«1» sheet of calculation (explanatory note) see file

625167RR_01.dwg
 Contents
Sheet
Introduction 2
1 Design description 3
2 Norms and materials 3
3 Load on the dogging device 5
4 Shaft 7
5 Supporting plate of dogging device body 8
6 Anchor bolts 11
Literature 13

Introduction
The present calculation is fulfilled on the basis of a letter – task of NARIME № 0110/NCCK – TMT
d.d. 14.11.2011 and a Contract № 02/12 d.d. 02.02.2012 with NARIME institute.
Dogging device is installed on abutments of bottom spillway of HPP Lai Chau (Socialist
Republic of Viet Nam) at El. +228,500 and is intended for installation on it of a radial gate in
lifted position. A maintenance set for one gate includes two dogging devices.

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 1 Design description
The dogging device consists of a fixed part – body, and movable part – pull-out shaft.
The body has a welded design. The body includes foundation-plate to which supporting ribs are
welded and a diaphragm for supporting and traveling of pull-out shaft. The shaft traveling is fulfilled
by means of steering wheel and rack-and-gear drive.
The plate is fastened to the concrete by means of anchor bolts.

2 Norms and materials

The present calculation is fulfilled in accordance with STP 00117794-2-11-95 Mechanical
equipment and special steel structures of hydrotechnical facilities. Main design regulations. [L.1]
The following materials were used in the dogging device design (of China made):
- metallic structure  steel Q345B GB/T 1591-1994;
- anchor bolts  steel 20 GB-699-88;
- dogging device shaft  steel 40Cr GB 3077-88.

Materials were taken on the basis of NARIME letter № 0712/NCCK-TMT d.d. 23.04.2012.

Admissible stresses are defined by the following formulas:

   R n  c   c    R n  c   c
m  n , m  n , [L.1, sheet 27]
where Rn – material resistance specification, which equals to yield point;
с  transition coefficient from main to derivative resistances of the material;[L.1, sheet 34]
с  operation conditions coefficient; [L.1, sheet 39]
m  material reliability coefficient; [L.1, sheet 38]
n  purpose reliability coefficient. [L.1, sheet 40,41]
Admissible stresses for dogging device details and concrete are indicated in table 1.

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 Table 1 – Admissible stresses

Detail Coefficients Admissible

Structure Resistance
Steel thickness or stresses,
or detail Stress type specification,
grade diameter, с γс γm γn [σ] and [τ],
denomination Rn, MPа
mm МPа
Supporting Normal
over 35
plate of stresses
up to 50 295 1,05 1,0 1,05 1,5 197
dogging device during
including
body Q345B bending
over 16
Supporting Crumbling
up to 35 325 0,6 0,8 1,05 1,0 149
ribs under shaft
including
Normal stress
Dogging during 1,2 0,8 1,2 1,75 217
40Cr*
device bending Ø200 475
shaft Tangential
0,6 1,0 1,2 1,75 136
stresses
1,0* 1,1*
Anchor bolts 20 Stretching Ø42 245 0,65** 1,15** 126
* *
Concrete
Prismatic
compressio 17
strength
n
* – after quenching with stress relieving;
** – values of coefficients were taken according table 3 [L.2, sheet 16].

For calculation lowering speed of radial gate on the dogging device was taken not
more than 0,5 m/min.

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 3 Load on the dogging device

Main load affecting the dogging device is the gate weight including ballast.

articulate support axis

Picture 1 – Diagram of load on the dogging device determination

3.1 Load on the dogging device.

G    G B  B
R ,
2L
where G = 55,6 t – gate specified mass;
GВ = 40,05 t – ballast specified mass.
55,6  7,655  40,05  8,84
R  44,3 t  0,43 MN .
2  9,07

