Sostituzione Cuscinetto - Paraolio - Anteriore PDF
Sostituzione Cuscinetto - Paraolio - Anteriore PDF
Sostituzione Cuscinetto - Paraolio - Anteriore PDF
SPECIFICATIONS
FRONT AXLE - 186FBI
AXLE SPECIFICATIONS
DESCRIPTION SPECIFICATION
Axle Ratio 3.07, 3.55, 3.73, 4.10
Differential Side Gear Clearance 0.13-0.20 mm (0.005-0.008 in.)
Differential Bearing Preload 0.152 mm (0.006 in.)
Ring Gear Diameter 186 mm (7.33 in.)
Ring Gear Backlash 0.13-0.20 mm (0.005-0.008 in.)
Pinion Gear Std. Depth 92.08 mm (3.625 in.)
Pinion Bearing Preload - Original Bearings 1-2 N·m (10-20 in. lbs.)
Pinion Bearing Preload - New Bearings 1.7-3.4 N·m (15-30 in. lbs.)
TORQUE SPECIFICATIONS
SPECIAL TOOLS
AXLE
Adapter 8352
Puller C-293-PA
Puller C-452
Installer W-162-D
Installer C-3716-A
Cup 8109
Handle C-4171
Turnbuckle 6797
Installer D-146
3 - 32 FRONT AXLE - 186FBI WJ
SPECIAL TOOLS (Continued)
Spreader W-129-B
Remover C-4345
Installer D-130
AXLE SHAFTS
REMOVAL
If the axle shaft and hub bearing are being
removed in order to service another component, the
axle shaft and hub bearing can be removed as an
assembly.
(1) Raise and support the vehicle.
(2) Remove the wheel and tire assembly.
(3) Remove brake caliper (Refer to 5 - BRAKES/
HYDRAULIC/MECHANICAL/DISC BRAKE CALI-
PERS - REMOVAL) , rotor (Refer to 5 - BRAKES/
HYDRAULIC/MECHANICAL/ROTORS - REMOVAL)
and ABS wheel speed sensor. (Refer to 5 - BRAKES/
ELECTRICAL/FRONT WHEEL SPEED SENSOR -
REMOVAL)
(4) Remove the cotter pin, nut retainer and axle Fig. 23 Hub Bearing and Axle Assembly
hub nut. 1 - AXLE
(5) Remove the hub bearing bolts (Fig. 22). 2 - KNUCKLE
(6) Remove hub bearing and axle shaft assembly 3 - HUB BEARING
(Fig. 23). Avoid damaging the axle shaft oil seals 4 - AXLE SHAFT
in the axle housing.
(7) Remove the brake rotor shield from the hub side gears. Avoid damaging the axle shaft oil seals in
bearing or knuckle. the axle housing.
(4) Install the hub bearing, if necessary.
INSTALLATION (5) Install hub to knuckle bolts and tighten to 102
(1) Thoroughly clean the axle shaft and apply a N·m (75 ft. lbs.).
thin film of Mopart Wheel Bearing Grease or equiv- (6) Install hub washer and nut if necessary.
alent to the shaft splines, seal contact surface and Tighten axle nut to 237 N·m (175 ft. lbs.). Install the
hub bore. nut retainer and a new cotter pin.
(2) Install the brake rotor shield to the knuckle. (7) Install ABS wheel speed sensor. (Refer to 5 -
(3) Install the hub bearing and axle shaft assem- BRAKES/ELECTRICAL/FRONT WHEEL SPEED
bly or axle shaft into the housing and differential SENSOR - INSTALLATION)
3 - 34 FRONT AXLE - 186FBI WJ
AXLE SHAFTS (Continued)
(8) Install brake rotor and caliper. (Refer to 5 - joint seal boot. If any failure of internal axle shaft
BRAKES/HYDRAULIC/MECHANICAL/ROTORS - components is diagnosed during a vehicle road test,
INSTALLATION) the axle shaft must be replaced as an assembly.
(9) Install the wheel and tire assembly. (1) Remove axle shaft.
(10) Remove support and lower the vehicle. (2) Remove large boot clamp retaining C/V joint
sealing boot, to C/V joint housing and discard.
(3) Remove small clamp that retains outer C/V
AXLE SHAFT SEALS joint sealing boot to axle shaft and discard (Fig. 25).
(4) Remove sealing boot from outer C/V joint hous-
REMOVAL ing and slide it down and off the axle shaft.
(1) Raise and support vehicle.
(2) Remove differential assembly.
(3) Remove the inner axle shaft seals with a pry bay.
INSTALLATION
(1) Remove any sealer remaining from original seals.
(2) Remove sealer from axle tube to housing junc-
tion, if necessary.
(3) Install oil seals with Discs 8110 and Turn-
buckle 6797 (Fig. 24). Tighten tool until disc bottoms
in housing.
INSTALLATION
The only service procedure to be performed
on the axle C/V joint, is the replacement of the
Fig. 24 Axle Seal Tools joint seal boot. If any failure of internal axle shaft
1 - TURNBUCKLE - 6797 components is diagnosed during a vehicle road test,
2 - DISCS - 8110 the axle shaft must be replaced as an assembly.
