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Infi-Net To INFI-NET Interface Modules: Process Control and Automation Solutions From Elsag Bailey Group

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INFI-NET® to INFI-NET Interface Modules

Process Control and


Automation Solutions
from Elsag Bailey Group
WARNING notices as used in this instruction apply to hazards or unsafe practices that could result in
personal injury or death.
CAUTION notices apply to hazards or unsafe practices that could result in property damage.
NOTES highlight procedures and contain information that assists the operator in understanding the
information contained in this instruction.

WARNING

INSTRUCTION MANUALS
DO NOT INSTALL, MAINTAIN, OR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING,
AND FOLLOWING THE PROPER Elsag Bailey INSTRUCTIONS AND MANUALS; OTHERWISE, INJURY OR
DAMAGE MAY RESULT.

RADIO FREQUENCY INTERFERENCE


MOST ELECTRONIC EQUIPMENT IS INFLUENCED BY RADIO FREQUENCY INTERFERENCE (RFI). CAU-
TION SHOULD BE EXERCISED WITH REGARD TO THE USE OF PORTABLE COMMUNICATIONS EQUIP-
MENT IN THE AREA AROUND SUCH EQUIPMENT. PRUDENT PRACTICE DICTATES THAT SIGNS
SHOULD BE POSTED IN THE VICINITY OF THE EQUIPMENT CAUTIONING AGAINST THE USE OF POR-
TABLE COMMUNICATIONS EQUIPMENT.

POSSIBLE PROCESS UPSETS


MAINTENANCE MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL AND ONLY AFTER SECURING
EQUIPMENT CONTROLLED BY THIS PRODUCT. ADJUSTING OR REMOVING THIS PRODUCT WHILE IT IS
IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED. SOME PROCESS UPSETS MAY
CAUSE INJURY OR DAMAGE.

NOTICE

The information contained in this document is subject to change without notice.


Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif-
ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and
fitness for a particular purpose), for the accuracy, currency, completeness, and/or reliability of the information
contained herein and/or for the fitness for any particular use and/or for the performance of any material and/
or equipment selected in whole or part with the user of/or in reliance upon information contained herein.
Selection of materials and/or equipment is at the sole risk of the user of this publication.
This document contains proprietary information of Elsag Bailey, Elsag Bailey Process Automation, and
is issued in strict confidence. Its use, or reproduction for use, for the reverse engineering, development
or manufacture of hardware or software described herein is prohibited. No part of this document may be
photocopied or reproduced without the prior written consent of Elsag Bailey.
Preface

The INFI-NET to INFI-NET interface modules provide commu-


nication links between two local or two remote INFI-NET com-
munication loops. All INFI-NET to INFI-NET interface modules
are directly upward compatible to existing Superloop inter-
faces.

The INNIS01 Network Interface Slave (NIS) is the front end of


every INFI-NET interface. It provides the intelligent link
between a node and an INFI-NET loop. An INFI-NET to
INFI-NET transfer module and one or more NIS modules make
up a specific node of an INFI-NET to INFI-NET interface. Each
loop of the communication system (central and satellite loop)
requires an INIIR01 INFI-NET to INFI-NET Remote Interface
consisting of one NIS module and one INIIT12 INFI-NET to
INFI-NET Transfer Module. Two NIS modules and one INIIT03
INFI-NET to INFI-NET Transfer Module make up an INIIL02
INFI-NET to INFI-NET Local Interface. The INIIL02 local inter-
face supersedes and replaces the INIIL01 local interface. Ter-
mination devices and cables are required for both interfaces.

This instruction explains INFI-NET to INFI-NET interface mod-


ule features, specifications and operation. It includes installa-
tion, troubleshooting, maintenance and replacement
procedures for each module.

WBPEEUI250015A0
®

List of Effective Pages

Total number of pages in this instruction is 94, consisting of the following:

Page No. Change Date

Preface Original
List of Effective Pages Original
iii through x Original
1-1 through 1-10 Original
2-1 through 2-7 Original
3-1 through 3-25 Original
4-1 through 4-9 Original
5-1 through 5-8 Original
6-1 through 6-4 Original
7-1 Original
8-1 Original
A-1 through A-2 Original
B-1 through B-2 Original
C-1 through C-4 Original
D-1 through D-4 Original
E-1 through E-5 Original
Index-1 through Index-2 Original

When an update is received, insert the latest changed pages and dispose of the super-
seded pages.

NOTE: On an update page, the changed text or table is indicated by a vertical bar in the outer mar-
gin of the page adjacent to the changed area. A changed figure is indicated by a vertical bar in the
outer margin next to the figure caption. The date the update was prepared will appear beside the
page number.

WBPEEUI250015A0
Table of Contents
Page
SECTION 1 - INTRODUCTION ....................................................................................................1-1
INTRODUCTION ...........................................................................................................1-1
INTENDED USER .........................................................................................................1-1
INTERFACE DESCRIPTION ..........................................................................................1-1
INFI-NET to INFI-NET Remote Interface ..................................................................1-1
INFI-NET to INFI-NET Local Interface .....................................................................1-3
MODULE DESCRIPTION ..............................................................................................1-4
Network Interface Slave Module..............................................................................1-4
INIIT12 INFI-NET to INFI-NET Transfer Module ......................................................1-4
INIIT03 INFI-NET to INFI-NET Transfer Module ......................................................1-5
FEATURES...................................................................................................................1-5
INSTRUCTION CONTENT .............................................................................................1-6
HOW TO USE THIS MANUAL ........................................................................................1-6
REFERENCE DOCUMENTS..........................................................................................1-7
NOMENCLATURE ........................................................................................................1-7
DOCUMENT CONVENTIONS ........................................................................................1-8
GLOSSARY OF TERMS AND ABBREVIATIONS .............................................................1-8
SPECIFICATIONS .........................................................................................................1-9

SECTION 2 - DESCRIPTION AND OPERATION........................................................................2-1


INTRODUCTION ...........................................................................................................2-1
MODULE INTEGRITY ...................................................................................................2-1
NIS MODULE ...............................................................................................................2-1
Messages ...............................................................................................................2-1
BROADCAST ...................................................................................................2-1
TIME SYNCHRONIZATION ...............................................................................2-2
MULTICAST.....................................................................................................2-2
NIS POLL .........................................................................................................2-2
Message Format .....................................................................................................2-2
Message Transmission ...........................................................................................2-2
NIS MODULE DATA INTEGRITY ...................................................................................2-3
Retry Logic.............................................................................................................2-3
Node Status Table ..................................................................................................2-3
Polling ...................................................................................................................2-3
INIIT12 INFI-NET TO INFI-NET TRANSFER MODULE ...................................................2-3
Blown Fuse Detection ............................................................................................2-3
Exception Reporting ...............................................................................................2-4
Control and Configuration Messages ......................................................................2-4
Status Reporting ....................................................................................................2-4
OPERATION OF SERIAL DATA CHANNELS ...................................................................2-4
INIIT12 COMMUNICATION PROTOCOL ........................................................................2-4
Framing .................................................................................................................2-5
Sequence Control ...................................................................................................2-5
Line Control ...........................................................................................................2-5
Error Detection and Recovery .................................................................................2-5
Start-Up Control ....................................................................................................2-6
Redundancy...........................................................................................................2-6
INIIT03 INFI-NET TO INFI-NET TRANSFER MODULE ...................................................2-6
Blown Fuse Detection ............................................................................................2-6
Data Flow ..............................................................................................................2-6
Redundancy...........................................................................................................2-7

WBPEEUI250015A0 iii
®

Table of Contents (continued)


Page
SECTION 3 - INSTALLATION .....................................................................................................3-1
INTRODUCTION .......................................................................................................... 3-1
SPECIAL HANDLING.................................................................................................... 3-1
UNPACKING AND INSPECTION.................................................................................... 3-2
INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION .......................... 3-2
Termination Unit/Module Configuration and Installation ....................................... 3-3
NTCL01 OR NICL01 INSTALLATION ................................................................ 3-3
NTMP01 OR NIMP01 INSTALLATION ............................................................... 3-3
INNIS01 Module Dipswitches ................................................................................. 3-4
INNIS01 DIPSWITCH SW1, NODE ADDRESS ................................................... 3-4
INNIS01 DIPSWITCH SW2, LOOP ADDRESS .................................................... 3-4
INNIS01 DIPSWITCH SW3, LOOP MODE ......................................................... 3-5
INNIS01 DIPSWITCH SW4, EVENT AND ERROR COUNTERS ........................... 3-6
USER-CONFIGURED JUMPERS ...................................................................... 3-8
POWER SYSTEM STATUS ............................................................................... 3-8
INIIT12 Module Dipswitches .................................................................................. 3-9
INIIT12 MODULE JUMPERS............................................................................ 3-9
INIIT12 TEST/MODULE ADDRESS DIPSWITCHES SW3 .................................. 3-9
INIIT12 DIPSWITCH SW4, OPTIONS .............................................................. 3-10
INIIR01 Interface Mounting Unit Preparation ....................................................... 3-11
CHECKING THE MODULE MOUNTING UNIT FOR -30 VDC ........................... 3-12
INIIT12 INSTALLATION OPTIONS .................................................................. 3-12
ISOLATING CONTROLWAY AND I/O EXPANDER BUS ................................... 3-13
Installing the INIIR01 Interface Modules .............................................................. 3-13
INIIT12 Executive Block Initialization ................................................................... 3-16
Installing the Optional Digital I/O Module ............................................................ 3-16
INIIL02 INFI-NET TO INFI-NET LOCAL INTERFACE INSTALLATION ........................... 3-17
NTCL01 or NICL01 Installation ............................................................................ 3-18
INNIS01 Dipswitches and Jumpers ...................................................................... 3-18
INIIT03 Dipswitches and Jumpers ....................................................................... 3-18
INIIT03 DIPSWITCH UUB0, MODULE ADDRESS ........................................... 3-18
INIIT03 DIPSWITCH UMB1, MODULE OPTIONS AND DIAGNOSTICS ............. 3-19
INIIT03 DIPSWITCH LMB2, MODULE OPTIONS ............................................. 3-20
INIIT03 DIPSWITCH LLB3, DIAGNOSTICS ..................................................... 3-20
JUMPERS J1, J2, J4, J5 ............................................................................... 3-21
HW SETUP DIPSHUNT .................................................................................. 3-21
INIIL02 Interface Module Mounting Unit Preparation ............................................ 3-22
CHECKING THE MODULE MOUNTING UNIT FOR -30 VDC ........................... 3-22
INIIT03 INSTALLATION OPTIONS .................................................................. 3-23
ISOLATING CONTROLWAY AND I/O EXPANDER BUS ................................... 3-23
INSTALLING THE INTERFACE MODULES .................................................................. 3-24

SECTION 4 - OPERATING PROCEDURES................................................................................4-1


INTRODUCTION .......................................................................................................... 4-1
INNIS01 MODULE START-UP PROCEDURES ............................................................... 4-1
Event Counters ..................................................................................................... 4-1
Error Counters ...................................................................................................... 4-1
INIIT12 MODULE LEDs AND CONTROLS ..................................................................... 4-2
Red/Green Status LED .......................................................................................... 4-2
CPU LEDs ............................................................................................................. 4-2
Stop/Reset Switch ................................................................................................. 4-3
INIIR01 MODES OF OPERATION ................................................................................. 4-4

iv WBPEEUI250015A0
Table of Contents (continued)
Page
SECTION 4 - OPERATING PROCEDURES (continued)
Execute Mode ........................................................................................................4-4
Configure Mode......................................................................................................4-4
INIIT12 EXECUTIVE BLOCK CONFIGURATION ............................................................4-4
DETERMINING INIIT12 MODULE POINT COUNT ..........................................................4-5
INIIT03 INFI-NET TO INFI-NET TRANSFER MODULE LEDs AND CONTROLS ................4-6
Red/Green Status LED ..........................................................................................4-6
Bank A CPU LEDs..................................................................................................4-6
Stop/Reset Switch .................................................................................................4-7
INIIL02 MODE OF OPERATION ....................................................................................4-8
INTERFACE POINT CAPACITY ......................................................................................4-8

SECTION 5 - TROUBLESHOOTING ...........................................................................................5-1


INTRODUCTION ...........................................................................................................5-1
INNIS01 ERROR CODES ..............................................................................................5-1
INIIT12 ERROR CODES................................................................................................5-2
INIIT12 MODULE STATUS SUMMARY ..........................................................................5-3
INIIT03 ERROR CODES................................................................................................5-3
INIIT03 MODULE STATUS SUMMARY ..........................................................................5-4
EDGE CONNECTOR PIN ASSIGNMENTS ......................................................................5-4

SECTION 6 - MAINTENANCE .....................................................................................................6-1


INTRODUCTION ...........................................................................................................6-1
PREVENTIVE MAINTENANCE SCHEDULE ...................................................................6-1
EQUIPMENT REQUIRED..............................................................................................6-2
PREVENTIVE MAINTENANCE PROCEDURES ...............................................................6-2
Checking Connections ...........................................................................................6-2
Printed Circuit Board Cleaning ...............................................................................6-3
GENERAL CLEANING AND WASHING ..............................................................6-3
EDGE CONNECTOR CLEANING.......................................................................6-3
CLEANING FEMALE EDGE CONNECTORS ......................................................6-4

SECTION 7 - REPAIR/REPLACEMENT PROCEDURES ...........................................................7-1


INTRODUCTION ...........................................................................................................7-1
MODULE REPAIR/REPLACEMENT ..............................................................................7-1
TERMINATION UNIT/MODULE REPLACEMENT ...........................................................7-1

SECTION 8 - SUPPORT SERVICES ...........................................................................................8-1


INTRODUCTION ...........................................................................................................8-1
REPLACEMENT PARTS AND ORDERING INFORMATION ..............................................8-1
TRAINING ....................................................................................................................8-1
TECHNICAL DOCUMENTATION ...................................................................................8-1

APPENDIX A - NTCL01 TERMINATION UNIT CONFIGURATION ........................................... A-1


INTRODUCTION .......................................................................................................... A-1

APPENDIX B - NICL01 TERMINATION MODULE CONFIGURATION ..................................... B-1


INTRODUCTION .......................................................................................................... B-1

WBPEEUI250015A0 v
®

Table of Contents (continued)


Page
APPENDIX C - NTMP01 TERMINATION UNIT CONFIGURATION .......................................... C-1
INTRODUCTION ..........................................................................................................C-1

APPENDIX D - NIMP01 AND NIMP02 TERMINATION MODULE CONFIGURATION.............. D-1


INTRODUCTION ..........................................................................................................D-1

APPENDIX E - INIIR01 REDUNDANT CONFIGURATIONS...................................................... E-1


INTRODUCTION ..........................................................................................................E-1
REDUNDANT CONFIGURATIONS.................................................................................E-1
Switch Settings for Redundancy ............................................................................E-1
Redundant Hardware Configuration Example ........................................................E-1
Redundant Termination Units/Modules .................................................................E-2

List of Figures

No. Title Page

1-1. INFI-NET to INFI-NET Remote Interface ................................................................. 1-2


1-2. INFI-NET to INFI-NET Local Interface ..................................................................... 1-3
3-1. INNIS01 Module Circuit Board Layout ................................................................... 3-5
3-2. User-Configured Jumpers ..................................................................................... 3-9
3-3. INIIT12 Module Circuit Board Layout ................................................................... 3-10
3-4. Example of How to Isolate a Module Mounting Unit .............................................. 3-15
3-5. Typical INIIR01 Module Slot Assignment in the Module Mounting Unit ................. 3-16
3-6. INIIT03 Module Circuit Board Layout ................................................................... 3-19
3-7. Typical INIIL02 Module Slot Assignment in the Module Mounting Unit ................. 3-25
4-1. INNIS01 Faceplate ................................................................................................. 4-2
4-2. INIIT12 Faceplate .................................................................................................. 4-3
4-3. INIIT03 Faceplate .................................................................................................. 4-7
A-1. NTCL01 Connector Assignments and Jumper Locations,
Revision F Circuit Board ....................................................................................... A-1
A-2. NTCL01 Termination Unit Cable Connections ........................................................ A-2
B-1. NICL01 Connector Assignments and Jumpers, Revision D Circuit Board ................B-1
B-2. NICL01 Termination Module Cable Connections ....................................................B-2
C-1. Jumper Configuration for Data Port (Port 1 or 2) ....................................................C-1
C-2. Jumper Configuration for Diagnostic Port (Port 2 Only) ..........................................C-2
C-3. Handshake Signal Jumpers (Normally Installed) ....................................................C-2
C-4. Jumper Settings for J14 through J17 ....................................................................C-3
C-5. Jumper Setting for J18 ..........................................................................................C-3
C-6. NTMP01 Connector Assignments and Jumper Locations ........................................C-4
C-7. NTMP01 Cable Connections ...................................................................................C-4
D-1. Jumper Configuration for Data Port (Port 1 or 2) ....................................................D-1
D-2. Jumper Configuration for Diagnostic Port (Port 2 Only) ..........................................D-2
D-3. Handshake Signal Schematic (Normally Installed) ..................................................D-2
D-4. Jumper Settings for J14 through J17 ....................................................................D-3
D-5. Jumper Setting for J18 ..........................................................................................D-3
D-6. NIMP01 Connector Assignments and Jumper Locations .........................................D-4
D-7. NIMP01 Cable Connections....................................................................................D-4

vi WBPEEUI250015A0
List of Figures (continued)
No. Title Page

E-1. Control of Redundant Communication Equipment ................................................ E-2


