8x 22.2 2 O NP .C.D 200 (For 4" FLA NGE)
8x 22.2 2 O NP .C.D 200 (For 4" FLA NGE)
8x 22.2 2 O NP .C.D 200 (For 4" FLA NGE)
1 3
2 3 4 5 6 7 8
Item-list
DESIGN PARAMETERS
STATIC MIXER- 1 STSTAGE- ID:7 3 6 .3 MM
REV. DWG NO 1 TITLE
item qty. spare unit drawing- or part-no description remarks material wght. [kg]
+1° 01 TAG NO. 060-JS-402 (2nd Stage)
01 000 1 PC 905322201.00201001 Static Mixer- 2nd stage -ID:247.6mm 730
G 75° 0 TYPE STATIC MIXER
001 1 - PC 300000178 Mixer -
0° QUANTITY & POSITION 1-VERTICAL DOWNFLOW
DESIGN CODE ASME Sec. VIII Div.1 Ed.2017 002 6 - PC 300016499 Mixer Element (For 10" Main Mixer) SA 240Gr.316L -
A N 16x 31.75 on P.C.D 450.8 DESIGN PRESSURE, Kg/cm2g 23.7 Name plate (Original Name Plate) A
2-2.5
003 1 - PC 300005857 SA 240Gr.304 -
DESIGN TEMP. (°C ) -45/+95 004 1 - PC 300000194 Bracket SA 516 Gr.70 -
(FOR 12" FLANGE) HYDROTEST PRESSURE AT SHOP, Kg/cm2g 30.810 49.933
005 1 - PC 300005857 Name plate (UPPER Name Plate) SA 240Gr.304 -
405 406 G CORROSION ALLOWANCE (mm) 1.5
006 1 - PC 300000041 Box OAK WOOD -
RADIOGRAPHY 100% for Butt Joints
90° N3 270° 2-2.5 INSULATION 60 mm 007 4 - PC 300000128 Support (Support cleat for box) SA 516 Gr.70 -
008 2 - PC 300000167 Lug (Earthing lug) -
16X 28.57 ON P.C.D 387.4 EMPTY WEIGHT (Kg) -
736 SA 516 Gr.70
8x DETAIL 'X'
HYDROTEST WEIGHT (Kg) - 901 009 4 - PC 300000167 Lug (Lifting lug) SA 516 Gr.70 -
(FOR 10" FLANGE) SERVICE BINARY REFRIGENT 2ND STAGE QUENCH MIXER 010 4 - PC 300000128 Support (STIFFNER) SA 240Gr.316L SA240
- Gr.304
2 (Typ. Butt weld detail)
(FO 2.22 O
PWHT YES
298 299 MAWP Kg/cm2 38.46
-
011 2 - PC 300000128 Support (End SQ support for Main Mixer) SA 240Gr.304L -
316L
180° 001 R4 N MAP Kg/cm2 -
38.46
012 4 - PC 300000128 Support (End L type support for Main Mixer) SA 516 Gr.70 -
SA 240Gr.304
032 031 CL 019 4 - PC 300000128 Support (STIFFNER) -
020 16 x REQ'D 023 1 - PC 300023355 Reducer CONCENTRIC EXPANDER 10" x 12" Sch.XS (ASME B16.9) SA234 WPB -
211 211
4.5 THK
GASKET
299 M 031 1 - PC 300000076 Gasket (For 4" flange) (FOR TRANSPORTATION) RUBBER -
350
48
017 019
265
Dr a win g / Do c u m en t Review St a t u s
3x107.95=323.9 30
Do c u m en t
044 1 - PC 300000048 Blindflange (Flange 10") (FOR TRANSPORTATION) SA 516 Gr.70 -
C a t eg o r y ( B Y OWNER/ PMC )
16x REQ'D 045 6 - KG 300000140 Insulation plate - ( Sugm ission Pur pose)
4.5
SA 516 Gr.70
M
334
334
APPROVAL
286 202 5 - KG 10030356 SHEET 1.5 mm SA 240Gr.316L - C ODE
STATUS AC TION REQUIRED
Dim? with * mark K K 407 203 0.5 - KG 10032115 SHEET 3 mm SA 240Gr.304 - 1 Re j e c t e d Re vis e a n d r e s u g m it
286 408 204 100 - KG 10030190 SHEET 3 mm SA 240Gr.316L - Fo r Ap p r o va l Wo r k m a y p r o c e e d
432
2
206 8 - KG 10030191 SHEET 6 mm SA 240Gr.316L - a s n o t ed a n d in c o r p o r a t io n o f
c o m m en t s.
