Reassembly:
· Take care not to damage the toothed belt when fitting it.
· In order to avoid stresses within the spindle, move the tabletop fully to the head end
before screwing the spindle holder in place.
· Regrease the spindle if necessary.
Adjustment:
Test!

5.11 Transverse Displacement Spindle (MARS endouro)

Removal:
2. Bring the transverse displacement into the central position.
11. Carefully remove the motor and lay it down.
13. Remove the central nut (M8) from the spindle holder (block the spindle in the end
position).
14. Loosen the spindle holder (left) (4 M5 screws) and remove it.
15. Loosen the pulley (M4 threaded pin) and slide the tabletop to the left by hand.
16. Remove the pulley together with the toothed belt.
17. Loosen the upper expansion bellows fastening (16 M4 screws).
18. Unscrew the left-hand spindle bearing block (4 M6 screws).
19. Unscrew the right-hand spindle bearing block (2 M6 screws).
20. Unscrew the anti-rotation element of the spindle nut (M5 screw).
21. Loosen the transverse displacement end and reference sensors from the clamp
(one M4 screw in each case).
22. Remove the spindle together with the spindle nut and bearing blocks.
23. Fit a new spindle unit.
Reassembly:
· In order to avoid stresses within the spindle, move the tabletop fully to the right before
screwing the spindle holder in place.
· Ensure that the threaded pin is screwed into the slot of the spindle when screwing on
the toothed disk.
Adjustment:
· Cover the switching points with adhesive tape (0.2 mm thick).
· Slide the sensor downwards and fix it with a locking screw (M4).
· Remove the adhesive tape.
Test!

5.12 Power Train (MARS endouro)

Removal:
12. Unscrew all sensor cables and the longitudinal displacement motor wiring from
the distribution board.
13. Unscrew the power train from the lower fixing point (2 M3 screws) and pull it
to the rear.
14. Pull all cables out of the power train.
15. Unscrew the upper end of the power train (2 M3 screws).
16. Fit a new power train.
Reassembly:
· Make sure the wiring is laid correctly (see wiring diagram).
Test!

Mechanical Components of the Running Gear
6 Mechanical Components of the Running Gear
6.1 Wheel shell

Removal:
1. Brake the wheels.
DANGER!
Tilt the operating table a maximum of 5° and ensure that it does not
tip overt.
2. Lay the table on its side and support it with suitable pieces of wood.
Figure 21: Wheel shells

1 M6 screw 3 Wheel shell
2 Holding bracket
3. Loosen screw [1] and press the holding bracket [2] down.
4. Pull the wheel shells [3] off in a downward direction.
NOTE!
Leave the plastic discs on the axles in order to keep the wheel housing
secure.
Reassembly:
Adjustment:
· The wheel shells [3] on the axles are adjusted with plastic spacers.
· Set the wheel shells [3] so that the wheel runs securely without excessive play.
Test!

6.2 Fixed roller

Removal:
1. Brake the wheels.
DANGER!
Tilt the operating table a maximum of 5° and ensure that it does not
tip over.
2. Lay the table on its side and support it with suitable pieces of wood.
3. Unscrew both wheel shells from the axle and remove them.
4. Knock the axle out to the rear.
5. Fit a new fixed roller.
Reassembly:
Adjustment:
· The fixed roller between the axle holders is adjusted with plastic spacers.
· Set the fixed roller so that it runs securely without excessive play.
Test!

6.3 Foot End Wheel with Brake and Directional Travel

Removal:
4. Brake the table and lay it carefully on its left side.
5. Release the brake.
Figure 22: Foot end wheel with brake and directional travel
1 M8 screw 3 Directional travel Bowden cable
2 Brake Bowden cable
6. Remove the collision cap.

7. Unscrew the wheel (4 M8 screws [1]).
8. Unhook the directional travel Bowden cable [3].
9. Unscrew the brake Bowden cable [2] with the aid of pliers.
10. Fit a new wheel.
Reassembly:
· Ensure that the Bowden cables are laid safely.
· Restore the screw depth of the brake Bowden cable.
· Brake the wheels before returning the table to an upright position.
Adjustment:
· The Bowden cables can be adjusted with the nuts at the front end if necessary.
· Set the brake and directional travel so that they function safely and smoothly.
Test!

6.4 Foot End Wheel with Brake

Removal:
4. Brake the table and lay it carefully on its right side.
Figure 23: Foot end wheel with brake

1 M8 screw
6. Remove the collision cap.

7. Unscrew the wheel (4 M8 screws [1]).
8. Unscrew the brake Bowden cable [2] with the aid of pliers.
9. Fit a new wheel.
Reassembly:
· Ensure that the Bowden cable is laid safely.
· Restore the screw depth of the brake Bowden cable [2].
Adjustment:
· The Bowden cable can be adjusted with the nuts at the front end if necessary.
· Set the brake so that it is functioning safely and smoothly.
Test!

6.5 Head End Wheel with Brake

Removal:
4. Brake the table and lay it carefully on its side.
4
2
5
Figure 24: Head end wheel with brake

1 M8 screw (long) 5 Retaining ring
2 Wheel 6 Axle holder
3 Axle 7 M8 screw (short)
6. Pull the collision caps off the wheels at the head end [2].
7. Unscrew both wheels (4 M8 screws [1] in each case).
8. Unscrew the axle holders [6] (2 M8 screws [7] in each case).
9. Remove the retaining ring [5].
10. Remove the brake Bowden cable [4] together with the axle [3].
11. Fit a new wheel [2].
Reassembly:
Adjustment:
Test!

6.6 Brake Bowden Cable

Removal:
1 2
3
Figure 25: Brake Bowden cable

1 Lock nut 3 Brake Bowden cable
2 Setting nut
6. Loosen the lock nut [1] and the setting nut [2] at the front end.
7. Remove the brake Bowden cable [3] from the holder.
8. Screw out and remove the brake Bowden cable [2] from the rear end with the aid
of pliers.
Reassembly:
· Ensure that the Bowden cable is laid safely.
· Restore the screw depth of the brake Bowden cable.
Adjustment:
· The Bowden cable [3] can be adjusted with the nuts [1]/[2] at the front end if
necessary.
Test!

6.7 Directional Travel Bowden Cable

Removal:
1
2
3
1
4
5
Figure 26: Directional travel Bowden cable

1 Directional travel Bowden cable 4 Setting nut
2 Retaining ring 5 Lock nut
3 Bracket
6. Loosen the lock nut [5] and the setting nut [4] at the front end.
7. Remove the directional travel Bowden cable [1] from the holder.
8. Unhook the rear end from the directional wheel.
9. Remove the retaining ring [2] from the deflection pulley.
10. Remove the bracket [3].
11. Remove the directional travel Bowden cable [1].
Reassembly:
· Ensure that the Bowden cable [1] is laid safely.
Adjustment:
· The Bowden cable [1] can be adjusted with the nuts [4]/[5] at the front end if
necessary.
· Set the directional travel so that it is functioning safely and smoothly.
Test!

6.8 Foot lever

Removal:
2
3
4
Figure 27: Foot lever

1 Axle holder 4 Foot lever
2 M8 screw (short) 5 M8 screw (long)
3 Directional travel Bowden cable
6. Pull the collision caps off the wheels at the head end.
9. Unhook the directional travel Bowden cable [3] from the pedal [4].
10. Loosen the fixing screw on the pedal [4].
11. Pull the pedal [4] out of the guide and fit a new one.
Reassembly:
Adjustment:
Test!

