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Broiler

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BroilVection™

Model JF63-BG/JF63-2-BG
Natural Gas/LP
Owner’s Manual
A P P R OVA L S :

F O R YO U R S A F E T Y:
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other
appliance.

WARNING:
Improper installation, adjustment, alteration, maintenance can cause property damage, injury, or death.
Read the installation, operating and maintenance instructions thoroughly before installing or servicing
this equipment.

Broiler area must be kept free of combustible materials, and the flow of combustion and ventilation air
must not be obstructed. Operating personnel must not perform any maintenance or repair
functions. Contact your Nieco Authorized Dealer.

IMPORTANT: RETAIN THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE


Table of ConTenTs

a. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
A.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
A.2 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
A.3 Service/Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
A.4 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

b. Machine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
B.1 Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
B.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
B.3 Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
B.4 Hood Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
B.5 Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
B.6 Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
B.7 Flexible Gas Line Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
B.8 Restraining Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
B.9 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
B.10 Pre-Operation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

C. operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
C.1 Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
C.2 Step-by-Step Lighting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . .11
C.3 Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
C.4 Control Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

D. assembly/Disassembly and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

e. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

f. Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

G. specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

2 Nieco Corporation - Model JF63-BG


a. GeneRal InfoRMaTIon

a.1 Description

The Nieco® Model JF63-BG automatic broiler features patented BroilVection™


technology, easy cleaning and a simple and intuitive control package to help
eliminate broiling problems and provide the operator with even greater control
over the broiling environment.

This manual provides the safety, installation and operating procedures for the
Nieco Automatic Broiler Model JF63-BG. We recommend that all information
contained in this manual be read prior to installing and operating the broiler.

a.2 Warranty Information

Please read the full text of the limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and file a damage
claim with them. Save all packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and aRe noT covered under warranty.

The warranty does not extend to:

• Damages caused in shipment or damage as a result of improper use.


• Installation of electrical service.
• Normal maintenance as outlined in this manual.
• Malfunction resulting from improper maintenance not in accordance with the steps contained in
this manual and any applicable training.
• Damage caused by abuse or careless handling outside of the normal operating procedures
contained in this manual.
• Damage from moisture into electrical components.
• Damage from tampering with or removal of any safety device.

IMPoRTanT!
Keep these instructions for future reference. If the unit changes ownership,
be sure this manual accompanies the equipment.

IMPoRTanT

The nieco Corporation reserves the right to change specifications and product design. such revi-
sions do not entitle the buyer to corresponding changes, improvements, additions or replacements
for previously purchased equipment.

3 Nieco Corporation - Model JF63-BG


a.3 service/Technical assistance

If you experience any problems with the installation or operation of your broiler, contact your local
Authorized Nieco Distributor.

Fill in the information bellow and have it handy when calling your authorized service agency for assistance.
The serial number is on the broiler rating plate on the side of the unit.

Purchased from:

Date of Purchase:

Model No.:

Serial No.:

For the name of your local Authorized Nieco Distributor, please call (800) 821-2141.

Use only genuine Nieco replacement parts in your broiler. Use of replacement parts other than those sup-
plied by Authorized Nieco Distributors and Service Agencies will void the warranty and may significantly
alter the performance of your broiler. The use of non-Nieco parts is capable of affecting these criteria, and
may affect broiler performance, parts longevity and food safety. Your local Authorized Nieco Distributor and
Service Agent has been factory trained and has a complete supply of parts for your Nieco Automatic
Broiler.

You may contact the factory direct at (707) 284-7100 if you have trouble locating your local Nieco
Distributor.

a.4 Important safety Information

Throughout this manual, you will find the following safety words and symbols that signify important safety
issues with regards to operating or maintaining the equipment:

WaRnInG WaRnInG
GeneRal WaRnInG. Indicates infor-
eleCTRICal WaRnInG. Indicates
mation important to the proper opera-
information relating to possible shock
tion of the equipment. failure to
hazard. failure to observe may result
observe may result in damage to the
in damage to the equipment and/or
equipment and/or severe bodily injury
severe bodily injury or death.
or death.

CaUTIon WaRnInG
GeneRal CaUTIon. Indicates informa- HoT sURfaCe WaRnInG. Indicates
tion important to the proper operation information important to the handling
of the equipment. failure to observe of equipment and parts. failure to
may result in damage to the equip- observe caution could result in person-
ment. al injury.

4 Nieco Corporation - Model JF63-BG


a.4 Important safety Information (Continued.)

In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of
your Nieco Automatic Broiler:

• Read and follow all instructions before using this equipment.


• Install or locate broiler only for its intended use as described in this manual.
• Do not operate this equipment if it has a damaged cord or plug, if it is not working properly or if it
has been otherwise damaged.
• This equipment should only be serviced by authorized personnel. Contact your local Nieco
Distributor for adjustment or repair.
• Use only genuine Nieco replacement parts for your broiler. Failure to do so will void the warranty
and may significantly alter the performance of your broiler. The use of non-Nieco parts is capable
of affecting these criteria, and may affect broiler performance, parts longevity and food safety.