3.2 Specified load on the dogging device.

P  R  n G//  k d  0,43  1,1  1,027  0,486 MN , [L.2, sheet 15]
where n//G = 1,1 – overload coefficient; [L.1, sheet 5]
kd – dynamic response factor.
 v c 
k d  0,9  1   ,
 [L.2, sheet 15]
 g m  nG
,,

where v = 0,5 m/min = 8,3 · 10-3 m/sec – speed of gate lowering on the dogging device;
g = 9,81 m/sec2;
m – maximum cargo load on the dogging device:
1 1 1
c  1 :     1 :  c1 - system rigidity dogging device-basement; [L.2, sheet 15]
 c1 c 2  c1
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 с2 – concrete basement rigidity. Calculation of value с2 slightly reduces kd, therefore we neglect
it;
3 E  I
ñ1  - dogging device shaft rigidity;
L  b2
E  2,1  108 kPa - steel elastic modulus;
  d4
I - moment of inertia of dogging device shaft;
64
L = 0,64 m – distance from support А to load application point (picture 3);
b = 0,24 m – shaft flight;
d = 0,2 m – dogging device shaft diameter;
  0,24
I  0,7854  10  4 m 4 ;
64

3  2,1  108  0,7854

c  c1   1,34  109 N / m .
0,64  0,24 2

 8,3 10 3 1,34 109 

k d  0,9  1   1,027 ,
 9,81 43,83 103 1,1 

R 0,43
where m  g  9,81  43,83  10 kg ;
3

α = 4,601º

Picture 2 – Diagram of load influence on the dogging device

Vertical constituent of a load on the dogging device:

P1  P  cos   0,486  0,99678  0,484 MN .

Horizontal constituent of a load on the dogging device:

P2  P  sin   0,486  0,08022  0,039 MN .

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 4 Shaft

a=400 b=240
L=640
Picture 3 – Shaft calculation diagram

Reactions on supports:
P  b 0,486  0,24
RA    0,292 MN ;
a 0,4

P  L 0,486  0,64
RB    0,778 MN .
a 0,4

Maximum bending moment:

M B  P  b  0,486  0,24  0,117 MN  m .

Shaft resistance moment:

WB  0,1  d 3  0,1  0,23  0,8  103 m3 ,
where d = 0,2 m – dogging device shaft diameter.
Normal stresses in the shaft:
MB 0,117
σB=   146 MPa < [σ].
WB 0,8  10 3

Tangential stresses in the shaft:

6,1  R B 6,1  0,778
τB=   38 MPa < [τ].
  d2 3,14  0,22
Reduces stresses:
σпр=  2B  3  2B  1462  3  382  160 MPa < [σ].
Crumbling stress under shaft:
RA 0,292
σАсм=   73 MPa < [σ],
d  s A 0,2  0,02

where sA = 0,02 m – wall thickness on support А (sheet 8, picture 4).

RB 0,778
σВсм=   130 MPa < [σ],
d  s B 0,2  0,03

where sВ = 0,03 m – wall thickness on support В (sheet 8, picture 4).

5 Supporting plate of dogging device body Sheet
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 When calculating supporting plate the dogging device is considered as a rigid element which is
affected by external load P and bending moment M. Basement reactions are determined as average
value of concrete bearing reaction along the straight line.

s=40

a1=144

a2=488
sA=20 sB=30

σсжmin

σсжmin

Picture 4 – Diagram of supporting plate and loads distribution

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 5.1 Determination of stresses in concrete in the plate basement.

σp σp

σM

σM
y1=635

a=265 е=185

σcmmin

е1=80 σcmmax

с=346 L0-c=554
Picture 5 – Conventional stress diagram of concrete bearing distribution

Maximum deflection moment is determined by the formula:

M  P1    0,484  0,65  0,315 MN  m ,

where Р1 = 0,484 МN – vertical constituent of load on the dogging device (sheet 6);
 = 0,65 m – distance from load application point Р to grab plate center.
Stress in concrete in the plate basement is determined by the formulas:
P1 0,484
σр=   0,67 MPa ;
L 0  B 0,9  0,8

6Ì 6  0,315
σМ=   2,92 MPa ;
L0  B 0,92  0,8
2

σcmmin = σМ – σр = 2,92 – 0,67 = 2,25 МPа;

σcmmax = σМ + σр = 2,92 + 0,67 = 3,59 МPа;
5.2 Checking of supporting plate for bending. Sheet
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 Checking for bending shall be fulfilled in two most loaded sections 1 and 2 (picture 4).

