Pbuc 3
Pbuc 3
Pbuc 3
PRECAST CONCRETE
VOLUMETRIC SYSTEM PBU
Precast concrete volumetric prefabricated bathroom unit (PBU) is one of the most commonly used PBU systems in
Singapore. Its main advantage is its robustness and readiness to accommodate repair and maintenance, which far
outweighs the disadvantages posed by its heavier weight and the top down installation method (critical path).
This chapter outlines the considerations in design, production, installation and maintenance of precast concrete
volumetric PBU including architectural and M&E work sequence, transportation, lifting and protection, installation and
replacement.
It is a good practice
to locate services
near to the edge of
PBU for ease of future
maintenance.
An efficient volumetric system requires careful The routing and connection of services should be
consideration and confirmation of the overall predetermined and coordinated with the PBU manufacturer
dimensions. The overall dimensions and design should during the design stage.
take into consideration space/floor area taken up by
the double wall/floor systems, structural drop slab and
storage heater (if any) to ensure effective use of space.
The types of bathrooms should be standardized to
achieve economy of scale production while providing
sufficient design variation.
PREFABRICATED BATHROOM UNIT (PBU) | 5
c. Layout
Door Window
Sanitary Wares
Architectural Fixtures M&E Services
Drywall Partition
The orientation of this vertical service shaft
makes repair and maintenance works
more accessible.
It is important to make the vertical service shaft accessible for future repair and maintenance works of the PBU.
Structural design of the secondary slab has to incorporate a gradient to an outlet at the lowest point for drainage.
Cast-in air-con drain pipe Air-con drain pipe connecting direct to stack
If the slab is cast without gradient, it is important to control the thickness of the screed to achieve the required
gradient for water flow.
It is recommended the relevant good industry practices for various trades as in the CONQUAS Enhancement
Series http://www.bca.gov.sg/Publications/EnhancementSeries/enhancement_series.html be followed.
All fragile fixtures can be installed at the last stage of fabrication to minimise possible damage. The architectural
internal finishing works should be properly protected before delivery of the precast concrete PBU to site.
The manufacturer’s label should be incorporated in the completed PBU before delivery. This label must be visible
to users and should be used as a reference for any repair, replacement and renovation work. It is recommended
that the location of the manufacturer’s label be provided in the homeowner user manual.
Sheltered storage facilities eliminate the adverse effects of weather Delivery of PBU
Proper coordination and planning of delivery of PBU can help to resolve the logistical hassle of insufficient
storage space, double handling and control of access to the PBU.
• Corbel System
The key feature of the double slab system is the fixed dimension of the secondary slab to receive the PBU. It is
recommended that the gap between the two slabs be grouted to eliminate any possible water stagnation issues.
For precast beam system, the PBU is directly supported on the perimeter beams and hence the positions and
dimensions of these beams must be constructed precisely.
For embedded M&E conduits, their positions must be precise and care should be taken to ensure they are
properly bent and securely fastened for long-term durability.
The selection and installation of the embedded electrical conduits should comply with the relevant Code of
Practice (CP5 & CP88).
Recess
Block-outs
In Singapore, the use of shallow floor trap is approved by Public Utilities Board (PUB) if the shallow floor trap is
in compliance with EN 1253, which comprises the following 8 tests:
There is no special maintenance consideration for the use of conventional floor trap in the precast concrete PBU,
except for the space required to accommodate the services with the provision of sufficient floor height.
Positions and routes of the embedded M&E services should be clearly identified to prevent accidental damage
caused by the drilling of anchors and supports for the wash basin.
Hammer and chisel method used for replacement and maintenance work
As the wall and floor of precast concrete PBU may not be as thick as conventional toilet, the selection of
appropriate tools and use of recommended methods of work execution can prevent damage to the precast
concrete PBU. The types of tools and execution methods must be covered in the homeowner user manual.
M&E embedded services (cast-in) M&E concealed services routing through precast block-out
For M&E services that are cast-in with concrete, both the tiles and concrete need to be hacked during repair
works. For M&E services that are laid through block-outs, removal of tiles or surface finishes should suffice.
Hence, it is essential to provide the M&E concealed services locations through drawings and demarcation of
route in the homeowner user manual. This can help homeowners and renovation contractors minimize damage
during repair and replacement of M&E concealed services.
Waterproofing detailing
The provision of waterproofing detail drawings can help homeowners and renovation contractors identify and
prevent damage to the waterproofing during renovation, replacement and repair works.
Drywall
Access
Panel
The location of access to the vertical stack must be made known to the user through the homeowner user manual
to facilitate maintenance, repair, and replacement of M&E stack shaft. With the information, the homeowner can
also plan their internal unit renovation without obstructing the access panel.
The ceiling access panel is a common provision for toilets with false ceiling. The function of the access panel
within the precast concrete PBU is to access and maintain all M&E works above the false ceiling, similar to that
for conventional toilet.
The replacement of sanitary items and components within the PBU is similar to that for conventional toilet.
It is recommended that the method of removal and access to the M&E stack shaft be covered in the homeowner
user manual. PBU designers should also explore other possible options to access the stack shaft.
Drywall
partion