TEST REPORT

Name of Customer M/S Bhole Construction Page No. 1 of 5

117 Jambaadeep nagar, Ayodhya

Address of Customer Nagar, Sant Sawta High School Report No. 4070
Nagpur- 440024

Name of Agency Nill Report Date 30-01-2020

Name of Work NMC work Dt. 26-12-2019 Customer Ref No. Nill Dt. 25-12-2019

Aggregates
BIPL Ref No. SRAF No. 4070 Dt.26-12-2019
20mm(2bags),10mm(2bags),river
Sample Description
sand(2 bags),water, admixture 3 ltr
and Cement. Sampled By Customer
Dt. of Sample Mix Design of M35 Grade
26-12-2019 Name of Test
Received concrete

Dt. of Test Conducted From 23/06/2019 Onwards Test Method IS10262:2019

CONCRETE MIX PROPORTIONING
A -1 STIPULATIONS FOR PROPORTIONING
a) Grade designation M35 (28 days)
b) Type of Cement OPC 43 Grade Ultratech Cement Confirming to IS:269_2015
c) Maximum nominal size of aggregate 20mm
e) Maximum water - cement ratio 0.5 (As per IS456:2000 Table no.5 For Moderate Exposure Condition)

f) Workability (Slump) 140-170 mm

g) Exposure condition Moderate
h) Method of concrete placing Chute/Pumping
i) Degree of supervision Good
j) Type of aggregate Crushed angular aggregate
k) Minimum cement/Cementitious content 300 kg/cum (As per IS456:2000 Table no.5 For Moderate Exposure Condition)

l) Maximum cement content 450 kg/cum (As per IS456:2000 Clause no.8.2.4.2)

m) Type of Concrete Reinforce cement concrete

n) Mineral Admixture Fly Ash
o) Chemical admixture type Mapei Dynamon SX 203 (PC Based)

A -2 SOURCE OF MATERIALS
a) Coarse Aggregate (20mm & 10mm) = Panchgaon
b) Fine aggregate (River sand) = Bhandara river
c) Fine aggregate (Crushed sand) = Panchgaon
d) Cement = Ultratech Cement Limited Chandrapur MH-442917
e) Fly ash = Khapadkhera Plant
 SUMMARY OF Test-01
1) ALL Aggregates Gradation for Reinforce Cement Concrete

Coarse Aggregates Fine Aggregates

SIEVE SIZE (mm) Remarks
20mm 10mm River sand Crushed sand

40.0 100.00 100.00 100.00 100.00

20.0 96.30 100.00 100.00 100.00
10.0 1.86 91.52 100.00 100.00
4.75 0.41 12.36 95.33 96.25
2.36 0.00 0.92 79.25 73.52 Test Method IS
1.180 0.00 0.00 68.52 36.84 2386 P-1

0.600 0.00 0.00 39.63 22.33

0.300 0.00 0.00 10.25 15.63
0.150 0.00 0.00 0.56 2.14
FM 7.01 5.95 3.06 3.53
2) The Tests Results of Coarse Aggregates
SI No. Description of the test Test Results Value Specified Limits Remarks
1 Aggregate Impact Value 9.63% Max. 30 %
2 Crushing Value 14.52% Max. 30 % IS 383:2016
3 Combine Flackiness & Elongation Index 25.69% Max. 40 %
20 mm 1.63% -
4 Water Absorption -
10 mm 1.41% -
20 mm 2.886 - -
5 Specific Gravity
10 mm 2.856 - -
-
3) The Tests Results of Fine Aggregate (River sand)
SI No. Description of the test Test Results Value Specified Limits Remarks
1 Silt Content (75 Micron Passing) 1.02% 3% IS 383 2016
2 Water Absorption 0.69% - -
3 Specific Gravity 2.687 - -
4 Zone II - -
4) The Tests Results of Fine Aggregate (Crushed Sand)
SI No. Description of the test Test Results Value Specified Limits Remarks
1 Silt Content (75 Micron Passing) 7.86% 15% IS 383 2016
2 Water Absorption 2.45% - -
3 Specific Gravity 2.714 - -
4 Zone I - -
5) Physical Tests Results of Cement

