Cyl, Sleeve, Ship Assy: Bucyrus International, Inc
Cyl, Sleeve, Ship Assy: Bucyrus International, Inc
Cyl, Sleeve, Ship Assy: Bucyrus International, Inc
QTY ITEM NO. DESCRIPTION PART NO. QTY ITEM NO. DESCRIPTION PART NO.
6 65 NUT,HEX,LOCK,HVY,.75,UNC 02786490 1 1 SLEEVE & RETAINER,SHOP ASSY S037392
1 66 COMPOUND,THREAD LOCKING 82833862 1 2 CYL,HYDRAULIC CROWD,ASSY S140003
1 67 LUBRICANT NSBT16 MP334271 1 3 CONTROL ASSY,CYL,ELECTRICAL S037386
1 68 JUNCT. BOX (JB31),CROWD CYL S064265 2 4 GUARD,HYD CROWD ROPE S037402
1 1 69 KIT,ELEC CABLE,HYD CROWD CYL S052129 1 5 PLATE,CONNECTION,C62 #32 S042051
1 70 GREASE,ELECT INSULATING 59100540 1 6 PLATE,CONNECTION,C61 #48 S042050
4
20 * 1 71 NUT,CAP,ORS,#12 78623602 1 7 TUBE ASSY,CD62 #40,PRESSURE S037368 4
* 2 72 PLATE,SHIPPING,-32 CD62 S029333 1 8 TUBE ASSY,CYL MANIFOLD RETURN S052068
* 2 73 CAP,SHIPPING,-48 CD61 S049083 1 9 BLOCK,Y-CON,-32 TO -32,CD61 S089913
USE FOR LIFTING * 2 74 PL,CYLINDER SHIPPIMG,LOWER S070892 1 10 BLOCK,Y-CONN,-48 TO -48,CD61 S089912
16 75 SCR,HEX,1.25x6,UNC,GR 5 03307440
* 2 11 TUBE ASSY,CRD CYL/SLEEVE PRESS S052073
16 76 NUT,HEX,FULL,1.25,UNC 02718050
64 54 1
* 2 77 CPLG,PRESSURE TEST,7/16 53276605
2 12 TUBE ASSY,CRD CYL/SLEEVE RETRN S052070
2 13 TUBE ASSY,STR,-12 ORSx96 S023085
9 4 84 BODY,CLAMP,2.795 ID,SIZE 6S 17112574 2
7
60 1 16 PIN,CROWD CYL CAP END S037396
33 4 85 BODY,CLAMP,3.780 ID,SIZE 7S 17112575 2 17 RETAINER,CROWD CYL PIN S037394
57
22 2 18 HOSE,-32,STR-90,C62 1546748
69 2 19 HOSE,-48,STR-90,C61 1546746
17 68 1 20 HOSE ASSY,-12 STR-STR,ORS 650321-63
*
13 ITEMS USED FOR SHIPPING ONLY.
8 22 FLANGE,HALF,2,6000 PSI 53303630
84 8 23 FLANGE,HALF,3 53303638
45 47 1 24 TRANSMITTER,TEMP,-40 TO 240F 12844169
39
60 1 25 XDCR,PRESSURE,0-1000PSI 12858366
37 44 2 26 XDCR,PRESSURE,0-10000PSI 12858367
57
49
18 1 29 UNION,#12 ORS-#12 ORS 78649992
50
2 30 PLUG,SOC HD,-4 ORB,ZERO-LEAK S042119
1 31 REDUCER,#6 ORB-#4 FORB 78629561
48
8
6 33 O-RING,-228,VITON,90 DUROMETER 68138946
33
38
2 34 O-RING,-232,VITON,90 DUROMETER 68139421
10 22
8 35 O-RING,-237,VITON,70 DUROMETER 68763425
39 49
