High Performance Hospitals - Using Concrete Frames and Cladding
High Performance Hospitals - Using Concrete Frames and Cladding
High
SMALL HEADLINE
Performance
Hospitals
USING CONCRETE FRAMES AND CLADDING
0.2
A major government initiative is underway to provide 100 new hospital buildings by 2010. To meet this
ambitious target and also ensure best value, the plan is being funded by a mixture of public, private and local
NHS trust capital, with procurement under the Private Public Partnership, often involving ProCure21, PFI
and DBFO. These aim to promote better capital procurement and improve the service to patients through a
partnering programme between the NHS and the private sector. Construction partnerships will often design
the facilities and be financially involved with their operation and maintenance. This will help secure high-
quality designs and earlier access to new facilities, and ensure best value, both from initial and whole life cost
perspectives.
Recent research has confirmed that good design creates the best environment for patients, staff and visitors,
which promotes effective services and speedier recovery, resulting in more efficient use of resources. The design,
construction and operation of new facilities is now formally assessed using a variety of measures – not just
financial – encouraging more considered and holistic design and construction processes and better value solutions.
The new buildings will have to satisfy a range of complex and often conflicting needs, including the flexibility
to accommodate not only changes in demand, healthcare procedures, IT and working methods but also newly
emerging issues such as cross-infection and MRSA, daylighting, natural ventilation and sustainability.
Romford New Hospital: floor plan (level 3) showing the central core servicing the ward towers. Concrete framed ward tower under construction.
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• Speeds construction the effect on the provision of M&E services, which are generally the most critical item in
cost and construction time, and are a major factor in the costs of running, maintaining and
refurbishing a building over its life.
• Minimises vibration
Although every new facility has specific requirements, a typical list of needs to be
• Accommodates future changes considered might be:
• Value/cost – how well it performs its function in terms of helping staff and patients in
• Facilitates partition wall sealing relation to initial and running costs and residual value
• Speed – how quickly it can be brought into use
• Caters for easy services • Flexibility – how easily it can accommodate or be adapted for changing needs
installation • Sustainability issues – both during construction and in use.
• Enhances sustainability Behind these requirements lie some particularly important considerations, some of which
are specific to healthcare buildings, and include:
• Promotes a good work • Vibration – operating theatres and night wards require the designer to pay special
attention to reducing vibration
environment • Services – often the most expensive and slowest element to construct
• Partition walls – installing and sealing literally miles of these to the frame
• Resists spread of fire and sound • Work environment – proven to affect staff morale and patient recovery
• Improves air quality • Further issues such as sound, fire resistance and air quality.
Today’s concrete frames are ideally suited to support the requirements of modern hospital
buildings; and by playing an important background role in the operation and performance
of the building, concrete frames can help reduce running costs and maintenance.
Exposed concrete walls look good and provide fabric energy
storage (European Institute of Health and Medical Sciences). The following sections consider these issues further and discuss how concrete’s properties
Courtesy of The Concrete Society. can help resolve them.
The use of concrete flat slab floors provides flush soffits that simplify service provision.
This encourages the swift installation of prefabricated services, where major savings in
cost and time come from factory-tested assemblies and fewer joints on site. Prefabricated
bathroom pods can be installed and set flush by recessing them into the floor slab.
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and specification of building frames. Concrete can
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is summarised in the diagram opposite.
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only small increases in mass and depth and hence cost,
compared with steel frame solutions. They also help 50%
the D&B team avoid the risks, often associated with
other materials, of having to seek modifications to NHS 40%
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10%
ADAPTABILITY ��
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Healthcare methods, provision of IT, patient ��
SOUND
It has been shown that patient comfort is an
important factor in recovery. Concrete’s mass and
damping qualities are easily used to achieve the
required acoustic performance, which provides a
restful and productive environment that is isolated
from the noise and vibrations resulting from normal
hospital routines. In concrete buildings, floor and
ceiling finishes are rarely dictated by acoustic
requirements; these are delivered by the performance
of the concrete slab.
environmental impact
surprisingly influential role on the services, which are generally the most critical element
in construction cost and time.
Concrete flat slabs are ideal for highly serviced areas in hospitals, such as operating
of construction theatres and intensive care units. They allow complete freedom to prefabricate, install
and maintain services without having to thread ducts under or through intrusive down-
stand beams. Openings in the slab for service risers can be simply accommodated during
materials is typically design; they can be formed during casting or cut later to suit. For the longest spans, wide
shallow beam solutions provide large areas uninterrupted by secondary beams and the
freedom to route ducts under the shallow main beams.
one tenth of that For the less heavily serviced areas, designers are now encouraged to use concrete’s
thermal mass properties to reduce air-conditioning. This then reduces capital,
refurbishment and running costs.
caused by operation
SUSTAINABLE CONSTRUCTION
over its life. Concrete has much to offer those who aim for sustainable construction. It has the
potential to reduce both the initial cost and running expenses by:
• Reducing the need for air-conditioning through fabric energy storage, and the use of
daylighting and natural ventilation. Concrete has an excellent track record in passively
cooled buildings.