Specified Limits
SI No. Description of the test Test Results Value Test Method
(As per IS 269 :2015)

1 Normal Consistency 30.00% - IS 4031 P-4

2 Initial Setting Time 136 Min. 30 Minutes IS 4031 P-5
3 Final Setting Time 247 Max. 600 Minutes IS 4031 P-5
4 Specific Gravity 3.147 - IS 4031 P-11
Compressive 3 Days 25.63 Min. 23 Mpa
Strength of
5 7 Days 38.63 Min. 33 Mpa IS 4031 P-6
Cement Motar
Cubes 28 Days 46.58 Min. 43 Mpa
6 Fineness by Blain's Air 271.40 Min 225 m2/Kg IS 4031 P-2
6) The Tests Results of Fly Ash
SI No. Description of the test Test Results Value Specified Limits Remarks
1 Specific Gravity 2.263 15% IS 383 2016
2 Fineness by Blain's Air 371.60 Min 320 m2/Kg IS 3812 P-1
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 Calculation of Trial mix no.1

A-03 TARGET STRENGTH FOR MIX PROPORTIONING

Characteristic Strength of Concrete = 35 N/mm2

Current Margin as per IS Code (1.65x4) = 8.25 N/mm2

Therefore, Target strength = 43.25 N/mm2

A-04 SELECTION OF WATER CEMENT RATIO

Maximum Water cement Ratio as per IS 456:2000 = 0.50

Based on experience,Adopt water/cement ratio as = 0.37

0.37< 0.5 Hence O.K.

A-05 SELECTION OF WATER CONTENT

Based on trial for required

workability water content
taken as - = 157.25 Kgs/Cum

A-06 CALCULATION OF CEMENTITIOUS CONTENT

= 0.37
Adopted Water cement ratio

425 Kgs/Cum
Cementitious content = 157.25/0.37 =

As Per IS 456:2000 minimum cement content = 300 Kgs/Cum

425 > 300 Hence O.K.

Using Fly ash @ 20% By Wt of Cementitious Content = 85 Kgs/Cum

And Cement Content (425-85) = 340 Kgs/Cum

And Water Content = 157.25 Kgs/Cum

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A-07 MIX CALCULATIONS

The mix calculations per unit volume of concrete shall be as follows:

a) Volume of Concrete = 1.000 cum

b) Volume of Cement Mass of Cement

x (1/1000)
Specific Gravity of Cement

= (340/3.147/1000)

= 0.1080 Cum

c) Volume of Fly Ash Mass of Fly Ash

x (1/1000)
Specific Gravity of Fly Ash

= (85/2.263/1000)

= 0.0376 Cum

d) Volume of water Mass of water

x (1/1000)
Specific Gravity of water

= (157.25/1/1000)

= 0.157 cum

e) Volume of Chemical Admixture

percent 1.00% = 4.25 Kgs

by mass of cementitious material)

Mass of Chemical Admixture
x (1/1000)
Specific Gravity of admixture

= 0.0037 cum

f) Volume of all in aggregate

agg = [a - (b+c+d) ]

= 0.693 cum

h) Mass of 20mm aggregate

= e x volume of Coarse aggregate x specific gravity of Coarse aggregate x 1000

= (0.693x0.28x2.915x1000)

= 566 kgs

i) Mass of 10mm aggregate

= e x volume of Coarse aggregate x specific gravity of Coarse aggregate x 1000

= (0.693x0.22x2.904x1000)

= 443 kgs

k) Mass of Fine aggregate (River sand)

= e x volume of Fine aggregate x specific gravity of Fine aggregate x 1000

= (0.693x0.3x2.657x1000)

= 552 kgs

k) Mass of Fine aggregate (Crushed sand)

= e x volume of Fine aggregate x specific gravity of Fine aggregate x 1000

= (0.693x0.2x2.721x1000)

= 377 kgs
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Similar Calculation are made for different trial mixes as trial mix no. 1

A-08 Following quantities found after calculation with W/c correction .

