Ultra-2: Bunn-O-Matic Corporation
Ultra-2: Bunn-O-Matic Corporation
Ultra-2: Bunn-O-Matic Corporation
BUNN ULTRA-2
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
CONTENTS
Introduction & Warranty ............................................................................................... 2
User Notices .................................................................................................................. 3
Site Preparation, Electrical Requirements ..................................................................... 3
Initial Setup ................................................................................................................... 4
Operating Controls ........................................................................................................ 6
Programming ................................................................................................................ 7
Using the Dispenser for Granita-Type Products .......................................................... 18
Using the Dispenser for Cold Liquid Products ............................................................ 18
Other Recommendations For Your Dispenser ............................................................. 10
Recommended Daily Cleaning ..................................................................................... 20
Schematic Wiring Diagrams ........................................................................................ 22
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will
be commercially free of defects in material and workmanship existing at the time of manufacture and appearing
within the applicable warranty period. This warranty does not apply to any equipment, component or part that was
not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper
installation or operation, improper maintenance or repair, damage or casualty. This warranty is conditioned on the
Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601
or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the
defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from
BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL,
EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are
not authorized to make modifications to this warranty or to make additional warranties that are binding on BUNN.
Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not
be relied upon.
If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its
exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/
or labor (during the applicable parts and labor warranty periods specified above) to repair the defective
components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace
the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF
THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S
SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales,
loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute
equipment, facilities or services, or any other special, incidental or consequential damages.
32080 031103
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CHARGE
Type R404A, Amount 10 oz
Design Pressures: High 240 Low 34
32162.0000 (ULTRA-2)
27442.0000
CHARGE
Type R404A, Amount 9.5 oz(269g)
! WARNING Design Pressures: High 215 Low 40
DO NOT OVERLOAD CIRCUIT.
ALWAYS ELECTRICALLY GROUND THE CHASSIS
OR ADAPTOR PLUG.
DO NOT DEFORM PLUG OR CORD.
FOLLOW NATIONAL AND LOCAL ELECTRICAL CODES. 29373.0000 (ULTRA-2A)
KEEP COMBUSTIBLES AWAY.
FAILURE TO COMPLY RISKS EQUIPMENT
DAMAGE, FIRE OR SHOCK HAZARD.
READ THE ENTIRE OPERATING MANUAL Risk of Electric Shock.
BEFORE USING THIS PRODUCT
00986.0002E 5/98 ©1994 Bunn-O-Matic Corporation This equipment may have two power
supply cords. Unplug all cords before
00986.0002 moving or servicing this equipment.
29947.0000
SITE PREPARATION
The dispenser is very heavy. Place it on a sturdy counter or shelf capable of supporting at least 180 lbs. It is
for indoor use only.
The dispenser must have at least six inches of space behind it. This space is needed for airflow, air filter removal,
and cleaning. A clearance of at approximately six inches is recommended between the dispenser sides and the wall
or another appliance. The dispenser performs better if not placed near any heating appliance. Leave some space
so the dispenser can be moved for cleaning.
ELECTRICAL REQUIREMENTS
CAUTION – Improper electrical installation will damage components. An electrician must provide electrical service
as specified below.
Model ULTRA-2, This dispenser has an attached cordset and requires a 2-wire, grounded, individual branch circuit
rated 120 volts ac, 15 amp, single phase, 60 Hz. The mating connector must be a NEMA 5-15R.
(Refer to the dataplate for exact electrical requirements.)
Model ULTRA-2A, This dispenser has an attached cordset and requires a 2-wire, grounded, individual branch
circuit rated 230 volts ac, 10 amp, single phase, 50 Hz. (Refer to the dataplate for exact electrical requirements.)
NOTE – Bunn-O-Matic does not recommend the use of any extension cord with these dispensers.
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6.0"
MIN.
1. Set the dispenser on a sturdy counter top. The dispenser requires a minimum of 6.0" air clearance at the rear
of the dispenser. For optimum performance, do not let warm air from surrounding machines blow on the
ULTRA -2.
NOTE – The dispenser should be level or slightly lower in front for proper operation.
2. Remove all shipping material, including the compressor support eyebolt, the cooling drum supports, the
“Do Not Lift Here” signs from the cooling drums, and the “Rinse Before Using” signs from each hopper.
For models without PAF (Powder Auto-Fill™), proceed to step #7.
