Deep Cycle Gel Range
Deep Cycle Gel Range
Deep Cycle Gel Range
ISO
CERTIFIED
SYSTEM R
RECYCLE
Designed in Quality Manufacturing
Gelled-electrolyte VRLA Battery Advanced American technology and the use of the most
Capacities : 26 Ah to 250 Ah @ C/20 modern computer-aided design and manufacturing
techniques combine to make EverExceed's Deep Cycle
Gel Range Batteries the ideal power solution for your
applications. Each and every unit is capacity tested.
The extremely powerful and reliable EverExceed’s Deep Cycle Gel
Range VRLA batteries perfectly fulfills the requirements for many Innovative Features
different applications including telecommunications, Home Exceptional energy storage capacity combined with
Medical Equipment (HME) / mobility, industrial and utility long life - BCI Classification
applications where frequent deep cycles are required and Thick positive plate design for maximum service float life
- 12 year design life @ 20˚C(68˚F)
minimum maintenance is desirable. Our development team
UL Recognized component .
combines the market’s demand with design optimization, precision
R
produce the most cost effective battery solution for today’s Maintenance-free (no topping up) during the whole
service life due to EverExceed GEL technology
applications.
Flame-arresting one-way pressure-relief vent for
safe and long life
Electrolyte in solid gel form will not stratify
- no equalization charge required
Increased durability and deep cycle ability for heavy-
duty applications
Fully tank formed grid Lead Calcium Tin plate
ensures voltage matching between cells
Shelf life up to 2 years at 20˚C (68˚F),
very low gassing due to internal gas recombination
Applications
Telecommunication Solar / Photovoltaic
Water Pumping Wind Generation
Residential Power Wheelchairs
Cathodic Protection Navigation Aids
Remote Monitoring RV / Marine
Refrigeration Golf Cart
Lighting Many Other Applications
Specifications
Voltage …………..6 & 12 volts nominal
Plate alloy ………..calcium / tin lead alloy
Element, post …… Silver plated Copper female insert
Container/cover … Reinforced ABS, UL V-0 on request
Specific … ………..1.280
Electrolyte ……… Sulfuric acid thixotropic gel
Vent ……………… Self sealing (2 PSI operation)
No transport restrictions
Surface transport. Classified as non-hazardous material
as related to DOT-CFR Title 49 parts 171-189.
Marine transport. Classified as non-hazardous material
as per IMDG amendment 27.
Air transport. Complies with IATA/ICAO, Special provision A67.
GEL BATTERY CONSTRUCTION . The positive and negative grids are cast from a calcium / tin lead alloy to reduce grid growth and
corrosion. The active material is manufactured from high purity lead (99.9999%) to minimize the negative effects of impurities.
Gel separator is supplied by the leading manufacturer in the field, utilizing the latest world technology. The base material is a
microporous duroplastic exhibiting excellent high temperature stability and mechanical strength, resulting in very good resistance to
vibration and mechanical shock. The integrity of the battery will be maintained under extreme conditions.
The purpose of the separator is to maintain a constant distance between the positive and negative plates, thus removing the possibility
of short circuits whilst allowing the active material to fully react with the electrolyte. The random weaving also results in an open
structure, which offers minimal resistance to the flow of electrolyte during filling.
GELLED ELECTROLYTE FILLING - Gelled electrolyte is filled GAS RECOMBINATION - The gasses generated during
into the cell by means of custom-built vacuum filling machines. normal operation of the battery are internally recombined. In
To achieve reliable performance it is vitally important that the fact more than 99% of the gas achieves recombination.
electrolyte achieves full penetration of the separators and
plates therefore, vacuum cycling is utilized after the filling
process. To ensure each cell has the correct amount of gel,
the cells are first overfilled, the extra gel then removed. The
V.R.L.A. Gel battery design and construction negates the need
for electrolyte addition and the battery remains maintenance TERMINAL CONSTRUCTION - The contact quality between
free throughout its design life. the copper insert female terminal and the lead post is of vital
importance during short duration / high Amps discharge.
Elevated terminal temperatures are the result of poor
SAFETY RELEASE VALVE - Those Gel batteries will operate contact, eventually causing seal degradation and electrolyte
above atmospheric pressure under normal operating leaks. EverExceed’s tin plated copper terminal design and
conditions, however the maximum pressure is governed by the fusion welding plus epoxy sealing assembly technique for
safety one-way release valve. Open action is activated by terminal casting ensures trouble free operation and high
internal pressures in excess of approx. 2 PSI (14Kpa), performance.
resealing at approx 1.2 PSI (8.4Kpa).