1 36 LUBE,O-RING,2 OZ. TUBE 59183127
37 50
3 37 SUPPORT,TUBE CLAMP S042038
48
8 38 BODY,CLAMP,2.500 ID,6S 17112533
6 39 PL,CLAMP,DOUBLE COVER,6S 17112528
3 40 SUPPORT,TUBE,CLAMP S042061
23 55 11
8 41 BODY,CLAMP,3.500 ID,7S 17112534
35 59 37 38 6 42 PL,COVER,DOUBLE CLAMP,7S 17112571
19 39
49 2 43 SUPPORT,LOW PRESSURE CLAMP S029320
5 50 ELECT CONDUIT 4 44 SUPPORT,LOW PRESSURE CLAMP S029327 5
48 REF
42 6 45 BODY,CLAMP,.787 ID,4S 17112514
85
1 46 BODY,CLAMP,1.051 ID,4S 17112538
7 47 PL,COVER, SINGLE CLAMP,4S 17112520
40 49
4 48 SUPPORT,TUBE CLAMP S042223
48 50 5 49 BODY,CLAMP,2.000 ID,6S 17112518
55 23
5 50 PL,COVER, SINGLE CLAMP,6S 17112522
59 35
4 51 SCR,HEX,.375x1.00,UNC,GR5 03279320
42 76
3 52 SCR,HEX,.75x4.25,UNC,GR 5 03295360
41 75 3 53 SCR,HEX,.75x4.75,UNC,GR 5 03295442
74 12 54 SCR,HEX,1x3,UNC,GR 5 03300960
40 34 55 SCR,SOC,.625x2 UNC GR8,PLATED 03552102
12
57 60 33 24 57 SCR,SOC,.75x2.75 UNC GR8,PLTD 03552104
TORQUE TO 8 58 SCR,SOC,.875x3.5 UNC GR8,PLTD 03552111
23 FT-LBS 34 59 WASHER,BELLEVILLE,SER,.63 DIA 82970713
40 5
51 62 24 60 WASHER,BELLEVILLE,SER,.75 DIA 82970714
42
8 61 WASHER,BELLEVILLE,SER,.88 DIA 82970715
41 30
4 62 WASHER,FLAT,.375 03951400
12 63 WASHER,FLAT,.75,HARDENED 03951950
77
12 64 WASHER,LOCK,1 03962000
1 50 49
2 46 47
CPS 55
52
53 2
6 63
63
6 59
65 6
35 65
30 77
SOLIDWORKS
DRAWING
NOTES: REVISION DATA THIS DOCUMENT IS THE PROPERTY OF Bucyrus International, Inc. SUBJECT MATTER HEREIN
IS PRIVATE, CONFIDENTIAL AND RESTRICTED. DO NOT USE, REPRODUCE, COPY, DISTRIBUTE
OR DISCLOSE EXCEPT WITH, AND ONLY TO THE EXTENT OF PRIOR WRITTEN CONSENT OF
68 1. SEE SHEET 6 FOR ASSEMBLY WEIGHTS AND C.G. INFO. Bucyrus International, Inc. PERSONS RECEIVING THIS DOCUMENT ARE RESPONSIBLE FOR
48240
DWG S038986. ALL DIMENSIONS IN INCHES-UNLESS OTHERWISE SPECIFIED
MACHINING TOLERANCES-UNLESS OTHERWISE SPECIFIED
18 3. CLEAN HOSES & TUBES WITH AIR PROJECTILES PER SD9100. SEE POSITION 7900 IN 1. 2 PLACE DECIMAL DIMENSIONS .01 FOR EACH 12 MAX ± .09 Bucyrus
MACHINE B.O.M. FOR MATERIAL. 2. 3 PLACE DECIMAL DIMENSIONS .005 UP TO 36
International, Inc.
