Materials System Specification

01-SAMSS-010 9 July 2018

Fabricated Steel Piping
Document Responsibility: Materials Engineering Standards Committee

Contents
1 Scope ................................................................ 2
2 Conflicts and Deviations ................................... 2
3 References........................................................ 2
4 Purchase Order Information .............................. 5
5 Material Requirements ...................................... 5
6 Requirements for Design, Cutting and Fitting ... 7
7 Bending ........................................................... 10
8 Welding ........................................................... 10
9 Inspection and Tests ....................................... 11
10 Supplementary Requirements
for Fabricated Laterals .................................... 12
11 Product Marking and Preparation
for Shipment.................................................... 12
Revision Summary.................................................. 14

Previous Issue: 9 July 2014 Next Planned Update: 9 July 2021

Page 1 of 14
Contact: Rumaih, Abdullah M. (rumaam0c) on phone +966-13-8801753

©Saudi Aramco 2018. All rights reserved.

Document Responsibility: Materials Engineering Standards Committee 01-SAMSS-010
Issue Date: 9 July 2018
Next Planned Update: 9 July 2021 Fabricated Steel Piping

1 Scope

1.1 This specification defines the minimum mandatory requirements governing the
fabrication of steel pipe spools, including welding, heat treatment, and testing.

1.2 This specification may be used for piping made of alloy steels for low and high
temperature applications. In this case, exceptions and additions to this
specification will be stated in the Purchase Order or its attachments.

1.3 The governing code shall be ASME B31.3 unless B31.1, B31.4 or B31.8 is
specified in the Purchase Order as required.
Commentary Note:

Manufacturing of CRA clad pipe spools and clad piping components are covered
in 01-SAMSS-044 and 02-SAMSS-012, respectively.

2 Conflicts and Deviations

2.1 Any conflicts between this document and other applicable Mandatory Saudi
Aramco Engineering Requirements (MSAERs) shall be addressed to the
EK&RD Coordinator.

2.2 Any deviation from the requirements herein shall follow internal company
procedure SAEP-302.

3 References

The purchase and manufacture of material covered by this specification shall comply with
the latest edition (as per the purchase order date) of the references listed below, unless
otherwise noted:

3.1 Saudi Aramco References

Saudi Aramco Engineering Procedure

SAEP-302 Waiver of a Mandatory Saudi Aramco Engineering
Requirement

Saudi Aramco Engineering Standards

SAES-A-004 General Requirements for Pressure Testing
SAES-A-007 Hydrostatic Testing Fluids and Lay-Up
Requirements
SAES-A-206 Positive Material Identification

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Document Responsibility: Materials Engineering Standards Committee 01-SAMSS-010
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SAES-H-001 Coating Selection and Application Requirements for

Industrial Plants and Equipment
SAES-H-002 Internal and External Coatings for Steel Pipelines
and Piping
SAES-H-004 Protective Coating Selection and Application
Requirements for Offshore Structures and
Facilities
SAES-L-109 Selection of Flanges, Stud Bolts and Gaskets
SAES-L-110 Limitations on Pipe Joints and Components
SAES-L-136 Pipe, Flange and Fitting Material Requirements
SAES-W-011 Welding Requirements for On-plot Piping
SAES-W-012 Welding Requirements for Pipelines
SAES-W-016 Welding of Special Corrosion-Resistant Materials

Saudi Aramco Materials System Specifications

01-SAMSS-035 API Line Pipe
01-SAMSS-039 Induction Pipe Bends
01-SAMSS-043 Carbon Steel Pipes for On-Plot Piping
01-SAMSS-046 Stainless Steel Pipe
02-SAMSS-005 Butt Welding Pipe Fittings
02-SAMSS-011 Forged Steel and Alloy Flanges
02-SAMSS-013 Stainless Steel and Nickel Alloy Butt Welding Pipe
Fittings

