Lebm0040 00
Lebm0040 00
Lebm0040 00
Commissioning Tables
Table of Contents
Cover Sheet
Vessel Name:
IMO Num
mber:
Date:
Sheets D
Description
n
e following thre
Note: The ee forms mustt be completed
d for every sea
a trial
This table
t contains all the pre-tes st sea trial data a a commissio oning technicia
an
1. Pre-Te
est Data shoulld record priorr to the start off the sea trial. i.e.
i Fuel API, Sea
S Water Tem mp,
acceptable fuel currves.
This table
t contains the measured d steady state data from the engines at
2. Test Data predeetermined RPM steps. Data a includes: eng gine speed, fuuel burn, boostt,
and load
l factor.
This table
t contains the measured d data from the e bridge or helm and should be
3. Captains Form comppleted by the Captain.
C Data includes: vess sel informationn, vessel speeed at
RPMM incriments, wind
w speed, wiind direction, sea s conditions s, etc.
Select Ty
ype of Sea Trrial
Note: Bassed on the engine application and
a the type of sea trial neede
ed, the commis
ssioning technic
cian should select
one of the following forms
s for the measu
ured engine tem
mperatures andd pressures
This is
i a sea trial th
hat is normally
y preformed at the boat OEM M using Cat ET
T.
This sea
s trial is con nducted on new w vessels to document
d basic performancee and
A. OEM Sea
S Trial
installlation information for vessells. This is not as
a thorough as
s a Complete PAR
Test and is used to o provide basic c performance e documentatio
on.
This isi a comprehe ensive sea tria oled separate circuit afterco
al on a keel coo ooled
el
B. Complete PAR - Kee engin ne. This sea triial is performe
ed at the OEM or shipyard on new vessels s for
Cooled SCAC first hull
h of a produc ction run, durin
ng any significa
ant change to a production run,
r
custo om boat and/or re-powers.
This is
i a comprehe ensive sea triaal on a Heat exxchanger coole
ed, separate circuit
c
C. Complete PAR - HEX afterc
cooled engine. This sea trial is performed at the OEM or o shipyard on new
Cooled SCAC vesseels for first hull of a productio
on run, during any
a significantt change to a
produuction run, cus stom boat and//or re-powers.
This is
i a comprehe ensive sea triaal on a Heat exxchanger coole
ed, sea waterr
D. Complete PAR - HEX afterc
cooled engine. This sea trial is performed at the OEM or o shipyard on new
Cooled SWAC vesseels for first hull of a productio
on run, during any
a significantt change to a
produuction run, cus stom boat and//or re-powers.
This is
i a test that will
w be performe ed on perform
mance related complaints
c or after
perfo
ormance relate ed component changes. The e technician shhould select the
e
ostic Sea Triall
E. Diagno
parammeters requireed to record to
o diagnose andd/or validate th
he performanc ce
issue
e.
This is
i a load step test procedure e to validate th
he performanc
ce of a C7-C32
2
F. Gensett Load Test - C7-C32
C
genset installation. This test can be performed dockside withh a load bank.
This is
i a load step test procedure e to validate th
he performanc
ce of a 3500 -
G. Genset Load Test - 3500
3 -
C2800 genset installlation. This tes
st can be perfoormed docksidde with a load
C280
bank.
Vessel Name:
mber:
IMO Num
Date:
Sea Wate
er Depth - Fee
et (Meters) Du
uring Test
Ambient Air
A Temperatu
ure - °F (°C) Du
uring Test
Coolant Type,
T Brand, and Percent Co
oncentration
(Cat ELC
C 50/50, Cat DEAC
D 70/30, etc.)
e
Cooling System
S Freeze
e Protection - °F
° (°C)
% ) Cooling Sy
Percent (% ystem Conditio
oner (SCA)
Fluid Leve
els Correct
Valve Cle
earances Chec
cked
d High Idle - (R
Measured RPM)
Measured
d Low Idle - (R
RPM)
Jacket Wa
ater Pump Ma
ax Flow - GPM
M (LPM)
Jacket Wa
ater Pump Min
n Flow - GPM (LPM)
Type of Te
est Performed
d - Bollard or Free Running
Engine Rated
R Fuel Rate
Pro
ojected Acceptable Fuel
F Rates
Vessel Name:
IMO Number:
Date:
Lo
ow Idle High
h Idle 1 2 3 4 5 Full Throttle
peed (RPM)
Desired Engine Sp
Vessel Name:
Low Idle out of gear:
Low Idle in gear:
Acceleration Run
ns 1 2 3 4 5 6 7 8
d (sec.)
