Series: 30 W / Operating Manual
Series: 30 W / Operating Manual
Series: 30 W / Operating Manual
Brushless Motor
BMU Series
30 W / 60 W / 120 W
OPERATING MANUAL
The product described in this manual has been designed and manufactured to be incorporated
in general industrial equipment. Do not use for any other purpose. Oriental Motor Co., Ltd. is not
responsible for any damage caused through failure to observe this warning.
Table of contents
* Be sure to ground the protective earth terminal (ground terminal) to ensure the safe use of the product.
Refer to "5.2 Grounding" for details, and ground securely.
−2−
Safety precautions
1 Safety precautions
The precautions described below are intended to prevent danger or injury to the user and other personnel through
safe, correct use of the product. Please read and understand these precautions thoroughly before using the product.
Handling the product without observing the instructions that accompany a “Warning”
symbol may result in serious injury or death.
Handling the product without observing the instructions that accompany a “Caution” symbol
may result in injury or property damage.
General
•• Do not use the product in explosive or corrosive environments, in the presence of flammable gases or near
combustibles. Doing so may result in fire, electric shock or injury.
•• Only qualified and educated personnel should be allowed to perform installation, connection, operation and
inspection/troubleshooting of the product. Handling by unqualified and uneducated personnel may result in fire,
electric shock, injury or equipment damage.
•• Do not transport, install the product, perform connections or inspections when the power is on. Always turn the
power off before carrying out these operations. Failure to do so may result in electric shock or equipment damage.
•• The terminals on the driver marked with symbol indicate the presence of high voltage. Do not touch these
terminals while the power is on. Doing so may result in fire or electric shock.
•• Do not use a motor in a vertical application. If the driver’s protection function is activated, the motor will stop and
the moving part of the equipment will drop, thereby causing injury or equipment damage.
•• If the driver protective function was activated, remove the cause and reset the protective function. Continuing the
operation without removing the cause of the problem may result in malfunction of the motor and driver, leading to
injury or damage to equipment.
Installation
•• The motor and driver are Class I equipment. When installing the motor and driver, connect their Protective Earth
Terminals. Failure to do so may result in electric shock.
Connection
•• Securely connect and ground in accordance with the connection diagram. Failure to do so may result in fire or
electric shock.
•• Do not forcibly bend, pull or pinch the cables. Doing so may result in fire or electric shock.
•• Do not machine or modify the motor cable or the connection cable. Doing so may result in electric shock or fire.
•• Do not apply any excessive force to the motor connector for the connector type. Doing so may result in electric
shock or fire.
•• Do not remove the connector cap for the connector type until the connection cable is connected so that the O-ring
of the connector connection on the motor is not damaged. Doing so may result in electric shock or fire.
•• Be sure to observe the specified cable sizes. Use of unspecified cable sizes may result in fire.
Operation
•• Use a motor, gearhead, and driver only in the specified combination. An incorrect combination may cause in fire,
electric shock or equipment damage.
•• Keep the input power voltage of the driver within the specified range. Failure to do so may result in fire or electric
shock.
Maintenance and inspection
•• Always turn off the power before performing maintenance/inspection. Failure to do so may result in electric shock.
•• Do not touch the motor or driver when conducting insulation resistance measurement or dielectric strength test.
Accidental contact may result in electric shock.
•• Do not touch the connection terminals on the driver immediately (within 1 minute) after the power is turned off.
Residual voltage may cause electric shock.
•• Regularly check the openings in the driver for accumulated dust. Accumulated dust may cause fire.
Repair, disassembly and modification
•• Do not disassemble or modify the motor, gearhead, and driver. Doing so may result in electric shock, injury or
equipment damage. Should you require inspection or repair of internal parts, please contact the Oriental Motor
branch or sales office from which you purchased the product.
−3−
Safety precautions
General
•• Do not use the motor, gearhead, and driver beyond the specifications. Doing so may result in fire, electric shock,
injury or damage to equipment.
•• Do not insert an object into the openings in the driver. Doing so may result in fire, electric shock or injury.
•• Do not touch the motor, gearhead, or driver while operating or immediately after stopping. The surface of the
motor, gearhead, or driver may be hot, causing a skin burn(s).
Installation
•• Do not leave anything around the motor and driver that would obstruct ventilation. Doing so may result in damage
to equipment.
•• Do not carry the product by holding the output shaft of the motor or the gearhead, as well as any of the cables.
Doing so may result in injury.
•• Do not touch the motor output shaft with bare hands. Doing so may result in injury.
•• When attaching the motor with the gearhead, exercise caution not to pinch your fingers or other parts of your body
between the motor and gearhead. Injury may result.
•• Securely install the motor and gearhead, and the driver to their respective mounting plates. Inappropriate
installation may cause the motor/driver to detach and fall, resulting in injury or equipment damage.
•• Provide a cover over the rotating part (output shaft). Failure to do so may result in injury.
•• When installing the motor and gearhead in equipment, exercise caution not to pinch your fingers or other parts of
your body between the product and equipment. Injury may result.
•• Securely install a load on the output shaft. Inappropriate installation may result in injury.
Connection
•• Be sure to ground the motor and driver to prevent them from being damaged by static electricity. Failure to do so
may result in fire or damage to equipment.
•• For the power supply of I/O signals, use a DC power supply with reinforced insulation on its primary and secondary
sides. Failure to do so may result in electric shock.