11-04-2011 ECN
.010 OVER 36 R
9 EXISTING O-RINGS IF PRESENT. LUBRICATE ALL O-RINGS WITH PARKER O-RING LUBE (ITEM 36). FABRICATING TOLERANCES-UNLESS OTHERWISE SPECIFIED DESCRIPTION
TORQUE TO
480 FT-LBS
1. MATERIAL THICKNESS
A. LESS THAN .12
DIMENSIONS
0 TO 36
TOLERANCE
.03 CYL,SLEEVE,SHIP ASSY
5. APPLY RETAINING COMPOUND (ITEM 66) TO ALL HARDWARE UNLESS OTHERWISE SPECIFIED. OVER 36 .06
SIZE DESC
AFTER ASSEMBLY, TORQUE TO B. .12 TO .50 0 TO 36
OVER 36
.06
.12
DATE
1360 FT-LBS. (THIS END ONLY) 6. APPLY DIELECTRIC GREASE (ITEM 70) TO ALL ELECTRICAL DEVICE CONNECTIONS (SQUARE C. .50 TO 1.00 0 TO 36
OVER 36
.09
.19 REF DWGS
DIN TYPE). USE ELECTRICAL CABLES WITH DIN PLUGS FROM WIRING KIT ( ITEM 69). D. OVER 1.00 0 TO 36 .19
SOLIDWORKS MODEL.
Gruber G.
OVER 36 .25
S037410
2. BENT ANGLES 1 (.017 IN/IN) FOR EACH .37 OF MATERIAL
DET RGH WGT FIN WGT
7. ALL WELDING & TOUCH-UP PAINTING SHOULD BE COMPLETE BEFORE FINAL INSTALLATION THICKNESS (MAX 3 ) GRUBER G. (LBS) 0.0 (LBS) 42755.0
ENG MODEL
AND CLEANING OF HOSES & TUBES. WELDMENT TOLERANCES-UNLESS OTHERWISE SPECIFIED
CONTACT FUERST J. 495HF/HR UNIT 5600
1. DIMENSION MATERIAL THICKNESS TOLERANCE
MF DATE (MM-DD-YYYY) PATTERN REF. NO.
BY
DESCRIPTION
A. UP TO 36" UP TO 1" .06 03-15-2011
2 8. REFERENCE QUALITY DOCUMENT 1546753. B. 36" TO 10'
1" AND GREATER
UP TO 1"
.12
.12
MATL DWG
SIZE E REV 2
2
1" AND GREATER .19
1546753
C. 10' TO 30' UP TO 1" .19 NO. SHEET
1" AND GREATER .25
1 OF 6
REV
D. OVER 30' ALL .25
1 2 3
1 2 3
4 [36'-5.59"] 4
437.60 REF
18'-2.04"
218.04 TO C.G. EXTENDED
C.G. 74
14'-6.59" (EXTENDED)
174.59 TO C.G. RETRACTED
A3 B3 C3 D3 1
C.G.
(RETRACTED)
E4 F4
68
A3 B3 D3
5
C3 18 ELEC HOSE - REF
E4 F4 5
7 N.S. 9 N.S.
74
8 10
F.S. F.S. APPLY LIGHT COAT OF ANTI-SEIZE 11
P/N MP334271 TO THESE
SURFACES ONLY
ROD EYE
NO LUBE ON DETAIL T
THIS SURFACE!
SECTION H-H
THE SPHERICAL BUSHING SURFACE HAS A MAINTENANCE-FREE
"PTFE" COATING AND WILL BE DAMAGED BY GREASE OR OIL.
54
5
17
1 H
17
2
54
6
64
ENGINEERING REFERENCE:
23 23 10 55 59 13 19 42 40 59 55 23 42 41 40 40 12 FOR BILL OF MATERIALS AND MAIN VIEW, SEE SHEET 1.
35 59 55 FOR OTHER VIEWS, SEE SHEETS 3 & 4.
35 35 NOTE 2 35 FOR ELECTRICAL CABLE ROUTING, SEE SHEET 5.
REISSUE DATE 11-04-2011
QTY 2
NOTE 2 FOR ASSEMBLY WEIGHTS AND C.G. INFO, SEE SHEET 6.