5.2.1 Section 1 (supported by three sides).

а1 = 144 mm, b1 = 390 mm;
a 1 144
  0,4  0,5 , the plate is checked as a console. [L.3, sheet 396]
b1 390
Maximum bending moment on section 1 for a strip with width of 1 cm.
q  a12 0,0359  0,1442
M1    3,72  10 4 MN  m , [L.3, sheet 396]
2 2
where q  cm  b  3,59  0,01  0,0359 MN / m – load on the specified plate section,
max

b = 1 cm = 0,01 m – strip width.

Normal stresses during bending:
M1 3,72  104
σ1=   140 MPa < [σ];
W 2,666  10  6

b  s 2 0,01  0,042
where W    2,666  10  6 m 3 – resistance moment of a strip with width of 1 cm,
6 6
s = 0,04 m – supporting plate thickness.

5.2.2 Section 2 (supported by four sides).

a 2 488
а2 = 488 mm, b2 = 375 mm;   1,3 ; α1 = 0,069. [L.3, sheet 397]
b 2 375
Bending moment on section 2 for a strip with width of 1 cm:
M a  1  q  b 22  0,069  0,0359  0,3792  3,56  104 MN  m , [L.3, sheet 396]
Normal stresses during bending:
Ma 3,56  104
σа=   134 MPa < [σ],
W 2,666  10 6

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 6 Anchor bolts

ap=330

L0=900
Picture 6 – Diagram of loads influence on anchor bolts

6.1 Effort, taken by anchor bolts from affection of vertical constituent of the load – force Р1.
Effort on anchor bolts, working for stretching:
M  P1  a 0,315  0,484  0,265
N1    0,294 MN ,
y1 0,635
М = 0,315 МN·m – maximum bending moment (sheet 9);
Р1 = 0,484 МN – vertical constituent of load on the dogging device (sheet 6)
L0 0,9
a e   0,185  0,265 m – the distance from centre of gravity of curve zone
2 2
moments to the load application axis (sheet 9, picture 5);
L 0  c 0,9  0,346
e   0,185 m – the distance from load application centre N 2 to the plate
3 3
end;
cm
min
 L0 2,25  0,9
c   0,346 m ;
cm  cm
min max
2,25  3,59
y1  L 0  e1  e  0,9  0,08  0,185  0,635 m - anchor bolts arm;

where е1 = 0,08 m – distance from the plate end to the application center of load N1.

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 Effort affecting one bolt:
N1 0,294
N b1    0,098 MN ,
n1 3

where n1 = 3 pcs. – number of bolts, taking the load from force Р1.

6.2 Effort taking by anchor bolts from action of load horizontal constituent Р2.
M 2  P2  a p  0,039  0,33  0,01287 MN  m ,

where Р2 = 0,039 МN – horizontal constituent of load on the dogging device (sheet 6);
ар = 330 mm = 0,33 m – arm of force Р2.

M 2 0,01287
N2    0,018 MN .
y2 0,73

where y2 = 730 mm = 0,73 m – arm of force N2 (sheet 11, picture 6).

Effort affecting one bolt:
M 2 0,018
Nb2    0,009 MN ,
n2 2

where n2 = 2 pcs. – the number of bolts, taking a load from force Р2.

6.3 Summarized effort on a bolt from affection of vertical and horizontal constituents:
N  N b1  N b 2  0,098  0,009  0,107 MN .

Stress in anchor bolt:

N 0,107
σ = F  10,34  10 4  103 MPa < [σ], [L.4, sheet 19]
AB

where FAB = 10,34 · 10-4 m2 – calculated sectional area of anchor bolt М42. [L.5, sheet 3]
Anchor bolt material – steel 20.

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 Literature

1 STP 00117794-2-11-95. Mechanical equipment and special steel structures of

hydromechanical facilities. Main design regulations.
2. И1.06 – 85. Console dogging devices. Design instructions.
3 К. К. Muhanov. Metallic structures., М., Stroyizdat, 1978.
4. STP 031000-256-8. Foundation bolts. Design and dimensions.

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