DTR MPG 1750-4p Nv14-Eng
DTR MPG 1750-4p Nv14-Eng
DTR MPG 1750-4p Nv14-Eng
nv14-eng
TECHNICAL MOVEMENT
DOCUMENTATION
Multi-point linear
folder-gluer for corrugated
board packages
Any other form of use of the machine that is incompatible with the form
described in these operating instructions is prohibited.
ATTENTION: The machine was made in a version for operators who are not
disabled. If the machine is operated by disabled people, the machine
should be adjusted accordingly.
Multi-point linear folder-gluer for corrugated board packages, type
MPG 1750 - 4p
User manual
TMD
TABLE OF CONTENTS
12. ANNEXES
EC Declaration of Conformity
Valve for applying cold glue DLK- 40X. User manual.
Pressure tank DB-15-A. User manual.
e-mail: inmatech@inmatech.pl
http://www.inmatech.pl
Fig. 1. Multi-point linear folder-gluer for corrugated cardboard packaging type MPG 1750 - 4p - general
view.
The multipoint linear folding and gluer of MPG 1750 - 4p corrugated cardboard packaging is
designed for automatic gluing of a wide range of boxes, including FEFCO 201, 304, 713 types.
A minimum of two people are required to operate the machine, wherein:
− operator - takes place at the pattern feeder. Actions performed by the operator at this
station are simple, i.e. placing cartons on the feeder, operating the control panel.
− packer - takes up space at the end of the machine - at the collector. The actions carried
out by the packer at this stand are simple, i.e. removing the finished product (cartons)
from the collector tape.
INMATECH Jacek Chłopkowski
Ul. Dolna 4a
64-360 Zbąszyń
http://www.inmatech.pl
-4-
Multi-point linear folder-gluer for corrugated board packages, type
MPG 1750 - 4p
User manual
TMD
A stack of cartons is placed on the feeder, which are automatically taken from the bottom from
the feeder and transferred to the main guides of the gluer. The bottom is formed (folded) (in
the case of FEFCO 713) and the sides of the box (in the case of FEFCO 304) and the glue applied
with the spray nozzles. Then the cardboard is formed (properly folded / foldable) and
transferred to the collector. On the collector, the boxes are leveled using pneumatic cylinders
and transferred under the pressure band. After leaving the pressure section, the boxes are
picked up by a second operator and stacked on a pallet or tied with tape.
The multipoint linear folder-gluer for corrugated board packaging, type MPG 1750 - 4p consists
of three main main parts: feeder, gluer and collector, whose components are shown in the
drawings below:
FEEDER
1. Limiting plates (2 pcs.)
2. Front stops (2 pcs.)
3. Control panel
4. Drive shaft
5. Drive cover
6. Auxiliary rollers (12 pcs.)
7. Friction belts (8 pcs.)
8. Under belt guards (2 pcs.)
9. Emergency stop
10. Winding rollers (2 pcs.)
11. Friction belt guides (8 pcs.)
12. Rollers (spoons) supporting the stack
Fig. 2 Feeder.
COLLECTOR
1. Upper pressure band
2. Lower pressure band
3. Emergency stop
4. Adjustment knob spacing the alignment section (SW)
5. Alignment section spacing lock
6. DBV system adjustment knobs
7. Collector height adjustment mechanism
8. Sandeel cylinder (2 pcs)
9. Drive gear
10. Pressure regulator of the first (front) pressure section (SD1)
11. Pressure regulator of the second (rear) pressure section (SD2)
DBV system (system of box distinguishing and passing under
pressure bands)
12. Tensioning belt for adhesive tongues
Fig. 4 Collector
ATTENTION: Only employees who have been trained in the use of the
machine and the Health and Safety at Work regulations with
particular regard to the risks posed by this machine may be allowed to
operate the machine.
ATTENTION: Work on the feeder and the collector may only be performed by
trained personnel with extreme caution. During these works there is a risk of
injury to various parts of the body.
ATTENTION: When using the machine, do not block the space around it,
as it may cause tripping, slipping, falling over and accident.
IT IS STRICTLY PROHIBITED to remove and open all designed covers and housings
during operation of the device.
MACHINE LABELING
WARNING!
BEING WITHIN WORKING
RANGE OF MACHINE IS
PROHIBITED
WARNING!
BEING WITHIN WORKING
RANGE OF MACHINE IS
PROHIBITED
MEANING OF PICTOGRAMS
Pictogram Meaning
Emergency stop.
It starts automatically.
3. TECHNICAL DATA
Machine Type MPG 1750-4p
Electrical supply 3 x 400 VAC; 50 Hz
Pneumatic supply compressed air - 6 bar
Machine weight 5400 kg
Machine length 14 m
Machine width 2,4 m
Machine hight 1,6 m
Main engine power 4000 W
Power of closing belt motors (2x) 750 W
Feeder servo power 2200 W
Collector motor power 400 W
Collector lifting motors power (2x) 250 W
Motor power of the guides setting (4x) 370 W
Power of servo drives (2x) * 2200 W
Rotational speed of gluer rollers 0-151 rpm
Rotational speed of feeder rollers 0-250 rpm
Rotational speed of collector rollers 0-37 rpm
Capacity 3000 – 5000 / h
Linear velocity up to 80 m/min.
* Only available for the 4-point machine
4. TECHNICAL DESCRIPTION
PERMISSIBLE DIMENSIONS OF THE FORMAT
L L L
b l b l b l
k k
H h
201 h
713 H h
H
304
b 55 - 600 40 - 200
k 40 - 200
Transport and installation of the machine should be carried out in accordance with the provisions
of health and safety at work and relevant standards with particular regard to connection to the
electric and pneumatic network. The rules applicable to transporting the machine are described
in detail in section 5.2.
The machine is delivered to the Users disassembled in the elements. The weight and dimensions
of individual elements are given in chapter 5.2. of this manual. The manufacturer provides
appropriate packaging of individual machine elements for transport. The type and strength of
the package are adapted to the distance and the means of transport used, and thus the
potential risks associated with transport.