Operation
•• Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment
will operate safely in the event of a system failure or malfunction. Failure to do so may result in injury.
•• Immediately when trouble has occurred, stop running and turn off the driver power. Failure to do so may result in
fire, electric shock or injury.
•• Do not touch the rotating part (output shaft) when operating the motor. Doing so may result in injury.
•• The motor surface temperature may exceed 70 °C (158 °F) even under normal operating conditions.
If the operator is allowed to approach a running motor, attach a warning label as shown in the figure
in a conspicuous position. Failure to do so may result in skin burn(s). Warning label
•• Use an insulated screwdriver to adjust the acceleration/deceleration time potentiometer in the driver. Failure to do
so may result in electric shock.
Disposal
•• To dispose of the motor, gearhead, and driver, disassemble it into parts and components as much as possible and
dispose of individual parts/components as industrial waste.
Warning information
A warning label with handling instructions is
attached on the driver. Be sure to observe the
instructions on the label when handling the driver.
−4−
Precautions for use
−5−
Preparation
3 Preparation
□ Driver...............................................................1 unit
□ CN1 connector (3 pins).................................1 pc
□ CN4 connector (9 pins).................................1 pc
□ OPERATING MANUAL(this document)......1 copy
□ QUICK START GUIDE.....................................1 copy
BMUD 60 - C 2
䐟 䐠 䐡 䐢
Motor
Parallel shaft gearhead GFV gearhead
Round shaft
BLM 4 60 S H P - 5 A S
䐟 䐠 䐡 䐢 䐣 䐤 䐨 䐩 䐪
BLM 5 120 H P K - 5 H 10 S
䐟 䐠 䐡 䐣 䐤 䐥 䐦 䐧 䐨 䐪
•• A code is added to the end of the model name for the product that the motor connector position has been changed.
−6−
Preparation
Front panel
Rear side
Sensor connector
(CN3) Motor connector (CN2)
Sensor connector Connects the sensor connector (black) of Motor connector Connects the power connector (white) of
(CN3) the motor cable or the connection cable. (CN2) the motor cable or the connection cable.
−7−
Installation
4 Installation
This chapter explains the installation location and installation methods of the driver.
When turning the driver front panel to the front side When turning the driver front panel to the upper side
50 (1.97)
or more
50 (1.97)
or more
50 (1.97)
or more
25 (0.98) 25 (0.98) 25 (0.98) 25 (0.98) 25 (0.98) 25 (0.98)
or more or more or more or more or more or more
[ Unit: mm (in.) ]
Note •• Do not install any equipment that generates a large amount of heat or noise near the driver.
•• If the ambient temperature of the driver exceeds the upper limit of the operating ambient temperature,
revise the ventilation condition or forcibly cool the area around the driver using a fan in order to keep
within the operating ambient temperature.
−8−
Installation
Installation method
Install the driver to a flat metal plate offering excellent vibration resistance.
Remove the front panel of the driver and secure the two mounting holes using pan head machine screws and nuts
(M4 or No.8-32UNC: not supplied).
Tighten the screws until no gaps remain between the driver and mounting plate.
• Plate cutout for mounting
2×Ø4.5 (Ø0.177)
Washer
90±0.2 (3.54±0.008)
0 )
81+ 10 (3.19+ 0.04
Nut
Note •• The space between the mounting hole section and front panel of the driver is 4.5 mm (0.18 in.).
Therefore, the total height of the screw head and washer should be less than 4.5 mm (0.18 in.).
The front panel cannot be installed if it is exceeded 4.5 mm (0.18 in.).
•• If the washer is used, use the washer which outer diameter is 8 mm (0.31 in.) or less.
Installing
Install the front panel after
placing on the upper side of
the driver front face.
Removing
Remove the front panel
having the under side.
−9−
Connection
5 Connection
5.1 Connecting the motor and driver
There are the connector type motor and the cable type motor.
Connector type
CN2
Protective Earth
Terminal
CN3
Connection cable
(sold separately)
1
Connector cap
Remove
The connector cannot be
inserted if the locking lever is
Locking lever turned down.
3 Secure
−10−
Connection
Example of use: Example of extension by adding two connection cables [10.5 m (34.4 ft.)]
Grounding
Connecting for relay
Be sure to ground.
Grounding
Be sure to insulate the
terminal not in use. Be sure to ground.
Note • Secure each connectors part not to apply stress on the connectors part. If not secured, the
cables may damage by the stress.
•• Securely insert the connector straight. Insecure connections may
cause malfunction or damage to the motor or driver.
Cable type
CN2
Protective Earth
Terminal
CN3 Grounding
Motor cable
[0.5 m (1.6 ft.)] Protective Earth
Terminal
Be sure to ground.
Connect the motor connector (white) of the motor cable to the CN2, and the sensor connector (black) to the CN3 on
the driver.
Use a connection cable (accessory) for relay when extending the wiring distance between the motor and driver.
The connection cable for relay can be used by connecting up to 2 pieces. The wiring distance between the motor and
the driver can be extended up to 10.5 m [34.4 ft.] (including the motor cable).
Refer to p.38 for the connection cable for relay.
Note • Secure each connectors part not to apply stress on the connectors part. If not secured, the
cables may damage by the stress.
•• Securely insert the connector straight. Insecure connections may
cause malfunction or damage to the motor or driver.