• Reducing the need for heating through airtight construction.
• Reducing maintenance through providing durable walls, columns and cladding.
By the use of thermal modelling, solar shading and passive ventilation techniques
to complement its concrete frame, the designers of Derby PFI hospital are aiming
for an annual energy target of 55 GJ/100 m3 p.a. – making it one of the most
energy-efficient acute hospitals in the UK.
The light and airy reception at the Great Western Hospital, Swindon. Modern methods of concrete construction
Photography: Gillian Bond. are ideal for staff accommodation.
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preferred framing Currently, flat slab construction, typically on grids of 7.2 to 8.4 m on a 1.2 m module,
is the preferred choice for many hospitals with its speed, vibration performance and
ability to best facilitate the installation of services and partition walls. Increasingly, the
option for many flat slabs are post-tensioned to reduce slab thickness and provide potential for longer
spans of up to 12 m if necessary.
provides speed • Ribbed in-situ slabs on wide shallow beams are lighter than flat slabs, but not so
versatile and take longer to construct.
• Hybrid concrete construction combines the best qualities of precast concrete
and flexibility. (accuracy, high quality finishes, off-site manufacture) with those of in-situ
construction (flexibility for late changes, mouldability, robustness, two-way
spanning, local manufacture).
For each hospital the most effective solution can be determined only after considering
all design, construction and use parameters. The benefits of using concrete discussed
in this publication provide a useful guide for designers when comparing construction
types. For the structural engineer, assistance is available from the design tool, Concept
(see back cover).
Design loadings need to be agreed between client, architect and structural engineer
early in the design process. Allowances for larger point loads for ceiling-hung
equipment and heavy-weight blockwork partitions are often required. Vibration criteria
for operating theatres and night wards will often dictate structural design. The client
may choose to have larger areas designed to these tighter criteria to permit future
space planning flexibility.
When considering penetrations through slabs for services, the needs of the services
Concrete options for hospital frames.
engineer must be co-ordinated with those of the structural engineers, who should
incorporate them into their design. Working with the design team, the client will need to
decide how much flexibility it is reasonable to build in. For future flexibility, ‘soft spots’
are generally designed in; polystyrene knock out slots, cast-in lightweight blocks or
cast-in markers are all commonly used. These, together with the design drawings, aid
those making future modifications.
In reinforced concrete, holes near columns can be situated at the faces of the columns,
rather than being restricted to the corners so as not to clash with beams. This avoids
the need to offset pipe work back to column faces or use oversized clad columns to
Solid flat slab (may be post-tensioned)
hide pipe work on column corners.
Off-site manufactured bathroom pods are commonly used. To incorporate these with
the required falls, pods may be set on the slab with a traditional screed used elsewhere.
However, it is common to omit the thick screed and at most have a thin bed levelling
screed. To obtain the falls into the wet area, the slab is locally cast with a recess of
30 to 50 mm into which the pod is placed.
In line with Government policies, various hospital design guides* promote important,
Ribbed slab with integral beams
non-financial aspects to consider. These include:
• Air quality (optimisation of natural ventilation)
• Daylighting (improving natural light penetration and minimising solar gain)
• Integration of passive cooling and sustainable construction into design
• Aesthetics.
*NEAT evaluation toolkit (NHS Estates); Better health buildings (Centre for Healthcare Design); and Design
Hybrid – precast floor units on in-situ beams and columns
evaluation toolkit (Department of Health).
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PROCUREMENT CLADDING IN
The specialist frame contractors should be involved
early in the procurement process to allow the design
CONCRETE
to reflect the economies of their preferred form of Precast concrete cladding can be designed with a wide
construction, balanced against whole project value. This range of finishes, from brick to reconstructed stone.
will depend on the contractor’s previous experience, the Panels are secure, highly durable, low maintenance and
availability of equipment and the opportunity to tailor long life; especially compared with lightweight metal
design details to the construction method. alternatives. They can have glazing fitted in the factory
and be designed for installation without scaffolding.