Deep Cycle Gel Range Data & Dimensions
* Actual Battery Dimensions may vary by +1% * E8GC2 / 6-200G Nominal voltage: 6 Volts
F-M6 F-M8
9Nm 11Nm
Charging Information
*AMPERE HOUR CAPACITY IS A NOMINAL RATING.
ALL RATINGS ARE AFTER 15 CYCLES AND CONFORM TO B.C.I. SPECIFICATIONS.
BATTERY VOLTAGE: All batteries are 12 Volt excluding MODEL E8GGC2, which is 6 Volt.
For a 12-volt battery, charge to at least 13.8 volts but no more than 14.1 volts at 68ºF (20ºC). For a 6-volt battery, charge to at
least 6.90 volts but no more than 7.05 volts at 68ºF (20ºC). Do not charge in an air-tight condition.
Deep Cycle Gel Range Discharge Ampere Hour Data @ 20ºC (68ºF).
1.67 303 180 131 108 1.75 117 131 142 149 155 173 180 184 200 203 209 215 221
1.80 308 197 147 122 1.85 125 140 152 159 165 184 190 194 211 218 228 236 244
E8G8D
12-230G 1.75 334 204 152 125 1.80 132 149 161 169 175 195 203 207 226 229 236 244 252
1.67 351 209 152 126 1.75 136 152 165 173 180 200 209 213 232 235 242 250 257
1.80 332 212 158 131 1.85 135 151 164 171 178 198 205 209 227 235 246 254 263
E8G250-12
12-250G 1.75 360 220 164 135 1.80 142 161 173 182 189 210 219 223 244 247 254 263 272
1.67 378 225 164 136 1.75 147 164 178 186 194 216 225 230 250 253 261 269 277
1.80 265 170 127 105 1.85 108 121 131 137 142 159 164 167 182 188 196 203 210
E8GGC2
6-200G 1.75 288 176 131 108 1.80 114 128 139 146 151 168 175 179 194 197 204 210 217
1.67 303 180 131 108 1.75 117 131 142 149 155 173 180 184 200 203 209 215 221
1.80 212 137 102 83.9 1.85 57.4 48.3 34.9 27.5 22.8 15.9 13.1 11.1 7.29 6.26 3.27 2.26 1.69
E8G4D
12-160G 1.75 230 141 105 86.1 1.80 60.9 51.3 37.0 29.1 24.2 16.9 14.0 11.9 7.78 6.57 3.39 2.34 1.74
1.67 242 144 105 86.6 1.75 62.4 52.6 38.0 29.9 24.7 17.3 14.4 12.3 8.00 6.76 3.48 2.39 1.77
1.80 265 170 127 105 1.85 71.8 60.4 43.6 34.4 28.5 19.9 16.4 13.9 9.10 7.82 4.09 2.82 2.10
E8G200-12
12-200G
1.75 288 176 131 108 1.80 76.1 64.1 46.3 36.5 30.2 21.1 17.5 14.9 9.72 8.21 4.24 2.92 2.17
1.67 303 180 131 108 1.75 78.0 65.7 47.4 37.4 31.0 21.6 18.0 15.3 10.0 8.46 4.35 2.99 2.21
1.80 308 197 147 122 1.85 83.2 70.1 50.6 39.9 33.0 23.1 19.0 16.2 10.6 9.08 4.74 3.28 2.44
E8G8D
12-230G 1.75 334 204 152 125 1.80 88.3 74.4 53.7 42.3 35.1 24.4 20.3 17.3 11.3 9.53 4.92 3.39 2.52
1.67 351 209 152 126 1.75 90.5 76.2 55.0 43.3 35.9 25.1 20.9 17.7 11.6 9.81 5.05 3.47 2.57
1.80 332 212 158 131 1.85 89.7 75.5 54.5 43.0 35.6 24.9 20.5 17.5 11.4 9.8 5.11 3.53 2.63
E8G250-12
12-250G 1.75 360 220 164 135 1.80 95.2 80.2 57.9 45.6 37.8 26.3 21.9 18.6 12.2 10.3 5.30 3.65 2.72
1.67 378 225 164 136 1.75 97.5 82.1 59.3 46.7 38.7 27.0 22.5 19.1 12.5 10.6 5.44 3.74 2.77
1.80 265 170 127 105 1.85 71.8 60.4 43.6 34.4 28.5 19.9 16.4 13.9 9.10 7.82 4.09 2.82 2.10