−11−
Connection
5.2 Grounding
Note Be sure to ground the motor and driver. Failure to do so may result in electric shock or damage to
the product. Static electricity may cause damage to the product if the Protective Earth Terminals
are not grounded.
Connector type
Ground using the Protective Earth Terminals of
the motor and driver, as well as the ground terminal Protective Earth Terminal
of the connection cable.
Cable type
Be sure to ground using the Protective Earth Terminal
of the motor and the Protective Earth Terminal
of the driver.
−12−
Connection
Note Check the specification of the power supply voltage for the driver before applying a voltage.
If a voltage exceeding the rated range is applied, the driver may be damaged.
The same driver can be used for single-phase 200-240 V and three-phase 200-240 V.
Connecting terminals vary depending on the power supply voltage used.
Connecting method
2
•• Lead wire size: AWG18 to 14 (0.75 to 2.0 mm )
Screwdriver
Lead wire •• Length of the insulation cover which can be peeled: 10 mm
10 mm (0.39 in.) (0.39 in.)
Circuit breaker
Be sure to connect a circuit breaker to the power line of the driver to protect the primary circuit.
Rated current of protective device: Single-phase input 10 A, three-phase input 5 A
Circuit breaker: Mitsubishi Electric Corporation NF30
−13−
Connection
−14−
Connection
The I/O signal in the brackets [ ] is the assignment at the time of shipment.
−15−
Connection
Sink logic
Programmable controller Driver
24 VDC
C0 CN4
9
X0 5 kΩ 820 Ω
8
680 Ω
X1 5 kΩ 820 Ω
7
680 Ω
X2 5 kΩ 820 Ω
6
680 Ω
C1 5
0V
0V
4.5 to 30 VDC
Source logic
Programmable controller Driver
24 VDC
C0 CN4
9
0V X0 5 kΩ 820 Ω
8
680 Ω
X1 5 kΩ 820 Ω
7
680 Ω
X2 5 kΩ 820 Ω
6
680 Ω
C1 5
0V
4.5 to 30 VDC
100 mA or less → Y0+
4
R∗ Y0-
3
100 mA or less → Y1+
2
R∗ Y1-
1
0V
Note •• Use a power supply of 20.4 VDC to 28.8 VDC, 100 mA or more, for connecting input signals.
•• Turn on the external power supply before turning on the main power supply of the driver.
•• For the Y0 and Y1, be sure to keep the current value at 100 mA or less. If the current exceeds
this value, connect the limiting resistor R.
−16−
Operating
6 Operating
6.1 Operation overview
Operating by front panel Operating by programmable controller
The motor can be operated and stopped The motor can be operated and stopped using
with the operation switch on the front panel. external signals.
Driver Programmable
Driver Motor controller, etc.
Motor
Operation
switch
Set the "operation switch" on the front panel to the RUN side even
when operating with the external signals.
Connecting
The figure shows an example of the connector type. Refer to p.11 for the cable type.
CN2
Protective
Earth Terminal
CN3
Connection cable
(sold separately)
CN1
Protective Earth Terminal Grounding To power supply
Be sure to ground.
(5.2 Grounding on p.12)
Connect the AC power supply to the CN1 according to the input voltage.
Connecting the power supply Connecting the power supply: p.13
Note •• When cycling the power or plugging/unplugging the connector, turn off the power and wait for 1 minute or
more before doing so.
•• Ensure that the connector plugged in securely. Insecure connections may cause malfunction or damage to
the product.
−17−
Operating
Note When inputting the power, if the operation switch is set to the RUN side,
the alarm code "AL46 " (prevention of operation at power-on) is displayed,
and the operation cannot be executed.
Set the operation switch to the STAND-BY side and turn on the power.
Operating
After turning on the power, operate the product as follows.
Setting the operation switch again to the RUN side causes the motor to start rotating at the set rotation speed.
*When the display is blinking, the rotation speed has not set yet. Determine it by pressing the setting dial.
(The set data is saved in the operation data No.0. Refer to p.24 for details.)
Operating with the setting dial can be limited by the lock function so that the set rotation speed cannot be changed.
Refer to the p.31 "7.7 Data locking for the set data." for details.
Check the operating manual supplied with the motor for the
rotation direction of the gearhead output shaft.
For switching the display or setting, refer to p.23 "7 Convenient functions."
−18−
Operating
AC power
supply
Programmable
Motor Connection: p.13 Driver controller
When the motor is operated and stopped externally, the "external operation signal input" parameter
( oEn ) is required to change.
Operating
After connecting the operation input signals (FWD input, REV input) to the CN4, set and operate
the product as follows.
Operation
1 Power ON [ Connecting to the CN4 ]
This operation example is for when the rotation speed is set to the operation data No.0.
Setting range
on ○ ○ ○ Operation switch
rE × × ×* Rotation direction
switch
* The data mode, parameter mode, and the I/O monitor of the monitor mode
are enabled (possible to set). Setting dial
−19−
Operating
•• When setting the operation switch to the "RUN" side, "rE " will be displayed continuously.
•• When switching the rotation direction switch to "FWD" (or "REV"), or when operating the setting dial, "rE " will
be displayed for two seconds.
Operation • Stop
Operation
zz
The motor rotates when either of the FWD input or REV input is turned ON.
Stop
zz
There are two stopping methods.
Deceleration stop: If the signal being ON is turned OFF, the motor decelerates to a stop.