N3 transportation Fo r Re vie w
204 016 207 68 - KG 10026825 SHEET 6 mm SA 516 Gr.70 - In c o r p o r a t e c o m m en t s,
Ac c e p t a g le wit h if a n y. Re s u g m it a s
672
3
D 021 209 10 - KG 10026827 SHEET 10 mm SA 516 Gr.70 - Fo r In f o r m a t io n m in o r c o m m en t s c e r t if ie d f in a l.Wo r k
m a y p r o c eed . D
210 1 - PC 300000054 Base sheet (Wood Sheet 20 thk) OAK WOOD -
396
4 Ap p r o ved wit h No
Wo r k m a y p r o c e e d .
267 041 211 6 - KG 10030158 SHEET 6 mm SA 240Gr.304L -
c o m m en t s- FINAL
6
014 202 044 257 1 - M 10010142 Pipe seamless 4"x40S SA 312 TP 304 Check
- TC of this material
Da t e : _ _ / _ _ / _ _ _ _
and mentioned 304 if
Na m e : _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
211 018
800
RME 267 1 - PC 300000209 Pipe (Pipe 10" Sch. XS) L=2.13m A333 GR.6 dual
- certified
This appr oval does not agsolve t he C ONTRAC TOR f r om m eet ing t heir
c ont r ac t ual ogligat ions of deliver ing a c om plet e saf e and ef f ic ient ly
281 1 - PC 300000104 Flange (Flange ANSIB16.5RFWN4"-300#; Sch. 40S) A350 Gr.LF2 -
ELEMENT 286 2 - PC 300000104 Flange (Flange ANSIB16.5RFWN10"-300#; Sch. XS) A350 Gr.LF2- -
oper at ing unit f ac ilit ies m eet ing all r eiuir em ent s of t he c ont r ac t .
015 V V
510
002 C C 288 1 - PC 300000104 Flange (Flange ANSIB16.5RFWN12"-300#; Sch. XS) A350 Gr.LF2 -
A 299 16 2 PC 300006849 Stud Bolt (1" x 140mm length) SA320 L7 - PARADIP REFINERY, ODISHA-INDIA.
43
005 203
t y of
407 16 - PC 300000004 Hex Nut (Hex nut 1") SA194 Gr.7 -
2006
E 1634 408 16 - PC 300000005 Hex bolt (Hex bolt 1" x 110mm length) SA194 Gr.B7 -
t h a t it s h a ll n o t g e r ep r o d u c ed , c o p ied len t o r d is p o s ed o f d ir ec t ly o r
in d ir ec t ly, n o r u s ed f o r a n y p u r p o s e o t h er t h a n t h a t f o r wh ic h it is
s p ec if ic a lly f u r n is h ed . Th e a p p a r a t u s s h o wn in t h e d r a win g is c o ver ed g y
003 203 C 001 - 199 : Parts / 200 - 299 : Materials p a t en t s in f o r m a t io n c o n t a in ed in t h is d r a win g m a y g e p r o p r iet a r y
t o In d ia n Oil C o r p o r a t io n Lt d a n d / o r lic en s o r s , a n d is
F T #GASKET MOC:- SPRIAL WOUND GASKET, FILLER MATERIAL- GRAPHITE,INNER & OUTER RINGS-304. s u g j ec t t o o g lig a t io n s o f c o n f id en t ia lit y.
F
1119
SS316 PMC
Toyo Engineering India Private Limited
60 004 207 I Mumbai, India
No .
0080
=493=
C
1
1200-2400 ±15mm N2 12" XS 300# WN RF ASME B16.5 VAPOR OUTLET
013 209 (Circumference) 3
180
L REV.
N3 10" XS 300# WN RF ASME B16.5 VAPOR INLET SC ALE NTS DWG. NO. IPEG-6389-SIPL(2)-8430-19-060-0002
756
207
6
I2
X 023
50
N2 THIS REVIEW / APPROVAL DOES NOT RELIEVE THE VENDOR / MANUFAC TURER
OF THE FULL RESPONSIB ILITY AS TO DESIGN C ORREC TNESS OF DIMENSIONS
& C OMP LIANC E WITH ALL AP P LIC AB LE REGULATIONS AND WITH TH E
Col-No.: 002 Bed: 1 Plant/Area: End user:
drawing-no.:
REQUIREMENTS MADE IN PURC H ASER SPEC IFIC ATIONS. Static Mixer- 2nd stage -ID:247.6mm
BOTTOM FLANGE O.D 520 SIDE VIEW 01 01 Drawing-state: 9053222-002-001 1/3
ELEVATION 01 FOR APPROVAL This document is entrusted to the recipient personally. The copyright remains with SULZER CHEMTECH. Recipients must obtain written authority of the
said company before wholly or partly use or duplicating the contents or disclosing same to others. All rights reserved.