SOLIDWORKS
DRAWING
THIS DOCUMENT IS THE PROPERTY OF Bucyrus International, Inc. SUBJECT MATTER HEREIN IS PRIVATE, CONFIDENTIAL
AND RESTRICTED. DO NOT USE, REPRODUCE, COPY, DISTRIBUTE OR DISCLOSE EXCEPT WITH, AND ONLY TO THE EXTENT
OF PRIOR WRITTEN CONSENT OF Bucyrus International, Inc. PERSONS RECEIVING THIS DOCUMENT ARE RESPONSIBLE
FOR RESTRICTING DISCLOSURE, EXCEPT AS ABSOLUTELY NECESSARY CONSISTENT WITH THE INTENDED USE. WHEN
SUCH USE IS COMPLETED, RETURN IMMEDIATELY TO Bucyrus International, Inc.
DESCRIPTION
CYL,SLEEVE,SHIP ASSY
Bucyrus DWG SIZE REV
R International, Inc. E 2
1546753
NO. SHEET
2 OF 6
1 2 3
1 2 3
45 ELBOW ON MANIFOLD
20
16
4 4
17
17 TORQUE TO
480 FT-LBS
54 64
TORQUE TO
480 FT-LBS
64 54
1
31 25 24
CMOPT CMOTT
5 5
8 10 7 9
SECTION U-U
SECTION A3-A3
FROM SHEET 2
REFER TO SECTION H-H ON SHEET 2 FOR
INSTRUCTIONS ON PROPER BUSHING LUBRICATION.
SECTION B3-B3
FROM SHEET 2 26
26 CPTC .19
2 PLACES
.19
68
6 6
20
12.75
35
34
61 58 NOTE 2
NOTE 2 55 59
68
7 8
35
22 34
37
ENGINEERING REFERENCE:
35 FOR BILL OF MATERIALS AND MAIN VIEW, SEE SHEET 1.
FOR OTHER VIEWS, SEE SHEETS 2 & 4.
18 FOR ELECTRICAL CABLE ROUTING, SEE SHEET 5. REISSUE DATE 11-04-2011
33 FOR ASSEMBLY WEIGHTS AND C.G. INFO, SEE SHEET 6.
NOTE 2 57 55 23
18
19 42 19 40 SOLIDWORKS
60 9 59 39 DRAWING
10 85
84
THIS DOCUMENT IS THE PROPERTY OF Bucyrus International, Inc. SUBJECT MATTER HEREIN IS PRIVATE, CONFIDENTIAL
AND RESTRICTED. DO NOT USE, REPRODUCE, COPY, DISTRIBUTE OR DISCLOSE EXCEPT WITH, AND ONLY TO THE EXTENT
1546753
SHEET
FOR CLARITY NO.
3 OF 6
1 2 3
1 2 3
4 4
ITEM 37
ITEM 40 6 PLACES
6 PLACES .19
.19
1
74
TORQUE TO
200 FT-LBS TORQUE TO
200 FT-LBS
J
65 63 63 52 45° 45°
17.18 17.18 27.73 27.73
24.00 53 63 63 65 24.00 6 PLCS 4 PLCS
3 PLCS 4
REF 6.99 6.99 3 PLCS REF
4
REF REF
6 5
5 6 43
40 37
J OR
44 38
48
L
41
39
42
8.40 8.40
REF REF 45 49
73
6.25 5.50 72
REF
21.50 21.00
REF
60 NOTE 2 47
43
SECTION K-K
57 8 PLCS 29.75 29.75
OR (ROTATED 90 )
NOTE 2
8 PLCS
SECTION E4-E4 11 SECTION F4-F4 L 44
4 PLACES
.19
50
FROM SHEET 2
59 55 FROM SHEET 2 1
5 1
4 PLACES IN-LINE 5
30
12 13
53
11
5 45
6
63
47 ITEM 43 (2 PLCS)
77
33
65 .12 ITEM 44 (4 PLCS)
35 12
49 5
30
77
50
4.13
63 SECTION L-L
46 REF
2.50 4.63
91.00 36.00 46.00 46.00 REF TYP
ITEMS 37,39 & 84 ARE IN LINE
51.00 37 WITH OTHER ASSEMBLIES OF 4 5
ITEMS 37,38 & 39 QTY 2 4 PLCS
36.00 TO 68 QTY 2
48 49 50
K
38 39 37
MOUNTING PAD ELECT CONDUIT 39 38 37
9 (REF)
72
18
19.63 REF 8 PLACES
ARC LENGTH .25
22
6 ON SLEEVE OD
6
33 39 84
60 57
NOTE 2 42 85
6.00
35
19.63 REF
ARC LENGTH
10 ON SLEEVE OD
44 45 47
4 PLCS
73
23
ITEMS 40,42 & 85 ARE IN LINE
19 40 42 41
K 13
42
QTY 2