The following warnings and cautions appear throughout the manual and should be carefully
observed:

• Turn the broiler off, close the main gas valve, and disconnect the plug before
performing any service, maintenance or cleaning on the broiler.
• always allow the broiler to fully cool before performing any service, maintenance or
cleaning. failure to wait for the broiler to cool fully may result in personal injury.
• The procedures in this manual may include reference to the use of chemical products. The
nieco Corporation does not endorse the use of any particular cleaning/degreasing agent.
Use only those chemicals that are approved for use in your restaurant.
• The broiler should be grounded according to local electrical codes to prevent the
possibility of electrical shock. It requires a grounded receptacle with separate electrical
lines, protected by fuses or circuit breakers of the proper rating.
• all electrical connections must be in accordance with local electrical codes and any other
applicable codes.
• The use of adequate ventilation (as rated in this manual) with this broiler is mandatory.
failure to adequately ventilate this unit and provide safe operating distances (as specified
in this manual) is a fire safety hazard. follow the instructions for emergency broiler
shutdown in the event of an emergency.
• no attempt should be made to operate this appliance in the event of a power failure.

WaRnInG eleCTRICal sHoCK HaZaRD. faIlURe To folloW THese InsTRUCTIons CoUlD


ResUlT In seRIoUs InJURY oR DeaTH:

_ electrical ground is required on this appliance.


_ Check with a qualified electrician if you are in doubt as to whether the appliance is properly
grounded.
_ Do not use water on or near the control box for risk of serious injury or death due to
electrical shock.

WaRnInG, HIGH TeMPeRaTURes WITH HoT sURfaCes. faIlURe To folloW THese PRoCe-


DURes CoUlD ResUlT In seRIoUs InJURY:

_ Do not attempt to clean, disassemble or perform maintenance on this broiler until it is fully
cooled as per the instructions contained in this manual.

5 Nieco Corporation - Model JF63-BG


b. InsTallaTIon
b.1 Pre-Installation
Uncrate the broiler and inspect for shipping damage. Remove the tape securing the machine parts, and
install the parts in their proper location. If there are obvious or concealed damages to any part of the
broiler, please contact your freight carrier. The factory warranty does not cover freight damage.

b.2 Mounting
Follow the mounting instructions if this function is not performed by the installer.

b.3 leveling
The grease drain system is based on a gravity-flow design. Therefore, it is extremely important that the
broiler be placed on a level surface.
b.4 Hood Requirements
This appliance must be installed under a ventilation hood of adequate size. Do not obstruct the flow of
combustion and ventilation air. An adequate air supply must be available for safe and proper operation.

For installations in the Commonwealth of Massachusetts the following shall apply: Venting shall be in
compliance with NFPA Section 10.3.5.2 for the Model JF63.

b.5 Clearance
Keep appliance area free from combustibles.
To facilitate disassembly and service of the unit a minimum of 24” (610 mm) should be allowed on the
control panel (feed end) of the broiler.

ReQUIReD anD ReCoMMenDeD CleaRanCes

ReQUIReD for ReQUIReD for installa- ReCoMMenDeD by


installation near tion near non-com- Nieco for proper disas-
combustible walls bustible walls and sembly and service
and construction construction

Back of broiler 12” (305 mm) 0” (0 mm) 0” (0 mm)

Sides of broiler 12” (305 mm) 0” (0 mm) 0” (0 mm)

Front of broiler
12” (305 mm) 0” (0 mm) 24” (610 mm)
(Feed end)

6 Nieco Corporation - Model JF63-BG


b.6 Gas Connection- 3/4” n.P.T.
At rated input the gas supply should deliver a minimum pressure of at least 15 mbar (6" water column)
at the broiler connection for natural gas. Incoming gas supply pressure must not exceed 50 mbar (14"
water column).

note: The installation of this appliance must conform with local codes, or in the absence of local codes,
with the National Fuel Gas Code, ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1
including:

1. The appliance and its individual shutoff valve must be disconnected from the gas supply
piping system during any pressure testing of that system at test pressures in excess of
1/2 psi (3.45 kPa).

2. The appliance must be isolated from the gas supply piping system by closing its
individual manual shutoff valve during any pressure testing of the gas supply piping
system at test pressures equal to or less than 1/2 psi (3.45 kPa).

By public initiative, the State of California has adopted legislation (Proposition 65) which requires
manufacturers of many types of products, including gas appliances, to warn consumers of their
products that contain chemicals or produce substances listed by the State of California to either
cause cancer, birth defects or other reproductive harm.

WaRnInG
If not installed, operated and maintained in accordance with the manufacturers instructions, this
product could expose you to substances in fuel or from fuel combustion which can cause cancer,
birth defects or other reproductive harm.

b.7 Installing Gas appliance Connectors and flexible Gas lines Correctly
For safety in the kitchen area, and to insure maximum service life, it is vitally important to correctly install
connectors. The connector shall comply with the Standard for Connectors for Moveable Gas Appliances,
ANSI Z21.69 or CAN/CGA-6.16 and a quick disconnect device that complies with the Standard for Quick-
Disconnect Devices for use with gas fuel, ANSI Z21.41 or CAN1-6.9

In order to avoid sharp kinks or excessive bends that could have a damaging effect on the connector, it
may be necessary to attach pipe elbows in order to bring the connector into its proper plane. For easy
movement of the appliance, the connector should be installed with a "lazy" loop for minimum tension.

note: Gas appliances should be disconnected prior to maximum movement. (Minimal movement
is possible to connect hose.)