1 2 3 6 7 8
1001653401-DRW-AB
00 DRW1
1 3
2 3 4 5 6 7 8
STATIC MIXER- 1 STSTAGE- ID:7 3 6 .3 MM
REV. DWG NO 1 TITLE
A =190= A
=180= SQ 176 10 10 10
6 thk 11 60 60 11
50.8
10
10
106 011
=140=
=110=
D 30 50
30
10
11
109 013
151
D
50
B B B 10 B
TYP
60
10
10
50.8
80
191
10
109 011
TH
SECTION D-D 148
60
PIPE I.D
K
SECTION A-A
01 (NAME PALTE DETAILS) SECTION C-C
10
10
TYP
11
10
195 4" PIPE
C (USE RIVET TO FIX SECTION F-F C
196 01 111 019
ORIMINAL NAME (END # TYPE SUPPORT FOR MAIN MIXER)
(USE M3x15 SCREW TO FIX PLATE WITH BRACKET) CH 10x45deg Dr a win g /
DUPALICATE NAME 10" BLIND FLANME Do c u m en t
C a t eg o r y
Dr a win g / Do c u m en t Review St a t u s
6 1 Re j e c t e d Re vis e a n d r e s u g m it
10
2 C o m m en t ed s u g j ec t t o a c c ep t a n c e
a s n o t ed a n d in c o r p o r a t io n o f
c o m m en t s.
006 110 N N Fo r Re vie w
In c o r p o r a t e c o m m en t s,
Ac c e p t a g le wit h if a n y. Re s u g m it a s
3
D SECTION M-M Fo r In f o r m a t io n m in o r c o m m en t s c e r t if ie d f in a l.Wo r k
D
003 103
10
m a y p r o c eed .
11
4 Wo r k m a y p r o c e e d .
c o m m en t s- FINAL
110
73
STIFFNER WELDINM DETAILS) 5 In f o r m a t io n On ly
Ac c ept ed f or inf or m at ion
004 107 11 11
o n ly.Wo r k m a y p r o c eed .
4-STIFFNERS EQUI-SPACED Da t e : _ _ / _ _ / _ _ _ _ Na m e : _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
007 107 AT BOTH SIDES OF FLANME This appr oval does not agsolve t he C ONTRAC TOR f r om m eet ing t heir
6
6 6 10 c ont r ac t ual ogligat ions of deliver ing a c om plet e saf e and ef f ic ient ly
197 TYP
oper at ing unit f ac ilit ies m eet ing all r eiuir em ent s of t he c ont r ac t .
11
(4 LUMS WITH 7 HOLES) 10 6
(USE M6x30 SCREW TO FIX THE 6 10
34
01 SECTION B-B WOODEN BLOCK WITH BRACKET) TYP
10
I2 ISSUED- FOR- APPROVAL NALKANDERA GADGEPR C HAVANMA 02 03 2020
11
DATE
REV PURPOSE PREPARE C HK D APPROVAL
d d / m m / yy
6
ETHYLENE GLYCOL PROJECT
10 MAP PARADIP REFINERY, ODISHA-INDIA.
SQ.=75 TYP 6 THK
3THK 6 SECTION L-L
OWNER
INDIAN OIL CORPORATION LIMITED
R6 V1 (END # TYPE SUPPORT FOR DOSINM MIXER) PARADIP REFINERY, ODISHA, INDIA
104 6
TY °
045 107
60
1 10
P
6
15
in d ir ec t ly, n o r u s ed f o r a n y p u r p o s e o t h er t h a n t h a t f o r wh ic h it is
F F
30
s u g j ec t t o o g lig a t io n s o f c o n f id en t ia lit y.
6T PMC
Toyo Engineering India Private Limited
HK TEIPL' s Jo g
Mumbai, India
WORK ORDER
TOYO
55 V1 No .
6389 No .
0080
C ENTER:
VENDOR: SULZER
I2
009 111
Remove black
6 REVIEW C ODE 1 - REJEC TED
110
H (4" PIPE & 10"BLIND FLANME AC C EPTED FOR INFORMATION ONLY. WORK MAY PROC EED.