6.9 Locking disk

Removal:
3
4
5
1
6
7
8
9
Figure 28: Locking disk

1 M8 screw (long) 6 Directional travel Bowden cable
2 Deflection pulley 7 Axle holder
3 Retaining ring 8 Locking disk
4 M6 screw 9 M8 screw (short)
5 Bracket
6. Pull the collision caps off the wheels at the head end.
8. Remove the retaining ring [3] from the deflection pulley [2].
9. Pull the bracket [5] and directional travel Bowden cable [6] together with
the castor [2] off the axle.
10. Unhook the directional travel Bowden cable [6] from the pedal.
12. Remove the axle complete with the foot lever and wheels from the locking disk [8].
13. Unscrew the locking disk [8] (2 M6 screws [4]).
Reassembly:
Adjustment:
Test!

Additional Components
7 Additional Components
7.1 Cable remote control
NOTE!
The cable remote control is an exchangeable module. Therefore it is
not possible to replace individual parts within the remote control.
The complete cable remote control must always be replaced if there is
a defect.
Settings:
1. Open the remote control (5 M3 screws).
2. Carefully remove the rear part of the casing and lay it down.
3. The following settings are possible on the board:
- the code is set with the rotary selection switch,
- the device is selected with the rotary selection switch,
- the transmit power is selected with the rotary selection switch,
- jumper settings.
4. The code setting for the cable remote control is always 5 (S1).
S2 and S3 are not used.
5. Please take the device selection (S4) from the table below.
6. The operating mode setting (S5) is to be set to 0 for cable remote control.
7. The jumper settings may only be changed by the customer service.
8. Do not damage the rubber seal! Close the remote.
S4 Device
0 JUPITER EU
1 JUPITER USA
2 MARS Endourology EU
3 MARS Endourology USA
4 MARS EU
5 MARS USA
6
7
8
9
EU:
A
· any key switches on
B
· after 2 sec. off
C
D USA:
E · only ON-key switches on
F · after 25 sec. off
Test!

7.2 Infrared remote control
NOTE!
The IR remote control is an exchangeable module. Therefore it is not
possible to replace individual parts within the remote control (except
for the batteries). The complete IR remote control must always be
replaced if there is a defect.
Settings:
1. Open the remote control (5 M3 screws).
2. Carefully remove the rear part of the casing and lay it down.
3. Fit a new battery when required:
- pull connector off,
- remove the battery carefully from the holder.
- jumper settings.
5. The code setting for the IR remote control is always to be taken from the type plate
of the relevant operating table (e.g. A01).
Infrared code setting

A 0 1
S3 S2 S1
6. Please take the device setting (S4) and operating mode setting (S5) from the
following table, the frequency and mark to space ratio (transmit power) may be
changed. 8 (36 kHz T1/4) is used as the standard setting.
S4 Device S5 Operation mode

0 JUPITER EU 0 Cable remote
control
1 JUPITER USA 1
2 MARS Endourology EU 2
3 MARS Endourology USA 3
4 MARS EU 4
5 MARS USA 5
EU:
6 6
· any key switches
7 7
on
8 8 36 kHz T1/4
· after 2 sec. off
9 9 36 kHz T1/10
A A 56 kHz T1/4 USA:
B B 56 kHz T1/10 · only ON-key
C C switches on
D D · after 25 sec. off
E E
F F Test mode

7. The jumper settings may only be changed by the customer service.

8. Do not damage the rubber seal! Close the remote control.
Test!

7.3 Charging unit for remote control
NOTE!
Therefore it is not possible to replace individual parts within the
charging unit (except for the fuse).The complete charging unit must
always be replaced if there is a defect.
Removing the fuse:

1. Separate the charging unit from the mains supply.
2. Open the charging unit (4 M3 screws).
3. While it is open, check the fuses and replace where necessary.
Reassembly:
Test!

7.4 Foot control
NOTE!
The foot control is an exchangeable module. Therefore it is not
possible to replace individual parts within the foot control.
Therefore it is not possible to replace individual parts within the foot
control.
Settings:
1. Open the foot control (5 M3 screws).
- jumper settings.
3. The code setting for the foot control is always C (S1).
S2 and S3 are not used.
4. Please take the device selection (S4) from the table below.
5. There is no transmit power setting for the foot control.
6. The jumper settings may only be changed by the works customer service.
7. Do not damage the rubber seal! Close the foot control.
S4 Device
0 JUPITER EU
1 JUPITER USA
2 MARS Endourology EU
3 MARS Endourology USA
4 MARS EU
5 MARS USA
6
7
8
9
A
B
C
D
E
F
Test!


Appendices
8 Appendices
8.1 General Information
8.1.1 Emergency operating system
The operating table is equipped with an emergency operating system in case a fault
occurs (e.g. electronics error).
The emergency operating system switches on automatically if the electronic control fails
and this is indicated by:
· The LED flashing above the green key on the column control panel.
· The drives moving more slowly.
During emergency operation:
· The drive speeds are substantially reduced (around 35% less than in normal operation).
· The operating table can only be controlled via the column control panel (IR and cable
remote controls are inactive).
Switching the operating table off:
· This is also performed on the column control panel.

· Briefly press (for a max. 200 of ms) the “Green” and “Zero” keys simultaneously (there
is no other method of switching the table off).

Appendices
8.1.2 Direct control of the drives
If a fault occurs, it is possible to control the column and tabletop drives directly, without
electronics.
Direct control of the column drives:
· This is done with 12 V direct current.

· The motors are controlled via a direct control cable (item no. 4 100 153).
Direct control of the tabletop drives:
· This is done with 12 V direct current.

· The voltage is applied directly to the motor connections (no special cable required).
Direct control of the column drives

2. Make the rear side of the electronics accessible (see repair manual).
3. Unscrew or pull off the plug of the drive and connect to the direct control cable.
ATTENTION!
There is a risk of damaging or destroying the drives.
The end position sensors are not active when the drives are traversing.
4. The drive can be traversed by applying a voltage (12 V) to the direct control cable.
5. The direction of rotation of the motor depends upon the polarity of the voltage.
Direct control of the tabletop drives
7. Unclip the motor cables.
ATTENTION!
There is a risk of damaging or destroying the drives.
The end position sensors are not active when the drives are traversing.
8. The drive can be traversed by applying a voltage (12 V) to the motor cable.
9. The direction of rotation of the motor depends upon the polarity of the voltage.

Appendices
8.1.3 Emergency adjustment of the column height
If a fault occurs, it is possible to adjust the height of the column mechanically. This
adjustment is made by turning the spindle directly.
The use of the emergency adjustment device (item no. 4 700 318 is recommended for
this.
Emergency adjustment
ATTENTION!
Risk of damage or destruction!
The end switches are not active while traversing with the emergency
adjustment.
6. Insert the emergency adjustment device through the aperture of the receiving plate
into the hexagonal bolt at the upper end of the lifter spindle.
7. Turn the emergency adjustment device by means of a battery screwdriver or similar
tool.
8. The direction of movement depends upon the direction of rotation of the emergency
adjustment device.

