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8x 22.2 2 O NP .C.D 200 (For 4" FLA NGE)

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The document discusses the design, components, specifications, and testing requirements of a static mixer.

The main components of the static mixer include the mixer housing, mixer elements, flanges, supports, name plates, and lifting lugs.

The design specifications include material composition, dimensions, tolerances, weld details, pressure drop range, and other engineering requirements.

00 DRW1

1 3
2 3 4 5 6 7 8
Item-list
DESIGN PARAMETERS
STATIC MIXER- 1 STSTAGE- ID:7 3 6 .3 MM
REV. DWG NO 1 TITLE
item qty. spare unit drawing- or part-no description remarks material wght. [kg]
+1° 01 TAG NO. 060-JS-402 (2nd Stage)
01 000 1 PC 905322201.00201001 Static Mixer- 2nd stage -ID:247.6mm 730
G 75° 0 TYPE STATIC MIXER
001 1 - PC 300000178 Mixer -
0° QUANTITY & POSITION 1-VERTICAL DOWNFLOW
DESIGN CODE ASME Sec. VIII Div.1 Ed.2017 002 6 - PC 300016499 Mixer Element (For 10" Main Mixer) SA 240Gr.316L -
A N 16x 31.75 on P.C.D 450.8 DESIGN PRESSURE, Kg/cm2g 23.7 Name plate (Original Name Plate) A

2-2.5
003 1 - PC 300005857 SA 240Gr.304 -
DESIGN TEMP. (°C ) -45/+95 004 1 - PC 300000194 Bracket SA 516 Gr.70 -
(FOR 12" FLANGE) HYDROTEST PRESSURE AT SHOP, Kg/cm2g 30.810 49.933
005 1 - PC 300005857 Name plate (UPPER Name Plate) SA 240Gr.304 -
405 406 G CORROSION ALLOWANCE (mm) 1.5
006 1 - PC 300000041 Box OAK WOOD -
RADIOGRAPHY 100% for Butt Joints
90° N3 270° 2-2.5 INSULATION 60 mm 007 4 - PC 300000128 Support (Support cleat for box) SA 516 Gr.70 -
008 2 - PC 300000167 Lug (Earthing lug) -
16X 28.57 ON P.C.D 387.4 EMPTY WEIGHT (Kg) -
736 SA 516 Gr.70

8x DETAIL 'X'
HYDROTEST WEIGHT (Kg) - 901 009 4 - PC 300000167 Lug (Lifting lug) SA 516 Gr.70 -
(FOR 10" FLANGE) SERVICE BINARY REFRIGENT 2ND STAGE QUENCH MIXER 010 4 - PC 300000128 Support (STIFFNER) SA 240Gr.316L SA240
- Gr.304
2 (Typ. Butt weld detail)
(FO 2.22 O
PWHT YES
298 299 MAWP Kg/cm2 38.46
-
011 2 - PC 300000128 Support (End SQ support for Main Mixer) SA 240Gr.304L -
316L
180° 001 R4 N MAP Kg/cm2 -
38.46
012 4 - PC 300000128 Support (End L type support for Main Mixer) SA 516 Gr.70 -

B " F P.C. MDMT (°C) -


013 1 - PC 300000128 Support (End # type support for Main Mixer) SA 516 Gr.70 -
B
01 PLAN LA D -46
401 402 NGE 200
014 3 - PC 300016499 Mixer Element (For 4" Dosing Mixer) SA 240Gr.316L -
HYDROTEST PRESSURE AT SITE, Kg/cm2g -
49.998
332 118 ) DRY OUT PRESSURE Kg/cm2g - 7 015 1 - PC 300016499 Mixer Element (For 4" RME Mixer) SA 240Gr.316L -
I.D 102.26 DRY OUT TEMP (°C ) 80
- 016 2 - PC 300000128 Support (End SQ support for Dosing Mixer) SA 240Gr.316L -
WITH INSULATION WEIGHT - 779.5 017 4 - PC 300000128 Support (End L type support for Dosing Mixer) SA 240Gr.304 -
207 N1 OPE0ATING WEIGHT - 018 1 - PC 300000128 Support (End # type support for Dosing Mixer) SA 240Gr.304 -
868.5
6

SA 240Gr.304
032 031 CL 019 4 - PC 300000128 Support (STIFFNER) -

X 020 1 3 PC 300000076 Gasket (For 10" flange) # -

257 281 021 1 - PC 300011245 TEE (Tee I.D.=247.65) SA234 WPB -


86

020 16 x REQ'D 023 1 - PC 300023355 Reducer CONCENTRIC EXPANDER 10" x 12" Sch.XS (ASME B16.9) SA234 WPB -
211 211
4.5 THK
GASKET

