Fosroc Conplast F292: Foam Cement Admixture
Fosroc Conplast F292: Foam Cement Admixture
Fosroc Conplast F292: Foam Cement Admixture
For the production of foamed low density mortars. Typical Appearance : Clear liquid
applications include trench filling for road reinstatement, Specific gravity : Typically 1.10 at 20oC
lightweight roofing screeds and the filling of undesirable voids
such as old sewers and solvent tanks. Compatibility with other admixtures
Foam addition procedure The delivered mortar should be batched to have a workability
equivalent to a collapse slump prior to the addition of the foam;
After production, foamed mortar will be of a fluid, self levelling
the water content to give this will typically result in a water:cement
consistency and therefore it is not usually practical to transport
ratio in the range 0.4-0.5 but may vary depending on the sand
it from plant to site. It will normally be most convenient for the
grading. Where appropriate to the needs of a particular job or
pre-foam to be added on site to a mortar delivered in a ready mix
necessary due to the water demand of local materials, values
truck. If foamed mortar is transported for long distances in the
outside these limits may be used.
truck drum, or if there are significant time delays between the
addition of the pre-foam and the placement of the foamed The workability of the delivered mix is particularly critical to the
mortar, some breakdown of the foam may occur. This will amount of foam required for a desired final density. Mixes of
increase density and reduce yield. lower workability than that suggested above may cause
difficulties in blending the pre-foam into the mortar and, therefore,
extended mixing periods may be required. If the pre-foam does
not blend into the mortar after three to four minutes fast spin,
a small quantity of water should be added into the back of the
truck and the fast spin period repeated.
Conplast F292 - Page 2 of 4
Fosroc Conplast F292
Calculation of required foam quantity 2) For the first truck of a pour, read off the lower curve on Figure 1 the
suggested addition time for the finished density required. The value
obtained is the addition time for each cubic metre of original mortar.
Add the total pre-foam required and measure the density produced
(a suitable method of density measurement is detailed below).
3) If the density obtained is higher than that desired then more pre-foam
can be added. To estimate the additional amount required, determine
where on the Figure the measured density and actual addition time
meet and then move parallel to the existing lines until the final desired
density is reached. This point will then indicate the total pre-foam
addition time required, again for each cubic metre of starting mortar,
and the extra time needed can be calculated by the difference
between this value and the addition time so far.
4) For subsequent trucks of the same pour and using the same
materials, the addition time per cubic metre of original mortar should
be the same as for the first truck. If the volume of original mortar varies
between trucks the total pre-foam addition time must be modified to
allow for this. It is recommended that the foamed density should be
checked for each truck individually to ensure compliance with
requirements.
The Fosroc Foam Generator produces a pre-foam at a consistent
expansion and output rate. The most convenient means of Density measurement
measurement of addition is to time the process.
The density of the foam material can be measured by using a spring
Figure 1 shows, on the horizontal axis, typical foam addition balance and a container of known volume (approximately 5 litre is
times that will be required to produce a finished foamed material suitable). The weight of foamed material to fill the container will allow
of the target wet density, read off the left hand axis, for each cubic the calculation of a wet density. The dry density of the foamed material
metre of an original mortar of 2200 kg per m3 density. In practice will typically be 50 – 100 kg per m3 lower than the wet density. It is
this can be used for most mortar mix designs without major recommended that wet density measurement is always used as a
variation. routine quality control check.
Figure 1 also shows, on the right hand axis, the volume of original
Yield
mortar required to produce a foamed mortar of the target wet
density desired, again based on an original mortar density of Unless extremely tight control is exercised, which will require extra time,
2200 kg per m3. It is clearly important that there is sufficient free the density of a foamed mortar is likely to vary by +100 kg per m3. The
space in the drum to accommodate the volume increase with variability should be allowed for in estimating the possible volume of
foam addition. The original weights should be determined with material required.
this in mind.
Certain factors may also lead to changes in density and therefore
The values obtained from Figure 1 should only be taken as a reduced yield. Losses will not always occur but their possibility should
guide, as a number of factors may affect the finished density and be taken into account. Possible causes include; delays in discharge
therefore the amount of pre-foam required for a desired value. from a truck, transport of foamed mortar over long distances such as may
If finished densities below those given on the Figure are required, occur if pre-foam is added at a ready mix plant instead of on site, and
then addition levels should be determined for each case. pumping.
Figure 1 should be used as follows: If foamed concrete is placed against a dry substrate there is the
possibility of foam collapse due to the suction of moisture out of the
1) Determine the desired finished density and the amount of
foamed mortar. If this situation exists, the substrate should be wetted
original mortar batched in the ready mix truck. The amount
before placing the foamed mortar to reduce the likelihood of the problem.
batched can most easily be obtained from the batch ticket.
Cleaning and disposal For further information see the relevant Material Safety Data
Sheet.
Spillages of Conplast F292 should be absorbed onto sand,
earth or vermiculite and transferred to suitable containers.
Storage
Care should be taken in the disposal of excess or waste
material, due to the high bacteriological oxygen demand. Conplast F292 has a minimum shelf life of 12 months provided
Disposal should be carried out in accordance with local water the temperature is kept in the range of 10oC to 50oC. Prolonged
and waste authority regulations. storage below 10oC may result in a slight turbidity or separation
of the product. This will be evident in the form of a cloudy
Compressive strength solution or a separation of the material. If this occurs the
affected material should be warmed gently and thoroughly
The compressive strength of a hardened foamed mortar is
remixed to restore the normal clear appearance. The
proportional to its density and also to the cement content of the
performance of the product will not be affected if this procedure
original mortar. Lower density finished products will have
is observed.
lower compressive strengths.
Should the material become frozen, it must be completely
A number of factors, such as water:cement ratio and materials
thawed and thoroughly remixed before use.
used, can have an effect on the compressive strength. Trials
should be performed using the conditions that will apply in Technical service
practice.
The company provides a technical advisory service for non-
site assistance and advice on evaluation trials and dispensing
Precautions
equipment.
Health and safety
Packaging
Conplast F292 does not fall into the hazard classifications of
Conplast F292 is available in 210 and 25 litre drums. Suitable
current regulations (see notes 1 and 2 below). However, it
foaming equipment can be supplied.
should not be swallowed or allowed to come into contact with
skin and eyes. Further information
Suitable protective gloves and goggles should be worn. Technical data and guidance can also be provided on a wide
Splashes on the skin should be removed with water. Prolonged range of admixtures, including accelerators, retarders, water
contact with the skin should be avoided, as some degreasing reducers, workability aids, air-entraining agents,
of the skin may occur. In case of contact with eyes rinse waterproofers, mould release agents, surface retarders, curing
immediately with plenty of water and seek medical advice. If membranes and other special materials.
swallowed seek medical attention immediately - Do not
induce vomiting. Note 1 : CPL Regulations 1984 supply – Schedule 1.
Note 2 : HSE Publication Guidance Note EH40.
Fire
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for
the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to
obtain the recent version.
Head Office
telephone: (+9714) 2039699 fax: (+9714) 2859649 email:
Al Gurg Fosroc LLC agf@fosroc.com