Appendices
8.2 Search for faults
8.2.1 Column
Fault Test Point Result Cause Test Point Action
No Test power Mains Power supply Renew power
function supply power cable supply cable
supply is Mains fuse Remove fuse Renew fuse
not possible (F6, F7) to test it
Battery Batteries Recharge or Replace
supply is check the batteries
not possible batteries
again
Battery fuse Remove fuse Renew fuse
(F8) to test it
Test Internal Internal power Remove fuse Renew fuse
electronics LEDs pack fuse (F3) to test it
display a Electronics Replace
breakdown electronics
Internal Motor fuse (F4) Remove fuse Renew fuse
LEDs do not to test it
display a Electronics Replace
breakdown electronics
No Check Motor runs Toothed Belt Check Replace
column motor run toothed belt toothed belt or
lift tension tighten it
Motor does End switch Check motor Renew the end
not run in the test switch
mode (PC)
Parameters Check Correct
parameters parameters
Motor fuse (F4) Test fuse Renew fuse
Electronics Replace
electronics
Motor Test motor Fit a new
directly using motor
24 V DC
Cabling Test cabling Replace
of the end cabling
switches and
the lifting
motor

Appendices

Lift only in Test end End switch End switch Unclip end Renew the
one switch in does not switch from end switch
direction non- switch motor and test
functioning (always it
direction open)
Lifting Test end End switch End switch Unclip end Renew the
motor switch in does not switch from end switch
does not corres- switch motor and test
stop at the ponding (always it
end of a direction closed) Switching Lifting Adjust the
function piece (top) switching piece switching
fixture and piece
position
No tilting Test tilting Drive runs Parameters Check motor Correct
drive using a parameters parameters
direct Motor fuse Remove fuse Renew fuse
control line (F4) to test it
Electronics Replace
electronics
Drive does Tilting drive Renew tilting
not run drive
No Test Drive runs Parameters Check motor Correct
Trendelen- Trendelen- parameters parameters
burg burg drive Motor fuse Remove fuse Renew fuse
adjustment using a (F4) to test it
direct
control line Electronics Replace
electronics
Drive does Trendelen- Renew
not run burg drive Trendelen-
burg drive
No Check the Operating Renew
display, no membrane membrane operating
operation keypad membrane

Appendices
8.2.2 Tabletop

No Test tabletop Operating Distribution Replace the
function power supply voltage board distribution
(Test 1) present board
Operating Motor fuse Remove fuse Renew fuse
voltage not (F4) to test it
present Wiring Check wiring Replace
installation installation wiring
Electronics Replace
electronics
No leg Check the Sensor Sensor Renew sensor
section OR sensor activated
adjustment Check the Motor runs Toothed Check toothed Replace
motor run Belt belt tension toothed belt
or tighten it
Motor does Parameters Check motor Correct
not run parameters parameters
Sensor Test sensor Renew sensor
24 V DC
No back Check the Motor runs Toothed Check toothed Replace
section motor run Belt belt tension toothed belt
adjustment or tighten it
24 V DC
Differing Check the Toothed belt Toothed Replace
level of the toothed belt defective or Belt toothed belt
leg and too loose or tighten it
back Toothed belt Motor Check both Fit a new
section in working motors motor
order

Appendices

No Check the Motor runs Toothed Check toothed Replace
longitu- motor run Belt belt tension toothed belt
dinal or tighten it
displace- Sluggish Spindle Test lubrication Lubricate or
ment motor and adjust
running adjustment spindle
24 V DC
No Check the Motor runs Toothed Check toothed Replace
transverse motor run Belt belt tension toothed belt
displace- or tighten it
ment Sluggish Spindle Test lubrication Lubricate or
motor and adjust
running adjustment spindle
24 V DC

Appendices
8.2.3 Running gear

No Check wheel Sluggish Wheel Renew wheel
displace- shells wheel shells shells shells
ment running Wheel Fit a new
possible wheel
Wheel shells Brake Check brake Fit a new
in working tappet bent tappet wheel
order or wedged
No Test brake Brake Brake Replace
braking Bowden Bowden Bowden brake
possible cable cable cable Bowden
wedged or cable
defective
Brake Brake Check brake Renew wheel
Bowden tappet bent tappet
cable in or wedged
order
No free Check Directional Directional Replace
wheel directional travel travel directional
running travel Bowden Bowden travel
Bowden cable cable Bowden
cable wedged or cable
defective
No Test locking Locking Snap-in lug Renew
directional mechanism mechanism snap-in lug
travel of the defective Directional Fit a new
directional wheel wheel
wheel

Appendices
8.3 Indicators/monitoring/error messages
8.3.1 Optical indicators
Head direction reversed Head direction normal
L E G U P L E G O N T R E N D R E V E R S E
B A C K U P B A C K O N U P D O W N
R E V E R S E N O R M A L
T IL T L T IL T R
L E V E L
Power supply Charge Battery Zero On
Head direction LED Off - Energy saving mode

(green) (after 5 minutes without an operation)
On - Head end
Both flash - Test program
Supply LED Off - No power supply

(green) On - Power supply on (mains cable)
Charge LED Off - No charging current

(orange) On - Charging current > 100 mA
Flashes - Maintenance charge < 100 mA
Battery LED Off - Battery voltage > 23.5 V (normal operation)

(red) On - Battery voltage > 21.3 V (indicating tone)
Flashes - Battery voltage < 21.3 V (indicating tone, drives
blocked, switches off after 30 secs)
Zero: Off - No zero position

(green) On - Zero position
Flashes - Error (inclination sensor outside the
mechanical swivelling range)
On/Off: Off - Operating table off

(green) On - Operating table on
Flashes - Emergency operation or flash mode (update)

Appendices
8.3.2 Acoustic signal
Overview of signal tones on the MARS operating table
Short beep: Indication (e.g. on reaching an end position)

Double beep: Confirmation (e.g. on reaching the zero position)
Longer beep: Error (e.g. operating error)
8.3.3 Overview of fuses
NOTE!
Please refer to the wiring diagram for the fuse arrangement.
MARS Operating Table

Item No.: 4 544 xxx All variants
Des. Item No. Rating Type Shape Description

F1 - - - RXE010 Infrared receiver and
inclination sensor
F2 - - - RXE010 Sensors 12 V
F3 4099042 630 mA slow-blow 5x20 Internal power pack 5 V/12 V
F4 4099045 6,3 A slow-blow 5x20 Motor current fuse
F5 0147674 1,6 A slow-blow 5x20 Lifting motor brake
F6 4099049 2,5 A slow-blow 5x20 Power supply fuse 230 V
4099044 4A slow-blow 5x20 Power supply fuse 115 V
F7 4099049 2,5 A slow-blow 5x20 Power supply fuse 230 V
4099044 4A slow-blow 5x20 Power supply fuse 115 V
F8 4099045 6,3 A slow-blow 5x20 Battery fuse
IR remote control charging unit

Item No.: 4 544 122 Mobile charging unit 230 V
4 544 123 Fixed charging unit 230 V
4 544 139 Fixed charging unit 24 V
Des. Item No. Rating Type Shape Description

F1 4099052 32 mA semi-slow 5x20 Power supply fuse 230 V
4099048 250 mA fast-blow 5x20 Power supply fuse 24 V

Appendices
8.3.4 Error Messages
Messages advising of specific states are output over the RS232 interface. These can be
either normal operating messages or error messages.
All error messages are stored in the EEPROM and can be read out with the service
program.
Overview of all error outputs in the EEPROM
NOTE!
Voltages and currents are stored as 8 bit binary values.
Voltage: 30 V = 255
Current: 10 A = 255
NTC: Temperature sensor
No. Output Additional information Description