299 M 031 1 - PC 300000076 Gasket (For 4" flange) (FOR TRANSPORTATION) RUBBER -

350
48

017 019
265

032 1 - PC 300000048 Blindflange (Flange 4") (FOR TRANSPORTATION) SA 516 Gr.70 -


C 287 C
344
Gasket (For 10" flange) (FOR TRANSPORTATION) RUBBER
298 041
042
1
1
-
-
PC
PC
300000076
300000048 Blindflange (Flange 12") (FOR TRANSPORTATION) SA 516 Gr.70
-
-
043 1 - PC 300000076 Gasket (For 12" flange) (FOR TRANSPORTATION) RUBBER -
L X L Dr a win g /
118

Dr a win g / Do c u m en t Review St a t u s
3x107.95=323.9 30

Do c u m en t
044 1 - PC 300000048 Blindflange (Flange 10") (FOR TRANSPORTATION) SA 516 Gr.70 -
C a t eg o r y ( B Y OWNER/ PMC )
16x REQ'D 045 6 - KG 300000140 Insulation plate - ( Sugm ission Pur pose)

4.5
SA 516 Gr.70
M
334

334
APPROVAL
286 202 5 - KG 10030356 SHEET 1.5 mm SA 240Gr.316L - C ODE
STATUS AC TION REQUIRED

Dim? with * mark K K 407 203 0.5 - KG 10032115 SHEET 3 mm SA 240Gr.304 - 1 Re j e c t e d Re vis e a n d r e s u g m it
286 408 204 100 - KG 10030190 SHEET 3 mm SA 240Gr.316L - Fo r Ap p r o va l Wo r k m a y p r o c e e d
432

Show Blind for C o m m en t ed s u g j ec t t o a c c ep t a n c e


30

2
206 8 - KG 10030191 SHEET 6 mm SA 240Gr.316L - a s n o t ed a n d in c o r p o r a t io n o f
c o m m en t s.
N3 transportation Fo r Re vie w
204 016 207 68 - KG 10026825 SHEET 6 mm SA 516 Gr.70 - In c o r p o r a t e c o m m en t s,
Ac c e p t a g le wit h if a n y. Re s u g m it a s
672

3
D 021 209 10 - KG 10026827 SHEET 10 mm SA 516 Gr.70 - Fo r In f o r m a t io n m in o r c o m m en t s c e r t if ie d f in a l.Wo r k
m a y p r o c eed . D
210 1 - PC 300000054 Base sheet (Wood Sheet 20 thk) OAK WOOD -

396
4 Ap p r o ved wit h No
Wo r k m a y p r o c e e d .
267 041 211 6 - KG 10030158 SHEET 6 mm SA 240Gr.304L -
c o m m en t s- FINAL

X Ac c ept ed f or inf or m at ion


30

212 14 - KG 10034959 SHEET 16 mm SA 516 Gr.70 Remove


- L- Use 304 5
material oro ndual
In f o r m a t io n On ly
ly.Wo r k mcertified.
a y p r o c eed .

6
014 202 044 257 1 - M 10010142 Pipe seamless 4"x40S SA 312 TP 304 Check
- TC of this material
Da t e : _ _ / _ _ / _ _ _ _
and mentioned 304 if
Na m e : _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
211 018
800

RME 267 1 - PC 300000209 Pipe (Pipe 10" Sch. XS) L=2.13m A333 GR.6 dual
- certified
This appr oval does not agsolve t he C ONTRAC TOR f r om m eet ing t heir
c ont r ac t ual ogligat ions of deliver ing a c om plet e saf e and ef f ic ient ly
281 1 - PC 300000104 Flange (Flange ANSIB16.5RFWN4"-300#; Sch. 40S) A350 Gr.LF2 -
ELEMENT 286 2 - PC 300000104 Flange (Flange ANSIB16.5RFWN10"-300#; Sch. XS) A350 Gr.LF2- -
oper at ing unit f ac ilit ies m eet ing all r eiuir em ent s of t he c ont r ac t .

015 V V
510

287 1 - PC 300000048 Blindflange (Reduced Blindflange ANSIB16.5RFBF10"x4"300#) SA 516 Gr.70 -

002 C C 288 1 - PC 300000104 Flange (Flange ANSIB16.5RFWN12"-300#; Sch. XS) A350 Gr.LF2 -

FLANGE FACE TO FLANGE FACE= 2890


I2 ISSUED- FOR- APPROVAL NALKANDERA GADGEPR C HAVANMA 02 03 2020
295 4 - PC 10038671 Blind rivet 4.8x14.3 A2 -

E 41 A 012 209 267 296 4 - PC 300028216 Screw (M3x15L) - -


I1 ISSUED- FOR- APPROVAL NALKANDERA GADGEPR C HAVANMA 13 01 2020
E
F 297 4 - PC 300028216 Screw (M6x30L) - - REV PURPOSE PREPARE C HK D APPROVAL
DATE
d d / m m / yy
L 298 32 3 PC 300000004 Hex Nut (Hex nut 1") SA194 L7 - PROJEC T