E-2. Redundant Transfer Modules Using One Termination Unit .................................... E-3
E-3. Redundant Transfer Modules Using NIMP01 and NIMP02 Termination Modules .... E-4
E-4. Redundant Transfer Modules Using Redundant Termination Units ....................... E-4
E-5. Redundant Transfer Modules with Redundant NIMP01 Termination Modules ........ E-5

List of Tables

No. Title Page

1-1. Reference Documents ............................................................................................1-7


1-2. Nomenclature ........................................................................................................1-7
1-3. Glossary of Terms and Abbreviations ......................................................................1-8
1-4. Specifications.........................................................................................................1-9
3-1. INNIS01 Dipswitch SW1/SW2, Node Address/Loop Address Example Settings .......3-5
3-2. INNIS01 Dipswitch SW3, Loop Mode ......................................................................3-6
3-3. INNIS01 Dipswitch SW4, I/O Expander Bus Address Example Settings ..................3-7
3-4. INNIS01 Dipswitch SW4, Event Counter Address ....................................................3-7
3-5. INIIT12 Dipswitch SW3, Test/Module Address ......................................................3-10
3-6. INIIT12 Dipswitch SW4, Options ..........................................................................3-11
3-7. Optional Digital I/O Modules ...............................................................................3-17
3-8. INIIT03 Dipswitch UUBO, Operation/Module Address ..........................................3-19
3-9. INIIT03 Dipswitch LMB2, Module Options ............................................................3-20
3-10. INIIT03 Dipswitch LLB3, Diagnostics....................................................................3-21
3-11. INIIT03 Jumper Settings for J1, J2, J4 and J5 .....................................................3-22
4-1. INIIT12 Red/Green Status LED States ....................................................................4-3
4-2. INIIT12 CPU LED States .........................................................................................4-3
4-3. INIIT12 Database Memory Use ...............................................................................4-5
4-4. Bytes Required for Block Type ................................................................................4-5
4-5. INIIT03 Red/Green Status LED States ....................................................................4-7
4-6. Bank A CPU LED States .........................................................................................4-7
4-7. INIIT03 Module Memory Usage by Routing Record ..................................................4-8
4-8. INIIL02 Memory Usage by Tag, Point and Record Type ............................................4-9
5-1. INNIS01 Module Error Codes..................................................................................5-1
5-2. INIIT12 Module Error Codes ...................................................................................5-2
5-3. INIIT03 Module Error Codes ...................................................................................5-3
5-4. INNIS01 Edge Connector P1 Pin Assignments .........................................................5-5
5-5. INNIS01 Edge Connector P2 Pin Assignments .........................................................5-5
5-6. INNIS01 Edge Connector P3 Pin Assignments .........................................................5-5
5-7. INIIT12 Edge Connector P1 Pin Assignments ..........................................................5-5
5-8. INIIT12 Edge Connector P2 Pin Assignments ..........................................................5-6
5-9. INIIT12 Edge Connector P3 Pin Assignments ..........................................................5-6
5-10. INIIT03 Edge Connector P1 Pin Assignments ..........................................................5-7
5-11. INIIT03 Edge Connector P2 Pin Assignments ..........................................................5-7
5-12. INIIT03 Edge Connector P3 Link Pin Assignments ..................................................5-7
5-13. RS-232-C Diagnostic Port P4 Pin Assignment .........................................................5-8
6-1. Preventive Maintenance Schedule ..........................................................................6-2
A-1. NTCL01 Jumper Settings, Circuit Board Revisions D and E ................................... A-2

WBPEEUI250015A0 vii
®

List of Tables (continued)


No. Title Page

A-2. NTCL01 Jumper Settings, Circuit Board Revision F and Higher .............................. A-2
B-1. NICL01 Jumper Settings, Circuit Board Revision C ................................................B-2
B-2. NICL01 Jumper Settings, Circuit Board Revisions D and Higher ............................B-2

viii WBPEEUI250015A0
Safety Summary

GENERAL Equipment Environment


WARNINGS All components whether in transportation, operation or storage,
must be in a noncorrosive environment.

Electrical Shock Hazard During Maintenance


Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.

Special Handling
This module uses electrostatic sensitive devices.

SPECIFIC Disconnect power before installing dipshunts on the module mount-


WARNINGS ing unit backplane. Failure to do so will result in contact with cabinet
areas that could cause severe or fatal shock. (p. 3-13, 3-15, 3-24)

Never clean electrical parts or components with live power present.


Doing so exposes you to an electrical shock hazard. (p. 6-1)

Wear eye protection whenever working with cleaning solvents.


When removing solvents from printed circuit boards using com-
pressed air, injury to the eyes could result from splashing solvent as
it is removed from the printed circuit board. (p. 6-1)

SPECIFIC Always operate the IIT module with the machine fault timer circuit
CAUTIONS enabled. Unpredictable module outputs may result if the machine
fault timer circuit is disabled. These unpredictable module outputs
may adversely affect the entire communication system. (p. 3-9,
3-21)

To avoid potential module damage, evaluate your system for com-


patibility prior to module installation. This module uses connections
to the module mounting unit backplane that served other functions
in early Network 90 systems. (p. 3-11, 3-22)

WBPEEUI250015A0 ix
®

Trademarks and Registrations

Registrations and trademarks used in this document include:

® INFI 90 Registered trademark of Elsag Bailey Process Automation


® INFI-NET Registered trademark of Elsag Bailey Process Automation
® Network 90 Registered trademark of Elsag Bailey Process Automation.

x WBPEEUI250015A0
SECTION 1 - INTRODUCTION

INTRODUCTION

INFI-NET is a unidirectional, high speed serial data highway


shared by all INFI 90 ® OPEN nodes. The INFI-NET to INFI-NET
interface modules provide sophisticated interfaces for data
exchange between nodes on an INFI-NET communication net-
work. These network interface units use state-of-the-art INFI
90 OPEN modules.

INTENDED USER

Anyone who installs, operates or performs maintenance on the


INFI-NET to INFI-NET interfaces should read this manual
before placing an interface into service. Installation requires an
engineer or technician with experience handling electronic cir-
cuitry and who is familiar with communication networks.

INTERFACE DESCRIPTION

The INFI-NET to INFI-NET interfaces are the INIIR01 INFI-NET


to INFI-NET Remote Interface and the INIIL02 INFI-NET to
INFI-NET Local Interface. The INNIS01 Network Interface Slave
Module is the front end of the INFI-NET to INFI-NET interfaces.
It is the intelligent link between a node and the INFI-NET loop.
The network interface slave (NIS) module and an INFI-NET to
INFI-NET transfer module create a specific node interface.

INFI-NET to INFI-NET Remote Interface

The INIIR01 INFI-NET to INFI-NET Remote Interface is made


up of the NIS module and the INIIT12 INFI-NET to INFI-NET
Transfer Module. This interface is a node on a central loop that
can communicate to an interface node on a remote satellite
loop (two interfaces are required, refer to Figure 1-1). Bidirec-
tional communication from the central loop to the remote sat-
ellite loop is through standard RS-232-C ports. The INFI-NET
to INFI-NET remote interface can support hardware redun-
dancy. Refer to Appendix E for information on hardware
redundancy.

This interface transfers system data, control and configuration


messages, and exception reports between the central and
remote INFI-NET loops. Many of the operating characteristics
of the INIIT12 module are determined by specifications in the
INIIT12 executive block (function code 202). These specifica-
tions are configurable to fit the needs of the application.

INTRODUCTION
WBPEEUI250015A0 1-1
INTRODUCTION ®

C E N T R A L IN F I-N E T
O IS L OO P PC U
10 M B AU D 250 N O D E S

N IC L0 1
N T C L01

IN N IS 01

I/O E X PA N D E R B U S

IN IIT 12 N T M P 01
N IM P 01

C O N T RO LW AY /M O D U L E B U S
R S -23 2-C V IA
T R A N S C E IV E R
MODEM
S AT E LLIT E
C O N T RO LW AY /M O D U L E B U S LIN K

IN IIT 12 N T M P 01
N IM P 01

I/O E X PA N D E R B U S

IN N IS 01

N IC L0 1
N T C L01

S AT E L LIT E IN FI-N ET
O IS L OO P PC U

10 M B AU D 250 N O D E S

T 01 7 61 A

Figure 1-1. INFI-NET to INFI-NET Remote Interface

INTERFACE DESCRIPTION
1-2 WBPEEUI250015A0
INTRODUCTION

INFI-NET to INFI-NET Local Interface

The INIIL02 INFI-NET to INFI-NET Local Interface is made up


of two NIS modules and the INIIT03 INFI-NET to INFI-NET
Transfer Module.

This interface provides a communication path between a cen-


tral INFI-NET loop and a local satellite INFI-NET loop
(Figure 1-2). The maximum distance between termination

C E N T R A L IN F I-N E T
O IS C O M M U N IC AT IO N L O O P PC U
10 M B AU D 250 N O D E S

N IC L0 1 N IC L0 1
N T C L01 N T C L01

IN N IS 01 IN N IS 01

IN IIT 03 IN IIT 03

C O N T RO LW AY /M O D U L E B U S

I/O E X PA N D E R B U S I/O E X PA N D E R B U S

IN N IS 01 IN N IS 01

N IC L0 1 N IC L0 1
N T C L01 N T C L01

S AT E L LIT E IN FI-N E T
O IS C O M M U N IC AT IO N L O O P PC U
10 M B AU D 250 N O D E S

T 00 19 4 A

Figure 1-2. INFI-NET to INFI-NET Local Interface

INTERFACE DESCRIPTION
WBPEEUI250015A0 1-3
INTRODUCTION ®

units on the two communication loops is 45.8 meters


(150 feet). Bidirectional communication from the central com-
munication loop is through cable connection to the NTCL01
Communication Termination Unit or NICL01 Communication
Termination Module.

This interface transfers system data, control and configuration


messages, and exception reports between two INFI-NET com-
munication networks. The INFI-NET to INFI-NET local inter-
face can support hardware redundancy.

MODULE DESCRIPTION

Network Interface Slave Module

The NIS module works in conjunction with the INFI-NET to


INFI-NET transfer modules. This allows any node to communi-
cate with any other node within the INFI-NET system.

The NIS module is a single printed circuit board that occupies


one slot in the module mounting unit (MMU). The circuit board
contains microprocessor based communication circuitry that
enables it to interface with the INFI-NET to INFI-NET transfer
modules via the I/O expander bus. Both the INFI-NET to
INFI-NET interfaces require a specific interface module and an
NIS module (the INIIL02 module requires two NIS modules).

Two captive latches on the front-mounted faceplate secure the


module to the MMU card cage. There are 16 LEDs on the face-
plate that display error codes or event/error counts.

Each NIS module connects to its INFI-NET communication


loop by a cable connected to an NTCL01 Communication Ter-
mination Unit or NICL01 Communication Termination Module.
Communication between nodes is through coax or twinax
cables that connect the termination units or modules on each
node. Power and I/O expander bus connections follow the
same connector assignments common to most INFI 90 OPEN
modules (P1 for power, P2 for I/O expander bus).

INIIT12 INFI-NET to INFI-NET Transfer Module

The INIIT12 INFI-NET to INFI-NET Transfer Module supports


bidirectional communication through two RS-232-C ports. Port
one passes system data only. Port two passes system data or
can be used as a diagnostic port. The central INIIT12 module
can use a variety of means to link to the satellite INIIT12 mod-
ule such as modems, microwave and transceivers. The INIIT12
module communicates directly with an NIS module through
the I/O expander bus.

The INIIT12 module is a single printed circuit board that occu-


pies one slot in the module mounting unit, adjacent to its NIS

MODULE DESCRIPTION
1-4 WBPEEUI250015A0
INTRODUCTION

module. The circuit board contains the serial communication


circuitry necessary for it to communicate with another INIIT12
module.

Two captive latches on the INIIT12 faceplate secure the module


in the MMU card cage. The faceplate contains eight CPU LEDs,
a red/green status LED, and a stop/reset switch.

Interface termination is through a cable connection between


P3 of the INIIT12 module and an NTMP01 Multi-Function Pro-
cessor Termination Unit or NIMP01 Multi-Function Processor
Termination Module. INIIT12 module power and I/O expander
bus connections follow the same connector assignments com-
mon to most INFI 90 OPEN modules (P1 for power, P2 for I/O
expander bus).

INIIT03 INFI-NET to INFI-NET Transfer Module

The INIIT03 INFI-NET to INFI-NET Transfer Module serves as


the link between two local INFI-NET communication loops. It
holds the node database and is responsible for transferring all
messages between loops. Messages include exception reports,
configuration data, control data and system status. This mod-
ule communicates directly with the NIS module on each loop of
the interface.

The INIIT03 module consists of one printed circuit board that


occupies one slot in the module mounting unit. The circuit
board contains the circuitry necessary for it to pass communi-
cation from the central communication loop to the satellite
communication loop.

Two captive latches on the INIIT03 module faceplate secure the


module in the module mounting unit. The faceplate contains
16 CPU LEDs, a red/green status LED, and a stop/reset
switch.

FEATURES

• INFI-NET provides a plantwide communication network.


INFI-NET time synchronizes the control process plantwide.

• Each node can operate independently of other INFI-NET


nodes. INFI-NET communication modules provide localized
start-up/shutdown on power failure without operator
intervention.

• Response time is fast. The ten-megabaud loop communica-


tion rate gives timely information exchange.

• The INFI-NET interface modules handle four message


types: Broadcast, time synchronization, multicast and NIS

FEATURES
WBPEEUI250015A0 1-5
INTRODUCTION ®

poll. All messages contain cyclic redundancy check codes


(CRC) and checksums to insure data integrity.

INSTRUCTION CONTENT

This manual provides introductory, installation, operation,


troubleshooting and maintenance information. Read and
understand this document before placing the communication
system into service.

Introduction Provides an overview of the interfaces and modules, descrip-


tion of hardware, glossary of unique terms, reference docu-
mentation, and physical and electrical specifications.

Description and Explains how key parts of the system operate.


Operation

Installation Covers handling, inspection, location and safety consider-


ations, and explains how to set up module dipswitches and
install the interfaces before placing them in operation.

Operating Procedures Explains how to start up and use the interfaces and individual
controls.

Troubleshooting Contains error indications, corrective actions, problem deter-


mination and verification.

Maintenance Provides guidelines to assist in establishing a preventive main-


tenance program.

Repair/Replacement Provides procedures for user repair and replacement.


Procedures

Support Services Contains replacement parts, warranty policy and customer


training.

Appendices Contain quick reference material, information on termination


unit or module configurations, and how to set up redundant
interfaces.

HOW TO USE THIS MANUAL

Read this manual in sequence. To get the best use of this man-
ual, read it from cover to cover, then go back to specific sec-
tions.

1. Do the steps in Section 3.

2. Read Section 4 thoroughly before powering up the system.

3. Refer to Section 5 for what to do if a problem occurs.

INSTRUCTION CONTENT
1-6 WBPEEUI250015A0
INTRODUCTION

4. Refer to Section 6 for scheduled maintenance require-


ments.

5. Read Section 7 if system repair or replacement is needed.

6. Refer to Section 8 for ordering information, training and


documentation.

REFERENCE DOCUMENTS

Table 1-1 lists documents with additional information that is


related to the INFI-NET to INFI-NET interfaces.

Table 1-1. Reference Documents

Document
Title
Number
I-E96-200 Function Code Application Manual
I-E96-309 Digital Slave I/O Module (IMDSM05)
I-E96-310 Digital Slave Output Module (IMDSO01/02/03)
I-E96-313 Digital Slave Output Module (IMDSO04)
I-E96-401 Multi-Function Processor Termination Module (NIMP01/02)
I-E96-408 Communication Termination Module (NICL01)
I-E96-422 Communication Termination Unit (NTCL01)
I-E96-428 Multi-Function Processor Termination Unit (NTMP01)

NOMENCLATURE

Table 1-2 lists nomenclatures associated with the INFI-NET to


INFI-NET interfaces.

Table 1-2. Nomenclature

Nomenclature Description
IEMMU01/02 Module mounting unit
IEMMU11/12/21/22 Module mounting unit
IMDSM05 Digital slave I/O module
IMDSO01 Digital slave output module
IMDSO02 Digital slave output module
IMDSO03 Digital slave output module
IMDSO04 Digital slave output module
INIIL02 INFI-NET to INFI-NET local interface
INIIR01 INFI-NET to INFI-NET remote interface
INIIT12 INFI-NET to INFI-NET transfer module (remote)
INIIT03 INFI-NET to INFI-NET transfer module (local)
INNIS01 Network interface slave module
NFTP01 Field termination panel

REFERENCE DOCUMENTS
WBPEEUI250015A0 1-7
INTRODUCTION ®

Table 1-2. Nomenclature (continued)

Nomenclature Description
NICL01 Communication termination module
NIMP01 Multi-function processor termination unit
NKLS01 Termination cable, INNIS01 to NTCL01 (PVC)
NKLS02 Termination cable, INNIS01 to NICL01 (PVC)
NKLS11 Termination cable, INNIS01 to NTCL01 (non-PVC)
NKLS12 Termination cable, INNIS01 to NICL01 (non-PVC)
NKMR02 RS-232-C cable, DB9 to DB25
NKTM01 Termination module cable, INIIT12 to NIMP01 (PVC)
NKTU01 Termination unit cable, INIIT12 to NTMP01 (PVC)
NKTU02 Termination module cable, INIIT12 to NIMP01 (PVC)
NKTU11 Termination unit cable, INIIT12 to NTMP01 (non-PVC)
NKTU12 Termination module cable, INIIT12 to NIMP01
(non-PVC)
NTCL01 Communication termination unit
NTDI01 Digital I/O termination unit
NTMP01 Multi-function processor termination unit
NTMU01 Termination mounting unit, rear mount
NTMU02 Termination mounting unit, front mount

DOCUMENT CONVENTIONS

The ? in a nomenclature or a part number indicates a variable


for that position (e.g., IMMFP1?)