1 EEP error - (0, 0) Invalid values in the EEPROM
Defaults set
2 Accu error (U_batt, IL_batt) Battery draws too much current
during maintenance charging
3 Accu charge (U_batt, IL_batt) Battery voltage too high, charging
interrupted
4 Acc. empty (U_batt, I_mot) Battery flat, further movements are
disabled
5 PIC init (0, 0) PIC not addressable
6 PIC (bef, 1 [cmderr] Command or data incorrectly
communication or 2 [recerr]) received
7 Inclination (NT, NK) Angle > 50°
sensor angle in degrees
8 Motor current (I_mot, 0) Motor current without movement
without command
movement
9 Motor overload (tastencode, U_mot) Motor overload (8 A/10 secs)
10 Motor short (tastencode, U_mot) Short circuit of the motor
circuit (10 A/< 3 V)
11 Load over- (U_NTC, IL_batt) Overheating during quick charging
temperature

Appendices
Conversion of the Decimal Outputs
Option A: Use of a WINDOWS calculator (reset to scientific display), the decimal

or hexadecimal number can be directly converted into a binary number.
Option B: Conversion of a decimal number into a binary number using the

following table:
Example Composition Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
7 6 5 4 3 2 1 0
2 2 2 2 2 2 2 2
128 64 32 16 8 4 2 1
28 16+8+4 X X X
37 32+4+1 X X X

Appendices
8.4 Test program (internal)
ATTENTION!
The test program is used for supporting service activities. It may only
be used by trained personnel. It may only be used if there is no danger
to persons.
Accessing the test program

The test program can be accessed via the membrane keypad on the column, or the cable
or IR remote controls. The relevant keys must be actuated in the order shown below within
a period of 5 seconds.
NOTE!
Two-key operation.
One of the green keys on the membrane keypad on the column must
also be pressed.
Test 1 Test 2 Test start
O N O F F
T R E N D R E V E R S E
Test 1 Test 2
L E G U P L E G O N
L E G U P L E G O N
B A C K O N U P D O W N
Test 3 Test 4
B A C K U P
B A C K U P B A C K O N
T IL T L T IL T R
Test
T R E N D R E V E R S E
L E V E L
start U P D O W N
T IL T L T IL T R
Test 3 Test 4 End test

program R E F L E X F L E X
End test
End individual
program
test L E V E L
Successful access to the test program:
· A signal tone sounds.

· The head direction indicator LEDs in the membrane keypad on the column flash
simultaneously.
· Four different individual test programs can now be called.
End individual test: Press the key to the left of the “Zero” key on the IR or cable
remote control (test program continues running).
End test program: Press the “Zero” key (can be done at any time).

Appendices
8.4.1 Test 1 (movement test)
A short signal tone sounds to confirm that individual test program 1 is running.
Test description
ATTENTION!
Danger of collision!
The swivelling ranges for tilt and Trendelenburg are freely available.
· The battery charging and battery monitoring are switched off.

· There is a constant voltage at the sensors of the tabletop drives.
· All end switches are active.
· The reference switches switch during each pass from up and down
(stop and indicator tone).
· All monitors (OR sensor, inclination sensor) are deactivated.
Application:
· Fault search (tabletop sensors, inclination sensor, stroke end switch)
· Repair work
· Maintenance

Appendices
8.4.2 Test 2 (key test)
Two short signal tones sound to confirm that individual test program 2 is running.
Test description
· All movements are disabled.
· The key codes are indicated by the LEDs in the membrane keypad on the column and
in the PC program (monitor).
Application:
· Fault search (operations)
· Tests after repair work
· Maintenance

Appendices
8.4.3 Test 3 (LED test)
Three short signal tones sound to confirm that individual test program 3 is running.
Test description
· All movements are disabled.
· All the LEDs in the membrane keypad on the column and the cable remote control are
switched through in rapid succession (exception: charging LED for the cable remote
control).
Application:
· Fault search (indicators)
· Maintenance

Appendices
8.4.4 Test 4 (inclination test)
Four short signal tones sound to confirm that individual test program 4 is running.
Test description
· All movements (except tilt and Trendelenburg) are disabled.
· The status of the inclination sensor is indicated by the LEDs in the membrane keypad
on the column.
LED 1 LED 6
L E G U P L E G O N T R E N D R E V E R S E
B A C K U P B A C K O N U P D O W N
T IL T L T IL T R
L E V E L
LED 2 LED 3 LED 4 LED 5
Trendelenburg LED 1 LED 2 LED 3

-2° x
-1° x x
0° x
1° x x
2° x
Tilting LED 4 LED 5 LED 6

-2° x
-1° x x
0° x
1° x x
2° x
Application:
· Fault search (inclination sensor)
· Maintenance

Appendices
8.5 Service Program (PC)
ATTENTION!
The service program (item no. 4 900 833) may only be used by
authorised persons. The basic principle is that, for safety reasons, it
may not be used if there is a patient on the operating table or if any
other persons could come to harm. Furthermore, do not initiate any
actions on the operating table unless you have direct visual contact. In
exceptional cases (modem operation) it is possible to allow an action
to be observed by someone else. This person must be in direct contact
(visual or aural) with the user.
System requirements: Processor: Pentium

Operating system: WINDOWS 95, 98, NT 4.0
Main memory: 32 MB
Hard disk size: ca. 5 MB
Resolution: 600 x 800
Free COM interface (RS232)
8.5.1 File
Load parameters
Save parameters
Load report
Save report
Deactivate sensors
and end switches
Motor ON/OFF
Op. table OFF
Enter password
Program info
Exit program

Appendices
8.5.2 State
Software versions Ramp time

1.04 flash software for LD/TD
105-PIC version
Ramp speed
Read LD/TD
Permanently read Read and store ramp

motor current time and speed
Temperature Permanently read

ADC and status
Tilting
Inverse section Store speeds
Trendelenburg positions
Extension adapter
Motor current Jumper Speeds of:
Mains operation Back section
Charging current Leg sections
End sensors of all Trendelenburg
Battery voltage drives Tilting
Reference sensors Lift
of back and leg Reserve
sections

Appendices
8.5.3 Driving
Pause between
the test runs Select motor:
Legs
Number of test Back
runs Trendelenburg Status:
Movement of Tilt End position 0
Test mode: Motor current the selected Lift End position 1
ON/OFF (A) drive Reserve Reference pos.

Appendices
8.5.4 EEPROM
Run times of the Read out run

individual drives times
(hh/mm/ss)
Read out error
memory
No. of loading cycles
Delete error
Last 3 loading times memory
Number of errors in
error memory Delete
run times
Print or save
window
contents
Delete window
contents
This window opens after actuating the PRINT

button.
To print, leave the line empty,

to save, enter the desired file name
(e.g. serial number or similar).
Then confirm with OK.

Appendices
8.5.5 Test
Check buzzer LED test ON/OFF
Store IR code Angle test ON/OFF
Read out IR code Key test ON/OFF
Status line IR code Current

T = column key code
R = remote control
To store a new IR code: Test status window
Delete the line and enter the new three- (key codes,
character code without extra symbols. error messages,
positions etc.)
Number of
test runs
Pause during
test run
Test run
ON/OFF
Pause between
test runs
in seconds

Appendices
8.5.6 Monitor
Input line for commands Status monitor for all Send Send commands
and parameters RS232 outputs, command and parameters
e.g. software versions,
error messages, etc.