The storage of individual machine subassemblies does not entail any requirements other than
the appropriate storage environment. The warehouse must provide sufficient protection
against atmospheric agents and be dry with an acceptable humidity level below 70%. Adequate
corrosion protection should be ensured, especially of metal elements which for technical
reasons have not been painted and protected against corrosion.
Due to the size and design, the machine requires disassembly and disconnection of main
elements and equipment assemblies during transport or movement. Moving the device should
be carried out using lifting devices such as cranes, forklifts or pallet trucks. All of them should
have sufficient lifting capacity for the purpose of safe movement, and persons operating them
should have the required permits and training required by law.
All parts of the machine that may be damaged during forwarding (in situations where high
strength box packaging is not used) or by equipment used during lifting and moving should be
properly protected (unless disassembly and separate packaging are provided). For the stability of
the machine, it is very important to provide adequate protection for long-distance transport
(belts, anchors) and protection combined with belaying during internal transport. When placing
on the ground and lowering the machine, avoid breaks and jerking.
The machine is adapted for transport with a freight semi-trailer measuring 2.45 x 14 m. Loading
takes place sideways using the manufacturer's specialized transport equipment. Each of the
machine frames should be attached to the floor of the truck / trailer body with a minimum of
two fastening belts in such a way as to prevent the load from moving during transport. Other
machine elements and pallets with accessories should be arranged and secured in such a way
that they cannot be moved during transport. Unloading at the target customer is carried out
sideways using a forklift with a lifting capacity of min. 7t and fork length min. 2.6 m.
ATTENTION: Careless handling of the machine during transport and / or handling may
result in serious injury or accidents.
When planning the transport of a machine, first of all its dimensions and weight should be
taken into account, which are described below:
DIMENSIONS
Feeder - 400 kg
Gluer - 3500 kg
Collector - 1500 kg
Unloading at the target customer is carried out sideways - using a forklift with a lifting capacity
of min. 7t and fork length min. 2.6 m. The machine must be unloaded safely from the means of
transport. While unloading the machine should not be jerked.
Preparation of the location for the machine, availability and parameters of electrical and
pneumatic connections are the responsibility of its user. The correct positioning of the machine
is important, guaranteeing its optimal functioning as well as comfort and human safety in the
work environment.
ATTENTION: Make sure that the floor / ground on which the machine will be
set has adequate strength taking into account the weight, surface and weight
distribution of the machine over individual support points.
ATTENTION: The machine must be levelled and have a permanent work place.
7. Gently and evenly lowering the hydraulic jacks, lower the front of the collector so that
the sockets in the bottom surface of the height adjustment screws rest on the balls
located in the support plates.
8. Using two hydraulic jacks with a capacity of min. 1t. each, lift the rear of the collector
and attach the foot extensions.
9. Gently and evenly lowering the hydraulic jacks, lower the rear of the collector.
10. Connect the feeder wire harness plugs to the gluer sockets (2 pcs.).
11. Connect the collector's wiring harness plugs to the gluer's sockets (2 pcs). Screw the
equalizer lead (yellow-green) to the gluer.
12. Install the equalizing cylinder assembly on the collector and connect the pneumatic
hoses.
13. Connect the glue tank (connect the glue hose and the compressed air quick coupler).
Machine stability
The condition of machine stability is proper levelling and stable support of all machine support
points according to the diagram below (Fig. 11.). The machine does not require foundation.
Connections:
1. Electrical connection - 32A power plug, 5 round pins (3x400VAC + N +PE)
2. Pneumatic connection - male quick connector TYPE 26
GENERAL INFORMATION
The machine must not be used in potentially explosive atmospheres, in atmospheres with high
dustiness, high humidity and in the presence of aggressive fumes (acid, alkaline, organic or
inorganic with real or potentially corrosive effects). The ambient temperature at which the
machine can work is in the range of +140 C do +400 C.
NOISE
The machine is not a source of noise requiring the use of any additional protection measures by
employees.
Average value of the equivalent sound level A for the feeding station - 71,1 dB.
Average value of the equivalent sound level A for the collecting station - 71,7 dB.
We note, however, that all environments have their own noise emissions that can effectively
affect the noise levels of the machine during its operation, especially when working in various
technological systems.
ELECTRICITY
A 3 x 400 VAC power supply is required for the machine to work properly; 50 Hz with
overcurrent protection with time delay. The recipient's installation must provide protection
against electric shock in accordance with EN 60204-1: 2001.
COMPRESSED AIR
The machine works in a compressed air system at a pressure of 6 bar with a demand from 200
to 500 dm³/min. Required cleanliness class according to ISO 8573-1 4-4-4.
ATTENTION: if the pressure in the user's network is greater than 0.7 MPa, it should
be limited by a reducing valve at the machine connection to 6 bar.
Before connecting the machine to the supply media, it is absolutely necessary to check the
correctness of connections with the documentation included in the user's manual (electric and
pneumatic diagrams). It should be noted that appropriate qualifications of the connecting
personnel are necessary. This applies to both substantive qualifications and, in particular,
current training in occupational safety.
ATTENTION: Only employees who have been trained in the use of the device and
occupational safety regulations, with particular regard to the risk posed by them
and having the appropriate permissions issued by the relevant authorities, may be
allowed to install the machine and connect the supply media to it. This operation
may only be performed by the manufacturer's service department.
The machine is adapted to be connected to a 5-wire (TN-S type with residual current device
dedicated to work with frequency converters) and 4-wire (type TN-C) mains. In the absence of
an earth leakage circuit breaker, the cabinet housing should be zeroed. When supplying from a
5-wire network, disconnect the bridge between the zero terminal and the protective terminal
on the cabinet terminal strip. The protective terminal in this case should be connected to the
protective terminal of the RCD installed at the user's (control cabinet housing should also be
connected to this terminal). The housings of all devices powered from the cabinet should be
connected to the protective terminals with a protective conductor from the earth leakage
circuit breaker.
