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Powerflex 20-Comm-P Profibus Adapter: User Manual

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User Manual

PowerFlex 20-COMM-P Profibus Adapter


FRN 1.xxx
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required
to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the
use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.
Summary of Changes

The information below summarizes the changes made to this manual since
its last release (November 2001):
Description of Changes Page
Reformatted document from half size (5.5 x 8.5 in.) to full size (8.5 x 11 in.) Throughout
manual
Added information about Connected Components Workbench software configuration
toll for drives and connected peripherals.
Revised the ‘DPI Ports and Internal Interface Cables’ figure, and the ‘Mounting and 2-4 and 2-5
Grounding the Adapter’ figure to show PowerFlex 700H/S Frames 9 and larger.
In the ‘Applying Power’ section in Chapter 2, added new subsections ‘Start-Up Status 2-8 and 2-9
Indications’ and ‘Configuring and Verifying Key Drive Parameters’.
In Chapter 3, added new section ‘Updating the Adapter Firmware’. 3-6
In the section ‘Using Reference/Feedback’ in Chapter 5, added the following new
subsections:
• ‘PowerFlex 70/700/700H, and PowerFlex 700L Drives with 700 Control’ 5-5
• ‘PowerFlex 700S and PowerFlex 700L Drives with 700S Control’ 5-6
• ‘PowerFlex Digital DC Drives’ 5-6
In the section ‘Using Datalinks’ in Chapter 5, added the new subsection ‘Datalink
Scaling’. 5-7
Revised Appendix C to include the following new sections:
• ‘PowerFlex 70/700/700H, and 700L (with 700 Control) Drives’ C-1
• ‘PowerFlex 700S (Phase II Control) and 700L (with 700S Control) Drives’ C-3
• ‘PowerFlex Digital DC Drives’ C-5

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Publication 20COMM-UM006B-EN-P
soc-ii Summary of Changes

PowerFlex 20-COMM-P Profibus Adapter User Manual


Publication 20COMM-UM006B-EN-P
Table of Contents

Preface About This Manual


Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1
Rockwell Automation Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2

Chapter 1 Getting Started


Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Chapter 2 Installing the Adapter


Preparing for an Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Commissioning the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Setting the Node Address Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Connecting the Adapter to the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Connecting the Adapter to the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Node Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Applying Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Chapter 3 Configuring the Adapter


Configuration Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Using the PowerFlex 7-Class HIM to Access Parameters . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Setting the Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Setting the I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Setting a Fault Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Resetting the Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Viewing the Adapter Status Using Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Updating the Adapter Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Chapter 4 Configuring the Profibus Scanner


Example Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
SST Profibus Configuration Software Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Installing the 20-COMM-P GSD File Into Software Tool Library . . . . . . . . . . . . . . . . . . 4-2
Configuring the SST-PFB-SLC Profibus Scanner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
GSD Diagnostic Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

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Chapter 5 Using the I/O


About I/O Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Understanding the I/O Image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Using Logic Command/Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Using Reference/Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Using Datalinks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
SLC Controller Example Ladder Logic Program Information . . . . . . . . . . . . . . . . . . . . . 5-8
SLC Ladder Logic Example Main Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
SLC Ladder Logic Example Station 1 Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
SLC Ladder Logic Example Station 2 Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Chapter 6 Using Explicit Messaging


About Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Performing Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Parameter Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
SLC Ladder Example Station 1 Parameter Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
SLC Ladder Example Station 2 Parameter Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

Chapter 7 Troubleshooting
Understanding the Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
PORT Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
MOD Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
NET A Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Viewing Adapter Diagnostic Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Viewing and Clearing Events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

Appendix A Specifications
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Mechanical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Appendix B Adapter Parameters


About Parameter Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Appendix C Logic Command/Status Words


PowerFlex 70/700/700H, and 700L (with 700 Control) Drives . . . . . . . . . . . . . . . . . . . . C-1
PowerFlex 700S (Phase II Control) and 700L (with 700S Control) Drives . . . . . . . . . . . C-3
PowerFlex Digital DC Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5

Glossary

Index

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Publication 20COMM-UM006B-EN-P
Preface

About This Manual

Topic Page
Conventions Used in This Manual P-1
Rockwell Automation Support P-2
Additional Resources P-2

This manual provides information about the adapter and using it with
PowerFlex 7-Class (Architecture-Class) drives. The adapter can be used
with other products that support a DPI™ adapter. See the documentation for
your product for specific information about how it works with the adapter.

Conventions Used in This The following conventions are used throughout this manual:
Manual • Parameter names are shown in the format Parameter xx - [*]. The xx
represents the parameter number. The * represents the parameter name
—for example Parameter 01 - [DPI Port].

• Menu commands are shown in bold type face and follow the format
Menu > Command. For example, if you read ‘Select File > Open’, you
should click the File menu and then click the Open command.

• The firmware revision number (FRN) is displayed as FRN X.xxx, where


‘X’ is the major revision number and ‘xxx’ is the minor revision number.

PowerFlex 20-COMM-P Profibus Adapter User Manual


Publication 20COMM-UM006B-EN-P
P-2 About This Manual

Rockwell Automation Rockwell Automation offers support services worldwide, with over 75 sales
Support and support offices, over 500 authorized distributors, and over 250
authorized systems integrators located throughout the United States alone.
In addition, Rockwell Automation representatives are in every major
country in the world.

Local Product Support


Contact your local Rockwell Automation, Inc. representative for:

• Sales and order support


• Product technical training
• Warranty support
• Support service agreements

Technical Product Assistance


For technical assistance, please review the information in Chapter 7,
Troubleshooting, first. If you still have problems, then access the
Allen-Bradley Technical Support website at www.ab.com/support/abdrives
or contact Rockwell Automation.

Additional Resources These documents contain additional information concerning related


products from Rockwell Automation.

Resource Description
PowerFlex 7-Class DPI (Drive Peripheral Interface) Network Communication Adapter Installation Information on installing PowerFlex® 20-COMM-x Network
Instructions, publication 20COMM-IN004 Communication Adapters.
Connected Components Workbench website http://www.ab.com/support/abdrives/webupdate/ Information on the Connected Components Workbench
software.html, and online help (1) software tool—and includes a link for free software download.
DriveExplorer website http://www.ab.com/drives/driveexplorer, and online help (1) Information on using the DriveExplorer™ software tool.
DriveExecutive website http://www.ab.com/drives/drivetools, and online help (1) Information on using the DriveExecutive™ software tool.
PowerFlex 20-HIM-A3/-A5/-C3S/-C5S HIM Quick Reference, publication 20HIM-QR001 Information on using PowerFlex 20-HIM-A3, 20-HIM-A5,
20-HIM-C3S, and 20-HIM-C5S HIMs.
PowerFlex 20-HIM-A6/C6S HIM (Human Interface Module) User Manual, publication 20HIM-UM001 Information on installing and using PowerFlex 20-HIM-A6 and
20-HIM-C6S HIMs.
PowerFlex 70 User Manual, publication 20A-UM001 Information on installing and programming PowerFlex 70
PowerFlex 70/700 Reference Manual, publication PFLEX-RM001 standard control and enhanced control drives.
PowerFlex 70 Enhanced Control and 700 Vector Control Reference Manual, publication PFLEX-RM004
PowerFlex 700 Series A User Manual, publication 20B-UM001 Information on installing and programming PowerFlex 700
PowerFlex 700 Series B User Manual, publication 20B-UM002 standard control and vector control Series A drives, and
PowerFlex 70/700 Reference Manual, publication PFLEX-RM001 PowerFlex 700 vector control Series B drives.
PowerFlex 70 Enhanced Control and 700 Vector Control Reference Manual, publication PFLEX-RM004
PowerFlex 700H Installation Instructions, publication PFLEX-IN006 Information on installing and programming PowerFlex 700H
PowerFlex 700H Programming Manual, publication 20C-PM001 drives.

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About This Manual P-3

Resource Description
PowerFlex 700S w/Phase I Control Installation Manual (Frames 1…6), publication 20D-IN024 Information on installing and programming PowerFlex 700S
PowerFlex 700S w/Phase I Control Installation Manual (Frames 9 and 10), publication PFLEX-IN006 drives.
PowerFlex 700S w/Phase I Control User Manual (All Frame Sizes), publication 20D-UM001
PowerFlex 700S w/Phase I Control Reference Manual, publication PFLEX-RM002
PowerFlex 700S w/Phase II Control Installation Manual (Frames 1…6), publication 20D-IN024
PowerFlex 700S w/Phase II Control Installation Manual (Frames 9…14), publication PFLEX-IN006
PowerFlex 700S w/Phase II Control Programming Manual (All Frame Sizes), publication 20D-PM001
PowerFlex 700S w/Phase II Control Reference Manual, publication PFLEX-RM003
PowerFlex 700L User Manual, publication 20L-UM001 Information on installing and programming PowerFlex 700L
Liquid-Cooled AC drives.
PowerFlex Digital DC Drive User Manual, publication 20P-UM001 Information on installing and programming PowerFlex Digital
DC drives.
Profibus Installation Guideline at http://www.profibus.com/ Information on the planning, installation, and techniques used
to implement a Profibus network.
Profibus Standard at http://www.profibus.com/ Information on Profibus standards and specifications.
SLC 500 Modular Hardware Style Installation and Operation Manual, publication 1747-6.21 Information on installing and operating the SLC 500 controller.
SLC 500 Instruction Set, publication 1747-RM001 Information on status file functions and instructions for ladder
logic programs.
(1)
The online help is installed with the software.

Documentation can be obtained online at http://


literature.rockwellautomation.com. To order paper copies of technical
documentation, contact your local Rockwell Automation distributor or sales
representative.

To find your local Rockwell Automation distributor or sales representative,


visit http://www.rockwellautomation.com/locations.
For information such as firmware updates or answers to drive-related
questions, go to the Drives Service & Support website at http://
www.ab.com/support/abdrives and click on the Downloads or
Knowledgebase link.

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Publication 20COMM-UM006B-EN-P
P-4 About This Manual

Notes:

PowerFlex 20-COMM-P Profibus Adapter User Manual


Publication 20COMM-UM006B-EN-P
Chapter 1

Getting Started

The adapter is intended for installation into a PowerFlex 7-Class drive and
is used for network communication.

Topic Page
Components 1-1
Features 1-2
Compatible Products 1-2
Required Equipment 1-3
Safety Precautions 1-5
Quick Start 1-6

Components

Item Part Description


➊ Status Indicators Three status indicators that indicate the status of the DPI, adapter,
and network connection. See Chapter 7, Troubleshooting.
➋ DPI Connector A 20-pin, single-row shrouded male header. An Internal Interface
cable is connected to this connector and a connector on the drive.
➌ Profibus Connector A 9-pin, female D-sub connector to connect to the network.

➍ Node Address Switches to set the node address. See Setting the Node Address
Switches Switches on page 2-2.

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1-2 Getting Started

Features The features of the adapter include the following:

• Typical mounting in a PowerFlex 7-Class drive.


• Captive screws to secure and ground the adapter to the drive.

• Compatibility with various configuration tools to configure the adapter


and connected host drive, including the following tools:
– PowerFlex HIM (Human Interface Module) on the drive, if available
– Connected Components Workbench software, version 1.02 or later
– DriveExplorer software, version 2.01 or later
– DriveExecutive software, version 3.01 or later

• Switches to set a node address before applying power to the PowerFlex


drive. Or, you can disable the switches and use an adapter parameter to
set the node address.

• Status indicators that report the status of the drive communications, the
adapter, and network. They are visible when the drive cover is open or
closed.

• Parameter-configured I/O (Logic Command/Reference and up to four


pairs of Datalinks) to accommodate application requirements.

• Explicit Messaging support using the PROFIDRIVE Parameter Protocol.


• User-defined fault actions to determine how the adapter and connected
PowerFlex drive respond to the following:
– I/O messaging communication disruptions (Comm Flt Action)
– Controllers in idle mode (Idle Flt Action)

• Access to any PowerFlex drive and its connected peripherals on the


network to which the adapter is connected.

Compatible Products At the time of publication, the adapter is compatible with the following
products:
• PowerFlex 70 drives with standard or enhanced control
• PowerFlex 700 drives with standard or vector control
• PowerFlex 700H drives
• PowerFlex 700S drives with Phase I or Phase II control
• PowerFlex 700L drives with 700 vector control or 700S control
• PowerFlex Digital DC drives
• SMC™ Flex smart motor controllers
• SMC-50 smart motor controllers

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Getting Started 1-3

Required Equipment Some of the equipment that is required for use with the adapter is shipped
with the adapter, but some you must supply yourself.

Equipment Shipped with the Adapter


When you unpack the adapter, verify that the package includes the
following:
❑ One 20-COMM-P adapter
❑ One 2.54 cm (1 in.) long and one 15.24 cm (6 in.) long Internal
Interface cable (only one cable is needed to connect the adapter to the
drive; for which cable to use, see Figure 2.2 on page 2-4)
❑ GSD file on digital media
❑ One PowerFlex 7-Class DPI (Drive Peripheral Interface) Network
Communication Adapter Installation Instructions, publication
20COMM-IN004

User-Supplied Equipment
To install and configure the adapter, you must supply the following:
❑ A small flathead screwdriver
❑ Profibus network cable
❑ One 9-pin, male D-Sub Profibus connector [Note: Profibus connectors
are available from a variety of sources and in various sizes. As such,
there may be mechanical limitations that prohibit the use of some
connectors. Phoenix Subcon Plus M1 (Part # 2761826) or ERNI
Profibus vertical (Node Part # 103658 and Termination Part # 103659),
are recommended for use with PowerFlex 7-Class drives.]
❑ Drive and adapter configuration tool, such as the following:
– PowerFlex 20-HIM-xx HIM
– Connected Components Workbench software, version 1.02 or later
Connected Components Workbench is the recommended
stand-alone software tool for use with PowerFlex drives. You can
obtain a free copy by:
• Internet download at http://www.ab.com/support/abdrives/
webupdate/software.html
• Requesting a DVD at http://www.ab.com/onecontact/controllers/
micro800/
Your local distributor may also have copies of the DVD available.
Connected Components Workbench software cannot be used to
configure SCANport-based drives or Bulletin 160 drives.

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1-4 Getting Started

– DriveExplorer software, version 2.01 or later


This software tool has been discontinued and is now available as
freeware at http://www.ab.com/support/abdrives/webupdate/
software.html. There are no plans to provide future updates to this
tool and the download is being provided ‘as-is’ for users that lost
their DriveExplorer CD, or need to configure legacy products not
supported by Connected Components Workbench software.
– DriveExecutive software, version 3.01 or later
A Lite version of DriveExecutive software ships with RSLogix
5000, RSNetWorx MD, FactoryTalk AssetCentre, and
ItelliCENTER software. All other versions are purchasable items:
• 9303-4DTE01ENE Drive Executive software
• 9303-4DTS01ENE DriveTools SP Suite (includes
DriveExecutive and DriveObserver software)
• 9303-4DTE2S01ENE DriveExecutive software upgrade to
DriveTools SP Suite (adds DriveObserver software)
DriveExecutive software updates (patches, and so forth) can be
obtained at http://www.ab.com/support/abdrives/webupdate/
software.html. It is highly recommended that you periodically check
for and install the latest update.
❑ 1203-USB Serial Converter or 1203-SSS Serial Converter with
firmware revision 3.001 or later
❑ Profibus configuration software
❑ Controller configuration software

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Getting Started 1-5

Safety Precautions Please read the following safety precautions carefully.

ATTENTION: Risk of injury or death exists. The PowerFlex


! drive can contain high voltages that can cause injury or death.
Remove all power from the PowerFlex drive, and then verify
power has been discharged before installing or removing the
adapter.
ATTENTION: Risk of injury or equipment damage exists. Only
! personnel familiar with drive and power products and the
associated machinery should plan or implement the installation,
start up, configuration, and subsequent maintenance of the
product using an adapter. Failure to comply can result in injury
and/or equipment damage.
ATTENTION: Risk of equipment damage exists. The adapter
! contains electrostatic discharge (ESD) sensitive parts that can be
damaged if you do not follow ESD control procedures. Static
control precautions are required when handling the adapter. If
you are unfamiliar with static control procedures, see Guarding
Against Electrostatic Damage, publication 8000-4.5.2.
ATTENTION: Risk of injury or equipment damage exists. If the
! adapter is transmitting control I/O to the drive, the drive can fault
when you reset the adapter. Determine how your drive responds
before resetting an adapter.
ATTENTION: Risk of injury or equipment damage exists.
! Parameters 9 - [Comm Flt Action] and 10 - [Idle Flt Action]
let you determine the action of the adapter and connected drive if
I/O communication is disrupted or the controller is idle. By
default, these parameters fault the drive. You can set these
parameters so that the drive continues to run, however, take
precautions to verify that the settings of these parameters do not
create a risk of injury or equipment damage. When
commissioning the drive, verify that your system responds
correctly to various situations (for example, a disconnected cable
or a faulted controller).
ATTENTION: Risk of injury or equipment damage exists.
! When a system is configured for the first time, there can be
unintended or incorrect machine motion. Disconnect the motor
from the machine or process during initial system testing.
ATTENTION: Risk of injury or equipment damage exists. The
! examples in this publication are intended solely for purposes of
example. There are many variables and requirements with any
application. Rockwell Automation does not assume responsibility
or liability (to include intellectual property liability) for actual
use of the examples shown in this publication.

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1-6 Getting Started

Quick Start This section is provided to help experienced users quickly start using the
adapter. If you are unsure how to complete a step, refer to the referenced
chapter.
Step Action See
1 Review the safety precautions for the adapter. Throughout This Manual
2 Verify that the PowerFlex drive is properly installed. Drive User Manual
3 Install the adapter. PowerFlex 7-Class DPI
a. Verify that the PowerFlex drive is not powered. Network Communication
Adapter Installation
b. Connect the adapter to the drive with the Internal Interface Instructions, publication
cable. 20COMM-IN004, and
c. Use the captive screws to secure and ground the adapter to Chapter 2,
the drive. Installing the Adapter
d. Connect the adapter to the network with a Profibus cable.
4 Apply power to the adapter. Chapter 2,
a. Verify that the adapter is installed correctly Installing the Adapter
The adapter receives power from the drive.
b. Apply power to the drive.
The status indicators should be green. If they flash red, there
is a problem. See Chapter 7, Troubleshooting.
c. Configure and verify key drive parameters.
5 Configure the adapter for your application. Chapter 3,
Configuring the Adapter
Set adapter parameters for the following functions as required
by your application:
• Node address
• I/O configuration
• Fault actions
6 Apply power to the Profibus master and other devices on the —
network.
Verify that the master and network are installed properly and
functioning in accordance with Profibus standards.
7 Configure the scanner to communicate with the adapter. Chapter 4,
Use a network tool for Profibus to configure the master on the Configuring the Profibus
network to recognize the adapter and drive. Scanner

8 Create a ladder logic program. Chapter 5,


Use a controller configuration tool to create a ladder logic Using the I/O
program that enables you to do the following: Chapter 6,
• Control the connected drive, via the adapter, by using I/O. Using Explicit Messaging
• Monitor or configure the drive using explicit messages.

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Chapter 2

Installing the Adapter

This chapter provides instructions for installing the adapter in a PowerFlex


7-Class drive.