Appendices
8.5.7 Final Check
Print report Status window
Read out report Functions

End settings
Start/stop final Information
check Error messages
Measurements
Comment Number of cycles
Serial number

Appendices
8.6 Modem Operation
8.6.1 Programming
The modem is connected to the COM port of the computer by the zero modem cable
supplied.
To bring the modem into programming mode:
• When switching on, press the button and keep it pressed until the green LED on the
front of the modem lights up.
• The software for configuring the modem is integrated in the service software.
• Before starting, the target path in the properties must be changed to
"........ Mars.EXE_1_M" (_=space).
Store tele-phone Store Password Telephone no.

number password
Status window Read out values Modem status Exit program

with
modem values
Store RS232 Active modem
values indicator
Data bits
Recall
Parity
Connect
Stop bits
Hang up
Baud rate
Call

Appendices
8.6.2 Modem Connection
The following conditions have to be fulfilled in order to create a modem connection:
Hospital:
• The modem must be connected to the operating table by the RS232 connecting cable
(item no. 4 220 902).
• The modem must be connected to a free, analog telephone line.
• The modem must be connected to the mains supply (230 V).
• The green LED must light up.
Service partner:
• The modem must be connected to the computer by the zero modem cable.
• The modem must be connected to a free, analog telephone line.
• The modem must be connected to the mains supply (230 V).
• The green LED must light up.
If the telephone number stored in the modem corresponds to that of the other connection,
then a connection is made by pressing a button on one of the two modems.
If the stored telephone number does not correspond, then a connection can only be
made with the service software, see section 8.6.1.

Appendices
8.6.3 Updating the Software
It may be necessary to update the operating table software in certain cases.

However, it is not necessary to regularly spool in new software.
The control software can be spooled into the operating table from a PC or laptop with
the aid of a connecting cable (item no. 4 220 902) and the flash adapter
(item no. 4 144 998).
Another option is a software update via modem (item no. 4 545 655).
Transfer software Read out Exit program

data software data
Status window File name of new software
Select COM interface
Select software file
Checksum test ON/OFF

Appendices

Appendices
8.7 Column Spare Parts

Electrical system

Appendices
Pos. Item No. Designation SP

10 4 144 790 MARS electronics X
20 4 216 280 Battery holder, bellows frame
30 4 144 993 Power train
40 4 216 432 Power train holder
50 4 216 412 Cable chain mount
60 4 142 504 Lifting motor X
70 4 216 416 Lift limit switch
80 4 216 436 Mains filter X
90 4 144 324 Battery X
100 4 216 276 Stirrup
110 4 216 260 Holder
120 4 216 366 Z-Angle
130 4 099 053 Fuse socket X
140 0 147 603 Cable grip 14
150 4 102 033 Cable grip 6.5
160 0 147 602 Cable grip 9.5
170 0 083 124 Washer 4.3 DIN125-A2
180 4 083 010 Toothed disc A4.3 DIN6797-A2
190 0 083 128 Washer 6.4 DIN125-A2
200 0 081 400 Countersunk head screw AM3x6 DIN963-A2
210 4 081 015 Hexagon socket countersunk head screw 4x8 DIN7991-A2
220 0 081 390 Hexagon socket head cap screw M4x10 DIN912-A2
290 0 081 060 Machine screw M4x5 DIN84

Drive

Appendices
Pos. Item no. Designation SP
10 4 216 350 Outside tube

20 4 216 320 Main cardan
30 4 142 503 Vertical drive X
40 4 145 642 Inclination drive UL standard X
50 4 145 641 Trendelenburg drive UL standard X
60 4 216 300 Column, inside
70 4 144 992 Start-up disc WC 18 DX
80 4 216 382 Lower cardan casing
90 4 216 386 Upper cardan casing
100 4 216 387 Universal joint bearing
110 4 144 421 Brush MB 2015 DX
120 4 216 400 Motor bracket
130 4 216 398 Nut S
140 4 145 525 Fitting disc 0.3
150 4 145 526 Fitting disc 0.5
160 4 083 094 Retaining ring 12 DIN471 170 A2
170 0 083 128 Washer 6.4 DIN125-A2
180 0 083 145 Washer 6.4 DIN9021-A2
230 4 216 321 Locking plate
240 4 216 420 Plug-in axle 1
250 4 216 384 Plug-in axle 2
260 4 216 413 Plug-in axle 3
270 4 216 381 Plug-in axle 4 new
280 4 083 031 Threaded pin M4x10 DIN914-A2
290 4 216 402 Spindle 1

Drive

Appendices
310 4 216 425 Socket DX 20-12
320 4 216 383 Flange

Vertical drive

Appendices
10 4 216 483 Lifting motor

20 4 144 986 Spindle
30 4 145 197 Fitting disc 4x4x14 DIN6885 C45K
40 4 216 483 Disc spring DIN6888-4x5-E355
60 0 083 126 Washer 5.2 DIN125-A2
70 4 216 395 Motor plate
80 0 081 447 Hexagon socket countersunk head screw M5x10 DIN7991-A2
90 4 144 992 Start-up disc WC 18 DX
100 4 083 013 Groove pin 3x6 DIN1473
110 4 144 989 Rubber 1
120 4 081 021 Cheese-headed screw M4x10 DIN920-A2
130 4 144 990 Rubber 2
140 4 216 390 Jumper
150 4 216 426 Sinter bushing, shorten
160 4 216 377 Wheel P5MR-29S
170 4 216 380 Pinion 16 P5MR-16S X
180 4 244 987 Toothed belt 5MR-225-15 X
190 4 216 378 Locking disc
210 4 216 312 Fitting disc 0.3
220 4 083 094 Retaining ring 12 DIN471-A2

Lift end switch

Appendices
10 4 216 415 Cam guidance

20 4 216 417 Initiator plate, complete X
30 4 102 057 Micro switch V4NT/AUX X
40 4 102 057 Hexagonal nut, end switch
50 4 144 984 Clip bearing MCM-06-02
60 4 216 272 Lift cam

Column cladding

Appendices
10 4 216 291 Bellows holder, IR

20 4 216 290 Bellows holder, smooth
30 4 081 110 Slotted countersunk head screw M4x8 ISO7380-A2
40 0 082 211 Nut M4 DIN934-A2
50 4 081 015 Countersunk head screw M4x8 DIN7991-A2
60 4 216 433 Bellow strut 1
70 4 216 434 Bellow strut 2
80 4 144 994 Rubber bellows MARS X
90 4 216 275 Bellows frame
100 0 082 211 Nut M4 DIN934-A2
110 4 216 286 Left bellows frame, welded assembly
120 4 216 287 Right bellows frame welded assembly
130 0 081 307 Head cap screw M5x12 DIN912-A2
140 4 220 445 Upper cover part, complete X
150 4 220 446 Central cover part 3, complete X
180 4 220 449 Lower cover part, complete X
220 4 144 785 Membrane keypad, MARS column Univ/Sel USA X
4 144 027 Membrane keypad, MARS column Univ/Sel Europe X

Appendices
8.8 Tabletop Spare Parts

Leg section

Appendices

10 4 145 380 Leg section pad X
20 4 216 198 Leg section plate
30 4 216 200 Leg section spar, right, welded assembly
40 4 216 200 Leg section spar, left, welded assembly
50 4 220 119 Pad socket

Seat section

Appendices

10 4 145 377 Seat section pad X
20 4 216 195 Seat section plate
30 4 216 131 Seat section, welded assembly
40 4 220 119 Pad connecting bolt

