PLC5 - Quick Start
PLC5 - Quick Start
PLC5 - Quick Start
Classic PLC5
Programmable
Quick Start
Controller
(Cat. No. 1785LT, LT2,
LT3, and LT4)
Important User Because of the variety of uses for the products described in this
Information publication, those responsible for the application and use of this
control equipment must satisfy themselves that all necessary steps
have been taken to assure that each application and use meets all
performance and safety requirements, including any applicable laws,
regulations, codes and standards.
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
Purpose of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2
Common Techniques Used in This Manual . . . . . . . . . . . . . . . . . . P-3
AllenBradley Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-3
Local Product Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-3
Technical Product Assistance . . . . . . . . . . . . . . . . . . . . . . . . . P-3
Your Questions or Comments about This Manual . . . . . . . . . . . P-3
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
What You Need to Do . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Components You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Processor Specific . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Battery Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Preface
Preface
Read this preface to familiarize yourself with the rest of the manual.
This preface covers the following topics:
• who should use this manual
• the purpose of this manual
• how to use this manual
• conventions used in this manual
• Allen-Bradley support
Who Should Use To use this manual, you should understand programmable controllers
This Manual and be able to interpret the ladder logic instructions required to
control your application. For more information, see the documents
listed on the following page or contact your local Allen-Bradley
representative.
Purpose of This Manual This manual is for users of the classic PLC-5R processor. It:
• presents you with the basic information you need to get your
system up and running
• provides “memory jogger” information, such as specific bit and
switch settings for modules
• includes high-level procedures with cross-references to other
manuals for more detail
Related Documentation
To obtain a free copy of this manual, complete and send in the User Manual Request Card
that came packaged with this quick start.
.
Classic PLC5 programmable controllers Classic PLC5 Programmable Controllers Hardware Installation Manual 17856.6.1
Universal 1771 I/O chassis Universal I/O Chassis Installation Instructions 17712.10
power supply Redundant Power Supplies (1771P4R, P6R) Installation Data 17712.166
DH+R network Enhanced and Ethernet PLC5 Programmable Controllers User Manual 17856.5.12
Data Highway/Data Highway Plus/Data Highway II/Data Highway485
17706.2.2
Cable Installation Instructions
communication cards 1784KTx Communication Interface Card User Manual 17846.5.22
AllenBradley Publication Index (for your specific communication card) SD499
cables Classic PLC5 Programmable Controllers User Manual 17856.2.1
batteries AllenBradley Guidelines for Lithium Battery Handling and Disposal AG5.4
grounding and wiring AllenBradley AllenBradley Programmable Controller Wiring and 17704.1
programmable controllers Grounding Guidelines
current AllenBradley documentation, AllenBradley Publication Index SD499
including ordering instructions
terms and definitions AllenBradley Industrial Automation Glossary AG7.1
Common Techniques Used in We use the following conventions throughout this manual:
This Manual • Bulleted lists provide information, not procedural steps.
• Numbered lists provide sequential steps or hierarchical
information.
If you have any suggestions about how we can make this manual
more useful to you, please contact us at the address below:
This quick start is designed to provide you with the information you
need to get your system up and running quickly. Use this document if
you are knowledgeable about Classic PLC-5 products, but may not
have used one or more of them recently. The information we provide
is geared to “jog your memory.”
Troubleshoot the
Processor System
(Chapter 4)
PC with programming
software installed
Pressed in Switch
at top ON (closed) Last State
1
Pressed in
at bottom OFF (open) Outputs of this I/O chassis remain in their last state when
ON a hardware failure occurs. 1
Outputs of this I/O chassis are turned off when a
OFF hardware failure occurs. 1
Always
Off Switches
Addressing
4 5
OFF OFF 2 - slot
OFF ON 1 - slot
ON OFF 1/2 - slot
ON ON Not allowed
Switches
EEPROM transfer
6 7
OFF OFF EEPROM memory transfer to processor memory at powerup. 2
EEPROM memory transfers to processor memory if processor memory
ON ON
not valid.
ON OFF EEPROM memory does not transfer to processor memory. 3
Switch
RAM memory protection
8
OFF RAM memory protection disabled.
1. Regardless of this switch setting, outputs are reset when any of the following occurs:
• processor detects a runtime error
• an I/O chassis backplane fault occurs
• you select program or test mode
• you set a status file bit to reset a local rack
2. If an EEPROM module is not installed and processor memory is valid, the processor's PROC LED indicator blinks,
and the processor sets S:11/9, bit 9 in the major fault status word.
19309
3. A processor fault occurs if processor memory (solid red PROC LED) is not valid.
4. You cannot clear processor memory when this switch is on.
Keying
Bands
Enclosure Enclosure
Enclosure
Grounding electrode conductor Ground
Ground bus
bus To Ground
grounding bus
To grounding electrode system electrode
system
(single
point only)
I/O chassis wall
Ground
lug Nut
Star
washer Extendedlocal I/O cables
Ground lug I/O chassis
wall
Ground
15561 lug Nut
Star
washer
Ground lug
18585
Locking
Bar
2 Connect the power cord to the 120V ac
connector of the power supply module.
This side plugs into connector on the module.
side view
Locking OFF
Bar
Set Switch
assembly SW1
Lift Eector Tab address here
Locking
Bar
Install the Software and Set Before you install your programming software, make certain you
Up the Programming System meet the system requirements for that software – sufficient disk
space, memory, etcetera. Then, follow the procedures outlined in the
software documentation to install the software and configure
communication.
If you have difficulty, verify that the power supply is turned on.
To monitor your system as you configure and run it, check the LED
display for the following indicators:
Powerup the System Powerup the system if you have not done so already. Check the LED
display on the processor. If your system is operating properly, the
PROC LED should be steady red. See the following table to proceed.