Topic Page
Preparing for an Installation 2-1
Commissioning the Adapter 2-1
Setting the Node Address Switches 2-2
Connecting the Adapter to the Drive 2-3
Connecting the Adapter to the Network 2-6
Node Termination 2-7
Applying Power 2-8

Preparing for an Installation Before installing the adapter, verify that you have all required equipment.
See Required Equipment on page 1-3.

ATTENTION: Risk of equipment damage exists. The adapter


! contains electrostatic discharge (ESD) sensitive parts that can be
damaged if you do not follow ESD control procedures. Static
control precautions are required when handling the adapter. If you
are unfamiliar with static control procedures, see Guarding
Against Electrostatic Damage, publication 8000-4.5.2.

Commissioning the Adapter To commission the adapter, you must set a unique node address on the
network. See Setting the Node Address Switches on page 2-2 or Setting the
Node Address on page 3-3 for details.

Important: New settings for some adapter parameters are recognized only
when power is applied to the adapter or it is reset. After you
change parameter settings, cycle power or reset the adapter.

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Setting the Node Address Set the adapter node address switches (Figure 2.1) by rotating the switches
Switches to the desired value for each digit.
Important: Each node on the Profibus network must have a unique address.
Set the node address before power is applied because the
adapter uses the node address it detects when it first receives
power. To change a node address, you must set the new value
and then remove and reapply power to (or reset) the adapter.
Figure 2.1 Setting Adapter Node Address Switches

S2 S3
(Tens Digit) (Ones Digit)

2 3 2 3
1 4 1 4
0 5 0 5
9 6 9 6
8 7 8 7

Setting Description
0…99 The node address used by the adapter if the Node Address switches are enabled.
The default switch setting is 05.
Important: If the Node Address switches are set to ‘00’, the adapter uses the value
stored in Parameter 03 - [P-DP Addr Cfg] for the node address. See Setting the Node
Address on page 3-3.

The Node Address switch settings can be verified by viewing Parameter 04


- [P-DP Addr Actual] or Diagnostic Device Item numbers 27 and 28
(page 7-4) with any of the following drive configuration tools:
• PowerFlex HIM
• Connected Components Workbench software, version 1.02 or later
• DriveExplorer software, version 2.01 or later
• DriveExecutive software, version 3.01 or later

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Connecting the Adapter to


ATTENTION: Risk of injury or death exists. The PowerFlex
the Drive
! drive may contain high voltages that can cause injury or death.
Remove power from the drive, and then verify power has been
discharged before installing or removing the adapter.

1. Remove power from the drive.

2. Use static control precautions.

3. Remove or open the drive cover.

4. Connect the Internal Interface cable to the DPI port on the drive and
then to the DPI connector on the adapter (see Figure 2.2).

5. Secure and ground the adapter to the drive (see Figure 2.3) by doing the
following:

– On a PowerFlex 70 drive, fold the Internal Interface cable behind the


adapter and mount the adapter on the drive using the four captive
screws.

– On a PowerFlex 700, PowerFlex 700H, or PowerFlex 700S drive,


mount the adapter on the drive using the four captive screws.

Important: Tighten all screws to properly ground the adapter.


Recommended torque is 0.9 N•m (8.0 lb•in).

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Figure 2.2 DPI Ports and Internal Interface Cables

20-COMM-P Adapter

➋ ➊


PowerFlex 70 - All Frames

PowerFlex 700 Frames 0 and 1 PowerFlex 700 Frames 2 and Larger


PowerFlex 700S Frames 0 and 1 PowerFlex 700S Frames 2 through 6

HIM panel opens for


access to the DPI
interface. To open
panel, remove screws
X2
on left side of the HIM
panel and swing open. X1

PowerFlex 700H Frames 9 and Larger


PowerFlex 700S Frames 9 and Larger ➍

Item Description
➊ 15.24 cm (6 in.) Internal Interface cable
➋ DPI Connector
➌ Profibus connector
➍ 2.54 cm (1 in.) Internal Interface cable

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Figure 2.3 Mounting and Grounding the Adapter

Drive
0.9 N•m
(8.0 lb•in)
Adapter
4 Places
Internal Interface Cable
folded behind the adapter
and in front of the drive.

PowerFlex 70 - All Frame Sizes Ground Tab Detail


(Adapter mounts in drive.)

0.9 N•m
(8.0 lb•in)
4 Places Verify metal ground tab is bent 90° and
is under the adapter before tightening
screw. After tightening the screw, verify
continuity exists between the head of
the screw and drive ground.

PowerFlex 700 Frames 0 and 1 PowerFlex 700 Frames 2 and Larger


PowerFlex 700S Frames 0 and 1 PowerFlex 700S Frames 2 through 6
(Adapter mounts on door.) (Adapter mounts in drive.)

Ground Tab Detail

X2
X1

0.9 N•m
(8.0 lb•in)
4 Places
Verify metal ground tab is bent 90° and
is under the adapter before tightening
screw. After tightening the screw, verify
continuity exists between the head of
the screw and drive ground.
PowerFlex 700H Frames 9 and Larger
PowerFlex 700S Frames 9 and Larger
(Adapter mounts behind HIM panel.)

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Connecting the Adapter to


ATTENTION: Risk of injury or death exists. The PowerFlex
the Network
! drive can contain high voltages that can cause injury or death.
Remove power from the drive, and then verify power has been
discharged before installing or removing the adapter.

1. Remove power from the drive.

2. Use static control precautions.

3. Route the Profibus network cable through the bottom of the PowerFlex
drive (see Figure 2.3).

4. Connect the Profibus connector to the network cable (see Figure 2.4,
Figure 2.5, and Table 2.A.)
NOTE: Profibus connectors are available from a variety of sources and
in various sizes. As such, there may be mechanical limitations that
prohibit the use of some connectors. Phoenix Subcon Plus M1 (Part #
2761826) or ERNI Profibus vertical (Node Part # 103658 and
Termination Part # 103659 connectors), are recommended for use with
PowerFlex 7-Class drives.
Figure 2.4 Phoenix Subcon and ENRI Connectors

Phoenix Subcon Connector ENRI Connector

Figure 2.5 PROFIBUS Connector Network Diagram

B A B A B A B A B A B A

Table 2.A Adapter PROFIBUS Connector Pin Layout


Terminal Signal Function
Housing Shield —
1 Not connected —
2 Not connected —

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Terminal Signal Function


3 B-LINE Positive RxD/TxD, according to RS485 specification
4 RTS Request to send
5 GND BUS Isolated GND from bus
6 +5V BUS Isolated +5V from bus
7 Not connected —
8 A-LINE Negative RxD/TxD, according to RS485 specification
9 Not connected —

5. Insert the Profibus network cable connector into the mating adapter
connector, and secure it with the two screws on the connector.
NOTE: With some connectors, the screws on the connector connect the
Profibus cable earth/screen to the metal of the socket. With some
installations, Profibus will not operate without this connection.

Node Termination The first and last node on the Profibus network needs to be terminated with
a Profibus connector and terminating resistors. Some connector
manufacturers offer standard terminating connectors, such as the yellow
ERNI Profibus termination vertical connector (Part # 103659). Standard
Profibus node connectors, such as the Phoenix Subcon Plus M1 (Part
#2761826), can be configured as a terminating connector by adding
resistors (see Figure 2.6).
Figure 2.6 Phoenix Subcon Plus M1 Connection for Terminating Resistors

390 6
ohm

B
3
220
ohm
A
8

390
ohm
5

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Applying Power
ATTENTION: Risk of equipment damage, injury, or death
! exists. Unpredictable operation can occur if you fail to verify that
parameter settings are compatible with your application. Verify
that settings are compatible with your application before applying
power to the drive.

1. Install the drive cover or close the drive door.

2. Verify that the adapter has a unique node address on the network.
If a new address is needed, reset the node address switches (see Setting
the Node Address Switches on page 2-2).

3. Apply power to the drive.


The adapter receives its power from the connected drive. When you
apply power to the adapter for the first time, its topmost ‘PORT’ status
indicator should be steady green or flashing green after an initialization.
If it is red, there is a problem. See Chapter 7, Troubleshooting.

4. If the node address switches are set to ‘00’, use a configuration tool to
set the node address parameters in the adapter (see Setting the Node
Address on page 3-3).
5. Apply power to the master device and other devices on the network.

Start-Up Status Indications


Status indicators for the drive and communication adapter can be viewed on
the front of the drive (Figure 2.7) after power has been applied. Possible
start-up status indications are shown in Table 2.B.
Figure 2.7 Drive and Adapter Status Indicators (location on drive may vary)

PORT

MOD

➋ NET A

NET B


STS

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Table 2.B Drive and Adapter Start-Up Status Indications


Item Name Color State Description
Drive STS Indicator
➊ STS Green Flashing Drive ready but not running, and no faults are present.
(Status)
Steady Drive running, no faults are present.
Yellow Flashing, An inhibit condition exists – the drive cannot be
drive stopped started. Check drive Parameter 214 - [Start Inhibits].
Flashing, An intermittent type 1 alarm condition is occurring.
drive running Check drive Parameter 211 - [Drive Alarm 1].
Steady, A continuous type 1 alarm condition exists. Check
drive running drive Parameter 211 - [Drive Alarm 1].
Red Flashing A fault has occurred.
Steady A non-resettable fault has occurred.
Adapter Status Indicators
➋ PORT Green Flashing Normal operation. The adapter is establishing an I/O
connection to the drive. It will turn steady green or red.
Steady Normal operation. The adapter is properly connected
and communicating with the drive.
MOD Green Flashing Normal operation. The adapter is operating but is not
transferring I/O data to a controller.
Steady Normal operation. The adapter is operating and
transferring I/O data to a controller.
NET A Green Steady Normal operation. The adapter is properly connected
and Bus is on-line.
NET B — — Not used by Profibus adapter.

For more details on status indicator operation, see page 7-2 and page 7-3.

Configuring and Verifying Key Drive Parameters


The PowerFlex 7-Class drive can be separately configured for the control
and Reference functions in various combinations. For example, you could
set the drive to have its control come from a peripheral or terminal block
with the Reference coming from the network. Or you could set the drive to
have its control come from the network with the Reference coming from
another peripheral or terminal block. Or you could set the drive to have both
its control and Reference come from the network.

The following steps in this section assume that the drive will receive the
Logic Command and Reference from the network.

1. Use drive Parameter 090 - [Speed Ref A Sel] to set the drive speed
Reference to ‘22’ (DPI Port 5).

2. If hard-wired discrete digital inputs are not used to control the drive,
verify that unused digital input drive Parameters 361 - [Dig In1 Sel] and
362 - [Dig In2 Sel] are set to ‘0’ (Not Used).

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3. Verify that drive Parameter 213 - [Speed Ref Source] is reporting that
the source of the Reference to the drive is ‘22’ (DPI Port 5).
This ensures that any Reference commanded from the network can be
monitored by using drive Parameter 002 - [Commanded Speed]. If a
problem occurs, this verification step provides the diagnostic capability
to determine whether the drive/adapter or the network is the cause.

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Chapter 3

Configuring the Adapter

This chapter provides instructions and information for setting the


parameters to configure the adapter.

Topic Page
Configuration Tools 3-1
Using the PowerFlex 7-Class HIM to Access Parameters 3-2
Setting the Node Address 3-3
Setting the I/O Configuration 3-3
Setting a Fault Action 3-4
Resetting the Adapter 3-5
Viewing the Adapter Status Using Parameters 3-6
Updating the Adapter Firmware 3-6

For a list of parameters, refer to Appendix B, Adapter Parameters. For


definitions of terms in this chapter, see the Glossary.

Configuration Tools The adapter stores parameters and other information in its own nonvolatile
storage (NVS) memory. You must, therefore, access the adapter to view and
edit its parameters. The following tools can be used to access the adapter
parameters.

Tool See
PowerFlex 7-Class HIM page 3-2
Connected Components Workbench http://www.ab.com/support/abdrives/webupdate/
software, version 1.02 or later software.html, or online help (installed with the software)
DriveExplorer software, http://www.ab.com/drives/driveexplorer, or
version 2.01 or later DriveExplorer online help (installed with the software)
DriveExecutive software, http://www.ab.com/drives/drivetools, or
version 3.01 or later DriveExecutive online help (installed with the software)

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Using the PowerFlex 7-Class If your drive has either an LED or LCD HIM (Human Interface Module), it
HIM to Access Parameters can be used to access parameters in the adapter as shown below. We
recommend that you read through the steps for your HIM before performing
the sequence. For additional information, see the drive documentation or the
PowerFlex 7-Class HIM Quick Reference, publication 20HIM-QR001.

Using an LED HIM


Step Example Screens
1. Press the ALT key and then the Device Sel (Sel) key to
display the Device Screen.
2. Press the or key to scroll to the adapter.
Letters represent files in the drive, and numbers represent
ports. The adapter is usually connected to port 5.
3. Press the (Enter) key to enter your selection.
A parameter database is constructed, and then the first
parameter is displayed.
4. Edit the parameters using the same techniques that you use
to edit drive parameters.

Using an LCD HIM


Step Example Screens
1. In the main menu, press the or key to scroll to
Device Select. F-> Stopped Auto
0.00 Hz
2. Press the (Enter) key to enter your selection.
Main Menu:
3. Press the or key to scroll to the adapter Diagnostics
(20-COMM-P). Parameter
4. Press the (Enter) key to select the adapter. Device Select
A parameter database is constructed, and then the main
menu for the adapter is displayed.
Port 5 Device
5. Edit the parameters using the same techniques that you use
to edit drive parameters. 20-COMM-P
Main Menu:
Diagnostics
Parameter
D i S l t

NOTE: All configuration procedures throughout this chapter use the


PowerFlex 7-Class LCD HIM to access parameters in the adapter and show
example LCD HIM screens.

TIP: When using a PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM, see its


User Manual, publication 20-HIM-UM001.

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Configuring the Adapter 3-3

Setting the Node Address If the adapter Node Address switches (Figure 2.1) are set to ‘00’ (Program)
the value of Parameter 03 - [P-DP Addr Cfg] determines the node
address. When in any other combination of positions, the Node Address
switches determine the node address.

1. Set the value of Parameter 03 - [CN Addr Cfg] to a unique node


address.
Port 5 Device Default = 01
20-COMM-P
Parameter #: 03
P-DP Addr Cfg
1
0 <> 126

2. Reset the adapter (see Resetting the Adapter on page 3-5).

Setting the I/O The I/O configuration determines the data that is sent to and from the drive.
Configuration Logic Command/Status, Reference/Feedback, and Datalinks may be
enabled or disabled. (Datalinks allow you to read/write directly to
parameters in the drive using implicit I/O.) A ‘1’ enables the I/O and a ‘0’
disables the I/O.

1. Set the bits in Parameter 11 - [DPI I/O Cfg].


Port 5 Device Bit Description
20-COMM-P 0 Logic Command/Reference (Default)
Parameter #: 11 1 Datalink A
DPI I/O Cfg
xxxxxxxxxxx0 0 0 0 1 2 Datalink B
Cmd/Ref b00 3 Datalink C
4 Datalink D
5…15 Not Used

Bit 0 is the right-most bit. It is highlighted above and equals ‘1’.

2. If Logic Command/Reference is enabled, configure the parameters in


the drive to accept the Logic Command and Reference from the adapter.
For example, set Parameter 90 - [Speed Ref A Sel] in a PowerFlex 70 or
700 drive to ‘22’ (DPI Port 5) so that the drive uses the Reference from
the adapter. Also, verify that the mask parameters (for example,
Parameter 276 - [Logic Mask]) in the drive are configured to receive the
desired logic from the adapter. See the documentation for your drive for
details.

3. If you enabled one or more Datalinks, configure parameters in the drive


to determine the source and destination of data in the Datalinks.
When using Datalinks, up to 8 drive [Data In xx] parameters
(300…307) and/or up to 8 [Data Out xx] parameters (310…317) must
be assigned to point to the appropriate drive parameters for your

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application. Also, verify that the Profibus adapter is the only adapter
using the enabled Datalinks. See Chapter 4 for an example.
4. Reset the adapter (see Resetting the Adapter on page 3-5).

The adapter is ready to receive I/O from the master (that is, scanner). You
must now configure the scanner to recognize and transmit I/O to the adapter.
See Chapter 4, Configuring the Profibus Scanner.

Setting a Fault Action By default, when I/O communication is disrupted (for example, a cable is
disconnected) or the controller is idle (in program mode or faulted), the
drive responds by faulting if it is using I/O from the network. You can
configure a different response to these faults:

• Disrupted I/O communication by using Parameter 9 - [Comm Flt


Action]

• An idle controller by using Parameter 10 - [Idle Flt Action]

ATTENTION: Risk of injury or equipment damage exists.


! Parameters 9 - [Comm Flt Action] and 10 - [Idle Flt Action]
let you determine the action of the adapter and connected drive if
I/O communication is disrupted or the controller is idle. By
default, these parameters fault the drive. You can set these
parameters so that the drive continues to run, however, take
precautions to verify that the settings of these parameters do not
create a risk of injury or equipment damage. When
commissioning the drive, verify that your system responds
correctly to various situations (for example, a disconnected cable
or faulted controller).

Changing the Fault Action


Set the values of Parameters 9 - [Comm Flt Action] and 10 - [Idle Flt
Action] to an action that meets your application requirements.
Value Action Description
0 Fault The drive is faulted and stopped. (Default)
1 Stop The drive is stopped, but not faulted.
2 Zero Data The drive is sent ‘0’ values for data. This does not command a stop.
3 Hold Last The drive continues in its present state.
4 Send Flt Cfg The drive is sent the data that you set in the fault configuration parameters
(Parameters 13 - [Flt Cfg Logic] through 22 - [Flt Cfg D2 In]).

Port 5 Device Port 5 Device


20-COMM-P 20-COMM-P
Parameter #: 9 Parameter #: 10
Comm Flt Action Idle Flt Action
0 0
Fault Fault

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Changes to these parameters take effect immediately. A reset is not


required.
If communication is disrupted and then is re-established, the drive will
automatically receive commands from the network again.

Setting the Fault Configuration Parameters


If you set Parameter 9 - [Comm Flt Action] or 10 - [Idle Flt Action] to
‘Send Flt Cfg’, the values in the following parameters are sent to the drive
after an I/O communication fault and/or idle fault occurs. You must set
these parameters to values required by your application.
Parameter Description
13 - [Flt Cfg Logic] A 16-bit value sent to the drive for Logic Command.
14 - [Flt Cfg Ref] A 32-bit value (0…4294967295) sent to the drive as a Reference or Datalink.
15 - [Flt Cfg x1 In] Important: If the drive uses a 16-bit Reference or 16-bit Datalinks, the most
through significant word of the value must be set to zero (0) or a fault will occur.
22 - [Flt Cfg x2 In]

Changes to these parameters take effect immediately. A reset is not


required.

Resetting the Adapter Changes to switch settings and some adapter parameters require that you
reset the adapter before the new settings take effect. You can reset the
adapter by power cycling the drive or by using Parameter 08 - [Reset
Module].
ATTENTION: Risk of injury or equipment damage exists. If the
! adapter is transmitting control I/O to the drive, the drive can fault
when you reset the adapter. Determine how your drive will
respond before resetting a connected adapter.

Set Parameter 08 - [Reset Module] to ‘1’ (Reset Module).