w/o Trim & upwind
* speed d steps need to be defined according g to engine's rated speed. Use the fo
ollowing steps: Eng
gines rated up to 1400
1 rpm — Low
idle, the
en 600 rpm and eve very 100 rpm up to full throttle.Engine
es rated between 1401
1 to 1800 rpm — Low idle, then 1000
1 rpm and everry
100 rpm m up to full throttle.. Engine rated 180
01 and above — Lo ow idle, then 1000 rpm and every 200
0 rpm up to 300 rppm below rated.
Then ev very 100 rpm to full throttle
Sea Trial Data Ports ( 900# Ports)
Measured Engine Temperatures and Pressures
Note: This data is to be recorded at rated engine speed and 100% load to best assess the performance of the engines and vessel.
Reference the Marine Commissioning Guide and the Marine Analyst Service Handbook for additional information
Pressure
907 Inlet air restriction On Engine on certain engines
Transducer
Pressure
908 Exhaust stack backpressure
Transducer
Pressure
936 Fuel return line restriction
Transducer
Pressure
961 Fuel pump inlet restriction
Transducer
Pressure
963 Raw water pump outlet pressure Assume Raw Pump = Sea water pump
Transducer
Pressure
964 Raw water pressure after heat exchanger Assume Raw Pump = Sea water pump
Transducer
Pressure
Raw water pump inlet pressure Assume Raw Pump = Sea water pump
Transducer
Optional
900 Series Measurement Actual
Location Description Notes Specification
Designation Tool Measurement
904 Auxiliary water pump inlet pressure - Assume Aux Pump = SCAC water pump
905 Auxiliary water pump outlet pressure - Assume Aux Pump = SCAC water pump
Temp Probe -
912 Exhaust stack temp
optional
Sea Trial Data Ports ( 900# Ports)
Measured Engine Temperatures and Pressures
Optional (con't) OEM Sea Trial
900 Series Measurement Actual
Location Description Notes Specification
Designation Tool Measurement
912B Exhaust manifold right rear turbo temp Temp Probe *turbo inlet temp
912D Exhaust manifold left rear turbo temp Temp Probe *turbo inlet temp
Temp Probe -
915 Marine gear oil temp
optional
Pressure
916 Marine gear oil pressure Transducer -
optional
Pressure
918 Jacket water outlet pressure (before regulators) Transducer -
optional
Pressure
919 Jacket water pressure at pump outlet Transducer -
optional
Pressure
920 Jacket water pump inlet pressure at pump inlet Transducer -
optional
Pressure
921 Jacket water pressure from cooling system Transducer -
optional
922 Jacket water inlet temp from cooling system Temp Probe
Temp Probe -
925 Marine gear cooler water inlet temp
optional
Temp Probe -
926 Marine gear cooler water outlet temp
optional
Pressure
927 Oil filter inlet pressure Transducer - On Engine on some engines
optional
930 Air cleaner outlet temp Temp Probe Required when not recorded by ECM
Temp Probe -
931 Turbocharger compressor outlet temp Not possible to collect this data on all engines
optional
Temp Probe -
938 Oil cooler water outlet temp
optional
Pressure
939 Oil cooler water outlet pressure Transducer -
optional
Pressure
960 Turbocharger compressor outlet pressure Transducer - Not possible to collect this data on all engines
optional
Aux. water outlet temp (to HEX) - Assume Aux Pump = SCAC water pump
Aux. water inlet temp (from HEX) - Assume Aux Pump = SCAC water pump
Aux. water outlet pressure (to HEX) - Assume Aux Pump = SCAC water pump
Aux. water inlet pressure (from HEX) - Assume Aux Pump = SCAC water pump
Sea Trial Data Ports ( 900# Ports)
Measured Engine Temperatures and Pressures
Note: This data is to be recorded at rated engine speed and 100% load to best assess the performance of the engines and vessel.
