6 5 4 3 2 1

75.0
69.0 GIVEN DATA
H 2 H
T = 400 N/mm
MAX
SHEET THICKNESS (T) = 3mm
MATERIAL = D.D
22.0

0.
R8

BLANK DIAMETER

RADIUS(r) = 9.5mm
NETURAL DIA (d)= 72mm
d/r = 72/9.5 = 7.57
G NETURAL HEIGHT h = 20.5mm G

IF d/r 10

2
D = ((d +4dh)-r)
b
2
D = ((72 +4 x 72 x 20.5) - 9.5)
b

= ((5184+5904)-9.5)
F F
D = 11078.5 = 105.25mm
b

DRAWING FORCE

105.25 Dp = 69 mm , UTS = Tmax/0.8

2
=400/0.8=500 N/mm

DRAW FORCE = 3.14 X Dp X T X U.T.S

X ((Db / Dp)-0.7)
E E
DRAW FORCE = 3.14 X 69 X 3 X 500 X
((105.25/69)-0.7)
DRAW RADIUS =325154.83 X 0.825
= 268.3 KN

DRAW RADIUS = 2- 3 TIMES OF SHEET THICKNESS

DRAW RADIUS = 2.6 X 3 = 8 mm BLANK HOLDING FORCE

CLEARANCE BETWEEN PUNCH AND DIE BLANK HOLDING FORCE = 1/3 X

D DRAW FORCE D

10 % OF SHEET THICKNESS = 1/3 X 268.3

Dc = 0.1 X 3 = 0.3 mm
BLANK HOLDING FORCE = 89.45 KN

PUNCH TRAVEL LENGTH

TOTAL FORCE

PUNCH TRAVEL = CUP HEIGHT + H +DRAW HEIGHT - SHEET THICKNESS

= 22 + 10 + 8 - 3 TOTAL FORCE = DRAW FORCE +
C BLANK HOLDING FORCE C
= 37 mm
= 268.3+ 89.45
PRESSURE PAD LENGTH =357.75 KN

PRESS TONNAGE
PRESSURE PAD LENGHT = PUNCH TRAVEL LENGTH + SHEET THICKNESS
= 37 +3
= 40 mm PRESS TONNAGE = TOTAL FORCE / 0.8

TOTAL DIE HEIGHT = 357.75/0.8

B =447.2 KN B

TOTAL DIE HEIGHT = PUNCH TRAVEL + SHEET THICKNESS+ ST. HEIGHT =447.2/10
+PRESSURE PAD HEIGHT + PRESSURE COLLAR HEIGHT =44.72 T
45 TON
= 37+ 3 + 40 +10 +40 +6
= 96 mm

Scale
TOLERANCE SYSTEM FITS FOR INSERTS
Description: Drn ANKIT PGDTD
FOR FINISHED
A TOOL ELEMENTS
UP TO 30.....H7/g6 DRAW TOOL COMP. DRG -08 Ckd A
ABOVE 30........H/s
Apr
25 = 25 1
Drg No:
25.0 = 25 0.1 +0.02 0.00 NTTF Sheet
H
25.00 = 25 0.01 +0.01
/ s
-0.01 SCHOOL OF POST GRADUATE PTD_ES2020_9005 A3
1/4
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6 5 4 3 2 1
 6 5 4 3 2 1

14

6
H H

56.0

40.0
17

57.0
18 20
G G

280(SHUT HEIGHT)
7 15

22.0
9

22

1
16

96.00
19
F F
3

40.0
2

46.0
4

E 8 E
40.0

23

10

12

11

D SECTION B-B
SCALE 0.500
D

13

266.0 SECTION C-C

176.00
C
23 2 STD DOWEL 8m6X40 - -
22 8 STD DOWEL_ 4m6X10 - -
C 21 1 SPRING_
SPRING ID- 13 L-60
- - C
STEEL OD- 19 d- 3
20 3 ALLEN-SCREW_M5_30 STD M5X15 - -
19 1 GUIDE-PILLAR- 30 17MnCr95 30 X 260 32 X 265 -
18 1 GUIDE_BUSH 17MnCr95 30 X 80 32X85 -
17 3 ALLEN-SCREW_ STD M5X15 - -
16 1 GUIDE-PILLAR- 28 17MnCr95 28 X 260 30 X 265 -
15 1 GUIDE__BUSH 17MnCr95 28 X 80 30X85 -
14 10 ALLEN_SCEW STD M8X30 - -
186.0