6. OPERATIONAL SERVICE
Assuming that all installation conditions and activities described in point 5 have been met and
successfully completed, preparations for the first start-up of the machine under production
conditions at the Employer's Plant.
ATTENTION: The first start of the machine must be carried out in the
presence and under the supervision of the machine manufacturer's service.
IT IS PROHIBITED to start the machine without trainingin the scope of its operation
and occupational health and safety regulations.
When starting the machine for the first time, carry out the test procedure before carrying out
any further operation.
A stack of cartons is placed on the feeder, which are automatically taken from the bottom from
the feeder and transferred to the main guides of the gluer. The bottom is formed (folded) (in
the case of FEFCO 713) and the sides of the box (in the case of FEFCO 304) and the glue applied
with the spray nozzles. Then the cardboard is formed (properly folded) and transferred to the
collector. On the collector, the boxes are leveled using pneumatic cylinders and transferred
under the pressure band. After leaving the pressure section, the boxes are picked up by a
second operator and stacked on a pallet or tied with tape.
After the first start of the machine and each time after the end of the production cycle, the
following shutdown procedure must be carried out:
1. Complete the production cycle;
2. Switch off the machine in the following order of switching off the media supply:
− power supply,
− compressed air.
3. Organize the working environment around the machine.
The machine uses two twin, touch control panels (one above the feeder, the other near the
section for applying glue) enabling the change of machine operating parameters. In the event of
a power outage or when using the EMERGENCY STOP to restart the machine it is necessary to:
- press START (on the panel the "TURN ON MACHINE" button ")
- wait a few seconds for the inverters to enter the ready state
- press START again (on the panel the "TURN ON MACHINE" button ")
OPERATOR PANEL
The operator panel is used to display and modify machine parameters. Modification of
parameters is available after going to the appropriate function screen (using buttons).
Main panel
selection key: MAIN PANEL
After starting the machine, the main screen (panel) containing the following information is
displayed:
- TURN ON THE MACHINE– activates the machine's main belts,
- TURN ON THE FEEDER – enables starting and stopping the feeder. The feeder cannot
be turned on when the TURN MACHINE ON button is inactive,
- Machine speed – on a scale of 0-100% (set on the "Speed control" panel),
- Counter - the number of glued cartons since the last reset of the counter,
- Pcs./h - average number of pieces per hour - calculated on the basis of cartons
produced in the last minute,
- Nozzles – lights indicating activity of individual adhesive nozzles (1-5), red - the nozzle
is off, green - the nozzle is on.
At the top of the screen there is a drop-down menu for selecting function screens that allows
you to go to any panel.
light Collector – shows the current status of the collector.
- Green means the collector works correctly for normal operation.
- Flashing yellow-blue indicates a collector error requiring restart of the unit
responsible for moving the collector belts. To do this, go to the "Service -
Collector" panel from the service panel. You can also access this panel by
shortcut by clicking on the collector status indicator light. The machine cannot be
started until the indicator is nice green.
- Left belts - parameter used to accelerate or decelerate the left belts in relation to the
machine speed - on a scale from – 100 to +100 switched by +/- 1%,
- Right belts – parameter used to accelerate or slow down the right belts in relation to
the speed of the machine - on a scale from -100 to +100 switched by +/- 1%,
- Side guide – parameter used for accelerating or decelerating the side guide belts on a
scale from –100 to + 100 switched by +/- 1%,
- Side guide on the side: - left / right – changes the direction of the side guide belts
depending on which side it is mounted on.
Screen "Settings"
selection key: SETTINGS or from the main panel via the drop-down menu of function screens
Continuous mode / Sequential mode - button enabling changing the feeder operation mode:
• continuous mode - the gap between the format is determined by releasing the feeder in
relation to the gluer,
• sequential mode - the feeder operates in the start - stop mode by individually releasing
the formats from the feeder with the same speed of the feeder belts and gluer.
• Break between cardboard boxes - gap (distance) between successive formats, i.e. the
distance from stopping the feeder belts to restarting them.
Turn on the setting mode / Turn off the setting mode - button enabling or disabling the setting
mode, i.e. mode in which up to a machine speed of 15% it is possible to immediately start the
machine (bypassing the 3-second delay signaled by three beeps).
Buttons:
- Cleaning serves to force the marking nozzle to open, e.g. to clean a clogged nozzle,
- Turn on UV marking - the button is used to switch the spray head on/off, which
after counting the full package marks the last cardboard in the package.
INMATECH Jacek Chłopkowski
Ul. Dolna 4a
64-360 Zbąszyń
http://www.inmatech.pl
- 26 -
Multi-point linear folder-gluer for corrugated board packages, type
MPG 1750 - 4p
User manual
TMD
The following parameters of the UV ink marking can be modified on the screen:
- Quantity in package - the number of boxes to be calculated in the package;
- Start - distance from the beginning of the carton in mm at which the UV ink is to be
administered
- Lenght - path length of UV ink in mm
Screen "Outputs"
the ability to go from the SETTINGS panel or from the main panel through the drop-down menu
of function screens
To be able to modify the operation of the engines you must have the machine running (by
stewing the button turn on the machine on the main panel).
To set the guide rails, use the "To inside " and "To outside" buttons on the control panel.
• Pressing the "To inside" button moves the appropriate guide towards the center of
the gluer,
• Pressing the "To outside" button moves the corresponding guide in the opposite
direction (out).
The button at the very bottom - "enable 4 - POINTS" - is responsible for signaling work on 4
points. The rest of the panel is divided into 2 parts - left for the first hook, right for the second.
Buttons:
- "BASE" - is used for homing and synchronizing a given actuator / hook,
The screen allows you to create a pattern for individual types of cartons. The panel contains a
picture that changes while setting the pattern. It shows the positions in which the cardboard and
hook should be. It also contains a text box that displays hints.
