Kapitel 09 DINO Techn Teil PDF
Kapitel 09 DINO Techn Teil PDF
Kapitel 09 DINO Techn Teil PDF
P
and in recycling components.
Thread geometry
30° angle
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Tube design: Construction:
The properties of WÜPLAST® screws enable the tube to
be constructed with thin walls and flat.
Relief hole:
The relief hole at the upper end of the drilled hole reduces
tension overlapping and thus prevents the tube from
bursting.
At the same time it serves to guide the screw during
assembly.
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Assembly instructions lightweight construction materials up to 140 HV10 or in
Schematic curve of the tightening process accordance with a tensile strength of 450 MPa.
The required tightening torque can be determined To make thread grooving easier the screw cross-sections
theoretically with the following equation: are specially formed (trilobular) over the whole length or
MA = ME + 1/3 … 1/2 (MÜ – ME) at the screw end only.
The screwing and the thread-stripping torques are to be For placing in the core removing hole the screw thread is
determined in experiments. conical over max. 4 x P thread pitch in accordance with
DIN 7500.
A secure directly screwed plastic joint can only be made
with torque-controlled and rotation-angle controlled The thread pitch, which is smaller in comparison with
assembly equipment. The screwing speed is to be selected tapping screws, and the high thread engagement give the
between 300 rpm and 800 rpm. screws a certain amount of security against independent
loosening.
Because of the heat effect, greater speeds lead to
damage to the plastic and to a disproportionate reduction 9.2.2 Screw assemblies for thread-grooving
of the preload force. screws in accordance with DIN 7500
(Gefu-1 and Gefu-2)
Both the tube design and the tightening torque are to be The ideal drilling diameter for the tapping holes is to be
checked in practice on the components. determined through experiments. The following two tables
provide good points of reference.
9.2 Direct screwing into metals
Thread forming screws for metals are grooving screws
with metric threads and tapping screws. These screws
groove the counterthread themselves without cutting. They
can be used in ductile metals such as, e.g., steel, or in
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Gefu-1: Recommended tapping holes for cold malleable materials in dependence on the screwing length
Thread d M3 M4 M5 M6
Material thickness Recommended tolerance field
of the screwing
St Al Cu St Al Cu St Al Cu St Al Cu
length
1.0 2.7
1.2 2.7
1.5 2.7 3.6 4.5
1.6 2.7 3.6 4.5
1.7 2.7 3.6 4.5
1.8 2.75 2.7 3.6 4.5
2.0 2.75 2.7 2.7 3.6 4.5 5.4
2.2 2.75 3.6 4.5 5.4
2.5 2.75 3.65 3.6 3.6 4.5 5.4
