Compact TM by Formica Group 1

Compact TM STRUCTURAL LAMINATES by Formica Group

Technical data

PRODUCT DESCRIPTION Adhesives

Melamine-impregnated decorative surface papers are combined PVAc and rigid-set adhesives (urea, resorcinol) can be used to
with phenolic treated kraft paper consolidated in a press at bond Compact sheets to substrates. Solvent-based contact ad-
high pressure. hesive can be used to bond laminate sheets to Compact sheets.
Do not use water-based contacts for this application. Compact
sheets greater than 1/4" (6.4mm) in thickness, can be applied as
RECOMMENDED APPLICATION
wall panels to the substrate using mechanical fasteners.
CompactTM by Formica Group is suitable for interior horizontal or
vertical surfaces where high strength, impact, water, and humidity Assembly
resistance are required. Because of its inherent high strength, Material, equipment, and workmanship should conform to the
Compact sheets may be used as a structural material. Compact industry standard practices, conditions, procedures, and recom-
sheets can be drilled, routed, tapped, sanded, shaped and cut mendations as specified by ANSI/NEMA LD3-2005. Compact
with standard carbide-tipped tooling. Compact sheets are sheets can be sawed, drilled, routed, and fabricated similarly to
available in two-sided decorative face; thicknesses ranging from standard HPL. Carbide-tipped cutting tools are recommended.
1/8" (3.18mm) to 1" (25.4mm) with black core. Fire retardant, All inside corners of cutouts must be radiused as large as pos-
Class I (A) grades are also available. sible, 1/8" (3.18mm) minimum, to avoid stress cracking. The
edges and corners should be routed, sanded, or filed smooth
FABRICATION AND ASSEMBLY
and free of chips or nicks.
Limitations

Compact sheets are suitable for interior horizontal or vertical TECHNICAL DATA
surfaces. Compact sheets, 1/4" (6.4mm) or less, are not recom- Performance compliance of Compact by Formica Group:
mended for adherence directly to plaster, gypsum board, or
concrete. Do not use in areas exposed to temperature exceeding ANSI/NEMA Standards Publication - LD3 -20 05

275°F (135°C). Compact sheets are not recommended for Physical Properties LD3 Test Compact

exterior applications. Appearance 3.1 No ABC Defects

Light Resistance 3.3 Slight Effect

Storage
Cleanability 3.4 20 (maximum)
Compact sheets should be stored horizontally, with a caul board
Stain Resistance 3.4
or other protective sheet placed on top to protect the material Reagents 1 – 10 No Effect
from possible damage. The material should be protected from Reagents 11 – 15 Moderate Effect
moisture, and should never be stored in contact with the floor or Boiling Water Resistance 3.5 Slight Effect
an outside wall. Optimum conditions for storage are approximately
High Temperature Resistance 3.6 Slight Effect
75°F (24°C), and 45% to 55% relative humidity.
Ball Impact Resistance (in.) 3.8
– in 75 (minimum)
Preconditioning
– mm 1905 (minimum)
Compact sheets moves with changes in humidity, but less than
Radiant Heat Resistance (sec.) 3.10 250 (minimum)
standard high pressure laminate (HPL) sheet. Allow Compact
Dimensional Change 3.11
sheets to acclimate for at least 48 hours to ambient conditions
Machine Direction – % 0.20 (maximum)
prior to fabrication. Optimum conditions are approximately
Cross Direction – % 0.50 (maximum)
75°F (24°C), and at a relative humidity of 45% to 55%. Provisions
Wear Resistance – cycles 3.13 400 (minimum)
should be made for the circulation of air around the material.

Substrates ASTM Mechanical Performance Properties

If required, thinner variations of Compact sheets may be bonded to Mechanical Properties* ASTM Test Compact
45# density, industrial-grade particle board (ANSI A208.1-1999), Flexural Strength D790-84a
medium density fiberboard (MDF), or hardwood-faced luan ply- Ultimate 1.877 x 10^4 psi
wood. Softwood fir and other plywood have different dimensional Modulus 1.690 x 10^4 psi

stability and are not recommended as substrates. The substrates Tensile Strength D638-84

should be sanded smooth, clean, free of oil or grease, and Ultimate 1.637 x 10^4 psi
Modulus 1.650 x 10^4 psi
uniform in thickness.
Bond Strength D952-8 1.460 x 10^4 psi