007 207 O ETHYLENE GLYCOL PROJECT


1800

A 299 16 2 PC 300006849 Stud Bolt (1" x 140mm length) SA320 L7 - PARADIP REFINERY, ODISHA-INDIA.
43

W 401 8 - PC 300000004 Hex Nut (Hex nut 3/4")(TRANSPORTATION) SA194 Gr.7 -


OWNER
402 8 - PC 300000005 Hex bolt (Hex bolt 3/4" x 75mm )(FOR TRANSPORTATION) SA194 Gr.B7 -
C.G 006 210 D 405 16 - PC 300000004 Hex Nut (Hex nut 1-1/8")(FOR TRANSPORTATION) SA194 Gr.7 -
INDIAN OIL CORPORATION LIMITED
PARADIP REFINERY, ODISHA, INDIA
IN EMPTY OPERATING I 406 16 - PC 300000005 Hex bolt (Hex bolt 1-1/8" x 110mm length) SA194 Gr.B7 -
6x247.65=1485.9

CONDITION R Th is Dr a win g is t h e Pr o p er INDIAN OIL CORPORATION LTD

005 203
t y of
407 16 - PC 300000004 Hex Nut (Hex nut 1") SA194 Gr.7 -
2006

a n d is len t wit h o u t c o n s id er a t io n o t h er t h a n t h e B o r r o wer ' s a g r eem en t

E 1634 408 16 - PC 300000005 Hex bolt (Hex bolt 1" x 110mm length) SA194 Gr.B7 -
t h a t it s h a ll n o t g e r ep r o d u c ed , c o p ied len t o r d is p o s ed o f d ir ec t ly o r
in d ir ec t ly, n o r u s ed f o r a n y p u r p o s e o t h er t h a n t h a t f o r wh ic h it is
s p ec if ic a lly f u r n is h ed . Th e a p p a r a t u s s h o wn in t h e d r a win g is c o ver ed g y

003 203 C 001 - 199 : Parts / 200 - 299 : Materials p a t en t s in f o r m a t io n c o n t a in ed in t h is d r a win g m a y g e p r o p r iet a r y
t o In d ia n Oil C o r p o r a t io n Lt d a n d / o r lic en s o r s , a n d is

F T #GASKET MOC:- SPRIAL WOUND GASKET, FILLER MATERIAL- GRAPHITE,INNER & OUTER RINGS-304. s u g j ec t t o o g lig a t io n s o f c o n f id en t ia lit y.
F
1119

SS316 PMC
Toyo Engineering India Private Limited
60 004 207 I Mumbai, India

INSULATION O TOYO TEIPL' s Jo g WORK ORDER

N Please confirm once again stud bolt length sufficient or not No .


6389 No .
0080

002 204 LSTK- 1


L&T Hydrocarbon Engineering
E 212 LSTK - 1 Jo g
009 01 No .
IOC L- MEG
WORK ORDER

No .
0080

008 DETAILED ENGINEERING


C ENTER:
PIPE I.D 247.65 General tolerances for SULZER-Mixer housing
NOZZLE TABLE
209 a±6 L 0-3000 ±5mm VENDOR: SULZER
Max ±15mm
NOZZLE SIZE/SCH. RATING FLANGE FACE FLANGE SERVICE
MARK (INCH) TYPE STANDARD
T

T VENDOR PO NO.: MEGP- LSTK 1 - STA- PM- 0 0 8 0


G 011 206 1/100 OF FLANGE dia
G
b±5

=493=
C

T ß+0.5% TITLE UNIT NO- 060


Max 6mm N1 4" 40S 300# WN RF ASME B16.5 MIXED QUENCH DOSING
2 n d St a g e St a t ic Mix er
F F C Di ±1% 0 6 0 - JS- 4 0 2
8050

1
1200-2400 ±15mm N2 12" XS 300# WN RF ASME B16.5 VAPOR OUTLET
013 209 (Circumference) 3
180

L REV.
N3 10" XS 300# WN RF ASME B16.5 VAPOR INLET SC ALE NTS DWG. NO. IPEG-6389-SIPL(2)-8430-19-060-0002
756

207
6

I2

X 023
50

REVIEW C ODE 1 - REJEC TED


203

REVISE & RESUB MIT.


REVIEW C ODE 2 -C OMMENTED AS NOTED. WORK MAY PROC EED SUB JEC T TO
AC C EPTANC E AND INC ORPORATION OF C OMMENTS.
REVIEW C ODE 3 - AC C EPTAB LE WITH MINOR C OMMENTS
043 INC ORPORATE C OMMENTS, IF ANY. RESUB MIT
AS C ERTIFIED FINAL. WORK MAY PROC EED.
REVIEW C ODE 4 - APPROVED WITH NO C OMMENTS - FINAL 00 Original issue NALKANDERA 16.01.2020 GADGEPR 16.01.2020 PATILSC 16.01.2020
288 WORK MAY PROC EED. rev. revison remarks issued by date checked date approved date
4.5

REVIEW C ODE 5 - INFORMATION ONLY


131

H 042 AC C EPTED FOR INFORMATION ONLY. WORK MAY PROC EED.