Saudi Aramco Inspection Requirements

Form 175-013100 Fabricated Carbon Steel Piping

Saudi Aramco Standard Drawings

AB-036227 Piping Symbols
AB-036521 Bridge Weld and Typical Brace Seal Welded and
Socket Welded Valves on Process Lines
AB-036719 Reinforcement of Welded Branch Connections
AE-036175 Welding Boss for Threaded Connections
AD-036643 Welding Boss for Socket Weld Connections

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Document Responsibility: Materials Engineering Standards Committee 01-SAMSS-010
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3.2 Industry Codes and Standards

American Petroleum Institute

API SPEC 5L Specification for Line Pipe

American Society of Mechanical Engineers

ASME B1.20.1 Pipe Threads, General Purpose (Inch)
ASME B16.11 Forged Steel Fittings, Socket-Welding and Threaded
ASME B16.5 Pipe Flanges and Flanged Fittings
ASME B16.9 Factor-made Wrought Buttwelding Fittings
ASME B16.25 Buttwelding Ends
ASME B16.47 Large Diameter Steel Flanges
ASME B31.1 Power Piping
ASME B31.3 Process Piping
ASME B31.4 Pipeline Transportation Systems for Liquids and
Slurries
ASME B31.8 Gas Transmission and Distribution Piping Systems
ASME SEC IIC Welding Rods, Electrodes, and Filler Metals
ASME SECV Nondestructive Examination
ASME SEC IX Welding and Brazing Qualifications

American Society for Testing and Materials

ASTM A380 Standard Practice for Cleaning, Descaling, and
Passivation of Stainless Steel Parts, Equipment,
and Systems

International Organization for Standardization

NACE MR0175/ISO 15156 Petroleum and Natural Gas Industries Materials
for Use in H2S-Containing Environments in
Oil and Gas Production
NACE TM0284 Standard Test Method – Evaluation of Pipeline
and Pressure Vessel Steels for Resistance to
Hydrogen-Induced Cracking

Manufacturers Standardization Society

MSS-SP-83 Carbon Steel Pipe Unions, Socket-Welding and
Thread Ends
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Document Responsibility: Materials Engineering Standards Committee 01-SAMSS-010
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4 Purchase Order Information

The Purchase Order will include the following:

a) The applicable piping design code (ASME B31.1, B31.3, B31.4, or B31.8).
b) Detailed Isometric Drawings or Piping Detail.
c) Service conditions (e.g. Pressure, Temperature, H2S, CO2 concentrations, pH, etc.,
if applicable).
d) Post-weld heat treatment, if required by service conditions (otherwise, it shall be
governed by the applicable piping design code).
e) Materials to be supplied by the Vendor.
f) Materials to be supplied by the Buyer to the Vendor, if any.
g) Inspection Requirements - Form 175-013100 plus any additional requirements.
h) Minimum I.D. dimension, if required to permit passage of instrumented scraper or
maintenance scraper.
i) Impact testing requirements.
j) Non-material Requirements (NMR) form for fabricated pipe bend(s) if applicable.
k) Surface preparation and paint or coating requirements.

5 Material Requirements

All materials supplied by the Vendor for piping elements or structural attachments shall
conform to the requirements of the applicable Saudi Aramco mandatory documents and
industry code, and shall be traceable to mill certificates. All piping components used an
integral part of the pipe spools shall be manufactured and procured from Saudi Aramco
approved sources. Materials of unknown specification and sources are not permitted.

5.1 Pipe

5.1.1 The Pipe material shall be according to the Purchase Order.

5.1.2 Unless otherwise specified in the Purchase Order, the allowable

materials for carbon steel pipe are:
1) API SPEC 5L Grade B through X65, PSL 2, either seamless or
longitudinal seam submerged arc welded pipe, conforming to 01-
SAMSS-035, depending on design requirements.
2) ASTM pipes such as A106 Grade B, A333 for low temperature,
and other types and grades conforming to 01-SAMSS-043,
depending on design requirements.

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5.1.3 ERW pipe (electric resistance welded), HFI pipe (high frequency
induction welded), or spiral weld pipe shall not be used to fabricate this
commodity.
5.1.4 Materials for stainless steel pipes shall conform to the requirements of
01-SAMSS-046.

