Automatic Voltage Regulator Test Instructions and Report For 2 X 129 MW, STG OF 700Mw CCPP at Pipavav
Automatic Voltage Regulator Test Instructions and Report For 2 X 129 MW, STG OF 700Mw CCPP at Pipavav
Automatic Voltage Regulator Test Instructions and Report For 2 X 129 MW, STG OF 700Mw CCPP at Pipavav
01
2 X 129 MW , STG
OF
TEST CERTIFICATE
SCHEMATIC DRG.NO.
. : 3-657-00-05165
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Anusri S i;Ti'^;#;
Date: d#' I lto
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quote the Test Report-J
No.and W.B.S.Element.no.:
NOTE:- Customer is requested to
mentioned at right hand bottom corner in all correspondences.
B) Observations:
Ambient Temperature 24 °C
Humidity 70 %
Date 23.07.2010
Time 10:15 AM Hr
5. MCB Settings
OK / ____
F56 25A Fixed
OK / ____
F57 25A Fixed
OK / ____
F51 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F52 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F81 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F82 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F83 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F84 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F53 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F54 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F65 2.4 - 4A / 2.5A-4A 2.6A
OK / ____
F79 0.63 -1A / 0.6 – 1A 0.8A
OK / ____
F80 0.63 -1A / 0.6 – 1A 0.8A
OK / ____
F70 9-14A / 9-12.5A / 10-16A 12A
OK / ____
F71 9-14A / 9-12.5A / 10-16A 12A
OK / ____
F91 9-14A / 9-12.5A / 10-16A 12A
OK / ____
F74 9-14A / 9-12.5A / 10-16A 12A
Signal settings
OK_ /___
Fail signal to output 2c16 S1003 X IN
OK_ /___
Analog output Uc on 2c18 S1004 OUT
OK_ /___
Analog output Uc on 2c20 S1005 IN
Measurements Testpoint
Digital Firing and control module for Ch-1 (69203DU1CA, UN 0663, AA65)
Block 1 memory
OK_ /___
EPROM 27C256 A735 HIER452555R2
OK_ /___
Pos.1 : 256k Pos.2 : 64k S801 X pos.1
OK_ /___
Pos.1 : EPROM Pos.2 : RAM S802 X pos.1
Block 2 memory
OK_ /___
EPROM 27C64 A736 0579KDVR
OK_ /___
EPROM RAM J905 X EPROM
Block 3 memory
OK_ /___
A737 X EMPTY
OK_ /___
EPROM RAM J906 X EPROM
Block 4 memory *
OK_ /___
EEPROM 2864A A738 X EEPROM
OK_ /___
EPROM RAM or EEPROM J907 X RAM
OK_ /___
EEP : 2k*8 EP : 8k*8 J904 X EEP
Block 1 memory
OK_ /___
EPROM 27C256 A735 HIER452545
OK_ /___
Pos.1 : 256k Pos.2 : 64k S801 X pos.1
OK_ /___
Pos.1 : EPROM Pos.2 : RAM S802 X pos.1
Block 2 memory
OK_ /___
EPROM 27C64 A736 EMPTY
OK_ /___
EPROM RAM J905 X EPROM
Block 3 memory
OK_ /___
A737 X EMPTY
OK_ /___
EPROM RAM J906 X EPROM
Block 4 memory
OK_ /___
EEPROM 2864A A738 X EEPROM
OK_ /___
EPROM RAM or EEPROM J907 X RAM
OK_ /___
EEP : 2k*8 EP : 8k*8 J904 X EEP
15. Interrupt Gen. Unit for Xe-identification Ch-1 (69203GB1AA , UN 0661, AA17)
OK_ /___
Jumper for factory test only S1045 X closed
OK_ /___
U2: 10% R24 X 0,7 V
18. V and I measuring module for Channel 2 ( 69203IA1AA , UNC 4660a-p, U02)
Place of unit : U02
Diagram sheet : DE020 / YS601, 602
OK_ /___
Voltage at Synchronous voltage 110VAC
measuring terminals 4, 5, 6 of OK_ /___
110VAC
module is110 VAC at U converter
voltage of = 220 VAC 110VAC OK_ /___
OK_ /___
Ground capacitor S450 X IN
OK_ /___
IG burden resistor 7) R1002,4,6 X = *270Ω
OK_ /___
Micro terminal reading 100.1%
corresponding to thyristor bridge
output current = 16.07 A
DC-Field Current Measuring Terminals 26,28