Reference the Marine Commissioning Guide and the Marine Analyst Service Handbook for additional information
Pressure
904 Auxiliary water pump inlet pressure Assume Aux Pump = SCAC water pump
Transducer
Pressure
905 Auxiliary water pump outlet pressure Assume Aux Pump = SCAC water pump
Transducer
Pressure
907 Inlet air restriction On Engine on certain engines
Transducer
Pressure
908 Exhaust stack backpressure
Transducer
912B Exhaust manifold right rear turbo temp Temp Probe *turbo inlet temp
912D Exhaust manifold left rear turbo temp Temp Probe *turbo inlet temp
Pressure
918 Jacket water outlet pressure (before regulators)
Transducer
Pressure
919 Jacket water pressure at pump outlet
Transducer
Pressure
920 Jacket water pump inlet pressure at pump inlet
Transducer
Pressure
921 Jacket water pressure from cooling system
Transducer
922 Jacket water inlet temp from cooling system Temp Probe
930 Air cleaner outlet temp Temp Probe Required when not recorded by ECM
935 Fuel inlet temp ECM On Engine - At Engine Mounted Fuel Filter
Pressure
936 Fuel return line restriction
Transducer
Pressure
961 Fuel pump inlet restriction
Transducer
963 Raw water pump outlet pressure - Assume Raw Pump = Sea water pump
964 Raw water pressure after heat exchanger - Assume Raw Pump = Sea water pump
New 900 #? Raw water pump inlet pressure - Assume Raw Pump = Sea water pump
New 900 #? Aux. water outlet temp (to HEX) Temp Probe Assume Aux Pump = SCAC water pump
New 900 #? Aux. water inlet temp (from HEX) Temp Probe Assume Aux Pump = SCAC water pump
Pressure
New 900 #? Aux. water outlet pressure (to HEX) Assume Aux Pump = SCAC water pump
Transducer
Pressure
New 900 #? Aux. water inlet pressure (from HEX) Assume Aux Pump = SCAC water pump
Transducer
Optional
900 Series Measurement Actual
Location Description Notes Specification
Designation Tool Measurement
Temp Probe -
912 Exhaust stack temp
optional
Temp Probe -
915 Marine gear oil temp
optional
Pressure
916 Marine gear oil pressure Transducer -
optional
Temp Probe -
925 Marine gear cooler water inlet temp
optional
Temp Probe -
926 Marine gear cooler water outlet temp
optional
Pressure
927 Oil filter inlet pressure Transducer -
optional
Temp Probe -
931 Turbocharger compressor outlet temp
optional
Temp Probe -
938 Oil cooler water outlet temp
optional
Pressure
939 Oil cooler water outlet pressure Transducer -
optional
Pressure
960 Turbocharger compressor outlet pressure Transducer -
optional
Sea Trial Data Ports ( 900# Ports)
Measured Engine Temperatures and Pressures
Note: This data is to be recorded at rated engine speed and 100% load to best assess the performance of the engines and vessel.
Reference the Marine Commissioning Guide and the Marine Analyst Service Handbook for additional information
Pressure
907 Inlet air restriction On Engine on certain engines
Transducer
Pressure
908 Exhaust stack backpressure
Transducer
912B Exhaust manifold right rear turbo temp Temp Probe *turbo inlet temp
912D Exhaust manifold left rear turbo temp Temp Probe *turbo inlet temp
922 Jacket water inlet temp from cooling system Temp Probe
930 Air cleaner outlet temp Temp Probe Required when not recorded by ECM
935 Fuel inlet temp ECM On Engine - At Engine Mounted Fuel Filter
Pressure
936 Fuel return line restriction
Transducer
Pressure
961 Fuel pump inlet restriction
Transducer
Pressure
964 Raw water pressure after heat exchanger Assume Raw Pump = Sea water pump
Transducer
Pressure
Raw water pump inlet pressure Assume Raw Pump = Sea water pump
Transducer
Optional
900 Series Measurement Actual
Location Description Notes Specification
Designation Tool Measurement
Pressure
904 Auxiliary water pump inlet pressure Transducer - Assume Aux Pump = SCAC water pump
optional
Pressure
905 Auxiliary water pump outlet pressure Transducer - Assume Aux Pump = SCAC water pump
optional
Temp Probe -
912 Exhaust stack temp
optional
Temp Probe -
915 Marine gear oil temp
optional
Pressure
916 Marine gear oil pressure Transducer -
optional
Pressure
918 Jacket water outlet pressure (before regulators) Transducer -
optional
Pressure
919 Jacket water pressure at pump outlet Transducer -