7 Nieco Corporation - Model JF63-BG


b.8 Restraining Device Installation and Use
This high strength restrainer is to be used with all moveable (castered) appliances. It fully complies with
American Gas Association requirements. References: Z21.69, Z83.11, and Z21.41 with current revisions.
Installation is quick and positive. In Canada, device is in accordance with CAN 1-6.9-M70 Quick
Disconnect Devices for use with gas fuel, and CAN 1-6.10-88 metal connectors for gas appliances.
Correct length for any appliance is simply a matter of loosening two adjuster clips (1) and re-tightening.
(3" to 6" shorter than appliance connector is desired length.) Restrainer is made of heavy duty steel
cable, with a strong scissor hood (2) at one end, and an equally strong spring hook (3) at the other.
Cotter pin (4) is supplied to secure the installation. For proper attachment to the broiler, use the supplied
hardware to attach the device to the holes in the shear plate of the broiler stand.
noTe: If disconnection of the restraint is necessary, reconnect the restraint after the appliance
has been returned to its originally installed position.

b.9 electrical Connection


Power requirements are stated on the unit nameplate and must be connected accordingly. This appli-
ance, when installed must be electrically grounded in accordance with local codes, or in the absence of
local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA
C22.2, as applicable. Before starting broiler, tighten all electrical connections in control box. An electrical
wiring diagram can be found inside the control box.

note: Disconnect power before servicing.

b.10 Pre-operation Check


Be sure that all parts are installed in the proper location:

Ventilation is turned on
Broiler is plugged in
Gas line is connected

8 Nieco Corporation - Model JF63-BG


C. oPeRaTIon
C.1 Controls and Indicators
On the front of the broiler: 1.

1.Belt Speed Control - Used to set the broil time for the
meat belt NOTE: The JF63-2 is equipped with two (2)
speed controls).

2.Main On/Off Switch - Turns the broiler on and off. 2.

3.Ignition Failure Light - If flashing, indicates the broiler is 3


no longer lit.

4.Power Indicator Light - Glows green when the power to


the broiler is on.

On the side of the broiler:


5.Load Stabilizer Control - Controls the energy input to the
5.
broiler when it is under load.

6. Bun Platen Temperature Control - Used to control the 6.


temperature of the bun platen.

7.Belt Reverse Button - Push and hold to reverse the 7.


direction of the belt to help clear a belt jam. NOTE: The
JF63-2-BG is equipped with (2) two buttons.

9 Nieco Corporation - Model JF63-BG


C. oPeRaTIon
C.1 Controls and Indicators
6. Multi Product Control (P/N 15161-B) - Used to broil a
variety of products that may require different settings (If
equipped)

MUlTI-PRoDUCT ConTRol (If equipped)

1. LED DISPLAY - Shows current product selection


and cook time.
(1)
2. PRODUCT SELECTION BUTTONS - Press to
select different presets for different products.

3. ADJUSTMENT BUTTONS - Use to adjust product


cook times, element settings and product names.

4. SELECTION INDICATOR LIGHT - Lights up to
show which button is selected.
(2)

10 Nieco Corporation - Model JF63-BG


C.2 lighting Procedures
PRe-lIGHTInG PRePaRaTIon

1. Broiler is 2. Gas valve is 3. Turn ventilation WaRnInG


centered under open when system on
hood and handle is in line THe VenTIlaTIon sYsTeM MUsT be
plugged in (parallel to) the on aT all TIMes DURInG bRoIleR
pipe oPeRaTIon. oPeRaTInG bRoIleR
WITHoUT PRoPeR VenTIlaTIon Is a
seVeRe fIRe HaZaRD.

noRMal IGnITIon

The JF63-BG is equipped with automatic ignition. When the broiler is turned on, a hot surface ignitor turns on 5 sec-
onds before the flow of gas. Gas then flows to all of the burners. If the burners are not lit within 10 seconds, the con-
trol will reset and try again for 10 seconds. This occurs 3 times. If the broiler does not light after the third attempt, the
ignition failure light will flash and the main on/off switch must be cycled to repeat the procedure. If this still doesn’t light
the broiler, see the MANUAL IGNITION instructions.

1. Turn the MaIn PoWeR sWITCH on. 1.

2. Allow broiler to heat for 45 minutes before cooking. 2.

ManUal IGnITIon

1. Remove the discharge awning. Turn the MaIn PoWeR


sWITCH on. Hold a lighter/match to the first upper burner
on the discharge end until the burner lights. Once the first
burner is lit, verify that all burners have ignited.