41 40 43
45
29 71
NOTE 2 6
REISSUE DATE 11-04-2011
29.00 2.50
REF
SOLIDWORKS
DRAWING
31.00 40.00 40.00 40.00 29.50 35.00
THIS DOCUMENT IS THE PROPERTY OF Bucyrus International, Inc. SUBJECT MATTER HEREIN IS PRIVATE, CONFIDENTIAL
96.00 64.00 AND RESTRICTED. DO NOT USE, REPRODUCE, COPY, DISTRIBUTE OR DISCLOSE EXCEPT WITH, AND ONLY TO THE EXTENT
OF PRIOR WRITTEN CONSENT OF Bucyrus International, Inc. PERSONS RECEIVING THIS DOCUMENT ARE RESPONSIBLE
FOR RESTRICTING DISCLOSURE, EXCEPT AS ABSOLUTELY NECESSARY CONSISTENT WITH THE INTENDED USE. WHEN
ENGINEERING REFERENCE: SUCH USE IS COMPLETED, RETURN IMMEDIATELY TO Bucyrus International, Inc.
CYL,SLEEVE,SHIP ASSY
FROM SHEET 2 FOR ELECTRICAL CABLE ROUTING, SEE SHEET 5. Bucyrus DWG SIZE REV
International, Inc. E 2
SOME ITEMS NOT SHOWN FOR CLARITY FOR ASSEMBLY WEIGHTS AND C.G. INFO, SEE SHEET 6.
R
1546753
NO. SHEET
4 OF 6
1 2 3
1 2 3
M N
4 4
12.00 9.00
M N
CECVE CPTC CPTR
CECVH
69.1
69.3 69.3
69.1 6.00 TYP
REICV
ALL CLAMPS
69.1
RECV
GATHER WIRES AND 69.1
TIE WRAP AS NEEDED
CMOPT CRGV
CYLINDER CL
69.4
69.3
69.1
REICV 69.9 69.10 69.11 69.7 69.13
69.1
69.4
2.00 MIN
69.2
NO WELD
5 2.00 CMOTT EACH OPENING SECTION P-P 5
MIN WELD HEX OF SCREW AT APPROXIMATE LOCATIONS
SHOWN PRIOR TO INSERTING CYLINDER INTO
69.3 SLEEVE. MAINTAIN 2.00 MINIMUM DISTANCE
TO EDGE OF SLEEVE OPENING AS SHOWN.
CPTC DIN PLUG
(ITEM 1 OR 2 OF KIT - ITEM 69)
69.3 SEE NOTE 6 ON SHEET 1
69.13 69.11 69.10 69.9 7 PLCS
69.1 CPTR CPTC
WELD HEX OF SCREW AT APPROXIMATE LOCATION 69.1
SHOWN. MAINTAIN 2.00 MINIMUM DISTANCE CRGV 69.15 69.12 69.8 69.5 30°
TO EDGE OF SLEEVE OPENING AS SHOWN. CECVR 69.3 REF
12.42
69.1
RECV
S
69.8 69.15 69.12 69.5
69.15
40°
DIN PLUG
(ITEM 1 OR 2 OF KIT - ITEM 69)
S 69.6
69.12 REF
69.15
20°
CMOPT REF 8.34 15°
6.27 REF
69.3 25
69.1
CECVH SECTION M-M
6 6
69.1 CECVR 20° 8.34
SECTION N-N
TYP ALL P-CLAMP SCREWS,
5 69.11 WASHER,FLAT,.5 03951600 MAINTAIN 2.00 MIN TO
6 69.12 NUT,HEX,LOCK,.375,UNC 02786385
69.10 .12 SLEEVE OPENINGS. SOLIDWORKS
DRAWING
5 69.13 NUT,HEX,LOCK,.5,UNC 02786425 69.11
THIS DOCUMENT IS THE PROPERTY OF Bucyrus International, Inc. SUBJECT MATTER HEREIN IS PRIVATE, CONFIDENTIAL
SECTION S-S 1 69.14 LABEL KIT,HYD CROWD,DIN 17341185 AND RESTRICTED. DO NOT USE, REPRODUCE, COPY, DISTRIBUTE OR DISCLOSE EXCEPT WITH, AND ONLY TO THE EXTENT
69.13 OF PRIOR WRITTEN CONSENT OF Bucyrus International, Inc. PERSONS RECEIVING THIS DOCUMENT ARE RESPONSIBLE
6 69.15 WASHER,FLAT,.375 03951400 FOR RESTRICTING DISCLOSURE, EXCEPT AS ABSOLUTELY NECESSARY CONSISTENT WITH THE INTENDED USE. WHEN
SUCH USE IS COMPLETED, RETURN IMMEDIATELY TO Bucyrus International, Inc.