5.2 Pipe Nipples

5.2.1 Nipples shall be Schedule 80 minimum. Threads shall be in accordance

with ASME B1.20.1 taper pipe thread.

5.2.2 Pipe sizes of 1½-inch and smaller in vibration service, shall have bracing
in accordance with Standard Drawing AB-036521. Where bracing cannot
be effectively provided, nipples with Schedule 160 shall be installed.

5.3 Flanges

Flanges shall be ASME weld neck type in accordance with 02-SAMSS-011.

Flange specification, rating, and facing shall be as specified in the Purchase
Order.

5.4 Fittings

Unless otherwise shown on the Purchase Order drawings, the pipe fittings shall
be as follows:

5.4.1 Butt welding pipe fittings shall be used for nominal pipe sizes 2-inch and
larger. Butt welding pipe fittings shall be in accordance with
02-SAMSS-005 for carbon steel and 02-SAMSS-013 for stainless steel
and nickel alloy fittings. The material grade of butt welding fittings shall
match, or be equivalent in strength to, that of the adjoining pipe.

5.4.2 Forged steel threaded or socket-welding fittings 1 ½” and smaller shall

conform to ASME B16.11, applicable ASTM, MSS, with pressure class
per design requirements but not less than class 3000.

5.4.3 All unions shall conform to MSS-SP-83, with pressure class per design
requirement but not less than class 3000 for nominal pipe sizes 1½” and
smaller. The material shall be carbon steel per
ASTM A105N, ASTM A350 LF2 or alloy steel per ASTM A182,
depending on design requirements.

5.4.4 For nominal pipe sizes 1 ½” and smaller, forged steel welding bosses
shall conform to either Standard Drawing AE-036175 or AD-036643 or

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Document Responsibility: Materials Engineering Standards Committee 01-SAMSS-010
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be equivalent to ASTM integrally reinforced fittings, with pressure class

per design requirement but not less than 3000.

5.5 Reinforcing and Attachments

Steel plate used for reinforcing pads, sleeves, saddles and other structural
attachments shall conform to a code listed plate material with specified
minimum yield strength of 241.3 MPa (35,000 psi) or greater, depending on
design requirements.

All reinforcing and attachment welds shall be continuous. Skip or stitch

welding is not permitted.

5.6 Additional material requirements for sour service:

5.6.1 Pipes shall meet the sour service requirements of 01-SAMSS-035 (with
Annexes K & H of API SPEC 5L), 01-SAMSS-043 or 01-SAMSS-046,
depending on the type of pipe material.

5.6.2 Flanges shall be in accordance with NACE MR0175/ISO 15156.

5.6.3 Fittings shall meet the sour service requirements of 02-SAMSS-005 or

02-SAMSS-013, depending on the type of fitting material.

6 Requirements for Design, Cutting and Fitting

6.1 Drawings

6.1.1 The Vendor shall prepare detailed shop fabrication drawings based on
the Purchase Order drawings. The shop drawings shall be submitted to
the Buyer for approval prior to fabrication.

6.1.2 Any details not shown on Buyer's drawings shall be designed by the
Vendor in accordance with the applicable ASME piping code, with the
review and approval by the Buyer.

6.1.3 Standard piping symbols used on Piping Detail Sheets and Isometric
Detail Sheets are identified on Standard Drawing AB-036227.

6.1.4 Approval of Vendor's drawings by the Buyer does not relieve the Vendor
of the responsibility for compliance with the code, this specification and
the Purchase Order requirements.

6.2 Reinforcement Pads

6.2.1 The reinforcement pad shall be in accordance with the Standard Drawing

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AB-036719.

6.2.2 A 3-6 mm weep hole shall be provided for each reinforcing. The weep
hole shall not be mechanically plugged nor seal welded but can be
plugged with grease after the required testing.

6.3 Mitered Joints and Bends

Mitered bends or miter pipe joints are not permitted. A mitered joint is defined
as a joint with an angular offset larger than three degrees.

6.4 Pipe Joints

6.4.1 For butt-weld connections of wall thickness ratio of joined pipes greater
than 1.5, end preparations and geometry shall comply with ASME B16.25.