SAP# 905322201.00201001 C Project: 905322201 IOCLP MEG MIX Size: A2 Scale: 1:12
H
Sec-ID: 250 AB Customer: LARSEN & TOUBRO LIMITED Customer-P.O.: MEGP LSTK1-STA-PM-0080
C OMMENTED B YREVIEWED B YAPPROVED B Y DATE Tag-No.: 060-JS-402 Service/Unit: Customer-dwg.:
6

N2 THIS REVIEW / APPROVAL DOES NOT RELIEVE THE VENDOR / MANUFAC TURER
OF THE FULL RESPONSIB ILITY AS TO DESIGN C ORREC TNESS OF DIMENSIONS
& C OMP LIANC E WITH ALL AP P LIC AB LE REGULATIONS AND WITH TH E
Col-No.: 002 Bed: 1 Plant/Area: End user:
drawing-no.:
REQUIREMENTS MADE IN PURC H ASER SPEC IFIC ATIONS. Static Mixer- 2nd stage -ID:247.6mm
BOTTOM FLANGE O.D 520 SIDE VIEW 01 01 Drawing-state: 9053222-002-001 1/3

ELEVATION 01 FOR APPROVAL This document is entrusted to the recipient personally. The copyright remains with SULZER CHEMTECH. Recipients must obtain written authority of the
said company before wholly or partly use or duplicating the contents or disclosing same to others. All rights reserved.

1 2 3 6 7 8
1001653401-DRW-AB
00 DRW1
1 3
2 3 4 5 6 7 8
STATIC MIXER- 1 STSTAGE- ID:7 3 6 .3 MM
REV. DWG NO 1 TITLE

A =190= A
=180= SQ 176 10 10 10

6 thk 11 60 60 11

50.8
10

10
106 011
=140=
=110=

D 30 50

30
10

11
109 013

151
D

50
B B B 10 B
TYP

60
10

10
50.8
80

191
10
109 011

TH
SECTION D-D 148

60
PIPE I.D

K
SECTION A-A
01 (NAME PALTE DETAILS) SECTION C-C
10

10
TYP

11
10
195 4" PIPE
C (USE RIVET TO FIX SECTION F-F C
196 01 111 019
ORIMINAL NAME (END # TYPE SUPPORT FOR MAIN MIXER)
(USE M3x15 SCREW TO FIX PLATE WITH BRACKET) CH 10x45deg Dr a win g /
DUPALICATE NAME 10" BLIND FLANME Do c u m en t
C a t eg o r y
Dr a win g / Do c u m en t Review St a t u s

WITH WOODEN BOX) 6 ( Sugm ission Pur pose)


( B Y OWNER/ PMC )

190 DETAIL O TYP


APPROVAL
C ODE
STATUS AC TION REQUIRED

6 1 Re j e c t e d Re vis e a n d r e s u g m it
10

30 131 30 005 103 Wo r k m a y p r o c e e d


111 010 Fo r Ap p r o va l
3

2 C o m m en t ed s u g j ec t t o a c c ep t a n c e
a s n o t ed a n d in c o r p o r a t io n o f
c o m m en t s.
006 110 N N Fo r Re vie w
In c o r p o r a t e c o m m en t s,
Ac c e p t a g le wit h if a n y. Re s u g m it a s
3
D SECTION M-M Fo r In f o r m a t io n m in o r c o m m en t s c e r t if ie d f in a l.Wo r k
D
003 103
10

m a y p r o c eed .
11

(4" PIPE, 4"BLIND FLANME & 6 34 6 Ap p r o ved wit h No


11

4 Wo r k m a y p r o c e e d .
c o m m en t s- FINAL
110

73
STIFFNER WELDINM DETAILS) 5 In f o r m a t io n On ly
Ac c ept ed f or inf or m at ion

004 107 11 11
o n ly.Wo r k m a y p r o c eed .