Buttons:
- "Set pattern" - the button starts the sequence of setting a new cardboard pattern. After
clicking servo drive homing. Then follow according to the hints,
- "Turn on machine" - allows you to temporarily (as long as you touch the button) turn
on the machine. In order to enable the machine while creating the pattern, the work
signaling should be turned off at 4 points,
- "Mark the point" - allows to mark given position of belts / hooks,
- "Save pattern" - the button is used to confirm all marked items of the carton in
relation to the hook. [saves them on servo drives],
- " > " - is used to rotate the hook clockwise at the speed indicated in the frame "Hook
speed",
- " < " - is used to rotate the hook counterclockwise at the speed indicated in the frame
"Hook speed".
To close the rear flaps in 4-point cartons, you need to determine the pattern of movement of
the hooks for the individual carton model. To do this, enter the Create Pattern panel from the
Menu servo - hooks panel. The hooks closing the inner part of the carton (hooks 1) and the
outer part (hooks 2) are set separately. Before setting the pattern, change the Machine Speed on
the Speed Control panel to approx. 8.
The panel allows you to check the current status of the servo - drive according to set
parameters.
0 - disabled / inactive
1 - enabled / active
Fields enabling entering a numerical value (values refer only to moving the servo/hook in the
"Engine control" panel):
- Given distance - depending on the movement being performed:
* absolute - the position to set the servo / hook
* relative - the path the servo / hook is to travel
- Given speed - allows entering the speed at which the servo / hook should move
Buttons:
- Encoder Read - allows to read the current position of the servo drive
- Synchronization - synchronizes the servo drive / hook to the belts
- Start - enables servo drive
- Stop - stops the current servo drive work (synchronization, movement)
The panel allows you to check and confirm any errors related to servo drives. The frame
has a field in which a text description of the error appears.
- Error code: field indicates the error number.
- Acknowledge button - confirms the current error.
The "Nozzle 1", "Nozzle 2", "Nozzle 3", "Nozzle 4", "Nozzle 5" buttons are used to move
between individual nozzles.
On the right side of the description there is an input button that allows you to enter a
numerical parameter regarding the route or time to be set at a given stage. After pressing the
button, a numeric keypad will appear that allows you to enter a numeric quantity and then
confirm it.
The screen allows modification of the collector parameters. Available buttons and parameters:
- Taping mode off / on - a button for switching on / off the sanding section,
- Stopper off / on - a button for switching on / off the clamping section of cartons
entering the collector,
- The maximum distance between boxes +200 – the parameter determines the distance
between boxes. If there is no next carton after the given route, the collector will be
turned off. The parameter can be modified via the numeric keypad - in order to modify,
press the value you want to modify. This will cause the appearance of a numeric keypad
in which, after entering the number we are interested in, we must confirm the
operation with the key symbolizing the hook.
- Continuous mode / Sequential mode - button used to change the operating mode of the
collector:
- Continuous mode – in this mode the collector belts move all the time, provided
that the gap between cartons is not greater than "Maximum distance between
cartons +200" - otherwise the belts will stop. If the sandeel and / or pressure
block module is switched on, the settings from the "Pressure and sandeel
settings" panel are taken into account.
- Sequential mode – if the sandeel and / or pressure block module is switched on,
the settings from the "Pressure and sandeel settings" panel are taken into
account. The collector belts turn on and off in each cycle, and the patchs on which
they are to turn on / off are set in the panel "Belt settings”.
- Belt settings - switching to the panel with the settings of the collector tape in sequential
mode and finishing the stack of cardboard boxes,
- Stopper and tapping mode settings - button enabling switching to the panel with
pressure and sandeel settings,
The screen allows you to modify the parameters of the collector tape in sequential mode and
hammering cartons for a stack.
Parameters of the collector belts:
• Distance from photocell exit to collector engine start - the path calculated in mm
from the exit of the cardboard from the sandeel photocell to the inclusion of the
collector belts,
• Distance for the collecting belt - the distance by which the collector belt is to move
(how many mm should the cardboard box enter the collector before the band stops).
The button Continuous tapping off / Continuous tapping on is used to enable / disable the
continuous knocking of cartons, which is used when stacking cartons before entering the
collector.
Figure 1 (left):
- Tapping 1 (bottom window - set to 100 in the figure) – distance in mm from the
moment the cardboard rolls off the sandeel photocell until the sandeel (tapper) is
ejected,
- Stopper 1 (upper window - on the fig. set value 200) - distance in mm from the
moment the cardboard rolls off the sandeel photocell until the pressure rollers
start to lower.
Figure 2 (right):
- Tapping 2 (bottom window - set to 200 in the figure) – distance measured in mm
from the moment where the sandeel (tapper) is ejected (after Tapping 1), to the
moment where the sandeel retracts,
- Stopper 2 (upper window - on the fig. set value 300) - distance from the moment
the pressure rollers are lowered until they are lifted
Screen „Counters”
selection key: COUNTERS or from the main panel through the drop-down menu of function
screens
There is also a "finish part" button on the screen to empty the alignment section on the collector.
The screen allows you to save 300 machine settings. After clicking on the list with saved
positions, a navigation keyboard appears with which the position is selected. The selection
must be confirmed with the "V" button. The selected item is highlighted in orange.
For each setting, you can save the name of the setting - you enter it using the panel keyboard
(expands when you click the window next to the "Name" inscription).
To save or load the saved settings, use the "save" and "load" buttons. After clicking, the
button turns green - wait until the button returns to gray (saving / loading operation takes a
few seconds).
Selecting item No. field allows you to quickly select a record with a given number without having
to manually navigate through the list.
Screen "Producer"
the ability to switch from the panel from the main panel through the drop-down menu of function
screens or by overwriting the manufacturer's logo.
Service panel
possibility of switching from the "Producer" panel.
The panel is used to switch to individual panels needed when servicing the machine.
The panel is used to switch to individual panels needed when servicing the machine feeder.