3. Remove the rear plastic plug 4. Place PAF platform assembly 5. Tighten support rod from top
from the trim strip between the on top of the motor covers and of platform. Retighten motor
hopper drip trays and loosen install support rod into hole in cover screws.
the auger motor cover screws. trim strip.
6. Plug RCA cord into ULTRA base 7. Install each hopper seal over 8. Press the seals firmly into
unit. Proceed with steps 7 thru the flange at the rear of the place.
12. cooling drums as shown.
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9. Align the auger shaft with the 10. Install auger nose bushing into 11. Thoroughly rinse the hoppers
flat fin of the auger. Push the inside front of hopper. and install them over the augers
augers as far as they will go and and cooling drums.
rotate them so the flat fin is fac-
ing up.
12. Slide them into place and push 13. For models with PAF, install 14. Install PAF unit onto platform
them down until the hopper level probes into slots at top and plug power cord into rear of
lock plungers snap into place. rear of PAF hoppers. platform. Plug platform power
For models without PAF, pro- cord into proper outlet. (Refer to
ceed to step 15. PAF manual for water con-
nections)(Proceed to step 17)
15. Set the lids on the hoppers. Lift 16. Plug in the hopper lid lamp 17. Assemble the drip tray.
slightly and slide back or front cords.
for filling.
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There are five of these switches that will be used for the operation of the dispenser.
2 3 4 5
This switch is the ON/OFF toggle switch which powers up the dispenser and the LCD display. When ON
the Date and Time toggle back and forth continously except during programming.
This is used to turn the left side ice control to OFF, ICE or CHILL.
This is used to turn the right side ice control to OFF, ICE or CHILL.
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2 4
3
PROGRAMMING SWITCHES
To access the programming mode, and to scroll through the different function screens, hidden programming
switches are used. There are three of these switches that will be used for the setup of the dispenser.
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During normal operations, the Date, the Time, and the Serial Number toggle back and forth continuously. The
following function screens are in the order they appear from the menu display. Each screen will have instructions
and procedures to program the various functions of the dispenser.
HOME SCREEN
Displays the TIME, DATE, SERIAL NUMBER and ASSET NUMBER which toggle back and forth continuously.
ULT00000001 AN00000001
Off O ff Off O ff
JAN. 4, 2002
Off O ff
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CLEANING GUIDE
NO YES
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SET THICKNESS ?
NO YES
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PASSWORD 0
(-) NEXT (+)
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DEFROST MINUTES
(-) OFF (+)
FREEZE MINUTES
(-) 60 (+)
PM COMPLETE ?
NO YES
6 MONTH PM
(-) ON (+)
32080 022003
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SWITCHES SWITCHES
(-) ON (+) (-) LOCKOUT (+)
Set Password
This is the function to set the password using a range of 0 to 9999 (the factory default is 0). When the
password is set, the operator can only access the first four functions: Cleaning Guide, Set Consistency, Test
Augers and Set Date & Time.
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Install Date
The following three screens will scroll after advancing past the function “Restore Defaults”. The Install Date
and Time is recorded when the dispenser is powered on for the first 100 hours. The Install Date and Time cannot
be reset and is stored in permanent memory.
INSTALL DATE
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DISPLAY
TEMP & TORQUE
0 0 0 0
36 36° 67 67°h
CLEAN FILTER
Monthly cleaning of the air filter is recommended. Should the air filter become dirty creating a high temperature
problem, the unit will shut down until service is completed to correct the problem.
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b. Press and release the Left and/or Right (ON/OFF) switch to start the Auger Motor.
c. Press and release the (OFF/ICE/CHILL) switch and select ICE to begin the cooling process for the
selected hopper.
4. Wait for the liquid to freeze to the desired consistency.
HINTS – Bunn-O-Matic recommends that the product in the dispenser be thawed each day, usually overnight.
The ice granules get too large and a consistent product is difficult to maintain if left frozen for an extended
period of time. Set the NIGHT mode for a few hours each night and return it to the DAY mode when the
product has thawed sufficiently. You’ll know it is in the NIGHT mode because the display will indicate NIGHT
MODE.
b. Press and release the Left and/or Right (ON/OFF) switch to start the Auger Motor.
c. Press and release the (OFF/ICE/CHILL) switch and select CHILL to begin the cooling process for
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• For best results with granita-type products, use only products with an apparent brix of 12 or higher. Some
products may work with an apparent brix as low as 9. Your experimentation with other products will be the
best guide in this area.
• Keep the pre-mixed liquid product refrigerated. This reduces cooling/freezing time in the dispenser.