Port 5 Device Value Description
20-COMM-P 0 Ready (Default)
Parameter #: 08 1 Reset Module
Reset Module
1 2 Set Defaults
Reset Module

When you enter ‘1’ (Reset Module), the adapter immediately resets. When
you enter ‘2’ (Set Defaults), the adapter sets all adapter parameters to their
factory-default values. After performing a Set Defaults, enter ‘1’ (Reset
Module) so that the new values take effect. The value of this parameter is
restored to ‘0’ (Ready) after the adapter is reset.

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Viewing the Adapter Status The following parameters provide information about the status of the
Using Parameters adapter. You can view these parameters at any time.
Parameter Description
04 - [P-DP Addr Actual] The node address used by the adapter. This will be one of the following
values:
• The address set by the rotary switches.
• The value of Parameter 03 - [P-DP Addr Cfg].
• An old address of the switches or parameter if they have been
changed and the adapter has not been reset.
05 - [P-DP Rate Actual] The Profibus data rate used by the adapter.
06 - [Ref/Fdbk Size] The size of the Reference/Feedback. It will either be 16 bits or 32 bits. It
is set in the drive and the adapter automatically uses the correct size.
07 - [Datalink Size] The size of the Datalinks. It will either be 16 bits or 32 bits. It is set in the
drive and the adapter automatically uses the correct size.
12 - [DPI I/O Active] The Reference/Feedback and Datalinks used by the adapter. This value
is the same as Parameter 13 - [DPI I/O Cfg] unless the parameter was
changed and the adapter was not reset.

Datalink D
Datalink C
Datalink B
Datalink A
Not Used
Not Used
Not Used

Cmd/Ref
Bit
Definition

Default x x x 0 0 0 0 1
0 = I/O Disabled
Bit 7 6 5 4 3 2 1 0 1 = I/O Enabled

Updating the Adapter The adapter firmware can be updated over the network or serially through a
Firmware direct connection from a computer to the drive using a 1203-USB or
1203-SSS serial converter.

When updating firmware over the network, you can use the Allen-Bradley
ControlFLASH software tool, the built-in update capability of
DriveExplorer Lite or Full software, or the built-in update capability of
DriveExecutive software.

When updating firmware through a direct serial connection from a


computer to a drive, you can use the same Allen-Bradley software tools
described above, or you can use HyperTerminal software set to the
X-modem protocol.

To obtain a firmware update for this adapter, go to http://www.ab.com/


support/abdrives/webupdate. This website contains all firmware update files
and associated Release Notes that describe the following items:
• Firmware update enhancements and anomalies
• How to determine the existing firmware revision
• How to update firmware using ControlFLASH, DriveExplorer,
DriveExecutive, or HyperTerminal software

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Chapter 4

Configuring the Profibus Scanner

Profibus scanners are available from several manufacturers, including SST.


Chapter 4 provides instructions on how to use the SST Profibus
configuration software tool to:
• Install the 20-COMM-P GSD file in the software tool library
• Configure the SST-PFB-SLC Profibus Scanner

Topic Page
Example Network 4-1
SST Profibus Configuration Software Tool 4-2
Installing the 20-COMM-P GSD File Into Software Tool Library 4-2
Configuring the SST-PFB-SLC Profibus Scanner 4-4
GSD Diagnostic Messages 4-13

Example Network In this example, we will be configuring two PowerFlex 70 drives, to be


Station 1 and Station 2 on a Profibus network. This will be the configuration
used throughout the manual, including the ladder examples. Apart from the
node address and scanner mapping, they will have identical configurations.
This chapter describes the steps to configure a simple network like the
example shown in Figure 4.1.
Figure 4.1 Example Profibus Network

COMM LED SYS LED

Config Port
Front Label

PROFIBUS
Port
Station 0

PROFIBUS Network

PowerFlex 70 Drive PowerFlex 70 Drive


Station 1 Station 2

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SST Profibus Configuration SST Profibus scanners come with a software tool for configuring the
Software Tool scanner. An example software tool window is shown below.

Network
Configuration
Device Pane
Library
Pane

Online
Browse
Pane

Installing the 20-COMM-P GSD files are used by software tools to configure the network, that is, to
GSD File Into Software Tool map and define the I/O in a Profibus scanner. A GSD file is required for
Library each type of adapter on the network. For example, the 20-COMM-P adapter
GSD file is ‘A_B_0572.gsd’ and a copy of the file is provided on digital
media with each 20-COMM-P adapter. The file can also be downloaded
from the Rockwell website at http://www.ab.com/support/abdrives/
webupdate.
Follow the steps outlined below only when a new GSD file needs to be
added to the SST Profibus Configuration Software Tool. Typically, this is
only done once, after the software tool is initially installed or if configuring
a 20-COMM-P on the network for the very first time with this software tool.

The software tool comes with standard data files as shown below.

Additional data files, such as the 20-COMM-P adapter GSD file, need to be
added to configure the 20-COMM-P adapter in the scanner.

1. Click the ‘New Device’ icon to add the GSD file to the software
library tool.

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The ‘Add PROFIBUS devices’ Applet window appears.

A prompt appears for the location to add the Profibus data files to the
library.

2. Find the directory location of the data file(s) you wish to add.
Typically, the source location is a floppy disk in drive A. The
‘A_B_0572.gsd’ file shown below is the GSD file for the 20-COMM-P
adapter.

3. Select ‘A_B_0572.gsd’ for the 20-COMM-P adapter and click Open.

4. In the treeview in the Device Library pane, click the ‘+’ sign of the
Slaves folder.

The software tool will automatically create an Allen-Bradley sub-folder


(in the Slaves folder) if it does not already exist. The 20-COMM-P is
now shown in the library and the software tool is now ready to
configure a 20-COMM-P adapter on a Profibus network.

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Configuring the The instructions in this section describe how to configure the SST-PFB-SLC
SST-PFB-SLC Profibus scanner using the SST Profibus Configuration Software Tool. In our
Scanner example, the Profibus network consists of a SLC master and two PowerFlex
70 drives. The ladder examples in this manual use the following
configuration:
• Logic Command/Status and Reference/Feedback enabled
• Datalinks A, B, C, and D enabled
• Parameter Access enabled (used to perform explicit messaging)

Important: The SLC processor must be in Program mode to configure the


scanner.

1. In the Device Library pane treeview, click the Masters folder ‘+’ sign to
open the SST sub-folder.
Available DP masters are displayed in this sub-folder.

2. In the Device Library pane treeview, click the Slaves folder ‘+’ sign and
then the Allen-Bradley sub-folder ‘+’ sign to display the available DP
slaves or the 20-COMM-P slave.

3. In the Device Library pane treeview under the Masters folder,


double-click ‘SST-PFB-SLC MASTER’ to add the scanner to the
network.
A user-defined name and description can be given to the scanner. In our
example, the scanner will be Station 0 on the network.

4. In the SST-PFB-SLC MASTER window, click the Parameters tab to


view the Scan Cycle Times.
In our example, use the default settings as shown below.

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5. In the SST-PFB-SLC MASTER window, click the COM Port tab.

The Connection and Baud Rate settings configure how the software tool
will communicate with the CONFIG RS232 port on the scanner.

6. Click OK to accept the settings in our example (COM1 on the computer


at 115200 bps baud rate).
The scanner will appear in the network configuration pane as shown
below.

7. Double-click the scanner in the network configuration pane.


8. In the Device Library pane treeview under the Allen-Bradley folder,
double-click the ‘20_COMM_P’.
The 20-COMM-P window appears.

A user-defined name and description can be given to this 20-COMM-P.


In our example, this device will be Station 1 on the network. Other
stations may be chosen by using the Station pull-down menu.

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9. In the 20-COMM-P window, click the Modules tab.

The Logic Command/Status, Reference/Feedback, Datalinks, and


Parameter Access (explicit messaging) modules are added using the
Modules tab.

10. Click Add to view the choice of modules.

In our example, Station 1 will be controlled using Logic Command/


Status and Reference/Feedback. The PowerFlex 70 drive uses a 16-bit
Reference/Feedback (2 bytes).
11. From the Available Modules list, select ‘Ctrl/Stat & Ref/Fdbk
(2+2bytes)’ and click OK.
The ‘Ctrl/Stat & Ref/Fdbk (2+2 bytes)’ module has been added.

Station 1 will also be configured to use Datalinks A1 and A2. The


PowerFlex 70 uses 16-bit Datalinks.

12. Click Add to continue adding modules.

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13. Select ‘Datalink A (2x2 bytes)’ as shown below and click OK.

The ‘Datalink A’ module has been added.

Station 1 will also be configured to use Datalinks B1 and B2. The


PowerFlex 70 uses 16-bit Datalinks.

14. Click Add to continue adding modules.

15. Select ‘Datalink B (2x2 bytes)’ as shown below and click OK.

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The ‘Datalink B’ module has been added.

Station 1 will also be configured to use Datalinks C1 and C2. The


PowerFlex 70 utilizes 16-bit Datalinks.

16. Click Add to continue adding modules.

17. Select ‘Datalink C (2x2 bytes)’ as shown below and click OK.

The ‘Datalink C’ module has been added.

Station 1 will also be configured to use Datalinks D1 and D2. The


PowerFlex 70 uses 16-bit Datalinks.

18. Click Add to continue adding modules.

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19. Select ‘Datalink D (2x2 bytes)’ as shown below and click OK.

The ‘Datalink D’ module has been added.


Station 1 will also be configured to use Parameter Access for explicit
messaging.

20. Click Add to continue adding modules.


21. Select ‘Parameter Access’ as shown below and click OK.

The ‘Parameter Access’ module has been added.

Settings can be chosen to map Station modules to SLC master


addresses. In our example, M1/M0 files are used for Input/Output.

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22. In the 20-COMM-P window, click the SLC Address tab.

Note that Reference/Feedback (Ctrl/Stat & Ref/Fdbk) starts at word 0.

23. In the SLC Address Tab window, select Datalink A.

Datalink A is at word 2 in the M1/M0 files.

24. In the SLC Address Tab window, select Datalink B.

Datalink B is at word 4 in the M1/M0 files.

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25. In the SLC Address Tab window, select Datalink C.

Datalink C is at word 6 in the M1/M0 files.

26. In the SLC Address Tab window, select Datalink D.

Datalink D is at word 8 in the M1/M0 files.


27. In the SLC Address Tab window, select Parameter Access.

Parameter Access starts at word 10 in the M1/M0 files. It uses 4 words


(10…13).

28. Click OK when finished.


Station 1 is now displayed in the network configuration pane under its
SLC master.

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Station 1 is configured as follows.


Module M1/M0 Word
Ctrl/Stat & Ref Fdbk 0
Datalink A 2
Datalink B 4
Datalink C 6
Datalink D 8
Parameter Access 10

Note that Station 1 occupies 14 words (0…13).


The same steps used to configure Station 1 will be used again to
configure Station 2.

29. Starting at step 8 on page 4-5, configure the SST-PFB-SLC Profibus


Master - Station 2.

Station 2 is configured as follows.


Module M1/M0 Offset
Ctrl/Stat & Ref Fdbk 14
Datalink A 16
Datalink B 18
Datalink C 20
Datalink D 22
Parameter Access 24

Note that Station 2 occupies 14 words (14…27).

30. Connect COM1 on the computer to the CONFIG RS232 port on the
scanner using the null modem cable provided with the scanner.
Important: The processor needs to be in Program mode before
proceeding.

31. In the network configuration pane, right-click the SLC master and
choose ‘Connect’.

32. Right-click the SLC master again in the network configuration pane and
choose ‘Load Configuration’.
If a minimum cycle time attention window pops up, click OK to
continue. After the configuration has been loaded into the scanner,
‘Configured Program’ will be displayed in the message window.

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33. From the SST PROFIBUS Configuration Software Tool window, select
File > Save As to save the file as a unique file name.

The configuration of the SLC Master scanner is now complete. Note


that cycling power to the scanner is recommended.
Configuration Summary for Example
M1/M0 Addressing
20-COMM-P Adapter Station 1 Word Station 2 Word
Logic Command / Status 0 14
Reference / Feedback 1 15
Datalink A1 2 16
Datalink A2 3 17
Datalink B1 4 18
Datalink B2 5 19
Datalink C1 6 20
Datalink C2 7 21
Datalink D1 8 22
Datalink D2 9 23
Parameter Access 10…13 24…27

GSD Diagnostic Messages In the case of an invalid GSD module configuration, the peripheral will send
one of the following messages.
Fault Description
No Ctrl/Stat & Ref/Fdbk The Ctrl/Stat & Ref/Fdbk module must always be used and placed
first in the configuration.
Module used more than once A GSD module has been used more than once.
Not supported module An unrecognized module has been used in the configuration.

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Notes:

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Chapter 5

Using the I/O

This chapter provides information and examples that explain how to


control, configure, and monitor a PowerFlex 7-Class drive using the
configured I/O.

Topic Page
About I/O Messaging 5-1
Understanding the I/O Image 5-2
Using Logic Command/Status 5-4
Using Reference/Feedback 5-4
Using Datalinks 5-6
SLC Controller Example Ladder Logic Program Information 5-8
SLC Ladder Logic Example Main Program 5-12
SLC Ladder Logic Example Station 1 Program 5-15
SLC Ladder Logic Example Station 2 Program 5-19

ATTENTION: Risk of injury or equipment damage exists. The


! examples in this publication are intended solely for purposes of
example. There are many variables and requirements with any
application. Rockwell Automation does not assume responsibility
or liability (to include intellectual property liability) for actual
use of the examples shown in this publication.

About I/O Messaging On Profibus networks, I/O connections are used to transfer the data which
controls the PowerFlex drive and sets its Reference. I/O can also be used to
transfer data to and from Datalinks in PowerFlex 7-Class drives.

The adapter provides options for configuring and using I/O, including
configuring the size of I/O by enabling or disabling the Logic Command/
Reference and Datalinks.

Chapter 3, Configuring the Adapter, and Chapter 4, Configuring the


Profibus Scanner, discuss how to configure the adapter and controller on the
network for these options. The Glossary defines the different options. This
chapter discusses how to use I/O after you have configured the adapter and
controller.

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Understanding the I/O Image The terms ‘input’ and ‘output’ are defined from the controller’s point of
view. Therefore, output I/O is data that is produced by the controller and
consumed by the adapter. Input I/O is status data that is produced by the
adapter and consumed as input by the controller. The I/O image will vary
based on the following:
• Size (either 16-bit or 32-bit) of the Reference/Feedback words and
Datalink words used by the drive. To determine the size of the
Reference/Feedback and Datalinks, view adapter Parameters 06 - [Ref/
Fdbk Size] and 07 - [Datalink Size]. For information to access
parameters, see Using the PowerFlex 7-Class HIM to Access
Parameters on page 3-2.
• Configuration of I/O (Parameter 11 - [DPI I/O Cfg]). If all I/O is not
enabled, the image is truncated. The image always uses consecutive
words starting at word 0.
The controller I/O image changes depending on the size of the drive’s
Reference/Feedback and Datalinks. Table 5.A, Table 5.B, and Table 5.C
show the I/O image when using various PowerFlex 7-Class drives, and all
Datalinks enabled.
Table 5.A Controller I/O Image for Drives with 16-bit Reference/Feedback and 16-bit
Datalinks
These products include the following:
• PowerFlex 70 drives with standard or enhanced control • SMC Flex smart motor controllers
• PowerFlex 700 drives with standard control • SMC-50 smart motor controllers
• PowerFlex 700H drives
PROFIBUS DPI
Controller Scanner Adapter PowerFlex Drive
Word and I/O
0 Logic Command Logic Command
1 Reference Reference
2 Datalink In A1 Data In A1
Output 3 Datalink In A2 Data In A2
Image 4 Datalink In B1 Data In B1
(Write) 5 Datalink In B2 Data In B2
6 Datalink In C1 Data In C1
7 Datalink In C2 Data In C2
8 Datalink In D1 Data In D1
9 Datalink In D2 Data In D2

10 Parameter Access Word 1


11 Parameter Access Word 2 Message
12 Parameter Access Word 3 Handler
13 Parameter Access Word 4

0 Logic Status Logic Status


1 Feedback Feedback
2 Datalink Out A1 Data Out A1
Input 3 Datalink Out A2 Data Out A2
Image 4 Datalink Out B1 Data Out B1
(Read) 5 Datalink Out B2 Data Out B2
6 Datalink Out C1 Data Out C1
7 Datalink Out C2 Data Out C2
8 Datalink Out D1 Data Out D1
9 Datalink Out D2 Data Out D2
10 Parameter Access Word 1
11 Parameter Access Word 2 Message
12 Parameter Access Word 3 Handler
13 Parameter Access Word 4

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Table 5.B Controller I/O Image for Drives with 16-bit Reference/Feedback and 32-bit
Datalinks
These products include the following:
• PowerFlex 700 drives with vector control • PowerFlex Digital DC drives
• PowerFlex 700L drives with 700 control

PROFIBUS DPI
Controller Scanner Adapter PowerFlex Drive
Word and I/O
0 Logic Command Logic Command
1 Reference Reference
2 Datalink In A1 Data In A1
Output 3 Datalink In A2 Data In A2
Image 4 Datalink In B1 Data In B1
(Write) 5 Datalink In B2 Data In B2
6 Datalink In C1 Data In C1
7 Datalink In C2 Data In C2
8 Datalink In D1 Data In D1
9 Datalink In D2 Data In D2

10 Parameter Access Word 1


11 Parameter Access Word 2 Message
12 Parameter Access Word 3 Handler
13 Parameter Access Word 4

0 Logic Status Logic Status


1 Feedback Feedback
2 Datalink Out A1 Data Out A1
Input 3 Datalink Out A2 Data Out A2
Image 4 Datalink Out B1 Data Out B1
(Read) 5 Datalink Out B2 Data Out B2
6 Datalink Out C1 Data Out C1
7 Datalink Out C2 Data Out C2
8 Datalink Out D1 Data Out D1
9 Datalink Out D2 Data Out D2
10 Parameter Access Word 1
11 Parameter Access Word 2 Message
12 Parameter Access Word 3 Handler
13 Parameter Access Word 4

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Table 5.C Controller I/O Image for Drives with 32-bit Reference/Feedback and 32-bit
Datalinks
These products include the following:
• PowerFlex 700S drives with Phase I or Phase II control
• PowerFlex 700L drives with 700S control

PROFIBUS DPI
Controller Scanner Adapter PowerFlex Drive
Word and I/O
0 Logic Command Logic Command
1 Reference Reference
2 Datalink In A1 Data In A1
Output 3 Datalink In A2 Data In A2
Image 4 Datalink In B1 Data In B1
(Write) 5 Datalink In B2 Data In B2
6 Datalink In C1 Data In C1
7 Datalink In C2 Data In C2
8 Datalink In D1 Data In D1
9 Datalink In D2 Data In D2

10 Parameter Access Word 1


11 Parameter Access Word 2 Message
12 Parameter Access Word 3 Handler
13 Parameter Access Word 4

0 Logic Status Logic Status


1 Feedback Feedback
2 Datalink Out A1 Data Out A1
Input 3 Datalink Out A2 Data Out A2
Image 4 Datalink Out B1 Data Out B1
(Read) 5 Datalink Out B2 Data Out B2
6 Datalink Out C1 Data Out C1
7 Datalink Out C2 Data Out C2
8 Datalink Out D1 Data Out D1
9 Datalink Out D2 Data Out D2
10 Parameter Access Word 1
11 Parameter Access Word 2 Message
12 Parameter Access Word 3 Handler
13 Parameter Access Word 4

Using Logic Command/ The Logic Command is a 16-bit word of control data produced by the
Status controller and consumed by the adapter. The Logic Status is a 16-bit word
of status data produced by the adapter and consumed by the controller.