Instantaneous stop: If the FWD input and the REV input are turned ON simultaneously, the motor stops instantaneously.
−20−
Operating
Data determined
Blinks a few times fast
Press M once
→
Select the other operation data number and set data.
Operating method
Operate the motor by selecting any of the operation data No.0 to No.3 based on a combination of ON/OFF status of the M0 and
M1 inputs. The motor is operated using the rotation speed, acceleration time, and deceleration time in the selected operation data
number. This explains an example for when 4-speed operation is performed with the FWD, M0, and M1 inputs.
[Operation procedure] 1. Set the "external operation signal input" parameter to "ON" from "OFF." (Factory setting: OFF)
2. Set the operation switch to the "RUN" side.
3. Select the operation data number using the M0 and M1 inputs.
4. When the FWD input is turned ON, the motor rotates at the rotation speed of the selected
operation data number.
5. If the M0 and M1 inputs are switched, the motor changes to the rotation speed of the operation
data number selected.
6. If the FWD input being ON is turned OFF, the motor decelerates to a stop.
••Example of operating condition Available operation data No.0 No.1 No.2 No.3 No.3
number
(4-speed operation *)
Operation Rotation speed
M0 M1
data No. [r/min]
No.0 No.1 No.2 No.3
0 OFF OFF 3000 Motor operation
* In the case of the operation with 4 speeds, both the FWD input and the REV input cannot be assigned.
−21−
Operating
CCW
CW
CCW
CW
If the rotation direction switch is changed, the motor will decelerate to a stop and start rotating in the direction being
switched.
If the "external operation signal input" parameter is set to "RE," the rotation direction switch will be disabled.
The rotation direction at which "RE" was set is the same direction as the "FWD" side in the figure above.
For switching the display or setting, refer to p.23 "7 Convenient functions."
−22−
Convenient functions
7 Convenient functions
Reference
Functions Description
page
−23−
Convenient functions
This is a state being set. The setting can be changed while the display blinks.
After the setting was changed, it is determined when the
display changes from blinking to lighting.
Top screen
Monitor mode M Data mode M
F F
Power ON
Rotation Operation Rotation
speed data No.0 speed 0 Data setting
Speed setting
M (blinking display) M
F F M F M
Load factor
Acceleration
time 0 Data setting
M
F
M
F M
Operation data No.
Deceleration
M time 0 Data setting
F
M
Alarm Alarm record 1 F M
M Initialize
F M F ∗2
data 0 ∗1 Execution
M
Clear alarm F M
record ∗1
Return to the "rotation speed 0"
M
F Operation Rotation
data No.3 speed 3 Data setting
Alarm
reset ∗2 M
F M F M
Returns to
the display at
M power ON Acceleration
F (Only if an alarm Return to the time 3 Data setting
is present) "operation
data No.0"
Return to the "alarm record 1"
M
F M
M
F M F M
F M
Initialize
data 3 ∗1 Execution ∗2
Clear warning
record ∗1
M
F M
M
F
Return to the "rotation speed 3"
Return to the "warning record 1"
M
F M F
The display for when turning on the power can be changed using the "panel initial view" parameter.
−24−
Convenient functions
Parameter mode M
Return to the "monitor mode"
Speed
reduction External
ratio Data setting operation
signal input Data setting
∗2
M
F M
M
F M
Speed
increasing
ratio Data setting Input function Signal ∗2
selection selection 0 Data setting
M
F M M
F M M
M M
M M
F
Output
function Signal
Prevention of selection selection 0 Data setting
operation at
power-on
alarm Data setting M
F M M
M Signal
F M selection 1 Data setting
Reset method M
M
selection for the
prevention of Overload alarm
operation at detection time
power-on except when
alarm Data setting holding a
shaft Data setting
M
F M M
F M
Analog
acceleration/ Overload
deceleration warning
time Data setting ∗2 level Data setting
M M
M F M
F
M M
M M F M
F
−25−
Convenient functions
−26−
Convenient functions
Factory
Item Display Description Setting range
setting
---- Not used
Y0 output function selection oUt0 AL-1 ALARM-OUT1 Sp
Assigns the output signals to the
Sp SPEED-OUT
Note •• Do not turn off the motor power while the initialization is still in progress (= while the display is blinking).
Doing so may damage the data.
•• When setting the speed increasing ratio to 1.00, the speed reduction ratio will be effective. When setting the
speed increasing ratio to other than 1.00, the speed increasing ratio will be effective.
•• When setting a longer time in the "overload alarm detection time except when holding a shaft" parameter,
an overload status may continue. Repeating this condition may result in shorter service life of the motor and
gearhead.
•• If a load exceeding the limited duty region was applied or the output shaft was locked, the "overload alarm
detection time except when holding a shaft" is maximum 5 seconds.
Note Do not assign the same input signal to multiple input terminals. When the same input signal is assigned to
multiple input terminals, the function will be executed if any of the terminals becomes active.
−27−
Convenient functions
When an alarm generates, the alarm code is displayed. You can also reset alarms
Alarm AL00 or check and clear alarm records. Refer to p.32 for alarm type.
When a warning generates, the warning code is displayed. You can also check
Warning _wn00 and clear warning records. Refer to p.35 for warning type.
You can check the ON/OFF status of each I/O signal of the driver. If the signal is
ON, the corresponding digit is lit. If the signal is OFF, the digit is unlit.