Seat section spar

Appendices

20 4 216 167 Cover
40 4 216 193 Back section standard rail
50 4 216 220 Back section spar, right, welded assembly
60 0 081 405 Hexagon socket countersunk head screw M6x10 DIN7991
70 4 216 161 Cover disc
80 4 220 026 Sliding disk
90 4 081 028 Machine screw M4x8 DIN912-A2
100 4 083 208 Cylindrical pin 10M6x24 DIN7979-A2
110 4 216 220 Back section spar, left, welded assembly
120 0 082 210 Nut M3 DIN934-A2
130 4 216 145 Cable guidance, right
140 4 216 174 Tension axle 2 X
170 4 216 145 Cable guidance, left
180 4 216 150 Socket FB X
190 4 144 795 Distribution board MARS X
210 4 102 167 Nut M20x1.5
220 4 102 166 Nut M16x1.5
230 4 099 035 Sensor 4 mm X
240 4 083 229 Threaded pin M4x4 DIN913-A2
250 4 216 131 Seat plate, welded assembly
260 4 144 988 Spacer PA6.6 18H516
270 4 102 164 Cable screw joint M16x1.5
290 0 147 602 Cable grip 9.5
320 4 216 194 Seat section standard rail

Seat section spar

Appendices

330 4 216 200 Leg section spar, left, welded assembly
340 4 216 200 Leg section spar, right, welded assembly
350 4 216 191 Leg section standard rail
370 4 220 025-E Gearbox
380 4 142 505 DC Motor GR 63x25 motor drive unit X
390 4 144 796 Toothed belt X
400 4 216 160 Toothed disc P16-3M 6F X
420 0 147 505 Proximity switch X

Back section

Appendices

10 4 145 378 Back section pad X
20 4 216 197 Back section plate
30 4 216 220 Back section spar, left, welded assembly
40 4 216 220 Back section spar, right, welded assembly

Tabletop MARS endouro

Appendices

10 4 145 399 Pad MARS endouro X
20 4 218 100 Base plate MARS endouro
40 0 081 372 Hexagon socket countersunk head screw
M8x20 DIN7991
50 4 218 108 Strip, pair
60 4 218 090 Cover, welded assembly
M4x8 DIN7991 A2
80 0 081 392 Cylinder head screw M4x20 DIN912
90 4 218 094 Motor cover plate
100 4 081 110 Lens head screw M4x8 ISO7380 A2

Tabletop spares MARS endouro

Appendices

10 4 220 010 Lever, small (JUPITER) X
20 4 083 072 Parallel pin 4M6x24 DIN7 A2
30 4 213 606 Pin
40 4 220 088 Eccentric lever X
50 4 121 033 Compression spring VD-062B
60 4 220 147 Pressure plate
70 4 216 211 Pressure sleeve
80 4 220 177 Joint SPV, welded assembly, pair
90 4 121 096 Cup spring 35, 5x18, 3x0.8
100 4 218 106 Tension bolt X
110 4 218 105 Bearing disk
120 4 218 102 Spindle extension
M8x20 DIN7991
140 4 218 101 Standard rail MARS endouro
150 4 218 050 Side strut, welded assembly, pair
170 4 218 103 Clamping disk
180 4 218 104 Guide disk
190 4 218 087 Distance plate
200 4 216 481 Namur-Sensor, short X
210 4 081 097 Cylinder head screw M3x12 DIN912 A2
230 4 083 229 Threaded pin M4x4 DIN913 A2
250 4 144 721 Linear guidance
260 0 082 213 Nut M6 DIN934
290 4 218 086 Cable conjuntion
310 4 144 720 Energy chain X


Appendices

320 4 218 601 Namur-Sensor X
330 4 144 740 Clamp bock
340 4 218 030 Frame, welded assembly
350 4 145 479 Linear guidance 750 mm long
360 4 142 507 Direct current motor, longitudinal displacement X
370 0 083 090 Spring washer 8 DIN7980 A2
380 4 218 084 Locking washer spindle
390 4 218 085 Spindle holder
410 4 218 109 Washer
420 4 218 110 Transverse spar, welded assembly
M6x16 DIN7991 A2
440 0 083 128 Grommet A6.4 DIN125
480 4 220 071 Toothed belt X
490 4 218 089 Bearing support
500 4 130 024 Deep-groove ball bearing 61801 DIN625
510 0 081 094 Hexagon screw M5x12 DIN933
520 4 218 076 Spindle, transverse displacement
530 4 218 078 Stop disk
540 4 218 081 Bearing support
550 4 130 003 Taper ball bearing, two ballpath 3200.2RS
560 4 218 083 Bearing plate
570 0 083 126 Grommet A5.3 DIN125
580 0 082 214 Nut M8 DIN934
610 4 083 010 Toothed belt A4.3 DIN6797 A2


Appendices

620 0 083 124 Grommet A4.3 DIN125
660 0 147 602 Cable grip 9.5
670 4 145 478 Toothed disc X
690 4 216 220 Countersunk screw M5x10 DIN7991
700 4 218 088 Toothed belt
710 4 218 080 Motor holding, transverse displacement
720 4 218 082 Sensorstrip
730 4 142 506 Direct current motor, transverse displacement X
740 4 081 015 Countersunk screw M4x8 DIN7991 A2
760 4 144 795 LP-Terminal block MARS X
770 4 144 696 Spacer bolt M3x15
780 4 218 020 Ground plate, welded assembly
790 4 216 465 Housing interface socket remote control, completely X
800 4 218 095 Side cover plate
810 4 081 110 Lens head screw M4x8 ISO7380 A2

Spindle drive MARS endouro

Appendices

20 4 218 073 Retaining plate
30 4 145 489 Direkt current motor M63x25 X
50 4 218 074 Motor holding
60 0 081 094 Hexagon screw M5x12 DIN933
70 4 218 075 Spindle, longitudinal displacement
90 4 220 031 Adapter ring
100 4 218 072 Casing lid
110 4 083 043 Parallel pin 4M6x12 DIN7 A2
120 4 145 147 Feather key A4x4x18 DIN6885-C45K
140 4 145 478 Toothed disc X
150 4 130 033 Roller-bearing 30204A
160 4 218 071 Casing spindle nut

Appendices
8.9 Running Gear Spare Parts

Running Gear 1

Appendices

10 4 144 348 Collision cap
30 4 216 501 Ground plate 1 MARS, welded assembly
40 4 221 025 Locking cam
60 4 216 508 Wheel, rear mounted MARS X
70 0 083 144 Grommet A8.4 DIN9021
80 4 144 430 Bush DU
90 4 083 120 Locking ring 5 DIN6799-ST
100 4 211 326 Spindle
110 4 211 339 Spindle, welded assembly
120 4 211 304 Spacer plate
140 4 211 335 Foot lever, welded assembly
150 4 144 165 Rubber ball Æ 50 mm
160 4 216 506 Nipple
170 4 121 027 Compression spring VD-134
180 4 216 509 U-Angle
190 4 102 151 Plug filter X
200 0 081 048 Countersunk screw AM3x10 DIN963
210 4 216 528 Protection, welded assembly
220 4 102 020 Plug, MC
230 0 083 039 Lock washer A6.4 M6 DIN6798 A2
240 0 082 213 Nut M6 DIN934
250 4 216 505 Wheel, Tente X
260 4 216 504 Pivot
270 4 216 503 Hub cap
280 4 081 076 Lens head screw M3x8 DIN966 A2