This manual contains the bit definitions for most compatible products
available at the time of publication in Appendix C, Logic Command/Status
Words. For other products, see their documentation.

Using Reference/Feedback The Reference is produced by the controller and consumed by the adapter.
The Feedback is produced by the adapter and consumed by the controller.
The size of the Reference/Feedback is determined by the drive and can be
displayed with adapter Parameter 06 - [Ref/Fdbk Size].
Size Valid Values
16-bit -32768 to 32767
32-bit -2147483648 to 2147483647

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PowerFlex 70/700/700H, and PowerFlex 700L Drives with 700 Control


The Reference/Feedback value is a scaled engineering value; it is not in
Hertz or RPM. The Reference uses a ‘32767’ scale. The ‘32767’ endpoint
of the scale is equal to the value of drive parameter 55 - [Maximum Freq],
which has a default value of 130 Hz. For these drives, default scaling is
0…15123 which is equal to 0…60.0 Hz. This is based on the formula
shown below. Reference/Feedback scaling is limited by drive parameter 82 -
[Maximum Speed]. If the default value of 60 Hz. for parameter 82 -
[Maximum Speed] is changed, the speed Reference/Feedback scaling also
changes. To determine Reference/Feedback scaling, use the following
formula:
(Parameter 82 ÷ Parameter 55) * 32767 = Scaling

Using drive parameter 82 and 55 default values, speed Reference/Feedback


scaling is:
(60 Hz ÷ 130 Hz) * 32767 = 15123

Therefore, 0…15123 = 0…60.0 Hz.

If parameter 82 - [Maximum Speed] is changed to 90 Hz, then:

(90 Hz ÷ 130 Hz) * 32767 = 22685

Therefore, 0…22685 = 0…90.0 Hz.

A graphic representation of this Reference/Feedback scaling is shown below.


130 Hz
Par. 55 - [Maximum Freq]

90 Hz peed]
60 Hz - [Maximum S
Par. 82
0 Hz
0 15123 22685 32767

Scaling = (Parameter 82 ÷ Parameter 55) * 32767

For PowerFlex 70 drives with enhanced control, firmware 2.xxx or later, or


PowerFlex 700 drives with vector control, firmware 3.xxx or later, drive
parameter 298 - [DPI Ref Select] was added to simplify scaling for the
speed Reference/Feedback. When drive parameter 298 - [DPI Ref Select] is
set to its default ‘0’ (Max Freq), the speed Reference/Feedback scaling is as
shown above. However, when parameter 298 - [DPI Ref Select] is set to ‘1’
(Max Speed), the speed Reference/Feedback scaling is equal to parameter
82 - [Max Speed]:
Parameter 82 = Scaling

Using the parameter 82 default value, speed Reference/Feedback scaling is:

0…32767 = 0…60.0 Hz.

If parameter 82 - [Maximum Speed] is changed to 90 Hz, then:

90 Hz = 32767

Speed Feedback uses the same scaling as the speed Reference.

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TIP: For PowerFlex 700 drives with vector control, firmware 3.xxx or later,
parameter 299 - [DPI Fdbk Select] enables you to select the feedback data
coming from the drive over DPI. The default is ‘Speed Fdbk’ in Hz or RPM
determined by parameter 079 - [Speed Units]. The data selection for
parameter 299 is also displayed on the 1st line of the HIM and on
DriveExplorer and DriveExecutive software screens in the drive status area
of the screen.

PowerFlex 700S and PowerFlex 700L Drives with 700S Control


The Reference/Feedback value is:

32767 = Base Motor Speed

The base speed is set using drive parameter 4 - [Motor RPM]. To set a speed
Reference/Feedback above base speed, a value greater than 32767 must be
entered.

For 16-bit processors, such as PLC-5 and SLC 500 controllers, the data
requires manipulation to set a speed Reference above 32767 or below
-32767. Please see the PowerFlex 700S AC Drives Phase II Control
Reference Manual, publication PFLEX-RM003, in the Chapter 1
‘Communications’ section. Then go to the ‘PLC 5 or SLC System’
subsection and see the ‘Reference/Feedback Programming’ sub-subsection.

PowerFlex Digital DC Drives


The Reference/Feedback value is:

25000 = Maximum Reference Speed

The maximum reference speed is set using drive parameter 45 - [Max Ref
Speed].

Using Datalinks A Datalink is a mechanism used by PowerFlex drives to transfer data to and
from the controller. Datalinks allow a drive parameter value to be read or
written without using an Explicit Message. When enabled, each Datalink
occupies two 16-bit or 32-bit words in both the input and output image. Use
adapter Parameter 07 - [Datalink Size] to determine whether the drive
uses 16-bit or 32-bit words for Datalinks.

Rules for Using Datalinks


• Each set of Datalink parameters in a PowerFlex drive can be used by
only one adapter. If more than one adapter is connected to a single drive,
multiple adapters cannot use the same Datalink.

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• Parameter settings in the drive determine the data passed through the
Datalink mechanism. See the documentation for your drive.
• When you use a Datalink to change a value, the value is not written to
the Nonvolatile Storage (NVS) memory. The value is stored in volatile
memory and lost when the drive loses power. Thus, use Datalinks when
you need to change a value of a parameter frequently.

Datalink Scaling

PowerFlex 70/700/700H Drives and PowerFlex 700L Drives with 700 Control

Datalink scaling is not automatic and uses whole numbers (INTs or DINTs).
See the drive documentation to determine the unit resolution for the
associated parameter Datalink. For example, PowerFlex 700VC drive
parameter 3 - [Output Current] has a 0.1 unit resolution. Because Datalink
scaling uses whole numbers, the Output Current value is multiplied by 10 in
the adapter and then sent over the network. Suppose the actual Output
Current value is 35.5 amps. Reading the associated parameter Datalink
received by the controller, the value would be 355. By using ladder logic,
divide the value by 10 in the controller to get the correct scaling. See the
drive documentation to determine if the Datalink parameter is a 16-bit or
32-bit parameter.

PowerFlex 700S, PowerFlex 700L with 700S Control, and PowerFlex Digital DC
Drives

Datalinks require scaling in the following way. Parameters are either 16-bit
or 32-bit integers or REALs. When the parameter is a 32-bit integer, the
data needs to be copied using a COP command to a DINT tag. (Because
PLC-5 and SLC 500 controllers do not support 32-bit integers, the data
must be separated into two 16-bit integers.) When the parameter is a REAL,
the data needs to be copied using a COP command to a REAL tag. See
subsequent sections in this chapter for ladder logic examples. See the drive
documentation to determine if the Datalink parameter is a 16-bit or 32-bit
integer parameter, or a REAL parameter.

Using 16-Bit Datalinks to Read/Write 32-Bit Parameters


This subsection only pertains to PowerFlex 70 (standard or enhanced
control), PowerFlex 700 (standard control), and PowerFlex 700H drives
which use 16-bit Datalinks. To read or write a 32-bit parameter using 16-bit
Datalinks, typically both Datalinks of a pair (A, B, C, D) are set to the same
32-bit parameter. For example, to read parameter 10 - [Elapsed Run Time]
in a PowerFlex 70 drive, both Datalink A1 Out (Parameter 310) and
Datalink A2 Out (Parameter 311) are set to ‘10’. Datalink A1 Out will
contain the least significant word (LSW) and Datalink A2 Out will contain
the most significant word (MSW).

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32-bit data is stored in binary as follows:


MSW 231 through 216
LSW 215 through 20

In this example, the Parameter 10 - [Elapsed Run Time] value of 6553.9 Hrs
is read as ‘6553.9’ in Datalink A1 Out (Parameter 310) and Datalink A2
Out (Parameter 311).
Datalink Word Parameter Data (Hex)
A1 Out LSW 10 0003
A2 Out MSW 10 0001

Conversion Example:
Parameter 010 - [Elapsed Run Time] = 6553.9 Hrs
MSW = 0001hex = 0001binary = 216 = 65536
LSW = 0003hex =3
Engineering Value = 65536 + 3 = 65539
Parameter 10 Displayed Value = 6553.9 Hrs

Regardless of the Datalink combination, Datalink x1 Out will always


contain the LSW and Datalink x2 Out will always contain the MSW. In the
following example, the PowerFlex 70 drive Parameter 242 - [Power Up
Marker] contains a value of 88.4541 hours.
Datalink Word Parameter Data (Hex)
A2 Out MSW 242 000D
B1 Out LSW 242 7F3D

Conversion Example:
Parameter 242 - [Power Up Marker] = 88.4541 hours
MSW = 000Dhex = 1101binary = 219 + 218 + 216 = 851968
LSW = 7F3Dhex = 32573
Engineering Value = 851968 + 32573 = 884541
Parameter 242 Displayed Value = 88.4541 Hrs

SLC Controller Example The Profibus example program uses a SLC processor with an SST Profibus
Ladder Logic Program scanner (SST-PFB-SLC) in the first slot of the rack and intended to operate
Information PowerFlex 7-Class drives.

Functions of the Example Programs


The example programs are written for two drives on the network and enable
you to do the following:
• Receive Logic Status information from the drive.
• Send a Logic Command to control the drive (for example, start, stop).
• Send a Reference to the drive and receive Feedback from the drive.
• Send/receive Datalink data to/from the drive.
• Access Parameters (described in Chapter 6)

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Adapter Switch Settings


The Node Address switch settings on the 20-COMM-P adapters are set to
the following values:
• ‘1’ for Station 1
• ‘2’ for Station 2

Drive and Adapter Parameter Settings


The following drive and adapter settings were used for the example ladder
logic program in this section.

Device Parameter Value Description


PowerFlex 70 90 - [Speed Ref A Sel 22 (DPI Port 5) Assigns 20-COMM-P to be used for the Reference.
EC Drive
300 - [Data In A1] 140 Points to Par. 140 - [Accel Time 1]
301 - [Data In A2] 142 Points to Par. 142 - [Decel Time 1]
302 - [Data In B1] 100 Points to Par. 100 - [Jog Speed]
303 - [Data In B2] 155 Points to Par. 155 - [Stop Mode A]
304 - [Data In C1] 101 Points to Par. 101 - [Preset Speed 1]
305 - [Data In C2] 102 Points to Par. 102 - [Preset Speed 2]
306 - [Data In D1] 103 Points to Par. 103 - [Preset Speed 3]
307 - [Data In D2] 104 Points to Par. 104 - [Preset Speed 4]
310 - [Data Out A1] 140 Points to Par. 140 - [Accel Time 1]
311 - [Data Out A2] 142 Points to Par. 142 - [Decel Time 1]
312 - [Data Out B1] 100 Points to Par. 100 - [Jog Speed]
313 - [Data Out B2] 155 Points to Par. 155 - [Stop Mode A]
314 - [Data Out C1] 101 Points to Par. 101 - [Preset Speed 1]
315 - [Data Out C2] 102 Points to Par. 102 - [Preset Speed 2]
316 - [Data Out D1] 103 Points to Par. 103 - [Preset Speed 3]
317 - [Data Out D2] 104 Points to Par. 104 - [Preset Speed 4]
20-COMM-P 11 - [DPI I/O Cfg] xxx1 1111 Enables Cmd/Ref and Datalinks A…D.
Adapter

TIP: Data In parameters are inputs into the drive that come from controller
outputs (for example, data to write to a drive parameter). Data Out
parameters are outputs from the drive that go to controller inputs (for
example, data to read a drive parameter).

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Scanner Settings
An SST-PFB-SLC scanner is in slot 1 of the rack and is configured as
Station 0. The Advanced I/O Configuration is setup as shown below.

The two Profibus adapters are setup as Station 1 and Station 2, and are each
configured as 14 words of Input I/O and 14 words of Output I/O (see
Chapter 4).

SLC Controller Data Table

Read Data

File N10: contains the actual read data that can be used elsewhere in the
ladder program.
Station 1 Address Station 2 Address Function
N10:0 N10:14 Logic Status
N10:1 N10:15 Feedback
N10:2 N10:16 Datalink A1
N10:3 N10:17 Datalink A2
N10:4 N10:18 Datalink B1
N10:5 N10:19 Datalink B2
N10:6 N10:20 Datalink C1
N10:7 N10:21 Datalink C2
N10:8 N10:22 Datalink D1
N10:9 N10:23 Datalink D2
N10:10 N10:24 Parameter Access Word 1
N10:11 N10:25 Parameter Access Word 2
N10:12 N10:26 Parameter Access Word 3
N10:13 N10:27 Parameter Access Word 4

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Write Data

The Profibus scanner is configured for 28 bytes (14 words) of outputs for
each drive. Two drives require 48 bytes (28 words).
Station 1 Address Station 2 Address Function
N20:0 N20:14 Logic Status
N20:1 N20:15 Feedback
N20:2 N20:16 Datalink A1
N20:3 N20:17 Datalink A2
N20:4 N20:18 Datalink B1
N20:5 N20:19 Datalink B2
N20:6 N20:20 Datalink C1
N20:7 N20:21 Datalink C2
N20:8 N20:22 Datalink D1
N20:9 N20:23 Datalink D2
N20:10 N20:24 Parameter Access Word 1
N20:11 N20:25 Parameter Access Word 2
N20:12 N20:26 Parameter Access Word 3
N20:13 N20:27 Parameter Access Word 4

Logic Command/Status Words


These examples use the Logic Command word and Logic Status word for
PowerFlex 70/700 drives. See Appendix C to view details. The definition of
the bits in these words may vary if you are using a different DPI drive. See
the documentation for your drive.

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SLC Ladder Logic Example Figure 5.1 Example SLC Ladder Logic Main Program
Main Program
This example program is for a PROFIBUS demonstration using a SLC 5/05 processor with an SST Profibus scanner
(SST-PFB-SLC) in the first slot of the rack. The program is written for (2) drives on the network:

Station 1 PowerFlex 70 Tabletop demo with 20-COMM-P


Station 2 PowerFlex 70 Tabletop demo with 20-COMM-P

The example program demonstrates using Logic Command / Reference, Logic Status / Feedback, Datalinks, and Parameter
Access using the Parameter Protocol.

On power-up, zero out the transmit buffer to the Scanner.

First Pass
S:1 FLL
0000 Fill File
15 Source 0
Dest #N20:0
Length 28

Automatically have the SST-PFB-SLC scanner's watchdog period track that of the SLC processor (recommended per SST user
manual)

SST Scanner
Write Data
Word 0
MOV
0001 Move
Source S:3
2562 <
Dest M0:1.4011
?<

The Scanner is configured for 28 bytes (14 words) of inputs for each drive. Two drives require 48 bytes (28 words).

Read the drives data from the Profibus scanner.

SST Scanner
Read Data
Word #0
COP
0002 Copy File
Source #M1:1.0
Dest #N9:0
Length 28

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Figure 5.1 Example SLC Ladder Logic Main Program (continued)

Profibus scanners vary from manufacturer to manufacturer in how the bytes are ordered in a word. For example, some Profibus
scanners operate with high & low bytes swapped (the value "1234" is represented as "3412"). The READ data is copied into
N10: and the bytes are reversed in the SWP instruction below so a value such as "3412" is viewed as "1234".

Station 1
Logic Status
COP
0003 Copy File
Source #N9:0
Dest #N10:0
Length 28

File N10: contains the actual read data that can be used elsewhere in the ladder program.

Station 1 Station 2 Description


M1:1.0 (N10:0) M1:1.14 (N10:14) Logic Status
M1:1.1 (N10:1) M1:1.15 (N10:15) Speed Feedback
M1:1.2 (N10:2) M1:1.16 (N10:16) Datalink A1
M1:1.3 (N10:3) M1:1.17 (N10:17) Datalink A2
M1:1.4 (N10:4) M1:1.18 (N10:18) Datalink B1
M1:1.5 (N10:5) M1:1.19 (N10:19) Datalink B2
M1:1.6 (N10:6) M1:1.20 (N10:20) Datalink C1
M1:1.7 (N10:7) M1:1.21 (N10:21) Datalink C2
M1:1.8 (N10:8) M1:1.22 (N10:22) Datalink D1
M1:1.9 (N10:9) M1:1.23 (N10:23) Datalink D2
M1:1.10 (N10:10) M1:1.24 (N10:24) Parameter Protocol Word #1
M1:1.11 (N10:11) M1:1.25 (N10:25) Parameter Protocol Word #2
M1:1.12 (N10:12) M1:1.26 (N10:26) Parameter Protocol Word #3
M1:1.13 (N10:13) M1:1.27 (N10:27) Parameter Protocol Word #4

Station 1
Logic Status
SWP
0004 Swap
Source #N10:0
Length 28

Execute LAD 3 - Station 1 Drive Logic

JSR
0005 Jump To Subroutine
SBR File Number U:3

For Ladder 3 Station 1 Drive Logic, see Figure 5.2 (Example SLC Ladder
Logic Station 1 Program).

For Ladder 4 Station 2 Drive Logic, see Figure 5.3 (Example SLC Ladder
Logic Station 2 Program).

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Figure 5.1 Example SLC Ladder Logic Main Program (continued)

Execute LAD 4 - Station 2 Drive Logic

JSR
0006 Jump To Subroutine
SBR File Number U:4

The Profibus scanner is configured for 28 bytes (14 words) of outputs for each drive. Two drives require 48 bytes (28 words).

Station 1 Station 2 Description


M0:1.0 (N20:0) M0:1.14 (N20:14) Logic Command
M0:1.1 (N20:1) M0:1.15 (N20:15) Speed Reference
M0:1.2 (N20:2) M0:1.16 (N20:16) Datalink A1
M0:1.3 (N20:3) M0:1.17 (N20:17) Datalink A2
M0:1.4 (N20:4) M0:1.18 (N20:18) Datalink B1
M0:1.5 (N20:5) M0:1.19 (N20:19) Datalink B2
M0:1.6 (N20:6) M0:1.20 (N20:20) Datalink C1
M0:1.7 (N20:7) M0:1.21 (N20:21) Datalink C2
M0:1.8 (N20:8) M0:1.22 (N20:22) Datalink D1
M0:1.9 (N20:9) M0:1.23 (N20:23) Datalink D2
M0:1.10 (N20:10) M0:1.24 (N20:24) Parameter Protocol Word #1
M0:1.11 (N20:11) M0:1.25 (N20:25) Parameter Protocol Word #2
M0:1.12 (N20:12) M0:1.26 (N20:26) Parameter Protocol Word #3
M0:1.13 (N20:13) M0:1.27 (N20:27) Parameter Protocol Word #4

XMIT Data
Word 0
COP
0007 Copy File
Source #N20:0
Dest #N21:0
Length 28

Profibus scanners vary from manufacturer to manufacturer in how the bytes are ordered in a word. For example, some Profibus
scanners operate with high & low bytes swapped (the value "1234" is represented as "3412"). The WRITE data is copied into
N21: and the bytes are reversed in the SWP instruction below so a value such as "3412" is viewed as "1234".

N21: contains the actual write data that is being sent to the Profibus scanner.

XMIT Data
Word 0
SWP
0008 Swap
Source #N21:0
Length 28

Write the drives data to the Profibus scanner.