6.4.2 Threaded and socket welded joints shall be limited to 1-1/2” and smaller.
For socket-welded connections, the axial gap between male and female
component, as shown in Figure 328.5.2C of ASME B31.3 code, shall be
maximum of 3 mm and minimum of 1.5 mm.

6.4.3 Seal welding is required of all threaded joints up to the first block valve
except in the following services:
a) Thermowells.
b) Bar stock plugs downstream of a seal-welded block valve.
c) Special devices such as access fittings and scraper signals.
d) Joints which require frequent disassembly and are located
downstream of a seal welded block valve, e.g. sample connections.
e) Instrument piping downstream of the primary instrument isolation
valve.
f) Pipe union ring threads and joints with elastomer O-rings.
g) Threaded joints, downstream of a seal welded root valve, which
discharge directly to an open drainage system or to the atmosphere.
h) Extended body valves with integrally reinforced welding end per
API STD 602.

6.5 Pipe Components

6.5.1 Pipe unions shall not be installed in the pipe section between the main
pipe run and root valve.

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6.5.2 Integrally reinforced fittings shall be designed to abut the pipe wall with
a full penetration weld.

6.5.3 Couplings and half-couplings shall not be used as integrally reinforced

fittings. Couplings are not permitted between the header and root valve.

6.5.4 The use of Saudi Aramco approved proprietary pipe coupling is limited
to piping 2 inch maximum for instrument air, nitrogen, and water
service.

6.5.5 Bushings with one size reduction shall not be used. Only hex head steel
bushings shall be used. Flush steel bushings are not permitted.

6.6 Ends for Field Welding

6.6.1 The ends of pipe and pipe spools to be joined by girth welds during field
installation, shall be prepared and matched to facilitate fit-up in the field
unless it is indicated in the drawing where extra length is to be cut back
in the field for adjustment. Corresponding welding ends shall be clearly
marked.

6.6.2 All welding ends shall be beveled with an angle of 35 degrees, ±5 degrees,
and a root face of 1.6 mm, unless otherwise detailed in the PO or governed
by the applicable design code. Joint preparation shall comply with the
requirements of applicable Saudi Aramco welding standard (SAES-W-
011, SAES-W-012, SAES-W-016) as referenced in para 8.1, and
drawings. The end plane shall be normal to the pipe axis as defined on the
piping drawing, within 0.25 degrees.

6.7 Dimensional Tolerances

6.7.1 The tolerance for axial dimensions, face-to-face, center-to-face and

location of attachments shall be ±3 mm maximum.

6.7.2 Lateral offset of branches and connections from centerline of run shall
not exceed ±1.6 mm.

6.7.3 Flange bolt holes shall straddle the established centerlines. Rotation of
flanges, measured as the offset between elevation of bolt holes on
opposite sides of a flange centerline shall not exceed ±1.6 mm.

6.7.4 The tilt of a flange measured at the periphery across any diameter shall
not exceed 1 mm from the square position.

6.7.5 When a minimum I.D. dimension is specified by the Purchase Order

(spool with pipe bend), the pipe spool shall be checked by the Vendor by
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passing a gauging scraper through the finished spool. The diameter of

the gauging scraper shall be equal to the I.D. dimension specified and the
length shall be approximately one-half of the nominal diameter.

6.7.6 Pipe spools and bends shall be checked and corrected after heat
treatment to assure proper alignment of flanges and correct centerline
dimensions. The alignment correction procedure shall be submitted to
Saudi Aramco Inspection Representative for review.

6.7.7 Bend tolerances are: bend angle ±0.5 degree and bend radius ±1% unless
otherwise indicated on Company drawing or Purchase Order.

7 Bending

7.1 Hot Bends

Furnace hot bends or induction bends shall comply with the requirement of
01-SAMSS-039.

7.2 Cold Bending

Cold bending is not permitted for in-plant piping.