4-STIFFNERS EQUI-SPACED Da t e : _ _ / _ _ / _ _ _ _ Na m e : _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

007 107 AT BOTH SIDES OF FLANME This appr oval does not agsolve t he C ONTRAC TOR f r om m eet ing t heir

6
6 6 10 c ont r ac t ual ogligat ions of deliver ing a c om plet e saf e and ef f ic ient ly

197 TYP
oper at ing unit f ac ilit ies m eet ing all r eiuir em ent s of t he c ont r ac t .

11
(4 LUMS WITH 7 HOLES) 10 6
(USE M6x30 SCREW TO FIX THE 6 10

34
01 SECTION B-B WOODEN BLOCK WITH BRACKET) TYP
10
I2 ISSUED- FOR- APPROVAL NALKANDERA GADGEPR C HAVANMA 02 03 2020

E SECTION N-N 6 I1 ISSUED- FOR- APPROVAL NALKANDERA GADGEPR C HAVANMA 13 01 2020


E

11
DATE
REV PURPOSE PREPARE C HK D APPROVAL
d d / m m / yy

01 111 018 PROJEC T

6
ETHYLENE GLYCOL PROJECT
10 MAP PARADIP REFINERY, ODISHA-INDIA.
SQ.=75 TYP 6 THK
3THK 6 SECTION L-L
OWNER
INDIAN OIL CORPORATION LIMITED
R6 V1 (END # TYPE SUPPORT FOR DOSINM MIXER) PARADIP REFINERY, ODISHA, INDIA
104 6
TY °

045 107

60
1 10
P

K1 15 30 6 Th is Dr a win g is t h e Pr o p er INDIAN t y of OIL CORPORATION LTD

016 a n d is len t wit h o u t c o n s id er a t io n o t h er t h a n t h e B o r r o wer ' s a g r eem en t


t h a t it s h a ll n o t g e r ep r o d u c ed , c o p ied len t o r d is p o s ed o f d ir ec t ly o r

6
15

in d ir ec t ly, n o r u s ed f o r a n y p u r p o s e o t h er t h a n t h a t f o r wh ic h it is

K1 s p ec if ic a lly f u r n is h ed . Th e a p p a r a t u s s h o wn in t h e d r a win g is c o ver ed g y


p a t en t s in f o r m a t io n c o n t a in ed in t h is d r a win g m a y g e p r o p r iet a r y
t o In d ia n Oil C o r p o r a t io n Lt d a n d / o r lic en s o r s , a n d is

F F
30

s u g j ec t t o o g lig a t io n s o f c o n f id en t ia lit y.

6T PMC
Toyo Engineering India Private Limited
HK TEIPL' s Jo g
Mumbai, India
WORK ORDER
TOYO
55 V1 No .
6389 No .
0080

SECTION K-K 017 111 LSTK- 1


L&T Hydrocarbon Engineering
END SQUARE SUPPORT FOR DOSINM MIXER) SECTION K1-K1 LSTK - 1 Jo g
IOC L- MEG
WORK ORDER

SECTION V-V 01 SECTION V1-V1 01 DETAILED ENGINEERING


No .
No .
0080

C ENTER:

VENDOR: SULZER

VENDOR PO NO.: MEGP- LSTK 1 - STA- PM- 0 0 8 0


G 160 TITLE UNIT NO- 060
G
10" BLIND FLANME 4" PIPE TYP R60 2 n d St a g e St a t ic Mix er
15 10 R50 0 6 0 - JS- 4 0 2
2
187 157 3
40 SC ALE NTS DWG. NO. IPEG-6389-SIPL(2)-8430-19-060-0002
REV.
=50=

I2
009 111
Remove black
6 REVIEW C ODE 1 - REJEC TED
110

shed between REVIEW C ODE 2 -


REVISE & RESUB MIT.
C OMMENTED AS NOTED. WORK MAY PROC EED SUB JEC T TO

welding 12.5 AC C EPTANC E AND INC ORPORATION OF C OMMENTS.


14

REVIEW C ODE 3 - AC C EPTAB LE WITH MINOR C OMMENTS


6 INC ORPORATE C OMMENTS, IF ANY. RESUB MIT

008 109 AS C ERTIFIED FINAL. WORK MAY PROC EED.


REVIEW C ODE 4 - APPROVED WITH NO C OMMENTS - FINAL 00 Original issue NALKANDERA 16.01.2020 GADGEPR 16.01.2020 PATILSC 16.01.2020
DETAIL 'O' 60 50 100 90 WORK MAY PROC EED.
REVIEW C ODE 5 - INFORMATION ONLY
rev. revison remarks issued by date checked date approved date

H (4" PIPE & 10"BLIND FLANME AC C EPTED FOR INFORMATION ONLY. WORK MAY PROC EED.
SAP# 905322201.00201001 C Project: 905322201 IOCLP MEG MIX Size: A2 Scale: 1:12
H
WELDINM DETAILS) DETAIL 'E' SECTION M-M 01 Sec-ID: 250 AB Customer: LARSEN & TOUBRO LIMITED Customer-P.O.: MEGP LSTK1-STA-PM-0080
Customer-dwg.:
Tag-No.: 060-JS-402 Service/Unit:
(EARTHINM LUM DETAIL) 01 (RF PAD & LIFTINM LUM DETAILS)
C OMMENTED B YREVIEWED B YAPPROVED B Y DATE
THIS REVIEW / APPROVAL DOES NOT RELIEVE THE VENDOR / MANUFAC TURER Col-No.: 002 Bed: 1 Plant/Area: End user:
OF THE FULL RESPONSIB ILITY AS TO DESIGN C ORREC TNESS OF DIMENSIONS
& C OMP LIANC E WITH ALL AP P LIC AB LE REGULATIONS AND WITH TH E drawing-no.:
REQUIREMENTS MADE IN PURC H ASER SPEC IFIC ATIONS. Static Mixer- 2nd stage -ID:247.6mm
Drawing-state: 9053222-002-001 2/3