Running Gear 2

Appendices

30 4 216 532 Ground plate 2 MARS, welded assembly
50 0 081 425 Countersunk screw M8x16 DIN7991
60 4 211 353 Wheel, rear mounted X
70 0 083 131 Grommet A10.5 DIN125
80 4 144 430 Bush DU
100 4 211 326 Spindle
150 4 144 165 Rubber ball Æ 50 mm
160 4 216 506 Nipple
170 4 121 027 Compression spring VD-134
180 4 216 509 U-Angle
210 4 216 528 Protection, welded assembly
220 4 102 020 Plug, MC
240 0 082 213 Nut M6 DIN934
250 4 211 306 Wheel with direction clamp X
260 4 211 321 Wheel, front mounted X
270 4 101 024 Cable pull 2 Running gear JUPITER/MARS X
280 4 211 331 Pivot
290 4 101 023 Cable pull 1 Running gear JUPITER/MARS X
300 4 211 346 Roll

Running Gear 2

Appendices

310 4 211 354 Side strut
330 0 082 213 Nut M6 DIN934
350 4 121 115 Tension spring

Running Gear MARS endouro

Appendices

30 4 218 505 Ground plate, welded assembly
60 4 211 353 Wheel, rear mounted X
70 0 083 144 Grommet A8.4 DIN125
80 4 144 430 Bush DU
100 4 211 326 Spindle
150 4 144 165 Rubber ball Æ 50 mm
160 4 081 008 Pan heace screw M6x3 DIN923 A2
170 4 218 506 Lid
210 4 218 502 Protection MARS endouro, welded assembly
220 4 102 020 Plug, MC
240 0 082 213 Nut M6 DIN934
250 4 216 505 Wheel, Tente X
270 4 218 507 Pivot

Appendices
8.10 Spare Parts of the Additional Components

3 4
7
1 2
5 6
9
1 0

Appendices

1 4 544 350 Infrared remote control MARS X
2 4 544 351 Manual control MARS X
3 4 544 352 Infrared remote control MARS endouro X
4 4 544 353 Manual control MARS endouro X
5 4 500 350 Infrared remote control MARS (USA) X
6 4 500 351 Manual control MARS (USA) X
7 4 500 352 Infrared remote control MARS endouro (USA) X
8 4 544 118 Foot control MARS X
9 4 100 024 Connecting cable EU X
10 4 544 122 Charging unit Infrared remote control (mobile) X

Spare part recommendation for infrared remote and manual control
Item no. Designation SP

4 145 177 Infrared remote and manual control 2 upper part X
4 145 178 Infrared remote and manual control 2 lower part X
4 144 995 PCB Infrared remote control 2.0 X
4 144 996 PCB Manual control 2.0 X
4 144 502 NiMH-Battery 9 V / 160 mAh X
4 220 434 Angle X
4 100 157 Connecting cable for cable remote control with plug X
4 144 739 Sponge rubber band X
4 144 028 Membrane keypad Infrared remote and manual control X
MARS Universal/Select EU
MARS Universal/Select USA
MARS Endourologie EU
MARS Endourologie USA
Spare part recommendation for foot control MARS
Item no. Designation SP

4 210 948 PCB (BL. 1 to BL. 4) X
4 144 778 PCB for foot control X
4 210 988 Connecting cable Foot control X

Appendices
8.11 Maintenance
The maintenance work is to be carried out once a year and includes the following test
operations:
Running gear
No. Task Description Testing Target Value/ Actual
method Display Value/Test
Remark
1 Check wheel shells Visual No damage. reliable
wheel running
2 Test operating lever Visual No damage, safe
interlock
3 Test free-wheel Function Ease of displacement
4 Test directional running Function Safe interlock
Easy-running
5 Test brake Function Even braking
easy-running
6 Test brake Bowden cable Visual No damage
7 Test directional travel Visual No damage
Bowden cable
8 Test potential Visual No damage
compensation plug
9 Check pictograms Visual No damage, good
recognisability

Appendices
Column
No. Task description Testing Target value/ Actual
Remark
10 Check the cladding Visual No damage, reliable
wheel running
11 Test membrane keypad Visual, No damage, safe
function function
12 Test rubber bellows Visual No damage
13 Test mains socket Visual No damage, no charring
14 Test interface socket Visual, No damage, safe
function function
15 Check the IR receiver Visual No damage, no
contamination
16 Check wiring installation Visual No kinks, worn or
crushed places
17 Test cable connections Visual securely plugged cable
connections
18 Test lifting motor and Socket Tightly seated
spindle holder head
wrench
19 check toothed belt Visual No damage, toothed belt
tension
20 Grease column telescope Grease Sufficient lubrication of
the telescope surfaces
21 Check the Trendelenburg Visual secure holders, safe
drive function
22 Test tilting drive Visual secure holders, safe
function
23 Test lift end switch Function No damage, safe
switching off
24 Test tilting and Function No damage
Trendelenburg stop switch
25 Test power train Visual No damage, wiring
installation
26 Check mechanical elements Visual No damage, connections
(cardans/holders) fixed securely
27 Check charging end Measuring UL = 28.8 V
voltage device
28 Test charging current Measuring Charging current
device available after
connecting to the mains
29 Check batteries Function minimum 30 minutes of
continuous operation
30 Check mains connecting Visual No kinks, worn or
cable crushed places
31 Check type plate, Visual No damage, easily
pictograms and test plate recognisable

Appendices
Tabletop
Remark
32 Check the pads Visual No damage, no
contamination
33 Check the connecting Visual No damage, tightly fitted
plates
34 Check the standard rails Socket Tightly fitted
head
wrench
35 Test the leg section spars Spirit No differing positions
level
36 Test the back section Spirit No differing position
spars level
37 Check the toothed belt Visual No damage, toothed belt
tension
38 Check the wiring Visual No kinks, worn or
installation crushed places
39 Check the OR sensor Magnet Reliable switching
40 Test the inclination sensor Spirit Horizontal tilting and
level Trendelenburg zero
position
41 Test the end and reference Function, Reliable switching off,
sensors feeler gap 0.2 mm ± 0.1 mm
gauge
42 Test the locking of the Function Test fully interlock in
cam lever closed state
43 Test the Hirth joints Visual No play when in closed
state
44 Check the mechanical Visual No damage, tightly fitted
elements (sockets, gears)
45 Check the head sealing Visual No damage, tightly fitted
46 Check the gear seals Visual No damage
47 Grease the spindles Grease Sufficient lubrication of
(longitudinal and the spindles
transverse displacement)
48 Check the pictograms Visual No damage, good
recognisabilityt

Appendices
Remote control (cable or infrared)

Remark
49 Check the casing Visual No damage, no
contamination
50 Check the suspension Visual No damage, tightly fitted
51 Test membrane keypad Visual, No damage, safe
function function
52 Check the coiled cable Visual No kinks, worn or
crushed places
53 Check the plug Visual No damage, clean
connecting pins
54 Test the battery Visual, Tightly fitted,
function min. 30 minutes of
continuous operation
55 Check the wiring Visual No kinks, worn or
installation crushed places
56 Check the connection and Visual Fixed terminals, clean
soldered joints soldered joints
57 Check the seal Visual No damage, no
contamination
58 Check the IR code Visual Match of the
inside/outside labels
59 Check the pictograms Visual No damage, good
recognisability