SST Scanner
Write Data
Word 0
COP
0009 Copy File
Source #N21:0
Dest #M0:1.0
Length 28

0010 END

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SLC Ladder Logic Example Figure 5.2 Example SLC Ladder Logic Station 1 Program
Station 1 Program
Controlling the Logic Command word in the drive. B3:20 /* bits are controlled elsewhere in the user program.

Station 1 Station 1
Start Logic Command
Command START
B3:20 N20:0
0000
1 1

Station 1 Station 1
Stop Logic Command
Command STOP
B3:20 N20:0
0001
0 0

Station 1 Station 1
Jog Logic Command
Command JOG
B3:20 N20:0
0002
2 2

Station 1 Station 1
Clear Faults Logic Command
Command CLEAR FAULTS
B3:20 N20:0
0003
3 3

Station 1 Station 1
Reverse Logic Command
Command FORWARD
B3:20 N20:0
0004
4 4

Station 1 Station 1
Reverse Logic Command
Command REVERSE
B3:20 N20:0
0005
4 5

Station 1 Speed Reference


PowerFlex 70 Speed Ref A Sel (Pr.90) needs to be set to 'DPI Port 5'.
N19:1 is controlled elsewhere in the user program.

Station 1
Speed Reference
MOV
0006 Move
Source N19:1
8192 <
Dest N20:1
8192 <

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Figure 5.2 Example SLC Ladder Logic Station 1 Program (continued)

Station 1 Datalink A1
Datalink A1 (Pr. 300) set to Acceleration Time 1 (Pr. 140).
N19:2 is controlled elsewhere in the user program.

Station 1
Datalink A1
Write
MOV
0007 Move
Source N19:2
50<
Dest N20:2
50<

Station 1 Datalink A2
Datalink A2 (Pr. 301) set to Deceleration Time 1 (Pr. 142).
N19:3 is controlled elsewhere in the user program.

Station 1
Datalink A2
Write
MOV
0008 Move
Source N19:3
50<
Dest N20:3
50<

Station 1 Datalink B1
Datalink B1 (Pr. 302) set to Jog Speed (Pr. 100).
N19:4 is controlled elsewhere in the user program.

Station 1
Datalink B1
Write
MOV
0009 Move
Source N19:4
100<
Dest N20:4
100<

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Figure 5.2 Example SLC Ladder Logic Station 1 Program (continued)

Station 1 Datalink B2
Datalink B2 (Pr. 303) set to Stop Mode A (Pr. 155).
N19:5 is controlled elsewhere in the user program.

Station 1
Datalink B2
Write
MOV
0010 Move
Source N19:5
1<
Dest N20:5
1<

Station 1 Datalink C1
Datalink C1 (Pr. 304) set to Preset Speed 1 (Pr. 101).
N19:6 is controlled elsewhere in the user program.

Station 1
Datalink C1
Write
MOV
0011 Move
Source N19:6
100<
Dest N20:6
100<

Station 1 Datalink C2
Datalink C2 (Pr. 305) set to Preset Speed 2 (Pr. 102).
N19:7 is controlled elsewhere in the user program.

Station 1
Datalink C2
Write
MOV
0012 Move
Source N19:7
200<
Dest N20:7
200<

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Figure 5.2 Example SLC Ladder Logic Station 1 Program (continued)

Station 1 Datalink D1
Datalink D1 (Pr. 306) set to Preset Speed 3 (Pr. 103).
N19:8 is controlled elsewhere in the user program.

Station 1
Datalink D1
Write
MOV
0013 Move
Source N19:8
300<
Dest N20:8
300<

Station 1 Datalink D2
Datalink D2 (Pr. 307) set to Preset Speed 4 (Pr. 104).
N19:9 is controlled elsewhere in the user program.

Station 1
Datalink D2
Write
MOV
0014 Move
Source N19:9
400<
Dest N20:9
400<

The Station 1 program can either end here or, if Explicit Messaging is
needed, Parameter Protocol logic can be added (see Figure 6.5 on
page 6-10).

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SLC Ladder Logic Example Figure 5.3 Example SLC Ladder Logic Station 2 Program
Station 2 Program
Controlling the Logic Command word in the drive. B3:21 /* bits are controlled elsewhere in the user program.

Station 2 Station 2
Start Logic Command
Command START
B3:21 N20:14
0000
1 1

Station 2 Station 2
Stop Logic Command
Command STOP
B3:21 N20:14
0001
0 0

Station 2 Station 2
Jog Logic Command
Command JOG
B3:21 N20:14
0002
2 2

Station 2 Station 2
Clear Faults Logic Command
Command CLEAR FAULTS
B3:21 N20:14
0003
3 3

Station 2 Station 2
Reverse Logic Command
Command FORWARD
B3:21 N20:14
0004
4 4

Station 2 Station 2
Reverse Logic Command
Command REVERSE
B3:21 N20:14
0005
4 5

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Figure 5.3 Example SLC Ladder Logic Station 2 Program (continued)

Station 2 Speed Reference


PowerFlex 70 Speed Ref A Sel (Pr.90) needs to be set to 'DPI Port 5'.
N19:15 is controlled elsewhere in the user program.

Station 2
Speed Reference
Write
MOV
0006 Move
Source N19:15
8192 <
Dest N20:15
8192 <

Station 2 Datalink A1
Datalink A1 (Pr. 300) set to Acceleration Time 1 (Pr. 140).
N19:16 is controlled elsewhere in the user program.

Station 2
Datalink A1
Write
MOV
0007 Move
Source N19:16
50<
Dest N20:16
50<

Station 2 Datalink A2
Datalink A2 (Pr. 301) set to Deceleration Time 1 (Pr. 142).
N19:17 is controlled elsewhere in the user program.

Station 2
Datalink A2
Write
MOV
0008 Move
Source N19:17
50<
Dest N20:17
50<

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Figure 5.3 Example SLC Ladder Logic Station 2 Program (continued)

Station 2 Datalink B1
Datalink B1 (Pr. 302) set to Jog Speed (Pr. 100).
N19:18 is controlled elsewhere in the user program.

Station 2
Datalink B1
Write
MOV
0009 Move
Source N19:18
100<
Dest N20:18
100<

Station 2 Datalink B2
Datalink B2 (Pr. 303) set to Stop Mode A (Pr. 155).
N19:19 is controlled elsewhere in the user program.

Station 2
Datalink B2
Write
MOV
0010 Move
Source N19:19
1<
Dest N20:19
1<

Station 2 Datalink C1
Datalink C1 (Pr. 304) set to Preset Speed 1 (Pr. 101).
N19:20 is controlled elsewhere in the user program.

Station 2
Datalink C1
Write
MOV
0011 Move
Source N19:20
100<
Dest N20:20
100<

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Figure 5.3 Example SLC Ladder Logic Station 2 Program (continued)

Station 2 Datalink C2
Datalink C2 (Pr. 305) set to Preset Speed 2 (Pr. 102).
N19:21 is controlled elsewhere in the user program.

Station 2
Datalink C2
Write
MOV
0012 Move
Source N19:21
200<
Dest N20:21
200<

Station 2 Datalink D1
Datalink D1 (Pr. 306) set to Preset Speed 3 (Pr. 103).
N19:22 is controlled elsewhere in the user program.

Station 2
Datalink D1
Write
MOV
0013 Move
Source N19:22
300<
Dest N20:22
300<

Station 2 Datalink D2
Datalink D2 (Pr. 307) set to Preset Speed 4 (Pr. 104).
N19:23 is controlled elsewhere in the user program.

Station 2
Datalink D2
Write
MOV
0014 Move
Source N19:23
400<
Dest N20:23
400<

The Station 2 program can either end here or, if Explicit Messaging is
needed, Parameter Protocol logic can be added (see Figure 6.6 on
page 6-12).

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Chapter 6

Using Explicit Messaging

This chapter provides information and examples that explain how to use
Explicit Messaging to configure and monitor the adapter and connected
PowerFlex 7-Class drive, and connected peripherals.

Topic Page
About Explicit Messaging 6-2
Performing Explicit Messages 6-2
Parameter Protocol 6-3
SLC Ladder Example Station 1 Parameter Protocol 6-10
SLC Ladder Example Station 2 Parameter Protocol 6-12

ATTENTION: Risk of injury or equipment damage exists. The


! examples in this publication are intended solely for purposes of
example. There are many variables and requirements with any
application. Rockwell Automation does not assume responsibility
or liability (to include intellectual property liability) for actual
use of the examples shown in this publication.
ATTENTION: Risk of equipment damage exists. If Explicit
! Messages are programmed to write parameter data to Nonvolatile
Storage (NVS) frequently, the NVS can quickly exceed its life
cycle and cause the drive to malfunction. Do not create a program
that frequently uses Explicit Messages to write parameter data to
NVS. Datalinks do not write to NVS and should be used for
frequently changed parameters.

Refer to Chapter 5 for information about the I/O Image, using Logic
Command/Status, Reference/Feedback, and Datalinks.

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About Explicit Messaging Explicit Messaging is used to transfer data that does not require continuous
updates. With Explicit Messaging, you can configure and monitor a slave
device’s parameters on the network.

To use the parameter protocols in the 20-COMM-P adapter, the Parameter


Access module in the GSD file must be added to the master configuration
when configuring the network. See step 21 on page 4-9 to view the
procedure to add the ‘Parameter Access’ module to a configuration. This
maps 4 input words and 4 output words to the end of the I/O configuration,
which is used as the request/response in the parameter message format
(Figure 6.2).

Parameter 23 - [Parameter Mode] in the 20-COMM-P module is used to


configure the parameter protocol that is active. The default protocol is the
Parameter Protocol.

Performing Explicit There are five basic events in the Explicit Messaging process. The details of
Messages each step vary depending on the type of controller being used. See the
documentation for your controller.

Important: There must be a request message and a response message for all
Explicit Messages, whether you are reading or writing data.
Figure 6.1 Explicit Message Process

Set up and send Explicit


➊ Message Request
Complete Explicit
➎ Message

Retrieve Explicit
➍ Message Response ➋ ➌
Profibus
Network

Event Description
You format the required data and set up the ladder logic program to send an Explicit
➊ Message request to the scanner module (download).
The scanner module transmits the Explicit Message Request to the slave device over the
➋ network.
The slave device transmits the Explicit Message Response back to the scanner. The data is
➌ stored in the scanner buffer.
➍ The controller retrieves the Explicit Message Response from the scanner’s buffer (upload).
➎ The Explicit Message is complete.

For information on the maximum number of Explicit Messages that can be


executed at a time, see the user manual for the scanner and/or controller that
is being used.

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Parameter Protocol This protocol uses 4 words in the Profibus I/O area. Requests and responses
are a handshake procedure and cannot be batched, meaning that if the
master sends a request, it has to wait for the response before sending a new
request.

With this protocol you can do the following:


• Read 8-bit, 16-bit, or 32-bit parameters from any DPI port
• Write 8-bit, 16-bit, or 32-bit parameters to any DPI port
• Read the Host Fault object

To enable this protocol, set adapter Parameter 23 - [Parameter Mode] to


‘1’ (DPI Par Prot), which is the default.
Figure 6.2 Parameter Message Format

Request
Response

Bit 15…12 11 10…0 15…12 11 10…0


Parameter Access
RC SPM PNU RC SPM PNU
Word 1 (PCA)
Parameter Access
Subindex Subindex
Word 2 (IND)
Parameter Access Parameter value Parameter value
Word 3 (PVA) (32 bit high word) (32 bit high word)
Parameter Access Parameter value Parameter value
Word 4 (PVA) (32-bit low word/8-bit & 16-bit value) (32-bit low word/8-bit & 16-bit value)

See Parameter Message Request on page 6-4 and Parameter Message


Response on page 6-5 for a description of the data that is required in each
word.

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Parameter Message Request


Word Description
1 PNU - Parameter Number (Bit 0…10)
The parameter number determines which parameter to access, in the selected peripheral.
Parameters 1…1023 can be accessed.
Parameter numbers 1024…2048 are used to access the fault object. Parameter 1024 is
equal to the latest fault, 1025 to the prior fault, and so on.
SPM (Bit 11)
Reserved - Should always bet set to 0.
RC - Request Code (Bit 12…15)
One of the following codes have to be used:
0 = No request
1 = Request parameter value
2 = Change parameter value (8-bit and 16-bit word)
3 = Change parameter value (32-bit word)
4…15 = Reserved
2 IND - Index
The index word contains the DPI Port number of the DPI Peripheral that the request is
addressed to. The drive always has Port number 0. The Port number of the 20-COMM-P
module can be determined using Parameter 01 - [DPI PORT]. This is usually Port 5 on a
PowerFlex 7-Class drive.
3 PVA - Parameter Value (32-bit high word)
The parameter value; if the parameter is 32 bits, the most significant bytes are placed here.
4 PVA - Parameter Value (32-bit low word or 8-bit and 16-bit word)
The parameter value; if the parameter is 32 bits, the least significant bytes are placed here.
If the parameter is 16-bit or lower, the entire result is placed in this word.

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Parameter Message Response


Word Description
1 PNU - Parameter Number (Bit 0…10)
Requested parameter number.
SPM (Bit 11)
Reserved - is always set to 0.
RC - Response Code (Bit 12…15)
One of the following codes will be sent:
0 = No request
1 = Transfer parameter value (8-bit and 16-bit word)
2 = Transfer parameter value (32-bit word)
3…6 = Reserved
7 = Request rejected. Error message found in Word 3; see table below for fault number
description.
8 = No parameter change rights
9…15 = Reserved
2 IND - Index
Port ID of requested parameter
3 PVA - Parameter Value (32-bit high word)
The parameter value; if the parameter is 32 bits, the most significant bytes are placed here.
If a fault was requested (Parameter 1024…2048), this word contains the fault code, that
identifies the fault.
4 PVA - Parameter value (32-bit low word or 8-bit and 16-bit word)
The parameter value; if the parameter is 32-bits, the least significant bytes are placed here.
If the parameter is 16-bit or lower, the entire result is placed in this word.
If a fault was requested (Parameter 1024…2048), the MSB contains the DPI Port number
that caused the fault, and the LSB contains the DPI object instance that caused the fault.

Fault Number Description


101 Service not supported (that is, Set service to a read-only parameter)
102 Service not valid
104 Parameter does not exist (parameter number is greater than the maximum
number of parameters)
106 Data value out of range (Set value is out of range)
107 State conflict (parameter is not changeable while the product is in an operating
state)

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Parameter Protocol Examples

Read Examples
Figure 6.3 Overview Parameter Message Format (Read Request)

Request
Response

Bit 15…12 11 10…0 15…12 11 10…0


Parameter Access
RC SPM PNU RC SPM PNU
Word 1 (PCA)
Parameter Access
Subindex Subindex
Word 2 (IND)
Parameter Access Parameter value high
Not Used
Word 3 (PVA) (32 bit high word)
Parameter Access Parameter value low
Not Used
Word 4 (PVA) (32-bit low word, or 8-bit/16-bit value)

Request Response
RC RC
Set to ‘1’ (0001 binary) to read. ‘1’ (0001 binary) Transferring 8-bit or 16-bit parameter value.
‘2’ (0010 binary) Transferring a 32-bit parameter value.
‘7’ (0111 binary) Request rejected (including fault code).
SPM SPM
Not used. Not used.
PNU PNU
Parameter number to read. Confirms the Parameter number (if successful, equals the
PNU from the request).
Subindex Subindex
Selects which DPI port to talk to (‘0’ = Confirms the DPI port (if successful, equals the Subindex
DPI Host, ‘5’ = 20-COMM-P in drive). from the request).
Parameter value high word
Not Used Contains a ‘0’ if returning a value from a 16-bit parameter
and the high word from a 32-bit parameter.
Parameter value low word
Not Used Contains the value from an 8-bit or 16-bit parameter; the low
word if reading from a 32-bit parameter, or the fault code
(if RC = ‘7’).

Reading parameter 140 - [Accel Time 1] in a PowerFlex 7-Class drive (DPI


Port 0).
SLC Par. Access Value
Message Address Word (Hex) Description
Request N20:10 1 108C 1000 Hex = Read
8C Hex = 140 Dec (Par. 140)
N20:11 2 0 DPI Port 0 (DPI Host)
N20:12 3 0 Not Used
N20:13 4 0 Not Used

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SLC Par. Access Value


Message Address Word (Hex) Description
Response N10:10 1 108C Transferring 16-bit parameter value (‘1’).
Confirms Par. Number of the request (‘8C’).
N10:11 2 0 Confirms Par. Access Word 2 of the request
(DPI Port #).
N10:12 3 0 Not Used
N10:13 4 32 32 Hex = 50 Dec = 5.0 seconds

Reading parameter 4 - [P-DP Addr Actual] in the 20-COMM-P adapter


(DPI Port 5).
SLC Par. Access Value
Message Address Word (Hex) Description
Request N20:10 1 1004 1000 Hex = Read
4 Hex = 4 Dec (Par. 4)
N20:11 2 5 DPI Port 5 (20-COMM-P)
N20:12 3 0 Not Used
N20:13 4 0 Not Used
Response N10:10 1 1004 Transferring 16-bit parameter value (‘1’).
Confirms Par. Number of the request (‘4’).
N10:11 2 5 Confirms Par. Access Word 2 of the request
(DPI Port #).
N10:12 3 0 Not Used
N10:13 4 1 1 Hex = 1 Dec = Station 1

Reading parameter 244 - [Fault 1 Time] in a PowerFlex 7-Class drive (DPI


Port 0).
SLC Par. Access Value
Message Address Word (Hex) Description
Request N20:10 1 10F4 1000 Hex = Read
F4 Hex = 224 Dec (Par. 244)
N20:11 2 0 DPI Port 0 (DPI Host)
N20:12 3 0 Not Used
N20:13 4 0 Not Used
Response N10:10 1 10F4 Transferring 16-bit parameter value (‘1’).
Confirms Par. Number of the request (‘F4’).
N10:11 2 0 Confirms Par. Access Word 2 of the request
(DPI Port #).
N10:12 3 1B Parameter value high word (1)
N10:13 4 518E Parameter value low word (1)
(1) The high and low word 1B518E Hex = 1,790,350 decimal, which equates to 179.0350 hours (fixed decimal
point).

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Write Examples
Figure 6.4 Overview Parameter Message Format (Write Request)

Request
Response

Bit 15…12 11 10…0 15…12 11 10…0


Parameter Access
RC SPM PNU RC SPM PNU
Word 1 (PCA)
Parameter Access
Subindex Subindex
Word 2 (IND)
Parameter Access Parameter value high Parameter value high
Word 3 (PVA) (32 bit high word) (32 bit high word)
Parameter Access Parameter value low Parameter value low
Word 4 (PVA) (32-bit low word, or 8-bit/16-bit value) (32-bit low word, or 8-bit/16-bit value)

Request Response
RC RC
‘2’ (0010 binary) to write an 8-bit or ‘1’ (0001 binary) Transferring 8-bit or 16-bit parameter value.
16-bit parameter. ‘2’ (0010 binary) Transferring a 32-bit parameter value.
‘3’ (0011 binary) to write a 32-bit ‘7’ (0111 binary) Request rejected (including fault code).
parameter.
SPM SPM
Not used. Not used.
PNU PNU
Parameter number being written. Confirms the Parameter number (if successful, equals the
PNU from the request).
Subindex Subindex
Selects which DPI port to talk to (‘0’ = Confirms the DPI port (if successful, equals the Subindex
DPI Host, ‘5’ = 20-COMM-P in drive). from the request).
Parameter value high word Parameter value high word
Contains the high word if writing to a Confirms the high word if writing to a 32-bit parameter.
32-bit parameter.
Parameter value low word Parameter value low word
Contains the write value for an 8-bit Confirms the write value for an 8-bit or 16-bit parameter; the
or 16-bit parameter, or high word if low word if writing to a 32-bit parameter, or the fault code (if
writing to a 32-bit parameter. RC = ‘7’).