Input Output
signals signals
I/O monitor o
X0 Y0
X1 Y1
X2
* For the factory setting, the rotation speed is displayed when the power is turned on.
The display for when turning on the power can be changed using the parameter. Panel initial view parameter: p.26
In the case of motors with the JH gearhead, use the actual gear ratio about the gear ratio of gearhead.
Check the operating manual supplied with the motor for the actual gear ratio.
Displayed digit number when setting the speed reduction ratio or speed increasing ratio
zz
Since the number of significant figures for the integer part is changed if the speed reduction ratio or speed increasing
ratio is set, the digit number displayed on the panel will also be changed.
−28−
Convenient functions
Example: The pulley diameter is 0.1 m and gear ratio of the gear head is 20
Gearhead gear ratio 20
Conveyor speed reduction ratio = = ≅ 63.7
Pulley diameter [m] × π 0.1 [m] × π
From the conversion formula, the conveyor speed reduction ratio is calculated as 63.7 in this example.
If the speed reduction ratio is 63.7 and rotation speed of the motor is 1300 r/min, the conveyor transfer speed is
converted as follows:
1300
Conveyor transfer speed [m/min] = ≅ 20.4
63.7
Time
Acceleration Deceleration
time time
Refer to the next page for details about the acceleration time and deceleration time.
−29−
Convenient functions
Acceleration/deceleration time
Acceleration/deceleration
timepotentiometer potentiometer characteristics
(representative values)
Time [s]
10 15
Rough indications of
10 the time against the scale
0 15 s
5 1s
The numbers "0" and "10"
on the potentiometer in
the figure are not indicated 0.1 s
on the product. 0 2 4 6 8 10
Acceleration/deceleration time
potentiometer [scale]
Setting range: 0.1 to 15.0 sec (factory setting: 0.1 sec)
Acceleration time
zz 䠷r/min䠹
3000
The acceleration time is set as the time needed for the motor to reach
the rated rotation speed (3000 r/min) from the standstill state. Rotation
speed
Deceleration time
zz
The deceleration time is set as the time needed for the motor to stop
Time
from the rated rotation speed (3000 r/min).
Acceleration Deceleration
time time
Motor operation
If the acceleration time and deceleration time are set shorter than 䠷r/min䠹
0.5 seconds, the motor takes for a longer time than 0.5 seconds to Rotation
speed
reach the speed.
If they are set to approximately 0.5 seconds or more, the motor can Setting time
accelerate and decelerate in the setting time. (With no load) Actual motor
operation
When the frictional load or load inertia is increased, the operating
Time
time to reach the setting will be longer.
Acceleration
time
−30−
Convenient functions
[MODE] key
Locking
* Even when the top screen ( DAtA , PAr ) of the data mode or parameter mode is displayed, the data locking or reset locking
can be performed.
Factory setting
[r/min]
50 4000
[Example]
When limiting the speed range
[r/min]
by setting to the speed upper 300 3000
limit to 3000 r/min and the
speed lower limit to 300 r/min
−31−
Alarms and warnings
Note •• Do not continuously apply a load exceeding the slight position-keeping torque. Continuing to
rotate the motor output shaft by the external force may cause damage to the motor.
•• Do not use for the purpose of anti-drop mechanism in the event of a power outage. If the power
supply to the driver is turned off, the holding force of the motor may lose, causing the load to fall.
Rated torque
100%
About 50%
About 60°
About –50%
8.1 Alarms
If a protective function is activated and an alarm is generated, the motor will coast to a stop, and then the holding
power of the motor output shaft is lost. At the same time, the alarm code is displayed. The alarm type can be checked
by the alarm code.
Note •• Cycle the power to reset the overcurrent and EEPROM error alarms. When cycling the power,
turn off the power and wait for minimum 1 minute before doing so. If the product does not
operate properly after the power is cycled, the internal circuit may be damaged. Contact your
nearest Oriental Motor branch or sales office.
•• The motor stops instantaneously at the time of external stop (AL6E ). After the motor is stopped,
the holding power of the motor output shaft is lost.
−32−
Alarms and warnings
Alarm list
Alarm Alarm
Alarm type Cause Remedial action
code reset *1
Excessive current has flown through Check the wiring between the driver Not
AL20 Overcurrent
the driver due to ground fault, etc. and motor for damage. possible
The temperature inside the driver ••Review the ambient temperature.
Main circuit
AL21 overheat
exceeded the alarm detection ••Review the ventilation condition in
temperature. the enclosure.
••The power supply voltage exceeded
approximately 120% of the rated ••Check the power supply voltage.
voltage. ••If this alarm occurs during operation,
AL22 Overvoltage ••Vertical drive (gravitational operation) reduce the load or make the
was performed or a load exceeding acceleration/deceleration time
the permissible load inertia was longer.
driven.
The power supply voltage became ••Check the power supply voltage.
AL25 Undervoltage lower than approximately 60% of the ••Check the wiring of the power
rated voltage. supply cable.
During operation, the sensor signal
line of the motor cable or connection Check the wiring between the driver Possible
AL28 Sensor error
cable was disconnected, or the sensor and motor.
connector came off.
••A load exceeding the continuous
duty region was applied to the motor
for the time exceeded the value set ••Reduce the load.
in the "overload alarm detection ••Review the operation pattern such
time except when holding a shaft" as acceleration/deceleration time.