GLOSSARY OF TERMS AND ABBREVIATIONS

Table 1-3 lists definitions of terms used in this manual.

Table 1-3. Glossary of Terms and Abbreviations

Term Definition
ACK Acknowledge. Destination node received message.
Controlway High-speed, redundant, peer-to-peer communication link. Used to transfer
information between intelligent modules within a process control unit.
Exception Report Information update generated when the status or value of a point changes by
more than a specified significant amount; abbreviated as XR.
MMU Module mounting unit. A card cage that provides electrical and communication
support for INFI 90 OPEN/Network 90® modules.
NAK Negative acknowledge. Destination node did not receive message, or error
occurred.
Node A point of interconnection to a network.
NVRAM Nonvolatile random access memory. Memory that retains stored information
when power is removed.

DOCUMENT CONVENTIONS
1-8 WBPEEUI250015A0
INTRODUCTION

Table 1-3. Glossary of Terms and Abbreviations (continued)

Term Definition
Termination Module Provides input/output connection between plant equipment and the INFI 90
OPEN/Network 90 modules.
Termination Unit Provides input/output connection between plant equipment and the INFI 90
OPEN/Network 90 modules.

SPECIFICATIONS

Table 1-4 contains INFI-NET to INFI-NET interface module


specifications.

Table 1-4. Specifications


Property Characteristic/Value
INNIS01 module
Power requirements Voltage (VDC) Current (mA) Power (W)
5 900 4.5
+ 15 5 0.075
– 15 200 3.0

Memory 128 kbytes processor RAM


80 kbytes other RAM
64 kbytes processor ROM

Communication rates 2 Mbaud or 10 Mbaud

System capability 62,500 system nodes, 250 nodes per loop

Mounting Occupies one slot in a standard INFI 90 OPEN module mounting unit
INIIT12 module
Power requirements Voltage (VDC) Current (mA) Power (W)
5 2 10

Memory
256 kbytes ROM
512 kbytes RAM
256 kbytes NVRAM
Ports
2 full duplex serial EIA standard RS-232-C
Communication rates
75 to 19,200 baud (user-selectable)
Mounting
Occupies one slot in a standard INFI 90 OPEN module mounting unit
INIIT03 module
Power requirements Voltage (VDC) Current (mA) Power (W)
5 2 10

Memory
2 Mbytes RAM
512 kbytes ROM
Mounting
Occupies one slot in a standard INFI 90 OPEN module mounting unit

SPECIFICATIONS
WBPEEUI250015A0 1-9
INTRODUCTION ®

Table 1-4. Specifications (continued)

Property Characteristic/Value
All INFI-NET interface
modules
Electromagnetic/radio Values are not available at this time. Keep cabinet doors closed. Do not use
frequency interference communication equipment any closer than 2 meters from the cabinet.
Ambient temperature 0° to 70°C (32° to 158°F)
Relative humidity 0% to 95% up to 55°C (131°F) noncondensing
0% to 45% above 55°C (131°F) noncondensing
Atmospheric pressure Sea level to 3 km (1.86 mi)
Air quality Noncorrosive
Certification All INFI-NET interface modules are CSA certified for use as process control
equipment in an ordinary (nonhazardous) environment.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

SPECIFICATIONS
1 - 10 WBPEEUI250015A0
SECTION 2 - DESCRIPTION AND OPERATION

INTRODUCTION

INFI-NET is a unidirectional, high-speed serial data highway


that all INFI 90 OPEN nodes share. The INNIS01 Network
Interface Slave Module and the INIIT12 INFI-NET to INFI-NET
Transfer Module make up an INIIR01 INFI-NET to INFI-NET
Remote Interface. Two network interface slave (NIS) modules
and the INIIT03 INFI-NET to INFI-NET Transfer Module make
up an INIIL02 INFI-NET to INFI-NET Local Interface. This sec-
tion of the product instruction provides an overview of
INFI-NET interface module operating theory.

MODULE INTEGRITY

All INFI-NET communication modules have normal INFI 90


OPEN security functions that insure module integrity. Module
hardware checks for illegal addresses, and monitors the
machine fault timer and the I/O expander bus clock. If a mod-
ule detects an illegal address, it generates a bus error and dis-
plays an error code on the faceplate LEDs. If the processor fails
to reset the machine fault timer, it expires. When the machine
fault timer expires, the communication module stops and the
status LED turns red. Module hardware also monitors the I/O
expander bus clock. If there is no clock signal, the module
hardware generates an interrupt causing the module to stop.

NIS MODULE

The NIS module interfaces both the INIIT12 and INIIT03 trans-
fer modules to an INFI-NET loop. The NIS module operates
with each type of transfer module in the same manner.

Messages

The NIS module processes four different message types: Broad-


cast, time synchronization, multicast and NIS poll.

BROADCAST

A node generates a broadcast message when sending informa-


tion to all system nodes. Typically, these messages announce
changes in node status. Broadcast messages include node
online, node offline, node restart and node busy.

INTRODUCTION
WBPEEUI250015A0 2-1
DESCRIPTION AND OPERATION ®

TIME SYNCHRONIZATION

The time synchronization message is a high priority broadcast


type of message. The NIS module services this message type
immediately. Time synchronization provides a common system
time base for sequencing exception reports, and accessing
trend data for display on a system console.

MULTICAST

A message that contains data for multiple destinations is a


multicast message. This message can have one to 64 destina-
tions.

NIS POLL

The NIS poll is a single destination message. The NIS module


uses this message type to poll the operational status of another
node.

Message Format

Messages exist as frames of information. Each frame consists


of a message control field that follows an information field. The
information field contains the message data. It can consist of
multiple messages and vary in size to a maximum of 1,500
bytes. The control field contains time of origination, source
node message sequence number, source node number, size,
circulation count, message type, destinations and checksum.

The NIS module increments the circulation count field of all


incoming messages. When a message count field reaches 256,
the message is discarded. This is useful in keeping retry and
spurious message traffic to a minimum. The NIS module uses
the message type to determine how to process the message.
The checksum and CRC fields verify data integrity.

Message Transmission

Any NIS module can transmit a message at any time regardless


of the activities of other NIS modules on the system. Each NIS
module can transmit and receive messages simultaneously.
NIS module start-up and shutdown is local and requires no
interaction with other NIS modules on the INFI-NET loop. Each
NIS module receives all incoming messages and transmits a
new stream of messages in a store and forward fashion to the
next node. When there are no messages for the NIS module to
transmit, the NIS module transmits flag characters (null pack-
ets) as the loop synchronizing condition to keep the receivers in
lock.

NIS MODULE
2-2 WBPEEUI250015A0
DESCRIPTION AND OPERATION

NIS MODULE DATA INTEGRITY

Retry Logic

If, on the first message transmission, the NIS module does not
receive an acknowledge (ACK) or busy negative acknowledge
(NAK) from the destination node, it transmits the message
again up to 11 times. If, after this series of retries, there is still
no response, the destination node is marked off-line and the
NIS module informs the transfer module of the negative
acknowledge.

Node Status Table

The NIS module maintains an internal table of system-wide


status such as off-line and busy nodes. The NIS module relays
node status changes to the transfer module. When the NIS
module periodically polls nodes, it updates this table
accordingly.

Polling

The NIS module uses the information in its status table for
polling purposes. As it scans the status table, it picks out des-
tinations targeted for multicast messages that have been
marked off-line or busy. After polling the destination, the NIS
module updates its table and forwards pertinent information to
the transfer module.

INIIT12 INFI-NET TO INFI-NET TRANSFER MODULE

The INIIT12 module passes exception reports, and control and


configuration data between the central INFI-NET loop and a
satellite INFI-NET loop. Operation of the interface is transpar-
ent to the user. The INIIT12 modules take the responsibility of
retrying failed messages and informing the original source of
any failure. Other INFI-NET communication modules interact
with the INIIT12 module within the node status protocol rules
of INFI-NET. The interface generates on-line, off-line and busy
status for nodes on other loops and tracks node status for
every node on the local loop.

Blown Fuse Detection

The INIIT12 module can detect a blown fuse on the loop termi-
nation unit or module. If the loop termination unit or module
blows a fuse, or power is removed from the loop termination
unit or module, the INIIT12 module status LED turns red and
CPU LEDs three through six turn on. This feature is available
only on NIS modules with firmware revision E.1 or later and
INIIT12 modules with firmware revision B.1 or later.

NIS MODULE DATA INTEGRITY


WBPEEUI250015A0 2-3
DESCRIPTION AND OPERATION ®

Exception Reporting

The INIIT12 module maintains a database of all points that


send or receive exception reports to or from the remote loop.
The INIIT12 database contains specifications for each point
that helps the INIIT12 module sort and package requests from
other points more efficiently. The interface generates a report
for all destinations every time it receives an exception report
from a point. The INIIT12 module does not monitor the data in
the exception report. Each node is responsible for verifying any
information it receives in an exception report. The INIIT12
module monitors nodes for their status (off-line, on-line, busy).

Control and Configuration Messages

Control and configuration messages do not require a database


within the INIIT12 module. The interface simply passes these
messages through to their destination (unless they are des-
tined for the transfer module). The messages are placed in a
circular buffer through which they pass to the remote loop.

Status Reporting

The INIIT12 module will report its own status. Exception


reporting for status occurs whenever there is a change in sta-
tus or every 60 seconds if no change occurs.

OPERATION OF SERIAL DATA CHANNELS

Command and data transfers between INIIR01 interfaces are


via asynchronous RS-232-C channels. These channels operate
in half or full duplex modes at 75 to 19,200 baud using
eight-bit characters and various combinations of parity and
stop bits.

Messages passed across the serial data channels are formatted


in proprietary message formats optimized for transfer of
INFI-NET data. A sliding window acknowledge protocol is used
wherein each end of the INIIR01 interface can have several mes-
sages outstanding that are acknowledged in sequential order by
the opposite side. Messages are automatically retried until they
are received correctly and acknowledged by the opposite end.

INIIT12 COMMUNICATION PROTOCOL

The INIIT12 communication protocol consists of two layers:

• Link control layer.


• Application layer.

The link control layer is a sequenced delivery system with posi-


tive acknowledgment and automatic repeat request for error

OPERATION OF SERIAL DATA CHANNELS


2-4 WBPEEUI250015A0
DESCRIPTION AND OPERATION

recovery. The INFI 90 OPEN application layers in both the cen-


tral and satellite loop INIIT12 modules use the link control
layer to transport control and configuration information and
exception reports.

Framing

The INIIT12 module uses message framing to help it track data


bytes that pass through the asynchronous communication
link. The receiving INIIT12 module looks for a one-byte syn-
chronization character at the start of every transmission. Once
it recognizes the synchronization character, it looks at a byte
count field in each message to determine the framing of suc-
cessive messages.

Sequence Control

All messages have a sequence number. The transmitting and


receiving communication modules use the sequence number to
keep track of outstanding, lost and bad messages.

Line Control

Line control limits the transmission time of each INIIT12 mod-


ule when they are in the half duplex mode. There are two lim-
its: The window of outstanding sequenced messages and the
maximum transmission time set by executive block specifica-
tions S5 and S6. When the transmitting module reaches one of
the limits (or has no more data to send), it flags the last mes-
sage in the transmission. When the receiving module sees this
flag it can then start a transmission sequence of its own. If the
transfer modules are in the full duplex mode they do not use
line control; they can transmit independently of each other.

When external communication equipment (i.e., transceiver) is


used and the INIIT12 module is operating in half duplex mode,
the INIIT12 module requires a digital I/O module to provide a
switching signal to the communication equipment. A digital I/
O module is also required for systems that have redundant
external communication equipment (refer to Figure E-1).

Error Detection and Recovery

A 16-bit cyclic redundancy check (CRC) code assures the integ-


rity of each transmission. The transfer module uses an auto-
matic repeat request to recover from errors. The receiving
INIIT12 module notifies the sending INIIT12 module of the last
sequence number it receives. The sending module then knows
which message packets to resend.

INIIT12 COMMUNICATION PROTOCOL


WBPEEUI250015A0 2-5
DESCRIPTION AND OPERATION ®

Start-Up Control

If either INIIT12 module is restarted, it sends a message to the


other INIIT12 module so that it can take the steps needed to
synchronize itself with the restarted transfer module.

Redundancy

Redundancy requires a full set of duplicate modules (two


INNIS01 modules and two INIIT12 modules on each loop). The
secondary transfer module continuously monitors the primary.
A flavor occurs when the secondary IIT module detects a pri-
mary module failure on Controlway. When this happens, the
secondary interface takes over and the primary interface is
taken off-line.

INIIT03 INFI-NET TO INFI-NET TRANSFER MODULE

The INIIT03 module passes exception reports, and control and


configuration data between a central INFI-NET loop and a sat-
ellite INFI-NET loop that have termination points within 150
feet of each other. Operation of the interface is transparent to
the user.

Blown Fuse Detection

The INIIT03 module can detect a blown fuse on the loop termi-
nation unit or module. If the loop termination unit or module
blows a fuse, or power is removed from the loop termination
unit or module, the INIIT03 module status LED turns red and
CPU LEDs three through six turn on. This feature requires an
NIS module with firmware revision E.1 or later.

Data Flow

When an NIS module receives a message, it determines the


destination of the message (in or out of its loop). If the message
has a destination on the other side of the INIIL02 interface or
the interface node itself is a destination, then the NIS module
acknowledges the message and notifies the INIIT03 module
(through the I/O expander bus) that there is an incoming mes-
sage. The INIIT03 module transfers the message from the NIS
module. If the received message contains exception reports,
these are stored in its exception report database. The interface
packages exceptions to a common destination for transmis-
sion, thus minimizing traffic through the interface.

When the local interface transmits a message it waits for


acknowledgment from the destination node. If it does not
receive an acknowledge (ACK) or busy negative acknowledge
(NAK), the NIS module initiates retries. The NIS module
attempts up to 11 retries before it marks a node that does not

INIIT03 INFI-NET TO INFI-NET TRANSFER MODULE


2-6 WBPEEUI250015A0
DESCRIPTION AND OPERATION

respond as node off-line (NOL). Some messages, such as con-


trol and configuration messages, pass through the INIIT03
module unchanged and the original source of the message is
responsible for retrying them.

The local interface notifies the message source node when


there is a destination node off-line. It is then the responsibility
of the message source to refrain from sending messages to
off-line nodes.

Redundancy

Redundancy requires a full set of duplicate modules (four


INNIS01 modules and two INIIT03 modules). The secondary
transfer module continuously monitors the primary. A failover
occurs when the secondary IIT detects a primary module fail-
ure on Controlway. When this happens, the secondary
assumes responsibility and the primary is taken off-line. The
new primary INIIT03 module brings its NIS modules on-line.

INIIT03 INFI-NET TO INFI-NET TRANSFER MODULE


WBPEEUI250015A0 2-7
SECTION 3 - INSTALLATION

INTRODUCTION

This section covers the proper handling of devices susceptible


to electrostatic discharge, dipswitch and jumper settings, and
termination unit or module installation. Follow the steps in this
section to install and prepare a specific interface for operation.

SPECIAL HANDLING

The INFI-NET to INFI-NET interface modules have components


that are sensitive to electrostatic discharge. Follow these han-
dling procedures:

NOTE: Always use Elsag Bailey's field static kit (part number
1948385?1 - consisting of two wrist straps, ground cord assembly,
alligator clip, and static dissipative work surface) when working with
the modules. The kit grounds a technician and the static dissipative
work surface to the same ground point to prevent damage to the
modules by electrostatic discharge.

1. Use Static Shielding Bag. Keep the modules in the static


shielding bag until you are ready to install them in the system.
Save the bag for future use.

2. Ground Bag Before Opening. Before opening a bag con-


taining an assembly with semiconductors, touch it to the
equipment housing or a ground to equalize charges.

3. Avoid Touching Circuitry. Handle assemblies by the


edges; avoid touching the circuitry.

4. Avoid Partial Connection of Semiconductors. Verify


that all devices connected to the modules are properly
grounded before using them.

5. Ground Test Equipment.

6. Use an Antistatic Field Service Vacuum. Remove dust


from the module if necessary.

7. Use a Grounded Wrist Strap. Connect the wrist strap to


the appropriate grounding plug on the power entry panel. The
grounding plug on the power entry panel must be effectively
connected to the earth grounding electrode system through the
AC safety ground.

8. Do Not Use Lead Pencils To Set Dipswitches. To avoid


contamination of dipswitch contacts that can result in unnec-
essary circuit board malfunction, do not use a lead pencil to
set a dipswitch.

INTRODUCTION
WBPEEUI250015A0 3-1
INSTALLATION ®

UNPACKING AND INSPECTION

1. Examine the hardware immediately to verify that it has not


been damaged in transit.

2. Notify the nearest Elsag Bailey sales office of any such


damage.

3. File a claim for any damage with the transportation com-


pany that handled the shipment.

4. Use the original packing material and container to store the


hardware.

5. Store the hardware in an environment of good air quality,


free from temperature and moisture extremes.

INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION

Install the modules, termination devices and cables that make


up an INIIR01 INFI-NET to INFI-NET Remote Interface. Two
complete interfaces are required, one for each loop. The
required modules are:

• Two INIIT12 modules, one for each loop.

• Two INNIS01 modules, one for each loop.

• Two NTCL01 Communication Termination Units or NICL01


Communication Termination Modules, one for each
INNIS01 module.

• One termination unit cable or one termination module


cable for each NTCL01 or NICL01 termination device. The
NTCL01 termination unit uses NKLS01 or NKLS11 termi-
nation cables. The NICL01 termination module uses
NKLS02 or NKLS12 termination cables.