11 Nieco Corporation - Model JF63-BG


C.3 shutdown Procedures

PlanneD sHUTDoWn
1. Allow the broiler 2. Turn off the 3. Wait for 30
to run free of Main Power minutes
any product for switch. for the
10 minutes. broiler to
This will burn cool.
the chain clean.

eMeRGenCY sHUTDoWn
1. Turn off the 2. Close the
MaIn PoWeR MaIn Gas
sWITCH. ValVe
Valve is closed
when it is perpendi-
cular to the pipe.

Your Nieco Automatic Broiler is designed to automatically stop gas flow to the broiler in the event of power failure, gas
pressure loss or any other related incident. No attempt to operate this appliance should be made in the event of a
power failure.

CaUTIon CaUTIon CaUTIon


In a prominent location, post
foR YoUR safeTY: Do not store foR YoUR safeTY: In the event of
instructions to be followed in the
or use gasoline or other flammable a prolonged power failure, no
event the user smells gas. This
vapors or liquids in the vicinity of attempt should be made to operate
information shall be obtained by
this or any other appliance. this appliance.
consulting your local gas supplier.

12 Nieco Corporation - Model JF63-BG


C.4 Control operation
IMPoRTanT: THIs bRoIleR Is sHIPPeD WITH faCToRY PReseTs THaT MUsT be CHanGeD.
Adjust the broil times for safe cook out of your products. If this is the initial start-up of your broiler, follow the procedures for automatic cali-
bration to properly calibrate the broiler.

ConTRol oPeRaTIon

1. seTTInG belT sPeeDs
Press up arrow to increase broil time; press the
down arrow to decrease broil time. After you have
set the control the display will be flashing. Press
the center square to save your changes. NOTE: Use the up and down
After making changes to the broil time, if you do arrows to set the time.
not press the center square button, your changes Press the center
will not be saved. square button to save
your changes.
2. loaD sensInG ConTRol
How it works:
The load sensing control modulates the gas pres-
sure to help keep the broiler stable during cook-
ing.
Calibration a
Raise the set point
temperature to 1000.
3. CalIbRaTIon
Perform calibration in the morning when the broil- let broiler run for 1
er is cool. hour.
a. Turn the broiler on and set the set point (bot- lower the set point
tom number on the control) to 1000. Let the broil- temperature to 20ª
er warm up for one hour. Do not cook during the beloW the actual b
warm up period. temperature.
b. After an hour, push the down arrow to lower Do not cook during
the set point to 20º BELOW the actual calibration.
temperature.
The numbers on your
c. Your broiler is now calibrated. broiler will be different
than those shown
here.

bUn PlaTen TeMPeRaTURe ConTRol
To change the set point temperature: Press and
hold the center square button for 5 seconds until
the control display changes to the flashing set
point number. Use the up and down buttons to
set the bun platen temperature. After you are
done making your changes, press the center
square button to save your changes.

The control will then display the new set point for
a few seconds, then display the actual tempera-
ture.

Under normal operation, when the platen is


warming up, the control will display ‘Lo’, then it
will display ‘Rdy’ when it is ready for use.

13 Nieco Corporation - Model JF63-BG


ConTRol oPeRaTIon
1. Multi-Product Control (If equipped)
How it works: The multi-product control is
designed to let you broil different products on the
flex side of the broiler. The control allows you to
have different broiler settings for each product
selection button. Use a grease pen to mark the
white area with the product name.

2. normal operation 2.
Press the product selection button (number) for
the product you wish to cook. The display will
show the product name and cook time and the
light next to the product selection button will be lit.

NOTE: Be sure the belt is clear of any products


before pressing a new product selection button.

3. Changing belt speeds 3.


Push the product selection button (a) you want to a b
adjust then push the up and down (b) arrows to
make changes, then press the center square but-
ton (c) to save them. c

4. Changing Product names


4.
Push the product selection button which you want
to make a name to. Press and hold the center
square button for 15 seconds. The control will
enter the edit name screen for that button. Use
the up and down buttons to change the charac-
ters. Press center square button once to move to
the next character until you are finished editing
the product name for that button (10 character
limit). Press and hold the PRODUCT SELEC-
TION BUTTON for 5 seconds to save the
changes and return to normal operation.

aDJUsTInG THe bUn belT


Use the adjustment levers to adjust the height of
the bun platens. The lever on the right controls
the crown side of the bun belt, while the left side
control the height of the heel side of the bun belt.
Adjust the levers up or down to increase or
decrease the height of the bun platen for proper
bun grilling.

14 Nieco Corporation - Model JF63-BG


D. CleanInG anD DIsasseMblY
Turn broiler off and close the main gas valve. Disconnect the power supply to the broiler before cleaning or
servicing. If this broiler is connected using a restraint, and disconnection of the restraint is necessary for clean-
ing or moving the broiler, the restraint must be reconnected after the broiler has been returned to its originally
installed position. allow to cool for 30 minutes prior to cleaning/disassembly. leave the ventilation system on
during cooling. Use only approved cleaning, degreasing and sanitizing solutions.