optional
Pressure
920 Jacket water pump inlet pressure at pump inlet Transducer -
optional
Pressure
921 Jacket water pressure from cooling system Transducer -
optional
Pressure Need for both SCAC and JWAC circuits when
923 Aftercooler water inlet pressure Transducer - aftercooler is cooled by both circuits (3500 T3,
optional C175)
Pressure Need for both SCAC and JWAC circuits when
924 Aftercooler water outlet pressure Transducer - aftercooler is cooled by both circuits (3500 T3,
optional C175)
Temp Probe -
925 Marine gear cooler water inlet temp
optional
Temp Probe -
926 Marine gear cooler water outlet temp
optional
Pressure
927 Oil filter inlet pressure Transducer - On Engine on some engines
optional
Temp Probe -
931 Turbocharger compressor outlet temp Not possible to collect this data on all engines
optional
Temp Probe -
938 Oil cooler water outlet temp
optional
Pressure
939 Oil cooler water outlet pressure Transducer -
optional
Pressure
960 Turbocharger compressor outlet pressure Transducer - Not possible to collect this data on all engines
optional
Temp Probe -
Aux. water outlet temp (to HEX) Assume Aux Pump = SCAC water pump
optional
Temp Probe -
Aux. water inlet temp (from HEX) Assume Aux Pump = SCAC water pump
optional
Pressure
Aux. water outlet pressure (to HEX) Transducer - Assume Aux Pump = SCAC water pump
optional
Pressure
Aux. water inlet pressure (from HEX) Transducer - Assume Aux Pump = SCAC water pump
optional
Sea Trial Data Ports ( 900# Ports)
Measured Engine Temperatures and Pressures
Note: This data is to be recorded at rated engine speed and 100% load to best assess the performance of the engines and vessel.
Reference the Marine Commissioning Guide and the Marine Analyst Service Handbook for additional information
Pressure
907 Inlet air restriction On Engine on certain engines
Transducer
Pressure
908 Exhaust stack backpressure
Transducer
912B Exhaust manifold right rear turbo temp Temp Probe *turbo inlet temp
912D Exhaust manifold left rear turbo temp Temp Probe *turbo inlet temp
922 Jacket water inlet temp from cooling system Temp Probe
930 Air cleaner outlet temp Temp Probe Required when not recorded by ECM
935 Fuel inlet temp ECM On Engine - At Engine Mounted Fuel Filter
Pressure
936 Fuel return line restriction
Transducer
Pressure
961 Fuel pump inlet restriction
Transducer
Pressure
Raw water pump inlet pressure Assume Raw Pump = Sea water pump
Transducer
904 Auxiliary water pump inlet pressure - Assume Aux Pump = SCAC water pump
905 Auxiliary water pump outlet pressure - Assume Aux Pump = SCAC water pump
Temp Probe -
912 Exhaust stack temp
optional
Temp Probe -
915 Marine gear oil temp
optional
Pressure
916 Marine gear oil pressure Transducer -
optional
Pressure
918 Jacket water outlet pressure (before regulators) Transducer -
optional
Pressure
919 Jacket water pressure at pump outlet Transducer -
optional
Pressure
920 Jacket water pump inlet pressure at pump inlet Transducer -
optional
Pressure
921 Jacket water pressure from cooling system Transducer -
optional
Temp Probe -
925 Marine gear cooler water inlet temp
optional
Temp Probe -
926 Marine gear cooler water outlet temp
optional
Pressure
927 Oil filter inlet pressure Transducer - On Engine on some engines
optional
Temp Probe -
931 Turbocharger compressor outlet temp Not possible to collect this data on all engines
optional
Temp Probe -
938 Oil cooler water outlet temp
optional
Pressure
939 Oil cooler water outlet pressure Transducer -
optional
Pressure
960 Turbocharger compressor outlet pressure Transducer - Not possible to collect this data on all engines
optional
Aux. water outlet temp (to HEX) - Assume Aux Pump = SCAC water pump
Aux. water inlet temp (from HEX) - Assume Aux Pump = SCAC water pump
Aux. water outlet pressure (to HEX) - Assume Aux Pump = SCAC water pump
Aux. water inlet pressure (from HEX) - Assume Aux Pump = SCAC water pump
Sea Trial Data Ports ( 900# Ports)
Measured Engine Temperatures and Pressures
Note: This data is to be recorded at rated engine speed and 100% load to best assess the performance of the engines and vessel.