AL30 Overload parameter. Or the output shaft was
••If the ambient temperature is low,
locked.*2
perform a trial operation in a light
••The motor was started running under load state.
the state that the motor temperature
was low.
The rotation speed of the motor output ••Reduce the load.
AL31 Overspeed shaft exceeded approximately ••Review the operation pattern such
4800 r/min. as acceleration/deceleration time.
••The stored data was damaged.
Not
AL41 EEPROM error ••Data became no longer writable or Initialize the parameters.
possible
readable.
Before the power supply is turned
on, the sensor signal line of the
Sensor error at Check the wiring between the driver
AL42 power-on
motor cable or connection cable was
and motor.
disconnected, or the sensor connector
came off.
When the "external operation signal
input" parameter was set to "OFF," Set the operation switch to the
while the operation switch was set to "STAND-BY" side from the "RUN"
the "RUN" side, the power was turned side.
on again.
When the "external operation signal ••Set the operation switch to the Possible
Prevention of input" parameter was set to "ON," "STAND-BY" side from the "RUN"
AL46 operation at while the FWD input or REV input was side.
power-on *3 turned ON, the power was turned on ••Turn the FWD input or REV input
again. from ON to OFF.
When the "external operation signal
input" parameter was set to "RE,"
Turn the FWD input or REV input
while the FWD input or REV input was
from ON to OFF.
turned ON, the power was turned on
again.
AL6E External stop *4 The EXT-ERROR input turned OFF. Check the EXT-ERROR input.
*1 When using the alarm reset on the monitor mode or resetting the alarm by assigning the ALARM-RESET input to the input
terminal.
*2 If a load exceeding the limited duty region was applied or the output shaft was locked, an alarm is generated in maximum
5 seconds. However, if the value of the "overload alarm detection time except when holding a shaft" parameter is set to
5 seconds or less, the overload alarm is generated in the time that was set.
*3 This alarm is output when the "prevention of operation at power-on alarm" parameter is set to "Enable."
Refer to p.26 for setting whether to enable or disable the "prevention of operation at power-on alarm" parameter.
*4 This alarm is output when the EXT-ERROR is assigned to input terminal.
−33−
Alarms and warnings
Alarm reset
Always reset an alarm after ensuring safety by removing the cause of the alarm and turning the operation
signal OFF.
[How to reset the alarm]
•• Turn the ALARM-RESET input to ON and then OFF. (The alarm will be reset at the OFF edge of the input.)
•• Perform an alarm reset with the monitor mode.
•• Turn off the power, wait for at least 1 minute, and then cycle the power.
When an alarm is reset, "AL00 " is displayed for two seconds, then "0 " * is displayed. (Except for cycling the power)
* The screen selected in the "panel initial view" parameter is displayed.
Note •• If the motor does not operate properly after the power is cycled, internal circuit damage is
suspected. Please contact your nearest Oriental Motor branch or sales office.
•• Continuing the operation without removing the cause of the problem may cause malfunction of
the equipment.
Alarm generation
Rotation Stop
Motor operation
STOP
ON
FWD input
OFF
10 ms or more 10 ms or more
ON
ALARM-RESET input
OFF
10 ms or less
ON
ALARM-OUT1 output
OFF
Press
FUNCTION key
Clear
Alarm alarm Alarm Operation
record 1 record reset speed∗ F
Setting dial
Press Press Press Display for
F F two seconds
When the present alarm is the prevention of operation at power-on alarm "AL46 "
zz
When operating the motor using the front panel, change the setting of the operation switch from the RUN side to the
STAND-BY side.
When operating the motor using external input signals, the alarm will be reset by turning the operation signal OFF.
This is the factory setting. The method to reset the alarm can be changed. Refer to p.24 or p.26 for details.
Alarm records
Up to 9 generated alarms are saved in the non-volatile memory in order of the latest to oldest.
When clearing the alarm records, perform the alarm record clear on the monitor mode.
Note Do not turn off the driver power while an alarm records are being cleared (=while the display is
blinking). Doing so may damage the data.
−34−
Alarms and warnings
8.2 Warnings
The warning types and records can be displayed on the monitor mode.
When a warning generates, the WNG output will be turned ON. The WNG output is not assigned to the output
terminal at the time of shipment. Refer to p.27 "Description of I/O signals."
Warning list
Warning
Warning type Motor operation Generation condition Remedial action
code
••Review the ambient
The temperature inside the driver temperature.
Main circuit
w_n21 overheat
exceeded the warning detection
••Review the ventilation
Continue to temperature.
condition in the enclosure.
operate
A load exceeding the "overload
w_n30 Overload warning level" parameter was Check the load condition.
applied to the motor.
When the input terminal is When assigning the operation
ON, the operation signal was signal, check that the input
w_n6c Operation error Stop
assigned using the "input function terminal to be assigned is
selection" parameter. turned OFF.
Warning records
Up to 9 generated warnings are saved in the RAM in order of the latest to oldest.
When clearing the warning records, perform the warning record clear on the monitor mode.
Note The warning records will be cleared by turning off the driver power.
−35−
Troubleshooting and remedial actions
● The power supply is not connected correctly or it has become improper connection.
▷ Check the connections between the driver and power supply.
● The operation switch is set to the "STAND-BY" side.
▷ Set the operation switch to the "RUN" side.
● When operating the motor using the operation switch, the "external operation signal input"
parameter is set to "ON" or "RE."
