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PETRONAS LNG COMPLEX

JOB HAZARD ANALYSIS
Serial Number: 0003059 Owner: PDD/4

Revision Number 0 Date Created: 21/04/2016 16:05

MDR PROJECT - CABLE TERMINATION, LOOP TEST, LEAK TEST, PRE-COMMISSIONING, TESTING AND CALIBRATION OF
Job Title
INSTRUMENTS AT MODULE 5 AREA

Status Approved

Area MLNG DUA

Author Michael Ling

Job Hazard Analysis Members

No Name Department Status Date Time

1 Hamdan Bin Osman Health, Safety & Environment Reviewed 28/04/2016 03:25

2 Lau Ho Kung Project Delivery Department Reviewed 25/04/2016 00:07

3 Awang Jidel bin Awang Lee Operations Department Reviewed 29/04/2016 17:50

Contractors

HYPERWAVE - LP CONSORTIUM

Worksheet

JOB HAZARD ANALYSIS WORKSHEET

 Who/What
Potential
No. Description of Job Step Might be Control Measure/Mitigation Action Party
Hazard/Risk
Harmed

To ensure gas test being performed by MLNG AGT

prior to execution of work

To conduct Tool box talk on H2S and the ERP prior

work start. To observe wind direction prior to enter H2S
area.

To provide personnel H2S/ gas detector with ratio 1:6

with escape mask.
MLNG AGT
1.0 Working at H2S area H2S Release People
 
Work Leader

To provide portable gas detector

To stop all activities upon activation of gas alarm

To have a radio for effective communication incase of

emergency evacuation required.

2.0 Working inside Main Field Station Electrocuted People The cabinet door/cover is to be opened by MLNG Work leader
 authorized personnel.

(MFS Basement) To be vigilant not to touch the existing live termination

inside the panel.
 
 
 
To comply with valid PTW requirement 
(For Megger/Continuity Test Asset
Unauthorized
Instrument and electrical cable   Work leader
entry
laid) People
To be accompanied by Company PMT

System
Asset To be accompanied by Company PMT Work Leader
interruption

To be vigilant not to touch the existing live termination

Electrocuted People Work leader
inside the panel.

Pinch point People To wear semi-leather / cotton hand gloves. Work leader

Preparation/ execution work of To wear semi leather / cotton hand glove and safety
cable glanding and cable shoes.
3.0 termination : Work Leader
Hand Injuries People To coordinate work and communicate in correct work
  sequence.  

To perform the work carefully.

Wrong To refer latest AFC drawings prior commence

Asset Work Leader
Termination termination work.

4.0 Field Loop check Preparation: Electrocuted People The cabinet door/cover is to be opened by MLNG Work leader
 authorized personnel.

To be vigilant not to touch the existing live termination

inside the panel.

Open wrong
  To refer and confirmed AFC drawings prior commence
panel/ cabinet/ Asset Work Leader
work.
junction box
a)      Opening of Panels /
Marshalling cabinet / Junction Box
Pinch point People To wear semi leather hand glove. Work leader

b)      Cable preparation prior to Wrong cable To refer and confirmed AFC drawings prior commence
perform testing. Asset Work Leader
disconnected cable dismantling work.

c)       Disconnect both ends of To use wire stripper for stripping work.
cable
To use cotton gloves with rubber coated.
Work Leader
Hand injuries People
To coordinate work and communicate in correct work
 
sequence.

To perform the work carefully

5.0 Cable continuity test (Mulitmeter/ The cabinet door/cover is to be opened by MLNG
Process meter), Loop Test ( Hart Electrocuted while authorized personnel.
Communicator and Insulation working inside
Resistance test (Megger Tester) existing
People   Work leader
marshalling/
power distribution
·         Disconnect Cable To be vigilant not to touch the existing live termination
board
inside the panel.
·         Insulation test and continuity
test Touching existing Asset To notify  MLNG authorized personnel prior to work Work leader
live cable (short
 commence

To be vigilant not to touch the existing live termination

inside the panel.

 
circuit) To refer and confirmed AFC drawings prior commence
work.
People

To remove/ insulate all hand metal accessories while

working inside switch board/ cabinet

To ensure the all connection is tight after testing work is

·         Discharge tested cable done.

