T ECHNICAL INFORMATION

Models No. KP0800

PRODUCT
P 1/ 8

Description W
Power Planer 82mm (3-1/4")

CONCEPT AND MAIN APPLICATIONS

Model KP0800 has been developed as the successor model of
N1900B and 1902. H
Additionally to the same well balanced design for easy handling,
features the following main advantages;
Planing depth adjustment knob for precise depth setting L
Power input of 620W
New aesthetic design Dimensions: mm (")
Length (L) 285 (11-1/4)
Also available with plastic carrying case as Model KP0800K. Width (W) 158 (6-1/4)
Height (H) 158 (6-1/4)

Specification
Continuous Rating (W)
Voltage (V) Current (A) Cycle (Hz) Input Output Max. Output (W)
110 5.9 50/60 620 280 650
120 6.5 50/60 --- 360 650
220 3.0 50/60 620 280 650
230 2.9 50/60 620 280 650
240 2.7 50/60 620 280 650
No load speed: min-1=rpm 17,000
Planing width 82 (3-1/4)
Capacities: mm (") Planing depth 2.5 (3/32)
Shiplapping 9 (11/32)
Protection against electric shock Double insulation
Power supply cord: m (ft) Brazil, Australia: 2.0 (6.6), Other countries: 2.5 (8.2)
Net weight*: kg (lbs) 2.6 (5.7)
* Weight according to EPTA-Procedure 01/2003

Standard equipment
Planer blade (re-sharpenable type) or T.C.T. Mini planer blade (disposable type)
Sharpening holder assembly (for countries using re-sharpenable type Planer blade)
Dressing stone (for countries using re-sharpenable type Planer blade)
Blade gauge assembly
Socket wrench 9
Guide rule
Dust nozzle
Plastic carrying case (for KP0800K)

Note: The standard equipment for the tool shown above may vary by country.

Optional accessories
Planer blade (re-sharpenable type) Guide rules Dust bag assembly
T.C.T. Mini planer blade (disposable type) Extension guide set Blade gauge assembly
Set plate (for countries using T.C.T Dust nozzle Sharpening holder assembly
Mini planer blade) Elbow Plastic carrying case
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Repair
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
Remove the blades before repair.
[1] NECESSARY REPAIRING TOOLS
Code No. Description Use for
1R004 Retaining ring pliers ST-2 Removing / mounting Retaining ring S-8
1R045 Gear extractor (large) Removing Armature from Bracket
1R346 Center attachment Using with 1R045
1R263 Bearing extractor Removing Knob cover
1R269 Bearing extractor (small) Removing Ball bearings

[2] LUBRICATIONS
Apply the following lubricants to protect parts and product from unusual abrasion.
Item No. Description Portion to lubricate Lubricant Amount
17 Cam plate The surface where Knob contacts Makita grease N No.2
(a) Cylindric portion where Main frame contacts a little
24 Front base complete VG100
(b) Thread portion

Fig. 1 Knob

Main frame
complete

17

(b)

(a)

24 Rubber plate

[3] DISASSEMBLY/ASSEMBLY
[3]-1. Poly V-belt 4-241
DISASSEMBLING
Remove M4x16 Pan head screw and separate Belt cover from Main frame complete.
Cut Poly V-belt 4-241 with nippers when it has damaged. (Fig. 2)
Note: When replacing Armature, Drum and V Pulleys and reusing Poly V-belt 4-241,
Lever up Poly V-belt 4-241 with screwdriver while turning V pulley 4-37 as illustrated in Fig. 3.
Poly V-belt can be removed without cutting.
Fig. 2 Fig. 3
M4x16 Pan Belt cover
head screw

V pulley 4-37
Main frame
complete Poly V-belt 4-241
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Poly V-belt 4-241 (cont.)
ASSEMBLING
1) Hook Poly V-belt 4-241 with V-pulley 4-20L. (Fig. 4 1 )
2) Hook a part of Poly V-belt with V-pulley 4-37. (Fig. 4 2 )
3) Turn V-pulleys 4-20L and 4-37 counterclockwise by hands to fit Poly V-belt 4-241 to the V-pulleys while holding
Poly V-belt firmly. (Fig. 4 3 )
Note: If it is difficult to completely fit Poly V-belt to V-pulleys, continue turning V-pulleys until all the grooves are
engaged with the protrusions of V-belt.(Fig. 5)
Fig. 4 Fig. 5

1 V-pulley 4-20L 2 V-pulley 4-37 on Drum side Protrusions on Poly V-belt 4-241
on Motor side

3 Two positions of
Poly V-belt 4-241
Grooves on V-pulleys

[3]-2. Motor section

DISASSEMBLING
1) Remove Belt cover and Poly V-belt 4-241 as illustrated in Fig. 2 or Fig. 3.
Note: Separating Armature from Bracket is impossible without removing Poly V-belt.
2) Loosen M4x16 Pan head screw and remove Chip cover. (Fig. 6)
3) Remove Brush holder caps and Carbon brushes, then remove four 4x18 Tapping screw on Bracket. (Fig. 7)
4) Remove Bracket by tapping Main frame complete. (Fig. 8) Armature and Drum complete come with Bracket.
5) Hold Armature by gloved hand and turn V-pulley 4-20L clockwise using wrench 13. (Fig. 9)
V-pulley 4-20L can be removed.
Note: V-pulley 4-20L has a left hand thread.
Fig. 6 Fig. 7
M4x16 Pan head screw Carbon brush

Brush holder cap

Bracket

Chip cover

4x18 Tapping
screw (4pcs.)