For instance, many specialists have their own Recently, some new hospitals have been criticised
prestressing firm (or preferred partner), allowing for problems caused by excessive heat or cold. Using
them to provide fast and cost effective prestressed concrete cladding to control solar gain and thermal
frames. Others may have their own stock of special loss can help avoid this.
formwork, giving them an edge in another form of
concrete construction. Alternatively, precast elements Panels can be large and self-supporting between
that can be swiftly erected may be best. This needs columns if desired, thereby simplifying the frame and
early involvement of the precaster to obtain the best maximising airtightness. Sandwich panels (factory
programme and economies through repetition of insulated between two concrete skins) provide
components and hence mould use. significant extra thermal mass due to their solid inner
wall and have a durable inner face, suitable for direct
Partnering, DBFO and modern methods of decoration.
construction in concrete are highly compatible with
the above approaches as they encourage integration, With most cladding systems, hospitals will have to
rather than the traditional separation, of the design- allow for the major cost of recladding – and loss of
construct process. This minimises construction risk, use of the facilities during this work – within their
with its consequences of higher tender prices, extra design life. However, concrete panels can be designed
programme allowances and potential over-runs. to require only periodic inspection of the external
seals, with any replacement of seals to be carried out
Concrete is regularly used for new construction without scaffolding or closure of the building.
alongside existing working buildings. Construction and
forming methods, and deliveries can be adapted to Precast cladding panels provide opportunities for rapid
suit congested areas, and precast or self-compacting construction, just-in-time delivery and minimal waste,
concrete can be used where construction noise is an with low construction risk. Again, for best economy,
issue. the cladding should be considered early in conjunction
with the specialist supplier. This will ensure best value
by optimising repeat mould use and fixing/interface
details with the frame.
Cost of precast units drops with repeated use of moulds Concrete sandwich panel being
– Cast in concrete, Architectural Cladding Association, 2003. hoisted into position.
700
500
Index of cost
300
100
1 10 20 30
Casts per mould
The effect of repetition on cost of casting precast
concrete structural or cladding units
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because of vibration providing 55,000 m2 of space for the Swindon and Marlborough NHS Trust. The design and
build consortium, which included contractor Carillion, will operate it over the next 27 years,
and put great efforts into choosing the most appropriate components on the basis of user
performance, needs and whole life cost. The six-storey L-shaped building is an environmental flagship
project, featuring an in-situ concrete frame and precast concrete cladding.
installation and cost energy savings through the exploitation of the frame’s thermal mass. Finite element design of the
300 mm deep floors provided for large cast-in and drilled service openings without downstand
beams. The frame was constructed ahead of programme in only 38 weeks.
required spans. precast cladding contractors Trent Concrete, resulted in an efficient and economical system for
the concrete cladding panels that then became self-supporting between columns. The design
of the cladding and frame accommodated not only operating theatres, ITUs, offices and wards,
but also provided flexibility for future changes in use.
One of the primary reasons for specifying precast concrete was to avoid external scaffolding,
significantly reducing cost and allowing earlier access for following trades. The factory
pre-glazed 7.2 m panels were each erected in one movement and the large size minimised
the number of just-in-time deliveries, joints and fixings. Cladding was installed ahead of
programme in only 19 weeks.
The resulting early enclosure provided a dry envelope and allowed the follow-on weather-
sensitive trades to start earlier – especially important in hospital construction with complex
M&E services to install. This, together with the freedom provided by a flat soffit, helped speed
installation and minimise M&E costs that amounted to a third of total construction cost.
Sustainability
Carillion intended The Great Western Hospital to be a flagship sustainability project.
Environmental considerations dictated materials used, construction techniques and waste
Cladding on elevation.
handling. At Swindon, the thermal mass of the concrete frame contributes further to
sustainability objectives by maximising its fabric energy storage properties, and the cladding
helps moderate solar gain and heat loss.
Both the frame and cladding at Swindon were erected ahead of programme, and the Great
Western Hospital was delivered on time and on budget in little over three years from start of
construction.
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UDC
725.5119.057.52:728.5
69.057.52:728.5
FURTHER READING
Ecoconcrete: The contribution of cement and concrete
to a more sustainable built environment.
British Cement Association, 2001, 21 pages.
Ref. 97.381.
Help and advice on concrete construction for hospitals are Cast in concrete II - a guide to the design of precast
available from buildings@concretecentre.com concrete and reconstructed stone.
or visit www.concretecentre.com Susan Dawson, Architectural Cladding Association,
2003, 96 pages. Ref. BPCF 1.
www.concretecentre.com
The Concrete Centre, Riverside House,
4 Meadows Business Park, Station Approach, Blackwater, Camberley, Surrey GU17 9AB
National Helpline 0700 4 500 500 or 0700 4 CONCRETE
Ref. TCC/03/13
ISBN 1-904818-25-0
First published 2005
© The Concrete Centre 2005
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