8 Welding

8.1 All joint preparation, welding, heat treating, and non-destructive testing shall be
in accordance with the following specifications:
a) SAES-W-011 for ASME B31.3 applications.
b) SAES-W-012 for ASME B31.4 and ASME B31.8 applications.
c) SAES-W-016 for welding of special corrosion-resistant piping materials.
Welds in stainless steel shall be pickled and passiviated as per ASTM A380.

8.2 Repairs

Unsuccessful weld repairs after the second attempt shall be cut out as a cylinder
and shall be replaced with a new section of pipe and/or fittings.

8.3 Radiographic Examination

8.3.1 ASME Section V, Article 2, shall be used in determining the required

number and location of radiographs for circumferential joints.

8.3.2 Progressive examinations and other additional radiography resulting

from rejected or repaired welds shall be at Vendor's expense.
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8.3.3 Progressive examinations and other additional radiography resulting

from rejected or repaired welds shall not be included in the minimum
percentage specified to be radiographed.

9 Inspection and Tests

All inspection and testing shall be performed in line with Saudi Aramco Inspection
Requirements Form 175-013100 per a detailed Inspection & Testing Plan (ITP).
Positive Material Identification (PMI) shall be conducted in accordance with the
requirements of SAES-A-206 as applicable.

9.1 Hydrostatic Tests

9.1.1 When all openings on a pipe spool are either flanged or threaded, the
spool shall be hydrostatically tested. When no test pressure is indicated
in the Purchase Order, the hydrostatic test pressure shall be based on the
flange rating as shown in ASME B16.5, but not less than the minimum
test pressure per ASME B31.3 paragraph 345.4.2 or other applicable
codes.

No paint or primer shall be applied over the girth welds prior to

hydrostatic testing.

9.1.2 The Vendor shall provide the necessary blind flanges, plugs, caps, or
plates required for the hydrotest.

9.1.3 For pipe spools made from austenitic stainless steel, chloride content of
water shall not exceed 50 ppm.

9.1.4 After hydrotest, the spools shall achieve the required lay-up per SAES-
A-007.

9.1.5 Pipe spools which have welding ends shall not be pressure tested unless
provisions for test ends have been indicated in the Purchase Order
documents. For pipe spools which are not to be pressure tested, all weld
joints shall be 100% inspected by using the NDT methods specified in
the Purchase Order.

9.2 Inspection

The Vendor shall give an advance notice in writing to the Buyer for all tests
required for the fabrications. All materials, certificates, fabrication, testing and
examinations shall be subjected to verification by Buyer's Inspector in
accordance with ASME B31.3 Chapter VI or other applicable codes for full
compliance with this Specification and the Purchase Order drawings and other
requirements. Inspection shall be carried out at the place of manufacture.
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Document Responsibility: Materials Engineering Standards Committee 01-SAMSS-010
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10 Supplementary Requirements for Fabricated Laterals

10.1 Laterals shall be used only when required by Saudi Aramco standards. They
should be used for low pressure system (less than 150 psig) such as flare lines.

10.2 Fabricated laterals made by welding the branch pipe directly to the run pipe
shall have a complete encirclement reinforcement, and shall be designed and
tested according to the code and SAES-L-110.

10.3 The design drawings shall include detailed design calculations for Buyer
approval prior to fabrication.

10.4 The vendor shall utilize skilled ASME Section IX qualified welders with
rejection rate of less than five (5) percent on a joint basis or 0.2% on a linear
basis in the most recent past twelve (12) months. Saudi Aramco approved
Welding Procedure Specification (WPS) shall be used. Application of robotic
welding is encouraged.

10.5 The detailed Inspection and Test Plan (ITP) for laterals shall also cover the
following minimum supplementary requirements:

10.5.1 Visual inspection of the the fit-up, gap, weld root, filling and cap passes
during the welding process.

10.5.2 Performing 100% NDT on the welds. This includes dye penetrant
(PT)/Magnetic particle (MT) of the root pass in addition to visual
examination. For the groove weld joining the branch with the run pipe,
the weld shall be subjected to both volume and surface examinations.
Where welds cannot be ultrasonically inspected, in-process examination
shall be carried out as specified in paragraph 344.7, ASME B31.3 and
the examination methods shall include dye penetrant (PT)/Magnetic
particle (MT) in addition to visual inspection.