If the PROC LED is not red, turn to chapter 4 for troubleshooting
information.
If your keyswitch
you see this message: and then this occurs:
is in this position:
Processor RAM is faulted. After you clear memory, the PROC LED turns off.
PROGRAM
Press <Enter> to clear memory." The software is in Program mode.
Processor RAM is faulted. After you clear memory, the PROC LED turns off.
REMOTE
Press <Enter> to clear memory." The software is in Remote Program mode.
You see this message because you cannot clear
RUN No access or privilege violation. memory in Run mode. Change the keyswitch position to
Program or Remote and powerup the system again.
BATT
1 Use the PLC5 Processor
Status Indicators
PROC (page 4-1)
FORCE
COMM
PROC green processor in RUN mode and normal operation no action required
(steady) fully operational
COMM BATT red major fault runtime error Check major fault bit in status file (S:11)
FAULT (blinking) for error definition. Clear fault bit, correct
REM I/O PROC problem, and return to RUN mode.
ACTIVE
RUN
ADPT
REM
FORCE red major fault • user RAM has • Clear memory and reload program.
(steady) checksum error
R P • memory module • Check backplane switch settings
U R error and/or insert correct memory module.
N O
G
off processor in program load or Check power supply and connections.
TEST mode or is not receiving
power
BATT red battery low Replace battery within 12 days (typical).
(steady)
REM I/O green active remote I/O link normal operation no action required
(in adapter (steady)
mode)
green remote I/O active and host normal operation no action required
(blinking) processor is in program load
or TEST mode
REM I/O green active remote I/O link normal operation no action required
(in scanner (steady)
mode)
red remote I/O link fault wiring, adapter • Check all connections, check adapter
(steady) module(s) module(s).
• If you have programming software,
put the processor in PROG mode and
do an autoconfigure for remote racks.
green/red partial remote I/O link fault one or more • Check status bits in status file
(blinking) remote I/O chassis (element #7) to identify faulted chassis
faulted number; check wiring, adapter
module(s), power supplies.
• If you have programming software, put
the processor in PROG mode and do
an auto configure for remote racks.
red watchdog timeout hardware error Turn power off, then on. Check that the
(steady) software configurations match the
hardware setup. Replace the processor.
Specifications
CSA Hazardous Location Approval Approbation d'utilisation dans des emplacements dangereux par la
CSA
CSA certifies products for general use as well as for use in La CSA certifie les produits d'utilisation générale aussi bien que ceux qui
hazardous locations. Actual CSA certification is indicated by the s'utilisent dans des emplacements dangereux. La certification CSA en
product label as shown below, and not by statements in any user vigueur est indiquée par l'étiquette du produit et non par des
documentation. affirmations dans la documentation à l'usage des utilisateurs.
Example of the CSA certification product label Exemple d'étiquette de certification d'un produit par la CSA
To comply with CSA certification for use in hazardous locations, the Pour satisfaire à la certification de la CSA dans des endroits dangereux,
following information becomes a part of the product literature for les informations suivantes font partie intégrante de la documentation des
CSAcertified AllenBradley industrial control products. produits industriels de contrôle AllenBradley certifiés par la CSA.
• This equipment is suitable for use in Class I, Division 2, • Cet équipement convient à l'utilisation dans des emplacements de
Groups A, B, C, D, or nonhazardous locations only. Classe 1, Division 2, Groupes A, B, C, D, ou ne convient qu'à
• The products having the appropriate CSA markings (that is, Class l'utilisation dans des endroits non dangereux.
I Division 2, Groups A, B, C, D), are certified for use in other • Les produits portant le marquage approprié de la CSA (c'est à dire,
equipment where the suitability of combination (that is, application Classe 1, Division 2, Groupes A, B, C, D) sont certifiés à l'utilisation
or use) is determined by the CSA or the local inspection office pour d'autres équipements où la convenance de combinaison
having jurisdiction. (application ou utilisation) est déterminée par la CSA ou le bureau local
d'inspection qualifié.
Important: Due to the modular nature of a PLC control system, the Important: Par suite de la nature modulaire du système de contrôle PLC),
product with the highest temperature rating determines the overall le produit ayant le taux le plus élevé de température détermine le taux
temperature code rating of a PLC control system in a Class I, d'ensemble du code de température du système de contrôle d'un PLC
Division 2 location. The temperature code rating is marked on the dans un emplacement de Classe 1, Division 2. Le taux du code de
product labelas shown. température est indiqué sur l'étiquette du produit.
The following warnings apply to products having CSA certification for Les avertissements suivants s'appliquent aux produits ayant la
use in hazardous locations. certification CSA pour leur utilisation dans des emplacements dangereux.
PLC5/10 4 none • 128 I/O with 8pt 6K 2 ms/K words standalone 8K EEPROM 1770XY
(1 resident modules 1 (bit logic) DH+ (1785MJ)
chassis) • 256 I/O with 8 ms/K words
16pt modules 1 (typical)
• 512 I/O with
32pt modules 1
Battery Type
Battery Specifications
Classic PLC-5 processors use 1770-XY batteries, which contain less
than 1/2 gram of lithium, or 3.6V, “AA” size Tadiran TL 5104 type
AEL/S lithium batteries with pressure contact terminals.
Pub. Name Classic PLC5 Programmable Controller Quick Start for the Experienced User
Cat. No. 1785LT, LT2, LT3, LT4 Pub. No. 178510.3 Pub. Date October 1996 Part No. 95512654
Clarity
What is unclear?
Sequence
What is not in the right order?
Other Comments
Use back for more comments.
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FAX: (216)6464320
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