®

5 Frame
Plunger Pump
Model 45
Gearbox Model 45G1
FEATURES SPECIFICATIONS
Superior Design U.S. Measure Metric Measure
● Triplex plunger design gives smoother liquid flow. MODELS 45, 45G1
● V-Packings are completely lubricated and cooled by the liquid being
pumped. Flow...................................................4.5 GPM (17 L/M)
● Inlet and discharge valve assemblies interchange for easier Pressure Range.....................100 to 3500 PSI (7 to 245 BAR)
maintenance. Inlet Pressure Range..........Flooded to 60 PSI (Flooded to 4 BAR)
● Lubricated Lo-Pressure Seals provide double protection against RPM ...............................................1645 RPM (1645 RPM)
external leakage. Engine RPM (45GI) ........................3353 RPM (3353 RPM)
● Oil bath crankcase assures optimum lubrication. Bore.......................................................0.630" (16 mm)
● Close tolerance concentricity of the ceramic plunger maximizes Stroke....................................................0.708" (18 mm)
seal life.
Crankcase Capacity ..............................18 oz. (0.55 L)
● Optional Gearbox Pump version for direct mounting to gas engine.
Maximum Liquid Temperature ...............160°F (71°C)
Quality Materials Above 130°F call CAT PUMPS for inlet conditions and elastomer recommendations.
● Precision design 304 stainless steel valves and seats are hardened Inlet Ports (2) ..................................1/2" NPTF (1/2" NPTF)
and polished for ultimate seating and extended valve life.
Discharge Ports (2).........................3/8" NPTF (3/8" NPTF)
● Forged brass manifold for strength and corrosion resistance.
Shaft Diameter - Single End..................0.787" (20 mm)
● Special concentric, high-density, polished, solid ceramic plungers
provide a true wear surface and extended seal life. Weight................................................21.1 lbs. (9.6 kg)
● Specially formulated, CAT PUMP exclusive, V-Packings offer Dimensions .........................11.99 x 8.54 x 5.5" (304.5 x 217.10 x 139 mm)
unmatched performance and seal life. Consult engine manufacturer for gas engine selection.
● Die cast aluminum crankcase provides high strength, minimum
weight and precision tolerance control.
● Chrome-moly crankshaft gives unmatched strength and surface
ELECTRIC HORSEPOWER REQUIREMENTS
hardness. FLOW PRESSURE MOTOR PULLEY SIZE
● Oversized crankshaft bearings with greater loading capacity means PSI PSI PSI PSI PSI Using 1725 RPM Motor
longer bearing life. 1500 2000 2500 3000 3500 & 7.0" Pump Pulley
Easy Maintenance U.S. BAR BAR BAR BAR BAR RPM Pulley
● Wet-end is easily serviced without entering crankcase, requiring less GPM L/M 105 140 175 210 245 O.D.
time and effort. 4.0 15 4.1 5.5 6.9 8.3 9.6 1455 5.4
● Valve assemblies are accessible without disturbing piping, for quick 4.5 17 4.6 6.2 7.7 9.3 10.8 1645 6.0
service.
4.5 17 4.6 6.2 7.7 9.3 10.8 1645 Gearbox
● Preset packings mean no packing gland adjustment is necessary,
reducing maintenance costs.
DETERMINING Rated G.P. M. = “Desired” G.P. M.
THE PUMP R.P.M. Rated R.P. M. “Desired” R.P. M.
DETERMINING GPM x PSI = Electric Brake
WARNING THE REQUIRED H.P. 1460 H. P. Required
All systems require both a primary pressure regulating device (i.e., regulator, unloader) and
a secondary pressure safety relief device (i.e., pop-off valve, safety valve). Failure to DETERMINING Motor Pulley O.D. = Pump Pulley O.D.
install such relief devices could result in personal injury or damage to the pump or to MOTOR PULLEY SIZE Pump R.P.M. Motor R.P.M.
system components. CAT PUMPS does not assume any liability or responsibility for the
See complete Drive Packages [Inclds: Pulleys, Belts, Hubs, Key] Tech Bulletin 003.
operation of a customer’s high pressure system.
Refer to pump Service Manual for repair procedure, additional technical information and pump warranty.