Reference the Marine Commissioning Guide and the Marine Analyst Service Handbook for additional information
Pressure
907 Inlet air restriction On Engine on certain engines
Transducer
Pressure
908 Exhaust stack backpressure
Transducer
Temp Probe -
912 Exhaust stack temp
optional
912B Exhaust manifold right rear turbo temp Temp Probe *turbo inlet temp
912D Exhaust manifold left rear turbo temp Temp Probe *turbo inlet temp
Temp Probe -
915 Marine gear oil temp
optional
Pressure
916 Marine gear oil pressure Transducer -
optional
Pressure
918 Jacket water outlet pressure (before regulators) Transducer -
optional
Pressure
919 Jacket water pressure at pump outlet Transducer -
optional
Pressure
920 Jacket water pump inlet pressure at pump inlet Transducer -
optional
Pressure
921 Jacket water pressure from cooling system Transducer -
optional
922 Jacket water inlet temp from cooling system Temp Probe
Sea Trial Data Ports ( 900# Ports)
Measured Engine Temperatures and Pressures
As Required (con't) Diagnostic Sea Trial
900 Series Measurement Actual
Location Description Notes Specification
Designation Tool Measurement
Pressure Need for both SCAC and JWAC circuits when
923 Aftercooler water inlet pressure Transducer - aftercooler is cooled by both circuits (3500 T3,
optional C175)
Pressure Need for both SCAC and JWAC circuits when
924 Aftercooler water outlet pressure Transducer - aftercooler is cooled by both circuits (3500 T3,
optional C175)
Temp Probe -
925 Marine gear cooler water inlet temp
optional
Temp Probe -
926 Marine gear cooler water outlet temp
optional
Pressure
927 Oil filter inlet pressure Transducer - On Engine on some engines
optional
930 Air cleaner outlet temp Temp Probe Required when not recorded by ECM
Temp Probe -
931 Turbocharger compressor outlet temp Not possible to collect this data on all engines
optional
935 Fuel inlet temp ECM On Engine - At Engine Mounted Fuel Filter
Pressure
936 Fuel return line restriction
Transducer
Temp Probe -
938 Oil cooler water outlet temp
optional
Pressure
939 Oil cooler water outlet pressure Transducer -
optional
Pressure
960 Turbocharger compressor outlet pressure Transducer - Not possible to collect this data on all engines
optional
Pressure
961 Fuel pump inlet restriction
Transducer
Pressure
963 Raw water pump outlet pressure Assume Raw Pump = Sea water pump
Transducer
Pressure
964 Raw water pressure after heat exchanger Assume Raw Pump = Sea water pump
Transducer
Temp Probe -
Aux. water outlet temp (to HEX) Assume Aux Pump = SCAC water pump
optional
Temp Probe -
Aux. water inlet temp (from HEX) Assume Aux Pump = SCAC water pump
optional
Pressure
Aux. water outlet pressure (to HEX) Transducer - Assume Aux Pump = SCAC water pump
optional
Pressure
Aux. water inlet pressure (from HEX) Transducer - Assume Aux Pump = SCAC water pump
optional
Pressure
Raw water pump inlet pressure Assume Raw Pump = Sea water pump
Transducer
C9 - C32
Generator Set Load Test
Gen Set Load Test
TMI rated load limit Spec. met?
No CAT 900 No Description 0% 25% 50% 75% 100% 110% max. min. Yes/No/N.A.