Buttons transferring to panels:
- " Servo drive states " - administration panel - allows you to go to the panel
containing the current parameters of the feeder servo - drive,
- " Motor control " - administration panel - enables manual control of feeder servo
drive,"
- "Errors information " - administration panel - allows checking and confirming any
errors related to servo drives.
The panel is used to switch to individual panels needed when servicing the machine's
collector.
Buttons transferring to panels:
- "States" - administration panel - enables switching to the panel containing current
drive parameters,
- " Motor control " - administration panel - enables manual drive control,
- "Errors information" - administration panel - allows checking and confirming any errors
related to the drive.
The panel allows you to check the current states of the collector drive according to specific
parameters.
0 - disabled / inactive
1 - enabled/ active
Service panel enabling forcing individual engine states and entering appropriate parameters.
The panel allows you to check and confirm any errors related to the collector engine. The frame
has a field in which a text description of the error appears.
- Error code field indicates the error number.
- Acknowledge button - confirms the current error.
Screen "Modules”
possibility of switching from the service panel
- Photocell glue 4 – photocell responsible for feeding the glue through the nozzle 4,
- Photocell glue 5 – photocell responsible for feeding the glue through the nozzle 5.
State 1 means the signal from the sensor, state 0 means its lack.
The panel allows changing the mode for individual photocells in order to adapt the machine to
work with dark material. After changing the mode from Normal to Reflective, put the reflector
under the photocell.
For the operator's convenience, a portable control cassette (remote control) equipped with two
buttons enabling one-person machine setting was used on the machine:
The machine is also equipped with a remote control - a cassette with a machine hold button
connected with a spiral cable to the machine. Pressing the button starts the machine, releasing
it - stops the machine.
FEEDER SETTING
Fig. 52 Location of the adhesive tongue in relation to the central beam of the feeder
3. Slide in the stop sheets, leaving approx. 1-2 mm clearance on each side of the pattern
4. Set the front stops, making sure that the stop is above the belt
5. Set the gap (approx. 1.5 cardboard thick)
6. Raise the back of the stack of patterns with the help of the included supports so that
the first pattern from the bottom falls onto the belts (Fig. 53.).
7. If necessary (patterns shorter than the distance from the front stop to the main
guides), attach an additional pressure roller assembly (Fig. 54.).
8. In the "Feeder settings" panel select the appropriate operating mode:
• continuous mode - recommended for packages with a regular shape - e.g. FEFCO
201 (flap boxes),
• sequential mode - recommended for packages with an irregular shape - e.g.
FEFCO 713 (boxes with an automatic bottom - 3-point).
To set the guide rails, use the "exit" and "switch" buttons on the controller panel (see
Screen "Guide settings" )
• Pressing the "exit" button moves the appropriate guide towards the center
of the gluer
• Pressing the "switch" button will move the corresponding guide in the
opposite direction (out)
To set the main guides, you must:
1. Slightly leave the pattern out of the feeder
2. Adjust the guides according to fig. 55.
WARNING! When setting the guides pay attention to the position of the
equipment so as not to lead to collision
The equipment for breaking the bottom of the cross consists of hooks, breakout guides
(wooden "hooves") and guide rods, which should be set so as to allow smooth folding of
the elements of the bottom of the packaging to be glued.
Fig. 57 An example of setting accessories for breaking 3-point boxes in section II.
Equipment for breaking 4-point packaging consists of upper hooks, breaking guides (wooden
"hooves"), lower hooks driven by servomotors (sometimes called "diggers") and guide rods that
must be set so as to allow smooth assembly of the glued packaging.
Fig. 59 An example of setting equipment for breaking 4-point packaging in section II.
2. Place the "servo 1" photocell in the position for gluing 4-point packaging (ie a few cm
in front of the bottom hook assembly - Fig. 60.).
Fig. 60 Location of the "servo 1" photocell for operation in "4-point" mode
3. Set (program) the lower hook movement pattern (see the "Servo menu - hooks" and
"Creating the hook pattern" screens) or select from the controller memory the
appropriate pattern saved earlier (see the "Save settings" screen).
4. Home servas - "HOME" buttons on the "Servo menu - hooks" screen.
5. Turn on the "4 points" mode - "turn on 4 - POINTS" button on the "Servo menu -
hooks" screen .
6. Turn on the machine and start production.
INMATECH Jacek Chłopkowski
Ul. Dolna 4a
64-360 Zbąszyń
http://www.inmatech.pl
- 48 -
Multi-point linear folder-gluer for corrugated board packages, type
MPG 1750 - 4p
User manual
TMD
After using the "Emergency Stop" button you should:
1. Remove the formats located in the bending zone (in the area of movement of the
lower hooks).
2. Release the button " Emergency Stop "
3. Press the "Turn on machine" button on the main screen;
4. Wait about 20 seconds
5. Home servas (digit "1" next to the "HOME" button indicates positive homing of the
hook)
6. Press the "Turn on machine" button and continue working.
Glue setting
To avoid air entrainment of the adhesive system, check and top up the glue level in the
tank before starting work.
Setting the beginning and end of the adhesive path - see Screen "Glue Settings"
See also "DLK-40X valve operating instructions"
Glue valve
Pressure regulator
Drain valve
Safety valve
COLLECTOR SETTING
Setting the transmission module and collector in gluing mode of 1- or 3-point boxes
Emergency stop
Sandeel photocell
Middle pressure belt of
Counte the collector
The guides of the transfer module should be placed as close as possible to the place of
gluing of the box, placing a sandeel (i) between them so as to allow alignment of the
boxes. To adjust the pressure of the sandeel, the pressure regulator is located below the
bottom guides (see Fig. 63) - recommended pressure approx. 1 - 1.5 bar.
The bottom guides and "cranes" can be extended or retracted as required to ensure
smooth refilling of the stack of boxes. To this end it should be:
1. release (two) levers (orange) blocking the position of the appropriate crane (or
guide),
2. gently lifting the tip of the crane (from the side of the trap) move it to the desired
position,
3. tighten the locking levers again.