E8GGC2
6-200G 1.75 288 176 131 108 1.80 76.1 64.1 46.3 36.5 30.2 21.1 17.5 14.9 9.72 8.21 4.24 2.92 2.17
1.67 303 180 131 108 1.75 78.0 65.7 47.4 37.4 31.0 21.6 18.0 15.3 10.0 8.46 4.35 2.99 2.21
1.80 390 254 193 161 1.85 111 93.4 67.9 54.0 44.9 31.6 26.1 22.3 14.6 12.6
E8G4D
12-160G 1.75 425 263 199 165 1.80 116 98.5 71.7 56.9 47.4 33.3 27.6 23.7 15.5 13.1
1.67 446 269 199 166 1.75 118 101 73.2 57.9 48.3 33.9 28.3 24.1 15.8 13.4
1.80 489 318 241 201 1.85 138 117 85.0 67.4 56.1 39.5 32.7 27.8 18.2 15.7
E8G200-12
12-200G
1.75 530 329 249 207 1.80 145 123 89.6 71.1 59.2 41.6 34.5 29.6 19.4 16.4
1.67 557 336 250 208 1.75 148 126 91.5 72.5 60.4 42.3 35.3 30.1 19.8 16.7
1.80 567 369 280 234 1.85 160 139 99.0 78.2 65.1 45.8 37.9 32.3 21.2 18.2
E8G8D
12-230G 1.75 615 382 289 240 1.80 169 143 104 82.5 68.7 48.3 40.1 34.3 22.5 19.1
1.67 646 390 290 241 1.75 172 146 106 84.1 70.0 49.1 40.9 35.0 22.9 19.4
1.80 611 398 302 252 1.85 172 150 107 84.3 70.2 49.4 40.8 34.8 22.8 19.6
E8G250-12
12-250G 1.75 663 412 311 259 1.80 182 154 112 88.9 74.0 52.0 43.2 37.0 24.2 20.6
1.67 696 420 313 260 1.75 185 157 114 90.6 75.4 52.9 44.1 37.7 24.7 20.9
1.80 489 318 241 201 1.85 138 117 85.0 67.4 56.1 39.5 32.7 27.8 18.2 15.7
E8GGC2
6-200G 1.75 530 329 249 207 1.80 145 123 89.6 71.1 59.2 41.6 34.5 29.6 19.4 16.4
1.67 557 336 250 208 1.75 148 126 91.5 72.5 60.4 42.3 35.3 30.1 19.8 16.7
Actual Battery Discharge Data may be +/-5% of figures shown above.
Gel Cycle Life vs Depth of Discharge at +25°C (77°F)* Self - Discharge of Gel Batteries
Based on BCI 2-hour Capacity A.H.
10000 (%)
at Different Temperatures
100
5700
5000
Cycles
2000 2100 75
1000 1000
500 600
450
50
40oC 30oC 20oC 8oC
105oF 86oF 68oF 46oF
100
10% 25% 50% 80% 100%
25
% Depth of Discharge(D.O.D.)
0 3 6 9 12 15 18 21 24 27
Storage Time (Months)
BATTERY CYCLING ABILITY
The EverExceed’s Deep Cycle Gel Rang Battery excels in
cycling applications. Deep Cycle Gel Range batteries are Constant Charging Voltage
capable of 5000+ charge / discharge cycles depending on 16.2
the depth of discharge.
15.6
100% 450
13.8
80% 600
50% 1000 13.2
25% 2100
10% 5700 12.0
0%
-40 -30 -20 -10 0 10 20 30 40 50 60
Ambient Temperature (°C)
Capacity vs. Operating Temperatures: Above are the EverExceed Industrial Company
changes in capacity for wider ambient temperature range, Supply reliable full power solutions
giving the available capacity, as a percentage of the rated Visit our website for more product information
capacity, at different ambient temperatures. The curves www.everexceed.com
show the behavior of the battery after a number of cycles.
HTTP://WWW.EVEREXCEED.COM
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