• Keep the hoppers topped-off during peak serving periods. Add pre-mixed liquid product as it is dispensed.
This reduces the cooling/freezing time and assures you of always having product ready to dispense.
• Keep the product level in the hoppers higher than the auger. Air will become entrapped in the mixture
resulting in a clouded foamy consistency.
• You may find it beneficial to turn down the ice controls to keep the ice granules from growing too large.
Refer to Programming The Dispenser on page 11 for Setting the Consistency.
• Some products freeze at a lower temperature than others. You may notice frost or ice on the hoppers. This
is normal and should not be a concern.
• Humidity in the air may cause sweating on the outside surfaces of the hoppers. This is to be expected and
should not be a concern. The drip trays beneath the hoppers will capture this and cause it to flow to the
lower drip tray for disposal.
• Some noises are to be expected during normal operation of the dispenser. By becoming familiar with the
noises made during normal operation, you will be better able to listen for problems.
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2. Depress the hopper lock 3. Pull forward to remove. 4. Pull the auger from the cooling
plunger. Lift the hopper up drum.
slightly.
5. Remove the cooling drum seal 6. Caution: The faucet valve is 7. Carefully slide the faucet valve
from the rear of the drum. under spring tension. Spread up to remove the spring and
one side of the handle first, then faucet seal. Extra care should
the other and disconnect from be taken when handling the seal
the hopper. to prevent damage. Do not fold
the seal as this will cause dam-
age to the Teflon® sealing sur-
face.
8. Remove the auger nose bushing 9. Care must be taken to ensure this surface does not get scratched during
from inside the hopper. cleaning. Deep scratches could cause leakage around the seal.
10. Place all parts in a clean sink with mild hot water (120°F) and sanitizer solution. Allow all parts to soak for at least
5 minutes. Carefully wash all components with a clean wash cloth in the hot water and sanitizer solution. Use a
clean, soft bristle brush as needed for the smaller components and tight areas. Do not immerse hopper lids. Use
a commercial sanitizer that has 100 ppm of available chlorine with a concentration level of at least 3% available
chlorine (KAY-5 Sanitizer). Follow the sanitizer’s mixing instructions to ensure 100 ppm of available chlorine.
11. Wash the drums, hopper drip trays, top covers, and outer enclosure using a clean wash cloth that has been
dampened in the hot water and sanitizer solution. Pay particular attention to the shaft area and make sure it
is thoroughly cleaned and sanitized.
12. Thoroughly rinse all surfaces with a clean wash cloth that has been dampened with hot water. Wipe dry with
a clean dry wash cloth before reassembling the dispenser.
NOTE – Although most parts are dishwasher safe, they may be affected by the chemicals in some commercial
sanitizing agents. Do not place the hopper nor hopper lids in a dishwasher. Rinse thoroughly before assembly.
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1. Install the seals over the flange 2. Align the auger shafts with the 3. Install auger nose bushing into
at the rear of the cooling drums augers. Push the augers as far inside front of hopper.
and press the seals firmly into as they will go and rotate them
place as shown. so the flat face of the auger
shaft is aligned with the flat face
of the auger nose.
4. Thoroughly rinse the hoppers 5. Slide them into place and push 6. Set the lids on the hoppers and
and install them over the augers them down until the hopper plug in the hopper lid lamp
and cooling drums. lock plungers snap into place. cords.
7. Position the faucet seal and re- 8. Slide the faucet valve assembly 9. Press down on the valve to
turn spring in the faucet valve. into place on the hopper. compress the spring. Position
the faucet handle over the fau-
cet valve one side at a time and
snap into place on the hopper.
WHI
BLK
J2-1 1
J2-5 D
LEFT RIGHT
I AUGER AUGER
S
P M M
L
WHI
BLK
J2-10
RED
WHI
RED
WHI
1 BLK
1 BLK
A
Y
BLK
BLK
1 RED
1 RED
MEMBRANE
4
SWITCH
GOURMET
I/O
ULTRA
BRN/WHI
WHI/RED
BRN/BLK
WHI
WHI
RED/BLK
ICE
12 J2-16 16
WHI/BLK-22
WHI/BLK-22
WHI/VIO-22
WHI/VIO-22
WHI/RED-22 J3-1
WHI/BLK-22
PNK-22
BRN/WHI
WHI/RED
TAN-22
5
WHI-22 J3-5 AMP
WHI/BLU
GRY-22
VIO-22 CIRCUIT
BLU-22 BREAKER
GRN-22 WHI/YEL
YEL-22 J3-10 FAN
BRN/BLK
RED/BLK
ORN-22 MOTOR
BLK
BLK
BLK-22 J3-12 C
BLU/BLK
1 RED/BLK
VIO
J5-1
GRY
LAMP
WHI
BRN/WHI
I/O I/O SHIELD RELAY
BRN/BLK
C BLK
O WHI
J5-5
N
WHI
WHI
T VIO
R WHI/BLU
O WHI/BLK-22
L J5-10 YEL-22 LEFT RIGHT
BLU-22 SOL. SOL.