1 Actual Load ekW
2 Voltage V
3 Amperes A
4 Frequency Hz
5 Power Factor cosf
6 910 Engine Speed rpm
7 Engine Load Factor (ECM) %
8 Gen. Fwd Bearing Temp °C
9 Gen. Set Aft Bearing Temp °C
10 Gen. Stator Temp °C
11 901 Jacket Water Cool. Temp °C
12 902 Jacket Water pump outlet Temp °C
13 904 Aux Water pump inlet Press kPa
14 Aux Water pump inlet Temp °C
15 905 Aux Water pump out Press kPa
16 SCAC Water Temp. °C
17 930 Air Temp at Air cleaner °C
18 907 Air Inlet Manifold Temp °C
19 911 Air Inlet Manifold Press. kPa
20 907 Air Inlet Restriction RH kPa
21 907 Air Inlet Restriction LH kPa
22 913 Engine oil Temp °C
23 914 Oil Pressure kPa
26 917 Fuel Pressure kPa
27 Fuel Filter Diff. Press. kPa
28 961 Fuel Pump inlet restriction kPa
29 935 Fuel inlet Temp °C
30 Fuel Flow (Flow Meter) l/h
31 932 Crankcase Pressure kPa
32 912A Exhaust Temp RH °C
33 912B Exhaust Temp LH °C
34 Exhaust Stack Temp* °C
35 908 Exhaust Stack backpressure kPa
*if 32,33 are not available
Comments:
3500 - C280
Generator Set Load Test
Gen Set Load Test
TMI rated load limit Spec. met?
No CAT 900 No Description 0% 25% 50% 75% 100% 110% max. min. Yes/No/N.A.
1 Actual Load ekW
2 Voltage Phase U-V V
3 Voltage Phase V-W V
4 Voltage Phase U-W V
5 Amperes Phase U A
6 Amperes Phase V A
7 Amperes Phase W A
8 Frequency Hz
9 Power Factor cosf
10 Exciter Voltage V
11 Exciter Current A
12 910 Engine Speed rpm
13 Engine Load Factor (ECM) %
14 Gen. DE Bearing Temp °C
15 Gen. NDE Bearing Temp °C
16 Gen. Stator Temp U °C
17 Gen. Stator Temp V °C
18 Gen. Stator Temp W °C
19 901 Jacket Water Cool. Temp °C
20 902 Jacket Water pump outlet Temp °C
21 904 Aux Water pump inlet Press kPa
22 Aux Water pump inlet Temp kPa
23 905 Aux Water pump out Press kPa
24 SCAC Water Temp. °C
25 930 Air Temp at Air cleaner °C
26 907 Air Inlet Manifold Temp °C
27 911 Air Inlet Manifold Press. (after A/C) kPa
28 Boost (before A/C) kPa
29 907 Air Inlet Restriction RH kPa
30 907 Air Inlet Restriction LH kPa
31 913 Engine oil Temp °C
32 914 Oil Pressure kPa
33 Oil Filter Diff. Press. kPa
34 938 Oil Cooler water outlet Temp °C
35 917 Fuel Pressure kPa
3500 - C280
Generator Set Load Test
Gen Set Load Test (con't)
36 Fuel Filter Diff. Press. kPa
37 961 Fuel Pump inlet restriction kPa
38 935 Fuel inlet Temp °C
39 Fuel Flow (Flow Meter) l/h
40 932 Crankcase Pressure kPa
41 912A Exhaust Temp Fwd RH °C
42 912B Exhaust Temp Rear RH °C
43 912C Exhaust Temp Fwd LH °C
44 912D Exhaust Temp Rear LH °C
45 Exhaust Stack Temp °C
46 908 Exhaust Stack backpressure kPa
47 Cylinder Exhaust Temp. 1 °C
48 Cylinder Exhaust Temp. 2 °C
49 Cylinder Exhaust Temp. 3 °C
50 Cylinder Exhaust Temp. 4 °C
51 Cylinder Exhaust Temp. 5 °C
52 Cylinder Exhaust Temp. 6 °C
53 Cylinder Exhaust Temp. 7 °C
54 Cylinder Exhaust Temp. 8 °C
55 Cylinder Exhaust Temp. 9 °C
56 Cylinder Exhaust Temp. 10 °C
57 Cylinder Exhaust Temp. 11 °C
58 Cylinder Exhaust Temp. 12 °C
59 Cylinder Exhaust Temp. 13 °C
60 Cylinder Exhaust Temp. 14 °C
61 Cylinder Exhaust Temp. 15 °C
62 Cylinder Exhaust Temp. 16 °C
Comments:
Materials and specifications are subject to change LEBM0040-00
without notice. CAT, CATERPILLAR, their respective
logos, “Caterpillar Yellow” and the POWER EDGE
trade dress, as well as corporate and product identity
used herein, are trademarks of Caterpillar and may not
be used without permission.