Grade of concrete M35 Date of casting start 30-12-2019

Trials Mix

Materials Aggre26.5mm Aggre10mm RiverSand Crushed sand

water absorption 1.63% 1.41% 0.69% 2.45%

materials Trial no.1 Trial no.2 *Trial no.3 Trial no.4 Trial no.5

SSD Wt. SSD SSD SSD SSD

Cement 340 300 280 - -

Fly ash 85 75 70 - -

River sand 552 562 381 - -

Crushed sand 377 384 391 - -

Aggregate26.5mm 566 576 754 - -

Aggregate10mm 443 451 500 - -

Water 157 161 158 - -

Admixture 4.25 4.31 4.03 - -

Total Density 2524 2514 2538 - -

Observation Cohesive mix Cohesive mix Segregated - -

Slump
initial 190 Collapse Collapse

30min. 150 160 140

Remark Workable Workable Not Workable

**W/Cm 0.37 0.43 0.45

Casting Dates 30-12-2019 30-12-2019 30-12-2019

06-01-2020 06-01-2020 06-01-2020

Testing dates
27-01-2020 27-01-2020 27-01-2020

Compressive strength
7 days 31.25 31.14 NA

28 days 45.69 39.63 NA

* Due to Segregation Cube Not Casted For Strength 5 of 6

** Water Cementitious(Cement+Fly ash)Ratio
A-09 PROPOSED MIX PROPORTIONS WITH WATER CORRECTION FOR SITE
In case of dry condition of aggregate, the excess amount of water required will be add of ssd materials
Ratio by wt of
cement
Ingredients SSD Weight in Kg/cum DRY Weight in Kg/cum
SSD Dry

Cement 340.0 340.0 1.00 1.00

Fly Ash 85.0 85.0 0.25 0.25

River sand 552.0 548.2 1.62 1.61

Crushed sand 377.0 368.0 1.11 1.08

Coarse aggre.(20mm) 565.6 556.6 1.66 1.64

Coarse aggre. (10mm) 442.7 436.6 1.30 1.28

Water 157.3 185.3 0.46 0.54

Admixture 4.25 4.3 0.013 0.013

Density 2524 2524

Note: - Aggregates should be used in saturated surface dry condition. If otherwise, when computing the requirement of
mixing water, allowance shall be made for the free (surface) moisture contributed by the fine and coarse aggregates. On the
other hand, if the aggregates are dry, the amount of mixing water should be increased by an amount equal to the moisture
likely to be absorbed by the aggregates. necessary adjustments are also required to be made in mass of aggregates. The
surface water and percent water absorption of aggregates shall be determined to IS: 2386.

A -10 Notes :-

1 This mix design based on 7&28 Days compressive strength of concrete cube test result, it is suggested to take plant mix trials & check 7 & 28
days strength before using concrete works.
2 This mix design only valid for sources of Coarse & fine Aggregates provided by customer with given cement and admixture brand.

3 This mix design is based on saturated surface dry condition of coarse and fine aggregates, water correction should be apply for site
4 surface moisture correction of fine and coarse aggregates to avoid extra water mixing & low quantity of material adding in mix.
5 Cement shoud be use in fresh condition as possible.
6 Workability of concrete mix should be adjust during temperature variation due to climate condition by adding or decreasing dosage
of admixture no extra water adding during mixing and at site, only some admixture adding during lossing of slump.
7 After received the report customer must be check or verify the mix by plant batch and take slump, making cube and check 7 ,28 days

strength if any type inconvenient found then please communicate to lab .

A-11 References - IS 269:2015 ,IS456 :2000,IS 10262: 2019,IS SP 23,IS383:2016,IS 2386(Part 1-5),IS 1199:2018

Prepared By Verify by

Mr. Imran khan Mr. P.S Chouhan

Dy Technical manager Quality Head

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