Setting parameters of sandeel and DBV assembly - see chapter. "Collector Settings" screen,
"Clamp and sandeel settings" screen and "Collector belts settings" screen
Pressure regulator of
rear press roller
assembly
Sandeel pressure
regulator
The clamping force of the collector belts can be adjusted by changing the pressure on
the regulators located on the collector next to the drive (see Fig. 66.). Recommended
pressure 3 - 5 bar (depending on the needs).
In addition, it is possible to turn off the first two pressure rollers independently by
closing the air supply valve located on the pneumatic lines between the first and second
pressure cylinders (on the motor side).
The height of the pressure press can be adjusted by raising or lowering its front part.
Electric motors controlled by buttons located on the side of the control cabinet are used
for this:
- pressing the upper button raises the press,
- pressing the lower button lowers the press.
INMATECH Jacek Chłopkowski
Ul. Dolna 4a
64-360 Zbąszyń
http://www.inmatech.pl
- 51 -
Multi-point linear folder-gluer for corrugated board packages, type
MPG 1750 - 4p
User manual
TMD
Setting the transmission module and collector in 4-point box gluing mode
Setting the collector in the 4-point packaging gluing mode should be done:
Adjust the operating parameters on the operator panel contained on the "Collector
settings" screen:
• Sandeel off
• Pressure off
• set the parameter "Maximum distance between cartons" - distance between
cartons on a gluer + approx. 200 mm reserve. If the next carton does not
appear after the given route, the collector will stop waiting for the next
boxes.
2. The guides of the transfer module should be placed as close as possible to the place
of gluing of the box - (see fig. 64).
Fig. 64 Setting the guides of the transfer module in "4 points" mode
3. Remove (or slide to the edge) the resistance and pressure assembly and the nailing
actuators.
4. If necessary, adjust the height of the pressure press by raising or lowering its front
part. Electric motors controlled by buttons located on the side of the control cabinet
are used for this:
- pressing the top button raises the press,
- pressing the bottom button lowers the press.
5. Adjust the speed of the collector (screen "Speed adjustment") so that the
subsequent boxes are arranged on the previous ones at a distance slightly larger
than the height of the side walls - see Fig. 65.
Different feeder and gluer speed in sequential Set "feeder delay" to the value "0"
mode.
Uneven pressure of the front rollers guiding Adjust the rollers so that the pressure is
the belts on the gluer (one higher and one equal on both sides.
lower).
Uneven picking of bent cardboard Raise the back of the stack of patterns with
the included supports so that the first
pattern from the bottom fall on the belts.
In the case of very short patterns, it is likely Install the additional pressure roller
that the pattern will "swim" due to the lack of assembly on the feeder.
pressure between the feeder's front stops
and the gluing guide belts.
Too much pressure on pieces of patterns on Reduce the stack height on the feeder
the feeder (especially in the case of
Remove the additional pressure roller
irregularly shaped boxes).
assembly from the feeder
2. In sequential mode, Too high value of the "Road to disable Reduce the value of the "Road to disable
it downloads 2 feeder" parameter ("Feeder settings" screen). feeder" parameter
patterns without
maintaining the set
separation The machine speed is too high, causing the Slow down the machine
next mat to "run through"
Too large gaps under the front feeder stops, Adjust the gap to approx. 1.5 thick of the
resulting in double format feeding pattern being taken
3. The glue is sprayed The glue is fed "too early" or "too late" Adjust the start and end of glue on the
outside the funnel operator panel - "Glue settings" screen
tongue
Dark print on the box on the road under the Move the photocell so that the print falls
adhesive photocell causing distortion of the outside the photocell.
reading of the beginning of the carton - the
machine interprets that the carton begins at
Correct glue start settings
the end of the print (especially for navy blue
and black)
Use reflectors and switch the operation
mode of the appropriate photocells (see
screen "Photocell modes")
4. Formats "twist" Belt slip on the drive wheel. Tighten the transport belts more tightly
when guiding on the
gluer
Formats stop (jam) The main guides are too wide apart, causing Correct the spacing of the main guides
5. during guiding on the formats to jam during bending
gluer
Belt slip on the drive wheel. Tighten the transport belts more tightly
9. The collector does Knock off function in the collector settings Turn on the sandeel on the collector
not align the boxes panel disabled settings panel
(no actuator
reaction) The photocell of the collector "is ljghting" (e.g. Correct the alignment of the photocell,
the signal is reflected from the sandeel guide or sandeel fittings.
fittings)
Adjust the range of the sensor so that you
get the "1" signal when the box is under
the sensor and the "0" signal when the box
is not under the sensor (adjustment - see
fig. 66.)
10. The collector levels Too high values of the working parameters of Correct the pressure and sandeel settings
each subsequent the collector - the cycle of sliding under the
carton (sandeel out belts will not be able to finish before the next
will work), while the cardboard box comes off the collector Slow down the machine.
boxes are moved photocell.
under the pressure
tapes for two boxes Too small intervals between successive boxes Increase the gap between boxes:
at the same time.. - the cycle of sliding under the tapes does not - in continuous feeder mode - increase
have time to finish before the next cardboard the feeder delay
box comes off the collector photocell. - in the sequential mode of the feeder -
increase the value of the parameter "gap
between cartons "
11. The packaging Hole in the box on the road under the Move the photocell or the whole guide so
alignment system on sandeel photocell causing distortion of the that the hole falls outside the photocell.
the collector reacts end of the carton - the machine interprets
selectively in that the carton has ended in the place of the
advance to the hole (loss of signal from the photocell)
programmed Correct the pressure and sandeel settings
parameters
Dark print on the box on the road under the Move the photocell or the entire guide so
sandeel photocell causing distortion of the that the print falls outside the photocell.
end of the cardboard - the machine interprets
that the cardboard has ended at the place of
printing (loss of signal from the photocell - Correct the pressure and sandeel settings
especially for navy blue and black)
LED signaling
signal 1
7. MAINTENANCE
7.1. GENERAL REMARKS
The adopted construction solutions and the relatively low level of complexity of the machine
mean that preventive maintenance and checks are relatively simple and do not cause long
breaks in the machine's operation. The device has been constructed in such a way that the
minimum workload in the field of ongoing service, tool changeovers, inspection and emergency
repairs is ensured.