Fig. 8 Fig. 9
Wrench 13

Bracket

Bracket

V-pulley 4-20L
Armature Drum complete
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-2. Motor section (cont.)
DISASSEMBLING
6) Remove Armature from Bracket using 1R045 with 1R346. Then remove Ball bearing 6000DDW with 1R269. (Fig. 10)
7) There are few clearance between Insulation washer and Ball bearing 607DDW. Therefore, it is hard to insert the jaws
of 1R269.
Remove Ball bearing 607DDW and Insulation washer while holding the jaws of 1R269 using water pump pliers.
(Fig. 11)
Fig. 10
Armature
Ball bearing
6000DDW

1R045 1R269

1R346
Fig. 11
Water pump pliers

Insulation washer

Ball bearing 607DDW

ASSEMBLING
Take the disassembling step in reverse.
Note: When assembling V-pulley 4-20L to Armature shaft using Wrench 13, it is not necessary to tighten the V-pulley
to very high torque.
Driving of Poly V-belt 4-241 prevents V-pulley 4-20L from being loose.
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Drum section
DISASSEMBLING
(1) Remove Chip cover and Carbon brushes, and separate Bracket from Main frame complete.
(2) Remove V Pulley 4-37, then separate Drum from Bracket as illustrated in Fig. 12.
Fig. 12
Remove V- Pulley 4-37 by turning it with Wrench 13 Drum can be removed from Bracket.
counterclockwise. Remove Ball bearing 6000DDW with 1R269.
Note: V-pulley 4-37 has a right handed thread.
Ball bearing
Wrench 13 6000DDW 1R269

Ball bearing
6000DDW

V- pulley 4-37
Drum complete Armature

(3) Remove Ball bearing 608DDW with 1R269 as illustrated in Figs. 13 and 14.
Fig. 13
The clearance between Ball bearing 608DDW and Drum is too small to insert
the jaws of 1R269.
Therefore, sharpen the jaws.
Ball bearing
608DDW

Drum

Fig. 14
Insert the jaws of 1R269 into the clearance Ball bearing 608DDW and Drum,
and fix the jaws of 1R269 in Vise.
Remove Ball bearing 608DDW from Drum.
Ball bearing 608DDW

ASSEMBLING
Take the disassembling step in reverse. Refer to Figs. 14, 13 and 12.
Take the disassembling step in reverse.
Note: When assembling V-pulley 4-37 to Drum using Wrench 13, it is not necessary to tighten the V-pulley
to very high torque.
Reaction torque caused by stopping the rotation prevents V-pulley 4-37 from being loose.
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Front base, Base (rear)
DISASSEMBLING
(1) Front base and Bas (rear) can be removed as illustrated in Fig. 15.
Fig. 15

Remove Knob cover by levering up Remove Retaining ring S-8 Use Knob cover as a socket wrench
with 1R263. with 1R004 from thread portion temporarily for removing M10 Hex nut.
Retaining ring S-8, M10 Hex nut and of Front base. Turn Knob cover counterclockwise
thread portion of Front base come while fixing Knob by hand.
into sight. M10 Hex nut can be removed from
the thread of Front base.
Retaining ring S-8
1R263 Knob cover 1R263
Thread portion Knob cover
of Front base
M10 Hex nut

M10 Hex nut

Knob Knob
Knob
Remove Base (rear) by unscrewing four 4x18
Front base can be removed as illustrated below.
Tapping screws.

Compression spring 18 Base (rear)

Foot can be removed

in separating Base from
Front base 4x18 Tapping Main frame complete.
Knob screw (4pcs.)
Foot
Base (rear)

ASSEMBLING
1) Assemble Foot to Base (rear) before assembling Base to Main frame as illustrated in Fig. 16.
2) Assemble the Base with Foot to Main frame. And assemble Front base section to Main frame complete.
No need to assemble retaining ring S-8 to thread portion of Front base in this step. Refer to Fig. 15.
Fig. 16
Pass the long pin of Foot through Torsion spring 7.
Hook this tail with
Torsion spring 7 Base (rear).
Long pin
of Foot

Foot
Hook this tail
with Foot.
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Front Base, Base (rear)
ASSEMBLING
3) Adjust the level of Bases as illustrated in Figs. 17 and 18.
Fig. 17
Attach Rule to Base (rear) as illustrated in Fig. 17F and turn Knob cover clockwise until Front base
contacts the rule completely as illustrated in Fig. 17R.
Planing depth will be set at zero level by the above adjustment.

Knob cover

Front base
Rule

Base (rear)
Fig. 17F Fig. 17R

Front base Drum Base (rear) Front base Drum Base (rear)

Fig. 18

Knob cover functioning

as Socket wrench temporarily
M10 Hex Nut that has been adjusted
to the position of 0mm planing depth.

Knob

Align the indication “0” on Knob to the triangle mark on Main frame complete,
while holding M10 Hex nut with Knob cover so as not to move.

(4) Set Retaining ring S-8 in place. And install Knob cover by pressing to Knob as illustrated in Fig. 19.
Fig. 19

Retaining ring S-8

Thread portion
M10 Hex nut of Front base

Knob
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Circuit diagram
Fig. D-1

Color index of lead wires' sheath

Switch Black
White

Noise
suppressor

Field
Brown color is used
for some countries.

Power supply cord

Terminal
block

White color is used

for some countries.
Insulated connector is used for some
countries, instead of Terminal block.

Wiring diagram
Fig. D-2

If using Noise suppressor, put it

in the position illustrated.
Noise suppressor
Switch
Tightening the Field lead wires
in the Motor section, put them
in Lead wire holder.
Put their sag in Handle.
If Insulated connector is used in
stead of Terminal block, put it in
the same position.
Terminal block

Lead wire holder

Route Field lead

wire near Rib.
Rib