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  • TM - Assignment 9

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    Ankit Bhadesia
    26 views3 pages
    The key steps in process planning are: 1. Studying the part drawing in detail to understand specifications, notes, dimensions and special details 2. Listing all processing stages and estimating times for setup, machining, inspection and packaging 3. Considering raw materials, machines, tools, fixtures and staffing requirements The main outputs of process planning are the process plan, work schedule, tool and fixture drawings, inspection plans and CNC/NC programs. Process planning affects other manufacturing documents and plans including PPAP, APQP, FMEA, quotations, budgets and schedules.

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    TM -Assignment 9

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    The key steps in process planning are: 1. Studying the part drawing in detail to understand specifications, notes, dimensions and special details 2. Listing all processing stages and estimating times for setup, machining, inspection and packaging 3. Considering raw materials, machines, tools, fixtures and staffing requirements The main outputs of process planning are the process plan, work schedule, tool and fixture drawings, inspection plans and CNC/NC programs. Process planning affects other manufacturing documents and plans including PPAP, APQP, FMEA, quotations, budgets and schedules.

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    26 views3 pages

    TM - Assignment 9

    Uploaded by

    Ankit Bhadesia
    The key steps in process planning are: 1. Studying the part drawing in detail to understand specifications, notes, dimensions and special details 2. Listing all processing stages and estimating times for setup, machining, inspection and packaging 3. Considering raw materials, machines, tools, fixtures and staffing requirements The main outputs of process planning are the process plan, work schedule, tool and fixture drawings, inspection plans and CNC/NC programs. Process planning affects other manufacturing documents and plans including PPAP, APQP, FMEA, quotations, budgets and schedules.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 3

    1. List 3 main components of operation scheduling.

    WHAT is to be made
    HOW manufacturing takes place
    WHICH kind of resources are required to be used

    2. List 4 main components of operation control & monitoring.


    HOW MUCH is to be manufactured
    WHEN it is to be manufactured
    WHERE it is to be manufactured
    WHO will manufacture

    3. List vital elements of process planning.


    Raw Material required-Specification and Quantity Details,
    Machines required- Make, Model, M/c No, Location & etc
    Standard Time required in each processing Stage
    -Jigs/ Fixtures/ Tools & Accessories-wherever required,
    Special instructions, if any

    4. What are the inputs of process planning?


    – Business Plan/ Project Plan
    – Order List
    • Project Plan and Mfg Plan
    – Engineering Drawing & Manufacturing Drawing
    – Design Parts List- BOM
    – Machines and Material –
    • Capacity Details
    • Availability Details
    – Material Availability Details-Stores and Purchase
    – Inspection and Gauging Capacity Details
    – Manpower Availability-Skill Matrix and Availability Details
    5. What are the outputs of process planning?
    Purchase Plan
    • Mfg Parts List
    • Work Schedule
    • Process Plan
    • Dwg of Mfg Resources-Tools/ Jigs/ Fixtures
    • CNC/ NC Programs
    • Quality Inspection Plan-(QIP)

    6. Lists activities / documents depending/affected on process planning.


    • PPAP- Production Part Approval Process
    • APQP- Advanced Product Quality Planning
    • Process FMEA- Failure Mode Effects Analysis
    • CNC/NC Programing Files
    • Business Quotation
    • Business Plan
    • Market Plan
    • Capital Budget plan for Machines/ Equipment/ Tools/ Accessories etc
    • Working Capital Plan
    • Inventory Planning and Control
    • HR –Recruitment and Training Plan

    7. Explain recommended steps of process planning.


    • Study the Part Drawing in every detail-
    – Verify correct version/ Revision of the drawing
    • List all the Notes/ Critical Dimensions and Special Details as required in
    the part Drawing,
    • Note the recommended Raw Material required for the part and compare
    with Available and Standard RMs
    • List all the processing Stages involved to process the part
    – Brain Storming/ detailed Engineering Review (??)
    – Experience of processing similar parts
     Time for Inspection and Gauging,
     Time for Setup/ Machining/ Programming/ Packing, if any,
     Need for special tools etc. are also to be listed in the process

    8. Explain depreciation.
    Whenever, any machine or equipment performs useful work, its wear and tear is bound to
    occur. This can be minimised up to some extent by proper care and maintenance but can’t
    be totally eliminated. Its efficiency also reduces with the lapse of time and at one time it
    becomes uneconomical to be used further and needs replacements by another new unit.
    The amount required for such replacements is to be kept aside from the recoveries made
    from the existing equipment.

    9. Explain Tool cost amortization.


    Amortization cost /year = tool cost
    No. of component produced /year

    10.What all to be included while finding cost of injection molded


    component.
    1. Estimation of the cost of injection mould, compression mould, transfer mould or die
    casting dies can be done in the same “standard Estimation sheet”.
    2. Procedure followed for the estimation of all the above moulds are some.
    3. In order to workout a realistic estimate either the sample component and the tool drawing
    is necessary.
    4. Necessary sectional drawing of the component is to be sketched in order to visualize the
    hidden details.
    5. Best suitable sectional drawing of the component must first be sketched. (Free hand)
    6. The relevant core and cavity sketch are added to the above (Freehand)
    7. The position of the parting line and feeding system should be clearly shown (free hand).
    8. Necessary dimensions to be given for the core, cavity and ejector, based on the dimension
    of component.
    9. No. of electrodes for EDM and electrode material to be decided at this stage.
    10. Calculate the material required for core, cavity, and inserts (if any)
    11. The part description given in the estimation sheet will help us in considering all the
    required part without any omission.

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