However, due to the nature of the device, it is advisable to entrust part of these tasks to the
manufacturer's authorized and specialized service personnel (this applies especially to
emergency situations).
Technical inspections should be carried out twice a year, maintenance inspections every 14
days and cleaning and minor maintenance of the machine by the operator once a week. Do not
carry out maintenance or repair operations without obtaining permission from the persons
responsible for operating the machine. It is advisable to keep a Book of the Machine in which the
dates and types of preventive or repair work as well as all maintenance work will be recorded.
Particularly during maintenance operations or any other manual operations that may be
required during preventive inspections, do not insert any part of the body into hazardous and
real danger zones before eliminating potential and foreseeable emergency situations.
When carrying out maintenance and preventive checks, always use protective clothing and non-
slip footwear to reduce the risk of falling. Before performing maintenance, always make sure that
the sleeves are well secured around the wrists or rolled up correctly. Special attention should also
be paid to protecting the hair from being caught in moving parts of the machine. Each separate
maintenance or repair operation to be carried out on the machine may only be carried out by
authorized and qualified personnel who have the ability to correctly interpret the faults, read the
installation diagrams and technical drawings so that all possible disassembly or assembly
operations related to standard maintenance procedures have been carried out in a professional
and above all safe manner.
ATTENTION: Maintenance and repair work of the control cabinet and electrical
installation may be performed only by employees with valid electrical
qualifications.
The following list does not include electrical and pneumatic system components. A list of spare
parts for the electrical system is provided in chapter 9.2. a list of spare parts for pneumatic
systems in chapter 10.4. Spare parts for the glue head - see "MKDD glue head instructions".
7.3. LUBRICATION
Pay attention to the technical condition of the collector lifting assembly. To lubricate the screw
+ nut assembly, use bearing grease. Replace the assembly if the nut or screw is worn. Due to
the dustiness in the production process of packaging, attention should be paid to the
lubrication of moving parts showing such a need (e.g. by appearing "creaking").
The adopted construction solutions in the field of safety minimize both the abnormal behavior
of the machine and the risks to operating personnel and other services while complying with
the principles of safe work. Compliance with the essential health and safety requirements that
apply to the machine is a basic condition for ensuring safety for employees during operation.
The annex presents a checklist that allowed checking the safety of construction solutions in
accordance with the Harmonized Standards with the Directive 2006/42/EC.
The most important elements used in the machine to increase and ensure the safety of its
operation are:
− anti-shock delay protection,
− an easily accessible emergency stop switch located on the control panel to switch off the
machine at any time.
− machine moving parts covers,
− the very design of the machine ensures maximum operational safety.
1. For optimal and safe operation of the machine, carefully read and comply fully with the
instructions in this manual, with particular regard to all prohibition, mandatory and
information signs. Familiarization with their designation and compliance with them is
absolutely mandatory.
2. Before starting any work on the machine, each operator must read the contents of this
manual and have an occupational health and safety manual prepared.
3. Only employees who have been trained in the use of the machine and the Health and
Safety at Work regulations with particular regard to the risks posed by this machine may
be allowed to operate the machine.
4. It is essential to ensure correct performance and periodic preventive control of the
electric shock protection installation of the machine in use.
5. The machine may be installed only by the manufacturer's service department.
6. The machine is powered with hazardous mains voltage 3 x 400 V AC, 50 Hz. All service or
preventive actions may only be carried out by qualified personnel with the permissions
required by law.
7. It is strictly forbidden to take any action leading to a decrease in the machine's safety status
(eg operation without closed covers, blocking of switches, etc.).
8. Only the manufacturer's customer service department can carry out the inspection
procedure before starting full operation.
PROHIBITED ACTIONS:
Employees are prohibited:
1. Removing covers and protections (drive components, gearboxes, etc.).
2. Making switches and independent repairs in the electric control box and inside the
machine during its operation.
3. Touching live wires and devices.
4. Cleaning, adjustment and lubrication of moving elements.
5. Removing jammed material (cardboard) with the hands during machine operation.
Before removing the carton, turn off the machine first.
6. To work in poor health or intoxicated and in poor psychophysical condition.
7. Being in the "machine work area" while the machine is operating.
8. Leaving the assembled pneumatic system of the pressure vessel without supervision of a
person authorized to operate.
9. Blocking the space around the machine as this may cause tripping, slipping, falling over
and accident.
FINAL REMARKS:
1. When operating and adjusting the machine, the operator should be in a safe defined
work area in the space around the machine shown in the drawings below.
Fig. 69 Service areas during normal machine operation. The hatched area indicates the operator's and
packer's permitted work stations.
Fig. 70 Operating zones during mechanical settings of operating parameters (always when the machine
is at a standstill). The hatched area indicates the operator's permitted positions.
Despite the use of a safe structure by design, safety measures and additional protective
measures, there is still a residual risk when operating the machine according to the table below:
Machine and its It still exists despite the use of a safe structure by design
Impact on stationary objects
housing; steadies at the (mostly sheet metal elements have rounded edges).
feeder
Moving machine parts, It still exists despite the use of protective measures. Areas of
Crushed fingers, hands pneumatic clamps, danger are marked with warning signs.
sandeel,
tape roller
It still exists despite the use of protective measures. Areas of
Capture by rotating machine Rotating moving machine
danger are marked with warning signs.
components parts
Pressure tank for glue It still exists despite the use of protective measures (i.e.
Explosion
pressure reducer, adhesive tank safety valve).
Physical factors
Ergonomic factors
Moving and
Overload of the
lifting It still exists.
musculoskeletal system
The annex presents a checklist for checking the safety of construction solutions in accordance
with the Harmonized Standards with Directive 2006/42/EC and for assessing the risks
associated with the operation of the machine.