Bearing Strength D953-84a 1.650 x 10^4 psi

Barcol Hardness D2583 70

*Typical test results from an independent outside laboratory
 Compact TM by Formica Group 2

Compact TM STRUCTURAL LAMINATES by Formica Group

Technical data continued

Standard Compact Colors, Patterns, and Finish

Fire Test Data – ASTM E- 8 4 Compact sheets are available in a broad selection of designs and
Grade/FOrmica ® brand colors in matte finish as factory orders.
products (Faced material) adhesive flame Smoke Class

S6/Compact Unbonded 30 110 B Compact samples are available from Formica Corporation
(1/2 " Thick Phenolic) specification representatives or directly from Formica Corporation.
S7/Compact Unbonded 30 110 B Call 1-800-FORMICA™ for ZIP-CHIP™ service.
(3/4" Thick Phenolic)

R3/Compact Unbonded 20 80 A How To Specify

(1" Thick Phenolic) Panels shall be CompactTM by Formica Group, Cincinnati, Ohio.

COLOR NUMBER
Fire-rated Compact
Fire Test Data – ASTM E- 8 4 COLOR NAME
UL Classified building products – File R22111
THICKNESS

Tested in Accordance with UL723/astm e- 8 4 FINISH

thickness flame Smoke Class

1/4" to 1" 0 30 A Use and Care

(6.35mm to 25.4mm) Compact sheets may be cleaned with a damp cloth and mild
detergent. Use of abrasive cleaners, powders, scouring pads,
Tested in Accordance with CAN/ULC s -102 (Canada)
steel wool, or sandpaper can damage the finish of the decorative
thickness flame Smoke Class surface. Acid- or alkaline-based cleaners and/or compounds will
1/4" to 1" 5 20 A mar, etch, corrode, and permanently discolor the melamine deco-
(6.35mm to 25.4mm) rative surface of Compact sheets. Do not use these materials on
Compact surfaces, nor allow bottles and/or rags contaminated
Sizes with acid- or alkaline–based cleaners/compounds to contact the
Standard Compact surface. Accidental spills or splatters from these harsh materials
Sheet Sizes: 48" (121.9cm) x 96" (243.8cm) should be wiped off immediately, and the area cleaned with a
60" (152.4cm) x 96" (243.8cm) damp cloth.
60" (152.4cm) x 120" (403.8cm)
60" (152.4cm) x 144" (365.8cm) E x amples of these materials are:

drain cleaners rust removers

Fire-Rated Compact coffeepot cleaners metal cleaners
Sheet Widths: 48" (121.9cm), 60" (152.4cm) ceramic cooktop cleaners tub and tile cleaners
Sheet Lengths: 96" (243.8cm), 120" (403.8 cm), chlorine bleach oven cleaners
144" (365.8cm) some countertop cleaners bowl cleaners
some disinfectants
T ypical Thicknesses

S2 0.125" (3.175mm) If in doubt about the suitability of a particular cleaner or detergent,

P7 0.250" (6.0mm) check with its manufacturer (refer to Formica® Brand Laminate
S8 0.375" (9.5mm) Use and Care Guide – Form no. YLT 02358W for specifics).
S6/F1 0.500" (12.7mm)
P8 0.625" (15.9mm)
S7/F5 0.750" (19.0mm)
R3/F8 1.000" (25.4mm)

Weight

Compact sheet weighs approximately 90 lbs/ft^3 (1442 kg/m^3).

