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0.0 Vapour Absorption Chilling Unit
0.0 Vapour Absorption Chilling Unit
0.1 The unit shall be two stage/double effect direct fired machine of hermetic design,
completely factory assembled and leak tested, working on Lithium Bromide as
absorber and water as refrigerant. Refrigerant generator shall be natural gas fired.
0.2 Unit shall consist of high temperature and low temperature generator, evaporator,
absorber, condenser, high temperature heat exchanger, low temperature heat
exchanger, eliminators, solution pump, refrigerant pump, purge and all
interconnecting piping and accessories.
0.4 Condenser, absorber and evaporator tubes shall be of seamless copper. All tubes
shall be individually replaceable at either end of the machine. Headers shall be
removable for free access to the tube bundles. Evaporator, condenser and
absorber water circuit and headers shall be designed for working pressure of 10.5
Kg/cm2. All headers shall be tested as 1.5 times of their design pressure.
0.5 Unit shall be equipped with canned pump motor assemblies factory mounted, wired
and tested for the refrigerant and solution circuits. Pumps shall be designed for low
net positive suction head and heavy-duty services. Material of construction shall be
suitable of with standing the corrosive solution of lithium bromide and water.
0.6 Units shall be equipped with purge system consisting of an electrically motor driven
vacuum pump. The system shall have sufficient capacity to purge the unit of non-
condensable gases in a period of not more than one hour during normal machine
operation.
0.7 Unit shall be be equipped with automatic capacity control for operation from 100% to
20% of machine rated capacity. The control shall be stepless type.
0.8 Fouling factor of chilled water circuit shall be 0.0001 and of condenser water circuit
shall be 0.0002 in metric units.
0.10 Sight glasses shall be provided to monitor solution level at following places:
a) Evaporator.
b) High temperature generator shell.
c) Absorber shell.
0.11 Unit shall be equipped with safety develop including but not restricted to the
following:
i) Flame detector and protect relay, to stop the machine, in case of flame failure.
ii) Air flow switch, to stop the machine, in case of decrease in the pressure of blower.
iii) High gas pressure switch, to stop the machine, in case of increase of gas supply
pressure.
iv) Low gas pressure switch, to stop the machine, in case of decreases of gas supply
pressure.
i) Chilled water flow switch is stop the machine when the chilled water flow is less
than 50% of the specified flow.
ii) Antifreeze thermostat to stop the machine when the chilled water temperature is
less than 0.5oC.
iii) Pump interlock to prevent start/run of the machine without the pump working.
c) Motor Protection:
Over current relays for absorber/refrigerant/purge pumps and burner blower to stop
the machine in case of over currents.
i) Chilled water flow switch is stop the machine when the chilled water flow is less
than 50% of the specified flow.
ii) Generator temperature controller to stop the machine at 160oC.
iii) Exhaust gas thermostat to stop the machine at 300oC.
iv) Generator solution level relay with electrodes to stop absorber pump when the
solution level reaches the specification point E1.
0.12 Unit shall be equipped with local control panel which shall include but not restricted
to the following:
d) Unit Capacity Test: Refrigerant capacity shall be computed from the temp.
reading & water flow measurements shall be through flow meters. Computed
results shall tally with the specified capacities and those furnished by the
contractor.
f) All instruments, services needed for the tests required for the computation of
capacities and power consumption shall be furnished by the contractor. All
instruments shall be calibrated and the contractors shall produce calibration
certificates.
g) Contractor shall furnish detailed certificates of the tests carried out on Test Bed
in his factory. Test certificates shall essentially contain the results of continuous
eight (8) hours operation at full load for all the rated parameters.
0.14 Insulation: After installation and commissioning of the unit at site, the unit shall be
insulated with cold and hot insulation material of appropriate thickness on the
respective surfaces of the unit.
0.0 Steam
-Pressure of steam (min. required) (Kg/cm2) : _______________
-Steam temperature (oC) : _______________
-Steam consumption (Kg/hr) : _______________
0.0 Condenser
-Shell Material : _______________
-Tube Material : _______________
-Type of Tubes : _______________
-Tube I.D./O.D./Base thick./O.D. (Fin) (MM) : _______________
-Length of tube (MM) : _______________
-Cooling water flow rate (M3/hr) : _______________
-No. of Passes (Nos) : _______________
0.0 Absorber
-Shell Material : _______________
-Tube Material : _______________
-Type of Tubes : _______________
-Tube I.D./O.D./Base thickness (MM) : _______________
-Length of tube (MM) : _______________
-Cooling water flow rate (M3/hr) : _______________
-No. of Passes (Nos) : _______________
-Preessure Drop (Kg/cm2) : _______________
-Temperatue in/out (oC) : _______________
-Fouling factor (Metric) : _______________