FOR APPROVAL This document is entrusted to the recipient personally. The copyright remains with SULZER CHEMTECH. Recipients must obtain written authority of the
said company before wholly or partly use or duplicating the contents or disclosing same to others. All rights reserved.

1 2 3 6 7 8
1001653401-DRW-AB
00 DRW1
1 3
2 3 4 5 6 7 8
STATIC MIXER- 1 STSTAGE- ID:7 3 6 .3 MM
REV. DWG NO 1 TITLE

NAME PLATE NOTES:-


1. ALL LETTERS,BLOCKS & BORDERS SHALL BE RAISED POLISHED FACE.
180 2. BACKGROUND SHALL BE BLACK.
A 6 168 3. ENGRAVING THICKNESS OF LETTERS,BLOCKS,DATA & LINES MINIMUM A
0.5mm THK.
AREA FOR 4. DATE OF TEST SHALL BE IN FORMAT OF DD-MM-YYYY.
INSPECTION STAMP 5. DATE OF TEST & YEAR BUILT SHALL BE STAMPED AFTER HYDROTEST.
INDIAN OIL CORPORATION LIMITED
PARADIP REFINERY PROJECT
ITEM NO. 060-JS-402(2nd Stage) YEAR -

2
ORDER NO. MEGP LSTK1-STA-PM-0080
B B
3

MANUFACTURER SULZER INDIA PVT. LTD W/O MEGPLSTKI-STA-PM-0080


CODE ASME Sec VIII Div.1 Ed2017
INSPECTION BY -

6
120
108

DESIGN PRESSURE/ MAWP 23.7 /38.460kg/cm2g DESIGN TEMPERATURE 95°C


SHOP TEST PRESSURE 30.810 49.933
kg/cm2g CORROSION ALLOWANCE 1.5 mm

C 49.998
SITE HYDRO. TEST PRESSURE AT TOP 30.810 kg/cm2g DATE OF TEST - C
RADIOGRAPHY 100% EMPTY WEIGHT 730 736 kg
Dr a win g /
3

(TYP)
Dr a win g / Do c u m en t Review St a t u s
STRESS RELIF - CAPACITY 0.164 M Do c u m en t

5.3
C a t eg o r y ( B Y OWNER/ PMC )
( Sugm ission Pur pose)

APPROVAL
COIL DESIGN PRESSURE N.A kg/cm2g N.A °C C ODE
STATUS AC TION REQUIRED

1 Re j e c t e d Re vis e a n d r e s u g m it
HYDROTEST PRESSURE N.A kg/cm2g CORR ALL. N.A mm Fo r Ap p r o va l Wo r k m a y p r o c e e d
2 C o m m en t ed s u g j ec t t o a c c ep t a n c e
a n d in c o r p o r a t io n o f
6

a s n o t ed
c o m m en t s.
Fo r Re vie w
In c o r p o r a t e c o m m en t s,
Ac c e p t a g le wit h if a n y. Re s u g m it a s
3
D NAME PLATE DETAILS 01 Fo r In f o r m a t io n m in o r c o m m en t s c e r t if ie d f in a l.Wo r k
m a y p r o c eed . D
R6

4 Ap p r o ved wit h No
Wo r k m a y p r o c e e d .
c o m m en t s- FINAL
Ac c ept ed f or inf or m at ion
5 In f o r m a t io n On ly
o n ly.Wo r k m a y p r o c eed .

NOTES :- 01 Da t e : _ _ / _ _ / _ _ _ _ Na m e : _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

1) ALL DIMENSIONS ARE IN mm. UNLESS OTHERWISE SPECIFIED. This appr oval does not agsolve t he C ONTRAC TOR f r om m eet ing t heir
c ont r ac t ual ogligat ions of deliver ing a c om plet e saf e and ef f ic ient ly
2) TOTAL QTY. REQUIRED.- 1NO. oper at ing unit f ac ilit ies m eet ing all r eiuir em ent s of t he c ont r ac t .

3) MIXER ELEMENTS ARE NON-REMOVABLE TYPE.