13 2 NUT STD M12 - -

SPRING ID- 38 L-92
12 1 SPRING - -
STEEL OD- 50 d- 6
11 1 STUD STD M12X150 - -

B B B 10 2 SPRING_RETAINER ST 42 52X12 55X15 -

B
9 1 BLANK_HOLDER_PLATE OHNS 166X22 170X25 60-62 HRC
8 2 TRANSFER_PIN OHNS 5 X 85 6X90 -
7 1 PUNCH OHNS 90X125 95X130 60-62 HRC
6 1 SHANK ST 42 M24X2 30X70 -
5 1 TOP_PLATE ST 42 256X176X46 260X180X50 -
4 1 BOTTOM_PLATE ST 42 256X176X56 260X180X60 -
3 1 PRESSURE_PAD OHNS 72X56 75X60 60-62 HRC
2 1 DIE_PLATE OHNS 166X96 170X100 60-62 HRC
C BOTTOM HALF VIEW
1 1 PART DD - -
SR NO. QTY DESCRIPTION MATERIAL FINISH SIZE R. M. SIZE REMARKS
Scale
TOLERANCE SYSTEM FITS FOR INSERTS
Description: Drn ANKIT PGDTD
FOR FINISHED
A TOOL ELEMENTS
UP TO 30.....H7/g6 DRAW TOOL COMP. DRG -08 Ckd A
ABOVE 30........H/s
Apr
25 = 25 1
Drg No:
25.0 = 25 0.1 +0.02 0.00 NTTF Sheet
H
25.00 = 25 0.01 +0.01
/ s
-0.01 SCHOOL OF POST GRADUATE PTD_ES2020_9005 A3
2/4
Securing your Future with your

STUDIES, BANGALORE
own Hands

6 5 4 3 2 1
 6 5 4 3 2 1

H H

G G

F F

E E

TOP HALF VIEW

D D

C C

B B

Scale
TOLERANCE SYSTEM FITS FOR INSERTS
Description: Drn ANKIT PGDTD
FOR FINISHED
A TOOL ELEMENTS
UP TO 30.....H7/g6 DRAW TOOL COMP. DRG -08 Ckd A
ABOVE 30........H/s
Apr
25 = 25 1
Drg No:
25.0 = 25 0.1 +0.02 0.00 NTTF Sheet
H
25.00 = 25 0.01 +0.01
/ s
-0.01 SCHOOL OF POST GRADUATE PTD_ES2020_9005 A3
3/4
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STUDIES, BANGALORE
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6 5 4 3 2 1
 6 5 4 3 2 1

176.00
6x M8 (THRO.)

82.50
M8 20

22.0
2x 8 20
MARK WITH "T" MARK WITH "K"
H H
69H7

2.0
104.0
43.00

116.0

176.0
96.00

SECTION A-A

65.4

65.4
0.0
R8
.0
G 0
4 H7 10
G
75.6H7 MARK WITH "U"
75.5

SECTION A-A
75.50

54.73

38.70

38.70

54.73

75.50
65.4

0.00

65.4 37.8

75.5
T
0.0
U 54.73
F F
T U 37.8
U
T
A
A 37.8

0.00

K
U U K A 75.5

T A 37.8
T U U
E 54.73 E
U
T 75.5

DESCRIPTION ITEM NO - 2 SCALE-1:2 DESCRIPTION ITEM NO - 9 SCALE-1:2

DIE PLATE BLANK HOLDER
QUANTITY-1 QUANTITY-1
MATERIAL : OHNS REMARK - 60/62 HRC MATERIAL : T10W2CR1 REMARK - 60/62 HRC

47.5
D D
A A
0.0

47.5
0.0
47.5

47.5

C C
110
75.6g6
4X M8 THRO.
14

.0
R5

56.00
125.00

B B
3.00

0
.0 82.0
R8 69g6

DESCRIPTION ITEM NO - 7 SCALE-1:2 DESCRIPTION ITEM NO - 3 SCALE-1:2

SECTION A-A
PUNCH QUANTITY-1 PRESSURE PAD QUANTITY-1
SCALE 0.400
MATERIAL : OHNS REMARK - 60/62 HRC MATERIAL : OHNS REMARK - 60/62 HRC
Scale
TOLERANCE SYSTEM FITS FOR INSERTS
Description: Drn ANKIT PGDTD
FOR FINISHED
A TOOL ELEMENTS
UP TO 30.....H7/g6 DRAW TOOL COMP. DRG -08 Ckd A
ABOVE 30........H/s
Apr
25 = 25 1
Drg No:
25.0 = 25 0.1 +0.02 0.00 NTTF Sheet
H
25.00 = 25 0.01 +0.01
/ s
-0.01 SCHOOL OF POST GRADUATE PTD_ES2020_9005 A3
4/4
Securing your Future with your

STUDIES, BANGALORE
own Hands

6 5 4 3 2 1