▷ Set the "external operation signal input" parameter to "OFF" after setting the operation switch to the
STAND-BY side.
The motor does not ● When operating the motor using external signals, the "external operation signal input"
operate. parameter is set to "OFF."
▷ Set the "external operation signal input" parameter to "ON" or "RE" after turning the input operation
signal OFF.
● Both the FWD input and REV input are being OFF.
Both the FWD input and REV input are being ON.
▷ Turn either of the FWD input or REV input ON.
● An alarm is present.
▷ A protective function is triggered and an alarm generates. Refer to p.32 and reset the alarm after removing
the cause of the alarm.
The rotation speed is ● The "panel initial view" parameter is not set to the rotation speed.
not displayed. ▷ Set the "panel initial view" parameter to the rotation speed.
● The FWD input and REV input are connected wrongly or otherwise not connected correctly.
▷ Check the connection of the FWD input and REV input.
● The gear ratio that the gearhead output shaft rotates in the opposite direction against the
motor rotation direction is used.
The motor rotates in the ▷ Check the operating manual supplied with the motor for the rotation direction of the gearhead output
direction opposite to shaft.
the specified direction. ● The rotation direction switch is set wrong.
▷ Check the rotation direction switch.
● When the rotation direction switch is set to REV, the "external operation signal input"
parameter is set to "RE."
▷ Check the setting of the "external operation signal input" parameter.
The setting cannot be ● The lock function has been enabled.
performed using the
▷ Release the lock function.
setting dial.
The set rotation speed ● It is not determined by pressing the setting dial.
is not saved. ▷ After setting the rotation speed, determine it by pressing the setting dial.
The motor is not ● The "external operation signal input" parameter is set to "RE."
reversed by the rotation
▷ Check the setting of the "external operation signal input" parameter.
direction switch.
The rotation speed ● The speed upper limit has been set.
cannot be increased. ▷ Raise the speed upper limit.
The rotation speed ● The speed lower limit has been set.
cannot be decreased. ▷ Lower the speed lower limit.
● The motor and gearhead output shaft is misaligned with a load shaft.
Motor operation is ▷ Check the coupling condition of the motor and gearhead output shaft and the load shaft.
unstable.
● Effect of electrical noise.
▷ Check the operation only with the motor, driver and other external equipment required for operation.
Motor vibration is too If an effect of noise has been confirmed, implement the following countermeasures:
great. [Move the unit farther away from noise generation sources.] [Review the wiring.]
[Change the signal cables to a shielded type.] [Install ferrite cores.]
−36−
Inspection
10 Inspection
It is recommended that periodic inspections for the items listed below are conducted after each operation of the motor.
If an abnormal condition is noted, discontinue any use and contact your nearest Oriental Motor sales office.
Note •• Do not conduct the insulation resistance measurement or dielectric strength test with the motor
and driver connected. Doing so may cause damage to the product.
•• The driver uses semiconductor elements, so be extremely careful when handling them.
Electrostatic discharge can damage the driver.
During inspection
•• Are any of the mounting screws of the motor and gearhead loose?
•• Are there any abnormal noises from inside of the motor or gearhead?
•• Is there any misalignment between the load shaft and the motor output shaft and gearhead output shaft?
•• Are there any scratches, signs of stress or loose driver connections in the cable?
•• Are the openings in the driver blocked?
•• Are any of the mounting screws or main power input unit of the driver loose?
•• Are there any strange smells or appearances within the driver?
−37−
Accessories (sold separately)
These cables are not shielded cables. If conformance to the EMC Directive is required, refer to "12.2 Installing and
wiring in compliance with EMC Directive." (p.40).
* A plug is attached to the power supply cables for the single-phase 100 VAC type.
They can be used in Japanese domestic market only.
Connection cable
This cable is used to extend the wiring distance between the driver and motor. The wiring distance between the motor
and driver can be extended to a maximum of 10.5 m (34.4 ft.).
The motor cables, connection cables and flexible connection cables are shielded cables which have taken measures
against the electrical noise.
The connection cable for relay can be used by connecting up to 2 pieces.
••Connection cable ••Flexible connection cable
Length [m (ft.)] Model Length [m (ft.)] Model
1 (3.3) CC01BL2 1 (3.3) CC01BL2R
2 (6.6) CC02BL2 2 (6.6) CC02BL2R
3 (9.8) CC03BL2 3 (9.8) CC03BL2R
5 (16.4) CC05BL2 5 (16.4) CC05BL2R
7 (23.0) CC07BL2 7 (23.0) CC07BL2R
10 (32.8) CC10BL2 10 (32.8) CC10BL2R
−38−
Reference
12 Reference
EMC Directive
This product has received EMC compliance under the conditions specified in "Example of motor and driver
installation and wiring" on p.41. The final level of conformance of your mechanical equipment to the EMC Directive
will vary depending on the control system equipment used with the motor/driver, configuration of electrical parts,
wiring, layout, hazard level, and the like. It therefore must be verified through conducting EMC measures on your
mechanical equipment.
Applicable Standards
Emission Tests EN 61000-6-4, EN 61800-3 C3
EMI Harmonics Current Test EN 61000-3-2
Voltage Fluctuations Test EN 61000-3-3
EMS Immunity Tests EN 61000-6-2, EN 61800-3 C3
This type of PDS is not intended to be used on a low-voltage public network which supplies domestic premises; radio
frequency interference is expected if used on such a network.