4) MARK DIRECTION OF FLOW ON THE MIXER HOUSING.
5) SUCCESSIVE MIXING ELEMENTS SHALL BE ROTATED 90° APART.
6) MIXING ELEMENTS SHALL BE WELDED TO EACH OTHER AT ALL CONTACT POINTS. I2 ISSUED- FOR- APPROVAL NALKANDERA GADGEPR C HAVANMA 02 03 2020

E 7) UNLESS OTHERWISE SPECIFIED ALL WELDS ARE TAKEN EQUAL TO MINIMUM PLATE THICKNESS. I1 ISSUED- FOR- APPROVAL NALKANDERA GADGEPR C HAVANMA 13 01 2020
E
8) WELD REINFORCEMENT AT TYP BUTT JOINT FROM INSIDE OF THE PIPE HOUSING SHALL BE FLUSHED. REV PURPOSE PREPARE C HK D APPROVAL
DATE
d d / m m / yy

9) FLANGE HOLES SHALL BE STRADDLE WITH RESPECT TO NOZZLE AXIS. PROJEC T

10) FLANGES SHALL BE AS PER ASME B16.5 Ed.2017. ETHYLENE GLYCOL PROJECT
PARADIP REFINERY, ODISHA-INDIA.
11) FLANGE SURFACE FINISH SHALL BE SERRATED FINISH, 3.2 TO 6.3µm Ra OR 125AARH TO 250AARH.
12) NO UPSTREAM LENGTH REQUIRED. HOWEVER AT DOWNSTREAM "3xPIPE DIAMETER" STRAIGHT LENGTH REQUIRED TO ACHIEVE MIXING HOMOGENEITY. OWNER

13) ALL STAINLESS STEEL COMPONENTS SHALL BE PICKELED & PASSIVATED. INDIAN OIL CORPORATION LIMITED
PARADIP REFINERY, ODISHA, INDIA
14) ALL STAINLESS STEEL COMPONENTS TO BE IGC TEST TESTED AS PER MR REQUIREMENT.
15) * MARKED TO BE MAINTAIN WHILE MANUFACTURING. INDIAN OIL CORPORATION LTD Th is Dr a win g is t h e Pr o p er t y o f

16) SLING ANGLES FOR LIFTING:- HORIZANTAL-90 /60 , VERTICAL-90 a n d is len t wit h o u t c o n s id er a t io n o t h er t h a n t h e B o r r o wer ' s a g r eem en t
t h a t it s h a ll n o t g e r ep r o d u c ed , c o p ied len t o r d is p o s ed o f d ir ec t ly o r
17) THE CLORIDE CONTENT OF THE LIQUID USED TO TEST AUSTENITIC STAINLESS STEEL MATERIAL SHALL NOT EXCEED 30mg/kg. in d ir ec t ly, n o r u s ed f o r a n y p u r p o s e o t h er t h a n t h a t f o r wh ic h it is
s p ec if ic a lly f u r n is h ed . Th e a p p a r a t u s s h o wn in t h e d r a win g is c o ver ed g y

18) IMPACT TEST CODE REFERENCE- UHA51 (ASME SEC VIII Div.1) ISOMETRIC VIEW FOR TOTAL MIXER ASSEMBLY ISOMETRIC VIEW FOR TOTAL MIXER ASSEMBLY p a t en t s in f o r m a t io n c o n t a in ed in t h is d r a win g m a y g e p r o p r iet a r y
t o In d ia n Oil C o r p o r a t io n Lt d a n d / o r lic en s o r s , a n d is

F 19) PRESSURE DROP (KG/CM2)- PMC


F s u g j ec t t o o g lig a t io n s o f c o n f id en t ia lit y.

MIXED QUENCH INLET MIXER-0.01 TO 1.6 Toyo Engineering India Private Limited
Mumbai, India
MAIN MIXER-0.02 TO 2.3 TOYO TEIPL' s Jo g WORK ORDER
20) ALL INSPECTION AND TESTING SHALL BE AS PER ITP IPEG-6389.SI PL (2)-8430-19-060-0001. 6389 0080 No . No .

21) PAINTING -NOT APPLICABLE


Painting should be as per Paint system - INS 1 as per PDRP-8440-
LSTK- 1
L&T Hydrocarbon Engineering
22) NDE-100% RT & PT FOR BUT JOINTS.
SP-0006; No painting on
23) MATERIAL REQUIREMENT- ALL STAINLESS-STEEL SS externalSHALL
MATERIAL parts BE SOLUTION ANNEALED AND IGC IOC L- MEG
LSTK - 1 Jo g
WORK ORDER
0080 No .
TESTED AS PER A262 PRACTICEPlease
E & FORchange
CASTINGin 3rd
ASstage
PER also
PRACTICE B WITH MICROSTRUCTURE VIEWED Maximum Allowable Nozzle Loads DETAILED ENGINEERING
No .