DESCRIPTION
ENGINEERING REFERENCE: CYL,SLEEVE,SHIP ASSY
FOR BILL OF MATERIALS AND MAIN VIEW, SEE SHEET 1. Bucyrus DWG SIZE REV
International, Inc. E 2
FOR OTHER MAIN VIEWS, SEE SHEETS 2 & 3 & 4. R
1546753
NO. SHEET
FOR ASSEMBLY WEIGHTS AND C.G. INFO, SEE SHEET 6.
5 OF 6
1 2 3
1 2 3
[54'-8.00"] 4
4 656.00 EXTENDED
23'-6.34"
282.34 TO C.G. POINT OF CYLINDER ONLY (EXTENDED)
APPROXIMATE LOCATION. SEE CYLINDER MARKING FOR EXACT LOCATION
LIFTING LUG
LIFTING LUG
C.G. POINT - CYLINDER ONLY
EXTENDED - WITH 166.5 GAL (1154 LBS) OF OIL
21,974 LBS TOTAL WEIGHT OF CYLINDER
LIFTING POINT FOR STAGE 3 OF ASSEMBLY INSTRUCTIONS
5 5
[34'-4.00"]
412.00 RETRACTED
"RETRACT"
(QUICK DISCONNECT)
"EXTEND"
(QUICK DISCONNECT)
6 6
C.G. POINT - COMPLETE ASSEMBLY
RETRACTED - WITH 83.2 GAL (576 LBS) OF OIL
43,331 LBS TOTAL WEIGHT
VIEW R-R
OBJECTS REMOVED FOR CLARITY
ENGINEERING REFERENCE:
FOR BILL OF MATERIALS AND MAIN VIEW, SEE SHEET 1. REISSUE DATE 11-04-2011
FOR OTHER MAIN VIEWS, SEE SHEETS 2 & 3 & 4.
FOR ELECTRICAL CABLE ROUTING, SEE SHEET 5.
SOLIDWORKS
THIS DOCUMENT IS THE PROPERTY OF Bucyrus International, Inc. SUBJECT MATTER HEREIN IS PRIVATE, CONFIDENTIAL
AND RESTRICTED. DO NOT USE, REPRODUCE, COPY, DISTRIBUTE OR DISCLOSE EXCEPT WITH, AND ONLY TO THE EXTENT
OF PRIOR WRITTEN CONSENT OF Bucyrus International, Inc. PERSONS RECEIVING THIS DOCUMENT ARE RESPONSIBLE
FOR RESTRICTING DISCLOSURE, EXCEPT AS ABSOLUTELY NECESSARY CONSISTENT WITH THE INTENDED USE. WHEN
SUCH USE IS COMPLETED, RETURN IMMEDIATELY TO Bucyrus International, Inc.
DESCRIPTION
CYL,SLEEVE,SHIP ASSY
Bucyrus DWG SIZE REV
R International, Inc. E 2
1546753
NO. SHEET
6 OF 6
1 2 3