·         Re-terminate the cable Both ends of cable being tested must be protected from
accidently touch by personnel until the test is
·         Close back the panel completed

Electric Shock People Discharged tested cable to the earth at the end of test Work leader

Use insulated electrical tools.

To use cotton gloves with rubber coated.

To use cotton gloves with rubber coated.

To coordinate work and communicate in correct work

    Hand Injury People Work leader
sequence.

To perform the work carefully

6.0 Dismantle cable glanding and Electrocution People LOTO on main DB/isolator and to be switched off by Work leader
disconnect cable termination MLNG AIN

  To verify the circuit is not energized with volt meter

·         To apply LOTO and De- Ensure test meter are certified and calibrated.
LOTO to electrical equipment
Ensure only competent person to carry out the work

Double check the connection of the equipment prior

dismantle cable with As-Built drawing
 
To be extra careful of the existing nearby live panel.
Asset
Don’t touch electrically live parts with skin or wet
  clothing.

Reconfirm incoming power supply is switch-off before

work execute

To use cotton gloves with rubber coated.

To coordinate work and communicate with tester using

walkie-talkie.

To use right tools when

dismantle/termination/disconnect the cable.

Damaged to
Asset To coordinate work and communicate in correct work Work leader
Cable
sequence.

To perform the work carefully

Disconnect wrong Asset To confirm the cable identification (size, rating, type, Work leader
cable color, voltage) service for the cables and location of the
 termination points/terminal block as per cable schedule
and As-built drawings.

To ensure all electrical and instrument cable are

properly tagged during cable laying work.

To notify MLNG authorized personnel prior to work

commence.

To use cotton gloves with rubber coated.

To coordinate work and communicate in correct work

Hand injury People Work leader
sequence.

To perform the work carefully

To use cotton gloves with rubber coated.

Exposure on Asset
Chemical cleaner To follow proper handling method of materials.
Cleaning, Termination and Splicing
7.0 and adhesive /   Work leader
FO Cable
Broken ends of Avoid skin contact during cleaning fiber
fiber People
Avoid using chemicals that causes allergic reaction.

Usage of OTDR must be inspected and certified by

Defective testing
COMPANY.
equipment Asset Work leader
Optical Time Domain (OTDR)
To be performed by competent instrument technician.
Reflectometer (OTDR) and light
8.0
source used to check the
People
performance of the fiber optic cable Do not change battery at site.
Sparks/Explosion Work leader
 
OTDR shall be intrinsically safe.
 Asset

Environment

To carry out routine check on the batteries before use.

People
Batteries leakage
To replace batteries if there is leak, swell or other
causing eyes and
  abnormal condition noticed. Work leader
skin
irritant/discomfort
Environment Batteries are categorized under scheduled waste
(dispose accordingly).

To use cotton gloves with rubber coated.

To coordinate work and communicate in correct work

Hand Injury People Work leader
sequence.

To perform the work carefully

Cable preservation by Heat up the
9.0 cable end cap using heater gun. To provide fire extinguisher and trained fire watcher on
(power-up using generator) site
People

To ensure no flammable materials vicinity the machine

Sparks/ Fire   Work leader

To conduct gas test by AGT/AGST prior to start work.

Asset

To provide portable gas detector

Work Leader
Equipment Ensure only competent person to carry out the work
10.0 Calibrate Instruments Asset
Damage
 
 Perform calibration as per manufacturer’s instructions.

Use appropriate PPE prior performing the test.

Refer to AFC drawing

Use right test equipment for the job.

Ensure all fittings and accessories are properly

installed
People
Hose Dislodge Confirm the feed line is isolated Work Leader
Asset
Leak Test using Nitrogen gas
To install whip check with safety pin at all the hose
11.0
connection.
(max pressure: 10 bar)

Confirm the line is isolated and depressurized before

People
perform the test
Live Line Work leader
Asset
 

Maintain good housekeeping at all time.

12.0 Housekeeping Slip, trip and fall People To clear debris at end of each working day. Work leader

To store tools or equipment properly when not in use.

General Notes
1. Emergency contact number:

 Duty shift superintendent ext : - 6007

 Duty Shift Manager ext. : - 6085
 Industrial Clinic ext. : - 3911 / 3933
Approval status

Prepared By
Contractors

Name : Michael Ling

Date : 21/04/2016 Time : 04:05

HYPERWAVE - LP CONSORTIUM