B WHI/BLK-22 TRANSFORMER
BRN-20
RED-20
O WHI/RED
A GRY
R J5-15 BRN-20
D RED-20
ORN
BLU/BLK
J5-20 WHI/BLK WHI/BLK
TAN-22
PNK-22 ORN WHI
WHI/BLK-22
C
WHI/GRY-22
WHI/GRN-22 COMPRESSOR RELAY
J5-24
PNK-22
YEL-22
TAN-22
BLK
WHI/BLK-22
WHI/BLK-22
J6-1 WHI-22 1
BLK-22 COMPRESSOR ASSY
CLOCK
BLU-22
BLU-22
WHI/ORN COMPRESSOR
MOTOR
LIMIT
1 1 1 THERM.
GRN/YEL-16
START
t° t° t°
RUN
120 VOLTS AC 1 1
LEFT RIGHT
2 WIRE TORQUE TORQUE 3
6 5
2
N WHI
SENSOR SENSOR LEFT RIGHT HOT
SINGLE PHASE GAS PTC
4 ASSY 1
60 HZ 32082.0000B 01/02 © 2002 BUNN-O-MATIC CORPORATION
32080 021502
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BRN
GRN/YEL
BLU
J2-5 D
LEFT RIGHT
I AUGER AUGER
S
P M M
L
WHI
BLK
J2-10
RED
WHI
RED
WHI
1 BLK
1 BLK
A
Y
BLK
BLK
1 RED
1 RED
MEMBRANE
4
SWITCH
GOURMET
I/O EMI
ULTRA
BRN/WHI
WHI/RED
BRN/BLK
WHI
WHI
RED/BLK
FILTER
ICE
12 J2-16 16
WHI/BLK-22
WHI/BLK-22
WHI/VIO-22
WHI/VIO-22
WHI/RED-22 J3-1
WHI/BLK-22
PNK-22
WHI
BLK
BRN/WHI
WHI/RED
TAN-22
5
WHI-22 J3-5 AMP
WHI/BLU
GRY-22
VIO-22 CIRCUIT
BLU-22 BREAKER
GRN-22 WHI/YEL
YEL-22 J3-10 FAN
BRN/BLK
RED/BLK
ORN-22 MOTOR
BLK
BLK
BLK-22 J3-12 C
BLU/BLK
1 RED/BLK
VIO
J5-1
GRY
LAMP
WHI
BRN/WHI
I/O I/O SHIELD RELAY
BRN/BLK
C BLK
O WHI
N J5-5
T
WHI
WHI
VIO
R WHI/BLU
O WHI/BLK-22
L YEL-22 LEFT RIGHT
J5-10
BLU-22 SOL. SOL. LIGHTS
B WHI/BLK-22 TRANSFORMER
BRN-20
RED-20
O WHI/RED
A GRY
R BRN-20
D J5-15
RED-20
ORN
BLU/BLK
J5-20 WHI/BLK WHI/BLK
TAN-22
PNK-22 WHI
WHI/BLK-22
C
WHI/GRY-22 ORN
WHI/GRN-22 COMPRESSOR RELAY
J5-24
PNK-22
TAN-22
YEL-22
BLK
WHI/BLK-22
WHI/BLK-22
J6-1 WHI-22 1
BLK-22 COMPRESSOR ASSY
CLOCK
BLU-22
BLU-22
WHI/ORN COMPRESSOR
MOTOR
LIMIT
1 1 1 THERM.
START
t° t° t°
RUN
1 1
GRN/YEL-16
230 VOLTS AC LEFT RIGHT
2 WIRE TORQUE TORQUE 3
6 5
2
N WHI
SENSOR SENSOR LEFT RIGHT HOT
SINGLE PHASE GAS PTC
4 ASSY 1
50 HZ 32082.0001B 05/02 © 2002 BUNN-O-MATIC CORPORATION R
CIRCUIT BOARD
TRANSFORMER
WHI/BLU BLK
WHI/BLK WHI
32080 053102
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