WaRnInG CaUTIon WaRnInG


bRoIleR PaRTs aRe HoT. Do
follow the Disassembly and
leaVe THe VenTIlaTIon HooD noT aTTeMPT To DIsasseMble
Reassembly steps to ensure proper
on DURInG CoolInG. faIlURe THe bRoIleR UnTIl IT Is fUllY
operation of the broiler. failure to
To Do so CoUlD Pose a fIRe Cool. faIlURe To folloW THIs
do so may result in operational
safeTY HaZaRD. InsTRUCTIon MaY ResUlT In
problems.
seVeRe InJURY.

all PaRTs aRe CleaneD on a DaIlY basIs Unless oTHeRWIse noTeD

follow the steps for proper disassembly. Reverse the order for reassembly.

How to read the cleaning section

The name of the part to be


cleaned. The location of the part. When to clean the part.

Meat Guides Clean: Every 4 hours

The tools needed


Feed End

to clean the part


Tools

Picture of the part to


Scrub Pad

3-Compartment Sink

be removed and
How to remove and cleaned.
clean the parts.
Instructions
1. Pull each meat guide out slightly from the bottom,
then lift off.
2. W ash, rinse, and sanitize in the 3-compartment
sink.

15 Nieco Corporation - Model JF63-BG


Cleaning the Broiler

Tools Needed Instructions

1. Allow the broiler to run free of product for 10


minutes before turning it off. This allows any
3-Compartment Sink
Heat residue to burn off the chains.
Degreaser Resistant
Gloves
2. Shut the broiler off and let it cool for 30
minutes before disassembly and cleaning.
No-Scratch
Pad Scrub Pad Soft Bristle 3. Close the main gas valve and unplug the
broiler before cleaning.
Brush Towel

4. Always leave the ventilation hood on during


the 30 minute cool down period.
Small Orifice Large Orifice Shaft Cleaning
Brush Brush Tool
5. Use only approved cleaning solutions.
STOP Important Symbols 6. Allow parts to air dry after cleaning.

This “Stop” sign shows a step in the procedure


that must be followed exactly or personal
safety could be affected.
This warning symbol shows a step in the
procedure that must be followed exactly or
broiler performance could be affected.
!
This “puzzle” symbol shows a step in the
reassembly procedure that must be followed.

Meat Guide(s) (If equipped) Clean: Every 4 hours

Feed End
Tools

Scrub Pad
3-Compartment Sink

Instructions
1. Lift the meat guides up and off the feeder.
2. Wash, rinse, and sanitize in the 3-compartment
sink.

16 Nieco Corporation - Model JF63-BG


Feeder Cover Clean: Every 4 hours

Feed End
Tools

Scrub Pad
3-Compartment Sink

Instructions
1. Slide the feeder cover towards you until it
comes off.
2. Wash, rinse, and sanitize in the 3-compartment
sink.

Wire Belt Feeder Base (If equipped) Clean: Every 4 hours

Feed End
Tools

Scrub Pad
3-Compartment Sink

Instructions
1. Pull the release pin.
2. Lift wire belt feeder bases up and off.
3. Wash, rinse, and sanitize in the 3-compartment
sink.
REASSEMBLY: Pull the release pin and place
feeder base in position.

17 Nieco Corporation - Model JF63-BG


Push Bar Feeder Base (If equipped) Clean: Every 4 hours

Feed End
Tools

Scrub Pad
3-Compartment Sink

Instructions
1. Pull the release pin.
2. Lift push bar and wire belt feeder bases up and
off.
3. Wash, rinse, and sanitize in the 3-compartment
sink.
DO NOT lift the feeder base by the feeder bar or
! the chains. This will damage the feeder base.
REASSEMBLY: Pull the release pin and place
feeder base in position.

Feeder Housing Clean: Daily

Feed End
Tools

Scrub Pad
3-Compartment Sink

Instructions
1. Lift and remove.
2. Wash, rinse, and sanitize in the 3-compartment
sink.
REASSEMBLY: Hang feeder housing on brackets.

18 Nieco Corporation - Model JF63-BG


Grease Pan Clean: Daily

Feed End
Tools

Scrub Pad
Heat Resistant Gloves

Degreaser 3-Compartment Sink

Instructions
1. Slide grease pan out.
Make sure grease pan is cool before putting in
! water or it may warp the pans.
2. Take to sink area and spray with degreaser.
3. Wash with a scrub pad, rinse, and sanitize in
the 3-compartment sink.

Wipe PTFE Sheets Clean: Daily

Feed End
Tools

Scrub Pad
3-Compartment Sink

Instructions
1. Slide the sheet out from under the bun platen.
2. Using a clean, damp cloth, wipe the sheet
clean.
REASSEMBLY: Slide the sheet back under the
bun platen.

19 Nieco Corporation - Model JF63-BG


Crumb Tray Clean: Daily

Feed End
Tools

Scrub Pad
3-Compartment Sink

Instructions
1. Slide out from under bun belt.
2. Wash, rinse, and sanitize in the 3-compartment
sink.