Writing to parameter 101 - [Preset Speed 1] in a PowerFlex 7-Class drive


(DPI Port 0).
SLC Par. Access Value
Message Address Word (Hex) Description
Request N20:10 1 2065 2000 Hex = Change parameter value (word)
65 Hex = 101 Dec (Par. 101)
N20:11 2 0 DPI Port 0 (DPI Host)
N20:12 3 0 Not Used
N20:13 4 64 64 Hex = 100 Dec = 10.0 Hz

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SLC Par. Access Value


Message Address Word (Hex) Description
Response N10:10 1 1065 Transferring 16-bit parameter value (‘1’)
Confirms Par. Number of the request (‘65’)
N10:11 2 0 Confirms Par. Access Word 2 of the request
N10:12 3 0 Not Used
N10:13 4 64 Confirms Par. Access Word 4 of the request

Writing to Parameter 9 - [Comm Flt Action] in the 20-COMM-P adapter


(DPI Port 5).
SLC Par. Access Value
Message Address Word (Hex) Description
Request N20:10 1 2009 2000 Hex = Change param. value 8-bit/16-bit
9 Hex = 9 Dec (Par. 9)
N20:11 2 5 DPI Port 5 (20-COMM-P)
N20:12 3 0 Not Used
N20:13 4 2 2 Hex = 2 Dec = Zero Data
Response N10:10 1 1009 Transferring 8-bit/16-bit parameter value (‘1’)
Confirms Par. Number of the request (‘9’)
N10:11 2 5 Confirms Par. Access Word 2 of the request
N10:12 3 0 Not Used
N10:13 4 2 Confirms Par. Access Word 4 of the request

Writing to Parameter 15 - [Flt Cfg A1 In] in the 20-COMM-P adapter


(DPI Port 5).
SLC Par. Access Value
Message Address Word (Hex) Description
Request N20:10 1 300F 3000 Hex = Change parameter value (32-bit)
F Hex = 15 Dec (Par. 15)
N20:11 2 5 DPI Port 5 (20-COMM-P)
N20:12 3 0 Not Used
N20:13 4 64 64 Hex = 100 Dec = 10.0 Hz.
Response N10:10 1 200F Transferring 32-bit parameter value (‘2’)
Confirms Par. Number of the request (‘F’)
N10:11 2 5 Confirms Par. Access Word 2 of the request
N10:12 3 0 Confirms Par. Access Word 3 of the request
N10:13 4 64 Confirms Par. Access Word 4 of the request

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SLC Ladder Example Figure 6.5 Example SLC Ladder Logic Station 1 Parameter Protocol
Station 1 Parameter
Protocol This section of the routine is only needed if the application needs to perform Parameter Protocol Reads or Writes to Station 1.

On power-up, initialize the Parameter Protocol routine. Station 1


Par Prot
Messaging
First Pass Request
S:1 B3:19
0015 U
15 15

This circuit utilizes the Parameter Protocol. A REQUEST to Station 1 is processed only one at a time, and after each
RESPONSE from Station 1 a zero must be sent and received to 'handshake' before the next REQUEST/RESPONSE transaction
can take place. For example:
Send a parameter read request --> Receive a parameter read response --> Send a "0" --> Receive a "0" --> [Transaction complete]

If the RESPONSE PCA Word 1 (N10:10) is "0", then a REQUEST can be initiated.

Elsewhere in the user program these words must be loaded with message data prior to initiating the REQUEST:
N7:10 = RC = the operation to be performed ("1"=Read, "2" = 16-bit Write, "3" = 32-bit Write)
N7:11 = PNU = the parameter number to read or write
N7:12 = Subindex = the DPI port # ("0"= Host or PowerFlex drive, "5" = 20-COMM-P, etc.)
N7:13 = PVA #1 = the parameter value (high word) - only used when writing parameters
N7:14 = PVA #2 = the parameter value (low word) - only used when writing parameters

The four Parameter Protocol Words set up in the scanner are used to perform the Parameter Protocol:
N20:10 = contains RC (the operation to be performed) and PNU (the parameter number to read or write) combined
N20:11 = Subindex (the DPI port #)
N20:12 = PVA #1 (the parameter value (high word))
N10:13 = PVA #2 (the parameter value (low word))

B3:19/15 is turned ON elsewhere in the program after the REQUEST message (N7:10-14) is loaded. This causes one Parameter
Protocol read or write to occur and B3:19/15 is turned OFF when the transaction is complete.

Station 1
Par Prot Station 1
Messaging RESPONSE Station 1
Request PCA Word PCA Word
B3:19 EQU MOV
0016 Equal Move
15 Source A N10:10 Source N7:11
0< 15<
Source B 0 Dest N20:10
0< 0<

PCA Word
RC
RC bit 0 bit 0
N7:10 N20:10
L
0 12

PCA Word
RC
RC bit 1 bit 1
N7:10 N20:10
L
1 13

IND Word
(Subindex)
COP
Copy File
Source #N7:12
Dest #N20:11
Length 3

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Figure 6.5 Example SLC Ladder Logic Station 1 Parameter Protocol (continued)

N10:10 is the Station 1 Response Parameter Access Word 1. It is < > 0 when a message has been received in response to a
message request. If the response is >= 7000 hex (28672 decimal), then the adapter is responding that an error has occurred. In
this case, the returned data in the response will contain a fault code and not parameter value data.

The response message can be found at:


N7:20 = PCA word = contains the RC and PNU
N7:21 = Subindex = the DPI port # ("0"= Host or PowerFlex drive, "5" = 20-COMM-P, etc.)
N7:22 = PVA #1 = the parameter value (high word)
N7:23 = PVA #2 = the parameter value (low word)
The PVA's will either contain parameter read data, echo the parameter write data, or contain an error code if unsuccessful.

Station 1
Par Prot Station 1
Messaging RESPONSE RESPONSE Message
Request PCA Word PCA Word
B3:19 NEQ COP
0017 Not Equal Copy File
15 Source A N10:10 Source #N10:10
0< Dest #N7:20
Source B 0 Length 4
0<

Station 1
PCA Word
MOV
Move
Source 0
0<
Dest N20:10
0<

Station 1
Par Prot
Messaging
Request
B3:19
U
15

0018 END

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SLC Ladder Example Figure 6.6 Example SLC Ladder Logic Station 2 Parameter Protocol
Station 2 Parameter
Protocol This section of the routine is only needed if the application needs to perform Parameter Protocol Reads or Writes to Station 2.

Station 2
On power-up, initialize the Parameter Protocol routine. Par Prot
Messaging
First Pass Request
S:1 B3:19
0015 U
15 0
This circuit utilizes the Parameter Protocol. A REQUEST to Station 2 is processed only one at a time, and after each
RESPONSE from Station 2 a zero must be sent and received to 'handshake' before the next REQUEST/RESPONSE transaction
can take place. For example:
Send a parameter read request --> Receive a parameter read response --> Send a "0" --> Receive a "0" --> [Transaction complete]

If the RESPONSE PCA Word 1 (N10:24) is "0", then a REQUEST can be initiated.

Elsewhere in the user program these words must be loaded with message data prior to initiating the REQUEST:
N7:30 = RC = the operation to be performed ("1"=Read, "2" = 16-bit Write, "3" = 32-bit Write)
N7:31 = PNU = the parameter number to read or write
N7:32 = Subindex = the DPI port # ("0"= Host or PowerFlex drive, "5" = 20-COMM-P, etc.)
N7:33 = PVA #1 = the parameter value (high word) - only used when writing parameters
N7:34 = PVA #2 = the parameter value (low word) - only used when writing parameters

The four Parameter Protocol Words set up in the scanner are used to perform the Parameter Protocol:
N20:24 = contains RC (the operation to be performed) and PNU (the parameter number to read or write) combined
N20:25 = Subindex (the DPI port #)
N20:26 = PVA #1 (the parameter value (high word))
N20:27 = PVA #2 (the parameter value (low word))

B3:19/0 is turned ON elsewhere in the program after the REQUEST message (N7:30-34) is loaded. This causes one Parameter
Protocol read or write to occur and B3:19/0 is turned OFF when the transaction is complete.

Station 2
Par Prot Station 2
Messaging RESPONSE Station 2
Request PCA Word PCA Word
B3:19 EQU MOV
0016 Equal Move
0 Source A N10:24 Source N7:31
0< 9<
Source B 0 Dest N20:24
0< 0<

PCA Word
RC
RC bit 0 bit 0
N7:30 N20:24
L
0 12

PCA Word
RC
RC bit 1 bit 2
N7:30 N20:24
L
1 13

IND Word
(Subindex)
COP
Copy File
Source #N7:32
Dest #N20:25
Length 3

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Figure 6.6 Example SLC Ladder Logic Station 2 Parameter Protocol (continued)

N10:24 is the Station 2 Response Parameter Access Word 1. It is < > 0 when a message has been received in response to a
message request. If the response is >= 7000 hex (28672 decimal), then the adapter is responding that an error has occurred. In
this case, the returned data in the response will contain a fault code and not parameter value data.

The response message can be found at:


N7:40 = PCA word = contains the RC and PNU
N7:41 = Subindex = the DPI port # ("0"= Host or PowerFlex drive, "5" = 20-COMM-P, etc.)
N7:42 = PVA #1 = the parameter value (high word)
N7:43 = PVA #2 = the parameter value (low word)
The PVA's will either contain parameter read data, echo the parameter write data, or contain an error code if unsuccessful.

Station 2
Par Prot Station 2
Messaging RESPONSE RESPONSE Message
Request PCA Word PCA Word
B3:19 NEQ COP
0017 Not Equal Copy File
0 Source A N10:24 Source #N10:24
0< Dest #N7:40
Source B 0 Length 4
0<

Station 2
PCA Word
MOV
Move
Source 0
0<
Dest N20:24
0<

Station 2
Par Prot
Messaging
Request
B3:19
U
0

0018 END

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Notes:

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Chapter 7

Troubleshooting

This chapter provides information for diagnosing and troubleshooting


potential problems with the adapter and network.

Topic Page
Understanding the Status Indicators 7-1
PORT Status Indicator 7-2
MOD Status Indicator 7-2
NET A Status Indicator 7-3
Viewing Adapter Diagnostic Items 7-3
Viewing and Clearing Events 7-5

Understanding the Status The adapter has three status indicators. They can be viewed on the adapter
Indicators or through the drive cover.


Location on ➋
drive may vary.



Item Status Indicator Description Page


➊ PORT DPI Connection Status 7-2
➋ MOD Adapter Status 7-2
➌ NET A Profibus Network Status 7-3
➍ NET B (only on drive cover Not used for Profibus —

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PORT Status Indicator This red/green bicolor LED indicates the status of the adapter’s connection
to the drive as shown in the table below.

Status Cause Corrective Action


Off The adapter is not powered or is not • Securely connect the adapter to the drive by using the
properly connected to the drive. Internal Interface (ribbon) cable.
• Apply power to the drive.
Flashing Red The adapter is not receiving a ping • Verify that cables are securely connected and not
message from the drive. damaged. Replace cables if necessary.
• Cycle power to the drive.
Steady Red The drive has refused an I/O connection Important: Cycle power to the drive after making any of
from the adapter. the following corrections:
Another DPI peripheral is using the same • Verify that all DPI cables on the drive are securely
DPI port as the adapter. connected and not damaged. Replace cables if
necessary.
• Verify that the PowerFlex drive supports Datalinks.
• Configure the adapter to use a Datalink that is not
already being used by another peripheral.
Steady Orange The adapter is connected to a product that Connect the adapter to a product that supports
does not support Allen-Bradley DPI Allen-Bradley DPI communication (for example, a
communications. PowerFlex 7-Class drive).
Flashing Green The adapter is establishing an I/O No action required. Normal behavior if no DPI I/O is
connection to the drive. enabled.
Steady Green The adapter is properly connected and is No action required.
communicating with the drive.

MOD Status Indicator This red/green bicolor LED indicates the status of the adapter as shown in
the table below.

Status Cause Corrective Action


Off The adapter is not powered or is not • Securely connect the adapter to the drive by using the
properly connected to the drive. Internal Interface (ribbon) cable.
• Apply power to the drive.
Flashing Red The adapter has failed the firmware test. • Clear faults in the adapter.
The adapter firmware is being updated. • Cycle power to the drive. Parameter settings may
have been changed.
• If cycling power does not correct the problem, the
adapter parameter settings may have been corrupted.
Reset defaults and reconfigure the adapter.
• If resetting defaults does not correct the problem,
update the adapter with the latest firmware revision.
Steady Red The adapter has failed the hardware test. • Cycle power to the drive.
• Replace the adapter.
Flashing Green The adapter is operational, but is not • Place the scanner in RUN mode.
transferring I/O data to a controller. • Program the controller to recognize and transmit I/O
to the adapter.
• Configure the adapter for the program in the
controller.
• Normal behavior if no DPI I/O is enabled.
Steady Green The adapter is operational and transferring No action required.
I/O data to a controller.

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NET A Status Indicator This red/green bicolor LED indicates the status for the network connection
as shown in the table below.
Status Cause Corrective Actions
Off The adapter is not powered or is not • Securely connect the adapter to the drive by using the
properly connected to the drive. Internal Interface (ribbon) cable, and to the network by
using a Profibus cable.
• Correctly connect the Profibus cable to the Profibus
connector.
• Apply power to the drive and network.
Flashing Red Error in Profibus configuration. Reconfigure the adapter.
Steady Red Error in Profibus controller initialization. • Cycle power to the drive.
• Reconfigure the Profibus scanner.
Steady Green The adapter is properly connected and is No action required.
communicating on the network.

Viewing Adapter Diagnostic If you encounter unexpected communications problems, the adapter’s
Items diagnostic items can help you or Rockwell Automation personnel
troubleshoot the problem. Adapter diagnostic items can be viewed with any
of these drive configuration tools:
• LCD PowerFlex 7-Class HIM (Diagnostics/Device Items)
• Connected Components Workbench software, version 1.02 or later
• DriveExplorer software, version 2.01 or later
• DriveExecutive software, version 3.01 or later

Using the HIM to View Adapter Diagnostic Items


Step Example Screen
1. Access parameters in the adapter.
See Using the PowerFlex 7-Class HIM to Access Parameters on Main Menu:
page 3-2. Diagnostics
Parameter
2. Press the or key to scroll to Diagnostics. Device Select
3. Press the (Enter) key to display the Diagnostics menu in
the adapter. Device Item # 3
4. Repeat steps 2 and 3 to enter the Device Items option. Reference

5. Press the or key to scroll through the items.

Table 7.A Adapter Diagnostic Items


No. Name Description
1 Common Logic Cmd The present value of the Common Logic Command being transmitted
to the drive by this adapter.
2 Prod Logic Cmd The present value of the Product Logic Command being transmitted
to the drive by this adapter from the controller.
3 Reference The present value of the Reference being transmitted to the drive by
this adapter. Note that a 16-bit value will be sent as the Most
Significant Word of the 32-bit field.
4 Common Logic Sts The present value of the Common Logic Status being received from
the drive by this adapter.

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Table 7.A Adapter Diagnostic Items (Continued)


No. Name Description
5 Prod Logic Sts The present value of the Product Logic Status being received from
the drive by this adapter from the controller.
6 Feedback The present value of the Feedback being received from the drive by
this adapter. Note that a 16-bit value will be sent as the Most
Significant Word of the 32-bit field.
7 Datalink A1 In The present value of respective Datalink In being transmitted to the
drive by this adapter. (If not using a Datalink, this parameter should
8 Datalink A2 In
have a value of zero.)
9 Datalink B1 In
10 Datalink B2 In
11 Datalink C1 In
12 Datalink C2 In
13 Datalink D1 In
14 Datalink D2 In
15 Datalink A1 Out The present value of respective Datalink Out being received from the
drive by this adapter. (If the drive indicates a 16-bit datalink size, the
16 Datalink A2 Out
value appears in the least significant 16 bits of this diagnostic item,
17 Datalink B1 Out and the most significant 16 bits of this diagnostic item are zero.)
18 Datalink B2 Out
19 Datalink C1 Out
20 Datalink C2 Out
21 Datalink D1 Out
22 Datalink D2 Out
23 Field Flash Cnt The number of times the firmware in the adapter has been updated.
24 DPI Rx Errors The present value of the DPI CAN Receive error counter.
25 DPI Tx Errors The present value of the DPI CAN Transmit error counter.
26 PbusImage Siz The buffer size of active I/O image (Profibus size) in bytes.
27 Switch 0 The present value of the adapter node address Switch 0 (ones digit).
28 Switch 1 The present value of the adapter node address Switch 1 (tens digit).

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Viewing and Clearing The adapter has an event queue to record significant events that occur in the
Events operation of the adapter. When such an event occurs, an entry is put into the
event queue. You can view the event queue with any of these drive
configuration tools:
• LCD PowerFlex 7-Class HIM
• Connected Components Workbench software, version 1.02 or later
• DriveExplorer software, version 2.01 or later
• DriveExecutive software, version 1.01 or later

The event queue can contain up to 32 entries. Eventually the event queue
becomes full, because its contents are retained through adapter resets. At
that point, a new entry replaces the oldest entry. Only an event queue clear
operation or adapter power cycle clears the event queue contents.

Resetting the adapter to defaults has no effect on the event queue.

Using the HIM to View and Clear Events


Step Example Screen
Viewing Events
1. Access parameters in the adapter.
See Using the PowerFlex 7-Class HIM to Access Parameters on Main Menu:
page 3-2. Diagnostics
Parameter
2. Press the or key to scroll to Diagnostics. Device Select
3. Press the (Enter) key to display the Diagnostics menu in the
adapter.
4. Repeat steps 2 and 3 to enter the Events option and then View Event Q: 1 E3
Event Queue option. Ping Time Flt

5. Press the or key to scroll through events.


The most recent event is Event 1.
Clearing Events
1. Access parameters in the adapter.
See Using the PowerFlex 7-Class HIM to Access Parameters on
page 3-2.
2. Press the or key to scroll to Diagnostics.
3. Press the (Enter) key to display the Diagnostics menu in the Dgn: Events
adapter. View Event Queue
Clear Event
4. Repeat steps 2 and 3 to enter the Events option and then the Clr Event Queue
Clear Event option or Clr Event Queue option.
A message pops up to confirm that you want to clear the message
or queue.
5. Press the (Enter) key to confirm your request.
If Clr Event Queue was selected, all event queue entries display
‘No Event’.

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Events
Many events in the event queue occur under normal operation. If you
encounter unexpected communication problems, the events can help you or
Allen-Bradley personnel troubleshoot the problem. The following events
can appear in the event queue.