8.5. SUMMARY
During the operation of the machine, its transport, installation as well as repair, maintenance
and preventive actions, as well as during its scrapping, every effort should be made to prevent
access to:
− use the machine in any other way not described in this user manual,
INMATECH Jacek Chłopkowski
Ul. Dolna 4a
64-360 Zbąszyń
http://www.inmatech.pl
- 65 -
Multi-point linear folder-gluer for corrugated board packages, type
MPG 1750 - 4p
User manual
TMD
− Incorrect installation, not carried out in accordance with the procedures given in this
user manual,
− improper use of the machine or use by untrained personnel,
− supplying agents with incorrect parameters,
− insufficient maintenance,
− unauthorized changes or interventions of persons without the required permissions and
training,
− using non-original spare parts,
− any actions of any persons in a manner inconsistent with the law and / or instructions
appropriate at the place and time and with the provisions of this operating manual.
9. ELECTRICAL DOCUMENTATION
9.1. TECHNICAL DATA
Supply voltage 400 V AC; 50 Hz
Control voltage 24 VDC
Maximum power consumption 14 kW
S8 Schneider Electric XB7NA11343 Compact button - przycisk kryty biały - z sam. powr. - 1NO- zac.
S9 Schneider Electric XB7NA21343 Compact button - przycisk kryty czarny - z sam. powr. - 1NO- zac.
S10 Schneider Electric XALK178F 1 emergency stop button mushroom red unlocked by turning 2NC
S11 Schneider Electric XALK178F 1 emergency stop button mushroom red unlocked by turning 2NC
S12 Schneider Electric XCKN2110G11 Limit switch XCKN - pin with metal tip
K1 Schneider Electric RM4TG20 three-phase power supply control relay 200..500V
K2 Schneider Electric LC1D25 contactor controlled alternating voltage of 230V
power contactor | 25 A [AC-3] auxiliary contacts 1NC + 1NO - coil
K3 Schneider Electric LC1D25BD
voltage 24 V DC
miniature power contactor I=6 A [AC-3] - auxiliary contact 1NC - coil
K4 Schneider Electric LP1K0601BD
voltage 24 V DC
miniature power contactor I=6 A [AC-3] - auxiliary contact 1NC - coil
K5 Schneider Electric LP1K0601BD
voltage 24 V DC
miniature power contactor I=6 A [AC-3] - auxiliary contact 1NC - coil
K6 Schneider Electric LP1K0601BD
voltage 24 V DC
miniature power contactor I=6 A [AC-3] - auxiliary contact 1NC - coil
K7 Schneider Electric LP1K0601BD
voltage 24 V DC
NOTE: All subassemblies used in the machine are typical electrical components available in
every specialized store. The manufacturer, when selecting these elements in the event of
replacement, leaves the choice to the recipient, provided that the replacements used will be
replaced after the expiry of the warranty period, will have the same technical parameters and
will be marked with the CE mark.
Guide setting Guide setting Guide setting Guide setting Power supply -
motor (Left front) motor (Right front) motor (Left rear) motor (right reart) side guide-M5
The working medium is supplied through polyurethane hoses (PU), 8x6mm in diameter (pipes
supplying air to the valves) and 6x4mm (connections between valves and actuators.
Only supply dried air to the machine that meets the requirements described in point 10.1 The
machine's pneumatic system does not require lubrication. It is recommended to use a supply
hose with an inside diameter of at least 10 mm. It is recommended to disconnect the
compressed air at least once a week to vent the system.
User manual
MPG 1750 - 4p
Multi-point linear folder-gluer for corrugated board packages, type
I ISO 20x150
pressure press- rear
ISO 20x50 glue
sandeel
DLK’ glue head DLK’ glue head DLK’ glue head DLK’ glue head DLK’ glue head
AR 14
sandeel
AR 14
sandeel
v DB-15-A '
glue tank I'DSR-INK HEAD UV
Ink UV
- 72 -
(SF4101-IP
'sandeel SF4101-IP ! SF4101-IP
|SF4101-IP '
DBV- DBV -
pressure pressure
front pressure
press
Pneumatic
connection
TMD
Multi-point linear folder-gluer for corrugated board packages, type
MPG 1750 - 4p
User manual
TMD
11.2. WASTE
Hazardous waste should always be disposed of through specialized companies. The following is
a description of the types of waste generated during the machine's life cycle:
− liquid or solid lubricating waste;
− oils or other liquids;
− residues from lubricants used for lubrication and maintenance;
− cloths or paper soaked in substances used to clean machine parts;
− used spare parts, depending on the type of material from which they are made;
Any waste material from replacing or servicing the machine and contaminated with grease
residues cannot be disposed of with industrial waste. All waste generated during the production
process should be segregated and stored in designated and marked places.
1. Disconnect the power supply by removing the plug from the power socket.
2. Disconnect the pneumatic power supply by disconnecting the quick
coupler between the filter reducer and the supply cable.
3. Wait 10 min. for possible discharge of frequency converter capacitors.
4. Disconnect the feeder and gluer.
5. Disconnect the feeder wiring harness plugs with gluer sockets (2 pcs).
6. Disconnect the collector's wiring harness plugs and gluer sockets (2 pcs.).
Unscrew the equalizing lead (yellow-green) from the gluer.
7. Roll the disconnected wire harnesses into a bundle and attach to the machine.
8. Disconnect the adhesive tank (disconnect the adhesive hose and the compressed air
quick coupler).
9. Remove the equalizing cylinder assembly from the collector and disconnect the
pneumatic hoses.
10. Using two hydraulic lifts with a capacity of min. 1t. each raise the front of
the collector and remove the collector height adjustment mechanism.
Screw the transport feet in place of the connection screws.
11. Using two hydraulic jacks with a capacity of min. 1t. each lift the rear of the
collector and remove the foot extensions. Screw the transport feet in place
of the connection screws.