Feed End Heat Shield Clean: As needed

Feed End
Tools

Scrub Pad
Heat Resistant Gloves

Degreaser 3-Compartment Sink

Instructions
1. Lift up and off.
2. Take to sink area and spray with degreaser.
3. Wash, rinse, and sanitize in the 3-compartment
sink.

20 Nieco Corporation - Model JF63-BG


Discharge Heat Shield Clean: Daily

Discharge End
Tools

Scrub Pad
Heat Resistant Gloves

Degreaser 3-Compartment Sink

Instructions
1. Lift up and off.
2. Take to sink area and spray with degreaser.
3. Wash, rinse, and sanitize in the 3-compartment
sink.

Discharge Awning Clean: Daily

Discharge End
Tools

Scrub Pad
Heat Resistant Gloves

Degreaser 3-Compartment Sink

Instructions
1. Lift up and off.
2. Take to sink area and spray with degreaser.
3. Wash, rinse, and sanitize in the 3-compartment
sink.

21 Nieco Corporation - Model JF63-BG


Sizzle Plate/Catch Pan Insert (If equipped) Clean: Daily

Discharge End
Tools

Scrub Pad
Heat Resistant Gloves

Degreaser 3-Compartment Sink

Instructions
1. Lift sizzle plate or catch pan insert up and off.
2. Take to sink area and spray with degreaser.
3. Wash, rinse, and sanitize in the 3-compartment
sink.
NOTE: Your broiler will be equipped with one or
the other.

Patty Catch Pan Clean: Daily

Discharge End
Tools

Scrub Pad
Heat Resistant Gloves

Degreaser 3-Compartment Sink

Instructions
1. Lift up and off.
2. Take to sink area and spray with degreaser.
3. Wash, rinse, and sanitize in the 3-compartment
sink.

22 Nieco Corporation - Model JF63-BG


Stripper Blade Clean: Daily

Discharge End
Tools

Heat Resistant Gloves Scrub Pad

Degreaser 3-Compartment Sink

Instructions
1. Tilt stripper blade away from chain; lift off
brackets.
Make sure stripper blade is cool before putting in
! water or it may warp.
2. Take to sink area and spray with degreaser.
3. Wash with a scrub pad, rinse, and sanitize in
the 3-compartment sink.
REASSEMBLY: Hang stripper blade on brackets.

Bun Blade Clean: Daily

Discharge End
Tools

Scrub Pad
Heat Resistant Gloves

Degreaser 3-Compartment Sink

Instructions
1. Lift up and off.
2. Take to sink area and spray with degreaser.
3. Wash, rinse, and sanitize in the 3-compartment
sink.

23 Nieco Corporation - Model JF63-BG


Grease Box Clean: Daily

Side
Tools

Scrub Pad

Degreaser 3-Compartment Sink

Instructions
1. Lift grease box off.
2. Take to sink area and spray with degreaser.
3. Wash with a scrub pad, rinse, and sanitize in
the 3-compartment sink.
REASSEMBLY: Put grease box on before the
grease trough.
NOTE: If your broiler is on legs and not a stand
your grease box will be as shown in picture two.

Lower Burner Clean: Daily

Tools
Side

Scrub Pad
Heat Resistant Gloves 3-Compartment Sink

Instructions
1. Lift the burner latch.
2. Slide burner out.
3. Take to the 3-compartment sink and scrub with
a scrub pad or nylon brush.
4. If necessary, use a stiff toothbrush to clean any
clogged burner holes.
REASSEMBLY: Be sure the holes on the burner
are facing up.
Burner must be completely dry before
! reassembly. Dry with a paper towel.

24 Nieco Corporation - Model JF63-BG


Incendalyst™ (If no perforated cap) Clean: Daily

Top
Tools

Heat Resistant Gloves

Instructions
EXTREMELY HOT! Be careful not to burn
yourself.
1. Grasp handle and lift Catalyst off to remove
from shroud.
2. SOAK IN WARM WATER FOR 1 HOUR.
RINSE WITH WATER ONLY. NEVER USE 
ANY CHEMICALS ON THE CATALYST.
3. Lay flat to drain water and let air dry overnight. CAUTION:
Extremely Hot
4. Make sure catalyst is dry before putting back
on broiler.

Perforated Cap (if no Incendalyst™) Clean: Daily

Top
Tools

Heat Resistant Gloves

Instructions
EXTREMELY HOT! Be careful not to burn
yourself.
1. Lift cap from shroud collar.
2. Take to sink area and spray with degreaser.
3. Wash with a scrub pad, rinse, and sanitize in
the 3-compartment sink.
CAUTION:
Extremely Hot

25 Nieco Corporation - Model JF63-BG


Chimney Clean: Monthly

Top
Tools

Heat Resistant Gloves Scrub Pad

Degreaser 3-Compartment Sink

Instructions
EXTREMELY HOT! Be careful not to burn
yourself.
1. Lift Incendalyst™ chimney up and off.
2. Take to sink area and spray with degreaser.
3. Wash with a scrub pad, rinse, and sanitize in CAUTION:
the 3-compartment sink. Extremely Hot