• Two NTMP01 Multi-Function Termination Units or NIMP01


Multi-Function Termination Modules, one for each INIIT12
module.

• One termination unit cable or one termination module


cable for each NTMP01 or NIMP01 termination device. The
NTMP01 termination unit uses NKTU01 or NKTU11 termi-
nation cables. The NIMP01 termination module uses
NKTU02 or NKTU12 termination cables.

• One external serial communication link is required such as


a modem or transceiver.

For redundant INFI-NET to INFI-NET remote interfaces, double


the required modules, termination units or modules, cables and

UNPACKING AND INSPECTION


3-2 WBPEEUI250015A0
INSTALLATION

external serial communication link. Refer to Appendix E for


more information on how to set up redundant remote interfaces.

To install an INFI-NET to INFI-NET remote interface:

1. Set the jumpers on all the termination units or modules.

2. Install all the termination units or modules and their cables.

3. Set the dipswitches and jumpers on the INNIS01 and


INIIT12 modules.

4. Verify that the module mounting unit does not use -30 VDC.

5. Install the INNIS01 and INIIT12 modules.

6. Install and connect the external communication equipment


to the NTMP01 or NIMP01 termination devices.

Termination Unit/Module Configuration and Installation

Configure and install the required termination units or mod-


ules and their cables before installing any of the interface
modules.

NTCL01 OR NICL01 INSTALLATION

The INNIS01 module terminates through an NTCL01 Commu-


nication Termination Unit or an NICL01 Communication Ter-
mination Module. These devices terminate the INFI-NET
communication loop through either twinax or coax terminals.

Appendices A and B contain a quick reference of termination


unit or module jumper settings, board layout and cable con-
nections. Refer to the Communication Termination Unit
(NTCL01) instruction or the Communication Termination
Module (NICL01) instruction for specific directions on config-
uring jumpers, mounting, termination cable installation, and
twinax/coax cable lengths.

NTMP01 OR NIMP01 INSTALLATION

The INIIT12 module terminates through the NTMP01


Multi-Function Processor Termination Unit or NIMP01
Multi-Function Processor Termination Module. Jumpers select
the RS-232-C signals required for the INIIT12 module to act as
data communication equipment (DCE) or data terminal equip-
ment (DTE). The NTMP01 termination unit provides DB-25
connectors; the NIMP01 termination module provides DB-9
connectors to terminate the remote communication device.

Appendices C and D contain NTMP01 and NIMP01 jumper con-


figuration information. Appendix E explains several ways to
terminate redundant INIIR01 interfaces and provides an exam-

INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION


WBPEEUI250015A0 3-3
INSTALLATION ®

ple of redundant communication equipment setup. Refer to the


Multi-Function Processor Termination Unit (NTMP01)
instruction or the Multi-Function Processor Termination Mod-
ule (NIMP01/02) instruction for specific directions on configur-
ing jumpers, mounting, termination cable installation, and
RS-232-C cable lengths.

INNIS01 Module Dipswitches

Each INFI-NET to INFI-NET interface requires two INNIS01


Network Interface Slave Modules. For redundant interfaces,
double the required number of INNIS01 modules. There are
four user-configured dipswitches on the network interface
slave (NIS) module. Refer to Figure 3-1 for dipswitch locations.

NOTE: Dipswitch positions marked not used or reserved must be


set to the indicated position, otherwise the INNIS01 module will not
operate properly. Since factory settings may not reflect the default
settings, it is imperative to check all dipswitch and jumper settings
before putting the module into operation.

INNIS01 DIPSWITCH SW1, NODE ADDRESS

This dipswitch sets the resident node address. Valid node


addresses are one through 250 (refer to Table 3-1). Pole one is
the most significant bit (MSB) with a binary weight of 128; pole
eight is the least significant bit (LSB) with a binary weight of
one. Record the dipswitch SW1 setting in the space provided.

INNIS01 DIPSWITCH SW2, LOOP ADDRESS

This dipswitch assigns a loop address to the INNIS01 module


in relation to the main INFI-NET loop. Valid satellite loop
addresses are two through 250. The central loop address must
be one. Refer to Table 3-1, and record the dipswitch SW2 set-
ting in the space provided.

INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION


3-4 WBPEEUI250015A0
INSTALLATION

SW 3 SW 1 U S E R -C O N FIG U R E D
LO O P M O D E NO DE A DDRE SS J U M P E R S J1-J 6

P1
1234
J1
1234 1234
G RO U P A
J5 J2
LE D S
P3
G RO U P B
1 2 34 5 6 7 8 1 2 34 5 6 7 8 1 2 34 5 6 7 8 1 2 34 5 6 7 8 1234
LE D S J3
O PEN O PEN O PEN O PEN 1234 1234

J6 J4
P2

SW 4 SW 2
I/O E X PA N D E R LO O P
BUS ADDRE SS AD DRES S T 00 1 95 A

Figure 3-1. INNIS01 Module Circuit Board Layout

Table 3-1. INNIS01 Dipswitch SW1/SW2, Node Address/Loop


Address Example Settings

Pole
Example (Binary Value)1
Address 1 2 3 4 5 6 7 8
(128) (64) (32) (16) (8) (4) (2) (1)
1 0 0 0 0 0 0 0 1
32 0 0 1 0 0 0 0 0
250 1 1 1 1 1 0 1 0
User Settings – SW1
User Settings – SW22
NOTES:
1. 0 = CLOSED or ON, 1 = OPEN or OFF.
2. The central loop must have a loop address of 1. Valid satellite loop addresses are two through
250.

INNIS01 DIPSWITCH SW3, LOOP MODE

Dipswitch SW3 pole one determines the node type (refer to


Table 3-2). Set pole one to the one position for all INFI-NET to
INFI-NET interfaces. Pole two enables or disables ROM check-
summing. Elsag Bailey recommends that the NIS module be
installed with checksumming enabled to take full advantage of
the on-board diagnostics. Pole three enables internal testing
which must be disabled for normal operation. Pole four in con-
junction with pole three makes the node appear to be busy to
other nodes. Pole five enables the channel idle condition dis-
play for the front panel LEDs. If channel one is idle, the A
group of LEDs will flash on and off twice per second. If channel
two is idle, the B group of LEDs will flash. The channel idle dis-
play serves as a warning that a loop integrity problem exists.

INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION


WBPEEUI250015A0 3-5
INSTALLATION ®

Pole six enables diagnostic tests which preclude normal NIS


module operation. Poles seven and eight determine loop speed.

NOTE: Testing modes involving poles three, four and six interfere
with normal node operation.

Table 3-2. INNIS01 Dipswitch SW3, Loop Mode

Pole User
Function
1 2 3 4 5 6 7 8 Setting
1 INFI-NET to INFI-NET interface node. 1
0 Do not use.
1 ROM checksum enabled.
0 ROM checksum disabled.
1 Test mode; no time-out for handshake failure.
0 Normal operating mode.
1 Busy NAK all loop messages.
0 Normal operating mode.
1 Toggle group A LEDs if loop 1 is idle or shorted.
Toggle group B LEDs if loop 2 is idle or shorted.
0 LED display defined by SW4.
1 Diagnostic mode.
0 Normal operating mode.
0 0 10 Mbaud INFI-NET communication rate.
0 1 2 Mbaud INFI-NET communication rate.
1 0 Do not use. —
1 1 Do not use. —
NOTE: 0 = CLOSED or ON, 1 = OPEN or OFF.

INNIS01 DIPSWITCH SW4, EVENT AND ERROR COUNTERS

The NIS module can have an I/O expander bus address from
zero to seven. Poles one through three of dipswitch SW4 set the
NIS module address. Refer to Table 3-3 for I/O expander bus
address settings. Poles four through eight set the address of
the on-board event and error counters that the NIS module dis-
plays on 16 faceplate LEDs. Table 3-4 lists the event
addresses. Table 3-4 lists error counter addresses. Assign the
module address, and select an event or error counter and set
dipswitch SW4 accordingly. Keep a record of the dipswitch
SW4 settings in the space provided.

Example of Counter Usage Counter 09 keeps track of the number of multicast messages received
excluding those originated. To display this counter on the front panel LEDs,

INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION


3-6 WBPEEUI250015A0
INSTALLATION

set dipswitch SW4 (Table 3-4) as follows: pole 4 = 0, 5 = 1, 6 = 0, 7 = 0, and 8


= 1.

NOTE: The two INNIS01 modules in an INIIL02 interface must have


different I/O expander bus addresses (set by dipswitch SW4, poles
one through three).

Table 3-3. INNIS01 Dipswitch SW4, I/O Expander Bus Address


Example Settings

Pole
Example (Binary Value)
Address 1 2 3 4 5 6 7 8
(4) (2) (1)
1 0 0 1 x x x x x
3 0 1 1 x x x x x
7 1 1 1 x x x x x
User Settings
NOTE: 0 = CLOSED or ON, 1 = OPEN or OFF, x = event/error counter address (refer to Tables 3-4
and 3-5).

Table 3-4. INNIS01 Dipswitch SW4, Event Counter Address

Pole User
Hex Description
4 5 6 7 8 Setting
0 0 0 0 0 00 Number of timer interrupts.
0 0 0 0 1 01 Number of channel 1 receive errors.
0 0 0 1 0 02 Number of channel 2 receive errors.
0 0 0 1 1 03 Number of transmitter errors.
0 0 1 0 0 04 Number of receive queue overflow errors.
0 0 1 0 1 05 Number of messages dumped with circulation count errors.
0 0 1 1 0 06 Number of messages dumped with message type or desti-
nation count errors.
0 0 1 1 1 07 Number of messages dumped with source state errors.
0 1 0 0 0 08 Number of messages dumped with source sequence mis-
match.
0 1 0 0 1 09 Number of multicast messages received, excluding origi-
nated messages.
0 1 0 1 0 0A Number of multicast destinations received.
0 1 0 1 1 0B Number of time sync messages received, excluding origi-
nated messages.
0 1 1 0 0 0C Number of broadcast messages received, excluding origi-
nated messages.
0 1 1 0 1 0D Number of NIS poll messages received, excluding origi-
nated messages.
0 1 1 1 0 0E Number of NIS poll messages acknowledged (ACK) by this
node.
0 1 1 1 1 0F Number of NIS poll messages busy negative acknowledged
(NAK) by this node.
1 0 0 0 0 10 Number of messages transmitted, total loop traffic.

INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION


WBPEEUI250015A0 3-7
INSTALLATION ®

Table 3-4. INNIS01 Dipswitch SW4, Event Counter Address (continued)

Pole User
Hex Description
4 5 6 7 8 Setting
1 0 0 0 1 11 Number of messages received and forwarded by this node.
1 0 0 1 0 12 Number of messages originated by this node, including
retries.
1 0 0 1 1 13 Number of message retries originated by this node.
1 0 1 0 0 14 Number of transmitted message watchdog expirations.
1 0 1 0 1 15 Number of messages put into receive buffer and retained.
1 0 1 1 0 16 Number of bytes originated by this node, including retries.
1 0 1 1 1 17 Number of bytes received and forwarded by this node.
1 1 0 0 0 18 Number of I/O expander bus to NIS module handshakes.
1 1 0 0 1 19 Number of I/O expander bus message to transmit buffer sig-
nals.
1 1 0 1 0 1A Number of I/O expander bus PCU status requests.
1 1 0 1 1 1B Number of I/O expander bus NIS status requests.
1 1 1 0 0 1C Number of I/O expander bus interrupts with invalid status.
1 1 1 0 1 1D Number of transmit buffer realignments due to invalid con-
tents.
1 1 1 1 0 1E Number of receive buffer realignments.
1 1 1 1 1 1F Number of status buffer realignments.
NOTE: 0 = CLOSED or ON, 1 = OPEN or OFF.

USER-CONFIGURED JUMPERS

There are six user-configured jumpers on the NIS module that


set the communication rate of the receiver analog circuit (refer
to Figure 3-1 for jumper locations). All six jumper (J1 through
J6) settings must be the same. Instructions (for jumper set-
tings) are silk screened on the NIS circuit board (upper left cor-
ner). The jumper settings must match the communication rate
set by dipswitch SW3, poles seven and eight. Figure 3-2 shows
how to set the jumpers for each communication rate.

POWER SYSTEM STATUS

The communication system provides a way to monitor the


power system status of each node. This status information can
be displayed on the operator console. Electronics within the
power entry panel monitor the power system status. A single
status output is made available to the communication system.
To use this feature, wire the status output to the terminal
block on the termination unit or module labeled PSS1 or PSS2.
Two sets of terminals are available on each termination so that
other termination devices can be connected to the power sys-
tem status output.

This signal is fed through the termination unit cable to the P3


connector on the NIS module. The power system status input

INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION


3-8 WBPEEUI250015A0
INSTALLATION

2 MHZ

JUMPERS J1
1 2 3 4 THROUGH J6

NOT 10 MHZ
USED T00196A

Figure 3-2. User-Configured Jumpers

is a TTL-compatible signal. A five-VDC signal (logic high) on


power system status indicates good status; a zero-VDC signal
(logic low) indicates bad status. When no connection is made to
either of the power system status inputs, a pull-up resistor on
the NIS module puts a logic high on the power system status
input, thereby reporting good status.

INIIT12 Module Dipswitches

There are two user-configured dipswitches and six jumpers on


the INIIT12 module that set the module operating characteris-
tics. Figure 3-3 shows dipswitch locations on the INIIT12 mod-
ule circuit board.

INIIT12 MODULE JUMPERS

Always operate the IIT module with the machine fault timer cir-
cuit enabled. Unpredictable module outputs may result if the
CAUTION machine fault timer circuit is disabled. These unpredictable
module outputs may adversely affect the entire communication
system.

There are six jumpers on the INIIT12 module. Jumpers one


through four have no usable function and must be set as
shown in Figure 3-3. Jumper J5 opens pin four of P1 so that it
has no continuity with the module mounting unit. Pin four of
P1 is normally used for Controlway. Older systems use this pin
for -30 VDC. Refer to INIIR01 Interface Mounting Unit Prep-
aration for more information on setting J5 and installation
options. Refer to Figure 3-3 for the location of the machine
fault timer (MFT) jumper posts. These jumper pins must be
open so that that MFT timer is enabled.

INIIT12 TEST/MODULE ADDRESS DIPSWITCHES SW3

Dipswitch SW3 is an eight-position dipswitch that sets the


module address and operational mode. Table 3-5 lists the SW3
option settings. Record the settings in the space provided.

INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION


WBPEEUI250015A0 3-9
INSTALLATION ®

INIIT12 DIPSWITCH SW4, OPTIONS

Dipswitch SW4 is an eight-position dipswitch that determines


the operating options of the module. Table 3-6 lists the options
and dipswitch settings. Record the option settings in the space
provided.

J5
-30 V D C S Y S T E M
(D E FAU LT )
R E S E RV E D
C O N T RO LW AY
R E S E RV E D

ON ON
P1
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
SW3 SW4

J5

J2 P3
J1
J3
J4

P2

J U M P E R S A N D P O S TS T 00 1 97 A

Figure 3-3. INIIT12 Module Circuit Board Layout

Table 3-5. INIIT12 Dipswitch SW3, Test/Module Address

Pole User
Function
1 2 3 4 5 6 7 8 Setting
0 Normal operating mode.
1 Diagnostic mode.
0 Not used. Must be set as shown. 0
1 Not used.
0 Controlway (1 Mbaud).
1 Module bus (83.3 kbaud).
0 Not used. Must be set as shown. 0
1 Not used.
0 Do not dump NVRAM on crash.
1 Dump NVRAM on crash.
0 Both loops on same time base.
1 Separate time bases on loops.
0 No redundancy.
1 Redundancy configured.

INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION


3 - 10 WBPEEUI250015A0
INSTALLATION

Table 3-5. INIIT12 Dipswitch SW3, Test/Module Address (continued)

Pole User
Function
1 2 3 4 5 6 7 8 Setting
0 Controlway/module bus address 0.
1 Controlway/module bus address 1.
NOTE: 0 = CLOSED or ON, 1 = OPEN or OFF.

Table 3-6. INIIT12 Dipswitch SW4, Options

Pole1 User
Function
1 2 3 4 5 6 7 8 Setting
0 ROM checksum enabled.
1 ROM checksum disabled.
0 RS-232-C DTE mode (direct connections).
1 RS-232-C DCE mode (modem connections).
0 Equipment select output initially de-energized.
1 Equipment select output initially energized.
0 Enable port 2 as data channel.2
1 Enable port 2 as diagnostic channel.3
0 0 1200 baud rate on diagnostic port.
0 1 2400 baud rate on diagnostic port.
1 0 9600 baud rate on diagnostic port.
1 1 19200 baud rate on diagnostic port.
0 Do not initialize NVRAM.
1 Initialize NVRAM.
0 Disable alternate default baud rate.
1 Enable alternate default baud rate.4
NOTES:
1. 0 = CLOSED or ON, 1 = OPEN or OFF.

2. If the diagnostic port is not enabled, then port 2 data characteristics and baud rate are taken from the configuration of the INIIT12 executive
block.

3. If port 2 is connected to a remote INIIT12 port, disconnect it before enabling it as a diagnostic port. Failure of all serial link communication
may result if this precaution is not observed. If the diagnostic is enabled, port 2 data characteristics are 8 data bits, 1 stop bit, and no parity.
Port 1 baud rate is selected by poles 5 and 6.

4. If the alternate default baud rate is enabled, and the INIIT12 module NVRAM is initialized (pole 7 =1), then specifications S9 and S10 of
the INIIT12 executive block are set to the baud rate selected by poles 5 and 6.