SAP# 905322201.00201001 C Project: 905322201 IOCLP MEG MIX Size: A2 Scale: 1:12
H
WELDINM DETAILS) DETAIL 'E' SECTION M-M 01 Sec-ID: 250 AB Customer: LARSEN & TOUBRO LIMITED Customer-P.O.: MEGP LSTK1-STA-PM-0080
Customer-dwg.:
Tag-No.: 060-JS-402 Service/Unit:
(EARTHINM LUM DETAIL) 01 (RF PAD & LIFTINM LUM DETAILS)
C OMMENTED B YREVIEWED B YAPPROVED B Y DATE
THIS REVIEW / APPROVAL DOES NOT RELIEVE THE VENDOR / MANUFAC TURER Col-No.: 002 Bed: 1 Plant/Area: End user:
OF THE FULL RESPONSIB ILITY AS TO DESIGN C ORREC TNESS OF DIMENSIONS
& C OMP LIANC E WITH ALL AP P LIC AB LE REGULATIONS AND WITH TH E drawing-no.:
REQUIREMENTS MADE IN PURC H ASER SPEC IFIC ATIONS. Static Mixer- 2nd stage -ID:247.6mm
Drawing-state: 9053222-002-001 2/3
FOR APPROVAL This document is entrusted to the recipient personally. The copyright remains with SULZER CHEMTECH. Recipients must obtain written authority of the
said company before wholly or partly use or duplicating the contents or disclosing same to others. All rights reserved.
1 2 3 6 7 8
1001653401-DRW-AB
00 DRW1
1 3
2 3 4 5 6 7 8
STATIC MIXER- 1 STSTAGE- ID:7 3 6 .3 MM
REV. DWG NO 1 TITLE
2
ORDER NO. MEGP LSTK1-STA-PM-0080
B B
3
6
120
108
C 49.998
SITE HYDRO. TEST PRESSURE AT TOP 30.810 kg/cm2g DATE OF TEST - C
RADIOGRAPHY 100% EMPTY WEIGHT 730 736 kg
Dr a win g /
3
(TYP)
Dr a win g / Do c u m en t Review St a t u s
STRESS RELIF - CAPACITY 0.164 M Do c u m en t
5.3
C a t eg o r y ( B Y OWNER/ PMC )
( Sugm ission Pur pose)
APPROVAL
COIL DESIGN PRESSURE N.A kg/cm2g N.A °C C ODE
STATUS AC TION REQUIRED
1 Re j e c t e d Re vis e a n d r e s u g m it
HYDROTEST PRESSURE N.A kg/cm2g CORR ALL. N.A mm Fo r Ap p r o va l Wo r k m a y p r o c e e d
2 C o m m en t ed s u g j ec t t o a c c ep t a n c e
a n d in c o r p o r a t io n o f
6
a s n o t ed
c o m m en t s.
Fo r Re vie w
In c o r p o r a t e c o m m en t s,
Ac c e p t a g le wit h if a n y. Re s u g m it a s
3
D NAME PLATE DETAILS 01 Fo r In f o r m a t io n m in o r c o m m en t s c e r t if ie d f in a l.Wo r k
m a y p r o c eed . D
R6
4 Ap p r o ved wit h No
Wo r k m a y p r o c e e d .
c o m m en t s- FINAL
Ac c ept ed f or inf or m at ion
5 In f o r m a t io n On ly
o n ly.Wo r k m a y p r o c eed .
NOTES :- 01 Da t e : _ _ / _ _ / _ _ _ _ Na m e : _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
1) ALL DIMENSIONS ARE IN mm. UNLESS OTHERWISE SPECIFIED. This appr oval does not agsolve t he C ONTRAC TOR f r om m eet ing t heir
c ont r ac t ual ogligat ions of deliver ing a c om plet e saf e and ef f ic ient ly
2) TOTAL QTY. REQUIRED.- 1NO. oper at ing unit f ac ilit ies m eet ing all r eiuir em ent s of t he c ont r ac t .