Upper Heat Shield Clean: Monthly

Top
Tools

Heat Resistant Gloves Scrub Pad

Degreaser 3-Compartment Sink

Instructions
EXTREMELY HOT! Be careful not to burn
yourself.
1. Lift upper heat shield up and off.
2. Take to sink area and spray with degreaser.
3. Wash with a scrub pad, rinse, and sanitize in CAUTION:
the 3-compartment sink. Extremely Hot

26 Nieco Corporation - Model JF63-BG


Upper Burner/Air Box Clean: Monthly

Top
Tools

Scrub Pad
Heat Resistant Gloves 3-Compartment Sink

Instructions
1. Lift air upper burner and air box from the top of
the broiler. It is not necessary to detach them.
2. Use a stiff brush to clean any clogged burner
holes.
Be sure that both air box assemblies are installed
and sit flush on their brackets.

Main Burner Orifices Clean: Monthly

Side
Tools

Small Orifice
Brush

Instructions
1. Use a small brush to clean the main burner
orifices.

27 Nieco Corporation - Model JF63-BG


Pilot Orifices Clean: Monthly

Interior
Tools

Flat Head
Screwdriver

Instructions
1. Use a flat head screwdriver or box cutter to
clean the slots on the pilot orifices.

Flame Sensor Clean: Monthly

Side
Tools

Scrub Pad

Instructions
1. Remove the left side control box cover.
2. Remove the ceramic boot from the back of the
flame sensor.
3. Loosen the wing nut holding the flame sensor
in place.
4. Remove the flame sensor and clean the metal
tip with a DRY, clean scrub pad.

28 Nieco Corporation - Model JF63-BG


Inner Shield Clean: Monthly

Tools

Instructions

1. Use scraping tool to reach between belts and remove


carbon deposits.

29 Nieco Corporation - Model JF63-BG


Chain Shafts Clean: Daily

Discharge End
Tools

Shaft Cleaning
Tool

Instructions
1. Scrape each shaft of both belts on the
discharge end with the wide end of the shaft
cleaning tool. The tool is located on the clip on
the back of the broiler.
2. Wipe shaft cleaning tool with a towel.

Belt Adjustment As Needed

Tools

Instructions

1. Remove return slide and stripper bar.


2. Loosen slotted crossbar bracket with 7/16 wrench.
3. Pry on shaft to adjust belt.
4. Tighten bolts.

30 Nieco Corporation - Model JF63-BG


e. TRoUblesHooTInG
always verify that the broiler is properly assembled, the hood is on, gas valve open and broiler is plugged in.

No power to broiler when the switch is turned on. Check: Broiler is plugged in.
Ventilation hood is on.
Circuit Breaker on wall panel is on.

Broiler has power, but the burners do not light. Check: Ventilation hood is on.
Gas line is properly plugged in.
Manual gas valve (if equipped) is on.
Burners are installed properly.
Burners are clean and dry.
Flame sensor wire connection.
Follow manual lighting instructions.

Red light blinking on left control box. Check the items above for burners not lighting.
Turn power off and on again to reset ignition.
Follow manual lighting instructions.

Hot surface ignitor does not heat. Check for loose wires connecting the hot surface igni-
tor.
Follow manual lighting instructions.

Power is on, broiler is lit, but the conveyor belts are not Check for a jam in the conveyor belt. Check the stripper
turning. blade and the flame arrestors to make sure they are
installed properly.

Make sure the feeder is assembled properly.


Feeder belt not moving. Check for jam.
Make sure the drive pin is engaged.

Feeder jams. Make sure the burgers are not frozen together.

Burgers sticking to slide or stripper blade. Clean the slide and stripper blade very thoroughly.
Check cookout temperature (undercooking).

CooKInG PRobleMs
Burgers under or over cooked. Adjust conveyor belt speed.
Clean burners and orifices.

Excessive flaming in broiler. Clean the catalyst if equipped.


Check the hood for proper operation.
Check product for overcooking.

31 Nieco Corporation - Model JF63-BG


Main Side Control Box REV. DESCRIPTION DATE BY
A Initial Release 15-Feb-12 KK
B Changed to 18V blow er 15-Mar-12 KK

R
Motor Cable Bridge Rectifier
G Bridge Rectifier
P/N 12725

R
W P/N 12725

R
notch Note: Use .250 Spade
notch
Belt Speed Control + ~ Connectors
+ ~ Gr
P/N 13727-B 24V
5 4 Socket Base 18V
~ -

Gr
3 P/N 4136 ~ -
6 R
B
7 2 Control Settings: Bl
B = 36 Pur B
8 1 High Pressure Blower
C = 410
TLL = 1:00 P/N 18447
19 THH = 7:00
B DIR = L or R
Pur Gr
R

B
Pur

Transformer Transformer
P/N 16034 B P/N 22929
Gr
Pur

B PRI SEC
For 200-230V: W 6 12
B

Pur
Join black and brown Bl
Relay B 5 11 Bl
B
wires
P/N 4418 4 10
R
3 9
Gr

For 115V: Join blue and F1 F2


2 8
Gr

black wires Pur


1 7

32
Gr

24VA C
24VD C -

24VA C
240VA C
240VA C

R
P/N 4405-01
Fuseholders (2)