INIIR01 Interface Mounting Unit Preparation

To avoid potential module damage, evaluate your system for


compatibility prior to module installation. This module uses
CAUTION
connections to the module mounting unit backplane that
served other functions in early Network 90 systems.

INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION


WBPEEUI250015A0 3 - 11
INSTALLATION ®

The INIIR01 INFI-NET to INFI-NET Remote Interface requires a


dedicated module mounting unit. If the module mounting unit
is part of an older system, it must be checked for -30 VDC. The
next three subsections explain how to check the module
mounting unit for -30 VDC, INIIT12 module installation
options available for systems that use -30 VDC, and how to
isolate the MMU card cage for the INIIR01 interface. Do not
attempt to install the INIIR01 interface until all the steps in the
next three subsections have been completed.

CHECKING THE MODULE MOUNTING UNIT FOR -30 VDC

To check the module mounting unit for -30 VDC:

1. Face the rear of the cabinet. Locate the -30 VDC faston. It
is the second faston from the top on the back of the MMU
backplane.

NOTE: If the module mounting unit does not use -30 VDC, the sec-
ond faston from the top on the back of the MMU backplane supplies
5 VDC.

2. Check for -30 VDC with respect to system common at the


-30 VDC faston.

3. If there is -30 VDC present then either set INIIT12 jumper


J5 to the 30 V position or disconnect -30 VDC from the module
mounting unit (refer to INIIT12 INSTALLATION OPTIONS).
Turn off power to the cabinet. Remove -30 VDC from the mod-
ule mounting unit by removing the supply wiring from the -30
VDC faston.

4. For additional information and/or assistance, contact


Elsag Bailey technical support.

INIIT12 INSTALLATION OPTIONS

There are two installation options available. The first option


applies to systems that do not have -30 VDC power. The sec-
ond option is for systems that have -30 VDC power.

1. Set J5 to MODB when installing the INIIT12 module in a


module mounting unit that does not have -30 VDC on the mod-
ule mounting unit. Pole three of dipswitch SW3 is set to zero
for Controlway.

or

2. Set J5 to 30 V when installing the INIIT12 module in a


module mounting unit that has -30 VDC on the module
mounting unit. Pole three of dipswitch SW3 is set to one for
module bus.

INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION


3 - 12 WBPEEUI250015A0
INSTALLATION

ISOLATING CONTROLWAY AND I/O EXPANDER BUS

The INIIT12 INFI-NET to INFI-NET Transfer Module must have


a Controlway or module bus that is dedicated to the INIIR01
interface. In redundant applications, both the primary and
secondary INIIT12 module share this isolated Controlway or
module bus. Additionally, each INIIT12 module in a redundant
interface must have its own I/O expander bus. The INNIS01
modules communicate to their respective INIIT12 modules
through these isolated I/O expander buses. To isolate a mod-
ule mounting unit:

1. Select the module mounting unit that will be dedicated to


the INIIR01 interface.

2. Disconnect the Controlway/module bus cable from the


module mounting unit to be isolated for the interface.
Figure 3-4 shows an example of how the Controlway is discon-
nected to isolate Controlway or module bus on that module
mounting unit.

NOTE: The I/O expander bus for each set of one INNIS01 module
and one INIIT12 module must be as short as possible. Elsag Bailey
recommends that adjacent MMU slots be connected for each set of
interface modules. Failure to keep the I/O expander bus short
results in unreliable operation.

Disconnect power before installing dipshunts on the module


WARNING mounting unit backplane. Failure to do so will result in contact
with cabinet areas that could cause severe or fatal shock.

3. There is no set procedure for isolating the I/O expander


bus because system architectures differ so widely from system
to system. The example in Figure 3-4 shows one way to isolate
the I/O expander bus. Using the methods (i.e., by removing a
dipshunt or a ribbon cable) shown in Figure 3-4, isolate an I/O
expander bus for each interface.

Installing the INIIR01 Interface Modules

The INIIR01 interface modules are ready to install if:

• Both INIIT12 modules have their dipswitches and jumpers


set (four INIIT12 modules on redundant interfaces).

• Both INNIS01 modules have their dipswitches and jumpers


set (four INNIS01 modules on redundant interfaces).

• The required number of NTCL01 termination units or


NICL01 termination modules and cables are installed.

INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION


WBPEEUI250015A0 3 - 13
INSTALLATION ®

• The required number of NTMP01 termination units or


NIMP01 termination modules and cables are installed.

• The module mounting unit has been checked for -30 VDC
and modified if necessary.

To install the INIIT12 and INNIS01 modules:

1. There must be two empty slots (side by side) available in


one module mounting unit (on each loop) to install one inter-
face. Redundant interfaces require four slots or more depend-
ing on the application (refer to Figure 3-5). Additional slots will
be needed if using redundant digital I/O modules to enable a
transceiver. Prepare the module mounting units in which to
mount the interface so that the required slots are available.

2. Install a 24-pin dipshunt in the I/O expander bus socket


between the MMU slot to be used by the NIS module and the
MMU slot to be used by the INIIT12 module in each module
mounting unit. If using redundant interfaces, the primary
INIIT12/INNIS01 module pair and the secondary INIIT12/
INNIS01 module pair within the same module mounting unit
must be on separate I/O expander buses.

3. Verify that there are no other modules on the I/O expander


bus of each INIIT12/INNIS01 pair.

4. Mount each module in its assigned MMU slot one at a time.

5. Guide the top and bottom edges of each circuit card along
the top and bottom rails of its MMU slot.

6. Slide the module into the slot; push the module until the
front panel is flush with the top and bottom of the MMU frame
and seated within the cable connector at the rear of the MMU
card cage.

7. Turn the two captive latches ½-turn to lock the module in


place.

INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION


3 - 14 WBPEEUI250015A0
INSTALLATION

R E M OV E D IP S H U N T TO
IS O LAT E I/O E X PA N D E R B U S R E M OV E D IP S H U N T TO
O F R E D U N DA N T IN T E R FAC E IS O LAT E I/O E X PA N D E R
(F RO N T O F M M U ) B U S (FR O N T O F M M U )

R E M OV E R IB B O N C A B LE E A C H B R AC K E T R IB B O N C A B LE IN S TA LL E D
TO IS O LAT E I/O E X PA N D E R C O N TA IN S A N IS O L AT E D H E R E P ROV ID E S
B U S F RO M M M U B E LO W I/O E X PA N D E R B U S A D D IT IO N A L S LOT S F O R
M O D U LE S O N S Y S TE M I/O
E X PA N D E R B U S IF N E E D E D
M M U C A R D C AG E
D E D IC AT E D TO IN IIL02
IN T E R FA C E

D IS C O N N E C T 3-W IR E
(Y E LLO W, O R A N G E , W H ITE )
C O N T RO LW AY /M O D U L E
B U S C A B LE TO IS O LAT E
THE M M U CA RD CAGE

MBUS A
MBUS B
MCO M

MBUS A
MBUS B
MCO M

MBUS A
MBUS B
MCO M

MBUS A
MBUS B
MCO M

T 00 1 98 A

Figure 3-4. Example of How to Isolate a Module Mounting Unit

INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION


WBPEEUI250015A0 3 - 15
INSTALLATION ®

REDUNDANT
INIIR01 INTERFACE

SLOTS 9 10 11 12

IIT NIS IIT NIS

MODULE MOUNTING UNIT T00199A

Figure 3-5. Typical INIIR01 Module Slot Assignment


in the Module Mounting Unit

Disconnect power before installing dipshunts on the module


WARNING mounting unit backplane. Failure to do so will result in contact
with cabinet areas that could cause severe or fatal shock.

INIIT12 Executive Block Initialization

To initialize the INIIT12 module executive block specifications


to their default value:

1. Set dipswitch SW4 position seven to one (open).

2. Install the INIIT12 module in its MMU slot and wait for it to
initialize. The module halts and CPU LEDs one, two and four
are on when the module is initialized.

3. Remove the module from the module mounting unit and


set dipswitch SW4 position seven to 0 (closed).

4. Insert the module into its MMU slot.

5. The INIIT12 module will enter the configure mode with


executive block specifications at their default value.

Installing the Optional Digital I/O Module

Install the optional digital I/O module when the interface is set
up to run in half duplex mode or requires enable/disable sig-
nals for redundant external communication equipment.
Redundant applications require two digital I/O modules.

INIIR01 INFI-NET TO INFI-NET REMOTE INTERFACE INSTALLATION


3 - 16 WBPEEUI250015A0
INSTALLATION

Select one of the digital I/O modules whose output specifica-


tions match those of the communication equipment being
used. Refer to the product instruction for that I/O module for
directions on installing the module. The available I/O modules,
their output specifications and their document numbers are
listed in Table 3-7. Refer to Appendix E for more information
on redundant hardware configuration.

Table 3-7. Optional Digital I/O Modules

Nomenclature Output Document No.


IMDSM05 24 VDC I-E96-309
IMDSO01 24 to 240 VAC I-E96-310
IMDSO02 4 to 50 VDC
IMDSO03 5 to 160 VDC
IMDSO04 24 VDC I-E96-313

INIIL02 INFI-NET TO INFI-NET LOCAL INTERFACE INSTALLATION

Install the modules and termination devices and cables that


make up an INIIL02 INFI-NET to INFI-NET Local Interface. The
required modules are:

• One INIIT03 INFI-NET to INFI-NET Transfer Module.

• Two INNIS01 modules, one for each loop.

• Two NTCL01 Communication Termination Units or two


NICL01 Communication Termination Modules, one for
each INNIS01 module.

• One termination unit cable or one termination module


cable for each NTCL01 or NICL01 termination device. The
NTCL01 termination unit uses NKLS01 or NKLS11 termi-
nation cables. The NICL01 termination module uses
NKLS02 or NKLS12 termination cables.

For redundant INFI-NET to INFI-NET local interfaces, double


the required modules and termination units or modules and
cables. To install an INFI-NET to INFI-NET local interface:

1. Set the jumpers on all termination units or modules.

2. Install all the termination units or modules and their


cables.

3. Set the dipswitches and jumpers on the INNIS01 modules


and INIIT03 module.

4. Check the module mounting unit for -30 VDC and modify if
necessary.

INIIL02 INFI-NET TO INFI-NET LOCAL INTERFACE INSTALLATION


WBPEEUI250015A0 3 - 17
INSTALLATION ®

5. Prepare an isolated module mounting unit for the INIIL02


interface.

6. Install the INNIS01 modules and INIIT03 module.

NTCL01 or NICL01 Installation

Configure and install the required termination units or mod-


ules and their cables before installing any of the interface mod-
ules.

The INNIS01 module terminates through an NTCL01 Commu-


nication Termination Unit or an NICL01 Communication Ter-
mination Module. These devices terminate the INFI-NET
communication loop through either twinax or coax terminals.

Appendices A and B contain a quick reference of termination


unit or module jumper settings, board layout and cable con-
nections. Refer to the Communication Termination Unit
(NTCL01) instruction or the Communication Termination Mod-
ule (NICL01) instruction for specific directions on configuring
jumpers, mounting, termination cable installation, and twi-
nax/coax cable lengths.

INNIS01 Dipswitches and Jumpers

Configure the dipswitches and jumpers on the INNIS01 mod-


ule. Refer to INNIS01 Dipswitches and Jumpers for informa-
tion on these dipswitches and jumpers.

NOTE: The INIIL02 interface uses two INNIS01 modules. The two
INNIS01 modules must have different I/O expander bus addresses
(set by dipswitch SW4 on the NIS module).

INIIT03 Dipswitches and Jumpers

The INIIT03 module consists of one circuit board. The circuit


board has four dipswitches, four jumpers and one dipshunt
that set the module operating characteristics and options. Fig-
ure 3-6 shows the dipswitch and jumper locations on the
INIIT03 circuit board.

NOTE: Dipswitch positions marked not used or reserved must be


set to the indicated position, otherwise the INIIT03 module will not
operate properly. Since factory settings may not reflect the default
settings, it is imperative to check all dipswitch and jumper settings
before putting the module into operation.

INIIT03 DIPSWITCH UUB0, MODULE ADDRESS

Dipswitch UUBO sets the INIIT03 module Controlway or mod-


ule bus address, enables module diagnostics and sets its com-
munication rate for Controlway or module bus. Table 3-8
explains the function of dipswitch UUBO. Dipswitch poles one
through three set normal operation and communication speed.

INIIL02 INFI-NET TO INFI-NET LOCAL INTERFACE INSTALLATION


3 - 18 WBPEEUI250015A0
INSTALLATION

Poles four through eight set the INIIT03 module address. The
INIIT03 module must have an address of either zero or one.

NOTE: The preferred setting for position three of dipswitch UUB0 is


Controlway because of its high speed communication and redun-
dancy. In redundant configurations, dipswitch UUB0 should be identi-
cal on the primary and secondary INIIT03 modules, except pole eight.

P1
MODB
CR17
J4
J5

30V
P5

P3

B AU D
O P TIO N R ATE D IAG N O S TIC S S C SI
J1 S W IT C H S W IT C H S W IT C H S W IT C H 2 M BIT
SW6 SW4 SW1 SW2 SW3
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 4 M BIT 1 M BIT
16 15 14 13 12 11 10 9
J2
OPEN OPEN OPEN OPEN
P4 1 2 3 4 5 6 7 8
P2
UUB0 UMB1 L M B2 L L B3
H W SE TU P

T 00 20 0 A

Figure 3-6. INIIT03 Module Circuit Board Layout

Table 3-8. INIIT03 Dipswitch UUBO, Operation/Module Address

Pole User
Function
1 2 3 4 5 6 7 8 Setting
0 Normal run. 0
1 Not used. Must be set as shown.
0 Not used. Must be set as shown. 0
1 Not used.
0 Controlway (1 Mbaud).
1 Module bus (83.3 kbaud).
0 0 0 0 0 Module address = 0.
0 0 0 0 1 Module address = 1.
NOTE:0 = CLOSED or ON, 1 = OPEN or OFF.

INIIT03 DIPSWITCH UMB1, MODULE OPTIONS AND


DIAGNOSTICS

Dipswitch UMB1 is not used by the INIIT03 module and is


reserved for future use. All poles of dipswitch UMB1 must be
set to zero or closed.

INIIL02 INFI-NET TO INFI-NET LOCAL INTERFACE INSTALLATION


WBPEEUI250015A0 3 - 19
INSTALLATION ®

INIIT03 DIPSWITCH LMB2, MODULE OPTIONS

Dipswitch LMB2 is an eight-position dipswitch that determines


additional operating options of the module. Table 3-9 lists the
LMB2 option settings. Record the LMB2 dipswitch settings in
the space provided. The normal setting for pole one of
dipswitch LMB2 is zero.

Table 3-9. INIIT03 Dipswitch LMB2, Module Options

Pole User
Function
1 2 3 4 5 6 7 8 Setting
0 ROM checksumming enabled.
1 ROM checksumming disabled.
Diagnostic port (P4) data characteristics:
0 0 8 data bits, 1 stop bit, no parity.
0 1 8 data bits, 1 stop bit, even parity.
1 0 8 data bits, 1 stop bit, odd parity.
1 1 8 data bits, 2 stop bits, no parity.
0 0 Exception reporting rate (time between scans):
0 1 2.0 seconds.
1 0 1.0 second.
1 1 0.5 second.
0.25 second.
0 No failover to secondary module on power system status 1
alarm.
1
Failover to secondary module on power system status
alarm.
0 Not used. Must be set as shown. 0
1 Not used.
0 No redundancy.
1 Redundancy configured.
NOTE:0 = CLOSED or ON, 1 = OPEN or OFF.

INIIT03 DIPSWITCH LLB3, DIAGNOSTICS

Dipswitch LLB3 selects certain operating options and enables


diagnostics that are meaningful to qualified Elsag Bailey ser-
vice personnel.

All switch positions on LLB3 should be set as shown for nor-


mal operation. Table 3-10 shows the dipswitch settings for
LLB3. Verify that all dipswitch positions on LLB3 are set as
marked in the user setting column.

INIIL02 INFI-NET TO INFI-NET LOCAL INTERFACE INSTALLATION


3 - 20 WBPEEUI250015A0
INSTALLATION

Table 3-10. INIIT03 Dipswitch LLB3, Diagnostics

Pole User
Function
1 2 3 4 5 6 7 8 Setting
0 NIS handshake time-out enabled.
1 NIS handshake time-out disabled.
0 Not used. Must be set as shown. 0
1 Not used.
0 INFI-NET diagnostic utilities disabled.
1 INFI-NET diagnostic utilities enabled.
0 Common time synchronization between loops.
1 Time synchronization isolation.
0 Not used. Must be set as shown. 0
1 Not used.
0 Cache burst fill disabled. 0
1 Cache burst fill enabled.
0 Data cache disabled.
1 Data cache enabled.
0 Instruction cache disabled.
1 Instruction cache enabled.
NOTE: 0 = CLOSED or ON, 1 = OPEN or OFF.

JUMPERS J1, J2, J4, J5

Always operate the INIIT02/12 module with the machine fault


timer circuit enabled. Unpredictable module outputs may result
CAUTION if the machine fault timer circuit is disabled. These unpredict-
able module outputs may adversely affect the entire communi-
cation system.

Jumpers J1, J4 and J5 define module functions and operation.


Jumper J1 determines if the RS-232-C diagnostic port (P4)
operates as data communication equipment (DCE) or data ter-
minal equipment (DTE). Jumper J4 enables the machine fault
timer (MFT). Jumper J5 disengages -30 VDC from the module
when installing it in an MMU card cage that uses -30 VDC.
Jumper J2 is set at the factory and should not be changed.
Refer to Table 3-11 for those jumpers that have default set-
tings.