Function used- S452 in pos.1-3) S452 X Pos1-2 NA
ext. X-ducer OK NA OK mV
OK _mA
If burden resistor 7) R1009 X OUT NA
If burden resistor 7) R1010 X OUT NA
If burden resistor 7) R1011 X OUT NA
If burden resistor 7) R1012 X OUT NA
If burden resistor 7) R1013 X OUT NA
at Ifn= ADC Output 3 VDC ±3% NA
at If= ADC Output NA
Spare inputs 29-31,32-34,35-37
OK_ /___
Resistor R1004 X 1,5 k
OK_ /___
S1046 X closed
OK_ /___
U2: 10% R24 X 0,7 V
21. Digital input / output module for Channel 2 (69203NB1AA, UN 0662, AB61)
Inputs :
Unit software address 340 HEX
OK_ /___
Address switch setting S1002 OOIIO I LSB
-I : ON, O : OFF) 1 6
OK_ /___
Selection of pulsed or
static inputs: S1000 IIIIIIII
OK_ /___
O : static : OPEN;
I : pulsed : CLOSED S1001 IIIIIIII
Outputs :
Unit software address 440 HEX
OK_ /___
Address switch setting S1003 OIOOO I LSB
I : ON, O : OFF 1 6
Failure signals
Fail signal to 2c16: 1-3;
OK_ /___
1A15 to 2c16: 1-2 S1004 1-2
OK_ /___
Fail signal to output 2c17 X1008 X IN
Supervision
OK_ /___
Unit within loop X1005 X OUT
Most right hand unit with ref. to
OK_ /___
CPU X1006 X IN
Most left hand unit with ref. to
CPU
X1007 X OUT OK_ /___
23. Digital Firing and control module for Ch-2 (69203DU1CA, UN 0663, AB65)
Place of unit : AB65
Diagram sheet : DE020 / YS704
Digital Firing and control module for CH-2 (69203DU1CA, UN 0663, AA65)
Measurements Testpoint
Digital Firing and control module for CH-2 (69203DU1BA, UN 0663, AB65)
Block 1 memory
Block 3 memory
A737 X EMPTY
OK_ /___
EPROM RAM J906 X EPROM
OK_ /___
Block 4 memory
OK_ /___
EEPROM 2864A A738 X EEPROM *
OK_ /___
EPROM RAM or EEPROM J907 X RAM
OK_ /___
EEP : 2k*8 EP : 8k*8 J904 X EEP
Operation
DMA X OUT OK_ /___
Test input
TEST X OUT OK_ /___
Timer clock
OK_ /___
Timer 82C54 A778 X TIMER
Timer frequency CA : 46875 Hz,
OK_ /___
CB : CK1..CK3 CA, CB X CA
Timer frequency 1.5 MHz
CK1 X OPEN OK_ /___
Timer frequency 11.7 kHz
CK2 X OPEN OK_ /___
Timer frequency 183 Hz
CK3 X CLOSED OK_ /___
Timer output inverted
INV OPEN OK_ /___
Serial interface
Pos.1 : RS422 Microterminal,
pos.2 : RS232 S803,804 X pos.1 OK_ /___
HALT signal from microterminal
OK_ /___
Inactive S823 X OPEN
Block 1 memory
OK_ /___
EPROM 27C256 A735 HIER452545
OK_ /___
Pos.1 : 256k Pos.2 : 64k S801 X pos.1
OK_ /___
Pos.1 : EPROM Pos.2 : RAM S802 X pos.1
Block 2 memory
OK_ /___
EPROM 27C64 A736 EMPTY
OK_ /___
EPROM RAM J905 X EPROM
Block 3 memory
OK_ /___
A737 X EMPTY
Block 4 memory
Block 5 memory
HETN400793P1 A739 X RAM OK_ /___
EPROM RAM
J908 X RAM OK_ /___
Block 5 supply: internal(1-2), pos1-2
OK_ /___
battery (1-3) S820 X (link)
OK_ /___
Non volatile memory NOVRAM X OUT
OK_ /___
No wait states NOWAIT X OUT
Direct memory access
OK_ /___
Operation DMA X OUT
OK_ /___
Test input TEST X OUT
Timer clock
OK_ /___
Timer 82C54 A778 X TIMER
Timer frequency CA : 46875 Hz,
OK_ /___
CB : CK1..CK3 CA, CB X CA
OK_ /___
Timer frequency 1.5 MHz CK1 X OPEN
OK_ /___
Timer frequency 11.7 kHz CK2 X OPEN
OK_ /___
Timer frequency 183 Hz CK3 X CLOSED
OK_ /___
Timer output inverted INV CLOSED
Serial interface
Pos.1 : RS422 Microterminal,
pos.2 : RS232 S803,804 X pos.1 OK_ /___
HALT signal from microterminal
OK_ /___
Inactive S823 X OPEN
OK_ /___
Resistors R1001,2,3 X 33,2 k
OK_ /___
Resistor R1004 X 1,5 k
OK_ /___
U2: 10% R24 X 0,7 V
Analog outputs
Unit software address: 220 HEX
OK_ /___