10.6 Hydrostatic test of fabricated laterals shall comply with the requirements of
SAES-L-110.

11 Product Marking and Preparation for Shipment

11.1 Identification

11.1.1 Each spool shall be marked with the purchase order number and spool
number painted at the ends as shown on the drawings. The numbers
shall not be less than 25 mm in height. In addition, the spool number
shall be die-stamped on the rim of each flange.

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11.1.2 Pipe bends, delivered as separate components, shall be marked by paint

stenciling with the following additional information:
a) Vendor name or trademark
b) Outside diameter and nominal wall thickness
c) Grade per API SPEC 5L or relevant ASTM specification
d) Bend angle and radius
e) Point of tangency, both ends
f) Tempering heat treatment identification
g) Sour service or non-sour service

11.2 Cleaning

All loose foreign material and weld spatter shall be removed from the inside and
outside of the spool. The spool shall be clean and dry.

11.3 Painting

Unless otherwise specified in the Purchase Order, the pipe spools shall not be
painted or coated.

11.4 Protection

10.4.1 When spools are supplied with blind flanges, they shall be bolted on
with the specified gaskets and stud bolts. Other flange faces shall be
protected by a suitable cover bolted to the flange.

11.4.2 Threaded bosses shall be fitted with steel bar stock plugs. Threaded pipe
ends shall be provided with steel or malleable iron pipe caps as
temporary closure. Threads shall be coated with a graphite and oil paste.

11.4.3 Welding ends shall be protected against damage during handling and
shipment by means of a securely fastened bevel protector.

11.4.4 Pipe and fittings shall not be stored directly on the ground.

11.4.5 Stacking shall be done in a manner to avoid damage to pipes, fittings

or coatings.

11.4.6 All material shall be handled with care to prevent damage.

11.4.7 Lined and coated pipe and fittings shall be lifted with wide fabric or
rubber-covered slings.

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Revision Summary
9 July 2014 Revised the Next Planned Update, reaffirmed the content of the document, and reissued as
major revision. As directed by the new SAEP-301, the document was routed to affirm the
contents are up-to-date.
8 July 2018 Major revision (refer to Summary of Change Form).

Summary of Change Form

No. Paragraph No. Change Type Technical Change
Added complete supplementary requirements for
1 10 New
fabricated laterals
Added requirements to assure that all piping components
2 5 New used as integral part of the pipe spools are manufactured
and procured from approved sources.
Added material requirements for pipes, flanges and fittings
other than carbon steel.
5.1, 5.2, 5.3, 5.4 Modified the pressure class to be per design requirements,
3 New/Modification
& 5.6 as there can be higher classes than previously specified.
Detailed material requirements for sour service for pipe,
flange and fittings made of carbon steel and alloys.
Added the need for review and approval by Buyer for any
4 6.1.2 New
additional design by the vendor.
Added requirement to the welding end bevel design to
comply with the PO and applicable design code.
5 6.6.2 & 8.1 New/Elimination Added joint preparation requirements per applicable Saudi
Aramco welding standard. Thus, eliminated the
statements related to joint preparation.
Added a requirement for submitting the spool alignment
6 6.7.6 New
correction procedure to Saudi Aramco for review.
Added welding of special corrosion-resistant piping
7 8.1 (c) New
materials per SAES-W-016.
8 8.1 (c) New Added all welds in stainless to be pickled and passivated.
Added Positive Material Identification (PMI) to be
9 9 New conducted in accordance with the requirements of SAES-
A-206 as applicable.
Added maximum chloride content of 50 ppm in the water
10 9.1.3 New when hydrotesting pipe spools made from austenitic
stainless steel.
11 9.1.4 New Added the needs for lay-up after hydrotest.
Throughout Added reference to other applicable B31 code in addition
12 Modification
Document to B31.3.
Added several references related to welding, hydrotest and
3 & Throughout
13 Modification preservation, CRA pipes and fittings, PMI, and relevant
Document
coating standards.
3 & Throughout
14 Modification Eliminated obsolete standards.
Document

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