HW SETUP DIPSHUNT

The HW SETUP dipshunt is factory installed. There should be a


jumper installed in the second dipshunt position (i.e., pin two
is shorted to pin 15). Verify that the jumper is installed in the
correct position. The INIIT03 module will not operate properly

INIIL02 INFI-NET TO INFI-NET LOCAL INTERFACE INSTALLATION


WBPEEUI250015A0 3 - 21
INSTALLATION ®

if this dipshunt position is open. All other dipshunt positions


should be open.

Table 3-11. INIIT03 Jumper Settings for J1, J2, J4 and J5

Jumper Setting Function User Setting


J11 Vertical Sets the RS-232-C diagnostic port (P4) to operate as
DCE.
Horizontal Sets the RS-232-C diagnostic port (P4) to operate as
DTE.
J2 4-3 Factory setting. Shorted
4-2 Not used. Open
4-1 Not used. Open
J4 Open MFT disable jumper. This jumper must remain open for Open
normal operation.
J52 30 V Disconnects Controlway for operation in module mount-
ing units that have -30 VDC (early Network 90).
MODB Connects Controlway channel B for operation in module
mounting units that have Controlway (INFI 90).
NOTES:
1.This feature is used by Elsag Bailey service personnel. The J1 setting does not affect the module during normal operation.

2.Refer to INIIT03 INSTALLATION OPTIONS for an explanation of the installation options available when installing the INIIL02 interface in
a system that uses -30 VDC.

INIIL02 Interface Module Mounting Unit Preparation

To avoid potential module damage, evaluate your system for


compatibility prior to module installation. This module uses
CAUTION
connections to the module mounting unit backplane that
served other functions in early Network 90 systems.

The INIIL02 INFI-NET to INFI-NET Local Interface requires a


dedicated module mounting unit. If the module mounting unit
is part of an older system, it must be checked for -30 VDC. The
next three subsections explain how to check the module
mounting unit for -30 VDC, INIIT03 installation options avail-
able for systems that use -30 VDC, and how to isolate the MMU
card cage for the INIIL02 interface. Do not attempt to install
the INIIL02 interface until all the steps in the next three sub-
sections have been completed.

CHECKING THE MODULE MOUNTING UNIT FOR -30 VDC

1. Face the rear of the cabinet. Locate the -30 VDC faston. It
is the second faston from the top on the back of the MMU
backplane.

INIIL02 INFI-NET TO INFI-NET LOCAL INTERFACE INSTALLATION


3 - 22 WBPEEUI250015A0
INSTALLATION

2. Check for -30 VDC with respect to system common at the


-30 VDC faston.

NOTE: If the module mounting unit does not use -30 VDC, the sec-
ond faston from the top on the back of the MMU backplane supplies
5 VDC.

3. If there is -30 VDC present then either set INIIT03 jumper


J5 to the 30 V position or disconnect -30 VDC from the module
mounting unit (refer to INIIT03 INSTALLATION OPTIONS).
Remove -30 VDC from the module mounting unit by removing
the supply wiring from the -30 VDC faston.

4. For additional information and/or assistance, contact


Elsag Bailey technical support.

INIIT03 INSTALLATION OPTIONS

There are two installation options available. The first option


applies to systems that do not have -30 VDC power. The sec-
ond option is for systems that have -30 VDC power.

1. Set J5 to MODB when installing the INIIT03 module in a


module mounting unit that does not have -30 VDC on the mod-
ule mounting unit. Position three of dipswitch UUB0 is set to
zero for Controlway.

or

2. Set J5 to 30 V when installing the INIIT03 module in a


module mounting unit that has -30 VDC on the module
mounting unit. Pole three of dipswitch UUB0 is set to one for
module bus.

ISOLATING CONTROLWAY AND I/O EXPANDER BUS

The INIIT03 INFI-NET to INFI-NET Transfer Module must have


a Controlway or module bus that is dedicated to the INIIL02
interface. In redundant applications both the primary and sec-
ondary INIIT03 modules share this isolated Controlway or
module bus. Additionally, each INIIT03 module in a redundant
interface must have its own I/O expander bus. The INNIS01
modules communicate to their respective INIIT03 modules
through these isolated I/O expander buses. Figure 1-2 shows
a diagram of a redundant interface with isolated Controlway/
module bus and two isolated I/O expander buses in a redun-
dant interface. To isolate a module mounting unit:

1. Select the module mounting unit that will be dedicated to


the INIIL02 interface.

2. Disconnect the Controlway/module bus cable from the


module mounting unit to be isolated for the interface.

INIIL02 INFI-NET TO INFI-NET LOCAL INTERFACE INSTALLATION


WBPEEUI250015A0 3 - 23
INSTALLATION ®

Figure 3-4 shows an example of how the Controlway is discon-


nected to isolate the Controlway or module bus on that module
mounting unit.

NOTE: The I/O expander bus for each set of two INNIS01 modules
and one INIIT03 module must be as short as possible. Elsag Bailey
recommends that three adjacent MMU slots be connected for each
set of interface modules. Failure to keep the I/O expander bus short
results in unreliable operation.

Disconnect power before installing dipshunts on the module


WARNING mounting unit backplane. Failure to do so will result in contact
with cabinet areas that could cause severe or fatal shock.

3. There is no set procedure for isolating the I/O expander


bus because system architectures differ so widely from system
to system. The example in Figure 3-4 shows one way to isolate
the I/O expander bus. Using the methods (i.e., by removing a
dipshunt or a ribbon cable) shown in Figure 3-4, isolate an I/O
expander bus for each interface.

INSTALLING THE INTERFACE MODULES

The INIIL02 interface modules are ready to install if:

• The INIIT03 module has its dipswitches and jumpers set


(two INIIT03 modules for redundant interfaces).

• Both INNIS01 modules have their dipswitches and jumpers


set (four NIS modules for redundant interfaces).

• The required number of NTCL01 termination units or


NICL01 termination modules and their cables are installed.

• The module mounting unit has been checked for -30 VDC
and modified if necessary.

• An isolated module mounting unit has been prepared for


the INIIL02 interface.

To install the INIIT03 and INNIS01 modules:

1. There must be three empty slots (side by side, refer to Fig-


ure 3-7) available in one MMU card cage to install one interface
(6 slots for a redundant interface).

2. Verify that there are 24-pin dipshunts installed in the I/O


expander bus sockets between the MMU slots to be used by
both NIS modules and the slot to be used by the INIIT03 mod-
ule. When installing a redundant interface, the modules that
make up the primary IIL interface must be on a separate I/O
expander bus from the modules that make up the secondary
IIL interface.

INSTALLING THE INTERFACE MODULES


3 - 24 WBPEEUI250015A0
INSTALLATION

3. Mount each module in its assigned MMU slot one at a time.

4. Guide the top and bottom edges of the circuit card along
the top and bottom rails of its assigned MMU card cage slot.

5. Slide the module into the slot; push the module until the
front panel is flush with the top and bottom of the MMU frame
and seated within the cable connector at the rear of the MMU
card cage.

6. Turn the two captive latches ½-turn to lock the module in


place.

The modules can be installed under power. Install the INIIT03


module last, otherwise the status LED turns red. When install-
ing a module under power, the status LED will turn red
momentarily and then turn green. If it does not, refer to
Section 5.

REDUNDANT
INIIL02 INTERFACE

SLOTS 7 8 9 10 11 12

NIS IIT NIS NIS IIT NIS

MODULE MOUNTING UNIT T00201A

Figure 3-7. Typical INIIL02 Module Slot Assignment


in the Module Mounting Unit

INSTALLING THE INTERFACE MODULES


WBPEEUI250015A0 3 - 25
SECTION 5 - TROUBLESHOOTING

INTRODUCTION

Troubleshooting the INFI-NET interface modules is limited to


viewing the contents of the error counters (CPU LEDs) and the
module status report from any INFI 90 OPEN operator inter-
face. Refer to the product instruction for your specific interface
for information on accessing module status reports.

INNIS01 ERROR CODES

The NIS module halts operation and displays an error code if a


module failure or hardware error occurs. Group A CPU LEDs
display error codes. Group B CPU LEDs are off when group A
CPU LEDs are displaying error codes. Refer to Table 5-1 for a
list of error codes and corrective action.

Table 5-1. INNIS01 Module Error Codes

Group A LEDs
Code Error Condition Corrective Action
8 7 6 5 4 3 2 1
0 0 0 1 0 0 1 1 13 ROM checksum error. Replace NIS.
0 0 0 1 0 1 1 0 16 Loopback test failure. Check cabling and termination
unit; replace NIS.
0 0 1 1 0 0 0 1 31 Memory or CPU fault. Replace NIS.
0 0 1 1 0 0 1 0 32 Address or bus error. Reset INIIT12/03; replace NIS if
0 0 1 1 0 0 1 1 33 Illegal instruction. error continues.

0 0 1 1 0 1 0 0 34 Trace/privilege violation.
0 0 1 1 0 1 0 1 35 Spurious/unassigned excep-
tion.
0 0 1 1 0 1 1 0 36 Divide by 0/checksum/ format
error.
0 0 1 1 0 1 1 1 37 Trap instruction.
0 0 1 1 1 0 0 0 38 Invalid dipswitch setting on Check dipswitches SW1 through
INNIS01. SW3.
0 0 1 1 1 1 0 0 3C Termination unit failure. Check termination unit fuse, power
and relays.
0 0 1 1 1 1 1 0 3E INNIS01 handshake failure. Check dipshunt on module mount-
ing unit backplane between
INNIS01 and INIIT12/03. If dip-
shunt exists, replace INNIS01 or
INIIT12/03.

INTRODUCTION
WBPEEUI250015A0 5-1
TROUBLESHOOTING ®

INIIT12 ERROR CODES

If module errors occur while the INIIT12 INFI-NET to INFI-NET


Transfer Module is operating, the module halts, the status LED
turns red, and the eight CPU LEDs display an error code. Table
5-2 lists the INIIT12 error codes, their meaning and corrective
action. Nonfatal module errors appear in the module status
report from the operator interface (i.e., operator interface sta-
tion, engineering work station etc.).

Table 5-2. INIIT12 Module Error Codes

CPU LEDs
Code Error Condition Corrective Action
8 7 6 5 4 3 2 1
0 0 0 0 0 0 0 1 01 NVRAM error. NVRAM not ini- Initialize NVRAM.
tialized or bad checksum.
0 0 0 0 1 0 1 1 0B NVRAM initialized. Set dipswitch SW4 pole 7 to 0 on
INIIT12 and reset.
0 0 0 0 1 1 0 1 0D Redundancy failure. Check I/O expander bus. Check
dipswitch SW3 pole 7 on INIIT12.
0 0 0 1 0 0 1 0 12 NIS handshake failure. Check INIIT12 and NIS seating
and cable connection. Replace
INIIT12 or NIS.
0 0 0 1 0 0 1 1 13 ROM checksum error. Reset INIIT12; replace if error con-
0 0 0 1 0 1 0 0 14 I/O expander bus message tinues.
failure.
0 0 0 1 0 1 0 1 15 Loopback test failure. Check cabling and termination
unit/ module. Replace NIS if error
continues.
0 0 1 1 0 0 0 1 31 Memory or CPU fault. Replace INIIT12.
0 0 1 1 0 0 1 0 32 Address or bus error. Reset INIIT12; replace if error con-
0 0 1 1 0 0 1 1 33 Illegal instruction. tinues.

0 0 1 1 0 1 0 0 34 Trace/privilege violation.
0 0 1 1 0 1 0 1 35 Spurious/unassigned excep-
tion.
0 0 1 1 0 1 1 0 36 Divide by 0/checksum/ format Reset INIIT12, repeat module ini-
error. tialization, replace if error contin-
ues.
0 0 1 1 1 0 0 0 38 Dipswitch mismatch between Check primary and secondary
primary and secondary INIIT12/ INNIS01 dipswitch set-
INIIT12/ INNIS01. tings.
0 0 1 1 1 0 0 1 39 Duplicate node address on Select another node address on
loop. NIS dipswitch SW1.
0 0 1 1 1 1 0 0 3C Termination unit failure. Check termination unit fuse, power
and relays. Replace if error per-
sists.
0 0 1 1 1 1 1 1 3F INIIT12 was stopped with the Reset INIIT12.
stop/ reset pushbutton.

INIIT12 ERROR CODES


5-2 WBPEEUI250015A0
TROUBLESHOOTING

INIIT12 MODULE STATUS SUMMARY

INIIT12 INFI-NET to INFI-NET Transfer Module has a 16-byte


module status record that provides summary flags for error
conditions, module type and firmware revision level. Refer to
the Function Code Application Manual for a listing of the
fields that make up the INIIT12 module status report and the
definition of each field within the module status report. Refer to
the applicable operator interface product instruction for an
explanation of how to access the module status report.

INIIT03 ERROR CODES

If module errors occur while the INIIT03 INFI-NET to INFI-NET


Transfer Module is operating the module halts, the status LED
turns red and the Bank B CPU LEDs display an error code. If a
redundant module is installed, it takes over operation. Table
5-3 lists the INIIT03 error codes, their meaning and corrective
action. Nonfatal module problems will appear in the module
status report, through an operator interface such as the opera-
tor interface station.

Table 5-3. INIIT03 Module Error Codes

Bank B CPU LEDs


Code Error Condition Corrective Action
8 7 6 5 4 3 2 1
0 0 0 0 1 1 0 1 0D Intermodule link error. Check for I/O expander bus con-
nection between primary and sec-
ondary INNIS01. Check cable to
termination unit/module.
0 0 0 0 1 1 1 0 0E Module addresses are the Change dipswitch UUB0 pole 8 on
same on primary and redun- one of the INIIT03 modules.
dant INIIT03.
x0 0 1 0 0 0 1 11 INNIS01 handshake failure. Replace INIIT03 or INNIS01.1
x0 0 1 0 0 1 0 12 INNIS01 not responding. Check I/O expander bus address
and INNIS01 seating.1
0 0 0 1 0 0 1 1 13 ROM checksum error. Reset INIIT03; replace if error con-
0 0 0 1 0 1 0 0 14 I/O expander bus message tinues.
failure.
x0 0 1 0 1 0 1 15 Loop failure. Replace INNIS01; check cabling
x0 0 1 0 1 1 0 16 Loopback test failure. and termination unit/module.1

x0 1 0 1 0 1 1 2B Attempt to de-allocate block Reset INIIT03. Review system


not allocated. configuration, particularly ASCII
tags, incomplete console data-
bases, or missing XR source
nodes. If error continues contact
Elsag Bailey technical support.
0 0 1 1 0 0 0 1 31 Memory or CPU fault. Replace INIIT03.
0 0 1 1 0 0 1 0 32 Address or bus error. Reset INIIT03; replace if error con-
tinues.

INIIT12 MODULE STATUS SUMMARY


WBPEEUI250015A0 5-3
TROUBLESHOOTING ®

Table 5-3. INIIT03 Module Error Codes (continued)

Bank B CPU LEDs


Code Error Condition Corrective Action
8 7 6 5 4 3 2 1
0 0 1 1 0 0 1 1 33 Illegal instruction. Reset INIIT03; replace if error con-
0 0 1 1 0 1 0 0 34 Trace/privilege violation. tinues.

0 0 1 1 0 1 0 1 35 Spurious/unassigned excep-
tion.
0 0 1 1 0 1 1 0 36 Divide by 0/checksum/ format
error.
x 0 1 1 1 0 0 0 38 Option dipswitches do not Check for compatible dipswitch
match between primary and settings on INNIS01/INIIT03
secondary modules. pairs.1
x 0 1 1 1 0 0 1 39 Duplicate node number. Select another node address on
loop (dipswitch SW1 on INNIS01
module).1
x 0 1 1 1 1 0 0 3C Loop termination unit/ module Check loop termination unit/mod-
failure. ule fuse. Check power to termina-
tion unit/ module. Replace if error
persists.1
0 0 1 1 1 1 1 1 3F INIIT03 was stopped with the Reset INIIT03.
stop/reset pushbutton.
1 1 1 1 1 1 1 1 FF Power fail interrupt or I/O Check 5 VDC and ±15 VDC
expander bus clock failure. power. Check I/O expander bus
dipshunts and MMU backplane.
Replace module if error continues.
NOTE: 1. Bit 8 indicates which communication loop is in error. If bit 8 = 0, the error code applies to the central loop. If bit 8 = 1, the error
code applies to the satellite loop.

INIIT03 MODULE STATUS SUMMARY

The INIIT03 INFI-NET to INFI-NET Transfer Module has a


16-byte module status record that provides summary flags for
error conditions, module type, and firmware revision level.
Refer to the Function Code Application Manual for a listing
of the fields that make up the INIIT03 module status report
and the definition of each field within the module status report.
Refer to the applicable operator interface product instruction
for an explanation of how to access the module status report.

EDGE CONNECTOR PIN ASSIGNMENTS

Tables 5-4, 5-5, and 5-6 list INNIS01 edge connector pin
assignments. Tables 5-7, 5-8, and 5-9 list INIIT12 edge con-
nector assignments. Tables 5-10, 5-11, 5-12, and 5-13 list
INIIT03 edge connector assignments.

INIIT03 MODULE STATUS SUMMARY


5-4 WBPEEUI250015A0
TROUBLESHOOTING

Table 5-4. INNIS01 Edge Connector P1 Pin Assignments

Pin Signal Pin Signal


1 +5 VDC 2 +5 VDC
3 Unused 4 Unused
5 Common 6 Common
7 +15 VDC 8 -15 VDC
9 Power fail interrupt1 10 Power fail interrupt1
11 Unused 12 Unused
NOTE: 1.Active low.