Address selector setting S1011 OIOOOILSB
(I : ON, O : OFF) 1 6
Output voltage range selection, 1-3 : (0..+10V); 1-2 : (-10V..+10V):
OK_ /___
Output 1 S1012 X 1-2
Monitoring loop
OK_ /___
Unit within loop X23-X24 X IN
OK_ /___
Stator current limiter inductive F754 X 2222 *)
(IIND)
OK_ /___
Stator current limiter capacitive F756 X 2222 *)
(ICAP)
OK_ /___
Minimum rotor current limiter F758 X 0000 *)
(IMIN)
OK_ /___
Load angle limiter (DEL) F75A X 2222 *)
OK_ /___
Reactiveactive current limiter F75C X 0000 *)
(IBIW)
OK_ /___
Superimposed Q- or cos phi F75E X 0000 *)
control (KCOS)
OK_ /___
Xe-identification (IDXE) F760 X 2222 *)
OK_ /___
Neg. phase sequence (PHAS) F762 X 0000 **)
OK_ /___
Time delay (DLay) C28E 0....65,5s 5s
5. Reactive active current influence
Reactive current Influence C282 0....20% 3%*
OK_ /___
(IXco)
Polarity ( 0000=DROOP;
FFFF = COMP) (UpDo) C284 See left FFFF OK_ /___
OK_ /___
Active current influence (IRco) C286 0....20% 0%
Polarity (0000=DROOP
FFFF=COMP) (UpDn)
OK_ /___
C288 See left 0000
* : TO BE ADJUSTED AT SITE
Operation points
(Note: P & Q values in p.u.)
OK_ /___
4. Illumination and standstill heaters
OK_ /___
Check ON / OFF control, function, protective circuit breakers and
grounding
1 0 4 (3.92-4.08) 0 4.01 0
2 0.5 8 (7.84-8.16) 3250 8.10 3339
3 1 12 (11.76-12.24) 6500 12.06 6540
4 1.5 16(15.38-16.32) 9750 15.97 9745A
Input : 0 to 151.75 MW
Output : 4 to 20mA
2 -2 6.2 6.60
3 -1 12.96 12.56
4 0 21.89 22.26
5 1 33.18 33.55
6 2 46.63 47.10
7 3 62.19 62.7
8 4 82.94 82.76
9 5 108.54 106.4
10 6 128.32 128.8
11 7 149.89 150.3
12 8 174.82 174.24
13 9.0 200.35 201.0
14 9.65 221.2 221.36
VERIATION OF Ust WITH THYRISTOR O/P VOLTAGE FOR BRIDGE 1 & BRIDGE 2
WHERE PLOTED & FOUND TO BE NEARLY LENEAR.
1 Field-breaker `ON'
a) Local OK / ____
b) Remote OK / ____
2 Field breaker `OFF'
a) Local OK / ____
b) Remote OK / ____
3 Lock out after tripping of F.B.(for 10 Secs) OK / ____
4 Excitation ON OFF
a) Local OK / ____
b) Remote OK / ____
5 Channel Changeover
i) Local OK / ____
ii) Remote
iii) Protective Channel Changeover
- Channel-1 to Channel-2 (Auto mode)
- Channel-2 to Channel-1 (Auto mode)
Sl no. : LCD200906-015
9. No. of spare USB ports ONLY 1 OUT OF 7
10 PC Name & serial No. on Dongle 4AVRPC,100579-2-48
OK / ____
1. Check the proper operation of all spare
USB ports
OK / ____
2. Check proper functioning of Membrane
type key board and touch pad
OK / ____
3. Check proper functioning of withdrawable
type key board and touch pad
OK / ____
4. Check proper functioning of Touch screen
monitor and optical mouse
OK / ____
5. Ensure proper loading of :
1. MaxDNA software
2. Anti virus software
3. Project specific WKS.INI file
4. Project specific DPULIST.INI file
OK / ____
6. Flash the DPU with DPU name in
DPULIST.INI file, upload config file from
LOCAL HMI and ensure proper operation
of commands, indications and
annunciations.
Note: To test at works measure the bias Voltage on CRO and Pk-Pk amplitude of ripple
injected when the relay for diode open circuit / short circuit just picks up. Note that the
amplitude of ripple has to be increased gradually allowing time as per setting for the relay
to pick up.
20 15 __ __
49 5 __ __
RECOMMENDED SETTINGS:
Diode open circuit setting : S1 = 20%
Time delay : T1 = 15 Sec
Diode short circuit setting : S2 = 49%
Time delay : T2 = 5 Sec (INTERNAL)