Table 7.B Adapter Events


Code Event Description
1 No Event Empty event queue entry.
2 DPI Bus Off Flt A bus-off condition was detected on DPI. This event may be caused by loose or broken
cables, or by noise.
3 Ping Time Flt A ping message was not received on DPI within the specified time.
4 Port ID Flt The adapter is not connected to a correct port on a DPI product.
5 Port Change Flt The DPI port changed after start up.
6 Host Sent Reset The drive sent a reset event message.
7 EEPROM Sum Flt The EEPROM in the adapter is corrupt.
8 Online @ 125kbps The adapter detected that the drive is communicating at 125 kbps.
9 Online @ 500kbps The adapter detected that the drive is communicating at 500 kbps.
10 Bad Host Flt The adapter was connected to an incompatible product.
11 Dup Port Flt Another peripheral with the same port number is already in use.
12 Type 0 Login The adapter has logged in for Type 0 control.
13 Type 0 Time Flt The adapter has not received a Type 0 status message within the specified time.
14 DL Login The adapter has logged into a Datalink.
15 DL Reject Flt The drive rejected an attempt to log in to a Datalink because the Datalink is not
supported or is used by another peripheral.
16 DL Time Flt The adapter has not received a Datalink message within the specified time.
17 Control Disabled The adapter has sent a ‘Soft Control Disable’ command to the drive.
18 Control Enabled The adapter has sent a ‘Soft Control Enable’ command to the drive.
19 Message Timeout A Client-Server message sent by the adapter was not completed within one second.
20 DPI Fault Msg The host drive faulted.
21 DPI Fault Clear The drive issued this because a fault was cleared.
22 Normal Startup The adapter successfully started up.
23 NET Comm Flt The adapter detected a fault condition on the Profibus network.
24 Fault Cfg Error One of the Flt Cfg xx parameters is set to a value greater than 65535 and the drive
requires a 16-bit value.
25 P-DP Online The adapter has gone online with the Profibus network.
26 P-DP Offline The adapter has gone offline with the Profibus network.
27 P-DP Idle The adapter received a network clear from the Profibus master.
28 Language CRC Decl The language flash segment is corrupt; update the adapter with the latest firmware.

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Appendix A

Specifications

This appendix presents the specifications for the adapter.

Topic Page
Communications A-1
Electrical A-1
Mechanical A-1
Environmental A-1
Regulatory Compliance A-2

Communications Network
Protocol Profibus
Data Rates 9.6 kbps, 19.2 kbps, 93.75 kbps, 187.5 kbps, 500 kbps,
1.5 Mbps, 3 Mbps, 6 Mbps, or 12 Mbps
The adapter has auto baud rate detection
Drive
Protocol DPI
Data Rates 125 kbps or 500 kbps

Electrical Consumption
Drive 350 mA at 5V DC supplied by the host drive
Network None

Mechanical Dimensions
Height 19 mm (0.75 inches)
Length 86 mm (3.39 inches)
Width 78.5 mm (3.09 inches)
Weight 57 g (2 oz.)

Environmental Temperature
Operating -10…50 °C (14…122 °F)
Storage -40…85 °C (-40…185 °F)
Relative Humidity 5…95% non-condensing
Atmosphere Important: The adapter must not be installed in an area where
the ambient atmosphere contains volatile or corrosive gas,
vapors or dust. If the adapter is not going to be installed for a
period of time, it must be stored in an area where it is not
exposed to a corrosive atmosphere.

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A-2 Specifications

Regulatory Compliance Certification Specification


UL UL508C
cUL CAN / CSA C22.2 No. 14-M91
CE EN50178 and EN61800-3
CTick EN61800-3

NOTE: This is a product of category C3 according to IEC 61800-3. It is not


intended for operation in a domestic environment.

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Appendix B

Adapter Parameters

This appendix provides information about the adapter parameters.

Topic Page
About Parameter Numbers B-1
Parameter List B-1

About Parameter Numbers The parameters in the adapter are numbered consecutively. However,
depending on which configuration tool you use, they can have different
numbers.
Configuration Tool Numbering Scheme
• HIM The adapter parameters begin with parameter
• Connected Components Workbench software 01. For example, Parameter 01 - [DPI Port] is
• DriveExplorer software parameter 01 as indicated by this manual.
• DriveExecutive software
• Explicit Messaging See Chapter 6, Using Explicit Messaging for
details.

Parameter List
Parameter
No. Name and Description Details
01 [DPI Port] Minimum: 0
Displays the port to which the adapter is Maximum: 7
connected. This is usually port 5. Type: Read Only

02 [DPI Data Rate] Values: 0 = 125 kbps


Displays the data rate used by the drive. This data 1 = 500 kbps
rate is set in the drive and the adapter detects it. Type: Read Only

03 [P-DP Addr Cfg] Default: 1


Sets the network node address used by the Minimum: 00
adapter if the Node Address switches are set to Maximum: 126
‘00’. (Updates Parameter 04 - [P-DP Addr Actual] Type: Read/Write
after reset). Reset Required: Yes

04 [P-DP Addr Actual] Minimum: 00


Displays the actual network node address used by Maximum: 126
the adapter. Type: Read Only

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B-2 Adapter Parameters

Parameter
No. Name and Description Details
05 [P-DP Rate Actual] Values: 0 = 9.6 kbps
Displays the actual network data rate used by the 1 = 19.2 kbps
adapter. 2 = 93.75 kbps
3 = 187.5 kbps
4 = 500 kbps
5 = 1.5 Mbps
6 = 3 Mbps
7 = 6 Mbps
8 = 12 Mbps
Type: Read Only
06 [Ref/Fdbk Size] Values: 0 = 16-bit
Displays the size of the Reference/Feedback. The 1 = 32-bit
drive determines the size of the Reference/ Type: Read Only
Feedback.
07 [Datalink Size] Values: 0 = 16-bit
Displays the size of each Datalink word. The drive 1 = 32-bit
determines the size of Datalinks. Type: Read Only

08 [Reset Module] Default: 0 = Ready


No action if set to ‘0’ (Ready). Resets the adapter if Values: 0 = Ready
set to ‘1’ (Reset Module). Restores the adapter to 1 = Reset Module
its factory default settings if set to ‘2’ (Set Defaults). 2 = Set Defaults
This parameter is a command. It resets to ‘0’ Type: Read/Write
(Ready) after the command has been performed. Reset Required: No

ATTENTION: Risk of injury or equipment damage exists. If the adapter is


! transmitting I/O that controls the drive, the drive can fault when you reset the
adapter. Determine how your drive responds before resetting a connected
adapter.

09 [Comm Flt Action] Default: 0 = Fault


Sets the action that the adapter and drive takes if Values: 0 = Fault
the adapter detects that I/O communication has 1 = Stop
been disrupted. This setting is effective only if I/O 2 = Zero Data
that controls the drive is transmitted through the 3 = Hold Last
adapter. When communication is re-established, 4 = Send Flt Cfg
the drive automatically receives commands over Type: Read/Write
the network again. Reset Required: No

ATTENTION: Risk of injury or equipment damage exists. Parameter 9 - [Comm


! Flt Action] lets you determine the action of the adapter and connected drive if
I/O communication is disrupted. By default, this parameter faults the drive. You
can set this parameter so that the drive continues to run, however, take
precautions to verify that the setting of this parameter does not create a risk of
injury or equipment damage. When commissioning the drive, verify that your
system responds correctly to various situations (for example, a disconnected
cable).

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Adapter Parameters B-3

Parameter
No. Name and Description Details
10 [Idle Flt Action] Default: 0 = Fault
Sets the action that the adapter and drive takes if Values: 0 = Fault
the adapter detects that the controller is in program 1 = Stop
mode or faulted. This setting is effective only if I/O 2 = Zero Data
that controls the drive is transmitted through the 3 = Hold Last
adapter. When the controller is put back in Run 4 = Send Flt Cfg
mode, the drive automatically receives commands Type: Read/Write
over the network again. Reset Required: No

ATTENTION: Risk of injury or equipment damage exists. Parameter 10 - [Idle


! Flt Action] lets you determine the action of the adapter and connected drive
when the controller is idle. By default, this parameter faults the drive. You can set
this parameter so that the drive continues to run, however, take precautions to
verify that the setting of this parameter does not create a risk of injury or
equipment damage. When commissioning the drive, verify that your system
responds correctly to various situations (for example, a faulted controller).

11 [DPI I/O Cfg] Default: xxx0 0001


Sets the I/O that is transferred through the adapter. Bit Values: 0 = I/O Disabled
1 = I/O Enabled
Type: Read/Write
Reset Required: Yes

Datalink D
Datalink C
Datalink B
Datalink A
Not Used
Not Used
Not Used

Cmd/Ref
Bit
Definition

Default x x x 0 0 0 0 1
Bit 7 6 5 4 3 2 1 0

12 [DPI I/O Active] Default: xxx0 0001


Displays the I/O that the adapter is actively Bit Values: 0 = I/O Disabled
transmitting. The value of this parameter is usually 1 = I/O Enabled
equal to the value of Parameter 11 - [DPI I/O Cfg]. Type: Read Only

Datalink D
Datalink C
Datalink B
Datalink A
Not Used
Not Used
Not Used

Cmd/Ref
Bit
Definition

Default x x x 0 0 0 0 1
Bit 7 6 5 4 3 2 1 0

13 [Flt Cfg Logic] Default: 0000 0000 0000 0000


Sets the Logic Command data that is sent to the Minimum: 0000 0000 0000 0000
drive if any of the following is true: Maximum: 1111 1111 1111 1111
Type: Read/Write
• Parameter 9 - [Comm Flt Action] is set to ‘4’ Reset Required: No
(Send Flt Cfg) and I/O communication is
disrupted.
• Parameter 10 - [Idle Flt Action] is set to ‘4’
(Send Flt Cfg) and the controller is idle.
The bit definitions depend on the product to which
the adapter is connected. See Appendix C or the
documentation for the drive being used.

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B-4 Adapter Parameters

Parameter
No. Name and Description Details
14 [Flt Cfg Ref] Default: 0
Sets the Reference data that is sent to the drive if Minimum: 0
any of the following is true: Maximum: 4294967295
Type: Read/Write
• Parameter 9 - [Comm Flt Action] is set to ‘4’ Reset Required: No
(Send Flt Cfg) and I/O communication is
disrupted. Important: If the drive uses a 16-bit
Reference, the most significant word of
• Parameter 10 - [Idle Flt Action] is set to ‘4’ this value must be set to zero (0) or a
(Send Flt Cfg) and the controller is idle. fault occurs.
15 [Flt Cfg A1 In] Default: 0
16 [Flt Cfg A2 In] Default: 0
17 [Flt Cfg B1 In] Default: 0
18 [Flt Cfg B2 In] Default: 0
19 [Flt Cfg C1 In] Default: 0
20 [Flt Cfg C2 In] Default: 0
21 [Flt Cfg D1 In] Default: 0
22 [Flt Cfg D2 In] Default: 0
Sets the data that is sent to the Datalink in the Minimum: 0
drive if any of the following is true: Maximum: 4294967295
Type: Read/Write
• Parameter 9 - [Comm Flt Action] is set to ‘4’ Reset Required: No
(Send Flt Cfg) and I/O communication is
disrupted. Important: If the drive uses 16-bit
Datalinks, the most significant word of
• Parameter 10 - [Idle Flt Action] is set to ‘4’ this value must be set to zero (0) or a
(Send Flt Cfg) and the controller is idle. fault will occur.
23 [Parameter Mode] Default: 0 = Par Prot
Sets the format for Parameter communication. Values: 0 = Par Prot
1 = DPI Par Prot
• Par Prot (Parameter Protocol) is used to read or Type: Read/Write
write single parameters. Reset Required: No
• DPI Par Prot is reserved for future use.
Performing explicit messaging requires the
‘Parameter Access’ module to be added when
configuring the node with a network software tool.
24 [P-DP State] Values: 0 = WAIT_PRM
Displays the state of the Profibus controller. 1 = WAIT CFG
2 = DATA_EX
3 = ERROR
Type: Read Only

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Appendix C

Logic Command/Status Words

This appendix presents the definitions of the Logic Command and Logic
Status words that are used for some products that can be connected to the
adapter. If the Logic Command/Logic Status for the product that you are
using is not listed, see your product documentation.

PowerFlex 70/700/700H, and Logic Command Word


700L (with 700 Control)
Drives
Logic Bits
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command Description
x Stop (1) 0 = Not Stop
1 = Stop
x Start (1)(2) 0 = Not Start
1 = Start
x Jog 0 = Not Jog (Par. 100)
1 = Jog
x Clear Faults 0 = Not Clear Faults
1 = Clear Faults
x x Direction 00 = No Command
01 = Forward Command
10 = Reverse Command
11 = Hold Direction Control
x Local Control 0 = No Local Control
1 = Local Control
x MOP Increment 0 = Not Increment
1 = Increment
x x Accel Rate 00 = No Command
01 = Accel Rate 1 Command (Par. 140)
10 = Accel Rate 2 Command (Par. 141)
11 = Hold Accel Rate
x x Decel Rate 00 = No Command
01 = Decel Rate 1 Command (Par. 142)
10 = Decel Rate 2 Command (Par. 143)
11 = Hold Decel Rate
x x x Reference Select (3) 000 = No Command
001 = Ref A Select (Par. 90)
010 = Ref B Select (Par. 93)
011 = Preset 3 (Par. 103)
100 = Preset 4 (Par. 104)
101 = Preset 5 (Par. 105)
110 = Preset 6 (Par. 106)
111 = Preset 7 (Par. 107)
x MOP Decrement 0 = Not Decrement
1 = Decrement
(1)
A ‘0 = Not Stop’ condition (logic 0) must first be present before a ‘1 = Start’ condition starts the drive. The Start command acts as a momentary Start
command. A ‘1’ starts the drive, but returning to ‘0’ does not stop the drive.
(2) This Start does not function if a digital input (parameters 361…366) is programmed for 2-Wire Control (option 7, 8, or 9).
(3)
This Reference Select does not function if a digital input (parameters 361…366) is programmed for ‘Speed Sel 1, 2, or 3’ (option 15, 16, or 17). Note
that Reference Select is ‘Exclusive Ownership’ – see drive User Manual for more information.

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C-2 Logic Command/Status Words

Logic Status Word

Logic Bits
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status Description
x Ready 0 = Not Ready (Par. 214)
1 = Ready
x Active 0 = Not Active (Running)
1 = Active
x Command 0 = Reverse
Direction 1 = Forward
x Actual Direction 0 = Reverse
1 = Forward
x Accel 0 = Not Accelerating
1 = Accelerating
x Decel 0 = Not Decelerating
1 = Decelerating
x Alarm 0 = No Alarm (Par. 211 and 212)
1 = Alarm
x Fault 0 = No Fault (Par. 243)
1 = Fault
x At Speed 0 = Not At Reference
1 = At Reference
x x x Local Control (1) 000 = Port 0 (TB)
001 = Port 1
010 = Port 2
011 = Port 3
100 = Port 4
101 = Port 5
110 = Port 6
111 = No Local
x x x x Reference 0000 = Ref A Auto (Par. 90)
0001 = Ref B Auto (Par. 93)
0010 = Preset 2 Auto
0011 = Preset 3 Auto
0100 = Preset 4 Auto
0101 = Preset 5 Auto
0110 = Preset 6 Auto
0111 = Preset 7 Auto
1000 = Term Blk Manual
1001 = DPI 1 Manual
1010 = DPI 2 Manual
1011 = DPI 3 Manual
1100 = DPI 4 Manual
1101 = DPI 5 Manual
1110 = DPI 6 Manual
1111 = Jog Ref
(1)
See ‘Owners’ in drive User Manual for more information.

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Logic Command/Status Words C-3

PowerFlex 700S (Phase II Logic Command Word


Control) and 700L (with
700S Control) Drives

Logic Bits
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command Description
x Normal Stop 0 = Not Normal Stop
1 = Normal Stop
x Start (1) 0 = Not Start
1 = Start
x Jog 1 0 = Not Jog using [Jog Speed 1] (Par. 29)
1 = Jog using [Jog Speed 1] (Par. 29)
x Clear Fault (2) 0 = Not Clear Fault
1 = Clear Fault
x x Unipolar Direction 00 = No Command
01 = Forward Command
10 = Reverse Command
11 = Hold Direction Control
x Reserved
x Jog 2 0 = Not Jog using [Jog Speed 2] (Par. 39)
1 = Jog using [Jog Speed 2] (Par. 39)
x Current Limit Stop 0 = Not Current Limit Stop
1 = Current Limit Stop
x Coast Stop 0 = Not Coast to Stop
1 = Coast to Stop
x Reserved
x Reserved
x Spd Ref Sel0
Bits
x Spd Ref Sel1
14 13 12
x Spd Ref Sel2 0 0 0 = Spd Ref A (Par. 27)
0 0 1 = Spd Ref B (Par. 28)
0 1 0 = Preset 2 (Par. 15)
0 1 1 = Preset 3 (Par. 16)
1 0 0 = Preset 4 (Par. 17)
1 0 1 = Preset 5 (Par. 18)
1 1 0 = Preset 6 (Par. 19)
1 1 1 = Preset 7 (Par. 20)

x Reserved
(1)
A Not Stop condition (logic bit 0 = 0, logic bit 8 = 0, and logic bit 9 = 0) must first be present before a 1 = Start condition starts the drive.
(2)
To perform this command, the value must switch from ‘0’ to ‘1’.

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Logic Status Word

Logic Bits
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status Description
x Active 0 = Not Active
1 = Active
x Running 0 = Not Running
1 = Running
x Command 0 = Reverse
Direction 1 = Forward
x Actual Direction 0 = Reverse
1 = Forward
x Accel 0 = Not Accelerating
1 = Accelerating
x Decel 0 = Not Decelerating
1 = Decelerating
x Jogging 0 = Not Jogging
1 = Jogging
x Fault 0 = No Fault (Par. 323, 324, 325)
1 = Fault
x Alarm 0 = No Alarm (Par. 326, 327, 328)
1 = Alarm
x Flash Mode 0 = Not in Flash Mode
1 = In Flash Mode
x Run Ready 0 = Not Ready to Run (Par. 156)
1 = Ready to Run
x At Limit (1) 0 = Not At Limit (Par. 304)
1 = At Limit
x Tach Loss Sw 0 = Not Tach Loss Sw
1 = Tach Loss Sw
x At Zero Spd 0 = Not At Zero Speed
1 = At Zero Speed
x At Setpt Spd 0 = Not At Setpoint Speed
1= At Setpoint Speed
x Enable 0 = Not Enabled
1 = Enabled
(1)
See Parameter 304 - [Limit Status] in the PowerFlex 700S drive User Manual for a description of the limit status conditions.