E 7) UNLESS OTHERWISE SPECIFIED ALL WELDS ARE TAKEN EQUAL TO MINIMUM PLATE THICKNESS. I1 ISSUED- FOR- APPROVAL NALKANDERA GADGEPR C HAVANMA 13 01 2020
E
8) WELD REINFORCEMENT AT TYP BUTT JOINT FROM INSIDE OF THE PIPE HOUSING SHALL BE FLUSHED. REV PURPOSE PREPARE C HK D APPROVAL
DATE
d d / m m / yy
10) FLANGES SHALL BE AS PER ASME B16.5 Ed.2017. ETHYLENE GLYCOL PROJECT
PARADIP REFINERY, ODISHA-INDIA.
11) FLANGE SURFACE FINISH SHALL BE SERRATED FINISH, 3.2 TO 6.3µm Ra OR 125AARH TO 250AARH.
12) NO UPSTREAM LENGTH REQUIRED. HOWEVER AT DOWNSTREAM "3xPIPE DIAMETER" STRAIGHT LENGTH REQUIRED TO ACHIEVE MIXING HOMOGENEITY. OWNER
13) ALL STAINLESS STEEL COMPONENTS SHALL BE PICKELED & PASSIVATED. INDIAN OIL CORPORATION LIMITED
PARADIP REFINERY, ODISHA, INDIA
14) ALL STAINLESS STEEL COMPONENTS TO BE IGC TEST TESTED AS PER MR REQUIREMENT.
15) * MARKED TO BE MAINTAIN WHILE MANUFACTURING. INDIAN OIL CORPORATION LTD Th is Dr a win g is t h e Pr o p er t y o f
16) SLING ANGLES FOR LIFTING:- HORIZANTAL-90 /60 , VERTICAL-90 a n d is len t wit h o u t c o n s id er a t io n o t h er t h a n t h e B o r r o wer ' s a g r eem en t
t h a t it s h a ll n o t g e r ep r o d u c ed , c o p ied len t o r d is p o s ed o f d ir ec t ly o r
17) THE CLORIDE CONTENT OF THE LIQUID USED TO TEST AUSTENITIC STAINLESS STEEL MATERIAL SHALL NOT EXCEED 30mg/kg. in d ir ec t ly, n o r u s ed f o r a n y p u r p o s e o t h er t h a n t h a t f o r wh ic h it is
s p ec if ic a lly f u r n is h ed . Th e a p p a r a t u s s h o wn in t h e d r a win g is c o ver ed g y
18) IMPACT TEST CODE REFERENCE- UHA51 (ASME SEC VIII Div.1) ISOMETRIC VIEW FOR TOTAL MIXER ASSEMBLY ISOMETRIC VIEW FOR TOTAL MIXER ASSEMBLY p a t en t s in f o r m a t io n c o n t a in ed in t h is d r a win g m a y g e p r o p r iet a r y
t o In d ia n Oil C o r p o r a t io n Lt d a n d / o r lic en s o r s , a n d is
MIXED QUENCH INLET MIXER-0.01 TO 1.6 Toyo Engineering India Private Limited
Mumbai, India
MAIN MIXER-0.02 TO 2.3 TOYO TEIPL' s Jo g WORK ORDER
20) ALL INSPECTION AND TESTING SHALL BE AS PER ITP IPEG-6389.SI PL (2)-8430-19-060-0001. 6389 0080 No . No .
AT 250X MAGNIFICATION IN AS SUPPLIED CONDITION (AS PER "EXTERNAL FORCES & MOMENTS IN WRC 107/537") C ENTER:
24) NOZZLE PROJECTION SHALL BE UP TO FLANGE GASKET FACE FROM VESSEL CENTER LINE. Nozzle Load Reference Nozzle ML MC MT Fa FL FC
SULZER
25) LIST OF APPLICABLE SPEC. DOC & STANDARD:- Location Size VENDOR:
ASME SEC VIII DIV-1, ASME B16.47, ASME II PART D, ASME B16.9, ASME B16.5,ASME B16.20. [Kg m] [Kg m] [kg m] [kg] [kg] [kg] MEGP- LSTK 1 - STA- PM- 0 0 8 0 VENDOR PO NO.:
G PDS-IPEG-6389-8110-DS-060-0050. N3 AT CONNECTION DN250 (10") 955.984 955.984 -1315.43 -2019.04 1427.6 1427.6 TITLE 060
G UNIT NO-
FOR APPROVAL This document is entrusted to the recipient personally. The copyright remains with SULZER CHEMTECH. Recipients must obtain written authority of the
said company before wholly or partly use or duplicating the contents or disclosing same to others. All rights reserved.
1 2 3 6 7 8
1001653401-DRW-AB