3.0 2.75 3.65 3.6 3.6 4.5 5.45
3.2 2.75 3.65 3.6 3.6 4.55 4.5 4.5 5.45
3.5 2.75 3.6 4.55 5.45
4.0 2.75 3.6 4.55 5.5 5.45 5.45
5.0 2.75 3.7 3.65 3.65 4.6 5.5 5.45 5.45
5.5 2.75 3.7 3.65 3.65 4.6 5.5
6.0 2.75 3.7 3.65 3.65 4.6 5.5
6.3 2.75 4.65 5.5
6.5 2.75 4.65 5.5
7.0 2.75 4.65 5.55 5.5 5.5
7.5 4.65 5.55 5.5 5.5
8 to ≤ 10 4.65 5.55
>10 to ≤ 12
>12 to ≤ 15
Gefu-2: Recommended tapping holes for ductile materials
Thread d M5 M6 M8
Material thickness Recommended tolerance field
of the screwing
St Al Cu St Al Cu St Al Cu
length
1.0
1.2
1.5 4.5 4.5 4.5
1.6 4.5 4.5 4.5
1.7 4.5 4.5 4.5
1.8 4.5 4.5 4.5
2.0 4.5 4.5 4.5 5.4 5.4 5.4
2.2 4.5 4.5 4.5 5.4 5.4 5.4 7.25 7.25 7.25
2.5 4.5 4.5 4.5 5.4 5.4 5.4 7.25 7.25 7.25
3.0 4.5 4.5 4.5 5.45 5.45 5.45 7.25 7.25 7.25
3.2 4.55 4.5 4.5 5.45 5.45 5.45 7.25 7.25 7.25
3.5 4.55 4.55 4.55 5.45 5.45 5.45 7.25 7.25 7.25
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Thread d M5 M6 M8
Material thickness Recommended tolerance field
of the screwing
St Al Cu St Al Cu St Al Cu
length
4.0 4.55 4.55 4.55 5.5 5.45 5.45 7.3 7.3 7.3
5.0 4.6 4.6 4.6 5.5 5.45 5.45 7.4 7.3 7.3
5.5 4.6 4.6 4.6 5.5 5.5 5.5 7.4 7.3 7.3
6.0 4.6 4.6 4.6 5.5 5.5 5.5 7.4 7.3 7.3
6.3 4.65 4.65 4.65 5.5 5.5 5.5 7.4 7.35 7.35
6.5 4.65 4.65 4.65 5.5 5.5 5.5 7.4 7.35 7.35
7.0 4.65 4.65 4.65 5.55 5.5 5.5 7.5 7.4 7.4
7.5 4.65 4.65 4.65 5.55 5.5 5.5 7.5 7.4 7.4
8 to <= 10 4.65 4.65 4.65 5.55 5.55 5.55 7.5 7.4 7.4
>10 to <=12 7.5 7.5 7.5
>12 to <=15 7.5 7.5 7.5
General
t1 [mm]: Upper hole range, with increased conicity for
roundings advantageous for casting, strengthening of the
mandrel, screw centring, prevention of material bucking,
and adaptation to low-cost standard screw lengths.
t2/t3 [mm]: Bearing tapping hole range, max. tightening
angle 1°
Fig. AC
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9.3 Tapping screws
9.3.1 Tapping screw assemblies
The following examples for screw assemblies apply for
tapping screws with threads in accordance to DIN EN
ISO 1478. Tapping screws with form C with a point (also
known as a pilot point) are used preferably. This applies
in particular when several plates are screwed together
and hole misalignment must be expected.
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Fig. 1: Simple screwed joint (two tapping holes) Fig. 4: Tapping hole drawn through (thin plates)
Fig. 2: Simple screwed joint with through hole Fig. 5: Prestole screwed joint
Fig. 3: Tapping hole, widened (thin plates) Fig. 6: Screwed joint with tightening nut
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Tapping hole diameters Tapping hole diameter db for thread size
ST 3.5
The tapping hole diameters shown in the following tables
Plate Material strength Rm
apply subject to the following preconditions: thickness s N/mm2