 Compact TM by Formica Group 3

Compact TM STRUCTURAL LAMINATES by Formica Group

Technical data continued

Limited Warranty MANUFACTURER

Formica Corporation expressly warrants that, for a period of one Formica Corporation
(1) year from the date of first sale, these products will be reason- 10155 Reading Road
ably free of defects in materials and workmanship, and that when Cincinnati, Ohio 45241-5279
properly handled and fabricated, will conform, within accepted
tolerance, to applicable manufacturing specifications. Colors
TECHNICAL SERVICES
subject to dye lot variations. This limited warranty only applies to
Technical assistance may be obtained through your local Formica®
Formica® Brand Laminate which is stored, handled, fabricated
Brand Products Distributor or from Formica Corporation trained
and installed in the manner recommended by Formica Corpora-
representatives in sales offices throughout the country. To assist
tion. Due to the variety of uses and applications to which Formica
these representatives, Formica Corporation maintains a sales
Brand Laminate may be put, FORMICA CORPORATION CAN MAKE
technical services staff in Cincinnati, Ohio. For technical assis-
NO WARRANTY THAT THIS PRODUCT IS SUITABLE FOR ANY PARTICU-
tance, contact your distributor or sales representative; write the
LAR PURPOSE AND CAN MAKE NO OTHER WARRANTIES, EXPRESS OR
company directly at Formica Corporation Technical Services
IMPLIED, OTHER THAN THOSE SET FORTH ABOVE.
Department, 10155 Reading Road, Cincinnati, OH, 45241;
call (513) 786-3578 or 1-800-FORMICA™ (option 2); or fax (513)
DISCL AIMER OF WARR ANTIES 786-3195. In Canada, call 1-800-363-9280. In Mexico,
THE WARRANTIES SET FORTH HEREIN OR IN FORMICA CORPORA- call (525) 530-3135.
TION’S WARRANTY DOCUMENTS WITH RESPECT TO A PRODUCT
ARE THE ONLY WARRANTIES MADE BY FORMICA CORPORATION
Formica is a sublicensed trademark to Formica Corporation. Formica and the Formica
IN CONNECTION WITH THESE PRODUCTS, AND ARE EXPRESSLY IN Anvil logo are registered trademarks of The Diller Corporation. 1-800-FORMICA,
Zip-Chip and Compact are trademarks of The Diller Corporation, a subsidiar y of
LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUD- Formica Corporation. The products and manufacturing processes of Formica
ING WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY Corporation are protected under U.S. and foreign patents.

All ® brands are registered trademarks of the respective owners.

OR FITNESS FOR A PARTICULAR PURPOSE. PRODUCTS SOLD BY
All ™ brands are trademarks of the respective owners.
FORMICA CORPORATION ARE SOLD ONLY TO THE SPECIFICATIONS
For warrant y information, please visit w w w.formica.com or call 1-800-FORMICA™.
SPECIFICALLY SET FORTH BY FORMICA CORPORATION IN WRITING. GreenGuard Environmental Institute
FORMICA CORPORATION’S SOLE OBLIGATION FOR A REMEDY TO Formica ® high-pressure laminate (HPL) is GreenGuard Indoor Air Quality
Cer tified under the GreenGuard Standard for Low-Emitting Products
BUYER SHALL BE REPAIR OR REPLACEMENT OF NON-CONFORMING
PRODUCTS, OR AT THE OPTION OF FORMICA CORPORATION, RETURN
©2009 Formica Corporation
OF THE PRODUCT AND REFUND OF THE PURCHASE PRICE. BUYER Cincinnati, Ohio 45241
Printed in the USA
ASSUMES ALL RISK WHATSOEVER AS TO THE RESULT OF THE USE (01/09, rev 01/11)
OF THE PRODUCTS PURCHASED, WHETHER USED SINGLY OR IN
COMBINATION WITH OTHER SUBSTANCES.

LIMITATION OF LIABILIT Y
No claim by buyer of any kind, including claims for indemnification,
whether as to quality or amount of products delivered or for non-
delivery of products, shall be greater in amount than the purchase
price of the products in respect of which damages are claimed.
IN NO EVENT SHALL FORMICA CORPORATION BE LIABLE TO BUYER
FOR ANY SPECIAL, INDIRECT, INCIDENTAL, RELIANCE, EXEMPLARY,
OR CONSEQUENTIAL DAMAGES OR COVER, OR LOSS OF PROFIT,
REVENUE OR USE, IN CONNECTION WITH, ARISING OUT OF, OR AS
A RESULT OF, THE SALE, DELIVERY, SERVICING, USE OR LOSS OF
USE OF THE PRODUCTS SOLD HEREUNDER, OR FOR ANY LIABILITY
OF BUYER TO ANY THIRD PARTY WITH RESPECT THERETO. BUYER
SHALL INSPECT FOR NONCONFORMITY PROMPTLY UPON RECEIPT.
Failure by buyer to give Formica Corporation written notice of
claim within 30 days from date of delivery or, in the case of non-
delivery from the date fixed for delivery, shall constitute a waiver
by buyer of all claims in respect of such products.