“Customer confidence is our greatest asset”

 PARTS LIST
ITEM P/N MATL DESCRIPTION QTY
2 30057 STL Key (M6x6x25) 1
5 96031 STZP Screw, Sems HHC (M8x16) 8
126542 STCP R Screw, Sems HHC (M8x16) 8
8 45951 AL Cover, Bearing (M8) 1
10 43343 NBR O-Ring, Bearing Cover - 700 2
11 43222 NBR Seal, Oil, Crankshaft - 700 1
15 14480 STL Bearing, Ball 2
20 45883 HS Rod, Connecting Assy 3
25 45911 FCM Crankshaft - Single End (M18) 1
30 45953 AL Cover, Blind Shaft (M8) 1
31 828710 — Protector, Oil Cap w/Foam Gasket 1
32 44666 RTP Cap, Oil Filler, Domed 1
33 14177 NBR O-Ring, Oil Filler Cap - 70D 1
37 92241 – Gauge, Oil, Bubble w/Gasket - 80D 1
38 44428 NBR Gasket, Flat, Oil Gauge - 80D 1
40 92519 STZP Screw, Sems HHC (M6x16) 4
125824 STCP R Screw, Sems HHC (M6x16) 4
48 25625 STCP Plug, Drain (1/4"x19BSP) 1
49 23170 NBR O-Ring, Drain Plug - 70D 1
50 48777 AL Cover, Rear [5/02] 1
51 48773 NBR O-Ring, Rear Cover [5/02] 1
53 48778 AL Crankcase (M8) [5/02] 1
64 43351 CM Pin, Crosshead 3
65 45908 ZZCP Rod, Plunger 3
70 43228 NBR Seal, Oil, Crankcase 3
75 43328 S Slinger, Barrier 3
88 45697 S Washer, Keyhole 3
90 45783 CC Plunger (M16x72) 3
95 89648 STZP Stud, Plunger Retainer (M6x64.5) 3
126558 STCP R Stud, Plunger Retainer (M6x64.5) 3
96 43235 PTFE Back-up-Ring, Plunger Retainer 3
97 17399 NBR O-Ring, Plunger Retainer - 80D 3
14160 FPM O-Ring, Plunger Retainer - 70D 3
98 45891 CU Gasket, Plunger Retainer 3
99 46504 S Retainer, Plunger (M6) 3
100 45681 PVDF Retainer, Seal, Rear 3
45687 PVDF Retainer, Seal Adapter, Front 3
106 43316 NBR Seal, LPS w/S-Spg 3
106660 FPM Seal, LPS w/S-Spg 3
120 45789 BB Case, Seal 3
121 14200 NBR O-Ring, Seal Case - 70D 3
11719 FPM O-Ring, Seal Case 3
126 43320 BB Adapter, Female 3
127 43319 PTFE V-Packing 6
46287 HT V-Packing 6
128 43318 BB Adapter, Male 3
163 17547 NBR O-Ring, Valve Seat - 85D 6
11685 FPM O-Ring, Valve Seat - 85D 6
164 45790 S Seat 6
166 45899 S Valve 6
167 43750 S Spring 6
168 44565 PVDF Retainer, Spring 6
172 17549 NBR O-Ring, Valve Plug - 70D 6
26996 FPM O-Ring, Valve Plug - 70D 6
173 48365 D Back-up-Ring, Valve Plug 6
174 45900 BB Plug, Valve 6
185 45907 FBB Head, Manifold 1
188 124396 STZP Screw, Sems, HSH (M10x35) [01/04] 2
126520 STCP R Screw, Sems HSH (M10x35) 2
260 30611 STZP Rail, Angle Assy, Low-B (Inclds: 28499, 31129, 990777, 30910, 30920) 1
30645 STZP Rail, Angle Assy, High-A (Inclds: 30635, 30900, 30910, 30920) 1
275 30944 STL Hub & Key Assy, “H” Series, M20, (M6 Key) (Inclds: 30057, 30945) 1
[See Drive Accessory Packages, Tech Bulletin 003]
283 34334 Kit, Oil Drain 1
300 30629 NBR Kit, Seal (Inclds: 97, 106, 121, 127) 1
31629 HT Kit, Seal (Inclds: 97, 106, 121, 127) 1
310 30683 NBR Kit, Valve (Inclds: 163, 164, 166, 167, 168, 172, 173) 2
350 30696 STZP Plier, Reverse 1
351 43257 STZP Tool, Seal Case Removal 1
33005 STZP Socket, Seal Case (1/2" Drive) 1
— 6575 — Plunger Pump Service DVD 1
500 8065 — Gearbox (See Individual Data Sheet) 1
— 6107 — Oil, Bottle (21 oz.) ISO 68 Multi-viscosity Hydraulic 1
(Fill to specified crankcase capacity prior to start-up)
Italics are optional items. [ ] Date of latest production change. R Components comply with RoHS Directive.
See Tech Bulletins 02, 03, 024, 035, 036, 043, 054, 060, 067, 074, 077, 083 and 90 for additional information.
MATERIAL CODES (Not Part of Part Number): AL=Aluminum BB=Brass CC=Ceramic CM=Chrome-moly CU=Copper D=Acetal FBB=Forged Brass
FCM=Forged Chrome-moly FPM=Fluorocarbon HS=High Strength HT=Hi-Temp (EPDM Alternative) NBR=Medium Nitrile (Buna-N) PTFE=Pure Polytetrafluoroethylene
PVDF=Polyvinylidene Fluoride RTP=Reinforced Composite S=304SS STCP=Steel/Chrome Plated STL=Steel STZP=Steel/Zinc Plated ZZCP=Zamak/Chrome Plated
EXPLODED VIEW