• Simple tapping screw assembly in accordance with 100 150 200 250 300 350 400 450 500
Fig. Z 1.3 2.6 2.6 2.6 2.6 2.6 2.6 2.7 2.7 2.8
• Tapping hole drilled 1.4 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.8 2.8
1.5 2.7 2.7 2.7 2.7 2.7 2.7 2.8 2.8 2.9
• Tapping screw case-hardened and uncoated
1.6 2.7 2.7 2.7 2.7 2.7 2.7 2.8 2.9 2.9
• Screwing torque ≤ 0.5 x minimum fracture torque
1.7 2.7 2.7 2.7 2.7 2.7 2.8 2.8 2.9 2.9
• Screwed joint in direction of stamping only 1.8 2.7 2.7 2.7 2.7 2.8 2.8 2.9 2.9 2.9
• Select stamped holes possibly 0.1–0.3 mm larger 1.9 2.7 2.7 2.7 2.7 2.8 2.9 2.9 2.9 3.0
2.0 2.7 2.7 2.7 2.8 2.9 2.9 2.9 3.0 3.0
Internal preliminary tests should be carried out with other 2.2 2.7 2.7 2.8 2.8 2.9 3.0 3.0 3.0 3.0
screws or plate materials. 2.5 2.7 2.7 2.9 2.9 3.0 3.0 3.0 3.1 3.1
2.8 2.7 2.8 2.9 3.0 3.0 3.0 3.1 3.1 3.1
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Tapping hole diameter db for thread size Tapping hole diameter db for thread size
ST 4.8 ST 8
Plate Material strength Rm Plate Material strength Rm
thickness s N/mm2 thickness s N/mm2
100 150 200 250 300 350 400 450 500 100 150 200 250 300 350 400 450 500
1.6 3.6 3.6 3.6 3.6 3.6 3.7 3.8 3.9 3.9 2.1 6.3 6.3 6.3 6.3 6.5 6.6 6.7 6.8 6.9
1.7 3.6 3.6 3.6 3.6 3.7 3.8 3.9 3.9 4.0 2.2 6.3 6.3 6.3 6.5 6.6 6.8 6.8 6.9 7.0
1.8 3.6 3.6 3.6 3.6 3.8 3.8 3.9 4.0 4.0 2.5 6.3 6.3 6.5 6.7 6.8 6.9 7.0 7.0 7.1
1.9 3.6 3.6 3.6 3.7 3.8 3.9 3.9 4.0 4.0 2.8 6.3 6.4 6.7 6.8 6.9 7.0 7.1 7.1 7.2
2.0 3.6 3.6 3.6 3.8 3.9 3.9 4.0 4.0 4.1 3.0 6.3 6.5 6.8 6.9 7.0 7.1 7.1 7.2 7.2
2.2 3.6 3.6 3.7 3.9 3.9 4.0 4.0 4.1 4.1 3.5 6.4 6.8 7.0 7.1 7.1 7.2 7.2 7.3 7.3
2.5 3.6 3.7 3.9 4.0 4.0 4.1 4.1 4.1 4.2 4.0 6.7 6.9 7.1 7.2 7.2 7.3 7.3 7.3 7.3
2.8 3.6 3.8 4.0 4.0 4.1 4.1 4.2 4.2 4.2 4.5 6.8 7.1 7.2 7.2 7.3 7.3 7.3 7.3 7.4
3.0 3.7 3.9 4.0 4.1 4.1 4.2 4.2 4.2 4.2 5.0 7.0 7.1 7.2 7.3 7.3 7.3 7.4 7.4 7.4
3.5 3.8 4.0 4.1 4.2 4.2 4.2 4.2 4.2 4.2 5.5 7.1 7.2 7.3 7.3 7.3 7.4 7.4 7.4 7.4
4.0 4.0 4.1 4.2 4.2 4.2 4.2 4.3 4.3 4.3 6.0 7.1 7.2 7.3 7.3 7.4 7.4 7.4 7.4 7.4
6.5 7.2 7.3 7.3 7.4 7.4 7.4 7.4 7.4 7.4
Tapping hole diameter db for thread size
ST 5.5
Plate Material strength Rm
thickness s N/mm2
100 150 200 250 300 350 400 450 500
1.8 4.2 4.2 4.2 4.2 4.3 4.4 4.5 4.6 4.6
1.9 4.2 4.2 4.2 4.2 4.4 4.5 4.6 4.6 4.7
2.0 4.2 4.2 4.2 4.3 4.4 4.5 4.6 4.6 4.7
2.2 4.2 4.2 4.3 4.4 4.5 4.6 4.7 4.7 4.8
2.5 4.2 4.2 4.4 4.6 4.7 4.7 4.8 4.8 4.8
2.8 4.2 4.4 4.6 4.7 4.7 4.8 4.8 4.8 4.9
3.0 4.2 4.5 4.6 4.7 4.8 4.8 4.8 4.9 4.9
3.5 4.4 4.6 4.7 4.8 4.8 4.9 4.9 4.9 4.9
4.0 4.6 4.7 4.8 4.9 4.9 4.9 4.9 5.0 5.0
4.5 4.7 4.8 4.9 4.9 4.9 4.9 5.0 5.0 5.0
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9.3.2 Thread for tapping screws
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