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Impact Hammer Crusher

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The document discusses impact hammer crushers, which are used to crush medium-hard rock and ore. It describes their applications, feed materials, operation, characteristics, construction and advantages.

The feed materials for impact hammer crushers include various kinds of ore, medium-hard rock such as raw gypsum, limestone, shale, and petrol coke.

The feeding material enters the crushing radius of the rotor and is grasped by the beater heads. It is crushed by being thrown against the beater head or impact wall. A second crushing process occurs between the rotor and impact wall.

FOR MEDIUM-HARD

I M PA C T
ROCK AND ORE

HAMMER CRUSHER

ENGLISH
T H E F I E L D S O F A P P L I C AT I O N T H E F E E D M AT E R I A L S
Impact hammer crushers are hammer mills that are Various kinds of ore, medium-hard rock such as raw
particularly used for primary and secondary cru- gypsum, limestone, shale, petrol coke and similar
shing of feed materials from mining and pit and feeding materials.
quarry industries.

Reversible impact hammer mill for crushing of medium-hard rock and ore.
T H E M O D E O F O P E R AT I O N THE SPECIAL CHARACTERISTICS
After entering the crushing radius of the rotor, the The rotor is a one-piece forged steel construction.
feeding material is grasped by the beater heads Alternatively, it can be especially constructed as a
and crushed by being thrown against the beater disc rotor. To guarantee a vibration-free operation,
head respectively the impact wall. A second cru- the drilling-holes to support the beater arm bolts are
shing process is carried out in the lower section be- drilled on a special apparatus with an exactly
tween the rotor and the impact wall. The impact equal division.
hammer crusher is resistant to foreign matters ente- Impact hammer crushers are constructed in such a
ring the mechanism, thanks to the flexible suspen- way that they can be operated at both rotor speeds,
sion of the beater arms on the rotor. The setting of constant and variable. Ease of maintenance is
the impact wall towards the crushing radius of the guaranteed by inspection flaps and a hinging de-
rotor (gap width), as well as the circumferential vice to open the housing.
speed of the rotor, are the major determinants of The reversibility of the rotor and the arrangement of
the reduction ratio and the final grain size distribu- impact walls on both sides guarantee an optimum
tion. The adjustment of the impact walls also func- use of the hammer heads without having to be turn-
tions as a compensation for wear and tear. ed. As the hammer heads are wearing parts, they
can finally be replaced.

THE CONSTRUCTION
A reversed rotational direction is possible with the motor. If preferred, a reduction gear can be flexibly
reversible impact hammer crusher. So both sides of coupled as a direct drive instead of the belt drive.
the hammer heads are used. With the conventional
impact hammer crusher model, the impact walls are B – variable rotational speed
mechanically adjusted. A variable rotational speed enables the operator to
Upon request, the impact hammer crusher can also influence the final grain size distribution quickly
be provided with hydraulic impact wall adjustment. and easily. There are two models:
Depending on the crushing demands of various
materials, the machines can be driven in different The use of a manual transmission
ways:
A – constant rotational speed The use of a liquid control coupling with infinitely-
Here, a belt drive is used. When the driving power variable range of control and a constant rotational
is high, the driving disc is positioned separately. A speed during load variation.
flexible or a liquid coupling is inserted towards the
T H E V E R S AT I L I T Y T H E A D VA N TA G E S
Depending on their application, a number of differ- – high and constant capacity
ent machine models and additional equipment are – high level of operational safety
used: – long lifetime
– easy replacement of wear and spare parts
– Reversible impact hammer crushers – resistance to foreign matters
Here, the operating direction is reversed so that – high reduction ratio
the beater heads are optimally used without
having to be turned. A number of different drive
concepts are available. Impact hammer crushers T H E S C O P E O F A P P L I C AT I O N
can be operated with constant or variable rota-
– Capacity: up to 2000 m3/h
tional speed.
– Feeding size: up to approx. 500 mm
– Final grain size: up to < 3 mm
– Mechanically adjustable impact walls
depending on the feed
To compensate wear and tear and to vary the
material and its size
grain spectrum.
– Reduction ratio: up to 1 : 15
– Required power: up to 1500 kW
– Hydraulically adjustable impact walls
For frequent changes in the type of work to be
performed, depending on product quality and
grain spectrum.

– With a replaceable grate


To limit the quantity of oversized grain. Not suit-
able for moist, sticky and clayey materials.

– Housing with hydraulic opening mechanism


To open the housing. The necessary time for re-
placing worn-out parts or even a fully-equipped
rotor, is thus considerably reduced.

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E- MAIL: INFO@AUBEMA.DE · INTERNET: WWW.AUBEMA.COM

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