(1) Slide new sealing boot large clamp over axle
(4) Install differential assembly and fill with fluid. shaft and onto C/V joint.
(5) Remove support and lower vehicle. (2) Slide the axle C/V joint sealing boot onto the
axle shaft.
(3) Distribute 1/2 the amount of grease provided in
AXLE - C/V JOINT seal boot service package (DO NOT USE ANY
OTHER TYPE OF GREASE) into axle C/V joint
REMOVAL assembly housing. Put the remaining amount into
The only service procedure to be performed the sealing boot.
on the axle C/V joint, is the replacement of the (4) Install axle C/V joint boot small clamp evenly
on sealing boot.
WJ FRONT AXLE - 186FBI 3 - 35
AXLE - C/V JOINT (Continued)
(5) Position axle C/V joint boot into retaining (8) Place the clamp tool over bridge of clamp (Fig.
groove in axle C/V joint housing. Then, install large 28).
retaining clamp evenly on sealing boot. (9) Tighten nut on the tool until jaws on tool are
(6) Clamp small sealing boot clamp onto axle shaft closed completely together, face to face.
using Clamp Installer C-4975A. Place clamp tool over
bridge of clamp (Fig. 26).
INSTALLATION
(1) Pack the bearing caps 1/3 full of wheel bearing
lubricant. Apply extreme pressure (EP), lithium-base
lubricant to aid in installation.
(2) Position the spider in the yoke. Insert the seals
and bearings. Tap the bearing caps into the yoke
bores far enough to hold the spider in position.
(3) Place the socket (driver) against one bearing
cap. Position the yoke with the socket in a vise.
(4) Tighten the vise to force the bearing caps into
the yoke. Force the caps enough to install the retain-
ing clips.
(5) Install the bearing cap retaining clips.
(6) Install axle shaft.
INSTALLATION
(1) Apply a light coating of gear lubricant on the
lip of pinion seal. Install seal with Installer 8108 and
Handle C-4171 (Fig. 32).
(2) Install pinion companion flange on the pinion
gear with Installer W-162-D, Cup 8109 and Wrench
6958.
Fig. 30 Yoke Bearing Cap
1 - LARGE-DIAMETER SOCKET WRENCH CAUTION: Do not exceed the minimum tightening
2 - VISE torque 216 N·m (160 ft. lbs.) when installing the pin-
3 - SMALL-DIAMETER SOCKET WRENCH ion companion flange retaining nut at this point.
Damage to collapsible spacer or bearings may
result.
WJ FRONT AXLE - 186FBI 3 - 37
PINION SEAL (Continued)
ASSEMBLY
(1) Install differential side gears and thrust wash-
ers.
(2) Install pinion mate gears and thrust washers.
(3) Install pinion gear mate shaft. Align the roll
pin holes in shaft and the differential case.
(4) Install the roll pin in the differential case (Fig.
45).
(5) Install the ring gear.
(6) Lubricate all differential components with
hypoid gear lubricant.
INSTALLATION
NOTE: If replacement differential bearings or differ-
ential case are being installed, differential side Fig. 45 Mate Shaft Roll Pin
bearing shim requirements may change. Refer to 1 - PUNCH
Adjustments (Differential Bearing Preload and Gear 2 - PINION MATE SHAFT
Backlash) to determine the proper shim selection. 3 - MATE SHAFT LOCKPIN
3 - 42 FRONT AXLE - 186FBI WJ
DIFFERENTIAL (Continued)
(1) Position Spreader W-129-B, utilizing some NOTE: When installing a Vari-lokY differential the
items from Adapter Kit 6987 with the tool dowel pins oil feed tube must be pointed to the bottom of the
seated in the locating holes (Fig. 46). Install the hold- housing. If differential is installed with the oil feed
down clamps and tighten the tool turnbuckle finger- tube pointed toward the top, the anti-rotation tabs
tight. will be damaged.
Fig. 50 Differential Side Bearing (9) Remove the pinion companion flange from pin-
1 - INSTALLER - C-3716-A ion shaft with Remover C-452 and Flange Wrench
2 - HANDLE - C-4171 C-3281.
INSTALLATION
NOTE: Pinion depth shims are placed between the
rear pinion bearing cone and the pinion head to
achieve proper ring and pinion gear mesh. If ring
and pinion gears are reused, the pinion oil slinger/
depth shim should not require replacement. Refer
to Adujstments (Pinion Gear Depth) to select the
proper thickness shim before installing pinion gear.
(1) Apply Mopar Door Ease or equivalent lubricant
to outside surface of rear pinion bearing cup. Install
bearing cup with Installer D-146 and Handle C-4171
(Fig. 58). Verify cup is seated.
(2) Apply Mopar Door Ease, or equivalent lubri-
cant to outside surface of front pinion bearing cup.
Install bearing cup with Installer D-130 and Handle
Fig. 54 Front Pinion Bearing Cup
C-4171 (Fig. 59). Verify cup is seated.
1 - REMOVER - D-103 (3) Install front pinion bearing, and oil slinger if
2 - HANDLE - C-4171
equipped.
3 - 46 FRONT AXLE - 186FBI WJ
PINION GEAR/RING GEAR (Continued)