Table 5-5. INNIS01 Edge Connector P2 Pin Assignments

Pin Signal Pin Signal


1 Addr. 1, data bit 1 2 Addr. 0, data bit 0
3 Addr. 3, data bit 3 4 Addr. 2, data bit 2
5 Addr. 5, data bit 5 6 Addr. 4, data bit 4
7 Data bit 7 8 Data bit 6
1 10 Sync1
9 Clock
11 Unused 12 Unused
NOTE: 1.Active low.

Table 5-6. INNIS01 Edge Connector P3 Pin Assignments

Pin Signal Pin Signal


A Receive 1 + 1 Receive 1 –
B Ground 2 Ground
C Ground 3 Ground
D Bypass control + 4 Bypass control –
E Ground 5 Ground
F Transmit 1 + (phase 2) 6 Transmit 1 – (phase 2)
H Transmit 1 – (phase 1) 7 Transmit 1 + (phase 1)
J Ground 8 Ground
K Transmit 2 + (phase 1) 9 Transmit 2 – (phase 1)
L Transmit 2 – (phase 2) 10 Transmit 2 + (phase 2)
M Ground 11 Ground
N Power system status 1 12 Power system status 2
P Ground 13 Ground
R Ground 14 Ground
S Receive 2 – 15 Receive 2 +

Table 5-7. INIIT12 Edge Connector P1 Pin Assignments

Pin Signal Pin Signal


1 +5 VDC 2 +5 VDC

EDGE CONNECTOR PIN ASSIGNMENTS


WBPEEUI250015A0 5-5
TROUBLESHOOTING ®

Table 5-7. INIIT12 Edge Connector P1 Pin Assignments

Pin Signal Pin Signal


3 No connection 4 Controlway
5 Common 6 Common
7 Not used 8 Not used
9 Power fail interrupt1 10 Power fail interrupt1
11 Controlway 1 12 No connection
NOTE: 1.Active low.

Table 5-8. INIIT12 Edge Connector P2 Pin Assignments

Pin Signal1 Pin Signal1


1 Data bit D1 2 Data bit D0
3 Data bit D3 4 Data bit D2
5 Data bit D5 6 Data bit D4
7 Data bit D7 8 Data bit D6
9 Clock 10 Sync
11 No connection 12 No connection
NOTE: 1.All data bits are active low.

Table 5-9. INIIT12 Edge Connector P3 Pin Assignments

Pin Signal Pin Signal


1 SAC/DCS link A (–) 16 SAC/DCS link A (+)
2 SAC/DCS link B (–) 17 SAC/DCS link B (+)
3 Redundancy transmit (–) 18 Redundancy transmit (+)
4 Redundancy transmit clock 19 Redundancy transmit clock
(–) (+)
5 Redundancy receive (–) 20 Redundancy receive (+)
6 Redundancy receive clock 21 Redundancy receive clock
(–) (+)
7 Receive A (–) 22 Receive A (+)
8 Receive B (–) 23 Receive B (+)
9 Clear to send A (–) 24 Clear to send A (+)
10 Clear to send B (–) 25 Clear to send B (+)
11 Transmit A (–) 26 Transmit A (+)
12 Transmit B (–) 27 Transmit B (+)
13 Request to send A (–) 28 Request to send A (+)
14 Request to send B (–) 29 Request to send B (+)
15 Digital output (+) 30 Digital output (–)

EDGE CONNECTOR PIN ASSIGNMENTS


5-6 WBPEEUI250015A0
TROUBLESHOOTING

Table 5-10. INIIT03 Edge Connector P1 Pin Assignments

Pin Signal Pin Signal


1 +5 VDC 2 +5 VDC
3 No connection 4 Controlway B/NC
5 Common 6 Common
7 No connection 8 Not used
9 Power fail interrupt1 10 No connection
11 Controlway A / module bus 12 No connection
NOTE: 1.Active low.

Table 5-11. INIIT03 Edge Connector P2 Pin Assignments

Pin Signal1 Pin Signal1


1 Data bit D1 2 Data bit D0
3 Data bit D3 4 Data bit D2
5 Data bit D5 6 Data bit D4
7 Data bit D7 8 Data bit D6
9 Clock 10 Sync
11 Parity 12 Error
NOTE: All data bits are active low.

Table 5-12. INIIT03 Edge Connector P3


Link Pin Assignments

Pin Signal Pin Signal


1 Red1 parity 16 GND
2 Red1 data 7 17 Red1 data 6
3 Red1 data 5 18 Red1 data 4
4 Red1 data 3 19 Red1 data 2
5 Red1 data 1 20 Red1 data 0
6 GND 21 GND
7 Red1 BLCK 22 Red2 BLCK
8 GND 23 GND
9 Red1 busy 24 Red2 busy
10 GND 25 GND
11 Red2 data 7 26 Red2 data 6
12 Red2 data 5 27 Red2 data 4
13 Red2 data 3 28 Red2 data 2
14 Red2 data 1 29 Red2 data 0
15 GND 30 Red2 parity

EDGE CONNECTOR PIN ASSIGNMENTS


WBPEEUI250015A0 5-7
TROUBLESHOOTING ®

Table 5-13. RS-232-C Diagnostic


Port P4 Pin Assignment

Signal
Pin P4 Configured P4 Configured
as DCE as DTE
2 RXD TXD
3 TXD RXD
5 GND GND
7 RTS CTS
8 CTS RTS
NOTE: This terminal is useful only to qualified Elsag
Bailey personnel.

EDGE CONNECTOR PIN ASSIGNMENTS


5-8 WBPEEUI250015A0
SECTION 6 - MAINTENANCE

INTRODUCTION

Never clean electrical parts or components with live power


WARNING
present. Doing so exposes you to an electrical shock hazard.

Wear eye protection whenever working with cleaning solvents.


When removing solvents from printed circuit boards using
WARNING
compressed air, injury to the eyes could result from splashing
solvent as it is removed from the printed circuit board.

The reliability of any stand alone product or control system is


affected by the maintenance of the equipment. Elsag Bailey
recommends that all equipment users practice a preventive
maintenance program that will keep the equipment operating
at an optimum level.

This section presents procedures that can be performed


on-site. These preventive maintenance procedures should be
used as guidelines to assist you in establishing good preventive
maintenance practices. Select the minimum steps required to
meet the cleaning needs of your system.

• Maintenance personnel should be qualified electrical tech-


nicians or engineers that know the proper use of test equip-
ment and how to handle electronic circuitry.

• Maintenance personnel should be familiar with the


INFI-NET communication system, have experience working
with process control systems, and know what precautions
to take when working around live electrical systems.

PREVENTIVE MAINTENANCE SCHEDULE

Table 6-1 is the preventive maintenance schedule for the


INFI-NET to INFI-NET interface modules. The table lists the
preventive maintenance tasks in groups according to their
specified maintenance interval. Some tasks in Table 6-1 are
self explanatory. Instruction for tasks that require further
explanation are covered under PREVENTIVE MAINTENANCE
PROCEDURES.

NOTE: The preventive maintenance schedule list is for general pur-


poses only. Your application may require special attention.

INTRODUCTION
WBPEEUI250015A0 6-1
MAINTENANCE ®

Table 6-1. Preventive Maintenance Schedule

Task Frequency
Check the INFI-NET to INFI-NET interface modules and module mounting unit for dust. 3 months
Clean as necessary using an antistatic vacuum.
Check all signal, power and ground connections associated with the interface modules
and the associated termination units or modules. Refer to procedure.
Inspect the interface modules and associated termination units or modules, giving partic- 12 months
ular attention to power supply contacts and edge connectors. Clean as necessary. Refer
to procedure.
Complete all tasks in this table. Shutdown

EQUIPMENT REQUIRED

This is a list of tools and equipment required for the mainte-


nance procedures.

• Antistatic vacuum.

• Compressed air.

• Two flathead screwdrivers (one suitable for termination


unit terminals, one suitable for termination module termi-
nals).

• Isopropyl alcohol (99.5 percent electronic grade).

• Eberhard Faber (400A) pink pearl eraser.

• Foam tipped swab.

• Fiberglass burnishing brush.

• Lint free cloths.

• Small needle nose pliers.

PREVENTIVE MAINTENANCE PROCEDURES

This section covers tasks from Table 6-1 that require specific
instructions or further explanation:

• Checking signal, power and ground connections.


• Cleaning printed circuit boards and edge connectors.

Checking Connections

Check all signal wiring, power and ground connections to the


interface modules and their associated termination unit or
module. When checking connections, always turn a screw, nut
or other fastening device in the direction to tighten only. If the
connection is loose, it will be tightened. If the connection is

EQUIPMENT REQUIRED
6-2 WBPEEUI250015A0
MAINTENANCE

tight, the tightening action will verify that it is secure. There


must not be any motion done to loosen the connection.

NOTE: Power to the cabinet should be off while performing this pre-
ventive maintenance task.

1. Verify module cable connections.

2. Verify that all power and field wiring connections to the


interface termination units or termination modules are secure.

Printed Circuit Board Cleaning

There are several circuit board cleaning procedures in this sec-


tion. These procedures cover circuit board cleaning and wash-
ing, and cleaning edge connectors. Use the procedures that
meet the needs of each circuit board. Remove all dust, dirt, oil,
corrosion or any other contaminant from the circuit board.

Do all cleaning and handling of the printed circuit boards at


static safe work stations. Always observe the steps under SPE-
CIAL HANDLING in Section 3 when handling printed circuit
boards.

GENERAL CLEANING AND WASHING

If the printed circuit board needs minor cleaning, remove dust


and residue from the printed circuit board surface using clean,
dry, filtered compressed air or an antistatic field service vac-
uum cleaner.

Another method of washing the printed circuit board is:

1. Clean the printed circuit board by spraying or wiping the


board with isopropyl alcohol (99.5% electronic grade). Use a
foam tipped swab to wipe the circuit board.

2. When the circuit board is clean, remove excess solvent by


using compressed air to blow it free of the circuit board.

EDGE CONNECTOR CLEANING

To clean edge connector contacts:

1. Use a solvent mixture of 80% isopropyl alcohol (99.5% elec-


tronic grade) and 20% distilled water.

2. Soak a lint free cloth with the solvent mixture.

3. Work the cloth back and forth parallel to the edge connec-
tor contacts.

4. Repeat with a clean cloth that is soaked with the solvent


mixture.

PREVENTIVE MAINTENANCE PROCEDURES


WBPEEUI250015A0 6-3
MAINTENANCE ®

5. Dry the edge connector contact area by wiping with a clean


lint free cloth.

To clean tarnished or deeply stained edge connector contacts:

1. Use an Eberhard Faber (400A) pink pearl eraser or equiva-


lent to remove tarnish or stains. Fiberglass or nylon burnish-
ing brushes may also be used.

2. Minimize electrostatic discharge by using the 80/20 iso-


propyl alcohol/water solution during burnishing.

3. Do not use excessive force while burnishing. Use only


enough force to shine the contact surface. Inspect the edge
connector after cleaning to assure no loss of contact surface.

4. Wipe clean with a lint free cloth.

CLEANING FEMALE EDGE CONNECTORS

To clean the contacts on a female edge connector:

1. Use a foam tipped swab or a lint free cloth wrapped over a


piece of scrap circuit board. Soak the swab or cloth in elec-
tronic grade isopropyl alcohol.

2. Insert the swab or cloth covered circuit board into edge


connector and work it back and forth to clean the contacts.

3. Rinse the edge connector contacts by spraying with isopro-


pyl alcohol.

4. Remove excess alcohol and dry using compressed air.

PREVENTIVE MAINTENANCE PROCEDURES


6-4 WBPEEUI250015A0
SECTION 7 - REPAIR/REPLACEMENT PROCEDURES

INTRODUCTION

This section covers INFI-NET to INFI-NET interface module


replacement procedures. There are no special tools required to
replace any of the INFI-NET to INFI-NET interface modules.

NOTE: Always use the Elsag Bailey field static kit (part number
1948385?1) when working with any INFI-NET interface module.
This kit connects the static dissipative work surface and technician
to the same ground point.

MODULE REPAIR/REPLACEMENT

If an INFI-NET to INFI-NET interface module is faulty, replace


it with a new one. Do not try to repair the module; replacing
components may affect module performance. The module can
be removed while system power is supplied. When removing a
module that is operating, use the stop/reset pushbutton to
stop module operation before removing it from the module
mounting unit (refer to Section 4). To replace a module:

1. Push and turn the two front panel captive retaining latches
½-turn to unlatch the module. It is unlatched when the slots
on the latches are vertical and the open end of the slots face
away from the module.

2. Slide the module out of the module mounting unit (MMU).

3. Configure the replacement module dipswitch and jumper


settings to match the original module.

4. In the same slot assignment as the original module, align


the replacement module with the plastic guide rails of the
MMU card cage slot. Slide it in until the front panel is flush
with the top and bottom of the MMU frame.

5. Push and turn the two captive retaining latches on the


module faceplate ½-turn to the latched position. It is latched
when the slots on the latches are vertical and the open ends
face the center of the module.

6. Return to normal operation.

TERMINATION UNIT/MODULE REPLACEMENT

Refer to the termination unit or module product instruction for


termination unit or module, or termination cable replacement
instructions.

INTRODUCTION
WBPEEUI250015A0 7-1
SECTION 8 - SUPPORT SERVICES

INTRODUCTION

Bailey Controls Company is ready to help in the use and repair


of its products. Contact the nearest sales office to make
requests for sales, applications, installation, repair, overhaul
and maintenance contract services.

REPLACEMENT PARTS AND ORDERING INFORMATION

When making repairs at your facility, order replacement parts


from a Bailey Controls Company sales office. Provide this infor-
mation:

1. Part description, part number and quantity.

2. Model and serial numbers (if applicable).

3. Bailey Controls Company instruction manual number,


page number and reference figure that identifies the part.

When ordering standard parts, use Bailey Controls Company


part numbers and descriptions. Order parts without commer-
cial descriptions from the nearest Bailey Controls Company
sales office.

TRAINING

Bailey Controls Company has a modern training facility avail-


able for training your personnel. On-site training is also avail-
able. Contact a Bailey Controls Company sales office for
specific information and scheduling.

TECHNICAL DOCUMENTATION

Additional copies of this manual, or other Bailey Controls


Company manuals, can be obtained from the nearest Bailey
Controls Company sales office for a reasonable charge.

INTRODUCTION
WBPEEUI250015A0 8-1
APPENDIX A - NTCL01 TERMINATION UNIT CONFIGURATION

INTRODUCTION

The INNIS01 Network Interface Slave Module terminates


through an NTCL01 Communication Termination Unit via a
cable connection (NKLS01 or NKLS11 termination cable). Twi-
nax or coax cable may be used to connect the interface to the
communication loop. Refer to the NTCL01 product instruction
for information about termination unit mounting, cable
lengths and fuse replacement.

Figure A-1 shows the NTCL01 circuit board layout. Table A-1
shows jumper settings for NTCL01 termination units having
circuit board revisions D and E. Table A-2 shows jumper set-
tings for NTCL01 termination units having circuit board revi-
sions F and higher. Refer to Figure A-2 for a diagram of
termination unit cable and coax cable connections.

N TC L0 1 TB2 TB1
J4 1 IN + IN + 1 J1

2 IN – IN – 2

3 SHLD SHLD 3

LO O P 2 4 NC NC 4 LO O P 1

5 O U T+ O U T+ 5
J3 J2

6 O U T– O U T– 6

7 SHLD SHLD 7
3 3
2 2
1 1
8 P SS 2 P SS 1 8

J 10 J9 J8 J7 J6 J5
3 3 3 3
2 2 2 2
1 1 1 1

P1

F1 E2 E1

COMM + 24 V

C H A S S IS G RO U N D T 00 20 5 A

Figure A-1. NTCL01 Connector Assignments and


Jumper Locations, Revision F Circuit Board

INTRODUCTION
WBPEEUI250015A0 A-1
NTCL01 TERMINATION UNIT CONFIGURATION ®

Table A-1. NTCL01 Jumper Settings,


Circuit Board Revisions D and E

Jumper No. Twinax Coax


J5 to J12 1 2 3 1 2 3

J13 to J18 1 2 3 1 2 3

T00206A

Table A-2. NTCL01 Jumper Settings,


Circuit Board Revision F and Higher

Jumper No. Twinax Coax


J5 to J10 1 2 3 1 2 3

T00206A

N TC L 0 1 LOOP2 LO O P IN
J4 J3 (T W IN A X )
TB2
N K L S0 1 /1 1 8 7 6 5 4 3 2 1
IN N IS 01 P3 P1
8 7 6 5 4 3 2 1 LO O P O U T
TB1 (T W IN A X )
E2 COM
J2 J1
E1 +2 4 V LOOP1

N TC L 0 1 LOOP2
J4 J3

TB2
N K L S0 1 /1 1 8 7 6 5 4 3 2 1
P3 P1
IN N IS 01 8 7 6 5 4 3 2 1
TB1 LO O P IN
E2 COM (C O A X )
J2 J1
E1 +2 4 V LOOP1

LO O P O U T
(C O A X )
T 00 2 07 A

Figure A-2. NTCL01 Termination Unit Cable Connections

INTRODUCTION
A-2 WBPEEUI250015A0
APPENDIX B - NICL01 TERMINATION MODULE
CONFIGURATION

INTRODUCTION

The INNIS01 Network Interface Slave Module terminates


through an NICL01 Communication Termination Module via a
cable connection (NKLS02 or NKLS12 termination cable). Twi-
nax or coax cable may be used to connect the interface to the
communication loop. Refer to the NICL01 product instruction
for information about termination module mounting, cable
lengths and fuse replacement.

Figure B-1 shows the NICL01 circuit board revision D layout.