Model
45
October 2006
 Model 45

8
10
1
11 9

2
7 6 5 12 4 3

8 10

1 Die cast aluminum crankcase means 5 Special high strength plunger rods with 9 100% wet seal design adds to service life
high strength, lightweight, and excellent Zamak crossheads for longevity and corro- by allowing pumped liquids to cool and
tolerance control. sion resistance. lubricate on both sides.
2 Oversized crankshaft bearings provide ex- 6 The stainless steel slinger provides back- 10 Stainless steel valves, seats and springs
tended bearing life and pump performance. up protection for the crankcase seal, provide corrosion-resistance, ultimate
3 Chrome-moly crankshaft provides keeping pumped liquids out of the seating and extended life.
unmatched strength and surface hard- crankcase. 11 Specially formulated, CAT PUMP exclu-
ness for long life. 7 Special concentric, high-density, polished, sive, V-Packings offer unmatched
4 Matched oversized high strength connect- solid ceramic plungers provide a true performance and seal life.
ing rods noted for superior tensile strength wear surface and extended seal life. 12 Crossheads are 360° supported for
and bearing quality. 8 Manifolds are a high tensile strength forged uncompromising alignment.
brass for long term, continuous duty.

Products described hereon are covered by one or more of the following U.S. patents 3558244, 3652188, 3809508, 3920356, 3930756 and 5035580

World Headquarters CAT PUMPS (U.K.) LTD.

1 Fleet Business Park, Sandy Lane, Church Crookham
CAT PUMPS FLEET, Hampshire, GU52 8BF, England
1681 - 94th Lane N.E. Minneapolis, MN 55449 - 4324 Phone Fleet 44 1252-622031 — Fax 44 1252-626655
e-mail: sales@catpumps.co.uk
Phone (763) 780-5440 — FAX (763) 780-2958 N.V. CAT PUMPS INTERNATIONAL S. A.
e-mail: techsupport@catpumps.com Heiveldekens 6A, B-2550 Kontich, Belgium
www.catpumps.com The Pumps with Nine Lives Phone 32- 3- 450.71.50 — Fax 32-3- 450.71.51
e-mail: cpi@catpumps.be www.catpumps.be
International Inquiries CAT PUMPS DEUTSCHLAND GmbH
FAX (763) 785-4329 Buchwiese 2, D-65510 Idstein, Germany
Phone 49 6126-9303 0 — Fax 49 6126-9303 33
e-mail: intlsales@catpumps.com e-mail: catpumps@t-online.de www.catpumps.de

PN 993146 Rev. C 10604