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Logic Command/Status Words C-5

PowerFlex Digital DC Drives Logic Command Word


Logic Bits
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command Description
x Stop (1) 0 = Not Stop
1 = Stop
x Start (1)(2) 0 = Not Start
1 = Start
x Jog 0 = Not Jog (Par. 266)
1 = Jog
x Clear Faults 0 = Not Clear Faults
1 = Clear Faults
x x Direction 00 = No Command
01 = Forward Command
10 = Reverse Command
11 = Hold Direction Control
x Local Control 0 = No Local Control
1 = Local Control
x MOP Increment 0 = Not Increment
1 = Increment
x x Accel Rate 00 = No Command
01 = Use Accel Rate 1 (Par. 660)
10 = Use Accel Rate 2 (Par. 24)
11 = Use Present Time
x x Decel Rate 00 = No Command
01 = Use Decel Rate 1 (Par. 662)
10 = Use Decel Rate 2 (Par. 32)
11 = Use Present Time
x x x Reference Select (3) 000 = No Command
001 = Ref. 1 (Spd Ref A, Par. 44)
010 = Ref. 2 (Spd Ref B, Par. 48)
011 = Ref. 3 (Preset Spd 3, Par. 156)
100 = Ref. 4 (Preset Spd 4, Par. 157)
101 = Ref. 5 (Preset Spd 5, Par. 158)
110 = Ref. 6 (Preset Spd 6, Par. 159)
111 = Ref. 7 (Preset Spd 7, Par. 160)
x MOP Decrement 0 = Not Decrement
1 = Decrement
(1)
A ‘0 = Not Stop’ condition (logic 0) must first be present before a ‘1 = Start’ condition starts the drive. The Start command acts as a momentary Start
command. A ‘1’ starts the drive, but returning to ‘0’ does not stop the drive.
(2)
This Start does not function if a digital input (parameters 133…144) is programmed for 2-Wire Control (option 5 ‘Run’, 6 ‘Run Forward’, or 7 ‘Run
Reverse’).
(3)
This Reference Select does not function if a digital input (parameters 133…144) is programmed for ‘Speed Sel 1, 2, or 3’ (option 17, 18, or 19). Note
that Reference Select is ‘Exclusive Ownership’ – see drive User Manual for more information.

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Logic Status Word

Logic Bits
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status Description
x Ready 0 = Not Ready (Par. 1403)
1 = Ready
x Active 0 = Not Active (Running)
1 = Active
x Command 0 = Reverse
Direction 1 = Forward
x Actual Direction 0 = Reverse
1 = Forward
x Accel 0 = Not Accelerating
1 = Accelerating
x Decel 0 = Not Decelerating
1 = Decelerating
x Alarm 0 = No Alarm (Par. 1380)
1 = Alarm
x Fault 0 = No Fault (Par. 1351)
1 = Fault
x At Speed 0 = Not At Reference
1 = At Reference
x x x Local Control (1) 000 = Port 0 (TB)
001 = Port 1
010 = Port 2
011 = Port 3
100 = Port 4
101 = Port 5
110 = Reserved
111 = No Local
x x x x Reference Source 0000 = Spd Ref A Auto (Par. 44)
0001 = Spd Ref B Auto (Par. 48)
0010 = Preset Spd 2 Auto
0011 = Preset Spd 3 Auto
0100 = Preset Spd 4 Auto
0101 = Preset Spd 5 Auto
0110 = Preset Spd 6 Auto
0111 = Preset Spd 7 Auto
1000 = Term Blk Manual
1001 = DPI 1 Manual
1010 = DPI 2 Manual
1011 = DPI 3 Manual
1100 = DPI 4 Manual
1101 = DPI 5 Manual
1110 = Reserved
1111 = Jog Ref
(1)
See ‘Owners’ in drive User Manual for more information.

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Glossary

A Adapter
Devices such as drives, controllers, and computers usually require a
network communication adapter to provide a communication interface
between them and a network such as Profibus. An adapter reads data on the
network and transmits it to the connected device. It also reads data in the
device and transmits it to the network.

The 20-COMM-P Profibus adapter connects PowerFlex 7-Class drives to a


Profibus network. Adapters are also called ‘cards’, ‘embedded
communication options’, ‘gateways’, ‘modules’, or ‘peripherals’.

B Bus Off
A bus off condition occurs when an abnormal rate of errors is detected on
the Control Area Network (CAN) bus in a device. The bus-off device cannot
receive or transmit messages on the network. This condition is often caused
by corruption of the network data signals due to noise or data rate
mismatch.

C CAN (Controller Area Network)


CAN is a serial bus protocol on which DPI is based.

Connected Components Workbench Software


The recommended tool for monitoring and configuring Allen-Bradley
products and network communication adapters. It can be used on computers
running various Microsoft operating systems. You can obtain a free copy of
Connect Components Workbench software at http://www.ab.com/support/
abdrives/webupdate/software.html.

ControlFLASH
A free software tool used to electronically update firmware of
Allen-Bradley products and network communication adapters.
ControlFLASH software is downloaded automatically when the firmware
revision file for the product being updated is downloaded from the
Allen-Bradley updates website to your computer.

Controller
A controller, also called programmable logic controller, is a solid-state
control system that has a user-programmable memory for storage of
instructions to implement specific functions such as I/O control, logic,
timing, counting, report generation, communication, arithmetic, and data
file manipulation. A controller consists of a central processor, input/output
interface, and memory. See also Scanner.

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G-2 Glossary

D Data Rate
The speed at which data is transferred on the Profibus network. The
available data rates depend on the type of cable and total cable length used
on the network.
Data Rate Maximum Cable Length
9.6 kbps 1000 m (3280.8 ft.)
19.2 kbps 1000 m (3280.8 ft.)
93.75 kbps 1000 m (3280.8 ft.)
187.5 kbps 1000 m (3280.8 ft.)
500 kbps 400 m (1312.3 ft.)
1.5 Mbps 200 m (656.2 ft.)
3 Mbps 100 m (328 ft.)
6 Mbps 100 m (328 ft.)
12 Mbps 100 m (328 ft.)

Datalinks
A Datalink is a type of pointer used by PowerFlex 7-Class drives to transfer
data to and from the controller. Datalinks enable specified parameters to be
read or written to without using explicit messages. When enabled, each
Datalink consumes either four bytes or eight bytes in both the input and
output image table of the controller. The drive determines the size of
Datalinks.

DPI (Drive Peripheral Interface)


A second generation peripheral communication interface used by various
Allen-Bradley drives and power products, such as PowerFlex 7-Class
drives. It is a functional enhancement to SCANport.

DPI Peripheral
A device that provides an interface between DPI and a network or user.
Peripheral devices are also referred to as ‘adapters’ or ‘modules’. The
20-COMM-P adapter, 1203-USB or 1203-SSS converter, and PowerFlex
7-Class HIMs (20-HIM-xxx) are examples of DPI peripherals.

DPI Product
A device that uses the DPI communication interface to communicate with
one or more peripheral devices. For example, a motor drive such as a
PowerFlex 7-Class drive is a DPI product. In this manual, a DPI product is
also referred to as ‘drive’ or ‘host’.

DriveExplorer Software
A tool for monitoring and configuring Allen-Bradley products and network
communication adapters. It can be used on computers running various
Microsoft Windows operating systems. DriveExplorer software, version
3.xx or later, can be used to configure this adapter and connected drive. This
software tool has been discontinued and is now available as freeware at
http://www.ab.com/support/abdrives/webupdate/software.html. There are
no plans to provide future updates to this tool and the download is being

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Glossary G-3

provided ‘as-is’ for users that lost their DriveExplorer CD, or need to
configure legacy products not supported by Connected Components
Workbench software.

DriveTools SP Software
A software suite designed for running on various Microsoft Windows
operating systems. This software suite provides a family of tools, including
DriveExecutive software (version 3.01 or later), that you can use to
program, monitor, control, troubleshoot, and maintain Allen-Bradley
products. DriveTools SP software can be used with PowerFlex 750-Series,
PowerFlex 7-Class, and PowerFlex 4-Class drives, and also legacy drives
that implement the SCANport communication interface. Information about
DriveTools SP software can be obtained at http://www.ab.com/drives/
drivetools.

E Explicit Messaging
Explicit Messages are used to transfer data that does not require continuous
updates. They are typically used to configure, monitor, and diagnose
devices over the network.

F Fault Action
A fault action determines how the adapter and connected drive act when a
communication fault (for example, a disconnected cable) occurs or when
the controller is switched out of run mode. The former uses a
communication fault action, and the latter uses an idle fault action.

Fault Configuration
When communication is disrupted (for example, a cable is disconnected),
the adapter and connected drive can respond with a user-defined fault
configuration. The user sets the data that is sent to the drive using specific
fault configuration parameters in the adapter. When a fault action parameter
is set to use the fault configuration data and a fault occurs, the data from
these parameters is sent as the Logic Command, Reference, and/or
Datalink(s).

G GSD File
A file used by the network configuration tool to identify the type of adapter
and its capabilities, so that it can configure the adapter for the network. This
file is normally supplied on digital media as a text file.

H HIM (Human Interface Module)


A device that can be used to configure and control a drive. PowerFlex
7-Class HIMs (catalog number 20-HIM-xx) can be used to configure
PowerFlex 7-Class drives and their connected peripherals.

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Hold Last
When communication is disrupted (for example, a cable is disconnected),
the adapter and connected drive can respond by holding last. Hold last
results in the drive receiving the last data received via the network
connection before the disruption. If the drive was running and using the
Reference from the adapter, it continues to run at the same Reference.

I Idle Action
An idle action determines how the adapter and connected drive act when the
controller is switched out of run mode.

I/O Data
I/O data, sometimes called ‘implicit messages’ or ‘input/output’, is
time-critical data such as a Logic Command and Reference. The terms
‘input’ and ‘output’ are defined from the controller’s point of view. Output
is produced by the controller and consumed by the adapter. Input is
produced by the adapter and consumed by the controller.

L Logic Command/Logic Status


The Logic Command is used to control the PowerFlex 7-Class drive (for
example, start, stop, and direction). It consists of one 16-bit word of output
to the adapter from the network. The definitions of the bits in this word
depend on the drive, and are shown in Appendix C.

The Logic Status is used to monitor the PowerFlex 7-Class drive (for
example, operating state and motor direction). It consists of one 16-bit word
of input from the adapter to the network. The definitions of the bits in this
word depend on the drive, and are shown in Appendix C.

M Master
See scanner.

N Node Address
A Profibus network can have as many as 126 devices connected to it. Each
device on the network must have a unique node address between 0 and 126.

NVS (Nonvolatile Storage)


NVS is the permanent memory of a device. Devices such as the adapter and
drive store parameters and other information in NVS so that they are not lost
when the device loses power. NVS is sometimes called ‘EEPROM’.

P Parameter Messaging
Parameter Messaging is used to configure, monitor, and diagnose devices
over the Profibus network.

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Glossary G-5

PCCC (Programmable Controller Communications Command)


PCCC is the protocol used by some controllers to communicate with
devices on a network. Some software products (for example, DriveExplorer
and DriveExecutive software) also use PCCC to communicate.

Ping
A message that is sent by a DPI product to its peripheral devices. They use
the ping to gather data about the product, including whether it can receive
messages and whether they can log in for control.

PowerFlex 7-Class (Architecture Class) Drives


The Allen-Bradley PowerFlex 7-Class family of drives supports DPI and, at
the time of publication, includes the PowerFlex 70, PowerFlex 700,
PowerFlex 700H, PowerFlex 700S, PowerFlex 700L, and PowerFlex 7000.

Profibus Network
A Profibus network uses RS-485 to connect devices (for example,
controllers, drives, and motor starters). A Profibus network can support a
maximum of 126 devices. Each device is assigned a unique node address
and transmits data on the network at the same data rate.

Cable is used to connect devices on the network. It contains the bus signal.
Devices can be connected to the network in a daisy-chain connection.

General information about Profibus and the Profibus specification is


maintained by the Profibus Trade Organization (PTO) available online at
http://www.profibus.com.

R Reference/Feedback
The Reference is used to send a setpoint (for example, speed, frequency, or
torque) to the drive. It consists of one word of output to the adapter from the
network. The size of the word (either a 16-bit word or 32-bit word) is
determined by the drive.

Feedback is used to monitor the speed of the drive. It consists of one word
of input from the adapter to the network. The size of the word (either a
16-bit word or 32-bit word) is determined by the drive.

S Scanner
A scanner is a separate module (of a multi-module controller) or a built-in
component (of a single-module controller) that provides communication
with adapters connected to a network. See also Controller.

A scanner is often called a Master.

Status Indicators
LEDs that are used to report the status of the adapter, network, and drive.
The status indicators are on the adapter and can be viewed on the front cover
of the drive when the drive is powered.

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G-6 Glossary

U Update
The process of updating firmware in a device. The adapter and its connected
PowerFlex 7-Class host drive and its peripherals can be updated using
various Allen-Bradley software tools. See Updating the Adapter
Firmware on page 3-6 for more information.

Z Zero Data
When communication is disrupted (for example, a cable is disconnected),
the adapter and drive can respond with zero data. Zero data results in the
drive receiving zero as values for Logic Command, Reference, and Datalink
data. If the drive was running and using the Reference from the adapter, it
will stay running but at zero Reference.

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Index

A configuration tools, 3-1


adapter Connected Components Workbench software
applying power, 2-8 adapter configuration tool, 1-3, 3-1
commissioning, 2-1 definition/website, G-1
compatible products, 1-2 connecting adapter to the
components, 1-1 drive, 2-3
configuration tools, 3-1 network, 2-6
connecting to the ControlFLASH software, G-1
drive, 2-3 controller
network, 2-6 definition, G-1
definition, G-1 explicit messaging, 6-3
features, 1-2
firmware updating, 3-6
grounding, 2-5 D
installation, 2-1 to 2-10 data rate
mounting on the drive, 2-5 definition, G-2
node address, 2-2 specification, A-1
parameters, B-1 to B-4 Datalink Size parameter, B-2
resetting, 3-5 Datalinks
setting the I/O, 3-3 definition, G-2
specifications, A-1 in I/O image, 5-2
viewing its status, 3-6 using, 5-6
adding GSD files, 4-2 diagnostic items, 7-3
applying power to the adapter, 2-8 dimensions, A-1
attentions, 1-5 DPI
connector on adapter, 1-1
B data rates, A-1
definition, G-2
baud rate, see data rates
Internal Interface cable, 2-3, 2-4
bit definitions of Logic Command/Status word for peripheral, G-2
PowerFlex 70/700/700H, and 700L (with 700 products, 1-2, G-2
Control) drives, C-1
DPI Data Rate parameter, B-1
PowerFlex 700S (Phase II Control) and 700L
(with 700S Control) drives, C-3 DPI I/O Active parameter, B-3
PowerFlex Digital DC drives, C-5 DPI I/O Cfg parameter, B-3
bus off, G-1 DPI Port parameter, B-1
DriveExecutive software
adapter configuration tool, 1-4, 3-1
C
definition/website, G-3
cables DriveExplorer software
DPI Internal Interface, 2-3, 2-4 adapter configuration tool, 1-4, 3-1
Profibus, 2-6
definition/website, G-2
CAN (Controller Area Network), G-1
drives, see PowerFlex drives
Comm Flt Action parameter, B-2
DriveTools SP software, G-3
commissioning the adapter, 2-1
communications module, see adapter
E
compatible products, 1-2
components of the adapter, 1-1 EEPROM, see Nonvolatile Storage (NVS)
environmental specifications, A-1

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Index-2

equipment required, 1-3 I


events I/O
clearing/viewing, 7-5 about, 5-1
list of, 7-6 configuring the adapter for, 3-3
example network, 4-1 configuring the scanner for, 4-4
explicit messaging definition, G-4
about, 6-2 mapping in the scanner, 4-9
definition, G-3 understanding the I/O image, 5-2
formatting, 6-3 idle action, G-4
performing, 6-2 Idle Flt Action parameter, B-3
installation
F applying power to the adapter, 2-8
commissioning the adapter, 2-1
fault action
connecting to the
configuring the adapter for, 3-4
drive, 2-3
definition, G-3
network, 2-6
fault configuration
preparing for, 2-1
configuring the adapter for, 3-5
Internal Interface cables
definition, G-3
connecting to the
faults, see events
adapter, 2-4
features, 1-2 drive, 2-4
firmware illustration, 2-4
revision, P-1
update guidelines, 3-6
Flt Cfg A1-D2 In parameters, B-4
L
Flt Cfg Logic parameter, B-3 LCD HIM, 3-2
Flt Cfg Ref parameter, B-4 LED HIM, 3-2
formatting explicit messages, 6-3 LEDs, see status indicators or name of indicator
Logic Command/Status
bit definitions for
G PowerFlex 70/700/700H, and 700L (with
grounding the adapter, 2-5 700 Control) drives, C-1
GSD file PowerFlex 700S (Phase II Control) and
definition, G-3 700L (with 700S Control) drives, C-3
diagnostic messages, 4-13 PowerFlex Digital DC drives, C-5
installing, 4-2 definition, G-4
using, 5-4

H
M
HIM (Human Interface Module)
accessing parameters with, 3-2 manual
definition, G-3 conventions, P-1
LCD model, 3-2 related documentation, P-2
LED model, 3-2 website, P-2
hold last Master, G-4
configuring the adapter for, 3-4 mechanical dimensions, A-1
definition, G-4 messages, see explicit messaging or I/O

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Index-3

MOD status indicator Profibus


locating, 7-1 cable, 2-6
troubleshooting with, 7-2 connector on adapter, 1-1
mounting the adapter, 2-5 network definition, G-5
specification, G-5
programmable logic controller, see controller
N
NET A status indicator
locating, 7-1 Q
troubleshooting with, 7-3 quick start, 1-6
network cable, 2-6
node address R
definition, G-4
Ref/Fdbk Size parameter, B-2
setting with parameter, 3-3
setting with switches, 2-2 Reference/Feedback
definition, G-5
Nonvolatile Storage (NVS)
using, 5-4
definition, G-4
in adapter, 3-1 regulatory compliance, A-2
related documentation, P-2
Reset Module parameter, B-2
P
ribbon cable, see Internal Interface cable
Parameter Messaging
definition, G-4
format, 6-3 S
Parameter Mode parameter, B-4 safety precautions, 1-5
parameters scanner
accessing, 3-1 configuring the I/O, 4-4
convention, P-1 definition, G-5
list of, B-1 to B-4 mapping the I/O, 4-9
numbering scheme, B-1 SLC controller
restoring to factory-default settings, 3-5 example for I/O, 5-10
PCCC (Programmable Controller example ladder program for explicit
Communications Command), G-5 messaging, 6-10
P-DP Addr Actual parameter, B-1 formatting explicit messages, 6-3
P-DP Addr Cfg parameter, B-1 specifications for adapter, A-1
P-DP Rate Actual parameter, B-2 status indicators
P-DP State parameter, B-4 definition, G-5
locating, 7-1
ping, G-5
MOD, 7-1, 7-2
PORT status indicator NET A, 7-1, 7-3
locating, 7-1
NET B (not used), 7-1
troubleshooting with, 7-2 normal operation, 2-8
power consumption, A-1 PORT, 7-1, 7-2
PowerFlex drives troubleshooting with, 7-2 to 7-3
compatible with adapter, 1-2 understanding, 7-1
definition, G-5 switches to set node address, 2-2
HIM, 3-2
installing adapter on, 2-3
preparing for an installation, 2-1
T
processor, see controller technical support, P-2

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Index-4

tools required, 1-3


troubleshooting, 7-1 to 7-6

U
update
definition, G-6
guidelines, 3-6

W
website for
Connected Components Workbench
software, G-1
DriveExecutive software, G-3
DriveExplorer software, G-2
DriveTools SP software, G-3
Profibus network, G-5
related documentation, P-2
wiring, see cables

Z
zero data
configuring the adapter for, 3-4
definition, G-6

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