AT 250X MAGNIFICATION IN AS SUPPLIED CONDITION (AS PER "EXTERNAL FORCES & MOMENTS IN WRC 107/537") C ENTER:

24) NOZZLE PROJECTION SHALL BE UP TO FLANGE GASKET FACE FROM VESSEL CENTER LINE. Nozzle Load Reference Nozzle ML MC MT Fa FL FC
SULZER
25) LIST OF APPLICABLE SPEC. DOC & STANDARD:- Location Size VENDOR:

ASME SEC VIII DIV-1, ASME B16.47, ASME II PART D, ASME B16.9, ASME B16.5,ASME B16.20. [Kg m] [Kg m] [kg m] [kg] [kg] [kg] MEGP- LSTK 1 - STA- PM- 0 0 8 0 VENDOR PO NO.:

G PDS-IPEG-6389-8110-DS-060-0050. N3 AT CONNECTION DN250 (10") 955.984 955.984 -1315.43 -2019.04 1427.6 1427.6 TITLE 060
G UNIT NO-

ATTACHEMENT-1-ALLOWABLE NOZZLE LOAD. 2 n d St a g e St a t ic Mix er


IEGP-6351-8230-DI-000-0001_Rev T1_PIPING DESIGN BASIS N1 AT CONNECTION DN250 (10") -
152.96 -
152.96 -214.14- -
-805.57 571- 571 - 0 6 0 - JS- 4 0 2 3

IEGP-6351-8430-PH-000-3000_ENGINEERING DESIGN BASIS_STATIC EQUIPMENT. DN100 (4") 3


REV.
SC ALE NTS DWG. NO. IPEG-6389-SIPL(2)-8430-19-060-0002
PDRP-8430-SP-0007_FABRICATIONAL TOLERANCES I2

PDRP-8430-SP-0011_DESIGN OF LIFTING LUGS


PDRP-8430-SP-0012_TOWER BASE SUPPORT LUGS REVIEW C ODE 1 - REJEC TED
REVISE & RESUB MIT.
PDRP-8430-SP-0018_NOZZLE DETAILS REVIEW C ODE 2 -C OMMENTED AS NOTED. WORK MAY PROC EED SUB JEC T TO
AC C EPTANC E AND INC ORPORATION OF C OMMENTS.
PDRP-8430-SP-0016_PAD TYPE NOZZLE DETAILS REVIEW C ODE 3 - AC C EPTAB LE WITH MINOR C OMMENTS
INC ORPORATE C OMMENTS, IF ANY. RESUB MIT
AS C ERTIFIED FINAL. WORK MAY PROC EED.
PDRP-8430-SP-0022_LIFTING LUGS 00 Original issue
rev. revison remarks
REVIEW C ODE 4 -
NALKANDERA
WORK MAY PROC EED.
issued by
16.01.2020 GADGEPR
APPROVED WITH NO C OMMENTS - FINAL
date checked
16.01.2020 PATILSC
date approved
16.01.2020
date
PDRP-8430-SP-0028_VERTICAL VESSEL COLD INSULATION REVIEW C ODE 5 - INFORMATION ONLY
AC C EPTED FOR INFORMATION ONLY. WORK MAY PROC EED.
SAP# 905322201.00201001 C Project: 905322201 IOCLP MEG MIX Size: A2 Scale: 1:20
H PDRP-8430-SP-0037_NAMEPLATE & BRACKET DETAILS Sec-ID: 250 AB Customer: LARSEN & TOUBRO LIMITED Customer-P.O.: MEGP LSTK1-STA-PM-0080 H
PDRP-8430-SP-0038_EARTHING BOSS Tag-No.: 060-JS-402 Service/Unit:
C OMMENTED B YREVIEWED B YAPPROVED B Y DATE Customer-dwg.:
PDRP-8820-IN-0001_ENGINEERING STANDARDS Col-No.: 002 Bed: 1 Plant/Area:
THIS REVIEW / APPROVAL DOES NOT RELIEVE THE VENDOR / MANUFAC TURER
OF THE FULL RESPONSIB ILITY AS TO DESIGN C ORREC TNESS OF DIMENSIONS
End user:
PDRP-8820-SP-0001_BASIC ENGINEERING DATA Static Mixer- 2nd stage -ID:247.6mm drawing-no.:
& C OMP LIANC E WITH ALL AP P LIC AB LE REGULATIONS AND WITH TH E
REQUIREMENTS MADE IN PURC H ASER SPEC IFIC ATIONS.

PDRP-8820-SP-0006_DRAFTING STD Drawing-state: 9053222-002-001 3/3

FOR APPROVAL This document is entrusted to the recipient personally. The copyright remains with SULZER CHEMTECH. Recipients must obtain written authority of the
said company before wholly or partly use or duplicating the contents or disclosing same to others. All rights reserved.

1 2 3 6 7 8
1001653401-DRW-AB

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