Appendices
Test using the PC program

Remark
60 Retrieval of the operating PC current version
software
61 Retrieval of PIC version PC current version
62 Check the IR code PC Match of the labels of
the running gear
63 Test membrane keypad PC Safe function
LEDs
64 Test buzzer PC Signals are heard clearly
65 Read out operating hours PC No unexplained faults,
and error memory file report
66 Final test PC No faults, file report

Appendices
Safety Test as per IEC 601

Remark
67 Check the protective Visual No damage, no
conductor, fuses, labels, contamination
connection lines and
others
68 Test the resistance of the Testing < 0,2 W
protective conductor device
69 Test the resistance of the Testing > 2 MW
primary insulation device
70 Test the earth leakage Testing AC < 1 mA
current (N interrupted) device
71 Test the patient leakage Testing AC < 50 mA
current (N interrupted) device
72 Test the earth leakage Testing AC < 0,5 mA
current (normal conditions) device
73 Test the casing leakage Testing AC < 100 mA
DC < 10 mA
75 Test the casing leakage Testing AC < 0,5 mA
current (protective device
conductor interrupted)
conductor interrupted) DC < 50 mA
77 Test the earth leakage Testing AC < 0,5 mA

current (normal conditions, device
polarity reversed)
polarity reversed)
polarity reversed) DC < 10 mA

conductor interrupted,
polarity reversed)
conductor interrupted, DC < 50 mA
polarity reversed)

8.12
Service Manual MARS 4 900 519 - 02/02
K u r z g e b r a u c h s a n w e is u n g O p e r a tio n in s tr u c tio n in b r ie f M o d e d 'e m p l o i a b r é g é In s tr u c c io n e s d e u s o e n b r e v e
2 x
1 . O N
Operating instructions in brief

2 .
3 .
1 . 2 .
Appendices
G e b r a u c h s a n w e is u n g b e a c h te n !
R e fe r to o p e r a tin g m a n u a l! M A R S
V o ir le s in s tr u c tio n s d e s e r v ic e ! 4 9 0 0 5 3 9 - 0 9 / 0 0
V é a s e in s tr u c c io n e s d e u so !
157
158
Appendices
1 . 1 . 1 . 1 .
2 . 2 . 2 . 2 .
3 . 3 . 3 .
2 . 1 . 3 . 1 .
3 .
2 .
1 .
2 .
3 .
1 .
4 . 3 .
2 .
Kurzgebrauchsanweisung Operation instruction in brief Mode d'emploi abrégé Instrucciones de uso en breve Istruzioni in breve
1. ON 2x
2.
1.
3. +
2.
Gebrauchsanweisung beachten!
Appendices
Refer to operating manual!
Voir les instructions de service! MARS Endouro
Véase instrucciones de uso! 4 900 505 - 11/01
Osservare il manuale di istruzioni!
159
160
Appendices
Kurzgebrauchsanweisung Operation instruction in brief Mode d'emploi abrégé Instrucciones de uso en breve Istruzioni in breve
1. 1. 1.
2. 2. 2.
3. 3. 3.
1.
1.1
3. 2.
1.2 3.
1.
4. 2.1
2.2
2.
MARS Endouro 4 900 505 - 11/01

Appendices
8.13 Circuit Diagrams

MARS Universal

Appendices

MARS endouro

Appendices
MARS Universal
10 4 216 473 Power supply cable

30 4 216 472 Battery cable
40 4 216 470 Battery connecting cable 1
50 4 216 484 Motor-tabletop cable
60 4 216 480 Tabletop-Sensors cable
70 4 216 477 Foot-mains plug protective conductor green-yellow
80 4 216 476 Column-foot protective conductor
90 4 216 474 Column-electronics protective conductor
100 4 216 475 Tabletop-column protective conductor green-yellow
110 4 144 790 MARS Universal electronics X
120 4 099 049 Fuse 2,5 A slow-blow X
130 4 099 045 Fuse 6,3 A slow-blow X
MARS endouro

20 4 216 471 Power supply cable 1
110 4 145 481 MARS endouro electronics X
120 4 099 049 Fuse 2,5 A slow-blow 5x20 X


Postfach 1263
Telephone: +49 3671 5 86-0 email: info@de.trumpf-med.com
Telefax: +49 3671 58 61 65 www.trumpf-med.com
Appendices

MARS endouro

Appendices
MARS Universal

110 4 144 790 MARS Universal electronics X
120 4 099 049 Fuse 2,5 A slow-blow X
130 4 099 045 Fuse 6,3 A slow-blow X
MARS endouro

20 4 216 471 Power supply cable 1
110 4 145 481 MARS endouro electronics X


Postfach 1263
Telephone: +49 3671 5 86-0 email: info@de.trumpf-med.com
Telefax: +49 3671 58 61 65 www.trumpf-med.com

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Operating Table MARS

TRUMPF Medizin Systeme GmbH

TRUMPF Medizin Systeme GmbH

Sales and Telephone +49 3671 5 86-0

Service Telephone +49 3671 58 61 72

We are constantly working on further developments.

© 02/02 TRUMPF Medizin Systeme GmbH

3 Electrical Components of the Column/Tabletop

Service Manual MARS 4 900 519 - 02/02 1

4 Mechanical components of the column

5 Mechanical Components of the Tabletop

6 Mechanical Components of the Running Gear

2 Service Manual MARS 4 900 519 - 02/02

Service Manual MARS 4 900 519 - 02/02 3

1.1 Notes for Service Personnel

Repairs may only be performed by trained personnel.

The handover must be made in writing and must be confirmed by the

TRUMPF Medizin Systeme GmbH

Telephone +49 3671 58 61 72

4 Service Manual MARS 4 900 519 - 02/02

1.2 Explanation of Symbols

Keywords such as WARNING, CAUTION and ATTENTION indicate the level of

The measures to prevent dangers arising must be implemented without fail!

Service Manual MARS 4 900 519 - 02/02 5

1.3 General Safety Instructions

6 Service Manual MARS 4 900 519 - 02/02

Service Manual MARS 4 900 519 - 02/02 7

1.4 Protection against Infection

1.4.1 Safety instructions for working in the operating theatre area

1.4.2 Instructions for persons at risk

· After consulting a doctor, get inoculated against hepatitis B.

1.5 Instructions for Protecting the Environment

8 Service Manual MARS 4 900 519 - 02/02

Terms and Abbreviations

Service Manual MARS 4 900 519 - 02/02 9

2.1 Repair Site

2.2 Tools, Measuring Equipment, Materials

TRUMPF Measuring Equipment (specifically for MARS Service)

10 Service Manual MARS 4 900 519 - 02/02

3 Electrical Components of the Column/Tabletop

Service Manual MARS 4 900 519 - 02/02 11

3.2 Rod core throttle

Figure 1: Rod core throttle

5. Carefully pull the plug [1] off the contact.

12 Service Manual MARS 4 900 519 - 02/02

3.3 Mains filter/mains socket

Figure 2: Mains socket

5. Carefully pull the cables off the contacts.

Service Manual MARS 4 900 519 - 02/02 13

3.4.1 Mains fuses

Figure 3: Mains socket with fuse socket

14 Service Manual MARS 4 900 519 - 02/02

3.4.2 Battery fuse

Figure 4: Fuse socket

Service Manual MARS 4 900 519 - 02/02 15

16 Service Manual MARS 4 900 519 - 02/02

Service Manual MARS 4 900 519 - 02/02 17

3.6 Operating membrane

18 Service Manual MARS 4 900 519 - 02/02