Hazardous substances
The products do not contain the substances exceeding the restriction values of RoHS Directive (2011/65/EU).
−39−
Reference
Single-phase 100-120 V
Manufacturer Three-phase 200-240 V
Single-phase 200-240 V
SOSHIN ELECTRIC CO., LTD HF2010A-UPF, NF2010A-UP NFU3010C-Z1
Schaffner EMC FN2070-10-06 FN3025HP-10-71
How to ground
The cable used to ground the motor, driver, mains filter and power supply cable (shielded cable) must be as thick
and short to the grounding point as possible so that no potential difference is generated. Choose a large, thick and
uniformly conductive surface for the grounding point. Refer to the p.12 for the recommended grounding method.
−40−
Reference
Ferrite core
Use a ferrite core when the total length of the connection cable is 10 m (32.8 ft.) or more. The ferrite core reduces the
negative effects of external noise. Use ferrite core 7427122 (Würth Elektronik GmbH & Co.KG), ZCAT3035-1330
(TDK Corporation) or its equivalent.
Connect the ferrite cores as close as possible to the driver.
Connection
cable∗2∗3
Ferrite
core∗1
AC power supply I/O signals cable
L [2 m (6.6 ft.)]∗2
N Power supply cable Mains
[2 m (6.6 ft.)]∗2 filter
PE
Grounding
Grounding
Grounding Grounding
Grounding
Ground plate (aluminum plate)
Grounding
*1 Use a ferrite core when the total length of the connection cable is 10 m (32.8 ft.) or more. (Connector type only)
*2 Shielded cable
*3 Connect the ground terminal of the connection cable to that of the driver.
Refer to p.12 for details.
−41−
Reference
12.3 Specifications
•• o in the motor model name indicates a code or number representing the gear ratio, the motor type, or the motor shaft type.
•• The value in a state where the gearhead is not combined is described in each specification for the "rated torque," "instantaneous
peak torque," "rated rotation speed" and "speed control range."
BLM260-oo
BLM230-oo BLM260HP-oo
Motor
Model BLM230HP-oo BLM460-oo
BLM460SHP-oo
Driver BMUD30-A2 BMUD30-C2 BMUD60-A2 BMUD60-C2
Rated output power (Continuous) 30 W 60 W
Single-phase Single-phase
Single-phase 200-240 V Single-phase 200-240 V
Rated voltage
100-120 V Three-phase 100-120 V Three-phase
200-240 V 200-240 V
Permissible
−15 to +10%
voltage range
Power supply Rated frequency 50/60 Hz
input
Permissible
±5%
frequency range
Rated input Single-phase: 0.7 A Single-phase: 1.0 A
1.2 A 1.7 A
current Three-phase: 0.38 A Three-phase: 0.52 A
Maximum input Single-phase: 1.2 A Single-phase: 1.9 A
2.0 A 3.3 A
current Three-phase: 0.75 A Three-phase: 1.1 A
Rated torque 0.096 N·m (13.6 oz-in) 0.191 N·m (27 oz-in)
Instantaneous peak torque 0.144 N·m (20 oz-in) [80 to 2000 r/min] 0.287 N·m (41 oz-in) [80 to 2000 r/min]
Rated rotation speed 3000 r/min
Speed control range 80 to 4000 r/min *
* There are products, which maximum rotation speed is 3600 r/min, depending on the gearhead type.
Check the operating manual supplied with the motor.
BLM5120-oo
Motor BLM5120HP-oo
Model BLM5120HPK-oooo
Driver BMUD120-A2 BMUD120-C2
Rated output power (Continuous) 120 W
Single-phase
Single-phase 200-240 V
Rated voltage
100-120 V Three-phase
200-240 V
Permissible
−15 to +10%
voltage range
Power supply Rated frequency 50/60 Hz
input
Permissible
±5%
frequency range
Rated input Single-phase: 2.0 A
3.3 A
current Three-phase: 1.1 A
Maximum input Single-phase: 4.1 A
6.8 A
current Three-phase: 2.0 A
Rated torque 0.382 N·m (54 oz-in)
Instantaneous peak torque 0.573 N·m (81 oz-in) [80 to 2000 r/min]
Rated rotation speed 3000 r/min
Speed control range 80 to 4000 r/min *
* There are products, which maximum rotation speed is 3600 r/min, depending on the gearhead type.
Check the operating manual supplied with the motor.
−42−
Reference
General specifications
z
−43−
•• Unauthorized reproduction or copying of all or part of this manual is prohibited.
If a new copy is required to replace an original manual that has been damaged or lost, please contact your nearest Oriental Motor
branch or sales office.
•• Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any
information, circuit, equipment or device provided or referenced in this manual.
•• Characteristics, specifications and dimensions are subject to change without notice.
•• While we make every effort to offer accurate information in the manual, we welcome your input. Should you find unclear
descriptions, errors or omissions, please contact the nearest office.
•• is a registered trademark or trademark of Oriental Motor Co., Ltd., in Japan and other countries.
Other product names and company names mentioned in this manual may be registered trademarks or trademarks of their respective
companies and are hereby acknowledged. The third-party products mentioned in this manual are recommended products, and
references to their names shall not be construed as any form of performance guarantee. Oriental Motor is not liable whatsoever for
the performance of these third-party products.
© Copyright ORIENTAL MOTOR CO., LTD. 2016
• Please contact your nearest Oriental Motor office for further information.