G round B lock

Remote LED Green Light


P/N 17201 Pur
P/N 4402
Fuse F1 2A P/N 4621-02
Fuse F2 .25A P/N 4621-0025

B
RW BlR B B B
B Br R
To Belt Speed
To Ignition Control
Module

B
R W Platen Control
R
R P/N 13570-C B
f. WIRInG DIaGRaM

1 6
8 7 6 5 4
2 13 14 7
3 8 R (-)
4 11 12 9 W (+)

P/N 19076
L2

1 2 Main Power 5 10 9 10 11 1 2 3 Terminal Block 10mm Motor


R #12

Switch B

Tem perature C ontrol


P/N 4405-16 (gray) P/N 20786
R 1
L1

P/N 13579

P/N 15480 R Cable


B #12

B #12
R #12
R Pur Ground Block, 10mm P/N 18168
M otor R everse Sw itch

P/N 4405-18

This document is the property of Nieco


Corporation. Reporduction or release without
express permission is prohibited
To Second B
Belt Speed Wiring Diagram
Control Pur Drawn Date Model Dwg No. Rev.
JF63GBG, JF63-2GBG
R

KK 15Feb12 JF143G, JF143-2G


22913 B
B

To Modulating

Nieco Corporation - Model JF63-BG


Electric Connection Information:
R

= Optional Gas Valve 220/230V Version


JF62, JF62-2: 115V, 3A, 50/60Hz
Dual Belt Machine
JF63, Jf63-2: 115V, 1A, 50/60Hz Sheet 1 of 2
M anifold S ide C ontrolB ox
= O ptional
D ualB eltM achine

O ptionalS econd M otor


For JF62-2 and 63-2

R
Ignition M odule B eltS peed C ontrol
P /N 16921 P /N 13727-B
H otS urface Ignitor 5 4 S ocketB ase
P /N 10291 6 3 P /N 4136
S1 FC

L1 LE D 7 2 C ontrolS ettings:
To R em ote LE D

B
B = 36
L2 O n R ightC ontrolB ox 8 1

Br
C = 410
S2 TLL = 1:00

Br
TH H = 7:00

B
W Gr D IR = L or R
M V1
W

G ND

B
G
Flam e S ensor
P /N 17185

51

33
R
B

M otor
P /N 20786

Tan
C able
P /N 18168 U se .250" S pade
C onnectors
Gr

B 50
B

Br
P ur
f. WIRInG DIaGRaM

W
W
From Tem perature
C ontrol Tan

B
24V D C
24V D C

W
24V A C

B
R
P /N 18688
P /N 18616

G rY
r/Y
G round B lock
Term inalB locks (3)

D C S ignal +-
G

24V A C
P ilotS hutoff
G
Br

M ain G as S olenoid V alve


r/Y

M odulating G as
R

To M otor R everse S w itch


G rY

S olenoid V alve P /N 12741


P/
Br
Br

V alve
P /N 19054
P /N 21316
R B

1
2
3 D IP sw itches m ustbe setfor This docum entis the property ofN ieco
proper operation.n C orporation.R eporduction or release w ithout
express perm ission is prohibited
S w itch 1 and 2 on,and 3 off.
W iring D iagram

Nieco Corporation - Model JF63-BG


D raw n D ate M odel D w g N o. R ev.
JF63G B G ,JF63-2G B G
K K 15Feb12 JF143G ,JF143-2G
22913 B

S heet2 of2
G. sPeCIfICaTIons

AU TO M AT I C B R O I L E R
Model JF63-BG

DIMensIons Inches mm
Length 42.34 1075
Height (on stand) 57.62 1463
BROIL BELT

Width 34.73 882

eneRGY
Gas Models, Natural or LPG:
Average usage:
1463

45,000 BTU/hour; 11,347 Kcal


57.62

1250

Connection size: 3/4” NPT


49.21

Electric connection: 208V 10.8A 1Ø


902
35.51

WeIGHT
350 lbs 158 Kg

oPTIons
Legs (no stand)
Spare parts kit
1075
42.34

Dual Belt
901 122
35.47 4.80

1148
1054 45.20
1066
41.96 41.50
BUN BELT

762
30.00

CaUTIon
all electrical connections must be
in accordance with local electrical
codes and any other applicable
codes.

CaUTIon
Do not operate the broiler at gas
pressures other than those stated
here. Doing so will affect the opera-
tion of your broiler.

34 Nieco Corporation - Model JF63-BG


Revision History:
Date Notes REV
9-21-2011 Released A
4-17-2012 Updated: Wiring diagrams; control instructions; cleaning instructions; troubleshooting B

nieco Corporation
7950 Cameron Drive
Windsor, CA 95492
(707) 284-7100 Office • (707) 284-7430 Fax
www.nieco.com • e-mail: service@nieco.com
Printed in the USA © 2011 Nieco Corporation All Rights Reserved
Reorder P/N 99010

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