Table B-1 contains jumper settings for NICL01 termination
modules with circuit board revision C. Table B-2 contains
jumper settings for NICL01 termination modules with circuit
board revisions D and higher. Refer to Figure B-2 for a diagram
of termination module and coax cable connections.

O N -L IN E L E D
CR3

30 +
TB5 29 – LO O P 1
N IC L 0 1 28 IN
S H IE LD
27 +
TB4 26 – LO O P 1
1 2 3
25 OUT
J5 S H IE LD

J1 IN

LO O P 1
J6
J2 OUT
J7
J8
P1 J3 OUT

J9 LO O P 2

J4 IN
11 S H IE LD
J 10 LO O P 2
TB3 10 –
OUT
9 +
8 S H IE LD
F1 7 LO O P 2
TB2 – IN
6 +
5 P O W E R S Y S T E M S TAT U S 2
4 P O W E R S Y S T E M S TAT U S 1
TB1 3 + 24 V D C
2 COMMON
1 G RO U N D

T 00 2 08 A

Figure B-1. NICL01 Connector Assignments and Jumpers,


Revision D Circuit Board

INTRODUCTION
WBPEEUI250015A0 B-1
NICL01 TERMINATION MODULE CONFIGURATION ®

Table B-1. NICL01 Jumper Settings,


Circuit Board Revision C

Jumper No. Twinax Coax


J5 to J12 1 2 3 1 2 3

J13 to J18 1 2 3 1 2 3

T00206A

Table B-2. NICL01 Jumper Settings,


Circuit Board Revisions D and Higher

Jumper No. Twinax Coax


J5 to J10 1 2 3 1 2 3

T00206A

L O O P IN
(T W IN A X )

TB 5
N IC L 0 1 TB 4
J1 IN
LOOP 1
J2 O UT
J2 N K L S0 2 /1 2 J1
IN N IS 01 P3 P1 J3 O UT LOO P O UT
LOOP 2
J4 IN (T W IN A X )
TB 3
TB 2
TB 1

TB 5
N IC L 0 1
TB 4
J1 IN L O O P IN (C O AX )
LOOP 1
J2 O UT L O O P O U T (C O AX )
J2 N K L S0 2 /1 2 J1 J3 O UT
IN N IS 01 P3 P1 LOOP 2
J4 IN

TB 3
TB 2
TB 1
T 00 2 09 A

Figure B-2. NICL01 Termination Module Cable Connections

INTRODUCTION
B-2 WBPEEUI250015A0
APPENDIX C - NTMP01 TERMINATION UNIT
CONFIGURATION

INTRODUCTION

The INIIT12 INFI-NET to INFI-NET Transfer Module uses the


NTMP01 Multi-Function Processor Termination Unit for termi-
nation. Figure C-1 shows the dipshunt configuration required
for ports one or two to operate as a data port. Figure C-2 shows
the dipshunt configuration required for port two to drive a
diagnostic terminal. Figure C-3 shows the jumper assignments
for handshake signals. These jumpers are normally installed.
Figure C-4 shows the required jumper settings for J14 through
J17. Figure C-5 shows the required jumper setting for J18.
Figure C-6 shows the NTMP01 connector assignments and
jumper locations. Figure C-7 shows NTMP01 termination unit
cable connections.

J1 AND J2
RXD DB25-3
TXD-A

RXD-A TXD
1 3 4 2 DB25-2

5 6

RTS-A RTS
7 8 DB25-4

11 9 10 12
CTS DB25-5
CTS-A
T00233A

Figure C-1. Jumper Configuration for Data Port


(Port 1 or 2)

INTRODUCTION
WBPEEUI250015A0 C-1
NTMP01 TERMINATION UNIT CONFIGURATION ®

J1 AND J2
RXD DB25-3
TXD-A

RXD-A TXD
1 3 4 2 DB25-2

5 6

RTS-A RTS
7 8 DB25-4

11 9 10 12
CTS DB25-5
CTS-A
T00210A

Figure C-2. Jumper Configuration for Diagnostic Port


(Port 2 Only)

+12 V

J6 AN D J8
DSR
1 2 D B 25-6

J5 AN D J9
DCD
1 2 D B 25-8

J7 AN D J10
D TR
1 2 D B 25-20

J4 AN D J3
PR OT-G N D
1 2 D B 25-1

G ND
D B 25-7

N OTE : JU M PE R S J3, J8, J9 A N D J1 0 R E LATE TO


TH E P 6 CO N N E CTO R . JU M PER S J4, J5, J6 A ND J7
R E LAT E TO TH E P 5 C O N N EC TO R. T 00 2 11 A

Figure C-3. Handshake Signal Jumpers


(Normally Installed)

INTRODUCTION
C-2 WBPEEUI250015A0
NTMP01 TERMINATION UNIT CONFIGURATION

J14
1 2 3
DIGIN 1 (+)
3 P8

CTSB (+)
26 P1

J15
1 2 3
DIGIN 1 (-)
4 P8

CTSB (-)
25 P1

J16
1 2 3
1 P8

34 P1

J17
1 2 3
2 P8

33 P1
T00212A

Figure C-4. Jumper Settings for J14 through J17

RXDA
FROM
CTSA PORT1

J18
RXDA (–) J18 MUST BE
3 2 1
INSTALLED
RXDA (+) AS SHOWN

RS-485 RECEIVER ENABLE


T00049A

Figure C-5. Jumper Setting for J18

INTRODUCTION
WBPEEUI250015A0 C-3
NTMP01 TERMINATION UNIT CONFIGURATION ®

S E C O N DA RY IN IIT 12 A C T IV E

N TM P 0 1
P2

J2 P5

S E C O N DA RY
IN IIT 12 J4
J5 DATA
J 16 P O RT 1
J6
+ 24 V J 17 CR1 J7
J 13 J 12
R S -48 5 P O RT E2 P4
S PA R E
C H A S S IS D IG ITA L
P7 P8
G RO U N D IN P U T
E1
FUSE F1
P3 J1
COM
E3 CR2
J 14
J3 D IA G N O S T IC
J 15 J 18 J9 P O RT 2
P R IM A RY J8
IN IIT 12 J 10
J 11

P6
P1 S PA R E

P R IM A RY IN IIT 12 A C T IV E T 01 7 54 A

Figure C-6. NTMP01 Connector Assignments and Jumper Locations

P1

P2
N K TU 0 1 /11 N T M P 01 P5
P3 P O RT 1
IN IIT 12
P4 R S -2 3 2-C
P7 P8
P3 P O RT S
P2 P O RT 2

P6
P1
T 0 1 7 55 A

Figure C-7. NTMP01 Cable Connections

INTRODUCTION
C-4 WBPEEUI250015A0
APPENDIX D - NIMP01 AND NIMP02 TERMINATION
MODULE CONFIGURATION

INTRODUCTION

The INIIT12 INFI-NET to INFI-NET Transfer Module can use


the NIMP01 or NIMP02 Multi-Function Processor Termination
Module for termination. The NIMP02 termination module is
required only for redundant INFI-NET to INFI-NET interfaces.

Figure D-1 shows the dipshunt configuration required for port


one or two to operate as a data port. Figure D-2 shows the dip-
shunt configuration required for port two to drive a diagnostic
terminal. Figure D-3 shows the jumper assignments for hand-
shake signals. These jumpers are normally installed. Figure
D-4 shows the required jumper settings for J14 through J17.
Figure D-5 shows the required jumper setting for J18. Figure
D-6 shows the NIMP01 connector assignments and jumper
locations. Figure D-7 shows NIMP01 termination module cable
connections. Refer to Appendix E for cable diagrams and infor-
mation on how to install redundant termination modules.

J1 AND J2
RXD DB25-3
TXD-A

RXD-A TXD
1 3 4 2 DB25-2

5 6

RTS-A RTS
7 8 DB25-4

11 9 10 12
CTS DB25-5
CTS-A
T00233A

Figure D-1. Jumper Configuration for Data Port


(Port 1 or 2)

INTRODUCTION
WBPEEUI250015A0 D-1
NIMP01 AND NIMP02 TERMINATION MODULE CONFIGURATION ®

J1 AND J2
RXD DB25-3
TXD-A

RXD-A TXD
1 3 4 2 DB25-2

5 6

RTS-A RTS
7 8 DB25-4

11 9 10 12
CTS DB25-5
CTS-A
T00210A

Figure D-2. Jumper Configuration for Diagnostic Port


(Port 2 Only)

+ 12 V

J 6/J8
DSR
1 2 P 5 /6-6

J 5/J9
DCD
1 2 P 5 /6-1

J 7/J1 0
DTR
1 2 P 5 /6-4

P 5 /6-5

T 00 05 4 A

Figure D-3. Handshake Signal Schematic (Normally Installed)

INTRODUCTION
D-2 WBPEEUI250015A0
NIMP01 AND NIMP02 TERMINATION MODULE CONFIGURATION

J14
1 2 3
DIGIN 1 (+)
3 P8

CTSB (+)
26 P1

J15
1 2 3
DIGIN 1 (-)
4 P8

CTSB (-)
25 P1

J16
1 2 3
1 P8

34 P1

J17
1 2 3
2 P8

33 P1
T00212A

Figure D-4. Jumper Settings for J14 through J17

RXDA
FROM
CTSA PORT1

J18
RXDA (–) J18 MUST BE
3 2 1
INSTALLED
RXDA (+) AS SHOWN

RS-485 RECEIVER ENABLE


T00049A

Figure D-5. Jumper Setting for J18

INTRODUCTION
WBPEEUI250015A0 D-3
NIMP01 AND NIMP02 TERMINATION MODULE CONFIGURATION ®

CR2
CHASSIS GROUND

J2 SYSTEM COMMON
P5
+24 VDC
J19
J6
J5
J7
DATA PORT 1
(RS-232-C)
J16 J1
P6
J17
J20 DIAGNOSTIC PORT 2
J14
J8 (RS-232-C)
J15 J9
P3
J10
J13

P7
J11
J18 RS-485 PORT
SPARE

J12 P8
P1 DIGITAL INPUT
P8'

P11 P4

P2

FUSE F1
T00215A

Figure D-6. NIMP01 Connector Assignments and Jumper Locations

P1
NIMP01 P5 PORT 1
NKTM01
P6 PORT 2
NKTU02/12
INIIT02 P3 P3

P2
T00216A

Figure D-7. NIMP01 Cable Connections

INTRODUCTION
D-4 WBPEEUI250015A0
APPENDIX E - INIIR01 REDUNDANT CONFIGURATIONS

INTRODUCTION

This section provides information on various ways to terminate


a redundant INIIR01 INFI-NET to INFI-NET Remote Interface.
Redundant interfaces provide an additional level of operational
security against module or communication system component
failure.

REDUNDANT CONFIGURATIONS

Redundant INIIT12 INFI-NET to INFI-NET Transfer Modules


must share a common Controlway or module bus. The transfer
modules use Controlway for redundancy communication and
for transfer of the executive block (function code 202) configu-
ration between the primary and secondary INIIT12 module.

An I/O expander bus connection must exist between each


INIIT12 module and its associated network interface slave (NIS)
module. Do not connect the I/O expander bus between the pri-
mary and secondary INIIT12 module. Keep each I/O expander
bus as short as possible.

Switch Settings for Redundancy

To enable redundancy, dipswitch SW3 pole seven must be set


to one on both INIIT12 modules. Executive block specification
S17 and the serial port configuration determine what condi-
tions will lead to a failover from primary to secondary INIIT12
module. If the primary module stops executing for any reason,
the backup INIIT12 module will attempt to come on-line.

The INIIT12 module supports external equipment switching on


failover. This feature requires redundant digital I/O modules
and associated termination unit or module. The setting of
dipswitch SW4 pole three on the INIIT12 module (and specifi-
cation S17 of function code 202) determines the initial or final
state of digital I/O module output number three. In redundant
applications, dipswitch SW4 pole three on the primary INIIT12
module enables the primary transceiver while the primary
INIIT12 module is on-line. Setting the same switch to the oppo-
site position on the secondary INIIT12 module enables the sec-
ondary transceiver if a failover occurs.

Redundant Hardware Configuration Example

Figure E-1 shows a block diagram of a configuration using


redundant transceivers. The connections shown allow the pri-
mary INIIT12 module to connect the antenna to the primary

INTRODUCTION
WBPEEUI250015A0 E-1
INIIR01 REDUNDANT CONFIGURATIONS ®

P R IM A RY S E C O N DA RY

IN IIT 12 IM D M S 0 5 IN IIT 12 IM D M S 0 5

A1

A2
N K TU 0 1 S EL E C T A N TE N N A
P1 S W IT C H
A3

A4
N T D I01
N K TU 0 1

E N AB L E
P R IM A RY
N K TU 0 1 T R A N S C E IV E R
A1

A2
N K TU 0 1
P1
A3 R E D U N DA N T
E N AB L E
T R A N S C E IV E R
A4
N T D I01

P1 R S -2 3 2 -C (LIN E S 1 -5 , 8 , 20)
N T M P 01 MODEM
P3

T 01 7 56 A

Figure E-1. Control of Redundant Communication Equipment

transceiver. If failover occurs, the secondary INIIT12 module


connects the antenna to the redundant transceiver. Function
Code 202 - INFI-NET to INFI-NET Remote Transfer Module
Executive Block (INIIT12) in the Function Code Application
Manual explains how to configure the executive block when
using redundant transceivers.

Voltage levels and polarities of enable signals to transceivers


and other communications equipment vary. Refer to the appli-
cable user manuals for the operating specifications of trans-
ceivers or other communication equipment before making any
connections to the IMDSO01, IMDSO02, IMDSO03 or
IMDSO04 Digital Slave Output Modules, or IMDSM05 Digital
Slave I/O Module.

Redundant Termination Units/Modules

Redundant configurations can be with or without redundant


termination units or modules. In both cases, one or both serial
ports can be used for data transfer depending on the needs of
the application. Figures E-2 through E-5 show redundant
interfaces using various termination unit and module configu-
rations.

Figure E-2 illustrates redundant INIIT12 modules using a sin-


gle NTMP01 Multi-Function Processor Termination Unit. In
this configuration, the INIIT12 modules share a single termina-

REDUNDANT CONFIGURATIONS
E-2 WBPEEUI250015A0
INIIR01 REDUNDANT CONFIGURATIONS

N K TU 0 1
IN IIT 12 N T M P 01

M O D U LE B U S /C O N TR O LW AY C A R R IE S
R E D U N DA N C Y C O M M U N IC AT IO N

N K TU 0 1
IN IIT 12

T 01 7 57 A

Figure E-2. Redundant Transfer Modules Using One


Termination Unit

tion unit and communicate through one or two serial channels.


The primary INIIT12 module controls the termination unit.

Figure E-3 shows redundant INIIT12 modules using NIMP01


and NIMP02 Multi-Function Processor Termination Modules.
This configuration gives redundant INIIT12 modules access to
the two RS-232-C channels on the NIMP01 termination mod-
ule. The secondary INIIT12 module must access the serial
channels on the NIMP01 termination module through its con-
nection to the NIMP02 termination module. The primary
INIIT12 module controls the NIMP01 termination module.

Figure E-4 illustrates how redundant INIIT12 modules use two


NTMP01 termination units. This configuration gives each
INIIT12 module control of a termination unit with two
RS-232-C serial channels. Only the primary INIIT12 module
will enable its termination unit. The secondary INIIT12 module
will not attempt to enable its termination unit unless it
becomes the primary transfer module.

Figure E-5 illustrates redundant INIIT12 modules using two


NIMP01 termination modules. This configuration gives each
INIIT12 module control of a termination module with two
RS-232-C serial channels. Only the primary module can
enable its termination unit. The secondary INIIT12 module will
not enable its termination unit unless it becomes the primary
transfer module.

REDUNDANT CONFIGURATIONS
WBPEEUI250015A0 E-3
INIIR01 REDUNDANT CONFIGURATIONS ®

NKM R02
(D B 9 TO D B 2 5 )
N K TU 0 2 N IM P 01
IN IIT 12

M O D U LE B U S /C O N TR O LW AY C A R R IE S
R E D U N DA N C Y C O M M U N IC ATIO N
6 6 3 4 4 08 A 2
R IB BO N
C A BL E S

N K TU 0 2
N IM P 02
IN IIT 12

T 01 7 58 A

Figure E-3. Redundant Transfer Modules Using


NIMP01 and NIMP02 Termination Modules

N K TU 0 1
IN IIT 12 N T M P 01

M O D U LE B U S /C O N T RO LW AY C A R R IE S
R E D U N DA N C Y C O M M U N IC ATIO N

N K TU 0 1
N T M P 01
IN IIT 12

T 01 7 59 A

Figure E-4. Redundant Transfer Modules Using Redundant


Termination Units

REDUNDANT CONFIGURATIONS
E-4 WBPEEUI250015A0
INIIR01 REDUNDANT CONFIGURATIONS

NKM R02
(D B 9 TO D B 2 5 )
N K TU 0 2
IN IIT 12 N IM P 01

M O D U LE B U S /C O N TR O LW AY C A R R IE S
R E D U N DA N C Y C O M M U N IC AT IO N

NKM R02
(D B 9 TO D B 2 5 )
N K TU 0 2 N IM P 01
IN IIT 12

T 01 76 0 A

Figure E-5. Redundant Transfer Modules with


Redundant NIMP01 Termination Modules

REDUNDANT CONFIGURATIONS
WBPEEUI250015A0 E-5
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Form WBPEEUI250015A0 Litho in U.S.A. 897


Copyright © 1997 by Elsag Bailey Process Automation, As An Unpublished Work
® Registered Trademark of Elsag Bailey Process Automation
™ Trademark of Elsag Bailey Process Automation

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